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Operator's Manual

S-65 TRAX • S-65 TRAX Part No. T107110

Third Edition • Second Printing

Important

Read, understand and obey these safety rules andoperating instructions before operating this machine.Only trained and authorized personnel shall bepermitted to operate this machine. This manualshould be considered a permanent part of yourmachine and should remain with the machine at alltimes. If you have any questions, call Genie Industries.

Contents

PageIntroduction ................................................................ 1Symbol and Hazard Pictorials .................................... 3General Safety ........................................................... 5Personal Safety ......................................................... 8Work Area Safety....................................................... 9Legend ...................................................................... 19Controls .................................................................... 20Inspections ............................................................... 28Operating Instructions ............................................... 38Transport and Lifting Instructions .............................. 48Maintenance ............................................................. 51Specifications ........................................................... 54

Contact us:

Internet: www.genielift.comE-mail: [email protected]

Copyright © 1995 by Terex Corporation

Third Edition: Second Printing, September 2011

"Genie" is a registered trademark ofTerex South Dakota in the U.S.A. and manyother countries. "S" is a trademark of TerexSouth Dakota.

Complies with EC Directive 2006/42/EC See EC Declaration of Conformity

Printed on recycled paper

Printed in U.S.A.

Operator's ManualThird Edition • Second Printing

Part No. T107110 S-60 TRAX • S-65 TRAX 1

Introduction

Danger

Failure to obey the instructions andsafety rules in this manual willresult in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safemachine operation contained in this operator'smanual.

1 Avoid hazardous situations.

Know and understand the safety rules beforegoing on to the next section.

2 Always perform a pre-operation inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

You read, understand and obey themanufacturer's instructions and safety rules—safety and operator's manuals and machinedecals.

You read, understand and obey employer'ssafety rules and worksite regulations.

You read, understand and obey all applicablegovernmental regulations.

You are properly trained to safely operate themachine.

Owners, Users and Operators:

Genie appreciates your choice of our machine foryour application. Our number one priority is usersafety, which is best achieved by our joint efforts.We feel that you make a major contribution tosafety if you, as the equipment users andoperators:

1 Comply with employer, job site andgovernmental rules.

2 Read, understand and follow the instructionsin this and other manuals supplied with thismachine.

3 Use good safe work practices in acommonsense way.

4 Only have trained/certified operators, directedby informed and knowledgeable supervision,running the machine.

If there is anything in this manual that is not clearor which you believe should be added, pleasecontact us.

Internet: www.genielift.com

E-mail: [email protected]

Operator's Manual Third Edition • Second Printing

2 S-60 TRAX • S-65 TRAX Part No. T107110

Intended Use

This machine is intended to be used only to liftpersonnel, along with their tools and materials to anaerial work site.

Introduction

Safety Sign Maintenance

Replace any missing or damaged safety signs.Keep operator safety in mind at all times. Use mildsoap and water to clean safety signs. Do not usesolvent-based cleaners because they may damagethe safety sign material.

Hazard Classification

Genie uses symbols, color coding and signal wordsto identify the following:

Safety alert symbol—used to alertyou to potential personal injuryhazards. Obey all safetymessages that follow this symbolto avoid possible injury or death.

Indicates a hazardous situationwhich, if not avoided, will result indeath or serious injury.

Indicates a hazardous situationwhich, if not avoided, could resultin death or serious injury.

Indicates a hazardous situationwhich, if not avoided, could resultin minor or moderate injury.

Indicates a hazardous situationwhich, if not avoided, could resultin property damage.

Red

Orange

Yellow

Blue



Symbol and Hazard Pictorials Definitions

Crush Hazard Explosion Hazard

Fall HazardCrush Hazard

Tip-over HazardTip-over Hazard

Tip-over Hazard

Tip-over Hazard

ElectrocutionHazard

Keep off thissurface.

Keep away frommoving parts.

Maintain requiredclearance.

Keep away frompath of movingplatform.

Read theoperator’smanual.

No smoking.No flame.Stop engine.

Replace trackswith same tracks.

See serial label forrated capacity.

Recovery procedure if tilt alarm soundswhile elevated.

Only trainedmaintenancepersonnel shouldaccesscompartments.

Counterweightuphill:

1 Retract boom.

2 Lower boom.

Counterweightdownhill:

1 Lower boom.

2 Retract boom.



Lanyardattachment point

Symbol and Hazard Pictorials Definitions

Track load Voltage rating forpower to platform

Pressure rating forair line to platform

Avoid contact.

Have fireextinguisher near.

Tie-downinstructions

Tie-downinstructions

ElectrocutionHazard

Explosion HazardDo not use etheror other highenergy startingaids on machinesequipped withglow plugs.

Maximum windspeed.

Maximum sideforce.

400N



Safety signs and locations

82548

114252 82487

114251 133067 82472

114252 A

82487 B

114251 A

82472 B

133067 A

0 to 50KV3.0 m

50 to 200KV4.6 m

200 to 350KV6.1 m

350 to 500KV7.6 m

500 to 750KV10.6 m

750 to 1000KV13.7 m

82548

82487 114251

133067

82472

114252

133263

133263

82481

133263

82481

General Safety




General Safety

114473

82487

82487 B

82604

12.5 m/sec82604 B

114473 A

82547 B

340 kg+

< =

340 kg

82547

82601 B

227 kg+

< =

227 kg

82601

82671 C

82671

82487

82601or 82547

82604

114473

82671




82473

82671114247

82671 C

82548 82472

82472 B

82473 B

114252

114252 A

133067

133067 A

0 to 50KV3.0 m

50 to 200KV4.6 m

200 to 350KV6.1 m

350 to 500KV7.6 m

500 to 750KV10.6 m

750 to 1000KV13.7 m

133067

82473

82472

82548

114247

114252

82671

133263

133263

133263

General Safety



Personal Safety

Fall Protection

Personal fall protection equipment (PFPE) isrequired when operating this machine.

Occupants must wear a safety belt or harness inaccordance with governmental regulations. Attachthe lanyard to the anchor provided in the platform.

Operators must comply with employer, job site andgovernmental rules regarding the use of personalprotective equipment.

All PFPE must comply with applicablegovernmental regulations, and must be inspectedand used in accordance with the PFPEmanufacturer’s instructions.



Electrocution HazardsThis machine is notelectrically insulatedand will not provideprotection from contactwith or proximity toelectrical current.

Maintain safe distancesfrom electrical powerlines and apparatus inaccordance with

applicable governmental regulations and thefollowing chart.

Line Voltage Required Clearance

0 to 50KV 3.0 m

50 to 200KV 4.6 m

200 to 350KV 6.1 m

350 to 500KV 7.6 m

500 to 750KV 10.6 m

750 to 1000KV 13.7 m

Allow for platform movement, electrical line sway orsag and beware of strong or gusty winds.

Keep away from themachine if it contactsenergized power lines.Personnel on theground or in theplatform must not touchor operate the machineuntil energized powerlines are shut off.

Do not operate the machine during lightning orstorms.

Do not use the machine as a ground for welding.

Tip-over HazardsOccupants, equipment and materials shall notexceed the maximum platform capacity.

Maximum platform capacity 227 kg

Maximum platform capacityS-60 TRAX with 1.8 m Platform with propercounterweight configuration 340 kg

Maximum occupants 2

Work Area Safety

Pictures in this manual may show a boom withtires and wheels instead of tracks. All safetyinformation and operating instructions still apply tothe S-60 TRAX and S-65 TRAX, even if the picturedoes not show the tracks.



S-60 TRAX 340 kg Capacity Boom: Do not attacha platform rated at 340 kg to machines with anyother rated load. See the serial label for themaximum rated load.

The weight of options and accessories, such aspipe cradles, panel cradles and welders, will reducethe rated platform capacity and must be factoredinto the total platform load. See the decals with theoptions and accessories.

If using accessories, read, understand and obeythe decals and instructions with the accessory.

Do not raise or extendthe boom unless themachine is on a firm,level surface.

Do not depend on thetilt alarm as a levelindicator. The tilt alarmsounds in the platformonly when the machineis on a severe slope.

If the tilt alarm sounds while the boom is lowered:Do not extend, rotate or raise the boom abovehorizontal. Move the machine to a firm, levelsurface before raising the platform.

If the tilt alarm sounds when the platform is raised:Use extreme caution. Identify the condition of theboom on the slope as shown below. Follow thesteps to lower the boom before moving to a firm,level surface. Do not rotate the boom whilelowering.

If the tilt alarm sounds withthe platform uphill:First lower the boom, thenretract the boom.

If the tilt alarm sounds withthe platform downhill:First retract the boom, thenlower the boom.

Do not raise the boom when wind speeds mayexceed 12.5 m/s. If wind speeds exceed 12.5 m/swhen the boom is raised, lower the boom and donot continue to operate the machine.

Work Area Safety



Work Area Safety

Do not contact adjacent structures with the boom.

Do not tie the boom orplatform to adjacentstructures.

Do not place loadsoutside the platformperimeter.

Do not push off or pulltoward any objectoutsideof the platform.

Maximum allowablemanual force - CE 400 N

Do not alter or disable machine components that inany way affect safety and stability.

Do not replace items critical to machine stabilitywith items of different weight or specification.

Do not operate the machine in strong or gustywinds. Do not increase the surface area of theplatform or the load. Increasing the area exposed tothe wind will decrease machine stability.

Use extreme care andslow speeds whiledriving the machine inthe stowed positionacross uneven terrain,debris, unstable orslippery surfaces andnear holes and drop-offs.

Do not drive themachine on or nearuneven terrain,unstable surfaces orother hazardousconditions with theboom raised orextended.

Do not use the machineas a crane.

Do not push the machine or other objects with theboom.



Be sure all track lug nuts are properly tightened.

Do not use the platform controls to free a platformthat is caught, snagged or otherwise preventedfrom normal motion by an adjacent structure. Allpersonnel must be removed from the platformbefore attempting to free the platform using theground controls.

Operation on Slopes HazardsDo not drive the machine on a slope that exceedsthe maximum uphill, downhill or side slope rating ofthe machine. Slope rating applies only to machinesin the stowed position

Maximum slope rating, stowed position, 4WD

Platform downhill 45% (24°)

Platform uphill 30% (17°)

Side slope 25% (14°)

Note: Slope rating is subject to ground conditionsand adequate traction.

Do not replace tracks with tires.

Do not modify or alter an aerial work platformwithout prior written permission from themanufacturer. Mounting attachments for holdingtools or other materials onto the platform, toeboardsor guard rail system can increase the weight in theplatform and the surface area of the platform or theload.

Do not place or attachoverhanging loads toany part of thismachine.

Do not place ladders orscaffolds in theplatform or against anypart of this machine.

Do not transport toolsand materials unlessthey are evenlydistributed and can besafely handled byperson(s) in theplatform.

Do not use the machineon a moving or mobilesurface or vehicle.

Work Area Safety



Fall HazardsOccupants must wear asafety belt or harnessin accordance withgovernmentalregulations. Attach thelanyard to the anchorprovided in theplatform.

Do not sit, stand orclimb on the platformguard rails. Maintain afirm footing on theplatform floor at alltimes.

Do not climb downfrom the platform whenraised.

Keep the platform floorclear of debris.

Lower the platformentry mid-rail or closethe entry gate beforeoperating.

Do not enter or exit the platform unless themachine is in the stowed position and the platformis at ground level.

Collision HazardsBe aware of limitedsight distance and blindspots when driving oroperating.

Be aware of the boomposition and tailswingwhen rotating theturntable.

Check the work area foroverhead obstructionsor other possiblehazards.

Be aware of crushinghazards when graspingthe platform guard rail.

Operators must complywith employer, job siteand governmental rulesregarding the use ofpersonal protectiveequipment.

Observe and use the color-coded direction arrowson the platform controls and drive chassis for driveand steer functions.

Work Area Safety



Work Area Safety

Stay clear of all Trax rotating or moving parts suchas sprockets and rollers.

Do not lower the boomunless the area belowis clear of personneland obstructions.

Limit travel speedaccording to thecondition of the groundsurface, congestion,slope, location ofpersonnel, and anyother factors whichmay cause collision.

Do not operate a boomin the path of any craneunless the controls ofthe crane have beenlocked out and/orprecautions have beentaken to prevent anypotential collision.

No stunt driving or horseplay while operating amachine.

Bodily Injury HazardDo not operate the machine with a hydraulic oil orair leak. An air leak or hydraulic leak can penetrateand/or burn skin.

Do not allow any object to come near moving parts.The object could be thrown out of the Traxundercarriage.

Always operate the machine in a well-ventilatedarea to avoid carbon monoxide poisoning.

Improper contact with components under any coverwill cause serious injury. Only trained maintenancepersonnel should access compartments. Accessby the operator is only advised when performing apre-operation inspection. All compartments mustremain closed and secured during operation.

Explosion and Fire HazardsDo not start the engine if you smell or detect liquidpetroleum gas (LPG), gasoline, diesel fuel or otherexplosive substances.

Do not refuel the machine with the engine running.

Refuel the machine and charge the battery only inan open, well-ventilated area away from sparks,flames and lighted tobacco.

Do not operate the machine in hazardous locationsor locations where potentially flammable orexplosive gases or particles may be present.

Do not spray ether into engines equipped with glowplugs.



Work Area Safety

Battery Safety

Burn Hazards

Batteries contain acid.Always wear protectiveclothing and eye wearwhen working withbatteries.

Avoid spilling orcontacting battery acid.Neutralize battery acidspills with baking sodaand water.

Explosion Hazard

Keep sparks, flamesand lighted tobaccoaway from batteries.Batteries emitexplosive gas.

Electrocution Hazard

Avoid contact with electrical terminals.

Damaged Machine HazardsDo not use a damaged or malfunctioning machine.

Conduct a thorough pre-operation inspection of themachine and test all functions before each workshift. Immediately tag and remove from service adamaged or malfunctioning machine.

Be sure all maintenance has been performed asspecified in this manual and the appropriate Genieservice manual.

Be sure all decals are in place and legible.

Be sure the operator’s, safety and responsibilitiesmanuals are complete, legible and in the storagecontainer located on the platform.

Component Damage HazardsDo not use any battery or charger greater than 12Vto jump-start the engine.

Do not use the machine as a ground for welding.

Maintain the cleanliness of the machine to ensureproper and safe operation. Remove dirt, debris,and any tools used for maintenance from the Traxundercarriage system.



Work Area Safety

Welder Safety

Read, understand and obey all warnings andinstructions provided with the welding power unit.

The weight of the welder will reduce the ratedplatform capacity and must be factored into thetotal platform load. The welder power supply weighs34 kg.

Do not operate the welder unless a fire extinguisheris immediately available for instant use, per OSHAregulation 1926.352(d).

Weld Line to Platform Safety

Read, understand and obey all warnings andinstructions provided with the welding power unit.

Do not connect weld leads or cables unless thewelding power unit is turned off at the platformcontrols.

Do not operate unless the weld cables are properlyconnected.

Connect the positive lead to the twist-lockconnector at the turntable and platform.

Clamp the negative lead to the ground post at theturntable and platform.



Work Area Safety

Pipe Cradle Safety

Read, understand and obey all warnings andinstructions provided with the pipe cradles.

Do not exceed the rated platform capacity. Thepipe cradle assembly and the weight in the pipecradles will reduce rated platform capacity andmust be factored into total platform load.

The pipe cradle assembly weighs 9.5 kg.

The maximum capacity of the pipe cradle assemblyis 91 kg.

The weight of the pipe cradle assembly and theload in the pipe cradles may limit the maximumnumber of occupants in platform.

Center the load within the perimeter of the platform.

Secure the load to the platform.

Do not obstruct the entrance or the exit of theplatform.

Do not obstruct the ability to operate the platformcontrols or the red Emergency Stop button.

Do not operate unless you are adequatelyinstructed and are aware of all of the hazardsassociated with movement of the platform with anoverhanging load.

Do not cause a horizontal force or side load to themachine by raising or lowering a fixed oroverhanging load.

Electrocution Hazard: Keep pipes away from allenergized electrical conductors.

Panel Cradle Safety

Read, understand and obey all warnings andinstructions provided with the panel cradles.

Do not exceed the rated platform capacity. Thecombined weight of the cradles, panels, occupants,tools and any other equipment must not exceedrated capacity.

The panel cradle assembly weighs 13.6 kg.

The maximum capacity of the panel cradles is113 kg.

The weight of the panel cradles and the load in thepanel cradles may limit the maximum number ofoccupants in platform to one person.

Secure the cradles to the platform. Secure thepanel(s) to the platform railing using the strapsprovided.

Do not operate unless you are adequatelyinstructed and are aware of all hazards associatedwith lifting panels.

Do not cause a horizontal force or side load to themachine by raising or lowering a fixed oroverhanging load.

Maximum vertical height of panels: 1.2 m

Maximum wind speed: 6.7 m/sec

Maximum panel area: 3 m2



Lockout After Each Use

1 Select a safe parking location—firm levelsurface, clear of obstruction and traffic.

2 Retract and lower the boom to the stowedposition.

3 Rotate the turntable so that the boom is betweenthe non-steer tracks.

4 Turn the key switch to the off position andremove the key to secure from unauthorizeduse.

5 Chock the tracks.

Work Area Safety



Legend

1 Non-steer tracks

2 Steer tracks

3 Ground controls

4 Boom

5 Platform controls

6 Platform

5 Jib boom (S-65 TRAX)

8 Lanyard anchorage point

9 Sliding mid-rail

10 Manual storage container

11 Foot switch

9

10

11

8

6

5

76

5

1

2

3

4

S-60 TRAX

S-65 TRAX



Controls

9 Not used

10 Red Emergency Stop button

11 Dual axis proportional control handle for driveand steer functionsOR Proportional control handle for drive functionand thumb rocker for steer function

12 Drive enable switch

13 Drive enable indicator light

14 Glow plug switch (if equipped)

Platform Control Panel

1 Horn button

2 Platform level switch

3 Platform rotate switch

4 S-65 TRAX: Jib boom up/down switch

5 Drive speed select switch

6 Emergency power switch

7 Machine not level indicator light (if equipped)

8 Generator switch (if equipped)



Controls

15 Engine idle (rpm) select switch· Turtle: foot switch activated low idle· Rabbit: foot switch activated high idle

16 Engine start switch

17 Gasoline/LPG models: Fuel select switch

18 Machine malfunction indicator light

19 Platform overload indicator light

20 Thumb rocker for boom extend/retract

21 Dual axis proportional control handle for boomup/down and turntable rotate left/right function



Controls

Pictures in this manual may show a boom withtires and wheels instead of tracks. All safetyinformation and operating instructions still apply tothe S-60 TRAX and the S-65 TRAX, even if thepicture does not show the tracks.

Platform Control Panel

1 Horn button

Push the horn button and the horn will sound.Release the horn button and the horn will stop.


Move the platform level switchup and the level of theplatform will raise. Move theplatform level switch down andthe level of the platform willlower.


Move the platform rotateswitch to the right and theplatform will rotate to theright. Move the platformrotate switch to the left andthe platform will rotate to the left.

4 Jib boom up/down switch

Move the jib boom switchup and the jib will raise.Move the jib boom switchdown and the jib will lower.

5 Drive speed select switch

Machine on incline symbol: Low range operationfor inclines.Machine on level surface symbol: High rangeoperation for maximum drive speed.


Use emergency power if the primary powersource (engine) fails.Simultaneously hold the emergency powerswitch to either side and activate the desiredfunction.

7 Machine not level indicator light (if equipped)

The machine not level indicator light will comeon when the tilt alarm sounds.

8 Generator switch (if equipped)

9 Not used


Push in red Emergency Stop button to the offposition to stop all functions and turn the engineoff. Pull out the red Emergency Stop button tothe on position to operate the machine.



Controls

11 Dual axis proportional control handle for driveand steer functionsOR Proportional control handle for drive functionand thumb rocker for steer function

Move the control handle in the directionindicated by the blue arrow on the control paneland the machine will drive forward. Move thecontrol handle in the direction indicated by theyellow arrow and the machine will drivebackwards. Move the control handle in thedirection indicated by the blue triangle and themachine will steer to the left. Move the controlhandle in the direction indicated by the yellowtriangle and the machine will steer to the right.ORMove the control handle in the directionindicated by the blue arrow on the control paneland the machine will drive forward. Move thecontrol handle in the direction indicated by theyellow arrow and the machine will drivebackwards. Press the left side of the thumbrocker and the machine will steer to the left.Press the right side of the thumb rocker and themachine will steer to the right.

12 Drive enable switch

To drive when the drive enable light is on, holdthe drive enable switch to either side and slowlymove the drive control handle off center. Beaware that the machine may move in theopposite direction that the drive and steercontrols are moved.

13 Drive enable indicator light

Light on indicates that the boom has moved justpast either non-steer wheel and drive functionhas been interrupted.

14 Glow plug switch

Move the glow plug switch to either side andhold for 3 to 5 seconds.

15 Engine idle (rpm) select switch

Move the engine idle select switch to the turtleposition for foot switch activated low idle.Move the engine idle select switch to the rabbitposition for foot switch activated high idle.


Move the engine start switch to either side tostart the engine.



Controls


Move the fuel select switch to the gasolineposition to select gasoline. Move the fuel selectswitch to the LPG position to select LPG.


Light on indicates all functions have stopped.See the instructions in the OperatingInstructions section.


Light flashing indicates the platform isoverloaded. The engine will stop and nofunctions will operate. Remove weight from theplatform until the light goes off.

20 Thumb rocker for boom extend/retract

Move the thumb rocker up and theboom will retract. Move the thumbrocker down and the boom willextend.

21 Dual axis proportional controlhandle for boom up/down and turntable rotateleft/right functions

Move the control handle up andthe boom will raise. Move thecontrol handle down and theboom will lower. Move thecontrol handle to the right andthe turntable will rotate to theright. Move the controlhandle to the left andthe turntable will rotateto the left.



Controls

Ground Control Panel1 Hour meter2 Key switch for ground/off/

platform selection3 Gasoline/LPG models: Fuel

select switch4 Red Emergency Stop

button5 Engine idle select switch6 Check engine light7 S-65 TRAX: Jib boom up/

down switch

8 Platform level switch9 Platform rotate switch10 Turntable rotate switch11 Not used12 Not used13 Machine malfunction

indicator light14 Controls circuit braker (15A)15 Platform overload indicator

light

16 Emergency power switch17 Boom up/down switch18 Boom extend/retract switch19 Function enable button20 Engine start switch21 Glow plugs switch (if

equipped)

11

4

12131415

STOP

1 2

5

6

3

16

17

18

19

21

20

7

8

9

10



Controls

Ground Control Panel

Refer to Ground Control Panel Illustration.

1 Hour meter

The hour meter displays the number of hours themachine has operated.

2 Key switch for platform/off/ground selection

Turn the key switch to the platform position andthe platform controls will operate. Turn the keyswitch to the off position and the machine willbe off. Turn the key switch to the groundposition and the ground controls will operate.


Move the fuel select switch to the gasolineposition to select gasoline. Move the fuel selectswitch to the LPG position to select LPG.


Push in red Emergency Stop button to the offposition to stop all functions and turn the engineoff. Pull out the red Emergency Stop button tothe on position to operate the machine.

5 Engine idle (rpm) select switch

Move the engine idle select switch to the turtleposition for foot switch activated low idle.Move the engine idle select switch to the rabbitposition for foot switch activated high idle.

6 Check engine light

Light on and engine stopped: Tag the machineand remove from service.Light on and engine still running: Contactservice personnel within 24 hours.

7 Jib boom up/down switch

Move the jib boom switch up and the jib willraise. Move the jib boom switch down and thejib will lower.


Move the platform level switch up and the levelof the platform will raise. Move the platformlevel switch down and the level of the platformwill lower.


Move the platform rotate switch to the right andthe platform will rotate to the right. Move theplatform rotate switch to the left and theplatform will rotate to the left.

10 Turntable rotate switch

Move the turntable rotate switch to the right andthe turntable will rotate to the right. Move theturntable rotate switch to the left and theturntable will rotate to the left.



Controls

11 Not used

12 Not used


Light on indicates all functions have stopped.See the instructions in the OperatingInstructions section.

14 15A breaker for control electrical circuits


Light flashing indicates the platform isoverloaded and no functions will operate.Remove weight from the platform until the lightgoes off.


Use emergency power if the primary powersource (engine) fails.Simultaneously hold the emergency powerswitch to either side and activate the desiredfunction.

17 Boom up/down switch

Move the boom up/down switch up and theboom will raise. Move the boom up/down switchdown and the boom will lower.

18 Boom extend/retract switch

Move the boom extend/retract switch to the rightand the boom will extend. Move the boomextend/retract switch to the left and the boomwill retract.

19 Function enable switch

Push and hold the function enable button toenable the functions on the ground control panelto operate.


Move the engine start switch to either side tostart the engine.

21 Glow plug switch (if equipped)

Move the glow plug switch to either side andhold for 3 to 5 seconds.



Inspections




2 Always perform a pre-operationinspection.

Know and understand the pre-operationinspection before going on to the nextsection.




Pre-operation InspectionFundamentals

It is the responsibility of the operator to perform apre-operation inspection and routine maintenance.

The pre-operation inspection is a visual inspectionperformed by the operator prior to each work shift.The inspection is designed to discover if anythingis apparently wrong with a machine before theoperator performs the function tests.

The pre-operation inspection also serves todetermine if routine maintenance procedures arerequired. Only routine maintenance items specifiedin this manual may be performed by the operator.

Refer to the list on the next page and check eachof the items.

If damage or any unauthorized variation fromfactory delivered condition is discovered, themachine must be tagged and removed fromservice.

Repairs to the machine may only be made by aqualified service technician, according to themanufacturer's specifications. After repairs arecompleted, the operator must perform apre-operation inspection again before going on tothe function tests.

Scheduled maintenance inspections shall beperformed by qualified service technicians,according to the manufacturer's specifications andthe requirements listed in the responsibilitiesmanual.



Inspections

Pre-operation Inspection

Be sure that the operator’s, safety andresponsibilities manuals are complete, legibleand in the storage container located in theplatform.

Be sure that all decals are legible and in place.See Inspections section.

Check for engine oil leaks and proper oil level.Add oil if needed. See Maintenance section.

Check for hydraulic oil leaks and proper oil level.Add oil if needed. See Maintenance section.

Check for engine coolant leaks and proper levelof coolant. Add coolant if needed. SeeMaintenance section.

Check for battery fluid leaks and proper fluidlevel. Add distilled water if needed. SeeMaintenance section.

Check rubber tracks for signs of wear, cracksand cuts.

Check the following components or areas fordamage, improperly installed or missing parts andunauthorized modifications:

Electrical components, wiring andelectrical cables

Hydraulic hoses, fittings, cylinders andmanifolds

Fuel and hydraulic tanks

Drive and turntable motors and drive hubs

Boom wear pads

Track, sprocket, hub, idler, bogey,undercarriage / frame, cylinder

Engine and related components

Limit switches and horn

Alarms and beacons (if equipped)

Nuts, bolts and other fasteners

Platform entry mid-rail or gate

Check entire machine for:

Cracks in welds or structural components

Dents or damage to machine

Excessive rust, corrosion or oxidation

Be sure that all structural and other criticalcomponents are present and all associatedfasteners and pins are in place and properlytightened.

After you complete your inspection, be sure thatall compartment covers are in place andlatched.







3 Always perform function tests prior touse.

Know and understand the function testsbefore going on to the next section.



Function Test Fundamentals

The function tests are designed to discover anymalfunctions before the machine is put into service.The operator must follow the step-by-stepinstructions to test all machine functions.

A malfunctioning machine must never be used. Ifmalfunctions are discovered, the machine must betagged and removed from service. Repairs to themachine may only be made by a qualified servicetechnician, according to the manufacturer'sspecifications.

After repairs are completed, the operator mustperform a pre-operation inspection and functiontests again before putting the machine into service.

Inspections




1 Select a test area that is firm, level and free ofobstruction.

At the Ground Controls2 Turn the key switch to ground control.

3 Pull out the red Emergency Stop button tothe on position.

Result: The beacon (if equipped) should flash.

4 Start the engine (see Operating Instructionssection).

Test Emergency Stop

5 Push in the red Emergency Stop button to theoff position.

Result: The engine should turn off and allfunctions should not operate.

6 Pull out the red Emergency Stop button tothe on position and restart the engine.

Test the Machine Functions

7 Do not push the functionenable button. Attempt toactivate each boom andplatform function toggleswitch.

Result: All boom and platform functions shouldnot operate.

8 Push and hold the function enable button andactivate each boom and platform function toggleswitch.

Result: All boom and platform functions shouldoperate through a full cycle. The descent alarm(if equipped) should sound while the boom islowering.

Test the Tilt Sensor

9 Pull out the platform red Emergency Stop buttonto the on position. Turn the key switch toplatform control.

10 Open the tank side turntablecover and locate the tilt sensornext to the fuel tank.

11 Press down one side of the tiltsensor.

Result: The alarm, located in theplatform, should sound.

Test Emergency Controls

12 Turn the key switch to ground control and shutthe engine off.

13 Pull out the red Emergency Stop button to theon position.

14 Simultaneously hold the emergencypower switch on and activate eachboom function toggle switch.

Note: To conserve battery power, test eachfunction through a partial cycle.

Result: All boom functions should operate.

Inspections



At the Platform ControlsTest Emergency Stop

15 Turn the key switch to platform control andrestart the engine.

16 Push in the platform red Emergency Stop buttonto the off position.

Result: The engine should turn off and allfunctions should not operate.

17 Pull out the red Emergency Stop button andrestart the engine.

Test the Horn

18 Push the horn button.

Result: The horn should sound.

Test the Foot Switch

19 Push in the platform red Emergency Stop buttonto the off position.

20 Pull out the red Emergency Stop button tothe on position but do not start the engine.

21 Press down the foot switch and attempt to startthe engine by moving the start toggle switch toeither side.

Result: The engine should not start.

22 Do not press down the foot switch and restartthe engine.

23 Do not press down the foot switch. Test eachmachine function.

Result: The machine functions should notoperate.

Test Machine Functions

24 Press down the foot switch.

25 Activate each machine function control handleor toggle switch.

Result: All boom/platform functions shouldoperate through a full cycle.

Test the Steering


27 Press the thumb rocker switch on top of thedrive control handle in the direction indicated bythe blue triangle on the control panel OR slowlymove the drive/steer control handle in thedirection indicated by the blue triangle.

Result: The steer tracks should turn in thedirection that the blue triangles point on thedrive chassis.

28 Press the thumb rocker switch in the directionindicated by the yellow triangle on the controlpanel OR slowly move the drive/steer handle inthe direction indicated by the yellow triangle.

Result: The steer tracks should turn in thedirection that the yellow triangles point on thedrive chassis.

Inspections



Inspections

Test Drive and Braking


30 Slowly move the drive control handle in thedirection indicated by the blue arrow on thecontrol panel until the machine begins to move,then return the handle to the center position.

Result: The machine should move in thedirection that the blue arrow points on the drivechassis, then come to an abrupt stop.

31 Slowly move the drive control handle in thedirection indicated by the yellow arrow on thecontrol panel until the machine begins to move,then return the handle to the center position.

Result: The machine should move in thedirection that the yellow arrow points on thedrive chassis, then come to an abrupt stop.

Note: The brakes must be able to hold the machineon any slope it is able to climb.

Test the Oscillating Axle

32 Start the engine from the platform controls.

33 Drive the right steer track up onto a 15.2 cmblock or curb.

Result: The three remaining tracks should stayin firm contact with the ground.

34 Drive the left steer track up onto a 15.2 cmblock or curb.

Result: The three remaining tracks should stayin firm contact with the ground.

35 Drive both steer tracks up onto a 15.2 cm blockor curb.

Result: The non-steer tracks should stay in firmcontact with the ground.

Test the Drive Enable System

36 Press down the foot switch and lower the boomto the stowed position.

37 Rotate the turntable until the boom moves pastone of the non-steer tracks.

Result: The drive enableindicator light shouldcome on and remain onwhile the boom isanywhere in the rangeshown.

38 Move the drive control handle off center.

Result: The drive function should not operate.

39 Move and hold the drive enable toggle switch toeither side and slowly move the drive controlhandle off center.

Result: The drive function should operate.

Note: When the drive enable system is in use, themachine may drive in the opposite direction that thedrive and steer control handle is moved.

Use the color-coded directionarrows on the platformcontrols and the drivechassis to identify thedirection of travel.

Blue

Yellow



Inspections

Test Limited Drive Speed


41 Raise the boom to just above horizontal.

42 Slowly move the drive control handle to the fulldrive position.

Result: The maximum achievable drive speedwith the boom raised should not exceed 30 cmper second.

43 Lower the boom to the stowed position.

44 Extend the boom 30 cm.

45 Slowly move the drive control handle to the fulldrive position.

Result: The maximum achievable drive speedwith the boom extended should not exceed30 cm per second.

If the drive speed with the boom raised or extendedexceeds 30 cm per second, immediately tag andremove the machine from service.

Test Emergency Controls

46 Shut off the engine.



49 Simultaneously hold the emergency powerswitch on and activate each function controlhandle or toggle switch.

Note: To conserve battery power, test eachfunction through a partial cycle.

Result: All boom and steer functions shouldoperate. Drive functions should not operate withemergency power.



Workplace Inspection

Be aware of and avoid the following hazardoussituations:

· drop-offs or holes

· bumps, floor obstructions or debris

· sloped surfaces

· unstable or slippery surfaces

· overhead obstructions and high voltageconductors

· hazardous locations

· inadequate surface support to withstand all loadforces imposed by the machine

· wind and weather conditions

· the presence of unauthorized personnel

· other possible unsafe conditions







Know and understand the workplaceinspection before going on to the nextsection.


Fundamentals

The workplace inspection helps the operatordetermine if the workplace is suitable for safemachine operation. It should be performed by theoperator prior to moving the machine to theworkplace.

It is the operator's responsibility to read andremember the workplace hazards, then watch forand avoid them while moving, setting up andoperating the machine.

Inspections



Part No. Decal Description Quantity

27204 Arrow - Blue 1

27205 Arrow - Yellow 1

27206 Triangle - Blue 2

27207 Triangle - Yellow 2

28158 Label - Unleaded 2

28159 Label - Diesel 2

28160 Label - Liquid Petroleum Gas 1

28174 Label - Power to Platform, 230V 2

28235 Label - Power to Platform, 115V 2

40434 Label - Lanyard Anchorage 3

44981 Label - Air Line to Platform 2

52967 Cosmetic - 4 x 4 1

82472 Label - Crushing Hazard 4

82473 Label - Compartment Access 1

82481 Label - Battery Safety 1

82487 Label - Read the Manual 2

82547 Label - Maximum Load, 340 kg 1

82548 Label - Platform Rotate 2

82601 Label - Maximum Load, 227 kg 1

82604 Label - Max Manual Force, 400 N 1

82671 Label - Weld Line 2

Part No. Decal Description Quantity

97815 Label - Lower Midrail 1

114277 Label - Belt Routing (DSG-423) 1

114099 Label - Transport Diagram 2

114247 Label - Fall Hazard 1

114251 Label - Explosion Hazard 1

114252 Label - Tip-over Hazard 3

114465 Ground Control Panel 1

114473 Label - Tilt Alarm 1

133067 Label - Electrocution Hazard 2

133251 Label - Track Load, S-60 TRAX 4

133252 Label - Track Load, S-65 TRAX 4

133253 Cosmetic - Genie S-60 TRAX 1

133254 Cosmetic - Genie S-65 TRAX 1

133259 Cosmetic - S-60 TRAX 1

133260 Cosmetic - S-65 TRAX 1

133263 Label - Track Specifications 4

133387 Label - Drive Enable Patch 1

133413 Label - Emergency Lowering 1

147603 Platform Control Panel 1

Inspections

Decal Inspection

Use the pictures on the next page to verify thatall decals are legible and in place.

Below is a numerical list with quantities anddescriptions.



Shading indicates decalis hidden from view, i.e.under covers

Ground ControlsSide

Engine Side

Platform

DriveChassis

Inspections



Operating Instructions








Fundamentals

The Operating Instructions section providesinstructions for each aspect of machine operation.It is the operator's responsibility to follow all thesafety rules and instructions in the operator's,safety and responsibilities manuals.

Using the machine for anything other than liftingpersonnel, along with their tools and materials, toan aerial work site is unsafe and dangerous.

Only trained and authorized personnel should bepermitted to operate a machine. If more than oneoperator is expected to use a machine at differenttimes in the same work shift, they must all bequalified operators and are all expected to follow allsafety rules and instructions in the operator's,safety and responsibilities manuals. That meansevery new operator should perform a pre-operationinspection, function tests, and a workplaceinspection before using the machine.




Starting the Engine

1 At the ground controls, turn thekey switch to the desired position.

2 Be sure both ground and platformcontrol red Emergency Stop buttons are pulledout to the on position.

Gasoline/LPG models

3 Choose fuel by moving the fuel select switch tothe desired position.

4 Move the engine start toggle switch to eitherside. If the engine fails to start or dies, therestart delay will disable the start switch for 3seconds.

Diesel models

3 Move the glow plug switch (if equipped) to eitherside and hold for 3 to 5 seconds.

4 Move the engine start toggle switch to eitherside. If the engine fails to start or dies, therestart delay will disable the start switch for 3seconds.

All models

If the engine fails to start after 15 seconds ofcranking, determine the cause and repair anymalfunction. Wait 60 seconds before trying to startagain.

In cold conditions, -6°C and below, warm the enginefor 5 minutes before operating to prevent hydraulicsystem damage.

In extreme cold conditions, -18°C and below,machines should be equipped with optional coldstart kits. Attempting to start the engine whentemperatures are below -18°C may require the useof a booster battery.

Gasoline/LPG models: In cold conditions, -6°C andbelow, the machine should be started on gasolineand warmed for 2 minutes, then switched to LPG.Warm engines can be started on LPG.

Emergency Stop

Push in either the ground or platform redEmergency Stop button to the off position to stopall functions and turn the engine off.

Repair any function that operates when the redEmergency Stop button is pushed in.

Selecting and operating the ground controls willoverride the platform red Emergency Stop button.

Emergency Controls

Use emergency power if the primary power source(engine) fails.

1 Turn the key switch to ground or platformcontrol.

2 Pull out the red Emergency Stop button to theon position.

3 Press down the foot switch when operating theemergency controls from the platform.

4 Simultaneously hold the emergencypower switch on and activate thedesired function.

The drive function will not operate with emergencypower.




To Position Platform


2 Slowly move the appropriate function controlhandle or toggle switch according to themarkings on the control panel.

To Steer


2 Turn the steer tracks with the thumb rockerswitch located on top of the drive controlhandle.

Use the color-coded direction triangles on theplatform controls and the drive chassis to identifythe direction the tracks will turn.

To Drive


2 Increase speed: Slowly move the drive controlhandle off center.

Decrease speed: Slowly move the drive controlhandle toward center.

Stop: Return the drive control handle to centeror release the foot switch.

Use the color-coded direction arrows on theplatform controls and the drive chassis to identifythe direction the machine will travel.

Machine travel speed is restricted when the boomis raised or extended.

Operation from Ground

1 Turn the key switch to ground control.


3 Gasoline/LPG models: Choose fuel by movingthe fuel select switch to the desired position.

4 Start the engine.

To Position Platform

1 Push and hold the functionenable button.

2 Move the appropriate toggle switch according tothe markings on the control panel.

Drive and steer functions are not available from theground controls.

Operation from Platform

1 Turn the key switch to platform control.

2 Pull out both ground and platform redEmergency Stop buttons to the on position.

3 Gasoline/LPG models: Choose fuel by movingthe fuel select switch to the desired position.

4 Start the engine. Do not press down the footswitch when starting the engine.




Driving on a slope

Determine the uphill, downhill and side slope ratingsfor the machine and determine the slope grade.

Maximum slope rating,platform downhill (gradeability):4WD: 45% (24°)

Maximum slope rating, Platformuphill:4WD: 30% (17°)

Maximum side slope rating:25% (14°)

Note: Slope rating is subject to ground conditionsand adequate traction. The term gradeability appliesto the counterweight uphill configuration only.

Be sure the boom is below horizontal and theplatform is between the non-steer tracks.

Move the drive speed select switch to machine onincline symbol.

To determine the slope grade:

Measure the slope with a digital inclinometer ORuse the following procedure.

You will need:

carpenter’s level

straight piece of wood, at least 3 feet / 1 m long

tape measure

Lay the piece of wood on the slope.

At the downhill end, lay the level on the top edge ofthe piece of wood and lift the end until the piece ofwood is level.

While holding the piece of wood level, measure thevertical distance from the bottom of the piece ofwood to the ground.

Divide the tape measure distance (rise) by thelength of the piece of wood (run) and multiply by100.

Example:

Piece of wood = 3.6 m

Run = 3.6 m

Rise = 0.3 m

0.3 m ÷ 3.6 m = 0.083 x 100 = 8.3 % grade

If the slope exceeds the maximum uphill, downhillor side slope rating, then the machine must bewinched or transported up or down the slope. SeeTransport and Lifting section.


run

rise



Drive Enable

Light on indicates that theboom has moved just pasteither non-steer track anddrive function has beeninterrupted.

To drive, hold the drive enable switch to either sideand slowly move the drive control handle off center.

Be aware that the machine may move in theopposite direction that the drive and steer controlsare moved.

Always use the color-coded direction arrows on theplatform controls and the drive chassis to identifythe direction the machine will travel.

Engine Idle Select (rpm)

Select engine idle (rpm) using the symbols on thecontrol panel.

When the foot switch is not pressed, the engine willidle at the lowest rpm.

· Turtle symbol: Foot switch activated low idle

· Rabbit symbol: Foot switch activated high idle

Drive Speed Select

· Machine on incline symbol: Low range operationfor inclines

· Machine on level surface symbol: High rangeoperation for maximum drive speed

Generator (if equipped)

To operate the generator, move the generatortoggle switch to the on position.

The generator will turn on and the engine willcontinue to run. Pressing down on the foot switchwill turn the generator off. Releasing the foot switchwill turn the generator back on.

Plug a power tool into the power to platform GFCIoutlet.

To stop the generator, move the generator toggleswitch to the off position.

Check Engine Light

Light on and engine stopped: Tagthe machine and remove fromservice.

Light on and engine still running:Contact service personnel within 24hours.





Platform Overload IndicatorLight

Light flashing indicates theplatform is overloaded. Theengine will stop and no functionswill operate.

Remove weight from the platformuntil the light goes off and thenrestart the engine.

Machine Not Level IndicatorLight

Light on indicates machine is not level.The tilt alarm will be sounding whenthis light is on. Move the machine to afirm level surface.

Machine Malfunction IndicatorLight

Light on indicates all functions havestopped.

1 Push in and then pull out the red EmergencyStop button.

2 Lower and retract the boom.

3 Tag the machine and remove from service.Functions will not operate.



Observe and Obey:Pipe cradles must be installed on the inside ofthe platform.

Pipe cradles must not obstruct the platformcontrols or the platform entrance.

The bottom of the pipe cradle tube must rest onthe platform floor.

Be sure the platform is level before installing apipe cradle.

Pipe Cradle Installation1 Install a pipe cradle on each side of the

platform. Refer to the illustration on the left.Make sure the bottom of the pipe cradle tuberests on the platform floor.

2 Install two U-bolts from the outside of theplatform rails through each pipe cradle mount.

3 Secure each U-bolt with 2 washers and 2 nuts.

The pipe cradle assembly consists of 2 pipecradles positioned at either side of the platform andmounted to the guardrails with U-bolts.

a strap

b U-bolts

c pipe cradle mount

d upper platformrailing

e pipe cradleweldment

f middle platformrailing

g flat washers

h 3/8-inch nylock nuts

Pipe Cradle Instructions




Pipe Cradle Operation1 Be sure the pipe cradle assembly and

installation instructions have been followedproperly and that the pipe cradles are secured tothe platform railings.

2 Place the load so that it rests in both pipecradles. The length of the load should beparallel with the length of the platform.

3 Center the load in the pipe cradles.

4 Secure the load to each pipe cradle. Pass thenylon strap over the load. Depress the buckleand slide the strap through. Tighten the strap.

5 Gently push and pull on the load to make surethe pipe cradles and load are secure.

6 Keep the load secured when the machine ismoving.

Tip-over hazard. The weight of thepipe cradle assembly and the loadin the pipe cradles will reduce therated platform capacity of themachine and must be factored intothe total platform load.

Tip-over hazard. The weight of thepipe cradle assembly and the loadin the pipe cradles may limit themaximum number of occupants inthe platform.

Maximum Pipe Cradle Capacity

All models 90.7 kg

Pipe Cradle Assembly Weight 9.5 kg





Panel Cradle Assembly

1 Apply the warning decal to the front of eachpanel cradle (if needed).

2 Install rubber bumper 1 in the panel cradle base.See the illustration.

3 Secure the bumper with 2 high profile lock nutsand 2 washers.

Panel Cradle Installation

1 Insert the hook piece through the slots in thepanel cradle base.

2 Hook the panel cradle to the bottom platformtube in the desired location.

3 Install rubber bumper 2 through the panel cradlebase and the hook piece. See the illustration.

4 Secure with 2 low profile lock nuts.

5 If the panel cradle is installed at a platform floorsupport tube, insert the U-bolt through the floor,around the tube and into the panel cradle base.

6 Secure the U-bolt with 2 nuts and 2 washers.Proceed to step 9.

7 If the panel cradle is not installed at a platformfloor support tube, use the aluminum tubeprovided.

8 Place the tube between the panel cradle and theplatform floor. Insert the U-bolt through the floor,around the tube and into the panel cradle base.

9 Repeat above for the second set of parts.

Installation of Padding

1 Install the 2 pieces of padding on the platformrails. Position the padding to protect the panelsfrom contact with the platform rails.

Installation of Strap

1 Open the clamp and install it around a verticalplatform rail tube.

2 Insert a bolt with a washer through one side ofthe clamp.

3 Install the strap assembly end plate onto thebolt.

4 Insert the bolt through the other side of theclamp.

5 Secure with a washer and a nut. Do not over-tighten. The strap assembly end plate should beable to slide on the platform rail.




rubberbumper 1

rubberbumper 2

panelcradle

base

hookpiece

decal

U-boltmounting

slots

padding

clamp

hook

Panel Cradle Operation

1 Secure both panel cradles to the platform.

2 Place the load so that it rests in both panelcradles.

3 Center the load on the platform.

4 Secure the load to the platform using the strap.Tighten the strap.



Transport and Lifting Instructions

Free-wheel Configuration forWinchingChock the tracks to prevent the machine fromrolling.

Release the trackbrakes by turning overall four drive hubdisconnect caps.

Be sure the winch lineis properly secured tothe drive chassis tiepoints and the path isclear of allobstructions.

Reverse the procedures described to re-engage thebrakes.

Disengage

Engage

Observe and Obey:Genie Industries provides this securementinformation as a recommendation. Drivers aresolely responsible for making sure machinesare properly secured and the correct trailer isselected pursuant to US Department ofTransportation regulations, other localizedregulations, and their company policy.

Genie customers needing to containerize any liftor Genie product should source a qualifiedfreight forwarder with expertise in preparing,loading and securing construction and liftingequipment for international shipment.

Only qualified aerial lift operators should movethe machine on or off the truck.

The transport vehicle must be parked on a levelsurface.

The transport vehicle must be secured toprevent rolling while the machine is beingloaded.

Be sure the vehicle capacity, loading surfacesand chains or straps are sufficient to withstandthe machine weight. Genie lifts are very heavyrelative to their size. See the serial label for themachine weight. See the Decals section for theserial label location.

Be sure the turntable is secured with theturntable rotation lock before transporting. Besure to unlock the turntable for operation.

Do not drive the machine on a slope thatexceeds the uphill, downhill or side slope rating.See Driving on a Slope in the OperatingInstructions section.

If the slope of the transport vehicle bed exceedsthe uphill or downhill maximum slope rating, themachine must be loaded and unloaded using awinch as described. See the Specificationssection for the slope ratings.



Securing to Truck or Trailerfor TransitAlways use the turntable rotation lock pin each timethe machine is transported.

Turn the key switch to the off position and removethe key before transporting.

Inspect the entire machine for loose or unsecureditems.

Securing the Chassis

Use chains of ample load capacity.

Use a minimum of 5 chains.

Adjust the rigging to prevent damage to the chains.

Truck bed


turntable rotationlock pin

Securing the Platform - S-60 TRAX

Place a block under the platform rotator. Do notallow the block to contact the platform cylinder.

Secure the platform with a nylon strap placedthrough the lower platform support. Do not useexcessive downward force when securing the boomsection.

Securing the Platform - S-65 TRAX

Place a block under the platform rotator. Do notallow the block to contact the platform cylinder.

Secure the platform with a nylon strap placedthrough the lower platform support. Do not useexcessive downward force when securing the boomsection.



Observe and Obey:Only qualified riggers should rig and lift themachine.

Be sure the crane capacity, loading surfacesand straps or lines are sufficient to withstandthe machine weight. See the serial label for themachine weight.


Y Axis

X Axis

ChassisLiftingPoints (2)

TurntableLifting

Points (2)

Lifting InstructionsFully lower and retract the boom. Move the jibboom parallel with the ground. Remove all looseitems on the machine.

Use the turntable rotation lock to secure theturntable.

Determine the center of gravity of your machineusing the table and the picture on this page.

Attach the rigging only to the designated liftingpoints on the machine. There are two lifting pointson the chassis and two on the turntable.

Adjust the rigging to prevent damage to themachine and to keep the machine level.

X Axis Y Axis

S-60 TRAX 1.64 m 1.16 m

S-65 TRAX 1.66 m 1.18 m



Maintenance

Observe and Obey:Only routine maintenance items specified in thismanual shall be performed by the operator.

Scheduled maintenance inspections shall becompleted by qualified service technicians,according to the manufacturer's specificationsand the requirements specified in theresponsibilities manual.

Maintenance Symbols Legend

The following symbols have been used in thismanual to help communicate the intent of theinstructions. When one or more of the symbolsappear at the beginning of a maintenanceprocedure, it conveys the meaning below.

Indicates that tools will be required toperform this procedure.

Indicates that new parts will be required toperform this procedure.

Indicates that a cold engine is requiredbefore performing this procedure.

Check the Engine Oil Level

Maintaining the proper engine oil level is essentialto good engine performance and service life.Operating the machine with an improper oil levelcan damage engine components.

Note: Check the oil level with the engine off.

1 Check the oil dipstick. Add oil as needed.

Perkins 404-22 Engine

Oil type 15W-40

Oil type - cold conditions 5W-40

Ford DSG-423 EFI Engine

Oil type 5W-20

Deutz D2011L03i Engine

Oil type 15W-40

Oil type - cold conditions 5W-30



Maintenance

Check the Hydraulic Oil Level

Maintaining the hydraulic oil at the proper level isessential to machine operation. Improper hydraulicoil levels can damage hydraulic components. Dailychecks allow the inspector to identify changes in oillevel that might indicate the presence of hydraulicsystem problems.

1 Be sure that the boom is in the stowed position,then visually inspect the sight gauge located onthe side of the hydraulic oil tank. Add oil asneeded.

Result: The hydraulic oil level should be withinthe top 2 inches / 5 cm of the sight gauge.

Hydraulic oil specifications

Hydraulic oil type Chevron Rando HD equivalent

Check the Engine Coolant Level- Liquid Cooled Models

Maintaining the engine coolant at the proper level isessential to engine service life. Improper coolantlevel will affect the engine's cooling capability anddamage engine components. Daily checks willallow the inspector to identify changes in coolantlevel that might indicate cooling system problems.

1 Check the coolant fluid level. Add fluid asneeded.

Result: The fluid level should be visible in thetop tank of the radiator.

Burn Hazard. Do not remove theradiator cap if the engine and/orradiator is warm. The engine andradiator should be cool to the touchbefore performing the coolant levelinspection.



Maintenance

Check the Batteries

Proper battery condition is essential to good engineperformance and operational safety. Improper fluidlevels or damaged cables and connections canresult in engine component damage and hazardousconditions.

Electrocution hazard. Contact with hot or livecircuits may result in death or serious injury.Remove all rings, watches and other jewelry.

Bodily injury hazard. Batteries contain acid.Avoid spilling or contacting battery acid.Neutralize battery acid spills with baking sodaand water.

1 Put on protective clothing and eye wear.

2 Be sure that the battery cable connections aretight and free of corrosion.

3 Be sure that the battery hold-down brackets arein place and secure.

Note: Adding terminal protectors and a corrosionpreventative sealant will help eliminate corrosion onthe battery terminals and cables.

Scheduled MaintenanceMaintenance performed quarterly, annually andevery two years must be completed by a persontrained and qualified to perform maintenance on thismachine according to the procedures found in theservice manual for this machine.

Machines that have been out of service for morethan three months must receive the quarterlyinspection before they are put back into service.



Platform dimensions, 1.8 m x 76 cm6 foot (length x width)


Platform leveling self-leveling

Platform rotation 160°

AC outlet in platform standard

Hydraulic pressure, maximum 207 barBoom functions

System voltage 12V


Platform downhill 45% / 24°

Platform uphill 30% / 17°

Side slope 25% / 14°

Note: Slope rating is subject to ground conditions andadequate traction.

Fuel tank capacity 151 liters

Floor loading information

Track load, maximum 5715kg

Track contact pressure 0.77 kg/cm2

77 kPa

Occupied floor pressure 1146 kg/m2

11.24 kPa

Note: Floor loading information is approximate anddoes not incorporate different option configurations. Itshould be used only with adequate safety factors.

Continuous improvement of our products is a Geniepolicy. Product specifications are subject to changewithout notice or obligation.

Model S-60 TRAX

Height, working maximum 20.29 m

Height, platform maximum 18.29 m

Height, stowed maximum 2.74 m

Horizontal reach maximum 15.5 m

Width 2.59 m

Length, stowed 8.51 m

Maximum load capacity 227 kg

Maximum load capacity 340 kgwith proper counterweight configuration

Maximum wind speed 12.5 m/s

Wheelbase 2.5 m

Turning radius (outside) 7.44 m

Turning radius (inside) 4.27 m

Turntable rotation (degrees) continuous

Turntable tailswing 1.14 m

Drive speeds

Drive speed, stowed, 4WD 3.7 km/h12.2 m/12 sec

Drive speed, 0.2 km/hraised or extended 12.2 m/40 sec

Ground clearance, center 42.0 cm

Ground clearance, axle 36.1 cm

Controls 12V DC proportional

Weight227 kg Capacity 11,530 kg340 kg Capacity 12,138 kg(Machine weights vary with option configurations)

Vibration value does not exceed 2.5 m/s2

Airborne noise emissions

Sound pressure level at ground workstation 83 dBA

Sound pressure level at platform workstation 73 dBA

Guaranteer sound power level 105 dBA

Specifications



Specifications



Platform leveling self-leveling

Platform rotation 160°

AC outlet in platform standard

Hydraulic pressure, maximum 204 barBoom functions

System voltage 12V


Platform downhill 45% / 24°

Platform uphill 30% / 17°

Side slope 25% / 14°

Note: Slope rating is subject to ground conditions andadequate traction.

Fuel tank capacity 151 liters

Floor loading information

Track load, maximum 6169 kg

Track contact pressure 0.84 kg/cm2

82 kPa

Occupied floor pressure 1210 kg/m2

11.87 kPa

Note: Floor loading information is approximate anddoes not incorporate different option configurations. Itshould be used only with adequate safety factors.

Continuous improvement of our products is a Geniepolicy. Product specifications are subject to changewithout notice or obligation.

Model S-65 TRAX

Height, working maximum 21.81 m

Height, platform maximum 19.81 m

Height, stowed maximum 2.74 m

Horizontal reach maximum 17.1 m

Width 2.59 m

Length, stowed 9.5 m

Maximum load capacity 227 kg

Maximum wind speed 12.5 m/s

Wheelbase 2.50 m

Turning radius (outside) 7.44 m

Turning radius (inside) 4.27 m

Turntable rotation (degrees) continuous

Turntable tailswing 1.14 m

Drive speeds

Drive speed, stowed, 4WD 3.7 km/h12.2 m/12 sec

Drive speed, 0.2 km/hraised or extended 12.2 m/40 sec

Ground clearance, center 42.0 cm

Ground clearance, axle 36.1cm

Controls 12V DC proportional

Weight 12,229 kg(Machine weights vary with option configurations)

Vibration value does not exceed 2.5 m/s2

Airborne noise emissions

Sound pressure level at ground workstation 83 dBA

Sound pressure level at platform workstation 73 dBA

Guaranteer sound power level 105 dBA



S-65 TRAX Range of Motion

Specifications

S-60 TRAX Range of Motion

Dis

trib

ute

d B

y:

Genie North America

Genie Australia Pty Ltd.

Genie China

Genie Malaysia

Genie Japan

Genie Korea

Genie Brasil

Genie Holland

Phone 425.881.1800

Toll Free USA and Canada

800.536.1800

Fax 425.883.3475

Phone +61 7 3375 1660

Fax +61 7 3375 1002

Phone +86 21 53852570

Fax +86 21 53852569

Phone +65 98 480 775

Fax +65 67 533 544

Phone +81 3 3453 6082

Fax +81 3 3453 6083

Phone +82 25 587 267

Fax +82 25 583 910

Phone +55 11 41 665 755

Fax +55 11 41 665 754

Phone +31 183 581 102

Fax +31 183 581 566

Genie Scandinavia

Genie France

Genie Iberica

Genie Germany

Genie U.K.

Genie Mexico City

Phone +46 31 575100

Fax +

Phone +33 (0)2 37 26 09 99

Fax +33 (0)2 37 26 09 98

Phone +34 93 579 5042

Fax +34 93 579 5059

Phone 0800 180 9017

Fax +49 422 149 1820

Phone +44 (0)1476 584333

Fax +44 (0)1476 584334

Phone +52 55 5666 5242

Fax +52 55 5666 3241

46 31 579020

Phone +49 422 149 1818

California Proposition 65

The exhaust from this product

contains chemicals known to

the State of California to

cause cancer, birth defects

or other reproductive harm.

Warning

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