OPULENT WAXOYL INDIA

WAXOYL Corrosion protection for Railways

• 60 years history

• Presence in over 100 countries

• Association with more than 70 automobile giants

across the globe

• Clients include Siemens Railways, Austria, Breda

Railway Systems, Italy, AdTranz Train Systems,

Germany, Alsthom, Manufacturers of French high

speed TGV Train, France.

Waxoyl AG, Switzerland.

Opulent Waxoyl India

• Introduced Waxoyl AG, Switzerland in India in May 2002

• Major clients now includes Ford India, Honda, Mitsubishi, Mahindra and

Mahindra, TATA Motors, Piaggio etc.

• Respected as solution provider in the battle against corrosion in

Automobile industries, Railways, coach building and Shipping Industries

• Protected 3 Navel Ships in India with Waxoyl professional 120-4 for

corrosion protection.

• From 02 people company now to more than 150 people across India

• Presence in over 46 cities in India

Endorsed Internationally By

Corrosion prone areas

Our Key Objective

1. Provide corrosion protection on an ongoing basis to Railway Coaches at the manufacturing stage. Ensure significant savings, enhance coach life and reduce maintenance cost.

2. Protect Tracks from corrosion to build durability and increase life . 3. Reduce cost of repairs at Corrosion repair workshops.

Waxoyl Professional 120-4 for Cavity Protection to prevent inside out corrosion

Our Solutions to cavity corrosion

• Spray action penetrates smallest of cavities

• Extends coach life, inhibits further rust

• Fogging system - Simplest, most goof proof method

• Less time consuming

• Human errors using unskilled labours reduced to the

max.

• Flexible with excellent penetrating charatecteristics to

ensure corrosion protection between metal panels and

cavities

• High and Low temperature stability.

WAXOYL Professional 120-4 - Cavity Protector

Cavity Protection

Outstanding wax based penetrant.

• Ensures protection to hard to reach cavity areas where the paint does not reach. Entire coach safeguarded from corrosion for years.

Stays flexible • Never flakes, peels off and keep penetrating between metal panels ensuring effective corrosion protection

Ability to penetrate joints or welding areas and structural members

• Outstanding penetrant. Due to its ability to creep and stay soft for life, Waxoyl Professional 120-4 will fill all crevices and difficult to get to places ensuring corrosion protection in the included cavities maintaining structural integrity and crash worthiness. Thus ensuring 100% efficiency and protection wherever applied.

Cavity Protection Benefits Continues….

Waxoyls' unique capillary action

• Deep penetration into all open seams or crevices (Welding joints) that are inaccessible to high viscosity products. Thus reaching hard to reach areas where corrosion actually starts.

Waxoyl unique formulation of corrosion inhibitors.

• It can arrest existing corrosion and prevent it from further deterioration. This means more benefits to even to old vehicles and increased life.

Ability to combat rust actually improves as the product ages.

• Life time protection. Value for money

Fogging mechanism to ensure wider reach. Simplest and full proof

• Ensuring structural safety quick job and increased output. Even using unskilled labour assures 100% effective coverage of all involved cavities.

Cavity Protection Benefits Continues….

Waxoyl unique designed lances for effective and controlled spray.

• Emits a fine spray to ensure effective reach in hard to reach areas. Ensure cleanliness .

Clear odorless non toxic compound

• Safe environmental friendly

One compound- No Mixing

• Assures reaching world class quality the same way it has been designed to. Ensuring effective quality and value.

Ensures penetration into critical cavity areas which are difficult to reach by products with high viscosity. Water seeping has manifested in this rusty seam. Damage inside is much more. Only low viscosity products with outstanding pentrant can cure this critical problems.

Cavity Protection Benefits Continues….

Effective in moisture surfaces.

Ensure effective application even applied on a moisture surfaces. The product displaces moisture content and coats the surfaces.

won’t crack, chip, break or peel

Assures long term benefits with less maintenance

Product with Ultra-Violet dye

Cavity protection material contains a Ultra Violet dye which can be made visual under a UV inspection lamp for better quality control after application.

Temperature resistant

Can withstand temperature resistance from Minus to 150 Deg ensuring effective protection in varied coastal and hot country atmosphere

Our Beginning with ICF

• 5 coaches were selected and treated with Waxoyl Professional 120-4

to combat corrosion in the corrosion prone areas:

• SWR 03407

• ER 03711

• SR 03219

• SCR 03152

• ER 03151

Highlights of Joint Test Report at ICF

• Corrosion Test : 03 panels were kept for corrosion test and after removing the coating leaving the marginal zones, No corrosion observed in the test panels. Test conducted for more than 500 hours.

• Heat Resistance Test – 70 Deg, 90 Deg and 120 Deg: The Waxoyl Prof 120-4 treated Panel no 4 kept for heat resistance test for 70 deg c at 45 deg slanting position for 20 minutes. Observed no sagging or dripping during the test and the coating was found to be intact.

• Again test continued at 120 deg centigrade in same slanting  position. Panel kept at the heat chamber from 12.35 to 1.25 nearly an hour and observed no sagging or dripping and the coating found to be intact.

Highlights of Joint Test Report at ICF

• Panel No. 2 has been tested in vertical hanging position with a steel rope to find out sagging or dripping at 90 Deg c for 20 minutes. It is observed No sagging or dripping

• Heat resistance test in vertical hanging position at 120 Deg C: Panel no 5 is weighed and put into 120 deg heat resistance test. No sagging and dripping observed during vertical hanging heat resistance test at 120 DegC. Highlights the product can withstand heat in vertical hanging position also.

• No weight loss observed on the treated panels during the test.

• Outdoor natural exposure test was conducted on the coated panel to find withstand ability of natural exposure of the coating and panel is exposed to the one day rain and 21 days of heat and cold and other natural elements. Found no deterioration, corrosion and sagging during the period of testing.

• Water seepage effect was conducted and the coated panel was kept below a free flowing water and found no deterioration and change in the coated panel.

Highlights of Joint Inspection Report at ICF

• Treated areas found to be absolutely intact with no corrosion

observed including Lavatory areas at the time PoH.

• Side wall below window level, End wall below window level,

Lavatory areas, Floor areas, Conditions of the welding joints

have been inspected and no corrosion observed.

• Welding joint, Lavatory areas inspection also does not

indicate any signs of corrosion or corrosion spots.

• Waxoyl coating found to be intact with no sagging.

• No corrosion observed in all the areas coated with Waxoyl

professional 120-4.

Highlights of Joint Inspection Report at ICF

Quality Standards

Automotive Research Association of India (ARAI)

Approved by American Standard Testing Bureau

( ASTB).

SP Swedish National Testing and Research Institute

Swiss Government Testing Bureau (EMPA).

German TUV Institute

Michael Brett & Partners

South African Bureau of standards

• Siemens Coach, Austria.

• Breda Railway Systems, Italy,

• AdTranz Train Systems, Germany,

• Alsthom, Manufacturers of French high speed TGV Train,

France.

• NATO Army

• Heeremac Marine Constructors Netherlands

• Acmat, Leading Manufacturer of Military Material, France.

• Heuliez Bus Manufacturer, France.

• Axial, Major British Transport Company, Great Britain,

France.

• Sides, Manufacturer of trailers and special vehicles,

France.

• Approved by Mahindra and Mahindra, Ford India, TATA,

• BOVA Bus manufacturing, IVECO, MAN, IRIS Bus, etc.

Approved By

• Salt Spray Test by ARAI – No corrosion observed. Exceeds

the requirement

• Flammability Test by ARAI – No flame propagation and drips

observed

• R&D Institute of Transport Engineering – Recommended for

cavity rust proofing

• R&D Institute of Transport Engineering – Determined the life

on a sandblasted surface as 10 years

• American Standard Testing Bureau – Fire resistance – Did

not ignite

• High Temperature – No sagging found

• Creep Test – Indicating excellent penetrating characteristics

• Fire Resistance – MIL C 0083933A(MR) – No flame

propagation and drips observed

Successful Tests Carried out

Waxoyl Professional Cavity Protection – Rs.63862/- Per Coach

The price includes supply and application – Includes Material, Labour and Equipment.

Cost of Corrosion Protection - Coach

Opulent WaxoylOpulent Auto Care Pvt. Ltd.,Opulent House, Near Beaverly Hills,Baner RoadPune – 411 045Phone – 91 20 27215050/27215051Telefax – 91 20 27215060Web: www.opulentindia.com

Thank You

Regional Distributors for Govt Sector :

G M Solutions, PuneRavi Ghate: 09822522333Ganesh Mahale:09821187828