Owner's Manual

CRRFTSMRN°

LAWN TRACTOR18.5 HP, 42" MowerElectric Start

6 Speed Transaxle

Model No.917.275810

[_ his product has a low emission engine which operatesdifferently from previously built engines. Before you start theengine, read and understand this Owner's Manual.

IMPORTANT:

Read and follow all SafetyRules and Instructions before

operating this equipment.

For answers to your questions about

this product, Call:

1-800-659-5917Sears Craftsman Help Line5 am - 5 pm, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman

Warranty.................................................2SafetyRules...........................................3ProductSpecifications............................6Assembly/Pre-Operation........................8Operation..............................................11MaintenanceSchedule.........................17

Maintenance.........................................17Service andAdjustments......................21Storage.................................................27Troubleshooting....................................28RepairParts..........................................32SearsService.........................BackCover

LIMITEDWARRANTYON CRAFTSMANRIDINGEQUIPMENTFortwo (2)years from the date of purchase,if this CraftsmanRiding Equipmentismaintained,lubricatedand tuned upaccordingto the instructionsin the owner'smanual,Searswill repairor replacefree of chargeanyparts that are foundto be defectiveinmaterialor workmanshipaccordingto the guidelinesof coveragelisted below.Searswillalso providefree labor for theseapplicablewarrantedparts for the two full years.Duringthe first 30 daysof purchase,therewill be nochargesto servicethe productat yourhomefor issuescoveredby this warranty.(Seeexclusionsbelow). Foryourconve-nience, IN HOMEwarrantyservicewill still be availableafterthe first 30 daysof pur-chase, buta trip chargewill apply.Thischargewill bewaived if the Craftsmanproductisdroppedoff at an authorizedSears location.Forthe nearestauthorizedSears location,pleasecall 1-800-4-MY-HOME®.This warrantyapplies onlywhile this productis withinthe UnitedStates.

This Warrantydoes notcover:• Expendableitemswhich becomeworn duringnormaluse, includingbut not limitedto

blades,spark plugs,air cleaners,belts,and oil filters.StandardMaintenanceServicing,oil changes, or tune-ups

• Tire replacementor repaircausedby puncturesfrom outsideobjects, suchas nails,thorns,stumps,or glass.

• Repairsnecessarybecauseof operatorabuse, includingbut not limitedto, damagecausedby towingobjectsbeyondthe capabilityof the ridingequipment,impactingobjectsthat bendthe frameor crankshaft,or over-speedingthe engine.

• Repairsnecessarybecauseof operatornegligence,includingbut not limitedto, elec-trical and mechanicaldamagecausedby improperstorage,failureto use the propergradeand amount of engineoil, failureto keepthe deckclear of flammabledebris,or failureto maintainthe equipmentaccordingto the instructionscontainedin theowner'smanual.

• Engine (fuel system)cleaningor repairscausedby fueldeterminedto becontami-natedor oxidized(stale). In general,fuel shouldbe used within30 daysof its pur-chasedate.

• Normaldeteriorationand wear of the exteriorfinishes,or productlabel replacement.• Ridingequipmentusedfor commercialor rentalpurposes.LIMITEDWARRANTYON BATTERYFor ninety(90)days from date of purchase, if anybattery includedwith this ridingequip-mentprovesdefectivein materialor workmanshipand our testingdeterminesthe batterywill not holda charge, Searswill replacethe battery at no charge. During the first 30daysof purchase,therewill be no chargesto replacethe batteryat your HOME. Afterthe first 30 days, foryour convenience,IN-HOMEwarrantyservicewill still be avail-ablebut a trip chargewill apply. This chargewill bewaived if the Craftsmanproduct isdroppedoff at an authorizedSears location.Forthe nearestauthorizedSears location,pleasecall 1-800-4-MY-HOME@.

This battery warrantyapplies onlywhile this productis within the UnitedStates.

This warrantygivesyou specificlegal rights,and you mayalso haveother rights,whichvary,from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

2

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-ing objects. Failure to observe the following safety instructions could result in seriousinjury or death.

_,WARNING: In order to prevent ac-cidental starting when setting up, trans-porting, adjusting or making repairs,always disconnect spark plug wire andplace wire where it cannot contact sparkplug.

_WARNING: Do not coast down a hill inneutral, you may lose control of the tractor.

_I_,WARNING: Tow only the attachmentsthat are recommended by and comply withspecifications of the manufacturer of yourtractor. Use common sense when towing.Operate only at the lowest possible speedwhen on a slope. Too heavy of a load,while on a slope, is dangerous. Tires canlose traction with the ground and causeyou to lose control of your tractor.

_,WARNING: Engine exhaust, some ofits constituents, and certain vehicle com-ponents contain or emit chemicals knownto the State of California to cause cancerand birth defects or other reproductiveharm.

_,WARNING: Battery posts, terminalsand related accessories contain lead and

lead compounds, chemicals known to theState of California to cause cancer and

birth defects or other reproductive harm.Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow allinstructions on the machine and in themanual before starting.

• Do not put hands or feet near rotatingparts or under the machine. Keep clearof the discharge opening at all times.

• Only allow responsible adults, who arefamiliar with the instructions, to operatethe machine.

• Clear the area of objects such asrocks, toys, wire, etc., which could bepicked up and thrown by the blades.

• Be sure the area is clear of bystand-ers before operating. Stop machine ifanyone enters the area.

• Never carry passengers.• Do not mow in reverse unless abso-

lutely necessary. Always look downand behind before and while backing.

3

• Never direct discharged materialtoward anyone. Avoid dischargingmaterial against a wall or obstruction.Material may ricochet back toward theoperator. Stop the blades when cross-ing gravel surfaces.

• Do not operate machine without theentire grass catcher, discharge guard,or other safety devices in place andworking.

• Slow down before turning.• Never leave a running machine

unattended. Always turn off blades,set parking brake, stop engine, andremove keys before dismounting.

• Disengage blades when not mowing.Shut off engine and wait for all parts tocome to a complete stop before clean-ing the machine, removing the grasscatcher, or unclogging the dischargeguard.

• Operate machine only in daylight orgood artificial light.

• Do not operate the machine whileunder the influence of alcohol or drugs.

• Watch for traffic when operating nearor crossing roadways.

• Use extra care when loading or un-loading the machine into a trailer ortruck.

• Always wear eye protection when oper-ating machine.

• Data indicates that operators, age 60years and above, are involved in alarge percentage of riding mower-re-lated injuries. These operators shouldevaluate their ability to operate theriding mower safely enough to protectthemselves and others from seriousinjury.

• Follow the manufacturer's recommen-

dation for wheel weights or counter-weights.

• Keep machine free of grass, leaves orother debris build-up which can touchhot exhaust / engine parts and burn.Do not allow the mower deck to plowleaves or other debris which can cause

build-up to occur. Clean any oil or fuelspillage before operating or storing themachine. Allow machine to cool before

storage.

I1.SLOPE OPERATIONSlopesarea majorfactor relatedto lossofcontrol and tip-overaccidents,whichcanresult in severeinjuryor death. Opera-tion on all slopesrequiresextra caution. Ifyou cannot back up the slope or if you feeluneasy on it, do not mow it.• Mow up and down slopes, not across.• Watch for holes, ruts, bumps, rocks, or

other hidden objects. Uneven terraincould overturn the machine. Tall grasscan hide obstacles.

• Choose a low ground speed so thatyou will not have to stop or shift whileon the slope.

• Do not mow on wet grass. Tires maylose traction.

Always keep the machine in gear whengoing down slopes. Do not shift toneutral and coast downhill.

• Avoid starting, stopping, or turning ona slope. If the tires lose traction, dis-engage the blades and proceed slowlystraight down the slope.

• Keep all movement on the slopes slowand gradual. Do not make suddenchanges in speed or direction, whichcould cause the machine to roll over.

• Use extra care while operating ma-chine with grass catchers or other at-tachments; they can affect the stabilityof the machine. Do no use on steepslopes.

• Do not try to stabilize the machine byputting your foot on the ground.

• Do not mow near drop-offs, ditches,or embankments. The machine could

suddenly roll over if a wheel is over theedge or if the edge caves in.

III. CHILDREN

Tragic accidents can occur if the operatoris not alert to the presence of children.Children are often attracted to the machine

and the mowing activity. Never assumethat children will remain where you lastsaw them.• Keep children out of the mowing area

and in the watchful care of a respon-sible adult other than the operator.

• Be alert and turn machine off if a childenters the area.

• Before and while backing, look behindand down for small children.

• Never carry children, even with theblades shut off. They may fall off andbe seriously injured or interfere withsafe machine operation. Children whohave been given rides in the past maysuddenly appear in the mowing areafor another ride and be run over or

backed over by the machine.• Never allow children to operate the

machine.

• Use extra care when approaching blindcorners, shrubs, trees, or other objectsthat may block your view of a child.

IV. TOWING

• Tow only with a machine that has ahitch designed for towing. Do not at-tach towed equipment except at thehitch point.

• Follow the manufacturer's recom-

mendation for weight limits for towedequipment and towing on slopes.

• Never allow children or others in or on

towed equipment.• On slopes, the weight of the towed

equipment may cause loss of tractionand loss of control.

• Travel slowly and allow extra distanceto stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or propertydamage, use extreme care in handlinggasoline. Gasoline is extremely flammableand the vapors are explosive.• Extinguish all cigarettes, cigars, pipes,

and other sources of ignition.• Use only approved gasoline container.• Never remove gas cap or add fuel with

the engine running. Allow engine tocool before refueling.

• Never fuel the machine indoors.• Never store the machine or fuel con-

tainer where there is an open flame,spark, or pilot light such as on a waterheater or other appliances.

• Never fill containers inside a vehicle

or on a truck or trailer bed with plasticliner. Always place containers on theground away from your vehicle whenfilling.

• Removegas-poweredequipmentfromthe truck or trailer and refuel it on theground. If this is not possible,thenrefuel suchequipmentwith a portablecontainer,ratherthan from a gasolinedispensernozzle.

• Keepthe nozzle incontactwith the rimof the fuel tank or containeropeningatall times until fueling is complete.Donot usea nozzle lock-opendevice.

• If fuel is spilledonclothing,changeclothing immediately.

• Neveroverfillfuel tank. Replacegascapand tighten securely.

GENERAL SERVICE• Never operate machine in a closed are.• Keep all nuts and bolts tight to be sure

the equipment is in safe working condi-tion.

• Never tamper with safety devices.Check their proper operation regularly.

• Keep machine free of grass, leaves, orother debris build-up. Clean oil or fuelspillage and remove any fuel-soakeddebris. Allow machine to cool beforestoring.

• If you strike a foreign object, stop andinspect the machine. Repair, if neces-sary, before restarting.

• Never make any adjustments or repairswith the engine running.

• Check grass catcher components andthe discharge guard frequently andreplace with manufacturer's recom-mended parts, when necessary.

• Mower blades are sharp. Wrap theblade or wear gloves, and use extracaution when servicing them.

• Check brake operation frequently. Ad-just and service as required.

• Maintain or replace safety and instruc-tion labels, as necessary.

• Be sure the area is clear of bystand-ers before operating. Stop machine ifanyone enters the area.

• Never carry passengers.• Do not mow in reverse unless abso-

lutely necessary. Always look downand behind before and while backing.

• Never carry children, even with theblades shut off. They may fall off andbe seriously injured or interfere withsafe machine operation. Children whohave been given rides in the past maysuddenly appear in the mowing areafor another ride and be run over or

backed over by the machine.• Keep children out of the mowing area

and in the watchful care of a respon-sible adult other than the operator.

• Be alert and turn machine off if a childenters the area.

• Before and while backing, look behindand down for small children.

• Mow up and down slopes (15 ° Max),not across.

• Choose a low ground speed so thatyou will not have to stop or shift whileon the slope.

• Avoid starting, stopping, or turning ona slope. If the tires lose traction, dis-engage the blades and proceed slowlystraight down the slope.

• If machine stops while going uphill,disengage blades, shift into reverseand back down slowly.

• Do not turn on slopes unless neces-sary, and then, turn slowly and gradu-ally downhill, if possible.

5

PRODUCT SPECIFICATIONS

Gasoline 3.5Capacity and UnleadedType: Regular

Oil Type SAE 30 (above 32°F)'API-SG-SL): SAE 5W-30(below 32°F

Oil Capacity: W/Filter: 3.5 PintsW/O Filter: 3.0 Pints

Spark Plug: Champion RC12YC(Gap: .030")

Ground Speed Forward:(MPH): 1st 1.2

2nd 1.53rd 2.44th 3.55th 4.86th 5.3

Reverse: 1.5

Tire Pressure: Front: 14 PSIRear: 10 PSI

Charging System: 3 Amps Battery5 Amps Headlights

Battery: Amp/Hr: 28Min. CCA: 230Case Size: U1R

Blade Bolt Torque: 27-35 Ft. Lbs.

CONGRATULATIONS on your purchaseof a new tractor. It has been designed,engineered and manufactured to giveyou the best possible dependability andperformance.Should you experience any problem youcannot easily remedy, please contact aSears or other qualified service center.We have competent, well-trained techni-cians and the proper tools to service orrepair this tractor.Please read and retain this manual. The

instructions will enable you to assembleand maintain your tractor properly. Alwaysobserve the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.• Follow a regular schedule in main-

taining, caring for and using your tractor.• Follow the instructions under "Mainte-

nance" and "Storage" sections of thisowner's manual.

_bWARNING: This tractor is equippedwith an internal combustion engine andshould not be used on or near any unim-proved forest-covered, brush-covered orgrass-covered land unless the engine'sexhaust system is equipped with a sparkarrester meeting applicable local or state

laws (if any). If a spark arrester is used, itshould be maintained in effective workingorder by the operator.In the state of California the above is re-quired by law (Section 4442 of the Califor-nia Public Resources Code). Other statesmay have similar laws. Federal laws applyon federal lands. A spark arrester for themuffler is available through your nearestSears service center (See REPAIR PARTSsection of this manual).REPAIR PROTECTION

AGREEMENTS

Congratulations on making a smart pur-chase. Your new Craftsman® product isdesigned and manufactured for years ofdependable operation. But like all products,it may require repair from time to time. That'swhen having a Repair Protection Agreementcan save you money and aggravation.Purchase a Repair Protection Agreementnow and protect yourself from unexpectedhassle and expense.Here's what's included in the Agreement:• Expert service by our 12,000 profe-

sional repair specialists.• Unlimited service and no charge for

parts and labor on all covered repairs.• Product replacement if your covered

product can't be fixed.• Discount of 10% from regular price of

service and service-related parts notcovered by the agreement; also, 10%off regular price of preventive mainte-nance check.

• Fast help by phone- phone supportfrom a Sears technician on productsrequiring in-home repair, plus conve-nient repair scheduling.

Once you purchase the Agreement, asimple phone call is all that it takes for youto schedule service. You can call anytimeday or night, or schedule a service ap-pointment online.Sears has over 12,000 professional repairspecialists, who have access to over 4.5million quality parts and accessories.That's the kind of professionalism you cancount on to help prolong the life of yournew purchase for years to come. Purchaseyour Repair Protection Agreement today!Some limitations and exclusions apply.For prices and additional informationcall 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of homeappliances, garage door openers, waterheaters, and other major home items, inthe U.S.A. call 1-800-4-MY-HOME®

SteeringWheel insert

Steering

Boot

(1) Hex Bolt R5/16-18 x 4 Ld

Steering Wheel

(1) Large Flat Washer

Steering

Wheel Adapter

(1) 5/16 Lock Washer

Seat

(1) Washer_ 17/32 x 1-3/16 x 12

Gauge

_(1) Knob

For Future Use

Keys

Slope Sheet

7

Your new tractor has been assembled at the factory with the exception of those parts leftunassembled for shipping purposes. To ensure safe and proper operation of your tractorall parts and hardware you assemble must be tightened securely. Use the correct toolsas necessary to insure proper tightness.

TOOLS REQUIRED FORASSEMBLY

A socket wrench set will make assemblyeasier. Standard wrench sizes you needare listed below.

(1) 3/4" wrench (1) Pliers(1) 1/2" wrench (1) Utility knife(1) Tire pressure gauge

When right or left hand is mentioned inthis manual, it means when you are inthe operating position (seated behind thesteering wheel).

TO REMOVE TRACTOR FROMCARTONUNPACK CARTON

1. Remove all accessible loose parts andparts boxes from carton.

2. Cut along dotted lines on all four pan-els of carton. Remove end panels andlay side panels flat.

3. Check for any additional loose parts orcartons and remove.

BEFORE REMOVING TRACTORFROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT ANDBOOT

1. Slide extension shaft onto lower steer-ing shaft.

2. Place tabs of steering boot over tabslots in dash and push down to secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor sothey are pointing straight forward.

4. Remove steering wheel adapter fromsteering wheel and slide adapter ontosteering shaft extension.

5. Position steering wheel so cross barsare horizontal (left to right) and slideinside boot and onto adapter.

6. Assemble large flat washer, 5/16 lockwasher, 5/16 hex bolt and tightensecurely.

7. Snap steering wheel insert into centerof steering wheel.

8. Remove protective materials from trac-tor hood and grill.

_ 5/16 Hex Bolt__-------- 5/16 Lock Washer

_--_.J-----.-:---- Large Flat

/_) _:_ ' Washer=, _<,- _r- _ A' '+b J/

Steering _--- J '-:_::,_z/ SteeringWheel "/-

Boot

Adapter_ Extension

/J Shaft

! ,

LowerSteering / ---:.Shaft _ _g "_'_.... -,

I

t--. " _Tab

"-.. - .., Slots

IMPORTANT: Check for and remove anystaples in skid that may puncture tireswhere tractor is to roll off skid.

INSTALL SEAT

Adjust seat before tightening adjustmentknob.

1. Remove adjustment knob and flatwasher securing seat to cardboardpacking and set aside for assembly ofseat to tractor.

2. Pivot seat upward and remove fromthe cardboard packing. Remove thecardboard packing and discard.

3. Place seat on seat pan so head ofshoulder bolt is positioned over largeslotted hole in pan.

4. Push down on seat to engage shoulderbolt in slot and pull seat towards rear oftractor.

5. Pivot seat and pan forward and as-semble adjustment knob and flatwasher loosely. Do not tighten.

6. Lowerseat into operatingpositionandsit in seat.

7. Slideseat until a comfortablepositionis reachedwhich allowsyou to pressclutch/brakepedalall the way down.

8. Getoff seat withoutmoving its ad-justed position.

9. Raiseseat and tighten adjustmentknob securely.

Seat

Seat

Bolt

Flat Washer

\

Adjustment Knob

CHECK BATTERY

1. Lift hood to raised position.NOTE: If this battery is put into serviceafter month and year indicated on label(label located between terminals) chargebattery for minimum of one hour at 6-10amps. (See "BATTERY" in Maintenancesection of this manual for charging instruc-tions).

Label/

NOTE: You may now roll or drive yourtractor off the skid. Follow the appropriateinstruction below to remove the tractorfrom the skid.

TO ROLL TRACTOR OFF SKID (SeeOperation section for location and

function of controls)1. Press lift lever plunger and raise

attachment lift lever to its highest po-sition.

2. Release parking brake by depressingclutch/brake pedal.

3. Place gearshift lever in neutral (N)position.

4. Roll tractor forward off skid.

5. Remove banding holding deflectorshield up against tractor.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location andfunction of controls),_WARNING: Before starting, read, un-derstand and follow all instructions in the

Operation section of this manual. Be suretractor is in a well-ventilated area. Be surethe area in front of tractor is clear of other

people and objects.1. Be sure all the above assembly steps

have been completed.2. Check engine oil level and fill fuel tank

with gasoline.3. Sit on seat in operating position,

depress clutch/brake pedal and set theparking brake.

4. Place gear shift lever in neutral (N)position.

5. Press lift lever plunger and raiseattachment lift lever to its highest posi-tion.

6. Start the engine. After engine hasstarted, move throttle control to idleposition.

7. Depress clutch/brake pedal into full"BRAKE" position and hold. Move gear-shift lever to 1st gear.

8. Slowly release clutch/brake pedal andslowly drive tractor off skid.

9. Apply brake to stop tractor, set park-ing brake and place gearshift lever inneutral position.

10. Turn ignition key to "STOP" position.Continue with the instructions that follow.

9

CHECK TIRE PRESSURE

The tires on your tractor were overin-flated at the factory for shipping purposes.Correct tire pressure is important for bestcutting performance.° Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" sectionof this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous-ing should be properly leveled. See "TOLEVEL MOWER HOUSING" in the Serviceand Adjustments section of this manual.

CHECK FOR PROPER POSITION

OF ALL BELTS

See the figures that are shown for replac-ing motion and mower blade drive beltsin the Service and Adjustments sectionof this manual. Verify that the belts arerouted correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac-tor, check to see that the brake is properlyadjusted. See "TO ADJUST BRAKE" inthe Service and Adjustments section ofthis manual.

V"CHECKLIST

Before you operate and enjoy your newtractor, we wish to assure that you receivethe best performance and satisfactionfrom this Quality Product.Please review the following checklist:v" All assembly instructions have been

completed.

v" No remaining loose parts in carton.

v" Battery is properly prepared andcharged. (Minimum 1 hour at 6 amps).

v" Seat is adjusted comfortably and tight-ened securely.

v" All tires are properly inflated. (For ship-ping purposes, the tires were overin-flated at the factory).

v" Be sure mower deck is properly leveledside-to-side/front-to-rear for best cuttingresults. (Tires must be properly inflatedfor leveling).

v" Check mower and drive belts. Be sure

they are routed properly around pulleysand inside all belt keepers.

v" Check wiring. See that all connectionsare still secure and wires are properlyclamped.

While learning how to use your tractor, payextra attention to the following importantitems:

v" Engine oil is at proper level.v" Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.v" Become familiar with all controls - their

location and function. Operate thembefore you start the engine.

v" Be sure brake system is in safe oper-ating condition.

v" Be sure Operator Presence Systemand Reverse Operation System (ROS)are working properly (See the Opera-tion and Maintenance sections in this

manual).

10

These symbols may appear on your tractor or in literature supplied with the product.Learn and understand their meaning.

R N H I'.,IREVERSE NEUTRAL HIGH LOW CHOKE FAST

6 GENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE

OPERATIONSYSTEM (ROS)

oiOVER TEMP

LIGHT

BATTERY REVERSEFUEL OIL PRESSURE

mATTACHMENT ATTACHMENT

CLUTCH DISENGAGED CLUTCH ENGAGED

FREE WHEEL

(Automatic Models only)

LIGHTS ON

&Failure to follow instructions

could result in serious injury or

death. The safety alert symbolis used to identify safety inform-ation about hazards which can

result in death, serious injury

and/or property damage.

SLOWIGNITION SWITCH

PARKING BRAKE PARKING BRAKE

LOCKED UNLOCKED

DANGER, KEEP HANDSAND FEET AWAY

t

FORWARD MOWER HEIGHT MOWER LIFT

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

DANGER indicates a hazard which, if not avoided,will result in death or serious injury.

WARNING indicates a hazard which, if not avoidedcould result in death or serious injury.

CAUTION indicates a hazard which, if not avoidedmight result in minor or moderate injury.

CAUTION when used without the alert symbol,

indicates a situation that could result in damageto the tractor and/or engine.

HOT SURFACES indicates a hazard which,if not avoided, could result in death, serious injuryand/or property damage.

FIRE indicates a hazard which, if not avoided,could result in death, serious injury and/orproperty damage.

11

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOURTRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations ofvarious controls and adjustments. Save this manual for future reference.

Ammeter

Light Switch _

Th rottle/ChokeControl

Attachment Ignition SwitchClutch Lever

ROS "ON"Position

Lift LeverPlunger

AttachmentLift Lever

Clutch/BrakePedal

HeightAdjustmentIndicator

_gBrake Lever

Gearshift Lever

02817 Isw

Our tractors conform to the safety standards of theAmerican National Standards Institute.

AMMETER - Indicates charging (+) ordischarging (-) of battery.ATTACHMENT CLUTCH LEVER - Used

to engage the mower blades, or other at-tachments mounted to your tractor.ATTACHMENT LIFT LEVER - Used toraise, lower, and adjust the mower deck orother attachments mounted to your tractor.CLUTCH/BRAKE PEDAL - Used fordeclutching and braking the tractor andstarting the engine.GEARSHIFT LEVER - Selects the speedand direction of tractor.IGNITION SWITCH - Used for startingand stopping the engine.

LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing itsposition.LIGHT SWITCH - Turns the headlights onand off.PARKING BRAKE LEVER - Locks clutch/

brake pedal into the brake position.REVERSE OPERATION SYSTEM (ROS)"ON" POSITION - Allows operation ofmower deck or other powered attachmentwhile in reverse.THROTTLE/CHOKE CONTROL - Usedfor starting and controlling engine speed.

12

The operation of any tractor can result in foreign objects thrown intothe eyes, which can result in severe eye damage. Always wear safetyglasses or eye shields while operating your tractor or performing anyadjustments or repairs. We recommend a wide vision safety mask overspectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operatorpresence sensing switch. When engineis running, any attempt by the operatorto leave the seat without first setting theparking brake will shut off the engine.1. Depress clutch/brake pedal all the way

down and hold.2. Pull parking brake lever up and release

pressure from clutch/brake pedal.Pedal should remain in brake position.Make sure parking brake will hold trac-tor secure.

Throttle/ChokeControl

Attachment Clutch Lever"Enc Position

nition Key,"Disengaged"Position

Parking Brake"Engaged"

"Brake" PositionPosition

Clutch/ "Disengaged"Brake PositionPedal

STOPPING

GearshiftLever

MOWER BLADES -

• To stop mower blades, move attachmentclutch lever to "DISENGAGED" position.

GROUND DRIVE -

• To stop ground drive, depress clutch/brake pedal all the way down.

• Move gearshift lever to neutral (N)position.

ENGINE -

• Move throttle control between half and

full speed (fast) position.NOTE: Failure to move throttle control

between half and full speed (fast) posi-tion, before stopping, may cause engine to"backfire".• Turn ignition key to "STOP" position and

remove key. Always remove key whenleaving tractor to prevent unauthorizeduse.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switchin any position other than "STOP" willcause the battery to discharge and godead.NOTE: Under certain conditions when

tractor is standing idle with the enginerunning, hot engine exhaust gases maycause "browning" of grass. To eliminatethis possibility, always stop engine whenstopping tractor on grass areas.

,_CAUTION: Always stop tractor com-pletely, as described above, before leavingthe operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.• Operating engine at less than full

throttle reduces the battery chargingrate.

• Full throttle offers the best bagging andmower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement iscontrolled by the gearshift lever.1. Start tractor with clutch/brake pedal de-

pressed and gearshift lever in neutral(N) position.

2. Move gearshift lever to desired po-sition.

3. Slowly release clutch/brake pedal tostart movement.

IMPORTANT: Bring tractor to a completestop before shifting or changing gears.Failure to do so will shorten the useful life

of your transaxle.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift leverdetermines the cutting height.• Grasp lift lever.• Press plunger with thumb and move

lever to desired position.The cutting height range is approxi-mately 1-1/2 to 4". The heights are mea-sured from the ground to the blade tip withthe engine not running. These heightsare approximate and may vary dependingupon soil conditions, height of grass andtypes of grass being mowed.• The average lawn should be cut to approxi-

mately 2-1/2 inches during the cool seasonand to over 3 inches during hot months.For healthier and better looking lawns, mow

13 often and after moderate growth.

For bestcuttingperformance,grassover6 inches in heightshouldbe mowedtwice. Makethe first cut relativelyhigh;the secondto desiredheight.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjustedwhen they are slightly off the ground whenmower is at the desired cutting height inoperating position. Gauge wheels thenkeep the deck in proper position to helpprevent scalping in most terrain conditions.NOTE: Adjust gauge wheels with tractoron a flat level surface.

1. Adjust mower to desired cutting height(See "TO ADJUST MOWER CUTTINGHEIGHT" in this section of manual).

2. With mower in desired height of cutposition, gauge wheels should beassembled so they are slightly off theground. Install gauge wheel in ap-propriate hole with shoulder bolt, 3/8washer, and 3/8-16 Iocknut and tightensecurely.

3. Repeat for opposite side, installinggauge wheel in same adjustment hole.

GaugeWheelMountincBracket

3/8-16Locknut

Gauge Wheel

ShoulderBolt

TO OPERATE MOWER

Your tractor is equipped with an operatorpresence sensing switch. Any attemptby the operator to leave the seat with theengine running and the attachment clutchengaged will shut off the engine. You mustremain fully and centrally positioned in theseat to prevent the engine from hesitatingor cutting off when operating your equip-ment on rough, rolling terrain or hills.1. Select desired height of cut.2. Start mower blades by engaging at-

tachment clutch control.TO STOP MOWER BLADES -disengage attachment clutch control.

_ICAUTION: Do not operate the mowerwithout either the entire grass catcher,on mowers so equipped, or the deflectorshield in place.

Clutch Lever"Engaged'

"DisengagPosition

//

Shield

OPERATING IN REVERSE

Your tractor is equipped with a ReverseOperation System (ROS). Any attempt bythe operator to travel in the reverse direc-tion with the attachment clutch engagedwill shut off the engine unless the ignitionkey is placed in the ROS "ON" position.

_IIWARNING: Backing up with the at-tachment clutch engaged while mowingis strongly discouraged. Turning the ROS"ON", to allow reverse operation with theattachment clutch engaged, should onlybe done when the operator decides it isnecessary to reposition the machine withthe attachment engaged. Do not mow inreverse unless absolutely necessary.

USING THE REVERSE OPERATIONSYSTEM -

1. Depress clutch/brake pedal all the waydown and hold.

2. With engine running, turn ignition keycounterclockwise to ROS "ON" posi-tion.

3. Look down and behind before backingup.

4. Move gear shift lever to reverse (R) po-sition and slowly release clutch/brakepedal to start movement.

5. When use of the ROS is no longerneeded, turn the ignition key clockwiseto engine "ON" position.

ROS "ON" Position Engine "ON" Position(Normal Operating)

14

TO OPERATE ON HILLS

_,WARNING: Do not drive up or downhills with slopes greater than 15 ° and donot drive across any slope. Use the slopeguide at the back of this manual.• Choose the slowest speed before start-

ing up or down hills.• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttlecontrol lever to slower position.

• If stopping is absolutely necessary, pushclutch/brake pedal quickly to brake posi-tion and engage parking brake.

• Move gearshift lever to 1st gear. Besure you have allowed room for tractorto roll slightly as you restart movement.

• To restart movement, slowly releaseparking brake and clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest positionwith attachment lift control.

• When pushing or towing your tractor,be sure gearshift lever is in neutral (N)position.

• Do not push or tow tractor at more thanfive (5) MPH.

NOTE: To protect hood from damagewhen transporting your tractor on a truckor a trailer, be sure hood is closed andsecured to tractor. Use an appropriatemeans of tying hood to tractor (rope, cord,etc.).

TOWING CARTS AND OTHER ATTACH-MENTS

Tow only the attachments that are recom-mended by and comply with specificationsof the manufacturer of your tractor. Usecommon sense when towing. Too heavyof a load, while on a slope, is dangerous.Tires can lose traction with the ground andcause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has beenshipped, from the factory, already filledwith summer weight oil.1. Check engine oil with tractor on level

ground.2. Remove oil fill cap/dipstick and wipe

clean, reinsert the dipstick and screwcap tight, wait for a few seconds, re-move and read oil level. If necessary,add oil until "FULl" mark on dipstick isreached. Do not overfill.

• For cold weather operation you shouldchange oil for easier starting (See theoil viscosity chart in the Maintenancesection of this manual).

• To change engine oil, see the Mainte-nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do

not overfill. Use fresh, clean, regularunleaded gasoline with a minimum of87 octane. (Use of leaded gasoline willincrease carbon and lead oxide depositsand reduce valve life). Do not mix oilwith gasoline. Purchase fuel in quan-tities that can be used within 30 days toassure fuel freshness.

_I, CAUTION: Wipe off any spilled oil orfuel. Do not store, spill or use gasolinenear an open flame.IMPORTANT: When operating in temper-atures below32°F(0°C), use fresh, cleanwinter grade gasoline to help insure goodcold weather starting.CAUTION: Alcohol blended fuels (calledgasohol or using ethanol or methanol) canattract moisture which leads to separa-tion and formation of acids during storage.Acidic gas can damage the fuel systemof an engine while in storage. To avoidengine problems, the fuel system shouldbe emptied before storage of 30 daysor longer. Drain the gas tank, start theengine and let it run until the fuel linesand carburetor are empty. Use fresh fuelnext season. See Storage Instructions foradditional information. Never use engineor carburetor cleaner products in the fueltank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first timeor if the engine has run out of fuel, it willtake extra cranking time to move fuel fromthe tank to the engine.1. Sit on seat in operating position,

depress clutch/brake pedal and setparking brake.

2. Place gear shift lever in neutral (N)position.

3. Move attachment clutch to disengagedposition.

4. Move throttle control to choke position.NOTE: Before starting, read the warmand cold starting procedures below.

15

, Insert key into ignition and turn keyclockwise to start position and releasekey as soon as engine starts. Donot run starter continuously for morethan fifteen seconds per minute. If theengine does not start after severalattempts, move throttle control to fastposition, wait a few minutes and tryagain. If engine still does not start,move the throttle control back to the

choke position and retry.

WARM WEATHER STARTING (50 ° F andabove)

6. When engine starts, move the throttlecontrol to the fast position.

• The attachments and ground drive cannow be used. If the engine does notaccept the load, restart the engine andallow it to warm up for one minute usingthe choke as described above.

COLD WEATHER STARTING ( 50 ° F andbelow)

6. When engine starts, leave throttlecontrol in choke position until enginewarms up and begins to run roughly.Once rough running begins, imme-diately move the throttle control to thefast position. Engine warm-up maytake from several seconds to several

minutes (the colder the temperature,the longer the warm-up).

• The attachments can also be used dur-

ing the engine warm-up period.NOTE: If at a high altitude (above 3000feet) or in cold temperatures (below 32 F)the carburetor fuel mixture may need tobe adjusted for best engine performance(see "TO ADJUST CARBURETOR" in theService and Adjustments section of thismanual).

MOWING TIPS

• Mower should be properly leveled forbest mowing performance. See "TOLEVEL MOWER HOUSING" in the

Service and Adjustments section of thismanual.

• The left hand side of mower should be

used for trimming.• Drive so that clippings are discharged

onto the area that has already beencut. Have the cut area to the right ofthe tractor. This will result in a more

even distribution of clippings and moreuniform cutting.

• When mowing large areas, start byturning to the right so that clippings willdischarge away from shrubs, fences,driveways, etc. After one or two rounds,mow in the opposite direction makingleft hand turns until finished.

• If grass is extremely tall, it should bemowed twice to reduce load and pos-sible fire hazard from dried clippings.Make first cut relatively high; the secondto the desired height.

• Do not mow grass when it is wet.Wet grass will plug mower and leaveundesirable clumps. Allow grass to drybefore mowing.

• Always operate engine at full throttlewhen mowing to assure better mowingperformance and proper discharge ofmaterial. Regulate ground speed byselecting a low enough gear to give themower cutting performance as well asthe quality of cut desired.

• When operating attachments, select aground speed that will suit the terrainand give best performance of the at-tachment being used.

16

.A,.TE.A.OESO.EOU.EAS YOU COMPLETE

REGULAR SERVICE f_r_'_TSERVlOe DATES

Check Brake Operation _Check Tire Pressure

Check Operator Presence andT ROSSystems If

R Check for Loose Fasteners II/ I_s If

A Sharpen/Replace Mower Blades 1_3

C Lubrication Char_ I_ I_

0 Check Battery Level _4

a Clean Battery and Terminals I_ If

v'Check Transaxle Cooling

Check V-Belts I_

Check Engine Oil Level I_ If

Change Engine Oil (with oil filter) I_1,_ If

E Change Engine Oil (without oil filter) _1,2 I_

N Clean Air Filter 1_2

G Clean Air Screen 1_2

N_ Inspect Muffler/Spark Arrester

E Replace Oil Filter (If equipped) 1_1,2

Clean Engine Cooling Fins If 2

Replace Spark Plug I_ If

Replace Air Filter Paper Cartridge 1_2

Replace Fuel Filter

1 - Change more often when operating under a heavy load orin high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

GENERAL RECOMMENDATIONS

The warranty on this tractor does notcover items that have been subjected tooperator abuse or negligence. To receivefull value from the warranty, operatormust maintain tractor as instructed in thismanual.Some adjustments will need to be madeperiodically to properly maintain yourtractor.

At least once a season, check to see ifyou should make any of the adjustmentsdescribed in the Service and Adjustmentssection of this manual.

• At least once a year you should replacethe spark plug, clean or replace air filter,and check blades and belts for wear.

A new spark plug and clean air filterassure proper air-fuel mixture and helpyour engine run better and last longer.

3 - Replace blades more often when mowing in sandy soil,4 - Not required if equipped with maintenance-free battery.

5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.Do not overtighten.

LUBRICATION CHART

@}S_ -- @ SpindleZerk Zerk

@Front Wheel ,-BearingZerk

@Front WheelBearing Zerk

@Engine .

_SAE 30 or 10w30 Motor Oil@General Purpose Grease@Refer to Maintenance "ENGINE" Section

BEFORE EACH USE1. Check engine oil level.2. Check brake operation.3. Check tire pressure.4. Check operator presence and

ROS systems for proper operation.5. Check for loose fasteners.

IMPORTANT: Do not oil or grease thepivot points which have special nylonbearings. Viscous lubricants will attractdust and dirt that will shorten the life of the

self-lubricating bearings. If you feel theymust be lubricated, use only a dry, pow-dered graphite type lubricant sparingly.

17

TRACTOR

Always observe safety rules when per-forming any maintenance.BRAKE OPERATION

If tractor requires more than five (5) feet tostop at highest speed in highest gear on alevel, dry concrete or paved surface, thenbrake must be checked and adjusted. (See"TO ADJUST BRAKE" in the Service and

Adjustments section of this manual).TIRES

• Maintain proper air pressure in all tires(See "PRODUCT SPECIFICATIONS"section of this manual).

• Keep tires free of gasoline, oil, or insectcontrol chemicals which can harm rub-ber.

• Avoid stumps, stones, deep ruts, sharpobjects and other hazards that maycause tire damage.

NOTE: To seal tire punctures and preventflat tires due to slow leaks, tire sealantmay be purchased from your local partsdealer. Tire sealant also prevents tire dryrot and corrosion.OPERATOR PRESENCE SYSTEM AND

REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverseoperation systems are working properly. Ifyour tractor does not function as de-scribed, repair the problem immediately.• The engine should not start unless the

brake pedal is fully depressed, and theattachment clutch control is in the disen-

gaged position.

CHECK OPERATOR PRESENCESYSTEM

• When the engine is running, any at-tempt by the operator to leave the seatwithout first setting the parking brakeshould shut off the engine.

• When the engine is running and theattachment clutch is engaged, any at-tempt by the operator to leave the seatshould shut off the engine.

• The attachment clutch should never op-erate unless the operator is in the seat.

ROS "ON" Position Engine "ON" Position(Normal Operating)

CHECK REVERSE OPERATION (ROS)SYSTEM

• When the engine is running with the ig-nition switch in the engine "ON" positionand the attachment clutch is engaged,any attempt by the operator to shift intoreverse should shut off the engine.

• When the engine is running with theignition switch in the ROS "ON" positionand the attachment clutch is engaged,any attempt by the operator to shift intoreverse should NOT shut off the engine.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damagedblades.A CAUTION: Use only a replacementblade approved by the manufacturer ofyour tractor. Using a blade not approvedby the manufacturer of your tractor ishazardous, could damage your tractor andvoid your warranty.

BLADE REMOVAL

1. Raise mower to highest position to al-low access to blades.

2. Remove blade bolt, lock washer andflat washer securing blade.

3. Install new or resharpened bladewith trailing edge up towards deck asshown.

IMPORTANT: To ensure proper assembly,center hole in blade must align with staron mandrel assembly.4. Reassemble blade bolt, lock washer

and flat washer in exact order asshown.

5. Tighten blade bolt securely (27-35 Ft.Lbs. torque).

IMPORTANT: Blade bolt is heat treated.If bolt needs replacing, replace only withapprove bolt shown in the Repair Parts.

Trailing Mandrel As: _emblyEdge Up_ Blade Centel

Flat

TO SHARPEN BLADE

NOTE: We do not recommend sharp-ening blade - but if you do, be sure theblade is balanced.

Care should be taken to keep the bladebalanced. An unbalanced blade will causeexcessive vibration and eventual damageto mower and engine.

18

• The blade can be sharpened with a fileor on a grinding wheel. Do not attemptto sharpen while on the mower.

• To check blade balance, you will need a5/8" diameter steel bolt, pin, or a conebalancer. (When using a cone balancer,follow the instructions supplied withbalancer.)

NOTE: Do not use a nail for balancingblade. The lobes of the center hole mayappear to be centered, but are not.• Slide blade on to an unthreaded portion

of the steel bolt or pin and hold thebolt or pin parallel with the ground. Ifblade is balanced, it should remain in ahorizontal position. If either end of theblade moves downward, sharpen theheavy end until the blade is balanced.

5/8" Bolt or Pin_ Blade

Center Hole

BATTE RY

Your tractor has a battery charging systemwhich is sufficient for normal use. How-

ever, periodic charging of the battery withan automotive charger will extend its life.• Keep battery and terminals clean.• Keep battery bolts tight.• Keep small vent holes open.• Recharge at 6-10 amperes for 1 hour.NOTE: The original equipment battery onyour tractor is maintenance free. Do notattempt to open or remove caps or covers.Adding or checking level of electrolyte isnot necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery andterminals can cause the battery to "leak"power.1. Remove terminal guard.2. Disconnect BLACK battery cable first

then RED battery cable and removebattery from tractor.

3. Rinse the battery with plain water anddry.

4. Clean terminals and battery cable endswith wire brush until bright.

5. Coat terminals with grease or petro-leum jelly.

6. Reinstall battery (See "REPLACINGBATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual).TRANSAXLE COOLING

Keep transaxle free from build-up of dirtand chaff which can restrict cooling.

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replaceif necessary. The belts are not adjustable.Replace belts if they begin to slip fromwear.

ENGINE

LUBRICATION

Only use high quality detergent oil ratedwith API service classification SG-SL.

Select the oil's SAE viscosity gradeaccording to your expected operatingtemperature.

SAE VISCOSITY GRADES t

I,40

oi_ vi_ <_latf e

NOTE: Although multi-viscosity oils(5W30, 10W30 etc.)improve starting incold weather, they will result in increasedoil consumption when used above 32°F.Check your engine oil level more frequent-ly to avoid possible engine damage fromrunning low on oil.Change the oil after every 50 hours of op-eration or at least once a year if the tractoris not used for 50 hours in one year.Check the crankcase oil level before start-

ing the engine and after each eight (8)hours of operation. Tighten oil fill cap/dipstick securely each time you check theoil level.

TO CHANGE ENGINE OIL

Determine temperature range expectedbefore oil change. All oil must meet APIservice classification SG-SL.• Be sure tractor is on level surface.• Oil will drain more freely when warm.• Catch oil in a suitable container.1. Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the enginewhen changing oil.

2. Remove yellow cap from end of drainvalve and install the drain tube onto the

fitting.Oil Drain Valve

19

DrainTube

3. Unlock drain valve by pushing inwardslightly and turning counterclockwise.

4. To open, pull out on the drain valve.5. After oil has drained completely, close

and lock the drain valve by pushinginward and turning clockwise until thepin is in the locked position as shown.

6. Remove the drain tube and replace thecap onto the end of the drain valve.

7. Refill engine with oil through oil fill dip-stick tube. Pour slowly. Do not overfill.For approximate capacity see "PROD-UCT SPECIFICATIONS" section of thismanual.

8. Use gauge on oil fill cap/dipstick forchecking level. For accurate reading,tighten dipstick cap securely onto thetube before removing dipstick. Keep oilat "FULl" line on dipstick. Tighten caponto the tube securely when finished.

ENGINE OIL FILTER

Replace the engine oil filter every seasonor every other oil change if the tractor isused more than 100 hours in one year.

CLEAN AIR SCREEN

Air screen must be kept free of dirt andchaff to prevent engine damage fromoverheating. Clean with a wire brush orcompressed air to remove dirt and stub-born dried gum fibers.

AIR FILTER

Your engine will not run properly using adirty air filter. Replace pre-cleaner afterevery 25 hours of operation or everyseason. Service paper cartridge every100 hours of operation or every season,whichever occurs first.Service air cleaner more often under dustyconditions.1. Pull up on air filter cover handle and

rotate towards engine.2. Remove cover.3. Carefully remove air filter cartridge and

pre-cleaner from base.4. Clean base carefully to prevent debris

from falling into carburetor.NOTE: If very dirty or damaged, replacecartridge.5. Place new pre-cleaner and cartridge

firmly in base.6. Align tabs on cover with slots in blower

housing and replace cover.7. Hook handle on cover and push down

on handle to close.IMPORTANT: Petroleum solvents, suchas kerosene, are not to be used to cleanthe cartridge. They may cause deterio-ration of the cartridge. Do not oil car-tridge. Do not use pressurized air to cleancartridge.

20

_jHandle

Cover

_/Cartridge

Pre-cleaner ..........._ f'

Bas _/TabsSlots

ENGINE COOLING SYSTEM

Debris may clog the engine's air cool-ing system. Remove blower housing andclean area shown to prevent overheatingand engine damage.

Clean out chaffAir Screen and debris

MUFFLER

Inspect and replace corroded muffler andspark arrester (if equipped) as it could cre-ate a fire hazard and/or damage.SPARK PLUG(S)Replace spark plug(s) at the beginningof each mowing season or after every100 hours of operation, whichever occursfirst. Spark plug type and gap setting areshown in "PRODUCT SPECIFICATIONS"section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced onceeach season. If fuel filter becomes

clogged, obstructing fuel flow to carbu-retor, replacement is required.1. With engine cool, remove filter and

plug fuel line sections.2. Place new fuel filter in position in fuel

line with arrow pointing towards carbu-retor.

3. Be sure there are no fuel line leaks

and clamps are properly positioned.4. Immediately wipe up any spilled gaso-

line.

Clam p_ ClampI Filter

CLEANING

• Clean engine, battery, seat, finish, etc.of all foreign matter.

• Keep finished surfaces and wheels freeof all gasoline, oil, etc.

• Protect painted surfaces with auto-motive type wax.

We do not recommend using a gardenhose or pressure washer to clean yourtractor unless the engine and transmis-sion are covered to keep water out.Water in engine or transmission willshorten the useful life of your tractor.Use compressed air or a leaf blower toremove grass, leaves and trash fromtractor and mower.

& WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANYSERVICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.2. Place gearshift lever in neutral (N) position.3. Place attachment clutch in "DISENGAGED" position.4. Turn ignition key to "STOP" and remove key.5. Make sure the blades and all moving parts have completely stopped.6. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTOR

TO REMOVE MOWERMower will be easier to remove from theright side of tractor.1. Place attachment clutch in "DISEN-

GAGED" position.2. Move attachment lift lever forward to

lower mower to its lowest position.3. Roll belt off engine pulley.4. Remove small retainer spring, and

remove clutch spring off pulley bolt.5. Remove large retainer spring, slide

collar off and push housing guide outof bracket.

6. Disconnect anti-sway bar from chassisbracket by removing retainer spring.

7. Disconnect suspension arms from reardeck brackets by removing retainersprings.

8. Disconnect front links from deck byremoving retainer springs.

9. Raise lift lever to raise suspensionarms. Slide mower out from under trac-tor.

Small Retainer

Clutch Spring

Flat Washel

IMPORTANT: If an attachment other thanthe mower deck is to be mounted on thetractor, remove the front links and hookthe clutch spring Into square hole in frame.TO INSTALL MOWER

1. Raise attachment lift lever to its highestposition.

2. Slide mower under tractor with deflec-tor shield to right side of tractor.

3. Lower lift lever to its lowest position.4. Connect front links to mower deck and

secure with retainer springs.5. Connect suspension arms to rear

deck brackets and secure with retainersprings.

6. Connect anti-sway bar to chassisbracket and secure with retainer spring.

7. Push clutch cable housing guide intobracket, slide collar onto guide andsecure with large retainer spring.

8. Place flat washer and clutch spring onidler pulley bolt and secure with smallretainer spring.

9. Install belt onto engine pulley.

tSuspension _ _ Square HoleArms °

Engine Pulley

Anti-Sway

Collar

Housing

- Front Link

(Both Sides)

Deflector ShieldLarge Retainer Spring Bracket

21

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parkedon level ground or driveway. Make suretires are properly inflated (See "PROD-UCT SPECIFICATIONS" section of this

manual). If tires are over or underinflated,you will not properly adjust your mower.SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.• At the midpoint of both sides of mower,

measure height from bottom edge ofmower to ground. Distance "A" on bothsides of mower should be the same orwithin 1/4" of each other.

• If adjustment is necessary, make adjust-ment on one side of mower only.

• To raise one side of mower, tighten liftlink adjustment nut on that side.

• To lower one side of mower, loosen liftlink adjustment nut on that side.

NOTE: Each full turn of adjustment nutwill change mower height about 1/8".• Recheck measurements after adjusting.

Bottom edge Bottom edge of

gfromO_/e,_to/ ..... n_o_e,_ ground

• When distance "D" is 1/8" to 1/2"

lower at front than rear, tighten nuts "F"against trunnion on both front links.

• To raise front of mower, loosen nut "F"from trunnion on both front links. Tightennut "E" on both front links an equal num-ber of turns. The two front links must

remain equal in length.• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nut "F" againsttrunnion on both front links.

• Recheck side-to-side adjustment.

_ Mandrel

Both Front Links Should beEaual in Length

Nut _E _

Arm

Lift Link N_Adjustment

Trunnion

Front Links

FRONT-TO-BACK ADJUSTMENTIMPORTANT: Deck must be level side-to

side. If the following front-to-back adjust-ment is necessary, be sure to adjust bothfront links equally so mower will stay levelside-to-side.

To obtain the best cutting results, themower housing should be adjusted sothat the front is approximately 1/8" to 1/2"lower than the rear when the mower is in

its highest position.Check adjustment on right side of trac-tor. Measure distance "D" directly in frontand behind the mandrel at bottom edge ofmower housing as shown.• Before making any necessary adjust-

ments, check that both front links areequal in length.

• If links are not equal in length, adjustone link to same length as other link.

• To lower front of mower loosen nut "E"

on both front links an equal number ofturns.

TO REPLACE MOWER BLADE DRIVEBELT

The mower blade drive belt may be re-placed without tools. Park the tractor onlevel surface. Engage parking brake.

BELT REMOVAL -

1. Remove mower from tractor (See "TOREMOVE MOWER" in this section of

manual).2. Work belt off both mandrel pulleys and

idler pulleys.3. Pull belt away from mower.

BELT INSTALLATION -

1. Work belt around both mandrel pulleysand idler pulleys

2. Make sure belt is in all pulley groovesand inside all belt guides.

3. Install mower (See "To Install Mower" inthis section of this manual).

22

Mandrel With Parking Brake "Engaged"Idler Pulleys

MandrelPulley

TO CHECK AND ADJUST BRAKE

Your tractor is equipped with an adjustablebrake system which is mounted on theright side of the transaxle.If tractor requires more than five (5) feet tostop at highest speed in highest gear on alevel, dry concrete or paved surface, thenbrake must be checked and adjusted.

TO CHECK BRAKE

1. Park tractor on a level, dry concrete orpaved surface, depress clutch/brakepedal all the way down and engageparking brake.

2. Place gear shift lever in neutral (N)position.

The rear wheels must lock and skid when

you try to manually push the tractor for-ward. If the rear wheels rotate, the brakeneeds to be adjusted or the pads need tobe replaced.

TO ADJUST BRAKE

1. Depress clutch/brake pedal all the waydown and engage parking brake.

2. Measure distance between brake oper-ating arm and nut "A" on brake rod.

3. If distance is other than 1-1/2", loosenjam nut and turn nut "A" until distancebecomes 1-1/2". Retighten jam nutagainst nut "A".

4. Road test tractor for proper stoppingdistance as stated above. Readjustif necessary. If stopping distance isstill greater than five (5) feet in highestgear, further maintenance is neces-sary. Replace brake pads or contact aSears or other qualified service center.

Nut "A"

Jam Nut

Arm

00238

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engageparking brake. For assistance, there is abelt installation guide decal on bottom sideof left footrest.

BELT REMOVAL -

1. Remove mower (See "TO REMOVEMOWER" in this section of manual).

NOTE: Observe entire motion drive belt

and position of all belt guides and keepers.2. Remove belt from stationary idler and

clutching idler.3. Remove belt downward from around

engine pulley.4. Pull belt slack toward rear of tractor.

Remove belt upwards from transaxlepulley by deflecting belt keepers.

5. Remove belt from center span keeperand pull belt away from tractor.

BELT INSTALLATION -

1. Carefully work new belt down betweentransaxle belt keepers and onto theinput pulley.

2. Slide belt into the center span keeper.3. Pull belt toward front of tractor and roll

around the top groove of engine pulley.4. Install belt through stationary idler and

clutching idler.5. Make sure belt is in all pulley grooves

and inside all belt guides and keepers.6. Install mower (See "TO INSTALL

MOWER" in this section of manual).

23

Engine

Clutching

Center..SpanKeeper

Stationary Idler

Transaxle

TRANSAXLE GEAR SHIFT LEVER NEU-TRAL ADJUSTMENT

The transaxle should be in neutral when

the gear shift lever is in neutral (N) (lockgate) position. The adjustment is presetat the factory; however, if adjustment isneeded, proceed as follows:1. Make sure transaxle is in neutral (N).NOTE: When the tractor rear wheels move

freely, the transaxle is in neutral.2. Loosen adjustment bolt in front of the

right rear wheel.3. Position the gear shift lever in the neu-

tral (N) position.4. Tighten adjustment bolt securely.NOTE: If additional clearance is needed

to get to adjustment bolt, move mowerdeck height to the lowest position.

Neutral Lock GateGearshift

f

/

...... ,,, Adjustment Bolt

TO ADJUST STEERING WHEEL ALIGN-MENT

If steering wheel crossbars are nothorizontal (left to right) when wheels arepositioned straight forward, remove steer-ing wheel and reassemble with crossbarshorizontal. Tighten securely.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are notadjustable on your tractor. If damage hasoccurred to affect the front wheel toe-in or

camber, contact a Sears or other qualifiedservice center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.2. Remove axle cover, retaining ring and

washers to allow wheel removal (rearwheels have a square key - Do notlose).

3. Repair tire and reassemble.NOTE: On rear wheels only: aligngrooves in rear wheel hub and axle. Insertsquare key.4. Replace washers and snap retaining

ring securely in axle groove.5. Replace axle cover.NOTE: To seal tire punctures and preventflat tires due to slow leaks, purchase anduse tire sealant from Sears. Tire sealant

also prevents tire dry rot and corrosion.

Washers

RetainingRing

AxleCover

Square Key _ _(Rear Wheel Only) _

TO START ENGINE WITH AWEAK BAT-TERY

_,WARNING: Lead-acid batteries gen-erate explosive gases. Keep sparks, flameand smoking materials away from bat-teries. Always wear eye protection whenaround batteries.

If your battery is too weak to start theengine, it should be recharged. (See "BAT-TERY" in the MAINTENANCE section of

this manual).If "jumper cables" are used for emergencystarting, follow this procedure:IMPORTANT: Your tractor is equippedwith a 12 volt system. The other vehiclemust also be a 12 volt system. Do not useyour tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

1. Connect one end of the RED cableto the POSITIVE (+) terminal of eachbattery(A-B), taking care not to shortagainst tractor chassis.

2. Connect one end of the BLACK cable

to the NEGATIVE (-) terminal (C) offully charged battery.

3. Connect the other end of the BLACK

cable (D) to good chassis ground,away from fuel tank and battery.

24

TO REMOVE CABLES, REVERSEORDER -

1. BLACK cable first from chassis andthen from the fully charged battery.

2. RED cable last from both batteries.

DD02614

Weak or Dead Fully ChargedBattery Battery

REPLACING BATTERY

WARNING • Do not short batteryterminals by allowing a wrench or anyother object to contact both terminals atthe same time. Before connecting battery,remove metal bracelets, wristwatch bands,rings, etc.Positive terminal must be connected

first to prevent sparking from accidentalgrounding.1. Lift hood to raised position.2. Remove terminal guard.3. Disconnect BLACK battery cable

then RED battery cable and carefullyremove battery from tractor.

4. Install new battery with terminals insame position as old battery.

5. Reinstall terminal guard.6. First connect RED battery cable to

positive (+) battery terminal with hexbolt and keps nut as shown. Tightensecurely.

7. Connect BLACK grounding cable tonegative (-) battery terminal with re-maining hex bolt and keps nut. Tightensecurely

8. Close terminal access doors.9. Close hood.

Hex Bolt

'e0s LTerminal _-'_;_;_ -....

Access _

Door

,' _ JlI _(Bed)

_" i _ CableTerminal ?

_,j_;_, NegativeGuard (Black)

Cable

TO REPLACE HEADLIGHT BULB

1. Raise hood.2. Pull bulb holder out of the hole in the

backside of the grill.3. Replace bulb in holder and push bulb

holder securely back into the hole inthe backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may causeyour tractor to run poorly, stop running, orprevent it from starting.• Check wiring. See electrical wiring

diagram in the Repair Parts section.TO REPLACE FUSE

Replace with 20 amp automotive-typeplug-in fuse. The fuse holder is locatedbehind the dash.

TO REMOVE HOOD AND GRILL AS-SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.3. Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off oftractor.

4. When replacing hood, be sure to re-connect the headlight wire connector.

Hood

Headlight WireConnector

25

ENGINE

Maintenance, repair, or replacement of theemission control devices and systems, whichare being done at the customers expense,may be performed by any non-road enginerepair establishment or individual. Warrantyrepairs must be performed by an authorizedengine manufacturer's service outlet.

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at thefactory and adjustment should not be nec-essary. Check adjustment as describedbelow before loosening cable. If adjust-ment is necessary, proceed as follows:1. With engine not running, move throttle

control lever from slow to choke posi-tion. Slowly move lever from choke tofast position.

2. Check that holes "A" in governorcontrol lever and hole in governor plateline-up. If holes "A" are not aligned,loosen clamp screw and move throttlecable until holes are aligned. Tightenclamp screw securely.

TO ADJUST CARBURETOR

Governor Control Lever GovernorPlate

Holes ThrottleClamp CableScrew

NOTE: The carburetor on this engine islow emission. It is equipped with an idlefuel adjusting needle with a limiter cap,which allows some adjustment within thelimits allowed by the cap. Do not attemptto remove the limiter cap. The limiter capcannot be removed without breaking theadjusting needle.The carburetor has been preset at thefactory and adjustment should not be nec-essary. However, minor adjustment maybe required to compensate for differencesin fuel, temperature, altitude or load. If thecarburetor does need adjustment, proceedas follows:

In general, turning idle mixture valve in(clockwise) decreases the supply of fuel tothe engine giving a leaner fuel/air mix-ture. Turning the idle mixture valve out(counterclockwise) increases the supplyof fuel to the engine giving a richer fuel/airmixture.

26

IMPORTANT: Damage to the needlevalve and the seat in carburetor may resultif screw is turned in too tight.

PRELIMINARY SETTING -

1. Air cleaner assembly must be assem-bled to the carburetor when makingcarburetor adjustments.

2. Be sure the throttle control cable is

adjusted properly (see above).

FINAL SETTING -

1. Start engine and allow to warm for fiveminutes. Make final adjustments withengine running and shift/motion controllever in neutral (N) position.

2. Move throttle control lever to slow posi-tion. With finger, rotate and hold throttlelever against idle speed screw. Turnidle speed screw to attain 1750 RPM.

3. While still holding throttle lever againstidle speed screw, turn idle mixturevalve full travel clockwise then coun-

terclockwise until engine runs rough.Turn valve to a point midway betweenthose two positions. Release throttlelever.

ACCELERATION TEST -

4. Move throttle control lever from slow

to fast position. If engine hesitates ordies, turn idle mixture valve out (coun-terclockwise) 1/8 turn. Repeat test andcontinue to adjust, if necessary, untilengine accelerates smoothly.

High speed stop is factory adjusted. Donot adjust - damage may result.IMPORTANT: Never tamper with theengine governor, which is factory setfor proper engine speed. Overspeed-ing the engine above the factory highspeed setting can be dangerous. If youthink the engine-governed high speedneeds adjusting, contact a Sears or otherqualified service center, which has properequipment and experience to make anynecessary adjustments.

Idle Speed ThrottleScrew

Idle Mixture Valve --'- _With Limiter

Immediatelyprepareyour tractor for stor-ageat the end of the seasonor if the trac-tor will not beused for 30days or more._CAUTION: Neverstorethe tractorwith gasoline in the tank insidea buildingwhere fumesmay reachan openflameor spark. Allowthe engineto cool beforestoring inanyenclosure.TRACTORRemovemowerfrom tractorfor winterstorage.When moweris to be storedfor aperiodof time, clean it thoroughly,removeall dirt, grease,leaves,etc. Store in aclean, dry area.1. Clean entire tractor (See "CLEANING"

in the Maintenance section of thismanual).

2. Inspect and replace belts, if necessary(See belt replacement instructions inthe Service and Adjustments section ofthis manual).

3. Lubricate as shown in the Maintenancesection of this manual.

4. Be sure that all nuts, bolts and screwsare securely fastened. Inspect movingparts for damage, breakage and wear.Replace if necessary.

5. Touch up all rusted or chipped paintsurfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.• After a period of time in storage, battery

may require recharging.• To help prevent corrosion and power

leakage during long periods of storage,battery cables should be disconnectedand battery cleaned thoroughly (see "TOCLEAN BATTERY AND TERMINALS" inthe Maintenance section of this manual).

• After cleaning, leave cables discon-nected and place cables where theycannot come in contact with batteryterminals.

• If battery is removed from tractor forstorage, do not store battery directly onconcrete or damp surfaces.

ENGINEFUEL SYSTEM

IMPORTANT: It is important to preventgum deposits from forming in essentialfuel system parts such as carburetor, fuelhose, or tank during storage. Also, alcohol

blended fuels (called gasohol or usingethanol or methanol) can attract moisturewhich leads to separation and formation ofacids during storage. Acidic gas can dam-age the fuel system of an engine while instorage.• Empty the fuel tank by starting the en-

gine and letting it run until the fuel linesand carburetor are empty.

• Never use engine or carburetor cleanerproducts in the fuel tank or permanentdamage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptablealternative in minimizing the formation offuel gum deposits during storage. Addstabilizer to gasoline in fuel tank or stor-age container. Always follow the mix ratiofound on stabilizer container. Run engineat least 10 minutes after adding stabilizerto allow the stabilizer to reach the car-

buretor. Do not empty the gas tank andcarburetor if using fuel stabilizer.ENGINE OIL

Drain oil (with engine warm) and replacewith clean engine oil. (See "ENGINE" inthe Maintenance section of this manual).CYLINDER(S)

1. Remove spark plug(s).2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).3. Turn ignition key to "START" position

for a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one seasonto another.

• Replace your gasoline can if your canstarts to rust. Rust and/or dirt in yourgasoline will cause problems.

• If possible, store your tractor indoorsand cover it to give protection from dustand dirt.

• Cover your tractor with a suitable pro-tective cover that does not retain mois-

ture. Do not use plastic. Plastic cannotbreathe which allows condensation to

form and will cause your tractor to rust.IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

27

TROUBLESHOOTING CHART:See appropriate section in manual unless directed to Sears service center

PROBLEM

Will not start

Hard to start

Engine will notturn over

Engine clicks butwill not start

CAUSE

1. Out of fuel.2. Engine not "CHOKED"

properly.3. Engine flooded.

4. Bad spark plug.5. Dirty air filter.6. Dirty fuel filter.7 Water in fuel.

8. Loose or damaged wiring.9. Carburetor out of adjustment.

10. Engine valves out ofadjustment.

1. Dirty air filter.2. Bad spark plug.3. Weak or dead battery.4. Dirty fuel filter.5. Stale or dirty fuel.

6. Loose or damaged wiring.7. Carburetor out of adjustment.

8. Engine valves out ofadjustment.

1. Clutch/brake pedal notdepressed.

2. Attachment clutch is engaged.3. Weak or dead battery.4. Blown fuse.5. Corroded battery terminals.6. Loose or damaged wiring.7. Faulty ignition switch.8. Faulty solenoid or starter.

9. Faulty operator presenceswitch(es).

1. Weak or dead battery.2. Corroded battery terminals.3. Loose or damaged wiring.4. Faulty solenoid or starter.

3ORRECTION

1. Fill fuel tank.2. See "TO START ENGINE"

in Operation section.3. Wait several minutes

before attempting to start.4. Replace spark plug.5. Clean/replace air filter.6. Replace fuel filter.7. Empty fuel tank and carbure-

tor, refill tank with fresh gas-oline and replace fuel filter.

8. Check all wiring.9. See "To Adjust Carburetor"

in Service and Adjustmentssection.

10. Contact a Sears or other

qualified service center.

1. Clean/replace air filter.2. Replace spark plug.3. Recharge or replace battery.4. Replace fuel filter.5. Empty fuel tank and refill tank

with fresh, clean gasoline.6. Check all wiring.7. See "To Adjust Carburetor"

in Service and Adjustmentssection.

8. Contact a Sears or otherqualified service center.

1. Depress clutch/brake pedal.

2. Disengage attachment clutch.3. Recharge or replace battery.4. Replace fuse.5. Clean battery terminals.6. Check all wiring.7. Check/replace ignition switch.8. Check/replace solenoid or

starter.9. Contact a Sears or other

qualified service center.

1. Recharge or replace battery.2. Clean battery terminals.3. Check all wiring.4. Check/replace solenoid or

starter.

28

TROUBLESHOOTING CHART:See appropriate section in manual unless directed to Sears service center

CAUSE

1. Cutting too much grass/toofast.

2. Throttle in "CHOKE" position.3. Build-up of grass, leaves

and trash under mower.

4. Dirty air filter.5. Low oil level/dirty oil.6. Faulty spark plug.

PROBLEM

Loss of power

Excessivevibration

7. Dirty fuel filter.8. Stale or dirty fuel.

9. Water in fuel.

10. Spark plug wire loose.

11. Dirty engine air screen/fins.12. Dirty/clogged muffler.13. Loose or damaged wiring.14. Carburetor out of adjustment.

15. Engine valves out ofadjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

CORRECTION

1. Raise cutting height/reducespeed.

2. Adjust throttle control.3. Clean underside of mower

housing.4. Clean/replace air filter.5. Check oil level/change oil.6. Clean and regap or change

spark plug.7. Replace fuel filter.8. Empty fuel tank and refill tank

with fresh, clean gasoline.9. Empty fuel tank and carbure-

tor, refill tank with fresh gas-oline and replace fuel filter.

10. Connect and tighten sparkplug wire.

11. Clean engine air screen/fins.12. Clean/replace muffler.13. Check all wiring.14. See "To Adjust Carburetor"

in Service and Adjustmentssection.

15. Contact a Sears or otherqualified service center.

1. Replace blade.Tighten blade bolt.

2. Contact a Sears or otherqualified service center.

3. Tighten loose part(s).Replace damaged parts.

Engine dies when 1. Reverse operation system 1. Turn ignition key totractor is shifted (ROS) is not "ON" while ROS "ON" position.into reverse mower or other attachment See Operation section.

is engaged.

1. 1.Faulty operator-safetypresence control system.

Worn, bent or loose blade.

Mower deck not level.Buildup of grass, leaves,and trash under mower.Bent blade mandrel.

Engine continuesto run whenoperator leavesseat with attach-ment clutchengaged

Poor cut - uneven

Clogged mower deck ventholes from buildup of grass,leaves, and trash aroundmandrels.

,

2.3.

4.

5.

Check wiring, switches andconnections. If not corrected.contact Sears or otherqualified service center.

1. Replace blade. Tightenblade bolt.

2. Level mower deck.3. Clean underside of mower

housing.4. Contact a Sears or other

qualified service center.5. Clean around mandrels to

open vent holes.

29

TROUBLESHOOTING CHART:See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE

Mower blades willnot rotate

Poor grassdischarge

Headlight(s) notworking(if so equipped)

Battery will notcharge

Engine "backfires"when turningengine "OFF"

1. Obstruction in clutchmechanism•

2. Worn/damaged mower drivebelt.

3. Frozen idler pulley•4. Frozen blade mandrel•

1. Engine speed too slow•

2. Travel speed too fast•3. Wet grass•

4. Mower deck not level•

5. Low/uneven tire air pressure•

6. Worn, bent or loose blade•

7. Buildup of grass, leaves andtrash under mower•

8. Mower drive belt worn.9. Blades improperly installed•

10. Improper blades used.

11 •Clogged mower deck ventholes from buildup of grass,leaves, and trash aroundmandrels•

1. Light switch is "OFF".2. Bulb(s) or lamp(s) burned out.3. Faulty light switch•4. Loose or damaged wiring•5. Blown fuse.

1. Bad battery cell(s).2. Poor cable connections•

3. Faulty regulator(if so equipped)•

4. Faulty alternator•

, Engine throttle control not setbetween half and full speed(fast) position before stoppingengine•

CORRECTION

1. Remove obstruction•

2. Replace mower drive belt•

3. Replace idler pulley•4. Contact a Sears or other

qualified service center•

1. Place throttle control in

"FAST" position•2. Shift to slower speed•3. Allow grass to dry before

mowing•4. Level mower deck.

5. Check tires for proper airpressure•

6. Replace/sharpen blade•Tighten blade bolt.

7. Clean underside of mower

housing•8. Replace mower drive belt.9. Reinstall blades sharp edge

down.

10. Replace with blades listedin this manual•

11. Clean around mandrels to

open vent holes•

1. Turn Light switch "ON".2. Replace bulb(s) or lamp(s).3. Check/replace light switch•4. Check wiring and connections.5. Replace fuse.

1. Replace battery•2. Check/clean all connections•

3. Replace regulator•

4. Replace alternator•

, Move throttle controlbetween half and full speed(fast) position beforestopping engine•

30

SCHEMATICTRACTOR - - MODEL NUMBER 917.275810

BATTERY,I,,

SOLENOID STARTER

IGNITION SWITCH

POSITION CIRCUIT "MAKE"

OFF M+G+A1_UN/OVERRIDE B+A1

RUN B+A1 L+A2

START B + S + A1

AC}O'WH]TE_J_ SPARKPLUGSIGNITION ......................O GAP O

UNIT (2PLUGSON TWIN CYL.ENGINES)

BLACK

GRAY

(OPTIONAL)

BLUE CHARGING SYSTEM OUTPUT 28 VOLTS AC MIN. @ 3600 RPM

3 AMP DC @ 3600 RPM (C_ARGING SYSTEM DISCONNECTED)

FUEL SHUT-OFF ('_'L._ZL._JL_IRED SOLENOID ,_ I

I I UGNTING SYSTEM OUTPUT I TI

_Ov ' 5AMP AC @ 3600 RPM DIODE I ALTERNATOR%q ORANGE I _L_L__J j

I UGHTSWITOH I .k14VOLTSACMIN.@8600RPM(LIGHTSOFF )

HEADLIGHTSNOTEYOUR TRACTOR ISEQUIPPED WITH A SPECIALALTERNATOR SYSTEM.THE LIGHTS ARE NOTCONNECTED TO THEBATTERY, BUT HAVE THEIROWN ELECTRICAL SOURCE.BECAUSE OF THIS, THEBRIGHTNESS OF THE LIGHTSWILL CHANGE WITH ENGINESPEED. AT IDLE THE LIGHTSWILL DIM. AS THE ENGINE IS

• ©NON-REMOVABLE REMOVABLE

CONNECTIONS CONNECTIONS

WIRING INSULATED CLIPSNOTE: IF WIRING INSULATED CLIPSWERE REMOVED FOR SERVICING OF

SPEEDED UP, THE LIGHTS UNIT, THEY SHOULD BE REPLACEDWILL BECOME THEIR BRIGHTEST. TO PROPERLY SECURE YOUR WIRING.

02836

31

ELECTRICALTRACTOR - - MODEL NUMBER 917.275810

{ i42

24 41

22

21

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26

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32

ELECTRICALTRACTOR - - MODEL NUMBER 917.275810

KEY PARTNO. NO. DESCRIPTION

1 163465 Battery2 74760412 Bolt Hex Hd 1/4-20 uric x 3/48 186491 Box Battery16 176138 Switch, Interlock Push-In21 183759 Harness Light Socket (W/4152j)22 4152J Bulb Light #115624 4799J Cable Battery25 146148 Cable Battery26 175158 Fuse27 73510400 Nut Kegs Hex 1/4-20 unc28 145491 Cable Ground29 192749 Switch Seat DP w/Ramps30 193350 Switch Ign33 140403 Key Molded Craftsman34 110712X Switch Light40 193374 Harness Ign41 71110408 Bolt BIk. Fin Hex 1/4-20 unc x 1/242 131563 Cover Terminal43 178861 Solenoid45 121433X Ammeter Rectangular 6 Amp52 141940 Protection Wire Loop55 17490508 Screw 5/16-18 x 1/290 180449 Cover Terminal Battery91 190270 Strap Battery Mount Front92 193465 Harness Pigtail Reverse Switch93 192540 Screw94 191834 Module Reverse Ros

NOTE: All component dimensions given in U. S.inches 1 inch = 25.4 mm

33

TRACTOR - - MODEL NUMBER 917.275810CHASSIS AND ENCLOSURES

259

260

39

208

31

209

58

208

/

278

209

6O

2_

206 209

74

142

14

3_ 38_14

-37

208

chassis-Laser-It=stlt 45

34

TRACTOR - - MODEL NUMBER 917.275810CHASSIS AND ENCLOSURES

KEY PARTNO. NO. DESCRIPTION

1 174619 Chassis Assembly2 176554 Drawbar5 155272 Bumper Hood/Dash9 193511X013 Dash10 STD533710 Bolt, Carriage 3/8-16 x 111 174996 Panel, Dash, L.H.13 172105X010 Panel, Dash, R.H.14 17490608 ScrewThdrol 3/8-16 x 1/217 184272X615 Hood Assembly18 184921 Bumper Hood26 STD541437 Locknut, Hex, with Insert 3/8-16 unc28 184259 Grille/Lens Asm (Includes key nos. 258, 259, 260, 263,

264, 274, 275 & 278)30 192393X615 Fend/Ftrest31 139976 Bracket, Fender Support37 17490508 ScrewThdrol 5/16-18 x 1/238 175710 Pivot Bracket Assembly39 174714 Bracket Pivot58 184270 Air Duct60 STD533707 Bolt Rdhd Sqnk 3/8-16 uric x 3/464 154798 Dash Lower STLT74 STD541437 Nut Crownlock 3/8-16 unc114 158112 Keeper Belt Rear LH142 175702 Plate Reinforcement STLT143 186689 Bracket Swaybar Chassis144 175582 Bracket Pnt Footrest STLT145 156524 Rod Pivot Chassis/Hood148 17490620 ScrewThdrol 3/8-16 x 1-1/4159 155123X428 Cupholder206 170165 Bolt Shoulder 5/16-18 TT207 17670508 ScrewThdrol 5/16-18 x 1/2208 17670608 ScrewThdrol 3/8-16 x 1/2209 17000612 Screw Hex Wsh Thdr 3/8-16 x 3/4211 145212 Nut Hexflange Lock258 184264X599 Lens Laser RH259 184263X599 Lens Laser LH260 184262X428 Cover Lens Laser263 184265 Bezel Grille LH264 184266 Bezel Grille RH272 184269X428 Vent Hood Laser III RH273 184268X428 Vent Hood Laser III LH274 184260X428 Insert Grille LH275 184261X428 Insert Grille RH278 191611 Screw 10 x 3/4 Single Lead-Hex- - 5479J Plug BTN .359 Dia.- - 187801 Plug Dome Plastic

NOTE: All component dimensions given in U. S.inches 1 inch = 25.4 mm

35

TRACTOR - - MODEL NUMBER 917.275810GROUND DRIVE

26 27

drive-fender.stlt 38

$6

TRACTOR - - MODEL NUMBER 917.275810GROUND DRIVE

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 Transaxle Peerless 206-545C 62(See Breakdown) 63

2 146682 Spring, Return, Brake 643 123666X Pulley, Transaxle 654 12000028 Ring, Retainer 665 121520X Strap, Torque 696 17060512 Screw 5/16-18 x 3/4 708 192502 Rod Shifter Fender STLT 7410 STD561210 Pin, Cotter 7511 105701X Washer, Shift Plate 7613 74550412 Bolt 1/4-28 unf W/Patch Gr. 8 7714 10040400 Washer Lock Hvy Helical 7815 74490544 Bolt Hex Flghd 5/16-18 Gr. 5 7916 73800500 Nut Lock Hx W/Ins 5/16-18 8018 STD523710 BoltFinHex3/8-16uncx1Gr. 5 8119 STD541437 Nut 8221 106933X Knob 8322 130804 Rod, Brake 8424 STD541237 Nut 8525 106888X Spring, Brake Rod 8926 STD551037 Washer 9627 STD561210 Pin 11228 175765 Rod, Parking Brake 11329 71673 Cap, Parking Brake 11630 169592 Bracket, Transaxle 12032 STD523107 Bolt 15034 175578 Shaft Assembly, Foot Pedal 15135 120183X Bearing, Nylon 15636 STD551062 Washer 15837 STD571810 Roll Pin 15938 179114 Pulley, Composite, Flat 16139 72110622 Bolt Rdhd 3/8-16 unc x 2-3/4 Gr. 5 16241 175556 Keeper, Belt, Idler 16347 127783 Pulley, Idler, V-Groove, Plastic 16548 154407 Bellcrank Clutch Grnd Drv Stl 16649 123205X Retainer, Belt 16850 72110612 Bolt Carr. Sh. 3/8-16 x 1-1/2 Gr. 5 16951 STD541437 Nut Crown Lock 3/8-16 unc 17052 STD541431 Nut Crown Lock 5/16-18 unc 19853 105710X Link, Clutch 20255 105709X Spring, Clutch Return 21256 17060620 Screw 3/8-16 x 1-1/457 130801 V-Belt, Ground Drive59 169691 Keeper, Belt, Center Span61 17120614 Screw 3/8-16 x .875

123583X121748XSTD58002514509016559216571119171216166231150360

8883R Cover, Pedal175410 Pulley, Engine173937 Bolt, Hex 7/16-20 x 4 Gr. 5STD551143 Washer154778 Keeper, Belt, Engine, Fool-Proof142432 Screw HexWsh Hi-Lo 1/4-1/2 uric134683 Guide, Mower Drive Belt, R.H.137057 Spacer, Axle121749X Washer 25/32 x 1-1/4 x 16 Ga.STD581075 E-Ring

Key, Square 2.0 x .1845/.1865Washer 25/32 x 1-5/8 x 16 Ga.Key WoodruffArm, ShiftShaft Asm Cross TaperedSpring, TorsionWasher 17/32 x 3/4 x 16 Ga.Link TransaxleNut, Nylock

192388X428 Console, Shift, STLTSTD62400319091210127285X7214060873900600175456191332101660021655891839007214040673680400747804161656231749051016549216558018741416959372110614145212

Retainer SpringWasher 9/32 x 3/4 x 10 Ga.Strap Torque 90 DegreesBolt Rdhd Sqneck 3/8-16 x 1Nut Lock Fig. 3/8-16Spacer RetainerWasher 13/32 x 2 x 10 Ga.Washer Srrted 5/16 ID x 1.125Bracket Shift MountHub ShiftBolt Rdhd Sqnk 1/4-20 x 3/4 Gr.5Nut Crownlock 1/4-20 uncBolt Hex Fin 1/4-20 unc x 1 Gr. 5Bracket Pivot LeverScrew 5/16-18 x 5/8Bolt Shoulder 5/16-18 x .561Plate Fastening LtKeeper Belt Transaxle GearWasher NylonBolt Carr. SH 3/8-16 x 1-3/4 Gr. 5Nut Hex Fig. Lock

NOTE: All component dimensions given in U. S.inches 1 inch = 25.4 mm

37

STEERINGTRACTOR - - MODEL NUMBER 917.275810

?"-"--'_-- 38-T

/ / I _\ \

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88

I29

82

.j/ 15 15 _ 29

steering pl,lt 57

46

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68

13

6

67 67

26_43

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2 / /

30 \ \

38

STEERINGTRACTOR - - MODEL NUMBER 917.275810

KEY PARTNO. NO. DESCRIPTION

1 186093X428 Steering Wheel2 184706 Axle Assembly3 169840 Spindle Assembly, L.FI.4 169839 Spindle Assembly, R.FI.5 626614 Bearing, Race, Thrust, Hardened6 121748X Washer 25/32 x 1-5/8 x 16 Ga.8 12000029 Ring, Klip10 175121 Draglink11 STD551137 Washer, Lock13 136518 Spacer, Bearing, Axle15 145212 Nut, Hexflange Lock17 190753 Shaft Assembly, Steering26 126847X Bushing28 19131416 Washer 13/32 x 7/8 x 16 Ga.29 17000612 Screw 3/8-16 x 3/430 76020412 Pin Cotter 1/8 x 3/432 130465 Rod, Tie34 10040500 Washer Lock Hvy HLCL Spr. 5/1636 155099 Bushing, Steering37 152927 Screw38 186095X428 Insert, Steering Wheel40 73540600 Nut Crownlock 3/8-2441 186737 Adaptor, Steering Wheel42 145054X428 Boot, Steering Shaft43 121749X Washer 25/32 x 1-1/4 x 16 Ga.44 190752 Extension Shaft Steering46 184946X505 Cap, Spindle65 160367 Spacer Brace Axle67 72110618 Bolt RDHD SQNK 3/8-16 x 2-1/468 169827 Axle, Brace71 175146 Steering Asm82 169835 Bracket Susp Chassis Front87 173966 Washer Flat .781 x 1-1/2 x .1488 175118 Bolt shoulder 7/16-2091 175553 Clip Steering95 188967 Washer Hardened97 74780564 Bolt 5/16-18 x 4 Gr. 5

NOTE: All component dimensions given in U. S.inches 1 inch = 25.4 mm

39

ENGINETRACTOR - - MODEL NUMBER 917.275810

7262

39

31

3214

78

29

OPTIONAL EQUIPMENT

Spark Arresterengine-bs,lcyl 30

KEY PARTNO. NO.

1 1705452 177204083

4 13735213 16529114 14845623 16983729 13718031 15710332 16169633 123487X

DESCRIPTION

Control, Throttle/ChokeScrew, HexThd Cut 1/4-20 x 1/2Engine, B&S, No. 31P777-0296-E1(See Breakdown)Muffler ExhaustGasket, MufflerTube Drain Oil EasyShield, Brn/Dbr GuardArrestor, SparkTank, FuelCap FuelClamp, Hose

KEY PARTNO. NO.

34 106082X37 13704038 18165439 109227X44 1767041245 1700061246 1909141662 1001050072 7107051278 1706062081 73510400

DESCRIPTION

Pad Spacer 1 xl x 1Line, FuelPlug, Oil Drain EasyPad Idler 1.75 x .75 x .06Screw Hexwsh Thdrol 1/4-20 x 3/4Screw Hex Wsh 3/8-16 x 3/4WEasher 9/32 x 7/8 x 16 Ga.Washer SplitScrew Hex Head Cap 5/16-18 x 3/4Screw 3/8-16 x 1-1/4Nut Keps Hex 1/4-20 Starter Nut

NOTE: All component dimensions given in U. S.inches 1 inch = 25.4 mm

40

TRACTOR - - MODEL NUMBER 917.275810SEAT ASSEMBLY

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8

14

10

/_J

J

17 12

seat _t,knob 1

j7

i

It

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i

It

I

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It

KEY PARTNO. NO.

1 1887192 1405513 711106164 191316105 1450066 STD5414377 124181X8 170006169 1913161410 18249311 16636912 174648

DESCRIPTION

SeatBracket, Pivot, SeatBoltWasher 13/32 x 1 x 10 Ga.Clip, Push-In HingedNutSpring, SeatScrew 3/8-16 x 1-1/2Washer 13/32 x 1 x 14 Ga.Pan, SeatKnob SeatBracket, Switch Mounting

KEY PARTNO. NO. DESCRIPTION

13 121248X Bushing, Snap14 72050412 Bolt, Carriage 1/4-20 x 1-1/215 134300 Spacer, Split .28 x .8816 121250X Spring17 123976X Locknut, Flange 1/4 Gr. 521 171852 Bolt, Shoulder 5/16-18 unc22 STD541431 Nut24 19171912 Washer 17/32 x 1-3/16 x 12 Ga.25 127018X Bolt Shoulder 5/16-18 x .62

NOTE: All component dimensions given in U.S.inches 1 inch = 25.4 mm

41

DECALSTRACTOR - - MODEL NUMBER 917.275810

10\

6

/8 7

20

15

19 13

KEY PARTNO. NO.

1 156439 Decal2 189020 Decal3 186366 Decal5 186367 Decal6 133644 Decal7 189088 Decal8 193564 Decal9 186572 Decal10 164065 Decal11 193308 Decal13 146046 Decal

DESCRIPTIONKEY PARTNO. NO.

Fender Danger Sears 15 160396Engine 19 138047Hood, R.H./L.H. 20 172331Hood Side Panel 21 179128Maintenance 22 149516Lower Dash - - 138311Rplcmnt - - 184310X428Fender, Craftsman White - - 184311X428Strng Whl Domed - - 194243Fender STLT Oper Inst E/S - - 194244V-Belt Dr Sch Tractor

DESCRIPTION

Decal, Mower Drive SchematicDecal, Battery Diehard SearsDecal, Deck SearsDecal, DeckDecal, BatteryDecal, Lift HandlePad Footrest LH STLTPad Footrest RH STLTOwner's Manual, EnglishOwner's Manual, Spanish

WHEELS AND TIRES

5,8

7

wheel 1

11

KEY PARTNO. NO. DESCRIPTION

1234

567

8910

11

59192 Valve Cap, Tire65139 Stem, Valve106222X Tire, Front59904 Tube, Front Tire (Not Provided,

Service Item Only)106732X624 Rim, Front278H Fitting, Grease (Front Wheel Only)9040H Bearing, Flange (Front Wheel

Only)106108X624 Rim, Rear138468 Tire, Rear7152J Tube, Rear Tire

(Not Provided, Service Item Only)104757X428 Cap, Axle144334 Sealant, Tire 10 oz.

NOTE: All component dimensions given in U. S.inches 1 inch = 25.4 mm

42

LIFT ASSEMBLYTRACTOR - - MODEL NUMBER 917.275810

11

133

2

5

4

19

\

13

19

• 1718 2020 z_ 16

15

lift-rh.lpiece 3

KEY PARTNO. NO.

1 159460LT2 1594713 105767X4 120000025 192116216 120183X7 125631X8 122365X11 13986512 13986613 4939M

DESCRIPTION

Wire Asm Inner/Sprg W/plunger

Shaft Asm Lift RH w/InfPin Groove 1 500 ZincE Ring #5133-62Washer 21/32 x 1 x 21 Ga.Bearing Nylon BIk 629 IdGrip HandleButton Plunger YellowLink Lift LH Fixed LengthLink Lift RH Fixed LengthRetainer Spring

KEY PARTNO. NO. DESCRIPTION

15 173288 Link Front16 73350800 Nut Jam Hex 1/2-13 unc17 175689 Trunnion BIk Zinc18 73800800 Nut Lock w/Wsh 1/2-13 unc19 139868 Arm Suspension Rear20 163552 Retainer Spring31 169865 Bearing Pvt Lift32 73540600 Nut Crownlock 3/8 - 24

NOTE: All component dimensions given in U. S.inches 1 inch = 25.4 mm

43

TRACTOR - - MODEL NUMBER 917.275810MOWER DECK

67

4oJ_

42 D man-t-path silt 3

2

21

2927

44

TRACTOR - - MODEL NUMBER 917.275810MOWER DECK

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO.

1 165892 Mower Deck Assembly, 42" 52 1398882 STD533107 Bolt 53 1849073 138017 Bracket Assy., Sway Bar, Front 54 1785154 165460 Bracket Sway Bar 38/42" Deck 55 1550465 STD624008 Retainer Spring 56 1657236 178024 Bar Sway Deck 59 1410438 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 67 1498469 STD551137 Washer, Lock 68 14495910 140296 Washer, Hardened 92 STD541437

(The following blades are available) 111 17929211 138971 Blade, 42" Hi-Lift 112 179293

(For bagging or discharging) 113 17060512- - 134149 Blade, 42" Mulching Std 116 4898H

(For mulching mowers only) 117 188606- - 139775 Blade, 42" Mulching Premium 118 73930600

(For better wear when mulching 119 STD55103713 137645 Shaft Assembly, Mandrel, Vented 129 1913131214 128774 Housing, Mandrel, Vented 130 STD52371015 110485X Bearing, Ball, Mandrel 131 STD53371016 174493 Stripper, Mower Deck 142 16589018 72140505 Bolt, Carriage 5/16-18 x 5/8 143 15710919 132827 Bolt, Shoulder 144 15863420 159770 Baffle, Vortex 145 16588821 STD541431 Nut Crownlock 5/16-18 unc 146 17197723 177563 Bracket, Deflector 147 13133524 105304X Cap, Sleeve 148 16902225 123713X Spring, Torsion, Deflector 149 16589826 110452X Nut, Push 150 1909121027 130968X428 Shield, Deflector 152 16967628 19111016 Washer 11/32 x 5/8 x 16 Ga. 158 1772040829 131491 Rod, Hinge 159 STD53371730 173984 Screw Thdrol Washer Head 184 1913141031 187690 Washer, Spacer 185 18823432 153535 Pulley, Mandrel -- 13079433 178342 Nut, Toplock, Flanged34 STD533717 Bolt36 131494 Pulley, Idler, Flat40 73900600 Nut Lock Fig. 3/8-16 unc - - 16958344 140088 Guard, Mandrel, L.H.45 STD624003 Retainer46 137729 Screw, Thd. Roll 1/4-20 x 5/848 133944 Washer, Hardened

DESCRIPTION

Bolt, Shoulder 5/16-18 uncArm Assembly, Pad, BrakeWasher, HardenedArm, IdlerSpacer, RetainerGuard, TUV IdlerKnob Custom OvalV-BeltNutBracket Wheel Guage LHBracket Wheel Guage RHScrew 5/16-18 x 3/4Bolt, ShoulderWheel, GaugeNut, Centerlock 3/8-16Washer 3/8 x 7/8 x 14 Ga.Washer 13/32 x 13/16 x 12 Ga.Bolt, Fin Hex 3/8-16 unc x 1 Gr. 5Bolt, Rdhd Sqnk 3/8-16 unc x 1Arm Spring Brake MowerBracket Arm Idler 42"Keeper Belt 42" Clutch CablePulley Idler FlatBolt Carriage IdlerSpring ExtensionSpring Return IdlerRetainer Spring Yellow ZincWasher 9/32 x 3/4 x 10 Ga.Cable Clutch 42 InScrew Hex Thd Cut 1/4-20 x 1/2Bolt Rdhd Sqn 3/8-16 unc x 1-3/4Washer 13/32 x 7/8 x 10 Ga.Head Asm. Cable ClutchMandrel Assembly (IncludesHousing, Shaf and ShaftHardware Only-Pulley notincluded)Replacement Mower, Complete(Std. Deck-Order separatelyguage wheel components keynos. 116- 119).

NOTE: All component dimensions given in U. S.inches 1 inch = 25.4 mm

45

TRACTOR - - MODEL NUMBER 917.275810PEERLESS TRANSAXLE--MODEL NUMBER 206-545C

83

180J_

150

47

15

_1ODEL and SERIALNUMBERS HERE

Model et SerielChiffre c I

79

157

41A _7

42A

29

46

TRACTOR - - MODEL NUMBER 917.275810PEERLESS TRANSAXLE--MODEL NUMBER 206-5450

REF PART REF PARTNO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 772147 Transaxle Cover 41A 7900792 780086A Needle Bearing 5/8" 42 792073A3 770128 Transaxle Case 42A 792085A4 776395 Countershaft 43 7920755 776409 Output Shaft 44 7900256 778364 Spur Gear (38 teeth) 45 7860666A 778369 Spur Gear (15 teeth) 46 7860867 778330 Spur Gear (11 teeth) 47 7746908 792180 Shift Key 48 7746918A 792047 Woodruff Key #9 49 7783569 784352 Shift Collar 50 77833810 784378 Shift Rod & Fork 51 77835411 778334 Bevel Gear (30 teeth) 52 77835212 778309 Input Bevel Pinion (13 teeth) 53 77835013 778368 Bevel Gear (13 teeth) 54 778346

(Include. 14) 56 77835514 778368 Bevel Pinion (13 teeth) 57 778337

(Include. 13) 58 77835315 778370 Ring Gear (43 teeth) 59 77835117 786188 Drive Pin 60 77834918 786102 Spacer 1.130 X .695 61 77834520 792077A Ball 5/16" dia 65 78018921 792078 Set Screw 3/8 - 16 x 3/8" 66 77642222 792079 Spring .310 OD x .625 L 67 77639625 792073A Screw 1/4 - 20 x 1-1/4" 69 79217025A 792177 Screw 1/4-20 x 1-3/8" 70 78618726 792125 Retaining Ring (pkg of 2) 71 78806927 792035 Retaining Ring 71B 78809228 788040 Retaining Ring 76 78009029 780072 Thrust Washer .627 ID x

.031W 77 788078A29A 780160 Thrust Washer .762 ID x 79 792144

.031W 82 77833329B 780051 Thrust Washer.762 ID x

.031W 8329C 780199 Anti-Rotation Washer.632 8530 780108 Cup Washer 1.127 ID x 87

.032W 15031 780001 Flat Washer .750 ID x .056W 157

(Use As Needed) 18031A 780195 Flat Washer .750 ID x .062W 90032 788083 Oil Seal 5/8"34 780194 Bushing .56335 780193 Flanged Bushing 5 / 8" ID35A 780197 Flanged Bushing .75136 790075 Brake Disk37 790007 Brake Pad Plate38 799021 Brake Pad (pkg of 2)39 786026 Dowel Pin40 792076A Flat Washer .312 ID x .059W

Brake LeverScrew 1/4 - 20 x 1-1/4"Screw 1/4 - 20 x 2 1/4"Locknut 5 / 16 - 24Brake Pad HolderSpacer .2625 x 1.0Brake Lever BracketAxle (11-15 / 16" Long)Axle (16 - 1 /2" long)Spur Gear (29 teeth)Spur Gear (27 teeth)Spur Gear (23 teeth)Spur Gear (19 teeth)Spur Gear (16 teeth)Spur Gear (15 teeth)Spur Gear (11 teeth)Spur Gear (13 teeth)Spur Gear (17 teeth)Spur Gear (21 teeth)Spur Gear (24 teeth)Spur Gear (25 teeth)Flat Washer .563 ID x .062WInput ShaftShifter & Brake ShaftRetaining RingSpacer .890Square Cut Ring"O" RingFlat Washer 1.128 ID x.058WInverted Retaining RingSpring .430 OD x .5000 LBevel & Spur Gear(30 & 13 teeth)

778338 Spur Gear (27 teeth)792154 Oil Fill Plug788089A Oil Seal 9/16"788093A Liquid Gasket RTV Silicone788088A Oil Seal 3/4"730229A Gear Oil 80W90794712 Replacement MST -

206-545C Transaxle

NOTE: All component dimensions given in U.S.inches 1 inch = 25.4 mm

47

TRACTOR - - MODEL NUMBER 917.275810BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0296-E1

307

3@358 ENGINE GASKET SET

12

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I 1019 LABEL KIT I

[ 1058 OWNER'S MANUAL ]

I 1036EMISSIONLABELII@1I 46sHORTBLOCK I

I 133oREPAIRMANUALI_[ 1329REPLACEMENTENGINEI750 •

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TRACTOR - - MODEL NUMBER 917.275810BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0296-E1

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334

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121 CARBURETOR OVERHAUL KIT

634A_ 987@

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1095 VALVE GASKET SET

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49

TRACTOR - - MODEL NUMBER 917.275810BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0296-E1

305A

643

1267

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50

TRACTOR - - MODEL NUMBER 917.275810BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0296-E1

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 697174 Cylinder Assembly 108A 692344 Valve-Choke (Choke A Matic)2 399265 Kit-Bushing/Seal (Magneto Side) 117 694352 (D Jet-Main (Standard)3 391086 ° Seal-Oil (Magneto Side) 118 697228 Jet-Main (High Altitude)4 697188 Sump-Engine 121 697241 Kit-Carburetor Overhaul5 698147 Head-Cylinder 125 698445 Carburetor7 699168 °+ Gasket-Cylinder Head 127 695005 Plug-Welch9 697109 • Gasket-Breather 130 691750 Valve-Throttle11 697113 Tube-Breather 131 494379 Kit-Throttle Shaft12 697110 • Gasket-Crankcase 133 494381 Float-Carburetor13 690360 Screw (Cylinder Head) 137 281165 O:1: Gasket-Float Bowl15 690946 Plug-Oil Drain 141 495097 Kit-Choke Shaft (Manual Choke)16 697127 Crankshaft 141A 495931 Kit-Choke Shaft (Choke A Matic)20 690947 ° Seal-Oil (PTO Side) 142 697140 O Nozzle-Carburetor22 692125 Screw (Crankcase Cover/Sump) 146 691639 Key-Timing23 693557 Flywheel 186 692317 Connector-Hose24 222698 Key-Flywheel 187 697098 Line-Fuel25 699052 Piston Assembly (Standard) 187A 698417 Line-Fuel-- 699054 Piston Assembly (.020" Over- 188 691693 Screw (Control Bracket)

size) 192 691986 Adjuster-Rocker Arm26 699051 Ring Set (Standard) 202 691841 Link-Mechanical Governor-- 697559 Ring Set (.020" Oversize) 209 692208 Spring-Governor27 698469 Lock-Piston Pin 216 691840 Link-Choke28 697099 Pin-Piston 222 694042 Bracket-Control29 697126 Rod-Connecting (Standard) 227 691374 Lever-Governor Control-- 697263 Rod-Connecting (.020" Under- 232 691842 Spring-Governor

size) 238 691843 Cap-Valve32 692852 Screw (Connecting Rod) 240 298090 Filter-Fuel33 695760 Valve-Exhaust 265 691024 Clamp-Casing34 695761 Valve-Intake 267 695134 Screw (Casing Clamp)35 691279 Spring-Valve (Intake) 276 692255 a:l: Washer-Sealing36 691279 Spring-Valve (Exhaust) 304 699829 Housing-Blower37 697108 Guard-Flywheel 305 697102 Screw (Blower Housing)40 690964 Retainer-Valve 305A 697103 Screw (Blower Housing)43 691968 Slinger-Governor/Oil 306 697107 Shield-Cylinder45 690564 Tappet-Valve 307 691003 Screw (Cylinder Shield)46 698492 Camshaft 309 693551 Motor-Starter48 697762 Short Block 310 690323 Bolt (Starter Motor)50 690193 Manifold-Intake 311 497608 Brush Set51 692137 °O:l:+Gasket-lntake 333 492341 Armature-Magneto53 690227 Stud (Carburetor) 334 691061 Screw (Magneto Armature)54 691148 Screw (Intake Manifold) 337 691043 Plug-Spark73 697133 Screen-Rotating 358 697191 Gasket Set-Engine74 697897 Screw (Rotating Screen) 363 19203 Flywheel Puller78 691003 Screw (Flywheel Guard) 383 89838 Wrench-Spark Plug89 690283 Plug-Oil 385 694476 Screw (Fuel Pump)93 690602 O Bushing-Throttle Shaft 385A 690297 Screw (Fuel Pump)94 498030 Kit-Idle Mixture95 691636 Screw (Throttle Valve) ° Included in Engine Gasket Set, Key. No. 35898 495800 Kit-Idle Speed (D Included in Carburetor Overhaul Kit, Key. No.104 690525 O Pin-Float Hinge 121105 231855 O Valve-Float Needle :1: Included in Carburetor Gasket Set, Key. No.106 691780 G Seat-Inlet 977108 690464 Valve-Choke (Manual Choke) + Included in Valve Gasket Set, Key. No. 1095

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

51

TRACTOR - - MODEL NUMBER 917.275810BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0296-E1

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO. DESCRIPTION

387 697090 Pump-Fuel 947 694393404 691691 Washer (Governor Crank) 965 499613431 697122 Elbow-Intake 967 697015445 697153 Filter-Air Cleaner Cartridge 968 699848462 691261 Washer (Starter Cable) 975 495933474 696459 Alternator 977 690192503 691532 Strap-Starter 987 691326505 691251 Nut (Governor Control Lever) 1005 697111510 693699 Drive-Starter 1017 690770513 692024 Clutch-Drive 1019 697143523 697086 Dipstick 1022 272475524 691032 ° SeaI-DipstickTube 1023 692492525 697085 Tube-Dipstick 1024 499054544 692034 Starter-Armature 1026 692003552 697144 Bushing-Governor Crank ...... 692011562 691119 Bolt (Governor Control Lever) 1027 696854579 691029 Nut (Starter Cable) 1029 691751584 697112 Cover-Breather Passage 1034 690822601 95162 Clamp-Hose 1035 693784614 691620 Pin-Cotter 1036 695700616 692012 Crank-Governor 1040 699852617 692138 O ° SeaI-O Ring (Intake Manifold) 1044 698139634 690801 _9 Spring/Seal Assembly (Manual 1051 691265

Choke) 1058 275038634A 690802 G Spring/Seal Assembly (Choke A 1059 698516

Matic) 1070 691058635 691909 Boot-Spark Plug 1090 691293643 697155 Retainer-Air Filter 1091 691333654 690958 Nut (Carburetor) 1095 690190684 697157 Screw (Breather Passage Cover) 1119 691183691 692407 • Seal-Governor Shaft 1127 691657697 690372 Screw (Drive Cap) 1263 697124718 690959 Pin-Locating 1264 697104729 691224 Clip-Wire 1265 697125741 697128 Gear-Timing 1266 691917750 691033 Screw (Oil Pump Cover) 1266A 697123757 697607 Link-Counterweight 1267 697424758 697134 Counterweight 1270 697156759 697392 Pin-Counterweight 1279 690960783 693713 Gear-Pinion 1329789 698329 Harness-Wiring 1330797 693167 Nut (Brush Retainer)801 691283 Cap-Drive •802 691286 Cap-End G803 693757 Housing-Starter830 691095 Stud (Rocker Arm) :1:842 691031 ° SeaI-O Ring (Dipstick Tube)847 697087 Dipstick/Tube Assembly +851 692424 Terminal-Spark Plug868 690968 °+ Seal-Valve914 690960 Screw (Rocker Cover)918 697091 Line-Vacuum943 690589 ° SeaI-O Ring (Oil Pump Cover)

Solenoid-FuelCover-Oil PumpFilter-Pre CleanerCover-Air CleanerBowl-FloatGasket Set-Carburetor

O Seal-Throttle ShaftFan- FlywheelScreen-Oil PumpKit-Label

°+ Gasket-Rocker CoverCover-Rocker ArmPump-OilRod-Push (Intake)Rod-Push (Exhaust)Filter-OilArm-RockerGuide-Push RodShaft-PumpLabel-EmissionPlate-TrimScrew (Flywheel)Ring-RetainingOwner's ManualKit-Screw/WasherScrew (Flywheel Fan)Retainer-BrushCap-LimiterGasket Set-ValveScrew (Alternator)Screw (Float Bowl)Reed-BreatherScrew (Breather Reed)Support-Blower Housing

oO SeaI-O Ring (Intake Elbow)G SeaI-O Ring(Intake Elbow)

Latch-Blower HousingPlug-AVS CounterweightScrew (Blower Housing Support)

31Q777-0036 Replacement Engine272147 Repair Manual

Included in Engine Gasket Set, Key. No. 358Included in Carburetor Overhaul Kit, Key. No.121Included in Carburetor Gasket Set, Key. No.977Included in Valve Gasket Set, Key. No. 1095

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

52

53

54

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

L_L_

ONLY RIDE UP AND DOWN HILL,NOT ACROSS HILL

15 DEGREES MAX.

I

_ WARNING: To avoid serious injury, operate your tractor up and Idown the face of slopes, never across the face. Do not mow Islopes greater than 15 degrees. Make turns gradually to preventtipping or loss of control. Exercise extreme caution whenchanging direction on slopes.

1. Ford this page along dotted _ine indicated above.2. Ho_d page before you so that its _eft edge is vertically paraHe_ to a tree

trunk or other upright structure.3. Sight across the fo_d in the direction of hill s_ope you want to measure.4. Compare the angle of the fo_d with the s_ope of the hill.

;;;;;;;;;;;;;;;;;;;i

!i!i!i!i!i!i!i!i!i!i!i!i!i!i!i!i!i!i!ii

Your Home

For repair - in your home - of all major brand appliances,lawn and garden equipment, or heating and cooling systems,

no matter who made it, no matter who sold it!

For the replacement parts, accessories and

owner's manuals that you need to do-it-yourself.

For Sears professional installation of home appliances

and items like garage door openers and water heaters.

1-800o4oMYoHOME ® Anytime, day or night

(1o800-469-4663) (U,S.A. and Canada)www,sears,com www.sears,ca

Our Home

For repair of carry=in products like vacuums, lawn equipment,

and electronics, call or go on-line for the nearestSears Parts and Repair Center.

1-800-488ot222 Anytime, day or night (U,S,A, only)

www,sesrs,oom

To purchase a protection agreement (U.S.A.)

or maintenance agreement (Canada) on a product serviced by Sears:

1 °800°827°6655 (U.S.A.) 1o800o361 °6665 (Canada)

Para pedir servicio de reparaci6n

a domicilio, y para ordenar piezas:

t°888-SU-HOGAR sM

(1°888_784_6427)

Au Canada pour service en fran(_ais:

1-800-LE-FOYER Mc

(1-800-533-6937)www,sears.ca

02410

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© Sears, Roebuck and Co.

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194243 12.01.04 TR Printed in U.S.A.