OWNER'S MANUAL - Grizzlycdn5.grizzly.com/manuals/t10009_m.pdf · Grizzly Industrial, Inc. C/O...

COPYRIGHT © OCTOBER, 2007 BY GRIZZLY INDUSTRIAL, INC.WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.#JM10065 PRINTED IN CHINA

MODEL T10009

5000 Kg DIGITAL CRANE SCALEOWNER'S MANUAL

Model T10009 5000 Kg Digital Crane Scale -1-

SECTION 1: SAFETY

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For Your Own Safety Read Instruction Manual Before Operating This Equipment

The purpose of safety symbols is to attract your attention to possible hazard-ous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

This symbol is used to alert the user to useful infor-mation about proper operation of the equipment.NOTICE

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Model T10009 5000 Kg Digital Crane Scale-2-

1. READ THROUGH THE ENTIRE MANUAL BEFORE USING. This crane scale presents serious injury hazards to untrained users.

2. NEVER ALLOW UNQUALIFIED PERSONNEL TO SERVICE THIS SCALE. Servicing the scale incor-rectly may reduce the maximum holding capacity of the load cell or cause the scale to give incorrect readings, which may result in over-loading.

3. DO NOT LIFT MORE THAN THE MAXIMUM SUGGESTED CAPACITY. Be aware that the load weight, harnesses, and load bear-ing equipment all contribute to the total load weight. Overloading may cause the load to fall.

4. NEVER LIFT HEAVY LOADS WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. Be mentally alert at all times when lifting or moving heavy loads.

5. ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PER-SONNEL TO OPERATE SCALE. Make sure operation instructions are safe and clearly understood.

6. NEVER LEAVE A LOAD WHILE SUSPENDED. Lower the load to the ground and un-hook all loads and harnesses before leaving the crane scale unattended.

7. NEVER SUSPEND THE LOAD OVER OR NEAR A PERSON. Loads may fall at any given time due to overloading, improper load-ing procedures, or failure of a com-ponent.

8. ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING. Make sure switch is in OFF position, charger is unplugged, and battery disconnected before servicing.

9. CHECK FOR DAMAGED PARTS BEFORE USING SCALE. Check for broken parts, loose bolts, cracked or worn components and any other conditions that may affect machine operation. Repair or replace damaged parts.

10. USE RECOMMENDED ACCES-SORIES. Refer to the instruction manual for recommended acces-sories. The use of improper acces-sories may increase risk of injury.

11. NEVER LET LOADS SWING. Unsteady loads may become unbal-anced and fall. Swinging motions cause wear on components and may cause them to break.

12. USE CORRECT HARNESSES. Never use oversized or multiple harnesses.

13. CHARGE ONLY USING THE SUPPLIED CHARGER AND BATTERY. Do not use with other batteries, chargers or scales.

14. DO NOT EXPOSE BATTERY OR CHARGER TO WET OR RAINY CONDITIONS. Moisture greatly increases the risk of a shock haz-ard.

15. DO NOT STORE BATTERY WITH CONDUCTIVE MATERIALS. Storing the battery in a box of screws or nails can cause shorting across the battery poles.

Safety Instructions for Crane Scales


SECTION 2: INTRODUCTION

It is our pleasure to provide this manual with the Model T10009. It was written to encourage safety considerations and guide you through general operating procedures and maintenance.

The specifications, details, and photo-graphs in this manual represent the Model T10009 as supplied when the manual was prepared. However, owing to Grizzly’s pol-icy of continuous improvement, changes may be made at any time with no obligation on the part of Grizzly.

Foreword

Maximum Capacity..5,000 Kg (11,026 lbs.)Minimum Load.....................41 Kg (90 lbs.)Accuracy Class.....................OIML Class IIICrane Battery.........Rechargeable 6V/10AhCrane Battery Life..........................+80 hrs.Crane Adapter..............AC220V/DC9V1.5AOperating Temperature.........-10ºC – 40ºC/

14°F – 104°FOperating Humidity..................90% or LessRemote Control Battery.....#5, 1.5Vx2 (AA)Digital Display...........................5 Digit LEDCharacter Display Height..................30mmScale Body..........Die-Cast Aluminum Case

Machine Data

If you have any comments regarding this manual, please contact us:

Grizzly Industrial, Inc.C/O Technical Documentation Manager

P.O. Box 2069 Bellingham, WA 98227-2069Email: [email protected]

Most importantly, we stand behind our tools. If you have any service questions or parts requests, please call or write us at the location listed below.

Grizzly Industrial, Inc.1203 Lycoming Mall Circle

Muncy, PA 17756Phone: (570) 546-9663

Fax: (800) 438-5901E-Mail: [email protected] Site: http://www.grizzly.com

Contact Info

Read the manual before operation. Become familiar with this scale, its safety instructions, and its operation before beginning any work. Serious personal injury may result if safety or operational information is not under-stood or followed.


Your crane scale was carefully packaged for safe shipping. If you discover any dam-age after you have signed for delivery, immediately call Customer Service at (570) 546-9663 for advice.

Save the containers and all packing materi-als for possible inspection by the carrier or its agent. Otherwise, filing a freight claim can be difficult.

When you are completely satisfied with the condition of the shipment, you should inventory the contents.

SECTION 3: SET UP

Unpacking

Figure 1. Model T10009 inventory

A

Model T10009 Inventory (Figure 1)A. Crane Scale ....................................... 1B. Scale Battery Charger ....................... 1C. Remote Control .................................. 1

Inventory

B

C

Site Consideration

Weight Capacity The Model T10009 crane scale has a max-imum capacity of 5,000 Kg (11,026 lbs.). When choosing a mounting site, verify that the lifting structure can withstand at least the maximum loading capacity as well as any possible overloading that may occur.

Working ClearancesConsider existing and anticipated needs, dimensions of your weighing platform, size of material to be weighed, and whether you need the scale to be mobile or in a stationary location when establishing an installation site for your crane scale. For an accurate reading, there must not be any items near the scale or weighing platform that may lean or fall and add weight.

Power OutletsThe Model T10009 crane scale includes a remote control and scale battery charger. When establishing a site for your scale, make sure outlets are located near the scale so power or extension cords are clear of high-traffic areas.

Do not place the crane scale in areas of high electrical fields. Electrical fields can effect scale accuracy.

No list of safety guidelines is complete, because every work environment is different. Always consider safety first and use common sense. Failure to use this tool with caution and respect could result in serious personal injury.


24"

14 3⁄16"

11⁄2"

Figure 3. Scale side view measurements.

To maintain accuracy, the scale should remain hanging and not be allowed to rest on the ground for a significant amount of time.

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Like all tools there is potential danger when operating this tool. Accidents can be caused by lack of familiarity or failure to pay attention. If normal safety precautions are overlooked or ignored, serious personal injury may occur.

Figure 2. Scale front view measurements.

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9 1⁄8"

6 1⁄8"

4 7⁄16"

Mounting and Loading HardwareWhen attaching hardware to the crane scale:

• DO NOT attach multiple chains or har-nesses directly to the scale. Only one point of contact should be used on the hook and shackle to lessen the chance of the load falling and to allow proper load alignment.

• DO NOT attach oversized items or har-nesses directly to the scale. Oversized loading hardware create multiple points of contact and will not fit properly with the crane scale hardware. Inaccurate readings, uneven, and dangerous loads may result.

Refer to Figures 2 & 3 for the dimensions of Model T10009.


SECTION 4: OPERATIONS

Scale Functions

Function Display ActionOff/On 5000 Maximum capacity in Kg.

U X.XX Current battery voltage99999 Warming up888887777766666555554444433333222221111100000- XX Current weight

0 Steady light will engage, ready

Turning the Scale ONAfter your crane scale has been properly suspended, familiarize yourself with the functions both on the scale and on the remote control. Begin by holding down the ON/OFF button on the scale to turn it ON (Figure 4). Each time the scale is turned on, it will flash a series of displays. Use the table below to familiarize yourself with the display and its meanings.

Tare FunctionThe tare function will allow you to auto-matically deduct the weight of the weigh-ing platforms or containers, resulting in a final weight of only the items that you want weighed (the net weight). When your scale is ready, attach your weighing platform to the lifting hook at the bottom of the scale, then wait until the "STEADY" light comes on. Before placing any items on the plat-form, deduct the weight of the platform by pressing the TARE button on the scale (Figure 4), or by pressing Tare on the remote control. After you have selected the Tare function for the platform, the scale will return to 0 lbs. between loads until you turn off the scale.

Power SavingIf the load is left at stable status, ("STEADY" as shown in Figure 4), for longer than 15 minutes, the screen will flash "–" to save power and will return to normal weighing readings when the load is changed. If the load is left at stable status for over 60 minutes, the scale will turn OFF automati-cally.

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Figure 4. Scale face.

Remote Receiver Window

ON/OFF Button

Load Stable LED Display

Tare Button

Hold LED Display

To guarantee accuracy for your crane scale, allow it warm up without a load for 3-5 minutes.

Tare LED Display


Remote Control Functions

Zero FunctionGenerally, your scale will initially read the weight of the hook. To return your scale to zero lbs., press the � button on the remote control.

Overload WarningIf the load exceeds the maximum capacity (net + tare weight), OVER will be displayed on the screen. DO NOT overload the scale. Overloading the scale may result in injury, damage the scale, and void your warranty.

Turning the Scale OFFTo turn the scale OFF, hold down the ON/OFF button on the scale or hold down the OFF button on the remote control.

Note: The scale will not turn OFF unless it is at the main weighing screen.

If this scale is used for the selling of goods, it must be "Legal for Trade" and calibrated regularly.

��Figure 5. Remote control buttons.

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Zero

Tare

Display LED

MRM+

F1Clear

Off

Hold

Note: The remote control is a generic remote and may contain buttons that will not be used with this particular model. Should you lose the included remote con-trol, these functions cannot be completed. To obtain a replacement controller from Grizzly, call 1-800-523-4777.

Do not use this scale during lightning and rain storms or other inclement weather. Turn the scale OFF, unplug any charging equipment, and remove the battery.

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Scale BatteryThe scale will automatically display the current scale battery voltage when you turn the scale ON and OFF. To check the voltage during use, press the MR button on the remote control and the screen will display SHIFT. Press the F1 button and the screen will display U X.XX. To return to the main display, press MR again.

When the battery voltage is lower than U 5.80, the screen will flash to alert you. The scale will continue to display for approximately one minute longer and then turn OFF automatically. The scale will need to be charged before further use.

The Model T10009 has an easy to remove battery for convenient charging. Remove the two outer cap screws from the back of the scale body. Slide the battery out and unplug the wire clip connection, as shown in Figure 6.

Hold FunctionWhen the load has been added to the scale, wait until the STEADY light goes off, signifying that the load is stable (Figure 4). If you would like the weight value to remain on the screen, press the HOLD button on the remote control and the Hold LED will flash on the display (Figure 4). To clear the screen, press the HOLD button again.

Advance Tare WeightTo input a known tare weight before weigh-ing an item, press MR and the screen will display SHIFT. Press TARE, and the screen will display 00000. To input the desired weight, scroll to the right by press-ing the right arrow (TARE) button on the remote control until you come to the number that you would like to change. To increase the number from zero, press the left button ( � ) on the remote control. To submit the tare amount, press MR and the TARE light will come on the scale, automatically deducting the imputed tare weight. The tare weight will stay the same until the scale is turned OFF.

Clear FunctionTo clear, press the CLEAR button and the screen will flash CLr. If you would like to approve the clear command, press the MR button and the screen will display "End", and return to the main screen. If you would like to cancel the clear command, press the CLEAR button again and the display will return to the main screen.

Figure 6. Unplugging the battery.

To recharge the battery:

1. Turn the scale OFF.

2. Connect the supplied adapter into the socket located in the back of the scale, then into a grounded 110V outlet. The light turns orange while charging and turns red when charging is complete.

Note: The battery should re-charge for at least 8 hours.


Reference Guide

Function Button Display ActionOn ON/OFF 5000 Maximum capacity in Kg.

U X.XX Current battery voltage99999 Warming up888887777766666555554444433333222221111100000- XX Current weight

0 Steady light will engage, ready

OFF OFF or ON/OFF U X.XXOFF Scale is OFF

Zero 0 Display reads 0

Tare TARE/ TARE 0.00 Display reads 0, Tare LED is on

Hold HOLD XXXXX Weight is held, press HOLD to exit

For quick references and questions about scale displays, use the charts below for assis-tance.

Function Button Display Button ActionVoltage MR SHIFT F1 U X.XX, press MR to exit

Advance Tare MR SHIFT TARE/TARE TARE to scroll right to increase numberM+ to submit and scroll leftMR to submit total, "TARE" LED is on

Clear CLEAR CLR MR End, Confirm & return to main screenCLEAR Cancel & return to main screen

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BATTERY MUST BE RECYCLED OR DISPOSED OF PROPERLY. Consult your local disposal com-pany for recycling options in your area.

SECTION 5: MAINTENANCE

!Always DISCONNECT POWER before servicing, adjusting, or doing main-tenance to reduce the risk of acci-dental injury or electrocution.

Regularly check mounting hardware for cracks, unsafe wear, deformation, or warp-ing. DO NOT attempt to fix the mount-ing hardware! Discard and replace all damaged mounting hardware. Regularly check for loose pins, rings, screws, and safety latches. Tighten or replace any loose items. Damaged or loose parts may cause the load to fall and may result in serious injury.

Always keep the scale in a hanging posi-tion to relieve strain on the load cell. Never leave a load or weighing equipment on the scale when not in use. This may cause excessive strain on the precision weighing device and may result in inaccurate read-ings and shorten the life of your scale.

When recharging the scale battery, charge for at least 8 hours. Excessive charging will not damage the battery. Batteries must be recycled or disposed of properly.

If your scale malfunctions beyond the scope of this manual, do not attempt to fix it yourself. Contact a certified professional for any electrical or detailed calibration work.

General If the scale becomes dirty, clean the screen with a soft cloth using a mild win-dow cleaner or detergent. Avoid using paper towels. DO NOT use solvents, chemicals or other corrosive materials to clean the scale.

If the scale will not be used for a pro-longed amount of time, remove the battery. Suspend the scale at all times and do not allow it to rest on the ground.


Troubleshooting

Symptom Possible Cause Solution

No display when the scale is turned ON.

1. Battery is dead or damaged.

2. Battery contact is loose.

1. Check and charge or replace battery.

2. Tighten the battery contact.

Display flashes. 1. Low battery. 1. Recharge or replace bat-tery.

Scale will not turn ON or OFF.

1. ON/OFF button is damaged.

2. Scale is still in function mode.

1. Check and clean the button and button contact.

2. Exit out of the function to the main screen, then turn the scale OFF.

Display will not show a stable weight.

1. The load is unstable.2. Load cell cable is damaged.

3. The scale has been in a damp environment for a prolonged amount of time.

1. Stabilize the load.2. Check and replace load

cell.3. Put the scale in a dry envi-

ronment.

Recharge indicator light will not turn ON.

1. Damaged adaptor.

2. The adaptor is not fully plugged into the scale or out-let.

1. Check or replace the adap-tor.

2. Insert the plug again.

Scale unable to tare.

1. Damaged TARE button. 1. Check and clean the button and button contact.

Large weight error. 1. Scale is not suspended prop-erly.

1. Check the scale, har-nesses, etc. Review Setup section on Page 4.

Battery unable to charge.

1. Battery is damaged.2. Outlet is damaged.3. Charger is damaged.

1. Replace the battery.2. Replace the outlet.3. Replace the charger.

Remote will not work.

1. Remote control is too far away from the scale.

2. Dirty receiver window.3. Remote control batteries are

low.4. Remote is broken.

1. Move the remote closer to the scale.

2. Check and clean window.3. Replace controller batter-

ies.4. Replace remote.

The display will not show "0" with an empty load.

1. The scale has not had enough time to warm up.

2. The scale has been placed on the ground and not suspended for a prolonged time.

1. Allow the scale to warm up for 3-5 minutes after turning it on.

2. Suspend the scale.

SECTION 6: SERVICE


T10009 Front View Parts Breakdown

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REF PART # DESCRIPTION REF PART # DESCRIPTION1 PT10009001 ANCHOR SHACKLE 11 PT10009011 LED W/ WIRE ASSEMBLY2 PT10009002 SPECIAL BOLT 1-3/8 -6 12 PT10009012 SCALE FACE PLATE3 PN38 HEX NUT 1-3/8 -6 13 PT10008014 TARE WIRE ASSEMBLY4 PT10009004 COTTER PIN 14 PT10008015 SCREEN5 PT10008005 FRONT GASKET 15 PT10008016 POWER WIRE ASSEMBLY6 PS79M PHLP HD SCR M3-.5 X 8 16 PT10008017 COUPLING HEX NUT M3-.5 X 207 PN07M HEX NUT M3-.5 17 PS79M PHLP HD SCR M3-.5 X 88 PT10009008 CIRCUIT BOARD 18 PT10009018 FRONT BATTERY WIRE ASSY9 PS55M PHLP HD SCR M3-.5 X 10 19 PT10009019 LOAD CELL WIRE ASSY10 PLW09M LOCK WASHER 3MM


T10009 Rear View Parts Breakdown

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REF PART # DESCRIPTION REF PART # DESCRIPTION20 PT10009020 FLAT WASHER 29MM 32 PLW02M LOCK WASHER 4MM21 PT10009021 COTTER PIN 33 PSB162M CAP SCREW M4-.7 X 2522 PT10009022 CLEVIS PIN 29 X 85 34 PT10008038 BATTERY BRACKET23 PT10009023 LIFTING YOKE 35 PS79M PHLP HD SCR M3-.5 X 824 PT10009024 HOOK ASSEMBLY 36 PT10008040 SPACER24-1 PT10008028-1 HOOK 37 PT10008041 BATTERY CIRCUIT W/WIRE ASSY24-2 PS52M PHLP HD SCR M4-.7 X 20 38 PT10008042 COUPLING HEX NUT M3-.5 X 1124-3 PT10008028-3 SAFETY LATCH 39 PLW09M LOCK WASHER 3MM24-4 PLN01M LOCK NUT M4-.7 40 PS79M PHLP HD SCR M3-.5 X 825 PT10009025 SCALE BODY 41 PN04M HEX NUT M4-.726 PT10008030 REAR GASKET 42 PS38M PHLP HD SCR M4-.7 X 1027 PT10009027 REAR BATTERY WIRE ASSY 43 PT10008045 BATTERY BOX HANDLE28 PT10008032 REAR PLATE 44 PT10008048 BATTERY 6V 29 PSB02M CAP SCREW M6-1 X 20 45 PT10006014 REMOTE CONTROL30 PW03M FLAT WASHER 6MM 46 PT10006032 BATTERY CHARGER31 PLN01M LOCK NUT M4-.7

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of mainte-nance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the prod-uct and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Authorization Number,” which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Grizzly Industrial, Inc.1203 Lycoming Mall Circle

Muncy, PA 17756Phone: (570) 546-9663

Fax: (800) 438-5901

E-Mail: [email protected]

Web Site: http://www.grizzly.com

Thank you again for your business and continued support. We hope to serve you again soon!

WARRANTY

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