tenders.eil.co.intenders.eil.co.in/newtenders/userdata/Doc_Repository/A307/Tender/A... ·...
Transcript of tenders.eil.co.intenders.eil.co.in/newtenders/userdata/Doc_Repository/A307/Tender/A... ·...
The drawing, design and details given in this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited orused, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL 1641-1915, Revision 1.A4 297 x 210.
ENGINEERS INDIA LTDSCHEDULE OF RATES Rev
Date Bidder'sSignature
Bidder'sStamp Div.: Dept.:
A307-00H-62-43-MP-SOR-3351-0
Client : BPCL-KOCHI REFINERYProject : IREP-KOCHI PHASE-II
2SHEET OF
Rate in RupeesFigures Words
Amount in Rs.QuantityUnitDescription of ItemsItem NoS. No.
3R.O.-CHENNAI PIPING
CHENNAI 22
VALVES :- Transportation of all types of valves (Includingspecial & motor operated valves) from Owner's storagepoints to contractor's stores/worksite and installation ofvalves for all rating including assembly of valvesaccessories, if any, fixing of gaskets bolts/nuts whereverrequired and performing Positive MaterialIdentification(PMI) using alloy analysers as perspecification, drawings and directions of Engineer-in-Charge.
FLANGED/WAFER VALVES (UPTO 600#)
NB 2.000 INCHES
NB 3.000 INCHES
NB 4.000 INCHES
NB 6.000 INCHES
NB 8.000 INCHES
NB 12.000 INCHES
NB 16.000 INCHES
NB 24.000 INCHES
NB 30.000 INCHES
BOLT TENSIONING :- Carrying out tensioning of boltedjoints on all types of piping as called for in EILSpecification No.6-76-0002 on already erected systemincluding supply of all materials, recording devices,instruments etc; Providing all normal and specialequipment and gadgets, skilled / un skilled labour,specialist, supervisory staff and completing the work in allrespects as per specifications and instructions ofengineer-in-charge. some joints may require bolttensioning more than once, but, payment for one joint
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M11600000000
M11601000000
M11601000900
M11601001100
M11601001300
M11601001500
M11601001600
M11601001800
M11601002000
M11601002400
M11601002700
M12000000000
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The drawing, design and details given in this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited orused, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL 1641-1915, Revision 1.A4 297 x 210.
ENGINEERS INDIA LTDSCHEDULE OF RATES Rev
Date Bidder'sSignature
Bidder'sStamp Div.: Dept.:
A307-00H-62-43-MP-SOR-3351-0
Client : BPCL-KOCHI REFINERYProject : IREP-KOCHI PHASE-II
3SHEET OF
Rate in RupeesFigures Words
Amount in Rs.QuantityUnitDescription of ItemsItem NoS. No.
3R.O.-CHENNAI PIPING
CHENNAI 22
shall be made only once.
150# JOINTS
NB 24.000 INCHES
NB 30.000 INCHES
300# JOINTS
NB 10.000 INCHES
NB 12.000 INCHES
REINFORCING PADS FOR PIPES :- Fabrication ofreinforcing pads for pipe connection wherever required(from pipes only supplied by the Owner) and erection,fitup, welding & testing (including DP/MP) if required ofthe same and performing Positive MaterialIdentification(PMI) using alloy analysers as per thespecifications, drawings and instructions of the Engineer-in-Charge. Note: Sizes mentioned for Reinforcing Padsare for branch pipe
C.S REINFORCING PADS
NB 16.000 INCHES
NB 24.000 INCHES
NB 30.000 INCHES
RADIOGRAPHY :- Performance of radiographicinspection on piping of all types & thicknesses includingproviding or hiring of all necessary equipment andwhatever else even though not expressly mentioned butrequired to perform the work as per specifications andinstructions of Engineer-in-Charge. Radiographs shall besubmitted to the Engineer-in-charge. (RepeatRadiography due to defective radiograph on repaired
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M12001000000
M12001002400
M12001002700
M12002000000
M12002001700
M12002001800
M12100000000
M12101000000
M12101002000
M12101002400
M12101002700
M12200000000
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The drawing, design and details given in this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited orused, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL 1641-1915, Revision 1.A4 297 x 210.
ENGINEERS INDIA LTDSCHEDULE OF RATES Rev
Date Bidder'sSignature
Bidder'sStamp Div.: Dept.:
A307-00H-62-43-MP-SOR-3351-0
Client : BPCL-KOCHI REFINERYProject : IREP-KOCHI PHASE-II
4SHEET OF
Rate in RupeesFigures Words
Amount in Rs.QuantityUnitDescription of ItemsItem NoS. No.
3R.O.-CHENNAI PIPING
CHENNAI 22
joints due to Contractor's fault and for additionalradiography necessitated due to poor performance ofcontractor's welders shall be done at contractor's cost)Note: Unit for radiography quantity is 'Nos ofcircumferencial weld joints'.
FOR JOINTS THK. <= 8MM (FOR CS OTHER THANCLASS lV OF SPEC 6-44-16)
NB 2.000 INCHES
NB 3.000 INCHES
NB 4.000 INCHES
NB 6.000 INCHES
NB 16.000 INCHES
NB 24.000 INCHES
FOR JOINTS THK. <= 8MM (FOR CS AS PER CLASS lVOF SPEC 6-44-16/AS/SS)
NB 0.750 INCHES
NB 1.000 INCHES
NB 2.000 INCHES
NB 4.000 INCHES
NB 6.000 INCHES
FOR JOINTS ABOVE THK. 8MM
NB 8.000 INCHES
NB 10.000 INCHES
NB 30.000 INCHES
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M12201000000
M12201000900
M12201001100
M12201001300
M12201001500
M12201002000
M12201002400
M12202000000
M12202000500
M12202000600
M12202000900
M12202001300
M12202001500
M12203000000
M12203001600
M12203001700
M12203002700
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Nos
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Nos
Nos
Nos
Nos
Nos
Nos
Nos
Nos
Nos
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The drawing, design and details given in this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited orused, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL 1641-1915, Revision 1.A4 297 x 210.
ENGINEERS INDIA LTDSCHEDULE OF RATES Rev
Date Bidder'sSignature
Bidder'sStamp Div.: Dept.:
A307-00H-62-43-MP-SOR-3351-0
Client : BPCL-KOCHI REFINERYProject : IREP-KOCHI PHASE-II
5SHEET OF
Rate in RupeesFigures Words
Amount in Rs.QuantityUnitDescription of ItemsItem NoS. No.
3R.O.-CHENNAI PIPING
CHENNAI 22
DYE PENETRATION/MAGNETIC PARTICLE TEST :-Performance of magnetic particle/ dye penetrant testincluding supply of all necessary materials, equipmentand labour for carrying out the work as per specificationand directions of Engineer-in-Charge.
DYE PENETRANT TEST
MAGNETIC PARTICLE TEST
HARDNESS TEST :- Carrying out hardness testing ofweld joints on all types of piping as called for on shop /site fabricated already erected system including supply ofall materials, instrument set., providing all normal &special equipment and gadgets, skilled / unskilled labour,specialist, supervisory staff and completing the work in allrespects as per specifications and instructions ofengineer-in-charge. The joints under this head do notinclude Stress Relieved joints. Joints which do not meetthe hardness requirement as per spec shall be stressrelieved and re tested on contractor's cost. No seperatepayment shall be made for this. NOTE : Unit for hardnesstesting quantity is 'Nos of circumferencial weld joints'.
NB 2.000 INCHES
NB 4.000 INCHES
NB 6.000 INCHES
NB 8.000 INCHES
NB 30.000 INCHES
STRESS RELIEVING :- Carrying out stress relieving ofweld joints, including all types of attachment welds(corrosion pads, protection shields, supports, etc.), asapplicable, on all types of piping as called for on shop/sitefabricated already erected system including supply of all
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M12300000000
M12301000000
M12302000000
M12600000000
M12600000900
M12600001300
M12600001500
M12600001600
M12600002700
M12700000000
Inches
Inches
Nos
Nos
Nos
Nos
Nos
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9
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2
The drawing, design and details given in this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited orused, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL 1641-1915, Revision 1.A4 297 x 210.
ENGINEERS INDIA LTDSCHEDULE OF RATES Rev
Date Bidder'sSignature
Bidder'sStamp Div.: Dept.:
A307-00H-62-43-MP-SOR-3351-0
Client : BPCL-KOCHI REFINERYProject : IREP-KOCHI PHASE-II
6SHEET OF
Rate in RupeesFigures Words
Amount in Rs.QuantityUnitDescription of ItemsItem NoS. No.
3R.O.-CHENNAI PIPING
CHENNAI 22
materials, consumables recording devices, insulationmaterials, instruments etc., providing all normal & specialequipment and gadgets, skilled/unskilled labour,specialist, supervisory staff and completing the work in allrespects as per specifications and instructions ofEngineer-in-Charge. Repeat performance due todefective stress relieving or any other account shall be onContractor's cost. Payment shall be done only aftersubmission and approval of charts. Stress relieving shallbe followed by measurement of hardness and noseparate payment shall be made for this. Note: Unit forstress relieving quantity is 'Nos of circumferential weldjoints'
NB 2.000 INCHES
NB 4.000 INCHES
FABRICATION & ERECTION OF BLINDS/SPECTACLEBLINDS/SPACER & BLINDS ETC. :- Transportation fromowner's storage point to work site, fabrication anderection of blinds, spectacle blinds, spacers & blinds of allratings from plate material of all thicknesses supplied byowner as free issue; cutting, edge preparation, rolling, fitup, welding, cleaning, testing (hydrotesting, MP/DP,radiography), wherever required bolts nuts & gasketsincluding supply of necessary equipment, consumables,labour etc as per standards / specifications and directionsof Engineer-in-charge
BLINDS
NB 0.750 INCHES
NB 1.000 INCHES
NB 1.500 INCHES
NB 2.000 INCHES
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M12700000900
M12700001300
M13200000000
M13201000000
M13201000500
M13201000600
M13201000800
M13201000900
Nos
Nos
Nos
Nos
Nos
Nos
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9
The drawing, design and details given in this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited orused, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL 1641-1915, Revision 1.A4 297 x 210.
ENGINEERS INDIA LTDSCHEDULE OF RATES Rev
Date Bidder'sSignature
Bidder'sStamp Div.: Dept.:
A307-00H-62-43-MP-SOR-3351-0
Client : BPCL-KOCHI REFINERYProject : IREP-KOCHI PHASE-II
7SHEET OF
Rate in RupeesFigures Words
Amount in Rs.QuantityUnitDescription of ItemsItem NoS. No.
3R.O.-CHENNAI PIPING
CHENNAI 22
NB 3.000 INCHES
NB 4.000 INCHES
NB 6.000 INCHES
DISMANTLING OF ABOVE GROUND PIPING:-Identifying the extent of dismantling of piping with respectto P&ID, GAD, making isomteric for the purpose ofmeasurement prior to dismantling, Removal of existingAbove ground piping including valves of all types up to1.5" as per instructions of Engineer-incharge at allelevations including providing assistance to owner fordraining, cleaning and purging of the lines to be removed,unbolting of flanged joints, cold/ hot cutting of pipe lineswherever required, installation of flanges and blindflanges, providing necessary steam trap assembly fortracers before blinding, removal of insulationfrom insulated lines, removal of all pipe supports, steamtracers, all fittings and flanges, along with onlineinstrument, etc cutting of pipes in appropriate length fortransporting purposes, cleaning, flushing, drying andsegregation of dismantled scrap into Metal & debris(debris includes insulation, refractory, concrete etc, andall debris shall be transported to identified area with inrefinery / project premises.Note: For flushing of the existing lines to makehydrocarbon free, payment is separate as per the itemavailable in the SOR for blinding/ deblindling.Contractor's scope also includes that, Metal scrapsegregated out of dismantling shall be taken out ofrefinery premises by the contractor and the value/rate for same shall be quoted in relavent column.
CS/AS PIPING
NB UPTO 1.5 INCH
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M13201001100
M13201001300
M13201001500
M19930100000
M19930101100
M19930101200
Nos
Nos
Nos
Inch M
5
9
5
290
The drawing, design and details given in this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited orused, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL 1641-1915, Revision 1.A4 297 x 210.
ENGINEERS INDIA LTDSCHEDULE OF RATES Rev
Date Bidder'sSignature
Bidder'sStamp Div.: Dept.:
A307-00H-62-43-MP-SOR-3351-0
Client : BPCL-KOCHI REFINERYProject : IREP-KOCHI PHASE-II
8SHEET OF
Rate in RupeesFigures Words
Amount in Rs.QuantityUnitDescription of ItemsItem NoS. No.
3R.O.-CHENNAI PIPING
CHENNAI 22
NB 2.0 INCH - 6.0 INCH
NB 8.0 INCH - 14.0 INCH
NB 16.0 INCH - 24.0 INCH
DISMANTLING OF UNDER GROUND PIPING (CBD/OWS LINES):Identifying the extent of dismantling of piping with respectto P&ID, GAD, making isometric for the purpose ofmeasurement prior to dismantling, removal of existingunderground piping including valves up to 1.5" as perinstructions of Engineer-in- charge including excavationand providing assistance to ownerfor draining, cleaningand purging of the lines to be removed, unbolting offlanged joints/ cutting of pipe lines wherever required,providing cap at branch pipe near mainheader,installation of flanges and blind flanges, etccutting of pipes in appropriate length for transportingpurposes, cleaning, flushing, drying segregation ofdismantled scrap into Metal & debris (debris includesinsulation, refractory, concrete etc, and all debris shall betransported to identified area with in refinery / projectpremises, including backfilling the trenches, pits etc. withselected materials from available excavated soil includingreexcavating the deposited soil excavated earlier,breaking clods and laying at all depths in layers of 15cmloose thickness, watering and ramming to propercompaction, cutting of roads wherever required, makinggood the road surface etc. (in case the selected materialfrom excavated soil for trenches is short for backfilling oftrenches, trenches shall be backfilled with available earth/ earth from borrow area within the plant boundary limit,which shall be paid separately under relevant item),disposal of surplus earth / unserviceable material todemarcated area anywhere within the plant boundarycomplex, etc. complete all the works in all respects as
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M19930101300
M19930101400
M19930101500
M19940000000
Inch M
Inch M
Inch M
990
230
140
The drawing, design and details given in this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited orused, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL 1641-1915, Revision 1.A4 297 x 210.
ENGINEERS INDIA LTDSCHEDULE OF RATES Rev
Date Bidder'sSignature
Bidder'sStamp Div.: Dept.:
A307-00H-62-43-MP-SOR-3351-0
Client : BPCL-KOCHI REFINERYProject : IREP-KOCHI PHASE-II
9SHEET OF
Rate in RupeesFigures Words
Amount in Rs.QuantityUnitDescription of ItemsItem NoS. No.
3R.O.-CHENNAI PIPING
CHENNAI 22
instructed by Engineer-in-charge.Note: For flushing of the existing lines to makehydrocarbon free, payment is separate as per the itemavailable in the SOR for blinding/ deblindling.Contractor's scope also includes that, Metal scrapsegregated out of dismantling shall be taken out ofrefinery premises by the contractor and the value/ rate forsame shall be quoted in relavent column .
NB UPTO 1.5 INCH
NB 2.0 INCH - 6.0 INCH
NB 8.0 INCH - 14.0 INCH
NB 16.0 INCH - 24.0 INCH
PIPING (ABOVE GROUND) :-Transportation of all pipingitems from Owner's storage point to work site/work shop;fabrication including cutting, edge preparation, (inclusiveof grinding the edges of pipe, fittings, flanges etc. tomatch with the mating edges of uneven/differentthickness wherever required); fitup, bending, preheatingwherever required, welding, threading, and laying of pipesof all types and thickness over sleepers, overhead onracks and at all elevations, including cutting, fitup andwelding of all joints with existing piping systems at thehook up locations , connecting with equipment nozzles,strainers, steam traps, orifice assemblies, spray nozzles,rotameters, tappings for pressure gauges, thermowells,sample connections, springs, sample coolers etc. andfixing of gaskets, bolts, nuts including application oftorque whereverrequired & all other inline instruments and fittings, likeelbows, reducers, tees, piping specials such as mitresand fabricated fittings, vents, drains (but excludingreinforcing pads), SW valves upto 1.5 NB, Steam Supply/Condensate Recovery stations(Cast/Fabricated), Supply
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M19940101200
M19940101300
M19940101400
M19940101500
M19945000000
Inch M
Inch M
Inch M
Inch M
360
705
460
230
The drawing, design and details given in this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited orused, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL 1641-1915, Revision 1.A4 297 x 210.
ENGINEERS INDIA LTDSCHEDULE OF RATES Rev
Date Bidder'sSignature
Bidder'sStamp Div.: Dept.:
A307-00H-62-43-MP-SOR-3351-0
Client : BPCL-KOCHI REFINERYProject : IREP-KOCHI PHASE-II
10SHEET OF
Rate in RupeesFigures Words
Amount in Rs.QuantityUnitDescription of ItemsItem NoS. No.
3R.O.-CHENNAI PIPING
CHENNAI 22
& welding of Strip as per EIL Std 7-51-0112 to all pipesbefore hydro-testing at exit points of Units for earthingpurpose; alignment, cleaning & flushing bywater/compressed air, hydrostatic, pneumatic, vacuum,spark testing and any other type of testing as specifieddraining, drying by compressed air, performing PositiveMaterial Identification(PMI) using alloy analysers,completing all such works in all respects (includingpreparation of isometrics as mentioned in the Scope ofWork for the job) as per the specifications, drawings andinstructions of Engineer-in- Charge. PMI shall beperformed by third party as defined in PMI spec.Rates fortubing (if any) shall include rates for valves, fittings, all inline instruments and testing etc.Carbon steel pipingincludes LTCS piping also.
CARBON STEEL PIPING (NON IBR); THK. <= 10MM
FABRICATION (FILLET WELD)
NB UPTO 1.5 INCH
NB 2 INCH - 6 INCH
NB 8 INCH - 14 INCH
FABRICATION (BUTT WELD)
NB 2 INCH - 6 INCH
NB 8 INCH - 14 INCH
NB 16 INCH - 24 INCH
NB 26 INCH - 36 INCH
ERECTION
NB 2 INCH - 6 INCH
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M19945010000
M19945011000
M19945011100
M19945011200
M19945011300
M19945012000
M19945012100
M19945012200
M19945012300
M19945012400
M19945013000
M19945013100
Inch Dia
Inch Dia
Inch Dia
Inch Dia
Inch Dia
Inch Dia
Inch Dia
Inch M
55
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200
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150
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245
The drawing, design and details given in this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited orused, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL 1641-1915, Revision 1.A4 297 x 210.
ENGINEERS INDIA LTDSCHEDULE OF RATES Rev
Date Bidder'sSignature
Bidder'sStamp Div.: Dept.:
A307-00H-62-43-MP-SOR-3351-0
Client : BPCL-KOCHI REFINERYProject : IREP-KOCHI PHASE-II
11SHEET OF
Rate in RupeesFigures Words
Amount in Rs.QuantityUnitDescription of ItemsItem NoS. No.
3R.O.-CHENNAI PIPING
CHENNAI 22
NB 8 INCH - 14 INCH
NB 16 INCH - 24 INCH
NB 26 INCH - 36 INCH
CARBON STEEL PIPING (IBR); THK. <= TO 10MM
FABRICATION (BUTT WELD)
NB 2 INCH - 6 INCH
FABRICATION (FILLET WELD)
NB UPTO 1.5 INCH
ERECTION
NB UPTO 1.5 INCH
NB 2 INCH - 6 INCH
PIPING (UNDER GROUND):-Transportation of all items from Owner's storage point towork site/work shop; fabrication including cutting, edgepreparation, fit up , bending , preheating whereverrequired, welding, threading etc as per instructions ofEngineer-in -charge, application of prefabrication primerand providing coal tar tape coating as per spec no 6-79-0011 on pipes and fittings including supply of all coatingmaterial including earthwork in excavation in all types ofsoil including soft rock but excluding hard rock which shallbe paid separately (as applicable) for pipe trenches,saddles, etc. , including additional excavation at least 150mm below the trench grade at places where the trenchbottom is extremely hard or rocky or loose stony soil,removal of Rocks, stones or other hard substances fromthe bottom of trench, including supply and filling withselect fine earth or sand (fine mudroom, if fine sand orsoil is not available) to level the trench to required levels
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M19945013200
M19945013300
M19945013400
M19945020000
M19945021000
M19945021100
M19945022000
M19945022100
M19945023000
M19945023100
M19945023200
M19950100000
Inch M
Inch M
Inch M
Inch Dia
Inch Dia
Inch M
Inch M
210
265
130
35
25
40
55
The drawing, design and details given in this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited orused, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL 1641-1915, Revision 1.A4 297 x 210.
ENGINEERS INDIA LTDSCHEDULE OF RATES Rev
Date Bidder'sSignature
Bidder'sStamp Div.: Dept.:
A307-00H-62-43-MP-SOR-3351-0
Client : BPCL-KOCHI REFINERYProject : IREP-KOCHI PHASE-II
12SHEET OF
Rate in RupeesFigures Words
Amount in Rs.QuantityUnitDescription of ItemsItem NoS. No.
3R.O.-CHENNAI PIPING
CHENNAI 22
and compacting, so as to provide a smooth bedding forthe pipe, laying the pipes in the trenches to requiredalignment and levels, welding the same after laying,installation of flanges (including breakup flangeswherever necessary), tapping for pressure gauges,temperature gauges and all other online instruments ifrequired, fixing of nuts, bolts, gaskets and washers,whereever required and fixing of fittings likeelbows,reducers, tees including providing reinforcingpads welding, coal tar tape coating of field joints, cuttingof road wherever required & making good the same, NDTas per Specification No. 6-44-0016, hydrostatic testing ofthe system, flushing, drying the pipeline with compressedair, backfilling the trenches, pits etc. with selectedmaterials from available excavated soil includingreexcavating the deposited soil excavated earlier,breaking clods and laying at all depths in layers of 15cmloose thickness, watering and ramming to propercompaction, cutting of roads wherever required, makinggood the road surface etc. (in case the select materialfrom excavated soil for trenches is short for backfilling oftrenches, trenches shall be backfilled with available earth/ earth from borrow area within the plant boundarylimit).disposal of surplus earth / unserviceable material todemarcated area anywhere in the plant boundarycomplex, etc. complete all the works in all respects as perdrawings, specifications and instructions of Engineer-in-Charge
NB 8.0 IINCH - 14.0 INCH
NB 16.0 INCH - 24.0 INCH
RADIOGRAPHY USING SAFE RADIATIONTECHNOLOGY :- Performance of radiographic inspectionon piping of all types & thicknesses at all elevationsincluding providing or hiring of all necessary equipment
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M19950120300
M19950120400
M19972000000
Inch M
Inch M
370
405
The drawing, design and details given in this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited orused, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL 1641-1915, Revision 1.A4 297 x 210.
ENGINEERS INDIA LTDSCHEDULE OF RATES Rev
Date Bidder'sSignature
Bidder'sStamp Div.: Dept.:
A307-00H-62-43-MP-SOR-3351-0
Client : BPCL-KOCHI REFINERYProject : IREP-KOCHI PHASE-II
13SHEET OF
Rate in RupeesFigures Words
Amount in Rs.QuantityUnitDescription of ItemsItem NoS. No.
3R.O.-CHENNAI PIPING
CHENNAI 22
and whatever else even though not expressly mentionedbut required to perform the work as per specifications andinstructions of Engineer-in-Charge by using safe radiationtechnology based radiography system for carrying outradiography inspection in operating unit at alltimes.Radiographs shall be submitted to the Engineer-incharge. (Repeat Radiography due to defectiveradiograph on repaired joints due to Contractor's fault andfor additional radiography necessitated due to poorperformance of contractor's welders shall be done atcontractor's cost)Note: Unit for radiography quantity is'Nos of circumferencial weld joints'.
FOR JOINTS THK. <= 8MM (FOR CS OTHERTHANCLASS lV OF SPEC 6-44-16)
NB 2.000 INCHES
NB 3.000 INCHES
NB 4.000 INCHES
NB 6.000 INCHES
FOR JOINTS THK. <= 8MM (FOR CS AS PER CLASSlV OF SPEC 6-44-16/AS/SS)
NB 0.750 INCHES
NB 1.000 INCHES
NB 2.000 INCHES
NB 4.000 INCHES
NB 6.000 INCHES
FOR JOINTS ABOVE THK. 8MM
NB 8.000 INCHES
102
103
104
105
106
107
108
109
110
111
112
113
114
M19972000100
M19972000600
M19972000700
M19972000800
M19972000900
M19973000000
M19973100000
M19973100100
M19973100300
M19973100500
M19973100600
M19974000000
M19974100600
Nos
Nos
Nos
Nos
Nos
Nos
Nos
Nos
Nos
Nos
18
14
16
9
14
14
14
9
7
5
The drawing, design and details given in this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited orused, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL 1641-1915, Revision 1.A4 297 x 210.
ENGINEERS INDIA LTDSCHEDULE OF RATES Rev
Date Bidder'sSignature
Bidder'sStamp Div.: Dept.:
A307-00H-62-43-MP-SOR-3351-0
Client : BPCL-KOCHI REFINERYProject : IREP-KOCHI PHASE-II
14SHEET OF
Rate in RupeesFigures Words
Amount in Rs.QuantityUnitDescription of ItemsItem NoS. No.
3R.O.-CHENNAI PIPING
CHENNAI 22
NB 10.000 INCHES
NB 16.000 INCHES
FABRICATION OF PLATE BLINDS:Transportation of plates from Owners stores, supplyinggas cutting sets, consumables, necessary tools, tackles,manpower to cut the plate blinds as required andcomplete all the works in all respects as per directions ofEngineerin- charge.
UPTO NB 1.5 INCHES
NB 2.0 TO NB 6.0 INCHES
NB 8.0 TO NB 14.0 INCHES
NB 16.0 TO NB 24.0 INCHES
NB 26.0 TO 36.0 INCHES
MODIFICATION AND EXTRA WORKS :-
Supplying and providing blind flange assembly (whichincludes flange, blind flange, gasket, stud & nuts) as perPipe Material Specification of the existing lines, attermination points as identified by Engineer- in charge,the fabrication includes cutting, edge preparation,(inclusive of grinding the edges of pipe, fittings, flangesetc. to match with the mating edges of uneven/differentthickness wherever required); fit-up, preheating whereverrequired, welding, threading, fixing of gaskets, bolts, nutsincluding application of torque wherever required,alignment, cleaning & flushing by water/compressed air,hydrostatic, pneumatic, Vacuum, spark testing and anyother type of testing as specified draining, drying bycompressed air, performing Positive MaterialIdentification(PMI) using alloy analyzers, completing allsuch works in all respects as per the instructions of
115
116
117
118
119
120
121
122
123
M19974100700
M19974100800
M19990200000
M19990201000
M19990202000
M19990203000
M19990204000
M19990205000
M19995100000
Nos
Nos
Inch Dia
Inch Dia
Inch Dia
Inch Dia
Inch Dia
5
2
85
115
115
105
130
The drawing, design and details given in this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited orused, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL 1641-1915, Revision 1.A4 297 x 210.
ENGINEERS INDIA LTDSCHEDULE OF RATES Rev
Date Bidder'sSignature
Bidder'sStamp Div.: Dept.:
A307-00H-62-43-MP-SOR-3351-0
Client : BPCL-KOCHI REFINERYProject : IREP-KOCHI PHASE-II
15SHEET OF
Rate in RupeesFigures Words
Amount in Rs.QuantityUnitDescription of ItemsItem NoS. No.
3R.O.-CHENNAI PIPING
CHENNAI 22
Engineer-in-Charge.
(Note:- Contractor shall prepare and issue Materialprocurement and identification list to client/clientrepresentative for confimation, before procurement of thematerials)
BLIND FLANGE ASSEMBLIES, CARBON STEEL UPTO150#
NB 2.000 INCHES
NB 3.000 INCHES
NB 4.000 INCHES
NB 6.000 INCHES
NB 8.000 INCHES
PAINTING:Supply of paints and primers, preparation of surfaces andapplication of primer and finish paints, including rubdownand touch up of shop primer wherever required, providingscaffolding for all heights, labor, material, tools andtackles, consumables, supervision etc. to complete thework in all respects as per specification 6-44-0004 rev.3,drawings and directions of engineer-in-charge for alltypes of un insulated piping and insulated piping asspecified including all pipes, fittings, flanges, supports,valves etc. Surface preparation by blast cleaning andapplication of first coat of primer (inorganic zincsilicate,F9) shall be done in fabrication yard prior toerection. For insulated piping whereever blast cleaningwith no primer application is specified , in such casesfinish paints shall be applied in fabrication yard. Theidentification marks of the piping and joints shall be notedbefore blasting and the same shall be transferred on
124
125
126
127
128
129
130
M19995101000
M19995101400
M19995101500
M19995101600
M19995101700
M19995101800
M19996100000
Sets
Sets
Sets
Sets
Sets
9
9
7
5
5
The drawing, design and details given in this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited orused, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL 1641-1915, Revision 1.A4 297 x 210.
ENGINEERS INDIA LTDSCHEDULE OF RATES Rev
Date Bidder'sSignature
Bidder'sStamp Div.: Dept.:
A307-00H-62-43-MP-SOR-3351-0
Client : BPCL-KOCHI REFINERYProject : IREP-KOCHI PHASE-II
16SHEET OF
Rate in RupeesFigures Words
Amount in Rs.QuantityUnitDescription of ItemsItem NoS. No.
3R.O.-CHENNAI PIPING
CHENNAI 22
piping with polyurethane paint (F2)or as per theinstructions of Engineer-in-charge.
PAINTING OF UNINSULATED SURFACES FOR"HIGHLY CORROSIVE ENVIRONMENT" AS PERPAINTING SPEC FOR CS/LTCS/AS PIPING:DESIGN TEMP GROUP:- -14 TO 80 (DEG C) SURFACEPREPARATION: SSPC-SP-10; PRIMER: 1 COAT OF F-9@65-75 MICRON DFT+ 1 COAT OF P-6 @40 MICRONDFT, FINISH PAINT: 2 COATS OF F-6 @ 100 MICRONDFT+ 1 COAT OF F-2@40 MICRON DFT
NB 2.000 INCH
NB 4.000 INCH
NB 6.000 INCH
NB 8.000 INCH
NB 10.000 INCH
NB 12.000 INCH
NB 16.000 INCH
NB 24.000 INCH
HOT INSULATION: - Providing thermal insulationincluding supply of all insulating and ancillary materials,vapour barrier, weather protective coveringsconsumables and other necessary materials , testing ofmaterials as required, including transportation ofmaterials to work site, duly inspected by 3rd partyinspector(Llyods/BV/DNV or any other Client approvedparty) at manufacturer's shop & sample check/inspectionat site by EIL Construction inspector, applying insulationon surfaces as specified including all preparatory workthere on, binding, tying, lacing, stitching and/or otherwise
131
132
133
134
135
136
137
138
139
140
M19996101000
M19996101100
M19996101200
M19996101300
M19996101400
M19996101500
M19996101600
M19996101700
M19996101800
M19997100000
Metres
Metres
Metres
Metres
Metres
Metres
Metres
Metres
25
25
20
20
20
25
95
25
The drawing, design and details given in this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited orused, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL 1641-1915, Revision 1.A4 297 x 210.
ENGINEERS INDIA LTDSCHEDULE OF RATES Rev
Date Bidder'sSignature
Bidder'sStamp Div.: Dept.:
A307-00H-62-43-MP-SOR-3351-0
Client : BPCL-KOCHI REFINERYProject : IREP-KOCHI PHASE-II
17SHEET OF
Rate in RupeesFigures Words
Amount in Rs.QuantityUnitDescription of ItemsItem NoS. No.
3R.O.-CHENNAI PIPING
CHENNAI 22
securing, finishing with sheet cladding as per spec.,providing bolts, rivets, and self tapping screws whereverspecified, providing inspection windows, end seals forflanges etc., Providing steel scaffolding, all tools,tackles,equipments etc., labour, supervision andcompleting the work in all respect, at all heights as perspecification andinstructions of Engineer-in-charge.
INSULATION TYPES:- IH/ IT/ IS
INSULATION MATERIAL: ROCKWOOL; THICKNESS 25MM
INSULATION MATERIAL: ROCKWOOL; THICKNESS 40MM
SAFETY WORKSContractor shall source and install the following safetyitems required for welding in running plant. in addition tothese items like hose, hose reels, fire extinguishers,scaffolding / barricading at different elevations, localisedcagging / enclosures etc as required and as sourced bythe Contractor which includes Fire and safety personnelat each location of work.The Contractor has to abide allsafety norms as given by client and as directed byEngineer-In-Charge.After completion of all activities Contractor has to removeand dismantlled the Safety items as installed by him andmake it good in all respect as per direction of Engineer-In-Charge. All items shall be properly labeled , calibratedand checked before installation,and all items are to betaken back by contractor after comletion of the job. Unitrate quoted will be as per above.
FIRE RETATRDED TARPAULINS AT VARIOUSELEVATIONS
141
142
143
144
145
M19997110000
M19997111000
M19997112000
M19999800000
M19999810000
Sq.M
Sq.M
Sq.M
46
35
46
The drawing, design and details given in this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited orused, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL 1641-1915, Revision 1.A4 297 x 210.
ENGINEERS INDIA LTDSCHEDULE OF RATES Rev
Date Bidder'sSignature
Bidder'sStamp Div.: Dept.:
A307-00H-62-43-MP-SOR-3351-0
Client : BPCL-KOCHI REFINERYProject : IREP-KOCHI PHASE-II
18SHEET OF
Rate in RupeesFigures Words
Amount in Rs.QuantityUnitDescription of ItemsItem NoS. No.
3R.O.-CHENNAI PIPING
CHENNAI 22
WATER CURTAINS / WATER MONITORS WITHSPRAY NOZZZLES
METAL SHEETING / ASBESTOS CLOTHES FOR FIRECONTAINMENT
GAS DETECTORS - LEL WITH ALARAMS / HOOTERSAT VARIOUS ELEVATIONS (HYDROGENDETECTORS,H2S DETECTORS, HYDROCARBONDETECTORS, O2 METERS &EXPLOSIMETER)
DISMANTLING EXISTING ROAD:
Dismantling of existing road consisting of 50mm thick onelayer of bitumen carpet, 75mm thick two layers of WBMgrade-II including road berm (75mm thick) and with200mm thick soling, including supply of all tools andtackles, labours etc., stacking of all serviceablematerials/debris etc. and transporting the serviceablematerials at owner's storage for all leads and lifts in theplant boundary (DHDS/ Refinery/Jwalagiri colony area/Chullichira area /chitrapuzha area and other areasowned by BPCL-KR) as directed by Engineer-in-chargeincluding disposal of all unserviceable materials /debris tospoil heaps within the plant boundary etc. complete asper directions of engineer-in-charge. (Carriage way widthshall be taken for Measurement)
DISMANTLING RCC-BELOW PLINTH:
Demolishing RCC WORK (taking all necessary safetyprecautions) for all depths below plinth level includingsupply of all tools & tackles, necessary scaffolding,propping, underpinning etc., cutting, straightening,scraping and cleaning of reinforcement bars, stacking ofserviceable materials, disposal of unserviceable material
146
147
148
149
150
M19999820000
M19999830000
M19999840000
M19999910000
M19999911000
Nos
Sq.M
Nos
Sq.M
Cu. M
3
23
5
495
230
The drawing, design and details given in this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited orused, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL 1641-1915, Revision 1.A4 297 x 210.
ENGINEERS INDIA LTDSCHEDULE OF RATES Rev
Date Bidder'sSignature
Bidder'sStamp Div.: Dept.:
A307-00H-62-43-MP-SOR-3351-0
Client : BPCL-KOCHI REFINERYProject : IREP-KOCHI PHASE-II
19SHEET OF
Rate in RupeesFigures Words
Amount in Rs.QuantityUnitDescription of ItemsItem NoS. No.
3R.O.-CHENNAI PIPING
CHENNAI 22
to spoil heaps anywhere within the plant boundary, allcomplete as specified and directed. (Excavation &backfilling shall be paid separately under relevant items).
DISMANTLING PCC/WBM-BELOW PLINTH:
Demolishing PLAIN CEMENT CONCRETE/WBM work(taking all necessary safety precautions) for all depthsbelow plinth level including supply of all tools & tackles,necessary scaffolding, propping, underpinning etc.disposal of unserviceable material to spoil heapsanywhere within the plant boundary, all complete asspecified and directed.(Excavation and backfilling shall be paid separately underrelevant items).
Excavation in soil Upto 1.5m depth:
Earth work in EXCAVATION below ground level for allkinds of works in ALL TYPES OF SOILS EXCEPT SOFTROCK AND HARD ROCK as classified in specification fora depth upto 1.5m including cutting and dressing of sidesin slopes, dewatering of accumulated water from anysource and keeping the surface dry for subsequent worksand disposal or stacking of excavated material within alead of 100m, as directed including providing temporarysupports to existing service lines like water pipes, sewagepipes, electric overhead and underground cables etc. allcomplete, but excluding shoring and strutting.
Excavation in soil 1.5m-3.0m depth:
Earth work in EXCAVATION below ground level for allkinds of works in ALL TYPES OF SOILS EXCEPT SOFTROCK AND HARD ROCK as classified in specification fora depth beyond 1.5m and upto and inclusive of 3.0m
151
152
153
M19999912000
M19999913000
M19999914000
Cu. M
Cu. M
Cu. M
115
1265
690
The drawing, design and details given in this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited orused, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL 1641-1915, Revision 1.A4 297 x 210.
ENGINEERS INDIA LTDSCHEDULE OF RATES Rev
Date Bidder'sSignature
Bidder'sStamp Div.: Dept.:
A307-00H-62-43-MP-SOR-3351-0
Client : BPCL-KOCHI REFINERYProject : IREP-KOCHI PHASE-II
20SHEET OF
Rate in RupeesFigures Words
Amount in Rs.QuantityUnitDescription of ItemsItem NoS. No.
3R.O.-CHENNAI PIPING
CHENNAI 22
including cutting and dressing of sides in slopes,dewatering of accumulated water from any source andkeeping the surface dry for subsequent works anddisposal or stacking of excavated material within a lead of100m, as directed including providing temporary supportsto existing service lines like water pipes, sewage pipes,electric overhead and underground cables etc. allcomplete, but excluding shoring and strutting.
Backfilling:
BACKFILLING after execution of the WORK to propergrade and level with selected materials from availableexcavated soil from spoil heaps within a LEAD OF100M,including re- excavating the deposited soilexcavated earlier, breaking clods, laying at all depths andheights in layers of thickness not exceeding 15 Cms.watering, rolling and ramming by manual methods/mechanical compactors to achieve 90% laboratorymaximum dry density, dressing, trimming etc. infoundations, plinths, trenches, pits etc. all complete.
Earthwork in Filling:
EARTHWORK IN FILLING by using the earth availablewithin the plant premises as per the direction of Engineer-In-Charge for all leads, including cleaning & stripping theearth at borrow areas, breaking clods, loading, unloadingand laying at all depths and heights in layers of thicknessnot exceeding 15 cms., watering, rolling and ramming bymanual methods/mechanical compactors to achieve 90%of the maximum laboratory dry density, dressing,trimming, levelling the top surface etc. in foundations,plinths,trenches etc. all complete.
154
155
M19999915000
M19999916000
Cu. M
Cu. M
1955
345
The drawing, design and details given in this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited orused, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL 1641-1915, Revision 1.A4 297 x 210.
ENGINEERS INDIA LTDSCHEDULE OF RATES Rev
Date Bidder'sSignature
Bidder'sStamp Div.: Dept.:
A307-00H-62-43-MP-SOR-3351-0
Client : BPCL-KOCHI REFINERYProject : IREP-KOCHI PHASE-II
21SHEET OF
Rate in RupeesFigures Words
Amount in Rs.QuantityUnitDescription of ItemsItem NoS. No.
3R.O.-CHENNAI PIPING
CHENNAI 22
PCC:1:5:10
Providing and laying PLAIN CEMENT CONCRETE for alldepths below and upto plinth level in foundations, fillings,, pavements & ramps or any other works etc. includingshuttering, tamping, ramming, vibrating, curing etc. all asspecified in any shape, position, thickness and finishingthe top surface rough or smooth as specified and directedall complete for concrete of nominal mix 1:5:10 by mass(1 Cement: 5 Coarse Sand: 10 Crushed StoneAggregates/Gravels) with 40mm and down size gradedcrushed stone aggaregates/Gravels.ALL MATERIALSINCLUDING CEMENT SUPPLIED BY THECONTRACTOR.
WILLIAMSONS PLUG & MUD PACKING:
Supply and fixing of Williamsons Plug & Mud Packing toavoid leakage service fluids/ gas for ease of work duringcutting & welding of hookups under running refinery area:
NB 16.0 INCHES - 24.0 INCHES
NB 26.0 INCHES - 36.0 INCHES
BLINDING/DE-BLINDING:Identifying the location of blinds, providing requiredconnection to flush the system/blow with air to make thesystem hydrocabon free, Opening flanges by looseningstud bolts, gaskets and inserting plate blinds or blindswith necessary gaskets as per spec, removal of blindsand making up the flanges, trasnportation of all fittings,flange plates, tools & tackles,scaffoldings, consumables,machineries, labour and supervision to complete the workin all respects as per the instructions of Engineer-incharge Note: Payment will be separate for blinding or deblinding
156
157
158
159
160
M19999917000
M19999991000
M19999991100
M19999991200
M19999999000
Cu. M
Nos
Nos
115
2
2
The drawing, design and details given in this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited orused, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL 1641-1915, Revision 1.A4 297 x 210.
ENGINEERS INDIA LTDSCHEDULE OF RATES Rev
Date Bidder'sSignature
Bidder'sStamp Div.: Dept.:
A307-00H-62-43-MP-SOR-3351-0
Client : BPCL-KOCHI REFINERYProject : IREP-KOCHI PHASE-II
22SHEET OF
Rate in RupeesFigures Words
Amount in Rs.QuantityUnitDescription of ItemsItem NoS. No.
3R.O.-CHENNAI PIPING
CHENNAI 22
of flanges. The necessary blinds and plate blinds will beissued from BPCL stores if available. If it is not available,contractor to cut the plates issued from BPCL and makenecessary plate blinds for which separate payment will bemade as per separate SOR. The same blinds shall beused for hydrotesting of the existing piping systems andmeasurement of testing of existing piping is included inthese rates.
UPTO NB 1.5 INCHES
NB 2.0 TO NB 6.0 INCHES
NB 8.0 TO NB 14.0 INCHES
NB 16.0 TO NB 24.0 INCHES
NB 26.0 TO NB 36.0 INCHES
161
162
163
164
165
M19999999100
M19999999200
M19999999300
M19999999400
M19999999500
Inch Dia
Inch Dia
Inch Dia
Inch Dia
Inch Dia
105
165
140
130
130