Parts and AccessoriesInstallation Instructions

Universal BMW Hands-Free Kit UpgradeBMW 3 Series Compact (E 46/5) from 03/01 to 03/02

These installation instructions are only valid for cars with SA 640 (telephone preparation)

Important information

This upgrade kit is for use within the BMW dealership organisation only.

Subject to technical modifications.

Target group

The target group for these installation instructions is specialist personnel trained on BMW cars with the appropriate specialist knowledge.

All work must be completed using the latest BMW repair manuals, circuit diagrams, servicing manuals and work instructions in a rational order using the prescribed tools (special tools) and observing current health and safety regulations.

Installation information

Ensure that the cables/lines are not kinked or damaged as you install them in the car.

The installed cables are to be secured with cable ties.

If the specified PIN chambers are occupied, bridges, double crimps or twin-lead terminals must be used.

Ordering instructions

The black telephone console insert is supplied in the upgrade kit.

An insert for the centre console in other colours for cars with different interior colours can be ordered if required. See the EPC for all further ordering information.

The snap-in adapter is not part of the upgrade kit and must be ordered separately.

List of special equipment

The following special equipment must be taken into consideration when installing the upgrade kit. The various sections contain corresponding information.

SA 401 Tilt and slide sunroof

SA 602 On-board monitor

SA 606 Radio navigation system

SA 609 Navigation system

SA 660 BMW Reverse radio

SA 661 BMW Business radio

SA 662 BMW Business CD radio

Retrofit kit No. 84 64 0 153 485Installation Instructions No. 01 29 0 153 676 Issue date: 09.2002

Installation time

Approx. 3.5 hours, but this may vary depending on the condition of the car and the equipment in it.

Pictograms

denotes instructions that draw your attention to special features.

� denotes the end of the instruction or caution text.

Retrofit kit No.

84 64 0 153 485

84 64 0 302 164

Special tools required

None

EN/2Retrofit kit No. 84 64 0 153 485Installation Instructions No. 01 29 0 153 676 Issue date: 09.2002

Contents

Section Page

1. Preparations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2. Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3. Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

4. Installation and cabling diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

5. To install and connect the universal charger/hands-free electronic control unit (cars with SA 660/661/662 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

6. To install and connect the universal charger/hands-free electronic control unit (cars with SA 602/606/609 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

7. To install and connect the eject box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

8. To install the hands-free microphone. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

9. Concluding work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

10. Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

EN/3Retrofit kit No. 84 64 0 153 485Installation Instructions No. 01 29 0 153 676 Issue date: 09.2002

1. Preparations

0

TIS instruction No.

Conduct a brief test ---

Disconnect the negative pole of the battery 12 00 ...

The following components must be removed first of all:

Boot trim on the left 51 47 151

Rear seat bench 51 24 005

Rear seat backrest 51 24 010

Front left door sill trim 51 47 000

Rear left door sill strip 51 47 030

Front left seat 52 .. ...

B pillar trim at the bottom left 51 43 150

Oddments box 51 16 200

Ceiling light 63 31 000

EN/4Retrofit kit No. 84 64 0 153 485Installation Instructions No. 01 29 0 153 676 Issue date: 09.2002

2. Parts list

0

Legend0

A Eject box

B WDCT aerial

C Holder for WDCT aerial

D Telephone console

E Hands-free microphone

F ULF (universal charger/hands-free electronic control unit)

G ULF holder (cars with SA 660/661/662 only)

H ULF holder (cars with SA 602/606/609 only)

I Speed nut St 4.2 (2x)

J Hexagonal nut M5 (3x)

K Hexagonal screw M5 x 14 (5x)

L Speed nut M5 (4x)

M Eject box adapter

N ULF adapter

O Aerial cable

A CB D

FE

I J K L M

G H

N O

046 1082 Z

EN/5Retrofit kit No. 84 64 0 153 485Installation Instructions No. 01 29 0 153 676 Issue date: 09.2002

3. Connection diagram

0

Legend

Item Description SignalCable colour / Cross-section

Connection location in the car Abbreviation / Slot

M Eject box adapter --- --- --- ---

M1 SW 18-pin plug --- --- To standard wiring harness X4545

M2 SW 18-pin plug --- --- To eject box X4545

N ULF adapter --- --- --- ---

N1 SW 54-pin plug --- --- To standard wiring harness X4038

N2 SW 54-pin plug --- --- To ULF X4038

O Aerial cable --- --- --- ---

O1 FAKRA socket contact SW --- --- To WDCT aerial ---

O2 FAKRA socket contact WS --- --- To ULF ---

O1 O2

M1

N1N2

M2

N

O

M

046 1090 Z

EN/6Retrofit kit No. 84 64 0 153 485Installation Instructions No. 01 29 0 153 676 Issue date: 09.2002

4. Installation and cabling diagram

0

Legend

A Eject box

D WDCT aerial

E Hands-free microphone

F ULF (universal charger/hands-free electronic control unit)

M Eject box adapter

N ULF adapter

O Aerial cable

AE D

M

N

OF

046 1083 Z

EN/7Retrofit kit No. 84 64 0 153 485Installation Instructions No. 01 29 0 153 676 Issue date: 09.2002

EN/8Retrofit kit No. 84 64 0 153 485

5. To install and connect the universal charger/hands-free electronic control unit (cars with SA 660/661/662 only)

0

0

0

0

0

Use the hexagonal screws K to screw the universal charger/hands-free electronic control unit F onto the holder G.

0

Connect branches N2 and O2 to the universal charger/hands-free electronic control unit F.

0

Connect the branch N1 to the tied back black 54-pin plug X4038.

0

Push the speed nuts L on in the boot (1) at the rear left.

FG

K

046 0987 Z

N2

O2

F046 1099 Z

N1

X4038

046 1075 Z

L

046 0323 Z

Installation Instructions No. 01 29 0 153 676 Issue date: 09.2002

5. To install and connect the universal charger/hands-free electronic control unit (cars with SA 660/661/662 only)

0

0

Use the hexagonal screws K and hexagonal nuts J to screw on the holder G in the boot at the rear left.

Make sure that the standard aerial cable (1) is plugged onto the standard wiring harness.

1

K

JG

046 0990 Z

EN/9Retrofit kit No. 84 64 0 153 485Installation Instructions No. 01 29 0 153 676 Issue date: 09.2002

EN/10Retrofit kit No. 84 64 0 153 485

6. To install and connect the universal charger/hands-free electronic control unit (cars with SA 602/606/609 only)

0

0

0

0

0

Use the hexagonal screws K to screw the universal charger/hands-free electronic control unit F onto the holder H.

0

Connect branches N2 and O2 to the universal charger/hands-free electronic control unit F.

0

Connect the branch N1 to the tied back black 54-pin plug X4038.

0

Use the hexagonal screws K to screw the holder H onto the module holder (1).

Make sure that the standard aerial cable (1) is plugged onto the standard wiring harness.

K

H

F046 0984 Z

O2

N2

F

046 1100 Z

N1

X4038

046 1075 Z

K

H1

046 0986 Z

Installation Instructions No. 01 29 0 153 676 Issue date: 09.2002

7. To install and connect the eject box

0

0

0

0

0

Put the WDCT aerial D onto the holder C and screw it on using hexagonal nuts J.

Connect the branch O1 to the WDCT aerial D.

0

Insert the WDCT aerial and holder C into the mounting in the centre console (1).

Push on the speed nuts I.

00

Clip the eject box A into the telephone console B.

0

Clip the telephone console and eject box A into the oddments box (1).

J

C

O1D

046 1094 Z

IC

1

046 0967 Z

A

B046 0774 Z046 0968 Z

A

1046 0969 Z

EN/11Retrofit kit No. 84 64 0 153 485Installation Instructions No. 01 29 0 153 676 Issue date: 09.2002

7. To install and connect the eject box

0

0

Connect adapter M between the black 18-pin plug (1) of the eject box and the plug X4545 on the standard wiring harness.

Connect the aerial cable of the eject box (2) to the standard aerial cable (3).

X4545

2 3

1M

046 1078 Z

EN/12Retrofit kit No. 84 64 0 153 485Installation Instructions No. 01 29 0 153 676 Issue date: 09.2002

8. To install the hands-free microphone

0

0

0

Cars with SA 401 only

Release the tied back plug X4221 from the standard wiring harness and connect it to the hands-free microphone E.

The arrow on the hands-free microphone E must point to the front of the car.

Clip the hands-free microphone E into the trim (1).

0

Cars without SA 401 only

Release the tied back plug X4221 from the standard wiring harness and connect it to the hands-free microphone E.

The arrow on the hands-free microphone E must point to the front of the car.

Clip the hands-free microphone E into the trim (1).

E

1X4221

046 0971 Z

E

1X4221

046 0972 Z

EN/13Retrofit kit No. 84 64 0 153 485Installation Instructions No. 01 29 0 153 676 Issue date: 09.2002

9. Concluding work

0

This upgrade system requires coding and must be coded using DISplus, MoDiC III or GT1 via the "Retrofit" path.

- Connect battery

- Conduct a brief test with DISPlus/MoDiC III/GT1

- Synchronize the mobile phone and the universal charger/hands-free electronic control unit

- Activate the Bluetooth function of the mobile phone (see the mobile phone owner's manual)

- Press and hold the push-to-talk button for about 1 second whilst switching on terminal R

- Release the push-to-talk button. The radio display shows "BT PAIRING" and the MID or on-board monitor displays "BLUETOOTH PAIRING"

The checklamps on the MID or on-board monitor flash during the connection phase.

- Activate the "Locate Bluetooth Devices" menu on the mobile phone (see the mobile phone owner's manual). This process may take a few minutes

- Work through additional menus in accordance with the instructions displayed on the mobile phone

- When prompted to do so, enter the 4 digit "BLUETOOTH PASSKEY" (see the sticker on the owner's manual) using the mobile phone keypad

- The radio, MID or on-board monitor displays "SUCCEEDED" to confirm that synchronisation has been carried out correctly

- Switch off the ignition – the connection is terminated

- Conduct a function test

- Assemble the car again following the instructions to dismantle it in reverse order

EN/14Retrofit kit No. 84 64 0 153 485Installation Instructions No. 01 29 0 153 676 Issue date: 09.2002

10. Circuit diagram

0

Legend

X3369 Terminal 30 connector

X4038 SW 54-pin plug

X4545 SW 18-pin plug

15

I-BU

S

13

0,35 WS

GR

GE

I-B

US

17

KL. 30

25

0,5 RT

GE

K

L. 30

X4545

16

CR

AD

LE K

EY+

1

0,35 SW

WS

0,35 WS

BR

CR

AD

LE K

EY+

17

KL. 31

1K

L. 30

5

0,35 RT

KL. 30

X4545

2

CR

AD

LE_O

N

13

0,35 VI W

S

CR

AD

LE_O

N

2

KL. 31

X4038

33

TE

LE47

0,5 RT

GE

0,35 SW

TE

LE

35

KL. R

51

TE

LE_M

UT

E

29

0,35 BL W

ST

EL_M

UT

E

X4038

36

KL. 31

24

0,35 VI W

S

KL. 31

7

0,35 RT

GE

KL. 30

32

CR

AD

LE K

EY+

21

0,35 WS

BR

CR

AD

LE K

EY+

39

KL. 31

39

0,35 VI W

SK

L. 31

11

CR

AD

LE_O

N

6

0,35 WS

GR

GE

CR

AD

LE_O

N

21

SC

HIR

M

53

0,5 SC

HIR

MS

CH

IRM

38

NF-

17

0,35 SW

WS

NF-

37

NF+

18

0,35 SW

BR

NF+

19

MIK

-

52

0,35 WS

GN

MIC

-

1

MIK

+

54

0,35 WS

RT

MIC

+

12

KL. R

X3369VB 30

0,5 RT

GE

046 1095 Z

EN/15Retrofit kit No. 84 64 0 153 485Installation Instructions No. 01 29 0 153 676 Issue date: 09.2002