Optima Chemical Group LLC · plant Full time & on ... Process improvement work in specific...
Transcript of Optima Chemical Group LLC · plant Full time & on ... Process improvement work in specific...
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M a n u f a c t u r i n g S i t e - D o u g l a s , G e o r g i a
Optima Chemical Group LLC www.Optimachem.com
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Driving time from Airports:
•Jacksonville, FL – 2.0 hours
•Savannah, GA – 2.5 hours
•Atlanta, GA – 3.5 hours
Convenient Sea Port service
•Jacksonville, FL
•Savannah, GA
•Charleston, SC
Where We Are
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Who We Are
Privately owned with solid financial resources (i.e., self sufficient for Capital needs).
Site Manufacturing operations began April 1990
90 Employees
Recently moved our quality system to the ISO 9001 standard
Intense focus EH&S programs, world class incident rate performance
Diverse Sales revenue from Optima products, custom, and contract manufacturing
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Optima Business Platforms
Contract Manufacturing
Optima Brand Products
Custom Manufacturing
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Core Competency
Contract Manufacturing
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Toll Manufacturing – Customers
Our customers
Established Company, medium to large in size in a wide variety of chemistries
Outsourcing Manufacturing Segments
Developing new products or markets for existing products
Geographic considerations
Internal capacity constraints
Competitive Make vs. Outsource
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Customer Requirement Large volume
Short lived, 18 months
Existing technology
No internal capacity
5000 and 3700 gallon 316 stainless steel reactors
Both agitated and insulated
Both with distillation columns 24” and 12” and OH condensers
Toll Manufacturing
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Toll Manufacturing - Unit Operations
Reaction (including low temp/near cryogenic)
Extractions / Leaching
Precipitation / Crystallization
Solution Filtration (reactive)
Solids Isolation / Purification
Drying
Fractional Distillation / Solvent Recovery
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Toll Manufacturing
Reactors (~40,000 gal capacity)
Glass Lined
Stainless Steel
Inconel
50 gallon to 5000 gallon
Full Vacuum to 100 psig
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Toll Manufacturing
Filtration Jacketed & Non-Jacketed
Rosenmund type. 2.4 & 4.0 sq meter surface area
2.0 m2 Hastelloy Rosenmund filter/dryer
Solid Bowl Centrifugation Basket Centrifugation Filter Press Monel Vertical leaf
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Toll Manufacturing
Dryers Vacuum tray Glass lined Double Cone Stainless Steel Pan type
Solidaire® Rotary dryer
Fractional Distillation Solvent recovery/recycle 6000 gallon re-boiler 36 in diameter column, 33
fixed bubble trays Koch 24 in diameter, packed
column (Vacuum) 12 in diameter packed
column, 23 theoretical plates
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Toll Manufacturing
Liquid / Liquid extraction Karr columns Centrifugal extraction
Solids / Liquid Leaching Biomass processing & handling
Blending Solids Liquid
Product storage 75,000 ft2 warehousing Liquid storage. Individual tanks to
50,000 gallons
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Products that Fit
Optima Brand Products
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Products – Customers
Our customers
A wide variety primarily in the Pharma, Catalyst, Electronics, markets
Looking for Organometallic non-GMP reagents
A US manufacturer of high quality products with short lead times
Volumes for both developmental and commercial quantities
Make to order and custom formulations
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Substituted Boronic Acids
Currently 150 + derivates manufactured by Optima
Can supply needs from pre-clinical to commercial production. Quantities from Grams – Kilos – Metric tons produced at our plant
Full time & on going Development of new Derivatives Prioritization is Customer need driven
Research assets available on contract basis if necessary for specific needs
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• Metal Hydrides (LiAlH4 & LiBH4)
Used for customer synthesis reductions
• Organophosphines & Organosilanes
Range of electron rich, hindered Phosphines
Specialty higher valued phosphines derived from organometallics
• Organomagnesiums
Aromatic and aliphatic Grignards and dialkyl magnesium reagents
15 years of experience manufacturing experience
Production scale to be competitive world wide
Product Offerings
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• Alkyllithiums and Aryllithiums
t-Butyllithium, Methyllithium, etc.
• Alkoxides and Lithium Amides
Na, Mg & Li t-butoxide Li diisopropylamide, Li hexamethyldisilazide
• Custom formulations available
Product Offerings
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Natural Progression
Custom Manufacturing
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Custom Manufacturing Customers
Our customers
Primarily small to midsized companies or companies we have worked with in the past
A place to scale up chemistries from the lab to commercial scale
Process improvement work in specific equipment
New product introduction
Manufactures uncomfortable handling pyrophoric or air sensitive chemistry
Fast track projects that have a short deadline that cannot be done internally
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Customer new product commercial launch after process development completed at Optima
3 Unit Operation bays, tank farm, Utility plant, cryogenic vent condensing system, fully automated
$4+ million capital spend
Groundbreaking in November; production launched the following May (7 months)
Optima provides upfront Capital; amortized over production commitment
Value add for Custom Projects
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Custom Manufacturing
Areas of Expertise
Grignards, Lithiations
Organometallic Reactions
Sodium, Lithium, Potassium, Magnesium metal
n-butyl and sec-butyl lithium
Substituted Boronic Acids - Suzuki Coupling reactions
Phosphorus chemistry (POCL, PCL3, etc.)
Friedel-Crafts Reaction
Hydrazine chemistry
Pyrophoric/water reactive/oxygen sensitive materials
Biomass Extractions / Leaching
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Process Development
Expertise in process scale up
Bench Scale
22 liter Kilo Lab
50 gallon Pilot Plant
250 gallon Pilot Plant
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Upgrades to the pilot plant include • A 200 and 300 gallon glass Rx • 20 plate distillation system • Adding 75 cuft double cone dryer
Process Development
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GC Agilent 7820/7697 Headspace Analyzers (FID), Multiple FID GCs, TCD Capability
HPLC UV Detection On Agilent 1100 and Perkin Elmer Instruments, RI Detection on
Perkin Elmer Instrument
NMR Same day service from Valdosta State University, Agilent 400 MHz FT NMR with
broad band probe
GC Mass Spec Same day service from Valdosta State University, Agilent 5975 with triple axis
detector
DSC and TGA Same day service from Valdosta State University, Perkin Elmer Instrumentation
FTIR Nicolet 380 ATR (Zn-Se crystal)
Karl Fischer Volumetric and Coulometric Mettler-Toledo Autotitrators
Density Mettler-Toledo DM-50 Density Meter
Wet analysis Mettler-Toledo T-90 Auto Titrator, Thermo Visible Spectrophotometer
Analytical Capabilities
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Adding Additional Capabilities
Reactors 3 Hastalloy - 2K gallon 2 Glass – 4 K gallon 2 Glass – 2 K gallon
Solids Processing
Hastalloy 48” Centrifuge Hastalloy Rotary Dryer
Bulk Handling
Rail service in and out Barge capabilities for raw materials
State of the art industrial WWTP
Several process scrubbers Thermal Oxidizer
• FIFRA Registration
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Why choose Optima?
Agile, Customer Focused, and Cost Competitive in the global
market place
23 years of custom/contract manufacturing experience
A unique portfolio of products to support synthesis projects
US based company with high Quality and EHS&S programs in
place
Check out our Website at
www.Optimachem.com