OPTIMA · specifically for medium to large data center installations. OPTIMA units combine precise...
Transcript of OPTIMA · specifically for medium to large data center installations. OPTIMA units combine precise...
2020 Full Product Booklet
OPTIMAPrecision Air Conditioners for Critical ApplicationsCooling capacity: 80kW (Minimum cooling capacity 20kW)
Cooling Solutions for the Information,Communication and Technology Industries
www.airsysnorthamerica.com
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ABOUT USAIRSYS Cooling Technologies Inc., is a global cooling solution provider with products and engineering services designed to
provide a wide variety of solutions for schools, data centers, mobile shelters and outdoor telecom cabinets. Whether the
products are used for sensible cooling telecommunication environments, or for human comfort, the AIRSYS team of highly
trained technicians can assist their client’s through every step of the deployment process from design through maintenance.
25TH ANNIVERSARYAIRSYS has reached an exciting milestone in 2020
with the company’s 25th anniversary as an award-
winning supplier of the world’s most energy efficient
cooling solutions.
MANUFACTURING FACILITY
Located in the manufacturing belt of the Carolinas in
Spartanburg County, AIRSYS operates out of a 60,000 square
foot manufacturing facility and corporate headquarters. Our
teams of highly trained technical, sales and field services staff
are veteran HVAC industry insiders who all work together to
provide 24/7 customer assistance for their clients.
RESEARCH AND DEVELOPMENT
As a global manufacturer of high-performance air-
conditioning equipment, AIRSYS is committed to providing
highly reliable and energy efficient cooling solutions
for critical environments. At AIRSYS we are focused on
progressive technologies for the HVAC industry. Through
our large research and development division, we proudly
develop new equipment that utilizes inverter driven
technologies, coupled with precise controls to maximize the
designed load calculations for a given space.
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GLOBAL FOOTPRINT
AIRSYS Group has multiple branches in 7 countries around the world. The two manufacturing centers are
located in China and the United States. We have served more than 45 countries around the world.
AIRSYS (UK) Ltd.
AIRSYS Brasil Ltda.
AIRSYS Deutschland GmbH
AIRSYS Klima Sanayi ve Ticaret A.Ş.AIRSYS North America.
AIRSYS HQ
AIRSYS Factory
AIRSYS Service Center
AIRSYS Hongkong Co,.
AIRSYS Singapore Pte. Ltd.
APACChinaKoreaIndiaSingaporeMalaysiaPhilippinesIndonesiaAustraliaPakistanBangladeshKazakhstanNepalOmanCambodia
EuropeUKGermanyItalySpainRomaniaSerbiaFrancePolandTurkeyRussia
LATAMBrazilArgentinaPeruEcuadorColombia
AfricaSouthAfricaKenyaNigeria
NORAMUSACanada
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CORE COMPETITIVENESS
Best value in Capital Expenditures (CAPEX) and lowest in Operational
Expenditures (OPEX)
Leading Edge Technologies
Energy efficiency, Intelligent Control, High
Reliability.
Responsiveness Strong R&D capability Global Footprint providing turn-key service
Best in class manufacturing facility
Lowest Total Cost of Ownership (TCO)
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SERVICE
Consultation
Design
Products
Engineering
Service
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At AIRSYS we believe in the quality of the product throughout
it’s entire life cycle, including research and design, pilot
testing, manufacturing, sales, and service. Therefore, we feel it
is necessary to ensure quality control at all points throughout
the product’s life cycle. We oversee the whole process and
have full participation in total quality management, so that
quality standards continue to be met (or exceeded) and that
customer satisfaction with our product is always ensured. We
proudly engineer the following ten technologies into each of
our products.
To Balance the Enviornment and forge ahead as a leading
manufacturer of high performance HVAC products, these ten
technologies are necessary to give our clients the highest
quality products that reduce overall energy consumption,
and provide high reliability for years to come.
TECHNOLOGIES
10 CUTTING EDGE TECHNOLOGIESUSED IN AIRSYS PRODUCTS
AIR FILTER PROTECTION DEVICES (AFPD)
SUPPLY CONDITIONCONTROL
INTELLIGENT CONTROLS
DC POWERED COOLING
ELECTRONICALLY COMMUTATED FANS
IoT COMPATIBALE SOFTWARE
SMART OPTIMIZATION FOR REFRIGERATION SYSTEMS
FREE COOLING
ADIABATIC COOLINGHIGH EFFICIENCY
EASY SERVICEABILITY
INTELLIGENT CONTROL
HIGH RELIABILITY
ECO-FRIENDLY
HIGH PRECISION
INVERTER TECHNOLOGY
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PRODUCT OVERVIEWThe OPTIMA product family from AIRSYS is designed
specifically for medium to large data center installations.
OPTIMA units combine precise temperature and humidity
control with outstanding reliability and energy efficiency,
throughout 24*7 operation. The OPTIMA range of precision
air conditioners offers various heat-rejection options to meet
the needs of any installation.
The OPTIMA-INV series includes an energy efficient inverter
compressor. Other energy-saving technologies incorporated
into the OPTIMA series include options for EC fans, free
cooling and dual cooling sources.
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MODEL NUMBER NOMENCLATURE
01 OPTIMA-INV Product TypeOPTIMA-INV: OPTIMA-INV precision air conditioner with inverter compressor, abbr. as OPTV
02 · Separator Character "."
03FCDC
DFC
FC—Indirect free cooling /DC—Dual cooling sources /DFC—Direct free coolingNone—Without free cooling or dual cooling sources
04 · Separator Character "."
05 OVER UNDER
Air Supply SchemeOVER – Up flow, abbr. as "O"/UNDER – Down flow, abbr. as "U"
06 · Separator Character "."
07 DXA Heat-Rejection DXA—Direct expansion with air cooled condenser
08 80 Nominal Cooling Capacity: kW
09 V2 Compressor Type and Number V2- OPTIMA-INV, 2 compressors
10 A4 Cabinet Size Codev: A4
11 R410 RefrigerantR410=R410A
12 · Separator Character "."
13 460/3/60 Power sourceVoltage/Phase/Frequency
14 · Separator Character "."
15 XXX Code for Custom Design
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15
OPTIMA-INV .FCDC
DFC. OVER
UNDER . DXA 80 V2 A4 R410 . 460/3/60460/3/60 .. XXXXXX
STANDS FOR: OPTIMA-INV Precision Air Conditioner with direct free cooling; air supply scheme is down flow; heat rejection
via direct expansion with air cooled condenser; cooling capacity is 80kW; equipped with two compressors; cabinet size is A4;
R410A refrigerant; the input power supply is 460V/3Ph/60Hz; supply fan is EC centrifugal fan; outdoor unit is AMAE series.
FOR EXAMPLE: OPTV-DFC.U.DXA80V2A4R410.460/3/60
Note: 1ton = 3.517kW
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HEAT REJECTION OPTIONS
• Air cooled direct expansion system (DXA) includes throttle, evaporator coil,
scroll compressor and refrigeration piping configuration.
• Heat from the indoor air is transferred to the refrigerant at the evaporator coil
and rejected to the outside air via the air-cooled condenser.
• Indoor unit: OPTIMA-INV.(DFC.)DXA
• Outdoor unit: AMAE series air-cooled condenser
• The FC.DXA unit is a dual-circuit system combining DXA heat-rejection with
indirect free cooling (FC). The circuits are independent.
• When there is a call for cooling, and the difference between indoor and
ambient temperatures is acceptable, the FC unit will run to provide indirect
free cooling through rejecting heat via a dry cooler. Only when free cooling
capacity is insufficient to meet the cooling demand will the DXA unit start up
mechanical cooling. Reduced run hours of the DXA system through the use of
the FC unit saves energy.
• Indoor unit: OPTIMA-INV-FC.DXA
• Outdoor unit: AMAE air cooled condenser, CMEH dry cooler,PUG pump kit.
• The DC.DXA unit is a dual-circuit system offering both DXA (air cooled)
mechanical cooling and chilled water cooling (CW). It contains two independent
cooling circuits with different heat-rejection methods for redundancy.
• Indoor unit: OPTIMA-INV-DC.DXA
• Outdoor unit: AMAE air cooled condenser,PUG pump kit, user supplied chilled
water source.
AIR COOLED DIRECT EXPANSION SYSTEM (DXA)
AIR COOLED DIRECT EXPANSION WITH INDIRECT FREE COOLING (FC.DXA)
AIR COOLED DIRECT EXPANSION WITH DOUBLE COOLING SOURCE (DC.DXA)
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OPERATING RANGE AND CONTROL ACCURACY
APPLICATIONS
DXA
Operating Range
Outdoor Temperature:
-40~+131°F(-40~+55°C) (special options are available for extreme temperature conditions)
Piping Length:
Total length of 100ft.(30m) of gas and liquid refrigeration piping loop (consult AIRSYS sales representative for specific
installation arrangement)
Piping Vertical Distance:
Condenser above indoor unit: max 66ft.(20m)
Condenser below indoor unit: max 16ft.(5m)
(consult AIRSYS sales representative for specific installation arrangement)
Control Accuracy
Temperature Range and Accuracy:
Range: 59~95 °F(15~35°C), Accuracy: ±1.8 °F(1°C)
Humidity Range and Accuracy:
Range: 35~80%, Accuracy: ±5%
No. Applications1 Computer Rooms and Data Centers.
2 Telecom Equipment Rooms and Shelters.
3 Other Electronic Equipment Rooms.
4 Healthcare Equipment Rooms.
5 Laboratories with precise environmental requirements Precise Environmental Requirements.
6 Manufacturing facilities requiring precise environmentsFacilities Requiring Precise Environments.
7 StorageFacilities Requiring Precise Environments such as Museums and Wine Cellars.
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The control accuracy for temperature is ±1.8°F(±1°C) and for
Relative humidity is ±5%.
Heat-Rejection arrangements include DX air cooled, DX air
cooled with direct free cooling (DFC), DX air cooled with
indirect free cooling (FC) and double cooling sources (DC).
Options are available to suit all installation requirements.
Supply air arrangements include top discharge (up flow)
and bottom discharge (down flow). Return air arrangements,
include top return, bottom return, front return and rear return
to meet all varied requirements of ICT sites.
The unit framework is provided with corrosion protection
treatment. The treatment is sufficient to provide protection
for a 15 year life cycle for inland installation.
If necessary, the treatment for sea air environment can be
supplied as an option.
The technical compartment housing the compressor,
humidifier, control and safety devices is separates from the air
flow, enabling ordinary service and preventive maintenance
to occur during operation.
Highly efficient EC fans are supplied with OPTIMA products.
OPTIMA-INV units are equipped with s scroll inverter
compressor which can vary speed continuously according to
the cooling demand.
A washable, easy maintainable and durable G4 class air
filter is a standard configuration for the OPTIMA range. With
optional air pressure switch, a clogged filter alarm can be
triggered when the filter is dirty.
The unit is installed with a pressure sensor which is used
for the fan speed control of the outdoor unit, therefore
maintaining refrigeration system pressure within a suitable
range and ensuring the stable operation of the system.
When compared to On/Off condensing control, the OPTIMA
system increases the energy saving significantly and extends
the working life of the compressor. It also enables the unit to
startup and work at low ambient temperatures (to -40 °F(-40
°C) or lower).
1 Precise Control
2 Various Heat Rejection Arrangements
3 Various Supply Air Arrangements
4 Corrosion-proof
5 Easy Maintenance
6 EC Fan
7 Scroll Compressor
8 Air Filter
9 Continuous Control System for Condensing Pressure
ENGINEERED FEATURES
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The dehumidification process occurs through decreasing the evaporator coil surface temperature or reducing the air flow
across the coil. These features enable faster dehumidification, increased energy savings and more precise humidity control.
An electrode humidifier, controlled by a microprocessor, monitors and adjusts the humidifying capacity precisely, while the
water quality monitoring and wash extends the maintenance interval, prolonging the working life of the unit.
The construction of the electric heater element (stainless steel pipe with wrapped fins) allows for a reduced operating
temperature, therefore eliminating ionization, and avoiding unpleasant odors.
All the electrical and control components are installed in an isolated control panel with orderly wiring and clear labeling,
meeting the IEC standards.
All the microprocessor-connected components are continuously monitored and controlled and, in case of malfunction, the
unit is shut down and the fault is shown on the display.
10 Forced Dehumidification System
11 Electrode Humidifier
12 Electric Heater
13 Isolated Control Panel
14 Self-diagnosis
ENGINEERED FEATURES
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ENERGY SAVING TECHNOLOGIES
OPTIONAL ENERGY SAVING RUNNING MODESOptional Energy Saving Running ModesThe OPTIMA family of products offers two running modes which may be
chosen from the controller display:
Standard running mode: In this mode, the temperature and humidity are controlled within narrower
ranges;
Energy saving mode: In this mode, good energy savings can be achieved through allowing the
temperature and humidity to be controlled within wider ranges.
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ELECTRONICALLY COMMUTATED (EC) FANS
Energy EfficiencyEC fans have brushless DC motors and integrated control
modules. Motor efficiencies of 85-90% are achievable; 30%
to 50% higher than traditional AC fans.
The difference in energy efficiency between variable speed
EC fan control and traditional on/off fixed speed AC fans can
be seen in the graph; the bars show the power consumption
of fans which are switched in gradually as required while
the blue curve shows the power consumption with infinitely
variable speed control.
Supply air temperature control, as the name suggests, means
driving the operation of the compressor based on the air
temperature at the supply air discharge location; when
cool air is being supplied at the setpoint temperature, the
compressor is stopped until supply air temperature begins to
increase. This control method provides accurate adjustment
of the cooling capacity according to actual demand and can
save a considerable amount of energy.
Supply air temperature control is typically applied to cold
aisle cooling systems. As the cold aisle temperature profile
is uniform (i.e. there is no short-circuiting of air), accurate
reading of the supply air temperature is simple to obtain from
the unit supply air discharge location.
Because the supply air and cold aisle air temperatures are
equal, the cold air is supplied directly to the equipment
requiring cooling and no energy is wasted cooling the rest
of the room. Compared to return air temperature control
systems, supply air control systems can operate at a higher
supply air temperature under the same cooling demand
conditions. As well as this, evaporating temperatures will
typically be higher and therefore more energy efficient.
For down flow units utilizing supply air temperature control,
the differential air pressure can be monitored to ensure the
cool air has been evenly distributed to all the servers.
SUPPLY AIR TEMPERATURE AND PRESSURE CONTROL
An EC fan refers to a centrifugal fan that utilizes an Electronically Commutated motor (or brushless DC motor).
EC fans have numerous benefits including:
AC
EC
EC ACq
v =
pe =
Sound pressure level of AC fans (on/o� operation)
Sound pressure level of EC fans (continuous)
Noise reduction from continuousspeed adjustment
0% 25%
25%
50%
50%
qv
pe
75%
75%
100%
100%
AC
EC
EC ACq
v =
LPA =
0% 25% 50% qv
LPA
dB(A)
75% 100%
-3
-6
-9
-12
-15
-18
-21
EC
EC
0% 25%
25%
50%
50%
qv
pe
75%
75%
100%
100%
qv = Air volume
LPA = Sound pressure level
0% 25% 50% qv
LPA
dB(A)
75% 100%
-3
-6
-9
-12
-15
-18
-21
Benefit of continuous
speed adjustment
Benefit of continuous speed adjustment
Power consumption of AC fans (on/o� operation)
Power consumption of EC fans (continuous)
Saving from continuous speed adjustmentq
v = Air flow
pe = Input power
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Lower NoiseIn a given installation, switching off half the fans (and halving the air flow) will
typically only reduce the generated noise by approximately 3dB. Compare this
to EC fans, where reducing fan speed to provide half the air flow typically yields
an reduction of approximately 15dB. This is possible as EC fans are able to
operate across an infinitely controllable speed range, which in turn effectively
avoids electromagnetic and rectifier noise (generated by other traditional
motor and speed control devices), thus reducing the overall noise level.
In the graph, the bars indicate the sound pressure level of fans which are
switched in gradually as required and the blue curve shows the sound
pressure level with infinitely variable speed control.
As can be seen from the picture EC fan sound pressure level is 12dB lower
compared to the traditional AC fan.
Compact, Integrated Electronic Control SystemAll EC fans have dedicated speed control modules and filters built into the
motor assembly, making for a compact and self-contained solution. All that
is required is to connect the main power supply and the sensor signals to
the controller for complete speed control of between 10% and 100%. EC fans
provide a simple, convenient solution and can also support group control
and remote monitoring.
Wide Working Voltage • Wide AC input voltage range: 1~200-277VAC or 3~380-480VAC 50&60Hz
• Wide DC input voltage range: 16-28VDC or 36-57VDC
AC
EC
EC ACq
v =
pe =
Sound pressure level of AC fans (on/o� operation)
Sound pressure level of EC fans (continuous)
Noise reduction from continuousspeed adjustment
0% 25%
25%
50%
50%
qv
pe
75%
75%
100%
100%
AC
EC
EC ACq
v =
LPA =
0% 25% 50% qv
LPA
dB(A)
75% 100%
-3
-6
-9
-12
-15
-18
-21
EC
EC
0% 25%
25%
50%
50%
qv
pe
75%
75%
100%
100%
qv = Air volume
LPA = Sound pressure level
0% 25% 50% qv
LPA
dB(A)
75% 100%
-3
-6
-9
-12
-15
-18
-21
Benefit of continuous
speed adjustment
Benefit of continuous speed adjustment
Power consumption of AC fans (on/o� operation)
Power consumption of EC fans (continuous)
Saving from continuous speed adjustmentq
v = Air flow
pe = Input power
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More Precise Temperature ControlCompared to a fixed-frequency compressor, an inverter compressor can
achieve more precise temperature control through maintaining the room
temperature closer to the setpoint temperature. The control accuracy can be
as close as ± 0.9 °F(±0.5°C), even when the load is constantly changing. The
comparison between fixed-frequency and inverter compressor temperature
control accuracy is shown on the right picture.
High Efficiencies, Lower NoiseCompared to the on/off operation of fixed-speed compressors, inverter
compressors have stepless speed changes which, through intelligent control,
consistently aim to run at the most efficient operating point . This variable
frequency operation can save nearly 30% on operating costs.
Results from an AIRSYS performance test of fixed-frequency vs. inverter
compressors can be seen in the graph; the stark difference between
compressor COPs is easily seen.
Additionally, an inverter compressor starting current is only about 10% of
that of a fixed-frequency compressor, they typically have a higher reliability
and the noise generated at part load is approximately 5-10 dB lower.
INVERTER TECHNOLOGY
OPTIMA-INV inverter series precision air conditioners adopt energy-
efficient DC inverter scroll compressors that can achieve stepless
speed and on-demand cooling capacity adjustment to achieve the
greatest efficiencies. Inverter technology is available with direct
expansion air-cooled (DXA) type units.
The inverter system manages the compressor speed with infinitely
variable control according to the actual cooling demand;. When the
difference between room and setpoint temperatures is high, the
compressor operates at a high speed (and greater cooling capacity).
As the temperature difference reduces, the compressor speed
gradually reduces to more accurately maintain room temperature (a
subsequently conserving energy).
Tem
pera
ture
Tem
pera
ture
Time
Time
Zone temperature Setpoint
Zone temperature Setpoint
Variable speed compressor
Fixed speed compressor
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OPTIMA-INV Inverter Series precision air conditioners utilize
electronic expansion valves to regulate the refrigerant flow entering
the evaporator and match it to the running speed of the compressor.
Compared to thermal expansion valves, electronic expansion valves
control much more accurately and efficiently. They are also able
to control system evaporation temperature and superheat more
effectively and lead to an overall higher system efficiency.
Data center power consumption is generally divided between four major sources; IT equipment, cooling systems, backup
power and lighting systems. The specific proportions are different in each data centers, however a typical split is presented
here.
As the pie chart show, the energy consumption of the cooling system is second only to the actual IT equipment; i.e. the air
conditioning systems account for a large portion of the total energy consumption of the data center. Therefore, by taking
advantage of free cooling solutions (and hence reducing the run hours of the compressors) large energy savings are potentially
achievable. AIRSYS has developed both direct and indirect free cooling systems, as well as dual heat-rejection mode units
which can significantly reduce the overall energy consumption of a data center. Options are available or configurable to suit
any and all installation requirements.
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ELECTRONIC EXPANSION VALVE (EEV) TECHNOLOGY
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INDIRECT FREE COOLING
DUAL COOLING SOURCES
Indirect free cooling refers to heat-rejection through circulating water between an indoor cooling coil and an outdoor dry
cooler or cooling tower; the water absorbs the heat at the indoor coil and then discharges it to the atmosphere via the dry
cooler or cooling tower.
By adding a water coil to the direct-expansion evaporator
coil and completing an indirect free cooling (FC) circuit with
a dry cooler or cooling tower, significant energy savings
can be made through a reduction in the DX compressor run
hours. When there is a call for cooling, and the difference
between indoor and ambient temperatures is acceptable,
the FC system will run to provide indirect free cooling. If the
FC system can not satisfy the total cooling demand, the DX
cooling system will commence operation, however, as the
outdoor ambient temperature decreases, the proportion of
FC capacity will increase. When free cooling capacity reaches
100%, and cooling demand is being met, complete FC mode
is achieved and there is no compressor power consumption
from the DX system.
OPTIMA-INV units can accommodate the indirect free cooling
option. The corresponding series are OPTIMA-INV-FC.DXA.
The schematic diagram showing the principle of operation
for an air cooled direct expansion unit with indirect free
cooling (FC) is as follows:
Air cooled direct expansion unit with indirect free cooling (FC)
42 31
5
6
7
8 9 10
13 14 12
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1 - Indoor unit
2 - Outdoor unit
3 - Pump group (optional)
4 - Dry cooler (optional)
5 - Compressor
6 - Evaporator
7 - Supply fan
8 - Expansion valve
9 - Sight glass
10- Filter dryer
11 - Liquid receiver
12 - Air cooled condenser
13 - Return air
14 - Supply air
Dual cooling (DC) source units are supplied with two fully
independent cooling circuits; chilled water system cooling
(default) and mechanical (DX) cooling (supplementary).
Where a chilled water system is always available for heat
rejections, the unit will always run in chilled water cooling
mode. Only when chilled water cooling can not meet the
cooling demand will the microprocessor controller switch
from chilled water cooling to DX cooling. Where a chilled
water system is not always available (e.g. seasonal plant
operation), chilled water cooling will only occur when the
system is available.
As heat rejection via chilled water is prioritized, run time for
the DX cooling system is minimized resulting in an extend life
expectancy of the compressor corresponding energy savings.
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DC units have an inherently higher reliability (due to inbuilt redundancy) and can ensure that cooling is more consistently
available. They also have the intelligence to select the most efficient operation mode depending on the environment, which
can greatly reduce energy consumption.
OPTIMA-INV units can accommodate dual cooling options. The corresponding series names are OPTIMA-INV-DC.DXA.
The schematic diagram showing the principle of operation for an air cooled DX dual cooling system is as follows:
For installations where outdoor temperatures are commonly lower than indoor temperature, fresh air can be introduced
directly into the room to cool the equipment; this is known as direct free cooling (DFC). A well designed and integrated DFC
system can greatly reduce the dependency on other cooling systems and save energy through minimizing their run hours.
DFC systems can be integrated with OPTIMA-INV units, with up flow and down flow configurations. The corresponding series
names are OPTIMA-INV-DFC. The diagram showing the arrangement and principle for direct free cooling options is as follows:
OPTIMA-INV-DFC systems include mechanical (DX) cooling and free cooling modes, together with the intelligence to switch
between the modes to ensure the most efficient operation. When utilizing direct free cooling, the DX system compressor stops,
which has a significant impact on the energy consumption.
In recent years, energy-efficient data centers have attracted greater attention and many data centers are now able to achieve
significant energy savings through both increasing the IT equipment tolerance temperatures and expanding the considered
geographical scope to exploit direct free cooling (which is not only limited to regions of extreme cold).
Air cooled direct expansion unit with dual cooling sources (DC)
42 31
5
6
7
8 9 10
13 14 12
11
1 - Indoor unit
2 - Motorized 2-way valve
3 - Pump group(optional)
4 - Chiller(user supplied)
5 - Compressor
6 - Evaporator
7 - Supply fan
8 - Expansion valve
9 - Sight glass
10 - Filter dryer
11 - Liquid receiver
12 - Air cooled condenser
13 - Return air
14 - Supply air
15 - Chilled water coil
DIRECT FREE COOLING (DFC)
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Continuous and reliable operation of the air conditioning
systems is critical for the successful operation of data
center equipment. As a result of the high proportion of
power consumed by such air conditioning systems, energy
consumption has been a challenge faced by modern data
centers. AIRSYS precision air conditioners aim to address
this challenge, in part, through effective group control
and rotation functions. Such control philosophies ensure
consistent room temperature and humidity, together with
continuous reliable operation (generally, by the addition of a
spare unit for redundancy) whilst minimizing the total power
required for the air conditioning. Group control and rotation
functions will also typically extend unit life and effectively
save energy by improving the overall management of the
system.
GROUP CONTROLS
AWG20/22 Shield Cable
Main Unit Secondary Unit 1 Secondary Unit 2 Secondary Unit ≤ 7
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REMOTE CONTROL AND NETWORK MONITORING
Remote control and network monitoringNetworking and Monitoring of air conditioning equipment is typically a
subsystem of a Building Management System (BMS) and provides centralized monitoring and management of all the
air-conditioning equipment.
Thanks to years of experience in the production and application of precision air conditioning equipment, AIRSYS is
able to provide a variety of monitoring systems ranging from simple SMS alarm monitoring to the most sophisticated
TeraCloud based GPRS wireless centralized monitoring system. There is a solution available to suit all sites and
installations.
• 3 kinds of local direct cable connection
• 3 kinds of LAN network connection
• 4 kinds of wireless network connection
N16
N2
N1
RS232 Data Cable
N16
N2
N1
N16
N2
N1
Wireless Connection Types Local Area Network (LAN) Connection Types
Ethernet Network Cable
LAN Connection 1
LAN Connection 2
RS485-RS232 Converter
RS485-RS232 Converter
Direct Connection for Multiple Units
RS485 Bus
RS485 Bus
RS485 BusRS232 Cable
Ethernet Network Cable
RS485-TCP/IP Converter With 16 Ports
Cooling Unit & Comm. Card
Single Port RS485-TCP/IP Converter
Single Unit Direct Connections
GSM Mobile Communication Network
GSM Communication Network
Wireless Connection 1
Mobile Phone
Mobile PhoneGSM Module
GSM Module
Wireless Connection 3
Wireless Connection 4
Direct Connection 1
Direct Connection 2
Direct Connection 3
Direct Connection 4
Wireless Network Communication
RS485-TCP/IP Wireless Router
Wireless Router
RS485 CardModbus Protocol
Wireless Connection 2
RS485 Data Cable
Monitoring Computer Requirements: 1. TCP/IP card2. RS485 card3. RS232 card 4. IntelliVision Plus Software
RS485 Data Line
Ethernet Network Cable
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UNIT CONFIGURATIONS
OPTIMA-INV-FC/DC units also includes the following standard configurations.
Note: “●”standard configuration, “—” no option available.
OPTIMA FAMILY - STANDARD PRODUCT CONFIGURATIONS
No. Standard Configuration No. Standard Configuration1 Powder coated steel frame 13 Rubber vibration absorber for compressor
2 Powder coated steel panel with inside thermal and acoustic insulation 14 Electric expansion valve
3 EC centrifugal fan 15 Sight glass
4 Copper tube aluminum fin coil 16 Filter dryer
5 Condensing water tray 17 Liquid receiver
6 Class G4 air filter 18 High pressure transducer
7 Temperature and RH sensor at return air inlet 19 Pressure switch for high/low pressure protection
8 Air pressure switch for supply fan protection 20 Continuous control system for condensing pressure
9 Microprocessor control 21 Phase sequence protection relay for power supply
10 Electrical control panel 22 RS485 communication
11 Stainless steel electric heater, various capacity available 23 Clock function
12 Proportional controlled electrode type humidifier, various capacity available 24 Wooden packaging
Standard Configuration OPTIMA-INV-FC OPTIMA-INV-DCCopper tube aluminum fin free cooling coil ● —
Copper tube aluminum fin chilled water cooling coil — ●
Motorized 2-way valve ● ●
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OPTIONS FOR THE OPTIMA FAMILY PRODUCT
No. Options Configuration No. Options Configuration
1 Air pressure switch for clogged filter alarm 8 Additional floor water detector
2 Motorized no-return damper for up flow unit 9 Colored touch screen graphical user interface.
3 Supply air plenum for up flow unit 10 RS232 communication
4 Supply air plenum for down flow unit 11 pCOWeb communication card
5 Backward air return for up flow unit 12 GSM short message module
6 Installation support stand with adjustable legs 13 Remote display controller
7 Supply air temperature sensor 14 Low temperature operation kit for outdoor temperature below-4°F(-20°C)
OPTIONAL SUPPLY AIR PLENUM DIMENSIONS AND WEIGHT
ELECTRIC HEATER/HUMIDIFIER SELECTION SHEET
Cabinet sizes Units Sizes
Width in(mm) 98(2490)
Depth in(mm) 35(890)
Height in(mm) 18-1/2(470)
Weight Ib(kg) 192(87)
Heat capacity (BTUH) Heat capacity (kW) MOP (A) MCA (A)
Electric
Heater
61200 18 90 83 ●
92200 27 — — ○
Humidification capacity (lb/hr) Humidification capacity (kg/h) MOP (A) MCA (A)
Electric
Humidifier
17.6 8 — — ●
22.0 10 — — ○
28.0 13 — — ○
33.0 15 — — ○
Note: “●”means standard configuration,
“○”means option,
“—”please contact manufacturer for a detailed MOP and MCA.
24
TECHNICAL SPECIFICATIONSOPTIMA-INV(-/FC/DFC).DXAModel Number OPTIMA-INV.DXA80V2A4 OPTIMA-INV-FC.DXA80V2A4 OPTIMA-INV-DFC.DXA80V2A4Unit Type UP/Down Flow UP/Down Flow UP/Down FlowRefrigerant Type R410A R410A R410ACompressorCompressor Type Hermetic scroll Hermetic scroll Hermetic scrollPower(1) kW 20.0 20.0 20.0Current(1) A 28.5 28.5 28.5Supply fanType EC centrifugal fan EC centrifugal fan EC centrifugal fanQty. of fan n. 3 3 3Air volume SCFM (m3/h) 12900 (21900) 12900 (21900) 12900 (21900)Power kW 4.0 5.0 4.0External static in.H2O(Pa). 0.4(100) 0.4(100) 0.4(100)Air filter MERV 8 MERV 8 MERV 8Electric heaterType Stainless steel Stainless steel Stainless steelElectric heater capacity BTUH(kW) 61400(18.0) 61400(18.0) 61400(18.0)Current A 22.6 22.6 22.6HumidifierType Electrode type Electrode type Electrode typeHumidification capacity lb/hr(kg/h) 17.6(8) 17.6(8) 17.6(8)Power kW 5.9 5.9 5.9 Current A 7.4 7.4 7.4 Outdoor CondenserModel*Qty. AMAE15*2 AMAE15*2 AMAE15*2Dry cooler(only available for FC unit) Model*Qty. VMEG55 VMEG55 VMEG55FC unit free cooling coil/DC unit chilled water coil1Water flow SCFM(m3/h) 8.0(13.6) 8.0(13.6) 8.0(13.6)Preesure drop in.H2O (kPa) 272(69.1) 272(69.1) 272(69.1)DFC Return Air Box / / S1+S2Power source (Voltage/Phase/Frequency) 460V/3p/60Hz 460V/3p/60Hz 460V/3p/60HzUnit max. operating power(2) kW 43.2 46.1 43.2 Unit max. operating current(2) A 59.4 66.6 59.4 Unit piping connection(Φ)Humidifier water supply in 1/2″ 1/2″ 1/2″Condensate water drainage in 3/4″ 3/4″ 3/4″Refrigerant discharge (3) in 7/8″ 7/8″ 7/8″Refrigerant liquid(3) in 5/8″ 5/8″ 5/8″Unit dimensions and weightWidth in(mm) 98.0(2490) 98.0(2490) 98.0(2490)Depth in(mm) 35.0(890) 35.0(890) 35.0(890)Height in(mm) 77-3/16(1960) 77-3/16(1960) 77-3/16(1960)Weight lb(kg) 1775(805) 1962(890) 1775(805)
Notes:
(1) The date of the compressor under standard conditions. Evaporation temperature 50°C(10°C), condensation 116.5°C(47°C).
(2) Max. operating power input and current input: as above spec sheet, under the condition of dehumidification plus 100% electric reheat.
(3) Only represents the inner pipe diameter of the unit.
25
VARIABLE SPEED COMPRESSOR OF UNIT CAPACITY DATA
NOMINAL COOLING PERFORMANCE
Note:
All Data given at 85.0(29.4)/ 64.2(17.8) °F(°C) entering indoor Dry-Bulb/ Wet-Bulb temp and 52.0(11.1) °F(°C) return dew-point temperature.
Notes:
(1)All Data given at 85.0(29.4)/ 64.2(17.8) °F(°C) entering indoor Dry-Bulb/ Wet-Bulb temp and 52.0(11.1) °F(°C) return dew-point temperature.
(2)The cooling capacity is provided entirely by direct natural cooling.
(3)This figure does not include exhaust fan power.
ModelOutdoor Ambient
Dry-bulb Temperatu (°F/°C)
Min Total Capacity (BTUH /kW)
Max Total Capacity (BTUH /kW)
Min Sensible Capacity (BTUH /
kW)
Max Sensible Capacity (BTUH
/kW)
OPTIMA-INV.
DXA80V2A4
95/35.0 68200/20.0 307100/90.0 66500/19.5 303700/89.0
80/26.7 71700/21.0 327600/96.0 69900/20.5 313900/92.0
65/18.3 78500/23.0 337800/99.0 76800/22.5 320700/94.0
40/4.4 85300/25.0 348000/102.0 83600/24.5 331000/97.0
OPTIMA-
INV-FC(DC).
DXA80V2A4
95/35.0 68200/20.0 307100/90.0 66500/19.5 303700/89.0
80/26.7 71700/21.0 327600/96.0 69900/20.5 313900/92.0
65/18.3 75100/22.0 337800/99.0 76800/22.5 320700/94.0
40/4.4 68200/20.0 348000/102.0 68200/20.0 331000/97.0
OPTIMA-
INV-DFC.
DXA80V2A4
95/35.0 68200/20.0 307100/90.0 66500/19.5 303700/89.0
80/26.7 71700/21.0 327600/96.0 69900/20.5 313900/92.0
65/18.3 75100/22.0 337800/99.0 76800/22.5 320700/94.0
40/4.4 68200/20.0 348000/102.0 68200/20.0 331000/97.0
ModelOutdoor Ambient
Dry-bulb Temperature (°F/°C)
Total Net Cooling Capacity (BTUH /
kW)(1)
Total Net Sensible Cooling Capacity
(BTUH /kW)(1)
Total Rated Power (kW)(1)
Net Sensible COP (kW/kW)(1)
OPTIMA-INV.
DXA80V2A4
95/35.0 218800(82.6) 279800(82.0) 27.0 3.0
80/26.7 296900 (87.0) 294100(86.2) 23.8 3.6
65/18.3 303700(89.0) 297900(87.3) 22.0 4.0
40/4.4 307100(90.0) 303700(89.0) 20.5 4.3
OPTIMA-
INV-FC(DC).
DXA80V2A4
95/35.0 218800(82.6) 279800(82.0) 28.0 2.9
80/26.7 296900 (87.0) 294100(86.2) 24.8 3.5
65/18.3 303700(89.0) 297900(87.3) 23.0 3.8
40/4.4 307100(90.0) 303700(89.0) 17.0 5.2
OPTIMA-
INV-DFC.
DXA80V2A4
95/35.0 218800(82.6) 279800(82.0) 27.0 3.0
80/26.7 296900 (87.0) 294100(86.2) 23.8 3.6
65/18.3 279800(82.0)(2) 279800(82.0)(2) 4.0(3) 20.5
40/4.4 307100(90.0) 303700(89.0) 4.0(3) 22.3
26
Note: (1)The capacity is rated at entering air temperature 95°F(35°C) and condensing temperature 122°F(50°C) condition.
Model AMAE15Capacity (1) BTUH(kW) 195200(57.2)
Fan
Fan qty. No. 2
Air flow rate SCFM(m3/h) 12950(22000)
Input power kW 1.26
Input current A 5.6
Connection tube size
Gas pipe in 1/2″
Liquid pipe in 3/8″
Unit external dimensions and Weight
Length in(mm) 78-1/8(1985)
Width in(mm) 24-7/16(620)
Height in(mm) 42-1/2(1080)
Weight lb(kg) 306(139)
Wooden packaging dimensions and Weight
Width in(mm) 82-5/8(2100)
Depth in(mm) 29-3/4(755)
Height in(mm) 48-5/8(1235)
Weight lb(kg) 434(197)
NOMINAL COOLING PERFORMANCE
AMAE
Note: All Capacities, EER certified to AHRI 1360 testing standard.
Model Nominal Total Capacity (BTUH/kW)
EER (Standard) (BTU/W)
EER(90% Part Load)(BTU/W)
EER (60% Part Load)(BTU/W)
OPTIMA-INV.DXA80V2A4 218800(82.6) 10.3 10.9 11.6
OPTIMA-INV-FC(DC).DXA80V2A4 218800(82.6) 10.0 10.7 11.0
OPTIMA-INV-DFC.DXA80V2A4 218800(82.6) 10.3 10.9 11.6
27
Unit model PUG15 PUG20Water flow SCFM(m3/h) 8.9(15.2) 11.9(20.2)
Pressure ft(m) 91.9(28) 85.3(26)
Pump Qty. n. 2 2
Input power kW 2.2 3
Input current A 4.9 6.3
Connection tube size
Water inlet pipe in 2″ 2″
Water outlet pipe in 2″ 2″
Unit external dimensions and Weight
Length in(mm) 54-3/8(1390) 54-3/8(1390)
Width in(mm) 29-1/2(750) 29-1/2(750)
Height in(mm) 41-3/8(1050) 41-3/8(1050)
Weight lb(kg) 331(120) 359(150)
PUG PUMP GROUP BOX
Model S1 S2MERV 8 Panel air filter
Size in(mm) 32-1/2*21-1/2*3/8(825*545*10)
28-1/4*21-1/2*3/8(717*545*10)
Qty n. 1 2
MERV 13 Bag air filter
Size in(mm) 32-3/5*21-1/2*1-7/8(828*545*46)
28-1/4*21-7/16*1-7/8(717*545*46)
Qty n. 1 2
Air inlet/outlet
Length in(mm) 28-7/8(732) 51-15/16(1320)
Width in(mm) 16-1/8(410) 16-1/8(410)
Unit external dimensions and Weight
Width in(mm) 34-1/4(870) 58-1/4(1480)
Depth in(mm) 26-3/4(680) 26-3/4(680)
Height in(mm) 57-1/8(1450) 57-1/8(1450)
Weight lb(kg) 198(90) 315(143)
Wooden packaging dimensions and Weight
Width in(mm) 40-1/8(950) 64-3/16(1560)
Depth in(mm) 32-1/4(750) 32-1/4(750)
Height in(mm) 65(1600) 65(1600)
Weight lb(kg) 362(105) 516(165)
DFC FRESH AIR INLET BOX
28
A4 UNIT CABINET DIMENSION DRAWING FOR UP FLOW UNIT
A4 UNIT CABINET DIMENSION DRAWING FOR UNDER FLOW UNIT
UNIT DIMENSIONAL DRAWINGS
70
1
6363
302
2364
2490
1960
890
1
[35in] [98in]
[11-7/8in]
[2-1/2in]
[2-1/2in] [93-1/16in]
[77-3/16in]
Note: (1) Connection pipe: There are differences in connection pipe positions of the units. Please refer to the actual units.
Note: (1) Connection pipe: There are differences in connection pipe positions of the units. Please refer to the actual units.
29
OPTIMA-DFC FRESH AIR INLET BOX DIMENSION DRAWING-S1
OPTIMA-DFC FRESH AIR INLET BOX DIMENSION DRAWING-S2
870 680mm 870mm
730mm
1450
400
730
400
1450mm
870mm
680
[57-1/16in]
[34-1/4in]
[77-3/16in]
[34-1/4in]
[26-3/8in]
[34-1/4in]
[77-3/16in]
[15-3/4in]
[57-1/16in][15-3/4in]
[26-3/8in]
2
1
680
400
400
1450
1480
1330
1480
13301450
680
1480
[58-1/4in]
[52-3/8in]
[58-1/4in]
[26-3/8in]
[58-1/4in]
[52-3/8in]
[26-3/8in]
[57-1/4in]
[15-3/4in]
[15-3/4in]
[57-1/4in]
1
2
1. connected to the outdoor side
2. connected to the unit
1. connected to the outdoor side
2. connected to the unit
30
AMAE15 DIMENSION DRAWING
[78-1/8in]
[73-1/8in]
[42-1/2in]
[24-3/8in]
[22-7/16in]
ADJUSTABLE STAND(OPTIONAL)
300~600mm[11-4/5~23-3/5in]
2444mm [96-1/4in] 835.5mm [32-7/8in]
31
AIR SUPPLY BOX DIMENSION DRAWING(OPTIONAL)
446.4mm
400mm
[296-5/16in]
[15-3/4in]
836.7mm [32-15/16in]
AIR SUPPLY PLENUM DIMENSION DRAWING(OPTIONAL)
[35in]890mm2490mm
[18-
1/2i
n]47
0mm
[98in]
AIRSYS (NORTH AMERICA) SALES AND SERVICE CONTACT:
AIRSYS GLOBAL SUBSIDIARIES CONTACT:
Sales Contact:Email: [email protected] Main: + 1 (855) 874-5380
AIRSYS Refrigeration Engineering Technology (Beijing) Co., Ltd.Add: 10th floor, Hongkun Shengtong building, 19, Ping Guo Yuan Xi Xiao Jie, Shijingshan, Beijing, China 100043
Tel: +86(0)10 68656161
Gu’an Airsys Environment Technology Company Ltd.Add: 25, Dongfang Street, Gu’an Industry Park, Langfang City, Hebei Province, China
Tel: +86(0)10 68656161
Shanghai Airserve HVAC System Service Co., Ltd.Add: #7-2, No.658, Daduhe Rd., Putuo District, Shanghai, China, 200333
Tel: +86(0)21 62452626 Fax: +86 (0)21 62459622
AIRSYS Australia Sales OfficeAdd: PO BOX 1088, Flagstaff Hill, SA, 5159, Australia
Tel: +61 479151080
AIRSYS BRASIL LTDA.Add: Av. Moaci, 395 Conj 35/36 04083-000 – Planalto Paulista SAO PAULO – SPTel: +55 (11) 25976817 / +55 (11) 21585560
AIRSYS Deutschland GmbHAdd: Dahlweg 120, D-48153 Münster GermanyTel: +49 (0) 1757535054 / 251-97307478
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Tel: +90(216) 4706280 Fax: +90(216) 4706290
AIRSYS (North America), LLCICT and Human Comfort Cooling:Add: 7820 Reidville Rd. Greer, SC 29651 , USATel: +1 (855) 874 5380
Web: https://airsysnorthamerica.com/
Medical Cooling:Add: 3127 Independence Dr Livermore, CA 94551, USATel: +1 800 7131543
Web: https://advancedcoolingtech.com/
AIRSYS Singapore Pte. LtdAdd: 12 Lorong Bakar Batu #06-01 Singapore (348745)
Tel: +65 62787188 Fax: +65 68416301
AIRSYS (UK) Ltd.Add: 245 Europa Boulevard, Warrington, UK. WA5 7TN
Tel: +44 (0) 1925 377 272 Call Centre: +44(0)8456099950
www.air-sys.com
Product design and specification subject to change without prior notice.
Email: [email protected] Main: + 1 (855) 874-5380
Service Contact:
WWW.AIRSYSNORTHAMERICA.COM
AIRSYS North America