OWNER'S MANUAL · 2021. 6. 8. · OWNER'S MANUAL SERIES 12 LCG CARRIER GENERATION II INSTALLATION,...

OWNER'S MANUAL

SERIES 12 LCGCARRIER

GENERATION II

INSTALLATION, OPERATION, MAINTENANCE & PARTS

NOTE: MANUAL including SPECIFICATIONS, subject to change without noticeAll ratings specified are based on structural factors only,

not vehicle capacities or capabilities.

Miller Industries PA Carrier OperationsHermitage, PA

Phone (724) 981-3328PN. 0540025Rev. 05/2021

OWNER'S MANUAL

SERIES 12 LCGCARRIER

GENERATION II

INSTALLATION, OPERATION, MAINTENANCE & PARTS

NOTE: MANUAL including SPECIFICATIONS, subject to change without noticeAll ratings specified are based on structural factors only,

not vehicle capacities or capabilities.

Miller Industries PA Carrier OperationsHermitage, PA

Phone (724) 981-3328 PN. 0540025Rev. 05/2021

L E G E N D A R Y L E A D E R S H I P L E G E N D A R Y L E A D E R S H I P

V-1

Section V - PARTS

This Section is provided by the manufacturer for the purpose of ordering any component part of the 12 Series LCG Carrier that may be required when part replacement is necessary. Be certain to use only original equipment replacement parts for warranty purposes as well as for keeping your 12 Series LCG Carrier in its original state and optimum operating capacities.

When ordering replacement or spare parts be sure to provide the following information to your carrier manufacturer authorized representative.

1. Manual Number & Date of Publication 2. Manual Page Number 3. Page Title 3. Reference Number of Part Desired 4. Part Number 6. Part Description 7. Quantity of Part Desired

Providing this information will help ensure that the correct parts will be delivered to you in an expedient manner without delay. Should additional information be required for repair or replacement of certain components, contact Miller Industries, Hermitage, PA, Phone: 724-981-3328.

The Manufacturer reserves the right, without notice or obligation, to improve or modify their products, which may change the specifications, models and feature availability.

V-1

Section V - PARTS

This Section is provided by the manufacturer for the purpose of ordering any component part of the 12 Series LCG Carrier that may be required when part replacement is necessary. Be certain to use only original equipment replacement parts for warranty purposes as well as for keeping your 12 Series LCG Carrier in its original state and optimum operating capacities.

When ordering replacement or spare parts be sure to provide the following information to your carrier manufacturer authorized representative.

1. Manual Number & Date of Publication 2. Manual Page Number 3. Page Title 3. Reference Number of Part Desired 4. Part Number 6. Part Description 7. Quantity of Part Desired

Providing this information will help ensure that the correct parts will be delivered to you in an expedient manner without delay. Should additional information be required for repair or replacement of certain components, contact Miller Industries, Hermitage, PA, Phone: 724-981-3328.

The Manufacturer reserves the right, without notice or obligation, to improve or modify their products, which may change the specifications, models and feature availability.

V-2

Section V - PARTS ALUMINUM BED ASSEMBLY GEN 2

REMOVABLE RAIL

V-2


REMOVABLE RAIL

V-3


REMOVABLE RAIL

REF. . PART NO. QTY NUMBER DESCRIPTION

1

2345678910

11121314151617181920

21222324

30184122LXXX

031151603115130311512030338503086980320147070117209404250809558-XX

0302493030166909009171-XXX07004889345210700744208001669338130751188363S1-XXX

0751975-R0751974-R08004844L08004844R

1

642111211

121222X122

1111

S12 LCG G2 AL BED WELDMENTXXX = 205, 210, 215, 2202-1/2" MARKER LIGHT GROMMET2-1/2" AMBER MARKER LIGHT2-1/2" RED MARKER LIGHT10 POST JUNCTION BOXRAMSEY 8000 LB WORM GEARWINCH MOTOR 5 CUBIC INCHSPACER, WINCH BRACKETWINCH MOUNTING FRAMECAB PROTECTORXX = 48, 50, 52, 54, 57, 60, 62, 64FRONT SAFETY CHAIN ASSEMBLY - 5/16 x 8'WINCH CABLE ASSEMBLYREMOVABLE TUBE RAIL (SEE CHART)APPROACH SKID PLATEALUM APPROACH PLATE CHAINLOCKALUM APPROACH PLATE CHAINLOCK 2-WAYCHAINLOCK - SIDE CHAIN BINDERANTI-TILT PLATEFLUID TUBE MOUNTING BLOCK-LOWERSERIES 10/12/16 UNDER BODY FLUID TUBEXXX = 200, 205, 210, 215, 220, 225WINCH MOTOR FLUID TUBE - RAMSEY - LONGWINCH MOTOR FLUID TUBE - RAMSEY - SHORTCHAIN LOCK - FRONT CHAIN BINDER - LHCHAIN LOCK - FRONT CHAIN BINDER - RH

V-3


REMOVABLE RAIL


1

2345678910

11121314151617181920

21222324

30184122LXXX

031151603115130311512030338503086980320147070117209404250809558-XX

0302493030166909009171-XXX07004889345210700744208001669338130751188363S1-XXX

0751975-R0751974-R08004844L08004844R

1

642111211

121222X122

1111

S12 LCG G2 AL BED WELDMENTXXX = 205, 210, 215, 2202-1/2" MARKER LIGHT GROMMET2-1/2" AMBER MARKER LIGHT2-1/2" RED MARKER LIGHT10 POST JUNCTION BOXRAMSEY 8000 LB WORM GEARWINCH MOTOR 5 CUBIC INCHSPACER, WINCH BRACKETWINCH MOUNTING FRAMECAB PROTECTORXX = 48, 50, 52, 54, 57, 60, 62, 64FRONT SAFETY CHAIN ASSEMBLY - 5/16 x 8'WINCH CABLE ASSEMBLYREMOVABLE TUBE RAIL (SEE CHART)APPROACH SKID PLATEALUM APPROACH PLATE CHAINLOCKALUM APPROACH PLATE CHAINLOCK 2-WAYCHAINLOCK - SIDE CHAIN BINDERANTI-TILT PLATEFLUID TUBE MOUNTING BLOCK-LOWERSERIES 10/12/16 UNDER BODY FLUID TUBEXXX = 200, 205, 210, 215, 220, 225WINCH MOTOR FLUID TUBE - RAMSEY - LONGWINCH MOTOR FLUID TUBE - RAMSEY - SHORTCHAIN LOCK - FRONT CHAIN BINDER - LHCHAIN LOCK - FRONT CHAIN BINDER - RH

V-4

Section V - PARTS STEEL BED ASSEMBLY GEN 2

REMOVABLE TUBE RAIL

V-4


REMOVABLE TUBE RAIL

V-5


REMOVABLE RAIL


1

2345678910

111213141516

17181920

30284122XXX

031151603115130311512030338503086980306157070117209404250809558-XX

0302493030166909009171-XXX338130751188363S1-XXX

0751975-R0751974-R0700559704000844

1

642111211

211132

12210

S12 LCG G2 AL BED WELDMENTXXX = 205, 210, 215, 2202-1/2" MARKER LIGHT GROMMET2-1/2" AMBER MARKER LIGHT2-1/2" RED MARKER LIGHT10 POST JUNCTION BOXRAMSEY 8000 LB WORM GEARWINCH MOTOR 5 CUBIC INCHSPACER, WINCH BRACKETWINCH MOUNTING FRAMECAB PROTECTORXX = 48, 50, 52, 54, 57, 60, 62, 64FRONT SAFETY CHAIN ASSEMBLY - 5/16 x 8''WINCH CABLE ASSEMBLYREMOVABLE TUBE RAIL (SEE CHART)ANTI-TILT PLATEFLUID TUBE MOUNTING BLOCK-LOWERSERIES 10/12/16 UNDER BODY FLUID TUBEXXX = 200, 205, 210, 215, 220, 225WINCH MOTOR FLUID TUBE - RAMSEY - LONGWINCH MOTOR FLUID TUBE - RAMSEY - SHORTI-BEAM WEAR PADFHSCS 5/16-18 x 5/8 ZP

V-5


REMOVABLE RAIL


1

2345678910

111213141516

17181920

30284122XXX

031151603115130311512030338503086980306157070117209404250809558-XX

0302493030166909009171-XXX338130751188363S1-XXX

0751975-R0751974-R0700559704000844

1

642111211

211132

12210

S12 LCG G2 AL BED WELDMENTXXX = 205, 210, 215, 2202-1/2" MARKER LIGHT GROMMET2-1/2" AMBER MARKER LIGHT2-1/2" RED MARKER LIGHT10 POST JUNCTION BOXRAMSEY 8000 LB WORM GEARWINCH MOTOR 5 CUBIC INCHSPACER, WINCH BRACKETWINCH MOUNTING FRAMECAB PROTECTORXX = 48, 50, 52, 54, 57, 60, 62, 64FRONT SAFETY CHAIN ASSEMBLY - 5/16 x 8''WINCH CABLE ASSEMBLYREMOVABLE TUBE RAIL FRONT (SEE CHART)ANTI-TILT PLATEFLUID TUBE MOUNTING BLOCK-LOWERSERIES 10/12/16 UNDER BODY FLUID TUBEXXX = 200, 205, 210, 215, 220, 225WINCH MOTOR FLUID TUBE - RAMSEY - LONGWINCH MOTOR FLUID TUBE - RAMSEY - SHORTI-BEAM WEAR PADFHSCS 5/16-18 x 5/8 ZP

Section V - PARTS STEEL BED ASSEMBLY

GEN 2 SERIES 12 RIGHT APPROACH

V-6V-6


GEN 2 SERIES 12 RIGHT APPROACH

V-7


GEN 2 SERIES 12 RH APPROACH


1

234567891011

1213141516171819

20212223

3028122RXXX

0311516031151303115120308360030338503086980306147070117209404250809558-XX

0302493030166908053240750465080625207214830751188383S1-XXX

0751975-R0751974-R0700559704000844

1

4222111211

21112232

11210

S12 G2 RA STEEL BED WELDMENTXXX = 205, 210, 215, 2202-1/2" MARKER LIGHT GROMMET2-1/2" AMBER MARKER LIGHT2-1/2" RED MARKER LIGHTRECT. REFLECTIVE LIGHT 4-3/8 x 1-1/2 AMBER10 POST JUNCTION BOXRAMSEY 8000 LB WORM GEARWINCH MOTOR 5 CUBIC INCHSPACER, WINCH BRACKETWINCH MOUNTING FRAMECAB PROTECTORXX = 48, 50, 52, 54, 57, 60, 62, 64FRONT SAFETY CHAIN ASSEMBLY - 5/16 x 8'WINCH CABLE ASSEMBLYCABLE GUIDE WELDMENT (HOOK STYLE)ANTI-TILT PLATE RPROLLER TIP WHEEL KEEPER PINROLLERFLUID TUBE MOUNTING BLOCK-LOWERSERIES 10/12/16 UNDER BODY FLUID TUBEXXX = 200, 205, 20, 215, 220, 225WINCH MOTOR FLUID TUBE - RAMSEY - LONGWINCH MOTOR FLUID TUBE - RAMSEY - SHORTI-BEAM WEAR PADFHSCS 5/16-18 x 5/8 ZP

V-7


GEN 2 SERIES 12 RH APPROACH


1

234567891011

1213141516171819

20212223

3028122RXXX

0311516031151303115120308360030338503086980306147070117209404250809558-XX

0302493030166908053240750465080625207214830751188383S1-XXX

0751975-R0751974-R0700559704000844

1

4222111211

21112232

11210

S12 G2 RA STEEL BED WELDMENTXXX = 205, 210, 215, 2202-1/2" MARKER LIGHT GROMMET2-1/2" AMBER MARKER LIGHT2-1/2" RED MARKER LIGHTRECT. REFLECTIVE LIGHT 4-3/8 x 1-1/2 AMBER10 POST JUNCTION BOXRAMSEY 8000 LB WORM GEARWINCH MOTOR 5 CUBIC INCHSPACER, WINCH BRACKETWINCH MOUNTING FRAMECAB PROTECTORXX = 48, 50, 52, 54, 57, 60, 62, 64FRONT SAFETY CHAIN ASSEMBLY - 5/16 x 8'WINCH CABLE ASSEMBLYCABLE GUIDE WELDMENT (HOOK STYLE)ANTI-TILT PLATE RPROLLER TIP WHEEL KEEPER PINROLLERFLUID TUBE MOUNTING BLOCK-LOWERSERIES 10/12/16 UNDER BODY FLUID TUBEXXX = 200, 205, 20, 215, 220, 225WINCH MOTOR FLUID TUBE - RAMSEY - LONGWINCH MOTOR FLUID TUBE - RAMSEY - SHORTI-BEAM WEAR PADFHSCS 5/16-18 x 5/8 ZP


GEN 2 SERIES 12 SST TUBE SIDES

V-8V-8



V-9




1

234567891011

1213141516

17181920

30284122LSXXX-TX

0311516031151303115120308360030338503086980306147070117209404250809558-XX

03024930301669338130751188383S1-XXX

0751975-R0751974-R0700559704000844

1

4222112111

21132

11210

S12 G2 SST TUBE SIDES BED WELDMENTXXX = 205, 210, 215, 2202-1/2" MARKER LIGHT GROMMET2-1/2" AMBER MARKER LIGHT2-1/2" RED MARKER LIGHTRECT. REFLECTIVE LIGHT 4-3/8 x 1-1/2 AMBER10 POST JUNCTION BOXRAMSEY 8000 LB WORM GEARWINCH MOTOR 5 CUBIC INCHSPACER, WINCH BRACKETWINCH MOUNTING FRAMECAB PROTECTORXX = 48, 50, 52, 54, 57, 60, 62, 64FRONT SAFETY CHAIN ASSEMBLY - 5/16 x 8'WINCH CABLE ASSEMBLYANTI-TILT PLATEFLUID TUBE MOUNTING BLOCK-LOWERSERIES 10/12/16 UNDER BODY FLUID TUBEXXX = 200, 210, 215, 220WINCH MOTOR FLUID TUBE - RAMSEY - LONGWINCH MOTOR FLUID TUBE - RAMSEY - SHORTI-BEAM WEAR PADFHSCS 5/16-18 x 5/8 ZP

V-9




1

234567891011

1213141516

17181920

30284122LSXXX-TX

0311516031151303115120308360030338503086980306147070117209404250809558-XX

03024930301669338130751188383S1-XXX

0751975-R0751974-R0700559704000844

1

4222112111

21132

11210

S12 G2 SST TUBE SIDES BED WELDMENTXXX = 205, 210, 215, 2202-1/2" MARKER LIGHT GROMMET2-1/2" AMBER MARKER LIGHT2-1/2" RED MARKER LIGHTRECT. REFLECTIVE LIGHT 4-3/8 x 1-1/2 AMBER10 POST JUNCTION BOXRAMSEY 8000 LB WORM GEARWINCH MOTOR 5 CUBIC INCHSPACER, WINCH BRACKETWINCH MOUNTING FRAMECAB PROTECTORXX = 48, 50, 52, 54, 57, 60, 62, 64FRONT SAFETY CHAIN ASSEMBLY - 5/16 x 8'WINCH CABLE ASSEMBLYANTI-TILT PLATEFLUID TUBE MOUNTING BLOCK-LOWERSERIES 10/12/16 UNDER BODY FLUID TUBEXXX = 200, 210, 215, 220WINCH MOTOR FLUID TUBE - RAMSEY - LONGWINCH MOTOR FLUID TUBE - RAMSEY - SHORTI-BEAM WEAR PADFHSCS 5/16-18 x 5/8 ZP

REF PART # DESCRIPTION QPU

1 346071F FRONT REMOVABLE TUBE RAIL - 3 POST SEE CHART2 346095F FRONT REMOVABLE TUBE RAIL - 4 POST SEE CHART3 346071M MIDDLE REMOVABLE TUBE RAIL - 3 POST SEE CHART4 346064 REAR REMOVABLE TUBE RAIL - 3 POST SEE CHART5 0306070 LYNCH PIN - 7/16 x 1-3/4 IN. SEE CHART

Section V - PARTSREMOVABLE TUBE SIDE RAILS

V-10


1 346071F FRONT REMOVABLE TUBE RAIL - 3 POST SEE CHART2 346095F FRONT REMOVABLE TUBE RAIL - 4 POST SEE CHART3 346071M MIDDLE REMOVABLE TUBE RAIL - 3 POST SEE CHART4 346064 REAR REMOVABLE TUBE RAIL - 3 POST SEE CHART5 0306070 LYNCH PIN - 7/16 x 1-3/4 IN. SEE CHART

Section V - PARTSREMOVABLE TUBE SIDE RAILS

V-10

REF PART # DESCRIPTION QPU 1 34B060FL FRONT REMOVABLE BLADE RAIL - 2 POST SEE CHART2 34B066FL FRONT REMOVABLE BLADE RAIL - 2 POST SEE CHART3 34B072FL FRONT REMOVABLE BLADE RAIL - 2 POST SEE CHART4 34B078FL FRONT REMOVABLE BLADE RAIL - 3 POST SEE CHART5 34B084FL FRONT REMOVABLE BLADE RAIL - 3 POST SEE CHART6 34B090FL FRONT REMOVABLE BLADE RAIL - 3 POST SEE CHART7 34B096FL FRONT REMOVABLE BLADE RAIL - 3 POST SEE CHART8 34B072ML MIDDLE REMOVABLE BLADE RAIL - 3 POST SEE CHART9 34B096ML MIDDLE REMOVABLE BLADE RAIL - 4 POST SEE CHART10 34B064RL REAR REMOVABLE BLADE RAIL - 3 POST SEE CHART

Section V - PARTS REMOVABLE BLADE SIDE RAILS

17.5 FT

18.0 FT

18.5 FT

19.0 FT

19.5 FT

20.0 FT

20.5 FT

21.0 FT

21.5 FT

22.0 FT

BEDLENGTH REMOVABLE RAIL COMBINATIONS

V-11

V-12

Section V - PARTS 12 SERIES GEN 2 LCG SUBFRAME COMPONENTS

V-13

Section V - PARTS12 SERIES GEN 2 LCG SUBFRAME ASSEMBLY

G2 SUBFRAME WELDMENTSUBFRAME BEARING PAD 5/16 x 1-1/2 x 96SUBFRAME BEARING PAD 5/16 x 1-1/2 x 36NYLATRON SUBFRAME BEARING PAD 5/16 x 1-1/2 x 66BOLT 5/16 -18 x 1-1/4 COUNTERSUNK TORX STALUM SPLASH GUARD LH REAR RH FRONTALUM SPLASH GUARD RH REAR LH FRONT10 POST JUNCTION BOXS12 LCG HINGE PIN6-SPOOL CONTROL STATIONCENTURY TAIL LIGHT HOUSING GROUP - LHCENTURY TAIL LIGHT HOUSING GROUP - RHL-ARM STORAGE TUBE - 4K RH (STD) SLIDE-IN ARML-ARM STORAGE TUBE - 4K RH (OPTIONAL) - SCOOPL-ARM STORAGE TUBE - 4K RH (OPTIONAL) - DROP-INL-ARM STORAGE TUBE - 4K LH (STD) SLIDE-IN ARML-ARM STORAGE TUBE - 4K LH (OPTIONAL) - SCOOPL-ARM STORAGE TUBE - 4K LH (OPTIONAL) - DROP-INSTABILIZER WHEEL LIFT GUIDE PADSTABILIZER EXTENSION STAND-LOW PROFILELCG DUAL BAY HOSE TRAYSLIDEBACK CYLINDER 3.5 BORE x 120 STROKESLIDEBACK CYLINDER MOUNTING PIN 1.2301-1/4 SNAP RING - EXTERNALS12 LCG SLIDEBACK CYLINDER MOUNTING PINLCG 12/16/20 S/B CYLINDER SUPPORT PADU-BOLT 3/8-16 UNC3/8 HEX NUT3/8 FLAT WASHERNYLON LOCK NUT 3/8-16 UNCBOLT 5/16-18 UNC - ALLEN COUNTERSUNK 5/16 FLAT WASHERNYLON LOCK NUT 5/16-18 UNC5 x 3 x 5/16 SUBFRAME TUBE PLUGIGUS TRACK AND BOLT KIT

REF NO PARTNO. REQ'D NUMBER DESCRIPTION

08098390308928-960308928-360308928-66N040003210751024L0751024R030338507509521831260940325L0940325R0809287R160540R160535R0809287L160540L160535L0750409160525080982472A351203211786125E13302010075122381286040039404004800400392040316204004650400382030874809006108

12345678910111213

14

1516171819202122232425262728293031

122242111111111111122111411124244421

Section V - PARTS12 SERIES LCG TAIL LIGHT COMPONENTS

V-14

V-15

Section V - PARTS TAIL LIGHT COMPONENTS

REF QPU PART NO. DESCRIPTION

1234567891011121314151617181920212223242526

0809517L0809517R0751892L0751892R0750672031151603115120311503031149803115110311510031152803063850311525030611304001260402111040007104003710403053040212104021220402021040305204021100400366

1111222442211124141212812122242

TAIL LIGHT HOUSING WELDMENT - LHTAIL LIGHT HOUSING WELDMENT - RH12/16/20 LCG TAIL LIGHT HOUSING BEZEL - LH G212/16/20 LCG TAIL LIGHT HOUSING BEZEL - RH G2WORK LIGHT MOUNTING BRACKET2-1/2 IN. MARKER LIGHT GROMMET2-1/2 IN. RED MARKER LIGHT6 IN. OVAL GROMMET6 IN.OVAL RED LIGHTCARRIER TAIL LIGHT GROMMETCARRIER BACK UP LIGHTBACK UP ALARM GROMMETBACK UP ALARMLICENSE PLATE LIGHTTAIL LIGHT WIRE GROMMETBOLT, HHCS 3/8-16 UNC x 1LOCK WASHER - 1/4 SAE SSSCREW 1/4-20 UNC x 3/4 RD HD PHIL SS"U" NUT 3/8-16 UNC SSBOLT, CARRIAGE 3/8-16 UNC x 1-1/4 SSLOCK WASHER - 3/8 SAE SSHEX NUT 3/8-16 UNC SSBOLT, HHCS 1/4-20 UNC x 1 SSNYLON LOCK NUT 1/4-20 UNC SSFLAT WASHER 1/4 SAE SSJAM NUT 1/4-20 UNC

Section V - PARTS4,000 LB.WHEEL LIFT

GEN 2 LCG

V-16

REF. NO. PART NO. REQ'D NUMBER DESCRIPTION

Section V - PARTS4,000 LB. WHEEL LIFT - GEN 2

V-17

1112112414144221121111111

12345678910111213141516171819202122232425

1027040872A300540811159656130809411U72935286100E1471072A33013G030011305400410403139040048263595H6359508111607294086100I09404330720463040300403081290700339603081310308130

UNDERLIFT OUTER BOOM TUBE - 4KUNDERLIFT EXTEND CYLINDER 3.0 x 54UNDERLIFT INNER BOOM TUBE 4KWEAR PAD 1/2 x 2 x 3WHEEL LIFT BOOM HINGE PINPIN-CARRIER W/L EXTEND CYLINDER BASESNAP RING 1" EXTERNALKEEPER PIN 1.23 x 4.50UNDERLIFT CYLINDER FLUID TUBE GROUPGREASE FITTING 1/4-28UNDERLIFT RATING PLATE 4KBOLT BHCS 3/8-16 UNC x 1LOCK WASHER 3/8WEAR PAD NYLATRON NSM 1/2 x 2 x 4 W/HOLESWEAR PAD NYLATRON NSM 1/2 x 2 x 4CROSSBAR 4K (3.5 x 3.5)CYLINDER PIN 0.980 x 6.625SNAP RING 1" INTERNALCROSSBAR PIVOT PINWASHER PIVOT PIN RETAINER 3/8BOLT BHSC 3/8-16 UNC x 3/4DETENT BALL 1"SPACER CROSSBAR DETENTSPRING CROSSBAR DETENTPLUG CROSSBAR DETENT

V-18

Section V - PARTS WHEEL-LIFT CROSSBAR ATTACHMENTS

V-19

Section V - PARTS WHEEL LIFT CROSSBAR ATTACHMENTS

CROSSBAR 4K (3.5 x 3.5)4-INCH WHEEL GRID - LH 4-INCH WHEEL GRID - RHSTEEL L-ARM 4000 LBSTRAP AND RATCHET PIVOT ASSEMBLYWHEEL GRID (DROP-IN L-ARM) - LHWHEEL GRID (DROP-IN L-ARM) - RH4000 LB L-ARM - LH4000 LB L-ARM - RHREMOVABLE PAN (CHEVRON)SAFETY PIN, 5/16 (CHEVRON)WHEEL STRAP WITH D-RINGRATCHET AND HOOKLH WHEEL GRIDRH WHEEL GRIDLH WHEEL RETAINERRH WHEEL RETAINERWHEEL GRID 3WP - LHWHEEL GRID 3WP - RH3-WAY PIVOT L-ARM - LH3-WAY PIVOT L-ARM - RH1 INCH NYLON POLY COAT BASKET STRAPBASKET TIRE STRAP - MEDIUM-LARGE, BLUE3-1/2 INCH FORK HOLDERFRAME FORK, 3 INCH CASTFRAME FORK SHORT, 4-1/2 INCH CASTREESE HITCH RECEIVER, COMMON GEN2


12345678910111213141516171819202122

23242526

111221111222211111111222221

08111600809283L0809283R0800674803086640940434L0940434R65250L65250R65245849116528565280A88008008800900870019087001800909499L0909499R08036480803649090238265287654606635306635450940458

Section V - PARTS4,000 LB.UNDERLIFT

GEN 2 LCG

V-20

Section V - PARTS4,000 LB. UNDERLIFT - GEN 2

V-21


111122444344222211211441112121

123456789101112131415161718192021222324252627282930

10270408DS72A300540809411U72935286100E72A3301314710040039204001227B1300403139040048263595H635950809898-540809646-54081115910244P65613A3020HA302004001770400491102404-PP143355143142PP86125I10244R86100I72940

WHEEL LIFT OUTER BOOM TUBE WL EXTEND CYLINDER 3.0 BORE x 54 STROKEWHEEL LIFT BOOM HINGE PINPIN - WHEEL LIFT EXTEND CYLINDER BASESNAP RING 1' EXTERNALLIFT CYLINDER 3.25 BORE x 13 STROKEKEEPER PIN 1.23 x 4.50NYLON LOCK NUT 3/8-16 UNCBOLT, HHCS 3/8-16 UNC x 1-1/4GREASE FITTING 1/4-28BOLT, BHCS 3/8-16 UNC x 1LOCK WASHER 3/8WEAR PAD NYLATRON NSM 1/2 x 2 x 4 W/HOLESWEAR PAD NYLATRON NSM 1/2 x 2 x 4DOCK STABILIZER EXTENSION STAND (OPT)DOCK STABILIZER SPADE (OPT)4K INNER BOOM TUBE4K INNER PINTLE BOOM TUBEWEAR PAD 1/2 x 2 x 3 NSM BEVELEDPINTLE HOOK ATTACHMENTPINTLE BALL ATTACHMENTBOLT, HEX 1/2-13 UNC x 1-1/4WASHER 1/2 LOCK4K INNER BOOM-PIVOTING PINTLEPIVOTING PINTLE HEAD WELDMENT - 4KPIN - PIVOTING PINTLE HEAD 4KSNAP RING 1-1/4 INTERNAL4K INNER BOOM - REESE RECEIVERSNAP RING 1" INTERNALCYLINDER PIN

Section V - PARTS UNDERLIFT CYLINDER FLUID TUBE GROUP

V-22

151

2

35

6

4

14

78

9

11

12

10

13

16

Section V - PARTS PIVOT L-ARM RECEIVER GROUP

V-24


1

1

1111111111111

1

2

34

56789101112

09007328L09007328R071907907190800802187090474407144150303918040004404000440400349040048107075050302641071293303026480400559

PIVOT L-ARM RECEIVER GROUP-LHPIVOT L-ARM RECEIVER GROUP-RHPIVOT L-ARM RECEIVER CASTING-LHPIVOT L-ARM RECEIVER CASTING-RHL-ARM RECEIVER CASTING PIVOT PINPIN ASSEMBLYPIVOT LOCK PINLANYARDDRIVE SCREW #10-24 x 1/2 ROUND HEADDRIVE SCREW #10-24 x 1/2 ROUND HEADSCREW 3/8-16 x 1/2 FHSCLOCK WASHER 3/8 EXTERNAL TOOTH7/8 CAM PINCAM PIN SPRINGSCREW 1/2-13 x 1/2 TAPERED SOCKET CAPT-HANDLEROLL PIN 3/16 -1


Section V - PARTS UNDERLIFT CYLINDER FLUID TUBE GROUP

1124111111111122

12345678910111213141516

72A3301372A39013ADPTR-FF1868T0606SADPTR-FF1868T0806SADPTR-FF1865T0806SADPTR-FF2114T0808SADPTR-FF1852T08060809875-325743458516472H33013L272H33013L172H33013R272H33013R104008240400382

LIFT CYLINDER 3.25 x 1.75 x 13.00LIFT CYLINDER 3.25 x 1.75 x 13.00ADAPTOR 90 ORS/ORB 6 x 6ADAPTOR 90 ORS/ORB 8 x 6ADAPTOR TEE ORS/ORS/ORB 8 x 8 x 6ADAPTOR TEE ORS 8 x 8ADAPTOR STRAIGHT ORS/ORB 8 x 6UNDERLIFT VALVE MOUNTING BRACKETDUAL COUNTERBALANCE VALVE CBCG-XVNHOSE CLAMP 3-3.5 STAINLESS 316UNDERLIFT FLUID TUBE ASSEMBLY - LHUNDERLIFT FLUID TUBE ASSEMBLY - LHUNDERLIFT FLUID TUBE ASSEMBLY - RHUNDERLIFT FLUID TUBE ASSEMBLY - RH5/16 x 1-3/4 HEX BOLTNYLON LOCK NUT 5/16-18 UNC

V-23

Section V- PARTS AUTOGRIP WHEEL LIFT

V-25

Section V- PARTS AUTOGRIP WHEEL LIFT

V-26

111122421552424422112221111222221

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102704101025227213674341656130403141040050504004260809411U0400122040039272A330131471003001130403139040048263595H6359569757750480308129030006664327286250I644402644002CG75048C64304R64304C0400452040314286100I72940

AUTOGRIP OUTER BOOM TUBE - GEN2 LCG 4KAUTOGRIP INNER TUBE GEN2AUTOGRIP EXTEND CYLINDER - CARRIERFLOW DVIDER COUNTER BALANCE VALVEWEAR PAD 1/2 x 2 x 3 NSM BEVELEDBOLT HHCS 5/8-11 UNC x 2-1/4FLAT WASHER 5/8NYLON LOCK NUT 5/8-11 UNCWHEEL LIFT BOOM HINGE PINBOLT, HHCS 3/8-16 UNC x 1-1/4NYLON LOCK NUT 3/8-16 UNCLIFT CYLINDER 3.25 x 1.75 x 13.00KEEPER PIN 1.23 x 4.50GREASE FITTING 1/4-28 UNFBOLT, BHCS 3/8-16 UNC x 1LOCK WASHER 3/8"WEAR PAD NYLATRON NSM 1/2 x 2 x 4 WITH HOLESWEAR PAD NYLATRON NSM 1/2 x 2 x 4AUTOGRIP HOSE TRACK 58 LINKSHOSE KIT IGUS TRACKBALL CHROME 1" GRADE 16/25AUTOGRIP DETENT SPRING GEN2AUTOGRIP DETENT SCREW GEN2SNAP RING 2-1/2" INTERNALAUTOGRIP CROSSBAR PIVOT PIN GEN2AUTOGRIP CROSSBAR GEN2HOSE KIT ARM CYLINDERSRUBBER GASKET FOR 64304CHOSE CLAMP FOR SIDE OF AUTOGRIP II YOKELOCK WASHER 1/4"BOLT, BUTTON HEAD 1/4-20 x 3/4SNAP RING 1" INTERNALCYLINDER PIN 0.980 x 6-5/8

REF NO PART NO. REQ'D NUMBER DESCRIPTION

Section V - PARTS DOCK STABILIZER

REF NO PART NO. REQ'D NUMBER DESCRIPTION

1 1 0810010-12 DOCK STABILIZER WELDMENT 2 1 0809411U WHEEL LIFT BOOM HINGE PIN 3 5 0400122 BOLT HHCS, 3/8-16 UNC x 1-1/4 4 5 0400392 NYLON LOCK NUT, 3/8-16 UNC 5 4 14710 KEEPER PIN 1.23 x 5.50 6 2 72A33013 LIFT CYLINDER 3/25 x 1.75 x 13.0

V-27

Section V - PARTS AUTOGRIP II COMPONENTS

V-28


V-29


V-29

CROSSBAR WELDMENT WHEEL RETAINER - LHWHEEL RETAINER - RHWHEEL RETAINER CYLINDER PINARM PIVOT PIN WHEEL SPACER - LHWHEEL SPACER - RH HOSE GUARDSCREW-PLUG CROSSBAR DETENT CROSSBAR PIN SNAP RING 2.500 INCH INTERNAL WHEEL RETAINER CYLINDER - LH WHEEL RETAINER CYLINDER - RH L-ARM CYLINDER END BLOCK T-PIN 5/8 x 3 AUTOGRIP ARM CHAIN 5/16 x 1-1/4 SHOULDER SHCS 1/4-20 UNC 1/4-20 UNC NYLON LOCK NUT 3/8-15 x 5/8 ALLEN BOLT 5/8-11 NYLON LOCK NUT 3/4-10 NYLON LOCK NUT CHAIN CLEVIS 5/16 x 1 SHOULDER SHCS 1/4-20 UNC 1/4-20 UNC NYLON LOCK NUT5/16 FLAT WASHER SNAP-RING 1.000 INCH INTERNALI INCH NYLON POLY-COAT BASKET STRAP BASKET TIRE STRAP - MEDIUM-LARGE BLUEAUTOGRIP PINTLE ADAPTOR (OPTIONAL)PINTLE BALL ATTACHMENT (OPTIONAL)PINTLE HOOK ATTACHMENT (OPTIONAL)BOLT, HHCS 1/2-13 UNC x 1-3/4LOCK WASHER, 1/2HEX NUT 1/2-13 UNCBOLT, HHCS 3/4-10 UNC x 6-1/2LOCK WASHER 3/4AUTOGRIP TOWBALL ADAPTOR (OPTIONAL)TOWBALLNUT 1.000 RAMCO LOCK


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111221122112222444242444222211144422111


CROSSBAR WELDMENT WHEEL RETAINER - LHWHEEL RETAINER - RHWHEEL RETAINER CYLINDER PINARM PIVOT PIN WHEEL SPACER - LHWHEEL SPACER - RH HOSE GUARDSCREW-PLUG CROSSBAR DETENT CROSSBAR PIN SNAP RING 2.500 INCH INTERNAL WHEEL RETAINER CYLINDER - LH WHEEL RETAINER CYLINDER - RH L-ARM CYLINDER END BLOCK T-PIN 5/8 x 3 AUTOGRIP ARM CHAIN 5/16 x 1-1/4 SHOULDER SHCS 1/4-20 UNC 1/4-20 UNC NYLON LOCK NUT 3/8-15 x 5/8 ALLEN BOLT 5/8-11 NYLON LOCK NUT 3/4-10 NYLON LOCK NUT CHAIN CLEVIS 5/16 x 1 SHOULDER SHCS 1/4-20 UNC 1/4-20 UNC NYLON LOCK NUT5/16 FLAT WASHER SNAP-RING 1.000 INCH INTERNALI INCH NYLON POLY-COAT BASKET STRAP BASKET TIRE STRAP - MEDIUM-LARGE BLUEAUTOGRIP PINTLE ADAPTOR (OPTIONAL)PINTLE BALL ATTACHMENT (OPTIONAL)PINTLE HOOK ATTACHMENT (OPTIONAL)BOLT, HHCS 1/2-13 UNC x 1-3/4LOCK WASHER, 1/2HEX NUT 1/2-13 UNCBOLT, HHCS 3/4-10 UNC x 6-1/2LOCK WASHER 3/4AUTOGRIP TOWBALL ADAPTOR (OPTIONAL)TOWBALLNUT 1.000 RAMCO LOCK

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111221122112222444242444222211144422111

644002644352L644352R644432644452697402L697402R64429264327644402862501720152L720152R72716284921874400403163 04003670403161040042104004306444104031640400367040048086100I09023826528769452017401715917401715604030580400491040040704030970403082694510

83711

644002644352L644352R644432644452697402L697402R64429264327644402862501720152L720152R72716284921874400403163 04003670403161040042104004306444104031640400367040048086100I09023826528769452017401715917401715604030580400491040040704030970403082694510

83711

REF PART # DESCRIPTION QPU 1 1A8002 INBOARD SADDLE 12 1A821S SADDLE SHIM 23 1A925 FRAME MOUNTING BRACKET 24 1A828A INBOARD SADDLE TILT PIN 25 13068 PIN - TILT CYLINDER BASE 26 0750952 HINGE PIN - 1-1/2 x 41-3/8 17 0809533 HINGE ANGLE 18 721092 CYLINDER - CARRIER TILT 29 0403159 BOLT 1/2-20 UNF x 3 GRADE 5 210 0403160 NYLON LOCK NUT 1/2-20 UNF 211 84680 PIN EYE 2

Section V - PARTS INBOARD TILT CYLINDERS

V-30

REF PART # DESCRIPTION QPU 1 1A8002 INBOARD SADDLE 12 1A821S SADDLE SHIM 23 1A925 FRAME MOUNTING BRACKET 24 1A828A INBOARD SADDLE TILT PIN 25 13068 PIN - TILT CYLINDER BASE 26 0750952 HINGE PIN - 1-1/2 x 41-3/8 17 0809533 HINGE ANGLE 18 721092 CYLINDER - CARRIER TILT 29 0403159 BOLT 1/2-20 UNF x 3 GRADE 5 210 0403160 NYLON LOCK NUT 1/2-20 UNF 211 84680 PIN EYE 2

Section V - PARTS INBOARD TILT CYLINDERS

V-30

Section V - PARTSINBOARD OIL RESERVOIR GROUP

V-31


11112211112

123

45678910

763100762137627076271040046404001427779A70300608577C920403111763106

INBOARD OIL RESERVOIR WELDMENTFILLER BREATHER CAPFILTER ASSEMBLYREPLACEMENT FILTER ELEMENTLOCK WASHER 5/16 ZPBHCS 5/16-18 UNC x 7/8 SSADAPTOR 202702-16 x 12ADAPTOR 900598-8 (DRAIN PLUG)20 x 24 SUCTION HOSE FITTING 90°ADAPTOR 900598-20 (DRAIN PLUG)FRAME WIDTH SHIM

Section V - PARTSINBOARD OIL RESERVOIR GROUP

V-31


11112211112

123

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763100762137627076271040046404001427779A70300608577C920403111763106

INBOARD OIL RESERVOIR WELDMENTFILLER BREATHER CAPFILTER ASSEMBLYREPLACEMENT FILTER ELEMENTLOCK WASHER 5/16 ZPBHCS 5/16-18 UNC x 7/8 SSADAPTOR 202702-16 x 12ADAPTOR 900598-8 (DRAIN PLUG)20 x 24 SUCTION HOSE FITTING 90°ADAPTOR 900598-20 (DRAIN PLUG)FRAME WIDTH SHIM

Section V - PARTS 14 GAL. OUTBOARD OIL TANK GROUP

V-32

14 GAL. OUTBOARD OIL TANK WELDMENTFILLER BREATHER CAP ASSEMBLYFILTER ASSEMBLYREPLACEMENT FILTER ELEMENTLOCK WASHER 5/16 ZINC PLATEBHCS SCHS 5/16-18 UNC x 7/8 SSADAPTOR 202702 16 x 12ADAPTOR 900598-8 (MAGNETIC DRAIN PLUG)20 x 24 SUCTION HOSE FITTING 90°TANK MTG. BRACKET - RHTANK MTG. BRACKET (SHORT) - RHTANK MTG. BRACKET (SHORT) -LHTANK MTG. BRACKET - LHBOLT 5/8-11 x 2 UNC GR8NYLON LOCK NUT 5/8-11 UNC ZINC PLATEDBOLT 1/2-13 UNC x 1-1/2 GR8FLAT WASHER 1/2 ZINC PLATEDNYLON LOCK NUT 1/2-13 UNC ZINC PLATED

REF QTY PART # DESCRIPTION

76211076213G76270762710400464040014270301368030060850300634137855R37858R37858L37855L04002740400426040018104004920403100

123

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10111213141516

111122111111166684

Section V - PARTS 14 GAL. OUTBOARD OIL TANK GROUP

V-32

14 GAL. OUTBOARD OIL TANK WELDMENTFILLER BREATHER CAP ASSEMBLYFILTER ASSEMBLYREPLACEMENT FILTER ELEMENTLOCK WASHER 5/16 ZINC PLATEBHCS SCHS 5/16-18 UNC x 7/8 SSADAPTOR 202702 16 x 12ADAPTOR 900598-8 (MAGNETIC DRAIN PLUG)20 x 24 SUCTION HOSE FITTING 90°TANK MTG. BRACKET - RHTANK MTG. BRACKET (SHORT) - RHTANK MTG. BRACKET (SHORT) -LHTANK MTG. BRACKET - LHBOLT 5/8-11 x 2 UNC GR8NYLON LOCK NUT 5/8-11 UNC ZINC PLATEDBOLT 1/2-13 UNC x 1-1/2 GR8FLAT WASHER 1/2 ZINC PLATEDNYLON LOCK NUT 1/2-13 UNC ZINC PLATED


76211076213G76270762710400464040014270301368030060850300634137855R37858R37858L37855L04002740400426040018104004920403100

123

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111122111111166684

V-33

Section V - PARTS DIRECT MOUNT PUMP - 18 GPM

REF PART # DESCRIPTION QPU12

345

03201440300633977C827762003013680909434

18 GPM , 1 IN.15 SPLINE SHAFT, SAE 4-BOLT FLANGE#16-45 M O-RING x 1-1/4 M NIPPLE#16 M O-RING x 1-1/4 M NIPPLE1-1/4 O-RING PLUG 900598-20#16 M O-RING X 3/4 MJICPRESSURE TRANSDUCER (OPTIONAL)

111211

V-33

Section V - PARTS DIRECT MOUNT PUMP - 18 GPM

REF PART # DESCRIPTION QPU12

345

03201440300633977C827762003013680909434

18 GPM , 1 IN.15 SPLINE SHAFT, SAE 4-BOLT FLANGE#16-45 M O-RING x 1-1/4 M NIPPLE#16 M O-RING x 1-1/4 M NIPPLE1-1/4 O-RING PLUG 900598-20#16 M O-RING X 3/4 MJICPRESSURE TRANSDUCER (OPTIONAL)

111211

Section V - PARTS 6-SPOOL CONTROL STATION

V-34 V-34


V-35



1

2

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5 SPOOL/6 SPOOL CONTROL PLACARD-LHCONTROL PLACARD AUTOGRIP OVERLAY5 SPOOL/6 SPOOL CONTROL PLACARD-RHCONTROL PLACARD AUTOGRIP OVERLAYLED CONTROL STATION LIGHT - 6 IN.SCREW, PHILLIPS #6-32 UNC x 7/8NYLON LOCK NUT #6-32 SSCONTROL PANEL - LHCONTROL PANEL - RHCONTROL HOODBHCS 5/16-18 UNC x 5/8LOCK WASHER 5/16 SSHEX NUT 5/16-18 UNCBHCS 3/8-16 UNC x1 SSLOCK WASHER 3/8 SSNYLON LOCK NUT 3/8-16 UNCCONTROL BOX ARM WELDMENT - 79.5 INCONTROL HANDLE 8" - GRAYCONTROL HANDLE 8" - REDCONTROL HANDLE 8" - BLUECONTROL ROD 28-1/2CONTROL ROD 37-3/4PRESSURE GAUGE HYDRAULIC - 2 IN.SCREW PHILLIPS #6-32 x 1/2ANTI-TILT CONTROL ROD WELDMENTCONTROL HANDLE CROSS ROD 3/4 x 17VALVE BODY GRESEN 6 SPOOLVALVE BODY GRESEN 5 SPOOL (COMMON)HHCS 5/16-18 UNC x 2-3/4CONTROL STATION GAUGE FLUID TUBE - 5 SPCONTROL STATION GAUGE FLUID TUBE - 6 SPCONTROL STATION WIRE TUBE - 6 SPHHCS 1/4-20 UNC x 3/4NYLON LOCK NUT 1/4-40 UNCPRESSURE GAUGE HOSENUT 3/8-24 UNF RHCLEVIS - RH HAND THREADCLEVIS PIN 3/8 x 1-1/8CONTROL HANDLE PIVOT BASESNAP RING 3/4 EXTERNAL1/2-13 UNC JAM NUT ZPCLEVIS PIN AND LINK ASSEMBLYBELL CRANKCLEVIS - LH HAND THREADNYLON LOCK NUT 5/16-18 UNC

18212L18237

18212R18237

032016204000281040002620752652L0752652R07526510403079040211804030740400108504021210402122181286W

0320048-GY0320048-RD0320048-BL

7A528W7A538W0320157040002820809904

7A5753-177411674115

04031690752718-50752718-6

1833504000660400367032016904031158453084620

7A115586075E04004107A0107A12184540

0400382

11112471121212121212816246616121131112211212241241266123

V-35



1

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5 SPOOL/6 SPOOL CONTROL PLACARD-LHCONTROL PLACARD AUTOGRIP OVERLAY5 SPOOL/6 SPOOL CONTROL PLACARD-RHCONTROL PLACARD AUTOGRIP OVERLAYLED CONTROL STATION LIGHT - 6 IN.SCREW, PHILLIPS #6-32 UNC x 7/8NYLON LOCK NUT #6-32 SSCONTROL PANEL - LHCONTROL PANEL - RHCONTROL HOODBHCS 5/16-18 UNC x 5/8LOCK WASHER 5/16 SSHEX NUT 5/16-18 UNCBHCS 3/8-16 UNC x1 SSLOCK WASHER 3/8 SSNYLON LOCK NUT 3/8-16 UNCCONTROL BOX ARM WELDMENT - 79.5 INCONTROL HANDLE 8" - GRAYCONTROL HANDLE 8" - REDCONTROL HANDLE 8" - BLUECONTROL ROD 28-1/2CONTROL ROD 37-3/4PRESSURE GAUGE HYDRAULIC - 2 IN.SCREW PHILLIPS #6-32 x 1/2ANTI-TILT CONTROL ROD WELDMENTCONTROL HANDLE CROSS ROD 3/4 x 17VALVE BODY GRESEN 6 SPOOLVALVE BODY GRESEN 5 SPOOL (COMMON)HHCS 5/16-18 UNC x 2-3/4CONTROL STATION GAUGE FLUID TUBE - 5 SPCONTROL STATION GAUGE FLUID TUBE - 6 SPCONTROL STATION WIRE TUBE - 6 SPHHCS 1/4-20 UNC x 3/4NYLON LOCK NUT 1/4-40 UNCPRESSURE GAUGE HOSENUT 3/8-24 UNF RHCLEVIS - RH HAND THREADCLEVIS PIN 3/8 x 1-1/8CONTROL HANDLE PIVOT BASESNAP RING 3/4 EXTERNAL1/2-13 UNC JAM NUT ZPCLEVIS PIN AND LINK ASSEMBLYBELL CRANKCLEVIS - LH HAND THREADNYLON LOCK NUT 5/16-18 UNC

18212L18237

18212R18237

032016204000281040002620752652L0752652R07526510403079040211804030740400108504021210402122181286W

0320048-GY0320048-RD0320048-BL

7A528W7A538W0320157040002820809904

7A5753-177411674115

04031690752718-50752718-6

1833504000660400367032016904031158453084620

7A115586075E04004107A0107A12184540

0400382

11112471121212121212816246616121131112211212241241266123

Section V- PARTS 9-SPOOL CONTROL STATION

V-36 V-36



CONTROL PLACARD 4-CAR AUTOGRIP - LHCONTROL PLACARD 4-CAR CARRIER - LHCONTROL PLACARD SIDEPULLER OVERLAY - LHCONTROL PLACARD DUAL DECK - LHCONTROL PLACARD DUAL DECK AG OVERLAY-LHCONTROL PLACARD 4-CAR AUTOGRIP - RHCONTROL PLACARD 4-CAR CARRIER - RHCONTROL PLACARD SIDEPULLER OVERLAY-RHCONTROL PLACARD DUAL DECK - RHCONTROL PLACARD DUAL DECK AG OVERLAY-RHLED CONTROL STATION LIGHT - 6 IN.SCREW, PHILLIPS #6-32 UNC x 7/8NYLON LOCK NUT #6-32 SSCONTROL PANEL - LHCONTROL PANEL - RHCONTROL HOODBHCS 5/16-18 UNC x 5/8LOCK WASHER 5/16, SSHEX NUT 5/16-18 UNCBHCS 3/8-16 UNC x 1, SSLOCK WASHER 3/8 SSNYLON LOCK NUT 3/8-16 UNCCONTROL BOX ARM WELDMENT - 79.5 INCONTROL HANDLE 8" - GRAYCONTROL HANDLE 8" - REDCONTROL HANDLE 8" - BLUECONTROL HANDLE 8" - GREENCONTROL ROD 28-1/2CONTROL ROD 37-3/4PRESSURE GAUGE HYDRAULIC - 2 IN.SCREW PHILLIPS #6-32 x 1/2ANTI-TILT CONTROL ROD WELDMENTCONTROL HANDLE CROSS ROD 3/4 x 20-3/4VALVE BODY GRESEN 8-SPOOLVALVE BODY GRESEN 9 SPOOLHHCS 5/16-18 UNC x 2-3/4CONTROL STATION GAUGE FLUID TUBE - 8 SPCONTROL STATION GAUGE FLUID TUBE - 9 SPCONTROL STATION WIRE TUBE - 9 SPOOLHHCS 1/4-20 UNC x 3/4NYLON LOCK NUT 1/4-20 UNCPRESSURE GAUGE HOSENUT 3/8-24 HF RHCLEVIS - RH THREADCLEVIS PIN 3/8 x 1-1/8CONTROL HANDLE PIVOT BASESNAP RING 3/4 EXTERNAL1/2-13 UNC JAM NUT ZPCLEVIS PIN AND LINK ASSEMBLYBELL CRANKCLEVIS - LH THREADNYLON LOCK NUT 5/16-18 UNC

V-37


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18219L18218L18224L18235L18236L18219R18218R18224R18235R18236R032016204000281040002620752654L0752654R07526530403079040211804030740400108504021210402122181289W0320048-GY0320048-RD0320048-BL0320048-GR7A528W7A538W03201570400028208099047A5753-20741187411904031690752718-80752718-918336040036604003670320169040311584530846207A115586075E04004107A0107A121845400400382

111111111124711212121212128164629913121131112211818361841899183


CONTROL PLACARD 4-CAR AUTOGRIP - LHCONTROL PLACARD 4-CAR CARRIER - LHCONTROL PLACARD SIDEPULLER OVERLAY - LHCONTROL PLACARD DUAL DECK - LHCONTROL PLACARD DUAL DECK AG OVERLAY-LHCONTROL PLACARD 4-CAR AUTOGRIP - RHCONTROL PLACARD 4-CAR CARRIER - RHCONTROL PLACARD SIDEPULLER OVERLAY-RHCONTROL PLACARD DUAL DECK - RHCONTROL PLACARD DUAL DECK AG OVERLAY-RHLED CONTROL STATION LIGHT - 6 IN.SCREW, PHILLIPS #6-32 UNC x 7/8NYLON LOCK NUT #6-32 SSCONTROL PANEL - LHCONTROL PANEL - RHCONTROL HOODBHCS 5/16-18 UNC x 5/8LOCK WASHER 5/16, SSHEX NUT 5/16-18 UNCBHCS 3/8-16 UNC x 1, SSLOCK WASHER 3/8 SSNYLON LOCK NUT 3/8-16 UNCCONTROL BOX ARM WELDMENT - 79.5 INCONTROL HANDLE 8" - GRAYCONTROL HANDLE 8" - REDCONTROL HANDLE 8" - BLUECONTROL HANDLE 8" - GREENCONTROL ROD 28-1/2CONTROL ROD 37-3/4PRESSURE GAUGE HYDRAULIC - 2 IN.SCREW PHILLIPS #6-32 x 1/2ANTI-TILT CONTROL ROD WELDMENTCONTROL HANDLE CROSS ROD 3/4 x 20-3/4VALVE BODY GRESEN 8-SPOOLVALVE BODY GRESEN 9 SPOOLHHCS 5/16-18 UNC x 2-3/4CONTROL STATION GAUGE FLUID TUBE - 8 SPCONTROL STATION GAUGE FLUID TUBE - 9 SPCONTROL STATION WIRE TUBE - 9 SPOOLHHCS 1/4-20 UNC x 3/4NYLON LOCK NUT 1/4-20 UNCPRESSURE GAUGE HOSENUT 3/8-24 HF RHCLEVIS - RH THREADCLEVIS PIN 3/8 x 1-1/8CONTROL HANDLE PIVOT BASESNAP RING 3/4 EXTERNAL1/2-13 UNC JAM NUT ZPCLEVIS PIN AND LINK ASSEMBLYBELL CRANKCLEVIS - LH THREADNYLON LOCK NUT 5/16-18 UNC

V-37


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18219L18218L18224L18235L18236L18219R18218R18224R18235R18236R032016204000281040002620752654L0752654R07526530403079040211804030740400108504021210402122181289W0320048-GY0320048-RD0320048-BL0320048-GR7A528W7A538W03201570400028208099047A5753-20741187411904031690752718-80752718-918336040036604003670320169040311584530846207A115586075E04004107A0107A121845400400382

111111111124711212121212128164629913121131112211818361841899183

6-SPOOL CONTROL STATIONRADIO CONTROL RECEIVER BOX 2-FUNCTIONRADIO CONTROL RECEIVER BOX 4-FUNCTIONRADIO CONTROL RECEIVER BOX 6-FUNCTIONRADIO CONTROL RECEIVER BOX 8-FUNCTIONRADIO CONTROL RECEIVER BOX 10-FUNCTIONRADIO CONTROL RECEIVER BOX 12-FUNCTIONRADIO CONTROL RECEIVER BOX 16-FUNCTIONAIR PRESSURE REGULATORAIR PRESSURE REGULATOR MTG BRACKETAIR CYLINDER 2 INCH STROKEBOLT HHCS 1/4-20 UNC x 1 GR5BOLT HHCS 1/4-20 UNC x 3/4 GR5NUT NYLOK 1/-20 UNCBOLT HHCS 3/8-18 UNC x 1 GR5NUT NYLOC 3/8-16 UNCAIR CYLINDER MTG BRKT 6-SPOOL GEN2BOLT-ON AIR CYLINDER PLATE WELDMENTNUT HEX 1/4-20 UNCBOLT HHCS 1/4-20 UNC x 5/8 GR5

6-SPOOL CONTROL STATIONRADIO CONTROL RECEIVER BOX 2-FUNCTIONRADIO CONTROL RECEIVER BOX 4-FUNCTIONRADIO CONTROL RECEIVER BOX 6-FUNCTIONRADIO CONTROL RECEIVER BOX 8-FUNCTIONRADIO CONTROL RECEIVER BOX 10-FUNCTIONRADIO CONTROL RECEIVER BOX 12-FUNCTIONRADIO CONTROL RECEIVER BOX 16-FUNCTIONAIR PRESSURE REGULATORAIR PRESSURE REGULATOR MTG BRACKETAIR CYLINDER 2 INCH STROKEBOLT HHCS 1/4-20 UNC x 1 GR5BOLT HHCS 1/4-20 UNC x 3/4 GR5NUT NYLOK 1/-20 UNCBOLT HHCS 3/8-18 UNC x 1 GR5NUT NYLOC 3/8-16 UNCAIR CYLINDER MTG BRKT 6-SPOOL GEN2BOLT-ON AIR CYLINDER PLATE WELDMENTNUT HEX 1/4-20 UNCBOLT HHCS 1/4-20 UNC x 5/8 GR5

Section V - PARTS REMOTE AIR CYLINDERS 6-SPOOL


12

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1831260308726-20308726-40308726-60308726-80308726-100308726-120308726-16717130752351030871104030430400066040036704001260400392181381080990504003660400059

11

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V-38 V-38



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1831290308726-20308726-40308726-60308726-80308726-100308726-120308726-16717130752351030871104030430400066040036704001260400392181381080990504003660400059

11

11X3XX441XXX

9-SPOOL CONTROL STATIONRADIO CONTROL RECEIVER BOX 2-FUNCTIONRADIO CONTROL RECEIVER BOX 4-FUNCTIONRADIO CONTROL RECEIVER BOX 6-FUNCTIONRADIO CONTROL RECEIVER BOX 8-FUNCTIONRADIO CONTROL RECEIVER BOX 10-FUNCTIONRADIO CONTROL RECEIVER BOX 12-FUNCTIONRADIO CONTROL RECEIVER BOX 16-FUNCTIONAIR PRESSURE REGULATORAIR PRESSURE REGULATOR MTG BRACKETAIR CYLINDER 2 INCH STROKEBOLT HHCS 1/4-20 UNC x 1 GR5BOLT HHCS 1/4-20 UNC x 3/4 GR5NUT NYLOK 1/4-20 UNCBOLT HHCS 3/8-18 UNC x 1 GR5NUT NYLOC 3/8-16 UNCAIR CYLINDER MTG BRKT 9-SPOOL GEN2BOLT-ON AIR CYLINDER PLATE WELDMENTNUT HEX 1/4-20 UNCBOLT HHCS 1/4-20 UNC x 5/8 GR5


V-39 V-39


12

34567891011121314

1831290308726-20308726-40308726-60308726-80308726-100308726-120308726-16717130752351030871104030430400066040036704001260400392181381080990504003660400059

11

11X3XX441XXX

9-SPOOL CONTROL STATIONRADIO CONTROL RECEIVER BOX 2-FUNCTIONRADIO CONTROL RECEIVER BOX 4-FUNCTIONRADIO CONTROL RECEIVER BOX 6-FUNCTIONRADIO CONTROL RECEIVER BOX 8-FUNCTIONRADIO CONTROL RECEIVER BOX 10-FUNCTIONRADIO CONTROL RECEIVER BOX 12-FUNCTIONRADIO CONTROL RECEIVER BOX 16-FUNCTIONAIR PRESSURE REGULATORAIR PRESSURE REGULATOR MTG BRACKETAIR CYLINDER 2 INCH STROKEBOLT HHCS 1/4-20 UNC x 1 GR5BOLT HHCS 1/4-20 UNC x 3/4 GR5NUT NYLOK 1/4-20 UNCBOLT HHCS 3/8-18 UNC x 1 GR5NUT NYLOC 3/8-16 UNCAIR CYLINDER MTG BRKT 9-SPOOL GEN2BOLT-ON AIR CYLINDER PLATE WELDMENTNUT HEX 1/4-20 UNCBOLT HHCS 1/4-20 UNC x 5/8 GR5

Section V - PARTS 2 AIR VALVE CONTROL STATION

V-40


12

3

4567891011121314

07526550752656L0752656R18221L18221R181450320161717160400028104031470403079040211804030740400108504021210402122

2-TOGGLE AIR VALVE CONTROL HOOD2-TOGGLE AIR VALVE CONTROL PANEL - LH2-TOGGLE AIR VALVE CONTROL PANEL - RH2-TOGGLE AIR VALVE CONTROL PLACARD - LH2-TOGGLE AIR VALVE CONTROL PLACARD - RHTOGGLE AIR GUARDCONTROL LIGHTTOGGLE AIR VALVESCREW PRH #6-32 UNC x 7/8 SSNUT, NYLON #6-32 UNC SS BOLT BHCS 5/16-18 UNC x 1 SSLOCK WASHER 5./16 SSNUT,NYLON 5/16-18 UNC SSBOLT HHCS 3/8-16 UNC x 1 SSLOCK WASHER 3/8-16 SSNUT, NYLON 3/8-16 UNC

1111121222666222

Section V - PARTS 2 AIR VALVE CONTROL STATION

V-40


12

3

4567891011121314

07526550752656L0752656R18221L18221R181450320161717160400028104031470403079040211804030740400108504021210402122

2-TOGGLE AIR VALVE CONTROL HOOD2-TOGGLE AIR VALVE CONTROL PANEL - LH2-TOGGLE AIR VALVE CONTROL PANEL - RH2-TOGGLE AIR VALVE CONTROL PLACARD - LH2-TOGGLE AIR VALVE CONTROL PLACARD - RHTOGGLE AIR GUARDCONTROL LIGHTTOGGLE AIR VALVESCREW PRH #6-32 UNC x 7/8 SSNUT, NYLON #6-32 UNC SS BOLT BHCS 5/16-18 UNC x 1 SSLOCK WASHER 5./16 SSNUT,NYLON 5/16-18 UNC SSBOLT HHCS 3/8-16 UNC x 1 SSLOCK WASHER 3/8-16 SSNUT, NYLON 3/8-16 UNC

1111121222666222

V-41

Section V - PARTS BODY LOCK ASSEMBLY - 364220K


1 1 364220 LCG BODY LOCK WELDMENT-SETBACK CAPABLE 2 1 36315L BODY LOCK HOLD-DOWN - LH 3 1 36315R BODY LOCK HOLD-DOWN - RH 4 2 0306382 GREASE FITTING 1/4-28 5 2 36310 ROLLER WHEEL 6 4 0400470 FLAT WASHER 1 7 2 04001225 NYLON LOCK NUT, 7/8-14 UNF 8 2 0809183 MOUNTING BRACKET 9 4 0400260 BOLT, 5/8-11 HHCS UNC x 2 GRADE 5 10 8 0400505 FLAT WASHER 5/8 11 8 0400421 NYLON LOCK NUT, 5/8-11 UNC 12 6 0400218 BOLT, HHCS 1/2-20 UNF x 1-1/4 13 6 0400492 FLAT WASHER, 1/2 IN. 14 6 0400413 NYLON LOCK NUT, 1/2-20 UNF 15 4 0403068 CARRIAGE BOLT 5/8-11 x 1-3/4

V-41

Section V - PARTS BODY LOCK ASSEMBLY - 364220K


1 1 364220 LCG BODY LOCK WELDMENT-SETBACK CAPABLE 2 1 36315L BODY LOCK HOLD-DOWN - LH 3 1 36315R BODY LOCK HOLD-DOWN - RH 4 2 0306382 GREASE FITTING 1/4-28 5 2 36310 ROLLER WHEEL 6 4 0400470 FLAT WASHER 1 7 2 04001225 NYLON LOCK NUT, 7/8-14 UNF 8 2 0809183 MOUNTING BRACKET 9 4 0400260 BOLT, 5/8-11 HHCS UNC x 2 GRADE 5 10 8 0400505 FLAT WASHER 5/8 11 8 0400421 NYLON LOCK NUT, 5/8-11 UNC 12 6 0400218 BOLT, HHCS 1/2-20 UNF x 1-1/4 13 6 0400492 FLAT WASHER, 1/2 IN. 14 6 0400413 NYLON LOCK NUT, 1/2-20 UNF 15 4 0403068 CARRIAGE BOLT 5/8-11 x 1-3/4

Section V - PARTSRAMSEY 234 HYDRAULIC WINCH

V-42


V-42


1 1 0300261 LEVER 2 1 0300290 COUPLING 3 1 0300381 DRUM 4 1 0300398 YOKE 5 1 0300399 SCREW 6 2 0300447 GASKET 7 1 0300448 KEY 8 1 0300449 SCREW 9 1 0300450 KEY 10 1 0300451 SHAFT 11 1 0300452 CLUTCH HOUSING 12 5 0300453 BUSHING 13 1 0300454 SCREW 14 1 0300455 SPRING 15 1 0300456 BALL 16 1 0300458 SPACER 17 2 0300459 PLUG 18 1 0300460 HOUSING 19 1 0300461 PLUG 20 1 0300462 REDUCER 21 1 0300463 DRAG BRAKE 22 1 0300464 SPRING 23 16 0300465 SCREW 24 1 0300466 CAP 25 2 0300467 BEARING 26 1 0300468 WORM 27 1 0300471 SEAL 28 1 0300472 HUB 29 1 0300473 GEAR 30 6 0300474 WASHER 31 6 0300475 SCREW 32 1 0300476 GASKET 33 1 0600477 COVER 34 4 0300569 SCREW 35 1 0300694 CAP ADAPTOR 36 1 0300695 SCREW 37 2 -- KEY 38 1 -- SHAFT 39 2 -- KEY 40 1 -- CLUTCH 41 1 0308608 TORSION SPRING * 1 0308698 4 TON WORM WINCH ASSEMBLY

* When ordering specify winch serial number.


V-43

Section V - PARTS RAMSEY HD234 MANUAL-SHIFT WINCH GROUP W/SINGLE CLUTCH CONTROL ROD ASSEMBLY (UNDERWIND)

V-44

V-45


11A1B1C1D1E1F1G1H23456789101112131415161718192021222324252627

094042508111390940428081114204030040811145040012104004820709877G0308698032014703020146040012604004820403137040048004003920400238040049104001160805170030153204005600301588040053704004920400540071091805051510701172-1805008150752167-R0752168-R0751974-R0751975-R

RAMSEY HD234 WINCH MTG FRAME-GEN2RAMSEY HD234 WINCH MOUNTING FRAMEROLLER ASSEMBLY - 1-3/4 DIAMETERVERTICAL ROLLER KEEPER PIN - RAMSEY 8KBOLT- BHCS 3/8-16 UNC x 3/4 ZPROLLER GUIDE KEEPER PN - RAMSEY 8K WORMBOLT- HHCS 3/8-16 UNC x 3/4 ZPLOCK WASHER 3/8 ZPRAMSEY HD234 VERTICAL ROLLER W/BUSHINGSRAMSEY WINCH HD234 LEVER LOCK MANUAL SHIFTWINCH MOTOR 5 CUBIC INCHRAMSEY ROLLER TENSIONER-HD234BOLT- HHCS 3/8-16 UNC x 1 ZPLOCK WASHER 3/8 ZPBOLT FHSCS 3/8-16 x 1 GRBFLAT WASHER 3/8 ZPNUT NYLOCK 3/8-16 ZPBOLT SHCS 1/2-13 x 1-1/2 GRBLOCK WASHER 1/2 ZPSET SCREW SQHD 5/16-18 x 1/2 ZPRAMSEY WINCH CLUTCH CONTROL RODMILLER T-HANDLEROLL PIN 5/32 x 1ADJUSTABLE YOKECLEVIS PIN 1/2 x 1-1/2 ZPWASHER 1/2 FLATCOTTER PIN 3/32 x 1RAMSEY CLUTCH HANDLE MOUNTING ANGLEBELL CRANK ARMSHIM-RAMSEY HD234WINCH SAFETY DECALWINCH MOTOR FLUID TUBE-CNV-G2-RAMSEY SHORTWINCH MOTOR FLUID TUBE-CNV-G2 RAMSEY LONGWINCH MOTOR FLUID TUBE-LCG-G2-RAMSEY SHORTWINCH MOTOR FLUID TUBE-LCG-G2 RAMSEY LONG

11112211211186222221111113111211111

Section V - PARTS RAMSEY HD234 MANUAL-SHIFT WINCH GROUP W/SINGLE CLUTCH CONTROL ROD ASSEMBLY (UNDERWIND)

V-46

Section V - PARTS RAMSEY HD234 MANUAL-SHIFT WINCH GROUP WITH DUAL CLUTCH CONTROL ROD ASSEMBLY

V-47


11A1B1C1D1E1F1G1H2345678910111213141516171819202122232425262728293031323334

094042508111390940428081114204030040811145040012104004820709877G0308698032014703020146040012604004820403137040048004003920400238040049104001160800246907004181020153204031700403005040039080400560070041820800248986062E0400034104005400700416407004165080024680701172-1805000522L0500522R0752167-R0752168-R0751974-R0751975-R

RAMSEY HD234 WINCH MTG FRAME-GEN2RAMSEY HD234 WINCH MOUNTING FRAMEROLLER ASSEMBLY - 1-3/4 DIAMETERVERTICAL ROLLER KEEPER PIN - RAMSEY 8KBOLT- BHCS 3/8-16 UNC x 3/4 ZPROLLER GUIDE KEEPER PN - RAMSEY 8K WORMBOLT- HHCS 3/8-16 UNC x 3/4 ZPLOCK WASHER 3/8 ZPRAMSEY HD234 VERTICAL ROLLER W/BUSHINGSRAMSEY WINCH HD234 LEVER LOCK MANUAL SHIFTWINCH MOTOR 5 CUBIC INCHRAMSEY ROLLER TENSIONER-HD234BOLT- HHCS 3/8-16 UNC x 1 ZPLOCK WASHER 3/8 ZPBOLT FHSCS 3/8-16 x 1 GRBFLAT WASHER 3/8 ZPNUT NYLOCK 3/8-16 ZPBOLT SHCS 1/2-13 x 1-1/2 GRBLOCK WASHER 1/2 ZPSET SCREW SQHD 5/16-18 x 1/2 GRBDUAL CLUTCH HANDLE ROD - 45"DUAL CLUTCH HANDLE ROD - 19"MILLER T-HANDLEBOLT SSB #10 x1 #8-32 SSFLAT WASHER #10 SS NUT #8-32 HE NYLOCK SSROLL PIN 5/32 x 1DUAL CLUTCH CONTROL ROD COUPLINGDUAL CLUTCH HANDLE BUSHINGSNAP RING 5/8 EXTERNALCLEVIS PIN 1/2 x 1 ZPCOTTER PIN 3/32 x 1DUAL CLUTCH HANDLE MTG ANGLE - LHDUAL CLUTCH HANDLE MTG ANGLE - RHDUAL HANDLE CLUTCH CRANK ARMSHIM-RAMSEY HD234WINCH SAFETY DECAL - LHWINCH SAFETY DECAL - RHWINCH MOTOR FLUID TUBE-CNV-G2-RAMSEY SHORTWINCH MOTOR FLUID TUBE-CNV-G2 RAMSEY LONGWINCH MOTOR FLUID TUBE-LCG-G2-RAMSEY SHORTWINCH MOTOR FLUID TUBE-LCG-G2 RAMSEY LONG

111221112111862222211122422112111112111111

Section V - PARTS RAMSEY HD234 MANUAL-SHIFT WINCH GROUP WITH DUAL CLUTCH CONTROL ROD ASSEMBLY

V-48

Section V - PARTS RAMSEY HD234 AIR-SHIFT WINCH GROUP

V-49


11A1B1C1D1E1F1G1H2345678910111213141516

094042508111390940428081114204030040811145040012104004820709877G030853503201470302014604001260400482040313704004800400392040023804004910701172-180752167-R0752168-R0751974-R0751975-R

RAMSEY HD234 WINCH MTG FRAME-GEN2RAMSEY HD234 WINCH MOUNTING FRAMEROLLER ASSEMBLY - 1-3/4 DIAMETERVERTICAL ROLLER KEEPER PIN - RAMSEY 8KBOLT- BHCS 3/8-16 UNC x 3/4 ZPROLLER GUIDE KEEPER PN - RAMSEY 8K WORMBOLT- HHCS 3/8-16 UNC x 3/4 ZPLOCK WASHER 3/8 ZPRAMSEY HD234 VERTICAL ROLLER W/BUSHINGSRAMSEY WINCH HD234 SHIFTWINCH MOTOR 5 CUBIC INCHRAMSEY ROLLER TENSIONER-HD234BOLT- HHCS 3/8-16 UNC x 1 ZPLOCK WASHER 3/8 ZPBOLT FHSCS 3/8-16 x 1 GRBFLAT WASHER 3/8 ZPNUT NYLOCK 3/8-16 ZPBOLT SHCS 1/2-13 x 1-1/2 GRBLOCK WASHER 1/2 ZPSHIM-RAMSEY HD234WINCH MOTOR FLUID TUBE-CNV-G2-RAMSEY SHORTWINCH MOTOR FLUID TUBE-CNV-G2 RAMSEY LONGWINCH MOTOR FLUID TUBE-LCG-G2-RAMSEY SHORTWINCH MOTOR FLUID TUBE-LCG-G2 RAMSEY LONG

111221112111862222221111

Section V - PARTS RAMSEY HD234 AIR-SHIFT WINCH GROUP

Section V - PARTS RAMSEY WINCH - 0940421-0810AM 8K SIERRA PLANETARY MANUAL SHIFT

V-50

Section V - PARTS RAMSEY WINCH - 0940421-0810AM 8K SIERRA PLANETARY MANUAL SHIFT

V-51


12

2A2B2C2D2E2F345678910111213141516171819

RAMSEY SIERRA 8K PLANETARY WINCHRAMSEY SIERRA ROLLER GUIDE ASSEMBLYRAMSEY SIERRA ROLLER GUIDEROLLER ASSEMBLY - 1.75 DIAMETERROLLER ASSEMBLY - 1.75 DIAMETERROLLER GUIDE KEEPER PINBOLT 3/8-16 UNC x 5/8 BUTTON HEADROLLER GUIDE KEEPER PINRAMSEY SIERRA FRONT MTG CHANNELSIERRA CABLE TENSIONER GEN 2BOLT HHCS 1/2-13 UNC x 1-1/4WASHER 1/2 LOCKBOLT HHCS 3/8-16 UNC x 1-1/4FLAT WASHER 3/8 SAE ZPNYLON LOCK NUT 3/8-16 UNCRAMSEY SIERRA T-HANDLE SUPPORT BRKTRAMSEY SIERRA REMOTE CLUTCH RODMILLER T- HANDLEROLL PIN 1/8 x 7/8NUT HEX 1/2FREE SPOOL DECAL RAMSEY SIERRAS10 G2 RAMSEY SIERRA 8K FLUID TUBE-SHORTS10 G2 RAMSEY SIERRA 8K FLUID TUBE-LONGS12 G2 RAMSEY SIERRA 8K FLUID TUBE-SHORTS12 G2 RAMSEY SIERRA 8K FLUID TUBE-LONG

11121231118871477111111111

0320127-0810AM094042208111270809640A90152008096410403161A90152508111280301952404001770400491040012204004800400392080115910752684030153204005600400407050021230752167-RS080752168-RS080751974-RS080751975-RS08

Section V - PARTS RAMSEY WINCH - 0940421-0810AM 8K SIERRA PLANETARY MANUAL SHIFT DUAL HANDLE CLUTCH CONTROL ROD ASSEMBLY

V-52

Section V - PARTS RAMSEY WINCH - 0940421-0810AM 8K SIERRA PLANETARY MANUAL SHIFT DUAL HANDLE CLUTCH CONTROL ROD ASSEMBLY

V-53

REF. PART NO. QTY NUMBER DESCRIPTION

12

2A2B2C2D2E2F345678910

10A10B10C10D10E10F10G10H10I10J10K10L10M10N10O10P10Q10R11121314

RAMSEY SIERRA 8K PLANETARY WINCHRAMSEY SIERRA ROLLER GUIDE ASSEMBLYRAMSEY SIERRA ROLLER GUIDEROLLER ASSEMBLY - 1.75 DIAMETERROLLER ASSEMBLY - 1.75 DIAMETERROLLER GUIDE KEEPER PINBOLT 3/8-16 UNC x 5/8 BUTTON HEADROLLER GUIDE KEEPER PINRAMSEY SIERRA FRONT MTG CHANNELSIERRA CABLE TENSIONER GEN 2BOLT HHCS 1/2-13 UNC x 1-1/4WASHER 1/2 LOCKBOLT HHCS 3/8-16 UNC x 1-1/4FLAT WASHER 3/8 SAE ZPNYLON LOCK NUT 3/8-16 UNCRAMSEY SIERRA DUAL HANDLE ROD ASSEMSIERRA DUAL HANDLE CONTROL ROD - 64"MILLER T- HANDLEROLL PIN 5/32 x 1DUAL CLUTCH HANDLE MTG CHANNEL - LHDUAL CLUTCH HANDLE MTG CHANNEL - RHDUAL HANDLE KEEPER BUSHINGSET SCREW COLLAR 5/8 SHAFT, 5/16-18 x 1/4 SET SCREWSPRING COMPRESSION 3 x .875 OD x .091" WIRE DIA.SNAP RING 5/8 EXTERNALBOLT HHCS 3/8-16 UNC x 1-1/4FLAT WASHER 3/8 SAE ZPNYLON LOCK NUT 3/8-16 UNCBOLT HHS 1/2-13 UNC x 1WASHER 1/2 LOCKFLAT WASHER 1/2 SAE ZPRAMSEY SIERRA DUAL HANDLE MTG BRACKET - LHRAMSEY SIERRA DUAL HANDLE MTG BRACKET - RHFREE SPOOL DECAL RAMSEY SIERRA DUAL HANDLES10 G2 RAMSEY SIERRA 8K FLUID TUBE-SHORTS10 G2 RAMSEY SIERRA 8K FLUID TUBE-LONGS12 G2 RAMSEY SIERRA 8K FLUID TUBE-SHORTS12 G2 RAMSEY SIERRA 8K FLUID TUBE-LONG

11121231118824211221112121020101111121111

0320127-0810AM094042208111270809640A90152008096410403161A90152508111280301952404001770400491040012204004800400392090110480800906803015320400560070214470700416508009269030124890301292886062E04001220400480040039204001760400491040304007014129L07014129R050016030752167-RS080752168-RS080751974-RS080751975-RS08

Section V - PARTS RAMSEY WINCH - 0940421-0810AA 8K SIERRA PLANETARY AIR SHIFT

V-54

Section V - PARTS RAMSEY WINCH - 0940421-0810AA 8K SIERRA PLANETARY AIR SHIFT

V-55


122A2B2C2D2E2F34567891011121314

0320127-0810AM094042208111270809640A90152008096410403161A9015250811128030195240400177040049104001220400480040039207005433

0752167-RS080752168-RS080751974-RS080751975-RS08

RAMSEY SIERRA 8K PLANETARY WINCHRAMSEY SIERRA ROLLER GUIDE ASSEMBLYRAMSEY SIERRA ROLLER GUIDEROLLER ASSEMBLY - 1.75 DIAMETERROLLER ASSEMBLY - 1.75 DIAMETERROLLER GUIDE KEEPER PINBOLT 3/8-16 UNC x 5/8 BUTTON HEADROLLER GUIDE KEEPER PINRAMSEY SIERRA FRONT MTG CHANNELSIERRA CABLE TENSIONER GEN 2BOLT HHCS 1/2-13 UNC x 1-1/4WASHER 1/2 LOCKBOLT HHCS 3/8-16 UNC x 1-1/4FLAT WASHER 3/8 SAE ZPNYLON LOCK NUT 3/8-16 UNCRAMSEY SIERRA AIR CYLINDER GUARDS10 G2 RAMSEY SIERRA 8K FLUID TUBE-SHORTS10 G2 RAMSEY SIERRA 8K FLUID TUBE-LONGS12 G2 RAMSEY SIERRA 8K FLUID TUBE-SHORTS12 G2 RAMSEY SIERRA 8K FLUID TUBE-LONG

111212311188714711111

V-56

Section V - PARTS DP WINCH - PLANETARY MANUAL SHIFT

V-57

Section V - PARTS DP WINCH - PLANETARY MANUAL SHIFT


1

1A1B1C1D1E1F23456789101112131415161718192021222324

1

112123111886126111111111111111

03015100-0810AM03015100-1210AM03015100-1510AM09011914080101280809640A90152008096410403161A901525080101290301538104001770400491040012204004801400392080115690801156803015320400560040040703015880400537040304004005400301722105008150752167-DP080752168-DP080751974-DP080751975-DP08

DP 8K PLANETARY WINCH MANUAL SHIFTDP 12K PLANETARY WINCH MANUAL SHIFTDP 15K PLANETARY WINCH MANUAL SHIFTDP 8K-15K ROLLER GUIDE FRAME ASSEMBLYDP 8K-15K ROLLER GUIDE FRAMEROLLER ASSEMBLY 1.75 DIAMETER x 5.625ROLLER ASSEMBLY 1.75 DIAMETER x 13.500ROLLER GUIDE KEEPER PIN 6.348BOLT 3/8-16 UNC x 5/8 BUTTON HEADROLLER GUIDE KEEPER PIN 14.535DP FRONT MOUNTING FRAMEDP WINCH TENSIONER BOLT HHCS 12-13 UNC x 1-1/4LOCK WASHER 1/2BOLT HHCS 1/2-3 UNC 1-1/4FLAT WASHER 3/8NYLON LOCK NUT 3/8-16 UNCDP T-HANDLE SUPPORT BRACKETDP T-HANDLE CLUTCH RODMILLER T-HANDLEROLL PIN .532 x 1NUT HEX 1/2CLUTCH CONTROL ADJUSTABLE YOKECLEVIS PIN 1/2 x 1-1/2FLAT WASHER 1/2COTTER PIN 3/32 x 1DP WINCH LEVERWINCH SAFETY DECALS10 DP 8K/12K/15K FLUID TUBE - SHORTS10 DP 8K/12K/15K FLUID TUBE - LONGS12 DP 8K/12K/15K FLUID TUBE - SHORTS12 DP 8K/12K/15K FLUID TUBE - LONG

NOTE: Items 21 through 24 are not included in 09013369-0810AM.

V-58

Section V - PARTS DP WINCH - PLANETARY AIR SHIFT

V-59

Section V - PARTS DP WINCH - PLANETARY AIR SHIFT


1

1A1B1C1D1E1F2345678910111213

03015100-0810AM03015100-1210AM03015100-1510AM09011914080101280809640A90152008096410403161A9015250801012903015381040017704004910400122040048014003920752167-DP080752168-DP080751974-DP080751975-DP08

DP 8K PLANETARY WINCH MANUAL SHIFTDP 12K PLANETARY WINCH MANUAL SHIFTDP 15K PLANETARY WINCH MANUAL SHIFTDP 8K-15K ROLLER GUIDE FRAME ASSEMBLYDP 8K-15K ROLLER GUIDE FRAMEROLLER ASSEMBLY 1.75 DIAMETER x 5.625ROLLER ASSEMBLY 1.75 DIAMETER x 13.500ROLLER GUIDE KEEPER PIN 6.348BOLT 3/8-16 UNC x 5/8 BUTTON HEADROLLER GUIDE KEEPER PIN 14.535DP FRONT MOUNTING FRAMEDP WINCH TENSIONER BOLT HHCS 12-13 UNC x 1-1/4LOCK WASHER 1/2BOLT HHCS 1/2-3 UNC 1-1/4FLAT WASHER 3/8NYLON LOCK NUT 3/8-16 UNCS10 DP 8K/12K/15K FLUID TUBE - SHORTS10 DP 8K/12K/15K FLUID TUBE - LONGS12 DP 8K/12K/15K FLUID TUBE - SHORTS12 DP 8K/12K/15K FLUID TUBE - LONG

1

112123111882421111

NOTE: Items 10 through 13 are not included in 09013369-0810AM.

Section V - PARTS 8K COMEUP WINCH - 0940283-0810AM

V-60

Section V - PARTS 8K COMEUP WINCH - 0940283-0810AM

V-61


11A1B1C1D1E1F2

2A2B34567891011121314

09402810809713A90152008096400809641A9015250403161

0308986-0810AM0308986-1210AM0308986-1510AM

0320128032012075197898718

040046504003920400148040018104004910400492

0752167-C0752168-C0751974-C0751975-C

COMEUP 8K-12K WINCH FRAME ASSEMBLYCOMEUP FRAME WELDMENTROLLER ASSEMBLY - 1.750 DIAMETER x 13.500ROLLER ASSEMBLY - 1.750 DIAMETER x 5.625ROLLER GUIDE KEEPER PIN - 6.348ROLLER GUIDE KEEPER PIN - 14.535BOLT, BHCS 3/8-16 UNC x 5/8COMEUP 8K WINCH-ROTATION MANUAL SHIFTCOMEUP 12K WINCH-ROTATION MANUAL SHIFTCOMEUP 15K WINCH-ROTATION MANUAL SHIFTCOMEUP WINCH TENSIONERCOMEUP T-HANDLE CLUTCH - 16COMEUP T-HANDLE SUPPORT BRACKETGROMMET 1.00 ID x 0.25 GROOVEFLAT WASHER 3/8NUT NYLOK 3/8-16 UNCBOLT HHCS 3/8-16 UNC x 1-1/2 GR5BOLT HHCS 1/2-13 UNC x 1-1/2 GR5LOCK WASHER 1/2WASHER 1/2S10 G2-COMEUP 8K SHORTS10 G2-COMEUP 8K LONGS12 G2-COMEUP 8K SHORTS12 G2-COMEUP 8K LONG

11122131

111112668881111

Section V - PARTS 8K COMEUP WINCH - 0940283-0810AA

V-62

Section V - PARTS 8K COMEUP WINCH - 0940283-0810AA

V-63


11A1B1C1D1E1F2

2A2B345678910111213

09402810809713A90152008096400809641A9015250403161

0308986-0810AM0308986-1210AM0308986-1510AM

03201280308955075248204001480400480040392040018104004910400492

0752167-C0752168-C0751974-C0751975-C

COMEUP 8K-12K WINCH FRAME ASSEMBLYCOMEUP FRAME WELDMENTROLLER ASSEMBLY - 1.750 DIAMETER x 13.500ROLLER ASSEMBLY - 1.750 DIAMETER x 5.625ROLLER GUIDE KEEPER PIN - 6.348ROLLER GUIDE KEEPER PIN - 14.535BOLT, BHCS 3/8-16 UNC x 5/8COMEUP 8K WINCH-ROTATION MANUAL SHIFTCOMEUP 12K WINCH-ROTATION MANUAL SHIFTCOMEUP 15K WINCH-ROTATION MANUAL SHIFTCOMEUP WINCH TENSIONERCOMEUP FREESPOOL AIR CYLINDERCOMEUP AIR CYLINDER GUARDBOLT HHCS 3/8-16 UNC x 1-1/2 GR5FLAT WASHER 3/8NUT NYLOK 3/8-16 UNCBOLT HHCS 1/2-13 UNC x 1-1/2 GR5LOCK WASHER 1/2WASHER 1/2S10 G2-COMEUP 8K SHORTS10 G2-COMEUP 8K LONGS12 G2-COMEUP 8K SHORTS12 G2-COMEUP 8K LONG

11122131

11161268881111

V-64

Section V - PARTS WARN WINCH - MANUAL FREE SPOOL

V-65


122A2B2C2D2E2F3

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111221131

21111111111111211111

08096440940240080963908096400809641A9R281A90209504031610308936-0908AM0308936-1208AM0308936-1508AM040310907513370308935R0308935L07512680400392094025271873271875718737187310751267054001704021220400407040049204005590752167-W0752168-W0751974-W0751975-W

MTG FRAME WELDMENT - FRONTWARN MTG FRAME REAR ASSEMBLYMTG FRAME WLDMNT - ROLLER GUIDE REARROLLER GUIDE BUSHING 1.75 x 5.625 ROLLER GUIDE KEEPER PINROLLER GUIDE BUSHING 1.75 x 7.875ROLLER GUIDE KEEPER PINBOLT, BHCS 3/8-16 UNC x 5/8WINCH 9K, 8 IN. DRUM MANUAL SHIFTWINCH 12K, 8 IN. DRUM MANUAL SHIFTWINCH 15K, 8 IN. DRUM MANUAL SHIFTBOLT, SHCS 3/8-16 UNC x 7/8TENSION PLATE PIVOT RODTENSION SPRINGTENSION SPRINGTENSION PLATENYLON LOCK NUT 3/8-16 UNCCLUTCH CONTROL ASSEMBLY WARN WINCHROD END BEARINGWINCH SPRINGWINCH CLUTCH RODWINCH CLUTCH ROD KNOBWINCH-MANUAL FREE SPOOL BRACKETFREE SPOOL DECAL WARN WINCHHEX NUT 3/8-16 UNC, SSHEX NUT 1/2-13 UNCFLAT WASHER 1/2SPLIT PIN 3/16 x 1S10 G2 WARN FLUID TUBE-SHORTS10 G2 WARN FLUID TUBE-LONGS12 G2 WARN FLUID TUBE-SHORTS12 G2 WARN FLUID TUBE-LONG

Section V - PARTS WARN WINCH - MANUAL FREE SPOOL

V-66

Section V - PARTS WARN WINCH - AIR FREE SPOOL

V-67


122A2B2C2D2E2F3

456789101112

11122113111211111111

08096440940240080963908096400809641A9R281A90209504031610308936-0908AA0308936-1208AA0308936-1508AA040310907513370308935R0308935L07512680752167-W0752168-W0751974-W0751975-W

MTG FRAME WELDMENT - FRONTWARN MTG FRAME REAR ASSEMBLYMTG FRAME WLDMNT - ROLLER GUIDE REARROLLER GUIDE BUSHING 1.75 x 5.625 ROLLER GUIDE KEEPER PINROLLER GUIDE BUSHING 1.75 x 7.875ROLLER GUIDE KEEPER PINBOLT, BHCS 3/8-16 UNC x 5/8WINCH 9K, 8 IN. DRUM AIR SHIFTWINCH 12K, 8 IN. DRUM AIR SHIFTWINCH 15K, 8 IN. DRUM AIR SHIFTBOLT, SHCS 3/8-16 UNC x 7/8TENSION PLATE PIVOT RODTENSION SPRINGTENSION SPRINGTENSION PLATESS10 G2 WARN FLUID TUBE-SHORTS10 G2 WARN FLUID TUBE-LONGS12 G2 WARN FLUID TUBE-SHORTS12 G2 WARN FLUID TUBE-LONG


V-67


122A2B2C2D2E2F3

456789101112

11122113111211111111

08096440940240080963908096400809641A9R281A90209504031610308936-0908AA0308936-1208AA0308936-1508AA040310907513370308935R0308935L07512680752167-W0752168-W0751974-W0751975-W

MTG FRAME WELDMENT - FRONTWARN MTG FRAME REAR ASSEMBLYMTG FRAME WLDMNT - ROLLER GUIDE REARROLLER GUIDE BUSHING 1.75 x 5.625 ROLLER GUIDE KEEPER PINROLLER GUIDE BUSHING 1.75 x 7.875ROLLER GUIDE KEEPER PINBOLT, BHCS 3/8-16 UNC x 5/8WINCH 9K, 8 IN. DRUM AIR SHIFTWINCH 12K, 8 IN. DRUM AIR SHIFTWINCH 15K, 8 IN. DRUM AIR SHIFTBOLT, SHCS 3/8-16 UNC x 7/8TENSION PLATE PIVOT RODTENSION SPRINGTENSION SPRINGTENSION PLATESS10 G2 WARN FLUID TUBE-SHORTS10 G2 WARN FLUID TUBE-LONGS12 G2 WARN FLUID TUBE-SHORTS12 G2 WARN FLUID TUBE-LONG


V-68

Section V - PARTS OPTIONAL DASHBOARD PANEL

Battery High Amp

Auxilary Power 10 position

Power UP Switch

From Factory Harness

BatteryRH TurnLH TurnBack Up

PTO

BeaconFlash

Work U

pW

ork Dow

n

Ignition (Red)

MarkerRH TurnLH TurnBack Up

40A20A20A20A

V-68

Section V - PARTS OPTIONAL DASHBOARD PANEL

Battery High Amp

Auxilary Power 10 position

Power UP Switch

From Factory Harness

BatteryRH TurnLH TurnBack Up

PTO

BeaconFlash

Work U

pW

ork Dow

n

Ignition (Red)

MarkerRH TurnLH TurnBack Up

40A20A20A20A

V-69

Section V - PARTS LIGHT KIT

REF. PART NO. NUMBER DESCRIPTION

1 0311498 LIGHT 6" OVAL RED LED - STOP/TURN 2 0311500 LIGHT 6" OVAL REVERSE LED 3 3011503 LIGHT 6" GROMMET

1 0311512 LIGHT 2.5" RED REFLEX LED (MCL59RB) 2 0311513 LIGHT 2.5" AMBER REFLEX LED (MCL59AB) 3 0311516 LIGHT 2.5" GROMMET


V-69



1 0311498 LIGHT 6" OVAL RED LED - STOP/TURN 2 0311500 LIGHT 6" OVAL REVERSE LED 3 3011503 LIGHT 6" GROMMET

1 0311512 LIGHT 2.5" RED REFLEX LED (MCL59RB) 2 0311513 LIGHT 2.5" AMBER REFLEX LED (MCL59AB) 3 0311516 LIGHT 2.5" GROMMET


V-70



1 0311514 LIGHT 2.5" ROUND CLEAR/RED LED MARKER LIGHT 2 0311515 LIGHT 2.5" ROUND CLEAR/AMBER LED MARKER LIGHT 3 3011516 LIGHT 2.5" GROMMET

V-70


1 0320162 6 IN. CONTROL STATION LED LIGHT



1 0311514 LIGHT 2.5" ROUND CLEAR/RED LED MARKER LIGHT 2 0311515 LIGHT 2.5" ROUND CLEAR/AMBER LED MARKER LIGHT 3 3011516 LIGHT 2.5" GROMMET



V-71

Section V - PARTS LIGHT KIT & PRESSURE GAUGE


1 0320157 2 IN. HYDRAULIC PRESSURE GAUGE



V-71

Section V - PARTS LIGHT KIT & PRESSURE GAUGE


1 0320157 2 IN. HYDRAULIC PRESSURE GAUGE



V-72



1 0311520 RED 3/4 LED LIGHT


1 0311519 RED 3/4 LED ICC LIGHT

V-72



1 0311520 RED 3/4 LED LIGHT


1 0311519 RED 3/4 LED ICC LIGHT

V-73



1 0311521 AMBER 3/4 ROUND LED LIGHT


1 0311522 CLEAR/RED 3/4 ROUND LED LIGHT


1 0311523 CLEAR/AMBER 3/4 ROUND LED LIGHT

V-73



1 0311521 AMBER 3/4 ROUND LED LIGHT


1 0311522 CLEAR/RED 3/4 ROUND LED LIGHT


1 0311523 CLEAR/AMBER 3/4 ROUND LED LIGHT

V-74



1 0308359 MARKER LIGHT RED REFLEX LED


1 0308360 MARKER LIGHT AMBER REFLEX LED

V-74



1 0308359 MARKER LIGHT RED REFLEX LED


1 0308360 MARKER LIGHT AMBER REFLEX LED

V-75


1 0308969R MARKER LIGHT RED REFLEX LED



V-75


1 0308969R MARKER LIGHT RED REFLEX LED



1 0308969A MARKER LIGHT AMBER REFLEX LED

1 0308969A MARKER LIGHT AMBER REFLEX LED


1 0312578 MILLENIUM MARKER LIGHT CLEAR/AMBER

V-76



1 0312579 MILLENIUM MARKER LIGHT CLEAR/RED

V-76



1 0312578 MILLENIUM MARKER LIGHT CLEAR/AMBER


1 0312579 MILLENIUM MARKER LIGHT CLEAR/RED

V-77


V-77



1 0308491 REFLECTOR - AMBER


1 0308490 REFLECTOR - RED


1 0308491 REFLECTOR - AMBER


1 0308490 REFLECTOR - RED

V-78


V-78

1 0311510 RECTANGULAR REFLEX BACK UP 1 0311511 RECTANGULAR REFLEX BACK UP GROMMET



1 0311510 RECTANGULAR REFLEX BACK UP 1 0311511 RECTANGULAR REFLEX BACK UP GROMMET


V-79

Section V - PARTS MANUAL SLIDEWINDER (SHORT TRACK)

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31521031522569125315310315325315330315323711096711126A90065315320315230A9018S7189065383SW0940383SW09440700535507005366

SLIDE TRACK - SHORTCABLE GUIDE6 x 1 PULLEYSLIDE CARRIAGECABLE GUIDEPULLEY PINFRONT SLIDE PADSERIES 9 WINCH - 6.5 INCH DRUMSERIES 12 WINCH - 6.5 INCH DRUMCABLE TENSIONER PLATESLIDE PADPULLEY PINTENSION SPRING 40 LB/INCHAIR LINE TRANSFER BRACKETST SLIDEWINDER FLUID TUBE-SHORTST SLIDEWINDER FLUID TUBE-LONGG2 SHORT TRACK SLIDEWINDER FLUID TUBE-SHORTG2 SHORT TRACK SLIDEWINDER FLUID TUBE-LONG


112111111121211111

V-79

Section V - PARTS MANUAL SLIDEWINDER (SHORT TRACK)

12345678L8R91011121314151617

31521031522569125315310315325315330315323711096711126A90065315320315230A9018S7189065383SW0940383SW09440700535507005366

SLIDE TRACK - SHORTCABLE GUIDE6 x 1 PULLEYSLIDE CARRIAGECABLE GUIDEPULLEY PINFRONT SLIDE PADSERIES 9 WINCH - 6.5 INCH DRUMSERIES 12 WINCH - 6.5 INCH DRUMCABLE TENSIONER PLATESLIDE PADPULLEY PINTENSION SPRING 40 LB/INCHAIR LINE TRANSFER BRACKETST SLIDEWINDER FLUID TUBE-SHORTST SLIDEWINDER FLUID TUBE-LONGG2 SHORT TRACK SLIDEWINDER FLUID TUBE-SHORTG2 SHORT TRACK SLIDEWINDER FLUID TUBE-LONG


112111111121211111

V-80

Section V - PARTS MANUAL SLIDEWINDER (LONG TRACK)


SLIDE TRACK - LONG CABLE GUIDE 6 x 1 PULLEY SLIDE CARRIAGECABLE GUIDEPULLEY PINFRONT SLIDE PADSERIES 9 WINCH - 6.5 INCH DRUMSERIES 12 WINCH - 6.5 INCH DRUMCABLE TENSIONER PLATESLIDE PADPULLEY PINTENSION SPRING 40 LB/INCHAIR LINE TRANSFER BRACKETG2 LONG TRACK SLIDEWINDER FLUID TUBE-LONGG2 LONG TRACK SLIDEWINDER FLUID TUBE-SHORTG2 SHORT TRACK SLIDEWINDER FLUID TUBE-SHORTG2 SHORT TRACK SLIDEWINDER FLUID TUBE-LONGLOADRITE LONG TRACK SLIDEWINDER-LONGLOADRITE LONG TRACK SLIDEWINDER-LONG

31521431522569125315310315325315330315323711096711126A90065315320315230A901857189065075259807525990751932075193307525750752576

12345678

910111213141516171819

11211111112121111111

V-80

Section V - PARTS MANUAL SLIDEWINDER (LONG TRACK)


SLIDE TRACK - LONG CABLE GUIDE 6 x 1 PULLEY SLIDE CARRIAGECABLE GUIDEPULLEY PINFRONT SLIDE PADSERIES 9 WINCH - 6.5 INCH DRUMSERIES 12 WINCH - 6.5 INCH DRUMCABLE TENSIONER PLATESLIDE PADPULLEY PINTENSION SPRING 40 LB/INCHAIR LINE TRANSFER BRACKETG2 LONG TRACK SLIDEWINDER FLUID TUBE-LONGG2 LONG TRACK SLIDEWINDER FLUID TUBE-SHORTG2 SHORT TRACK SLIDEWINDER FLUID TUBE-SHORTG2 SHORT TRACK SLIDEWINDER FLUID TUBE-LONGLOADRITE LONG TRACK SLIDEWINDER-LONGLOADRITE LONG TRACK SLIDEWINDER-LONG

31521431522569125315310315325315330315323711096711126A90065315320315230A901857189065075259807525990751932075193307525750752576

12345678

910111213141516171819

11211111112121111111

REF PART # DESCRIPTION QPU 1 54658 ROTARY PADDLE LATCH 1 54657 GASKET FOR PADDLE LATCH 1 81111 #8-32 X 1/2 STAINLESS ONE WAY SCREW 4 83111 #8-32 STAINLESS KEPT NUT 42 376182 STRIKER PIN MOUNTING PLATE 1 54659 STRIKER PIN 1 81115 STAINLESS CARRIAGE BOLT 5/16-18 x 3/4 2 82110 FLAT WASHER 5/16 4 82130 LOCK WASHER 5/16 2 83110 NUT 5/16-18 2 83125 NYLON LOCK NUT 5/16-18 13 377100W BOX WELDMENT 14 37741 DOOR WELDMENT 1 37740 DOOR ASSEMBLY 1 81100 STAINLESS CARRIAGE BOLT 1/4-20 x 3/4 6 83105 NYLON LOCK NUT 1/4-20 65 37744 DOOR REINFORCEMENT 16 37735 HINGE 1 811014 SS SOCKET BUTTON HEAD BOLT 1/4-20 x 7/8 2 811012 SS SOCKET BUTTON HEAD BOLT 1/4-20 x 3/4 3 811010 SS SOCKET BUTTON HEAD BOLT 1/4-20 x 5/8 5 83105 NYLON LOCK NUT 1/4-20 107 37760 TANDEM BOX SPACER CHANNEL (OPTIONAL) 18 37855R TANK AND TOOLBOX MT BRACKET-RH 19 37855L TANK AND TOOLBOX MT BRACKET-LH 110 5A221 LANYARD-21 INCH 211 37770 SHELF 112 03002300 TOOLBOX MAT 33" 1

V-81

Section V - PARTS 33" ALUMINUM TOOLBOX - 377000

NOTE: 377000 DOES NOT INCLUDE MOUNTING BRACKETS


V-81




V-82




V-82




V-83




V-83



Section V - PARTS 36" STEEL TOOLBOX LCG - 174016021


V-84


STEEL TOOLBOX 36" WITH STAINLESS STEEL DOORSS DOOR ASSEMBLYSTEEL TOOLBOX INSIDE PANELSTEEL TOOLBOX 36" SHELFTOOLBOX MAT 36"TOOLBOX AND OIL TANK MTG BRACKET-RHTOOLBOX AND OIL TANK MTG BRACKET-LHTANDEM BOX SPACER CHANNEL (OPT)

174016021174016021D

0700291807002919-36

030880137855R37855L37760

11A1B1C2345

11211111



V-84



174016021174016021D

0700291807002919-36

030880137855R37855L37760

11A1B1C2345

11211111



V-85



174016022174016022D

0700291807002919-48

030875837855R37855L37760

11A1B1C2345

11211111



V-85



174016022174016022D

0700291807002919-48

030875837855R37855L37760

11A1B1C2345

11211111



V-86



174016023174016023D

0700291807002919-60

030883737855R37855L37760

11A1B1C2345

11211111



V-86



174016023174016023D

0700291807002919-60

030883737855R37855L37760

11A1B1C2345

11211111

V-87

Section V - PARTS BED MOUNTED CAB PROTECTOR

2 x 5 PERIMETER TUBE CAB PROTECTOR - 38"2 x 5 PERIMETER TUBE CAB PROTECTOR - 42"2 x 5 PERIMETER TUBE CAB PROTECTOR - 45"2 x 5 PERIMETER TUBE CAB PROTECTOR - 48"2 x 5 PERIMETER TUBE CAB PROTECTOR - 50"2 x 5 PERIMETER TUBE CAB PROTECTOR - 52"2 x 5 PERIMETER TUBE CAB PROTECTOR - 54"2 x 5 PERIMETER TUBE CAB PROTECTOR - 57"2 x 5 PERIMETER TUBE CAB PROTECTOR - 60"2 x 5 PERIMETER TUBE CAB PROTECTOR - 64"1/2 -13 x 1-3/4 HHCS GR 5 Z1/2 -13 x 2 HHCS1/2 -13 NYLON LOCK NUT ZINC1/2 USS FLAT WASHER ZINC3/8 -16 x 1-1/2 HHCS GR 5 Z3/8 -16 NYLON LOCK NUT ZINC3/8 - USS FLAT WASHER ZINC

1

24612224

0809558-380809558-420809558-450809558-480809558-500809558-520809558-540809558-570809558-600809558-640400211040018804004080400492040013204003920400480

1

2345678


V-87

Section V - PARTS BED MOUNTED CAB PROTECTOR

2 x 5 PERIMETER TUBE CAB PROTECTOR - 38"2 x 5 PERIMETER TUBE CAB PROTECTOR - 42"2 x 5 PERIMETER TUBE CAB PROTECTOR - 45"2 x 5 PERIMETER TUBE CAB PROTECTOR - 48"2 x 5 PERIMETER TUBE CAB PROTECTOR - 50"2 x 5 PERIMETER TUBE CAB PROTECTOR - 52"2 x 5 PERIMETER TUBE CAB PROTECTOR - 54"2 x 5 PERIMETER TUBE CAB PROTECTOR - 57"2 x 5 PERIMETER TUBE CAB PROTECTOR - 60"2 x 5 PERIMETER TUBE CAB PROTECTOR - 64"1/2 -13 x 1-3/4 HHCS GR 5 Z1/2 -13 x 2 HHCS1/2 -13 NYLON LOCK NUT ZINC1/2 USS FLAT WASHER ZINC3/8 -16 x 1-1/2 HHCS GR 5 Z3/8 -16 NYLON LOCK NUT ZINC3/8 - USS FLAT WASHER ZINC

1

24612224

0809558-380809558-420809558-450809558-480809558-500809558-520809558-540809558-570809558-600809558-640400211040018804004080400492040013204003920400480

1

2345678


Section V-PARTS FRAME MOUNTED PYLON - 0940455-102 LCG BASE ASSEMBLY

V-88

Section V-PARTS FRAME MOUNTED PYLON - 0940455-102 LCG BASE ASSEMBLY

V-88

GRAB HANDLES AND CHAIN HANGERS ARE OPTIONAL PYLON EQUIPMENT GRAB HANDLES AND CHAIN HANGERS ARE OPTIONAL PYLON EQUIPMENT

V-89

Section V - PARTS FRAME MOUNTED PYLON - 0940455-102


12345678910

11

121314

0811186-10207527510752730040040804030400403058031151103115090311506354614-050354614-100354614-150354614-075/175354614-050/175354614-150/1750811185-480811185-500811185-520811185-560811185-600811185-630811185-68040305804030400400408

FMP CONVENTIONAL CHAIN TRAY BASE - 102PYLON MTG BRACKET, FMP LCGSHIM, 16 GAGE, FMP BASENYLON LOCK NUT 1/2-13 UNCFLAT WASHER 1/2 SAE ZPBOLT HHCS 1/2-13 x 1-3/4 GR8 PLAINCARRIER TAIL LIGHT GROMMETLIGHT RECT REVERSE LEDLIGHT PIGTAIL 2 PRONG 18 IN. LEADFMP 1/2 IN. SPACER SERIES 12 LCGFMP 1 IN. SPACER SERIES 16 LCGFMP 1-1/2 IN. SPACER SERIES 20 LCGFMP 2-1/2 IN. SPACER SERIES 20 LCG WOODFMP 2-1/4 IN. SPACER SERIES 30 LCGFMP 3-1/4 IN. SPACER SERIES 30 LCG WOODFMP 12 PYLON-48FMP 12 PYLON-50FMP 12 PYLON-52FMP 12 PYLON-56FMP 12 PYLON-60FMP 12 PYLON-63FMP 12 PYLON-68BOLT HHCS 1/2-13 x 1-3/4 GR8 PLAINFLAT WASHER 12 SAE ZPNYLON LOCK NUT 1/2-13 UNC

1221632162222

1

6126

V-89

Section V - PARTS FRAME MOUNTED PYLON - 0940455-102


12345678910

11

121314

0811186-10207527510752730040040804030400403058031151103115090311506354614-050354614-100354614-150354614-075/175354614-050/175354614-150/1750811185-480811185-500811185-520811185-560811185-600811185-630811185-68040305804030400400408

FMP CONVENTIONAL CHAIN TRAY BASE - 102PYLON MTG BRACKET, FMP LCGSHIM, 16 GAGE, FMP BASENYLON LOCK NUT 1/2-13 UNCFLAT WASHER 1/2 SAE ZPBOLT HHCS 1/2-13 x 1-3/4 GR8 PLAINCARRIER TAIL LIGHT GROMMETLIGHT RECT REVERSE LEDLIGHT PIGTAIL 2 PRONG 18 IN. LEADFMP 1/2 IN. SPACER SERIES 12 LCGFMP 1 IN. SPACER SERIES 16 LCGFMP 1-1/2 IN. SPACER SERIES 20 LCGFMP 2-1/2 IN. SPACER SERIES 20 LCG WOODFMP 2-1/4 IN. SPACER SERIES 30 LCGFMP 3-1/4 IN. SPACER SERIES 30 LCG WOODFMP 12 PYLON-48FMP 12 PYLON-50FMP 12 PYLON-52FMP 12 PYLON-56FMP 12 PYLON-60FMP 12 PYLON-63FMP 12 PYLON-68BOLT HHCS 1/2-13 x 1-3/4 GR8 PLAINFLAT WASHER 12 SAE ZPNYLON LOCK NUT 1/2-13 UNC

1221632162222

1

6126

Section V-PARTS ADJUSTABLE CAB PROTECTOR 09012828-XX

(FRAME MOUNTED 5 INCH BASE)

V-90

1 1 07011335-46 CAB PROTECTOR TRIM CHANNEL 2 1 08011111 ADJUSTABLE CAB PROTECTR BASE FMP 5" LCG 3 1 08007570 CAB PROTECTOR CENTER SUPPORT 4 2 08007571 ADJUSTABLE SIDE TUBE 5 8 0400176 BOLT HHCS 1/2-13 UNC x 1 GR5 6 8 0400491 LOCK WASHER 1/2 ZP 7 8 0403128 FLAT WASHER 1/2 ZP 8 6 0400126 BOLT HHCS 3/8-16 UNC x 1 GR5 9 6 0400480 FLAT WASHER 38 ZP 10 6 04002907 NUT, FLANGED NYLOK 3/8-16 UNC ZP


Section V-PARTS ADJUSTABLE CAB PROTECTOR 09012828-XX

(FRAME MOUNTED 5 INCH BASE)

V-90

1 1 07011335-46 CAB PROTECTOR TRIM CHANNEL 2 1 08011111 ADJUSTABLE CAB PROTECTR BASE FMP 5" LCG 3 1 08007570 CAB PROTECTOR CENTER SUPPORT 4 2 08007571 ADJUSTABLE SIDE TUBE 5 8 0400176 BOLT HHCS 1/2-13 UNC x 1 GR5 6 8 0400491 LOCK WASHER 1/2 ZP 7 8 0403128 FLAT WASHER 1/2 ZP 8 6 0400126 BOLT HHCS 3/8-16 UNC x 1 GR5 9 6 0400480 FLAT WASHER 38 ZP 10 6 04002907 NUT, FLANGED NYLOK 3/8-16 UNC ZP


Section V-PARTS ADJUSTABLE CAB PROTECTOR 09012829-XX (FRAME MOUNTED 12 INCH BASE)

V-91

1 1 07011335-46 CAB PROTECTOR TRIM CHANNEL 2 1 08011110 ADJUSTABLE CAB PROTECTR BASE FMP 12" 3 1 08007570 CAB PROTECTOR CENTER SUPPORT 4 2 08007571 ADJUSTABLE SIDE TUBE 5 8 0400176 BOLT HHCS 1/2-13 UNC x 1 GR5 6 8 0400491 LOCK WASHER 1/2 ZP 7 8 0403128 FLAT WASHER 1/2 ZP 8 6 0400126 BOLT HHCS 3/8-16 UNC x 1 GR5 9 6 0400480 FLAT WASHER 38 ZP 10 6 04002907 NUT, FLANGED NYLOK 3/8-16 UNC ZP


Section V-PARTS ADJUSTABLE CAB PROTECTOR 09012829-XX (FRAME MOUNTED 12 INCH BASE)

V-91

1 1 07011335-46 CAB PROTECTOR TRIM CHANNEL 2 1 08011110 ADJUSTABLE CAB PROTECTR BASE FMP 12" 3 1 08007570 CAB PROTECTOR CENTER SUPPORT 4 2 08007571 ADJUSTABLE SIDE TUBE 5 8 0400176 BOLT HHCS 1/2-13 UNC x 1 GR5 6 8 0400491 LOCK WASHER 1/2 ZP 7 8 0403128 FLAT WASHER 1/2 ZP 8 6 0400126 BOLT HHCS 3/8-16 UNC x 1 GR5 9 6 0400480 FLAT WASHER 38 ZP 10 6 04002907 NUT, FLANGED NYLOK 3/8-16 UNC ZP


Section V-PARTS ADJUSTABLE CAB PROTECTOR 09008330-XX (BED MOUNTED)

V-92

1 1 07011335-46 CAB PROTECTOR TRIM CHANNEL 2 1 08017569 ADJUSTABLE CAB PROTECTR BASE 3 1 08007570 CAB PROTECTOR CENTER SUPPORT 4 2 08007571 ADJUSTABLE SIDE TUBE 5 8 0400176 BOLT HHCS 1/2-13 UNC x 1 GR5 6 8 0400491 LOCK WASHER 1/2 ZP 7 8 0403128 FLAT WASHER 1/2 ZP 8 6 0400126 BOLT HHCS 3/8-16 UNC x 1 GR5 9 6 0400480 FLAT WASHER 38 ZP 10 6 04002907 NUT, FLANGED NYLOK 3/8-16 UNC ZP


Section V-PARTS ADJUSTABLE CAB PROTECTOR 09008330-XX (BED MOUNTED)

V-92

1 1 07011335-46 CAB PROTECTOR TRIM CHANNEL 2 1 08017569 ADJUSTABLE CAB PROTECTR BASE 3 1 08007570 CAB PROTECTOR CENTER SUPPORT 4 2 08007571 ADJUSTABLE SIDE TUBE 5 8 0400176 BOLT HHCS 1/2-13 UNC x 1 GR5 6 8 0400491 LOCK WASHER 1/2 ZP 7 8 0403128 FLAT WASHER 1/2 ZP 8 6 0400126 BOLT HHCS 3/8-16 UNC x 1 GR5 9 6 0400480 FLAT WASHER 38 ZP 10 6 04002907 NUT, FLANGED NYLOK 3/8-16 UNC ZP


REF PART # DESCRIPTION QPU 1 0751024L MUDFLAP MOUNTING BRACKET (LH) 1 0751024R MUDFLAP MOUNTING BRACKET (RH) 12 0308419 MUDFLAP 24 x 24 13 0750340 MUDFLAP SUPPORT BAR 14 0400132 BOLT HHCS 3/8-16 UNC x 1-1/2 45 0400480 3/8 FLAT WASHER 166 0400392 3/8-16 NYLON LOCK NUT 167 0400122 BOLT HHCS 3/8-16 UNC x 1-1/.4 GR5 4

Section V - PARTS MUDFLAP COMPONENTS

V-93

REF PART # DESCRIPTION QPU 1 0751024L MUDFLAP MOUNTING BRACKET (LH) 1 0751024R MUDFLAP MOUNTING BRACKET (RH) 12 0308419 MUDFLAP 24 x 24 13 0750340 MUDFLAP SUPPORT BAR 14 0400132 BOLT HHCS 3/8-16 UNC x 1-1/2 45 0400480 3/8 FLAT WASHER 166 0400392 3/8-16 NYLON LOCK NUT 167 0400122 BOLT HHCS 3/8-16 UNC x 1-1/.4 GR5 4

Section V - PARTS MUDFLAP COMPONENTS

V-93

Section V - PARTS PINTLE ATTACHMENT GROUP

11A1B1C1D2A2B2C345

67

66370G663706637865292

0403004174017159174017156174017172

6546004000005

0403056040040866280

1122411112

221

PINTLE ATTACHMENTPINTLE ATTACHMENT WELDMENTRETAINING PINLANYARDBOLT BHCS 3/8-16 x 3/4TOW BALL PINTLE HITCHPINTLE HOOKTOW BALL PINTLE HITCH 2-5/16 IN.FORK HOLDER - 3.5 x 3.5BOLT HHCS 1/2-13 x 1.25 GRADE 8SECURE WITH LOCTITEBOLT HHCS 1/2-13 x 2-1/2 GRADE 8NUT, NYLOK 1/2-13PINTLE ATTACHMENT STORAGE BRACKET

REF PART NO. QTY DESCRIPTION

V-94

Section V - PARTS PINTLE ATTACHMENT GROUP

11A1B1C1D2A2B2C345

67

66370G663706637865292

0403004174017159174017156174017172

6546004000005

0403056040040866280

1122411112

221

PINTLE ATTACHMENTPINTLE ATTACHMENT WELDMENTRETAINING PINLANYARDBOLT BHCS 3/8-16 x 3/4TOW BALL PINTLE HITCHPINTLE HOOKTOW BALL PINTLE HITCH 2-5/16 IN.FORK HOLDER - 3.5 x 3.5BOLT HHCS 1/2-13 x 1.25 GRADE 8SECURE WITH LOCTITEBOLT HHCS 1/2-13 x 2-1/2 GRADE 8NUT, NYLOK 1/2-13PINTLE ATTACHMENT STORAGE BRACKET

REF PART NO. QTY DESCRIPTION

V-94

V-95

Section V - PARTS LCG RETRACTABLE LADDER

1234

LADDER ASSEMBLYLADDER CARRIAGEUPPER RUNG ASSEMBLYLOWER RUNG ASSEMBLYFRAME MOUNTING BRACKET - OPTIONAL


391000391010391020391030391050

11111

V-95

Section V - PARTS LCG RETRACTABLE LADDER

1234

LADDER ASSEMBLYLADDER CARRIAGEUPPER RUNG ASSEMBLYLOWER RUNG ASSEMBLYFRAME MOUNTING BRACKET - OPTIONAL


391000391010391020391030391050

11111

OWNER'S MANUAL · 2021. 6. 8. · OWNER'S MANUAL SERIES 12 LCG CARRIER GENERATION II INSTALLATION,...

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Transcript of OWNER'S MANUAL · 2021. 6. 8. · OWNER'S MANUAL SERIES 12 LCG CARRIER GENERATION II INSTALLATION,...