Osvaldo calzetaFE DESIGN - International Atomic Energy Agency

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SIMPOSYUM SMALL MODULAR REACTORS FOR NUCLEAR POWER RIO DE JANEIRO JULIO 2014 RIO DE JANEIRO JULIO 2014 FUEL ELEMENT DESIGN FOR THE FUEL ELEMENT DESIGN FOR THE FUEL ELEMENT DESIGN FOR THE FUEL ELEMENT DESIGN FOR THE CAREM CAREM-25 REACTOR 25 REACTOR M. Markiewicz F l El t D i Di i i Fuel Element Design Division Bariloche Atomic Centre Argentina Atomic Energy Commission

Transcript of Osvaldo calzetaFE DESIGN - International Atomic Energy Agency

Page 1: Osvaldo calzetaFE DESIGN - International Atomic Energy Agency

SIMPOSYUM SMALL MODULAR REACTORS FOR NUCLEAR POWERRIO DE JANEIRO JULIO 2014RIO DE JANEIRO JULIO 2014

FUEL ELEMENT DESIGN FOR THEFUEL ELEMENT DESIGN FOR THEFUEL ELEMENT DESIGN FOR THE FUEL ELEMENT DESIGN FOR THE CAREMCAREM--25 REACTOR25 REACTOR

M. Markiewicz

F l El t D i Di i iFuel Element Design Division

Bariloche Atomic Centre

Argentina Atomic Energy Commission

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CONTENTCONTENT

Design DescriptionDesign Description

Functional RequirementsFunctional Requirements

Criteria and Design LimitsCriteria and Design LimitsCriteria and Design LimitsCriteria and Design Limits

Design VerificationDesign Verification

DevelopmentsDevelopments

Page 3: Osvaldo calzetaFE DESIGN - International Atomic Energy Agency

DESIGNDESIGN DESCRIPTIONDESCRIPTION

FUEL ELEMENT FUEL ELEMENT

Main Dimensions and dataMain Dimensions and dataMain Dimensions and data Main Dimensions and data

Shape HexagonalTotal length 1800 mmTotal length 1800 mmNumber of fuel rods 108Number of guide thimbles 18Number of guide thimbles 18Instrumentation thimble 1Number of spacer grids 4Pitch 13.8 mmDistance between FE 160 mmWeight 100 kg

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DESIGN DESCRIPTION (cont.)DESIGN DESCRIPTION (cont.)FuelFuel ElementElementFuel Fuel ElementElement

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DESIGNDESIGN DESCRIPTION (cont.)DESCRIPTION (cont.)

FUEL RODFUEL ROD

Main Dimensions and DataMain Dimensions and DataMain Dimensions and Data Main Dimensions and Data

Total length 1600 mmActive length 1400 mmActive length 1400 mmCladding outside diameter 9 mmCladding thickness 0.625 mmCladding thickness 0.625 mmPellet diameter 7.6 mmFuel density 95 %Plenum volume 6.8 cm3

Cladding material Zry-4Fuel pellet UO2/UO2-Gd2O3

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DESIGN DESCRIPTION (cont.)DESIGN DESCRIPTION (cont.)F lF l R dR dFuel Fuel RodRod

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DESIGNDESIGN DESCRIPTION (cont.)DESCRIPTION (cont.)

CONTROL RODCONTROL ROD

Main Dimensions and DataMain Dimensions and DataMain Dimensions and Data Main Dimensions and Data

Total length 1708 mmActive length 1400 mmActive length 1400 mmCladding outside diameter 8.5 mmCladding thickness 0.65 mmCladding thickness 0.65 mmPellet diameter 7 mmPellet length 50 mmCladding material AISI 316 LAbsorbent pellet Ag-In-Cd

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DESIGNDESIGN DESCRIPTION (cont.)DESCRIPTION (cont.)ControlControl RodRodControl Control RodRod

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DESIGNDESIGN DESCRIPTION (cont.)DESCRIPTION (cont.)ControlControl RodRod ClusterClusterControl Control RodRod ClusterCluster

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FUNCTIONALFUNCTIONAL REQUIREMENTSREQUIREMENTS

Provide and maintain acceptable fuel geometry and position Provide and maintain acceptable fuel geometry and position i ll di ll d di lldi llaxially and axially and radiallyradially

Provide for acceptable coolant flow and heat transferProvide for acceptable coolant flow and heat transfer

Provide a barrier to separate fuel from coolantProvide a barrier to separate fuel from coolant

Allow for axial and radial expansion of FR and FEAllow for axial and radial expansion of FR and FE

Provide structural resistanceProvide structural resistance

Resist action by fluid forcesResist action by fluid forcesResist action by fluid forcesResist action by fluid forces

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FUNCTIONALFUNCTIONAL REQUIREMENTS (cont.)REQUIREMENTS (cont.)

Provide for control of the fission processProvide for control of the fission process

Provide for inProvide for in--core instrumentationcore instrumentation

Accommodate chemical, thermal, mechanical and irradiation Accommodate chemical, thermal, mechanical and irradiation effects on materialseffects on materials

Provide for handling, shipping and core loadingProvide for handling, shipping and core loading

Provide compatibility for all fuel elements within the coreProvide compatibility for all fuel elements within the core

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CRITERIACRITERIA AND DESIGN LIMITSAND DESIGN LIMITS

Th l f

FUEL RODFUEL ROD

Thermal performance

-maximum heat flux

-maximum temperature of fuel pellet

Pellet-cladding interaction limit to linear powerPellet cladding interaction, limit to linear power

Maximum hydrogen content on FR and cladding

Corrosion rate, limit to the oxide thickness

Cladding collapse

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CRITERIACRITERIA AND DESIGN LIMITS (cont.)AND DESIGN LIMITS (cont.)

FUEL ROD (cont.)FUEL ROD (cont.)

Static loads on the cladding

- circumferential stress

- equivalent stress

Dynamic loadsDynamic loads

Fretting wearFretting wear

Cladding strainCladding strain

Internal pressureInternal pressure

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CRITERIACRITERIA AND DESIGN LIMITS (cont.)AND DESIGN LIMITS (cont.)

Thermal performance

CONTROL RODCONTROL ROD

p

- maximum temperature of absorbent

- avoid coolant boilingavoid coolant boiling

Cladding collapse

Fretting wear

Stresses on the claddingStresses on the cladding

Cyclic stresses

Residence time

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CRITERIACRITERIA AND DESIGN LIMITS (cont.)AND DESIGN LIMITS (cont.)

FUEL ELEMENTFUEL ELEMENT

Static loads

Normal Normal OperationOperation ConditionsConditions

Static loads

Dynamic loads

Irradiation growth

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CRITERIACRITERIA AND DESIGN LIMITS (cont.)AND DESIGN LIMITS (cont.)

FUELFUEL ELEMENT (cont.)ELEMENT (cont.)

AccidentAccident ConditionCondition

Maximum cladding temperature

Maximum cladding oxidationMaximum cladding oxidation

Seismic event

Reactivity insertion

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DESIGN VERIFICATIONDESIGN VERIFICATION

Fuel rod behavior with simulation code

Mechanical strength

Analysis of control rod behavior

Material characterization

Hydrodynamic tests

Seismic tests

I di ti f f l dIrradiation of fuel rods

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DEVELOPMENTSDEVELOPMENTS

Fuel pellets

LaboratoryLaboratory -- PilotPilot plantplant -- FabricationFabrication

Fuel cladding

Fuel pellets

Spacer grids

Fuel rodsFuel rods

Control rods

Fuel elements

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FUEL ELEMENTFUEL ELEMENT

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SPACER GRIDSPACER GRID

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TOP AND BOTTON NOZZLETOP AND BOTTON NOZZLE

FiniteFinite elementelement evaluationevaluation

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FUEL ELEMENT PROTOTYPEFUEL ELEMENT PROTOTYPE

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