Overview of the Last Planner System - Cal Poly

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LCI Education & Training Overview of the Last Planner ® System Collaborative Construction Progress Planning Spec. 013200 LCI Education & Training 31 October 2018 David Umstot, PE

Transcript of Overview of the Last Planner System - Cal Poly

LCI Education

& Training

Overview of the Last Planner® SystemCollaborative Construction Progress Planning – Spec. 013200

LCI Education

& Training31 October 2018

David Umstot, PE

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& Training

Sink or Swim Together?

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Why use Last Planner®?

Completed Ahead ofSchedule

Completed UnderBudget

Low Lean Intensity High Lean Intensity

3X

2X

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Workflow & Risk

Workflow losses are real, lead to adversarial relations, and are difficult to quantify, so…

Everyone protects themselves by adding contingency and/or holding back labor to keep utilization high.

This further reduces workflow predictability and increases project risk.

By their/our actions, we increase that risk and shift it along.

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1. Traditional planning systems are unable to produce

predictable workflow.

2. Workflow reliability directly affects system speed and cost.

3. All plans are forecasts, all forecasts are wrong, the longer the

forecast the more wrong it is, the more detailed the more wrong

it is.

KEY CONCEPTS:

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Last Planner® System Benefits:

Improves communication & reliability

Fosters an enjoyable environment, trust & collaboration

Promotes early stakeholder engagement

Improves visibility of the project plan (transparency)

Creates team buy in

Rapid learning through metrics, revealing areas for improvement

Improves planning in both design & construction phases

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Last Planner® System Overview

Hand-offs Matter

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Last Planner® System

Milestone Planning

Phase “Pull” Planning

Look Ahead Planning

Weekly Work Planning

Learning/Improving

Set milestones

Specify handoffs

Make work ready

Make promises

PPC/Variance

SHOULD

CAN

WILL

DID

5 Connected

Conversations

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Phase

Pull

Planning

Look

Ahead

Planning

Weekly

Work

Planning

Daily

Huddle

Last Planner® System

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Who is the Last Planner?

A Last Planner can

make the reliable

commitment to

complete the work

Person closest to

work, with authority

to make decisions

creates schedule

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Milestone Planning

Phase Pull Plan Phase Pull Plan

Define the overall road map and gain alignment

Identify milestones important to client and

stakeholders – especially immovable dates

Informs the Phase Pull Planning

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Milestone Planning

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Phase Pull Planning

• Phase of the work (8-12 wks)

Phase Pull Planning

• After – add dates and transfer

to the Look Ahead Plan

• Work out the structure and

durations

• Informed by the Milestone Plan

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© 2017 Umstot Project & Facilities

Solutions, LLC

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Pull Example

Mike G 5 days4 Crew

Underground Piping

Zone 1

Vaults Backfilled

Dave S 3 days3Crew

Backfill Vaults

Zone 1

Vaults Set

Mike G 3days4 Crew

Vaults Set

Zone 1

Vaults on Site

Dave S 3days3 Crew

Backfill UG Piping

Zone 1

UG Piping

Promise Promise Promise

RequestRequest

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Start at End

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Pull the Work

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Arrive at the Start

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Constraint

Description Responsible

Person &

CO

Date

Needed

Look Ahead Planning

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Boards in Weekly Meeting Space

6 Look

Ahead Plan

Weekly

Boards

Look Ahead Planning

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Weekly Work Plan Informs the Daily Huddle

Weekly Work Planning

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Daily Huddle

3. What needs to

be re-planned?

2. What will I

complete?

1. What did I

complete?

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Plan Percent Complete

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Reasons for Variance

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Future Training Opportunities

• CSU Dominguez Hills - Friday, November 16, 2018

• Cal Poly San Luis Obispo – Tuesday, December 11, 2018

• CSU East Bay – Wednesday, February 27, 2019

• CSU Sacramento – Friday, March 15, 2019

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Questions?David Umstot, PE, CEM

Umstot Project and Facilities Solutions, LLC

[email protected]

619.201.8483 (O)