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    Role of processed fuels in cooking energy transitions

    Abhishek Kar1*

    , Sumeet Mohanty2

    , Lokendra Singh1

    , Anupama Arora1

    , Ibrahim

    Hafeezur Rehman1, Ram Chandra Pal1

    1 The Energy and Resources Institute, New Delhi, India

    2 Indian Institute of Technology, Kharagpur, India

    * Corresponding Author [email protected] +91-9899972727

    mailto:[email protected]:[email protected]
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    Abstract

    In the backdrop of a dominant regime of direct combustion of fuel wood and

    agricultural residue as cooking fuel, a transition experiment on processed fuel is

    being carried out in a village in India by The Energy and Resources Institute

    (TERI) supported by Government of India. Direct combustion of low density

    agricultural residues leads to significantly low energy yield per unit volume of

    biomass consumed. It is expected that a value chain for processed fuel (through

    densification of agricultural residue to yield high energy density low volume mass

    through Pelletization process) catering to cooking fuel need of rural households

    can contribute to sustainability transition. In the context of renewed interest in

    improved stoves, processed fuel (pellets) can improve performance of such stoves

    because of consistency in size, energy content, and moisture level resulting in

    increased fuel efficiency along with reduction in indoor air pollution. Many

    households in developing countries are forced to purchase fuel wood to

    supplement their non-monetized biomass fuel supply. Hence, pellets can

    potentially become a commercially sustainable substitute to the existing

    traditional fuel wood market regime. Further, biomass like fallen leaves, which

    otherwise remains unutilized and rots in the open creating a threat to public

    health, can be utilized as feedstock for pellet. The experiment has been analyzed

    as asustainability experimentin this paper using the Strategic Niche Management

    (SNM) framework to understand the innovation and identify its strengths and

    short-comings by understanding the interaction between three internal niche

    processes.

    Keywords: fuel processing, biomass, pellet, rural energy, SNM

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    1.0 Introduction: One of the key concerns related to transitions to a more sustainable energy

    sector has been fuel and technology switching in rural households of the developing

    world (Rehman et al., 2010). Without access to modern cooking and heating energy

    technologies and fuel, domestic households are forced to use unprocessed solid biomass

    in traditional mud stoves (Ravindranath and Balachandra, 2009). It is felt that while

    renewed interest in research and investment in cooking devices is pertinent

    (Venkataraman et al., 2010), it is also worthwhile to focus on processing of biomass

    which can further improve performance of these stoves for rural households (Rehman et

    al., 2010, Sharma, Mukunda and Sridhar, 2009). Romjin, Raven and Visser (2010) have

    raised concerns on sustainability challenges of structural over-usage of unprocessed

    biomass for meeting household energy needs which is characterized by low efficiency

    and negative public health and environmental impacts (Ravindranath and Balachandra,

    2009).

    An experimental project (Kemp, Schot and Hoogma, 1998) involving research,

    production and dissemination of pellets (processed biomass based cooking fuel) targeted

    at rural households is being implemented by The Energy and Resources Institute (TERI)

    in Uttar Pradesh state of India with financial support from Government of India in 2010.

    With potential to contribute to sustainable development, the experiment has been

    analyzed as a sustainability experimentin this paper using the Strategic Niche

    Management (SNM) framework to understand the innovation (Witkamp, Raven and

    Royakkers, 2010). To this end, the paper gives an overview of the dominant regime and

    landscape factors (section 2) and an introduction to the pelletization technology and its

    significant social and environmental benefits (section 3). In section 4, analyses of the

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    dynamics played by the three inter-related processes which are important for niche

    development (Berkhout et al., 2010) in context of the project is carried out apart from

    describing the protection offered under the experiment (Raven, 2005). In conclusion

    (section 5), the paper builds a case for about the need for further research in pelletization

    technology and implementation of multiple pelletization projects to create a technology

    niche which in the long run can contribute to sustainable transition.

    2.0 Existing regime characteristics- wide spread unprocessed solid biomass usage as

    cooking fuel: Across the developing world, women are dependent on collected or

    purchased biomass as cooking fuel. Non-monetized cooking fuel comprises of fuel wood

    (defined by Saxena (1997) as fallen wood, smaller pieces, twigs, wood shavings, saw

    dust, bark and roots which have no alternative applications), unutilized (not suitable

    either as feed or fodder) agricultural by-products like rice straw, mustard stalk etc., and

    dried cattle manure, which are used as cooking fuel by rural households in India and

    across the developing world (Ravindranath and Balachandra, 2009). Increasingly, more

    and more households are also forced to purchase hardwood due to scarcity of fuel wood

    in vicinity. This existing bioenergy based cooking regime is dominatedby a combination

    of structures, culture and practices such as lack of cash surplus and absence of reliable

    supply/access to enable switching over to modern fuels like LPG or processed biomass

    based fuel (Raven, Bosch, and Weterings, 2007, Ravindranath and Balachandra, 2009).

    About 85% of Indias 159 million rural households and 21.5% of 63 million urban

    households use solid un-processed bio-fuels in traditional mud stoves for cooking

    purpose (Parashar et al., 2005, NSS, 2010).

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    Such cooking practice is characterized with incomplete combustion resulting in emission

    of pollutants such as particulate matter (PM), carbon monoxide (CO), nitrogen & sulfur

    oxides (NOx and SOx) and other toxic compounds including poly-aromatic hydrocarbons

    (PAHs) (Smith et al., 2005) which mostly occurs inside poorly ventilated kitchens in

    rural areas across developing countries (Desai et al, 2004). Indoor air pollution (IAP)

    increases risk of pneumonia, acute lower respiratory infections (ALRI) among children

    under 5 years and chronic obstructive pulmonary disease (COPD) among adults over 30

    years of age (Arcenas et al, 2010, Rehfuess et al., 2006). Approximately half a million

    premature deaths and nearly 500 million cases of illness are estimated to occur annually

    as a result of exposure to smoke emissions from biomass use by households in India

    (UNDP/ ESMAP, 2003). It has also been reported that women and children spend

    significant time in collection of cooking fuels which have negative health and safety

    implications (World Bank, 2003).

    3.0 Alternative to existing regime: Pelletization as a form of biomass processing

    3.1 Continued dependence on biomass fuels: Considering IEA (2007) estimates

    that dependence on unprocessed solid biofuels for cooking is expected to continue

    in foreseeable future (632 million Indians estimated to be dependent in 2030) in

    conjunction with expected population explosion (and consequent stress on natural

    resources), it is imperative to look into biomass fuel processing for such rural

    households (Rehman et al., 2010).

    3.2 Biomass processing: Biomass processing in the context of cooking fuel for

    households involves low cost densification of low grade fuel wood (Saxena,

    1997), agricultural residues and other bio-waste such as fallen leaves to develop a

    fuel block which can be cleanly combusted to extract energy for cooking or

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    heating application (Sharma, Mukunda and Sridhar, 2009). Pelletization is one of

    the most prevalent densification processes for biomass resources. Mani (2005)

    define it as a mechanized method of densifying biomass such that the bulk density

    becomes more than 500 kg/m3 and the moisture reduces to about 8% on a wet

    basis. Manufacturing of pellets involves drying of biomass, grinding, and the

    pelleting process.

    Pelletization of biomass waste and its emergence as a competitor to purchased

    fuel wood may be envisioned as a transition from this existing dominant regime

    of unprocessed biomass usage as cooking fuel. While research on fuel

    densification has been carried out earlier (Saxena, 1997), the scope of research

    was targeted at heating applications for processing industries. Under this

    transition experiment, the focus is on densification of locally available low cost

    biomass for usage as household cooking fuel in a decentralized manner.

    3.3 Characteristics and advantages of pelletization: During a given task of boiling

    water in a forced draft stove, performance of pellets was compared with hard

    wood purchased locally for various aspects such as reduction in indoor air

    pollution and reduction in fuel feeding iterations. The results are discussed in

    relevant sections related to the advantages of pelletization.

    3.3.1 Improved combustion of pellets reduces emission: Fuel

    characteristics like packing density of the fuel and moisture content

    also affect emissions during combustion (Sharma, Mukunda and

    Sridhar, 2009, Atkins et al., 2010). Processed fuel, in form of pellets,

    are generally more suitable for burning in stoves because of greater

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    density, consistency in size, and lower moisture level thus reducing

    emissions. Exposure of cook to black carbon concentration, which is

    an important indicator of indoor air pollution, reduced by 50% when

    pellets were used in lieu of wood.

    3.3.1.1 Size: Atkins et al (2010) indicated that homogeneous size

    distribution of wood fuel can significantly increase combustion

    efficiency. Further, smaller wood pieces (difficult to chop

    manually) with higher surface area to volume ratio expedites

    burning as more fuel surface area is exposed to the combustion

    chamber temperature resulting in greater heat absorbance per

    unit time (Yang et al., 2005). A survey commissioned by TERI

    in the project area indicated that manually chopped wood

    pieces (greater than 10 cm in length, 5 cm in width and 3 cm in

    height) are used for cooking in rural households. TERI pellets

    have homogeneity in shape (cylindrical) and size (2 cm length

    and 1 cm diameter) resulting in improved combustion.

    3.3.1.2 Low Moisture content: Atkins et al. (2010) have reported that

    biomass with high moisture content emits significant amounts

    of smoke before it can burn properly, as the fuel is unable to

    attain the requisite high combustion temperatures quickly.

    Gathered biomass or even purchased hardwood has high

    moisture content in comparison to pellets which being

    produced though a mechanized exothermic process has

    moisture content less than 10% (Shokansanj and Felton, 2006).

    Greater the moisture content in the fuel during combustion

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    more will be the heat of combustion1 which is waste energy as

    it converts the moisture to water vapor and does not contribute

    to cooking thereby reducing energy efficiency (Van Loo and

    Koppejan, 2006). TERI pellets have average moisture content

    of 9% to 11% during packing.

    3.3.2 Usage of waste biomass: Ravindranath and Balachandra (2009)

    estimated that the total agro-residue production in India exceeded 450

    Mtons/year out of which the biomass available for energy purposes

    amounts to 150 Mtons out of which only 11% is being utilized.

    Surplus and unused biomass is usually burnt in the open field, causing

    air pollution. Production of pellets locally as clean burning cooking

    fuel from locally available resources will create a market for the waste

    biomass, providing an incentive to farmers to sell their unused

    biomass, instead of burning it. Biomass sources like fallen leaves of

    mango and mahua trees which have no food or fodder value have been

    utilized in pellet production. TERI pellets have 45% saw dust, 5% rice

    husk and 25% fallen leaves and the rest of previous cycle pellet

    powder residue and binders.

    3.3.3 Easy usage

    3.3.3.1 Reduced fuel feed iterations: Chin and Siddiqui (2000)

    established an empirical relationship between die pressure

    applied during biomass densification (which implies increasing

    packing density2 of the densified biomass known as pellet or

    briquette) and combustion rate in a standard combustion

    1Moisture content increases the specific heat capacity of the fuel because additional amount of heat is required to vaporize the water present

    thereby taking more time to reach ignition temperature leading to poor combustion in initial burning period.2 Packing density simply refers to the mass per unit volume of the solid, in this case the fuel

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    device. It is observed that as die pressure increases, it leads to

    a decrease in the combustion rate and hence increase residence

    time. TERI pellets require 14% less fuel charges for a given

    task in comparison to hard wood purchased from local market.

    3.3.3.2 Easy handling and storage: Past research (Bergmann, 2005;

    Mani, 2005) suggests that pellets, unlike raw biomass have a

    high packing density hence, rigidity which leads to lower

    transportation costs as well as less handling problems, thereby

    making it an ideal fuel for domestic stoves. Lehtikangas (1999)

    has reported that biomass pellets are less susceptible to

    biological decay in comparison to unprocessed biomass due to

    lower moisture content, thereby prolonging their storage

    period.

    4.0 Application of SNM framework to assess success potential of the experimental

    project: While SNM has traditionally been used to analyze historical case studies in

    retrospective it has a role of technology management strategy of ongoing projects

    (Raven, Bosch, and Weterings, 2007). Transition literature identifies three interrelated

    processes - voicing and shaping of expectations, network formation and learning &

    articulation that influence the potential success of the introduction of an innovation (here,

    pelletization) in the context of niche development (Raven, 2005). In the following

    sections, each of these three processes has been discussed in the context of this ongoing

    experimental project apart from highlighting how the experimental project was offered

    protected space.

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    4.1 Voicing and shaping of actor expectations: Like any other experimental project,

    actor expectations about commercial potential of pellets played an important role

    in the early stages of the experiment which enabled investment of resources

    (including time and money) when no market existed for pellets (Raven, 2005).

    Playing the role of an action research organization, TERI has been instrumental in

    voicing concerns (articulating expectations in SNM) about biomass scarcity and

    the urgent need to explore biomass based fuel processing for household cooking

    fuel in different forums in terms of technology development and commercial

    sustainability. As suggested by Raven, Bosch, and Weterings (2007), it attracted

    attention and resources of policy makers and government. As a result, the project

    sponsor- GoI believed in the societal, economic and environmental benefits of

    decentralized fuel processing and its commercial potential and hence agreed to

    generously fund a pilot demonstration project. The village entrepreneur, a

    businessman, believed in the shared (with TERI) vision of a potential market for

    low cost pellet produced from locally available waste biomass and shared initial

    project cost. However, it should be noted that protection by project funds in terms

    of substantially covering capital costs lowered entrepreneurs risk exposure

    (Raven, 2005). Initially demonstration and trials for various combinations (of raw

    materials) for pelletization was carried out over a period of three months

    involving 0.4 tonnes of pellets across 150 households. It helped in voicing and

    shaping of expectation in terms of:

    4.1.1 Identification of target customer: During the first round of user trials

    actors were encouraged to express their opinion of the commercial

    potential of these products. It was communicated by the end users

    (actors who are critical for sustainability of such initiatives) during

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    first round of trials that pellets will be purchased only by those

    households who purchase hard wood from market to meet entire fuel

    need or to supplement their gathered biomass. Families using non-

    monetized biomass gathered locally articulated their decision of not

    intending to switch over to monetized pellets irrespective of its current

    and future benefits. Hence, the initial entrepreneur (actor) expectation

    of catering to rural households became more specific (Hoogma,

    2000) in terms of catering to only those households who purchase fuel

    wood where subsequent user trials were conducted.

    4.1.2 Creation of price ceiling: During user trials in 45 such households,

    majority of end users articulated there inability to spend more than

    their then current expenses for cooking fuel irrespective of its

    characteristics like lesser smoke. Such price sensitivity created a price

    ceiling of 100 USD/tonne for pellets which then was the rate of locally

    available hard wood making pricing expectation more specific which

    led to re-structuring of pellet composition.

    4.1.3 Positive response during trials: As more experiments (user trials)

    supported expectations (of a comparatively clean burning and easy to

    use fuel at the same price of hard wood), quality of expectations

    increased (Raven, 2005; Hoogma, 2000). During user trials as both

    end users expressed willingness to purchase pellets and the

    entrepreneur being confident of producing pellets within the price

    ceiling.

    4.1.4 Increased demand for user trials: When the word about user trials

    spread, 120 more end users, who then purchased hardwood , expressed

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    interest to be part of user trials and insisted on getting samples

    before they make purchase decisions. It created more robust user

    expectations about pellets as larger number of relevant actors shared

    the same expectation (Raven, 2005) of commercial potential of

    pellets.

    As suggested by transition scholars, this process of articulating and

    negotiating shared expectations provided direction to the experiment

    (Witkamp, Raven and Royakkers, 2010). As a result, almost 100

    households, who earlier used locally purchased hard wood as cooking

    fuel, have switched over to pellets (repeat purchase) within a period of

    six months having purchased more than 1100 kg at market price (zero

    subsidy) of USD 100 per tonne as on 30th November 2010. Overall, it

    may be deducted that experimental project had fairly specific and

    quality expectations which were growing increasingly robust thereby

    improving the chance of successful niche development (Hoogma,

    2000).

    4.2 Actor network formation: The importance of creating networks in terms of

    reducing complexity, scale, investments, risks, and uncertainty by involving

    actors from different domains in the project has been extensively highlighted in

    transition literature (Mourik and Raven, 2006; Raven, Bosch, and Weterings,

    2007). Under this experimental project, conscious decisions were taken to actively

    engage multiple actors besides TERI, entrepreneur and end users as it improves

    the scope of niche development (Raven, 2005) in the following ways:

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    4.2.1 Identify and sensitize potential actors to be part of the network:

    TERI has made conscious efforts to ensure than potential stakeholders

    from societal, policy and technology domains like key policy makers

    and global development institutions like UNDP and DFID officials are

    aware of the vision and activities of this experimental project through

    periodic briefings and site visits. TERI also requests project sponsor to

    undertake multiple mid-term project reviews as the review team

    consist of subject experts and influential policy makers who can

    potentially play active role in the network. Publications and

    dissemination of information (like presentation of this paper in this

    conference on Innovation and Sustainability Transitions in Asia)

    regarding this project is also being carried out to get expert inputs.

    However, it is felt that there is need to more actively engage local

    public representatives and community leaders.

    4.2.2 Continuous engagement and cross relation amongst network

    actors: End user and production teams used to interact on a regular

    basis during user trials. However, reluctance of entrepreneur to get in

    touch with end users post-sales has been reported and corrective

    actions are currently being taken. Further, cross-relation between

    actors, sans TERI, has been almost absent which can be a major hurdle

    in improvement of network alignment (Raven, 2005).

    In conclusion, the existing actor network is heavily TERI dependent

    with low cross relationship between other actors which requires

    corrective action.

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    4.3 Learning processes: Learning in the context of SNM is focused on the changes

    executed in the process of the experiment (technology development, actor

    interaction etc.) which is aimed to couple with opportunities and overcome

    oppositions/barriers in the environment outside of the local project for better

    functioning of the innovation (Mourik and Raven, 2006). Under the project, three

    key learning processes as mentioned by Raven, Bosch, and Weterings (2007)

    have been discussed below in context of the experimental project:

    4.3.1 Techno-economic optimization: In order to keep the pellet

    production cost within the price ceiling set (please refer to 4.1.2), the

    composition of pellet was significantly modified. The proportion of

    relatively expensive biomass like rice husk (costing 55 USD/ tonne)

    was reduced from 25% to 5% while proportion of freely available

    fallen leaves (collection cost of 22 USD/ tonne) was increased from

    5% to 25%. As Raven, Bosch, and Weterings (2007) suggested, such

    adjustment of technology increases the possibility of successful

    diffusion.

    4.3.2 Alignment between technical and social aspects: Berkhout et al.

    (2010) has highlighted the importance of alignment of user preferences

    with technology specifications. Raven (2005) has also highlighted the

    important role played by users in the learning process of an

    experimental project which is demonstrated in the following section in

    terms of negotiating the packaging type.

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    4.3.2.1.1 Packaging: During the first round of sales, the

    pellets were packaged in 25 kg sacks which lowered

    per unit cost of packaging and distribution. It was

    reported that some households required 15-20 days

    to consume the pellets. Because most rural

    households have damp conditions due to thatched

    house, the pellets absorbed moisture and performed

    poorly in later stage. By early next year, pellets will

    also be sold in 5kg jute bags. This has also triggered

    unintended add-on benefit of higher demand as

    consumers without significant cash surplus prefer

    the smaller packs.

    4.3.2.1.2 Ignition Style: User feedback pointed out to

    difficulty in ignition of pellets and requirement of

    large quantities (in some cases exceeding 25 ml;

    kerosene costs 0.25 USD/ litre) of kerosene, the

    technology usage manual was revised and it

    recommended usage of 10- 20 gm of twigs during

    lighting the stove along with pellets which

    generated enough heat for pellets to reach ignition

    temperature.

    4.3.3 Reflexive action: Laak, Raven and Verbong (2007) define reflexive

    action in transition literature as attention/inclination to question

    underlying assumptions such as social values, and the willingness to

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    change course if the technology does not match these assumptions.

    Under the project, no such reflexive action was demonstrated.

    It may be concluded that while there is evidence of first-order learning, defined by

    Raven (2005) as learning about the effectiveness of a certain technology to

    achieve a specific goal, there is significant scope of improvement in terms of

    second order learning of reflexive action .

    4.4 Protection from regime: As Caniels and Romijn (2008) points out that the

    rationale of protection is to create a space for experimenting with and executing

    the innovation process without being subject to immediate market pressures, this

    experimental project was protected in multiple direct and indirect ways.

    4.4.1 Supply side: The project offered direct protection to ensure regular

    supply of pellets both for user trials and off the shelf stock in an

    environment without any immediate and direct market demand which

    are described below:

    4.4.1.1 Capital cost subsidy: As it was a government sponsored

    project, local entrepreneur did not bear the capital cost of pellet

    machine or initial establishment cost like power connectivity

    cost and hence has the liberty of conducting variety of resource

    intensive experiments to develop quality pellets instead of

    focusing of achieving break even. Further, this enabled

    reduction of pellet cost to not only to maintain the price ceiling

    but also to make profit of about 120 USD/tonne. As Raven

    (2005) pointed out, such protected space created on the basis

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    of expectations (by the sponsor) enabled technologists to focus

    on development of a radical technology which had no

    contemporary market value thereby providing temporary

    exemption from dominant regime rules.

    4.4.1.2 Technical handholding: Technical and marketing experts

    from TERI were engaged in hand holding of the entrepreneur

    and his team across the entire value chain- from machine

    selection to home delivery of pellets. It helped build local

    capacity to carry out pelletization as a professional commercial

    enterprise.

    4.4.2 Demand side: TERI also executed other activities in the same area

    which helped indirectly in creating demand for pellets which are

    described below:

    4.4.2.1 Awareness about benefits related to clean cooking:

    Extensive awareness generation campaigns under the project

    were carried out to sensitize local community about benefits of

    clean cooking which otherwise would be significantly

    expensive for pellet entrepreneur.

    4.4.2.2 Dissemination of forced draft stoves: Forced draft cook

    stoves with top-loading system (which require small size wood

    pieces) were disseminated to almost 1000 households in that

    area under other project activities. These beneficiaries faced a

    manually tedious job of chopping wood and hence households

    who were then already purchasing wood expressed interest to

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    purchase small sized pellets which will save the hard work at

    no extra price.

    Such unique local conditions helped in development of a technological

    niche for the radical innovation of pellets which helped users to

    create/learn about a new need-pellets and the technology provider to

    receive user feedback leading to improvement of quality and reduction

    of cost (Raven, 2005; Mourik and Raven, 2006). Lessons drawn from

    this experimental project can help create a market in the long run

    where a technologically capable entrepreneur can supply pellets in a

    commercially sustainable manner thereby replacing the dominant

    regime of biomass under-utilization and usage of wood as cooking

    fuel.

    5.0 Conclusion: Like any other radical innovation, pelletization would require a long

    process (even more than a decade) of mutual adjustment and adaptation to form a part of

    the then dominant regime of household energy consumption behavior (van Eijck and

    Romijn, 2008). As Raven (2005) also pointed out niches are at the cosmopolitan level

    of- and above- the local practices of experimental projects, there is need to investigate

    the barriers to horizontal scaling of the experimental projectto a scale which is beyond

    the local level to be categorized as a niche (Mourik and Raven, 2006). SNM can

    significantly contribute to this process by managing the interaction between the different

    local projects, and by managing the interaction between these local projects and the wider

    selection environment -regime and landscape (Mourik and Raven, 2006). As single

    experiments do not result in regime change (Raven, 2005), it is necessary to involve more

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    actors for further research in pelletization technology and implementation of multiple

    pelletization projects across various agro-climatic and socio-economic zones to enable

    comparison between local practices and development of generic lessons. As Raven,

    Bosch, and Weterings (2007) suggest, it is also critical to engage in aggregation

    activities like technology standardization, documentation and dissemination of best

    practices related to biomass resource assessment to identify potential ingredients, trial

    and error of combinations, demand assessment and marketing of pellets. This process is

    expected to gradually add up to a new technology trajectory which is envisaged to

    result in sustainable transition to processing of bio-resources at local level as cooking fuel

    in the long run.

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