OPERATOR AND PARTS MANUAL Hydraulic Snowblower

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062019 FK378 OPERATOR AND PARTS MANUAL Hydraulic Snowblower Model 6025, 7225, 7235, 8425, 8435

Transcript of OPERATOR AND PARTS MANUAL Hydraulic Snowblower

Hydraulic Series
Equipment Identification 6
Fire Prevention 14
Safety Sign-Off Form 18
Tractor Requirements 39
Connecting Hydraulic Hoses 41
Theory Of Operation 43
Manufacturer’s Statement: For technical reasons, Buhler Industries Inc. reserves the right to modify machinery design and specifications provided herein without any preliminary notice. Information provided herein is of descriptive nature. Performance quality may depend on soil fertility, applied agricultural techniques, weather conditions, and other factors.
Hydraulic Series
Storage And Return To Service 52
Parts Identification 55
Main Components 62
Sub Components 64
Specifications 69
Hardware Torque Values 71
Warranty Registration Form - Hydraulic Series
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Warranty Registration Form
This form must be filled out by the dealer and signed by both the dealer and the customer at the time of delivery.
Customer Name:
Customer Address:
Snowblower Model: Serial Number: Delivery Date:
I have thoroughly instructed the buyer on the above described equipment which review included the Operator and Parts Manual content, equipment care, adjustments, safe operation and applicable warranty policy.
Bearings Turn Freely
All Decals Installed
Review Operating And Safety Instructions
Check For Hydraulic Leaks
Date: Dealer Rep. Signature:
The above equipment and Operator And Parts Manual have been received by me and I have been thoroughly instructed as to care, adjustments, safe operation and applicable warranty policy.
Date: Customer / Owner Signature:
Remove this Warranty Registration Form from the Operator And Parts Manual. Make two copies of the form. Send original Warranty Registration Form to Farm King. Give one copy to the customer and the dealer will keep one copy.
Dealer Inspection Report Safety
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Introduction This Operator And Parts Manual was written to give the owner / operator instructions on the safe operation, maintenance and part identification of the Farm King equipment. READ AND UNDERSTAND THIS OPERATOR AND PARTS MANUAL BEFORE OPERATING YOUR FARM KING EQUIPMENT. If you have any questions, see your Farm King dealer. This manual may illustrate options and accessories not installed on your Farm King equipment.
Owner’s Information 5 Serial Number Location 5
Manual Storage 5
Component Location - Top View 7
Introduction - Hydraulic Series
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Owner’s Information Thank you for your decision to purchase a Farm King Snowblower. To ensure maximum performance of your equipment, it is mandatory that you thoroughly study the Operator And Parts Manual and follow the recommendations. Proper operation and maintenance are essential to maximize equipment life and prevent personal injury.
Operate and maintain this equipment in a safe manner and in accordance with all applicable local, state, and federal codes, regulations and / or laws. Follow all on-product labeling and instructions.
Make sure that all personnel have read this Operator And Parts Manual and thoroughly understand safe and correct operating, installation and maintenance procedures.
Farm King is continually working to improve its products. Farm King reserves the right to make any improvements or changes as deemed practical and possible without incurring any responsibility or obligation to make any changes or additions to equipment sold previously.
Although great care has been taken to ensure the accuracy of this publication, Farm King makes no warranty or guarantee of any kind, written or expressed, implied or otherwise with regard to the information contained within this manual. Farm King assumes no responsibility for any errors that may appear in this manual and shall not be liable under any circumstances for incidental, consequential or punitive damages in connection with, or arising from the use of this manual.
Keep this manual available for frequent reference. All new operators or owners must review the manual before using the equipment and annually thereafter. Contact your Farm King Dealer if you need assistance, information, or additional copies of the manual.
Visit our website at www.farm-king.com for a complete list of dealers in your area.
The directions left, right, front and rear, as mentioned throughout this manual, are as viewed by the operator sitting in the tractor seat while towing the implement.
Serial Number Location
Please enter the model and serial number in the space provided for easy reference.
Figure 1
Model Number:
Serial Number:
The serial number plate (Item 1) is located on the top corner of the main frame [Figure 1].
Always use your serial number when requesting information or when ordering parts.
Manual Storage
Figure 2
The operator and parts manual and other documents can be stored in the canister (Item 1) [Figure 2].
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Safe Operation Needs A Qualified Operator 11
Use Safety Rules 12
Transport Safety 13
Safety Sign-Off Form 18
Safety Alert Symbol
This symbol with a warning statement means: “Warning, be alert! Your safety is involved!” Carefully read the message that follows.
CAUTION The signal word CAUTION on the machine and in the manuals indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
DANGER The signal word DANGER on the machine and in the manuals indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING The signal word WARNING on the machine and in the manuals indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
IMPORTANT This notice identifies procedures which must be followed to avoid damage to the machine.
Safe Operation Needs A Qualified Operator
WARNING Operators must have instructions before operating the machine. Untrained operators can cause injury or death.
For an operator to be qualified, he or she must not use drugs or alcohol which impair alertness or coordination while working. An operator who is taking prescription drugs must get medical advice to determine if he or she can safely operate a machine and the equipment.
Understand the written instructions, rules and regulations:
• The written instructions from Farm King include the Warranty Registration, Dealer Inspection Report, Operator And Parts Manual and machine signs (decals).
• Check the rules and regulations at your location. The rules may include an employer’s work safety requirements. Regulations may apply to local driving requirements or use of a Slow Moving Vehicle (SMV) emblem. Regulations may identify a hazard such as a utility line.
Have Training with Actual Operation:
• Operator training must consist of a demonstration and verbal instruction. This training is given by the machine owner prior to operation.
• The new operator must start in an area without bystanders and use all the controls until he or she can operate the machine safely under all conditions of the work area. Always fasten seat belt before operating.
Know the Work Conditions:
• Clear working area of all bystanders, especially small children and all obstacles that might be hooked or snagged, causing injury or damage.
• Know the location of any overhead or underground power lines. Call local utilities and have all underground power lines marked prior to operation.
• Wear tight fitting clothing. Always wear safety glasses when doing maintenance or service.
Safety - Hydraulic Series
Machine Requirements And Capabilities
• Fasten seat belt securely. If equipped with a foldable Roll-Over Protective Structure (ROPS), only fasten seat belt when ROPS is up and locked. DO NOT wear seat belt if ROPS is down.
• Stop the machine and engage the parking brake. Install blocks in front of and behind the rear tires of the machine. Install blocks underneath and support the equipment securely before working under raised equipment.
• Keep bystanders clear of moving parts and the work area. Keep children away.
• Use increased caution on slopes and near banks and ditches to prevent overturn.
• Make certain that the Slow Moving Vehicle (SMV) emblem is installed so that it is visible and legible. When transporting the equipment, use the flashing warning lights (if equipped) and follow all local regulations.
• Operate this equipment with a machine equipped with an approved Roll-Over Protective Structure (ROPS). Always wear seat belt when the ROPS is up. Serious injury or death could result from falling off the machine.
• Before leaving the operator’s position:
1. Always park on a flat level surface.
2. Place all controls in neutral.
3. Engage the parking brake.
4. Stop engine.
5. Wait for all moving parts to stop.
• Carry passengers only in designated seating areas. Never allow riders on the machine or equipment. Falling off can result in serious injury or death.
• Start the equipment only when properly seated in the operator’s seat. Starting a machine in gear can result in serious injury or death.
• Operate the machine and equipment from the operator’s position only.
• The parking brake must be engaged before leaving the operator’s seat. Roll-away can occur because the transmission may not prevent machine movement.
Use Safety Rules
• Read and follow instructions in this manual and the tractor’s Operators Manual before operating.
• Under no circumstances should young children be allowed to work with this equipment.
• This equipment is dangerous to children and persons unfamiliar with its operation.
• Check for overhead and / or underground lines before operating equipment (if applicable).
• In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
• Check that the equipment is securely fastened to the tractor / towing vehicle.
• Make sure all the machine controls are in the NEUTRAL position before starting the machine.
• Operate the equipment only from the operator’s position.
• Operate the equipment according to the Operator And Parts Manual.
• When learning to operate the equipment, do it at a slow rate in an area clear of bystanders, especially small children.
• DO NOT permit personnel to be in the work area when operating the equipment.
• The equipment must be used ONLY on approved tractors / transport vehicles.
• DO NOT modify the equipment in any way. Unauthorized modification may impair the function and / or safety and could affect the life of the equipment.
• Stop tractor engine, place all controls in neutral, set park brake, remove ignition key and wait for all moving parts to stop before servicing, adjusting, repairing, unplugging or filling.
• DO NOT make any adjustments or repairs on the equipment while the machine is running.
• Keep shields and guards in place. Replace if damaged.
• Keep hands, feet, hair and clothing away from all moving parts.
Safety - Hydraulic Series
Transport Safety
• Do not exceed 20 mph (32 kph). Reduce speed on rough roads and surfaces.
• Comply with state and local laws governing highway safety and movement of machinery on public roads.
• The use of flashing amber lights is acceptable in most localities. However, some localities prohibit their use.
• Local laws should be checked for all highway lighting and marking requirements.
• Always yield to oncoming traffic in all situations and move to the side of the road so any following traffic may pass.
• Always enter curves or drive up or down hills at a low speed and at a gradual steering angle.
• Never allow riders on either tractor or equipment.
• Keep tractor / towing vehicle in a lower gear at all times when traveling down steep grades.
• Maintain proper brake settings at all times (if equipped).
Skid Steer Safety
• Read and understand the operator’s manual before using the skid steer. Follow the manufacturer’s recommendations and specifications when operating.
• Always lower the bucket or attachment so that it is flat on the ground.
• Do not leave the operator’s position while the engine is on.
• Keep all body parts inside the cab while operating a skid-steer loader.
• Never modify, bypass, disable, or override safety systems.
• Never operate equipment in which safety systems have been modified or are not working properly.
• Equipment with modified or malfunctioning safety systems should be taken out of service until repaired or replaced.
• Never permit riders on the skid-steer attachment, or in the operator’s compartment unless the compartment is designed to accommodate a second rider.
• Keep bystanders a safe distance away from the work area.
• Never attempt maintenance or other work while lift arms or attachments are raised without using an approved lift arm support device. Replace protective guards and shields after repairs or service.
• Train personnel on the proper inspection, use, maintenance, and repair of skid-steer loaders according to the manufacturer’s instructions.
• Train personnel to identify hazards, such as safety systems that have been bypassed, disabled, or that require maintenance.
Safety - Hydraulic Series
Maintenance
• The machine and some equipment have components that are at high temperatures under normal operating conditions. The primary source of high temperatures is the engine and exhaust system. The electrical system, if damaged or incorrectly maintained, can be a source of arcs or sparks.
• Flammable debris (leaves, straw, etc.) must be removed regularly. If flammable debris is allowed to accumulate, it can cause a fire hazard. Clean often to avoid this accumulation. Flammable debris in the engine compartment is a potential fire hazard. The operator’s area, engine compartment and engine cooling system must be inspected every day and cleaned if necessary to prevent fire hazards and overheating.
• All fuels, most lubricants and some coolant mixtures are flammable. Flammable fluids that are leaking or spilled onto hot surfaces or onto electrical components can cause a fire.
Operation
• The Farm King machine must be in good operating condition before use.
• Check all of the items listed on the service schedule under the 8 hour column before operation. (See Maintenance section)
• Do not use the machine where exhaust, arcs, sparks or hot components can contact flammable material, explosive dust or gases.
Starting
• Do not use ether or starting fluids on any engine that has glow plugs. These starting aids can cause explosion and injure you or bystanders.
• Use the procedure in the tractor’s operator’s manual for connecting the battery and for jump starting.
Electrical
• Check all electrical wiring and connections for damage. Keep the battery terminals clean and tight. Repair or replace any damaged part or wires that are loose or frayed.
• Battery gas can explode and cause serious injury. Do not jump start or charge a frozen or damaged battery. Keep any open flames or sparks away from batteries. Do not smoke in battery charging area.
Hydraulic System
• Check hydraulic tubes, hoses and fittings for damage and leakage. Never use open flame or bare skin to check for leaks. Hydraulic tubes and hoses must be properly routed and have adequate support and secure clamps. Tighten or replace any parts that show leakage.
• Always clean fluid spills. Do not use gasoline or diesel fuel for cleaning parts. Use commercial nonflammable solvents.
Fueling
• Stop the engine and let it cool before adding fuel. No smoking! Do not refuel a machine near open flames or sparks. Fill the fuel tank outdoors.
Safety - Hydraulic Series
Welding And Grinding
• Always clean the machine and equipment, disconnect the battery, and disconnect the wiring from the machine controls before welding. Cover rubber hoses, battery and all other flammable parts. Keep a fire extinguisher near the machine when welding.
• Have good ventilation when grinding or welding painted parts. Wear dust mask when grinding painted parts. Toxic dust or gas can be produced.
• Dust generated from repairing nonmetallic parts such as hoods, fenders or covers can be flammable or explosive. Repair such components in a well ventilated area away from open flames or sparks.
Fire Extinguishers
• Know where fire extinguishers and first aid kits are located and how to use them. Inspect the fire extinguisher and service the fire extinguisher regularly. Obey the recommendations on the instructions plate.
Safety - Hydraulic Series
813635 (Item 1) [Figure 3] 102893 (Item 2) [Figure 3]
963206 (Item 3) [Figure 3]
Safety Signs (Decals) Follow the instructions on all the signs (decals) that are on the equipment. Replace any damaged signs (decals) and be sure they are in the correct locations. Equipment signs are available from your Farm King equipment dealer.
Figure 3
Relieve pressure on system before repairing or adjusting or disconnecting.
Wear proper hand and eye protection when searching for leaks. Use wood or cardboard instead of hands.
Keep all components in good repair.
HIGH-PRESSURE FLUID HAZARD
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Equipment Decals And Signs Check and replace any worn, torn, missing, or hard to read decals on your equipment.
Figure 4
816227 (Item 1) [Figure 4] 816228 (Item 1) [Figure 4]
816229 (Item 1) [Figure 4]
816230 (Item 1) [Figure 4]
816231 (Item 1) [Figure 4]815035 (Item 2) [Figure 4]
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Safety Sign-Off Form
WARNING Instructions are necessary before operating or servicing equipment. Read and understand the Operator And Parts Manual and safety signs (decals) on equipment. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death.
Farm King follows the general Safety Standards specified by the American Society of Agricultural and Biological Engineers (ASABE) and the Occupational Safety and Health Administration (OSHA). Anyone who will be operating and / or maintaining the snowblower must read and clearly understand ALL Safety, Operating and Maintenance information presented in this manual.
Annually review this information before the season start-up and make these periodic reviews of SAFETY and OPERATION a standard practice for all of your equipment. An untrained operator is unqualified to operate this machine.
The following sign-off sheet is provided for your record and to show that all personnel who will be working with the equipment have read and understand the information in this Operator And Parts Manual and have been instructed in the operation of the equipment.
SIGN-OFF SHEET
Assembly - Hydraulic Series
IMPORTANT Snowblowers are shipped without some components installed due to transport restrictions.
• Using the packing list, locate and count the individual components and verify that you have received the correct number of each component.
• Check all the components for damage. If any components are damaged or missing, contact your Farm King dealer.
WARNING
AVOID INJURY OR DEATH Before moving the tractor, look in all directions and make sure no bystanders, especially small children are in the work area. Do not allow anyone between the tractor and the equipment when backing up to the equipment for connecting.
Move the tractor, snowblower and components to an area large enough for assembly.
WARNING AVOID INJURY OR DEATH
Before you leave the operator’s position:
• Always park on a flat level surface.
• Place all controls in NEUTRAL.
• Engage the park brake.
Park the tractor / equipment on a flat level surface.
Place all controls in neutral, engage the park brake, stop the engine and wait for all moving parts to stop. Leave the operator’s position.
WARNING AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any of the following conditions exist:
• When fluids are under pressure.
• Flying debris or loose material is present.
• Engine is running.
Figure 6
Align the spout (Item 1) on top of the spout ring and within the spout retainer components (Item 2) [Figure 6].
The spout opening must face the same direction as the snowblower intake.
Figure 7
Assemble and attach the right hand spout retainer components (Item 1) to the spout ring, securing the spout to the snowblower frame.
Ensure spout rotates freely.
Spout Figure 5
Align the spout ring (Item 1) on the snowblower frame mount [Figure 5].
Assemble the left hand spout retainer components. Align the spacer (Item 4), two bushings (Item 5), and clamp (Item 6) on the left hand set of holes of the spout ring [Figure 5].
Attach the spout retainer components through the bottom of middle hole with a 1/2” x 2” hex bolt (Item 2), 1/2” washer, and 1/2” lock nut (Item 8) [Figure 5].
Attach each of the other two holes of the assembly with a 3/8” x 2” hex bolt (Item 3), 3/8” washer, and 3/8” lock nut (Item 7) [Figure 5].
IMPORTANT Bolts must be threaded upwards with the nuts and washers on top.
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IMPORTANT Do not over tighten the spout hardware or risk damaging the spout ring.
Figure 8
Find the hydraulic spout motor (Item 1). Install two STR 10 MORB x 6 MJIC adapter fittings (Item 2) to the motor [Figure 8].
Figure 9
Align the hydraulic spout motor (Item 1) on the bottom of the motor mount bracket (Item 2). Attach the motor using four 3/8” x 3/4” hex bolts (Item 3) and four 3/8” washers through the top of mount bracket. Do not tighten at this time [Figure 9].
The mount bracket holes are slotted to adjust chain tension.
The adapter fittings of the motor must face the same direction as the skid steer mount.
Figure 10
Position the sprocket (Item 1) and shaft key on the hydraulic motor shaft. Do not tighten sprocket set screws at this time [Figure 10].
Align the spout rotation chain (Item 2) to the sprocket and around each side of the spout [Figure 10].
Attach the loose ends of the chain to either side of the bracket (Item 3) [Figure 10] on the opposite side of the spout.
Adjust the sprocket on the motor shaft so the chain is level with bracket on the opposite side of the spout. Tighten sprocket set screws.
Adjust chain tension by adjusting the motor in the slotted holes of the mount bracket. Tighten motor hex bolts.
Attach the chain shield (Item 4) to the mount bracket using two 3/8” x 3/4” hex bolts (Item 5) and two 3/4” washers [Figure 10].
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Figure 11
Attach the 1-3/4” x 5” deflector cylinder (Item 1) to the spout deflector mounts using two 1/2” x 1-1/2” clevis pins (Item 2) and two cotter pins [Figure 11].
Install two STR 9/16 MORB x 9/16 MJIC adapters (Item 3) to the deflector cylinder [Figure 11].
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Hydraulic Manifold Figure 12
Align the manifold (Item 1) with the four holes on the snowblower frame. Attach using four 3/8” x 5-1/2” hex bolts (Item 2), four 3/8” flat washers (both sides of manifold), and four 3/8” lock nuts [Figure 12].
Figure 13
Attach the manifold shield (Item 1) to the top of the snowblower frame, over the manifold, using one 3/8” x 3/4” hex bolt (Item 2) and one 3/8” flat washer.
Attach the hose holder (Item 3) to the manifold shield using one 3/8” x 1-1/4” hex bolt (Item 4), one 3/8” flat washer, and one 1-1/2” x 1/2” x 1/4” flat washer.
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Install three STR 1-1/16 MORB x 1-1/6 MJIC adapters to:
• Port P (Item 1) [Figure 14]
• Port FP
• Port FR
Install one STR 7/16 MORB x 9/16 MJIC adapter to:
• Port CD (Item 2) [Figure 14]
Install two STR 9/16 MORB x 9/16 MJIC adapters to:
• Port M1 (Item 3) [Figure 14]
• Port M2
Install one STR 1-1/16 MORB x 1-1/6 MJIC adapters to:
• Port T (Item 4) [Figure 14]
Install two STR 9/16 MORB x 9/16 MJIC adapters to:
• Port C1 (Item 5) [Figure 14]
• Port C2
Install two STR 7/8 MJIC x 7/8 MORB adapters to:
• Port AR
BOTTOM VIEW
Fan Hydraulic Motor Figure 16
The fan hydraulic motor (Item 1) is mounted behind the fan on the snowblower frame [Figure 16].
Standard Flow Models: Position the motor with the ports facing upwards. Attach the motor using four 1/2” x 1-3/4” hex bolts (Item 2) and four 1/2” lock nuts [Figure 16].
Install two STR 1-1/16 MJIC x 7/8 MORB adapter fittings (Item 3). Install one STR 7/16 MORB x 9/16 MJIC adapter fittings (Item 4) [Figure 16].
Auger Hydraulic Motor Figure 15
The motor mount (Item 1) is attached to the right side of the snowblower frame using four 3/8” x 1-1/4” hex bolts (Item 2), eight 3/8” flat washers (both sides), and four 3/8” lock nuts [Figure 15].
The auger hydraulic motor (Item 3) is attached within the mount using two 1/2” x 2” hex bolts (Item 4) and two 1/2” lock nuts [Figure 15].
Install two 7/8 MORB x 7/8 MJIC elbow fittings (Item 5) to the hydraulic motor. The fittings should face towards the hitch [Figure 15].
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Figure 17
High Flow Models: Position the motor (Item 1) with the ports facing downwards. Attach the motor using four 1/2” x 1-3/4” hex bolts and four 1/2” lock nuts [Figure 17].
Install two STR 1-1/16 MJIC x 7/8 MORB adapter fittings. Install one STR 7/16 MORB x 9/16 MJIC adapter fittings.
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Figure 18
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1 MAIN PRESSURE HOSE SF PORT T TO TRACTOR
2 MAIN RETURN HOSE SF PORT P TO TRACTOR
3 HOSE 3/8 X 39 - 9/16 SWFJIC45 X 9/16 SWFJIC45 PORT M2 SPOUT MOTOR
4 HOSE 3/8 X 39 - 9/16 SWFJIC45 X 9/16 SWFJIC45 PORT M1 SPOUT MOTOR
5 HOSE 3/8 X 23 - 9/16 SWFJIC45 X 9/16 SWFJIC PORT CD FAN MOTOR
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HOSE 5/8 X 25 - 7/8 SWFJIC45 X 7/8 SWFJIC - 60 MODELS
PORT AR AUGER MOTORHOSE 5/8 X 29.5 - 7/8 SWFJIC45 X 7/8 SWFJIC - 72 MODELS
HOSE 5/8 X 33.5 - 7/8 SWFJIC45 X 7/8 SWFJIC - 84 MODELS
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HOSE 5/8 X 25 - 7/8 SWFJIC45 X 7/8 SWFJIC - 60 MODELS
PORT AP AUGER MOTORHOSE 5/8 X 29.5 - 7/8 SWFJIC45 X 7/8 SWFJIC - 72 MODELS
HOSE 5/8 X 33.5 - 7/8 SWFJIC45 X 7/8 SWFJIC - 84 MODELS
8 HOSE 5/8 X 27.3 - 1-1/16 SWFJIC45 X 1-1/16 SWFJIC PORT FP FAN MOTOR
9 HOSE 5/8 X 23.8 - 1-1/16 SWFJIC45 X 1-1/16 SWFJIC PORT FR FAN MOTOR
10 HOSE 3/8 X 66 - 9/16 SWFJIC45 X 9/16 SWFJIC90 PORT C1 SPOUT CYL.
11 HOSE 3/8 X 66 - 9/16 SWFJIC45 X 9/16 SWFJIC90 PORT C2 SPOUT CYL.
Assembly - Hydraulic Series
1 MAIN PRESSURE HOSE SF PORT T TO TRACTOR
2 MAIN RETURN HOSE SF PORT P TO TRACTOR
3 HOSE 3/8 X 43.4 - 9/16 SWFJIC45 PORT M2 SPOUT MOTOR
4 HOSE 3/8 X 43.4 - 9/16 SWFJIC45 PORT M1 SPOUT MOTOR
5 HOSE 3/8 X 27.65 - 9/16 SWFJIC 45 X 9/16 SWFJIC PORT CD FAN MOTOR
6 HOSE 5/8 X 31.92 - 7/8 SWFJIC X 7/8 SWFJIC 45 - 72 MODELS
PORT AR AUGER MOTOR HOSE 5/8 X 37 - 7/8 SWFJIC45 X 7/8 SWFJIC - 84 MODELS
7 HOSE 5/8 X 31.92 - 7/8 SWFJIC X 7/8 SWFJIC 45 - 72 MODELS
PORT AP AUGER MOTOR HOSE 5/8 X 37 - 7/8 SWFJIC45 X 7/8 SWFJIC - 84 MODELS
8 HOSE 3/4 X 30.5 - 1-1/16 SWFJIC45 X 1-1/16 SWFJIC45 PORT FP FAN MOTOR
9 HOSE 3/4 X 30.5 - 1-1/16 SWFJIC45 X 1-1/16 SWFJIC45 PORT FR FAN MOTOR
10 HOSE 3/8 X 66 - 9/16SWFJIC X 9/16SWFJIC 90 PORT C1 SPOUT CYL.
11 HOSE 3/8 X 66 - 9/16SWFJIC X 9/16SWFJIC 90 PORT C2 SPOUT CYL.
Assembly - Hydraulic Series
Wire Harness Routing
IMPORTANT Consult the skid steer operator’s manual for proper wire routing.
A three-piece universal wiring harness allows for quick disconnects and hookups.
The snowblower segment is to be left permanently installed to snowblower and has a connector that can be detached conveniently with the main hydraulic couplers.
The cab harness segment is also easily detachable so the spout control unit can be removed from the skid steer cab when not needed.
The main harness segment is designed to stay installed to the skid steer while allowing normal use and maintenance of skid steer.
If snowblower is to be operated between two or more skid steer units, extra main harness segments can be ordered and installed in each allowing quick change outs between units.
WARNING Skid steer cab will most likely need to be lifted into maintenance position to perform the routing.
Consult appropriate service personnel before proceeding.
When routing harness, keep all portions of harness away from points of wear, excessive heat, and pinching areas.
Use cable ties where required to keep harness secured to existing lines, harnesses, or other retaining points.
Main Harness Segment
Identify a pathway where both branches of the main harness can be safely routed, beginning at the engine compartment of the skid steer.
Figure 20
The snowblower harness branch of the main harness should usually follow the hydraulic lines (Item 1) running along the lift arm [Figure 20].
Figure 21
The harness connector (Item 1) should be located next to main hydraulic couplers (Item 2) [Figure 21].
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Figure 22
The cab harness branch of the main harness should follow the routing of the skid steer main electrical harness (Item 1) and enter the cab in a suitable location (usually in same area the main harness enters the cab) [Figure 22].
The connector should be located in a convenient, but out of the way, location somewhere within the cab.
Figure 23
Coil up any excess length of harness (Item 1) and secure in a suitable location in the engine compartment [Figure 23].
Disconnect battery ground terminal.
Connect positive ring terminal of harness (Item 2) (end of fuse) to a switched or un-switched power source. Typical examples may include battery post, auxiliary terminal post (if equipped) or hot terminal of starter solenoid [Figure 23].
Connect other ring terminal (Item 3) to a suitable ground location [Figure 23].
Reconnect battery ground strap.
Figure 24
Place the control box in a convenient location inside the cab. Place out of the way of other controls.
Connect the opposite end (Item 1) to the main harness connector previously routed inside the cab [Figure 24].
Coil up any excess length (Item 2) in an out of the way location after routing harness appropriately [Figure 24].
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Figure 25
Connect the snowblower harness to the manifold hookups (Item 1) [Figure 25].
Reinstall the manifold shield. Making sure that harness exits freely through the recess in the shield.
Figure 26
Route the harness with the hydraulic hoses and through the hose holder (Item 1) [Figure 26].
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Side view of snowblower frame hole locations [Figure 27].
6.25” 3.64”
Figure 28
Attach each width extender (Item 1) using 1/2” x 1-1/2” hex bolts, 1/2” flat washers (both sides), and 1/2” lock nuts [Figure 28].
HIGH FLOW MODELS
STANDARD FLOW MODELS
Tractor Requirements 39
Connecting Hydraulic Hoses 41
Disconnecting Hydraulic Hoses 41
Theory Of Operation 43
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Pre - Operation Checklist Before operating the snowblower for the first time and each time thereafter, check the following items:
1. Lubricate the equipment per the schedule outline in the Maintenance Section.
2. Check the snowblower hitch for damaged, loose or missing parts. Repair as needed before operation.
Note: Do not operate with leaks.
3. Make sure that all guards and shields are in place, secured and functioning as designed.
4. Check condition of all hydraulic components for leaks. Repair as required.
5. Check that all electrical connections are tight.
6. Check the augers. Remove any twine, wire or other material that has become entangled.
WARNING
HIGH PRESSURE FLUID HAZARD Leaking fluids under pressure can enter the skin and cause serious injury or death. Immediate medical attention is required. Wear goggles. Use cardboard to check for leaks.
Note: Do not operate with hydraulic leaks.
Entering The Operator’s Position Enter the operator’s position, start the engine, and release the parking brake.
IMPORTANT Follow the instructions in your tractor’s operation manual for the correct procedure.
Leaving The Operator’s Position Always perform the following steps when leaving the operator’s position:
WARNING AVOID INJURY OR DEATH
Before you leave the operator’s position:
• Always park on a flat level surface.
• Place all controls in NEUTRAL.
• Engage the park brake.
Tractor Requirements The tractor must satisfy the following requirements, depending on model.
Operation - Hydraulic Series
Connecting The Snowblower To Skid Steer Figure 29
The implement should be blocked and positioned on a flat level surface.
Enter the tractor operator’s position (see “Entering The Operator’s Position” in the Operation section). Start the engine.
Move the tractor into position behind the implement skid steer mount plate (Item 1) [Figure 29].
Stop the engine and leave the operator’s position (see “Leaving The Operator’s Position” in the Operation section).
Proceed with connecting the tractor and implement skid steer mounts.
IMPORTANT See tractor operator’s manual for proper connection to the implement.
WARNING
AVOID INJURY OR DEATH Before moving the tractor, look in all directions and make sure no bystanders, especially small children are in the work area.
Do not allow anyone between the tractor and the equipment when connecting.
WARNING
AVOID INJURY OR DEATH Keep fingers and hands out of pinch points when connecting and disconnecting equipment.
WARNING AVOID INJURY OR DEATH
All locking pins must be fully installed and secured when mounting the snowblower.
Failure to secure pins can allow attachment to come off and cause injury or death.
1
41
Note: Make sure the quick couplers are fully engaged. If the quick couplers do not fully engage, check to see that the couplers are the same size and type.
Disconnecting Hydraulic Hoses
Release pressure and pull the male couplers out to disconnect.
WARNING AVOID BURNS
Hydraulic fluid, tubes, fittings and quick couplers can get hot when running equipment. Be careful when connecting and disconnecting quick couplers.
Connecting Hydraulic Hoses The snowblower is equipped with the following hydraulic functions:
1. Hydraulic motor auger drive
2. Hydraulic motor fan drive
3. Hydraulic motor spout rotation
4. Hydraulic cylinder spout deflector
Push couplers into female couplers on the tractor until they are fully engaged and locked.
WARNING
HIGH PRESSURE FLUID HAZARD To prevent serious injury or death from high pressure fluid:
• Relieve pressure on system before repairing or adjusting.
• Wear proper hand and eye protection when searching for leaks. Use wood or cardboard instead of hands.
• Keep all components in good repair.
IMPORTANT Contain and dispose of any oil leakage in an environmentally safe manner.
Thoroughly clean the quick couplers before making connections. Dirt can quickly damage the system.
Operation - Hydraulic Series
Before you leave the operator’s position:
• Always park on a flat level surface.
• Place all controls in NEUTRAL.
• Engage the park brake.
WARNING AVOID INJURY OR DEATH
Securely block up the implement before working underneath.
Park the tractor and implement on a flat level surface.
Raise the snowblower off the ground.
Stop the engine and leave the operator’s position (see “Leaving The Operator’s Position” in the Operation section). Make sure all rotating components have come to a complete stop before leaving the operator’s position.
Place blocking under the snowblower. Position blocking away from skid shoes, allowing access to skid shoe mounting bolts and nuts.
Enter the operator’s position (see “Entering The Operator’s Position” in the Operation section).
Start the engine.
Stop the engine and leave the operator’s position.
Skid Shoe Settings:
Figure 30
Loosen bolts and nuts (Item 1) on the skid shoe (Item 2). Raise or lower the skid shoe to the desired depth setting. Reinstall bolts and nuts to secure the skid shoe in position [Figure 30].
Note: Skid shoes must be level from front to back.
Left and right skid shoes must be set at the same working depth.
Repeat procedure on opposite skid shoe.
Verify both skid shoes are set at the same depth setting.
IMPORTANT
Operation in the highest position is NOT recommended. Premature cutting edge wear may result.
2
1
the implement.
• Keep hands, feet, clothing and hair away from moving parts.
• Stop engine, set brake, remove key and wait for all moving parts to stop before servicing, adjusting, repairing and unplugging.
• Remove bystanders, especially children, before starting or while operating.
• Block up before working beneath unit.
• Review safety instructions annually.
• Operate hydraulics at 23 GPM maximum, for standard flow models.
• Operate hydraulics at 40 GPM maximum, for high flow models.
Depth of cut at ground level can be controlled by tilting the snowblower forward/rearward and by using one of the three desired height sets of the skid shoes.
Snowblower should not be operated with skid shoes completely removed as damage to housing may result.
WARNING AVOID INJURY OR DEATH
The locking pins must extend through the holes in the hitch plate when mounting the snowblower.
Levers must be fully down and locked. Failure to secure pins can allow attachment to come off and cause injury or death.
Figure 31
Figure 32
Figure 33
Transporting Always comply with federal, state, local and provincial laws regarding the transport of farm equipment on pubic roadways.
WARNING AVOID INJURY OR DEATH
• Disengage PTO for road travel.
• Keep PTO shields and all guards in place
• Keep bystanders away.
• Do not allow riders.
• Always use hazard flashers on the tractor when transporting unless prohibited by law.
• Always follow local regulations when transporting on public roadways. Check with your local authorities.
IMPORTANT Never exceed 20 mph (32 kph).
WARNING Use of an unapproved hitch or tractor / tow vehicle can result in loss of control, leading to serious injury or death.
Tractor / tow vehicle and hitch must have the rated capacity to tow equipment.
Verify that the tractor / tow vehicle is approved for transporting the equipment and that the equipment is securely attached to the tractor / tow vehicle.
Verify safety chain is installed and properly connected before transporting equipment.
Verify that the SMV (Slow Moving Vehicle) emblem, all lights and reflectors are clean and visible.
The ratio of the tractor / tow vehicle weight to the loaded equipment weight plays an important role in defining acceptable travel speed.
TRAVEL SPEED - Acceptable travel speed.
WEIGHT RATIO - Weight of fully equipped or loaded implement(s) relative to weight of tractor / tow vehicle.
Travel Speed Weight Ratio
DO NOT TOW More than 2 to 1
Maintenance - Hydraulic Series
Storage And Return To Service 52
Storage 52
Service Schedule Chart
WARNING Instructions are necessary before operating or servicing equipment. Read and understand the Operator And Parts Manual and safety signs (decals) on equipment. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death.
Note: If a problem is encountered that is difficult to solve, even after having read through this troubleshooting section, please call your local distributor, dealer or factory. Before you call, please have this Operator And Parts Manual and the serial number of your machine at hand.
Maintenance work must be done at regular intervals. Failure to do so will result in excessive wear and early failures. The service schedule is a guide for correct maintenance of the snowblower.
# DESCRIPTION SERVICE PROCEDURES
1 PTO Cross and Bearings
Weekly (or every 50 hours)
2 PTO Telescoping Tubes
3 Slip Clutch Connector
4 PTO Quick Disconnect
5 Spout Ring & Clamps
6 Spout Rotator Chain
8 Machine
• Incorrect flow direction
• Defective quick coupler
• Engage to full detent
• Fully engage all couplers
• Replace defective quick couplers
• Top up fluid level
Fan turns too slow • Inadequate hydraulic flow for snowblower
• Check the GPM of your system, ensure auxiliary pumps is engaged on power unit for high flow models
Fan and auger work but chute controls do not work properly
• Electrical connections to battery
• Air in hydraulic system
• Replace fuse
• Ensure the connector is fully engaged, check for broken wires
• Check fluid level of power unit, purge air
• Check specifications and flow setting
Chute rotation seems to lack power to turn
• Broken/disconnected chain
• Check chain condition
• Clear chute and chain of obstructions
• Loosen hardware so that chute can be turned by hand with chain disconnected
Fan stops/slows when raising or turning skid steer
• Insufficient hydraulic power
Skid steer unable to lift snowblower
• Size mismatch of snowblower vs. skid steer
• Match lifting capacity of skid steer with weight of snowblower plus snow load
Maintenance - Hydraulic Series
• Mount in appropriate orientation
• If not possible, connections may be swapped underneath manifold cover
One control switch operates two different chute functions
• Wires connected improperly on valve manifold
• Connect wires in proper arrangement
Maintenance - Hydraulic Series
Lubrication Recommendations
Always use a good quality multi-purpose / lithium base grease when lubricating the equipment.
• Always use a hand-held grease gun.
• Clean fitting before greasing, to avoid injecting dirt and grit.
• Replace and repair broken fittings immediately.
• If fittings will not take grease, remove and clean thoroughly. Replace fitting if necessary.
WARNING AVOID INJURY OR DEATH
Stop engine, set brake, remove ignition key, and wait for all moving parts to stop before servicing, adjusting, repairing, or unplugging.
Support the equipment with blocks or safety stands before working beneath it.
Follow good shop practices:
• Be sure electrical outlets and tools are properly grounded
• Use adequate light for the job.
Use only tools, jacks, and hoists of sufficient capacity for the job.
Replace and secure all shields removed during servicing before operating.
Use heavy leather gloves to handle sharp objects.
Check hydraulics regularly for leaks. Use cardboard to look for leaks, and use hand and eye protection.
Relieve pressure on hydraulic system before repairing or adjusting.
Locations
IMPORTANT Fluid such as engine oil, hydraulic fluid, coolants, grease, etc. must be disposed of in an environmentally safe manner. Some regulations require that certain spills and leaks on the ground must be cleaned in a specific manner. See local, state and federal regulations for the correct disposal.
Figure 34
Grease every 50 hours of use.
Figure 35
Grease every 50 hours of use.
1
1
51
Chains And Fasteners Periodically check all bolts and fasteners for tightness.
Figure 36
Check the main fan bolt (Item 1) for tightness. Tighten to proper torque [Figure 36].
Figure 37
Check the fan motor mounting fasteners (Item 1) for tightness. Tighten to proper torque [Figure 37].
Figure 38
Check the auger motor housing fasteners (Item 1) for tightness. Tighten to proper torque [Figure 38].
Figure 39
Check the spout rotator chain tightness. Apply tension by adjusting the spout rotator motor (Item 1) in the slotted holes (Item 2). Tighten bolts (Item 3) to proper torque [Figure 39].
1
1
1
1
3
2
Safety Sign (Decal) Installation
IMPORTANT When replacing safety signs (decals), the temperature must be above 10° C (50° F).
• Remove all portions of the damaged safety sign (decal).
• Thoroughly clean the area with adhesive remover and glass cleaner. Remove all adhesive residue.
• Allow the area to dry completely before installing the new safety sign (decal).
• Position the safety sign (decal) in the correct location.
• Remove a small portion of the backing paper on the safety sign (decal).
• Press on the safety sign (decal) where the backing paper has been removed.
• Slowly remove the remaining backing paper, pressing on the safety sign (decal) as the backing paper is removed.
• Using the backing paper, pressing firmly, move the backing paper over the entire safety sign (decal) area.
Note: Small air pockets can be pierced with a pin and smoothed out using the piece of the backing paper.
Storage And Return To Service Storage
Sometimes it may be necessary to store your Farm King snowblower for an extended period of time. Below is a list of items to perform before storage.
IMPORTANT DO NOT permit children to play on or around the stored machine.
• Thoroughly wash the machine with a pressure washer or water hose to remove all dirt, mud, debris or residue.
• Lubricate all bushings to remove any water residue from washing.
• Remove any material that has become entangled around any moving part.
• Place hydraulic hoses or electrical connector (if applicable) in the storage brackets.
• Inspect the hitch and all welds on the equipment for wear and damage.
• Check for loose hardware, missing guards, or damaged parts.
• Check for damaged or missing safety signs (decals). Replace if necessary.
• Replace worn or damaged parts.
• Touch up all paint nicks and scratches to prevent rusting.
• Place the equipment in a dry protected shelter.
Note: If a dry protected shelter is not available, cover with a waterproof tarp and tie down securely.
• Place the equipment flat on the ground.
• Support the jack / frame with planks if required.
Maintenance - Hydraulic Series
Return To Service
After the equipment has been in storage, it is necessary to follow a list of items to return the equipment to service.
• Be sure all shields and guards are in place.
• Lubricate the equipment.
• Connect to a tractor and operate equipment, verify all functions operate correctly.
• Repair as needed.
Maintenance - Hydraulic Series
Main Components 62
Sub Components 64
Always give your dealer the Model, Color and Serial Number of your machine to assist them in ordering and obtaining the correct parts. Use the exploded view and tabular listing of the area of interest to exactly identify the required part.
Parts Identification - Hydraulic Series
1 816454 HYD SB SF MAIN PRESSURE HOSE 1
2 816452 HYD SB SF MAIN RETURN HOSE 1
3 816212 HOSE 3/8 X 39, 9/16 SWFJIC45 X 9/16 SWFJIC45 2
4 816209 HOSE 3/8 X 23 9/16 SWFJIC45 X 9/16 SWFJIC 1
5 816208 HOSE 5/8 X 25 7/8 SWFJIC45 X 7/8 SWFJIC 2
6 816207 HOSE 5/8 X 27.3 1-1/16 SWFJIC45 X 1-1/16 SWFJIC 1
7 816206 HOSE 5/8 X 23.8 1-1/16 SWFJIC45 X 1-1/16 SWFJIC 1
8 816191 HOSE 3/8 X 66.0 9/16 SWFJIC45 X 9/16 SWFJIC90 2
2
1
6
7
8
3
5
4
1 816454 HYD SB SF MAIN PRESSURE HOSE 1
2 816452 HYD SB SF MAIN RETURN HOSE 1
3 816212 HOSE 3/8 X 39, 9/16 SWFJIC45 X 9/16 SWFJIC45 2
4 816211 HOSE 5/8 X 29.5 7/8 SWFJIC45 X 7/8 SWFJIC 2
5 816209 HOSE 3/8 X 23 9/16 SWFJIC45 X 9/16 SWFJIC 1
6 816207 HOSE 3/4 X 27.3 1-1/16 SWFJIC45 X 1-1/16 SWFJIC 1
7 816206 HOSE 3/4 X 23.8 1-1/16 SWFJIC45 X 1-1/16 SWFJIC 1
8 816191 HOSE 3/8 X 66.0 9/16SWFJIC X 9/16SWFJIC 90 2
4
1
2
1 816968 HYD SB MAIN PRESSURE HOSE 1
2 816967 HYD SB MAIN RETURN HOSE 1
3 816215 HOSE 3/4 X 30.5 1-1/16 SWFJIC45 X 1-1/16 SWFJIC45 2
4 816191 HOSE 3/8 X 66.0 9/16SWFJIC X 9/16SWFJIC 90 2
5 816061 HOSE 3/8 X 27.65 9/16 SWFJIC 45 X 9/16 SWFJIC 1
6 816060 HOSE 5/8 X 31.92 7/8 SWFJIC X 7/8 SWFJIC 45 2
7 816059 HOSE 3/8 X 43.4 9/16 SWFJIC45 2
6
3
1 816454 HYD SB SF MAIN PRESSURE HOSE 1
2 816452 HYD SB SF MAIN RETURN HOSE 1
3 816213 HOSE 5/8 X 33.5 7/8 SWFJIC45 X 7/8 SWFJIC 2
4 816212 HOSE 3/8 X 39, 9/16 SWFJIC45 X 9/16 SWFJIC45 2
5 816209 HOSE 3/8 X 23 9/16 SWFJIC45 X 9/16 SWFJIC 1
6 816207 HOSE 3/4 X 27.3 1-1/16 SWFJIC45 X 1-1/16 SWFJIC 1
7 816206 HOSE 3/4 X 23.8 1-1/16 SWFJIC45 X 1-1/16 SWFJIC 1
8 816191 HOSE 3/8 X 66.0 9/16SWFJIC X 9/16SWFJIC 90 2
3
2
1
8
5
4
1 816968 HYD SB MAIN PRESSURE HOSE 1
2 816967 HYD SB MAIN RETURN HOSE 1
3 816217 HOSE 5/8 X 37 7/8 SWFJIC45 X 7/8 SWFJIC 2
4 816215 HOSE 3/4 X 30.5 1-1/16 SWFJIC45 X 1-1/16 SWFJIC45 2
5 816191 HOSE 3/8 X 66.0 9/16SWFJIC X 9/16SWFJIC 90 2
6 816061 HOSE 3/8 X 27.65 9/16 SWFJIC 45 X 9/16 SWFJIC 1
7 816059 HOSE 3/8 X 43.4 9/16 SWFJIC45 2
5
1
3
7
2
4
6
1 24930M CYL 1.75" DIA X 5.00 1
X3913 SEAL KIT 1
3 81546 5/16" FLAT WASHER (PL) 4
4 81570 WASHER - 3/8" STD FLAT (PL) 16
5 81925 HEX BOLT 5/16" X 1 3/4" (PL) 5
6 84072 3/8" X 3/4" HEX BOLT (PL) 9
7 84541 LOCK NUT (NYLON) 0.313 NC 2
8 86171 3/8" X 1 1/4" HEX BOLT (PL) 1
9 810640 5/16" X 2" HEX BOLT (PL) 1
10 812026 5/16" X 1" HEX BOLT (PL) 2
11 812086 ADAPT0R STR 9/16 MORB X 9/16 MJIC 6
12 812259 3/8" X 5 1/2" HEX BOLT (PL) 4
13 812363 3/8" LOCK NUT (PL) 4
14 812661 ADAPTOR STR 1 1/16MORB X 1 1/6MJIC 4
15 812723 ADAPTOR STR 7/8MJIC X 7/8MORB 2
16 812838 ADAPTOR STR 7/16MORB X9/16MJIC 1
17 813068 HYD OIL 134-D FNH SPC 7.56L
18 9812430 1/8" X 1" COTTER PIN (PL) 2
19 813581 WASHER FLAT 1.5 X 0.531 X 0.25 PL 1
20 815496 HYDRAULIC SNOWBLOWER SPOUT CHAIN 1
21 815497 19T 1/2" PITCH SPOUT ROTATION SPROCKET 1
22 815498 HYDRAULIC MANIFOLD - SHIELD 1
23 815499 SPOUT ROTATION MOTOR - SHIELD 1
24 815608 BLOCK POLYPROPELENE 3/8 PAIR 4
25 816041 HYD SB SF MANIFOLD (STANDARD FLOW MODELS) 1
816376 HYD SB HF MANIFOLD (HIGH FLOW MODELS) 1
26 816051 3/4 HOSE CLAMP COVER PLATE 1
27 816052 3/4 BLOCK POLYPROPELENE PAIR 1
28 816054 5/8" BLOCK POLYPROPELENE PAIR 1
29 816057 ADAPTOR STR 10MORB X 6MJIC 2
30 816693 AUGER HOSE COVER SHIELD 1
31 820776 MOTOR - ORBITAL OMP X 200 CCM 1
32 909277 MANUAL HOLDER 1
33 961876 1/2" X 1 1/2" CLEV PIN (PL) 2
34 966314 HYDRAULIC HOSE HOLDER 1
Parts Identification - Hydraulic Series
24
28
27
1
20
1 81570 WASHER - 3/8" STD FLAT (PL) 12
2 81966 NUT LOCK (NYLON) 0.500NC PL 6
3 84048 1/2" SAE FLAT WASHER (PL) 14
4 84270 5/8" X 1 3/4" HEX BOLT (PL) 4
5 84277 1/2" X 1 1/2" HEX BOLT (PL) 6
6 86171 3/8" X 1 1/4" HEX BOLT (PL) 4
7 87553 1/2" X 1.75" HEX BOLT UNC GR5 (PL) 4
8 811791 1/2" X 2" HEX BOLT (PL) 4
9 811795 3/8" X 2" HEX BOLT (PL) 4
10 812363 3/8" LOCK NUT (PL) 8
11 812364 1/2" LOCK NUT (PL) 8
12 812482 5/8" LOCK NUT (PL) 4
13 812639 WASHER 0.625 SAE FLAT BS PL 4
14 812734 ELBOW 90 7/8 MORB X 7/8 MJIC 2
15 815439 HYDRAULIC SNOWBLOWER SPOUT WELDMENT 1
16 815440 FAN WELDMENT (STANDARD FLOW MODELS) 1
815527 FAN WELDMENT (HIGH FLOW MODELS) 1
17 815441 HYDRAULIC SNOWBLOWER SKIDSHOE WELDMENT 2
18 815444 HYD SB AUGER MOTOR MOUNT WELDMENT 1
19 815503 UHMW SPOUT RING 1
20 815506 SPOUT SPACER 2
21 815507 SPOUT CLAMP 2
22 815508 SPOUT BUSHING 4
23
24 820777 MOTOR - ORBITAL OMR X 315 CCM 1
25 968632 1 1/2" X 4-BOLT HSG DUCTILE W/BRG 1
26 816042 HYD SB SF FAN MOTOR (STANDARD FLOW MODELS) 1
816043 HYD SB HF FAN MOTOR (HIGH FLOW MODELS) 1
27 813208 ADAPTER STR 1-1/16 MJIC X 7/8 MORB 2
28 812838 ADAPTOR STR 7/16MORB X9/16MJIC 1
29 815939 60" HYD SB CUTTING EDGE 1
30 815505 FLAT HEAD SOCKET CAP 3/8-16 X 1.25 *
31 81570 WASHER - 3/8" STD FLAT (PL) *
32 812363 3/8" LOCK NUT (PL) *
* AS REQUIRED
67
Specifications 69
Hardware Torque Values 71
68
69
Specifications
OVERALL WIDTH 62 IN
(1575 MM) 74 IN
(1880 MM) 86 IN
(2184 MM) 74 IN
(1880 MM) 86 IN
OVERALL HEIGHT 62 IN (1575 MM) 67 IN (1702 MM)
DEPTH 36 IN (914 MM)
INTAKE HEIGHT 25 IN (635 MM) 35 IN (889 MM)
INTAKE WIDTH 60 IN
(1524 MM) 72 IN
(1829 MM) 84 IN
(2134 MM) 72 IN
(1829 MM) 84 IN
FAN DIAMETER 20 IN (508 MM) 24 IN (607 MM)
THROWING DISTANCE 40 FT (12.2 M) 40 FT (12.2 M)
FAN TIP SPEED 60 MPH (96 KPH) 54 MPH (87 KPH)
AUGER DIAMETER 14 IN (356 MM) 18 IN (457 MM)
AUGER TO HOUSING CLEARANCE
1 IN (25 MM)
FLIGHTING PITCH 10 IN (254 MM)
CHUTE ROTATION HYDRAULIC MOTOR 270 DEG
DEFLECTOR CONTROL HYDRAULIC CYLINDER - 16 DEG BELOW GRADE TO 73 DEG ABOVE GRADE
HYDRAULIC FLOW 23 GPM (87 LPM) 36 GPM (136 LPM)
HYDRAULIC POWER MAX. 44 HP (33 KW) 77 HP (57 KW)
SIDE PLATE THICKNESS 0.25 IN (6 MM)
MAIN BODY THICKNESS 0.179 IN (5 MM)
CUTTING EDGE BOLT ON - 1/2 IN X 4 FT (13 X 102 MM)
SKID SHOES 4 POSITION ADJUSTABLE / REPLACEABLE
WEIGHT 828 LBS (376 KG)
923 LBS (419 KG)
951 LBS (431 KG)
1084 LBS (431 KG)
1108 LBS (503 KG)
Specifications And Shipping Kit Numbers - Hydraulic Series
70
Shipping Kit And Bundle Numbers The following is a list of Kit Numbers for this product and the Bundle Numbers, Descriptions, and Quantities for each Kit.
Qty. Bundle Description
Qty. Bundle Description
1 816225 Universal Skid Steer Wiring Harness
1 816464 Bobcat 14 Pin Wire Harness
1 816465 John Deere 14 Pin Wire Harness
1 816466 CAT “B” Series and “C” Series 8 Pin Wire Harness
1 816479 Case "Alpha" Series 14 Pin Wire Harness
1 816513 CAT “B” Series 14 Pin SF Wire Harness
1 816514 CAT “B” Series 14 Pin HF Wire Harness
Specifications And Shipping Kit Numbers - Hydraulic Series
71
Hardware Torque Values Metric Chart
NOTE: Do not use the values listed in the charts if a different torque value or tightening procedure is specified in this manual for a specific application. Torque values listed are for general use only.
Use the following charts to determine the correct torque when checking, adjusting or replacing hardware. Torque values are listed in newton-meters (inch* or foot pounds) for normal assembly applications.
Nominal Size
Unplated Plated
8.8 Bolt
M4 1.7 (15*) 2.2 (19*) 2.6 (23*) 3.4 (30*) 3.7 (33*) 4.8 (42*) 1.8 (16*)
M6 5.8 (51*) 7.6 (67*) 8.9 (79*) 12 (102*) 13 (115*) 17 (150*) 6.3 (56*)
M8 14 (124*) 18 (159*) 22 (195*) 28 (248*) 31 (274*) 40 (354*) 15 (133*)
M10 28 (21) 36 (27) 43 (32) 56 (41) 61 (45) 79 (58) 30 (22)
M12 49 (36) 63 (46) 75 (55) 97 (72) 107 (79) 138 (102) 53 (39)
M16 121 (89) 158 (117) 186 (137) 240 (177) 266 (196) 344 (254) 131 (97)
M20 237 (175) 307 (226) 375 (277) 485 (358) 519 (383) 671 (495) 265 (195)
M24 411 (303) 531 (392) 648 (478) 839 (619) 897 (662) 1160 (855) 458 (338)
NOTE: Torque values shown with * are inch pounds.
Identification of Hex Cap Screws and Carriage Bolts - Classes 5 and up
Identification of Hex Nuts and Lock Nuts - Classes 5 and up
XYZ
AB
8.8
8.8
8
8
72
Hardware Torque Values (Cont’d) Imperial Chart
NOTE: Do not use the values listed in the charts if a different torque value or tightening procedure is specified in this manual for a specific application. Torque values listed are for general use only.
Use the following charts to determine the correct torque when checking, adjusting or replacing hardware. Torque values are listed in newton-meters (inch* or foot pounds) for normal assembly applications.
Nominal Size
Unplated or Plated
Grade W / Gr. 8
Bolt
1/4 6.2 (55*) 8.1 (72*) 9.7 (86*) 12.6 (112*) 13.6 (121*) 17.7 (157*) 6.9 (61*) 9.8 (86*)
5/16 13 (115*) 17 (149*) 20 (178*) 26 (229*) 28 (250*) 37 (324*) 14 (125*) 20 (176*)
3/8 23 (17) 30 (22) 35 (26) 46 (34) 50 (37) 65 (48) 26 (19) 35 (26)
7/16 37 (27) 47 (35) 57 (42) 73 (54) 80 (59) 104 (77) 41 (30) 57 (42)
1/2 57 (42) 73 (54) 87 (64) 113 (83) 123 (91) 159 (117) 61 (45) 88 (64)
9/16 81 (60) 104 (77) 125 (92) 163 (120) 176 (130) 229 (169) 88 (65) 125 (92)
5/8 112 (83) 145 (107) 174 (128) 224 (165) 244 (180) 316 (233) 122 (90) 172 (127)
3/4 198 (146) 256 (189) 306 (226) 397 (293) 432 (319) 560 (413) 217 (160) 306 (226)
7/8 193 (142) 248 (183) 495 (365) 641 (473) 698 (515) 904 (667) 350 (258) 494 (364)
1 289 (213) 373 (275) 742 (547) 960 (708) 1048 (773) 1356 (1000) 523 (386) 739 (545)
NOTE: Torque values shown with * are inch pounds.
Identification of Hex Cap Screws and Carriage Bolts
Identification of Hex Nuts and Lock Nuts
NOTCHES MARKS
GRADE IDENTIFICATION
GRADE IDENTIFICATION
GRADE 2 SAE BOLT
GRADE 5 SAE BOLTS
GRADE 8 SAE BOLTS
GRADE 2 SAE NUTS
GRADE 5 SAE NUTS
GRADE 8 SAE NUTS
Repair Parts Limited Warranty 75
What Is Not Covered 75
Authorized Dealer And Labor Costs 75
Warranty Requirements 76
Warranty - Hydraulic Series
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Farm King Base Limited Warranty Farm King provides this warranty only to original retail purchasers of its products. Farm King warrants to such purchasers that all Farm King manufactured parts and components used and serviced as provided for in the Operator’s Manual shall be free from defects in materials and workmanship for a period following delivery to the original retail purchaser of one (1) year. This limited warranty applies only to those parts and components manufactured by Farm King. Parts and components manufactured by others are subject to their manufacturer’s warranties, if any.
Farm King will fulfill this limited warranty by, at its option, repairing or replacing any covered part that is defective or is the result of improper workmanship, provided that the part is returned to Farm King within thirty (30) days of the date that such defect or improper workmanship is, or should have been, discovered. Parts must be returned through the selling representative and the buyer must prepay transportation charges.
Farm King will not be responsible for repairs or replacements that are necessitated, in whole or part, by the use of parts not manufactured by or obtained from Farm King. Under no circumstances are component parts warranted against normal wear and tear. There is no warranty on product pump seals, product pump bearings, rubber product hoses, pressure gauges, or other components that require replacement as part of normal maintenance.
Repair Parts Limited Warranty
Farm King warrants genuine Farm King replacement parts purchased after the expiration of the Farm King Limited Warranty, and used and serviced as provided for in the Operator’s Manual, to be free from defects in materials or workmanship for a period of thirty (30) days from the invoice date for the parts. Farm King will fulfill this limited warranty by, at its option, repairing or replacing any covered part that is defective or is the result of improper workmanship, provided that the part is returned to Farm King within thirty (30) days of the date that such defect or improper workmanship is, or should have been, discovered. Such parts must be shipped to the Farm King factory at the purchaser’s expense.
What Is Not Covered
Under no circumstances does this limited warranty cover any components or parts that have been subject to the following: negligence; alteration or modification not approved by Farm King; misuse; improper storage; lack of reasonable and proper maintenance, service, or repair; normal wear; damage from failure to follow operating instructions; accident; and/or repairs that have been made with parts other than those manufactured, supplied, and or authorized by Farm King.
Authorized Dealer And Labor Costs
Repairs eligible for labor under this limited warranty must be made by Farm King or an authorized Farm King dealer. Farm King retains the exclusive discretion to determine whether it will pay labor costs for warranty repairs or replacements, and the amount of such costs that it will pay and the time in which the repairs will be made. If Farm King determines that it will pay labor costs for warranty work, it will do so by issuing a credit to the dealer’s or distributor’s account. Farm King will not approve or pay invoices sent for repairs that Farm King has not previously approved. Warranty service does not extend the original term of this limited warranty.
Warranty - Hydraulic Series
Warranty Requirements
To be covered by warranty, each new product must be registered with Farm King within thirty (30) days of delivery to original retail purchaser. If the customer decides to purchase replacement components before the warranty disposition of such components is determined, Farm King will bill the customer for such components and then credit the replacement invoice for those components later determined to be covered by this limited warranty. Any such replacement components that are determined not be covered by this limited warranty will be subject to the terms of the invoice and shall be paid for by the purchaser.
EXCLUSIVE EFFECT OF WARRANTY AND LIMITATION OF LIABILITY
TO THE EXTENT PERMITTED BY LAW, FARM KING DISCLAIMS ANY WARRANTIES, REPRESENTATIONS, OR PROMISES, EXPRESS OR IMPLIED, AS TO THE QUALITY, PERFORMANCE, OR FREEDOM FROM DEFECT OF THE COMPONENTS AND PARTS COVERED BY THIS WARRANTY AND NOT SPECIFICALLY PROVIDED FOR HEREIN.
TO THE EXTENT PERMITTED BY LAW, FARM KING DISCLAIMS ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ON ITS PRODUCTS COVERED HEREIN, AND DISCLAIMS ANY RELIANCE BY THE PURCHASER ON FARM KING’S SKILL OR JUDGMENT TO SELECT OR FURNISH GOODS FOR ANY PARTICULAR PURPOSE. THE PURCHASER’S ONLY AND EXCLUSIVE REMEDIES IN CONNECTION WITH THE BREACH OR PERFORMANCE OF ANY WARRANTY ON FARM KING’S PRODUCTS ARE THOSE SET FORTH HEREIN. IN NO EVENT SHALL FARM KING BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES (INCLUDING, BY WAY OF EXAMPLE ONLY AND NOT LIMITATION, LOSS OF CROPS, LOSS OF PROFITS OR REVENUE, OTHER COMMERCIAL LOSSES, INCONVENIENCE, OR COST OF REPLACEMENT OF RENTAL EQUIPMENT). IN NO EVENT SHALL FARM KING’S CONTRACT OR WARRANTY LIABILITY EXCEED THE PURCHASE PRICE OF THE PRODUCT. (Note that some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitations and exclusion may not apply to you.) This warranty gives you specific legal rights and you may also have other rights, which vary from state to state.
Farm King neither assumes nor authorizes any person or entity, including its selling representatives, to assume any other obligations or liability in connections with the sale of covered equipment, or to make any other warranties, representations, or promises, express or implied, as to the quality, performance, or freedom from defect of the components and parts covered herein. No one is authorized to alter, modify, or enlarge this limited warranty, or its exclusions, limitations and reservations.
Corrections of defects and improper workmanship in the manner, and for the applicable time periods, provided for herein shall constitute fulfillment of all responsibilities of Farm King to the purchaser, and Farm King shall not be liable in negligence, contract, or on any other basis with respect to the subject equipment.
This limited warranty is subject to any existing conditions of supply which may directly affect Farm King’s ability to obtain materials or manufacturer replacement parts.
Buhler Industries Inc. reserves the right to make improvements in design or changes in specifications to its products at anytime, without incurring any obligation to owners of units previously sold.
www.farm-king.com
1330 43rd Street North Fargo, ND, 58102 E-mail: [email protected] www.farm-king.com