Orient Cement Limited Sustainability Report · 8 I Orient Cement Ltd. Sustainability Report...
Transcript of Orient Cement Limited Sustainability Report · 8 I Orient Cement Ltd. Sustainability Report...
Orient Cement Limited
Sustainability Report
FY2016-18
2 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 3
Growing
STEADILY, SUSTAINABLY, and RESPONSIBLY.
Table of Contents
1. Foreword 61.1 Message from the Management 7
5. Assurance 315.1 Independent Assurance Statement
5.2 GRI Content Index
32
33
2. Growing Profitably 102.1 Company Profile
2.2 Creating Tangible Value
2.3 Awards and Recognitions
11
12
14
1.2 About the Report 9
3. Growing Sustainably 153.1 Sustainability Approach & Performance – targets
3.2 Environmental Stewardship
16
17
3.2.1 Resource Efficiency and procurement practices
3.2.2 Sustainable Water and Waste Management
3.2.3 Biodiversity
3.2.4 Energy and Emissions Management: Towards Green Operations
18
19
20
21
4. Growing Responsibly 224.1 Ethics, Governance and Compliance
4.2 Our Sustainability Journey
23
24
4.3 People management 26
4.3.1 Employee management and training
4.3.2 Employee Health and Safety
27
28
4.2.1 Stakeholder engagement
4.2.2 Materiality
25
25
4.4 Responsible Supply Chain
4.5 Local Community Development
29
30
1.1 Message from the Management
1. FOREWORD
6 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 7
Dear Readers,
Orient Cement Ltd has always aspired to be a
responsible and relevant member of the Indian
Cement industry, contributing to the growth of
infrastructure in the Indian economy through
our high-quality products. India has witnessed
rapid economic growth over the last two
decades and is currently the second largest
cement producer in the world having added
109 MTPA to the national cement production
capacity between the years 2013-161.
In the 36 years since our formation and the
6 years since our demerger, Orient Cement
Limited has risen through the ranks at a
rapid pace. We have an aggregate cement
manufacturing capacity of approximately 8
MTPA from our three manufacturing units at
Devapur in Telangana, Chittapur in Karnataka
and Jalgaon in Maharashtra and aspire to
manufacture 15 MTPA by the year 2023. Be
it the quality of our products, our relationship
with stakeholders or production practices
followed at our manufacturing units, we
continue to strive for excellence with foresight,
persistence, focus and control.
Orient Cement Limited aims to expand its
geographic presence and become a relevant
national level player in the Indian cement
sector in terms of production and distribution.
We are working to realize this vision by
increasing our production capacity both
organically and inorganically. As we grow,
we continue to apply our skills and resources
to assist the growth and development
of our employees and all stakeholders
associated with us through our initiatives in
employee management, health and safety
and our participation in local community
development.
We hold ourselves accountable for employee
safety and security, having taken an
initiative to augment their skills and prevent
occupational injuries and diseases. To this end,
we are an active member of National Safety
Council (NSC). We have designed and launched
‘Suraksha Drishti’ which is an in- house Mobile
Application for capturing safety related
violations on the basis of Cardinal Rules. We
organize various safety awareness campaigns
and follow the monthly safety theme. We have
integrated our quality, environment and safety
management goals as a means to improve
our operational efficiency, data management
process and long term management strategy
and goals. Orient Cement Limited is certified
for ISO 9001, 14001 & OHSAS 18001 and ISO
50001:2011. We have also recently recertified
for Integrated Management Systems - ISO
9001:2015, 14001:2015 (latest version) &
OHSAS 18001:2007.
“Build Sustainably” To be a valued partner in progress.
At Orient Cement we believe that sustainability
is as much about conserving and enhancing
natural resources as it is about adding value
to the lives of our stakeholders including
our shareholders, employees and local
communities. We follow a holistic approach
to sustainability and have incorporated
sustainability as a way of life. We have
undertaken several mitigation measures,
aiming for responsible growth including
improving our capacity utilization. We have
made improvements to our machinery,
enhanced our process integration and
are using clinker substitutes like waste fly
ash to manufacture Portland Pozzolana
Cement (PPC). These initiatives highlight our
commitment to resource efficiency which we
aim to improve upon through our future plans
in Green energy generation focusing on WHR
(Waste Heat Recovery). Joining the Cement
Sustainability Initiative (CSI) in Feb ‘17 is part of
our endeavor to learn and further streamline
our efforts towards sustainability by adopting
world class practices.
Our first sustainability report with the theme
“Growing steadily, Growing sustainably,
Growing responsibly” is a means to illustrate
the sustainability priorities, practices and
achievements of Orient Cement Limited.
Reporting on the Global Reporting Initiative
(GRI) Sustainability Reporting Standards (GRI
Standards) and Cement Sustainability Initiative
(CSI), we wish to transparently communicate
with our employees, partners, our neighboring
societies and all stakeholders through
this report and express our dedication to
sustainability and environmental management.
The following pages emphasize our long
standing commitment towards embracing
sustainable practices in all our operations and
illustrate our plans for continuing to improve
our positive impacts while minimizing any
negative impacts.
We look forward to your feedback and
valuable suggestions.
Mr. Chandrakant Birla
Chairman
Message from the Chairman
Mr. Chandrakant Birla,
Chairman
8 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 9
Dear Readers,
The global construction sector has exhibited
a growing trend in the last decade and
the cement industry is a major contributor
to the sector. Dependent on housing and
infrastructure growth, India’s cement industry
has been rapidly growing in the last 15 years.
Currently, with a production capacity of
approximately 420 million tons, India is the
second highest producer of cement in the
world after China. India has also increased its
consumption rate in the last couple of years.
Domestically, the largest share of demand
for cement comes from the housing sector
followed by infrastructure, commercial and
industrial construction. We consumed around
270 million tons in 2016 as compared to
around 166 million tons in 2007.
Orient Cement’s own production has seen
a major increase in the 36 years since we
began our cement production. Our aim to
become a nationally relevant player drove us
to reach a cement manufacturing capacity of
5 million tons per annum (MTPA) by 2013 and
8 MTPA in 2015. We are targeting a cement
manufacturing capacity of 15 MTPA by 2023.
We currently have three cement manufacturing
plants in Devapur (Telangana), Chittapur
(Karnataka) and Jalgaon (Maharashtra). Our
Devapur plant that commenced production
in 1982 is the oldest plant in our portfolio
with the Chittapur plant being the newest to
help our growth in the market in the south of
the country. We are also working towards
increasing our production through acquisition
of existing cement facilities in our endeavor
to move towards our target of 15MTPA by
2023. We also aim to reduce the distance
travelled by our finished product to reach its
consumers thereby reducing emissions from
transportation too.
With our growth, we have also enhanced
our efforts of being the ‘employer of choice’
through consistent efforts in ensuring our
people continue to develop their skills, enjoy
a favorable and safe work environment as
well as improved working conditions with
each passing year. We have recently rolled
out our corporate safety manual and a mobile
application for employees to report on-the-
spot safety violations thereby monitoring strict
adherence to safety procedures. Our efforts
have been recognized in the form of awards
like winning the Golden Peacock Occupational
Health and Safety award consecutively in 2012
and 2013, the Greentech Safety Silver award in
2013 and more recently, the best Management
Award from Telangana Government in 2017.
We have been awarded for three consecutive
years from 2013-16 for Best Safe Project Site
at Chittapur Plant from KRISC (Kalaburagi
Regional Industrial Safety Committee).
We, at Orient Cement Limited believe that
sustainability is a holistic philosophy to be
Message from Managing Director and CEO
Mr. Deepak Khetrapal
Managing Director & CEO
followed across our operations. Our initiative
of upgrading our documentation processes
has led us to reduce our paper consumption
by digitizing most of our communications,
reports and other work- flows.. Our plants
are encircled by greenbelts which we have
developed through regular plantation activities
over the years to help control our emissions,
promote biodiversity growth, control rainwater
runoff and prevent soil erosion. We have also
begun to convert our limestone mines into
freshwater reservoirs which are providing
water to the vicinal residential areas as well as
the local flora and fauna.
We have also joined the Cement
Sustainability Initiative (CSI) in 2017, with
the intent to promote climate protection, raw
material & waste management and recycling,
health & safety, emissions management
and biodiversity enhancement thereby
contributing towards global sustainability.
Our recent contributions towards emission and
waste reduction as well as a company-wide
initiative on employee safety highlight our
commitment towards the same. In addition,
we have undertaken a number of initiatives to
reduce our energy requirement and improve
our process efficiency while continuing to
enhance our production capacity and facilities.
Covering our conveyor belts and installing
dust collectors are also some of our initiatives
towards growing responsibly.
For our surrounding communities, we have
taken up infrastructure initiatives like setting up
a school, bus shelter facilities, drinking water
facility, road construction for nearby villages,
sanitation and health related initiatives like
organizing medical camps, constructing drains
and contributing to Swachh Bharat Mission
employment related initiatives like ITI training
and women empowerment. Our vision of
keeping needs of the community primary in
project planning ensures that our presence
improves the quality of life of our local
community and demonstrate our commitment
towards being the ‘Neighbor Of Choice’
wherever we operate.
This Sustainability Report shall further
enumerate Orient Cement’s various
achievements in the field of sustainability
as well as our vision of growing steadily,
sustainably and responsibly. I encourage you
to peruse this report and provide feedback so
as to help us in our efforts to provide for an
environmentally safe and viable future.
Deepak Khetrapal
Managing Director and CEO
10 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 11
side, we plan to install Waste heat recovery
systems (WHRS) and increase use of Alternate
Fuel Resources (AFR) such as municipal waste,
pharma and bio wastes in our plants. We plan
to scale AFR consumption to 10% of TSR
(Thermal Substitution Rate) in the near term.
We see WHRS and AFR as one of the critical
components in the current 5 year plan for the
company.
Having cognizance of the fact that resource
availability is rapidly becoming an
operational barrier, we are moving towards
sustainable modes of operation. We are
working towards reducing unproductive
mining and researching better ways to
improve combustion in our kilns. Increasing
the proportion of PPC in our product mix will
help to reduce our limestone requirement and
increase our consumption of waste material
like fly ash. Constant improvement projects on
Specific Power and Fuel consumption further
aids the sustainability of the business.
We believe in optimizing our products to suit
the application in the market. We are also
looking at engineering our cement to cater to
the special application needs of our consumer.
Health and Safety is a big focus area for
Orient Cement Ltd and we are putting in
dedicated efforts in our journey to match
global standards. Safety today is linked
more to behavioral change than just having
the processes in place hence we intend
to treat safety as a license to operate for
each employee at Orient Cement Ltd. We
are committed to safety and do not restrict
use of the term to only our employees. We
Dear Readers,
At Orient Cement, sustainable growth has
been critical to our vision for growth. To us,
sustainability means leaving the world a better
place for future generations. We understand
our responsibility to ensure efficient and
sustainable use of resources while continuing
to expand our production as sustainability is
rapidly becoming a critical license to operate.
Growth being our focus, we have our clearly
defined expansion plans to achieve a capacity
of 15 MTPA by 2023. Operational efficiency
has been one of our key levers in the business
and will continue to remain so to sustain and
grow our business.
Orient Cement today spends around a half
of it’s operating expenditure on power, fuel
and Freight & Forwarding. On the Freight &
Forwarding side, we are looking at increasing
usage of rail as a mode of transportation
thereby reducing our dependence on
traditional road transport and are exploring
to develop terminals to the bulk distribution
of cement. This will also help us reach bulk
distribution markets efficiently. On the power
Message from the COO
Mr. Rajendra Mishra
COO
treat safety for all our stakeholders including
contractors, consumers and local community
as everyone’s responsibility at Orient
Cement Ltd.
To strengthen employee engagement, we
organize regular ‘townhalls’, ‘Mela’ and
‘All Hand Meet’ which are interactive in
nature and allow employees to interact with
management representatives in an informal
setting. Monthly meetings of all department
heads ensure that all departments work hand-
in-hand and new initiatives, achievements,
feedbacks are shared. We follow the practice
of creating leaders rather than hiring them. We
regularly organize trainings for our employees.
It is our priority that our people grow with the
organization and we put efforts to ensure we
provide an environment which promotes this
growth.
Orient Cement has adopted responsible
growth strategy with focus on reducing our
resource consumption and green initiatives
in it’s operations. We intend to match best
practices in the industry as well as become the
benchmark for our peers in initiating new best
practices across our operations.
In summary, doubling our performance in all
the areas we were looking to improve and
halving our input in areas where we intend
Rajendra Mishra
Chief Operating Officer
“Increase to double, reduce by half”
12 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 13
SUMMARY
8.07 MTPATotal Cement
Manufacturing Capacity
5.5 MTPATotal Clinker
Manufacturing Capacity
15 MTPAVision by
2023
Certification• ISO 9001:2015, ISO 14001:2015 and OHSAS 18001:2007, certified for EnMS ISO
50001: 2011 (Devapur & Jalgaon Plant)
• Total Productive Maintenance (TPM) Excellence award (Phase-I) & Excellence in
Consistency (Phase-II) from JIPM, Japan
• NABL Accredited Labs of Devapur & Jalgaon for Physical & Chemical testing
Highlights
Cement Production
Mill
.T
FY2016-17 FY2017-18
5.90
5.80
5.75
5.70
5.65
5.60
5.55
5.50
5.45
5.40
5.523725
5.758073
4.24%
Revenue
FY2016-17
24000
23000
22000
2100021832
6.78%
FY2017-18
23311
₹ M
illio
n
14 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 15
3.8
3.7
3.6
3.5
3.4
Specific Energy Consumption
GJ/
MT
FY2016-17 FY2017-18
3.67 4.1%
3.52
Employee Health & Safety• 0 occupational diseases, injuries and fatalities of direct employees
Responsible Supply Chain• 5430 Total Active Vendors are associated with Orient Cement Limited
Human Rights• No complaints were received regarding violation of human rights in the
reporting year
• Zero incidents of child labour/forced labour, discrimination or sexual
harassment
• No incidents were reported against violation of rights of indigenous people
Training
5.4
5.3
5.2
5.1
5.0
Average Hour of Training per Employee
Ho
urs
FY2016-17 FY2017-18
3.59%
5.01
5.19
Local Community Development
Expenditure on Local Community Development
FY2016-17
1600
1500
1400
1300
1200
1100
1000
31%
FY2017-18
1129.85
1478.94
₹ La
khs
Water Management• Our specific water consumption remained constant at 0.21 kl for both the
reporting years in spite of increase in Clinker & Cement production.
• Zero discharge of waste water in the reporting period.
Effluent & Waste Managementt• 23.08% Reduction in waste disposed at Devapur
• 91.53% Reduction in battery waste disposed by all three plants in the reporting
period
Energy and Emissions Management• Devapur Unit: over achiever of PAT-1 targets
• Purchased-41726 (Solar & Non Solar) Renewable Energy Certificates (REC).
• 3.08% reduction of CO2 Emissions (Kg CO
2/t of Cement Production) over FY17
Material Management
Alternate Raw Materials%
Co
nsu
mp
tio
n
FY2016-17
15.50%
15.30%
15.10%
14.90%
14.70%
14.60%FY2017-18
14.95%
15.33%
16 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 17
About the Report
This is the first sustainability report of Orient
Cement Limited. The report has been prepared
for two financial years; 1st April 2016 – 31st
March 2017 and 1st April 2017 – 31st March
2018. While our sustainability report is being
presented for the first time, our commitment
towards sustainability has existed ever since
our demerger in 2012. We have always made
efforts to optimize our resource utilization and
minimize our waste. Promoting Health and
safety of our employees has always been our
priority while we aim to grow our operations
and expand our outreach. In this report, we
present our efforts towards institutionalization
of sustainability in every aspect of our business
and our intention to transparently disclose our
performance in the environment, social and
economic dimension.
This report has been prepared ‘in accordance’
with Global Reporting Initiative (GRI)
Standards (Core). World Business Council
for Sustainable Development (WBCSD) –
Cement Sustainability Initiative (CSI) has also
been referred in preparation of this report
and we have tried to align our performance
with Sustainable Development Goals (SDGs).
The economic performance reported is in line
with the Company’s audited annual results
prepared in accordance with the Companies
Act, 2013.
Independent third party Assurance to this
report has been provided by KPMG India.
Please refer the annexure for the Assurance
Statement.
The boundary of the report is the same as our
annual report and includes our manufacturing
units viz: Integrated plants at Devapur,
Chittapur and grinding unit at Jalgaon; power
plants at Devapur and Chittapur and Mines at
Devapur and Chittapur. Residential colonies
have been excluded from the boundary of this
report.
2.1 Company profile
2. GROWING PROFITABLY
20 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 21
Orient Cement Limited is a public limited company listed on the
Bombay Stock Exchange Limited and National Stock Exchange
of India Limited. While we stand today as a rapidly growing
cement company, our demerger from Orient Paper & Industries
Ltd. was an event just six years ago; viz 2012.
About Orient Cement Limited 5,758,073 MTProduction in FY2017-18
5,523,725 MTProduction in FY2016-17
3.5% GrowthIn sales volume in FY2017-18
4,923Workforce
3Manufacturing Units
22 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 23
Respect for AllCelebrate Diversity
Agility with Speed
CollaborationThe Orient Cement Way,
The Dahi Haandi Way
Passion to Excel
Humility to Learn
Walk the Talk
Our values form the bedrock to our organizational culture and way of
doing business. We strive to imbibe our values in every interaction and
action that we undertake. Every employee of Orient Cement Ltd is an
ambassador of the company who upholds the spirit of the core values.
24 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 25
Our Commitment to Sustainability
Manufacturing Facilities
We have outlined a clear vision for growth,
aiming to reach a capacity of 15 MTPA in the
next 5 years.
Total Cement Manufacturing Capacity
Total Clinker Manufacturing Capacity
8.07 MTPA
5.5 MTPA
All our 3 plants are certified for ISO 9001:2015,
ISO 14001:2015 and OHSAS 18001:2007.
Further Devapur & Jalgaon plants certified for
EnMS ISO 50001: 2011 (Energy Management
System). Moreover, we regularly modernize
our manufacturing infrastructure and
equipment with the objective to enhance
operating efficiencies, maintain product
quality, conserve energy and lower emissions.
Orient Cement’s Devapur and Jalgaon Units
Laboratory are certified for NABL for physical
and chemical testing for its consistent quality
maintained at respective locations. As a
result of such steadfast efforts, the Company
won the Total Productive Maintenance (TPM)
Excellence award (Phase-I) & Excellence
in Consistency (Phase-II) from JIPM, Japan,
becoming the second company in India to earn
this distinction.
Manufacturing Plant Location
Devapur
Jalgaon
Chittapur
Unit-VIII, Plot No. 7, Bhoinagar,
Bhubaneswar - 751012 (Odisha)
P.O. Devapur Cement Works Dist. Mancherial - 504218 (Telangana)
PO: Nashirabad, Dist.: Jalgaon (MS)
Maharashtra-425309
Village Itaga, Malkhed Road, Chittapur
Taluka, Dist. Kalburagi, Karnataka - 585 292
Registered OfficeSince 2012 Orient Cement Limited has been
on a transformational journey. This journey
is an endeavor to not just produce and sell
cement to our customers, but to become
an indispensable part of their lives. While
doing so, we also aim to contribute towards
sustainable development, by making triple
bottom line as our guiding principle and
sustainable development goals as our
compass. This commitment was reinforced
in 2017, when the Company joined Cement
Sustainability Initiative (CSI), a voluntary
global CEO led business initiative, operating
under the umbrella of World Business Council
for Sustainable Development (WBCSD). By
joining CSI, we have voluntarily accepted the
responsibility to achieve higher and stringent
goals towards environmental and social
sustainability, becoming a part of the global
movement to create a greener, healthier and
more equitable world.
Presently the company comprises of 2
integrated plants, one at Devapur (Telangana)
and the other at Chittapur (Karnataka). We
have a Clinker Grinding unit at Jalgaon
(Maharashtra). The integrated plant at
Chittapur was commissioned in 2015.
26 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 27
Products Our products are Ordinary Portland and
Portland Pozzolana Cement, sold and
marketed under the trade name of Birla A1,
our premium flagship brand. Our customers
range from Individual House Builders (IHBs)
to governments contractors and Real estate
builders.
In our efforts to become a brand of choice,
we diligently strive towards supreme quality,
affordable price and wide accessibility. All
our products go through extensive quality
checks, and we maintain a tight control over
production costs through optimum use of
resources, thus manufacturing high quality
cement at one of the lowest costs in the
market. We have a strong presence in states
of Maharashtra, Telangana, Karnataka, Andhra
Pradesh, Gujarat, Chattisgarh, Tamil Nadu,
Madhya Pradesh, Kerala and Goa.
Production at Orient Cement is coupled with
efforts to reduce consumption of raw materials,
water and energy, and reduce generation
of waste and emissions. This enables us to
lay strong foundations in the lives of our
customers, by driving sustainable construction.
As a result of this perseverance, our brand has
come to be known for its excellent quality, high
resilience and load bearing capability.
Sectors Served
Irrigation, Roads,
Highways, Urban Infra
like Housing, Rural Infra
like Rural Road, Canals
Industry which use Cement
as a Raw Material for their
Product like Asbestos,
Commercial Institution
Infrastructure IndustriesGovernment Housing
Scheme, Individual
Housing Builders, Real
State Builders
Housing
Membership of Associations
Our Industry Associations’ memberships
include.
The Cement Manufacturers Association,
Cement Sustainability Initiative (CSI),
under the aegis of the World Business
Council for Sustainable Development
(WBCSD)
National Human Resource Development
(NHRD)
Employer’s Federation of Southern India
(EFI)
National Safety Council, India
2.2 Creating Tangible Value
Economic performance is one of the three
pillars of sustainability for any business.
Financial health provides a basic indication
of the potential of our company to create
wealth for its stakeholders. We at Orient
Cement disclose our financial performance to
our stakeholders on a quarterly and annual
basis. We have also recognized climate
change to be one of the risks for our industry
and are implementing mitigation plans that
include promoting energy conservation and
renewable energy activities, minimizing our
GHG emissions and similar such plans. During
the reporting period, we have increased our
revenue by 6.78% in FY2017-18 steadily moving
towards our target of reaching 15 MTPA by
2023. Given our positive growth trajectory in
this reporting period, we aim to double our
efforts thereby creating a future where we
generate profit while caring for our people and
the planet.
Our financial performance is an important
consideration for our stakeholders and our
Annual Report shares our financials with all
readers and analysts. We have been able to
increase our revenue to INR 23,311 million in
FY2017-18 as compared to INR 21,832 million
in FY2016-17. A contributing factor for our
favorable performance has been a 4.24%
increase in our production due to our newer
integrated plant at Chittapur.
Our promotors and public shareholders are
our only source of capital during the reporting
period. Our sources of capital do not include
any financial assistance from the government
during the reporting period. Our performance
over the past two financial years has shown
an increase in terms of our generated value as
well as distributed value. The tables and figure
below highlight our economic performance in
FY2016-17 and FY2017-18.
28 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 29
Economic Value Distributed
0.2%
36.0%34.8%
6.4%7.8%
6.6%6.0%
50.9%
51.2%
Community investments Operating Cost Payments to government
Payments to provider of capital Employee wages and benefit
Economic Value Distributed
We at Orient Cement intend to make steadfast efforts to ensure sustainable
future growth, strengthening not just our bottom line, but also creating
positive social and environmental impact. This will also allow us to generate
more jobs and contribute towards the economic growth of the country, thus
enabling us to progress in our commitment towards Sustainable Development
Goal 8-‘Decent Work & Economic Growth’.
Break-up of economic value distributed by Orient Cement in FY2016-17 and FY2017-18
Economic values generated, distributed and retained in FY2016-17 and FY2017-18
Economic Value Performance (INR Million) FY2016-17 FY2017-18
Economic Value Generated 21,831.69 23,310.72
Economic Value Distributed 19,620.60 21,143.17
Economic Value Retained 2,211.09 2,167.55
Economic Value Distribution FY2016-17 (INR Million) FY2017-18 (INR Million)
Operating costs 10,039.02 10,752.14
Employee wages and benefits 1,183.86 1,385.0
Payments to providers of capital 1,534.51 1,354.1
Payments to government 6,821.77 7,607.54
Community investments 41.44 44.4
FY2016-17 FY2017-18
2.3 Awards and RecognitionsWe at Orient Cement pride ourselves on achieving high standards
in our business operations. Over the course of this reporting
period, our company was awarded with several prestigious
awards.
30 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 31
Creating positive social and environmental impact.
Devapur Plant
FY2016-17
1st Safety Management System
Publicity & Propaganda and Safety is my responsibility Cards
2nd Mine Workings
Maintenance of Mining Machinery
State Level Overall Performance in mines
3rd Drilling and Blasting
National Energy Management Gold Award from SEEM-2016
National Award for Excellence in Energy Management 2016 from CII
Mines Safety Week 2016 Awards by Director General of Mines Safety
Mines Environment & Mineral Conservation Week Awards
by Indian Bureau of Mines
Safety Awards from the Mines Safety Association
Karnataka (MSAK)
1st Overall performance
Loading and Transportation
Drilling and Blasting
2nd Publicity, Propaganda & House Keeping
Lighting and Installations
1st Reclamation and Rehabilitation
2nd Waste Dump Management
3rd Sustainable Development
Overall performance
Best Management Award, issued by Labour Department, Govt. of
Telangana on May Day 2017
National Award for Excellence in Energy Management 2017 from CII
National Energy Management Gold Award from SEEM-2017
Best Safe Performance of Plant, Best Training & Resources Award by
KRISC (Kalburgi Regional Industrial Safety Committee) under the aegis of
Department of Factories, Boilers, Industrial Safety & Health
Mines Environment & Mineral Conservation Week Awards
2017-18 by Indian Bureau of Mines
3rd Waste Dump Management
Reclamation and Rehabilitation
Mines Safety Week 2017 Awards by Director General of Mines Safety
1st Electrical Installation
Best Practices in Mines
Crusher & Belt Conveyor
2nd Overall Performance
Swachh Bharat
Safe Mine Workings
Safety Awards from the Mines Safety Association
Karnataka (MSAK) 2017-18
1st Publicity & Propaganda & Innovation
Contractual Work vis Safety is my responsibility cards
2nd Safety Management System
Maintenance of Mining Machinery & Crusher
3rd Swachh Bharat Abhiyan
Devapur Plant
Chittapur Plant
Jalgaon Plant
FY2017-18
APEX INDIA EXCELLENCE AWARD in the Category of “Platinum” for
Environment and “Gold” for Safety and Energy Efficiency.
APEX INDIA EXCELLENCE AWARD in the Category of “Gold” for Safety.
3.1 Sustainability Approach and Performance – targets
3. GROWING SUSTAINABLY
36 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 37
Our approach to sustainability
“Build Sustainably” is our Vision. We believe in
a mutually beneficial relationship between our
operations with Environment and Society. Our
approach to sustainability is staying true to our
commitment with our vision.
Performance Highlights
Constant research towards innovative Energy
Efficiency and emission reduction initiatives is
a way of life at Orient Cement Ltd.
While goals and targets are important, it is
how we achieve the target that is crucial to us.
We innovate, persevere, and look for feedback
at every stage to transform the journey
of achieving the target into an enriching
experience. This experience is what enables
us to learn, grow and become better, creating
an impact much beyond the boundaries of our
own organization.
* Refer Energy and Emissions section
Target Expected achievement
duration
Have 20% of our employee base comprised of women FY2019-20
Introducing mandatory human rights training for all
employees, as well as for our security personnelFY2018-19
Reduce energy consumption by 5.5% on a normalized
basis with respect to the base line of FY2014-15*FY2018-19
Increasing use of alternate fuels to 3.4% in operations* FY2018-19
Increasing use of alternate fuels to 10% in operations* FY2022-23
Reducing emissions by 3%* FY2024-25
We firmly believe in
sustainable consumption
of natural resources which
motivates us to use alternative
fuels, eco-friendly raw
materials/ alternative raw
materials, and recycle wastes
generated consequent to
our operations. We promote
sustainable water usage
through rainwater harvesting
and also attempt to create a
positive impact on biodiversity.
3.2 Environmental Stewardship
3.2.1 Resource Efficiency and procurement practices
Efficient resource utilization is an important
aspect for us at Orient Cement. We believe
that it is our responsibility to understand
and address the environmental impacts
caused by our business operations to ensure
the sustainable and responsible growth
of our company. To reduce and mitigate
the impacts of our operations, we have
adopted measures to optimize and reduce
our material consumption and improve our
resource efficiency. This is reflected in the
increased proportion of fly ash in our cement
mix among other initiatives. Our aim is to
provide our customers with the highest quality
cement customized to their requirement, while
reducing resource consumption and adverse
environmental impacts along the way.
We at Orient Cement understand that cement
production is primarily carried out by utilizing
non-renewable resources. Nonetheless, we
are committed to optimize our raw material
consumption by increasing the use of waste/
recycled materials and reduce our carbon
footprint.
Limestone being the main ingredient in cement
manufacture, is required in large quantities
and constitutes the biggest portion of the pie.
Increase in fly ash consumption has led to
increase in our percentage consumption
of alternate raw materials and reduction in
the consumption of natural resources. The
percentage has increased from 14.95% in
FY2016-17 to 15.33% in FY2017-18.
FY2016-17 FY2017-18
100
80
60
40
20
0
% Consumption of Alternate Raw Materials
Raw materials Alternative raw materials
14.95% 15.33%
85.05% 84.67%
Through the increased usage of recycled
materials in our business operations, we
are contributing to the creation of a circular
economy that minimizes waste and maximizes
resource utilization. This helps us conform
to three SDGs, namely SDG-12, ‘Responsible
Consumption and Production’ SDG-13, ‘Climate
Action’ and SDG 15, Life on Land.
We are committed to continually optimizing
our products and business operations, making
them eco-friendly and sustainable. We
endeavor to reduce the strain on our world’s
finite resources through utilizing alternative or
renewable resources. We are striving to make
further substitutions in our processes and
products, without compromising on the quality
of products we provide our customers.
38 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 39
FY2016-17 FY2017-18
Raw Material Consumption (In MT)
Limestone 5894381.37 6175482.18
Laterite 265826.19 307622.31
Bauxite 120628.00 113849.00
Gypsum 202002.62 196695.65
Feldspar 6268.00 959
Red Mud 2990.00 10800.90
ESP Dust 844.00 179.69
Alternate Raw Material Consumption (In MT)
Fly Ash 1142950.12 1233033.39
Packaging Material Consumption (in MT)
HDPE Bags 7066.39 6999.82
Material Consumption FY2016-17
Material Consumption FY2017-18
Fly Ash15.0%
Laterite3.5%
Gypsum2.6%
Bauxite1.6%
Feldspar0.1%
HDPE Bags0.1%
Red Mud0.0%
ESP Dust0.0%
Limestone77.1%
Other7.9%
Laterite3.8%
Bauxite1.4%
Gypsum2.4%
Feldspar
Red Mud
ESP Dust
HDPE Bags
0.01%
0.1%
0.0%
0.1%
Fly Ash15.3%
Limestone76.8%
Other7.9%
3.2.2 Sustainable Water and Waste Management
3.2.2.1 Sustainable Water Management We understand that availability of water
is critical to any manufacturing industry,
including cement and scarcity of water poses
a big risk to our sustainable growth. Hence, we
constantly aim towards efficient utilization of
this precious resource. We follow dry process
of cement manufacture and our requirement
for water in the manufacturing process is only
for cooling and dust suppression purposes.
We are not only conscious of water-efficiency
in our plant operations, but also water
conservation, management and recharge in
surrounding areas for the benefit of community.
We have developed rainwater harvesting
(RWH) reservoirs with a with area of reservoir
is 18.747Ha, level is 219 to 259 mtrs. and
capacity is 32 Lakh KLin our exhausted mining
areas which help recharge the water table.
Till a few years back, river water (at Devapur)
and water tankers (at Chittapur) used to be
our only sources of water. Over the years, we
have been able to improve this situation and
in FY2017-18, 50.4% of our water requirement
was fulfilled through our rain water harvesting
reservoirs.
Water WithdrawalWater is pivotal to our operations. River
water (Pedda vagu Nala) and our in-house
RWH reservoir are the major sources of
water used for our operations all of which is
freshwater . During the reporting period, we
consumed 1155692.44 kl of water (FY2016-17)
and 1211678.51 kl (FY2017-18). Water resource
management efforts at Orient Cement that
include judicious use of water, setting up of
water harvesting structures, and complete
Source
of water
withdrawal
(Mega litre)
Chittapur Chittapur Devapur Devapur Jalgaon Jalgaon
FY2016-17 FY2017-18 FY2016-17 FY2017-18 FY2016-17 FY2017-
18
Ground water 0 0 0 0 28.02 31.07
Surface water 0 0 462.15 570.22 0.00 0
Rain water 168.16 212.99 497.36 397.40 0.00 0.00
Total 168.16 212.99 959.51 967.62 28.02 31.07
Major Sources of Water for Chittapur, Devapur and Jalgaon sites in the reporting period
of water withdrawn and consumed in reporting period
RWH reservoirs with total capacity of
32 lakh Kl
2.37 X 106 Kl
40 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 41
recycling of waste water, have positively
impacted local water bodies. Our water
withdrawn is the same as water consumed
since we have not accounted for any losses.
None of our manufacturing units fall under
water scarce areas. Consequently, water
withdrawal in all our plants did not have any
significant impact on the ground water or any
other local water bodies.
Water Consumption
Recycling of Water
While the total amount of water withdrawn
increased in FY2017-18 as compared to
FY2016-17, our total water consumption
increased from 1155692.44 KL to 1211678.51
kl, our specific water consumption remained
constant at 0.21 kl for both the reporting years
All the water withdrawn in Jalgaon was used
in the cement plant. With our steadfast efforts
to conserve water, we were able to reduce
our overall water consumption in CPP by 5.1 %
while water consumption in mines reduced by
2.5%
We constantly strive to recycle and reuse all
waste water generated from our operations.
Site Major Source of Water
DevapurMaisamma Sagar Reservoir & Pedda Vagu Nala (Surface water)
Jalgaon Ground Water
Total Water Consumption
22%25%
5%5%
73%70%
Cement plant + Industrial Domestic CPP Mine
Break-up of Water consumption at Orient Cement
FY2016-17 FY2017-18
42 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 43
convert them into a freshwater reservoir.
This would enable us to fulfill all our water
requirements from the reservoir, reducing
our dependency on local water bodies,
which in turn is attracting an array of fauna.
There was no discharge of waste water in the
reporting period, and consequently no water
bodies or habitats were affected due to water
discharge/runoff from our operations.
Waste water generated in CPP was recycled
in neutralization pit to dilute with the cooling
tower blow down and then the same was
reused for dust suppression & gardening
activities.
Rainwater Harvesting Reservoirs
Rain Water Harvesting Reservoir in
Chittapur
Our new integrated plant commissioned
in 2015 at Chittapur is equipped with its
own rain water harvesting reservoir. With
dimensions of 8 Hectare and capacity of
5.6 lakh KL, the reservoir supplies the site
with water for industrial and domestic use.
Maisamma Sagar in Devapur
In Devapur, our oldest integrated plant,
we are working on an ambitious and
worthwhile venture to conserve water
and replenish the ecosystem of the area.
As part of our rehabilitation initiative, our
exhausted limestone mine areas have
been repurposed by filling with water to
Water Conservation Initiatives
Water Conservation Awareness Campaigns
At Orient Cement Ltd, we strive to practice
water stewardship through efficient
management of water not only in our
operations, but also in the surrounding local
communities. We work towards the goal to
achieve water resilience through collaboration
with local communities, NGOs and nearby
schools. Our initiatives have been recognized
by various bodies and associations in the form
of awards.
1st Water Quality Management – Large Mechanised Mines
2008
2nd Water Quality Management – Large Mechanised Mines
2010-11
Devapur: Contour trench with water Harvesting pit & Check dam at Mines
Rain Water Harvesting Structure at Jalgaon
World Earth Day Celebration at Devapur , Awareness Program at Zila Parishad school Devapur
44 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 45
3.2.2.2 Effluents and Waste ManagementAt Orient Cement Ltd., we are committed to
contributing to creating a circular economy
through efforts to pursue by-product synergy
and industrial ecology. We bring in waste
products such as chemical gypsum from
external sources for utilization in our cement
manufacturing process. We also utilize
100% of our by-products in the cement
manufacturing process such as Fly Ash. Our
waste management initiatives also enable
us to remain steadfast in our commitment to
uphold SDG 11 & 12. During the reporting years
of FY2016-17 and FY2017-18 we generated
40.43MT and 50.32MT of hazardous waste
respectively, which was categorized into used
oil, biomedical waste, e-waste and battery
waste. We ensure that our hazardous waste
is handled either by OEMs or by authorized
recyclers who adhere to proper scientific
waste disposal procedures and statutory
guidelines to reduce adverse environmental
impact from our operations.
Category of
Waste
Guideline for Waste
Disposal Method
Used Waste Oil HSMD Rules 2016 & 2017
Used Waste Grease Plant
HSMD Rules 2016
Battery Waste Batteries Rules 2016
Biomedical Waste
BMW Rules 2016
E Waste E-Waste Rules 2011
in waste disposed at Devapur
in battery waste disposed by all three plants in the
reporting period
23.08% reduction
91.53% reduction
Rules Determining Disposal of
Hazardous Waste
Our hazardous waste disposal methods are
guided by specific government rules and
regulations to ensure minimum negative
environmental impact from our operations.
Depending upon the type of waste, it is
disposed through authorized recyclers,
incinerators or reprocessors.
Biomedical Waste Scrap WasteSent to the State Pollution
Control Board authorized
incinerator.
Hazardous Waste Other Waste (E-waste & Battery Waste)Securely stored in a covered
shed over an impervious
platform and later disposed
through SPCB authorized
re-processors/ recyclers/
incinerators.
Disposed by sending it to
SPCB authorized recyclers/
dismantlers or the battery/
electronic producer itself.
Non hazardous scrap is
segregated and stored in the
scrap yard on site where it
is auctioned off and taken
away by the highest bidder/
authorized recycler
Waste Disposed at the three plants in the Reporting Period
FY2016-17 FY2017-18
17.77MT
NA
28.13MT
Chittapur Devapur Jalgaon
36.57MT
3.87MT 4.18MT
40.00
35.00
30.00
25.00
20.00
15.00
10.00
5.00
0.00
46 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 47
We are striving diligently to achieve significant
reduction in waste disposal through reduced
generation. During the reporting period, there
were no incidents of waste spillage.
Non-hazardous waste (fly ash) generated in our
captive power plants at Devapur & Chittapur
was completely reused in manufacturing of
cement. We were able to increase the quantity
of fly ash reuse by 8.89%. Reuse of fly ash
results in reduced production costs, consumes
less energy during production and further
helps to reduce clinker requirement or clinker
factor.
During the reporting period, we were also
able to use sub grade limestone to produce
raw meal. We plan to continue our efforts
and work relentlessly towards creating a
sustainable organization through efficient
waste management as one of the key pillars.
Hazardous
Waste
disposed
(MT)
Disposal
Method
Chittapur Devapur Jalgaon Total
'16-17 '17-18 '16-17 '17-18 '16-17 '17-18 '16-17 '17-18
Biomedical waste
Through authorized incinerators
Nil 0.03 0.46 0.42 0.01 0.01 0.47 0.46
E-WasteThrough authorized recyclers
Nil Nil 1.38 0.86 Nil 0.94 1.38 1.80
Used oilThrough authorized reprocessors
Nil 17.74 13.35 9.19 2.81 2.98 16.16 29.91
Battery waste
Sold on buy-back basis to manufacturers
Nil Nil 21.37 1.65 1.05 0.25 22.42 1.90
GreaseThrough authorized reprocessors
Nil Nil Nil 16 .00 Nil Nil Nil 16.00
Total Hazardous Waste Disposed
- Nil 17.77 36.57 28.13 3.87 4.18 40.43 50.32
Total Hazardous Waste Transported
- Nil 17.77 14.76 25.19 2.81 2.98 17.57 45.94
Site Wise Break-Up of Hazardous Waste Disposed
in FY 2017
138504.25 MT in FY 2018
150504 MT to
Flyash Reuse increased from
We plan to continue our efforts and work relentlessly towards creating a sustainable organization through efficient waste management as one of the key pillars.
48 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 49
Case Study: Transforming Waste to Resource
After mining, while the good quality limestone
was being consumed to produce clinker; sub
grade limestone was left behind as a waste.
Devapur plant was witnessing a rising heap of
sub grade limestone which multiplied over the
years to a mountain weighing 4.5 million tons.
With 15-18% of silica concentration, however
limestone of 12.5-13% of silica is required. In
order to increase the Mine life and to meet the
statutory norms as per IBM, it became crucial
to consume this sub grade limestone.
After performing several plant trials, it was
found that sub grade limestone could be
made suitable for usage by mixing with
various fuels and additives. However, due to
lack of high grade deposit, an alternative was
to procure such additives from nearby mines.
We explored the following three options, and
each option was evaluated in terms of cost,
benefit and ease of utilization.
Option 1:
Option 2:
Option 3:
High Grade Limestone samples of nearby Mines in Maharashtra
and Andhra Pradesh were analyzed and found to be suitable
for usage as sweetener. With 13.00% usage of sweetener
limestone at the stockpile level, estimated per annum cost was
approximately INR 65.00 Crores.
Lime sludge, available at quantities of around 0.5-1 million tons
is available nearby Paper Industries. could be used to blend the
SG limestone. However lime sludge by the virtue of containing
high moisture, required drying facility and transportation facility
to pump the material to mill circuit. With 13.00% usage of lime
sludge, estimated cost per annum was approximately INR 55.00
Crores.
The third option was to use low ash fuels (Petcoke, Imported
Coal etc.), which was found to be the most economical option
amongst all. As compared to other options, this led to a cost of
INR 15 Crores per annum.
Usage of High grade limestone (Sweetener)
Usage of Lime Sludge
Usage of Low Ash Fuels
Utilization of Sub Grade Limestone
Devapur
LocationNil
Cost of project
Spetember 2014
Date of Implementation
Through evaluation and detailed study, it
was concluded that option-3 is the better
method. Accordingly we proceeded with the
implementation of option-3.
Post several lab trials, we found a perfect
mix of Aluminous Laterite and Low ash fuel
to be blended with SG Limestone, which
could then be used to produce clinker of the
same quality as with high grade limestone.
Through utilization of SG limestone to produce
clinker, we could save INR 211.46 lakhs in FY
2016-17. During the year 2017-18 we could save
through usage of subgrade limestone is INR
255.96 lakhs and contributes to reduction of
15.76 % CO2 per year.
Overall year wise consumption of sub grade limestone was
849,448 MT during the period of FY17
& 1,058,702 MT during the period of FY18
AFTER
BEFORE
50 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 51
We consider it our responsibility to restore and further enrich our neighboring biodiversity
52 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 53
3.2.3 Biodiversity Management
At Orient Cement, we believe in growing
sustainably and are dedicated to preserving
and rejuvenating the biodiversity that is
in the vicinity of our operational sites. We
consider it our responsibility to restore and
further enrich our neighboring biodiversity
and have planted 16355 saplings in and
around our manufacturing units during the
reporting period. we have also undertaken the
development & maintenance of green belts in
and around our plants. Our water conservation
and restoration initiatives have also assisted in
our endeavor to rejuvenate our ecosystem.
Over the years our efforts have contributed
in increasing, the size of green belt around
our plants. This today encompasses an area
of 5.78 Ha in Chittapur, 206.24Ha in Devapur
and 10.15Ha in Jalgaon. The plantations are
part of our restoration activities at our mining
sites and have increased our biodiversity
index, controlled rainwater runoff, prevented
soil erosion and augmented the overall visual
appeal of our operational sites. We also
carry out regular monitoring of our plantation
activity.
We also undertook activities during the
reporting period such as celebrating festivals
like Vana-Mahotsav in the first week of July
in 2016 and 2017 and World Environment
saplings planted in FY 2016-17
10,345 saplings planted
in FY 2017-18
6,010
List of major Tree species planted:
List of major Medicinal plant species planted:
Bamboo Thapsi Jatragi, Namali Nara, Rela, Tani, Peepal, Bargad, Mango, Guava, Orange,
Gulmohar, Sagaun, Sitaphal, Ramphal, Palms, Tikoma, Teak, Peddegi and Tamrind
Lemon, Amla, Baheda, Ramphal, Tulsi and Neem
FY2016-17 FY2017-18
Plantation Number of Saplings Planted Number of Saplings Planted
Chittapur 4,780 3,159
Jalgaon 545 545
Devapur 5,020 2,306
Total 10, 345 6010
Plantation in Numbers
Day on 5th June 2016 and 2017. During these
occasions, we planted a number of saplings
across each operational site apart from other
activities.
Our manufacturing units and mines do not
fall under any protected area, areas of high
biodiversity value or Ramsar listed wetlands
within a 10 km radius. While our Devapur
mines fall under Ryali reserve forest, it is not a
protected area. No IUCN Red List Species are
saplings planted in FY 2017-18
1,043
present in and around our operational sites.
Consequently, our operations do not cause
any significant impact on protected areas or
on biodiversity of our regions of operation.
Orient Cement has enriched the ecosystem
around our integrated plants through the
development of the rainwater collection
reservoir at the Chittapur mining area and the
Maisamma Sagar Reservoir at the Devapur
mining area.
Maisamma Sagar
Reservoir I: Capacity: 5.5 Lac
Reservoir II: Capacity: 32 Lac m3 Chittapur Mines Sump
Maisamma Sagar Chittapur Water Reservoir
in Telanaganaku Haritha Haram
Program at Devapur
54 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 55
Once part of the Devapur limestone quarry,
the Maisamma Sagar reservoir is located in the
lowermost benches of the quarry that is filled
with rainwater during the monsoon season.
Since its creation, the Reservoir has helped
recharge the groundwater table and has
attracted a variety of fauna to the site.
Numerous species of birds like the Peacock,
Pigeon, Indian Roller (Pala Pitta), Myna, Jungle
owl have been sighted, occupying various
niches in this new ecosystem. The new forest
plantation around the Reservoir has provided
them with nesting, roosting and foraging
grounds, encouraging more species to migrate
to the region. Mammals like the Hanuman
Langur, Blackbuck, Spotted Deer, Bear, Fox,
Wild Pigs, Hares, Neelgai have also been
spotted near these waters. Fish seeds were
introduced into the Reservoir which now holds
a stable aquatic ecosystem filled with Swamp
Barb, Slender Rasbora.
We look forward to protect and increase this
biodiversity with our plans to further fill the
reservoir and monitor the ecosystem with the
overall goal of minimizing our footprint and
promoting positive ecosystem impacts.
Maisamma Sagar Reservoir
The limestone quarry area was transformed into a freshwater reservoir/lake
Location
Devapur in Mancherial District, Telangana
Date of Implementation
Consumption of water started from Oct’18 onwards
NA
Cost of Project
Results
Provides water to the plant and the local community. Provides water to the plantation around the reservoir. Increase in bird and mammal species sighted. Area has become a spot for picnics and bird watchers.
The Team
Mines department
Benefits
Dependency on exter-nal sources of water now reduced
Challenges
Awards
The Requirement
Reducing our footprint by eliminating puchase and consequent transportation of water
NA
NA
3.2.4 Energy and Emissions Management: Towards Green Operations
In our efforts to become a pioneer in driving
sustainable operations, it is imperative for us
to reduce our carbon footprint and achieve
energy efficiency. We recognize energy and
emissions as one among the top three of our
material indicators. Dramatically changing
climatic conditions expose the cement industry
to a myriad of risks in the form of regulatory
changes, stakeholder expectations and
product marketability. At Orient Cement, we
understand that timely mitigation of these risks
is crucial for us to ensure business continuity
and prosperity. At the same time, we view
the current scenario as an opportunity to do
our bit, in creating a low carbon economy,
through compliance to national mandates
and adoption of our own energy conservation
initiatives. National policies and India’s
commitment under Paris Agreement, function
as the guiding compass for us in designing
our carbon reduction strategy and targets, to
transition towards a cleaner and greener way
of doing business.
At Orient Cement, effective Energy and
Environment Management system are in place
for check, balance and continual improvement
through effective planning, monitoring and
implementation of Energy conservation
(ENCON) idea’s for reduction of Specific
Energy consumptions.
We seek to minimize our GHG
emissions and also comply
with the latest MOEF norms.
Various initiatives such as
increased use of AFR, clinker
substitution, promotion of
energy efficient equipment
and technology upgradation
of pollution control equipment
have been implemented
In addition, we take various measures to
reduce our energy usage such as constant
upgradation of equipment and machinery
to reduce electrical and thermal energy
consumption.
In order to replace/ substitute the consumption
of fossil fuels, we have increased the utilization
of AFR materials We plan to install waste heat
recovery systems in our plants, which would
enable conservation of natural resources. We
comply with the PAT and RPO requirements,
thus aligning ourselves to the national
commitment towards climate change goals.
In the reporting period, we purchased-41726
(Solar & Non Solar) Renewable Energy
Certificates (REC).
Devapur Unit: over achiever of
PAT-1 targets3.08%
reduction of CO2 Emissions
(Kg CO2/t of Cement
Production) over FY17
56 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 57
We are constantly finding newer ways to increase the renewable component in our fuel mix.
Emission Reduction Initiatives taken in
the reporting period
Energy Reduction Initiatives taken in the reporting period.
• Installation of 3 Phase
transformers (controller’s
rectifiers) in place of Single
Phase transformer in all the ESP’s
of Cement and Power plant.
• Replacement of All bag filter
bags with PTFE membrane bags.
• Installation of improved version
of water spray nozzles in GCT
for better control of GCT outlet
temperature.
• Increasing the retention time PC
of K-1 by increasing the height of
PC vessel.
• Replacement top cyclones with
LP cyclones in K-1 PC & PH string.
• Process optimization and
continuous monitoring to reduce
the leakages across the plant.
Emissions Reduction Initiatives Energy Reduction Initiatives
• Installation of VFD for fly ash silo
venting bag filter fan
• Replacing the existing PH water
pump with low head same flow
efficient pump in line-3.
• Optimizing the loading of LT
Transformers
• Optimizing the lighting voltage in
the plant.
• Utilization of rice husk in line-2 pyro
stream
• Replacement of top cyclones with
LP cyclones in PH & PC string of
Line-1.
• Installation of GRR for Raw mill-1
Sepol fan for energy efficiency.
• Optimization of air balancing
for VSK separator, for energy
efficiency.
• Replacement of conventional
luminaire with LED
• Diverting Coarse return material
from line-02 SKS discharge to Line-
01 Cement mill inlet.
List of ENCON Projects implemented at Devapur & Jalgaon in (2016-17 & 17-18)
Year Sl. No. Title of ProjectAnnual Electrical Saving (kWh)
tCO2
GJ
2016-17
1
Kiln-2 Coal Conveying Blow-er change over from higher capacity to lower capacity Blower to suit the requirement
316800 259.78 1140.48
2Kiln-1 Jet air blower Pressure optimization (reduced from 0.8 to 0.5 Kg/cm2)
396000 324.72 1425.60
3
Optimization of Kiln-1 PC Coal Conveying Blower by increasing its Pulley size (speed reduction)
39600 32.47 142.56
4Kiln-1 Coal Conveying air Opti-mization by increasing Blower pulley size (speed reduction)
158400 129.89 570.24
5
Optimization of Fly ash unloading time by reducing bends in the compressed air conveying line
90000 73.80 324.00
6Optimization of Line-3 Compressors
192000 157.44 691.20
7Replacement softener pumps with energy efficient pumps at Line-1 pump house
61116 50.12 220.02
1253916 1028.21 4514.10
2017-18
1A Speed control in SEPOL Separtor Fan in Raw Mill-1
508200 416.72 1829.52
2 Process Optimization 205920 168.85 741.31
3Reducing two no. of bends in Line-2 Kiln & PC Coal convey-ing blower
134640 110.40 484.70
4A Stoppage of idle running in RABH hot dust conveying system
52272 42.86 188.18
Devapur
58 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 59
Devapur contd.
Year Sl. No. Title of ProjectAnnual Electrical Saving (kWh)
tCO2
GJ
2017-18
5 Speed optimization in PC Coal conveying plower ( Pulley size reduction)
138600 113.65 498.96
6 Correction in RABH fan damp-er loss
68112 55.85 245.20
7 CM-2 Clinker feed belt bag-filter fan interlock with level sensor (idle run-ning avoided)
17000 13.94 61.20
8 Identified and avoided idle running of air slide blower in CM-2.
20400 16.73 73.44
9 Selectivity of Compres-sor capacity based on the load(Packing Plant)
307330 252.01 1106.39
10 3 nos of Blowers (one stand-by) of 5.5 KW capacity were installed in place of 3 nos of Oil Compressors of 37 KW for Silo No.1 & 2 during major modification. (medium invest-ment)
349853 286.88 1259.47
1802327 1477.91 6488.38
Jalgaon
2016-17 1Replacement of conventional luminaire with LED
123386 101.18 444.19
123386 101.18 444.19
Jalgaon contd.
2017-18
1 Replacement of conventional luminaire with LED
201366 165.12 724.92
2 Removal of Gypsum weigh feeder belt
13662 11.20 49.18
3 Installation of AVR for Wagon Tippler lighting
3715 3.05 13.37
4 Line - 1 Over head water line modification
34750 28.50 125.10
Jalgaon contd.
Year Sl. No. Title of ProjectAnnual Electrical Saving (kWh)
tCO2
GJ
17-182017-18
5 Diverting Coarse return material from line-02 SKS discharge to Line-01 Cement mill inlet And replacing line-01 mill discharge bucket elevator with higher capacity . Re-placement of cement mill -01 internals and improving filling % of Grinding Media
688143 564.28 2477.31
6 New Diverter installed for con-trolled flow of material from line 2 to line-01(For enhanced transfer of material 15-20 TPH)
115400 94.63 415.44
7 Optimisation of Bag filters purging Compressed air, (Purging reduce on need base from earlier continuous )
595190 488.06 2142.68
8 Compressor unloading pres-sure reduced from earlier 6.5 kg/cm2 to 6.0 kg/m2, thus optimisation of compressor selection
90428 74.15 325.54
Energy & Emission Reduction Initiatives at Devapur and Jalgaon Plant during the Reporting Period
60 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 61
Energy Consumption
Coal, petcoke and diesel form the major
sources of energy for our operations. Total
energy consumption for the reporting period
was 405.28 Lakh GJ (202.5+202.78) which
is based on (Energy from Fuels+Power
purchased-Power sale). However, our
specific energy consumption has also shown
a decreasing trend. While total energy
consumed per ton of cement produced was
showing a reduction of nearly 4.1% in our
energy consumption.
Owing to our increase in production and
reduction in energy use, our Energy Intensity
ratio also showed a reduction during the
reporting period from FY17 4.89 GJ/MT of
clinker to FY18 4.66 GJ/MT of clinker. For the
calculation of this ratio, fuel and electricity
consumption within the organization have
been chosen as numerator and clinker
produced as the denominator.
we were able to reduce it to
3.67 GJ/MT
Cement in FY2017-18
3.52 GJ/MT
Cement in FY2016-17
FY2016-17 FY2017-18
203
202.9
202.8
202.7
202.6
202.5
202.4
202.3
202.2
202.1
202
Total Energy Consumption(within the organisation)
202.5
202.78
Lakh
GJ
Total Energy Consumed atOrient Cement Limited in the
Reporting Period
The above graph depicts our trend of
electricity consumption and sale across the
reporting period While the amount of electricity
we purchased, increased by 2.83% in FY2017-
18, as compared to FY2016-17 (Graph 1) and
electricity generation decreased in FY2017-
18, reducing by 7.07% the amount of electricity
sold increased by a high margin of 364%.
The reason for the increase in sale can be
attributed to our Chittapur plant commencing
electricity sale in FY2017-18. It is also important
to note that although our cement production
increased by 4.25% in the reporting period,
electricity consumption reduced by 6.67%
reducing from 16.67 GJ to 15.56 GJ.
Electricity Purchased
Electricity Generated
Electricity Sold
14
12
10
8
6
4
2
0
Electricity consumption and sale trend
215.58
Electricity Purchased, Generated & Sold during the Reporting Period
FY2016-17 FY2017-18
Lakh
GJ
4.00
0.400.09
12.8611.95
3.89
62 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 63
Case Study: Reduction of Energy Consumption through Process Optimization
At our Jalgaon plant, it was observed that
Cement Mill 1 possessed excess capacity to
consume additional raw materialfor grinding.
Similarly, excess capacity was observed in
Cement Mill 2, for rRoller press and separator.
Also dDue to high quantity of fines returning
to Roller Press, its operation was found to be
unstable and inefficient.
Thus, to optimise both circuits, it was decided
to divert partial coarse return material of line-2
to line-1 mill.
To achieve our objective, we installed an air
slide along with the weighing system and the
elevator increased capacity of the cement mill
1 discharge bucket elevator. was enhanced.
Optimizing Energy Consumption
Location
jalgaon
Date of Implementation
Aug’17, 2017
INR 5200000
Cost of Project
The Team
Jalgaon Team
Challenges
Diversion of raw material
Reason to implement
To increase the productivity of both the Cement mills
Benefits
1. Reduction of specific power consumption by approximately 1.5 KWh/ MT of cement produced
2. Increase in the production rate of the mil by 15-20 TPH3. Efficient operation of
line -2-roller press4. Better utillisation of
grinding media and improved functioning of circut
A new diverting gate was installed at the SKS
separator reject and utilisation of grinding
media at of line-1 was optimised. These
modifications resulted in reduction of specific
power consumption by approximately 1.5 KWh/
MT of cement. produced. Besides this, other
benefits were also received witnessed such as
increase in the production rate of the mill by
15-20 TPH, efficient operation of line-2 roller
press and better utilisation of grinding media.
Line 2
Circuit Diagram
Line 1
S X S Separator
To Silo
To Silo
Separator
Roller Press
Polycom
Mill 2
Mill 1
Sepol Separator
Sepol SeparatorCo
ars
e R
etu
rn m
ate
ria
l fe
ed
ing
to
mill
1
64 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 65
Towards a cleaner and greener way of doing business.
66 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 67
Energy & Emissions Management: Towards Green
Our direct GHG (Scope 1) emissions increased
by 2.02% in FY2017-18, as compared to FY2016-
17 due to higher clinker production.Indirect
Emissions (Scope II) increased by 2.84%. During
FY2016-17 our specific emission intensity
CategoryQuantity (TCO
2e)
FY2016-17 FY2017-18
Scope 1 emissions 4,025,639 4,107,122
Scope 2 emissions 88,801 91,322
GHG Emissions during the Reporting Period
was 0.618 TCO2/ tonne of Cement, which is
reduced to 0.596 TCO2/ tonne of Cement in
FY2017-18. We were able to bring down the
total suspended particulate matter in FY2017-
18 by nearly 40%. R-22 was consumed only
at Devapur plant during the reporting period.
In FY2017-18, we were able to reduce its
consumption by 22.7%.
Site Chittapur Devapur Jalgaon Total
Year FY16-17 FY17-18 FY16-17 FY17-18 FY16-17 FY17-18 FY16-17 FY17-18
Suspended Particulate Matter (in tons)
64.69 58.21 599.02 340.25 3.85 2.82 667.558 401.29
Oxides of Nitrogen (in tons)
Nil 1208.06 4610.34 5128.52 NA NA 4610.34 6336.58
Oxides of Sulphur (tons)
Nil 115.47 1311.09 1733.74 NA NA 1311.09 1849.21
Significant Air Emissions generated at the three plants in the Reporting Period
Graph 3: Consumption of R-22 at Devapur Plant
1.342 Tonnes
1.037 Tonnes R-22
2016-17
2017-18
R-22 Consumption
Targets
We have set specific, measurable and time-
bound targets to direct our efforts towards
climate change mitigation. They serve as
milestones to spur us towards achieving our
sustainability agenda, and also enable us to
periodically assess our progress.
We have adopted a medium term target to
reduce specific energy consumption by 5.5%
on a normalized basis with respect to the base
line of FY2014-15. The target is intended to be
achieved by 2019.
We have also taken up a target to reduce the
carbon intensity of energy used, by increasing
the share of renewable energy in our total
energy mix. The medium term target under the
RPO regime is 4.75% including solar and non-
solar for the energy used on-site
We have also adopted short term and medium
term targets to reduce the generation of
harmful emissions from our operations, and
increase the use of alternate fuels, with respect
to the baseline of FY2015-16.
Key Performance
Indicators
Target for 2019 Target for 2025
Net direct CO2 emissions (kg/
tonne of cementitious )Reduction by 1% Reduction by 3%
SPM (Dust) Reduction by 30%
NOx
Reduction by 23%
SO2
Reduction by 10%
Key Performance
Indicators
Target for 2019 Target for 2025
Alternative fuels rate/ thermal
3.4% 10%
Clinker Substitution rate in cementitious
29% 30%
Targets to Reduce Emissions
Short Term & Medium Targets to Increase the Use of Alternate Fuels in Operations
4.1 Ethics, Governance and Compliance
4. GROWING RESPONSIBLY
70 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 71
Ethical behavior and integrity are the core
principals expected from our employees at
Orient Cement Limited. Compliance is our
foremost material aspect.
We believe that in order to
foster ethical decision making
and uphold the trust placed
in us by our stakeholders,
transparency in our internal
and external dealings must
be ensured. Compliance with
regulatory and voluntary
laws and guidelines are
also key aspects that must
be addressed promptly
and ethically, to ensure a
sustainable and responsible
growth of our business.
We constantly endeavor to improve upon
our compliance processes and increase
transparency in our systems. Our Compliance
management tool, KAVACH among other
initiatives ensure our movement towards zero
non compliances and any non-conformance.
We ensure strict compliance and also have our
governance committees in place to address
corruption.
We at Orient Cement strongly believe in
a strong ethical and transparent culture
across all our operations. Our dealings with
our stakeholders and external parties are
all assessed for any risk of corruption. The
Company’s Codes of Conduct applicable
• Unauthorized Access to multiple
systems and misuse of data
• Transactional, invoice and billing
corruption
• Excess of sale of product from
authorized credit limits
• Return-material corruption
• Goods received without valid
PO or GL
• Incorrect and/or unauthorized
processing of discounts and
schemes
• Unauthorized and /or
uncontrolled changes made
to infrastructure, production,
environment, etc.
for all employees/ management/ Suppliers,
Whistle Blower Policy, HR policies and
various HR practices attest our commitment
towards compliance. All our 17 operations,
are assessed for corruption-related risks. The
identified risks broadly fall into the following
categories:
In FY2016-17 there was one confirmed case of
corruption, which entailed malpractice in sales
services by one of our employees. In FY2017-
18, there was one confirmed case of corruption
malpractice in sales services. Appropriate
action was taken in both cases by dismissing
the employee from the Company. During the
reporting period, no cases of anti-competitive
behavior were reported.
Under the supervision of the Compliance
Management Organization, we are able to
address all our compliance requirements
promptly.
Compliance with laws is an important aspect
for us at Orient Cement. There have been no
incidents of environmental non-compliance
during the reporting period. In addition, there
have been no incidents of non-compliance
regarding product information and labeling;
marketing communications; and socio-
economic laws and regulations.
Board of
Directors
Steering
Committee
Audit
Committee
CCO
Compliance
Approvers
Company’s
Internal
Audit Team
Oversee that the company has
developed a suitable framework for
addressing compliances
Ensure adequacy of compliances
mapped and ebaluate compliance
with the laid down policy
Review the compliances closed by
the owners, if done correctly or not
Ensure compliances are completed
within the stipulated timelines
Provide independent feedback
based on the Audit Committee’s
direction
Evaluate the effectiveness of
the compliance management
framework
Initiate and coordinate activities for
operationalizing the compliance
management and updating the tool
with the relevant changes to the law
Ensure all compliances are
completed and approved as per
their timelines
Any incidents of non-compliance are addressed by a Compliance
Management Organization, which consists of:
Compliance
Owners
72 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 73
Orient Cement has implemented a compliance
tool named “Kavach”. The tool is managed
and operated by the managing and
consulting firm- Ernst and Young. The tool
is aimed at providing assistance in creating
an automating compliance reporting system
for achieving a comprehensive compliance
governance structure and efficient compliance
management in the organisation.
Kavach basically works as a compliance
register containing a list of all the compliance
obligations across all applicable laws –
corporate, secretarial, tax, environment,
health, safety, labour, industrial and regulatory
requirements by RBI, SEBI etc. These
compliances are mapped into the tool and
demarcated based on their location, legislative
category, department, month etc. and are
given specific due dates (as per the statutory
requirement) Once mapped, the compliances
are then allocated to various users in different
locations based on their department and
responsibilities. The users are further assigned
roles of “Owner” and “Approver” based on
their responsibility and designations in the
organisation. The owner is responsible for
updating the pending compliances as assigned
to him, along with furnishing of the mandatory
proof documents for the compliances (if any)
within the specified due date on the tool. The
approver then has to verify and ensure that
the compliance is duly updated and proper
proof documents are submitted by the owner
and once validated by the approver the
pending compliance shall finally be updated
on the tool. The compliances can be updated
in any of the four categories- “Complied”,
“Not Complied”, “Complied with Exception”
and “Not Applicable” as per the status of the
compliance.
The legal department as the Admin monitors
and keeps a track of all the compliances
and ensures that they are updated properly
every month by all the users across the
various locations. At the end of the month, a
monthly report of the updated compliances
is generated and sent for review to the
steering committee. Also, at the end of every
quarter, the Company Secretary presents a
Compliance Certificate made on the basis of
the Report generated from the tool, before
the Board of Directors of the company. Figure
below Shows the diagrammatic representation
of the framework.
Compliance Management through “KAVACH”
Compliance Management Process
Compliance Identification
Remediation for Non-Compliances
Monitoring and Reporting
Prioritization, ownership, mapping
and self-certification
Compliance Management Structure
Management and Oversight
74 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 75
LocationPan Organization:
Hyderabad, Delhi, All
Plants, Gujarat, Andhra
Pradesh, Maharashtra,
Tamil Nadu, Telangana
Reason to ImplementNeed for the organization
to drive and manage its
statutory compliance
obligations in a
comprehensive manner
The TeamLegal Department in
conjunction with Third
party service providers
Date of ImplementationApril 2015
Cost of ProjectImplementation₹ 11 lakhs
BenefitsThe tool makes a robust
framework in managing
compliances accessible.
Easy Tracking and
management of
compliances.
ResultsResults first seen
in FY2016-17
KAVACH
Challenges• Identifying all industry
specific compliances
such as central as well
as state specific laws
• Mapping of identified
compliances to specific owners
and approvers across locations
• Improving user adaptability and
Turn Around Time
Deploy compliance manager workflow tool to
drive a structured, consistent and continuous
process for identifying, assessing, adhering
and reporting on the status of applicable
regulatory compliances. To identify and
define the applicable Compliances and
assign roles and responsibilities regarding the
management of compliance risks.
76 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 77
4.2 Our Sustainability Journey
4.2.1 Stakeholder engagementStakeholders are the building pillars enabling
the growth of Orient Cement. It is because
stakeholders see value in us that we are
able to create value with the support of our
stakeholders. We respect every stakeholder
and engage with our stakeholders regularly
through primary or secondary means. This
is the first year we have formally identified
material aspects based on stakeholder inputs.
We hope to refine our approach and improve
our performance on each material aspect as
we continue our rapid growth.
As part of our endeavor to grow responsibly,
at Orient Cement we believe that our
stakeholders are critical to our existence and
growth. We ensure that we take into account
stakeholder opinions and inform them of
modifications to our operations, be it major or
minor.
Apart from our quarterly communication
with our shareholders, we regularly engage
Our Stakeholders
Government
bodies / industry
Regulators
Media
Local
communities/
project affected
people / land
contributors
Investors /
Funders /
Shareholders
Management /
Board
Industry
associations
Employees /
Contract workers
Cement industry
peers
Business
partners /
Vendors /
Contractors
Customers
Stakeholders
with other stakeholders as well as and when
required. Our customers and consumers
interact with us through our contact details
listed on our product packaging, our
publications and our website. We receive
feedback from both our consumers and
customers. We have begun customizing our
products to meet the demand of our bulk
consumers. We are slowly but surely joining
more industry associations that enable us to
interact with our peers and other stakeholders
enabling us to be a part of the industry growth,
discuss common issues, keep up-to-date with
newer industry trends and find our ways to
become leaders in our strengths.
In order to make optimum use of our time and
resources and to achieve mutually beneficial
results, we employ different methods of
engagement with different stakeholders.
We monitor and keep
track of the views
and opinions of our
stakeholders
Monitor
We work in a contractual
relationship with some of
our stakeholders wherein
we set objectives and
ensure their adherence
to terms of a contract
Transact
We share our
performance data and
related information with
our stakeholders
We work directly with
stakeholders to ensure
that their concerns are
fully understood and
considered in decision
making.
Inform
Involve
We consult with
stakeholders and gather
their feedback on
strategic decisions
Consult
We work together with
some of our stakeholders
to develop mutually
agreed solutions and
joint plan of action
Collaborate
78 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 79
Stakeholdersgroup
How we Engage
Mode of Communication
Frequency Key topics andConcerns identified during engagement
Our response to concerns
Regulatory bodies/ Government/Industry Associations
Inform, Consult
Written and Verbal Communication (reports, annual filings, payment of taxes)
As and when required
Compliance to statutory requirements
We upload the required compliances on the respective regulatory website
Legal/Auditors/ Consultants/ other third party
Consult, Involve
Written and Verbal Communication (site visits, audit reports, e-mails)
As and when required
Compliance to legal requirements, quality standards, Health, Safety and environmental standards
The company’s internal KAVACH tool is in place to track all the statutory non-compliances
Investors/ Funders/ Shareholders
Transact, Inform
Written Communication (annual reports, payment receipts, bank instruments)
Quarterly Compliance to health and safety standards, Timely Payment of loans, Quality of Service from stakeholder
Orient Cement Ltd is focusing on a mechanism for timely payment of the loans.
Vendors/ Suppliers/Contractors/Sellers
Transact, Inform
Written and Verbal Communication (contracts, SOPs, guidelines, training)
As and when required
Low cost, High Product Quality, Accurate Billing, Compliance to HSE standards, Timely Payment to Suppliers
Regular meetings with dealers. Our Procurement process emphasizes on supporting Local Suppliers.
Customers Inform, Transact, Consult, Involve
Written and Verbal Communication (transactions, satisfaction survey, feedbacks, suggestions)
Daily High Product Quality, On-Time Delivery, High Quality of Service
We conduct brand satisfaction survey to enhance its brand image
The table below details our stakeholder engagement activities, most common frequency of
interaction, concerns identified and responded during the reporting period.Stakeholdersgroup
How we Engage
Mode of Communication
Frequency Key topics andConcerns identified during engagement
Our response to concerns
Local communities
Inform, Involve, Consult,
Verbal Communication (community meetings, survey, grievance redressal)
Monthly Compliance to health, safety and environment standards, Need to build community support and focus on Community Growth
We engaged with NGOs for Women Empowerment.
Employees Inform, Involve, Consult
Written & Verbal Communication (training, issuing guidelines, meet-ings)
Daily Efficiency and Productivity
Imparting Training through regular programs on Pro-ductivity. We have established CEO & Chairman cir-cle for grooming future leaders.
Management/ Board
Inform, Consult
Written Commu-nication (reports, data submission, policies)
As required Smooth Opera-tions, Efficiency and Productivity
Board Meetings with defined fre-quency. Regular Monthly Review Meetings.
Internal Departments
Inform, Consult, Collabo-rate
Written and Ver-bal Communica-tion (meetings, performance feedback)
As required Inter-Depart-ment Smooth Operations
IMS is in place for Internal audits in prescribed sched-ule for gap analy-sis and corrective & preventive actions.
Media/NGOs Monitor, Inform
Verbal and writ-ten communica-tion (meetings, telephonic and print media)
As required Maintaining quality stan-dards, health, well-being and inclusive growth in the commu-nity
Interaction with NGO’s to do Need analysis for the CSR project re-lated with Local Community & communication to local media for awareness.
Stakeholder interaction
80 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 81
4.2.2 Materiality
While we rapidly grow, we are making an
added effort to ensure our growth is more
holistic. We have conducted our first materiality
assessment this year to identify is the topics
that are material to Orient Cement Limited
and have prioritized our material issues based
on importance to the company and to our
stakeholders.
The material aspects are categorized based on
high, medium and low priority with compliance
having highest material importance followed
by health and safety. The boundary for all
material issues is our head office, integrated
cement plants at Devapur and Chittapur, mines
and our grinding unit at Jalgaon.
The material aspects prioritized higher on
the materiality chart are discussed in this
report in greater detail. We are determined to
build on this initial exercise and improve the
engagement and prioritization process in the
future.
Importance to company
Imp
ort
an
ce t
o S
take
ho
lde
r
Materiality mapping at Orient Cement Limited
Compliance
Energy and Emmission
Water and waste
Social Licence to operate
Employment
R&D
External
stakeholder
managment
Materials and Procurment
OHS
Business Growth
and Strategy
Enviorment Sustainability
HighMedium
The inclusions of our top five material aspects are as detailed below
Priority Material aspect Material aspect components
1 ComplianceEconomic and social Compliance
Environmental Compliance
2Occupational Health and Safety
OHS
3 Energy and EmissionsEnergy
Emissions
4Business Growth and Strategy
Economic performance
Indirect economic impacts
Market presence
Marketing and labeling
Organizational profile
Strategy
5Environment Sustainability
Biodiversity
Environmental expenditure
Environmental Grievance mechanism
supplier environmental Assessment
Our top 5 material aspects
82 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 83
4.3 People Management
4.3.1 Employee Management and Training
At Orient Cement, we consider employees
to be our strengths. We understand how
employee satisfaction translates into direct
economic and social impacts for a company.
Efficient employee management also improves
employee retention, productivity, and overall
engagement.
We owe a lot of our significantly rapid
production and market growth to the
dedication, determination, and passion
exhibited by our employees. Our employees
have taken up our sustainability initiatives with
purpose, enabling us to grow sustainably and
responsibly. Consequently, we are dedicated
to ensuring a safe and satisfactory work
environment for our employees. In this line,
our Group Healthcare Policy, EHS Policy put
in place with the efforts of Sustainability and
Human Resources Department ensure that our
employees are taken care of.
We make continual efforts to provide a
conducive environment to our employees for
their growth and development which helps
in build their careers. We aim to continue to
improve our performance while focusing on
employee engagement, interaction, training
programs etc.. In addition to the above,
grievance reporting mechanisms are already in
place to strengthen the working environment.
Employee Benefits1. Group Health Insurance Policy2. Group Personnel Accident Policy3. Group Personal Accident Policy Unnamed 4. Maternity Leave
44736were invested in training by our employees in the reporting period
Man-Hours
joined our company in the reporting period
275 New Employees
We at Orient Cement recognize that employee
diversity in terms of multiple factors such as
gender and age are important to facilitate
sustainable, profitable and responsible
growth. As a growing company, we are
constantly looking out for fresh talent along
with experienced minds. During the reporting
period, our total number of employees has
grown by 17.55% . Tables showcase the total
number of employees at the company.
In FY2016-17, we have had a total of 4188
employees, of which 29.08 % were permanent
employees.
In FY2017-18, we have had a
total of 4923 employees, of
which 25.08% are permanent
employees.
Head Count
Total number of employees in
Orient Cement in FY2016-17
Total number of employees in
Orient Cement in FY2017-18Total No of
Employee
Permanent Contract
(Male &
Female)
Male 11852970
Female 33
Total 4188
Total No of
Employee
Permanent Contract
(Male &
Female)
Male 12063684
Female 33
Total 4923
84 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 85
While our total workforce numbers increased from FY2016-17 to FY2017-18. The break-up of
employees for 3 main work categories of FY2016-17 and FY2017-18 can be seen.
Diversity and Women
8%
55%
78%
13%
38%
62%
0%9%
37%
Junior Management Middle Management Senior Management
100
80
60
40
20
0
>50 Years 30-50 Years <30 Years
Employee break up within work categories in Orient Cement
Employees per Workforce Category (Age Groups) FY 2016-17
4%
96%
3%
97%
2%
98%
Male Female
Junior Management Middle Management Senior Management
100
80
60
40
20
0
Employees per Workforce Category (Gender) FY2016-17
3.0%
97.0%
3.3%
96.7%
2.8%
97.2%
Male Female
Junior Management Middle Management Senior Management
100
80
60
40
20
0
Employees per Workforce Category (Gender) FY2017-18
5.4%
59.5%
83.8%
10.3%
35.8%
64.2%
0%5.9%
35.1%
Junior Management Middle Management Senior Management
100
80
60
40
20
0
>50 Years 30-50 Years <30 Years
Employee break up within work categories in Orient Cement in FY 2016-17 and FY2017-18
Employees per Workforce Category (Age Groups) FY2017-18
86 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 87
During this reporting period, we scouted for
fresh talent from leading management and
engineering institutions in the country. To
tackle certain urgent requirements in our
operations, we have also hired qualified
individuals from our peers. In doing so, we
hoped to add new and young blood amongst
our ranks. Figures below highlight the age
diversity of our workforce turnover and new
joiners for FY2016-17 and FY2017-18.
40 41
46
24
32
39
FY2016-17 FY2017-18
< 30Years
< 30Years
30 - 50Years
30 - 50Years
> 50Years
> 50Years
50
45
40
35
30
25
20
15
10
5
0
Workforce Turnover (Age Groups)
58
72 75
1
10
59
FY2016-17 FY2017-18
< 30Years
< 30Years
30 - 50Years
30 - 50Years
> 50Years
> 50Years
80
70
60
50
40
30
20
10
0
New Joiners (Age Groups)
Workforce Turnover and New Joiner break up according to age group in Orient
Cement in FY2016-17 and FY2017-18
In FY2016-17, out of 113 employees leaving
our firm, 6.19% were female. In 2017-18, our
turnover numbers reduced to 109; 6.42% of
which were female.
We aim to increase our employee diversity by
improving our women numbers and providing
them with a secure work environment, no
discrimination. Through these efforts, in a span
of a few years since our demerger, women
occupied approximately 5% of the total
workforce. Today, promoting a work culture
that encourages gender diversity and women
employment is something we at Orient Cement
pride ourselves on. In FY2017-18, 90% of our
women employees are permanent employees.
Our objective is to have 20% of our employee
base comprised of women by 2020, and we
are taking measures to achieve this goal.
Out of our total new joinees in FY2016-17 and
FY2017-18 respectively, 6.43% and 5.93% were
female. We also permanently employed four
employees with disabilities in FY2017-18. Our
efforts have contributed to the reduction of
our employees’ average age in FY2016-17 and
FY2017-18, with average management staff
age of 37 years.
Tables showcase the age groups and gender
diversity of our governing body members.
Governance Committee break up according to age groups in Orient Cement in FY2017-18
Governance Committee break up according to age groups in Orient Cement in FY2017-18
Governance Body 30-50 years (%) >50 years (%)
Board of Directors 11 89
Audit Committee 14 86
Nomination and Remuneration cum Compensation
Committee17 83
Stakeholders Relationship Committee 0 100
Corporate Social Responsibility Committee 25 75
Governance Risk and Compliance Committee 75 25
Steering Committee 100 0
Management Committee for Business Related Matters 0 100
Fund Raising Committee 0 100
Governance Body Male (%) Female (%)
Board of Directors 89 11
Audit Committee 100 0
Nomination and Remuneration cum Compensation
Committee100 0
Stakeholders Relationship Committee 100 0
Corporate Social Responsibility Committee 100 0
Governance Risk and Compliance Committee 100 0
Steering Committee 75 25
Management Committee for Business Related Matters 100 0
Fund Raising Committee 100 0
88 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 89
A majority of our new employees were recruited
to positions of junior and middle management
during this reporting period In FY 2016-17, more
than 86% of these new joiners were hired to
junior management and middle management
positions. A similar trend was seen in FY 2017-
18, where almost 91% new joiners were hired to
junior management and middle management
positions. The ranks of the senior management
were filled through promotions of the existing
middle management. This was the result of our
extensive skill development initiatives which
provided our employees with the necessary
tools and qualifications to take on more
responsibilities.
We at Orient Cement recognize that investment
in employee skill development is key to our
overall success. We promote an inclusive
workspace, where meritocracy trumps
hierarchy. This is attested by our recognition
and acceptance of the employee association
in our Devapur plant and our monthly open
forum sessions.
Hyderabad Office All Hands Meet is held on
1st Working day of every Month. In this meeting
we recognize the individuals for demonstrating
outstanding performance for that month,
Highlights of previous month of each business
unit, Performance review of Projects, Sales &
Marketing, Safety & Sustainability, HR, Finance
and Digital transformation Plans for the
upcoming months and further discussion on
areas of improvement followed by Question
and Answer session.
All Plant Location Safety Gate Meeting at
each Plant Location is held on 1st Working Day
of every month. In this meeting we discuss
the total Incidents for the month, precautions,
appreciating outstanding results and behaviors
of the employees.
Skill Development, Training and Other Initiatives
4.55%are female,
In total, of all the governing bodies’ members
95.45%are male
All Hand Meets Rewarding best Safe workers at Safety Gate Meeting
&
Our company also launched the “Workplace by
Facebook” for our employees to collaborate,
share and connect with one another. This
initiative has quickly gained traction and has
enabled better communication and information
sharing across the multiple sites. This gives all
employees direct access to the leaders as well
as employees in different locations.
90 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 91
4 0 0 0 0 0
At Orient Cement, we
strive to create leaders
by providing stretch
assignments, early
responsibility, job rotations,
learning, mentoring and
opportunities. We engage
employees in trainings in
different domain. Our people
initiative has led us to take
on projects to improve
functional capabilities,
push for a culture of quality
performance, and enhance
employee engagement thus
attaining benchmark levels
of employee productivity
and a talented workforce.
8000
6000
4000
2000
0
8000
6000
4000
2000
0
6030
4281
8 0
3052 2803 26932145
829391
Manhours Number
Manhours Number
Contractual Workers
Contractual Workers
Workers (Permanent)
Workers (Permanent)
Manhours Number
Manhours Number
Training (Female)
Training (Male)
48
7456.3
5934
1597 1472
267.5
98
59
15
7295.6
3969
1168711
182
80
246
296 410
1726.8
2566
2 1
Junior Management
Junior Management
Middle Management
Middle Management
Senior Management
Senior Management
Manhours Number
Manhours Number
Manhours Number
Manhours Number
Manhours Number
Manhours Number
FY2017-18
FY2016-17
FY2017-18
FY2016-17
92 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 93
In FY 2016-17 and FY2017-18, the junior
management spent the highest number of man-
hours in various training sessions followed by
the middle management and our contractual
workers. 60 different training programs in
FY2016-17 and 58 training programs in FY2017-
18 were offered to our employees, which
spanned across behavioral, fundamental and
safety trainings.
sales department to use digital performance
management system to help incorporate
a robust and data-driven performance
management culture. The Chairman Circle
and CEO Circle programs were our means to
discover young and gifted employees. These
individuals are currently being mentored by
our senior management.
We have also provided numerous pieces of
training on HSE. We at Orient Cement consider
our employees’ safety as of paramount
importance and thus conduct safety induction
trainings to employees. We also provide
trainings on safety to employees, including
those that are temporary and contractual
workforce (Please refer to our Health and
Safety section).
In FY 2016-17 we provided 66.50% employees
with regular performance and career
development feedback. In FY2017-18, this
number changed to 63.19%. Going forward, we
intend to provide more employees with regular
performance and career development goals.
We undertake significant efforts to enhance
workforce skills levels through various learning
and development programs. We trained the
5.01 hoursin FY2016-17 and
5.19 hoursin FY2017-18
The average hours of training per employee
Our first employee
engagement survey was
conducted in 2016 and it
gave us a clear insight into
the requirements of our
employees. Areas of concern
were identified, and solutions
were drafted.
The survey results were followed by Focused
Group Discussions with cross functional teams
to validate the survey results and get further
insights.
The employee engagement turned out to be
57%. Our strengths emerged out to be:
Work Tasks
Code of Conduct
Empowerment & Autonomy
Talent & Staffing
Rewards &
Recognition
Learning &
Development
Decision Making
& Diversity
Enabling Infrastructure
& Communication
The following were the areas of improvement
We had launched our Employee Engagement
Survey in 2016 by partnering with Aon Hewitt.
They had discussions with the leadership team
& Business Heads to understand the Business
Priorities & Organization Culture. Post this,
the team designed the survey questionnaire
around the key elements of employee
engagement & the drivers of engagement..
The questionnaire was designed in– English,
Hindi, Marathi, Telugu & Kannad and was
administered to our entire Management Staff.
94 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 95
An action planning session with the leadership
team had followed where a group of
leaders took charge of one of the areas of
improvement.
Decision Making & Diversity: The organization
is committed to enhance the diversity. The
number of female team members have
increased, especially at the entry level of
Graduate Engineer Trainees & Management
Trainees. The organization has also introduced
policies which are conducive to promote
diversity.
Enabling Infrastructure & Communication:
The organization has launched ‘Workplace’
by Facebook All Hands meet has also been
initiated, which is organized on the 1st of every
month.
Learning & Development: Apart from trainings
based on training needs, knowledge sharing
sessions are organized. A Talent Management
process has also been launched to provide
opportunities to employees who have the right
skills & potential.
Rewards & Recognition: ‘Applause’ cards
have been launched where team members
can show their gratitude to anyone in the
organization. For the first time, ‘Awards Night’
had been organized where team members
were recognized for both individual & team
contributions.
To further improve engagement, committees
for sports, fun & food have been created in all
the plants & corporate office. Fun events are
organized during festivities, in which families
are also invited for some events. Events
related to sports have also been organized,
the highlight being the ‘Orient Premier
League’ cricket tournament in Devapur, with
participation from the entire organization.
In the year FY 17-18, we embarked on
the journey of enhancing our employee
engagement with our flagship project Happy
A1.
The committees were formed to
take forward the following initiatives:
Celebrations : Ganesh Chaturthi, Dussera,
Diwali, Independence Day, Christmas,
Sankranti, Republic Day , Holi and
Women’s Day
Wellness: Yoga , Zumba Sessions,
Health Check-ups, Marathon, Cricket ,
Badminton and Table Tennis Tournaments.
Care: Blood Donation Drives, Van
Mahothsav Plantation Activities, Sparsh
– Orphanage Volunteering by
employees.
Medhas: An inter-plant data & knowledge
integration sharing platform through Medhas
to enhance and optimizing best operational
practices.
LEAD: A new program launched for first-time
managers, to train them on team building and
leading skills to create better and effective
leaders.
CEO Circle: A program that identifies and
creates potential leaders, and selected
employees undergo intensive training and
other leadership development programs to
strengthen their capabilities.
We value the security of our employees, and
hire our security personnel from the Security
and Intelligence Services-India (SIS) (for
our operational sites) and the G4S Security
services (for our Hyderabad Office). Every
security guard that we have hired in this
reporting period has undergone rigorous
training as per the regulations set forth by the
Private Security Agencies (Regulations) Act of
2005 (PASARA, 2005).
MEDHAS
LEAD
Project Happy A1 Workshop
CEO Circle Plant Visit
CEO Circle Classroom Training/ Workshop
Orient Premiere League Applause
96 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 97
We at Orient Cement have a well defined
benefit gratuity plan which is governed by
The Payment of Gratuity Act, 1972. Employees
who have completed five years of service are
eligible to Gratuity.
We also have the Employees Stock Option
Scheme 2015 (‘ESOS-2015’) which offers
employees grants of Stock Options. Other
benefits provided to our permanent employees
are provided in the table below in Table.
The value of benefits we provide our
employees has increased significantly from
FY2016-17 to FY2017-18. Group Personnel
Accident Policy value increased by 67.48%,
and Group Health insurance policy also
increased by 47.5%, .
Employee Benefits and Leave
Benefits Description of Benefit Amount Spent (in ₹ lakhs)
FY 2016-17 FY 2017-18
Group Personnel Accident Policy
Provided only for management staff and is covered by individual name.
4.12 6.9
Group Health insurance Policy
Health covers for the employees. 60 88.5
Group Personal Accident Unnamed
Provided for contract workmen employed through Manpower Agency and is not covered by anyone’s name.
1.38 3.71
Our employees also receive benefits through
provisions such as Maternity Leave. In FY2016-
17, none of our employees availed Maternity
Leave. In FY2017-18, one female employee
was eligible and took Maternity Leave and
continued to work with us post her leave
period in FY2017-18.
In our endeavor to provide women a safe
environment to work in, we have outfitted
safety measures such as CCTV monitoring of
key locations at the workplace and mandatory
home drops after 9pm for them. We provide
additional benefits to our female employees,
such as work-from-home options and
sabbatical leave availability. We also have a
woman doctor employed full-time at our plants
and visiting our head office in Hyderabad to
address the medical needs of our women
employees.
Amount of money spent on each benefit provided to permanent, full-time employees of
Orient Cement during the reporting period
To maintain our employees’ satisfaction and
motivation to work, we provide our employees
with reasonable notice in reference to
significant operational changes. These notice
periods are specified in collective bargaining
agreements. In addition, provisions for
consultation and negotiation are also specified
in the collective bargaining agreements. We
provide the right to freedom and collective
Labor Management, Equality and Non-Discrimination
Parameter Male Female
FY2016-17 FY2017-18 FY2016-17 FY2017-18
Wages paid to permanent workforce at entry level
29983 29983 29983 29983
Ratio of standard entry level wage to local minimum wage
2.90 2.82 2.90 2.82
Is a significant proportion of workers compensated above minimum wage (%)
100% 100% 100% 100%
Proportion of Senior management hired from local community (%)
30% 29% 100% 67%
Comparison of permanent workforce wages and local hiring rates with
local market levels
bargaining to our employees, and no child
labor and no forced or compulsory labor is
tolerated at our company.
We at Orient Cement believe that major forms
of inequalities can be eliminated through
proper wage distribution. We are increasing
our efforts to include more local employees
and further enhance fair wage distribution
at our company. Table below compares the
wages and hiring rates of our employees.
98 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 99
Discrimination on the basis of any issue,
whether gender, religion, caste etc., is not
tolerated at Orient Cement. Any instances of
such actions are reported to the management
via personal email.
The management then work diligently
to ensure that the offender is severely
reprimanded and the offence is never
repeated.
0
0
0.5
0.5
1.0
1.0
1.5
1.5
2.0
2.0
Hyderabad
Hyderabad
Jalgaon
Jalgaon
Chittapur
Chittapur
Devapur
Devapur
Ratio of Basic Salary of Women to Men 2016-17
Junior Managment Middle Managment Senior Managment
Ratio of Basic Salary of Women to Men 2017-18
Ratio of Basic Salary of Women to Men for FY2016-17 and FY2017-18
1.08
1.19
0.97
0.58
1.00 1.02 1.15
1.49
0.57
1.57
0.92
0.55
1.08 1.08 1.08
0.16
zero fatalities and reduce Unsafe acts &
Unsafe conditions to an insignificant number.
Our commitment to safe
and sustainable working
conditions is highlighted by our
philosophy of “Work Safe-Live
Safe” and our Corporate SHE
policy.
We have stringent safety protocols and
procedures which are implemented across
4.3.2 Employee Health and Safety
We at Orient Cement, proactively work to
ensure good health and well-being of our
workforce. Our SHE Policy, Health Monitoring
Policy, and Corporate Safety Manual function
as the guiding compass to implement
required safety standards and practices for
our employees. We have in place safety
committees at each operational site to oversee
all safety protocols in order to ensure a secure
& safe work environment for our workforce.
Going forward, we aim to consistently achieve
0 occupational diseases, injuries and fatalities of direct employees.
Training on 47 safety topics are covered during
the reporting period
100 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 101
Key Parameters
Chittapur Devapur Jalgaon Total (including
other offices)Description Unit FY16-17 FY17-18 FY16-17 FY17-18 FY16-17 FY17-18 FY16-17 FY17-18Injuries Nos. 0 0 0 0 0 0 0 0Injury Rate (IR)
0 0 0 0 0 0 0 0
Occupation-al disease cases
Nos. 0 0 0 0 0 0 0 0
Occupation-al disease Rate (ODR)
% 0 0 0 0 0 0 0 0
Lost days Nos. 0 0 0 0 0 0 0 0Lost day rate (LDR)
0 0 0 0 0 0 0 0
Absentee-ism
Nos. 1009 1624 1653 2099 406 856 4053 6135
Absentee Rate (AR)
% 2.30x 10-3 2.05x 10-3
1.15 x 10-3 1.5 X 10-3 2.07 x 10-3 4.13 x 10-3 1.43 x 10-3 2.17 x 10-3
Man Hours worked
Hrs. 438088 426856 1433248 1374768 195712 206840 2832368 2828120
Fatalities Nos. 0 0 0 0 0 0 0 0
all our operational sites. These safeguards
have been designed in response to the
various health risks identified for the cement
industry. such as risks arising from mining
(like blasting), using heavy machinery and
exposure to by-products (fly ash, dust,
emissions, etc.). These safeguards include the
enforcement of standard safety parameters
for operating equipment and construction,
standardization and mandatory use of proper
Personnel Protective Equipment, and hazard
communication. We also ensure to practice
and implement of safety toolbox talk at every
site that is to be used post permit issuance.
The safety induction trainings imparted to all
entire workforce. Potential employees first
undergo a routine check-up to assess their
physical fitness.. New joiners take part in
the Safety Induction program wherein they
learn fire, electrical and infrastructure safety
protocols and procedures to be followed.
Behavioral Based Safety Training is conducted
for the existing employees to refresh their
knowledge and practice of safety protocols.
We also conduct routine safety inspections
and Audits (internal & External) to ensure
safety practices.& regulations are in place.
We adhere to State and National health,
safety laws such as the Factory Act of 1948
and the State Factories Rules. We also provide
insurance coverage to our permanent as
well as contractual employees, in case of
any accidents or major illnesses. Our Safety
performance in the reporting period is as
follows
Safety Data for Total Employees FY2016-17 & FY2017-18
Key Parameters
Chittapur Devapur Jalgaon Total (including
other offices)Description Unit FY16-17 FY17-18 FY16-17 FY17-18 FY16-17 FY17-18 FY16-17 FY17-18Injuries Nos. 0 0 1 2 0 0 1 2Injury Rate (IR)
0 0 2.9 x10-7 4.35 x10-7 0 0 1.28 x10-7 2.18 x10-7
Occupation-al disease cases
Nos. 0 0 0 0 0 0 0 0
Occupation-al disease Rate (ODR)
% 0 0 0 0 0 0 0 0
Lost days Nos. 0 0 23 671 0 0 23 671Lost day rate (LDR)
0 0 6.7. x 10-6 1.46 x 10-4 0 0 2.95 x 10-6 7.34 x 10-5
Absentee-ism
Nos. 0 0 0 0 0 0 0 0
Absentee Rate (AR)
% 0 0 0 0 0 0 0
Man Hours worked
Hrs. 2976512 2751908 3430816 4596928 1057856 1438736 7805808 9146196
Fatalities Nos. 0 2 1 0 0 0 1 2
Safety Data for Independent Contractors for FY2016-17 & FY2017-18
Number of employees in Safety Committees at the three
plants during the Reporting Period
Plant
Name
Safety
committee
name
Level of
the safety
committee
Number of members for
Percentage of total workforce
Percentage of total
workforce
Non-
Management
Management
16-17 17-18 16-17 17-18 16-17 17-18
Chittapur Plant Safety Committee
Plant Level 7 7 7 7 7.8% 4.20%
Devapur Plant Safety Committee & Mines Safety Committee
Management & workmen representa-tives
13 13 16 16 4.91% 5.02%
Jalgaon Safety & En-vironmental Management Committee
Management 9 9 10 10 23.17% 21.84%
102 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 103
At Orient Cement we believe that any efforts to
secure our employee’s health and well-being
are futile without their participation.
We have launched “SURAKSHA DRISHTI”
mobile app that enables to send photographic
evidence of any safety issues and for redressal
of the same. We have also introduced an
award system to recognize and reward
compliance to safety regulations, wherein
Employee Engagement in Safety & Health
exemplary behavior in ensuring safety for
himself and others, is recognized as “Safe
Person of the Month”.
We have also created a platform of Innovative
Ideas that encourages employees to share
insights and give suggestions to strengthen
our Safety & health systems.
To further expand our measures towards
employee well-being, we came up with a
Health Monitoring and Management Policy in
March 2017. In accordance with this policy, we
offer medical check-ups to entire workforce.,
A1. Wellness Health Talks
Mind
FitnessAdvise
Diet
Live - Look - FeelHealthier
We realize that our responsibility extends not
just to our workforce, but also towards our
customers. In order to ensure our customers’
well-being, all our products go through
extensive quality checks. Our cement bags
are labelled with all the necessary information
as prescribed by the BIS under current Legal
Metrology Act and Rules. This includes the net
weight of the cement bag, quality of cement,
fly ash content, control unit number, license
number and safety instructions to deter the
use of hooks to carry the bag.
Corporate Safety Week: An awareness
campaign that takes place across all sites
and offices. Employees take part in various
activities to promote safety protocols and
practices within the organization.
Orient Safety Week: Our theme “I Care for
Safety” highlighted the responsibility of every
individual towards safety management.
Road Safety for Residents and Employees:
Provided separate entry gates for trucks
and other heavy vehicles for the safety of
employees
Constructed footpaths in both plants and
residential areas
Audits & Inspections
Internal Safety Audits through cross
location team
External Audits through third party
Regular Inspection through Plant Team
Systems are in place
Corporate SHE policy
Corporate safety manual
Health monitoring & Management policy
Cardinal rule of Safety
Safety Induction
Safety Procedure, SOP’s & Guidelines
Permit To Work Systems
Mobile App (Suraksha drishti)
Safety contact initiation
CSM (Contractor Safety Management)
Trainings on Monthly Safety theme as well
as Job specific training
PPEs Standardisation
Incident investigation & reporting
Reward & Recognition
BBS training imparting to all plant locations
Customer Health and Safety
Other Safety Initiatives
104 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 105
We take various measures through help of
digitalization to engage employees on safety.
One such initiative is the “Suraksha Drishti
Mobile App”. This App is designed to facilitate
Depending on severity of violation of cardinal rules, the Yellow, Orange and Red
colour dots will be given to employees through mobile app (Suraksha Drishti).
employees to report any safety violations. It
enables them to capture images of as proof
of any violations, to be subjected to Orient
Cement’s strict remedial action.
Training, Coaching and
Counselling
Written/ verbal warning
or Show cause
Disciplinary proceeding
as per the standing order/
Code of conduct
Safety & respective
HODs will train the
defaulter
Concerned HOD in
consultation with HR will
issue the warning
or Show cause
Unit/Plant/Location Head
will ensure HOD files a
suitable report to Head
– Sustainability who will
take appropriate action
Reporting Procedure and Action through App
Case Study: Suraksha Drishti
Detection
of violation
Reporting violation through App
Automated email sent to
defaulter, his/ her reporting
manager and plant head
Insert Sahyog
logo/snapshot
Remedial Action
assigned based
on severity of
When an employee comes across a Safety
violation, he/ she enters details of the defaulter,
the location of the violation and a snapshot
of the violation into the mobile application
including . its severity Upon uploading the
violation on the app, and sent to both the
defaulter and their performance manager.
106 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 107
LocationAll plants and Head Office
of Orient Cement Limited Reason to ImplementTo reduce occupational
health and safety risks and
prompt reporting to support
corrective and preventive
The TeamSustainability Department
and digitalization
Department
Date of ImplementationMay 2017
Cost of ProjectApproximately INR 1.02 lacs Benefits
Improving
safety culture
Results121 reported cases
through this application
upto 31 Mar 2018
ChallengesData connectivity
at plants
SURAKSHA DRISHTIThe mobile safety app is used to record and report safety
violations across all plantsPPE(Personal Protective Equipment)
Each Employee must properly wear Mandatory PPE (Helmet, Safety Shoes and High Visibility jacket), including company uniform and specific PPE as per job requirements.
ENERGY ISOLATION Work will be initiated on energy line only after making required isolation from all energy sourc-es and must be tested to ensure that equipment can’t start or move prior to conducting any task.
CONFINED SPACE ENTRY Work in confined space will proceed only after obtaining the “Confined Space Work Permit”.
SAFETY ON CONVEYOR BELT Work on the running conveyor belt is prohibited. Use of pull cord to be restricted only for emer-gency stoppage of conveyor belts.
WORKING AT HEIGHTS All working at height job will proceed only when “Working at Height Permit” is taken. Use Fall Prevention & Fall Protection measures while working at height.
lIFTING OPERATIONS All Lifting operations must be done with tested Tools & Tackles. Lifting Plan to be adopted prior to lifting operations.
HAZARDS IDENTIFICATION ANDRISK ASSESSMENT
Hazards Identification and Risk Assessment must be done for all jobs and control measures must be El RISK ASSESSMENT implemented and com-municated to the work force.
SAFE GUARDING Safe guard must be re-placed before equipment is re-started.
DRIVING SAFELY Road Safety measures are to be adopted strictly in accordance with Company and Local Rules & Regulations. Seat belt while driving & travelling is to be fastened.
ACCIDENT/ INCIDENT INVESTIGATION
All accidents/ incidents must be reported and root cause must be identified for corrective and preventive actions and lessons learned.
Cardinal Rules for Safety Implementation
108 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 109
4.4 Responsible Supply Chain
We at Orient Cement Limited understand
that our supply chain has a direct impact on
our operations. Being an essential part of
the value chain, our suppliers and vendors
behold enough potential for us to contribute
towards lowering our ecological footprint
and create substantial social impact. Hence
we continually strive to ensure responsible
procurement practices and attest our rapid
growth in the market to the same. We have
a robust procedure for appointment and
assessment of suppliers and they should
qualify in prequalification test which covers
all aspects of management, economic,
environment, health and safety practices.
Our Human Rights Policy functions as the
guiding compass for our suppliers and for us to
conduct ourselves morally and conscientiously
in everything we do. Going forward, we intend
to further strengthen supplier and vendor
assessment for social and environmental
indicators in a phased manner
Our manufacturing locations across three
different states enable us to have a large
supplier and vendor base across India. Some
of our suppliers are also based outside India
and are selected on the basis of viability of
procurement. A brief overview of our supply
chain and their geographic distribution is
depicted in the below figure.
Our supply chain
Service WareHouse
(3 Factories)
Orient cement
10 Custormer
Direct to customer Supply
Transportation
Service Provider Spare, Consumables & other equipment
Bags AM & Fuel
Suppliers Domestic vendor
Local
OthersImport Vendors
Service provider geographic distribution
State No. of vendor
Andhra Pradesh 217
Assam
Chandigarh 3
Chhattisgarh 26
Dadra und Nagar hav
Daman und Diu
Delhi 19
Goa 4
Gujarat 38
Haryana 11
Himachal Pradesh
Jharkhand
State No. of vendor
karnataka 567
Kerala 1
Madhya Pradesh 110
Maharashtra 1117
Orisa 2
Punjab
Rajasthan 3
Tamil Nadu 58
Telangana 691
Uttar Pradesh 11
Uttar Anchal
West Bengal 16
Total 2894
karnataka567
Tamil Nadu58
kerala1
Telangana
Andhra pradesh
691
217
Chattisgarh
Maharashtra
Madhya Pradesh
Uttar Pradesh
Delhi
Haryana
Gujarat 26
1117
110
11
1911
38
110 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 111
Service provider geographic distribution
Karnataka329
State No. of vendor
Andhra Pradesh 64
Assam 1
Chandigarh 9
Chhattisgarh 19
Dadra und Nagar hav 3
Daman und Diu 4
Delhi 65
Goa 6
Gujarat 127
Haryana 48
Himachal Pradesh 1
Jharkhand 4
State No. of vendor
karnataka 329
Kerala 6
Madhya Pradesh 54
Maharashtra 572
Orisa 5
Punjab 3
Rajasthan 42
Tamil Nadu 137
Telangana 899
Uttar Pradesh 23
Uttar Anchal 6
West Bengal 76
Total 2497
Tamil Nadu137
Kerala1
Telangana
Andhra pradesh
899
64
Chattisgarh
Maharashtra
Madhya Pradesh
Uttar Pradesh
Rajasthan
Delhi
Haryana
Gujarat 26
572
54
23
42
65
11
127
At Orient Cement, we consider our suppliers
are vital to our business, playing a significant
role for us to achieve our business objectives.
Hence systematic efforts are made to foster
a long-term relationship with them, and
to achieve mutually beneficial results. We
follow our prequalification checklist before
undertaking any supplier. This consists of
assessing potential suppliers on their social,
environmental and economic performance.
Each parameter is weighted equally. Suppliers
who qualify the assessment are on boarded,
signing an undertaking to comply with all
applicable environmental and social laws and
regulations.
Most of our r vendors are either highly reputed
OEM’s, who are trusted to be complying and/
or certified with the required environmental
standards, or are authorized dealers. For all
Manufacturing Units we conduct the same
screening Process.
In order to optimize resources, reduce adverse
environmental impact and promote indigenous
entrepreneurship, we promote procurement
from local suppliers. All suppliers operating
within state Territory are termed as local Our
percentage expenditure on local suppliers
was 51.9% in FY2016-17 and has increased to
61.48% in FY2017-18.
Group Category No. of vendors
Supply RM & Fuel 151
Spares, Consumables & Other equipment
2,371
Bags 14
Service Transporters 268
Service providers 2,626
TOTAL (active vendors) 5,430
Country No. of vendor
Australia 1
Britain 2
China 2
Europe 22
Singapore 5
Taiwan 1
UAE 3
USA 3
Total 39
3
35
2 2222
21
1
International supplier geographic distribution (FY2017-18)
112 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 113
Human Rights
Respecting human rights is an integral part
of our values and code of conduct at Orient
Cement. Our recently developed Human
Rights Policy ensures that we remain steadfast
in our commitment to respect all individuals
and proactively report any violations
witnessed in adherence to human rights. This
is done through
• Complying with all applicable
constitutional and regulatory human rights
laws
• Complying with Orient Cement’s Code of
Conduct
• Conducting due diligence to identify,
assess and mitigate risks related to human
rights
• Aligning all our current policies, processes
and initiatives with our responsibility to
respect Human Right
• Promoting Human Right Awareness
with employees at various levels of
our Operations through training &
communication.
• Engaging with stakeholders in an
inclusive, transparent and culturally
appropriate manner on human rights
concerns related to our business activities;
• Creating an inclusive and diverse
environment that provides equal
opportunity for all employees regardless
of their gender, race, ethnicity, nationality
or social standing.
• Prohibiting all forms of harmful labour
including child labour, forced labour,
bonded labour, slavery and human
trafficking.
• Respecting the right to freedom of our
employees and ensuring that our suppliers
comply to the same
• Providing a safe working environment to
our employees.
• Respecting the rights of communities
where we operate.
• Installing a grievance mechanism for
resolving all grievances that come our
way in a timely and appropriate manner
• Improving our human rights performance
by sharing our practices and learnings,
setting and reviewing targets, and
monitoring, reporting and disclosing our
performance
Through our supplier code of conduct, we
ensure that our suppliers comply with the
above as well.
We have robust processes to ensure that
appropriate actions are taken in case
of human rights violations, in order to
discourage such practices. For instance our
Internal Complaints committee at corporate
level and sub- committee at the plant level
for prevention of Sexual Harassment and
whistle blower committee work with vigilance
to handle any such incidents. No complaints
were received regarding violation of human
rights in the reporting year, including zero
incidents of child labour/forced labour,
discrimination or sexual harassment. No
incidents were reported against violation of
rights of indigenous people. . We also intend
to conduct assessments of our suppliers, for
timely identification and mitigation of any
human rights issues in our supply chain and
adhering to our commitment of continual
improvement.
114 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 115
4.5 Local Community Development
We are responsible corporate citizens and
invest in the social and economic development
of the communities residing close to our
operational sites with a vision of Neighbor of
Choice. Giving back to the society has been
the way of doing business at Orient Cement.
This is not just to secure our social license to
operate, but also to utilize our capacity and
capital to create a difference in our radius of
operation. Our Corporate Social Responsibility
Policy is based on the requirements of
Section 135, Companies Act, 2013 and the
Corporate Social Responsibility Policy Rules
2014. We conduct focused programs under
the governance and expertise of our CSR
Committee. During the previous financial years,
we worked relentlessly to achieve integrated
inclusive development of the communities
surrounding our manufacturing units, based on
thorough need assessment and a participatory
approach. Our interventions during the
reporting year are spanned across education,
healthcare, infrastructure development,
livelihood generation, women empowerment,
water & sanitation and environmental
sustainability.
Creating shared value and catalyzing inclusive
growth has been of prime importance to our
founders. Our CSR Committee works with a
mission to rejuvenate and enable communities
and a vision to grow together with them. In
accordance with Section 135 of the Companies
Act 2013, each year we aim to spend at least
2% of our average net profits for past three
financial years on CSR initiatives. However, we
were able to exceed our target in the reporting
period (Graph 1 & 2), spending ₹414.36 lakhs
in FY 2016-17, of which ₹85.13 lakhs were
carried forward from the previous year. We
also spent an additional ₹715.49 lakhs on rural
infrastructure and community development
programs that are not covered under the
Companies Act, 2013.
₹1129.85 Lakhsin FY2016-17 and
in FY2017-18
Expenditure on local community initiatives
₹1478.94 Lakhs
In FY 2017-18, our contribution
increased by 31% as compared
to the previous year. We
spent ₹443.95 lakhs on CSR
activities, and an additional
₹1034.99 lakhs on building
rural infrastructure and
community development
programs which are not
covered under section 135 of
the Companies Act, 2013.
CSR Policy and Committee
Orient Cement’s CSR Policy functions as our
guiding compass to direct all our CSR activities
to create value for nation. While the policy
outlines broad focus areas to drive integrated
community development, projects are
designed based on need assessment and their
execution involves participation by community
members.
Our CSR Committee comprises of five
individuals. The Committee recommends CSR
programs & projects to Board of Directors and
finalizes them based on their approval. It is also
responsible for allocating CSR expenditure,
and looking after the implementation and
monitoring of the programs. We conduct social
and environmental impact assessments at
each of our plant locations to understand and
evaluate the impact of our operations. Along
with regular community consultations enables
us to better identify community aspirations and
improvise our initiatives. Our programs tend
to specially target and benefit the vulnerable,
disadvantaged and marginalized groups.
FY2016-17 FY2017-18
CSR amount to be spent
CSR amount to be spent
Actual CSR amount spemt
Actualy CSR amount to
spent
Total Investment
in CommunityInitiative
TotalInvestment
in community Intiatives
1600
1400
1200
1000
800
600
400
200
0
CSR & Other Community Expenditure
185.2%
396.17 414.36
11129.85
164.22
443.95
1478.9
4.59% 170%
CSR and other community expenditure of Orient Cement Limited in the reporting period
Chairman
Mr. Janat Shah
Member
Mr. Desh Deepak
khetrapal
Member
Mr. I.Y.R Krishna
Rao
Member
Mr. Rabindranath
Jhunjhunwala
CSR Committee
Secretary
Mrs Nidhi Bisaria
Company
Secretary
116 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 117
CSR Activities
We have undertaken several CSR initiatives
and spearheaded efforts to significantly
improve community education, healthcare,
skill development and infrastructure.
Lack of infrastructural development and road
connectivity was one of the most pertinent
issues faced by the communities in Chittapur
Gulbarga district, Karanataka. Absence of
proper road networks made it difficult for
village inhabitants to commute to other
villages and to the town, creating a detrimental
impact on the quality of their lives. In order
to address the situation, Orient Cement set
out in March 2016, to lay down a pathway of
accessibility and convenience, by converting
dirt road to cement concrete roads along
with drainage system for the villages of Itaga,
Diggoan, Mogla and Margool. The company
also completed reconstruction of 3.2 km long
Chittapur-Itaga road in August 2017.
In Devapur, district Mancherial Telangana,
villagers often had to wait for long hours
at the bus stop in scorching heat or heavy
rainfall, due to fluctuations in arrival time of
the bus. However Orient Cement continued to
make lives easier for the communities through
construction of bus shelters in May 2016.
A total amount of ₹1705.66 lakhs was spent
on the initiatives to construct roads, drainage
systems and bus shelters in the reporting
period. The interventions have improved
infrastructure, enhanced living conditions
and state of hygiene in the villages. These
initiatives will also accrue multiple benefits for
the villagers.
Infrastructural Development: Raising the Standard of Living
Program Benefits
• Convenience in travelling to town
and neighboring villages
• Reduced Road accidents
• Reduction in spread of diseases
• Increased hygiene and improved
health
• Minimizing polluition levels
Construction of CC road in Itaga Village
Construction of CC road in Diggaon Village
Construction of CC road in Margool Village
Construction of CC road in Mogla Village
118 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 119
Lack of adequate supply of clean drinking
water was another issue faced by the rural
communities. Consumption of contaminated
water was further adding to their misery
through spread of water borne diseases
and consequent poor health. Orient Cement
understood that in order to raise the quality
of life in these communities, provision of
safe water-the very sustenance of life, was
paramount and required immediate attention.
In March 2016, the company constructed
1000LPH industrial Reverse Osmosis (RO) Plant
in Itaga, Diggoan, Mogla and Chittapur Thanda
village,. In Devapur district, we have set up
drinking water stalls at various locations to
provide safe drinking water to the communities.
Along with water, we have also worked
towards providing a clean atmosphere
in Chittapur. In May 2017, we engaged a
water tanker to improve the quality of air by
sprinkling water thereby settling fugitive dust
and heavy particles at community roads. A
total of about ₹24.20 lakhs were spent in these
projects.
Ensuring Clean Water and Air–the Sustenance of Life
Program Benefits
• Increased availability of clean
drinking water
• Improved air quality through dust
suppression
• Reduction in water-borne diseases
Reverse Osmosis plants in (Clockwise) Itaga, Diggoan, Chittapur Thanda and Mogla
Shrouded in poverty, the rural households
of Chittapur and Devapur lacked financial
resources to provide education to children.
Hence, Orient Cement Ltd set out to lay the
foundation for an empowered community
through its education initiatives, investing
around ₹678.69 lakhs for the villagers, to help
them reap multiple benefits of education.
We conducted training programs for teachers
at Chittapur in 2017, to help them enhance
their communication skills, understanding
children physiology, improving memory, and
employing innovative teaching methods. A
total of 50 teachers identified by the Education
Department were provided with the training on
modern teaching methods was organized by
Orient Cement Ltd at Gulbarga.
We also focused on increasing the school
attendance rate in the district by targeting the
existing Anganwadi centers, which were poorly
maintained and lacked resources. Working in
collaboration with the Education Department,
we undertook re-designing of eight Anganwadi
centres across five villages in FY2017-18,
including painting and wall art to make them
cleaner and more attractive for children. These
centers were equipped with play and sport
materials such as musical cycles, tricycles,
swings, ducks, elephants, horse, etc. to attract
little children, and games to boost their
memory, such as wooden blocks, wall charts,
puzzles, books & rhymes, abacus etc. 300 sets
of school uniforms were donated to encourage
children to attend school. Parents are now
readily sending their children to school.
Through consultation with the school
headmasters in Chittapur, we identified
meritorious students from class 6 to 10,
Education Initiatives: Illuminating Communities
Program Benefits
• Improved teaching quality
• Reduction in school drop-out rate
• Increased school attendance
• Increase in number of students
pursuing higher studies
Repainting of Aganwadi Centers
who lacked financial resources to continue
education. Orient Cement Limited provided
financial support to the families of identified
students, so as to enable them to transcend
Donation of playing and study material to
Aganwadi centers
120 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 121
financial obstacles and work towards a
bright future. 18 students were identified and
awarded in February 2018.
In Devapur, a school is established to provide
quality education in English medium and
Telugu medium (free of cost). The school has
benefited 1500 students for the reporting
period and is assisting the underprivileged
children in the district, to gain knowledge,
realize there utmost potential and develop
into responsible and independent individuals,
capable of driving the development of their
communities. We also extended our support
by making available free bus transport for
students commuting to different education
institutions, donating sports items to existing
schools, rewarding students who participated
in state & national level competitions, providing
scholarship schemes to assist and encourage
meritorious students to continue schooling.
Carmel Giri Convent High School at
Devapur
In local communities around Chittapur plant,
Orient Cement undertook several initiatives
in FY 2017-18, to enable women to secure
sustainable livelihoods and become financially
independent. We conducted a training course
to impart employability skills in fashion
designing/stitching, wherein 108 women were
trained for a period of 6 months to equip
them with designing and stitching skills, s. In
the same year, we also identified 25 women
across 5 villages in Chittapur, and provided
them with tailoring machines to aid them in
starting their own business.
We provided trainings on soft skills to 25 girls
who had dropped out from 10th & 12th class,
due to financial constraints. A six month
training program was conducted wherein they
were provided with basic skills in computer
operations, Mathematics and spoken and
written English. The program was intended
to help them acquire basic skills required for
employment.
In order to cultivate savings habit among
women and facilitate financial stability, we
established 40 Self Help Groups in 5 villages
across Chittapur. As part of the program, we
also provided capacity building workshops to
rural women on financial savings, writing and
maintaining accounts, conducting meetings
and digital financial literacy. They also
learnt subtle aspects such as team work and
leadership skills, and were able to generate
confidence through upholding responsibility
and increased social interactions. We also
helped them get connected to banks and avail
microloans. 100 women have benefitted till
date from the program. These initiatives have
enabled women in the Chittapur community,
to stand on their own feet and support their
families, by securing a steady stream of
income. It is in turn proving instrumental
in empowering them to lead lives with
confidence, respect and dignity.
Towards Prosperous Communities through Empowering Women
Women Imparted with Fashion Designing/
Stitching Training in Chittapur
Tailoring Machine Distributed to women in
Chittapur
Soft Skills Training provided to Girls in
Chittapur
Program Benefits
• Skill development and employment
generation for rural women
• Financial inclusion
• Increased income and financial
security
122 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 123
Communities around Devapur plant suffered
from the lack of affordable healthcare
facilities. This required them to go to the
town, leading to heavy medical expenditures.
However, with Orient Cement’s diligent efforts
to bring healthcare services to their villages
the communities are now benefitting with
regular health check-ups, access to affordable
medicines, benefit of timely diagnosis,
treatment of diseases, and increased
awareness on maintaining good health. This
was possible through initiatives to set up
health camps and medical dispensaries at
various locations in the district. As a part of the
program, awareness was generated on various
health related aspects such as maintaining
hygiene, managing heat stress etc., . Villagers
were provided vaccines on Polio, DTP, HBV
and BCG; diagnosis and treatment for diabetes
and hypertension, treatment for occupational
injuries like burns and CO poisoning, and
transport facilities to the town hospitals. We
also organized Blood donation camps from
time to time.
An amount of 136 lakhs was spent on
these initiatives during the reporting period
benefitting more than 60,000 people.
Healthcare Brought Closer
Program Benefits
• Timely health check-ups
• Access to affordable medicines
• Increased awareness on prevention
of accidents
• Reduction in diseases due to
increased hygiene
• Reduced medical expenditure
Orient Cement Devapur team and doctors at
Health Camp in Old Tirumalapur Village in
April, 2017
Orient Cement Devapur team and doctors
at Health Camp in Devapur Village with 30
women, teaching the about work related
injuries and safety
Blood Donation Camp at Devapur
In our efforts to promote good health and
well-being in the surrounding communities,
Orient Cement is working to eradicate open
defecation, and thus contributing to Indian
Government’s national movement-Swachh
Bharat Abhiyan.
Swachh Bharat cleaning initiative in
Devapur
In April 2016, we constructed the Sulabh
Complex in Devapur, a hygienic toilet facility
for the convenience of lorry drivers, cleaners
and villagers. Toilet blocks were constructed
in government schools at the Siricilla
Constituency in Rajanna Siricilla District in
April, 2017. We also organized cleaning drives
in Devapur in December 2017 and the Lord
Shiva Temple along with its surrounding area
at Bugga Village during the Mahashivarathri
festival in February 2018. These initiatives
have benefited more than 670 people.
With the objective to create positive
environmental impact, Orient Cement
undertook various community initiatives
around our Devapur, Jalgaon and Chittapur
plants.
One of these initiatives was the rehabilitation
of Mehrun Lake in Jalgaon in June 2016.
The natural lake used to serve as a source
of nourishment for the rural communities,
providing water for agriculture and domestic
purposes. However lately, siltation had
occurred in the lake leading to reduced
storage capacity and growth of algae due
to lack of aeration. The water became
stringent, toxic and unfit for use, adversely
impacting the village folk. Orient Cement
addressed this issue in collaboration with the
District Magistrate of Jalgaon, through a lake
rehabilitation project which involved dredging
Towards Environmental Sustainability
124 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 125
of the lake to remove the accumulated silt.
This enhanced the water storage capacity,
allowing the lake to get filled up with the rain
water during monsoons, thus increasing water
availability for farming and domestic purposes.
Restoration of the pristine lake also helped
improve the health of the surrounding areas.
We conducted a tree plantation program in
Nashirabad (Jalgaon) and Devapur in FY2016-
17, where we planted a total of 2465 saplings
of various categories. Along with planting
saplings, net steel guards up to the height of
3ft were installed to protect the saplings from
tampering by humans or animals.
Because of a lack of natural water sources,
the wildlife population around Devapur plant
was getting adversely affected. we consider
our surrounding communities to not only
comprise of human population but wildlife
as well. In response, we constructed a forest
nursery bore hole pump and fenced the forest
area at Yapa and Devapur village, to provide
adequate water and protection to the wildlife.
We spent ₹5.61 lakhs on these initiatives, which
are envisaged to accrue multiple benefits in
the long term such as improved air quality
through reduced pollution and increased
oxygen, conservation of water, prevention
of soil erosion, increased forest cover and
support to wildlife.
Mahrun Lake rehabilitation Nashirabad Village tree plantation
Installation of ‘tree guards’ to safeguard
saplings
Bore hole pump at Yapa village, Devapur
Infrastructural Development
• Concrete cement roads and drains constructed in 4 villages across Chittapur
• Reconstructed 3.2 Km long Chittapur-Itaga Road• Bus shelters constructed across Devapur• Spent ₹ 1705.66 Lacs
Education • 50 teachers provided with training in effective teaching skills• Redesigned 8 Anganwadi centers across 5 villages in Chittapur• 300 children provided with school uniforms• 18 meritorious students rewarded with scholarships• Started a school in Devapur, benefitting 1500 students• Spent ₹678.69 Lakhs
Healthcare & Sanitation
• Medical expenses for dispensary & 6 Medical Camps organized at Devapur and Spent ₹136 lakhs. Around 60000 People benefitted
• Spent Rs29.88 lakhs on sanitation initiatives benefitting 670 people
Water Availability
• Water purifying reverse osmosis plants installed and commissioned in 4 villages across Chittapur.
• Mehrun Lake cleaning for Water storage at Jalgaon• Spent ₹21.97 Lakhs
Women Empowerment
• 108 Women provided with training in fashion designing/stitching• 25 women across 5 villages in Chittapur, provided with tailoring
machines to start their own business• 70 Self Help Groups started across 5 villages in Chittapur,
benefitting 100 women• 25 dropout school girls provided with training in soft skills,
computer, Mathematics and English• Spent ₹13 Lakhs
Environmental Sustainability
• 2465 Saplings planted across Jalgaon, Nashirabad and Devapur• Installed a forest nursey bore hole pump in Yapa and Devapur
forest areas to provide water to wildlife• Conducted awareness program on waste management and
hygiene practices at Chittapur covering 2500 children• Engaged a tractor with water tanker for community for dust
suppression• Installation of Bottle Crushing Unit• Spent ₹10.19 Lakhs
126 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 127
Orient Cement works in collaboration with non-
profit organizations to be able to conduct high
impact community initiatives. NGOs function
as valuable partners by undertaking need
assessments in the surrounding communities
and suggesting interventions for best utilization
of our capacity and Community Development
Program, to benefit the local populations.
One of such partners, is the NGO Aakriti with
which we began to engage in 2017.. Through
our financial aid, Aakriti has been conducting
Abacus classes for children of Class 4-7,
assisting academically poor students through
extra tuitions and guidance, and helped
securing ₹12,000 salary jobs for high school
and college graduates. We have also funded
trainings for the school and Abacus teachers
and procured school uniforms, furniture and
stationary for the schools and Abacus centers.
Due to these improvements, school attendance
has increased, with more number of parents
readily sending their children to school.
Orient Cement and Aakriti have also been
empowering women by training them to stitch
their own garments and we have been doing
so for over a year. Some of our beneficiary
women are also planning to distribute their
creations amongst other members of their
community.
Orient Cement is also working with Aakriti to
support farmers in Chittapur district. We do this
by financially supporting them to procure a
variety of saplings and help them set up solar
powered fencing at the farms. Going forward
we intend to partner with local Agriculture
Institutes to develop a curriculum for farmer
skill development.
Case Study: Teaming with local NGOs
Fashion Designing and Training to Women
Funding Abacus
Classes
Women Empowerment
and Training
Providing School
Uniforms and Eqauipment
Tutoring Academically
Poor Students
Farmer Resource
Procurement Assistance
Teacher’s Development Training Memory Games for Students
Supporting the local community in initiatives like Skill Development, Education and
Women Empowerment along with local NGOs like Aakriti. Aakriti helps Orient Cement
identify the need of the community, which we then translate into our initiatives
Location
Chittapur
Date of Implementation
FY2016-18
₹ 10.3 Lakhs
Cost of Project
Results
Improved standard of living of the communities
The Team
Orient Cement and Aakriti
Beneficiaries
50 teachers
133 women
Challenges
Reason to Implement
To improve the social conditions of the local community
NA
128 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 129
5. ASSURANCE
130 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 131
132 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 133
5.2 GRI Content Index
Disclosure Description Report Section
for Cross
Reference
Reported
GRI 102: Organizational Profile
102-1 Name of the organization Company Profile Yes
102-2 Activities, brands, products, and services Company Profile Yes
102-3 Location of headquarters Company Profile Yes
102-4 Location of operations Company Profile Yes
102-5 Ownership and legal form Company Profile Yes
102-6 Markets served Company Profile Yes
102-7 Scale of the organization Company Profile Yes
102-8Information on employees and other workers
Company Profile Yes
102-9 Supply chain Company Profile Yes
102-10Significant changes to the organization
and its supply chain- -
102-12 External initiatives Company Profile Yes
102-13 Membership of associations Company Profile Yes
GRI 102: Strategy
102-14 Statement from senior decision-makerMessage from
the managementYes
GRI 102: Ethics and Integrity
102-16Values, principles, standards, and norms
of behaviorCompany Profile Yes
GRI 102: Governance
102-18 Governance structure
Ethics,
Governance and
Compliance
Yes
GRI 102: Stakeholder Engagement
102-40 List of stakeholder groupsOur Sustainability
JourneyYes
102-41 Collective bargaining agreementsPeople
ManagementYes
102-42 Identifying and selecting stakeholdersOur Sustainability
JourneyYes
102-43 Approach to stakeholder engagementOur Sustainability
JourneyYes
102-44 Key topics and concerns raisedOur Sustainability
JourneyYes
Disclosure Description
Report Section
for Cross
Reference
Reported
GRI 102: Reporting Practice
102-45Entities included in the consolidated financial statements
About the Report Yes
102-46Defining report content and topic Boundaries
Our Sustainability Journey
Yes
102-47 List of material topicsOur Sustainability Journey
Yes
102-48 Restatements of information Not applicable
102-49 Changes in reporting Not applicable
102-50 Reporting period About the Report Yes
102-51 Date of most recent report Not applicable
102-52 Reporting cycle About the Report Yes
102-53Contact point for questions regarding the report
Feedback Yes
102-54Claims of reporting in accordance with the GRI Standards
About the Report Yes
102-55 GRI content index Assurance Yes
102-56 External assurance Assurance Yes
GRI 103: Management Approach Disclosure
GRI 103 Management approach disclosure Yes
Topic Specific Disclosures
GRI 201: Economic Performance
201-1Direct economic value generated and distributed
Economic Performance
Yes
201-3Defined benefit plan obligations and other retirement plans
People Management
Yes
201-4Financial assistance received from government
Economic Performance
Yes
GRI 301: Materials
301-1 Materials used by weight or volumeResource Efficiency
Yes
301-2 Recycled input materials usedResource Efficiency
Yes
GRI 302: Energy
302-1Energy consumption within the organization
Energy Management
Yes
302-3 Energy intensityEnergy Management
Yes
302-4 Reduction of energy consumptionEnergy Management
Yes
134 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 135
Disclosure Description
Report Section
for Cross
Reference
Reported
GRI 303: Water (2018)
303-1Interactions with water as a shared resource
Sustainable Water and Waste management
Yes
303-2Management of water discharge-related impacts
Sustainable Water and Waste management
Yes
303-3 Water withdrawalSustainable Water and Waste management
Yes
303-4 Water dischargeSustainable Water and Waste management
Yes
303-5 Water consumptionSustainable Water and Waste management
Yes
GRI 304: Biodiversity
304-1
Operational sites owned, leased, managed in, or adjacent to, protected areas and areas of high biodiversity value outside protected areas
Biodiversity yes
304-2Significant impacts of activities, products, and services on biodiversity
Biodiversity Yes
304-3 Habitats protected or restored Biodiversity Yes
304-4IUCN Red List species and national conservation list species with habitats in areas affected by operations
Biodiversity Yes
GRI 305: Emissions
305-1 Direct (Scope 1) GHG emissionsEmissions management
Yes
305-2 Energy indirect (Scope 2) GHG emissionsEmissions management
Yes
305-4 GHG emissions intensityEmissions management
Yes
305-5 Reduction of GHG emissionsEnergy Management
Yes
305-6Emissions of ozone-depleting substances (ODS)
Emissions management
Yes
305-7Nitrogen oxides (NOx), Sulphur oxides (SO2), and other significant air emissions
Emissions management
Yes
GRI 306: Effluents and Waste
306-1Water discharge by quality and destination
Sustainable Water and Waste management
Yes
306-2 Waste by type and disposal methodSustainable Water and Waste management
Yes
Disclosure Description
Report Section
for Cross
Reference
Reported
GRI 306: Effluents and Waste
306-3 Significant spillsSustainable Water and Waste management
Yes
306-4 Transport of hazardous wasteSustainable Water and Waste management
Yes
306-5Water bodies affected by water discharges and/or runoff
Sustainable Water and Waste management
Yes
GRI 307: Environmental Compliance
307-1Non-compliance with environmental laws and regulations
Compliance Yes
GRI 401: Employment
401-1New employee hires and employee turnover
People Management
Yes
401-2Benefits provided to full-time employees that are not provided to temporary or part-time employees
People Management
Yes
401-3 Parental leavePeople Management
Yes
GRI 402: Labor/Management Relations
402-1Minimum notice periods regarding operational changes
People Management
Yes
GRI 403: Occupational Health and Safety
403-1Workers representation in formal joint management–worker health and safety committees
Health and Safety
Yes
403-2
Types of injury and rates of injury, occupational diseases, lost days, and absenteeism, and number of work-related fatalities
Health and Safety
Yes
GRI 404: Training and Education
404-1Average hours of training per year per employee
Employee Management and Training
Yes
404-3Percentage of employees receiving regular performance and career development reviews
Employee Management and Training
Yes
GRI 405: Diversity and Equal Opportunity
405-1Diversity of governance bodies and employees
Employee Management and Training
Yes
405-2Ratio of basic salary and remuneration of women to men
Employee Management and Training
Yes
136 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 137
Disclosure Description
Report Section
for Cross
Reference
Reported
GRI 406: Non-discrimination
406-1Incidents of discrimination and corrective actions taken
Employee Management and Training
Yes
GRI 407: Freedom of Association and Collective Bargaining
407-1Operations and suppliers in which the right to freedom of association and collective bargaining may be at risk
Employee Management and Training
Yes
GRI 408: Child Labor
408-1Operations and suppliers at significant risk for incidents
Responsible Supply Chain
Yes
GRI 409: Forced or Compulsory Labor
409-1Operations and suppliers at significant risk for incidents of forced or compulsory labor
Responsible Supply Chain
Yes
GRI 411: Rights of Indigenous Peoples
411-1Incidents of violations involving rights of indigenous peoples
Employee Management and Training
Yes
GRI 412: Human Rights Assessment
412-2Employee training on human rights policies or procedures
Employee Management and Training
Yes
GRI 416: Customer Health and Safety
416-1Assessment of the health and safety impacts of product and service categories
Customer Health and Safety
Yes
416-2Assessment of the health and safety impacts of product and service categories
Ethics, Governance and Compliance
Yes
GRI 417: Marketing and Labelling
417-1Requirements for product and service information and labeling
Customer Health and Safety
Yes
417-2Incidents of non-compliance concerning product and service information and labeling
Ethics, Governance and Compliance
Yes
417-3Incidents of non-compliance concerning marketing communications
Ethics, Governance and Compliance
Yes
GRI 419: Socioeconomic Compliance
419-1Non-compliance with laws and regulations in the social and economic area
Ethics, Governance and Compliance
Yes
138 I Orient Cement Ltd. Sustainability Report FY2017-18 Orient Cement Ltd. Sustainability Report FY2017-18 I 139
6. FEEDBACK FORM
We value your feedback to help us grow and learn. You can provide us your constructive feedback
and comments at [email protected] or write to us at
Contact Person: V V Srinivas Kumar
Orient Cement Limited
CIN: L26940OR2011PLC013933
5-9-22/57/D, 2nd, 3rd & 4th Floor,
G P Birla Centre, Adarsh Nagar,
Hyderabad,
Telangana - 500063
Tel: +91 40 23688600
www.orientcement.com
Orient Cement Limited
CIN : L26940OR2011PLC013933
Birla Tower, 3rd Floor,
25, Barakhamba Road,
New Delhi - 110 001
Tel.: 011-42092100/42092190
www.orientcement.com