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Certificate Course in TOT for

Mechanical Sector

Certificate Course in TOT for Mechanical Sector

1. Name and address of submitting body : Instructor Training Centre,

ITI Tarsali Campus, Tarsali,

Vadodara. –390009.

2. Name and contact details of individual

dealing with the submission. Name : Shri. R.R.Patel.

Position in the organization : Principal (Class – I)

Address if different from above : Same as above

Tel number(s) : 0265 2646678

E-mail address : [email protected]

3. Name of Qualification/Course :

4.NCO code : 7233.0100 , 7233.0200, 7223.0601, 7223.0500,

7224.0100, 7224.0100,

7224.0400, 7224.0300,

7224.0600, 7224.0700,

7223.2200(Please refer National Classification

of Occupation -2004 available

on www.dget.nic.in)

5. Engineering OR Non-engineering : ENGINEERING

6. No. of students per batch : 20

7. Duration in Hours. : 384

8. Duration in Month : 3 Month

9. Nature and purpose of the qualification : ToT

10. Occupation(s) to which the qualification gives access : ToT for Supervisor Instructor

11. Job description of the occupation : ToT for Supervisor Instructor

12. Licensing requirements : NO

13. Statutory and Regulatory requirement of the

relevant sector (documentary evidence

to be provided) : Enhance the Quality of the

delivery of the training.

14. Level of the qualification in the NSQF

(As per Notification dated 27/12/2013

of Ministry of finance, New Delhi) : Level 6

15. Progression from the qualification (Please show

Professional and academic Progression) : To improve training quality

as per industries requirement

16. Examination Scheme:

mailto:[email protected]

http://www.dget.nic.in/


17. Entry qualification for Trainee:

Minimum entry qualification

(Essential):

Supervisor Instructor of Turner / Fitter / Machinist

/Machinist (Grinder) / Draughtsman (Mechanic).

Desirable: -

18. Minimum qualification for Trainer:

Minimum qualification

(Essential):

Diploma or Degree Mechanical

Engineering from AICTE recognized Board /

University with five / two years’ experience

respectively.

Desirable: Passed National Craft Instructor Training course

in related trade.

19. Syllabus Committee Member:

Name of Qualification/Course: TOT for Mechanical Sector

No. Name of Subject

Teaching

Hours

during

full

course.

Maximum

Marks.

(Excluding

Sessional)

Minimum

Marks

required for

Passing

(Excluding

Sessional).

Sessional

Marks if

any.

Subject-1 Practical 384 250 150 -

Sr.

No. Name Organization Designation

Technical

Qualification

Experience

in Years

1 Shri A. C.

Muliyana

Directorate of

Employment &

Training,

Gandhinagar.

Deputy

Director

(Training),

Gandhinagar

D.A.E., D.M.E. 36 Years

2 Shri R.R.Patel ITC Tarsali, Vadodara Principal

Class-I

B.E.

Electronics 25 Years

3 Smt. N. K. Shah ITC Tarsali Principal

Class-II

D.R.T. /

D.E.R.E. 36 Years

4 Shri P.A. Parsania ITI Mandvi (Kutch) Principal

Class-II

Chartered

Engineer &

M.E.

Mechanical

08 Years

5 Mr. Navaz Ghodi Jyoti CNC

Automation Ltd. Industry Expert B.E (Mech) 04 Year

6 Mr. Gautam

Gajjar Gautan Technocast Industry Expert

PD & Post

Diploma 22 Year

7 Shri P.A .Bhalodia ITI Paddhari Foreman

Instructor

B.E.

Mechanical 05 Years

8 Ku. H.C.Tandel ITC Tarsali Foreman

Instructor B.E.E.C 05 Years

9 Ku. K. P. Mistry ITI Maninagar Foreman

Instructor B.Tech E.C 06 Years


200 Lakhs Reference Year

2018-2019

20. K.W.

220 Sq.

Meters

20. Terminal Skills of trainee: (Should be well defined and having reference to NCO):

The trainee, after successful completion of training, will have following skills…

1. Enhance domain specific practical skills.

2. Increase self-confidence as trainer,

3. Better know how of training methodology especially for mechanical sector.

4. Learning advance mechanical industrial technology.

5. Perform task with due consideration to safety rule, accident prevention regulation and

environmental protection stipulations.

6. Define the fundamentals laws of Mechanical Engineering and describe their application in field.

7. Understand the concept of Computer Aided Drafting using CAD software

8. Determine tolerances for proper fit to achieve functional requirements of a mechanical

components.

9. Integrate classroom theory with workplace practice.

10. Develop the technical skills, best practices and knowledge required in workplace.

21. Approximate cost of Tools

/ Equipments / Machinery for :

Starting one batch of the course

22. Area required for practical / Workshop for one batch. :

23. Minimum Power connection required :

24.1 No of items in Standard list of Machinery : 24 NOS.

As per Annexure - I:

24.1.1. Page NO from 06 to 08.

24.2 No of items in Standard list of Shop outfit : 231 NOS.

24.2.1. Page NO from 09 to 22.

24.3 No of items in Standard list of Trainee Toll-Kit : 69 NOS.

24.1.1. Page NO from 22 to 26 .

25. Formal structure of the qualification as

per Annexure – II : Annexure – II attested

26. Assessment evidences as per Annexure – III : Annexure – III attested

10 Shri S.V.Kharadi ITI Gandhinagar Foreman

Instructor D.M.E. 05 Years

11 Ku. R.A.Patel ITI Mandvi (Kutch) Supervisor

Instructor

B.E.

Mechanical 02 Years

12 Shri D.N.Jingar ITI Sarkhej Supervisor

Instructor D.M.E 25 Years

13 Ku. J M Banker ITI Maninagar Supervisor

instructor

D.E.E 07 Years

14 Shri N L Mansuri ITI Kubernagar Supervisor

instructor

ITI 29 Years


27. Evidence of Level:

Title/Name of qualification/component:

Domain Key requirements of the job role. How the job role

relates to the NSQF

level descriptors

NSQF Level

Process In Mechanical familiar with all marking

and measuring tools. Able to sizes metal

parts to close tolerances and fits and

assembles them using hand tools for

production or repairs of machines, or

other metal products. Cuts and shapes

required parts dimensions and

specifications by processes of sawing,

clipping, filing, grinding, drilling holes,

screw cutting, scrapping etc., Also done

simple turning, planning and shaping of

parts on machines and perform welding,

brazing, like operations.

Job that requires well

developed skill, with

clear choice of

procedures in familiar

context.

6

Professional

knowledge

Plan and organize assigned work and

detect & resolve issues during execution

in his own work area within defined

limit. Demonstrate possible solutions

and agree tasks within the team.

Communicate with required clarity and

understand technical English. Sensitive

to environment, self-learning and

productivity

Knowledge of facts,

principles, processes

and general concepts,

in a field of work or

study.

6

Professional

skill

Replaces or repairs defective parts. over

hauls units and reassembles them after

cleaning components and replacing

defective or worn out parts of pumps,

compressors, motors, etc., Studies

drawings to understand specification of

different parts, fittings or assembles to

be made and their functions. Cuts and

shapes required parts dimensions and

specifications by processes. Stops

machine, removes completed part and

checks it further with instruments to

ensure accuracy.

A range of cognitive

and practical skills

required to

accomplish tasks and

solve problem by

selecting and

applying basic

methods, tools,

materials and

information.

6

Core skill Communicate with required clarity and

understand technical English. Sensitive

to environment, self-learning and

productivity.

Desired mathematical

skill, understanding

of social, political

and some skill of

collecting and

organizing

information,

communication

6

Responsibility To help people take more responsibility

for their work, provide them with the

skill resources to actually do their job.

Then setup an environment that makes

it easy for them to change and help

them to take responsibility for their

decision and action.

Responsibility for

own work and

Learning and some

responsibility for

other’s works and

learning

6


Annexure - I

Standard List of Machinery - Equipment / Shop-outfit / or Trainee Toolkit

Name of Qualification/Course: TOT FOR MECHANICAL SECTOR

Sr.

No.

Description of Item with detailed

specifications

Item type

i.e.

Machinery

/

Equipment

OR Shop

Outfit OR

Trainee

Toolkit

Quantity

Require

d per

one

Batch of

Students

Quantity

Required

per one

Batch of

Students

for

Instructo

r

Total Quantity

Required(Total

of previous two

columns)

1 Tool holders [specification as per

machinery required] Machinery

As per

machiner

y

required.

-

As per

machinery

required.

2

Digimatic Electronic Vernier Caliper

inch and mm 8"/200 mm. LCM

0.005"/0.001 mm

Machinery 01 no. - 01 no.

3

Digimatic electronic outside

Micrometer (0 to 25 mm & 25 to 50

mm) LC0.001 mm.


4

Slotter 180 mm stroke (motorized)

with all attachments, Motor Capacity

- 0.75 KW


5

Tool and cutter grinder 250 mm to

admit 450 m between center-fully

motorized work head supplied with

tool rest of different types table

clamps and other attachments,

3.0KW


6 Radial drill 1200 mm area motorized

with tapping attachment, 3.6KW Machinery 01 no. - 01 no.

7 Silicon carbide grinder for carbide

tipped tool Machinery 01 no. - 01 no.

8

Universal Milling machine with

minimum specification as: Table

Length x width 1200 x 300 mm

having motorized up & down

movement along with auto feed

arrangement and with Motor

Capacity - 7.5KW following

attachments such as: a. Vertical head,

b. Slotting attachment, c. Rack

cutting attachment, d. Rotary table, e.

Dividing head, f. Adaptors, arbors

and collects etc. for holding straight

shank drills and cutters from 3 mm to

25mm.



Sr.

No.


specifications

Item type

i.e.

Machinery

/

Equipment

OR Shop

Outfit OR

Trainee

Toolkit

Quantity

Require

d per

one

Batch of

Students

Quantity

Required

per one

Batch of

Students

for

Instructo

r

Total Quantity

Required(Total

of previous two

columns)

9

Surface Grinding Machine with

minimum specification as: Grinding

machine plain surface, wheel dia. 175

mm (or near) with reciprocating table

having longitudinal table traverse 200

mm (or near) fully automatic and

fitted with adjustable traverse stops,

machine to be fully motorized and

fitted with ace guards and pumps,

tank and pump fittings and also to be

supplied with magnetic chuck 250

x112 mm. Diamond tool holder, set

of spanners, grease gun, oil-can and

spare grinding wheel for general

purpose grinding, Motor Capacity -

3.0 KW


10 CNC lathe/CNC turn Centre Machinery 01 no. - 01 no.

11 CNC Vertical Machining Centre Machinery 01 no. - 01 no.

12 a) CNC Simulator, b) Desktop

Computer Machinery 01 no. - 01 no.

13 CNC milling tools Machinery 01 no. - 01 no.

14 LCD projector/ large screen TV Machinery 01 no. - 01 no.

15

Cylindrical External Grinding

Machine (fully motorized with

dressing arrangement and supplied

with face plates and driving dogs, 3-

jaw self-centering chuck, 4- jaw

independent chuck, tail stock assorted

centers pump with tank and pipe

fittings spanners and grease gun

(each machine to be supplied with

assorted grinding wheels and tool

grinding machine for general purpose

work with internal grinding

attachment) with minimum

specification as: To accommodate

750mm job with center height

150mm. Wheel diameter x Width =

300 x 25mm.)



Sr.

No.


specifications

Item type

i.e.

Machinery

/

Equipment

OR Shop

Outfit OR

Trainee

Toolkit

Quantity

Require

d per

one

Batch of

Students

Quantity

Required

per one

Batch of

Students

for

Instructor

Total

Quantity

Required(Tot

al of previous

two columns)

16 CO2 cylinder with CO2 probe and

Rubber Hoses Machinery 01 no. - 01 no.

17

Surface grinding machine wheel dia.

180 mm (or near) reciprocating table,

longitudinal table traverse 200mm (or

near) full motorized supplied with

magnetic chuck 250 X120mm and

necessary accessories.


18 Drilling machine Pillar type 20mm

capacity Machinery 01 no. - 01 no.

19 Flexible Hand Grinder 100 mm dia.

light duty Machinery 01 no. - 01 no.

20 Pipe bending machine Manual/

Hydraulic Machinery 01 no. - 01 no.

21 Universal grinder External &

Internal Machinery 01 no. - 01 no.

22

Multimedia based simulator for CNC

technology and interactive CNC part

programming software for turning &

milling with virtual machine

operation and simulation using

popular operation control system

such as Fanuc, Siemens, etc. (Web-

based or licensed based) (20 trainees

+ 1faculty) With help of this software

the trainees should be able to Write,

Edit, Verify & Simulate Software


23

Basic Hand tool demo kit which

contain various types of Hand Tools

like Hammers Pliers, Screwdrivers,

Drilling Tools, Wrenches, Cutting

Tools, Planes, Measuring Devices,

Levels, Axes And Hatchets, Saws,

Fastening Tools, Storage Items,

Workshop Aids, Miscellaneous Hand

Tools


24

SS and SC center lathe (all geared)

150 mm. Center height, 1000 mm

between centers, gap bed machine to

be motorized and supplied with

coolant installation, 4-jaw

independent chuck 250 mm , 3-jaw

self-centering chuck 200 mm fixed

steady, face, plate, driving plate, 4-

way tool post, quick change gear box

for, Metric/British threads, live and

dead, centers with taper attachments,

Motor Capacity -5.5 KW



Sr.

No

Description of Item with

detailed specifications

Item type

i.e.

Machinery /

Equipment

OR Shop

Outfit OR

Trainee

Toolkit

Quantity

Required

per one

Batch of

Students

Quantity

Required

per one

Batch of

Students

for

Instructor

Total Quantity

Required

1

Steel Rule Graduated both in

Metric and English Unit- 300 mm

Stainless steel

Shop Outfit 4 no. - 4 no.

2 Straight edge steel- 300mm or

above Shop Outfit 2 no. - 2 no.

3

Spirit Level metal Type - 2- 300

mm Basic Length Accuracy

0.1mm/Meter


4 Combination Set- 300 mm Shop Outfit 10 no. - 10 no.

5 Micrometer outside- 0 - 25 mm Shop Outfit 2 no. - 2 no.



8

Micrometer inside with extension

rods- Accuracy 0.01 mm with

extension rods up to 150 mm


9 Vernier caliper- 150 mm Shop Outfit 5 no. - 5 no.

10 Vernier height gauges- 0 - 300

mm with least count =0.02 mm Shop Outfit 1 no. - 1 no.

11

Vernier bevel protractor Blade

with Acute Angle Attachment-

300 mm


12 Screw pitch gauge Metric- 0.25 to

6 mm Shop Outfit 1 no. - 1 no.

13 Wire gauge, metric standard- Shop Outfit 1 no. - 1 no.

14 Surface plate C.I/Granite with

Stand and Cover- 600 x 600 mm Shop Outfit 1 no. - 1 no.

15 Marking table (Mild steel)-

900X900X900 mm Shop Outfit 1 no. - 1 no.

16 Universal scribing block- 220 mm Shop Outfit 2 no. - 2 no.

17 V-Block pair with clamps- 150 x

100 x 100 mm Shop Outfit 2 no. - 2 no.


Sr.

No.



Item type

i.e.

Machinery /

Equipment

OR Shop

Outfit OR

Trainee

Toolkit

Quantity

Required

per one

Batch of

Students

Quantity

Required

per one

Batch of

Students

for

Instructor

Total Quantity

Required(Total

of previous two

columns)

18 Angle plate- 150 X 150 X 250

mm Shop Outfit 2 no. - 2 no.

19 Punch letter set- 3 mm Shop Outfit 1 no. - 1 no.

20 Punch number set- 3 mm Shop Outfit 1 no. - 1 no.

21 Portable hand drill (Electric) 0 to

13 mm Capacity Shop Outfit 1 no. - 1 no.

22 Drill twist straight shank 3 mm to

12 mm by 0.5 mm H.S.S. Shop Outfit 2 sets - 2 sets

23 Drill twist Taper shank 8 mm to

20 mm by 0.5 mm H.S.S. Shop Outfit 2 sets - 2 sets

24 Taps and dies complete set in box.

Wit-worth Shop Outfit 1 no. - 1 no

25 Taps and dies complete set 5, 6, 8,

10 & 12 mm set of 5 Shop Outfit 2 Sets - 2 Sets

26 File knife edge smooth 150 mm Shop Outfit 4 no. - 4 no.

27 File feather edge smooth 150 mm Shop Outfit 4 no. - 4 no.

28 File triangular smooth 200 mm Shop Outfit 8 no. - 8 no.

29 File round second cut 200 mm. Shop Outfit 8 no. - 8 no.

30 File square second cut 250 mm Shop Outfit 8 no. - 8 no.

31

Feeler gauge Feeler / Thickness -

0.05 mm to 0.3 mm by 0.05 and

0.4 mm to 1 mm by 0.1 mm - 13

leaves

Shop Outfit 1 set - 1 set

32 File flat bastard. 300 mm Shop Outfit 20 no. - 20 no.

33 File Swiss type needle Set of 12,

Length = 150 mm Shop Outfit 2 sets - 2 sets

34 File round bastard. 250 mm Shop Outfit 20 no. - 20 no.

35 File hand second cut. 250 mm Shop Outfit 20 no. - 20 no.


Sr.

No.



Item type

i.e.

Machinery /

Equipment

OR Shop

Outfit OR

Trainee

Toolkit

Quantity

Required

per one

Batch of

Students

Quantity

Required

per one

Batch of

Students

for

Instructor

Total Quantity

Required(Total

of previous two

columns)

36 File card. 3"x5" size, brass or steel

wire Shop Outfit 10 no. - 10 no.

37 Oil Can 250 ml Shop Outfit 3 no. - 3 no.

38

Spanner- Double Ended 6x7, 8x9,

10x11, 12x13, 14x15,16x17,

18x19, 20x22

Shop Outfit 20 Set - 20 Set

39 Spanner adjustable 150 mm Shop Outfit 2 no. - 2 no.

40

Interchangeable ratchet socket set

12 mm driver, sized10-32 mm set

of 18 socket & attachments


41

Double Ended tubular Box

spanner set with Tommy bar. A/F

6-25 mm set of 10 Tommy Bar

Dia. 6, 8, 10, 12, 14, 16


42 Glass magnifying 75 mm Shop Outfit 4 no. - 4 no.

43 Clamp toolmaker 5 cm and 7.5 cm

set of 2. Shop Outfit 2 no. - 2 no.

44 Clamp "C" 200 mm Shop Outfit 2 no. - 2 no.

45

Hand Reamer set (Taper pin

straight flute) Nominal Dia. 6, 8,

10, 12, 16mm


46 Scraper flat 150 mm Shop Outfit 5 no. - 5 no.

47 Scraper triangular 150 mm Shop Outfit 5 no. - 5 no.

48 Scraper half round 150 mm Shop Outfit 5 no. - 5 no.

49 Chisel cold cross cut & diamond

point. 9 mm X 150 mm Shop Outfit 5 each - 5 each

50 Chisel cold flat 9 mm X 100 mm Shop Outfit 5 no. - 5 no.

51 Chisel cold round noze 9 mm X

100 mm. Shop Outfit 8 no. - 8 no.

52 Drill chuck with key 12 mm. Shop Outfit 1 no. - 1 no.

53 Pipe wrench 400 mm Shop Outfit 1 no. - 1 no.


Sr.

No.



Item type

i.e.

Machinery /

Equipment

OR Shop

Outfit OR

Trainee

Toolkit

Quantity

Required

per one

Batch of

Students

Quantity

Required

per one

Batch of

Students

for

Instructor

Total Quantity

Required(Total

of previous two

columns)

54 Pipe vice 100 mm. Shop Outfit 1 no - 1 no

55 Adjustable pipe die set BSP cover

pipe size 1" or 3/4" Shop Outfit 1 Set - 1 Set

56

Wheel dresser (One for 4 units)

Star/Dresser with Holder Length

150 mm, diamond point


57 Machine vice - Swivel Base 100


58 Machine vice - Swivel Base 125


59 Sleeve drill Morse No. 0 - 1, 1 - 2,

2 - 3, 3 - 4, 4 - 5 Shop Outfit 1 Set - 1 Set

60 Vice bench 300 mm Shop Outfit 20 no. - 20 no.

61 Bench working. 2400 x 1200 x


62 Almira. 1800 x 900 x 450 mm Shop Outfit 5 no. - 6 no.

63

Lockers with 8 drawers (standard

size). One locker for each trainee

(20 trainee)


64 Metal rack 1820 x 1820 x 450 cm Shop Outfit 3 no. - 3 no.

65 Machine vice. 100mm Shop Outfit 2 no. - 2 no.

66 Wing compass. 254 mm or 300


67 Hand hammer with handle. 1000

gm Shop Outfit 1 no. - 1 no.

68 Torque wrench (Standard/Ratchet

type) 14 to 68 Nm Shop Outfit 1 no. - 1 no.

69 Power tools for fastening Capacity

10-18mm Shop Outfit 1 No. - 1 No.

70

Different Profile gauges (Plate

type) - For demonstration Metric

standard


71 Knurling tool (Diamond, straight

& Diagonal) Shop Outfit 1 each - 1 each


Sr.

No.



Item type

i.e.

Machinery /

Equipment

OR Shop

Outfit OR

Trainee

Toolkit

Quantity

Required

per one

Batch of

Students

Quantity

Required

per one

Batch of

Students

for

Instructor

Total Quantity

Required(Total

of previous two

columns)

72 Index able boring bar with inserts

1" shank Shop Outfit 4 no. - 4 no.

73

Machine maintenance manual for

Lathe, Pedestal grinder, Drill

machine, Power saw


74 Lapping plate Dia. -6" Shop Outfit 2 each - 2 each

75

Drill gauges Letter drill gauge (A

to Z) ,Number drill gauge (1 to

60) , Metric drill gauge (1.5mm to

12.5mm, 30 holes)


76

Bolt & Nut with washer (May be

manufactured in-house)

M20x2.5x90Long (part thread -

Hex. Head)


77

Pipe threading die with handle

Ratchet type Die head of 1/2" ,

3/4" and 1"


78

Jigs & Fixture (sample)-For

demonstration (May be

manufactured in-house)


79

M. S . Shaft (May be

manufactured in-house) Bright

M.S. round bar ø80mm, 600mm

long, Stepped 0mm on 300mm

one end


80

Pulley (for V-belt or Flat belt) to

fit on 50mm dia. Shaft with key

slot


81

Steel keys (May be manufactured

in-house) to fit with key slot of

shaft & pulley


82 Dam aged old spur gear to fit

50mm dia. Shaft Shop Outfit 2 no. - 2 no.

83 V-be & Flat belt to fit on pulley Shop Outfit 1 each. - 1 each.

84 Packing gasket PTFE gasket roll

small size Shop Outfit 1 no - 1 no

85

Washer, clutch, keys, jib, cotter

minimum 25mm size, carbon steel

material

Shop Outfit 2 each - 2 each

86 Hollow punch Straight Shank

Hollow Punch Sets 5-12mm Shop Outfit 1 set - 1 set


Sr.

No.



Item type

i.e.

Machinery /

Equipment

OR Shop

Outfit OR

Trainee

Toolkit

Quantity

Required

per one

Batch of

Students

Quantity

Required

per one

Batch of

Students

for

Instructor

Total Quantity

Required(Total

of previous two

columns)

87

Drill Drift (May be manufactured

in-house) 200mm hardened and

black finish


88 Bearing different types each type

of diameter 25mm (min.) Shop Outfit 1 each - 1 each

89 Bearing extractor Universal gear

puller 2 or 3 jaws adjustable Shop Outfit 1 no. - 1 no.

90 Pulley extractor - do - Shop Outfit 1 no. - 1 no.

91 Lathe tools H.S.S. tipped set. Shop Outfit 2 no. - 2

92 Lathe tools bit. 6 mm x 75 mm

HSS/Carbide Shop Outfit 4 no. - 4 no.





95 Arm strong type tool bit holder.

Right hand Shop Outfit 2 no. - 2 no.


Left hand Shop Outfit 2 no. - 2 no.


Straight Shop Outfit 2 no. - 2 no.

98 Still son wrenches 250 mm Shop Outfit 2 no. - 2 no.

99 Pipe cutter wheel type. 6 mm to


100

Pipe bender machine spool type

with stand manually operated. up

to 25 mm cold bending


111 Adjustable pipe chain tongue to

take pipes up to 300 mm Shop Outfit 1 no. - 1 no.

112 Adjustable spanner. 380 mm long Shop Outfit 1 no. - 1 no.

113 Universal Surface gauge 250 mm

arm. Shop Outfit 2 no. - 2 no.

114 Hammer ball peen 750 gm with

handle Shop Outfit 10 no. - 10 no.

115 Hammer copper/brass 500 gm

with handle Shop Outfit 20 no. - 20 no.


Sr.

No.



Item type

i.e.

Machinery /

Equipment

OR Shop

Outfit OR

Trainee

Toolkit

Quantity

Required

per one

Batch of

Students

Quantity

Required

per one

Batch of

Students

for

Instructor

Total Quantity

Required(Total

of previous two

columns)

116

Knurling tool revolving head

(Rough, med, fine) diamond and

straight

Shop Outfit 2 Sets - 2 Sets

117 Pliers flat e 150 mm side cutting Shop Outfit 15 no. - 15 no.

118

Vernier Micrometer 0 - 25 mm o/s

LC 0.001mm with NABL

Accredited lab. Certificate


119

Vernier Micrometer 25 - 50 mm,

outside Least Count 0.001mm

with NABL Accredited lab.

Certificate

Shop Outfit 2 sets - 2 sets

120

Vernier Micrometer 0 inch to 1

inch. Outside Least Count 0.001

inch with NABL Accredited lab.

Certificate


121 Gauge - Radius Set 1 mm to 25

mm by 0.5 mm Shop Outfit 10 no. - 10 no.

122 Centre Gauge com. 60°, 55° and

29° Shop Outfit 2 sets - 2 sets

123 Drill Angle Gauge Shop Outfit 2 sets - 2 sets

124

Plain Ring and Plug Gauge

(12,16,20,25,30,32,36,40,45,50

mm)

Shop Outfit 1 set each - 1 set each

125 Morse Taper Plug & Ring Gauge

No. 0 to 7 MT Shop Outfit 1 set - 1 set

126 Drill Twist Set Taper Shank - 14

mm to 20 mm by 1mm Shop Outfit

1 set ( Box

) - 1 set ( Box )

127 Tap & Die B.A. No. 0 to 10 in a

box Shop Outfit 2 no. - 2 no.

128 Tap and Die Set Metric - 3 to 24

mm Shop Outfit 2 Sets - 2 Sets

129 Tap & Die B.S.F. up to 1 inch Shop Outfit 2 Sets. - 2 Sets.

130 Reamer machine straight flute 6 to

25 mm Shop Outfit 1 Set. - 1 Set.

131 Tool Holder RH & straight for

mm square tool bit Shop Outfit 1 No. - 1 No.


Sr.

No.



Item type

i.e.

Machinery /

Equipment

OR Shop

Outfit OR

Trainee

Toolkit

Quantity

Required

per one

Batch of

Students

Quantity

Required

per one

Batch of

Students

for

Instructor

Total Quantity

Required(Total

of previous two

columns)

132 Parting Tool Holder with H.S.S.

blade Shop Outfit 12 no. - 12 no.

133 Tool Bits 12 X 150 mm sq.

assorted shaped Shop Outfit 15 no. - 15 no.

134 Boring Tool holder 6 mm sq. tool

bit Shop Outfit 15 no. - 15 no.

135 Dog Carrier 25, 50 and 75 mm Shop Outfit 12 no. - 12 no.

136 Tool Maker's button Shop Outfit 1 set - 1 set

137 Combination Drill / Centre Drill

A3, A4 & A5 Shop Outfit 1 set - 1 set

138 Tap Wrench ( adjustable ) Shop Outfit 9 no. - 9 no.

139 Die Handle Shop Outfit 2 no. - 2 no.

140 Tool Bit assorted sizes on holder Shop Outfit 10 no. - 10 no.

141 Spare Grinding Wheel Ajax type

for carbide tool Shop Outfit 1 No. - 1 No.

142 Angle Gauge for tool grinding Shop Outfit 6 no. - 6 no.

143 Hand Chaser M-12 & M-16 (

External ) Shop Outfit 2 no. - 2 no.

144 Hand Chaser M-12 & M-16

(Internal ) Shop Outfit 2 no. - 2 no.

145 Revolving Center ( to suit Lathe

tailstock) Shop Outfit 6 no. - 6 no.

146

Tool Cemented carbide assorted

shaped (External) for steel turning

set of 12

Shop Outfit 1 No. - 1 No.

147 Thread Plug Gauge M-20 & M-21 Shop Outfit 1 set - 1 set

148 Thread Ring Gauge M-20 & M-21 Shop Outfit 1 No. - 1 No.


Sr.

No.



Item type

i.e.

Machinery /

Equipment

OR Shop

Outfit OR

Trainee

Toolkit

Quantity

Required

per one

Batch of

Students

Quantity

Required

per one

Batch of

Students

for

Instructor

Total Quantity

Required(Total

of previous two

columns)

149 Machine Chaser M-12 TO M-21

(Std. Series) to suit on Shop Outfit 1 set - 1 set

150 Gauge Drill Grinding Shop Outfit 1 No - 1 No

151 Lathe Mandrels (Diff. Types) Shop Outfit 5 No. - 1 No.

152 Coventry Type Die Head ( Self-

opening ) Shop Outfit 2 No - 1 No

153 Collapsible Tap with attachment Shop Outfit 2 no. - 2 no.

154 Hammer lead 1 kg. Shop Outfit 2 no. - 2 no.

155 Spindle blade screw driver 100


156 Allen Hexagonal keys 2.5 to 12 Shop Outfit 2 set - 2 set

157 Reduction sleeve Morse 1-1, 3-1,

4-1, 4-2, 5-1, 5-2, 6-1, Shop Outfit 2 each - 2 each

158 Angle plate adjustable 250 x 150 x


159 Solid parallels in pairs (different

sizes) in Metric Shop Outfit 20 pairs - 21 pairs

160 Oil stone 150 x 50 x 25 mm Shop Outfit 10 no. - 10 no.

161 Twist drills 3 mm to 13 mm in

step of 0.5 mm (parallel shank) Shop Outfit 1 set - 1set

162 Drill Chuck 0-13 mm with taper

shank Shop Outfit 2 set - 2 set

163 Centre drill A 1 to 5 Shop Outfit 1 no. - 1 no.

164

Assorted tools and bit holders for

lathe, shaper, slotter & planner in

different shapes and sizes


165 Hacksaw frame adjustable 250-

300 mm with blades Shop Outfit 2 no. - 2 no.


Sr.

No.



Item type

i.e.

Machinery /

Equipment

OR Shop

Outfit OR

Trainee

Toolkit

Quantity

Required

per one

Batch of

Students

Quantity

Required

per one

Batch of

Students

for

Instructor

Total Quantity

Required(Total

of previous two

columns)

166 Table chuck 75 mm jaw swivel

base Shop Outfit 1 no. - 1 no.

167 Base chuck for slotter to suit the

machine Shop Outfit 1 no. - 1 no.

168 Plier cutting 200 mm Shop Outfit 2 set - 2 set

169 Carbide tipped tools of different

sizes and shapes (throw away tips) Shop Outfit 2 set - 2 set

170

Milling Cutter - Cylindrical Cutter

Ø 63 mm, 90 mm Length and 27

mm Bore Diameter, Ø 80 mm, 90

mm Length and 27 mm Bore

Diameter


171

Milling Cutter - Side and face

cutter dia. 100 X 10 X 27 mm dia.

100 X 12 X 27 mm dia. 160 X 10

X 27 mm dia. 160 X 16 X 27 mm

dia. 200 X 20 X 27 mm dia. 80 X

8 X 27 mm


172

Milling Cutter - Equal Angle

Cutter, 45?/100 mm x 27 mm bore

dia. 60?/100 mm x 27 mm bore

dia. 90?/100 mm 27 mm bore dia.


173

Milling Cutter - Double Angle

Unequal Cutter 63 X 18 X 27 mm

bore dia. 70, 75. Cutter 50 X 12 X

27 mm bore dia55? , 60?


174

Milling Cutter - Single Angle,

Cutter 63 x 18 x 45. RH 27 mm

bore dia., Cutter 63 x 18 x 45. LH

27 mm bore dia., Cutter 63 x 18 x

60. LH 27 mm bore dia., Cutter 63

x 18 x 60?RH 27 mm bore dia.

Shop Outfit 01 no.

each - 01 no. each

175

Milling Cutter - Slitting Saw

Cutter , Ø 75 x 3 X Ø 27 mm, Ø

100 x 6 X Ø 27 mm

Shop Outfit 02 no.

each - 02 no. each

176

Milling Cutter - Shell End Mill, Ø

50 x 36 x 27 mm, Preferably

Inserted Tip Type, Ø 75 mm x 50

x 27 mm, Preferably Inserted Tip

Type

Shop Outfit 02 no.

each - 02 no. each


Sr.

No.



Item type

i.e.

Machinery /

Equipment

OR Shop

Outfit OR

Trainee

Toolkit

Quantity

Required

per one

Batch of

Students

Quantity

Required

per one

Batch of

Students

for

Instructor

Total Quantity

Required(Total

of previous two

columns)

177

Milling Cutter - Parallel Shank

end mills Ø 6, Ø 10 and Ø 16 are

(double fluted), Ø 20 mm & Ø

25mm (four fluted)


178

Milling Cutter - T Slot Cutter with

Parallel Shank Ø 17.5 x 8 mm

Width x Diameter of shank 8 mm


179 Milling Cutter - Concave Ø 63 x 6

radius x 27 mm Bore Diameter Shop Outfit 1 no. - 1 no.

180 Milling Cutter - Convex Ø 63 x 6

radius x 27 mm Bore Diameter Shop Outfit 1 no. - 1 no.

181

Milling Cutter - Disc type form

(involutes form - 2

module,20°pressure angle)


182

Table Chuck 75 mm Jaw Swivel

Base 200 mm dia. 3 Jaw with

bolting arrangement and

graduated in degrees


183 Radius Truing Attachment for

surface grinding machine Shop Outfit 01 no. - 01 no.

184 Radius Truing Attachment for

cylindrical grinding machine. Shop Outfit 01 no. - 01 no.

185 Angle Truing Attachment for

surface grinding machine. Shop Outfit 01 no. - 01 no.

186 Try Square (for wood work) Shop Outfit 11 no. - 11 no.

187 Hand saw Shop Outfit 3 no. - 3 no.

188 Telescopic gauges13 mm to 300

mm. Shop Outfit

As

required - As required

189 Flow Detector Shop Outfit 1 no. - 1 no.

190 Bearing and gear tester Shop Outfit As

required - As required

191 Flaring tools Shop Outfit 2 no. - 2 no.


Sr.

No.



Item type

i.e.

Machinery /

Equipment

OR Shop

Outfit OR

Trainee

Toolkit

Quantity

Required

per one

Batch of

Students

Quantity

Required

per one

Batch of

Students

for

Instructor

Total Quantity

Required(Total

of previous two

columns)

192 Tube Expander up to 62 mm Shop Outfit 2 no. - 2 no.

193 Viscometer Shop Outfit 1 no. - 1 no.

194 Oxy-acetylene welding Cylinder

Trolley Shop Outfit 1 no. - 1 no.

195 Welding hose P.V.C. flexible

Internal dia. 6 mm (Blue and red) Shop Outfit 5m - 5m

196 Hose coupling Nipples Shop Outfit 2 no. - 2 no.

197 Hose Protractor Shop Outfit 2 no. - 2 no.

198

Double stage Pressure regulator

for Oxygen and Acetylene Shop Outfit 1 no. - 1 no.

199 High Pressure blow pipe with tips Shop Outfit 1 no. - 1 no.

200 Gas cutting torch with cutting tips Shop Outfit 1 no. - 1 no.

201 Welding gloves pair (Leather) Shop Outfit 1 no. - 1 no.

202 Goggles (4A) for Gas. Welding Shop Outfit 4 no. - 4 no.

203 Spark lighter Shop Outfit 2 no. - 2 no.

204 Spindle key Shop Outfit 1 no. - 1 no.

205

Gas Welding table with fire

bricks. Shop Outfit 1 no. - 1 no.

206

Welding Machine DC or AC,

(Single phase / 3 phase), 150 - 300

Amps capacity with all

accessories


207

Arc welding electrode Ø4 mild

steel Shop Outfit 3Boxes - 3Boxes

208 Brass brazing rod Ø3 Shop Outfit 3Boxes - 3Boxes


Sr.

No.



Item type

i.e.

Machinery /

Equipment

OR Shop

Outfit OR

Trainee

Toolkit

Quantity

Required

per one

Batch of

Students

Quantity

Required

per one

Batch of

Students

for

Instructor

Total Quantity

Required(Total

of previous two

columns)

209 Gas welding flux (Borax) Shop Outfit

As

required - As Required

210

Gas cylinder (Acetylene &

Oxygen) Shop Outfit 2 no. - 2 no.

211 Foundation bolts (different types) Shop Outfit 1 no. - 1 no.

212 Plumb bob Shop Outfit 1 no. - 1 no.

213 Square Box Wrenches Shop Outfit 1 no. - 1 no.

214 Square T Wrenches Shop Outfit 1 no. - 1 no.

215 Engineers square 700 mm Shop Outfit 1 no. - 1 no.

216 Threaded Fastener B Type Shop Outfit 1 no. - 1 no.

217 Threaded Fastener C Type Shop Outfit 1 no. - 1 no.

218 Threaded Fastener F Type Shop Outfit 1 no. - 1 no.

219

Hoisting Equipment: chain pulley,

steel slings, rope, belt, tackles Shop Outfit 1 no. - 1 no.

220 Slings Shop Outfit 2 no. - 2 no.

221 Hydraulic trolley Shop Outfit 1 no. - 1 no.

222 Screw jack Shop Outfit 2 no. - 2 no.

223 Hydraulic jack Shop Outfit 2 no. - 2 no.

224

Set of Allen Key 1 mm to 12 mm

by 1mm Shop Outfit 2set - 2set

225

Shearing machine (lever type)

hand operated complete, 300 mm

blade length.



Sr.

No.



Item type

i.e.

Machinery /

Equipment

OR Shop

Outfit OR

Trainee

Toolkit

Quantity

Required

per one

Batch of

Students

Quantity

Required

per one

Batch of

Students

for

Instructor

Total Quantity

Required(Total

of previous two

columns)

226

Universal Milling Machine

Standard and optional accessories Shop Outfit 2 no. - 2 no.

227

Hydraulic Surface Grinding

Machine standard and optional

accessories and set of wheels


228

Universal cylindrical grinding

machine, Standard and optional

accessories and set of wheels.


229

Pneumatic control trainer kit with

required pneumatic components. Shop Outfit 3 no. - 3 no.

230

Hydraulic control trainer kit with

required hydraulic components. Shop Outfit 1 no. - 1 no.

231

Cut section Models of Pneumatic

and Hydraulic Motors ,Pumps Shop Outfit 1 no. - 1 no.

Sr.

No



Item type i.e.

Machinery /

Equipment OR

Shop Outfit OR

Trainee Toolkit

Quantity

Required

per one

Batch of

Students

Quantity

Required

per one

Batch of

Students

for

Instructor

Total

Quantity

Required

1

Steel Rule with metric & British

graduation- 300 mm, Stainless

steel

Trainee Toolkit 20 no. 1 no. 21 no.

2 Try Square- 150 mm blade Trainee Toolkit 20 no. 1 no. 21 no.

3 Caliper inside spring type- 150

mm Trainee Toolkit 20 no. 1 no. 21 no.

4 Caliper hermaphrodite spring

type- 150 mm Trainee Toolkit 20 no. 1 no. 21 no.

5 Caliper outside spring type- 150


6 Divider spring type- 150 mm Trainee Toolkit 20 no. 1 no. 21 no.

7 Scriber- 150 mm Trainee Toolkit 20 no. 1 no. 21 no.

8 Centre Punch- 10 mm and

Length - 120 mm Trainee Toolkit 20 no. 1 no. 21 no.


Sr.

No



Item type i.e.

Machinery /

Equipment OR

Shop Outfit OR

Trainee Toolkit

Quantity

Required

per one

Batch of

Students

Quantity

Required

per one

Batch of

Students

for

Instructor

Total

Quantity

Required

9 Screw driver- 150 mm insulated

flat type Trainee Toolkit 20 no. 1 no. 21 no.

10 Chisel cold flat- 20 mm X 150

mm High carbon steel Trainee Toolkit 20 no. 1 no. 21 no.

11 Hammer ball peen With handle-

450 grams (1 lb.) Trainee Toolkit 20 no. 1 no. 21 no.

12 Hammer ball peen With handle-

220 grams (1/2 lb.) Trainee Toolkit 20 no. 1 no. 21 no.

13 File flat - second cut- 250 mm Trainee Toolkit 20 no. 1 no. 21 no.

14 File flat smooth- 250 mm Trainee Toolkit 20 no. 1 no. 21 no.

15 File half round second cut- 150

mm. Trainee Toolkit 20 no. 1 no. 21 no.

16 Hacksaw frame fixed type- 300


17 Safety goggles Trainee Toolkit 20 no. 1 no. 21 no.

18 Dot punch-100 mm Trainee Toolkit 20 no. 1 no. 21 no.

19 Trammel 300 mm Trainee Toolkit 1 no. 1 no. 1 no.

20 Prick punch 100 mm Trainee Toolkit 2 no. 1 no. 2 no.

21 Flat headed hammers with

handle. Trainee Toolkit 2 no. 1 no. 2 no.

22 Slip Gauge as Johnson metric

set. 87 Pieces Set Trainee Toolkit 2 Set 1 no. 2 Set

23

Gauge snap Go and Not Go 25

to 50 mm by 5 mm, Set of 6

pieces

Trainee Toolkit 2 Set 1 no. 2 Set

24 Gauge plug Single ended 5 to 55

by 5 mm. Set of 11 pcs. Trainee Toolkit 2 Set 1 no. 2 Set

25 Gauge telescopic set. 8 - 150


26 Dial test indicator on stand 0.01

mm least count Trainee Toolkit 1 no. 1 no. 1 no.

27 Sine bar 125 mm. Trainee Toolkit 1 no 1 no. 1 no

28 Dial Vernier caliper. (Universal

type) 0 - 300 mm, LC 0.05 mm Trainee Toolkit 1 no. 1 no. 1 no.

29

Screw thread micrometer with

interchangeable. Pitch anvils for

checking metric threads 60. 0 -

25 mm LC 0.01 mm


30

Depth micrometer. 0-25 mm

Accuracy 0.01 mm with

standard set of extension rods up

to 200 mm



Sr.

No



Item type i.e.

Machinery /

Equipment OR

Shop Outfit OR

Trainee Toolkit

Quantity

Required

per one

Batch of

Students

Quantity

Required

per one

Batch of

Students

for

Instructor

Total

Quantity

Required

31 Vernier caliper. 0 - 150 mm

with least count 0.02mm Trainee Toolkit 1 no. 1 no. 1 no.

32 Digital Micrometer outside. 0 -

25 mm L.C. 0.001 mm. Trainee Toolkit 1 no. 1 no. 1 no.

33

Comparators Gauge - Dial

Indication with Stand and

Bracket. LC 0.01mm


34 Engineer's try square (knife-

edge) 150 mm Blade Trainee Toolkit 1 no. 1 no. 1 no.

35 Surface roughness comparison

plates N1 - N12 Grade Trainee Toolkit 1 Set 1 no. 1 Set

36 Digital Vernier caliper 0 - 200

mm L.C. 0.01 mm (Optional) Trainee Toolkit 1no. 1 no. 1no.

37

Vernier Bevel protector Range

360deg, LC. : 5min(150mm

blade)

Trainee Toolkit 1no. 1 no. 1no.

38

Transformer welding set -

continuous welding current,

with all accessories and

electrode holder 60% Duty

Cycle with Standard

Accessories 300 A, OCV 60 -

100 V


39

Welder cable Able to carry 300

amps. With flexible rubber

cover

Trainee Toolkit 20 Meter 1 no. 20 Meter

40 Lugs for cable Trainee Toolkit 12 no. 1 no. 12 no.

41 Earth clamps. Trainee Toolkit 2 no. 1 no. 2 no.

42

Arc welding table (all metal top)

with positioner 1200 X 1200 X

750 mm

Trainee Toolkit 1 No. 1 no. 1 No.

43

Oxy - acetylene gas welding set

equipment with hoses, Oxygen

& Acetylene cylinders, regulator

and other accessories.

Trainee Toolkit 1 Set. 1 no. 1 Set.

44

Gas welding table with

positioner with Fire Bricks 900

X 600 X 750 mm

Trainee Toolkit 1 No 1 no. 1 No

45

Welding torch tips of different

sizes for Oxy- acetylene gas

welding To fit nozzle no. 1, 2, &

3


46 Gas lighter. Trainee Toolkit 2 no. 1 no. 2 no.

47 Trolley for gas cylinders. Trainee Toolkit 1 No 1 no. 1 No


Sr.

No



Item type i.e.

Machinery /

Equipment OR

Shop Outfit OR

Trainee Toolkit

Quantity

Required

per one

Batch of

Students

Quantity

Required

per one

Batch of

Students

for

Instructor

Total

Quantity

Required

48 Chipping hammer. Trainee Toolkit 2 no. 1 no. 2 no.

49 Gloves (Leather) Trainee Toolkit 2 Pairs 1 no. 2 Pairs

50 Leather apron. Trainee Toolkit 2 no. 1 no. 2 no.

51 Spindle key for cylinder valve. Trainee Toolkit 2 no. 1 no. 2 no.

52 Welding torches. Nozzles no. 1,

2, & 3 Trainee Toolkit 1 Set. 1 no. 1 Set.

53 Welding goggles Trainee Toolkit 4 Pairs. 1 no. 4 Pairs.

54 Welding helmet with colored

flame retardant glass Trainee Toolkit 2 no. 1 no. 2 no.

55 Tip cleaner Trainee Toolkit 5 Sets. 1 no. 5 Sets.

56

Compressor unit suitable for

Pressure: 8 bar, Delivery: 50

lpms (or more), Reservoir

capacity: 24 Liters (or more),

230V, 50 Hz, with pressure

regulator and water separator

Trainee Toolkit 1 No. 1 no. 1 No.

57 Cut section model for pneumatic

components Trainee Toolkit 1 set 1 no. 1 set

58 Cut-section models for

hydraulic components Trainee Toolkit 1 set 1 no. 1 set

59 Caliper odd-leg firm joint 150


60 Combination Plier 150 mm

(insulated) Trainee Toolkit 10 no. 1 no. 11 no.

61 Power Supply (0-30V DC, 3A) Trainee Toolkit 01 no. 1 no. 01 no.

62

Sensor Kit I. Mounting Plate, II.

Power Distribution Box (24V

DC, 4A), III. Counter Box (10-

30V DC/0.05A), IV. Indication

Box (24V Dc), V. Material Box,

VI. Inductive Sensor (10-30 V

DC, PNP, NO, 5mm, (Range)),

VII. Capacitive Sensor (10-30 V

Dc, PNP, NO, 2-8mm (Range)),

VIII. Magnetic Sensor (10-60 V

DC, PNP, NO, 60mm (Range)),

IX. Ultrasonic Sensor (20-30 V

DC, PNP, NO, 80-300mm

(Range)), X. Connecting Wires

XI. Motor With Control Unit

(24V DC,1A)

Trainee Toolkit 01 set 1 no. 01 set


Sr.

No



Item type i.e.

Machinery /

Equipment OR

Shop Outfit OR

Trainee Toolkit

Quantity

Required

per one

Batch of

Students

Quantity

Required

per one

Batch of

Students

for

Instructor

Total

Quantity

Required

63 Arc welding set with accessories Trainee Toolkit 1sets 1 no. 1 sets

64 Hand operated hydraulic pipe

bending m/c Trainee Toolkit 01 no. 1 no. 01 no.

65 Thickness Gauge Trainee Toolkit 1 No 1 no. 1 No

66 Oil can Trainee Toolkit 1 No 1 no. 1 No

67 Plug gauge Morse taper No.1,

2, 3, 4, Trainee Toolkit 1 No 1 no. 1 No

68 Ring gauge Morse taper No.1,

2, 3, 4, Trainee Toolkit 1 No 1 no. 1 No

69 Bearing fitting tool Trainee Toolkit 1 No 1 no. 1 No

NOTE: Tools and instrument/instrument items if not available as per specification may be procured

similar items nearer to this specification.


Annexure – II (Detail structure of the qualification/course)

Name of Qualification/course : TOT FOR MECHANICAL SECTOR

Sector : Mechanical

Terminal Competency :

Note:

➢ Workshop must be well established.

➢ All required machinery must be in running condition.

➢ All the practical of CITS has been covered in this syllabus of ToT.

➢ Every week has 40-48 hours of training. 32 hours are for conducting practical and 8-16 hours

are for revising theory, repeating practicals covered during the day.

➢ Training batch strength will be of maximum 20 trainees.

➢ Group size will be of maximum 5 trainees, minimum 4 groups per batch.

➢ Practical like “Turning & Drilling” must be performed by all trainees.

➢ Practical like “Milling” must be performed by each &every trainee.

➢ Training must be arrange in such a way that the whole day working hours can be utilized.

➢ Practical jobs must be submitted to trainer.

Week

no.

Topic

no.

Title Of Component (Module)

with Subject duration in hours

Key Learning

Outcomes(content)Practical

Equipment

Required

NSQF

LEVEL

1 1

2

Safety & safety rules and basic

introduction of machines and

measuring instruments.

• Safety & Safety Rules.(3 hrs.)

• Basic introduction regarding

machinery used in mechanical

& production sector. (4 hrs.)

• Hand Tools, Demo & Practice

on Hand Tools.(4 hrs.)

• Engineering Metrology: Show

& Explain All Mechanical

Measuring Instruments,

Practice for Accuracy,

Precision, Uncertainty of

Measurement, Calibration.(7

hrs.)

Basic fitting operations.

• Perform basic fitting operations

on M.S. Flat such as marking,

punching, hack sawing, filling,

chipping etc. (7 hrs.)

Basic drilling operations

• Drilling Machine: Demo &

Practice on Drilling, machine,

counter bore, counter sinking,

reaming, etc. (7 hrs.)

After completion of training

(TOT) trainees knows about

basic knowledge of safety

and working of basic tools

and machines.

As per

Graded Ex. &

From

Anexture-

1(Tools

Equipment

List)

6

2 4

Basic tapping &dyeing

operations

• Demonstrate & Perform

tapping &dyeing operation.(6

hrs.)


(TOT) trainees knows to

prepare fits and learn basic of

welding.

As per

Graded Ex. &

From

Anexture-

1(Tools

6


Week

no.

Topic

no.



Key Learning


Equipment

Required

NSQF

LEVEL

5

6

Basic welding operations

• Demonstrate arc welding &

gas welding plant setting

considering various

parameters.

(3 hrs)

• Demonstrate setting of oxy-

acetylene flame, nozzle &

pressure setting as per

material for gas cutting

operation.(3 hrs.)

Prepare different types of fits.

• File and make step fit,

angular fit, angle, surfaces. (5

hrs.)

• Make simple open and

sliding fits. (5 hrs.)

• Making sliding T fit.

(5 hrs.)

• Make dovetail fitting &

radius fitting.(5 hrs.)

Equipment

List)

3. 7

8

9

Lapping process & scraping

process.

• Demonstrate Lap flat surface

using lapping plate.(7 hrs.)

• Demonstrate Scrape flat

surface using scraper. (4

hrs.)

Make a gauge.

• Make a snap gauge, gap gauge,

center gauge & drill gauge.

(any one)(14 hrs.)

Plumbing operations.

• Perform different types of

plumbing operations.(7 hrs.)


(TOT) trainees able make a

gauge and learn basic of

plumbing operations.

As per

Graded Ex. &

From

Anexture-

1(Tools

Equipment

List)

6

4. 10

11

12

13

Power transmission component.

• Demonstration of simple

repairing of power

transmission components. (6

hrs.)

Jigs & fixtures.

• Make a simple drill jig.(12

hrs.)

Hydraulic & pneumatic

• Demonstrate simple

hydraulic & pneumatic

circuits.(7 hrs.)

Sheet metal work

• Make funnel as per

development & solder joint.

(sheet metal work) (7 hrs.)



basic of sheet metal work,

jig, fixture, pneumatic and

hydraulic components.

As per

Graded Ex. &

From

Anexture-

1(Tools

Equipment

List)

6


Week

no.

Topic

no.



Key Learning


Equipment

Required

NSQF

LEVEL

5.

14 Lathe machines and its

operations.

• Set round, hexagonal, square

shaped jobs on 3 jaws & 4 jaws

chuck and demonstrate on

conventional lathe machine

operation observing standard

operation practice. (5 hrs.)

• Prepare different cutting tool

by performing different turning

operations such as plain

turning, facing, drilling, boring

(counter and steeped),

grooving, parallel turning, step

turning, parting, chamfering, u-

cut, reaming, internal recess,

knurling. (appropriate accuracy

:± 0.06 mm)(14 hrs.)

• Test the alignment of lathe by

checking different parameters

and adjust the tool post. (Axial

slip of main spindle, true

running of head stock,

parallelism of main spindle,

alignment of both the centers.)

(7 hrs.)

• Perform of all gear lathe and

gear ratio for threading

operation.(6 hrs.)


(TOT) trainees knows basic

operations of lathe machines.

As per

Graded Ex. &

From

Anexture-

1(Tools

Equipment

List)

6

6.

15

• Produce different threads such

as BSW, Metric Square,

ACME, and Buttress etc.

(11 hrs.)

• Perform various use of the

different lathe accessories such

as Driving Plate, Steady rest,

Dog carrier and different

centers. (7 hrs.)

• Make crank shaft on lathe.(14

hrs.)

Slotting machine operations

• Set the different machining

parameters and cutting tool

to prepare job by

performing different

slotting operation. (Make a

double ended spanner on

slotting machine) (6 hrs.)



advance operation of lathe

machine.

As per

Graded Ex. &

From

Anexture-

1(Tools

Equipment

List)

6


Week

no.

Topic

no.



Key Learning


Equipment

Required

NSQF

LEVEL

. 16

Milling machine & its operation.

• Demonstrate of working

principle of Milling

Machine. Safety points to

be observed while working

on a milling machine.(6

hrs.)

• Set vice & job on the table,

set arbor on the spindle,

Set the cutter on arbor of

Milling Machine. (6 hrs.)


parameters to produce

square & “v” threaded

component applying

method /technique and test

for proper assembly of the

component.

(7 hrs.)


parameters and outers to

prepare components by

performing different

milling operation &

indexing. (any one of rack,

spur gear, external spline,

steel rule, clutch, helical

gear, end mill, bevel gear,

cam, worm, worm wheel)

(7 hrs.)



basic of slotting machine and

milling machine.

As per

Graded Ex. &

From

Anexture-

1(Tools

Equipment

List)

6

8.

• Performed different

milling operation – such as

facing, drilling, tapping,

reaming, counter boring,

counter sinking, spot

facing and boring , slot

cutting angular, form,

gang, straddle milling

(select process parameter

such as feed, speed &

depth of cut.).(14 hrs.)

• Demonstrate resharpening

of the milling cutting

tools.(4 hrs.)

• Perform sequence of

milling for six faces of a

solid block 2 numbers.(7

hrs.)

• Perform Step milling using

side and face cutter

checking with depth

micrometer. (7 hrs.)


(TOT) trainees learn advance

operation of milling

machines.

As per

Graded Ex. &

From

Anexture-

1(Tools

Equipment

List)

6


Week

no.

Topic

no.



Key Learning


Equipment

Required

NSQF

LEVEL

9. 17

18

Grinding machine

• Demonstrate of working

principle of various

Grinding Machine. Safety

points to be observed

while working on a

Grinding machine. (3 hrs.)

• Demo & Practice on

Grinding Machine Top &

Bottom Grinding, Rt.

Angle Grinding, Steps

Grinding, Face Grinding (7

hrs.)

• Produce component of

high accuracy by different

operation using grinding. (

different operations –

surface grinding ,

cylindrical grinding with

an accuracy of

±0.01mm)(7 hrs.)

• Produce Finish different

types of jobs using jigs and

fixtures, angle plates&

face plate by grinding.(4

hrs.)

• Produce Finish surfaces of

bushes on mandrel within

by grinding.(4 hrs.)

Repair and overhauling of

machine.

• Plan and perform simple

repair, overhauling of

different machine and

check for functionality –

drilling machine, milling

machine, lathe machine,

grinding machine.(7 hrs.)


(TOT) trainees learn basic of

grinding machine.

As per

Graded Ex. &

From

Anexture-

1(Tools

Equipment

List)

6

10. 19

20

Fixtures.

• Manufacturing of milling

fixture, turning fixture,

grinding fixture and its

application anyone.(12

hrs.)

CNC machines.

• Introduction to CNC Lathe

Machine & VMC. (7 hrs.)

• Safety Precautions Taken

While Working on CNC

Lathe Machine. (7 hrs.)

• Introduction to CNC

Machine & Controller. (6

hrs.)


(TOT) trainees able make a

fixture and basic of CNC

machines.

As per

Graded Ex. &

From

Anexture-

1(Tools

Equipment

List)

6


Week

no.

Topic

no.



Key Learning


Equipment

Required

NSQF

LEVEL

11.

• Basic introduction to G &

M Codes set (both job and

tools) in CNC Turning

Centre. Practice of all

Codes. (20 hrs.)

• Produce component as per

drawing by preparing part

programming performed

threading (any one of

square, BSW, ACME,

Metric). (12 hrs.)


(TOT) trainees learn about

advance operations of CNC

machines.

As per

Graded Ex. &

From

Anexture-

1(Tools

Equipment

List)

6

12.

21

• Make a Program on the

CNC machine (Lathe &

VMC) for various

operations like Turning,

Drilling, Milling, Facing,

etc.(18 hrs.)

Industrial Visit.

• Industrial Visit.(14 hrs.)


(TOT) trainees learn

operation of CNC machine

and visit to a industries.

As per

Graded Ex. &

From

Anexture-

1(Tools

Equipment

List)

6


Annexure – III (Assessment evidences)

Name of Qualification/Syllabus: TOT FOR MECHANICAL SECTOR

Assessable Outcome /

component

Assessment criteria for the

outcome

Total

Marks

Out

of

Marks Allocation

(Skills Practical)

After completion of

training (TOT) trainees

knows about safety

precautions and learn

basic measurement.

Safety & Safety Rules

100 25 As Per 26. Assessment

evidences as per

Annexure – III

Basic introduction regarding

machinery used in mechanical

& production sector.

25 As Per 26. Assessment

evidences as per

Annexure – III

Hand Tools, Demo & Practice

on Hand Tools


evidences as per

Annexure – III

Engineering Metrology: Show

& Explain All Mechanical

Measuring Instruments,

Practice for Accuracy,

Precision, Uncertainty Of

Measurement, Calibration.


evidences as per

Annexure – III

After completion of


knows about different

types of basic fitting

operation.

Perform basic fitting

operations on M.S.Plat such as

marking, punching, hack

sawing, filling, chipping etc.


evidences as per

Annexure – III

After completion of


knows about basic drilling

machines.

Drilling Machine : Demo &

Practice on Drilling, machine,

chamfering, counter bore,

counter sinking, reaming, etc.


evidences as per

Annexure – III

After completion of


knows about basic taping

and dying operation.

Demonstrate & Perform

tapping & dyeing operation.


evidences as per

Annexure – III

After completion of


knows about basic

welding operations.

Demonstrate arc welding &

gas welding plant setting

considering various

parameters.


evidences as per

Annexure – III

Demonstrate setting of oxy-

acetylene flame, nozzle &

pressure setting as per material

for gas cutting operation.


evidences as per

Annexure – III


After completion of


knows about how to make

different types of fits and

knows about various

fitting operations.

File and make step fit, angular

fit, angle, surfaces.


evidences as per

Annexure – III

Make simple open and sliding

fits.


evidences as per

Annexure – III

Making sliding T fit.


evidences as per

Annexure – III

Make dovetail fitting & radius

fitting.


evidences as per

Annexure – III

After completion of


knows about lapping

operation and scraping

operation.

Demonstrate Lap flat surface

using lapping plate.


evidences as per

Annexure – III

Demonstrate Scrape flat

surface using scraper.


evidences as per

Annexure – III

After completion of


knows about how to make

a gauge.

Make a snap gauge, gap

gauge, center gauge & drill

gauge. (any one)


evidences as per

Annexure – III

After completion of


knows about plumbing

operations.

Perform different types of

plumbing operations.


evidences as per

Annexure – III

After completion of


knows about simple

repairing of different

power transmission

components.

Demonstration of simple

repairing of power

transmission components.


evidences as per

Annexure – III

After completion of


knows about making a jig.

Make a simple drill jig. 100 100 As Per 26. Assessment

evidences as per

Annexure – III

After completion of


knows about working

principle of hydraulic and

pneumatic.

Demonstrate simple hydraulic

& pneumatic circuits.


evidences as per

Annexure – III

After completion of


knows about basic sheet

metal process.

Make funnel as per

development & solder joint.

(sheet metal work)


evidences as per

Annexure – III

After completion of


knows about lathe

machine and its working

principle. Trainees able to

Set round, hexagonal, square

shaped jobs on 3 jaws & 4

jaws chuck and demonstrate

on conventional lathe machine

operation observing standard


evidences as per

Annexure – III


perform various

operations on lathe.

Trainees are able to

produce crank shaft and

different types of threads.

operation practice.

Prepare different cutting tool

by performing different

turning operations such as

plain turning, facing, drilling,

boring (counter and steeped),

grooving, parallel turning, step

turning, parting, chamfering,

u-cut, reaming, internal recess,

knurling. (appropriate

accuracy :± 0.06 mm)


evidences as per

Annexure – III

Test the alignment of lathe by

checking different parameters

and adjust the tool post. (Axial

slip of main spindle, true

running of head stock,

parallelism of main spindle,

alignment of both the centers.)


evidences as per

Annexure – III

Demonstration of all gear lathe

and gear ratio for threading

operation


evidences as per

Annexure – III

Produce different threads such

as BSW, Metric Square,

ACME, and Buttress etc.


evidences as per

Annexure – III

Demonstrate the different lathe

accessories such as Driving

Plate, Steady rest, Dog carrier

and different centers.


evidences as per

Annexure – III

Make crank shaft on lathe.


evidences as per

Annexure – III

After completion of


knows about slotting


principle.

Set the different machining

parameters and cutting tool to

prepare job by performing

different slotting

operation.(Make a double

ended spanner on slotting

machine).


evidences as per

Annexure – III

After completion of


knows about EDM

machine working and

operations performed on

machine.

Demonstrate working of EDM

& Wire cut EDM machine &

its various parameter for

machining.


evidences as per

Annexure – III

Machining practice on EDM

machine


evidences as per

Annexure – III


Machining practice on Wire

EDM machine.


evidences as per

Annexure – III

After completion of


knows about milling


principle and able to

perform different types of

milling operations using

various types of cutters.

Demonstrate of working

principle of Milling Machine.

Safety points to be observed

while working on a milling

machine.


evidences as per

Annexure – III

Set vice & job on the table, set

arbor on the spindle, Set the

cutter on arbor of Milling

Machine.


evidences as per

Annexure – III


parameters to produce square

& “v” threaded component

applying method /technique

and test for proper assembly of

the component.


evidences as per

Annexure – III


parameters and outers to

prepare components by

performing different milling

operation & indexing. (any

one of rack, spur gear, external

spline, steel rule, clutch,

helical gear, end mill, bevel

gear, cam, worm, worm wheel

)


evidences as per

Annexure – III

Performed different milling

operation – such as facing,

drilling, tapping, reaming,

counter boring, counter

sinking, spot facing and boring

, slot cutting angular, form,

gang, straddle milling (select

process parameter such as

feed, speed & depth of cut.).


evidences as per

Annexure – III

Demonstrate resharpening of

the milling cutting tools.


evidences as per

Annexure – III

Perform sequence of milling

for six faces of a solid block 2

numbers.


evidences as per

Annexure – III

Perform Step milling using 10 As Per 26. Assessment


side and face cutter checking

with depth micrometer.

evidences as per

Annexure – III

After completion of


knows about working

principle of grinding

machine and its various

operations.

Demonstrate of working

principle of various Grinding

Machine. Safety points to be

observed while working on a

Grinding machine.


evidences as per

Annexure – III

Demo & Practice on Grinding

Machine Top & Bottom

Grinding, Rt. Angle Grinding,

Steps Grinding, Face

Grinding,


evidences as per

Annexure – III

Produce component of high

accuracy by different

operation using grinding. (

different operations – surface

grinding , cylindrical grinding

with an accuracy of

±0.01mm)


evidences as per

Annexure – III

Produce Finish different types

of jobs using jigs and fixtures,

angle plates& face plate by

grinding.


evidences as per

Annexure – III

Produce Finish surfaces of

bushes on mandrel within by

grinding.


evidences as per

Annexure – III

After completion of


knows about basic

repairing of various

operations.

Plan and perform simple

repair, overhauling of different

machine and check for

functionality – drilling

machine, milling machine,

lathe machine, grinding

machine.


evidences as per

Annexure – III

After completion of


knows about

manufacturing of fixtures.

Manufacturing of milling

fixture, turning fixture,

grinding fixture and its

application any one.


evidences as per

Annexure – III


After completion of


knows about basic

knowledge of sensors.

Explain basic functioning of

different electrical equipment,

sensors and apply such

knowledge in industrial

application including basic

maintenance work. (Electrical

equipment – multi meter,

transformer, relays, solenoids,

motor & generator, different

sensors – proximity &

ultrasonic).


evidences as per

Annexure – III

After completion of


knows about CNC


principle and prepare part

program on CNC

machine.

Introduction to CNC Lathe

Machine & VMC.

• Safety Precautions Taken

While Working on CNC

Lathe Machine.

• Introduction to CNC

Machine & Controller.

• Basic introduction to G &

M Codes set (both job

and tools) in CNC

Turning Centre.

• Produce component as

per drawing by preparing

part programming

performed threading (any

one of square, BSW,

ACME, Metric).

•


evidences as per

Annexure – III

Make a Program on the CNC

machine (Lathe & VMC) for

various operations like

Turning, Drilling, Milling,

Facing, etc.


evidences as per

Annexure – III


After completion of


knows able to see the real

application of mechanical

machines in industries and

knows about latest

technology used by

industries in mechanical

sector.

Industrial Visit 100 100 As Per 26. Assessment

evidences as per

Annexure – III

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