Rochester Institute of Technology 1

P14453: Dresser-Rand Compressor Bearing Dynamic Similarity Test Rig

System Design Review Action Items

October 5, 2013

Rochester Institute of Technology

Action Items from SDR

October 5, 2013 2

Generate more System Concepts Include Mechanical Solutions for Load Application Explore non-intuitive ideas Mix & Match various Drive Lines, Load Systems, & Motors

How do they interact with one another? Create System Sketches

Use these new concepts and expand PUGH Review new concepts with Guide and Primary Customer

Rochester Institute of Technology

Corrective Action

October 5, 2013 3

Team Meeting 10/06/2013: Expanded Morphological Chart Added System Function (Drive Line i.e. Torque Transmission) Generated 20 System Concepts (Concepts A through T) 8 of the 20 were identified as “Focus Concepts” Sketched the 8 “Focus Concepts”

MSD 10/08/2013: Perform PUGH Analysis on the 8 “Focus Concepts” (include the other

concepts if time permits) and PG II 1L Test Rig (Initial Datum) Review new system concepts with guide (Bill Nowak) and primary

Customer (Dr. Jason Kolodziej)

Rochester Institute of Technology

System Concept Summary

October 5, 2013 4

System Function Datum (PG II 1L) Concept A Concept B Concept C Concept D Concept E Concept F Concept G Concept H Concept I

Rotate Journal AC Motor AC Motor AC Motor DC Motor ICE Turbine Hydraulic DC Motor Turbine Hydraulic

Drive Line Direct EMA Hydraulic Pneumatic Piezoelectric Cam Hydraulic Spring & Crank Hydraulic & Crank

Pneumatic & Crank

Apply Load to Bearing Hydraulics Direct Vee Belt Gear Hydraulic Magnetic Chain Direct Flat Belt Timing Belt

Pressurize Oil Gerotor Pump Piston Pump Gear Pump Gear Pump Gear Pump Piston Pump Centrifugal Pump

Diaphragm Pump Gear Pump Piston Pump

Direct Oil To Bearing

Sleeve Slide Supply sleeve side sleeve side sleeve side sleeve side sleeve side Sleeve Side Shaft Side Sleeve Side Shaft Side

Monitor Film Thickness N/A Proximity Sensor Proximity Sensor Proximity Sensor Accelerometer Proximity Sensor Capacitance Ultrasonic Resistance Proximity Sensor

Monitor Vibration N/A Accelerometer Accelerometer Accelerometer Accelerometer Accelerometer Accelerometer Accelerometer Accelerometer Accelerometer

Monitor Torque Torque Sensor Torque Sensor Torque Sensor Torque Sensor Torque Sensor Torque Sensor Torque Sensor Torque Sensor Torque Sensor Torque Sensor

Monitor Oil Temp Thermocouple Thermocouple Thermocouple Thermocouple Thermometer Thermocouple Thermometer Thermocouple Thermometer Thermocouple

Provide Power Wall Outlet Wall Outlet Wall Outlet Wall Outlet Gas & Wall Outlet Wall Outlet Hydraulic Wall Outlet Gas & Wall

Outlet Wall Outlet

Install Bearing 2 Piece Housing 2 Piece Housing 2 Piece Housing 2 Piece Housing 2 Piece Housing 2 Piece Housing 1 Piece Housing 2 Piece Housing 2 Piece Housing 1 Piece Housing

Install Shaft Quick-Connect Chuck Fixed Fixed Collet Chuck Fixed Quick Connect Collet Chuck

Support Shaft Journal Bearings Tapered Roller Bearings

Tapered Roller Bearings

Tapered Roller Bearings Roller Bearings Tapered Roller

Bearings Roller Bearings Tapered Roller Bearings Roller Bearings Tapered Roller

Bearings

Rochester Institute of Technology

System Concept Summary (Cont.)

October 5, 2013 5

System Function Concept J Concept K Concept L Concept M Concept N Concept O Concept P Concept Q Concept R Concept S Concept T

Rotate Journal DC Motor AC Motor AC Motor DC Motor ICE Turbine Hydraulic DC Motor Turbine Hydraulic DC Motor

Drive Line EHA Spring & Crank EHA EMA Hydraulic EMA Pneumatic Hydraulic & Crank EHA Hydraulic & Crank Pneumatic & Crank

Apply Load to Bearing Direct Timing Belt Gear Vee Belt Timing Belt Gear Direct Chain Torque Converter Timing Belt Timing Belt

Pressurize Oil Centrifugal Pump Diaphragm Pump Gear Pump Piston Pump Centrifugal Pump Diaphragm Pump Gear Pump Piston Pump Centrifugal Pump Diaphragm Pump Gear Pump

Direct Oil To Bearing Sleeve Side Shaft Side Sleeve Side Shaft Side Sleeve Side Shaft Side Sleeve Side Shaft Side Sleeve Side Shaft Side Sleeve Side

Monitor Film Thickness Accelerometer Proximity Sensor Capacitance Ultrasonic Resistance Proximity Sensor Accelerometer Proximity Sensor Capacitance Ultrasonic Resistance

Monitor Vibration Accelerometer Accelerometer Accelerometer Accelerometer Accelerometer Accelerometer Accelerometer Accelerometer Accelerometer Accelerometer Accelerometer

Monitor Torque Torque Sensor Torque Sensor Torque Sensor Torque Sensor Torque Sensor Torque Sensor Torque Sensor Torque Sensor Torque Sensor Torque Sensor Torque Sensor

Monitor Oil Temp Thermometer Thermocouple Thermometer Thermocouple Thermometer Thermocouple Thermometer Thermocouple Thermometer Thermocouple Thermometer

Provide Power Wall Outlet Wall Outlet Wall Outlet Wall Outlet Gas & Wall Outlet Gas & Wall Outlet Wall Outlet Wall Outlet Gas & Wall Outlet Wall Outlet Wall Outlet

Install Bearing 2 Piece Housing 2 Piece Housing 1 Piece Housing 2 Piece Housing 2 Piece Housing 1 Piece Housing 2 Piece Housing 2 Piece Housing 1 Piece Housing 2 Piece Housing 2 Piece Housing

Install Shaft Fixed Quick Connect Collet Chuck Fixed Quick Connect Collet Chuck Fixed Quick Connect Collet

Support Shaft Roller Bearings Tapered Roller Bearings Roller Bearings Tapered Roller

Bearings Roller Bearings Tapered Roller Bearings Roller Bearings Tapered Roller

Bearings Roller Bearings Tapered Roller Bearings Roller Bearings

Rochester Institute of Technology

Focus Concept A

October 5, 2013 6

System Function Concept ARotate Journal AC Motor

Drive Line EMA

Apply Load to Bearing Direct

Pressurize Oil Piston Pump

Direct Oil To Bearing sleeve side

Monitor Film Thickness Proximity Sensor

Monitor Vibration Accelerometer

Monitor Torque Torque Sensor

Monitor Oil Temp Thermocouple

Provide Power Wall Outlet

Install Bearing 2 Piece HousingInstall Shaft Chuck

Support Shaft Tapered Roller Bearings

Rochester Institute of Technology

Focus Concept B

October 5, 2013 7

System Function Concept BRotate Journal AC Motor

Drive Line Hydraulic

Apply Load to Bearing Vee Belt

Pressurize Oil Gear Pump

Direct Oil To Bearing sleeve side

Monitor Film Thickness Proximity Sensor

Monitor Vibration Accelerometer

Monitor Torque Torque Sensor

Monitor Oil Temp Thermocouple

Provide Power Wall Outlet

Install Bearing 2 Piece HousingInstall Shaft Fixed

Support Shaft Tapered Roller Bearings

Rochester Institute of Technology

Focus Concept D

October 5, 2013 8

System Function Concept DRotate Journal ICE

Drive Line Piezoelectric

Apply Load to Bearing Hydraulic

Pressurize Oil Gear Pump

Direct Oil To Bearing sleeve side

Monitor Film Thickness Accelerometer

Monitor Vibration Accelerometer

Monitor Torque Torque Sensor

Monitor Oil Temp Thermometer

Provide Power Gas & Wall Outlet

Install Bearing 2 Piece HousingInstall Shaft Collet

Support Shaft Roller Bearings

Rochester Institute of Technology

Focus Concept F

October 5, 2013 9

System Function Concept FRotate Journal Hydraulic

Drive Line Hydraulic

Apply Load to Bearing Chain

Pressurize Oil Centrifugal Pump

Direct Oil To Bearing Sleeve Side

Monitor Film Thickness Capacitance

Monitor Vibration Accelerometer

Monitor Torque Torque Sensor

Monitor Oil Temp Thermometer

Provide Power Hydraulic

Install Bearing 1 Piece HousingInstall Shaft Fixed

Support Shaft Roller Bearings

Rochester Institute of Technology

Focus Concept J

October 5, 2013 10

System Function Concept JRotate Journal DC Motor

Drive Line EHA

Apply Load to Bearing Direct

Pressurize Oil Centrifugal Pump

Direct Oil To Bearing Sleeve Side

Monitor Film Thickness Accelerometer

Monitor Vibration Accelerometer

Monitor Torque Torque Sensor

Monitor Oil Temp Thermometer

Provide Power Wall Outlet

Install Bearing 2 Piece HousingInstall Shaft Fixed

Support Shaft Roller Bearings

Rochester Institute of Technology

Focus Concept K

October 5, 2013 11

System Function Concept KRotate Journal AC Motor

Drive Line Spring & Crank

Apply Load to Bearing Timing Belt

Pressurize Oil Diaphragm Pump

Direct Oil To Bearing Shaft Side

Monitor Film Thickness Proximity Sensor

Monitor Vibration Accelerometer

Monitor Torque Torque Sensor

Monitor Oil Temp Thermocouple

Provide Power Wall Outlet

Install Bearing 2 Piece HousingInstall Shaft Quick Connect

Support Shaft Tapered Roller Bearings

Rochester Institute of Technology

Focus Concept L

October 5, 2013 12

System Function Concept LRotate Journal AC Motor

Drive Line EHA

Apply Load to Bearing Gear

Pressurize Oil Gear Pump

Direct Oil To Bearing Sleeve Side

Monitor Film Thickness Capacitance

Monitor Vibration Accelerometer

Monitor Torque Torque Sensor

Monitor Oil Temp Thermometer

Provide Power Wall Outlet

Install Bearing 1 Piece HousingInstall Shaft Collet

Support Shaft Roller Bearings

Rochester Institute of Technology

Focus Concept T

October 5, 2013 13

System Function Concept TRotate Journal DC Motor

Drive Line Pneumatic & Crank

Apply Load to Bearing Timing Belt

Pressurize Oil Gear Pump

Direct Oil To Bearing Sleeve Side

Monitor Film Thickness Resistance

Monitor Vibration Accelerometer

Monitor Torque Torque Sensor

Monitor Oil Temp Thermometer

Provide Power Wall Outlet

Install Bearing 2 Piece HousingInstall Shaft Collet

Support Shaft Roller Bearings