P Thermo Scientific 10-20 Belt Scale_MT91… · Designed for general in-plant belt conveyor...

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Designed for general in-plant belt conveyor weighing applications in the most demanding industrial environments, the Thermo Scientific Ramsey Series 20 belt scale system lets you control feed rates to crushers, mills, screens and other processes with incredible accuracy. It can monitor production output and inventory, or control product loadout, while providing vital information for the management and operation of your business. The Ramsey Series 20 combines the proven reliability and versatility of the following Thermo Scientific products: Ramsey 10-20 single idler or Ramsey 10-22 dual idler weighbridge and the Ramsey 60-12 belt speed sensor with the advanced electronics in the Ramsey Micro-Tech 9000 series of electronic integrators. For more information, refer to the separate product specification sheet on the Thermo Scientific Ramsey Micro-Tech series of electronic integrators. Easy Installation Easy to install, indoors or out, on fixed or portable conveyors, the rugged construction of the Ramsey Series 20 allows for installation in the harshest applications at a variety of locations. The Weighbridge Rigid and rugged, the Thermo Scientific Ramsey 10-20 and 10-22 weighbridges remain permanently aligned within the conveyor frame. This one-piece, drop-in style weighbridge is completely assembled at the factory and is quickly and easily installed and aligned properly on the conveyor. It is designed to provide additional stiffening and support to minimize conveyor deflection. Both the single and the dual-idler models offer three-point suspension and employ trunnion-type, frictionless pivots. These sealed units are impervious to vibration, moisture and product build-up, which eliminates problems commonly associated with knife edges and bearings. WEIGHING AND MONITORING Product Specifications A belt scale system for conveyor weighing of bulk materials Thermo Scientific Ramsey Series 20 The Thermo Scientific TM Ramsey TM Series 20 belt scale system monitors feed to crushers, mills, screens and other processes with an accuracy of ±0.5%, even in the harshest applications. The Ramsey Series 20 lets you monitor production output and inventory, or regulate product loadout, while providing vital information for the effective management and efficient operation of your business. Applications Crushing plants Chemical plants Asphalt plants Mines Cement mills Coal preparation plants Paper mills Gypsum mills Sand and gravel operations Coal-fired power plants Ore benefication processes Rail loadouts

Transcript of P Thermo Scientific 10-20 Belt Scale_MT91… · Designed for general in-plant belt conveyor...

Page 1: P Thermo Scientific 10-20 Belt Scale_MT91… · Designed for general in-plant belt conveyor weighing applications in the most demanding industrial environments, the Thermo Scientific

Designed for general in-plant belt conveyorweighing applications in the most demandingindustrial environments, the Thermo ScientificRamsey Series 20 belt scale system lets youcontrol feed rates to crushers, mills, screensand other processes with incredible accuracy.It can monitor production output and inventory,or control product loadout, while providingvital information for the management andoperation of your business.

The Ramsey Series 20 combines the proven reliability and versatility of thefollowing Thermo Scientific products:Ramsey 10-20 single idler or Ramsey 10-22dual idler weighbridge and the Ramsey 60-12 belt speed sensor with the advancedelectronics in the Ramsey Micro-Tech 9000series of electronic integrators.

For more information, refer to the separateproduct specification sheet on the ThermoScientific Ramsey Micro-Tech series of electronic integrators.

Easy InstallationEasy to install, indoors or out, on fixed or portable conveyors, the ruggedconstruction of the Ramsey Series 20 allows for installation in the harshestapplications at a variety of locations.

The WeighbridgeRigid and rugged, the Thermo ScientificRamsey 10-20 and 10-22 weighbridges remainpermanently aligned within the conveyor frame.This one-piece, drop-in style weighbridge iscompletely assembled at the factory and is quickly and easily installed and alignedproperly on the conveyor. It is designed toprovide additional stiffening and support to minimize conveyor deflection.

Both the single and the dual-idler modelsoffer three-point suspension and employtrunnion-type, frictionless pivots. These sealedunits are impervious to vibration, moistureand product build-up, which eliminatesproblems commonly associated with knifeedges and bearings.

W E I G H I N G A N D M O N I TO R I N GP

rod

uct S

pe

cificatio

nsA belt scale system for conveyor

weighing of bulk materials

Thermo Scientific Ramsey Series 20

The Thermo ScientificTM RamseyTM Series 20belt scale system monitors feed tocrushers, mills, screens and otherprocesses with an accuracy of ±0.5%,even in the harshest applications. The Ramsey Series 20 lets you monitorproduction output and inventory,or regulate product loadout, whileproviding vital information for the effective management and efficientoperation of your business.

Applications• Crushing plants• Chemical plants• Asphalt plants• Mines• Cement mills• Coal preparation plants• Paper mills• Gypsum mills• Sand and gravel operations• Coal-fired power plants• Ore benefication processes• Rail loadouts

Page 2: P Thermo Scientific 10-20 Belt Scale_MT91… · Designed for general in-plant belt conveyor weighing applications in the most demanding industrial environments, the Thermo Scientific

Ramsey Series 10-20 WeighbridgeThe Ramsey Series 10-20 weighbridge has a slim profile to minimize material build-up, has no moving or wearing parts and utilizes precision strain-gauge load cell(s) applied in tension to guarantee load cell alignment and accuracy. The series 10-20 is available with an optional counterweighted carriage for light belt loading applications or in a two idler or two load cell configuration to accommodate special applications.

Ramsey Micro-Tech 9101 Scale IntegratorThe Ramsey Micro-Tech 9101 scale integrator incorporates advanced electronic design for improved performance and serviceability. This fifth-generation electronics enables you to accurately weigh your material and monitoryour process.

Ramsey 60-12 Belt Speed SensorThe Thermo Scientific Ramsey 60-12 digital belt speed sensor is the most reliable and accurate speed-sensing device everdeveloped for belt scale service. Designed with a rugged, cast-aluminum housing suitable for outdoor installations it contains an AC pulse generator that doesn’t have any brushes to adjust or replace. Direct-coupling the sensor to the conveyor tail pulley, snubbing roll, or a large diameter return roller ensures an accurate belt-travel readout. No wheels ride on the belt, which eliminates problems related to material build-up and slippage.

Performance GuaranteeOn factory-approved installations, we warrant that the Ramsey Series 20 belt scale system will weigh and totalize to a value within ±0.5% of the test value when calibrated against a known test weight, chain, or our standard electronic calibration.

Ramsey 60-12 Speed Sensor

(2.50 in)64 mm

(1.69 in)43 mm

(5.13 in)130 mm

(0.25 in)6 mm

(13.31 in)338 mm

(0.375 in)9.53 mm ø 12.7 mm (0.5 in)

spring hole

Retaining Spring

Mechanical Stop

Shaft Rotation

(0.50 in)13 mm

(7.00 in)178 mm

(5.00 in)127 mm(2.75 in)

70 mm

Ramsey10-20 Weighbridge

RamseyBelt Speed Sensor Ramsey Micro-Tech 9101

Field Mount Unit

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Dimensional drawings for Thermo Scientific Ramsey Micro-Tech 9101 belt conveyor scale integrators

Field Mount Model Panel Mount Model

Panel Mount Cut-Out Size

412 mm(16.22 in)

432.1 mm(17.01 in)

92.6 mm(3.65 in)

102 mm(4.02 in)

307.6 mm(12.11 in)

254 mm(10.00 in)

167.4 mm(6.59 in)

186 mm(7.32 in)

202 mm(7.95 in)

226 mm(8.90 in)

289 mm(11.38 in)

192 mm +0.2 -0.0(7.559 in +0.0300 -0.0001)

96 mm +0.8 -0.0(3.78 in +0.0300 -0.0001)

360.3 mm(14.18 in)

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BELT LENGTH (in) WIDTH A B C D E F G

18 29.00 21.00 18.00 27.00 24.00 20 31.00 23.00 20.00 29.00 26.00 24 35.00 27.00 24.00 33.00 30.00 24.00 8.00 30 41.00 33.00 30.00 39.00 36.00 36 47.00 39.00 36.00 45.00 42.00 42 53.00 45.00 42.00 51.00 48.00 48 59.00 51.00 48.00 57.00 54.00 54 65.00 57.00 54.00 63.00 60.00 22.75 9.25 60 71.00 63.00 60.00 69.00 66.00 72 83.00 75.00 72.00 81.00 78.00

Ramsey 10-20 Single Idler Weighbridge Dimensions

Ramsey Series 20 Single Idler Belt Scale — Variable Belt Width Dimensions

Ramsey 10-22 Dual Idler Weighbridge

BELT LENGTH (mm) WIDTH A B C D E F G

487 737 533 487 686 610 508 787 584 508 737 660 610 889 686 610 838 762 610 203 762 1041 838 762 991 914 914 1194 991 914 1143 1067 1067 1346 1143 1067 1295 1219 1219 1499 1295 1219 1448 1372 1372 1651 1448 1372 1600 1524 578 235 1524 1803 1600 1524 1753 1676 1829 2108 1905 1829 2057 1981

BELT LENGTH (in) WIDTH A B C D E F G 18 29.00 21.00 18.00 27.00 24.00 20 31.00 23.00 20.00 29.00 26.00 24 35.00 27.00 24.00 33.00 30.00 24.00 8.00 30 41.00 33.00 30.00 39.00 36.00 36 47.00 39.00 36.00 45.00 42.00 42 53.00 45.00 42.00 51.00 48.00 22.75 9.25 48 59.00 51.00 48.00 57.00 54.00

BELT LENGTH (mm) WIDTH A B C D E F G

487 737 533 487 686 610 508 787 584 508 737 660 610 889 686 610 838 762 610 203 762 1041 838 762 991 914 914 1194 991 914 1143 1067 1067 1346 1143 1067 1295 1219

578 235 1219 1499 1295 1219 1448 1372

Ramsey Series 20 Dual Idler Belt Scale — Variable Belt Width Dimensions

-3 -2 -1 WI WI +1 +2 +3

B

Belt Travel

C D A

F G

* * * ** * *

2130 mm (84.0 in)4 x 20.6 x 25.4 mm ( .81 x 1.00 in) Slot

15.875 mm diameter (.625 in ) Mounting Holes (in bridge & trunnions)

216 mm (8.5 in)

A

E

165 mm (6.50 in)

152 mm (6.00 in) clearance required

D*All idler spacings in scale area must be equal.

A

B

4 x 20.6 x 25.4 mm ( .81 x 1.00 in) SlotBelt Travel

C D A

FG

* * * * *

*

E

165 mm (6.50 in)

927 mm (36.0 in)50.8 mm (2.0 in)

15.875 mm diameter (.625 in ) Mounting Holes (in bridge & trunnions)

152 mm (6.00 in) clearance required

*All idler spacings in scale area must be equal.

-3 -2 -1 +1 +2 +3WI

D

216 mm (8.5 in)

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PI.8017.0814

Pro

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Australia+61 (0) 8 8208 8200+61 (0) 8 8234 3772 fax

Brazil+55-11-2367-2192+55-11-2367-2192 fax

Chile+56 (0) 2 378 5080+56 (0) 2 370 1082 fax

China+86 (0) 80 0810 5118+86 (0) 21 6445 1101 fax

Germany+49 (0) 208-824930+49 (0) 208-852310 fax

India+91 (20) 6626 7000+91 (20) 6626 7001 fax

Italy+39 02-950590-55+39 02-953200-15 fax

Mexico+52 (55) 1253 9410+52 (55) 1253 9424 fax

South Africa+27 (0) 11-822-4120+27 (0) 11-822-3982 fax

Spain+34 (0) 91-484-5965+34 (0) 91-484-3597 fax

United Kingdom+44 (14) 4241 3700

United States & Canada+1 (800) 445-3503+1 (763) 783-2525 fax+1 (763) 783-2500 direct

thermoscientific.com/bulkweighing

© 2014 Thermo Fisher Scientific Inc. All rights reserved. Results may vary under different operating conditions. Specifications, terms and pricing are subject to change.Not all products are available in all countries. Please consult your local sales representative for details.

Thermo Scientific Ramsey Series 20 Belt Scale System

Ramsey 10-20 and 10-22 Weighbridges

Weigh Span One or two idler suspension; Weigh spans from 762 mm to 1829 mm (30 in to 72 in)

Weighbridge Design Unitized assembly consisting of pivoted weigh platform and one support beam that spans the conveyor stringer;

Rugged one-piece design stiffens scale’s area of conveyor

Weighbridge Construction Mechanical steel tubing; Conveyor sizes 457 mm to 1829 mm (18 in to 72 in)

or 400 mm to 2000 mm (15.75 in to 78.74 in) belt widths as standard

Clearance Requirements Fits any standard conveyor; No space required above belt line. See plan view drawings for deck plate cutout dimensions

Load Cell

Quantity 1

Enclosure Environmentally-protected “S” type cell

Mounting Tension

Output 3 mV/V ± 0.1%

Non-Linearity < 0.03% FS

Non-Repeatability 0.01% FS

Hysteresis < 0.02% FS

Operating Temperature -54°C to +93°C (-65°F to +200°F)

Temperature Sensitivity Span 0.0014% FS/°C (0.0008% FS/°F); Zero 0.0027% FS/°C (0.0015% FS/°F)

Overload Safe to 150% of load cell capacity; Ultimate to 300% FS; Sideload 50% FS

Rating FM Approved for Class II, Div 1 & 2, Groups E, F & G; NTEP Type III, 5000 divisions; OIML R60

Micro-Tech 9101 Belt Scale Integrator

Enclosure Field mount, NEMA-4X fiberglass, IP66, dust and watertight, 432 mm (17 in) x 360 mm (14 in) x 167 mm (6.6 in)

Panel mount, chromate mid steel chassis, front panel IP65, DIN 43700, 308 mm (12 in) x 102 mm (4 in) x 202 mm (7.9 in)

Temperature Operating: -20ºC to +60ºC (-4ºF to +140ºF)

Storage: -30ºC to +70ºC (-22ºF to +158ºF)

Power Requirements Field mount 100-240 VAC, 50/60 Hz

Panel mount 24 VDC +10%, -15% (user supplied), 24 VDC only, optional AC module available

Display 77 mm x 58 mm viewable LCD graphic display with status indicator lights for easy reading, continuous backlit

for ease of viewing indoors and outdoors, available menu languages include English, German, Italian and Spanish

Load Cell Excitation 5 VDC +/-10%, 90 mA

Communication Standard serial interface RS-232C provides support for modem, RS-485, 2- and 4- wire multi-drop

Communication Protocols Modbus RTU, Allen Bradley DF-1, Siemens

Ethernet Ethernet/IP and Modbus/TCP

Built-in USB Port Configuration and data storage

Expansion Slots (5) Optional boards include 4-20 mA output board, input/output expansion boards, digital or analog input/output boards,

Profibus or Standard communication board

Ratings cCSAus, CE

Ramsey 60-12 Digital Speed Sensor

Type Digital, brushless

Mounting Direct to 15.88 mm (0.625 in) diameter stub shaft on tail pulley, bend pulley, or return roll

Housing Weather-tight, epoxy finish, cast aluminum

Mounting Hardware Supplied with coupling, restraint arm and restraint spring

Shipping Weight 3.6 kg (8 lb)