Padmatech Industries Pvt. Ltd, Pune, Blender Mixer

Processing & Mixing SolutionsAn ISO 9001-2008 Certified Company

Padmatech

PADMATECH INDUSTRIES PVT. LTD.

ZER0%DOWNTIME


is a reputed manufacturer of a wide range of industrial process equipments

for :

• Chemical Industries• Pharmaceutical Industries

• Polymer Industries • Rubber Industries • Metal Processing Industries

• Oil and Gas Industries • Beverages

We have successfully executed turnkey projects in Chemical, Food, Beverage,

Micro Brewery and other allied fields.

Total Solutions in :

Powder Blending, Compacting, Granulating,

Liquid Mixers & High Speed Mixers

Material Handling Systems

We handle bulk liquids & bulk Solids

Heating & Cooling We provide solutions

for Liquid, Gas and Solid heating and cooling

Fabrication using Exotic Alloys

likeDuplex 2205, Inconel 500, 600

Tantalium, Monel 400Hasto alloys C 276 &

Pressure Vessels usingSS304, SS304L

SS316, SS316L

Special Purpose Machines for Industry

to enhance safety, productivity and reduce

operating costs

Key Features of Our Products• High Quality Products• Innovative technology• Optimised solutions• Low running costs• Less pay back period• Continuous improvement• Durability• Low Maintenance cost • Safety and ease of operation

P R O F I L EOur Objective To provide Safe and Healthy Life to PeopleOur Core Values:• Customer Service above all else. • Elevation of Indian National Status. • Encouraging individual ability

and creativity of employees. • Business Ethics.Our Brand Promise :

Micro Brewery plant Capacity Range :

1HL, 3HL, 5HL & 10HL

Turnkey Projects

Chemical Projects for Bulk drug manufacturing, API manufacturing, Resin

manufacturing and Special chemicals.


Padmatech

We undertake Turnkey Projects for Resin Plant / Bulk Drugs/ Intermediate Chemical Processing and API manufacturing plants, etc.

Our equipment range includes :

l Vacuum reactors (1KL to 40KL)

l Cryogenic Reactors (1KL to 40KL)

l High Pressure Reactors (1KL to 40KL)

l Columns (100 NB to 400 NB)

l Condenser(2m2 -200m2)

l Receiver (Capacity -50 lit to 1000 Lit)

l Piping Works

l Centrifuge from 12 inches to 48 inches

l Vacuum Tray Dryer(2m2- 100m2 Area)

l Atmospheric Tray Dryer(2m2- 200m2 Area)

l Chemical Storage tanks and handling

We undertake Turnkey projects and offer total solutions in : • Chemical Processes • Micro Brewery Plants • Material Handling systems• Pneumatic Conveying Systems • Powder Mixing Equipments • Bio Fermenter• Liquid Mixing Equipment • Bulk Handling Silo With Handling System • Metal Fabrication

CHEMICAL HANDLING

POWDER GRANULATION SOLUTIONS

We provide total solution for Powder Processing required in Foundry Chemicals.

Our Granulation equipment range includes:

l Ribbon Blender

l Roll Compactor

l Granulators

l Sieve Shaker

We also offer :Granulation solutions for Mixing and Moisture separation, Heating System to achieve homogeneous product Quality )

Range : 100 Kg/Hr to 2000 Kg/Hr.

BIO-FERMENTER

Padmatech Industries Pvt. Ltd. offers a complete range of fermenters to the life science industry. These include skid-mounted mammalian cell culture reactors and fermenters. Coupled with extensive offerings, both upstream and downstream of the biological core process, these bio-reactors and fermentors form the nucleus of a full integrated bio-process suite.

Fermenter Designs for both mammalian and pro-Karyotic system range from a working volume of 20 to 1,00,000 Litres.

Completely integrated CIP capability is available by integrating Padmatech Industries Pvt. Ltd CIP system with the reactors. This feature enables complete CIP testing during factory acceptance testing (FAT) and ensures that the vital integration between process equipment and cleaning system supply equipment is done right.

We at Padmatch Industries, design systems with building blocks such as:

• Vessel assembly• Agitation system• Inlet gas handling and exhaust system• Temperature control system• Liquid addition system• Instrumentation system and control

The process dictates the selection of the appropriate functional blocks. Our team of technical specialists are experts in configuring and customizing a reactor to meet a wide range of operational requirement.


PadmatechProcessing & Mixing Solutions

An ISO 9001-2008 Certified Company

Padmatech

TURNKEY PROJECT FOR MICRO BREWERY

We offer cost effective, high quality and efficient solutions for micro brewery plants of capacity ranging from 1 HL to 10 HL in India and internationally.

These include processes such as grinding, Cooking, filtering, fermentation, CIP, heating and cooling.

Padmatech Industries is highly experienced in Turnkey Micro Brewery projects. Performance of our projects goes well past expectations of the customer.


Padmatech

LIQUID, POWDER MIXING EQUIPMENT:1) SINGLE SHAFT MIXER :We manufacture two types of single shaft high speed mixer as per customer’s specification and/or application.

i) Hydraulic Up and Down Type ii) Fixed Model

* All contact parts in our mixer are made of various grades of Stainless steel, as application.

Unique features of our Mixer• Drum Locating and

centering device. • Clamping Device for Tub.• Hydraulic up and Down

Maintenance free application.

• Flame proof panel With flame proof Motor and VFD.

• Special Spinal bearing use.• High precision machining done in such a way that a

running shaft cannot be distinguished from a static one.

• Noise Free.Options : Based on mixing requirement, Tooth Saw Impeller, Rotor Stator Impeller, PBT or Crawl Impeller are used.

Single Shaft Mixer Maximum speed -2900 R.P.M Shaft

Both direct and indirect coupling options are offered.

2) TWIN SHAFT HIGH SPEED MIXERWe manufacture High quality Twin Shaft High speed mixer as per customer’s design / requirement. Features of twin shaft Mixers are similar to single shaft Mixers .

Twin Shaft Speed Maximum – 100 R.P.M.For Ink and Paint applications, Hydraulic Up/Down Mixer with scrapper is offered/extensively used.

Bottom Entry /Side Entry Mixer :For Food, Ink and Chemical applications, we offer Bottom/Side entry mixers. Advantages of Bottom Entry /Side Entry Mixer over top entry mixers:

• Easy loading and unloading,

• Minimize equipment cost,

• Minimize Operating cost.

• Zero Dead stock of Liquid

EFFLUENT TREATMENT PLANT (ETP) MIXER /SEWAGE TREATMENT PLANT (STP) MIXERWe offer ETP and STP Mixers for Solvent Preparation for Water management Project in addition to PBT Mixers, Turbine Mixers, Paddle Mixers and Anchor Mixers.

POWDER MIXING EQUIPMENTIndustrial mixers and blenders are widely used to mixer and / or blend variety of materials used in different food, chemical, pharmaceutical, plastic and mineral industries, etc.

• Spiral blender

• Mixer Paddle blender

• Cone blender

Applications

• Polymer

• Grain

• Food Powder

• Spice

• Talc and Chemical powder of hygroscopic Nature.




Padmatech

MATERIAL HANDLING SYSTEMS

Based on the application, we design and manufacture Conveying systems in various combinations, like

side wall, flight angle, scoop & desired height.

Conveyor & Elevators are designed for continuous operation, Size, speed and overall style. Design criteria depends on end-use requirement.

We offer a wide range of conveyors and elevators for material handling. These include :

• Tilt Belt • Flat belt conveyor • Inclined Conveyor • In-Feed Conveyor• Downtake Conveyor • Transfer Conveyor • Nose conveyor • Flighted Belt conveyor • 90 degree / 45 degree / 180 degree conveyor• Z type elevator • Freezer feed elevator• Inclined elevator at required angle • Bucket elevator• Screw Conveyor• Dam pat Systems• Troll Column Unloader • Powder handling trolley • Liquid Handling Trolley

Based on the application, one or more of the following may be used :

• Homogeneous Belt,• Modular Belt, • SS belt,• Sandwich belt, etc.

We offer a wide range of Conveyors with various gradient combinations to include 45 deg, 90 Deg and 180 Deg. Customised conveyors are designed for special requirements involving space and layout constraints, etc.

Applications• Chemical powder • Mettalic Dust• Granular powder • Chilly Powder• Food Processing Waste • Turmeric Powder • Spices • Grains

DAMP AT SYSTEM:Our Damp AT System can be applied to Gunny unloading and conveying of Spices, Polymers, Chemical powders. Further the System is integrated with Screw conveyor for collection at appropriate height.

Capacity range offered is 100 kg to 100,000 kg per hour along with collection Hopper and trolley / Skid / Ball feet mounted screw conveyor, as suitable.

LIQUID HANDLING TROLLEYSWe make Liquid Handling trolley with suitable inclination for Liquid movement. Our design is hygienic and user-friendly.

POWDER HANDLING TROLLEYSWe make powder handling trolleys of suitable diameter to enable ease of cleaning and proper angle of response.We use Stainless Steel grades SS304/SS316 and SS304 plated Wheel on the bottom side. Additionally, vibration arrangement is implemented as per application.

SCREW CONVEYOR We make Screw conveyor using SS304, Alloys Steel applicable to food and chemical applications.

Capacity range 100 kg to 10,000 kg per hour is offered.We can undertake design and manufacture of variable capacity conveyor as per customised requirement.


Padmatech

Pneumatic systems make use of pipes or ducts called transportation lines that carry a mixture of materials and a stream of air. These materials are such as dry pulverized or free flowing or light powdery materials like cement, fly ash, carbon-black, calcium chloride, polymers, talc, grain wate, etc. These materials can be transported conveniently to various destinations by means of a stream of high velocity air through pipe lines. Products are moved through various tubes via air pressure, allowing for extra vertical versatility. Dilute-phase systems use push-pull pressure to guide materials through various entry and/or exit points. It is important to note that either air compressors, vacuums, or blowers can be used to generate the air flow. Two basic systems that are used to generate high velocity air stream:

1. Suction or vacuum systems, utilizing a vacuum created in the pipeline to draw the material with the surrounding air. The system operated at a low pressure, which is practically 0.4–0.5 atm below atmosphere, and is utilized mainly in conveying light free flowing materials.

MATERIAL HANDLING SYSTEMSCOLUMN LOADER/ UNLOADER :Column loader or a baggy loader is designed and engineered to efficiently load material into the processing equipment such as hoppers, mixers, grinders, waste bins, sorting tables, etc.

Bulk Handling Silo With Handling System

We specialise in Bulk Handling Silo System from Material receiving stage to end-product stage. We have successfully executed numerous projects involving handing of Polymer, Grain, food Powder, Spice, talc and Chemical powder of hygroscopic Nature .

To fulfil customer’s need and requirement, we engineer and provide complete Silo solution.

Complete handling system with Silo capacity ranging from 100 Kg to 100, 000 kg.

• Horizontal Live Silo

• Vertical Live silo.

Depending upon Customer Specification, Vertical Live Silo is offered in different configurations depending upon type of Product and desired capacity.

Based on application, Silo is kept Live by one of the following :

1) Bin activator

2) Air Nozzles

3) Sparging System

4) Mechanical Agitators by Blade5) Pneumatic and Electrical Vibrations.

PNEUMATIC CONVEYING SYSTEMS




Padmatech

2. Pressure-type systems, in which a positive pressure is used to push material from one point to the next. The system is ideal for conveying material from one loading point to a number of unloading points. It operates at a pressure from 3 to 6 Kg/cm2 and upwards.

FABRICATIONPRESSURE VESSEL & EXOTIC ALLOY FABRICATIONWe are also engaged in Stainless Steel Fabrication in all grades of Material. We process Stainless steel along with exotic alloys at our works.We use state of the art designing software like solid edge and DESCOS Exotica for design of pressure vessels, as per ASME Section VIII, Div. 2.We process following metals:

• SS304, SS304L • SS316, SS316L• Duplex 2205 • Inconel 500, 600• Tantalium • Monel 400• Hasto alloys C 276 • HC 22

Our Welding team is TUV accredited and we have WPS, WPQR.WPQ is under third party inspection.We also execute work on stamp transfer requirement.Our Production team and Quality Assurance personnel are well trainedWe offer two type of Services :1) Equipment manufactured as per Customer’s

Design and as per fabrication Codes. (Custom Build)

2) Equipment and fabrication as per Customer Specification and Padmatech Design.




Padmatech

HEATING / COOLING : We use state of the art designing software like solid edge and DESpro Exotica for design of heat exchangers, as per TEMA class.Non Contact Heating:1) Thermic fluid heating system:For Non Contact heating of products, we provide thermic fluid heating system in which the heated thermic fluid is passed through the limpet coil and there is an external heating of the product without making any direct contact with the product. 2) Steam Heating:When the product is to be heated at a temperature above 140 deg C, then we use a boiler from which steam is used to pass through the limpet coil that is fixed above the tank or the vessel which heats the vessel externally.

Steam Radiator

Hot air oven

HEATING AND COOLING SYSTEM

HEAT EXCHANGER:A shell and tube exchanger consists of a number of tubes mounted inside a cylindrical shell. Two fluids can exchange heat, one fluid flows over the outside of the tubes while the second fluid flows through the tubes. The fluids can be single or two phase and can flow in a parallel or a cross/counter flow arrangement.

There are two main categories of Shell and Tube exchanger:1. Those that are used in the petrochemical industry

which tend to be covered by standards from TEMA, Tubular Exchanger Manufacturers Association (see TEMA Standards);

2. Those that are used in the power industry such as feedwater heaters and power plant condensers.

Essentially there are three main combinations• Fixed tube sheet exchangers Floated heat exchangers• U-tube exchangers

The Different types of heating and Cooling Equipment we make are:• Hot Air Oven• Steam Radiators• Heat Exchangers• Quenching Tank• Hot Water Generator








Padmatech

Works :Unit 1 - Plot No. 219, Sector No. 10,PCNTDA, Bhosari, Pune – 411026

Registered Office :Plot No, 219, Sector No. 10, PCNTDA,Bhosari, Pune- 411 026


Mobile No : +91-9822552882, + 91-7030900336Email : [email protected] | [email protected]

Quality System: ISO 9001:2008 TUV (SUD)www.processequipmentmanufacturer.in | www.chemicalreactormanufacturer.com

www.padmatech.net | www.padmatech.in

Press out System

SPECIAL PURPOSE MACHINES

Our Associate Firm : ADVENT FOODTECHAdvent Foodtech specialises in Turnkey projects for various frozen vegetables, fruits, meats and poultry. Besides, Advent Foodtech also specialises in Honey processing, spice processing, fruit pulp & juice processing equipment and plants.,


Padmatech

SPECIAL PURPOSE MACHINESWe design customised Special Purpose Machine to optimise process performance, enhance productivity and safety, thereby reducing product cost.


Padmatech

Unit 2 - Plot no. 239A, Sector No.7,PCNTDA, Bhosari, Pune - 411 026

Padmatech Industries Pvt. Ltd, Pune, Blender Mixer

Business

Transcript of Padmatech Industries Pvt. Ltd, Pune, Blender Mixer