Orion Program Overview HSF Knowledge Sharing Forum

Jim Geffre Orion Vehicle Integration Office 02 November 2016

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EXPLORATION MISSION 1 (EM-1) VEHICLE STACK

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ORION MPCV SPACECRAFT OVERVIEW

Spacecra)Adapter

•  Providestructuralconnec2ontothelaunchvehiclefromgroundopera2onsthroughCMSepara2on

•  Provideprotec2onforSMcomponentsfromatmosphericloadsandhea2ngduringfirststageflight

ServiceModule(SM)•  ProvidesupporttotheCMfromlaunchthroughCMsepara2ontomissionswithminimalimpacttotheCM

LaunchAbortSystem•  Provideprotec2onfortheCMfromatmosphericloadsandhea2ngduringfirststageflight

•  Safelyje@sonaAersuccessfulpadopera2onsandfirststageflight

CrewModule(CM)

•  Providesafehabitatfromlaunchthroughlandingandrecovery

•  Conductreentryandlandingasastandalonemodule

ORION IN-SPACE SYSTEM

EM-1

Dec. 2014 EFT-1

EM-2

AA2

May 2010 PA-1

EXPLORATION MISSION PROGRESSION TO FIRST CREWED FLIGHT

ORION PROGRAM: NASA CENTER ROLES

MarshallSFC•  Co-LeadLaunchAbortSystem•  SupportforPropulsionandECLSS

•  MPCV/SLSIntegra2on•  MAFInterface

AmesRC•  TPSAdvancedDevelopment•  SupportforAero/Aero-thermal,FlightSoAware,andGN&C

•  MissionOpera2onsTools,TrainingApplica2ons,andSimula2onCapabili2es

GlennRC

•  LeadEuropeanServiceModuleIntegra2on

•  Co-LeadCrewandServiceModuleandSpacecraAAdapter

•  LeadRequirementsandInterfacesManagement

•  PlumbrookIntegratedEnvironmentTes2ng

•  SupportforVehicleIntegra2on,TestandVerifica2on,Avionics,PowerandWiring,FlightSoAware,GN&C,andEVA

LangleyRC•  LeadLaunchAbortSystem•  LandingSystemDevelopmentandTestsupport

•  SupportforAero/Aero-thermal,GN&C,Avionics,andFlightSoAware

KennedySC•  SpacecraAAssembly,Integra2onandProduc2on

•  GroundProcessing,Launch,Landing,andRecoveryPlanningandOpera2ons

•  AirForceEasternRange

JohnsonSC•  MPCVProgramandEngineering•  LeadCrewandServiceModule,VehicleIntegra2on,Avionics,SoAware,FlightTests,GFE

•  MissionOpera2onsSystems•  LaunchEntryandAbortSuit•  CrewHabita2onandLifeSupportSystems

WhiteSandsTF•  MaterialsTes2ng

JPL•  IndependentValida2onforCPASandTPS

•  CommNetworkSE&ISupport

ArmstrongFRC•  FlightTestSystemIntegra2on,DevelopmentandSupport

•  AbortTestBoosterOversight

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~3000OrionGovernment+IndustryTeamMembersin45States

SMteamspanstwocon2nents,7countries,10majordefense

contractors,andnumerouspartssuppliersandlaboraugmenta2on

subcontractors.

LockheedMarHnSSC&IS&GS•  OrionProgramManagementOffice•  PrimeContractor

•  ECLS•  Power•  So)ware•  SupportContractors

NASAJSC•  MPCVProgramManagementOffice•  Engineering,Safety,CrewOffice,Vehicle

IntegraHonOffice&MissionOperaHons•  Crew&ServiceModuleOffice•  Avionics,So)ware,Ground•  ECLS

NASAMAF•  ManufacturingFacility

LockheedMarHnSSC•  eSTA,SHffnessSimulatorMfr•  ESMStructures•  SupportContractors

LockheedMarHnSSC•  ESMIntegraHon•  SystemEngineering&Analysis•  CMADevelopment•  Propulsion,Mechanisms&Pyro•  Avionics,Power&Wiring•  Flight&GroundSo)wareDesign&Mfg•  eSTAStructuresDesign&Mfg•  ExportControl

Aerojet•  AuxEngines•  OMSESupport

NASAKSC&LMSSC•  Assembly&IntegraHon•  SystemTest•  GroundOps•  FlightOps/LaunchSupport•  Tooling&MGSE/EGSE

Honeywell•  SNICs•  TVC

•  IntegratedTestLabs(ITL)•  EGSE•  ODNSTE•  SWModels&Sim•  Harnesses•  SupportContractors•  Astriumon-siteLiaison

NASAGRC&PlumBrook•  EIOProgramOffice•  Systems&AI&T•  Power•  Propulsion•  Structures•  Mechanisms•  TestFaciliHes(eSTA)•  OMSE

Emcore•  SolarCells

TeletronicsTechnology•  DAUs

ESAESTEC(Noordwijk,Netherlands)•  ESMProgramOffice

AirbusDefense&Space-AstriumGmbH(Bremen,Germany)•  ESMProgramOffice•  PrimeContractor

•  SystemsEngineering•  Assembly&IntegraHon•  VerificaHon&Test•  Propulsion•  Power•  PDE

AirbusD&S–AstriumSAS(LesMureaux,France)•  SystemsEngineering•  So)ware•  MechanicalEng•  ThermalEng•  CSS

ThalesAleniaSpaceItalia(TASI)(Turin,Italy)•  PrimaryStructure•  MMOD•  TCS/CSS•  Radiator

RUAGSchweizAG(Zurich,Switzerland)•  SADA•  SADE•  DeploymentDamper•  SecondaryStructure

DutchSpace(Leiden,Netherlands)•  SolarArrayWings

SelexESS.P.A(Milan,Italy)•  PCDU

AntwerpSpace(Antwerp,Belgium)•  EGSE/EGF

LaTelecSA(Labe`ge,France)•  Harnessing

APCOTechnologies(Aigle,Switzerland)•  MGSE•  MLI•  MMOD

LockheedMarHnSSC•  SAJComposite•  SAComposite

CRISASA(Madrid,Spain)•  TCU

AstriumNorthAmerica•  DenverOn-siteLiaison

TAS-B(Antwerp,Belgium)•  PRU

MTAerospace(Augsburg,Germany)•  PropTanks

ORION SERVICE MODULE TEAM

ORION PROGRAM OFFICE

PrimarySE&IOrganiza2ons

ORION PROGRAM DEVELOPMENT INTEGRATION MODELS

IntegraHonElement CharacterisHcs

Constella2onProgram–OrionProject

Increased“Level2”systemsengineeringfunc2onwithstrongprojectpar2cipa2on

Explora2onSystemsDevelopment–OrionProgram

Cross-ProgramIntegra2onTeamw/integratedtaskteamsIncreasedrelianceonprogramself-integra2on

PrimeContractor(Explora2onFlightTest1)

Highlevelofday-to-dayintegra2onandin-lineNASAsupportProcureflighttestdata–verylimitedsetofGovtdeliverables

PrimeContractor(Explora2onMissions)

Highlevelofday-to-dayintegra2onandin-lineNASAsupportGovt-ledflight:DD250,CoFR,increaseddatadeliverables

EuropeanServiceModule Morelimitedday-to-dayinterac2onHigherrelianceonintegra2onthroughdocumenta2on

ORION INTEGRATION LESSONS LEARNED & COMMON THEMES

•  IntegraHonneedstooccuratalllevelsthroughoutyourorganizaHon

• EmphasizecommunicaHoninalldirecHons

• MulHpleintegraHonmodelscanbeappliedsuccessfullydependingonyoursituaHon–demandsanimble,adaptableorganizaHon

• Don’tconfuseoversightwithintegraHon–integraHonismostsuccessfulwhenparHcipatory