Packaging Machine Automation Trends, Solutions and Operations
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Transcript of Packaging Machine Automation Trends, Solutions and Operations
Packaging Machine Automation Trends, Solutions and Operations
Agenda
• Introduction to InduSoft• Trends in Packaging Machinery• Templates and Add-ons• InduSoft Features Related to Packaging (Demos)• Efficiencies and Predictive Concepts• Resources
InduSoft Overview
Established in US in 1997Part of Schneider Electric Software, LLCCustomer-focused culture
Pioneer in industry: First HMI package for Microsoft Windows CEWeb solution and XML integration in HMIPatent for database connectivityFirst HMI with native support for OPC UAMulti-touch support and HTML5 integrationPlatform-agnostic runtime HMI (IoTView)
Certifications:
Corporate Profile
InduSoft Web Studio is an easy-to-use, powerful, and affordable HMI/SCADA software for PCs, industrial panels, embedded & mobile devices
InduSoft Web Studio
Design the applications in an integrated development environment and deploy/run it on multiple platforms, including any current Microsoft Operating system - Windows
CE/Mobile, Embedded, Desktop and Server Editions, Linux, VxWorks, among others.
Investment protection100% Compatibility with applications designed in previous versions
Evolve protecting your investment!
1997InduSoft v1.0
Windows NTWindows 95
Windows CE v1.0
2016InduSoft Web Studio v8.0
Windows 10 / 8 / 7Windows Server 2012 / 2008
Windows Embedded Standard 7Windows Embedded Compact 7 / 6 / 5
Linux / Vxworks
IoTView – Platform Agnostic Runtime Edition
EmbeddedView
InduSoft Web Studio “full runtime”
CEView
InduSoft Web StudioDevelopment Station
Develop once, Deploy anywhere
Single, integrated development environment
IoTViewNew
The power of choice – Multi-platform
SCADAOEE / MES
HMI
Embedded/Mobile
Seamless deployment across multiple operating systems
Hardware manufacturer independency!
Thin Client Solutions
Platforms: Agnostic
Host: Web Browser agnostic
Technology: HTML5
Platforms: Windows
Host: Secure Viewer (executable)
Technology: ActiveX
Platforms: Windows
Host: Web Browser (Internet Explorer)
Technology: ActiveX
Studio Mobile Access (SMA) Thin Clients
Web Thin Clients
Secure Viewer Thin Clients
Deployment
InduSoftWeb
StudioOver 240Drivers
TCP/IPOPC Server
Gateway
XMLODBC/ADO
DDE
OPC DA,UA, .NET,
XMLClient
Web(HTML &
XML)
Driver &Database
API
Open ArchitectureSystem Integration
Product Customization
EnterpriseAccess , Oracle ,SQL Server, Fox Pro,PI and many others...
Client StationsRedundancyData Exchange in Real-TimeThird-Party SystemsSecure Viewer Thin Client
Web SolutionAccess to the system fromanywhere using a single browser
Mobile AccessEmail, data, and page interface
from cell phones, PDAs, etc.
Plant Floor IntegrationOMRON, GE FANUC,
AllenBradley , Siemens, Modbus, Profibus,
DeviceNet, ControlNet,Interbus, Beckhoffand many others...
Connectivity
Easy-to-configure interface to any SQL Relational Database: SQL Server, Oracle, MySQL, Sybase, OSI PI, MS Access,
Excel, and others…
Interface via standard technologies: ADO.NET, ADO,
OLE-DB, and ODBC
Redundancy and Store-and-forward built-in
features
Alarm history, Event history, Trend history, Process data,OEE dashboards, and more.
Database interface (patented)
Trends In Packaging
Packaging Trends• World Market for Packaging Machinery CAGR +2.6% (2019 projected at
$43.7B)1
• China is forecast to grow the fastest at CAGR +5.6% 2014 to 2019
• Mass Customization/Personal Choice and SKU Explosion2
• Increased variations will drive additional growth in filling and closing machines
• Large end-user interest in PackML3
• Increased Food Legislation4
• Traceability and safety standards similar to 21 CFR Part 11• In China (CFDA) drugs are serialized and traced from manufacturing to
dispensing
1, 4 PMMI Global Trends Impacting the Market for Packaging Machinery 20162 PMMI Vision 2020 Report 20153 PackExpo 2015 Observation
Trends• Simple grayscale graphics
• OEE Functionality• Overall Equipment
Effectiveness• Change over times
Templates and Add-Ons
Templates
• PackML• OEE
• Measure, Don’t Guess. Low Hanging Fruit.
• BI Dashboard (Add-on)
• Machine Builder
InduSoft Features Related to Packaging
(Demonstrations)
Features• Communication
• AB• OPC• Other Devices (Temperature controllers, motion, drives)• Tag Integration• Bar Code and RFID
• Database connectivity• Symbols and Mnemonics• Recipes to reduce product changeover times• Scalability
• Flexibility to create a single project for multiple machines• Resolutions from 240x240 to 10,000x10,000
• Video walls, multiple monitors• Orientation (Landscape or Portrait) to best fit location/data
• Large or long machine?• Use the Secure Viewer Thin Client
Efficiencies and Predictive Concepts
Efficiencies and Predictive concepts• Scalability
• Standard/low-end/high-end (One project fits all)• Auto Scale resolution
• Thin Clients• Web Thin Client - View machine from office• Secure Viewer Client – Remote HMI Panel (large or long machine)
• Great option for Production (Andon) monitor
• Predictive• Pump at higher current draw• Set point vs. actual differential
Resources
Resources• Brochure
• Packaging Brochure
• Webinars• Vision
• HMI and Machine Vision for Packaging Applications• Vision System Integration for InduSoft Web Studio• Vision System Webinar
• Packaging• Remote Monitoring for Packaging Applications• Best Practices for InduSoft Web Studio Packaging Applications
• Symbols, Custom Properties• Creating Symbols in InduSoft Web Studio• Designing Optimized Symbols for InduSoft Web Studio Projects• Custom Properties in InduSoft Web Studio
• Case Studies• Coffee Production: Mother Parkers• Food and Beverage: Stock America
How to Contact InduSoft
Email(US) [email protected](Brazil) [email protected](Germany) [email protected]
Support [email protected] site
(English) www.indusoft.com(Portuguese) www.indusoft.com.br(German) www.indusoft.com.de
Phone +1 (512) 349-0334 (US) +55 (11) 3293-9139 (Brazil) +49 (0) 6227-732510 (Germany)
Toll-Free 877-INDUSOFT (877-463-8763) Fax +1 (512) 349-0375
Contact InduSoft Today
Germany
USA
Brazil