OSP-P200L Simple Manual V25

8/12/2019 OSP-P200L Simple Manual V25

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P2 Simple ManualFor Standard

Ver. 2.5

How to usePrint this file on the paper of A4.Cut it in the center of 2 dividing equally.

Divide it into the one by the item being written at the upper

right.

Bind the upper left with a stapler in each item.

Push operation Screen securely with the right hand with seeing

the page of the contents which it wants to operate andrestraining a number with the left hand.

And write down an amendment and a complement explanation

by yourself when it is hard to understand.

Do operation with seeing this manual until you can operate it

securely without doing which is memorized early.

Throw it away without this manual because it is supposed to be

able to be operated if it stops seeming to become dirty

OSP-P200L Simple Manual by S.Fukazakihttp://hp.vector.co.jp/authors/VA034898/

SETUP

Power ON Main breaker ON.

when auto power off function use, main breaker must be Tripposition turn left then turn right ON

Operation panel switch Power ON

Wait until Screen will be Screen.

Manual then front door open.

If have Upper door also open

For checking mechanic door switch is working.

Auto Automatic reselect program file before power off.

And load system sub program for ATC , measurement.

Power OFF1. Operation panel Power OFF.2. Wait until Windows shutdown and screen will be black.3.

Main breaker

FF.

Notice It is finished normally by battery at the time of the blackout such as

thunder.

A battery exhausts daily life early when a breaker is cut before a

screen turns black.


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Auto Operation

Program Select RESET

AUTO

(Main Prg_Oper)

(Program Select)

Positioning Cursor to target filename.

7 ( OK )

8 ( Close


AUTO MODE

Schedule Program Select Reset

AUTO

Extend

F SDF Ope.

F Program Select

Positioning Cursor to target filename.

F OK

F Close

Single Block ON

START

Check the Program Name.

If Ok continues START .

Schedule Program is for Robot / Bar feeder / Warm-up .


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Auto Operation

Zero shifts for Air cutZERO SET

Move the cursor to Zero shift X-Axis or Z-Axis.

(ADD

ENTER

Shift value

Attn. Only 1time valid. After Reset automatic 0.


Auto Operation

Tool Data Adjust1. TOOL DATA2. F 7 (ITEM) press until Tool OFFSET screen.3. Conform Spindle mode.1spindle mode or 2spindle mode4. Change the Cutting position Base or Vertical.5. Change the Tool No. By Page key or Cursor key.6. Positioning Cursor to X-axis or Z-axis.7. F 2ADD If no Function key then press Extend8. ENTER

Adjust value

Example ENTER-------------- make 0.01 small

Attn.

More them is limited by parameter. (Changeable)


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Auto Operation

Restart1. Put on restart tool.2. Door close.3. X-axis move to until limit4. Select the screen actual position and program.5. RESET6. AUTO mode7. Single block ON8. Feed override set .9. F 1 Main Prg_Oper10. F 2 Restart11. NT ENTER

for more then 2ndtime number ENTER

12. F 7 OK 13. F 8 Close14. Wait until Reading pointer stop.15. Sequence Restart------------------------Attn. Start move.

16.Continue by START


Auto Operation

Number search1. Door close2. X-axis move until limit.3. Select the screen actual position and program.4. RESET5. AUTO mode

6. Single block ON7. Feed override 0.8. F 1 Main Prg_Oper9. F 4 Number search10. N ENTER Example to transfer point.11. F 7 Example to OP.12. F 8 Close13. Interlock + START14.After just normal START then continue.


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Setup

Soft Limit SettingManual Move Turret to target position.

Parameter

F 8 Change Screen

F 2 User Para

Move the Cursor to target axis.

F 3 CAL

ENTER

Attn. Please do not mistake plus and minus. For make width, press F 2(ADD) then write adjusts value. For make maximum limit, at system parameter stroke end limit

ADD write then automatic setting to soft limit same as

stroke limit. Do not change system stroke limit.


Setup

TurretIndexManualManual move turret to X-axis soft limit position.

Check the interference between turret and spindle tailstock.

Turret Index CW or Turret Index CCW

MDIClose door.

MDI

G00 X800 Z800 ENTER

START

T ENTER T100 T1200

START


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SETUP

Turret Index by pulse handleManual Move to Turret index position.

Parameter

F Screen change

MC User Parameter (Turret / Door)

F Close

Highlight position move to No.3A Turret or No. B Turret .

F Check mark on

Turret Index CW ------ Turret Unclamp.

Check the interference by pulse handle turn turret.

F Check mark off

Turret index CW ------------ Correct poisoning.


SETUP

Turret index speed change Parameter

F Screen change

MC User Parameter (Turret / Door)

F Close

Highlight position move to No.5A Turret or No.6 B Turret

F Set

Enter -------------- 0 100 %

Default vale is 0 same as .

System variable

VTAORA Turret override

VTBORB Turret override


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Setup

Chuck work / Center work Change parameter Parameter

8 Change Screen

Tailstock

Cursor to upper position. MENU

2 Chuck work or 3 Center work


Setup

O.D. / I.D. Clump change parameter1. Parameter2. 8 Change Screen3. 3 Chuck 1spindle or 4 Chuck 2spindle4. move cursor to upper position.5. 1 MENU6. 2 OD or 3 ID


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Setup

Z-axis Zero Set1. Put master tool on turret.2. Manual spindle rotate.3. Cutting work piece face.4. Move turret to X-axis direction then stop the spindle.--------- Dont

move Z-axis

5. Measurement.6. ZERO SET7. Confirm the cursor position should be Z-axis position.8. CAL9. Measure value ENTER -------If cutting face is 0 . Input 0.10. Check the actual position. Should be same as measurement

value.


SETUP

Chuck Conformation Switch Vertical function key

I/O Monitor

Search under I/O monitor

Input address.

Enter --------------- will be display on the screen

Enter --------------- will be display full screen.

Conform the signal.

Close -------------- I/O monitor is end.

Address

IX1158 1st Spindle Chuck Close

I1159 1st Spindle Chuck Open

I1168 2nd Spindle Chuck Close

I1169 2nd Spindle Chuck Open


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SETUP

Touch setter parameter settingManual move turret to X-axis limit.

Collect Tool offset tool index.

Check the interference between sensor and chuck or work piece

Touchsetteror Manual F 5 advance----- automatic change display to Tool Data

Parameter ------ automatic change display to Sensor position

It brings close to less than 2mm of a sensor.

Feed override .

F 1 F 4 select

Ingress Feed override until 5080.

Anther axis also setting.

F 6 ( Sensor retract)

M-code M117 Sensor advance

M118 Sensor retract


Setup

Tool offset ManualPut tool on turret.

Manual cutting work piece.

Remove axis.

Spindle stop. And measure.

Tool Data

F 7 ITEM press until Tool OFFSET screen.Actual Tool Number changes by page-key and cursor-key.Select spindle mode. 1spindle or 2spindle

Select cutting position Base or Vertical.

Select X-axis or Z-axis.

ExtendF 2 CAL

Measurement value ENTER

Attn.Please set Nose-R data.


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Setup

Tool offset Touch setter)1. Manual move turret to X-axis limit.2. Check the interference between sensor and chuck or work piece

Touchsetteror Manual3. F 5 advance----- automatic change display to Tool Data4. It brings close to less than 2mm of a sensor.5. Feed override .6. F 1 F 4 select

7. Ingress Feed override until 5080.8.Anther axis also setting.

Attn.Please set Nose-R data.

Note: M117 = Sensor Advance

M118 = Sensor Retract


SETUP

Spindle ClampCheck the interference for turret index.

MDI

M110 Enter -------- -Axis connect

START ------------------ Attn.Spindle rotate

ManualAdjust feed override.

C or C Spindle angle change or by pulse handle

F Axis Clamp

Same operationF -Axis Unclamp

F Close

MDI

M1 Enter -------- -Axis Cancel.

START


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SETUP

Spindle Rotate

Check the Chuck close confirmation signal.If used Tailstock, Check the tailstock-positioning signal

spindle speed ENTER ------during open door is

Gear rang under 18rpm.

START

Manual

check the spindle or M-spindle

Jog check by jog switch spindle.

CW or CCW check the Tool type.

If not spindle rotate. Use MDI then M03 command and START.

You will be having alarm then you fund out reason.

M-code M03 Spindle CW

M04 Spindle CCWM05 Spindle Stop


SETUP

M-spindle rotate1. 2. Enter ------- C Axis connect3. START ------------------ Attn. Spindle start rote4. M-spindle Speed ENTER

daring door open under rpm is OK.

5. START6. Manual

7. check the spindle or M-spindle.8. Jog check by jog switch M-spindle.9. CW

-code

M1 C Axis connect

M109 C Axis Cancel

M13 M-spindle CW

M14 M-spindle CCWM12 M-spindle Stop

This side


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Setup

Tool graphic Registration1. TOOL DATA2. F 7 (ITEM) press until Tool shape screen.3. Move Cursor to turret No. position.4. F 1 SET

5. Tool Number ENTER ----- or change tool number by page key.6. Select cutting position Base or Vertical.7. for change (Extend) then F 3cutting pos.8. F 4 Tool Item9. F 1 MENU10. Item code Number ENTER11. Form code Number ENTER12.After all data set by F (SET) command.



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SETUP

Tailstock move Manual1. Change parameter to center work.2. Unclamp tailstocks bolt4 piece.3. Take out bed cove.4. Return Y-axis to origin position and X-axis to limit position.5. Move Z-axis to connection position.6. Insert connection pin by hand.7. Move Z-axis to target position by pulse handle.

8. Back Z-axis 0.5mm for remove connection pin.9. Remove connection pin by hand.10. Clamp tailstocks bolt 4 pieces. From top to down.11. Put covers.


Setup

Tailstock move Auto1. Change parameter to center work.2.

Return Y-axis to origin position and Y-axis Off.3. Move X-axis to limit position.

4. Retract tailstock sleeve.5. Feed override 30%6. Return connection7. Ingress Feed override.8. Move until connection position.9. Unclamp10. Check the connection lamp.11. Move Z-axis to target position by manual.12. Back Z-axis 0.5mm for remove connection pin.13. Clamp14. Check the connection off lamp ON.

By MDI1. MDI2. G152 W ENTER3. START


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SETUP

NC-Tailstock Axis load learning)1. Manual2. Axis until plus limit.3. Option panel NCtailstock4. page 23

5.

F 1 Tailstock Learn mode check on.

6. Option panel NC W or foot pedal.7. Automatic tailstock movement5mmthen return.8. Automatic Learn mode off.

Notice

Tailstock must be away from the Approach point

The tailstock moves even if the feed over ride is set to zero.

The tailstock should be in low pressure setting.


SETUP

NC Tailstock Axis Zero Offset Setting1. Option panelNCTailstock page1/32. Check on the top right end of the Screen This should be #13. Setting

No. W posOK +OK Approach RetractLowHigh Option)1 0 2 2 15 100 1.0 2.0

4. Manual Tailstock centre moved in to touch the job centre Parameter changed to centre work Axis to be moved to + limit

Teach in mode on

Adjust feed rate over ride

Press foot pedal one step or press NC W and use pulse

handle

5. Zero Offset move cursor to W axis 6. CAL 0 Enter Normally right side of job is 07. Move tailstock15 backwards8. Teach in Off9. Press foot pedal fully. Tailstock moves into the job10. Confirm that tail stock forward LED is ONNotice It deference tailstock speed during open door and close.

Change Pos. G195 SP=1 10 by MDI

M code M55 retractM56advanceM847max.retract

M98 LowM99HighM166igunor spindle I/L.Variable VZOFW=Zero offset W-axis ,


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EDIT mode

Create New FileEDIT mode

3 (New)--- If have a One touch IGF then press ()

New file name ENTER --------Head character must be English

and max.16 characters.

Example1. ENTER ------------------Create ABC.MIN file.

Example ENTER --------- Create ABC.SSB file.

4. Do edit operation.

5. Extend6. 8 Select quit

I recommend Select quit because after not need program select.


EDIT mode

File EditingEDIT mode

Move cursor to target filename.

2 (EDIT) or just ENTER

Do edit operation.

8 StopQuit or Extend 8 Select quit

I recommend Select quit because after not need program select.


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EDIT mode

File copy then create new file1. EDIT mode2. Move cursor to source file name.3. F 5 (Copy)4. Input new file name. --------Head character must be English and

max.16 characters.

5.

F 1 (MD1 Copy)


Program Mode

Data Backup Tool Data/ Parameter / Zero Offset)1. Tool Data Setting2. Extend 3. 7 D-PIP4. Output 5. Move cursor to File Name.6. File Name Enter7. Each Data 1Menu 3Select 8. 7 Output 9. 8 Close 10. 8 Close


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EDIT mode

File copy to floppy disk MachineMD1: Floppy FD0: 1. Insert Floppy disk to floppy driver Check unprotect2. EDIT mode3. Move Cursor to source file name.4. 5 Copy5. 2 FD0 Copy

End


EDIT mode

File copy from Floppy FloppyFD0: MachineMD1: 1. Insert Floppy disk to floppy driver.2. EDIT mode3. 1 change display

4.

4 MD1&FD05. Select source file name in right side.6. 5 Copy7. 1 MD1 Copy8. Wait until copy finish.9. 1 change display10. 1 MD1

End


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Program Mode

File copy to PC M/CMD1: PC TC: 1. Program Mode2. Select source file name.3. 5 Copy

4.

Copy to TC

End


Program Mode

File copy from PC to MC PC TC: M/CMD1: 1. Program Mode2. 1 Dir change3. MD1+ TC4. Select file name from right TC.5. 5 Copy 6. LEFT Copy 7. 1 Dir change8. 1 MD1

End


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Screen Brightness Adjust OSP-P200) Ctrl + Cancel ----- Windows Start.

Setting(S) Control Panel(C)

3 Icon double crick.

4

5

6 Control Panel Close.

End

Adjust bar 2ndposition from

left.


Screen Brightness Adjust OSP-P20) Ctrl + Cancel ----- Windows Start.

Program (P) Backlight Brightness Ctrl BacklightBrigtnessCtrl

3.

4

5

End


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Touch Panel Calibration Ctrl + Cancel ----- Windows Start.

Setting(S) Control Panel(C)

3

4

From left up point crick 5 pont.

End

Left pos.


Panel Lamp Check Manual

I/L + Reset ---------- Keep press more them 2 sec.

Release Reset ------------------ Lamp will be keep blinking.

Release I / L

Check the Lamp. Reset for all lamp off.


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USBMemory Insert USB memory to left side screen Upper or

Wait until automatic install driver then will be pop up screen.

Close close pop up windows.

Program Mode

F Dir Display

F another Dir

right ext

F USupper or F US1lower

F OK------MD1: left side US0: right side

Move cursor to source file name

F 5 Copy

F 5 (left side) or F 6 (right side)

By this F1F3 cannot copy to subfolder

Repeat no.12 until the selected files copied

F 1 Dir display

F 1 MD1

To unplug the follow the following steps


USB unplugging procedure

1. vertical function key

2. click on the Icon in fig.3. Safe to remove hardware Stop4. O K5. Click OK, then Close6. Check the USB memory access lamp OFF

7. (Close the Icon shown in the fig.)

End


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Windows Keyboard operationHow to show Windows START

Ctrl + Cancel

How to show Disk top

1) Ctrl + Cancel2) Click the disk top icon on Task bar.

How to change screen when many application running.

Keep press Alt then Tab for select application.How to move window by key board without touch panel.

Alt + Space M move by cursor key EnterHow to screen shot for active windows.

Alt + Fn + PtSc copy screen to clip board.Then paste to Paint or Excel.

How to value copy for Zero offset or Tool data or Edit mode.

Value select then Ctrl + C for copy to crimp board.At edit mode Paste and at Zero or Tool data mode Ctrl + V

How to select all files at Explorer.Ctrl + AHow to file copy at Explorer.

Ctrl + C

How to file paste at Explorer.Ctrl + VOSP-P200L Simple Manual by S.Fukazaki

http://hp.vector.co.jp/authors/VA034898/

Formula for cuttingCutting speed

V=DN1000 Speed = 3.14DIARPM1000

Unit m/min

Spindle speedN=1000VD RPMV(Speed)10003.14DIA

Unit min-1 (old unit : rpm reversionsminute)

Nose-R Taper compensation

Z = R(1-tan(/)) Z Axis Nose-R1tan(angle2)ZR(1+tan(/2)) Z Axis downNose-R1+ tan(angle2)

X = Ztan() X Axis Z tan(angle)

RoughnessRy10008R Ry1000FeedFeed8Nose-R

(Ry81000) Feed(Ry8Nose-R1000)

Required Power tf6120efficiency HP=VK tf4500efficiency

KWVtfCut depthFeed6120efficiency

tf S45C=200, FC20=120, AL=80 efficiency = 0.8

Height and I.D of ThreadHeight Pitch0.65 Notice H is diameter

Thread I.D. or Tap hole Thread Size Pitch

Cutting TimeFor G97 Sec 60Cutting lengthFeedRPM

For G96Sec60MaxD+MinDMaxDMinD1000FeedV(Speed)


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NOEXcommandexplanation No Execute Function When single block on, continually read blocks. Purpose Reduce time for press Start button. When single block on. Speed up calculation for many steps. Smooth move axis when during axis moving calculation.

Example: NLOOP G01 X=XP Z=ZP F0.1

NOEX XP=XP+0.1NOEX ZP=ZP+0.2

IF [ XP LE 100] NLOOP

Parameter [Optional Parameter ][Other][No.13 NOEX command]

Effective Read blocks when single block on.IneffectiveOne block read.

Same function IF command and GOTOcommand.

Without NOEX

Notice Accept insert NOEX is calculation block only.

Include Load monitor command

When insert Sequence name before NOEX. Not insert NOEX with IF command and GOTO command. Machining center is not unnecessary NOEX. Because already

change software for without NOEX same mean.

( No problem input NOEX.)

OSP-P200L Simple Manual V25

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