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Cassette FeedingUnit-AF1

PARTSCATALOG

COPYRIGHT 2013 CANON

September 13, 2013

INC. CANON Cassette Feeding Unit-AF1 Rev. 2 PRINTED IN U.S.A.

Rev. 2

PREFACE

This Parts Catalog contains listings of parts used

Diagrams are provided with the listings to aid the service technician in identifying clearly, the

item to be orderd.

Whenever ordering parts, consult this Parts Catalog for all of the information pertaining to each

item. Be sure to include, in the Parts Request, the full item description, the item part number,

and the quantity.

COPYRIGHT (C) 1999 CANON INC.

Use of this manual should be

strictly supervised to avoid

disclosure of confidential

information.

Contents

NUMERICAL INDEX

Cassette Feeding Unit-AF1(Numerical Index) ................................... 1-1

Cassette Feeding Unit-AF1(Parts Catalog)

A ASSEMBLY LOCATION DIAGRAM ......................................2-1H10 EXTERNAL COVERS, PANELS, ETC. .................................2-2H11 INTERNAL COMPONENTS ..................................................2-4H12 RIGHT DOOR ASS'Y .............................................................2-6H20 PAPER PICK-UP DRIVE ASSEMBLY ...................................2-7H30 CASSETTE ASSEMBLY ........................................................2-8H40 PAPER PICK-UP DRIVE ASSEMBLY .................................2-11H90 CST. PEDESTAL CONT. PCB ASS'Y .................................2-15ZZA MECHANICAL STANDARD PARTS (HOW TO USE) .........2-16ZZB MECHANICAL STANDARD PARTS (SCREWS) ................2-17ZZC MECHANICAL STANDARD PARTS (BOLTS) ....................2-24ZZD MECHANICAL STANDARD PARTS (NUTS) ......................2-25ZZE MECHANICAL STANDARD PARTS (RETAINING RINGS) 2-26

NUMERICAL INDEXCassette Feeding Unit-AF1(Numerical Index)

PARTS NUMBERFIGURE

& PARTS NUMBERFIGURE

& PARTS NUMBERFIGURE

&
KEY NO. KEY NO. KEY NO
FB6-3386-010 H40 - 59FB6-3387-000 H40 - 3FB6-3388-000 H40 - 6FB6-3389-000 H40 - 7FB6-3391-000 H40 - 8FB6-3392-020 H40 - 9FB6-3395-000 H40 - 11FB6-3396-010 H40 - 12FB6-3397-000 H40 - 13FB6-3398-000 H40 - 14FB6-3402-000 H40 - 15FB6-3403-000 H40 - 16FB6-3404-000 H40 - 17FB6-3405-000 H40 - 1FB6-3413-000 H40 - 19FB6-4852-000 H40 - 2FC0-6755-000 H40 - 20FC5-0592-000 H12 - 2FC5-0631-000 H12 - 1FC6-5022-000 H20 - 1FC6-6661-000 H40 - 4FC6-7083-000 H40 - 5FC6-9867-000 H40 - 22FC7-4086-000 H11 - 15FC7-5845-000 H40 - 23FC7-9381-000 H40 - 1FC7-9502-000 H40 - 5FC8-1178-000 H40 - 24FC8-1202-000 H40 - 25FC8-1205-000 H40 - 26FC8-2469-000 H30 - 1FC8-2470-000 H30 - 2FC8-2474-000 H30 - 3FC8-2475-000 H30 - 4FC8-2670-000 H30 - 5FC8-2671-000 H30 - 6FC8-2672-000 H30 - 7FC8-3782-000 H12 - 3FC8-4962-000 H30 - 8FC8-4966-000 H30 - 10FC8-4967-000 H30 - 11FC8-4970-000 H30 - 12FC8-4985-000 H30 - 13FC8-4989-000 H30 - 14FC8-4990-000 H30 - 15FC8-4992-000 H30 - 16FC8-4993-000 H30 - 17FC8-4996-000 H30 - 18FC8-8172-000 H12 - 4FC8-8181-010 H30 - 20FC8-8182-000 H30 - 21FC8-8621-000 H40 - 18

FC9-0104-000 H11 - 1FC9-0129-000 H30 - 22FC9-0130-000 H30 - 23FC9-0136-000 H30 - 25FC9-0139-000 H11 - 16FC9-0145-000 H11 - 17FC9-4042-000 H30 - 26FC9-4290-010 H40 - 27FC9-5712-000 H10 - 6FC9-5713-000 H10 - 9FC9-7105-000 H11 - 2FC9-7108-000 H12 - 5FC9-7110-000 H10 - 1FC9-7111-000 H10 - 2FC9-7112-000 H10 - 3FC9-7113-000 H10 - 4FC9-7114-000 H10 - 5FC9-7244-000 H10 - 7FC9-7253-000 H40 - 10FE9-0290-000 H11 - 3FG3-2302-020 H40 - 60FK2-0149-000 H40 - 28FK2-0408-000 H40 - 29FK2-1773-000 H90 - ICFL2-8282-000 H40 - 3FL2-9472-000 H30 - 28FL3-1313-000 H11 - 4FL3-2859-000 H30 - 30FL3-6661-010 H40 - 21FL3-8032-000 H40 - 30FM0-4814-000 H40 -FM0-4830-000 H40 -FM0-4834-000 H11 - 12FM3-4146-010 H40 - 53FM3-4150-000 H40 - 2FM3-5933-000 H11 - 5FM3-6069-000 H20 - 3FM3-6120-000 H11 - 6FM3-8153-000 H30 -FM3-8905-010 H30 - 31FM3-8906-010 H30 - 32FM3-8907-000 H30 - 33FM3-8912-000 H30 - 24FM3-8913-000 H30 - 29FM3-9234-000 H20 -FM4-1202-000 H90 -FM4-1203-000 H11 - 20FM4-1204-000 H11 - 21FM4-1206-000 H11 - 18FM4-1208-000 H11 - 7FM4-1209-000 H11 - 19FM4-2524-000 H11 - 8

FM4-2525-000 H40 - 58FS1-1205-000 H40 - 45FS5-1943-000 H40 - 31FS5-6945-000 H30 - 34FS6-1063-000 H40 - 61FS7-2788-000 H12 - 6FS7-2800-000 H40 - 33FS7-2801-000 H40 - 34FS7-2803-000 H40 - 35FU0-0043-000 H40 - 36FU3-0282-000 H40 - 37FU3-0283-000 H40 - 38FU3-0284-000 H40 - 39FU3-0285-000 H20 - 4FU3-0288-000 H40 - 40FU3-0289-000 H40 - 41FU3-0347-000 H40 - 42FU3-0349-000 H40 - 43FU3-0350-000 H40 - 44FU3-0352-000 H40 - 55FU5-1035-000 H12 - 8FU5-1763-000 H40 - 46FU5-2060-000 H12 - 7FU6-2684-000 H40 - 47FU6-2784-000 H40 - 48FU6-8647-000 H11 - 13FU7-0445-000 H40 - 49FU7-5378-000 H40 - 32FU8-0214-000 H40 - 50NPN H10 -NPN H11 -NPN H12 -RS5-1567-000 H40 - 62VS1-7173-014 H40 - 54VS1-7177-002 H40 - 57WG8-5783-000 H11 - 9XA9-0656-000 H40 - 51XA9-1016-000 H11 - 14XA9-1386-000 H10 - 8XA9-1386-000 H11 - 11XA9-1523-000 H30 - 19XD1-4200-402 H10 - 501XD9-0136-000 H20 - 5XD9-0136-000 H40 - 52XD9-0289-000 H40 - 64XF2-1604-940 H20 - 2XZ9-0618-000 H11 - 10

1-1

Cassette Feeding Unit-AF1(PartsCatalog)

Cassette Feeding Unit-AF1JP F27-5102-000 GJW

LTN,SG,HK,KR,TW

F27-5102-000 GJX

US,CA,LTN,EUR,AU

F27-5112-000 FBW

CN F27-5142-000 GJZ

Contents

A ASSEMBLY LOCATION DIAGRAM ...................................................................2-1H10 EXTERNAL COVERS, PANELS, ETC. ..............................................................2-2H11 INTERNAL COMPONENTS ...............................................................................2-4H12 RIGHT DOOR ASS'Y..........................................................................................2-6H20 PAPER PICK-UP DRIVE ASSEMBLY................................................................2-7H30 CASSETTE ASSEMBLY.....................................................................................2-8H40 PAPER PICK-UP DRIVE ASSEMBLY..............................................................2-11H90 CST. PEDESTAL CONT. PCB ASS'Y ..............................................................2-15ZZA MECHANICAL STANDARD PARTS (HOW TO USE) ......................................2-16ZZB MECHANICAL STANDARD PARTS (SCREWS)..............................................2-17ZZC MECHANICAL STANDARD PARTS (BOLTS)..................................................2-24ZZD MECHANICAL STANDARD PARTS (NUTS)....................................................2-25ZZE MECHANICAL STANDARD PARTS (RETAINING RINGS) .............................2-26

FIGURE A
ASSEMBLY LOCATION DIAGRAM
RIGHT DOOR ASSEMBLY

H12

PAPER PICK-UP DRIVE ASSEMBLY

H20

PAPER PICK-UP ASSEMBLY

H40

CASSETTE ASSEMBLY

H30

CST. PEDESTAL CONT. PCB ASS'Y

H90

2-1

FIGURE H10
EXTERNAL COVERS, PANELS, ETC.
SEE FIGURE H12

501

501

6

3

4

2

7

8

8

8

8

8

1

5

9

2-2

FIGURE & KEY

NO.

PARTS NUMBER

RANK

Q'TY DESCRIPTION SERIAL NUMBER/REMARKS

SVC

Fig.H10 NPN RF EXTERNAL COVERS, PANELS, ETC.

1 FC9-7110-000 1 COVER, CASSETTE PEDESTAL, L

2 FC9-7111-000 1 COVER, CASSETTE PEDESTAL,R, FR

3 FC9-7112-000 1 COVER, CASSETTE PEDESTAL,R, RR

4 FC9-7113-000 1 COVER, CASSETTE PEDESTAL,R, LW

5 FC9-7114-000 1 COVER, REAR

6 FC9-5712-000 1 COVER, CONNECTOR

7 FC9-7244-000 1 LABEL, CAUTION, TRANSPORTATION

8 XA9-1386-000 AR SCREW,RS,M3X8

9 FC9-5713-000 1 FRAME, CONNECTOR COVER

501 XD1-4200-402 2 WASHER, TOOTHED LOCK, M4

2-3

FIGURE H11
INTERNAL COMPONENTS
SEE FIGURE H20

SEE FIGURE H90

SEE FIGURE H40

SEE FIGURE H30

(J11)

(J5)

(SW101)(SW102)

(PS101)(J3)

(SW103)(SW104)(J8)

(J3006)

(J3007)

(J12)

(J23)

(TO PRINTER)

(J3001)

(J3002)

(J3004)

(J3)

(J1)

(J2)

(J25)(J26)

(J3005)(J5)

(J8)

SEE FIGURE H40

SEE FIGURE H30

SEE FIGURE H20

(H1,H2)(J23)

JP,EUR,AU,LTN,SG,HK,KR,TW,CN

A

A

B

B10

3

10

9

11

11

11

11

11

11

11

11

11

11

7

4

3

10

10 13

3

11

11

2

11

11

501

8

11

11

11

17

17

6

6

11

4

5

5

11

14 12

13

15

15

15

15

16

16

16

16

18

19

20

21

2-4

FIGURE & KEY

NO.

PARTS NUMBER

RANK


SVC

Fig.H11 NPN RF INTERNAL COMPONENTS

1 FC9-0104-000 1 COVER, HEATER CONNECTOR

2 FC9-7105-000 1 PLATE, COUPLING

3 FE9-0290-000 8 SCREW, W/WASHER

4 FL3-1313-000 2 PIN, POSITIONING

5 FM3-5933-000 2 AUTO SIZE DETECT ASSEMBLY SW101,SW102,SW103,SW104

6 FM3-6120-000 2 CASSETTE RAIL ASSEMBLY, RIGHT

7 FM4-1208-000 1 CABLE, C. P. POWER CONNECTING

8 FM4-2524-000 1 COVER STOPPER ASS'Y

9 WG8-5783-000 1 IC,PHOTO-INTERRUPTER,LG248NL1A PS101

10 XZ9-0618-000 4 CASTER

11 XA9-1386-000 AR SCREW,RS,M3X8

12 FM0-4834-000 1 CASSETTE HEATER ASSEMBLY JP,EUR,AU,LTN,SG,HK,KR,TW,CNH1,H2

13 FU6-8647-000 1 LABEL, HIGH TMP. CAUTION JP,EUR,AU,LTN,SG,HK,KR,TW,CN

14 XA9-1016-000 1 SCREW W/WASHER, M3X6 JP,EUR,AU,LTN,SG,HK,KR,TW,CN

15 FC7-4086-000 4 ADJUSTER

16 FC9-0139-000 4 SUPPORT, ADJUSTER

17 FC9-0145-000 2 PLATE, SIZE INDICATION

18 FM4-1206-000 1 CABLE, CST. PEDESTAL AC

19 FM4-1209-000 1 CABLE, DC CONTROLLER - I/F

20 FM4-1203-000 1 CABLE, PAPER PICK-UP

21 FM4-1204-000 1 CABLE, CASSETTE SIZE

2-5

FIGURE H12
RIGHT DOOR ASS'Y
FIGURE & KEY

NO.

PARTS NUMBER

RANK


SVC

Fig.H12 NPN RF RIGHT DOOR ASS'Y

1 FC5-0631-000 2 HOOK, RIGHT DOOR

2 FC5-0592-000 1 STOPPER, RIGHT LOWER DOOR

3 FC8-3782-000 4 ROLLER, PAPER FEED

4 FC8-8172-000 1 HANDLE, DOOR

5 FC9-7108-000 1 DOOR, RIGHT

6 FS7-2788-000 8 SPRING, COMPRESSION

7 FU5-2060-000 2 SPRING, TENSION

8 FU5-1035-000 8 BUSHING

7

1

83

5

3

4

6

86

86

86

1

2

7

2-6

FIGURE H20
FIGURE & KEY

NO.

PARTS NUMBER

RANK


SVC

Fig.H20 FM3-9234-000 2 PAPER PICK-UP DRIVE ASSEMBLY

1 FC6-5022-000 1 PULLEY, 34T

2 XF2-1604-940 1 BELT, TIMING

3 FM3-6069-000 1 MOTOR ASS'Y M101,M102

4 FU3-0285-000 1 GEAR, 80T/16T

5 XD9-0136-000 3 RING, E

(J11)(M101)

(J12)(M102)

1

5

2 5

5

3

4

2-7

FIGURE H30
CASSETTE ASSEMBLY
28

5

6

10

11

25

26

29

12

34

34

12

14

14

12

32

15

19

19

15

30

24

7

18

1

4

23

16 17

2

3 22

13

20

21

31

33

8

2-8

FIGURE & KEY

NO.

PARTS NUMBER

RANK


SVC

Fig.H30 FM3-8153-000 2 CASSETTE ASSEMBLY

1 FC8-2469-000 1 DIAL, DETECT, SMALL

2 FC8-2470-000 1 DIAL, DETECT, LARGE

3 FC8-2474-000 1 SHAFT, SUPPORT

4 FC8-2475-000 1 PLATE, JOINT

5 FC8-2670-000 1 PLATE, FREE STOP

6 FC8-2671-000 1 SPRING, TORSION

7 FC8-2672-000 1 SPRING, TORSION

8 FC8-4962-000 1 LABEL, SIZE INDEX, SIDE, LARGE

10 FC8-4966-000 1 LABEL, PAPER PICK-UP OPERATION

11 FC8-4967-000 1 WINDOW, CST FR. COVER IND.

12 FC8-4970-000 3 ROLLER, CASSETTE SWING

13 FC8-4985-000 1 BUTTON, PUSHING

14 FC8-4989-000 2 PIN, SIZE DETECT POSITIONING

15 FC8-4990-000 2 GEAR, 14T

16 FC8-4992-000 1 WIRE,CENTER PLATE GROUNDING,L

17 FC8-4993-000 1 PLATE, COVER ATTACHMENT, LEFT

18 FC8-4996-000 1 COVER, TOP

19 XA9-1523-000 2 SCREW, B, M4X8

20 FC8-8181-010 1 COVER, CASSETTE FRONT

21 FC8-8182-000 1 RING, BUTTON

22 FC9-0129-000 1 GEAR, 9T

23 FC9-0130-000 1 LINK, BACK END DETECT

24 FM3-8912-000 1 PAPER SIDE END EXTENSION ASS'Y

25 FC9-0136-000 1 HOLDER, SIZE INDEX

26 FC9-4042-000 1 COVER, SIZEPLATE

28 FL2-9472-000 1 PLATE, CENTER

29 FM3-8913-000 1 BUTTON LINK ASSEMBLY

30 FL3-2859-000 1 PLATE, LIFTER

31 FM3-8905-010 1 SIDE END PLATE ASSEMBLY, FRONT

32 FM3-8906-010 1 SIDE END PLATE ASSEMBLY, REAR

33 FM3-8907-000 1 BACK END LIMIT PLATE ASSEMBLY

2-9

34 FS5-6945-000 2 COLLAR, REGISTRATION MULTI

FIGURE & KEY

NO.

PARTS NUMBER

RANK


SVC

2-10

FIGURE H40
(PS105)(J102)(PS107)(J107)

(PS104)(J101)(PS106)(J106)

(PS102)(J100)(PS103)(J105)

(PS108)(J103)(PS109)(J108)

(SL101)(J104)(SL102)(J109)

(J107)(J102)

(J106)(J101)

(J109)(J104)

(J105)(J100)

(J108)(J103)

(J2)(J1)

(J2)(J1)

CN

EXCEPT CN

CN

EXCEPT CN CN

3

3

14

32

30

2 2

42

41

4419

37

15 16

13

7

25

24

5310

9

4317

338

31

35

48

4622

27

47

33

184

534

36

231

20

26

64

64

45

45

5264

61

62

62

51

28 28

28

54

28

6

58

29

3840

12

3911 55

60

59

57

5021

49

2-11

FIGURE & KEY

NO.

PARTS NUMBER

RANK


SVC

Fig.H40 FM0-4830-000 2 PAPER PICK-UP ASSEMBLY CN

Fig.H40 FM0-4814-000 2 PAPER PICK-UP ASSEMBLY EXCEPT CN

1 FC7-9381-000 1 ROLLER, PAPER PICK-UP [DP] CN

1 FB6-3405-000 1 ROLLER, PAPER PICK-UP [DP] EXCEPT CN

2 FM3-4150-000 1 ROLLER, VERTICAL PATH CN

2 FB6-4852-000 1 ROLLER, VERTICAL PATH EXCEPT CN

3 FL2-8282-000 1 GUIDE, VERTICAL PATH CN

3 FB6-3387-000 2 GUIDE, VERTICAL PATH EXCEPT CN

4 FC6-6661-000 1 ROLLER, SEPARATION [DP]

5 FC7-9502-000 1 ROLLER, FEED/SEPARATION [DP] CN

5 FC6-7083-000 1 ROLLER, FEED/SEPARATION [DP] EXCEPT CN

6 FB6-3388-000 1 ROD, SEPARATION ROLLER RELEASE

7 FB6-3389-000 1 CLAW, PICK-UP

8 FB6-3391-000 1 GEAR, RATCHET

9 FB6-3392-020 1 SPRING, LEAF

10 FC9-7253-000 1 ARM, LIFTING

11 FB6-3395-000 1 ARM, PAPER FEED SHAFT

12 FB6-3396-010 1 LOCK, PICK-UP

13 FB6-3397-000 1 FLAG, PAPER SENSOR

14 FB6-3398-000 1 FLAG, PAPER DETECT SENSOR

15 FB6-3402-000 1 GEAR, RATCHET

16 FB6-3403-000 1 COUPLING, FEED SHAFT STOP

17 FB6-3404-000 1 COUPLING, SEPARATION SHAFT

18 FC8-8621-000 1 LIMITER, TORQUE

19 FB6-3413-000 1 COLLAR, PAPER PICK-UP SHAFT

20 FC0-6755-000 1 HOLDER, PAPER PICK-UP ROLLER

21 FL3-6661-010 1 GEAR, 46T

22 FC6-9867-000 1 RING, RETAINING

23 FC7-5845-000 1 STOPPER, ROLLER

24 FC8-1178-000 1 CLAW, PAPER PICK-UP

25 FC8-1202-000 1 DAMPER

26 FC8-1205-000 1 PAD, PAPER PICK-UP HOLDER

2-12

27 FC9-4290-010 1 JOINT, RETARD

28 FK2-0149-000 4 PHOTO-INTERRUPTER, TLP1252(C6)PS102,PS103,PS104,PS105,PS106,PS107,PS108,PS109

29 FK2-0408-000 1 SOLENOID SL101,SL102

30 FL3-8032-000 1 FLAG, REGISTRATION SENSOR

31 FS5-1943-000 1 BUSHING


33 FS7-2800-000 2 SPRING, TENSION

34 FS7-2801-000 1 SPRING, TORSION

35 FS7-2803-000 1 SPRING, TORSION

36 FU0-0043-000 1 GEAR, 15T

37 FU3-0282-000 1 GEAR, 21T

38 FU3-0283-000 1 GEAR, 21T

39 FU3-0284-000 1 GEAR, 16T

40 FU3-0288-000 1 GEAR, 21T

41 FU3-0289-000 1 GEAR, 14T

42 FU3-0347-000 1 GEAR, 41T

43 FU3-0349-000 1 GEAR, 41T

44 FU3-0350-000 1 GEAR, 41T/41T

45 FS1-1205-000 2 BUSHING

46 FU5-1763-000 1 BUSHING

47 FU6-2684-000 1 SPRING, COMPRESSION


49 FU7-0445-000 1 GEAR, 42T

50 FU8-0214-000 1 GEAR, 51T

51 XA9-0656-000 1 SCREW,RS,M3X10

52 XD9-0136-000 1 RING, E

53 FM3-4146-010 1 PICK-UP ARM UNIT

54 VS1-7173-014 1 CONNECTOR, SNAP TIGHT, 14P, W

55 FU3-0352-000 1 GEAR, 16T/16T

57 VS1-7177-002 1 CONNECTOR, SNAP TIGHT, BK

58 FM4-2525-000 1 HOLDER, SEPARATION ROLLER

FIGURE & KEY

NO.

PARTS NUMBER

RANK


SVC

2-13

59 FB6-3386-010 1 GUIDE, RETARD

60 FG3-2302-020 1 CABLE, PAPER PICK-UP

61 FS6-1063-000 1 BUSHING

62 RS5-1567-000 2 BUSHING

64 XD9-0289-000 3 PIN, PARALLEL

FIGURE & KEY

NO.

PARTS NUMBER

RANK


SVC

2-14

FIGURE H90
CST. PEDESTAL CONT. PCB ASS'Y
FIGURE & KEY

NO.

PARTS NUMBER

RANK


SVC

Fig.H90 FM4-1202-000 1 CST. PEDESTAL CONT. PCB ASS'Y

IC FK2-1773-000 1 IC,TC200GO2EFG-1031,GATE ARRAY IC7

2-15

FIGURE ZZA
MECHANICAL STANDARD PARTS (HOW TO USE)
Table 1 Material and Surface treatment

Black

Black

Black

White

White

White

Iron and steel phosphating (P1)

6

7

8

9

Color

Black

White

White

5

Surface treatment

Stainless steel

Brass

Steel

Material

Black zinc trivalent chromate treating (BZ3)

Stainless steel black coloring (BC4)

not to be given

Regular nickel plating (NL)

Black nickel plating (BN)

White zinc trivalent chromate treating (ZC3)

Regular nickel chromium plating (NC)

Regular nickel plating (NL)

No.

1

3

4

2

Mechanical standard parts

About a mechanical standard partsA Mechanical standard parts is a mechanical part which not parts peculiar to a product.They are parts which are common to a Canon product and are used, such as a screw and a washer.The Fig No. and parts number of the mechanical standard parts are not listed in the product parts catalog.Refer to the parts catalog of mechanical standard parts when checking the parts number for screw orwasher etc. and identify them by part shape or size.

Material and surface treatment of a mechanical standard partsMaterial and surface treatment of mechanical standard parts are assigned commonly for each part.Refer to the Table 1 for the parts which material and surface treatment are assigned as numbers.

2-16

FIGURE ZZB
MECHANICAL STANDARD PARTS (SCREWS)
M1.4 M1.6 M1.7 M2 M2.5 M2.62 2.4 2.5 3 3.8 4

0.5 0.55 0.5 0.6 0.9 0.82 2.4 2.5 3 3.8 4

2 2.4 2.5 3 3.8 40.48 0.55 0.58 0.73 0.85 0.93

0.68 0.8 0.88 1 1.25 1.32.5 2.8 3 3.5 4.3 4.50.8 0.85 0.9 1 1.3 1.22.5 2.8 3 3.5 4.3 4.50.5 0.55 0.5 0.6 0.9 0.8

Head size (mm)

Pan head Class 1

Countersunk head Class 1

Oval countersunk head Class 1

Pan head Class 3

Pan head Class 2

1-1. Cross Recessed Head Screws for Precision Equipments

XA1-1, 6, 7

XA1-3

XA1-4

D d

D d

LH

D d

LK H

LH

Screws

XB1-2400-609Type No. XB1-2 expresses Binding head machine screw.

Normal designation d 40 expresses M4.0.

Length L 0-60 expresses a length of 6.0mm.

Material and Surface treatment 9 expresses Steel (Black zinc trivalent chromate treating) from Table 1.

1. Screws

How to read Parts Numbers

2-17

M1.4 M1.6 M1.7 M2 M2.5 M2.62 2.4 2.5 3 3.8 4

0.5 0.55 0.5 0.6 0.9 0.8

2 2.4 2.5 3 3.8 40.5 0.55 0.5 0.6 0.9 0.8

2 2.4 2.5 3 3.8 40.48 0.55 0.58 0.73 0.85 0.93

2 2.4 2.5 3 3.8 40.48 0.55 0.58 0.73 0.85 0.93

2.5 2.8 3 3.5 4.3 4.50.5 0.55 0.5 0.6 0.9 0.8

2.5 2.8 3 3.5 4.3 4.50.8 0.85 0.9 1 1.3 1.2

2.5 2.8 3 3.5 4.3 4.50.8 0.85 0.9 1 1.3 1.2

2.5 2.8 3 - - -0.2 0.2 0.2 - - -

2.5 2.8 3 3.5 4.3 4.50.5 0.55 0.5 0.6 0.9 0.8

Head size (mm)

With tatered end pan head Class 1


With tatered end countersunk head


With parallel end ultra thin head

With parallel end pan head Class 1


With parallel end countersunk head


1-2. Precision Tapping Screws

XA4-1, 2, 4

XA4-3

XA4-5

XA4-6, 7, 9

XA4-8D d

LH

LH

LHD d

LH

D d

D d

D d

LH

2-18

M2 M2.5 M2.6 M3 M4 M53.5 4.5 4.5 5.5 7 91.3 1.7 1.7 2 2.6 3.3

4 5 - 6 8 101.2 1.45 - 1.75 2.3 2.8

4 5 - 6 8 101.6 2 - 2.45 3.2 4

8 12 12 12 16 20

4.3 5.3 5.5 6.3 8.3 10.31.2 1.5 1.6 1.9 2.5 3.1

Head size (mm)

Screw part lengthb

Pan head

Binding head

Countersunk head

Oval countersunk head

1-3. Cross Recessed Head Screws

XB1-1

XB1-2

XB1-3

XB1-4

dkdk

LkLk

dk

Lf k

dk

Lf k

2-19

Pan head + Plain washer (circular bright)

Pan head + Spring washer

Pan head + Toothed lock washer

Pan head + Spring washer and plain washer (circular bright)

Binding head + Plain washer (circular bright)

Binding head + Spring washer

Binding head + Toothed lock washer

Binding head + Spring washer and plain washer (circular bright)

1-4. Cross Recessed Head Screws with Captive Washer

XB2-1 XB2-2 XB2-3 XB2-4

XB2-5 XB2-6 XB2-7 XB2-8

L

L

L

L

L

L

L

L

2-20

M3 M48 10

5.5 5.53.1 3.13.2 3.2

Head size (mm)

M3 M46.3 8.31.3 1.71.9 2.5

Head size (mm)

For metallic materials

For metallic materials with clawed

Binding head

1-5. Hexagon Head Tapping Screws for Matallic Materials

1-6. Special Tapping Screws

dk

L

f

k

DLHB

2-21

M2 M2.5 M2.6 M3 M4 M53.5 4.5 4.5 5.5 7 91.3 1.7 1.7 2 2.6 3.3

4 5 5.2 6 8 101.2 1.45 1.5 1.75 2.3 2.8

4.3 5.3 5.5 6.3 8.3 10.31.2 1.5 1.6 1.9 2.5 3.1

Head size (mm)

M2.5 M2.6 M3 M4 M54.5 4.5 5.5 7 91.7 1.7 2 2.6 3.3

6.5 6.5 8 10 122.1 2.1 1.75 3.2 4

5.5 5.5 6.3 8.3 10.31.6 1.6 1.9 2.5 3.1

Head size (mm)

Pan head

Binding head

Countersunk head

Pan head

Binding head

Flanged pan head

1-7. General Head Tapping Screws

XB4-6 XB4-8

XB4-7

1-8. Tapping Screws for Metallic Materials

XB5-1 XB5-6

XB5-2

Lk

dk ddk d

Lk

dk d

Lk

ddk

Lf k

ddk

Lf k

ddk

Lk

2-22

M1.6M1.7 M2 M2.5

M2.6 M3 M5 M5

0.7 0.9 1.3 1.5 2 2.51.5 1.7 2 2 2.5 30.4 0.5 0.65 0.75 1 1.25

- 1 1.2 1.4 1.9 2.4- 1.2 1.5 1.7 2.2 2.8

0.8 1 1.5 2 2.5 3.5

M6

3�3.51.5

2.93.3

40.55 0.75 1.25 1.75 2.25 3.2 3.7

Head size (mm)

M2 M2.5M2.6 M3 M5 M5

5 6.5 8 10 121.7 2.1 2.5 3.2 4

Head size (mm)

Cone point

Double point

Flat point

Flanged pan head

1-9. Hexagon Socket Set Screws

1-10. Flanged Pan Head Machine Screws

XB6-1 XB6-2 XB6-3ddk

Lk

dt

LtS

dp

L

d1

L

2-23

FIGURE ZZC
MECHANICAL STANDARD PARTS (BOLTS)
max

M3 M4 M5 M6 M8 M10 M12

dk 5.5 7 8.5 10 13 16 18S 2.5 3 4 5 6 8 10

K 3 4 5 6 8 10 12Screw part length

b 2018 22 24 28 32 36

Head size (mm)

Hexagon socket head cap screws

2-1. Hexagon socket head cap screws

Lb

K

dk

S

Bolt (Socket head cap screw)

XB7-1080-409Type No. XB7-1 expresses Hexagon socket head cap screws.

Normal designation d 080 expresses M8.0.

Length L 40 expresses a length of 40mm.


2. Bolts (Socket head cap screw)


2-24

FIGURE ZZD
MECHANICAL STANDARD PARTS (NUTS)
M2 M2.5 M3 M4 M5 M6 M84 5 5.5 7 8 10 13

1.6 2 2.4 3.2 4 5 6.51.2 1.6 1.8 2.4 3.2 3.6 51.6 2 2.4 3.2 4.7 5.2 6.8

- - - - 5.1 5.7 7.5- - - - 5.6 6.1 7.9

1.2 1.6 1.8 2.2 2.7 3.2 41.2 1.6 1.8 2.2 2.7 3.2 4

Head size (mm)

Hexagon nut Class 1

Hexagon nut Class 3

Hexagon nut Style 1 double chamfered

Hexagon nut Style 1 washer faced

Hexagon nut Style 2 double chamfered

Hexagon nut Style 2 washer faced

Hexagon nut

Hexagon thin nut double chamfered

Hexagon thin nut not chamfered

3-1. Hexagon Nuts and Hexagon Thin Nuts

S m m

Nuts

XB7-2100-309Type No. XB7-210 expresses Hexagon nut class 1.

Normal designation d 0-30 expresses M3.0.


3. Nuts


2-25

FIGURE ZZE
MECHANICAL STANDARD PARTS (RETAINING RINGS)
Nominal designationType

Table 5

d (mm) t (mm)

007 0.65 2 0.2010 0.95 2.8 0.2013 1.25 3.3 0.3017 1.65 4.2 0.4020 1.95 4.6 0.5024 2.35 6 0.6028 2.74 6.5 0.6032Type 1 3.14 7.2 0.60371

Type 22

3.64 8 0.7040042050058060064074080008012015020025030040050060070080090100

3.934.134.935.735.936.327.317.91

0.81.21.5

22.5

3456789

10

10101112

12.713.5

1516.5

2345679

111214161820

0.70.70.70.70.90.90.9

10.20.30.40.40.40.60.60.60.80.80.80.8

1

D (mm)

Retaining ring - E type (Type 1)

Retaining ring - E type (Type 2)

5-1. Retaining Rings - E type

D t

d

Retaining Rings

XD2-1100-202Type No. XD2-110 expresses retaining ring-E type (Type1).

Nominal designation 0-20 expresses a 020 of nominal designation.(See Table 5)

5. Retaining Rings


Material and Surface treatment 2 expresses Stainless steel (Surface treatment is not to be given) from Table 1.

2-26

Nominal designation

Table 5

d3 (mm) b (mm) a (mm) d0 (mm)

020 1.9 0.5 1 1.8 0.81.9 0.91.9 0.9

2 0.92.8 1.22.9 1.32.9 1.33.1 1.43.3 1.43.5 1.44.7 1.54.7 2

025 2.35 0.5 1.2030 2.85 0.6 1.4035 3.3 0.6 1.6040 3.8 0.8 1.8045 4.25 0.8 2050 4.75 0.8 2.2060 5.7 1 2.4070 6.7 1 2.7080090100

7.78.659.65

11.21.2

33.33.5

t (mm)

Nominal designation

No ofteeth

Table 5

d2 (mm) t (mm)

015 1.4 5.2 0.250.250.250.250.250.250.250.250.25

333445556

020 1.9 6024 2.3 6.4030 2.8 8040 3.8 9050 4.8 10060 5.8 11080 7.8 13100 9.8 15.4

D (mm)

Grip ring

Toothed retaining ring

5-2. Grip Rings

5-3. Toothed Retaining Rings

D t

d2d0

ba

d3

t

2-27

Nominal designation

Table 5


010 9.3 111111

1.2

1.6 3 1.23.2 1.53.4 1.73.5 1.73.6 1.73.7 1.73.8 1.73.9 24.1 24.3 24.6 24.8

55.4

22.52.5

012 11.1 1.8014 12.9 2015 13.8 2.1016 14.7 2.2017 15.7 2.2018 16.5 2.6020 18.5 1.2 2.7

20.5 1.2 2.7022025028030032035

23.225.927.929.632.2

1.21.51.51.51.5

3.13.13.53.5

4

t (mm)

Nominal designation

Table 5


010 10.7 1111111

1.8 3.1 1.23.2 1.23.3 1.53.6 1.73.7 1.7

4 1.74 24 2

4.1 24.4 24.6 24.75.25.25.25.75.85.96.16.56.56.56.86.97.47.47.8

88

8.38.5

22.52.52.52.52.52.52.52.52.52.52.52.52.52.52.52.5

333

011 11.8 1.8012 13 1.8014 15.1 2016 17.3 2018 19.5 2.5019020

20.5 2.5

02221.5 1 2.523.5 1 2.5

025028030032035037040042045047050052055060062068072075080085090095

26.930.132.134.437.839.843.545.548.550.554.256.259.264.266.272.576.579.585.590.595.5

100.5

1.21.21.21.21.51.51.81.81.81.8

22222

2.52.52.52.5

333

333

3.53.53.5

44

4.54.54.55.15.15.15.5

66.66.6

77

7.68

t (mm)

Retaining ring - C type for shaft

Retaining ring - C type for hole

5-4. Retaining Rings - C Type

t

d3

b

a

d0

t

d3

b

a

d0

2-28

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