Over & Above.€¦ · Cheadle Royal Business Park, Cheadle, Cheshire, SK8 3SA Wienerberger House,...

Over & Above. The Brick Tile Cladding System.

Over & Above Because higher standards are our standard.

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Contents

A Trusted Partnership 04-05

What is Corium? 06-09

The Print Hall Case Study 10

The Ritterman Building Case Study 11

Over & Above on Performance 12-13

295 Holloway Road Case Study 14-15

Over & Above on Safety 16-17

Over & Above on Flexibility 18-19

Installation Detail 20-21

Tiles 22-23

Specials, Mortar & Movement Joints 24-25

Curves, Soffits & Off-site Assembly 26-27

Over & Above on Aesthetics 28-29

Cambridge Mosque Case Study 30-31

Colour Range 32-33

Brick Textures 34-35

Use & Installation 36-37

Ebury Bridge Centre, Pimlico, London

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Delivering higher standards is a commitment shared by Wienerberger and Taylor Maxwell, and it’s one that’s defined a decade-long partnership. For 10 years, Corium has led the way in safety standards, durability, and flexibility. The product is fully BBA certified and, as per section 7.1 of that document, all system components are Class A1, as defined by national Building Regulations.

Corium is a unique brick cladding system that combines the natural beauty of brick, with effective fast-track installation. The system is produced by Wienerberger, the UK’s leading provider of wall, roof and landscape innovations. With 200 years of heritage in the industry, Wienerberger has been trusted by generations to provide quality solutions that stand the test of time. Taylor Maxwell is the exclusive distributor of Corium, and has been supplying a range of external façade solutions to the UK construction industry since 1959, with a reputation for integrity and service that puts the customer front and centre.

A market-leading partnership that goes over and above on expertise, with a wealth of knowledge and skills supporting the Corium system across both businesses. Trust built over a decade, and solutions that stand the test of time.

A Trusted Partnership

South Thames College, Welbeck House, London

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What is Corium?

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* Design wind actions must be calculated in accordance with BS EN 1991-1-4 : 2005 and its UK National Annex. Due consideration should be given to higher pressure coefficients applicable to corners of the building, as recommended in this Standard. In accordance with BS EN 1990 : 2002, it is recommended that a partial load factor of 1.5 is applied to determine the design wind load to be resisted by the system. Please see the BBA certificate for full information.

We’ve gone over and above to create a best-in-class brick tile cladding system for the built environment. The system comprises of clay brick tiles, clipped into interlocking steel backing sections mounted horizontally or vertically. It is suitable for use on steel framed substrate walls, external masonry and timber frame of both new and existing buildings.

Safety.

BBA approved and certified(19/5693)

Fire tested and approved, in accordance with EN 13501-1: 2007 + A1:2009

In the opinion of the BBA (page 3 of the certificate), Corium can satisfy or contribute to satisfying the relevant requirements in relation to NHBC standards

Design Flexibility.

Over 2,500 brick tile finishes available, including choices of colour and texture

The option to develop bespoke blends for projects

Variable tile height options of 50mm, 65mm, 140mm and 215mm

Can be installed horizontally or vertically, including soffits and ceilings

Performance.

A design life in excess of 35 years in accordance with section 10 of the BBA certificate

No build limit, with installations on projects in the UK up to 28 storeys (as per section 6.2 of the BBA certificate)*

Simple mechanical fix installation

Corium is backed by full BBA and fire testing certification. All designed to deliver safety, flexibility and performance.

Central Square, Leeds

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The Print HallPRO JECT N A ME

The Ritterman BuildingPRO JECT N A ME

3 shades of green glazed Corium tiles

£18m

project

LO CATIO N Bristol, UK

M AI N CO N TR ACTOR Midas

I NSTALLER CCS Façades

ARCHITECT Russ Drage Architects

LO CATIO N Middlesex University, Hendon

M AI N CO N TR ACTOR Interserve

I NSTALLER Domus Façades

ARCHITECT BPR Architects

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We’ve gone over and above to make sure Corium provides exceptional performance. The system is fully BBA certified, so you can rest assured that Corium will meet the needs of your project.

The system can be designed to resist wind actions normally encountered in the UK (as per section 6 of the BBA certificate).

The system components are Class A1 as defined in the national Building Regulations (as per section 7 of the BBA certificate).

The system minimises water penetration and the risk of damage to the inner wall (as per section 8 of the BBA certificate).

When used in normal exposure conditions, the system can have a design life in excess of 35 years (as per section 10 of the BBA certificate).

No build limit, proven to be built to 28 storeys (as per section 6.2 of the BBA certificate)*.

Over & Above on Performance.

Strength & Stability

Fire Resistance

Wind & Water Resistance

Durability

Building at Height

* Design wind actions must be calculated in accordance with BS EN 1991-1-4 : 2005 and its UK National Annex. Due consideration should be given to higher pressure coefficients applicable to corners of the building, as recommended in this Standard. In accordance with BS EN 1990 : 2002, it is recommended that a partial load factor of 1.5 is applied to determine the design wind load to be resisted by the system. Please see the BBA certificate for full information.

Paxton Primary School, Lambeth, London

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13storey

Curved soffit

295 Holloway RoadPRO JECT N A ME

LO CATIO N London, UK

M AI N CO N TR ACTOR Tide Construction

I NSTALLER Century Façades

ARCHITECTS HTA Design

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Because higher standards are our standard, we’ve made sure Corium meets rigorous safety criteria. All the certification and reassurance you need to feel confident in Corium.

Certified for use as protective/decorative cladding over external masonry, timber or steel-frame substrate walls of new and existing buildings (as per page 1 of the BBA

certificate).

Classified as ‘non-combustible’ and not subject to any restriction on building height or proximity to boundary when used on a non-combustible substrate and with non-combustible components (as per section 7.2 of the BBA certificate).

In the opinion of the BBA (page 3 of the

certificate), Corium can satisfy or contribute to satisfying the relevant requirements in relation to NHBC standards, Part 6 Superstructure (excluding roofs) and Chapter 6.9 Curtain walling and cladding.

The system achieved adequate impact resistance for use in the Impact Use Categories II, III and IV, as defined by EAD 090062-00-0404 : 2018, table G.3 (as per page 8

of the BBA certificate).

BBA Certified

Fire Tested & Certified

NHBC Standards

Impact Tested

Over & Above on Safety.

Chelmsford Central, Chelmsford, Essex

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Corium is a system designed for adaptability and performance. The system comprises of fired clay extruded brick tiles, which are clipped into longitudinally interlocking steel backing sections. The vertical and horizontal joints between the tiles are pointed with Parex Historic Mortar KL.

The steel backing sections are profiled to suit the brickwork coursing height, mounted horizontally or vertically and then mechanically fixed to the supporting subframe. For lightweight steel frame and masonry substrates, the subframe is generally aluminium, but for timber-frame structures this would be timber battens.

Over & Above on Flexibility.

Corium brick tile and steel backing profile

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65

13 18.75

74.5

0

32.70

Fixing

Corium Tile & Steel Backing Profile (Dimensions in mm)

Typical fixing pattern

600600600600

1200

Typical support centres

Maximum fixing centres

2400mm Corium rails with staggered joints

Position of fixingsto perimeter

Staggered fixings

Typical fixing pattern of the Corium Brick Tile Cladding System

Paxton Primary School, Lambeth, London

20 21Cavity

Lightweight Steel Frame

Corium tile

Parex Historic Mortar KL

Corium interlocking steel rails

Austenitic stainless steel self drilling fasteners with integral sealing washer

Vertical T or L support section

Support bracket

Lightweight Steel Frame

Corium tile


Corium interlocking steel rails in vertical orientation


Cavity

Vertical T or L support section

Support bracket

Horizontal top hat rail

Lightweight Steel Frame - Vertical Orientation

Lightweight Steel Frame - Vertical

Corium tile


Corium interlocking steel rails


Cavity

Vertical timber batten

Timber Frame

This information is for reference only and should not be regarded as a substitute for the role carried out by the architect or structural engineer. All design and installation with Corium should be in accordance with British and European Standards, Codes of Practice, building regulations and ancillary component manufacturers’ guidance.

Timber Frame

Installation detail of the Corium Brick Tile Cladding System.

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The fired clay tiles extruded brick tiles are manufactured to a range of dimensions, allowing for aesthetic choice and flexibility. Though outside BBA certification, we can also produce other lengths for projects that need something bespoke. Tiles are available in a range of colours, presenting a large number of aesthetic combinations.

*CWCT tested but not included in the BBA.

HEIGHT (mm)

50, 65, 140, 215

LENGTH (mm) 215 (OTHER LENGTHS AVAIL ABLE UP TO 32 7mm)

THICKNESS (mm) 32, 80*

TILE LIP THICKNESS (mm) 13

Tiles

Ebury Bridge Centre, Pimlico, London

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Specials

Movement Joints

The system is designed with flexibility in mind, so corners are no obstacle. A one piece external return tile (215 x 102mm) is available, or tiles can be cut and bonded on site or at one of our trusted fabricators.

To allow for horizontal movement, vertical expansion joints should be provided through tile, mortar and steel backing sections at a maximum of 12m centres in the brick tile cladding. Horizontal expansion joints to allow for vertical movement should be provided at maximum 9m centres. Joints should coincide with movement joints in the substrate wall and allow for the same degree of movement (see section 4.7 of the BBA Certificate).

CM.1 - One piece external return tile (LH or RH)

CM.2 - One piece stop end tile (LH or RH)

CM.2B - Cut and bonded stop end tile (LH or RH)

CM.1B - Cut and bonded external return tile (LH or RH)

CM.4 - Air brick tile

CM.5 - Soffit return tileCM.3 - Soldier tile

Cavity

Corium tile

Corium interlockingsteel rails

Corium rail modified toallow for movement

Vertical cladding rail

Support bracket

Wienerberger LtdWienerberger House, Brooks Drive, Cheadle Royal Business Park, Cheadle, Cheshire, SK8 3SAT: +44 (0) 161 491 8200E: [email protected]

Scale: Date Drawn:

MFDrawn By:

1:5 @ A4 11/03/2020Drawing Title:

TYPICAL HORIZONTAL MOVEMENT JOINT -Drawing Number:

This information is for reference only and should not be regarded as a substitute for therole carried out by the architect or structural engineer.

All design and installation with Corium should be in accordance with British and EuropeanStandards, Codes of Practice, Building regulations and ancillary componentmanufacturers' guidance.

Sealant

Break in vertical rails


Austenitic stainless steelself drilling fasteners withintegral sealing washer

This information is for reference only and should not be regarded as a substitute for the role carried out by the architect or structural engineer. All design and installation with Corium should be in accordance with British and European Standards, Codes of Practice, building regulations and ancillary component manufacturers’ guidance.

STREETSCAPE & FAÇADE MORTARS

HISTORIC KL MORTAR COLOUR CHART

EA250 SANDSTONE

EA253 NATURAL

EA254 MID BROWN

EA255 LIGHT GREY

EA256 MID GREY

EA257 DARK GREY

EA262 BATHSTONE

EA263 BRICK RED

EA264 LIGHT BROWN

EA265 DARK BROWN

EA266 DARK RED

EA288 CHARCOAL

EA2030 STONE GREY

EA2054 TERRACOTTA

EA2057 PORTLAND

PAREX LTD, Holly Lane Industrial Estate , Abeles Way Atherstone, Warwickshire , CV9 2QZ Tel: 01827 711 755 Fax : 01827 711 330 Email: [email protected] Web: www.parex.co.uk

Historic KL Mortar Colour Chart

EA250 Sandstone

EA265 Dark Brown

EA264 Light Brown

EA263 Brick Red

EA262 Bathstone

EA257 Dark Grey

EA256 Mid Grey

EA255 Light Grey

EA254 Mid Brown

EA253 Natural

EA266 Dark Red

EA288 Charcoal

PAREX LTD, Holly Lane Industrial Estate , Abeles Way Atherstone, Warwickshire , CV9 2QZ Tel: 01827 711 755 Fax : 01827 711 330 Email: [email protected] Web: www.parex.co.uk Registered in England No: 2450579


EA250 Sandstone

EA265 Dark Brown

EA264 Light Brown

EA263 Brick Red

EA262 Bathstone

EA257 Dark Grey

EA256 Mid Grey

EA255 Light Grey

EA254 Mid Brown

EA253 Natural

EA266 Dark Red

EA288 Charcoal



EA250 Sandstone

EA265 Dark Brown

EA264 Light Brown

EA263 Brick Red

EA262 Bathstone

EA257 Dark Grey

EA256 Mid Grey

EA255 Light Grey

EA254 Mid Brown

EA253 Natural

EA266 Dark Red

EA288 Charcoal



EA250 Sandstone

EA265 Dark Brown

EA264 Light Brown

EA263 Brick Red

EA262 Bathstone

EA257 Dark Grey

EA256 Mid Grey

EA255 Light Grey

EA254 Mid Brown

EA253 Natural

EA266 Dark Red

EA288 Charcoal



EA250 Sandstone

EA265 Dark Brown

EA264 Light Brown

EA263 Brick Red

EA262 Bathstone

EA257 Dark Grey

EA256 Mid Grey

EA255 Light Grey

EA254 Mid Brown

EA253 Natural

EA266 Dark Red

EA288 Charcoal



EA250 Sandstone

EA265 Dark Brown

EA264 Light Brown

EA263 Brick Red

EA262 Bathstone

EA257 Dark Grey

EA256 Mid Grey

EA255 Light Grey

EA254 Mid Brown

EA253 Natural

EA266 Dark Red

EA288 Charcoal



EA250 Sandstone

EA265 Dark Brown

EA264 Light Brown

EA263 Brick Red

EA262 Bathstone

EA257 Dark Grey

EA256 Mid Grey

EA255 Light Grey

EA254 Mid Brown

EA253 Natural

EA266 Dark Red

EA288 Charcoal



EA250 Sandstone

EA265 Dark Brown

EA264 Light Brown

EA263 Brick Red

EA262 Bathstone

EA257 Dark Grey

EA256 Mid Grey

EA255 Light Grey

EA254 Mid Brown

EA253 Natural

EA266 Dark Red

EA288 Charcoal


Historic KL Mortar Colour Chart EA250 Sandstone

EA265 Dark Brown

EA264 Light Brown

EA263 Brick Red

EA262 Bathstone

EA257 Dark Grey

EA256 Mid Grey

EA255 Light Grey

EA254 Mid Brown

EA253 Natural

EA266 Dark Red

EA288 Charcoal



EA265 Dark Brown

EA264 Light Brown

EA263 Brick Red

EA262 Bathstone

EA257 Dark Grey

EA256 Mid Grey

EA255 Light Grey

EA254 Mid Brown

EA253 Natural

EA266 Dark Red

EA288 Charcoal



EA265 Dark Brown

EA264 Light Brown

EA263 Brick Red

EA262 Bathstone

EA257 Dark Grey

EA256 Mid Grey

EA255 Light Grey

EA254 Mid Brown

EA253 Natural

EA266 Dark Red

EA288 Charcoal


EA250 Sandstone

EA265 Dark Brown

EA264 Light Brown

EA263 Brick Red

EA262 Bathstone

EA257 Dark Grey

EA256 Mid Grey

EA255 Light Grey

EA254 Mid Brown

EA253 Natural

EA266 Dark Red

EA288 Charcoal

PAREX LTD | Restoration House | Drumhead Road | Chorley North Industrial Estate | Chorley | Lancs | PR6 7DET. 01257 224 900 | F. 01257 224 901 | [email protected] www.parex.co.uk

Historic Mortar Colour Chart

EA201 Dark Grey

EA277 Charcoal

EA225 Portland

EA202 Sandstone

EA211 Mid Grey

EA206 Brick Red

EA205 Light Grey

EA204 Dark Brown

EA203 Natural

EA224 Bathstone

Disclaimer:

The representation of colours and textures are as such and may vary due to the printing process.

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MortarJoints between the tiles are pointed with Parex Historic Mortar KL, which is a hydrated lime, sand and ground granulated blast furnace slag (GGBS) mortar manufactured to BS EN 998-2 : 2016. The mortar is applied using manual, mechanical or compressed air based pumps with controlled nozzle applicators. The preferred joint profile is bucket-handle.

Parex Mortar Colours

EA250 SANDSTONE

EA253 NATURAL

EA254 MID BROWN

EA255 LIGHT GREY

EA256 MID GREY

EA257 DARK GREY

EA262 BATHSTONE

EA263 BRICK RED

EA264 LIGHT BROWN

EA265 DARK BROWN

EA266 DARK RED

EA288 CHARCOAL

EA2030 STONE GREY

EA2054 TERRACOTTA

EA2057 PORTLAND

drawn by authorised bydrawing no. rev.

DO NOT SCALE OFF THIS DRAWING

© Wienerberger

description

Cheadle Royal Business Park, Cheadle, Cheshire, SK8 3SAWienerberger House, Brooks Drive

tel: +44 (0)161 491 8200 fax: +44 (0)161 491 1270email: [email protected]

scale @ A3 date drawnCORIUM-SOFFIT-DETAIL

- JA -

2018NTS

This information is for reference only and should not beregarded as a substitute for the role carried out by thearchitect or structural engineer. All design andinstallation using Porotherm should be in accordancewith British and European Standards, Codes of Practice,Building Regulations and ancillary componentmanufacturers' guidance.

-

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Curves, Horizontal & Vertical Fitting

Off-Site Assembly

The system can be installed horizontally, vertically, or even at an angle, with no impact on performance, safety or durability (as per page 1 of the BBA certificate). This unlocks a wider range of aesthetic options as the system allows any brick bond pattern to be used.

Arches and curves are also achievable using Corium. Curves with a radius over 2m can be achieved easily, smaller radii can be achieved by cutting rails into shorter sections or installing the system vertically. Contact [email protected] for further information on how this can be achieved.

If projects require it, Corium can be assembled off-site, allowing for finished sections to be installed as a pre-fabricated solution to be pointed on site.

This method not only ensures quality controlled factory conditions during fabrication, but it allows for rapid construction without delays due to weather, reducing wastage and on-site construction time.

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SoffitsWith both horizontal and vertical installations supported, as per page 1 of the BBA Certificate, Corium can be used overhead to create soffits and ceilings. A common feature found across both refurbishment and contemporary schemes.

West Drayton, London

295 Holloway Road, London

Central Square, Leeds

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Over & Above on Aesthetics.

29Corium is a system with safety and performance at its heart, but it’s also a system designed to provide impactful aesthetic results. For architects and specifiers, the wide range of tile colour choices enables a huge variety of combinations and visual approaches.

From traditional brick blends, to striking contemporary colour combinations, Corium has been designed to suit a wide range of aesthetic requirements.

Choose from over 2,500 colours

Finished textures include wirecut and simulated stock brick, dragface, sanded and smooth, multis, or matte and gloss glazes

Bespoke options available on request

Create blends for aesthetic effect

Contact us for more information on colour options, or to discuss your project needstaylormaxwell.co.uk/corium


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Cambridge MosquePRO JECT N A ME

LO CATIO N Cambridge, UK

M AI N CO N TR ACTOR M Clarke & Sons

ARCHITECTS Marks Barfield

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2,305m2

Corium supplied

£23m project

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Colour Range

Our extensive range of colours enables true aesthetic choice for your project. Traditional or contemporary, eclectic or uniform, there’s a colour or blend to suit. Choose from a wide variety of standard colours, or get in touch to discuss how a bespoke blend could help make Corium the right choice for your scheme.

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taylormaxwell.co.uk/corium

We have an extensive range of colours available, to view some of our options visit: taylormaxwell.co.uk/corium

The Ritterman Building, Middlesex University, Hendon

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Brick Textures

Every project requires a different aesthetic. Get in touch to discuss the textures and finishes we offer.

We’ve gone over and above on aesthetic choice, with a range of textures and finishes available to suit any scheme or style. From the nuanced feel of traditional brick, to smooth, contemporary glazed tiles, Corium is there to define the look and feel of your building.

Rustic Edges

Dragface with CreaseGloss Glazed

Sanded with Crease

Handformed Creased

Smooth

Dragface without Crease

We have a wide range of textures available, to view the full collection visit: taylormaxwell.co.uk/corium

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taylormaxwell.co.uk/corium

Brick Textures

Every project requires a different aesthetic. Get in touch to discuss the textures and finishes we offer.

We’ve gone over and above on aesthetic choice, with a range of textures and finishes available to suit any scheme or style. From the nuanced feel of traditional brick, to smooth, contemporary glazed tiles, Corium is there to define the look and feel of your building.

Rustic Edges

Dragface with CreaseGloss Glazed

Sanded with Crease

Handformed Creased

Smooth

Dragface without Crease

We have a wide range of textures available, to view the full collection visit: taylormaxwell.co.uk/corium


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Use & InstallationCorium is a system designed for ease of use, with safe and speedy installation. A nationwide network of recognised installers install the system from mobile platforms, scissor lifts, mast climber or traditional scaffolding.

The procedure for installation (as per section 13 of the BBA certificate) provides a simple, quick and efficient way to create a weather-tight surface, allowing further construction to continue promptly. There’s also the option to pre-fabricate sections in a quality controlled factory environment, speeding up installation further. Plus, it can be used anywhere above the damp-proof course level (as per section 4 of the BBA certificate).

Over & Above on Strength.Rows of interlocking profiled steel sections are fixed to the backing structure.

Over & Above on Speed.Brick tiles are then clipped into place. The clipping process ensures that consistent horizontal joints are achieved, whilst vertical joint spacing can be adjusted to suit design requirements.

Over & Above on Simplicity.Once tiles are installed and quality approved, mortar is applied using a pump system, developed specifically to suit the characteristics of the tiles.

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Old Street, London

38 39

Contact usIf you are interested in finding out more about our Brick Tile Cladding System, and how it might work with your project, contact us on 0203 7949377 or [email protected]

Because higher standards are our standards.

South Thames College, Welbeck House, London

Contact us

0203 794 [email protected]

Taylor Maxwell HouseThe Promenade, Clifton , Bristol, BS8 3NW

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Over & Above.€¦ · Cheadle Royal Business Park, Cheadle, Cheshire, SK8 3SA Wienerberger House,...

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