Overview Outside Micrometers - Farnell element14 · Outside Micrometers In the hands of a skilled...

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Transcript of Overview Outside Micrometers - Farnell element14 · Outside Micrometers In the hands of a skilled...

Outside MicrometersIn the hands of a skilled operator, the precision micrometer is the most accu-rate hand-held tool available. When close measurements are necessary, the micrometer is the ideal tool for the job because measurement and reading are on the same axis and the anvil end is supported by a strong frame.

•Balancedframeandthimbleforbetter“feel”onmeasuredsurfaces

•Taperedframeallowstheanviltobepositionedinconfinedareas

•Ring-typelocknutforquickandsurelocking

•Availablewitheitherfrictionthimbleorcombinationratchet/speederforuniform pressure

•StandardLetterofCertificationonsomeitemsavailablebyrequest

•Micrometersabove6"usewebbedframestolightentheweightandincrease strength

•Largemicrometers,above24"(600mm),areconstructedoftubularsteel,honeycomb aluminum or round tubing for lightness and rigidity

•Availableinsizesupto120".SpecialconfigurationscanbeorderedthroughourSpecialOrderDepartment

•Micrometerscanalsobepurchasedwithdialindicatorsinstalledinplaceofthemicrometerheadstohandleuniqueapplications

KeytoStarrettMicrometerNumberingSystem:

Overview OutsideMicrometers

2 Precision Products Guide

TableofContentsOutside Micrometers ----------------------------------------- 2DepthMicrometers ------------------------------------------- 3BoreGages --------------------------------------------------- 3Other Micrometer Products ----------------------------------- 3TestIndicators ------------------------------------------------ 4DialIndicators ------------------------------------------------ 5Electronic Indicators ------------------------------------------ 6SlideCalipers ------------------------------------------------- 7Machinists’ShopTools --------------------------------------- 8PrecisionRules ----------------------------------------------- 8

FixedGageStandards ---------------------------------------- 9Hole&SlotGages -------------------------------------------- 9HeightGages ------------------------------------------------ 10DataSure®WirelessDataCollection ------------------------ 11Starrett-WebberGageBlocks ------------------------------- 12SurfacePlatesandOtherGraniteProducts ------------------ 13CustomSolutions -------------------------------------------- 14Calibration&Repair ----------------------------------------- 15Shop-FloorProductGuide ----------------------------------- 16

ThisPrecisionProductGuideprovidesanoverviewofmany,butbynomeansall,oftheStarrettlineofprecisionmeasuringtools. Foradditionalinformation,refertoourwebsiteat:www.starrett.com,theStarrettFullLineCatalog,orproductliterature.

Prefixes: S-MicrometerSetT-.0001"ReadingV-0.001mmor0.002mm Reading,asspecified

Suffixes:F-FrictionThimbleL-LockNutM- MetricP - PlainR-RatchetStopX-CarbideMeasuringFacesZ-WithCase

795XFL-1ElectronicMicrometer withIP67protection&output

T230RL

V230MXFL

436.1MRL-50

714ARLZMicrometer withNo.234 Standards

436RL-18

DepthMicrometers,BoreGages&OtherMicrometerProducts

Precision Products Guide 3

Starrett’svariedlineofdepthmicrometersareavailablewithbaselengthsfrom21/2-6"(63.5-150mm)andcanmeasuredepthsupto9"(225mm).Theyareavailablewithelectronic,mechanicaldigital,andregularreadoutsaswellasrotatingornon-rotatingblades.

Thepurposeofthesetoolsistomeasurethedepthofholes,slots,shoulders,andprojectionsquicklyandeasilyto.001"or0.01mm.Allheadsusedinourdepthmicrometersareaccurateto±.0001"or±0.002mm.

DepthMicrometerFeatures:•Abaseshapedesignthatwillautomaticallypositionthefingerssothat

the base is easily held in place for measuring stability

•Allprecisionscrewsaregroundandlapped

•Basesandrodsarehardened,ground,andlappedforaccuracy

•Allreadingsurfaceshaveasatinchromefinishthatresistsrustand provides a no-glare background for the sharp lines and figures

•Allmeasuringrodsareadjustable.Longerrodsareavailablebyspecialorder

•Ring-typelocknutforquickandsurelocking

•Blade-typerodsarenon-rotatingforeaseinpositioning

•Half-basedesign(443Series)forpositioningclosetoworkingsurfaces

XTSeriesBoreGagesThesehighquality,highaccuracyboregageshaveanextendedrange,reduc-ingtheneedtoexchangeanvils.Allcontactsover1/2"(12.5mm)havecarbide-facedcontactsforenhancedwearlife.Extensionsfordeepholemea-suring are available individually or in complete sets.

781XT Series AccuBore® provides single-hand operation, extended range and exceptional accuracy for fast, precise, 3-point contact hole measurement withRS232output.Resolutionisto.00005"(0.001mm).

780XT Series Electronic Internal MicrometerhasIP65levelprotectionagainstcoolant,water,dirtandust.Resolutionto.00005(0.001mm),groundcontactpoints,aneasy-to-readLCDdigitalreadout,andRS232output.

78XT Series Internal Micrometerhasresolutionfrom.0001"(0.0025mm)on2-pointcontacttoolsand.0002(0.005mm)on3-pointcontacttools.Includesratchet stop, self-centering contacts, and blind bore measuring capability above1/2"(12.5mm)diameter.

OtherStarrettMicrometerProductsInadditiontooutsideanddepthmicrometers,Starrettalsooffersawidevari-etyof:

•MicrometerHeads

•BenchMicrometers

•PrecisionEndMeasuringRods

•InsideMicrometers

•SpecialFunctionOutsideMicrometersforspecificapplications

•Micrometer-basedSpecialOrderGages

823SeriesTubularInternal

Micrometers

449AZ-3R

749

Right:464PMicrometerHead

Below:673ZBenchMicrometer

Above:781XTAccuBore® ElectronicBoreGage

Below:780XT ElectronicBoreGage

XTSeriesBoreGages

78XTInternal Micrometer

TestIndicators,Bases&Accessories

4 Precision Products Guide

Testindicatorsareprimarilyusedforthetestingorcheckingofpartsandformachinesetups.Theyarealsofrequentlyusedforgeneralproductionpurpos-es,eithersinglyor“ganged”inmultiplesforspecifiedinspectionapplications.

Starrett’sproductselectionindial,dialtest,electronicandspecialty indicators,aswellasfixturesandadaptersisbroadanddeep,providingasingle source solution for virtually any application.

708&709TestIndicatorsTheseprecisiontestindicatorsweredesignedtobepositionedforeasyandaccuratereadability.Theversatilityoftheangledhead,combinedwiththethree dovetail mounts eliminates the need for having both verticalandhorizontalstyletestindicators.

811TestIndicatorsTheseareoneofthemostuniqueandversatileindicatorsavailablebecausethehandyswivelheadfeatureallowspositioningtosuityourlineofsightfromhorizontaltoverticalandatanyangleinbetween90°.Whybuytwoorthreegagestodowhatonewilldo–simplifyyourgageinventory.

711LastWord®TestIndicatorsThesetestindicatorsareamongthemostversatileavailable.Theirsmallsizeandvarietyofattachmentswillhandlealljobswitheaseandaccuracy.Averyusefulfeatureistheshadeddial–whenusedwithamirror,suchasinajigboreapplication,theoperatorwillalwaysknowwhereheis.

196BackPlungerIndicators

The196BackPlungerIndicatorisoneofthefirstintroducedbyStarrett,and is one of the most versatile available. Over the years this tool has been improved by methods and materials, but the accurate, reliable basic design is unchanged.

MagneticBases,Adapters&AccessoriesStarrettoffersacomprehensiveselectionofmagneticbases,adapters,andotheraccessoriestocoverthesetuprequirementsofthemanyapplicationsfor these versatile gages.

Magneticbasesareavailableinseveralsizes,withfixedposts,swivelposts,flexibleposts,andwithfineadjustments.

Evenwithallofthemanyindicatorapplications,thereisaStarrettadapter,orcombinationsofadaptersthatisexactlywhatyouneedtomakeasetupthatprovides accurate, reliable, and repeatable measurements.

708AZ,B709AZDialTest

Indicatorsw/DovetailMounts

657AAMagneticBasew/711FS

LastWord ®DialTestIndicator

With709ADialTestIndicator

196MB5BackPlunger Indicator

811-5CZ

Above:641Backplunger dial test

indicator

DialIndicators

Precision Products Guide 5

Accurate,rugged,versatile,andconvenient,mechanicaldialindicatorswithbottomplungersarethemeasurementworkhorsesofindustrialproduction.

Starrettoffersacompletelineofmechanical/analogdialindicators–over180models.

PointstoConsiderWhenSpecifyingforYourApplication:1.Regularanalogstyleswithindicatinghandsaremorereadablethandigital

styleswhenthemeasurementsarebeingvisuallymonitored.

2.Accuracy-Allindicatorsshouldbe“loaded”1/8-1/4ofaturnbeforemea-suring.Starrettdialindicatorsmeetorexceedallknownperformancespeci-fications. Most accuracies are specified plus or minus one graduation over thefullrange.Thisbasicallymeansa21/2turnrange.Longerrangeshaveslightlywidertolerances.

3.Selectthedialsize.Fiveregulardialsizesareoffered:

•ANSISpecification:11/4"(32mm)

•AGDspecification:111/16"(43mm),21/4"(57mm),23/4"(70mm), 35/8"(92mm)

4.Chooseboththeaccuracyandreadout.Don’tselecta.0001"(ora0.001mm)readoutif.001"(ora0.01mm)willdoyourjob

5.Consideranyspecialfeatures–Inchormillimeterreading,specialshock-less movement, antimagnetic, long range, long stem, special backs, special contacts,specialholders,etc.Ifyoudon’tseewhatyouneed,pleasecon-tactourSpecialOrderDepartment.Wealsomanufacturealotofspecialdesign,cateringtothespecificneedsofourcustomers–challengeus!

AmericanGageDesignSpecifications(AGD)StarrettindicatorsaremadetoAmericanGageDesignSpecifications(AGD).Thesespecificationsweredevelopedin1945bytheNationalInstituteofStandardsandTechnology(N.I.S.T.).Thesespecificationsprovidethedimen-sionstoallowinterchangeabilitybetweenindicators of different manufacturers in fixturing.

25Series DialIndicators

25-2041-JDialIndicator withlongrange

DialIndicators w/Tolerance

Hands

Crystal-mounted

hands

Snap-on bezel-mountedhands

Bezel-mountedhands

665HToolPostHolderonlathe

652GJDialComp.Standw/granitebase

Indicator Sizes

ANSIGroup0 11/4"

(32mm) dial face

AGDGroup1 111/16"(43mm) dial face

AGDGroup2 21/4"(57mm)

dial faceAGDGroup3

23/4"(70mm) dial face

AGDGroup4 35/8"(92mm)

dial face

Electronic Indicators

6 Precision Products Guide

StarrettElectronicIndicatorsareavailableinthreestyles.Allare reliable, accurate, rugged, versatile, and convenient to use.

2600ElectronicIndicators•1"(25mm)range,readoutavailableto.0005"and0.01mm

•Large,easy-to-readLCDdigitalreadout,surroundedbyarotatingbezel

•Furnishedwithlug-on-centerback

•OutputtoStarrettSPCPlus® system components on most models

•Utilizesstandardindicatoraccessoriesandholdingdevices

•Rugged,sealedenclosuremakesthemF.F.F.( factoryfloorfriendly)

2700ElectronicIndicatorsThisisourmostversatilelineofelectronicindicators,threestyles available.Allindicatorsfeatureaglassscaledesign.

WISDOM®BasicSeries•10Resolutionsand5MeasuringRangesAvailable

•InstantInch/mmConversion

•MaximumReadingHold

•ZEROthetoolatanypositionofthespindle

WISDOM®PlusSeriesThesemodelshaveallthefeaturesandfunctionsoftheBasicSeries,plusthefollowingadditions:

•Presetmodetoinstallanyreadingatanypointinthedisplay

•T.I.R.:Displaysthedifferencebetweenthehighestandlowestvalue

•Tolerancing:Enterhighandlowtolerances–whenentered tolerancesareexceeded,thedisplaywillflash

•MinimumReadingHold

3600ElectronicIndicators3600SeriesElectronicIndicatorsfeaturepowerful,easy-to-usefunctions.

TwoAGD(AmericanGageDesign)Group2modelsareavailable–inch/metric,.500"(12.7mm)range,andmetriconly12.7mmrange. Theindicatorshavearesolutionof.0005"/0.01mmand0.01mm, respectively.

Theindicatorsareactivatedassoonasthespindlemoves,maintainingtruespindleposition,orreversetravel,whichisclearlydisplayedbya+/-controlfigureshowingspindledirection.

Otherfunctionsincludeinch/metricconversionontheinch/mmmodel,zeroatanyspindleposition,andon/offandauto-offafter5minutesofnon-usetoconservebatterylife.Thelong-lifebatterylastsupto8,000hours(1-3years).Readingsareviewedfromalarge,easy-to-readLCDdisplay.

2700Wisdom ® Indicators

2700 Wisdom® Indicators, regularandoversize

2600Indicators

3600-5 Indicator

SlideCalipers

Precision Products Guide 7

Slide calipers are very versatile measuring tools. While they do not have a micrometer’s level of precision, they are very accurate and each tool has a muchwiderrangethanasinglemicrometer.

The best electronic and dial slide calipers, regardless of resolution, are accuratetowithin.001"or0.03mm,every6"or150mm.Thebestverniercalipersareaccurateto.0005"or0.013mmperfootor300mm.

Slide calipers come in different styles; electronic-, mechanical dial-, ver-nier-, and plain slide-calipers.

797ElectronicCaliperswithIP65ProtectionagainstCoolant,Water,Dirt,andDust

•Large,easy-to-readLCDdisplay

•Hardenedstainlesssteelmeasuringsurfaceforlonglife

•Depthrodwithavailableattachmenttoseatthetoolformoreaccuratemeasurementsonallsizes

•Fineadjustmentforprecisionmeasurements

•Locktoholdtheslideinposition

•Automaticoff

•Resolutionis.0005"(0.01mm)

•In/mmconversion

•Zeroatanyposition

•Manualoff/onplusanautomaticoffafterfourhoursofnonuse

•OutputtoRS232deviceonallmodels

StarrettDialCaliperFeatures•Sharp,cleardialgraduationsof.001"or0.02mmwith.100"or2mmin

one revolution

•Sharp,blackgraduationsonthesatinfinishedbar,every.100"or1mm

•Knife-edgecontactsforbothinsideandoutsidemeasurements

•Onehandusewiththethumb-operated,fineadjustmentroll

•Lockscrewforholdingtheslidingjawinposition

•Long-wearingcarbidefacesonoutsidecontactsonXmodels

•Hardenedstainlesssteelbar,measuringsurfaces,rack,gears,anddepth rod

•Resolutionis.0005"(0.01mm)

Below:120 DialCalipersavailablein6",9",12",andmetricversions

Below:797Electronic,IP65coolantresistantCalipersareavailablein

6"(150mm),8"(200mm),and 12"(300mm)modelswith

standardRS232output

Above: 120JZ-6

OffsetDial Caliper

123EM-6 Master Vernier

Caliper

Right:120B-12 DialCaliperwith

longnibjaws

DepthMeasurementwith OptionalDepthAttachment

Right:1202 GlobalSeriesDial Calipersavailablein 6",8",12",andmetric versions

Below:799Electronic Calipersavailablein

6",8",and12"Inch/mm

Machinists’ShopTools&PrecisionRules

8 Precision Products Guide

Starrettoffersmanyandvariedhighqualityregularandspecialhandtoolsthateverytoolmaker,mechanic,andcraftsmanwillneedinhisworkatonetime or another.

Theyinclude:

•Combination,Solid,andmiscellaneousSquares

•PunchesandNailSets

•PinVises

•TapWrenches

•SurfaceGages

•V-Blocks

•Snugs

•Scribers

•HandCuttingToolsincludingUtilityKnives,CutNippers,andHacksawFrames

•All-PurposeLubricant,ToolandInstrumentOil,andLayoutDye

•PositioningTools-EdgeandCenterFinders,1-2-3Blocks,and“LittleGiant”JackScrews

•Toolmakers’HammerandBenchBlocks

•Screwdrivers

•SpeedIndicators&Tachometers

•HoldingDevicesincludingAnglePlates,HoldDowns,Clamps,andMachinists’ Vises

PrecisionRulesStarrett’sstandardlineofprecisionsteelrulesrangeinlengthupto144"and1000mm.Theyaremadefromfinequalitysteelandproducedtothehighestprecision standards making them the most accurate and readable precision steelrulesavailable.AllrulesareavailableinStarrettno-glaresatinchromefinish for easier reading and rust resistance.

Ourproductlineconsistsof:

•Full-flexible1/64"(0.4mm)thick

•Semi-flexible1/50-1/40"(0.5-0.6mm)thick

•Spring-tempered3/64"(1.2mm)thick

•HeavySpring-tempered1/10"(2.5mm)thick

•StainlessSteel1/64"or3/64"(0.4or2.5mm)thick

GraduationstylesareInch,Millimeter,InchandMillimeter,shrink,andspecialgraduations.

Quick-reading figures have finer graduations for easier counting. Most all inch graduationsof1/32"andfinerhavesubdivisionsnumbered.

WeinspecttoStarrettMasterStandards,whicharetraceabletotheNationalInstituteofStandardsandTechnology.

Right:M1®All-PurposeLubricant

Below:240PinVises

Above:435-12-4RCombinationSquare

Below:20SolidSquare

Below:PrecisionRules

Below:264 Center

PunchSet

Left:827BEdgeFinder

Right:93Series TapWrench

Below:568CV-Blocks &Clamps

FixedGageStandards,Hole&SlotGages

Precision Products Guide 9

FixedGageStandardsTheStarrettFixedGageStandardsproductlineincludesacomprehensivechoiceofstandardgagesthatquicklycheckdimensionsonavarietyofwork-pieces.Theseareinvaluableforbothin-processandfinalinspection.

Productsinclude:

•PinGages

•DrillGages

•SheetandWireGages

•CenterGages

•ScrewPitchGages

•RadiusGages

•BallandDiameterGages

•AngleGages

•ThicknessGages

Hole&SlotGagesMeasurement of holes, slots, and recesses is an ongoing necessity wherevermachiningofpartsisdone.Starrettoffersalineofvery convenientandrelativelyinexpensivetoolsthatcoverawiderange ofsizesforavarietyofapplications.

Productsinclude:

•SmallHoleGageswithfull-ballmeasuringsurface

•SmallHoleGageswithhalf-ballforflatbottommeasurement

•SmallHoleGageswithhalf-ballforshallowareas

•TelescopingGageswithasinglearm

•TelescopingGageswithself-centeringdoublearms

•TaperGagesforquickfractionalmeasurementofholeorslotsize

•TaperGagesfordecimalormillimetermeasurementofholeorslotsize

•TaperGagesfordecimalandmillimeterslotsize

Above:188EnglishStandardWireGage

Right:186Drill&WireGage

Below:472ScrewPitchGage

Right:666FeelerGageStock,availablein25'rolls,asshown,

12"strips,andassortments.

Left:Checkingaradiuswitha 167-3/16"RadiusGageattachedtoa110Holder

167SeriesRadiusGagesarealso available in fractional, decimal, and millimeter sets

Left:829Series SmallHole

Gageavailable individually, in sets,

and in a half-ball style(831Series)

Above:270TaperGage

Right:229Series TelescopingGages, available individually and in sets

HeightGages

10 Precision Products Guide

StarrettHeightGagescomeinavarietyofstyles,sizes,readouts,andaccura-cies to suit individual needs.Accuraciesrangefrom.000050"and0.001mmonourDIGI-CHEK® series (seetheGageBlockSection)to.001"and0.03mmonourdialandvernierheight gages.

Standardheightmeasurementsareavailableto85"or2150mm.Highermea-suring tools are available on special order.

Heightgagesarenormallyusedonaknownflatsurfacesuchasourgranitesurfaceplates(seegranitesurfaceplatesection),wheretheworktobemea-sured is brought to the plate.

Someapplicationsrequiretheuseofaheightgageonaverticalplane.WeofferpracticallightweighttoolssuchasourNos.751,250,and255seriesforthese situations.

Allofourbasesarehardened,ground,andlappedexcepttheNo.252base,whichisnothardened.Ifthesebasesaremovedrapidlyonanextremelyflatplate,theremaybeatendencyto“hum”,sincethetwosurfacestryto“wring”together.Whenthegageisbroughttothework,itisgoodpracticetomakesurethetwosurfacesarecleanandmovethegageslowly.

Altissimo® ElectronicHeightGageStarrettAltissimo®ElectronicHeightGagesarehighoninnovationandeaseofuse–loadedwiththeStarrett-exclusivefunctionsyouneedtomakeyourmeasuringroutinesrunsmoothlyandreliably.Theyfeatureautomaticcalcula-tionofeightmeasurementroutines:

•Center

•Diameter

•Height

•Max

•Min

•TIR

•Distancetolastfeature

•Distancebetweenlasttwopoints

3752&3751ElectronicHeightGagesThe3752ElectronicHeightGagehasalarge,easy-to-readdisplay,anintui-tivecontrolpanel,clearbargraduations,resolutionof.0005",RS232output,and a full range of user functions.

Overall,the3752providesaversatileandeconomicalsolutionformostheightmeasurement applications.

Theentry-level3751ElectronicHeightGageislight,portableandeasy-to-usewitharangeof0-6".Itisanon-outputgagewithinch/mmconversion,Zeroatanyposition,auto-offandaresolutionof.0005".

Right: Altissimo® Platinum

ElectronicHeightGage

Below:3752 24"Electronic HeightGage

Left:250-6DialHeightGage

Right:3751 6"Electronic HeightGage

Above:254Z-12MasterVernierHeightGage

SurfacePlates&OtherGraniteProducts

Precision Products Guide 11

Every linear measurement depends on an accurate reference surface from whichfinaldimensionsaretaken.PrecisionGraniteSurfacePlatesfromtheStarrettTru-StoneDivisionaretheidealreferenceplaneforinspectionandlayout.Theirhighdegreeofflatness,overallqualityandworkmanshipalsomake them ideal bases for mounting sophisticated mechanical, electronic, and optical gaging systems.

MaterialThegraniteforStarrettsurfaceplateshasbeenselectedforthebestbalanceofphysicalproperties,maximumresistancetowear,andfordeflectionunderload.Eachplatehasbeenlappedtoafinemicroinchfinishtominimizetoolwearanddrag.

Themostimportantelementintheperformanceandlifeofgranitesurfaceplatesisthepercentageofquartzpresentinthestone.Quartzismorethantwiceasresistanttowearasothermineralsingranite.Itprovidesbearingpointsthatareofahard,highlypolished,smoothcharacterwhichprotecttheaccuracy and finish of both the surface plate and the tools and instruments used on it.

Starrett Crystal Pink® Granitehasthehighestpercentageofquartzofanygranite.Higherquartzcontentmeansgreaterwearresistanceandthusgreatervalue.

When a surface plate is to be used as a reference and measuring surface, the bestchoiceisStarrettCrystalPinkGranite.StarrettBlackGraniteisbestforapplicationsinwhichloadbearingisamajorconsideration.

AccuracySpecifications:StarrettGraniteSurfacePlatesmeetorexceedU.S.FederalSpecificationGGG-P-463c.

Three available grades of accuracy:

GradeAA–LaboratoryGrade Typicallyspecifiedforprecisionoperationsinconstant temperature gaging rooms and metrology departments

GradeA–InspectionGrade Typicallyspecifiedforgeneralworkinqualitycontrol

GradeB–ToolroomGrade Typicallyspecifiedforcheckingworkontheshopfloor

OtherStarrettTru-StoneGraniteProducts•Five-FaceMasterSquares

•Parallels

•Toolmakers’Flats

•FixtureBasesmadetoyourspecifications

•SurfacePlateStandsandCabinetBases

•Granite-basedcustomproducts

StarrettoffersafulllineofSurfacePlatesandothergranite products for a variety of applications

HighQuartzContentCrystalPinkGranite®SurfacePlate

BlackGraniteSurfacePlate

Five-Face MasterSquare

GraniteParallels

GageBlocks

12 Precision Products Guide

PrecisionGageBlocksaretheprimarystandardsvitaltodimensionalqualitycontrolinthemanufactureofparts.Thefourmajorcharacteristicsthatarenecessaryforaprecisiongageblockare:

•Accuracy

•SurfaceFinish

•WearResistance

•DimensionalStability

Other factors are corrosion resistance, hardness, thermal conductivity, and coefficient of expansion.

Thebasematerialusedforgageblocksiscrucialinmeetingtheabovecri-teria. While many materials have been tried, the major types available today are:

•Traditionalhigh-gradesteelgageblocks,whicharegenerallyusedinshop floor environments

•TungstenCarbidegageblocks,whichhavetheadvantageofbeing harderandlongerwearingthansteel

•Ceramicgageblockshaveanadvantageoverregularsteel.Theywill outwearregularsteelandtheywillnotcorrode

•croblox®ChromiumCarbide—thesuperiorgageblockmaterial.The reasonourWebberGageDivisionemphasizesgageblocksmadefromChromiumCarbideisbecausetheyarethemoststablemeasuringdevic-eseverdeveloped.Theyoutwearregularsteelandceramic.Inaddition,theywillnotcorrode,areverystableandaccurate,andhaveexceptional“wringing”qualities

NooneintheworldexceptStarrett-Webberhasproducedtheaccuracyandstability of our croblox®GrandMasters.

Theywereproducedin1955ofChromiumCarbidematerialtoanaccuracywithinonemillionthofaninch(.0000254mm)andhavebeencheckedperiod-icallybytheU.S.NationalBureauofStandardsandtheU.S.NationalInstituteofStandardsandTechnology(N.I.S.T.)andhaveremainedstableoverthisperiod.

TheStarrett-Webberlineincludes:

•EnglishandMetricGageBlocks,variousmaterials,grades,andshapes

•Availableinavarietyofsetsandasindividualblocks

•Widerangeofgageblockaccessories

•AngleGageBlocks

•Polygons–Cubes

•ReferenceBars

•Inspection,calibration,andrepairservices

•WorkshopMicroAccurate® “B”GradeSet

Above:Ceramic SetinCase

Above: AngleBlock

Set

Left:Square GageBlockAccessories

Starrett-Webberoffersabroad range of gage blocks

and related products

Belowcroblox®Square BlocksEnglishSet

Above:258 DIGI-CHEK® HeightGage

DataSure®WirelessDataCollection

Precision Products Guide 13

DataSure®WirelessDataCollectionSystemadaptswirelesstechnologytothespecific challenges of shopfloor environments. With redundant data paths and feedback at the tool, it overcomes the electrical noise of the shopfloor, sig-nificantly improving throughput and reducing errors for those applications in whichmeasurementdataisrecorded.

•DataSureusersreceiveconfirmationatthetool,indicatingsuccessfulorunsuccessful data transmission.

•EndNoderadioscanstoreupto10readingsintheeventthatthemainsystemisdownorbusy.

•TheDataSureradiosystemworkswithStarrett,Mahr,Mitutoyo,Sylvac,CDItools,andmanyotherRS232gages.

•OneDataSureGatewaycanhandleupto100tools,with25to40toolsina typical installation

•Eachradio’srangeisapproximately65feet(20meters).AddingRouterscanincreaserangein100footincrements.

•Themulti-modefunctionallowsonetooltobeconnectedtoaGatewayforsimpleinstallations,orupto20multiplexersand100toolsforcomplexshop environments.

•TheDataSuresystemfeaturesalicense-free916MHzISMbandradioandaself-configuringandself-healingnetwork.

•Dataacquisitionfromtoolscanbeinitiatedbyoperatororhostcontrol.

•Network,toolandendnodebatterystatusareallautomaticallymonitoredand recorded on screen, and stored in the system’s database.

•Rechargeableroutersareidealformobileapplicationsandphysicallylarge component data collection environments such as aircraft assembly hangars, large casting foundries, auto body stamping facilities and more.

•Easy-to-usesoftwareoffersuser-configurablenamesfortoolsandgroups.

•DataSure’sflexibilitymeansitcanoutputdatadirectlytothemainappli-cationscreen,yourSPCsoftware,alocalornetworkeddatabase,andCSV,fileformat.

Above:EndNodeRadio plugs into tool

Right:Gateway

Left:Routertoextend range

Right:DataSure® ToolManagement

software

CustomSolutions

14 Precision Products Guide

Above:CADscreen ofVaneGage

Left:CustomVaneMeasurementGage

Below:Turbine

DiameterMeasurementGagewith

DataSure®EndNode forwirelessdata

collection

OnethingthatsetsStarrettapartisourwillingnessandabilitytodevelopcustomsolutions.Weworkdirectlywithourcustomerstodesignandmanufacture tools and gages, specifically for an application that no stan-dard tool has the ability to measure.

TheStarrettSpecialGageDivisionisanindependentgroupwhosesolefunctionistodesignandbuildthesecustomproducts.Theyhaveprovid-ed solutions to industries including energy, aerospace, automotive, food packaging, high-technology plastics, medical components and many oth-ersaswellastoNASAandothergovernmentagencies.

Catalog Product, Special Order or Custom SolutionTheprocessusuallybeginswhenacustomercontactsusthroughourregularsaleschannelstorequestatooltodoa specificmeasurement.Sometimes,wecanfulfilltherequestwithacatalogproduct.Inothercases,wereferthemtoourSpecial Order Groupthatspecializesinmodifiedversionsofstandardtools. When neither of these options provides a solution, our SpecialGageDivisionbeginsadialogwiththecompany’sengineeringstafftodevelopanewtoolforthespecifictask.

A Collaborative ProcessNext,thereisacollaborativeprocessbetweenthecustomers’engineersandStarrettspecialgagedesigners.Whileusuallyaccomplishedfairlyquickly,theprocesscanbelengthy.Theapplicationisspecifiedindetailwithvariousapproachesexaminedanddiscarded.Finally,asolutionisfoundmeetingthefullsatisfactionofourcustomer.Then,throughapro-cessinvolvingCADand/orhanddrafting,prototypemachiningandtest-ing, the final product specification is completed.

From Problem to Innovation to SolutionTheresultingspecialproductusuallyinvolveshighlyspecializedfixtur-ingcombinedwithaStarrettmeasuringtoolcomponent–mostoftenanelectronic or dial indicator head or a micrometer head.

Therehavebeenothervariations,someofwhichhaveincludedcontribu-tionsfrompartsofStarrettbeyondtheAthol,MASpecialGageDivisionlocation–WebberGageinOhio,Tru-StoneGraniteinMinnesotaorKinemetricEngineeringinCalifornia.

Attheconclusionoftheprocess,somethingthatcouldnotbemeasuredis measured, and a difficult problem is transformed into an innovative, often elegant solution.

Right:FastFoodContainerMeasurement

Gage

Left:HotSteelMeasurement

Gage

Above:SpecialOrder463PMicrometerHeadwith3/8-40

threaded hub and nut for mounting

Starrettoffersavarietyofcalibrationservicesatseveralofourfacilities,withdifferent emphasis and capabilities at each location.

Overall,Starrettoffersasinglesourceformost,orevenall,ofyourcalibrationandrepairrequirements,andyouhavetheassuranceofdealingwiththemosttrusted name in precision.

StarrettTools&Gages,Athol,MAOperatingoutofourcorporateheadquarters,thisdivisionoffers:

•CalibrationforStarrettprecisiontools

•Repair,refurbishing,andrebuildingofyourStarretttoolsbythesamecraftsmen that originally made them

•CalibrationsareA2LAaccreditedinaccordancewithANSI/NCSLZ540-1,ISO/IEC17025,andISOGuide25*

StarrettCalibrationServices™,Duncan,SC•StarrettCalibrationServices(SCS)providesfast,economicalcalibration

for all major brands of precision tools and gages

•Repairforallmajorbrandswithalargestockofpartsonhand

•Highlyexperiencedstaffandmodern,fullyequippedfacilities

•Manyservicescanalsobeperformedatyourlocation

•CalibrationsareA2LAaccreditedinaccordancewithANSI/NCSLZ540-1,ISO/IEC17025,andISOGuide25*

StarrettTru-StoneDivision,WaitePark,MN

•Providescalibrationofgranitesurfaceplates,graniteparallels,granitestraightedges(2-and4-sided),andgranitesquares

•Surfaceplatere-lapping

•CalibrationsareA2LAaccreditedinaccordancewithANSI /NCSLZ540-1,ISO/IEC17025,andISOGuide25*

StarrettWebberGageDivision,Cleveland,OH•CommercialgradegageblockcalibrationinaccordancewithISO10012-1

andformerU.S.MIL-STD-45662A

•MastergradegageblockcalibrationinaccordancewithANSI /NCSL Z540-1,ISO/IEC17025,andISOGuide25,withdetailedinformationand documentation regarding the geometry and parallelism of each block

•AccreditedbyNVLAP(NationalVoluntaryLaboratoryAccreditation Program)viaNIST–thehighestpossiblelevelforthistypeofcalibration*

GraniteSurfacePlateCalibrationattheStarrettTru-StoneDivisioninMountAiry,NC

SCS,Duncan,SCprovidesfast,economicalcalibration and repair for all major brands

Calibration,repair,refurbishing,andrebuildingofStarrettproductsattheAthol,MAfactory

Calibration&RepairServices

*Accreditation are site-specific and tool-specific. The Scope of Accreditation is available upon request to each location.

Precision Products Guide 15

GageBlockCalibrationatStarrett-Webber inCleveland,Ohio

Shop-FloorProductGuide

16 Precision Products Guide

Thissectionliststypicaldepartmentsfoundinmetalworkingmanufacturingfacilities,andlistssomeoftheStarrettproductsthat are commonly used in these areas.

MostofthelistedtoolsincludeaStarrettcatalognumberinparen-thesis. While the referenced tool is generally a good fit for the application,inmanycasesthereareotherStarretttoolsthatwouldworkaswell,orbetterforspecificrequirements.Foralternativetools,seeourFullLineCatalog.

RawMaterialsDigitalMicrometer(216P-1)

TapeMeasure(XY1-16)

DialCaliper(120A-6)

SteelRule(C604RE-6)

DecimalWallChart

SawCenterSawTensionGage(682EMZ)

BandSawBladeAlignmentGage(PT92925)

MeasuringTape(MY109-25)

DialCaliper(120A-6)

DigitalMicrometer(216P-1)

SteelRule(C604RE-6)

ElectronicTachometer(S793Z)

BandSawBlades

MachiningCenters&MillingMachinesDialTestIndicator(708AZ)

ElectronicCaliperwithoutput(797)

SteelRule(C604RE-6)

EdgeFinder(827A)

JackScrewSet(S190)

TapWrench(93C)

V-AnvilMicrometer(tocheckendmills) (T483XRL-1)

ElectronicMicrometerwithOutput(795)

SteelProtractor(C183)

MicrometerDepthGage(445DZ-12RL)

Machinists’Level(98-8)

MagneticBase(659A)

DialIndicator(25-441J)

DataSure®WirelessDataCollection

Precision Products Guide 17

Shop-FloorProductGuide

TurningCenters&LathesOutsideMicrometerSet(ST436.1CXRLZ)

DialCaliper(120A-6)

ElectronicCaliperwithoutput(797)

SteelRule(C604RE-6)

TelescopingGageSet(S579HZ)

CenterGage(C391)

ScrewPitchGage(472)

RadiusGageSet(S167AHZ)

Spring-TypeCaliper(79A-4)

HacksawFrame(K145)andhacksawblades

DialTestIndicator(708ACZ,196A1Z)

TestIndicatorandHolder(657-1)

Optical Projector

ThreadMicrometers

DataSure®WirelessDataCollection

GrindingCenterPrecisionGrindingVise(581)

“A”Clamps(164A)

PrecisionAnglePlate(580)

LayoutDye(1610)

OutsideMicrometer(T230XRL)

SteelParallelSet(S384JZ)

PortableSurfaceRoughnessTester(3800)

GraniteSurfacePlateandStand

HeightTransferGage(252Z-14)

DialTestIndicator(708ACZ)

VernierProtractor(C359BZ)

GageBlockSet

ThreadMicrometers

AngleGageBlockSet

Optical Projector

DataSure®WirelessDataCollection

Shop-FloorProductGuide

18 Precision Products Guide

DrillingCenterDigitalMicrometer(216P-1)

ElectronicCaliper(797)

DrillandSteelWireGage(186)

V-BlocksandClamps(286A)

AutomaticCenterPunch(18B)

HacksawFrame(K145)

SteelRule(C604RE-6)

DrillPointGage(22C)

DataSure®WirelessDataCollection

Tool,Die,andFixtureMakingRoomOutsideMicrometerSet,0-12"(ST436EXRLZ)

LayoutDye(1610)

RadiusGageSet(S167AHZ)

MasterVernierCalipers(123)

MasterPrecisionSquare(20Series)

MasterVernierHeightGage(254Series)

TubularInsideMicrometers(823Series)

ToolmakersFlat,StarrettPinkGranite

GageBlockSet

PrecisionUniversalBevelProtractor(359Series)

V-BlocksandClamps(568)

RadiusGageSet(167)

DialTestIndicator(708)

MagneticBaseIndicatorHolder(657AA)

Welding/FabricatingCombinationSquareSet(C434-12-4R)

RuleDepthGage(237)

DialCaliper(120A-6)

TapeMeasure(AC34-16)

SteelRule(C604RE-6)

Machinists’Level(98-8)

V-BlocksandClamps(568)

Clamps(164A)

HacksawFrame(K145)andhacksawblades

Divider(85A)

Rafter/FramingSquare(FS-24)

SteelProtractor(C183)

AngleMeter(AM-2)

UniversalBevel(47)

Precision Products Guide 19

Shop-FloorProductGuide

QualityRoomGraniteSurfacePlate

SurfacePlateStand

Rectangularcroblox®GageBlockSet(RC88.AA)

AngleGageBlockSet(AG16.SI)

Altissimo®ElectronicHeightGage(2001-24)

ElectronicHeightGage(752A-12)

PortableSurfaceRoughnessTester(3800)

GagingAmplifier(717)

HardnessTester(3817)

HeightTransferGage(252Z-24)

DIGI-CHEK®HeightGage(258-12)

VernierProtractor(C359BZ)

MasterPrecisionSquare(20-6)

SteelParallelSet(S384-3Z)

V-BlocksandClamps(568C)

PrecisionAnglePlate(580)

“A”Clamps(164A,BandC)

PrecisionGrindingVise(581)

DialTestIndicator(708AZ)

OutsideMicrometerSet(ST436.1CXRLZ)

VernierProtractor(C359BZ)

DialCalipers,6"&12"(120A-6,120-12)

SteelRule(C404R-72)

DataSure®WirelessDataCollection

Optical Measuring Projector

VisionSystem

MRO/FacilityManagement25"MeasuringTape(XY1-25)

DialIndicatorSnapGage(1150Z-2)

ScrewdriverSet(S551Z-7)M1®AllPurposeLubricant

ToolandInstrumentOil(1620)

ThicknessGageSet(66T)

ScrewPitchGage(155)

WhereitBeganHeadquarteredinAthol,MA,intheheartofNewEnglandwithitsrich manufacturinghistory,Starretthasearnedareputationsosolidthatthe words“quality”and“Starrett”havebecomevirtuallysynonymous.

ThousandsofPrecisionTools,Gages,andInstrumentsThebroadStarrettproductlineincludesprecisiontools(micrometers,calipers,rules,etc.),electronicgages,indicators,gageblocks,granitesurfaceplates,opticalmeasuringprojectors,visionsystems,M1® lubricant, and precision groundflatstockanddrillrod.MuchoftheCompany’sproductionisconcen-trated in hand measuring tools and precision instruments.

TheStarrettAdvantageQuality in Materials and Workmanship

Onlythefinestgradematerialsareused.Toolshaveahand-crafted feel and finish.

Accuracy and Repeatability Manufacturingprocessesinsureeachtooliswellwithinaccuracy requirements.Starretttoolsremainaccuratelonger.

Precision and Innovation Since 1880 125yearsofleadershipandservicetocraftsmenandindustry throughouttheworld.

Product Line Innovation & Continuity Whilenewproductscontinuetobedevelopedandintroduced, older products are fully supported.

Repair and Calibration Facilities Precision tools repaired and brought back to original manufacturer’s specificationsinAthol,MAwheretheywereoriginallymade. OurStarrettCalibrationServices™facilityprovidesfast,expert, economical calibration, and repair for all major brands. CalibrationservicesarealsoavailableforStarrett-WebberGageBlocks andStarrettTru-StoneGraniteProducts.

Custom Engineered Solutions & Special Products ModificationofexistingStarretttools&CustomEngineeredSolutions tomeetspecifiedrequirements.

Commitment to Customer Service Expert,factory-trainedsalesrepresentativesandawardwinning after-sales service, support and calibration.

Corporate Headquarters — Athol, MA

CustomSolutions

CalibrationandRepair

Precision Measuring Tools,ShopTools,Gage Blocks,GraniteProducts

and much more

starrett.com • 978-249-3551

Quality, Precision, Innovation ... Since 1880

Micrometers•SlideCalipers•Calipers,Dividers,Trammels•ToolSets•Squares•Protractors•AngleMeasurements

PrecisionRules•StraightEdges•Parallels•ElectronicDataCollectionSystems•ElectronicTesters•Dial&ElectronicIndicators&Gages

HeightGages•DepthGages•HoleGages&SlotGages•FixedGageStandards•Machinists’PrecisionShopTools

Starrett-WebberGageBlocks•StarrettTru-StoneGraniteSurfacePlates&Accessories•PrecisionGroundFlatStock&DrillRod

SpecialTools•CustomSolutions•Calibration&RepairServices

Bulletin No. 356 5M/S 06/09 Specifications subject to change.121CrescentStreet•Athol,MA01331