Owner's Manual & Assembly Instructions - Arrow Sheds 715500109.pdf · Owner's Manual & Assembly...
Transcript of Owner's Manual & Assembly Instructions - Arrow Sheds 715500109.pdf · Owner's Manual & Assembly...
* Size rounded off to the nearest footBUILDING DIMENSIONS
CAUTION: SOME PARTS HAVE SHARP EDGES. CAREMUST BE TAKEN WHEN HANDLING THE VARIOUS PIECESTO AVOID A MISHAP. FOR SAFETY SAKE, PLEASE READSAFETY INFORMATION PROVIDED IN THIS MANUALBEFORE BEGINNING CONSTRUCTION. WEAR GLOVESWHEN HANDLING METAL PARTS.
715500109
Model No. 697.68222
Owner's Manual & Assembly Instructions WP01
Exterior Dimensions Interior Dimensions Door *Approx. Foundation Storage Area (Roof Edge to Roof Edge) (Wall to Wall) Opening Size Size Sq. Ft. Cu. Ft. Width Depth Height Width Depth Height Width Height
10' x 12' 121" x 143 1/4" 115 759 123 1/4" 145 3/4" 87 7/8" 118 1/4" 140 1/2" 86 5/8" 55 1/2" 60"
3,0m x 3,6m 307,3cm x 363,9cm 10,7m2 21,5m3 313,1cm 370,2cm 223,2cm 300,4cm 356,9cm 220,0cm 141,0cm 152,4cm
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Owner's ManualBefore beginning construction, check local building codes regarding footings, locationand other requirements. Study and understand this owner's manual.Important information and helpful tips will make your construction easier and moreenjoyable.
Assembly Instructions: Instructions are supplied in this manual and contain allappropriate information for your building model. Review all instructions before you begin,and during assembly, follow the step sequence carefully for correct results.
Foundation and Anchoring: Your storage building must be anchored to prevent winddamage. A foundation is also necessary as a base in order to construct a square and levelbuilding. Anchoring and foundation materials are not included with your building. Werecommend the combined use of an Arrow Floor Frame Kit and an Arrow AnchoringKit as an effective method of securing your building to the ground (Available by mail orderor at your local dealer) or you may construct a foundation and anchoring system of yourchoice. Your assembly instructions provide information on a few methods commonly usedto secure and level a storage building.
Parts and Parts List: Check to be sure that you have all the necessary parts for yourbuilding.
•All part numbers can be found on the parts. All of these numbers (before the -) must agree with thenumbers on the parts list. The parts list is located on page 12.
•If you find that a part is missing, include the model number of your building and contact:
Arrow Group Industries, Inc. Customer Service DepartmentRoute 50 East Breese, Illinois 622301-800-851-1085
•Separate contents of the carton by the part number while reviewing parts list. The first few stepsshow how to join related parts to make larger sub assemblies which will be used later.
•Familiarize yourself with the hardware and fasteners for easier use during construction. These arepackaged within the carton. Note that extra fasteners have been supplied for your convenience.
BEFORE YOU BEGIN.... A2
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Selecting and Preparing Your Site: Before assembly, you will want to decide ona location for your building. The best location is a level area with good drainage.
•Allow enough working space for ease of moving parts into position during assembly. Be sure therewill be enough space at entrance for doors to open fully and enough space around the building tobe able to fasten the panel screws from the outside.
•Before you begin the first steps in assembling your parts, a foundation should be constructed andan anchoring system should be ready to use.
Watch the Weather: Be sure the day you select to install your building is dry and calm.Do not attempt to assemble your building on a windy day. Be careful on wet or muddy ground.
Teamwork: Whenever possible, two or more people should work together to assembleyour building. One person can position parts or panels while the other is able to handle thefasteners and the tools.
Tools and Materials: These are some basic tools and materials you will need for theconstruction of your building. Decide which method of anchoring and the type of foundationyou wish to use in order to form a complete list of the materials you will need.
Foundation Preparation• Hammer and Nails• Spade or Shovel• Hand Saw / Power Saw• Lumber and/or Concrete
Optional Time-Savers• Wrench / Nut Driver• Electric / Cordless Drill• Square• String (for squaring frame)
Required• Work Gloves• Step Ladder• Utility Knife / Scissors• Pliers• Carpenter's Level• Tape Measure
Required• Eye Goggles• No. 2 Phillips Screwdriver(With Hardened Magnetic Tip)Note: A power screwdriver or vari-able speed drill with Phillips-tip at-tachment can speed assembly byas much as 40%.
PLAN AHEAD.... A3
4
Safety precautions are important to follow throughout the construction of your building.
•Care must be taken when handling variouspieces of your building since some containsharp edges. Please wear work gloves, eyeprotection and long sleeves when assemblingor performing any maintenance on your build-ing.
•Practice caution with the tools being used in theassembly of this building. Be familiar with theoperation of all power tools.
•Never concentrate your total weight on theroof of the building. When using a step laddermake sure that it is fully open and on evenground before climbing on it.
•Keep children and pets away from worksite toavoid distractions and any accidents whichmay occur.
•Do not attempt to assemble the building if partsare missing because any building left partiallyassembled may be seriously damaged by lightwinds. Call 1-800-851-1085
•Do not attempt to assemble the building on awindy day, because the large panels acting as a"sail", can be whipped about by the wind makingconstruction difficult and unsafe.
SAFETY FIRST.... A4
safety edge
safety edge
sharp edge
sharp edge
Finish: For long lasting finish, periodically clean and wax the exterior surface. Touch-up scratches as soon as you notice them on your unit. Immediately clean the area witha wire brush; wash it and apply touch-up paint per manufacturer's recommendation.
Roof: Keep roof clear of leaves and snow with long handled, soft-bristled broom. Heavyamounts of snow on roof can damage building making it unsafe to enter. In snow country,Roof Strengthening Kits are available for most Arrow Buildings for added protectionagainst heavy snow accumulation.
Doors: Always keep the door tracks clear of dirt and other debris that prevent them fromsliding easily. Lubricate door track annually with furniture polish or silicone spray. Keepdoors closed and locked to prevent wind damage.
Fasteners: Use all washers supplied to protect against weather infiltration and to protectthe metal from being scratched by screws. Regularly check your building for loose screws,bolts, nuts, etc. and retighten them as necessary.
Moisture: A plastic sheet (vapor barrier) placed under the entire floor area with goodventilation will reduce condensation.
Other Tips....• Wash off inked part numbers on coated panels with soap and water.• Silicone caulking may be used for watertight seals throughout the building.
Do not store swimming pool chemicals in your building. Combustibles andcorrosives must be stored in air tight approved containers.
Keep this Owner's Manual and Assembly Instructions for future reference.
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CARE & MAINTENANCE.... A5 Web
ACCESSORIES.... A6 WEB
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* Some drilling required to fit buildings without mid-wall bracing.
Model No. SS404• Makes 8" to 12" (20-30cm) wide shelves in any length.• Brackets, braces, hardware included. Lumber is not included.
Model No. SS900-A• Grey color• 3 shelves• Holds up to 85 lbs. (38kg) (even weight distribution)
Heavy-duty, galvanized steel shelf units help organize storagespace. They easily mount on the wall or sit on the floor. Fits allArrow buildings.*
SHELF UNITS
Must be drilled for use as workbench in Estator.+ Even weight distribution.
10' Long, 250 lb. (113kg) load+Fits all Arrow 10' wide buildings.
16 lbs. (7kg)AT101
Model No. Fits Shipping Weight
ATTIC KIT / WORKBENCH KITHeavy-duty galvanized steel bars thatfit all 10' wide Arrow buildings. Theyinstall quickly and easily to helporganize space and create moreuseable space as an attic orworkbench. Will hold up to 250 lbs.(113kg) evenly distributed.
Model No. AK100New concrete anchor system permitsanchoring any size Arrow buildingdirectly to a concrete slab. Each kitcontains heavy-duty, hot-dippedgalvanized steel corner gussets andperimeter clips which fit over the floorframe and lag bolt into a concrete slab.Full assembly instructions and a 1/4"masonary drill bit are included.
TOOL HANGING RACKModel No. TH100The perfect tool organizer. Twin25 1/2" (65cm) steel channelsplus five heavy-duty snap-inhangers and a small tool holder forscrewdrivers, pliers, etc. Holdersslide along channel for fullyadjustable spacing. Great forgarage, basement, or the backof any door. Fits all Arrowstorage buildings.
ROOF STRENGTHENING(heavy snow load) KITSExtra roof beams and gable bracesdesigned for added protection againstheavy snow accumulation. Increasesthe strength of your roof by 50%.
ANCHOR KITSModel No. AK4Anchor Kit contains heavy-duty steelaugers, 60' (18m) of steel cable and 4 cableclamps. No digging or concretepouring, just insert cable under roof,over roof beams, into augers and twistaugers into the ground. For buildingslarger than 10'x9', use 2 kits.
FLOOR FRAME KITS
MODELS FB47410, FB5465, FB106-AFB109-A and FB1014-A
A simple new floor frame system made of heavy-duty, hot-dippedgalvanized steel. Use as foundation for plywood, sand or stone.
Model No. AK600Earth Anchor Kit anchors any sizeArrow building to the ground.Each kit contains heavy duty,hot-dipped galvanized steelcorner gussets and 4 earth anchors.
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The Foundation For Your Building
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FRONT(DOOR)
FRONT(DOOR)
Foundation AQ09
Note: Finished Slab dimensions, with lumber removed.
OPTION 1: ARROW FLOOR FRAME KIT: (Order No. FB1014-A or 68387-A)
Arrow has the best base for your building in this simple kit. It keeps stored items above the ground .This kit should be used with one of the following:A. To support a plywood deck B. To be filled with sand. We recommend the combined use of1. an ARROW FLOOR FRAME KIT and 2. an ARROW ANCHORING KIT as an effective method of securing the building to the ground.Allow 1 - 2 hours for construction.
OPTION 2: Wood Platform
If you decide to build your own foundation, be sure to select the appropriate materials.These are the recommended materials for your foundation:● 2 x 4's (5cm x 10cm) Pressure Treated Lumber ● 5/8" (1,5cm) 4 x 8 (122cm x 244cm) Plywood-exterior grade● 10 & 4 penny Galvanized Nails ● Concrete Blocks (optional)
The platform should be level and flat (free of bumps, ridges etc.)to provide good support for the building. The necessary materialsmay be obtained from your local lumber yard.
To construct the foundation follow instructions and diagram.Construct frame (using 10 penny galvanized nails)Measure 16"/24" (40,6cm/61cm) sections to constructinside frame (see diagram)Secure plywood to frame (using 4 penny galvanized nails)
Allow 6 - 7 hours for construction.
OPTION 3: Concrete Slab
The slab should be at least 3" to 4" (8-10cm) thick. It must be level and flat to provide good support for the frame.The following are the recommended materials for your foundation.● 1 x 4's (2,5cm x 10cm) (will be removed once the concrete cures)● Concrete ● Sheet of 6 mil plastic● We recommend for a proper strength concrete to use a mix of: 1 part cement ● 3 parts pea sized gravel ● 2 1/2 parts clean sand
Prepare the Site/Construct a Foundation1. Dig a square, 6" (15cm) deep into the ground (remove grass).2. Fill up to 4" (10cm) in the square with gravel and tamp firm.3. Cover gravel with a sheet of 6 mil plastic.4. Construct a wood frame using four planks of 1x4 (2,5cm x 10cm) lumber.5. Pour in concrete to fill in the hole and the frame giving a total of 4" (8-10cm) thick concrete. Be sure surface is level.
Allow 3 - 5 hours for construction and a week for concrete curing time.
Note: Platform/Slab will extend 9/16" (1,4cm) beyond floor frame on all four sides. Seal this 9/16" of wood with a roofing cement (not included), or bevel this 9/16" ofconcrete when pouring, for good water drainage.
121"307,3cm
16"/24"
40,6cm/61,0cm
143 1/4"
363,9cm
121"307,3cm143 1/4"
363,9cm
It is important that the entire floor frame be anchored after the building is erected.Below are recommended ways of anchoring.
Anchoring Down The Building
AnchoringA10
Arrow Anchoring Kit: (Model No. AK100 or 68383)Recommended for use with the concrete foundation.Contains: Corner gussets, perimeter clips, hardware,1/4" masonary drill bit and installation instruction.
Anchoring into Concrete:1. For poured concrete slab or footing or patio blocks:Use 1/4" x 2" Lag Screws.2. For Anchor Post of Concrete poured after building iserected: Use 1/4" x 6" Lag Screws.
Arrow Anchoring Kit: (Model No. AK4 or 60298)Recommended for use with any suggested base.Contains: 4 Anchors with Cable, Clamps andinstallation instruction.
Anchoring into Wood/Post:Use 1/4" Wood Screws. There are 1/4" (0,63cm) dia.holes provided in the frames for proper anchoring.
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OVER THE BEAMSAND INTO THE GROUND
1. 2.
1. 2.
11
Remove from bag of screwsand save for the last step
67293 10'Weather Stripping (1)
67545 21'Weather Stripping (1)
66382Lower Door Guide (4)
66183Roof Trim Cap(2 right & 2 left)
66045Handle (2)
66646Washer (491)
(13 sheets of 40)
65109#8-32 Acorn Nut (4)
(Packed with Screws)
67468Peak Cap (6)(Arrow Logo)
65004#8Ax5/16" (8mm)
Screw (416)
65923#8-32x3/8" (10mm)
Bolt (236)
65900A#10Bx1/2" (13mm)Black Screw (8)
(Packed with Screws)65103
#8-32 Hex Nut (236)
Hardware WP11
6228Track Support (2)
66769Door Slide (4)
Assembly Part Part Quantity CheckKey No. Number Description In Carton List
1 3719 Door Handle Brace 2 2 9373 Front Wall Panel 2 3 6514 Corner Panel 4 4 6108 Large Right Gable 2 5 6109 Large Left Gable 2 6 6114 Small Right Gable 2 7 6115 Small Left Gable 2 8 10510 Right Roof Panel 2 9 10511 Left Roof Panel 210 10497 Horizontal Door Brace 411 6278 Vertical Door Brace 212 6515 Wall Panel 1013 6538 Roof Panel 614 10475 Right Door 115 10475 Left Door 116 9369 Door Jamb 217 67521 Edge Trim (Clear) 218 6014 Side Roof Trim 219 6403 Door Track Splice 120 6869 Ridge Cap 621 6868 Ridge Cap 322 6015 Side Roof Trim 423 9366 Door Track 224 5986 Rear Wall Angle 225 10389 Rear Wall Channel 226 10390 Side Wall Channel 427 9365 Front Wall Channel 228 6085 Roof Beam Bracket 429 6227 Roof Beam Brace 230 10397 Roof Beam 831 6636 Gable Brace 232 10394 Side Wall Angle 433 8936 Rear Floor Frame 234 10392 Side Floor Frame 435 9367 Front Floor Frame 236 8934 Ramp 137 69835 Edge Trim (Green) 4
Parts List WP12
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13
Assembly by Key No. WP13
The front floor frame is made up ofthree pieces. The side floor framesand the rear floor frame are made upof two pieces. The holes in thesepieces will align when the pieces arepositioned with correct amount ofoverlap. The illustrations below showthe proper overall length for the sides,rear and front. Proceed as follows:
1 Place the front floor frames asshown. Center the ramp, with drainholes facing outside, on top of the twofront floor frames. Join the frames byinserting eight screws.
2 Overlap the side floor frames andthe rear floor frames as shown. Theholes in these pieces will align whenthe pieces are positioned with cor-rect amount of overlap. See the illus-trations below for the proper overalllength of the side and rear floor frames.Join the frames by inserting four/fivebolts into each frame set as shown.
3 Double check the length of eachand set these pieces aside for lateruse.
Step 1SV14
● Parts Needed For ●Floor Frame Assemblies
●●●●● 8934 Ramp (1)●●●●● 9367 Front Floor Frame (2)●●●●● 8936 Rear Floor Frame (2)●●●●● 10392 Side Floor Frame (4)
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9367
STEP
18934
9367
DRAIN HOLES FACEOUTSIDE
Front FloorFrame Assembly
119 3/8" 303,2cm
893610392
9367
8934
9367
10392
10392
Side Floor Frame 141 5/8" 359,7cm
8936 8936
Rear Floor Frame 119 3/8"303,2cm
STEP
2
STEP
3
141 5/8" 359,7cm
141 5/8" 359,7cm
119 3/8" 303,2cm
Front & Rear
119 3/8" 303,2cm
Sides
Step 2SR15
15
● Parts Needed For ●Frame Assemblies
The main frame pieces reinforce thewalls. These pieces will later be in-stalled in the center and at the topedge of the side walls and the rearwall. Proceed as follows:
1 Overlap the rear wall channelpieces as shown in the figure andfasten the two pieces together witheight bolts as shown.
2 Make two side wall channels byoverlapping the side wall channelpieces as shown. Fasten each settogether with eight bolts as shown.
3 Overlap the rear wall anglepieces as shown in the figure andfasten them together with one bolt inthe center hole.
4 Make two side wall angles byoverlapping the side wall anglepieces as shown. Fasten each settogether with one bolt thru the sec-ond large hole from the end of eachpart.
5 Set the assemblies aside. You willuse them later.
●●●●● 5986 Rear Wall Angle (2)●●●●● 10389 Rear Wall Channel (2)●●●●● 10390 Side Wall Channel (4)● ● ● ● ● 10394 Side Wall Angle (4)
STEP
1STEP
2
10389
10390Side Wall Channels
140 3/8" 356,6cm
Rear Wall Angle118 1/8" 300,0cm
5986
5986
10394Side Wall Angles
140 3/8" 356,6cm
STEP
3 4
Rear Wall Angle 118 1/8" 300,0cmSide Wall Angles 140 3/8" 356,6cm (2 Assemblies)
STEP
5STEP
Rear Wall Channel118 1/8" 300,0cm
10390
10389
10394
Rear Wall Channel 118 1/8" 300,0cmSide Wall Channels 140 3/8" 356,6cm (2 Assemblies)
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The roof beams join the two gablesand support the roof panels. The mainroof beam is made up of four piecesoverlapped back to back at the cen-ter. The left and right roof beam as-semblies are made up of two pieces.Hint: These pieces are force-fitted,so you may have to press hard to jointhem together.
1 Place one end of a roof beaminside another roof beam so that thesix holes in each piece align. Makefour sets of roof beams by repeatingthis procedure. Do not insert boltsyet.
2 Take two of the pressed-togetherroof beams and join them as shownto form the main roof beam assembly.Hold the assembly together and fas-ten with 14 bolts. Build only oneDoubled Beam Assembly.
3 Fasten the other two pressed-together roof beams with eight boltsto make the left and right roof beamassemblies.
4 Set these pieces aside for laterassembly.
Step 3SV16
● Parts Needed For ●Roof Beam Assemblies
●●●●● 10397 Roof Beam (8)
10397
STEP
1
10397
Assembled
142 3/8" 361,6cm
Build one Doubled Main RoofBeam Assembly for Peak in Roof
EndView
142 3/8" 361,6cm
Build two Single BeamAssemblies
STEP
2
STEP
3
142 3/8" 361,6cm
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NOTE:Door Track Splice (painted part)
Step 4A17
● Parts Needed For ●Door Track Assembly
●●●●● 6403 Door Track Splice (1)●●●●● 9366 Door Track (2)
66769
STEP
3STEP
4
END VIEW
STEP
1
9366
STEP
2
6403
9366
Long Legon Top
Short Legon Bottom
93669366
6403
66769
118 1/8" 300,0cm
The door track assembly supportsthe sliding doors and reinforces thefront wall. It is made up of three pieces.
1 Using the door track splice,(painted), join the door track(galvanized) pieces end-to-end asshown.
2 Insert four screws from the under-side only.
Hint: The holes in the top side of thedoor track assembly are for fasteningthe gable to the top of the front wall ina later step.
3 Position door slides onto thelegs, from the end of door trackassembly, as shown in the end view.
4 Set this piece aside for later use.
118 1/8" 300,0cm
118 1/8" 300,0cm
●●●●● Front Floor Assembly (1)●●●●● Side Floor Assembly (2)●●●●● Rear Floor Assembly (1)
● Parts Needed For ●Floor FrameStep 5
SW18
The floor frame must be squareand level or holes will not align.
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1 Place the floor frame pieces thatyou assembled earlier on the foun-dation. Assemble the four corners ofthe floor frame using two screws ateach corner as shown. At the frontcorners fasten bolts through fromthe bottom with nuts on top.
2 Measure the floor frame diago-nally. When the diagonal measure-ments are equal, the floor frame issquare.
NOTEIf using a wood platform or
concrete slab do not fasten thefloor frames to your base at this
time. You will anchor thebuilding after it is erected.
NOTEIf you have purchased a Floor
Frame Kit you need toinstall it at this time.
STEP
1
10392
RIGHTREAR
8936
Level
10392
RIGHTFRONT
9367
STEP
2
When Diagonal Measurementsare Equal the Floor Frameis Square.
FRONT
1 Position a corner panel at thecorner of the floor frame as shown.The widest part of each corner panelmust be placed along the side of thebuilding for all four corners. Fastenthe corner panel to the floor framewith four screw.
Support the corner panel with a stepladder until a wall panel is attached.
2 Attach the front wall panels to thefront corner panels, as shown. A smallgap will exist between front wall paneland ramp.
3 Attach the wall panels to the rearcorner panels, as shown.
NOTEBe careful to install the correct
panel in each position as shown
●●●●● 6515 Wall Panel (2)●●●●● 9373 Front Wall Panel (2)●●●●● 6514 Corner Panel (4)Step 6
SR19
● Parts Needed For ●Corners
NOTEThe remainder of the building assemblyrequires many hours and more than one
person. Do not continue beyond this pointif you do not have enough time to com-
plete the assembly today. A partiallyassembled building can be severely
damaged by light winds.
Each screw and bolt in the wall re-quires a washer.
4 Double-check the part numbers ofthe wall panels, before proceeding.
The floor frame must be square and level or holes will not align.
19
STEP
1
6515
9373 9373
6514
6514
REAR
FRONT
9373
Panels rest onframe as shown
6514
SIDE TOP VIEW
NarrowSide
6514
6515
Wide Side
STEP
3STEP
2
STEP
4 65146514
9373
6515
6515
6514
Washer
Crimped RibUnderneath
6514
SIDE
●●●●● Door Track Assembly (1)●●●●● Rear Wall Angle Assembly (1)●●●●● Side Wall Angle Assembly (2)
● Parts Needed For ●Top FramesStep 7
WP20
20
The top frame pieces give rigidity tothe walls and provide a surface forattaching the gables which supportthe roof.
1 Fasten the rear wall angle acrossthe inside top of the rear wall usingscrews.
2 Fasten the side wall angles acrossthe inside top of the side panels us-ing screws. Side wall angles mustoverlap rear wall angle in corners.
3 Fasten the door track assembly(holes on top) across the top of thefront wall panels using screws. Seethe figure.
STEP
1
3STEP
9366
5986
FRONT
2STEP
10394
Long Legon Top
Openingfacing in
Short Legon Bottom
Wall AnglesMust FaceInsideBuilding
DOOR TRACK ASSEMBLY
●●●●● Rear Wall Channel Assembly (1)●●●●● Side Wall Channel Assembly (2)
● Parts Needed For ●Mid FramesStep 8
WP21
21
The mid frame pieces give rigidity tothe side and rear walls.
1 Fasten the rear wall channelacross the middle of the rear wallusing screws.
2 Fasten the side wall channelsacross the middle of the side panelsusing screws. Fasten overlaps inrear corners with bolts and nuts, attwo locations. See the figure.
NOTEThe wall channels behind the
front wall panels will be installedin a later step.
STEP
110390
10389
FRONT
2STEP
●●●●● 6515 Wall Panel (8)● Parts Needed For ●Wall PanelsStep 9
SR22
22
Each wall panel has a crimped rib onone side. The crimped rib should gounder the rib of the panel that followsit.
1 Locate all of the wall panels andset each one alongside the building.
2 Fasten the wall panels at the topand bottom with screws.
3 Fasten the center of each panel tothe wall channel with screws.
4 Fasten overlapping ribs as before.
STEP
1
3STEP
4STEP
6515Bolt and nutdoes not gothru wallchannel atoverlap
Panels rest onframe as shown
6515
Crimped RibUnderneath 2
STEP
Detail ShowingCenter of PanelScrewed toWall Channel
Use bolts and nutsthru wall angleoverlap at the topof panel at rear.
●●●●● 9369 Door Jamb (2)●●●●● 9365 Front Wall Channel (2)
● Parts Needed For ●Front Channel/Door JambStep 10
SO23
The door jambs reinforce the dooropening and provide an attractivetrim. Follow these steps for bothdoor jambs.
1 Fasten the front wall channelsin their positions between the end ofthe side wall channel and the cor-ner panel using screws. Do not puta screw in the hole at the end be-hind the door opening at this time.
2 Fasten a door jamb to the frontpanel with two bolts, nuts and acornnuts, as shown.
3 Fasten the center of the doorjamb to the front wall panel and thefront wall channel with two screws.
4 Fasten the top of the door jamb tothe door track with two screws. Dothe same for the bottom into frame.
Repeat steps 2 through 4 for theopposite door jamb.
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Acorn Nut
Hex Nut
9369
FRO
NT
ScrewScrew
TOP VIEW
TOP VIEW
Door Track
9369
Front Wall Channel
Front Wall ChannelCross-SectionTop View
(2) bolts
Bolt
INSIDE OFBUILDING
9365
FRONT
TOP VIEW
Screw Screw
Door Track
STEP
4
STEP
3
STEP
2
STEP
1
Acorn Nut
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The gables go on top of the front andrear walls to support the roof beams.
NOTEThe gables are packed nestedtogether and might be mistakenas one piece. Carefully separate
them before continuing.
1 Apply green edge trim to the topedge of the large left gables, smallleft gables, large right gables and
small right gables, cut to length.
2 Apply clear edge trim to the edgeof the large left gables and the largeright gables, cut to length.
3 Join the large gables to the smallgables on the left and right sidesusing four bolts, washers and nuts oneach side. This part of the gable iscalled the outer gable leg.
4 Attach the four roof beambrackets to the outer gable legs us-ing two bolts in the two bottom holesof the four holes that align.
● Parts Needed For ●Gable AssembliesStep 11
WP24
●●●●● 6108 Large Right Gable (2)●●●●● 6109 Large Left Gable (2)●●●●● 6114 Small Right Gable (2)●●●●● 6115 Small Left Gable (2)●●●●● 6085 Roof Beam Bracket (4)
STEP
2STEP
3
Washer
61086114
6085Roof Beam Brackets
6109
6115
67521 Clear Edge Trim (Plastic Piece)
FRONT
STEP
4
STEP
1
To avoid mishap on the sharpedge the edge trim must remainin place on the top edge of thegable until right and left roof
panels are in place.
CAUTION:
6115
610969835 Green Edge Trim
(Plastic Piece)
69835 Green Edge Trim (Plastic Piece)
● Parts Needed For ●Gables/Roof BeamsStep 12
WP25
●●●●● Left Gable Assemblies (2)●●●●● Right Gable Assemblies (2)●●●●● Single Roof Beam Assemblies (2)●●●●● 6636 Gable Brace (2)
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1 Lift and fasten a right and leftgable, under angle at corner, to thedoor track and rear wall angle withscrews.
Hint: On the front gable, leave out 2screws closest to center gable leg.On the rear gable, use a bolt and nutat the overlapping rear wall angle.
2 Fasten the single roof beam tothe outer gable leg as shown usingbolts.
Hint: The holes along the length ofthe beam must be on the top surface.
Repeat Step 1 for the opposite side ofbuilding.
3 Join the left and right gablestogether with a gable brace using abolt in the second hole from thebottom only. Do this step for bothfront and rear gables.
Repeat Step 2 for the opposite side ofbuilding.
STEP
3
6636 Gable Brace
STEP
1
10397 Roof Beam (Single)
STEP
2
Gable
Nut and boltat rear of building.
● Parts Needed For ●Roof Beam/BracesStep 13
WP26
●●●●● Main Roof Beam Assembly (1)●●●●● 6227 Roof Beam Brace (2)
26
1 Fasten the track supports to thefront gable assembly only, as shown.
2 Wrap the weather stripping tapearound the two joined edges of thelarge left and right gables. See dia-gram. Cut the weather stripping tolength and repeat on next gable set.
3 Spread the two halves of the doubleroof beam and fasten to the gablebrace of the front gable.
STEP
6
STEP
2
Roof Beam Brace 6227
STEP
7
10397 Roof Beam (Double)
4 Fasten the other end of the doubleroof beam to the gable brace of therear gable.
5 Fasten a roof beam brace to thedouble roof beam behind the frontgable by placing the tab on the end ofthe brace between the roof beams.Align the tab with the fourth hole andfasten the brace with a bolt and nut.
6 Fasten the lower end of the roofbeam brace to the track supportwith a bolt and nut.
7 Fasten a roof beam brace be-tween the rear gable and the roofbeam at the third hole, as shown.
STEP
5
STEP
4
STEP
3
Spread Two HalvesOf Roof Beams
STEP
1
Track Supports 6228
Weather Stripping
Roof Beam Brace 6227
27
(8) Screws
10510
Step 14WP27
● Parts Needed For ●Right Roof Panel ●●●●● 10510 Right Roof Panel (1)
Installing the roof panels is best donewith a step ladder. Install the first roofpanel at the back right corner of thebuilding. Each screw and bolt in theroof requires a washer.
NOTEMeasure the building diagonallyagain and make adjustments to
make sure the building is squareand level. This will make the roof
panels fit better, and holes willalign. Don't anchor the floor frame.
NOTEIf a Roof Beef-Up Kit was
purchased, assemble prior toattaching the roof panels.
1 Locate the roof panels and findthe right roof panel part number10510.
2 Position a right roof panel at theback right corner and fasten to the top
roof beam using screws.
3 Remove edge trim from the leftgable under the roof panel.
4 Continue fastening the right roofpanel to the gable and lower roofbeam using screws, bolts and nutsas shown. Do not fastenthe lower end of thepanels to the sidewall angles at thistime.
10510 Right Roof Panel Washer
Bolt (7)G
able
STEP
1
Nut
56
78
910
11
FRONT
12 thru 15
1 thru 4
STEP
2
Hint: Follow the fastener sequenceshown for proper alignment.
STEP
3STEP
4
1 Install a left roof panel 10511 atthe left rear corner of the roof.
3 Install two roof panels 6538 work-ing side to side. Fold the lower sec-tion of the roof panels down. Coverthe notches with the strips of weatherstripping tape. Save the rest. Do notfasten the lower end of the panels tothe side wall angles at this time. Con-tinue weather stripping the ridge open-ing.
NOTENarrow roof panel crimped rib is
overlapped by wide rib ofadjacent panel where possible
28
Step 15WP28
●●●●● 10511 Left Roof Panel (1)●●●●● 6538 Roof Panel (2)●●●●● 6869 Ridge Cap (3)
● Parts Needed For ●Ridge Caps & Panels
2 Cut 28 short 3"(7,6cm) strips off thesmall roll of weather stripping tape,and put them aside. Cover the joint atthe peak with weather stripping tape,large roll. Unroll the tape and press itdown over the opening at the ridge asyou install each roof panel. Do not cutthe tape at this time.
4 Install three ridge caps 6869 onthe completed roof section using boltsand nuts. Do not fasten the ends ofthe ridge caps at this time.
5 Fasten the roof panel ribs, peakcaps and ridge caps together usingbolts and nuts.
Screws ToRoof Beam
Fasten AtOverlap With
Bolt
Fasten atOverlap With
Bolt
Screws ToRoof Beam
Do not fastenat this time
STEP
3
Weather Stripping Tape
STEP
5
STEP
2
STEP
4STEP
1
6538
STEP
3
Strips
6538
6869 10511
68696869
FRONT
Roll
29
Step 16WP29
1 Install the second ridge caps 6868overlapping the first ridge caps whileinstalling two roof panels 6538. Hint:The bolts on the ridge cap need to beleft loose to move the ridge cap to theside and overlap the ribs of the nextroof panel. Cover the notched areasof the roof panels with strips of weatherstripping tape and continue weatherstripping the ridge.
NOTEIf roof beam holes do not line up
with the roof panel holes, shift thebuilding from left to right.
If this does not help, your buildingmay not be level. Shim thecorners until holes line up.
● Parts Needed For ●Ridge Caps & Panels
●●●●● 6538 Roof Panel (2)●●●●● 6868 Ridge Cap (3)
6868
Weather Stripping Tape
6868
6868
6538
6538
Step 17WP30
30
● Parts Needed For ●Ridge Caps & Panels
●●●●● 6538 Roof Panel (2)●●●●● 6869 Ridge Cap (3)● ● ● ● ● 10510 Right Roof Panel (1)● ● ● ● ● 10511 Left Roof Panel (1)
1 Install the third ridge caps 6869overlapping the second ridge capswhile installing the remaining roofpanels 6538. Hint: The bolts on theridge cap need to be left loose tomove the ridge cap to the side andoverlap the ribs of the next roof panel.Cover the notched areas of the roofpanels with strips of weather strip-ping tape and continue weather strip-ping the ridge.
2 Install the left 10511 and rightroof panel 10510 as you unroll theweather stripping tape, and press itdown. Fasten the lower end of thepanels to the side wall angles usingscrews and washers.
3 Fasten the roof panel ribs, peakcaps and ridge caps together usingbolts and nuts.
Reducing Large Gable BulgeLoosen eight bolts and nuts shown. Applypressure with one hand at the peak of thegable and tighten bolt #1. Keeping pressureon the gable work down the slope tighteningeach bolt. Excess material will overlap small-er gable at seam. Once material bulge isworked out tighten four vertical bolts thatconnect the large and small gables.
Peak Cap
STEP
2
6869STEP
26869
10510STEP
3
STEP
1
CutWeather Strippingand Fold Under
105116538
6538 6869
#1#2#3#4
31
1 Attach the side roof trim to thelower end of the roof panels on eachside of the building using screws ateach panel overlap.
NOTEA single screw fastens both trim
pieces at the overlap.
2 Using your thumb and index fin-ger, overbend the bottom flange ofthe roof panel rib at the corner inwardenough so the right and left roof trimcaps fit onto right and left corners.
3 Fasten the roof trim caps to theside trim using a screw.
●●●●● 6014 Side Roof Trim (2)● ● ● ● ● 6015 Side Roof Trim (4)
● Parts Needed For ●Roof TrimStep 18
WP31
Tuck FlangeInward to Fit
Inside ofRoof Trim Cap
STEP
2
Roof Trim Cap
STEP
3 6015
STEP
1
6014
6015
Roof trim
6015
6014
6015
32
●●●●● 3719 Door Handle Brace (2)●●●●● 10475 Right and Left Doors (2)●●●●● 10497 Horizontal Door Brace (4)●●●●● 6278 Vertical Door Brace (2)
● Parts Needed For ●Door AssemblyStep 19
SO32
The steps on this page tell how toassemble the right door. You willperform exactly the same proceduresfor the left door. Each bolt and screwin the door requires a washer. Pro-ceed as follows:
1 Attach the door handle brace andhandle to the door with 1 bolt asshown. Don't tighten the bolt yet.
2 Swing the door handle brace up tothe hole on the center of the door andinsert a screw.
3 Hold the vertical door braceagainst the center of the inside sur-face of the door and turn the screw tohold the vertical door brace and doorhandle brace in place. Fasten todoor above and below centerconnection using 2 screws.
4 Insert a second bolt in the doorhandle and tighten both bolts.
5 Put a horizontal door brace ontothe top edge and bottom edge andfasten with 1 bolt in the center.
6 Attach the lower door guides andbolts as shown.
7 Repeat steps 1 through 6 for theleft door.
10475 Right Door10475 Left Door
STEP
1
66382
66382
STEP
10497
STEP
5
66045
3719
STEP
66045
3719
10497
104972
66382
END VIEWSHOWING:
HorizontalDoor Brace Door
Washer
GuideSTEP
6
6278
4
STEP
3
6278
33
Step 20SQ33
● Parts Needed For ●Door Installation & Adjustment
●●●●● Right Door Assembly (1)●●●●● Left Door Assembly (1)
1 From inside the building, put thebottom of the right door assembly (onyour left when you are inside thebuilding) behind door jamb into thefront frame track.
2 Position the top of the door so thatthe holes in the door line up with theholes in the door slides.
3 Fasten the door to the door slidesusing two #10Bx1/2" (13mm) screwsper door slide.
NOTEThe holes in the door slides allowyou to adjust the doors. Place the
door in the middle holes.
4 Repeat steps 1 through 3 for theleft door.
STEP
2
Horizontal Door Brace
STEP
1
Gable
STEP
3
#10Bx1/2" (13mm) Screw
Door Slide
Adjustment Holes
Adjustment Holes AllowDoors to Meet Evenly
Along Their Length
Right Door Left Door STEP
4
Front Floor Frame Assembly
Door Track
Door Slide
Doo
r
Keep this Owner's Manual and Assembly Instructions for future reference.
SOME FACTS ABOUT RUSTRusting is a natural oxidizing process that occurswhen bare metal is exposed to moisture. Problemareas include screw holes, unfinished edges, orwhere scrapes and nicks occur in the protectivecoating through normal assembly, handling anduse. Identifying these natural rusting problem areasand taking some simple rust protection precautionscan help to stop rust from developing, or stop itquickly as soon as it appears.
1. Avoid nicking or scraping the coating surface,inside and out.
2. Use all the washers supplied. In addition to pro-tecting against weather infiltration, the washers pro-tect the metal from being scraped by the screws.
3. Keep roof, base perimeter and door tracks free ofdebris and leaves which may accumulate and retainmoisture. These can do double damage since theygive off acid as they decay.
4. Touch up scrapes or nicks and any area of visiblerust as soon as possible. Make sure the surface isfree of moisture, oils, dirt or grime and then apply aneven film of high quality touch-up paint.
34
SOME FACTS ABOUT RUST SO34