Operation Manual - jpn.surugaseiki.com · ※The contents other than listed in this operation...

15
Operation Manual Ver 1.3 Suruga Seiki.Co.Ltd OST Division

Transcript of Operation Manual - jpn.surugaseiki.com · ※The contents other than listed in this operation...

Operation Manual

Ver 1.3

Suruga Seiki.Co.Ltd

OST Division

2

INDEX

1.Introduction

1.1 Main function ··································································· P.3

1.2 Before use ········································································ P.3

1.3 Safety instruction ································································ P.4

1.4 Part names and functions ···················································· P.6

1.5 Option ·············································································· P.7

2.Operation method

2.1 Configuration and connection ·················································· P.8

2.2 Measurement procedure ····················································· P.9

2.3 Measurement examples ······················································ P.11

3.Others

3.1 Trouble shooting ································································ P.12

3.2 Specification ········································································ P.13

3.3 Warranty and after service ·················································· P.14

Thank you for purchasing our products.

For proper use, please read the instruction manual before usage carefully.

After reading, keep it at the place where it could be found all the time.

3

1.Introduction

1.1 Main function

H100 series is measuring device to project angle displacement amount of laser beam on to a screen.

Applied laser beam is RED Laser Diode of wavelength 650mn, which performs excellent in directional

characteristic and safety use.

Aperturefunctionenablesvariabilityofcorediameterofthelaseralongwithmeasuringobjects. Laser intensity

adjustment toward CCD is available.

1.2 Before Use

Accessories

Auto Collimator package includes the following item:

AC adaptor 1pc (3m)

4

1.3 For your safety

Please read and follow the below safety instructions before using.

The mark “ ” indicates “DO NOT”

Any changes or modifications to your Auto Collimator not expressly approved in this document could void your

warranty for this equipment. The use of any unauthorized accessories may be dangerous and will invalidate the

Auto Collimator warranty if said accessories cause damage or a defect to the instrument. Use common-sense

guidelines to avoid dropping, hitting, or bending.

・For safety use “Caution”:

The Auto Collimator corresponds to Class 3A laser equipment code (Japanese code). It is highly recommended

that Laser equipment expert handle the installation and usage of the Auto Collimator. DO NOT look into the laser

beam nor observe it by any optical means. DO NOT touch laser beam window and avoid an object to touch it. Or,

Optical capability of the Auto Collimator will be degraded. When measuring through a screen attached, please

keep your eyes at least 10cm away from the screen.

・Connection Wirings

For H100 Auto Collimator, an AC adaptor is attached. Connect the adaptor to Auto Collimator before turning on the

power supply and use proper wiring connection. Do not use an authorized AC adaptor.

・Operating Environment

Avoid using the Auto Collimator unit in areas with the following place.

- The area with large amount of dust or coarse particles, especially metallic particles.

- Under direct sun light.

- Near fire.

- With vibration

- Where may come into contact with water or oil.

- Where may not be horizontal or not stable.

・Maintenance & Storage

Turn off the power supply and store the Auto Collimator in safe place when not using for long period.

It preserve unexpected accidental firing / breakage.

Caution !

5

・ Electric supply

This Auto Collimator is AC100 power system (AC100V). When use outside of Japan, please prepare proper

voltage converter for your county electric supply. Or contact to us.

・Disassemble / Modification

Do not disassemble, modify or make improper repairs to the Auto Collimator.

It might cause unexpected accident. It is dangerous.

If you have questions, please contact with us.

・Repair needs

Please unplug the unit immediately and contact local distributor or Suruga Seiki / OST Overseas Sales office, if

any of the following occurs:

- The unit gives out an unusual sound; smell or smoke appears

- When the power code is frayed or damaged

- Water has spilled into the main unit

- Unit has been dropped or its outer shell has become damaged or cracked.

Please refer to page 15 for contact information.

Caution !

6

1.4 Explanation of Parts and Functions

Figure 1. Mainbody (Screen & CCD type)

①DC Jack

Connection with an attached AC adaptor.

②Laser beam window

③C-mount for CCD camera attachment.

Screen & CCD type (H100-SC), CCD type (H100-C) can attach CCD camera onto C-mount. CCD camera

can not be attached to Screen type (H100-S).

7

④Projection Screen

Screen & CCD tye (H100-SC) and Screen type (H100-S) can be measured on the projection screen.

⑤Variable Aperture

Core diameter of Laser beam is changeable (φ1, 2, 3, 4).

⑥Laser Intensity control

Laser Intensity adjustment is available. Turing knob is optional.

1.5 Options

Option description Model # Remarks

CCD camera with

power supply.

1/3 inch VXC-ES30SET

1/2 inch VXC-ES50SET

2/3 inch VXC-ST70SET

Monitor 5.5 inch TFT LCD Please ask us 10 inch CRT mono VWM-1510A

Line generator VOPVG-30 2 axis tilt stage HB10

Mount HA10

Optical Parallel HS-0 φ30,t=10

One side AL coating Parallelism= <5”

Precision wedge plate

1” HS-100 □40,t=10 Parallelism = <±10” 0.5” HS-050

0.25” HS-025 12’(0.2”) HS-020

8

2.Operation procedure

2.1 Configuration & Connection to External Equipment

Figure 2. Configuration & Connection to External E quipment

The Auto Collimator automatically turns on the power when AC adaptor is plugged. Use our optional items,

or your own stand, CCD camera, and monitor, in order as external equipment for measuring.

9

2.2 Measurement procedure

This introduces a measuring method, which applies a 2 axes Tilt stage (HB10) and Optical Parallel (HS-0). If your

purchased Auto Collimator main body only, follow similar method of this install instruction.

・Common instruction for Screen type and CCD type

① Install Auto Collimator main body onto 2 axes Tilt stage (HM10) and set Optical Parallel (HS-0). Refer to

Figure 3.

Figure 3. Set up example

② Keep the distance between laser beam window of the main body and Optical parallel (HS-0) within 100mm.

・Instruction for Screen type

③ After power on, adjust a point appearing on the screen at the center by adjusting 2 axes tilt stage. Refer to

Fig. 4.

Figure. 4 Adjustment

Before adjust After adjust

10

④ After the adjustment, place the object and measure.

When measuring by using a built-in screen of main body, the outer

circle becomes the maximum core angle of measuring range, and

the inner circle becomes a half (1/2) of maximum core. One scale

mark is one then (1/10) of the maximum core angle.

*Rad the center of laser diameter for measuring.

○Measuring Example

When using measuring range ±1°(H100-S100、H100-S100C) and it appears as Fig. 5, measuring

result show that approximately 0.6-inclination is observed.

⑤ Adjust laser intensity to the most visible level on a screen.

・Instruction for CCD Camera type

③Adjust the laser beam which is reflected by Optical Parallel

until it comes to the center of monitor screen. On the center

of the screen, display and match a cross line by using

Line Generator “VOPVG-30”. Then, place Precision Wedge

Plate, and display a circle with a radius that forms a distance

between the center of a cross line and the center of laser

diameter. This circle is to become an angle of the Precision

Wedge Plate.

Use it as a reference point for measuring. Refer Fig. 6 & 7.

*For detail instruction on displaying line, refer to an operation

manual of Line Generator VOPVG-30.

Max. range

1/2 of max range

Laser diameter

Figure 6.

Placing Precision Wedge Plate.

11

2.3 Measuring Example

Please refer to the following examples for your use of the Auto Collimator

Angle of fluctuation,

inclination of optical disk

Optical disk

Adjustment of Pickup Lens assembly

Object lens

of pickup head

Angle inspection of optical

axis inclination

Inspect the optical axis

accuracy by measuring light

input light from outside.

LD with lens

Angle inspection of optical

device assembly

Mirror

Display after adjust Display after place

Wedge Plate

Figure 7. CCD measuring

Display Circle

Cross line Circle

(Max. measure range) Base point

Wedge Plate incline angle

from base point

12

3.Others

3.1 Trouble Shooting Trouble

Possible Cause

Solution

Page

No power Power cable is unplugged Check the electric connection

No laser appears on Screen

Distance to object is too far Keep the distance to object within 100mm P. 9

Measuring object that is large than measuring range

Measure object within measuring object

Life time of laser beam is over Use new laser beam ―

Different measuring results from monitor and screen

Adjustment process is not completed

Redo adjustment process from beginning P. 9

Difficult to read laser beam

Reflectivity of object is low Adjust with variable aperture or attach a mirror to object

13

3.2 Specifition

Dimension : 60W×58H×190Dmm(Main body of Screen type)

Weight: 800g(Main body)

Operation Environment : 0~40℃20~80%RH(Without condensation)

Storage Environment : 0~40℃20~80%RH (Without condensation) Power Source : AC100V±10%50/60Hz Light Source : RED Laser Diode Laser Output Power : 1.3mW and less Laser Wavelength : 650nm Beam Diameter : φ1、2、3、4mm(Variable) Detector Range : With Screen ±1° (Model:H100-S100、H100-S100C)

±0.5° (Model:H100-S050、H100-S050C) ±0.25° (Model:H100-S025、H100-S025C) ±12min (Model:H100-SP12、H100-SP12C)

With CCD 1/3 inch = ±0.2° 1/2 inch = ±0.3° 2/3 inch = ±0.4°

Attachment : AC adaptor 1pc

*All the specifications and appearance of Auto Collimator may subject to

change without advance notice.

14

3.3 Warranty and Maintenace Service

●Warranty

Warranty period is one year from time of purchase. When contacting your Suruga Seiki distributor or our Overseas

Sales office, please refer to the serial number (8 digits) as indicated on the product label. Suruga Seiki will refer to

the date of purchase and registration.

The following conditions are not covered by the warranty.

- Failure to use the product properly as explained in the instruction manual, damage or injury caused by repair

or modification made by a person other than a qualified personnel of Suruga Seiki.

- Damage caused by breakage during shipping or transportation or faulty handling.

- Damage due to fire, gas, sea and sea wind, wrong electrical or battery voltage, earthquake, thunder, flood

and wind, and any other acts of nature.

- Damage or injury due to not following the proper procedures as indicated in the instruction manuals, not

adhering to the caution warnings as indicated in the instruction manuals.

●Maintenace Service

Please review th section on Trouble Shooting prior to requesting maintenance service. If the problem still persists,

please contact your local Suruga Seiki distributor for service.

《Within Warranty Period》

Suruga Seiki will repari free of charge and damage parts within warranty period except those reparis listed aboe as

out of warranty coverage.

《After Warranty Period》

Repairs made after the warranty period will require repair and parts charges.

●Warranty Period and Repair Parts

Warranty period for repairs is one year. Replacement parts are guaranteed for one year. Please contact your local

Suruga Seiki distributor for repairs and replacement parts during and after the warranty period

※The contents other than listed in this operation manual, Suruga

Seiki has no responsibility for the breakages.

15

For More Information Call to us:

SURUGA SEIKI CO., LTD. Overseas Section, OST Division

3F KonanYKBldg,2,4,12,Konan,Minato-ku, Tokyo, 108-0075 Japan

TEL : +81-3-6711-5014

FAX : +81-3-6711-5021

URL : http://www.suruga-ost.com/ E-mail : [email protected]

OST-D3160