P. Shanahan Nov 15, 2003 Page 1 MINOS WBS 2.3: Electronics, DAQ and Database Status Accomplishments...

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P. Shanahan Nov 15, 2003 Page 1 MINOS WBS 2.3: Electronics, DAQ and Database Status Accomplishments since May. 2003 review Near Detector Electronics production Costs Peter Shanahan Department of Energy Review of the NuMI Project MINOS Parallel Session Nov. 15, 2003

Transcript of P. Shanahan Nov 15, 2003 Page 1 MINOS WBS 2.3: Electronics, DAQ and Database Status Accomplishments...

Page 1: P. Shanahan Nov 15, 2003 Page 1 MINOS WBS 2.3: Electronics, DAQ and Database Status Accomplishments since May. 2003 review Near Detector Electronics production.

P. ShanahanNov 15, 2003Page 1

MINOS WBS 2.3: Electronics, DAQ and Database

• Status

• Accomplishments since May. 2003 review

• Near Detector Electronics production

• Costs

Peter Shanahan

Department of Energy

Review of the NuMI Project

MINOS Parallel Session

Nov. 15, 2003

Page 2: P. Shanahan Nov 15, 2003 Page 1 MINOS WBS 2.3: Electronics, DAQ and Database Status Accomplishments since May. 2003 review Near Detector Electronics production.

P. ShanahanNov 15, 2003Page 2Overview of 2.3 Status

• Schedule Status (BCWP/Total Budget): • 96.7% complete

• Electronics, DAQ, and Database• Steady progress on Data Acquisition, Detector Control System,

and Database

• Thorough workout at CALDET

• Near Detector Electronics• Near Detector – Assembly of all items wrapping up

* Exceptions: MINDER crate, minor clock components

• Checkout in Progress

Page 3: P. Shanahan Nov 15, 2003 Page 1 MINOS WBS 2.3: Electronics, DAQ and Database Status Accomplishments since May. 2003 review Near Detector Electronics production.

P. ShanahanNov 15, 2003Page 3WBS 2.3 Accomplishments Since

May 2003 Review

• MINOS WBS Milestones:• WBS 2.3.1.0.MS.7 Complete shipping for CALDET

* completed on time, 7/10/03

• WBS 2.3.0.MS.2 Near Electronics Ready for Installation * completed 1 month early, 9/15/03 – includes equipment in use at CALDET

• Successful calibration run with Near Detector (ND) Electronics at CALDET• First time DAQ used 2 ND readout crates

• Tested Spill Mode of ND FEE, and other features for 1st time

• Assembly and checkout well along on all major components• Exception: Problem with MINDER (“Front End”) Crate

production

Page 4: P. Shanahan Nov 15, 2003 Page 1 MINOS WBS 2.3: Electronics, DAQ and Database Status Accomplishments since May. 2003 review Near Detector Electronics production.

P. ShanahanNov 15, 2003Page 4Upcoming Schedule Milestones

WBS Task Schedule Float

2.3.0.MS.4 Electronics Production Complete – Near 03/02/2004 248d

2.3.1.0.MS.8 Begin Near FE Electronics Installation 05/10/2004 190d

Grain of salt for Floats:

-2.3.0.MS.4 is last card completed – doesn’t distinguish 50% done from 99% done

-2.3.1.0.MS.8 allows for commissioning detector planes with electronics long after they go in

Page 5: P. Shanahan Nov 15, 2003 Page 1 MINOS WBS 2.3: Electronics, DAQ and Database Status Accomplishments since May. 2003 review Near Detector Electronics production.

P. ShanahanNov 15, 2003Page 5DAQ Progress and Status

• CALDET Run• Major effort for DAQ group• Experience being fed-back into planning for Near Detector

Commissioning.

• Far Detector• Data taking since 2001• Operations mode since August, 2003

• Near Detector• DAQ Workshop at RAL Scheduled for December to plan for

intallation

• FNAL Control room has been commissioned• Shifts taken for CALDET at CERN and FARDET

Page 6: P. Shanahan Nov 15, 2003 Page 1 MINOS WBS 2.3: Electronics, DAQ and Database Status Accomplishments since May. 2003 review Near Detector Electronics production.

P. ShanahanNov 15, 2003Page 6Near Detector Electronics

MASTERModule

MINDERCrate

Trigger/Keeper

MINDERmodules

MA

ST

ER

Crate

Control

Read-Out Channel 0

Read-Out Channel 1

Read-Out Channel 2

Read-Out Channel 3

Read-Out Channel 4

Read-Out Channel 5

Read-Out Channel 6

Read-Out Channel 7

1818181818181818

MASTER MODULEVME Read-Out Board

Front End Crate

KE

EP

ER

68

Rea

d-O

ut B

uffe

r

VME Computer

Located Near MUX BoxEach Crate Hosts 16 MINDERs

Located in Front End VME Crate

VMEBackplane

Located in Front End VME Crate

Trig

ger

VM

E In

terf

ace

Each MINDER Module supports16 Channels, or 1/4 PMT

Each MASTER supports8 MINDERs, or 2 PMTs

VME Clock Fanout

RF ClockNUMI Interface

Tim

ing

MIN

DE

R

MIN

DE

R

MIN

DE

R

MIN

DE

R

MIN

DE

R

MIN

DE

R

MIN

DE

R

MIN

DE

R

GRD991101

To Other Crates

Component Count (not counting ~10% spares, light injection):

9328 MENUS

583 MINDERS

81 MASTERS

Page 7: P. Shanahan Nov 15, 2003 Page 1 MINOS WBS 2.3: Electronics, DAQ and Database Status Accomplishments since May. 2003 review Near Detector Electronics production.

P. ShanahanNov 15, 2003Page 7Near Detector Electronics Status

• Schedule Status (BCWP/Total Budget):• 93% September 03 (85% March 03)

• Highlights• Met CALDET schedule

• MENU production and checkout nearly complete

• MASTER, KEEPER, MINDER production 98% complete* Checkout held up on MINDERs for feedback from CALDET

• Issues• MINDER (Front End) Crates

* Poor mechanical structure in 1st articles

* Apparent resolution failed to translate into production quality.

* End of CALDET travel will allow more focus on this problem

Page 8: P. Shanahan Nov 15, 2003 Page 1 MINOS WBS 2.3: Electronics, DAQ and Database Status Accomplishments since May. 2003 review Near Detector Electronics production.

P. ShanahanNov 15, 2003Page 8Near Detector Electronics Status

ComponentNeeded for

Detector

Number to Produce

**REQUIRED**

Assembled Tested GOOD % DONEAt CALDET (all to be returned)

Items to Produce:MASTER 80 89 89 19 21 19MINDER 578 641 625 190 30 127MENU 9,248 10,260 10,196 9,948 97 2,032KEEPER 44 49 49 24 49 13MTM 44 49 49 49 100 10VTM 9 13 0 0 0 3Master Clock Controller 1 3 3 3 100 2Master Clock Fanout 5 9 9 9 100 2PMT Cable Assemblies 194 211 100 100 47 31MINDER AUX Boards 776 813 126 126 15 131MASTER AUX Boards 80 84 84 84 100 18PIN Diode AUX Boards 0 8 1 1 13 1GPS Fanout Ch (1 per VTM) 9 13 0 0 0 0

Items to Purchase:QIEs 9,248 10,260 10,260 10,260 100 2,032MASTER Crates 9 13 13 13 100 2MASTER Power Supplies 9 11 11 11 100 3MINDER Crates 44 52 10 0 0 8MINDER Power Supplies 44 52 52 51 98 9MINDER Power Harness 44 57 9 9 16 9MASTER-MINDER Cables 578 612 612 612 100 127MASTER-KEEPER Cables 44 47 47 47 100 13MCF-MTM Cables 44 47 0 0 0 10MTM-MINDER Cables 578 612 612 612 100 100GPS Fanout Cables 9 12 0 0 0 0MCF-VTM Cables 9 12 0 0 0 3

Page 9: P. Shanahan Nov 15, 2003 Page 1 MINOS WBS 2.3: Electronics, DAQ and Database Status Accomplishments since May. 2003 review Near Detector Electronics production.

P. ShanahanNov 15, 2003Page 9MENUs

• Earlier production problems resolved

• Checkout help from IIT undergrads

• High pass rate on checkout

MENU Module Production ProgressAssembly and Checkout

Though Friday, October 17, 2003 C. Nelson

0

1000

2000

3000

4000

5000

6000

7000

8000

9000

10000

110003

/28

/20

03

4/4

/20

03

4/1

1/2

00

3

4/1

8/2

00

3

4/2

5/2

00

3

5/2

/20

03

5/9

/20

03

5/1

6/2

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3

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00

3

5/3

0/2

00

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/20

03

6/1

3/2

00

3

6/2

0/2

00

3

6/2

7/2

00

3

7/4

/20

03

7/1

1/2

00

3

7/1

8/2

00

3

7/2

5/2

00

3

8/1

/20

03

8/8

/20

03

8/1

5/2

00

3

8/2

2/2

00

3

8/2

9/2

00

3

9/5

/20

03

9/1

2/2

00

3

9/1

9/2

00

3

9/2

6/2

00

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/3/2

00

3

10

/10

/20

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/17

/20

03

10

/24

/20

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10

/31

/20

03

11

/7/2

00

3

11

/14

/20

03

Date (Fridays)

Nu

mb

er o

f M

EN

U M

od

ule

s

Total Assembler Deliveries

Total Good MENUs Checked Out

Expected Assembler Deliveries (500/Week)

Expected Good MENUs Checked Out

Page 10: P. Shanahan Nov 15, 2003 Page 1 MINOS WBS 2.3: Electronics, DAQ and Database Status Accomplishments since May. 2003 review Near Detector Electronics production.

P. ShanahanNov 15, 2003Page 10CALDET

• Sept.-Oct. 2003• 1 side of each channel read-out with Near Detector Electronics

• Tested SPILL mode (continuous data taking for 10s)

• Thorough test of system at 15% level

• Provided much feedback for diagnostics and firmware

Time of Flight

Cerenkov

,e,p

Steel/Scintillator

0.5-9 GeV/c

Page 11: P. Shanahan Nov 15, 2003 Page 1 MINOS WBS 2.3: Electronics, DAQ and Database Status Accomplishments since May. 2003 review Near Detector Electronics production.

P. ShanahanNov 15, 2003Page 112003 CALDET Run

• Preliminary look at electrons in detector• Compare sum of energy

for Near Det and Far Det electronics, event-by-event

• With preliminary calibrations, ND and FD agree to <2%

• Expect improvements with full analysis

P (GeV/c)

P (GeV/c)

F

D-N

D/0

.5(F

D+

ND

)

FD

-ND

/0.5

(FD

+N

D)

FD-ND/0.5(FD+ND)

Known miscalibrated channel causes this shift

Page 12: P. Shanahan Nov 15, 2003 Page 1 MINOS WBS 2.3: Electronics, DAQ and Database Status Accomplishments since May. 2003 review Near Detector Electronics production.

P. ShanahanNov 15, 2003Page 12Cost Variance in WBS 2.3

• WBS 2.3.1 has $384 K favorable cost variance• $994 K in May 2003 review was known to be largely artificial

* Due to statusing of production orders when placed

• Possible true favorable cost variances• Estimated ~$140K on parts and assembly in May 2003 review

* Now appears ~$100K.

• MENU Checkout * Faster, with less project labor than anticipated

* Used existing components for much of teststand systems in budget.

* Possible $100+K favorable variance

Page 13: P. Shanahan Nov 15, 2003 Page 1 MINOS WBS 2.3: Electronics, DAQ and Database Status Accomplishments since May. 2003 review Near Detector Electronics production.

P. ShanahanNov 15, 2003Page 13Budget Overruns

• Travel for FNAL engineers and physicists to CALDET: ~$20k

• Tech and Engineer Labor• Clock system – possible c. $50k overrun

• Checkout of rest of system – implementing lessons learned from CALDET (may still be within budget)

• Other MINOR overruns

• We expect that these will be offset by true underruns.

Page 14: P. Shanahan Nov 15, 2003 Page 1 MINOS WBS 2.3: Electronics, DAQ and Database Status Accomplishments since May. 2003 review Near Detector Electronics production.

P. ShanahanNov 15, 2003Page 14Summary

• Great progress in WBS 2.3 since May 2003 Review• Near Detector Front End Electronics reaching end of assembly

• NDFEE checkout well along

• CALDET RUN:* ND DAQ given thorough workout at CALDET

* 1st Test of beam mode for NDFEE Data taking

* Quality of data appears much better than 2003

• Overall budget appears sufficient• Need to clean up individual cost accounts for over- and under-

runs