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Transcript of Page 1 SAM-WET SAM-SHIPBULDING AND MACHINERY WET - Water & Environmental technology department Marek...
Page 1 SAM-WET
SAM-SHIPBULDING AND MACHINERY
WET - Water & Environmental technology department
Marek Miertuš – Head of WET department
Reference selection
Page 2 SAM-WET
WET department history
SAM – SHIPBULDING AND MACHINERYWater & Environmental technology (WET) department established 2013 based on Siemens SK Water Technology department take over.
Siemens Water Technology Slovakia:Established in 2005 as a Regional Support Center - RSC for CEE region based onpersonal acquisition of Intrel.
Intrel, a.s. Slovakia:Private Slovak company established 1991 as specialist in water management.
More as 15 years experiences in:
- water treatment- waste water treatment - cooling water treatment- sludge treatment- waste water recycling
Page 3 SAM-WET
SAM - Water& Environmental Technology (WET)
Water treatment projects (case study) – reference selection:
Volkswaen Slovakia, a.s.– Slovakia Water treatment – filtration
Thermal Power Plant Nováky – Slovakia Demineralization plant (process water treatment
plant)
Nuclear Power Plant Mochovce – Slovakia Cooling water treatment
Combined Cycle Power Plant Melach – Austria Cooling water treatment
Continental Matador,a.s. Púchov – Slovakia Demineralization plant (process water treatment
plant)
Municipality Plešivec UF water treatment plant
Agrofabric Rosoš Russia Water treatment plant
Page 4 SAM-WET
Water Treatment Plant Volkswagen Slovakia Reconstruction of the gravity sand filters
Time of realization: 2007/8 Total capacity: 4x100 ³/hourTSS output: max. 3 mg/l
Technology description:
filtration after lime softening reconstruction of existing 4 cells sand filter by underdrain system Multicrete II with nozzles cells diameter 3,6 m x 6,3 m central control system Simatic S7
Page 5 SAM-WET
Demineralization Station Thermal Power Plant - Novaky , Slovakia
• Treatment of surface water • Clarification – 2 x 140 m3/h• Filtration – 2+1 x 140 m3/h• Decarbonization 2 x 140 m3/h• Desalination by reverse osmosis• Polishing by mixed beds• Control system,electricalinstalation
• Year of commissioning: 2008 • Hydraulic Capacity: 2 x 80 m³/hour• Output quality after RO: 3 S/cm • Output quality after MB : 0,6 S/cm
Page 6 SAM-WET
Decarbonization Plant Nuclear Powerplant Mochovce, Slovakia
Treatment of river water:Clarification + chemical dosingTreatment of essential service water:Filtration + chemical dosingSludge treatment system:Gravity thickeners + filterpresses (not included in our scope of supply)
Capacity: 4 x 1250 m³/hourTotal: 5000 m³/hour
Output quality clarifier:Fe 0,3 mg/lAlkalinity 1,2 mval/l
Page 7 SAM-WET
Water treatment plantAgrochemical factory Russia
Technology:
• pre- filtration (cartridge filter)• filtration (sand filter JPF 2500)• chemical dosing
Time of realization: 2011
Total capacity: 100 m³/hour
Page 8 SAM-WET
Demi plant for boiler feed water Continental Matador Púchov
Technology:
Revers Amberpack System
• 2x 2 double chamber filter• Degassing column• Control system
Time of realization: 2011
Total capacity: 2 x 60 m³/hour
Conductivity output: 0,1 S/cm
Page 9 SAM-WET
UF water treatment plant Municipality Plešivec
Technology:
Ultrafiltration unit v UV disinfection
• UF treatment unit• UV disinfection unit• Control system• Chemical dosing
Time of realization: 2013
Total capacity: 1-5 m³/hour
Page 10 SAM-WET
Waste Water treatment projects (case study) - reference selection:
Bekaert Slovakia,a.s.– Slovakia Acid water treatment plant
Slovak Mint factory – Slovakia Hevay metals waste water treatmetn plant
Power plant Nováky – Slovakia Oil waste water treatment plant
U.S.Steel Košice – Slovakia Cooling water treatment (primary
sedimentation)
Continental Matador, a.s Púchov – Slovakia Municipal/Industrial waste water treatment
plant
Heating plant TEKO.– Slovakia Central water water treatment plant and
tertiary treatment
U.S.Steel Košice – Slovakia Reconstruction of the clarifiers WWTP
Sokoľany
U.S.Steel Košice – Slovakia Reconstruction of chemical management
WWTP Sokoľany
Duslo,a.s. Reconstruction of WWTP Istrochem
SAM - Water& Environmental Technology (WET)
Page 11 SAM-WET
Waste water treatment plant for acid rinsing wwBekaert Slovakia – wire production
Time of realization: 2007/8 Total capacity: 50 m³/hourHeavy metals total input : 500 mg/l (Fe, Cu, Ni, Pb, Zn)
Technology description:
lime milk preparation system double chemical reaction system for neutralization flocculation tank existing vertical clarifiers
Page 12 SAM-WET
Central waste water treatment plant Slovak Mint Factory
Technology description:
double chemical reaction system for ww neutralization batch reactor for Cr6+ reduction batch reactor for CN- oxidation Na2S heavy metals precipitation TMF filtration system lamella thickener for sludge thickening control system Simatic S7
Time of realization: 2007/8 Total capacity: 5 m³/hour Heavy metals total input : 200 mg/l (Fe, Cu, Ni, Pb, Zn, Ag, Cr)
Page 13 SAM-WET
Oil waste water treatmentPower plant Nováky , Zemianske Kostoľany
Cleaned water
Waste water
Technology description: CPS oil/water separatorchemical reaction system for ww pH adjustment chemical dosing - Fe3+, lime milk, polymer for pollution precipitation lamella separator for water clarifying final filtration sludge thickening and dewatering control system Simatic S7
Time of realization: 2007/8 Total capacity: 35 m³/hourOil input: 50 mg/l Oil output: max. 0,5 mg/l
Page 14 SAM-WET
Steel shop – waste water treatment and recycling U. S. Steel Slovakia
Time of realization: 2007/8 Total capacity: 1200 m³/hourTSS input: 2500 mg/l TSS output: max. 50 mg/l
Technology description:
distributive open channels with regulation valves
third circular clarifier 25 m for TDS separation
high pressure pump for sludge transport 15 bar/30 m3/hour
Page 15 SAM-WET
Central waste water treatment planContinental Matador Púchov
Technology: • mechanical pretreatment• Oil/ water CPS separator• chemical reaction system• lamella separator• Tertial treatment
Time of realization: 2012 Total capacity: 150 m³/hourOil input: 50 mg/l Oil output: 0,5 mg/lCOD input: 150 mg/l COD output: 35 mg/l
Page 16 SAM-WET
Waste water treatment plantHeating plant Košice
• SBR reactor for mixing waste water• tertiary filtration• salinity regulation• Control system Simatic
Time of realization: 2008/9 Total capacity: 350 m³/dayCOD input: 150 mg/l COD output: 35 mg/l
Page 17 SAM-WET
WWTp Sokoľany – reconstruction of clarifiers U. S. Steel Slovakia
Time of realization: 2010/2012 Total capacity: 2 x 800 m³/hour
Technology description:
CKD Dukla clarifiers reconstruction
Page 18 SAM-WET
Waste water treatment plan Istrochem Duslo ,a.s.
Technology : • mechanical pretreatment• biological/chemical treatment• tertialy treatment (compact unit)• chemical storage and dosing system• sludge dewatering• control system Simatic• Hach-Lange monitoring
Time of realization: 2012/13
Total capacity: 280 m³/hour
COD output: < 400 mg/l
Page 19 SAM-WET
Cooling water treatment :
Slovakia Steel Mill, a.s..– Strážské Cooling water management
Železiarne Podbrezová, a.s. Cooling water management
SAM - Water& Environmental Technology
Page 20 SAM-WET
Cooling water management inand Steelmaking Slovakia Steel Mill Strážské
Time of realization: 2009/10
Total capacity: 7 000 m³/hourTSS output: <10 mg/l
Technology description:
scale pit with crane grap and tube oil skimmer number of transfer pump station with frequency convertor screen filters 100μm 8 pcs double pressure sand filter diameter 4000 mm for direct cooling water filtration 3 pcs double sand filter diameter 3000 mm for by-pas indirect cooling water filtration micro cooling towers atmospheric cooling towers with fan diameter 8 m sludge treatment for washing water (lamella thickener, filter press, continues sand filters for washing water recycling) Water quality monitoring system Chemical dosing system Control system Simatis S7 400
Page 21 SAM-WET
Cooling water management Ironand Steelmaking Železiarne Podbrezová ,a.s.
Time of realization: 2012/13 Total capacity: - direct cooling water 200 m³/hour- indirect cooling water 1000 m3/hourTSS output: <10 mg/l
Technology description:
screen filters 100μm 4 pcs pressure single chamber sand filter diameter 3000 mm for direct cooling water filtration micro cooling towers chemical dosing system control system Simatic S7 hydrocyclon reconstruction with oil skimmer transfer pump station with frequency convertor close demi water cooling circuit
Page 25 SAM-WET
Sludge treatment (case study) – reference selection:
Waste water treatment plant USSteel Slovakia
Capacity 50 m3/hour
Sludge homogenization Sludge dewatering by centrifuge Andritz Polymer make up and dosing system Control system
SAM - Water& Environmental Technology
Page 26 SAM-WET
Design works – reference selection:
Detailed design - Reconstruction of central waste water treatment plant Sokoľany Capacita – 5000 m3/hour USSteel Košice, s.r.o. Time of realization -2013
Detailed design - Reconstruction of demineralization
plant
Capacity – 500 m3/hour Duslo Šaľa,a.s. Time of realization - 2013
SAM - Water& Environmental Technology
Page 27 SAM-WET
WET branch office:
SAM-SHIPBULDING AND MACHINERY, a.s. Water & Environmental Technology (WET)
Bystrická cesta 181 034 01 Ružomberok
Tel.: +421/44/4305 002 Fax: +421/44/4305 033
Company Office:
SAM-SHIPBULDING AND MACHINERY, a.sVlčie hrdlo 5985820 03 Bratislava
SAM - Water& Environmental Technology (WET)