WR-48 ROUTER TABLE HAND HELD CONTROL

© 2013 Baileigh Industrial, Inc.

REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC. IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurence.

Rev. 9/2013

Baileigh Industrial, Inc. P.O. Box 531

Manitowoc, WI 54221-0531 Phone: 920.684.4990

Fax: 920.684.3944 sales@baileighindustrial.com

OPERATOR’S MANUAL

Table of Contents 1.0 Characteristics .......................................................................................................... 1 2.0 Cautions .................................................................................................................... 1 3.0 CONTROLLER APPLICATION ................................................................................. 2

3.1 Button Functions .................................................................................................... 3 3.2 Compound Buttons ................................................................................................ 4 3.3 Home Operation Modes ........................................................................................ 4 3.4 Menu Setup ........................................................................................................... 5

4.0 MACHINE SETUP ..................................................................................................... 6 4.1 Machine Setup Parameters ................................................................................... 7

5.0 AUTO PRO SETUP ................................................................................................ 13 5.1 AutoPro Setup Parameters .................................................................................. 14

6.0 SYSTEM SETUP .................................................................................................... 15 6.1 System Setup Parameters ................................................................................... 16

7.0 ADVANCED PRO SETUP ...................................................................................... 18 7.1 Advanced Pro System Parameters ...................................................................... 19

8.0 VERSION VIEW ...................................................................................................... 21 9.0 PROCESS .............................................................................................................. 21

9.1 Manual Process ................................................................................................... 21 9.2 Auto Process ....................................................................................................... 23 9.3 Advanced Process ............................................................................................... 26

10.0 RZNC - 0501 Specifications .................................................................................. 28

1 1

1.0 Characteristics 1. Totally independent from PC platform. 2. Directly read files from U Disk. 3. Easily process G code or PLT file with super-size. 4. Strong system and process file examining function. 5. Easy to update system program. 6. It supports high micro step which makes precise and fast process possible. 7. Support to process part of the file. 8. Reliable data protection and recover function. 9. Friendly operating interface. 2.0 Cautions 1. Do Not use this product in strong magnetic fields or areas of interference. 2. Do Not remove USB Drive while it is running a file. 3. Protect it from water, moisture, dust, and heat. 4. Protect it from metal contaminates getting into the cover. 5. Do Not remove cover. There are no user serviceable components inside. 6. Plug U disk and other cables gently into the device.

2 2

3.0 CONTROLLER APPLICATION The hand held pendant connects to the 3-axis stepper controller via the supplied cable. With the pendant you can download G-code programs using the USB port and a memory stick or by connecting to a computer using the USB type B connector at the bottom of the unit. You also have the ability to “Home” and position the head as needed. Other functions include changing parameters such as process speed, acceleration, and C.A.D. material thickness. The menu button accesses various setup screens for performing self checks and system updates.

X +1

Y +2

Z +3

XY 04

5X Y

6Z

7Z 0

8

9HOME HIGH/LOW

0ON/OFF MENU

ORIGINOK

MODERUN/PAUSE

DELETE

STOPCANCEL

Goto Home ?

3 3

3.1 Button Functions

Button Function X +1

Positive movement of “X” axis, Menu scroll up, Input for the digit 1

Y +2

Positive movement of “Y” axis, Increase process speed, Input for the digit 2, Menu Scrolling

Z +3

Positive movement of “Z” axis, Input for the digit 3, Raise spindle speed during process.

XY 04

Working origin of “X” axis and “Y” axis setting (zeroing), Input for the digit 4

5X

Negative movement of “X” axis, Menu scroll down, Input for the digit 5

Y6

Negative movement of “Y” axis, decrease process speed; Input for the digit 6, Menu Scrolling

Z7

Negative movement of “Z” axis, Input for the digit 7, Lower spindle speed during process.

Z 08

Working origin of “Z” axis setting (zeroing), Input for the digit 8

9HOME

Returns the axises to the Home position, Input for the digit 9

HIGH/LOW

0 Manual moving mode, high speed or low speed selection, Input for the digit 0

ON/OFF

Spindle Startup/Stop, Used with the Menu button to control C.A.D. functions, Input for the decimal point

MENU

Access to setup Menus, Input for the negative symbol, multi process state checking

ORIGINOK

All axes go to working origin, Confirm of motions, or inputting, or operating

MODE

Toggles between the three jogging modes: Continuous, Step or Distance.

RUN/PAUSE

DELETE

Used to load a program from either the USB drive or internal memory. While the program is running, causes the Operation to “Pause”.

STOPCANCEL

Stops a running program. Also used to cancel commands.

4 4

3.2 Compound Buttons There are some compound buttons to be used for special applications. The procedure is to press the first button and hold, then press the second button. Now release the two buttons at the same time. The functions of the compound buttons are listed below:

1. MENU

+ digit button = switch the working coordinate

2. MENU

+ ON/OFF

= C.A.D. function

3. RUN/PAUSE

DELETE

+ digit button = stop point process

4. RUN/PAUSE

DELETE

+ HIGH/LOW

0 = advanced process

5. ORIGIN

OK + STOP

CANCEL = help information

3.3 Home Operation Modes When power is turned on to the hand held unit, the “Z” axis goes to it’s home position and the message “Goto Home?” appears on the screen. If you want the head to go to the “0,0” home

position, determined by the X,Y axis proximity switches, press the

ORIGINOK button. If you do not

want the head to go to the “0,0” home position, press the

RUN/PAUSE

DELETE button. When the hand held unit

is in Manual state, press 9HOME

and the head will go to the “0,0” home position. While it is going

home, pressing the STOP

CANCEL button will stop the head at it’s current location.

CAUTION: As the head is going home, watch for any potential points of interference that could damage the spindle head.

5 5

3.4 Menu Setup Upon reaching home position, the unit will be in Manual state and appear as shown:

Press the MENU

button to enter the menu screen. There are five headings but only four can be viewed at any one time.The fifth heading is VERSION VIEW.

Press the X +1 or 5

X

buttons to scroll through them.

1X 000.000 MANL 1Y 000.000 AOFF 1Z Continuous

0.000 HIGH

AUTO PRO SETUP SYSTEM SETUP ADVANCED PRO S

MACHINE SETUP

6 6

4.0 MACHINE SETUP The parameters shown in the MACHINE SETUP menu below should only be changed by an experienced operator. Failure to do so may result in incorrect machine motions and possible machine damage.

MA

CH

INE

SE

TUP

Pulse Equiv

Table Size

Motor Dir

Home Setup

Voltage Setup

Spindle Delay

Spd Limit

Equival pulse / mm

Y Axis: 61.15Z Axis: 160.00

X Axis: 61.15

Machine Size, mm

Y Axis: 2510.00Z Axis: 600.00

X Axis: 1310.00

Motor Direction:

Y Axis: DirZ Axis Dir

X Axis: Dir

Home DirectionHome Speed

Home Speed mm / min

Y Axis: 3000.00Z Axis: 1800.00

X Axis: 3000.00

Set Home Direction

Y Axis: DirZ Axis: Dir

X Axis: Dir

Output VoltInput Volt

0 1 2 3 4 5 6 7

8 9 A B C D E F

0 1 2 3 4 5 6 7

8 9 A B C D E F

Spindle Delay

4000unit ms

Speed LimitSpeed Limit

YZ

Speed LimitXX axis speed limit, unitmm / min

Y axis speed limit, unitmm / min Dir Dir

Z axis speed limit, unitmm / min Dir Dir

3000.001800.00

Dir Dir

4000.00 4000.00

4000.00 4000.00

C.A.D. ThicknessC.A.D. Thickness

0.000unit mm

Screw Interspace

Spindle SetupInput Spindle st8e number

Line State whenSpindle is off0 1 2 3

Screwspace unit mm

Y Axis: 0.000Z Axis: 0.000

X Axis: 0.000

7 7

4.1 Machine Setup Parameters 4.1.1 Pulse Equivalent: Pulse equivalent means the pulse number when the axis moves 1mm. It’s unit is pulse / mm. Pulse equivalent = (360 degrees / step angle). To change the current “X” axis value, input the

new number and press the

ORIGINOK button.to save it. The cursor moves to the next line. If it does

not need to change, press STOP

CANCEL to advance to the next line or to the previous menu.

IMPORTANT: If the pulse equivalent in the controller is different from that of the engraving machine. The processed file size will NOT be to the drawn specification. 4.1.2 Table Size: Table size refers to the actual motion size of the 3 axes. Because the system applies the table size as the soft limit, you should set the table size with the number it actually is. Otherwise it will

show as “Over the Limit” or it might run into the side rail. Press the

ORIGINOK button and the cursor

will be on the “X” axis value. If it needs to change, input the value directly and press

ORIGINOK to

save it. The cursor will move to the next line. If no changes are necessary, press STOP

CANCEL until you

return to the menu. To move to another line in the menu press either the X +1 button to scroll

up or the 5X

button to scroll down. 4.1.3 Motor Direction: Motor direction changes the moving direction of the motor. This setting affects all motion

direction of the 3 axes. With the Motor Dir line highlighted, press the

ORIGINOK button to enter the

Motor Direction Axis screen. To change the direction of the “X” axis press Y +2 or

Y6 .

Press the X +1 or 5

X

to move the cursor to the next or previous line. If the direction does

not need to change, press STOP

CANCEL to exit and return to the previous menu.

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4.1.4 Home Setup: Two parameters that can be changed are Home Speed and Home Direction. Home speed refers to how fast the head returns to the home position. Normally the “Z” axis home speed should be slower than the “X” and “Y” axes. With the Home Setup line highlighted, press the ORIGIN

OK button. Home Speed will be highlighted. Press the ORIGIN

OK button to enter and set the speeds of the 3 axes.

Input the new value. If you input a wrong number, press the

RUN/PAUSE

DELETE button to delete the previous

one, and then enter the correct number. After finishing the input, press the ORIGIN

OK button to confirm and save the new “X” axis speed. The cursor moves to the “Y” axis speed automatically.

If no change is necessary, press STOP

CANCEL to move to the “Z” axis speed change. If a change is

necessary, follow the above procedure. When you finish these settings it will return to the “Home Speed” menu.

Press 5X

to move the cursor to the “Set Home Direction” line. Press ORIGIN

OK to enter the setting. See the display as shown above.

Press the Y +2 or

Y6 buttons to change the current setting. Press 5

X

to move the cursor

to the next line. Press ORIGIN

OK to confirm and save the changes and to go back to the previous menu.

Home Speedmm/min X Axis: Y Axis: 3000.00 Z Axis: 1800.00

3000.0

Set Home Direction X Axis: Y Axis: -Dir Z Axis: +Dir

-Dir

9 9

4.1.5 Spindle Setup The system offers the spindle control function. If the connection board and the converter have been connected, the spindle speed can be changed during process.

Move cursor to “Spindle Setup” item then press ORIGIN

OK to enter. Then it shows the value of spindle state, the default value is 8. If it needs to change, input the value directly then press ORIGIN

OK to save. It will show the line state. Set the lines state according to the Converter. A down

arrow ↓ means Multicast OFF state, an up arrow ↑ means ON state, press the Y +2 or

Y6

to change property then press X +1 or 5

X

button to move the cursor to next line, press ORIGIN

OK to confirm all changes. If it does not need to change, press STOP

CANCEL to exit and go back to

the previous menu. Spindle Setting: Spindle State: 8 Input Volt: 0 1 2

↑ ↑ ↑

0 1 2 3 0 ↓ ↓ ↓ ↓ 1 ↑ ↓ ↓ ↓ 2 ↓ ↑ ↓ ↓ 3 ↑ ↑ ↓ ↓ 4 ↓ ↓ ↑ ↓ 5 ↑ ↓ ↑ ↓ 6 ↓ ↑ ↑ ↓ 7 ↑ ↑ ↑ ↓

10 10

4.1.6 Spindle Delay Spindle Delay is the delay time to allow the spindle to come up to full speed. The spindle delay is set in milliseconds. The default value is 4000 milliseconds.

To change the current value, input the new number and press the

ORIGINOK button.to save it. If it

does not need to change, press STOP

CANCEL to advance to the previous menu.

4.1.7 Voltage Setup The voltage property menu shown in the “Machine Setup” chart has been set at the factory for both the Input Volt and the Output Volt. No further adjustments are required. 4.1.8 Speed Limit Speed limit stands for the MAX speed of X, Y, & Z axes. This is a default setting and was set at the factory. No further adjustments should be required. The machine will run at the default speed if you set up a processing speed higher than the default speed.

Speed LimitSpeed Limit

YZ

Speed LimitX

X axis speed limit, unitmm / min

Dir 99999.99 Dir 99999.99

Y axis speed limit, unitmm / min Dir Dir

Z axis speed limit, unitmm / min Dir Dir

3000.001800.00

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4.1.9 C.A.D. (Cutter Adjust Device) Thickness Cutter Adjust Device (C.A.D) is used to set the Z axis working origin. Users must set its thickness, otherwise the Z axis working origin will not be correct.

If you have used this function, you need not press XY 0

4 to clear. It must have physical connection between the machine and connection board.

The C.A.D function is accessed through the pressing of the compound buttons, MENU

+ ON/OFF

.

Press MENU

button and then ON/OFF

, then release them at the same time. Then Z axis goes down slowly, when it reaches the Cutter Adjust Disc, it will go up. The Z axis working origin is now set.

Z(Zero)

C.A.D. Thickness

JOB

DSPBoard

12 12

4.1.10 Screw Interspace Screw Interspaces refers to the screw offset. Its value cannot exceed 1mm.

Move cursor to “Screw Interspaces” item, then press ORIGIN

OK to enter the item, cursor is on X axis value automatically. If it needs to change the value, input the value by pressing the numerical

buttons and decimal point to enter the needed value, and then press ORIGIN

OK to save the changes, the cursor moves to the next line. When all three lines have be entered, the screen will move back to the previous menu level.

If the value does not need to change, press STOP

CANCEL until the screen will move back to the

previous menu level.

The X +1 and 5

X

buttons are in value state, pressing them will enter that value and will not move the cursor.

13 13

5.0 AUTO PRO SETUP The parameters shown in the AUTOPRO SETUP menu below should only be changed by an experienced operator. Failure to do so may result in incorrect machine motions and possible machine damage.

AU

TOP

RO

SE

TUP

Linear Accl

Curve Accl

G Code Read Setup

Process Time

Linear Accel:unitmm / sec 2

600

Curve accel, mm/second 2

800

U Disk file listInner file list

Hold On DisableHold On Disable

Read F DisableDisp ERR DisableKeep Zup DisableRead T Disable

14 14

5.1 AutoPro Setup Parameters 5.1.1 Linear Acceleration Linear acceleration relates to line motion ability. It’s default is 600mm / sec2. To change, input

the value directly and press ORIGIN

OK to save. If the auto process speed is less than 10 meters / minute, the acceleration is about 300-600mm / sec2. If the speed is is more than 10 meters /

min., you should adjust the acceleration value. To return to the menu screen press STOP

CANCEL.

5.1.2 Curve acceleration Curve acceleration relates to curve motion ability. It’s default value is 800mm / sec2. To change,

input the value directly and press ORIGIN

OK to save. If the auto process speed is less than 10 meters / minute, the acceleration is about 300-600mm / sec2. If the speed is is more than 10 meters / minute, you should adjust the acceleration value. To return to the menu screen press

STOPCANCEL

. 5.1.3 G code Read Setup G Code Read Setup refers to the rules of reading G code file. Because there are many special data code.

Press the X +1 or 5

X

to move the cursor to next line item. Entering the settings, the cursor is on “Read F Disable” line item.

If the program needs to execute the F code in the file, then press Y +2 or

Y6 to change its

property. “Disable” will change to “Enable”. “Disable” means to ignore the F code while “Enable” will execute the code. Display Error refers to display the wrong G code file, so that user can correct it. Z height refers to the raising of Z axis when it finishes working. “Enable” means that Z axis raises to the set height after it finishes all work. “Disable” means that Z axis raises as the file asks.

Press the ORIGIN

OK to confirm the change. The display moves back to the previous menu.

Press the STOP

CANCEL to cancel the change and move back to the previous.

15 15

6.0 SYSTEM SETUP The parameters shown in the SYSTEM SETUP menu below should only be changed by an experienced operator. Failure to do so may result in incorrect machine motions and possible machine damage.

SYST

EM S

ETUP

Languages

Function

Inner Format

Input Self Check

Buttons Check

System Auto

Restore Data

Output Self Check

Backup Data

Configuration

Update

Languages

Formatting......

30%

0 1 2 3 4 5 6 7

0 1 2 3 4 5 6 7

0 1 2 3 4 5 6 7

0 1 2 3 4 5 6 7

ButtontestOK+CANexits

1 2 3 45 6 7 89 0 . _

KMDC

Choose file:

Inner File ListU Disk file list

No such function!

No such function!

English

16 16

6.1 System Setup Parameters 6.1.1 Languages The default language is English. The alternate choice is Chinese. 6.1.2 Function Configuration The Function Configuration feature is used to set system functions such as file format, I/O checking, button checking, and system update. 6.1.3 Inner Format Inner Format refers to formatting the internal flash memory. When you finish the system

update, you must format the inner files. Move the cursor to Inner Format and press ORIGIN

OK .

When formatting is complete press the ORIGIN

OK button to go back to the previous menu. 6.1.4 Input Self Check Input Self Check refers to the system checks input terminal properties. 6.1.5 Output Self Check Output Self Check refers to the system checks output terminal properties. 6.1.6 Buttons Check Buttons Check refers to checking the buttons on the hand held unit. Move the cursor to the line

labeled Buttons Check and press ORIGIN

OK . Press each button on the hand held unit and the corresponding button should highlight on the screen.

To exit back to the previous screen press compound buttons ORIGIN

OK + STOP

CANCEL.

6.1.7 System Auto Update System Auto Update allows the user to update the hand held unit by first downloading the files from the website www.richnc.com. Copy the files to a USB smartdrive and plug into the hand

held unit. Move the cursor to “System Auto Update” and press ORIGIN

OK to display the screen shown.

Choose file:

Inner File ListU Disk file list

17 17

Choose the U Disk file list, and press ORIGIN

OK to display all files on the disk. Move the cursor to

the downloaded update file and press ORIGIN

OK to start. The update information apears on the

screen. Move the cursor to read all the information, then press ORIGIN

OK to operate next and display the following:

Then press ORIGIN

OK to confirm updating.

program, please wait ..40%

program, please wait ..40%

menu, please wait ......40%

menu, please wait ......40%

label, please wait .......40%

label, please wait .......40%

to continue ............

18 18

7.0 ADVANCED PRO SETUP The parameters shown in the ADVANCED PRO SETUP menu below should only be changed by an experienced operator. Failure to do so may result in incorrect machine motions and possible machine damage.

AD

VA

NC

ED

PR

O S

ET

UP

Multiple Setup

File Maintenance

Password Setup

(Does not support this function)

Row ColumnRowSpace ColumnPause Time

View FileCopy FileDelete File

Class I PasswordClass I I PasswordMenu PasswordSuper Password

Column :Row ( s ) : 2

2

ColSpaceRowSpace 0.00

0.00

Multiple Internaltime, second

0

Choose file:

U Disk file listInner file list

Please select the filethat needs to be copied,any button to continue.

Inner file :

19 19

7.1 Advanced Pro System Parameters 7.1.1 Multiple Setup If you need to run a file multiple times, there are two ways. The first way is to copy all files and save them as one file in G-code making software. Then download it to the handheld controller. The other way is to take a single file and set the multiple function parameters for it.

With the Multiple Setup line highlighted, press ORIGIN

OK to highlight the Row Column line and

press ORIGIN

OK . With the cursor on the Row(s) line, input the new value directly. The cursor will

move to the column setting. Press ORIGIN

OK to save the change and return to the previous menu.

Press the 5X

button to move the cursor to RowSpace ColumnSpace. Press ORIGIN

OK and enter or change a value on the RowSpace line. The cursor moves to the ColSpace line. Press ORIGIN

OK to save the change or to return to the previous menu. Press 5X

to move the cursor to

Pause Time. Press ORIGIN

OK to enter. (Pause time refers to the time between parts.) Input a value

directly and press ORIGIN

OK to save the change or go back to the previous menu. If no change is

necessary, press STOP

CANCEL to quit and return to the previous menu.

7.1.2 File Maintenance U disk file list refers to those files on the USB memory stick. The hand held controller can run these files via the USB port. Inner file list refers to those files saved in the internal memory of the controller. File maintenance means to View, Copy, and Delete these files.

Press the ORIGIN

OK button and the View File line will be highlighted. Press ORIGIN

OK to highlight the U

Disk File list. To view these files press ORIGIN

OK and use the X +1 and 5

X

buttons to scroll

through them. Press ORIGIN

OK to select a file.

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The screen display shows the line number and the contents. Use the X +1 and 5

X

buttons

to navigate through the lines of code. Press Y +2 to go to the first line of code and

Y6 to go

to the last line of code. Press STOP

CANCEL to quit and return to the previous menu.

To Copy a file use the 5X

button to scroll down and highlight the Copy File line. Press ORIGIN

OK to read the following note: “Please select the file that needs to be copied, any button to

continue.” The U Disk file list will be highlighted. Press the ORIGIN

OK button to list the files. Scroll

through and select any file by pressing the ORIGIN

OK button. The following note will appear: “Please

select target file, any button to continue”. Scroll to a line that says No file and press ORIGIN

OK . The

file will be copied. To do a check, scroll up to the View File and press ORIGIN

OK . Scroll to and press ORIGIN

OK to select Inner file list. Your copied file should be listed. To Delete a file, follow the procedure below.

Note: Once a file is deleted it can not be recovered.

Using the 5X

button scroll down to Delete File and press ORIGIN

OK . Scroll to the file you want to

delete and press ORIGIN

OK The screen will show File Deleted. Press STOP

CANCEL to return to the

previous menu. 7.1.3 Password Setup The system does not support the password feature at this time.

21 21

8.0 VERSION VIEW Initial Version Normal Version 9.0 PROCESS Process includes Manual Process, Auto Process, and Advanced Process. 9.1 Manual Process Manual process refers to controlling the machine by pressing buttons on the DSP hand held unit. Users can change manual speed and grid dimensions. After the machine goes home, the system will be in manual mode as shown. Manual process speed can be changed between High speed and Low speed by pressing the HIGH/LOW

0 button. To adjust the speed for the current setting press STOP

CANCEL. The screen displays as

below:

RZNC D5416/3/ L7

1 . 2 (zhb1955)38958

RZNC D5416/3/ L7

1 . 2 (zhb59)38958

1X 000.000 MANL 1Y 000.000 AOFF 1Z Continuous

0.000 HIGH

OR

Low spd, mm/min Highspd, mm/min

Y Axis: 1200.00Z Axis: 600.00

Y Axis: 3000.00Z Axis: 1200.00

X Axis: 1200.00 X Axis: 3000.00

Model Number Base Version (specific format) Serial Number

Model Number Base Version (specific format) Serial Number

22 22

The cursor will be on the “X” axis line and highlighted. Press the

RUN/PAUSE

DELETE button to set the value.

Input the new number and press ORIGIN

OK to save the new value. If the input number is not correct,

press

RUN/PAUSE

DELETE to delete the last number. Use the X +1 and 5

X

buttons to scroll to a different line. Manual Process Modes: In order to meet various manual movement requirements there are three available modes: Step, Continuous, and Distance. Step mode always moves at a slow speed with a spacing of a grid per second. The Low Grid value will be set between (0.05mm to 1.0mm). This mode is suitable for precise placement of the head.

Continuous mode allows the operator to move the head using the following buttons: X +1

Y +2

Z +3 5

X

Y6

Z7 . The head will move until the button is released or until it

reaches the end of travel. Its speed is determined by the current speed mode.

Note: If the button is pressed for less than 0.5 second, and released at once, the head moves to and stops at the nearest step point automatically. When this moving mode ends, the head always stops at the step point.This mode is suitable for adjusting the position of the head.

Distance mode allows the operator to press moving direction buttons X +1

Y +2

Z +3

5X

Y6

Z7 and the head will move to that specific location according to current speed

mode and set spaces. The moving is not influenced by the grid point and stops precisely at the

set distance. From the manual start screen, press the MODE

button until the Dist line is

highlighted. Press

RUN/PAUSE

DELETE to set the value and enter the new distance. Press ORIGIN

OK to save the new value.

23 23

9.2 Auto Process Auto Process refers to running USB disk files and Inner files also called file process. Before running any file, the machine and system parameters should be set correctly. The Auto Process operating steps are as follows: 9.2.1 Set Working Origin When the controller is in manual state, move the 3 axes (2 axes on manual “Z” axis machines).

to the proper starting position on the table where it will run the file. Then press XY 0

4 to

establish a new “X, Y” working origin. Press Z 0

8 to clear the “Z” axis working origin. (If the C.A.D. function has been applied you do not need to clear the “Z” origin.) 9.2.2 Choose File

After the origins have been set, press

RUN/PAUSE

DELETE . The screen displays as shown:

Using the X +1 and 5

X

buttons, move the cursor and press ORIGIN

OK to select where to get the file from. Only three files appear on the screen at any one time so use the same scroll Up/Down buttons as above. Press ORIGIN

OK to select the target file and STOP

CANCEL to quit and return to the previous menu.

9.2.3 Process Parameter Settings

After pressing the ORIGIN

OK button, the controller needs to set the process parameters including: Process Speed, Travel Speed, Z Down Ratio, Process Speed Ratio, Speed Grad, Equivalent Pulses/mm for “X, Y & Z axes, and Z Up as displayed on the following page.

Note: Only four lines can be viewed at any one time.

To scroll use the X +1 and 5

X

buttons. To change the values in the first five lines, press the RUN/PAUSE

DELETE button to set the value, then enter the new number, and press ORIGIN

OK to save the new

Choose file:

Inner File ListU Disk file list

24 24

value. After all changes are made press ORIGIN

OK to begin checking the G-code data. After checking the data, the router should start cutting the piece. The screen display is shown here: Proc Spd: (Process Speed) The speed at which the data file is read or processed. Trvl Spd: (Travel Speed) The speed at which the head moves on the “X & Y” axes. ZDownRat: (Z Down Ratio) Controls the slow down movement of the “Z” axis It has a range of (0.1 – 1.0). This function is not operational on machines with a manual “Z” axis. Spd Rati: (Speed Ratio) It is used to reduce the process speed. The actual process speed is (process speed x Speed Ratio). Its range is (0.1 – 1.0). Spd Grad: N/A Equival pulse/mm: (Equivalent pulse/mm) It displays 3 axes equivalent values which you can not change here. If you need to modify them, enter the menu. Z Up mm: (Z Up mm) It refers to the height that the “Z” axis can go up. If the “Z” axis height of a file is over this limit it will adopt this limit instead. This function is not operational on machines with a manual “Z” axis. 9.2.4 Process Adjust

When the file is executing, press Y +2 and

Y6 to change the speed ratio. Each press on

Y6 drops the ratio 0.1 until it is 1.0. The speed values change synchronically. Each press of

the Y +2 button raises the ratio 0.1 until it is 1.0.

Trvl SpdZDownRat 1.00Spd Rati 1.00

5000.00Proc Spd 3000.00

Spd Grad 1Equival pulse/mmX Axis: 160.00Y AxisZ AxisZ Up mm 0.00

160.00160.00

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9.2.5 Process Pause and Position Adjust

While it is processing, press

RUN/PAUSE

DELETE to adjust the position of the three axes, then press

RUN/PAUSE

DELETE to

Pause. It asks “Original?”. Press ORIGIN

OK to confirm your change. It then processes from the new

position. Press STOP

CANCEL to deny the change and it will process from the original position.

9.2.6 Process Stop and Stop Point Saving

While it is processing, press STOP

CANCEL to stop the processing. It

pauses to save a stop point. If it needs to restart the process from the current position at a later date then you should save it.

Pressing X +1 will save the stop point as No.1.

It will display on the screen as shown:

Press ORIGIN

OK to save the setting. The 3 axes will go back to the home origin. If it needs to

continue to process from Stop Point 1, press compound buttons

RUN/PAUSE

DELETE + X +1 . It now starts

processing from Stop Point 1. Follow the same operating steps for Stop Point 2, Stop Point 3, and so on. In order for the stop point process to work, the 3 axes must have been homed before saving the stop point. 9.2.7 Power Off Protection: The system will automatically protect the process data should the power suddenly be disrupted.

When the power is restored, press ORIGIN

OK to go back to the machine origin. Then it pauses at

“PowerOff reboot?”. Press ORIGIN

OK to continue to process unfinished work or STOP

CANCEL to quit.

1X 0.000 RUN1Y 0.000 AOFF1Z 0.000 StepSave Stop Pt? 0

1X 0.000 RUN1Y 0.000 AOFF1Z 0.000 StepSave Stop Pt? 1

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9.3 Advanced Process Advanced process is a function for special applications which includes: Segment Process, Multiple Process, Segment-Multiple Process, Auto Copy Process, Mill Table, and Tool Change. Press compound buttons RUN/PAUSE

DELETE + HIGH/LOW

0 to display: 9.3.1 Segment Process: This allows the user to select the beginning line or ending line of the file so that a portion of it can be processed. The operating steps are as follows:

Press ORIGIN

OK to enter setting. The U Disk file list will be highlighted. Select either the U Disk list

or the Inner file list by scrolling to and pressing ORIGIN

OK .

Scroll to the desired file using the X +1 and 5

X

buttons. Press ORIGIN

OK . The menu shows

“Start line No.” Press ORIGIN

OK to display line 1 of the G-code.

Press

RUN/PAUSE

DELETE to display the following screen:

Input the line number you wish to start at and press ORIGIN

OK The G-code for the line you selected will appear on the screen.

Press ORIGIN

OK to display the following screen:

Press ORIGIN

OK ORIGIN

OK to display the “Switch to line” screen. Input

the ending line number in the cursor. Press ORIGIN

OK to confirm ending line number. Press Y +2

to select the first line and Y6 to select the last line. Then set the process parameters. Refer

to the Auto Process section 9.2 of this manual.

Advanced Process

Multiple ProcessMill Table

Segment Process

Tools Change

Switch to Line1

Ending line No.

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9.3.2 Multiple Process: Use this function if you need to set multiple parameters in the menu. The steps are as follows:

From the Advanced Process Menu use the X +1 and 5

X

buttons to scroll to and highlight

Multiple Process. Press ORIGIN

OK to enter setting. The U Disk file list will be highlighted. Select

either the U Disk list or the Inner file list by scrolling to and pressing ORIGIN

OK Scroll to the desired

file using the X +1 and 5

X

buttons. Press ORIGIN

OK to select the target file. Set the process

parameters similar to the steps in the Auto Process section 9.2. Press MENU

to view the

multiple parameters, press MENU

again to cancel the view.

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10.0 RZNC - 0501 Specifications Contents Specification Processor 160M DSP

File Memorizer 128M memorizer inside, it supports file with any size because of adopting mobile memorize technology

Display LCD with 128 dot x 64 dot Communication Terminals USB terminal and U Disk File Format G code , PLT files (optional) Axes 3 axes Help Function Useful help information and guide Languages English, Chinese Operating Interface Buttons and Menu Drive Drive System Step Motors Interpolation function Linear, Curve Cutter Adjusting function Yes Spindle Control Function Yes System Data Inspect Function Yes Processing Data Inspect Function Yes Processing Position Adjusting Function Yes Multi Working Coordinates 9 Working Coordinates Stop Point Reprocessing Function Yes Copy Processing Function Yes Data protection when power off Yes Working Temperature 0°C to +70°C Humidity <90% No dew, No frost Outer Voltage 5 V Consumptions 2 W Dimensions 6.15” x 4.33” x 1.49” (156 x 110 x 38mm)

29 29

NOTES

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