P-MU-AD500 - Gianni · Must provide at least 10 seconds of rest time between every new cycle to...

AD500

Instruction Manual

Automatic Door Operator

Table of Contents

General Safety Precautions -------------------------------------------

Declaration by Manufacturer -------------------------------------------

Introduction ---------------------------------------------------------------

Product Features --------------------------------------------------------

Part Identification --------------------------------------------------------

Specifications -------------------------------------------------------------

How the AD500 Works --------------------------------------------------

Pre-Installation -----------------------------------------------------------

Template Instructions ---------------------------------------------------

Installation (Video Instructions) ---------------------------------------

Trouble Shooting ---------------------------------------------------------

Maintenance ---------------------------------------------------------------

Safety Instructions for Users -------------------------------------------

01

01

02

02

02

03

04

09

11

12

12

13

15

This instruction manual is intended solely for qualified professionals. All installations, electrical connections and

adjustments must follow the installation instructions.

Please read these instructions carefully and watch video instructions before installing this unit. Incorrect

installation may result in severe personal injury and/or damage to property.

Packaging materials (plastic and polystyrene, etc) should be discarded without causing environmental

damage and should be kept out of reach of children.

Do not install this unit in a chemical explosive environment or atmosphere.

Make sure the existing structure is up to standard. GEM is not responsible for any damage resulting from

incorrect use of this unit.

The safety devices (e.g. photocell and emergency stop) must follow the technical safety regulations and

current safety standards, including the limit of forces and speeds.The safety devices must protect any areas

where the risk exists of being crushed, cut or gragged, or where there are any other risks generated by the

motorized door/gate. Apply hazard area notices required by applicable regulations.

Each installation must clearly show the identification details of the motorized door/gate.

Make sure the voltage specified is correct for the device.

Must provide at least 10 seconds of rest time between every new cycle to ensure adequate residual current will

return to power system.

When necessary, connect the motorized door/gate to a reliable earth system with applicable safety

regulations. During installation, maintenance and repair, interrupt the power supply before opening the lid to

access the electrical parts. To handle electronic parts, wear earthed antistatic conductive gloves.

1Automatic Door Operator Manual

General Safety Precautions

Declaration by Manufacturer

Gianni Industries, Inc.

Address: No. 13, Zhongxing Rd., Tucheng Dist., New Taipei City 236, Taiwan (R.O.C.)

E-mail: [email protected]

Website: www.gianni.com.tw

Herewith declares that AD500 Automatic Door Operator for swing doors: (One way direction only)

AD500 Automatic Door Operator can not be installed with other mechanism except electric door locks.

Conformity with other CE directives: Electromagnetic Compatibility Directive 2004/108/EC（EN61000-6-1、

EN61000-6-3 、EN61000-3-2、 EN61000-3-3）/ Low Voltage Regulation 73/23/EEC

Product life: 2 years (Daily cycle 600 times)

Product should be operated under the recommended door weight. A reduction in performance is expected

when the access is made to operate at the maximum permissible weight.

The performance of door operator may be affected by different independent variables like friction, offset

(balancing), environmental factors and so on. These factors may change the performance of the door

operator’s working life or parts. Furthermore, the surroundings must be considered to ensure the operator’s

durability and smooth operation.

1

2

43

9

5

78

10

12

6

13

Operates from 100 to 240 VAC

Automatic Door Operator Manual2

The AD500 is a swing door operator for a wide range of applications. It can be mounted on either side

of the door header for pull or push action, and suitable for single or double, inward or outward opening,

left or right handed doors. It also offers numerous adjustable features and can be integrated with electric

locks or access control systems to ensure all around safety.

Introduction

Product Features

Non - handed

Pull or push side mounting

Obstruction detection - If the door is obstructed during operation, the operator will stopthe door and reverse movement

1. Cover

2. Base plate

3. Top end plate

4. Bottom end plate

5. Control unit

6. Reducer

7. Turbine box

8. Turbine box cover

9. Motor

10. Track assembly

11. Track block

12. Sliding arm

13. Power On/OFF switch

Part Identification

Backup battery input for emergency power supply

Operates with infrared safety sensors, wall push buttons, card readers, or radio frequency devices

Adjustment of hold-up time, opening/closing speed, and opening angle

Easy integration with electric locking devices and access control systems

11

Specifications

Operating Voltage

Current Draw

AC100V~AC240V±10%

3.2A Max., 0.8A average (Motor operation)

Motor Specs

Voltage: 60 VDC

Maximum current: 2A

Power consumption: 98W

Maximum rotation frequency: 2900RPM

Maximum Torque Output 40NM

Opening Speed 4 to 8 seconds (at 90-degree angle)

Closing Speed 2 to 25 seconds (at 90-degree angle)

Hold Open Time Selectable 3, 10, 15, 30 secs

Battery Specs 24 VDC, 8A

Door Width 47 1/4” (1200 mm)

Door Weight 60~150Kg

Electric Locking Device 24VDC, Max. 250mA

Temperature -20ºC~+45ºC

Relative Humidity(non-condensing) Max 85%

Maximum Degree of Opening 120°

Net Weight 13.3Kg

Dimensions 720(L) X 132(W) X 110(D) mm

Arm Length 15 3/4” (400mm)

Door Height 110 1/4” (280 cm)

Track Length 24 7/16” (620mm)


28 3/8” (L) X 5 3/16” (W) X 4 5/16”(D)

(Minimum 29 1/2” (750 mm))

The AD500 automatic door operator uses a DC motor to open the door. It closes the door by motor

and spring force.

When an opening signal is received by the control unit, the door is opened at the operator-adjusted

opening speed until it reaches the back check position, where it decelerates to slow speed.

The door will stop at the Hold Open position and remain there.

When the hold open time has elapsed, the operator will close the door automatically. The door is

closed at the operator-adjusted speed until it reaches to the latch check position, where it

decelerates to slow speed. The door is kept closed by spring or motor force.

Hold Open Position

Deceleration

Back Check

Latch Check

Closing Speed


How the AD500 Works

Opening Cycle Closing Cycle

To Fully Opened

Opening Speed

Deceleration To Fully Closed

DC Power

Relay

Relay

Relay

Relay

Back Check/Latch Check Angle

Closing Speed

Opening Speed

ActivationDevice 3Input

ActivationDevice 2 Input

24VDCOutput

Encoder

Motor

Backup Battery Input

Activation Switch(Activation Device1 input)

Hold Open Switch

Push &Go / AutomaticMode Switch

Manual Mode Switch

IR Sensor Input(on hinge (pull) side)

IR Sensor Input(on opposite hinge (push) side)

Make sure the voltage specified is correct for the device.

For safety, we recommend using a fail-safe electric lock in case of emergencies or power interruptions.

Control Unit

LED1LED2

LED3

ActivationHoldOpen

Auto/Push &GoManual


Electric Locking Device


Automatic Mode (Locked status)

Functions on the Control Unit (see also page 5)

Function Description Diagram

Operator opens the door when receiving an activation signal and closes the door automatically.

*Default setting: Automatic mode

Push & Go(Unlocked status)

As door is pushed open slightly,the operator senses doormovement and opens the doorto the full-open position.

Manual Mode (ON status)

Door can be manually opened and then closed automatically.

Manual Mode (OFF status)

Door cannot be manually opened and then closed automatically.

Hold Open (ON status)Door can be held open after the operator opens the door to the full-open position.

Hold Open (OFF status)Door cannot be held open after the operator opens the door to the full-open position.

ActivationHoldOpen

Auto/Push &GoManual

ActivationHoldOpen

Auto/Push &GoManual

ActivationHoldOpen

Auto/Push &GoManual

ActivationHoldOpen

Auto/Push &GoManual

ActivationHoldOpen

Auto/Push &GoManual

ActivationHoldOpen

Auto/Push &GoManual


+ -

+ -

*For automatic mode, 0.7 second motor start delay allows the electric locking device to release first.

Function Description Diagram

Activation Input 1 (ON status)

Operator is activated by Activation Device 1.

Activation Input 1 (OFF status)

Activation Input 2 Operator is activated by Activation Device 2.

Activation Input 3Operator is activated by Activation Device 3.

Infrared Sensor Input(On the hinge (pull) side)

Monitoring of IR impulse or detection

Infrared Sensor Input(On the oppositehinge (push) side)

Monitoring of IR impulse or detection

ActivationHoldOpen

Auto/Push &GoManual

ActivationHoldOpen

Auto/Push &GoManual

Activation Device 2

Activation Device 3

Functions on the Control Unit (see also page 5) (Continued)

Functions on the Control Unit (Potentiometer Settings)(see also page5)

ON/OFF Position Instructions

1

2

1 2 3 4

ON

1 2 3 4

ON

Automatic Mode

Push & Go

1 2 3 4

ONPosition 3 ON

1 2 3 4

ON

1 2 3 4

ON

Position 3 OFFPosition 4 ON

Position 3 ONPosition 4 OFF

1 2 3 4

ONPosition 3 OFFPosition 4 OFF

Functions on the Control Unit (DIP Switch Settings) (see also page 5)

Potentiometer Rotation Instructions

SVR1 SVR2 SVR3

SmalLarge

Manual Mode

Automatic Mode

Changing operation mode

Adjusting hold open time

Hold open 3 secs

Hold open 10 secs

Hold open 15 secs

Hold open 30 secs

SVR1 - Adjust the back check/ latch check angle. Turning clockwise decreases the backcheck/latchcheck angle.


Fast SlowFast Slow

SVR3 - Adjust the opening speed. Turning clockwise decreases the opening speed.

SVR2 - Adjust the closing speed.Turning clockwise decreases the closing speed.

Safety Concerns

Pre-Installation

AD500AD500

Outswing Doors

Left HandRight Hand

AD500AD500

Inswing Doors

Left HandRight Hand


1. For security and vandalism protection, always mount the operator access in the interior of a building whenever possible.

2. Examine the indoor and outdoor pressure conditions before installing the AD500. To assure the proper operation and the best performance, please make a regular check of your operator.

3. Make sure that the door leaf is properly reinforced at the installation points.

Door/Operator HandingConfirm handing of door before installing the AD500 assembly . See the illustrations belowfor proper operator position.

Right hand shown Left hand shown

Installation Diagram


Tools Required

(5mm x1)(6mm x1)

Allen Wrench

Wrench Phillips Driver

Hammer Metal Drill Bit(9.5mm)

CenterPunch

Power Drill

28 3/16” (716mm)

(110

mm

)

(375mm)

(618mm)24 5/16”

Dimensions

4 5/

16”

14 3/4”

5 3/16” (131mm)

1 1/8” (29mm)

Masonry Drill Bit (5mm)

(Diagram shown for left hand inswing doors)

Installing the Track BlockUse the track block to adjust the opening angle if necessary.Mount the track block into the track according to the followinginstructions.

For right hand outswing (or left hand inswing) doors, slide theblock with black rubber into track when door is opened at anappropriate angle. Install the hex bolt and block plate to secureblock. See Figure 1.

For left hand outswing (or right hand inswing) doors, attachblack rubber to the other side of block, slide the block into track, andinstall the hex bolt and block plate to secure block. SeeFigure 2. (Note: The black rubber must fit evenly to the block. Ifnot, reverse the block from up to down and then attach the blackrubber.)

Hex Bolt

Track Block Plate

BlackRubberTrack

Block

Hex Bolt

Track Block Plate

BlackRubber Track

Block

Figure 1(factory default configuration)

Figure 2Slide into track Slide into track

Operator Body

Sliding Arm

Pivot PostCover

Track

TrackBlock

Pivot Post

Cover

Door

DoorDoor

2 15/16” (74.5mm)

Door

Door

DoorDoor

Door


Template Instructions

Doo

r Fra

me

Doo

r Fra

me

Doo

r Fra

me

Doo

r Fra

me

Doo

r Fra

me

Doo

r Fra

me

Doo

r Fra

me

Doo

r Fra

me

5 1/2” (139mm)4 9/16” (116.5mm)2 1/2” (64mm)

1 1/4” (32mm)0

3 15

/16”

(100

mm

)

26 3

/4” (

680m

m)

03/

8” (1

0mm

)

8 7/

16” (

215m

m)

17 3

/4” (

451m

m)

26 1

/4” (

666m

m)

26 5

/8” (

676m

m)

4 1/4” (108.5mm)2 15/16” (74.5mm)

26 3

/4” (

680m

m)

3 15

/16”

(100

mm

)

1 1/4” (32mm)

5 1/2” (139mm)4 9/16” (116.5mm)

0

17 3

/4” (

451m

m)

8 7/

16” (

215m

m)

0

26 1

/4” (

666m

m)

26 5

/8” (

676m

m)

4 1/4” (108.5mm)

3/8”

(10m

m)

1/16” (2mm) Ø183/8” (10mm) Ø9.5 1/16” (2mm) Ø18 3/8” (10mm) Ø9.5

4 3/8” (111mm)3 1/2” (88.5mm)1 7/16” (36mm)

2” (50mm)0

3 15

/16”

(100

mm

)

26 3

/4” (

680m

m)

3 15

/16”

(100

mm

)

26 3

/4” (

680m

m)

1/16” (2mm) Ø183/8” (10mm) Ø9.5 1/16” (2mm) Ø18 3/8” (10mm) Ø9.5

03/

8” (1

0mm

)

8 7/

16” (

215m

m)

17 3

/4”

26 1

/4” (

666m

m)

26 5

/8” (

676m

m)

3 9/16” (90.5mm)2 1/4” (56.5mm)

(451

mm

)

3 9/16” (90.5mm)2 1/4” (56.5mm)

4 3/8” (111mm)3 1/2” (88.5mm)

1 7/16” (36mm)

2” (50mm)0

26 1

/4” (

666m

m)

26 5

/8” (

676m

m)

3/8”

(10m

m)

0

8 7/

16” (

215m

m)

17 3

/4”

(451

mm

)

For Inswing Doors

For Outswing Doors

Note: The distance from top of door to bottom mounting hole is 2 1/2" (64mm) when installing on inswing doors.

2 1/2” (64mm)

Note: The distance from edge of header to bottom mounting hole is 1 7/16" (36mm) when installing on outswing doors.


Installation (Video Instructions)

For easy to follow installation instructions, please visit our website for installation video at

http://www.gianni.com.tw/AutomaticDoorOperator_AD500.html.

Trouble Shooting

The door doesnot open or closeautomatically.

Motor has no power.(LED motor light is off)

Make sure that all motor terminals areconnected properly.

Problem Possible Cause Solution

Transformer damage. Contact your local distributor to check thetransformer.

Jam on the lock.

Place a rubber spacer on the door holder to absorb vibration. ※ It is suggested to use electromagneticlocks instead of mechanical locks.

Check if the switch contacts of ActivationDevice 2 and 3 are working properly.Remove the obstacles.

Replace safety devices.Contact your local distributor to check thephotocell and safety device and keep thedevices clean.

Hold Open fucntion isactivated.

ActivationHoldOpen

Auto/Push &GoManual

Relay Motor

TerminalBlock

Check if Hold Open function is activated.

The doorautomaticallyopens butdoesn’t close.

The switch contacts ofActivation Device 2 and3 remain at NC status.

Normal Operation:

In case of maintenance, malfunction or emergency, please ensure the power is “OFF” and the

operator works manually. For safety reasons, we suggest installing this operator with a Fail-Safe

electric lock.

Turn the power off. Please ensure all switches are “OFF”

Clean and lubricate all moving components.

Check that all screws are well tightened.

Check all wiring is working normally.

Turn the power on. Please ensure all switches are “ON”.

Check the door stability and movement is steady, without friction from full open to full close position.

Check the hinge condition.

Check all controls are properly functioning.

Maintenance ( every 6 months)

The AD500 stops operatingautomatically if door opening is obstructed repeatedly for three times.

The AD500 returns to operation after 10 seconds.The door

automatically stops before reaching the preset destination. Make sure that the door swings freely without

any obstruction.

Make sure that power input is working properly.

Fuse burn out. Replace fuse (250V, 5A).

Wires loose.

No power. Check the power supply.

Contact your local distributor to check the relay.

Contact your local distributor to check the wick.

Relay damage.

Check the wiring.

Problem Possible Cause Solution

LED (Charge)LED (Relay)LED (DC in)LED (Motor)not working.

The power switch light doesn’t turn on.


Trouble Shooting(Continued)

The door opens and closes repeatedly.

Detection of moving objects.

Check if the switch contacts of ActivationDevice 2 and 3 are working properly.Remove the moving object.

Data in the encoder is incorrect. Contact your local distributor.

The AD500 stops operatingautomatically if door closing is obstructed repeatedly for three times.The output power is insufficient.

Wick damage.


Safety Instructions for Users

These instructions must be accessible to all potential users.

The product must be used in visible place.

GEM is not responsible for any damage caused by improper use of this unit.

Do not use with the other door closer.

Do not put any obstacle in the door path when operating.

Do not allow children to play with the AD500. Keep remote control or any other control devices out

reach of children to avoid an unexpected accident.

Work on electrical equipment may only be performed by qualified electricians.

Contact qualified personnel to make regular maintenance checks. All installation, maintenance and

repair work must be documented and made available to the user.

The following instructions are essential to users.

Read these instructions below carefully as it contains important information about safety and maintenance.

P-MU-AD500 - Gianni · Must provide at least 10 seconds of rest time between every new cycle to...

Documents

Transcript of P-MU-AD500 - Gianni · Must provide at least 10 seconds of rest time between every new cycle to...