Overview of Radiation Curing Market and Technologies in Japan · China Join in WTO(01’)...
Transcript of Overview of Radiation Curing Market and Technologies in Japan · China Join in WTO(01’)...
Overview of Radiation Curing Overview of Radiation Curing Market and Technologies in JapanMarket and Technologies in Japan
Teruo OrikasaTeruo OrikasaRadTechRadTech JapanJapan
RadTechRadTech North America 2012North America 2012
ContentsContents
Japan Economic vs. Radiation Curing Market Japan Economic vs. Radiation Curing Market Trend IndicationsTrend IndicationsRecent Advanced TechnologiesRecent Advanced TechnologiesFuture Growth ApplicationsFuture Growth Applications
Japan Economic Overview
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Overall Japan Production Index still 16 to 20% down from the peak in late 2007 to early 2008 by the triple disaster and negative global economic situation.
Production Index by METI
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Electrical ApplianceIT RelatedElectric Parts and DevicesSemiconductor DevicesAutomotives
Japan Economic Overviewin
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Production Index by METI
Japan major industries production index that indicates lower level flatten by the negative global economy situation, in addition with the higher JPY exchange rate. (JPY 120 vs. 80 / $)
Trend In Japanese Current Balance
Current TransferBalance
Services Balance
Trade Balance
Income Balance
Current Balance
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1985 1990 1995 2000 2005 2010
Plaza Agreement(85’)
SII(89’~90’)China Join in WTO(01’)
Lehman’s Shock(08’)
Soviet Break up(91’)
JPY fall to 79 level (95’)
Ministry of Finance JapanFeb 2012
Oil / Gas rapid demand influenced by Nuclear Power Plant shut down as well as import component parts.
◆Labor Force Decreasing
◆Global Warming
◆Limited Natural Energy Resources
◆Clean Environment (Soil, Water, Air)
◆ Higher Capacity Information System Progressing
Manufacturing Industry◆Production Technology catch up / competition by other countries by digitalization.
◆Strong JPY exchange rate
Higher Performance products with less energy consumption as well as no pollution generate.
Thinner, Smaller, Higher performance devices.
Structure control new technology
etc.
Japan Industry Structure changes / Direction
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2006 2007 2008 2009 2010 2011 2012 est
Reactive Diluents Oligomers Photoinitiators
2011 slightly increased than in 2010.2012 expects higher than in 2007, which is robust economic year.
EB/UV Curing Raw Materials Market in Japan
EB/UV Curing Formulated Materials by Applications in Japan
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Industrial coating Graphic Arts Photoresists Others
3.5% growth prediction in 2012, which is more than double from GDP prediction figure announcement.
UV functional coating on various plastic film UV functional coating on various plastic film substrates:substrates:
6% growth from the previous year (2010), 12% higher 6% growth from the previous year (2010), 12% higher than in 2007.than in 2007.Major portion of this growth is within FPD market Major portion of this growth is within FPD market related optical film.related optical film.Further higher functionality with low shrinkage and Further higher functionality with low shrinkage and distortion properties are demanded by the display distortion properties are demanded by the display technology progressing.technology progressing.Further more, this technologies are progressing to nonFurther more, this technologies are progressing to non--FPD applications including Touch panel, OLED FPD applications including Touch panel, OLED lighting, and Solar Cell. lighting, and Solar Cell.
Industrial CoatingIndustrial Coating
Graphic ArtsGraphic Arts
20% 20% of the formulated chemical volume is for the graphic of the formulated chemical volume is for the graphic arts inks and OPV.arts inks and OPV.Challenging by the decrease in printed paper consumption Challenging by the decrease in printed paper consumption and antiand anti--excessive packaging campaign as well as recent excessive packaging campaign as well as recent domestic economic downturn.domestic economic downturn.In fact, the volume has grown 9% compare with in 2007.In fact, the volume has grown 9% compare with in 2007.For the offset UV inks and OPV, although the demand has For the offset UV inks and OPV, although the demand has been flat, the volume is still the second largest application been flat, the volume is still the second largest application in Japan.in Japan.UVIJ has been forecast to grow rapidly, however, to date, UVIJ has been forecast to grow rapidly, however, to date, it has failed to meet the expectation.it has failed to meet the expectation.
Photo ResistPhoto Resist
This segment includes; This segment includes; ““Printed Circuit BoardPrinted Circuit Board””, , ““LCDLCD””, , ““Plasma Discharge PanelPlasma Discharge Panel””, , ““SemiconductorSemiconductor””, and , and ““Printing PlatePrinting Plate””..
Around 38% of the total volume of formulated Around 38% of the total volume of formulated products are from this market.products are from this market.
The growth is dependent on the consumer demand The growth is dependent on the consumer demand for the consumer electric products.for the consumer electric products.
The major consumption for this segment is Rapid The major consumption for this segment is Rapid Prototyping and Adhesive applications.Prototyping and Adhesive applications.
Significant growth is LOCA (Liquid Optical Clear Significant growth is LOCA (Liquid Optical Clear Adhesive) for the air gap under the display surface Adhesive) for the air gap under the display surface glass, plastic, or touch panel due to control the glass, plastic, or touch panel due to control the incident light reflection scattering by the refractive incident light reflection scattering by the refractive index control.index control.
Other Market SegmentsOther Market Segments
Future Growth Market for UV/EB Progressing
Green TechnologyGreen Technology
FPD related Technologies Into
Other Markets
FPD related Technologies Into
Other Markets
Nano Litho GraphicNano Litho Graphic
In Molding Texture film Replacement from the
spray coating
In Molding Texture film Replacement from the
spray coating
Functional Plastic Film Technology Direction
Technology Progress
Valu
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PrecisionCoating
PrecisionCoating
Multi-layerCoating on
Various Plastic Substrate
Multi-layerCoating on
Various Plastic Substrate
Polymer NetworkStructure Control
Including New various Patterning Method
Polymer NetworkStructure Control
Including New various Patterning Method
Light
Clear Acrylic Resin
Height
Refractiveindex
The Incident light goes into the clear Acrylic resin without having the reflection on the interface. Since the refractive index gradient varies by the very small uneven surface, which is shorter than the light wavelength.
Low Reflection structure
Source: The Nippon Synthetic Chemical Ind. Co., Ltd
Ultra Hydrophobic / Lipophobic Coating by UV Organic / In-Organic Hybrid Coating
4H Pencil hardnessHardness ○
ExcellentScratch resistance
100/100TAC film
100/100PET film
Adhesion
100/100Polyacrylate plate
100/100Polycarbonate plate
○Excellent
Fingerprints removability
○Excellentink removabilityStain
guard
UV-AF300Properties
SHIKOH UV-AF300UV curable hard coating with stain guard and removability
SHIKOH SHIKOH UUVV--AF3AF30000UV curable hard coating withUV curable hard coating with stain guard and removabilitystain guard and removability【Properties】
UV-AF300 is 4TH generation UV curable hard coating resinGood stain guard and easy removability especially in fingerprintsGood adhesion to various plasticsGood balance of high hardness and crosslink densityHigh scratch resistance
Optical photographs of droplet on UV cured surface; SHIKOH UV-AF300. (a) Water, (b) Oleic acid
Contact angle = 68゚Contact angle = 108゚
(b) Oleic acid(a) Water
Optical photographs of artificial fingerprint on UV cured surface and after wiping 3 times with Kimwipes.
After wipingFingerprintAfter wipingFingerprint
UV-AF300Conventional grade
Self-Healing UV Coating
【Properties】Extremely quick self-healingOne-component UV curable urethane acrylate oligomerSoft feeling surfaceGood adhesion to various plastics
Right after scratching
Laser scanning microscope Laser scanning microscope
Optical microscope Optical microscope
0~1 second later
2B Pencil
hardnessOn PETSurface
◎Excellent
Healing ability
100/100ABS
100/100PET film
Adhesion
100/100PC
UV-SH100Properties
Diluted in Ethyl acetate (Oligomer/Ethyl acetate=60/40)
SHIKOH SHIKOH UVUV--SH100SH100SelfSelf--HealingHealing UV Curable ResinUV Curable Resin
Source: The Nippon Synthetic Chemical Ind. Co., Ltd
As transparent as glass, and zero optical strain Heat resistant to more than 200℃,
pencil hardness >3H (max. 7H) Light, tough, good workability Scratch-resistant, chemical-resistant
Glass-Like Plastic
Source: The Nippon Synthetic Chemical Ind. Co., Ltd
SummarySummary
UV/EB market in Japan has been robust as under UV/EB market in Japan has been robust as under the 2011 triple disaster and negative global the 2011 triple disaster and negative global economic situation.economic situation.UV/EB market growth direction in Japan is higher UV/EB market growth direction in Japan is higher performance of cured film structure control into performance of cured film structure control into various industries based upon Green and Energy various industries based upon Green and Energy save environment.save environment.The development of new innovative UV/EB The development of new innovative UV/EB chemistry, equipment, and process applications chemistry, equipment, and process applications will continue to drive the future growth in the use will continue to drive the future growth in the use of UV/EB technology.of UV/EB technology.
AcknowledgementAcknowledgement
Appreciated for the support and information / data Appreciated for the support and information / data from from RadTech RadTech Japan members.Japan members.
Special thanks for:Special thanks for:Mr. T.Ogawa, The Nippon Synthetic Chemical Ind. Co., Ltd.Mr. T.Ogawa, The Nippon Synthetic Chemical Ind. Co., Ltd.Mr. N.Saito, JSR Corp.Mr. N.Saito, JSR Corp.Mr. M.Mr. M.TokudaTokuda, DIC, DICMr. S.Mr. S.UshikiUshiki, Taiyo Inks, Taiyo InksMr. K.Mr. K.OhtaOhta, BASF Japan, BASF JapanMr. T.Mr. T.SugaharaSugahara, Daiichi Kogyo Chem., Daiichi Kogyo Chem.Mr. T.Mr. T.MuraiMurai, Daicel, Daicel--CytecCytecMr. Y.Mr. Y.TominagaTominaga, , Tominaga Tominaga Corp.Corp.Dr. K.Ashikaga, Fusion UV Systems Japan KK.Dr. K.Ashikaga, Fusion UV Systems Japan KK.