Original parts TRi 2013125 / 280 / Factory R

Contents: page:

·Cycle part: Part 1: Frame 2 Part 2: Steering 4 Part 3: Front wheel 6 Part 4: Swing arm 8 Part 5: Rear wheel 10 Part 6: Plastics 12 Part 7: Admission 14 Part 8: Cooler 16 Part 9: Exhaust 18

·Motor part: Part 1: Crankcase 20 Part 2: Cylinder 22 Part 3: Ignition 24 Part 4: Gear/clutch system 26 Part 5: Kickstart set 28

·Electric part: Part 1: Electric injection system 30 Part 2: Light installation 32

·Ossa engineering tools: 34·Ossa stickers 35

CONTENTS

1

1

3 4

1312

18

19

22

23

18

24

11

17

15

14

2

16

10

6

7 9

5

58

20

21

7

CYCL

E PA

RT 1

2

CYCLE PART 1

3

REF

12

3456789101112131415

161718192021222324

CODE

083012BG1500010212

150101021315110102110508LA052008BB5221030213051208BB52400302135230030512224000TD94150102111350020211941001021132004QB1000010213

100101021330000402115030040211082412HA051608AA051208AA084512CA14600102111450010211108012HA

125cc:280cc:300cc:

125cc:280cc:300cc:

NAME

TORX M8x30FOOTREST KIT

FOOTREST SCREWNUT CLIP M5TORX M5x20ECU SUPPORTTORX M5X12ECU HEATSHIELD PROTECTORECU SUPPORT BELTO-RING 22x4BREATHER HOSEBREATHER PIPEFUEL TANK CAPSTEERING BEARING FRAME

FRAME TRIMS SETAIR BOX FILTER FOAMSCREW M832SCREW M5x16TORX M5x12TORX M8x45CRANKCASE RUBBER PROTECTORENGINE PROTECTOR PLATEENGINE-FRAME SPECIAL SCREW

QUANTITY

21

2941311111121

118821111

1

2

3

9

13

14

16

17

1820

15

5

4

10

11

12

8

192123

7

6

24

25

26

22

FORK MAINTENANCE KIT

CLUTCH PUMPMAINTENANCE KIT

CYCL

E PA

RT 2

4

CYCLE PART 2

5

REF

12345678

9

101112

13141516171819

20212223242526

125cc:280cc:300cc:

125 base:125cc:280cc:300cc:

125cc:280cc:300cc:

125cc:280cc:300cc:

CODE

252001021125100102110630YA25300102116100030211051608AA041007BC2600010211

260101021320000105122000010212

2099010211062010AA2700010212

2701010213244002NA2610010211372500TA32004QB9050040211262001021125600102112565010212

26300102112552010211101415NH2550010211254601021125400102112542010211

NAME

HANDLEBAR GRIPSHANDLEBARHANDLEBAR CLAMP PINHANDLEBAR CLAMP SETMULTIFUNCTION SUPPORT PLATETORX 5X16TORX 4x10UPPER CLAMP

FRONT FORK

F. FORK MAINTENANCE KITTORX 6X20 INOX.LOWER CLAMP

UPPER CLAMP WASHERSTEEREING AXLESTEEREING O-RINGSTEEREING BEARINGSTEERING BEARING DUST COVERSTEERING NUTHANDLE THROTLE

TOP NUT STEERING STEMHIDRAULIC CLUTCH RACORDWASHERCLUTCH LINECLUTCH PUMP MAINTENANCE KIT CLUTCH LEVER / PUMP KITCLUTCH LEVER

QUANTITY

11211221

1

171

1112111

1121111

1

2

3

4

6

7

5

8 9 10

11

KIT REPARACION CTO. FRENO DEL.FRONT BRAKE REPAIR KITVORNE BREMSE REPARATURSATZREVISIE SET VOORREMKLAWKIT DU MAINTENANCE FREIN AVANT

13

14151617181920

12

CYCL

E PA

RT 3

6

CYCLE PART 3

7

REF

12345678910

11121314151617181920

CODE

181515HA74000102117200010211730001021170000102117100010211732001021153100102125110010212-5600010211

500001021250100102117499010211562001021156100102115615010211254209PA52100102115400010211061210AB

125 base:125:280:300:

NAME

FRONT WHEEL SCREWFRONT WHEEL BRAKE PADSFRONT WHEEL CALIPERFRONT BRAKE LINEFRONT WHEEL BRAKE KITFRONT WHEEL MASTER CYLINDERFRONT WHEEL BRAKE LEVERFRONT WHEEL SPOKES KIT, BLACKFRONT RIMFRONT TYRE

FRONT WHEEL SETFRONT WHEEL SHAFTREPAIR KIT FRONT BRAKE SETFRONT INNER TUBETYRE CLAMP FRONT RIMSTRIPFRONT HUB BEARINGSFRONT HUBFRONT WHEEL BRAKE DISKSCREW

QUANTITY

1111111

2811

1111111114

1 23

4

56

7

8

10

13

17

18

16

193

21

22

23

20

14

2930

3132

33

34

26

35

28

37

11

12

15

36

27

9

24

2516

3839

4

CYCL

E PA

RT 4

8

1 23

4

56

7

8

10

13

17

18

16

193

21

22

23

20

14

2930

3132

33

34

26

35

28

37

11

12

15

36

27

9

24

2516

3839

4

CYCLE PART 4

9

REF

123456789101112131415161718

1920212223

24252627282930313233343536373839

CODE

40000102127750010211161817OB162505NI051208BB90300402119025040211043800FB4120010211148015DA030900FB9035040211202604SH202321.5OB202315OA062010AA105012AA30000106133000010211

3200010212104012HA3230010211160000WF32200102113220010212

33000102121012KG051608BB15300102111525010211060400TA155001021115400102110511XB1520010211081012BA44500102114460010211160000WD062402NA161812OB

125 base:125cc:280cc:300cc:

125cc:280cc:300cc:

NAME

SWING ARMREAR BRAKE CALIPER SCREWFRICTION BEARINGWASHERTORX M5X12CHAIN GUIDECHAIN PROTECTORTAPPING SCREWSWING ARM SHAFT BUSHSWING ARM SHAFT SPECIAL SCREWTORX ST 3,9X9,5CHAIN PROTECTION PLATESEALINGFRICTION BEARINGFRICTION BEARINGTORX M6X20SCREWREAR SHOCK ABSORBERREAR SHOCK ABSORBER OHLINS

ROCKER ARMSHOCK ABSORBER LOWER SCREWROCKER ARM - FRAME SHAFTSEEGER ROCKER ARM SHAFT

LINKER ASSYNUT M10TORX M5x16SIDE STAND SPRINGSIDE STAND TR280iO-RING 6x4SIDE STAND STOP BLOCKSIDE STAND BUSH GUIDETHREADED RIVET M5SIDE STAND SUPPORT SCREW M8x10CHAIN TENSOR SETCHAIN TENSOR SPRINGSEEGERWASHERFRICTION BEARING

QUANTITY

115321122221222311

11121

2131111131111134

KIT REPARACION CTO. FRENO TRASEROREPAIR KIT REAR BRAKE SETREPARATUR SATZ HINTENREVISIE SET ACHTER REMKLAUW

1 2 3 4 5

6

8 97 10 11 12

131415161718

20

21

22

23

19

25

26

27

28

2930 31

24

CYCL

E PA

RT 5

10

KIT REPARACION CTO. FRENO TRASEROREPAIR KIT REAR BRAKE SETREPARATUR SATZ HINTENREVISIE SET ACHTER REMKLAUW

1 2 3 4 5

6

8 97 10 11 12

131415161718

20

21

22

23

19

25

26

27

28

2930 31

24

CYCLE PART 5

11

REF

1

2

3

4

567891011

12

13141516171819202122232425262728293031

CODE

60000105126000010212-6600010211-6110010212-631001021262100102127999010211254209PA0812KK082412HA602001021144000106134400010211

65040106136500010211

6040010212204012PA60420102116020010211061210AB78000102117600010211782001021178300102110508KA051608AA051208AA124012BA603001021164000102117500010211170001021177000102117900010211

125 base:others:125 base:others:125 base:others:125 base:others:

125:280:300:125:280:300:

NAME

REAR WHEEL SET

REAR TYRE

REAR RIM

REAR WHEEL SPOKES SET, BLACK

REAR HUBREPAIR KIT REAR BRAKE SETBEARINGM8 NUTSCREW M8x24REAR WHEEL SHAFT ASSEMBLYCHAIN SET

SPROKET Z48SPROKET Z42

REAR WHEEL SPACERBEARINGREAR WHEEL SPACERTUBELESS VALVEDISC BRAKE SCREWSREAR BRAKE LINEREAR BRAKE MASTER CYLINDERREAR BRAKE PEDALREAR BRAKE PEDAL BUSHINGM5 NUTTORX M5x16TORX M5x12SCREW M12x40REAR WHEEL TENSOR PLATEREAR BRAKE DISKREAR BRAKE SETLOCK SETREAR BRAKE CALIPERREAR BRAKE PADS SET

QUANTITY

1

1

1

28

1124411

1

1111411111121111111

1

24 6 7 8

9

11

12

11

13

14

17

18

1

15

19

22

23

24

25

26

28303234

20

21

1138 37 36

39

41

41

42

5

3

10

29

3335

43

15

45

4446

16

2731

CYCL

E PA

RT 6

12

CYCLE PART 6

13

REF

1234567891011121314151617181920212223

CODE

230003021110100402112110030211051608AA6120030211613003021121010302111021040211051208BB5010040212051608CA050808BB6000040211600004021323500302110206FB21020302113100030212 70000402110508KB606004021332500302119090040213

NAME

TURN LIGHT-AHEADLIGHT MASKLAMP SUPPORTM5x16 TORX SCREWBUSHINGSILENTBLOCKRACING LED HEADLIGHTHEADLIGHT RACING MASKSCREWAIR BOX COVERM5x16 SCREWTORX M5X8HOMOLOGATED REAR FENDERREAR FENDERTURN LIGHT-BREAR LED SCREWREAR LED (RED)TAIL LIGHTTAILLIGHT AND NUMBER PLATE SUPPORTNUTSPECIAL SQUARE NUTCATADIOPTRICEXHAUST PROTECTOR, CENTRE

QUANTITY

21233311114311221111311

REF

24252627282930313233343536373839404142434445 46

CODE

0412XA040805NA9080040211051208AA9020040211 90850402119015040211051008AA907004021180000402138100040211051208CA086012BG72550102119010040211083012BG20000402112650010211061210AA050808AB051000FA2120030211053508AA

NAME

RIVETWASHEREXHAUST PROTECTOR, LEFTTORX M5x12REAR SPROCKET PROTECTORLATERAL HEAT SHIELDREAR DISC PROTECTORTORX M5x12EXHAUST PROTECTOR, RIGHTSEAT BASESEAT BASE HEAT SHIELDM5x12 SCREWTORX M8x60FRONT DISC COVER WASHERFRONT DISC COVERTORX M8x30FRONT FENDERFRONT FENDER SUPPORT PLATETORX M6X12TORX M5X8HEADLIGHT SCREWSHEADLIGHT ADJUSTING SPRINGHEADLIGHT ADJUSTING SCREW

QUANTITY

66121112111211111142411

8

1 2

5

7

6

4

9101112

1314

15

17

16

7

3

CYCL

E PA

RT 7

14

8

1 2

5

7

6

4

9101112

1314

15

17

16

7

3

CYCLE PART 7

15

REF

123456789101112

1314151617

CODE

934001021393500102139330010213925003021150000402115020040211941002021190500102119100020211304509VA051608DA90000106139000010211

325009VA9260030211051400FA94200102119300010213

125cc:280cc:300cc:

NAME

AIR FILTER SCREWAIR FILTER FOAMAIR FILTER HOUSINGAIR TEMPERATURE SENSORAIRBOX AIR FILTER MANIFOLDRADIATOR SILENTBLOCKTHROTTLE CABLEREED BLOCK ASSYCLAMPSCREWTHROTTLE BODY ASSY

CLAMPAIR PRESSURE SENSOR TORX. 40X14PRESSURE SENSOR INTAKE HOSEAIR FILTER 2013 KIT

QUANTITY

111111211141

11211

1

67

8

5

4

3

9

10

2

CYCL

E PA

RT 8

16

CYCLE PART 8

17

REF

123456789

10

CODE

8110010211810001021140000402112308UA572002021194000202119410020211910003021183100106138310010211

2108UA

125cc:280cc:300cc:

NAME

RADIATORRADIATOR + FAN SETRADIATOR PROTECTOR SETCLAMPWATER PUMP HOSERADIATOR SUPPORT PLATESILENTBLOCKFANCYLINDER WATER HOSE

CLAMP

QUANTITY

111111211

3

3

4

5

678

2

1

9

10

11

CYCL

E PA

RT 9

18

CYCLE PART 9

19

REF

1

23

456

7891011

CODE

965001061396500102110508LA9671010512

9510010211052008AA9610010613961001021196200102119675010512084012AA0812KG9600010211

125cc:280cc:

125cc:280cc:

125cc:280cc:

300cc:

NAME

EXHAUST ASSEMBLY

NUT CLIP M5CATALYTIC CONVERSOR

BEND EXHAUST GASKETM5x20 SCREWHEADER PIPE

HEADER PIPE SPRINGCATALYTIC CONVERSOR 32.25TORX M8x40M8 NUTTERMIGNONI EXHAUST SYSTEM

QUANTITY

1

11

131

11111

1

5

86

7

10

11

131416

20

18

17

3

12

2

9

4

19 15

MOT

OR P

ART

1

20

MOTOR PART 1

21

REF

12

345

67891011121314151617181920

CODE

3300020211201518QA182222QA

941501021113500202111000020211

1001020213081012OA081009.5OB5710020211052508AA5500020213254212PA320000WC7160020211153209PA121410OA3350020211121802NF1300020211420001021130000206133000020211

125cc:280cc:300cc:

125cc:280cc:300cc:

125cc:280cc:300cc:

NAME

WOODRUFF KEY 10x3,7x3NEEDLE BEARING

CRANKCASE BREATHER HOSEBREATHER PIPECRANKCASE

FRICTION BEARINGFRICTION BEARINGCYLINDER WATER HOSEM5x25 SCREWWATER PUMP ASSYBEARINGSEEGER Ø32KICKSTART PEDAL STOPBEARINGFRICTION BEARINGCRANKSHAFT BEARING POS. SCREWWASHEROIL DRAINING BOLTREAR ENGINE CENTERING BUSHINGCRANKSHAFT

QUANTITY

11

111

111311111111121

1

2

3 4 5

17

6 7 8

9

10

11

12

13

14

151617

18

20

21

22

19

COMPLETE ENGINE GASKETS SET

MOT

OR P

ART

2

22

MOTOR PART 2

23

REF

1

23456789101112

13141516171819

20

21

22

CODE

63000206136300020211

0525008AA051115NF651502021110440178TA051608BB91200102111408UC915001021191100102119130010211650002061365000202116500020413953002021195350202116520020211051208AA081415NF083012AA6600020613--A6600020613--B6600020211--A6600020211--B6600020412--A6600020412--B6322178TB8227178TB8227178TB6000020613600002021360000204139500020211

125cc:250cc:300cc:

125cc:280cc:300cc:

125cc:

280cc:

300cc:

125cc:280cc:300cc:125cc:280cc:300cc:

NAME

SPARK PLUG

M5x20 TORX WASHERCYLINDER WATER HOSE NECKO-RING NBRM5x16 SCREWINJECTOR CAPCLAMPFUEL LINEINJECTORINJECTOR GASKETCYLINDER

CYLINDER GASKETEXHAUST GASKETEXHAUST MANIFOLDM5x12 TORX WASHERM8x30 TORX PISTON A ASSYPISTON B ASSYPISTON A ASSYPISTON B ASSYPISTON A ASSYPISTON B ASSYO-RING NBR

CYLINDER HEAD ASSY

COMPLETE ENGINE GASKET SET

QUANTITY

1

88112121111

1113541

1

1

1

MOT

OR P

ART

3

24

1

2

3

4

145

6

16 1415

1413

12

11

7 8

10

9

MOTOR PART 3

25

REF

1234567891011121314

1516

CODE

052508AA7300030211104012AB051208AA7210030211051608BB051608AE34200202119570020211354706SB3400020213283720QA253207SB710003061371000302117100030211053008AF102540HB

125cc:280cc:300cc:

NAME

M5x25 TORX IGNITION COVERM10x40 SCREWTORX M5x12 INOXSTATOR WIRES SUPPORT PLATEM5x16 TORXM5x12 TORX INNER CRANKSHAFT COVER INSERTINNER CRANKSHAFT COVER GASKETSEALINGINNER CRANKSHAFT COVERBEARINGSEALINGACG SET

M5X30 TORXWASHER 10X25X4

QUANTITY

51121631111111

31

1

2

3

45

14

15

16

17

18

33

20

19

31

26

6 7

13

8

12

9 10

27

2928

2322

30

34

35

11

21

25

32

24

MOT

OR P

ART

4

26

MOTOR PART 4

27

REF

12

34567891011121314151617181920212223242526272829303132333435

CODE

250000WA43120202134310020211

304008SB4510020211251500TA4000020211061008DB2300020212241002021124300202111610020213041007BC24200202122440020211821002021182300202110610KI44100202118115020211102405NA813002021181000202118120020211051601NA052508AA122405NA121805NA8400020211052008AA851002021112005SB4000080211831002021182200202111600020213

125cc:280cc:300cc:

NAME

SEEGER Ø25Z9 SPROCKETZ11 SPROCKET

SEAL FOR GEAR OUTPUT SHAFTSHIFT SEAL BUSHINGO-RING NBRGEAR TRANSMISSION ASSYSCREWCLUTCH DISCS SETPRESSURE PLATECLUTCH SPRING SUPPORT PLATECLUTCH NUT LOCKERM4x10 SCREWCLUTCH SPRINGCLUTCH RELEASE ARMGEAR FORK 1st-4thGEAR FORK 5th-6thM6 NUTSHIFT SHAFT ADJUSTING SPRINGSHIFT SHAFT SPRINGWASHERGEAR SELECTOR SPRINGSHIFT SHAFT ASSYGEAR SELECTORWASHERM5x25 TORX WASHER WASHERSHIFT DRUM ASSYM5x20 TORX GEAR PEDALGEAR SHAFT OIL SEALPREASSEMBLED AND ADJUSTED GEARBOXFORK SHAFTGEAR FORK 2nd-3rdPRIMARY SHAFT LOCKER SHAFT

QUANTITY

11

11215111118118111111112111111111211

1

2

3

5

6

7

89 10

11

12

15

16

13

17

18

19

21

22

24

2526

2728

4

14

29

20

23

MOT

OR P

ART

5

28

MOTOR PART 5

29

REF

123456789101112131415161718192021

2223242526272829

CODE

2610020211173002RA2620020211263002021126400202111151500TC9520020211121802NF131002021125300202117410020211052008AA120100TA053008AA74400202117430020211051208AA74200202117110020212182404SA 25000202112500020212

184005NA0520MA71500202117140020211713002021173100202117320020211122405NA

125cc:280cc:300cc:

NAME

BEARING PLATEBEARINGCLUTCH PUMP PISTONCLUTCH PISTON SPRINGCLUTCH PISTON SPRING GUIDEO-RING NBR + TEFLONCLUTCH COVER GASKETWASHEROIL DRAINING BOLTOIL WINDOWKICKSTART PEDALM5x20 TORX O-RINGM5x30 TORX KICKSTART BALLKICKSTART PEDAL SPRINGM5x12 TORX KICKSTART PEDAL BUSHINGKICKSTART SHAFTSEALING NBR 18x24x4CLUTCH COVER

WASHERCENTERING PINGKICKSTART SHAFT CLIPPEDAL KICKSTART SPRINGKICKSTART SPRING BUSHINGKICKSTART GEARFRICTION KICKSTART SPRINGWASHER

QUANTITY

111112111114421122111

11211111

1

2345

8

9

10

11 13 15 1614

DIAGNOSTIC KITTR280i

19

17

18

7

6

12

ELEC

TRIC

PAR

T 1

30

ELECTRIC PART 1

31

REF

1234

5678910111213141516171819

CODE

11000302139260030211851003021190000106139000010211

911001021171000302118500030211925003021191000302115100030211990003021150200302115000030211920003021151500302118110030211600003021191100302115200030211

125cc:280cc:300cc:

NAME

MAIN HARNESS AIR PRESSURE SENSORFUEL LEVEL SENSORTHROTTLE BODY ASSY

INJECTORACG SETFUEL PUMP ASSYINTAKE AIR TEMPERATURE SENSORELECTRIC FANREGULATORDIAGNOSTICS KIT TR280iSPARK PLUG CAPIGNITION COILENGINE COOLANT TEMPERATURE SENSOR CAPACITOR UNITKILL SWITCHTRAILTECH MULTIFUNCTION FAN RELAYECU TR280i

QUANTITY

1111

111111

11111111

1

2

3

4

8

9

7

6

5

10

13

11

12

ELEC

TRIC

PAR

T 2

32

REF

1234567891011121314

1516

ELECTRIC PART 2

33

REF

12345678910111213

CODE

1200030211230003021123500302113100030212210003021181100302112360030211620003021160000302112400030211210103021112010302112102030211

NAME

LIGHTING HARNESS TR280i HOMOLOGATEDTURN LIGHT FRONT-R/REAR-LTURN LIGHT FRONT-L/REAR-RTAIL LIGHTHEADLIGHT TR280iENGINE STOP SWITCHTURN SIGNAL MAIN RELAYHORNTRAILTECH MULTIFUNCTIONLIGHT HORN SWITCHRACING LED HEADLIGHTRACING LIGHT HARNESSRACING REAR LED

QUANTITY

1221111111111

CRANCKSHAFT REMOOVALTOOL SET

CLUTCH SPRING CENTERING TOOL

FLYWHEEL PULLER

PRIMARY SHAFT BEARING DRIVER

1000960211ENGINE STAND

1499960211 OSSA WORKSHOP KIT

OSSA

ENG

INEE

RING

TOO

LS

34

STICKERS

35

1000050213 DECAL KIT COMPLETE TR280i 2013 1500050213 REAR PART DECALS TR280i 2013

1100050213 FRONT PART DECALS TR280i 2013 1610050213 REAR FENDER DECALS TR280i 2013

Pantone 368c

CODE

2610020211173002RA2620020211263002021126400202111151500TC9520020211121802NF131002021125300202117410020211052008AA120100TA053008AA74400202117430020211051208AA74200202117110020212182404SA 25000202112500020212

184005NA0520MA71500202117140020211713002021173100202117320020211122405NA

STICKERS

35

1000050613 DECAL KIT COMPLETE TR125i 2013

1630050213 RIM STICKER KIT (125 / 280 / 300)

Pantone 368c

1

2

4

5

67

89

10 11

14

14

3

16

12

13

15

1640050213 FACTORY R SPROCKET PROTECTOR KIT 1621050213 FACTORY R FRAME PROTECTOR KIT

STICKERS

35

Pantone 368c

1001050213 DECAL KIT COMPLETE FACTORY R 2013