Out of Sight Hoffman 2013 Wednesday

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    Out of Sigh t,

    Out o f Mind?

    How to Evaluate

    USTsFiberglass Tank Inspection Methods:

    Deflection Testing &

    Remote Visual Inspections

    24thNational Tanks

    Conference

    Denver, CO 2014

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    Things to Ponder

    How long should a tank last?

    Until the warranty expires?

    30 years?

    Longer?

    Until it leaks?

    Why do some tanks fail and others seem unaffected?

    How should you decide when to repair or replace a tank?

    Can tanks be repaired or replaced before they leak? Is Compl iancegood enough?

    What about a Risk Management program?

    ?

    ?

    ?

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    UST Compliance (& Main tenance)

    Leak Detection ATG, SIR, Secondary Containment

    Fill/Overspill Protection

    Corrosion Protection EPA regulations & upcoming revisions

    PEI RP-900 and RP-1200

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    Risk Management of USTs

    Evaluate risk factors for specific installations Site risk factors

    Tank risk factors

    Steel USTs

    Fiberglass USTs

    Establish risk management practices

    Frequency/Type of leak detection

    Frequency/Type of inspections & maintenance Removal/Replacement/Upgrading schedules

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    Site Risk Facto rs

    Sensitive Receptor Survey Quality of Installation

    Construction activities at site

    Removal or installation of other tanks Settling or degradation of tank slab

    Fluctuating groundwater conditions

    Change in product storage

    Flood, earthquake, or other excessive loading

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    Risk Assessment - Steel USTs

    Make/Model/Age of tanks

    Obtain specific information

    Field inspection if necessary

    Type of Corrosion Protection

    (I.C./Sacrificial/Coating/Jacket) Soil Corrosivity Index

    Maintenance/testing records for C.P. systems

    Tank Maintenance (STI R-111) Leak Detection History

    History of problems with similar systems

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    Risk Assessment - Fiberglass USTs

    Make/Model/Age of tanks

    Obtain specific information

    Field inspection if necessary

    Installation Checklist Warranty (UL Listing)

    Product Compatibility

    Leak Detection History History of problems with similar systems

    Inspections of older or At-Risk tanks

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    Flor ida Tank Upgrade Program

    Observations during upgrading of older tanks

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    ASTSWMO Biofuels Compat ib i l i ty Repo rt

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    Fiberglass Tank Inspect ion Methods

    Deflection Measurements Diameter Measurement

    Bottom Flatness Testing

    Internal Measurements

    Visual Inspection

    Remote Visual Inspection

    Internal Manned Entry

    Other Methods? Fuel Sampling/Analysis

    Hardness Testing

    Filter Inspection

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    Case Study Deflect ion Test ing

    Large Tank Owner in Midwest U.S. in late 1990s

    After wide-spread use of ethanol blends (E-10)

    Inspected several hundred early generation FRP tanks

    Measured deflection and bottom flatness

    Insufficient original data to analyze deflection results 33% of tanks had minor bottom flatness (

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    Video Inspect ion A labama

    Follow-up to failed tests

    9161105

    Cracks & Blistering

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    Video Inspect ion - A rizona

    3400099

    Blistering & Delamination on half of tank

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    Video Inspect ion - Hawaii

    146051

    Crack & Light Blisters/Degradation

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    Video Inspect ion Hawaii

    Tank failed ATG testsout of service

    Blistering & Exposed Fibers

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    Video Inspect ion - Iowa

    Crack & Bottom Flatness & Deflection

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    Video Inspect ion Louis iana

    Fibers clogging filters

    5175611

    Filter Clogging with Fiberglass Fibers

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    Video Inspect ion New Mexico

    At-Risk group of tanks (over 25 years old)

    3410721

    Blistering & Crack on Premium but not Diesel

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    Video Inspect ion Ohio

    Investigation of water ingress

    6146560

    Water Ingress & Star Cracks

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    Video Inspect ion Texas

    Failed ATG Tests

    5170737

    Crack & Bottom Flatness & Deflection

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    Summary o f Tanknology Video Inspect ions

    Mostly older fiberglass tanks (20+ years) Widespread geographic representation

    Higher number in warmer parts of country

    Most inspections done on tanks with known orsuspected problems

    Sample size small in relationship to tank population

    Most tanks store ethanol blended products

    Data is proprietary to tank owner

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    Types o f Fiberglass Tank Observat ion s

    Deflection and/or flattening of tank bottom

    Degradation of gel coat and tank interior (blistering,

    delamination, crazing, exposed fibers)

    Filter clogging due to fiberglass debris drawn into STP

    Crack formationoften along rib lines

    Leaks of product into rib space

    Product or water in normally dry interstice

    Crack through wall allowing ingress of groundwater Crack through wall allowing leak of product

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    Possib le causes of f iberg lass tank problems

    Product compatibility issues?

    Tank materials may have been selected for different product

    Formulations have changed over the years (MTBE, Ethanol)

    Concentrations of additives may vary due to splash blending

    Age of tanks? (Most over 25 years old)

    Local weather? (Seems common in warm regions)

    Physical stresses on tanks?

    Poor installation

    Backfill Water table

    Construction activity

    Traffic conditions

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    Ind icat ions o f Poss ible Tank Issues

    Filter Clogging Complaints of slow flow

    Examine for presence of fiberglass residue/debris

    Failed or erratic leak detection results

    ATG or SIR test results

    Perhaps intermittent

    Water ingress into primary tank

    Water or product into interstitial space

    Product identified in wells

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    Resources EPA Biofuels Compendium

    http://www.epa.gov/oust/altfuels/bfcompend.htm

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    CA SWRCB Ethanol Advisory

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    Fiberg lass Tank & Pipe Ins t i tute

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    NEIWPCC

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    PEI A lternat ive Fuels Compatibi l i ty Gu ide

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    API

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    Fol low-Up

    Brad Hoffman

    www.tanknology.com

    Bhoffman AT Tanknology.com

    http://www.tanknology.com/http://www.tanknology.com/