PARTS LIST TORQUE CHART INSTALLATION -...

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Issue Date April 2014 INSTALLATION INSTRUCTIONS Accessory Application Publication No. MII 14925 © 2014 Honda Motor Co., Ltd. - All Rights Reserved. PARTS LIST 87949-MJN-A002 1 of 15 No. Description Qty (1) Audio unit 1 (2) Right speaker sub cord 1 (3) Left speaker sub cord 1 (4) Speaker unit 2 (5) Left side panel switch 1 (6) Audio power knob 1 (7) Audio harness 1 (8) Installation Instruction URL 1 (9) USB cord 1 (10) Audio unit stay 1 (11) USB cord stay 1 (12) Grommet 3 (13) 6 mm flange bolt 1 (14) 5 mm screw (short) 5 (15) Flange collar 1 (16) 5 mm screw (long) (Not used.) 1 (17) Well nut (Not used.) 1 (18) Wire tie 5 (8) AUDIO UNIT P/N 08A70-MJN-A00 CTX1300/D (3) (14) (13) (15) (17) (16) TOOLS AND SUPPLIES REQUIRED Socket (10 mm) Ratchet Phillips ® screwdriver Side cutters Shop towel Torque wrench Item N·m kgf·m Ibf·ft 5 mm screw 4.2 0.4 3.1 6 mm flange bolt 12 1.2 9 TORQUE CHART Tighten all screws, bolts, and nuts to their specified torque values. Refer to the Service Manual for the torque values of the removed parts. INSTALLATION CAUTION To prevent burns, allow the engine, exhaust system, radiator, etc., to cool before installing the accessory. NOTE: • Disconnect the negative (-) cable from the battery before installing this accessory. • The clock memory will be erased when you disconnect the battery. Reset the clock after reconnecting the battery. Trim the excess ends off the wire ties after attaching them to the wire harnesses. Do not allow the cut part of the wire tie to interfere with another harness or brake hose. • Reinstall the removed parts on the motorcycle and make sure that the wires and harnesses are not pinched. (11) (1) (7) (10) (2) (12) (4) (5) (9) (6) (18)

Transcript of PARTS LIST TORQUE CHART INSTALLATION -...

Issue Date

April 2014

INSTALLATION

INSTRUCTIONS

Accessory Application Publication No.

MII 14925

© 2014 Honda Motor Co., Ltd. - All Rights Reserved.

PARTS LIST

87949-MJN-A0021 of 15

No. Description Qty

(1) Audio unit 1

(2) Right speaker sub cord 1

(3) Left speaker sub cord 1

(4) Speaker unit 2

(5) Left side panel switch 1

(6) Audio power knob 1

(7) Audio harness 1

(8) Installation Instruction URL 1

(9) USB cord 1

(10) Audio unit stay 1

(11) USB cord stay 1

(12) Grommet 3

(13) 6 mm flange bolt 1

(14) 5 mm screw (short) 5

(15) Flange collar 1

(16) 5 mm screw (long) (Not used.) 1

(17) Well nut (Not used.) 1

(18) Wire tie 5

(8)

AUDIO UNIT

P/N 08A70-MJN-A00CTX1300/D

(3)

(14)

(13)(15)

(17)

(16)

TOOLS AND SUPPLIES REQUIREDSocket (10 mm)

Ratchet

Phillips ® screwdriver

Side cutters

Shop towel

Torque wrench

Item N·m kgf·m Ibf·ft

5 mm screw 4.2 0.4 3.1

6 mm flange bolt 12 1.2 9

TORQUE CHARTTighten all screws, bolts, and nuts to their specified torque values. Refer to the Service Manual for the torque values of the removed parts.

INSTALLATION CAUTION

• To prevent burns, allow the engine, exhaust system, radiator, etc., to cool before installing the accessory.

NOTE:

• Disconnect the negative (-) cable from the battery before installing this accessory.

• The clock memory wil l be erased when you disconnect the battery. Reset the clock after reconnecting the battery.

• Trim the excess ends off the wire ties after attaching them to the wire harnesses. Do not allow the cut part of the wire tie to interfere with another harness or brake hose.

• Reinstall the removed parts on the motorcycle and make sure that the wires and harnesses are not pinched.

(11)

(1)

(7)

(10)

(2)

(12)

(4)(5)

(9)

(6) (18)

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1. Remove the indicated clips from the left inner cover.<Left side>

LEFT INNER COVER

CLIP

2. Remove the left inner cover, and disconnect the negative (-) battery cable.

LEFT INNER COVER

3. Remove the seat.

SEAT

LEFT SADDLEBAG LID

4. Open the left saddlebag lid as shown.<Left side>

5. Remove the bolt and flange collar as shown.

FLANGE COLLAR

BOLT

6. Remove the left saddlebag as shown.

LEFT SADDLEBAG

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LEFT OVER HEAD COVER

10. Lift the rear part of the left over head cover as shown.

<Left side>

LEFT OVER HEAD COVER

11. Remove the left over head cover as shown.

7. Remove the center cover as shown.

8. Loosen the indicated bolts.BOLT

Loosen.

BOLTLoosen.BOLT

Loosen.

LEFT SADDLEBAG STAY

BOLT

12. Remove the bolt, screw, and well nut as shown.

BOLT

9. Remove the left saddlebag stay as shown.

<Left side>

SCREW

WELL NUT

BOLT

CENTER COVER

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14. Remove the right shroud cover in the same manner.

15. Remove the clip as shown.

16. Remove the left middle cowl as shown.

CLIP

LEFT MIDDLE COWL

13. Remove the left shroud cover as shown.

LEFT SHROUD COVER

17. Remove the clips and right inner cover as shown.<Right side>

RIGHT INNER COVER

CLIP

18. Remove the right middle cowl in the same manner as the left.

19. Remove the left mirror cover as shown.<Left side>

LEFT MIRROR COVER

20. Remove the mirror springs as shown.

MIRROR SPRING (with clip)

MIRROR SPRING

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SCREEN GARNISH

21. Repeat Steps 19 and 20 on the right side.

22. Remove the screen garnish as shown.

23. Remove the windscreen as shown.

NYLON WASHER (small)

NYLON WASHER (large)

WINDSCREEN

BOLT

24. Remove the left pocket as shown.CLIP LEFT POCKET

Open the lid.

25. Remove the right pocket in the same manner.

26. Remove the bolts as shown.

BOLT

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27. Remove the left and right side mirror panels as shown.

CLIP

CLIP

LEFT SIDE MIRROR PANEL

RIGHT SIDE MIRROR PANEL

28. Remove the bolts as shown.

BOLT

29. Remove the meter panel as shown.

METER PANELDisconnect the connector.

BOLT

30. Remove the left cover as shown.

• Repeat on the right side.

31. Remove the clips, left side cover, and screws as shown.

CLIP

LEFT SIDE COVER

SCREWCOVER (Save)

SCREW

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32. Remove the bolt and clip as shown.

• Repeat on the right side.

BOLT

CLIP

Pull outward slightly on the left rear cowl until the boss

is released. Disconnect the fuel lid cable as shown.

33. Remove the top shelter as shown.

TOP SHELTERDisconnect the

connector.

8-PIN WATERPROOF CONNECTOR (Gray) 3-PIN WATERPROOF

CONNECTOR (Black)

BOSS

LEFT REAR COWL

FUEL LID CABLE

MOTORCYCLE’S WIRE TIELoosen.

FUEL LID CABLERemove.

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36. Remove the right panel switch from the shelter as shown.

RIGHT PANEL SWITCH

SHELTER

SHOP TOWEL

SCREW

37. Remove the dummy knob as shown.

RIGHT PANEL SWITCH

DUMMY KNOB (Save)

RIB

RIB

34. Place the top shelter upside down on a clean shop towel.

Remove the left dummy panel from the top shelter as shown.

SHELTER

LEFT DUMMY PANEL (Save)

SCREW

SHOP TOWEL

35. Install the accessory left side panel switch as shown.

SHELTER

LEFT SIDE PANEL SWITCH

SCREW (Reuse)

SHOP TOWEL

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38. Install the audio power knob as shown.

39. Install the right panel switch to the shelter in the reverse order of removal.

RIGHT PANEL SWITCH (Reuse)

AUDIO POWER KNOB

41. Route the USB cord as shown.

USB CORD

<Left side>

42. Route the USB cord as shown.

USB CORD

RIB

RIB

<Left side>

40. Route the USB cord as shown.

USB CORD

USB CORD

CLIP (Reuse)Secure the USB cord to

the motorcycle’s harness.

<Right side>

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45. Install the grommets to the audio unit stay as shown.

GROMMET

GROMMET

AUDIO UNIT STAY

46. Install the audio unit stay as shown.5 mm SCREW (short)

AUDIO UNIT STAY

AUDIO UNIT

47. Remove the tapes as shown.

ELECTRICAL TAPERemove.

48. Remove the dummy connectors as shown.

MOTORCYCLE’S 12-PIN WATERPROOF DUMMY CONNECTOR (Black) (Save)

MOTORCYCLE’S 2-PIN WATERPROOF DUMMY CONNECTOR (Black) (Save)

5 mm SCREW (short)

44. Install the USB cord stay as shown.

USB CORD STAY

5 mm SCREW (short)

AUDIO UNIT

43. Route the USB cord as shown.USB CORD

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49. Connect the audio harness as shown.

AUDIO HARNESS

MOTORCYCLE’S 12-PIN WATERPROOF CONNECTOR (Black)

MOTORCYCLE’S 2-PIN WATERPROOF CONNECTOR (Black)

50. Route the audio harness as shown.

AUDIO HARNESS

51. Connect the assembled audio unit as shown.

AUDIO HARNESS

ASSEMBLED AUDIO UNIT

52. Connect the USB cord as shown.USB CORD

ASSEMBLED AUDIO UNIT

53. Secure the USB cord connector as shown.

ASSEMBLED AUDIO UNIT

USB CORD CONNECTOR

USB CORD STAY

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55. Secure the assembled audio unit as shown.

6 mm FLANGE BOLT

FLANGE COLLAR

ASSEMBLED AUDIO UNIT

56. Secure the USB cord with the wire tie as shown.

54. Install the assembled audio unit as shown.

<Left side>

ASSEMBLED AUDIO UNIT

BOSS

57. Remove the dummy connector as shown.

<Left side>

MOTORCYCLE’S 6-PIN WATERPROOF CONNECTOR (White)

MOTORCYCLE’S 6-PIN WATERPROOF DUMMY CONNECTOR (White) (Save)

58. Connect the left side panel switch harness, then install the shelter in the reverse order of removal.

SHELTER (Reuse)

MOTORCYCLE’S 6-PIN WATERPROOF CONNECTOR (White)

6-PIN WATERPROOF CONNECTOR (White)

WIRE TIE Secure the USB cord to

the motorcycle’s harness.

USB CORD

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GROMMETInstall the grommet

in the hole.

USB CORD

HOLE

59. Install the right and left pocket in the reverse order of removal.

61. Install the USB cord as shown.

<Right side>

<Left side>

62. Secure the USB cord as shown.

64. Secure the USB cord as shown.

USB CORD

63. Store the USB connector in the USB connector holder.

USB CONNECTOR

USB CONNECTOR HOLDER

WIRE TIESecure the USB cord to

the motorcycle’s harness.

WIRE TIE Secure the USB cord to

the motorcycle’s harness.

MOTORCYCLE’S WIRE TIE (Reuse)Secure the USB cord

and fuel lid cable

to the motorcycle’s

harness.

FUEL LID CABLE

SPEAKER UNIT

LEFT SPEAKER SUB CORD

65. Install the left speaker sub cord on the speaker unit as shown.

2-PIN WATERPROOF CONNECTOR (White)

60. Remove the grommet as shown.

GROMMET (Save)

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68. Route the left speaker sub cord as shown.

<Left side>

67. Install the speaker unit as shown.

SCREW (Reuse)

SPEAKER UNIT

LEFT SPEAKER SUB CORD

69. Remove the tape from the dummy connector as shown.

ELECTRICAL TAPERemove.

71. Connect the left speaker sub cord as shown.

70. Remove the dummy connector as shown.

MOTORCYCLE’S 2-PIN WATERPROOF DUMMY CONNECTOR (White) (Save)

MOTORCYCLE’S 2-PIN WATERPROOF CONNECTOR (White)

MOTORCYCLE’S 2-PIN WATERPROOF CONNECTOR (White)

2-PIN WATERPROOF CONNECTOR (White)

LEFT SPEAKER SUB CORD

66. Route the left speaker sub cord as shown.

LEFT SPEAKER SUB CORD

SPEAKER UNIT

HOLE

GROMMETInstall the grommet

in the hole.

<Left side>

2-PIN WATERPROOF CONNECTOR (White)

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76. Connect the right speaker sub cord as shown.

77. Install the removed motorcycle parts in the reverse order of removal.

78. Check the audio switch, speaker, headlight, and the other lights for proper operation. Check that the harnesses are not pinched or pulled taut.

RIGHT SPEAKER SUB CORD

MOTORCYCLE’S HARNESS

72. Repeat the step 65 through 67 or the right side.

73. Route the right speaker sub cord as shown.

<Right side>

RIGHT SPEAKER SUB CORD

2-PIN WATERPROOF CONNECTOR (Black)

74. Remove the tape from dummy connector as shown.

ELECTRICAL TAPERemove.

MOTORCYCLE’S 2-PIN WATERPROOF CONNECTOR (Black)

75. Remove the dummy connector as shown.

MOTORCYCLE’S 2-PIN WATERPROOF DUMMY CONNECTOR (Black) (Save)

MOTORCYCLE’S 2-PIN WATERPROOF CONNECTOR (Black)

2-PIN WATERPROOF CONNECTOR (Black)