Paradox Valley Unit 2nd Well Design Final Report · PDF file 2018-12-11 · December...

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Transcript of Paradox Valley Unit 2nd Well Design Final Report · PDF file 2018-12-11 · December...

  • RECLAMATION Managing Water in the West

    Paradox Valley Unit

    2nd Well Design

    December 11, 2018 FINAL REPORT

    Prepared by:

    Petrotek Corporation 5935 South Zang Street, Suite 200

    Littleton, Colorado 80127 Phone: (303) 290-9414

    Fax: (303) 290-9580

    Teamed with:

    Barr Engineering Co. and Merrick & Company

  • 140R4018C0001 Bureau of Reclamation Paradox Valley Unit 2nd Well Design Upper Colorado Region

    FINAL – December 11, 2018 i

    TABLE OF CONTENTS

    1.0 INTRODUCTION AND BACKGROUND ........................................................... 1-1 1.1 Introduction ............................................................................................. 1-1 1.2 Cross Reference Between Statement of Work and Report ..................... 1-3 2.0 STATEMENT OF WORK SUMMARY, ASSUMPTIONS AND LIMITATIONS .. 2-1 2.1 Assumptions and Limitations .................................................................. 2-3 2.1.1 Closure Assumptions and Limitations (General Task 1) .............. 2-4 2.1.1.1 Plugging and Abandonment of PVU #1 .......................... 2-4 2.1.1.1.1 Plugging and Abandonment of PVU #1 –

    General Assumptions ..................................... 2-5 2.1.1.2 Closure of Injection Facilities .......................................... 2-6 2.1.1.2.1 Reclamation Responsibilities (Excluded from

    Estimate): ....................................................... 2-6 2.1.1.2.2 Closure of Injection Facilities Assumptions ..... 2-6 2.1.2 Automation Assumptions and Limitations (General Task 2) ......... 2-9 2.1.2.1 Cost Development Approach and Assumptions ............. 2-9 2.1.2.2 Risks and Limitations Associated with New Automation

    2-11 2.1.3 Well Site Suitability Assumptions and Limitations (Tasks

    MM-1, BIF2-1, BIF3-1) ............................................................... 2-12 2.1.4 Exploratory Well Assumptions and Limitations (Tasks MM-2,

    BIF2-2, BIF3-2) .......................................................................... 2-12 2.1.5 Class V Injection Well Assumptions and Limitations (Tasks

    MM-3, BIF2-3, BIF3-3) ............................................................... 2-14 2.1.6 Injection Facility Assumptions and Limitations (Tasks MM-4,

    BIF2-4, BIF3-4) .......................................................................... 2-16 2.1.6.1 Injection Facility Assumptions ....................................... 2-17 2.1.6.2 Limitations Regarding the Application of Technologies

    2-18 2.1.6.3 Limitations Regarding Cost Estimates .......................... 2-18 2.1.7 Schedule Assumptions and Limitations (Tasks MM-5, BIF2-5,

    BIF3-5) ...................................................................................... 2-19 3.0 TASKS .............................................................................................................. 3-1 3.1 General Task 1 - Closure of PVU #1 Injection Well, Pumping Plant,

    and Associated Surface Facilities ........................................................... 3-1

  • 140R4018C0001 Bureau of Reclamation Paradox Valley Unit 2nd Well Design Upper Colorado Region

    FINAL – December 11, 2018 ii

    3.1.1 Description of Facilities ................................................................ 3-1 3.1.1.1 Injection Well .................................................................. 3-2 3.1.1.2 Current Injection Facilities .............................................. 3-4 3.1.2 Closure Methodology and Description ......................................... 3-5 3.1.2.1 Injection Well .................................................................. 3-5 3.1.2.1.1 BHP and Options to Kill .................................. 3-6 3.1.2.1.2 Plugging Material Identification and Compatibility

    ....................................................................... 3-6 3.1.2.1.3 Rig and Equipment Requirements .................. 3-7 3.1.2.1.4 HSE Requirements ......................................... 3-7 3.1.2.1.5 PVU #1 P&A Prognosis .................................. 3-8 3.1.2.2 Injection Facilities ........................................................... 3-9 3.1.3 Closure Costs............................................................................. 3-13 3.1.3.1 Injection Well ................................................................ 3-13 3.1.3.2 Surface Facilities .......................................................... 3-14 3.2 General Task 2 - Cost Benefit of Automation of Injection Facility ......... 3-16 3.2.1 Injection Well Automation Design and Description ..................... 3-16 3.2.2 Automation Approach ................................................................. 3-16 3.2.3 Proposed Design Basis .............................................................. 3-17 3.2.3.1 PLC System .................................................................. 3-17 3.2.3.2 Basic Controls............................................................... 3-17 3.2.3.3 Capacity ........................................................................ 3-17 3.2.3.4 Workstations and Controls ............................................ 3-18 3.2.3.5 Security ......................................................................... 3-18 3.2.3.6 Communications ........................................................... 3-18 3.2.3.7 Monitoring and Operations ........................................... 3-18 3.2.3.8 Alarms .......................................................................... 3-19 3.2.3.9 Data Storage and Retrieval .......................................... 3-19 3.2.3.10 Proposed Plant Controls .............................................. 3-20 3.2.3.11 EPA Compliance .......................................................... 3-20 3.2.4 Communication Between the Injection Well Pump Facility and

    Reclamation HQ Office. ............................................................. 3-21 3.2.4.1 Cellular Option .............................................................. 3-21

  • 140R4018C0001 Bureau of Reclamation Paradox Valley Unit 2nd Well Design Upper Colorado Region

    FINAL – December 11, 2018 iii

    3.2.4.2 Fiber Optic Option ......................................................... 3-22 3.2.4.3 Security Issues ............................................................. 3-22 3.2.5 Cost of Proposed Automation System ....................................... 3-22 3.2.6 Conclusions ............................................................................... 3-24 3.3 Monogram Mesa MM E1 and MM1 ....................................................... 3-24 3.3.1 30% Design of Exploratory Well, MM E1 ................................... 3-24 3.3.1.1 MM E1 Data Needs and Considerations ....................... 3-25 3.3.1.2 Monitoring Technologies ............................................... 3-25 3.3.1.3 MM E1 Well Design ...................................................... 3-27 3.3.1.4 MM E1 Well Plan .......................................................... 3-30 3.3.1.5 Feasibility of Completing MM E1 as Long Term

    Observation Well .......................................................... 3-32 3.3.1.6 MM E1 Exploratory Well Cost Estimate ........................ 3-33 3.3.1.6.1 MM E1 Well Cost .......................................... 3-33 3.3.1.6.2 Cost to Convert MM E1 to Long Term

    Observation Well .......................................... 3-35 3.3.1.6.3 Cost to Abandon MM E1 ............................... 3-35 3.3.2 30% Design Class V Well, MM1 ................................................. 3-36 3.3.2.1 MM1 Data Needs and Considerations .......................... 3-36 3.3.2.2 Monitoring Technologies ............................................... 3-36 3.3.2.3 MM1 Well Design .......................................................... 3-36 3.3.2.4 MM1 Well Plan .............................................................. 3-39 3.3.2.5 MM1 Class V Well Cost Estimate ................................. 3-42 3.3.3 30% Design Injection Well Injection Facility ............................... 3-42 3.3.3.1 Basis of Design ............................................................. 3-43 3.3.3.2 Pump Design ................................................................ 3-46 3.3.3.2.1 Reciprocating Plunger Pump ........................ 3-47 3.3.3.2.2 Progressive Cavity Pump ............................. 3-47 3.3.3.2.3 Multi-Stage Centrifugal Pump ....................... 3-48 3.3.3.2.4 Refurbish Existing Pumps ............................. 3-49 3.3.3.3 Tankage and Pond Storage Requirements ................... 3-49 3.3.3.4 Injection Pumps and Piping .......................................... 3-50 3.3.3.5 Well Annulus Monitoring System (WAMS) .................... 3-51

  • 140R4018C0001 Bureau of Reclamation Paradox Valley Unit 2nd Well Design Upper Colorado Region

    FINAL – December 11, 2018 iv

    3.3.3.6 Civil Site Preparation .................................................... 3-52 3.3.3.7 Electrical Systems and Structural Requirements .......... 3-53 3.3.3.8 Safety and Health Considerations ................................ 3-55 3.3.3.9 Surge and Transient Calculations ................................. 3-56 3.3