OPERATION MAINTENANCE AND ILLUSTRATED PARTS …operation maintenance and illustrated parts manual...

OPERATION

MAINTENANCE

AND ILLUSTRATED

PARTS MANUAL

1146 Explorer Street

Duncanville, Tx 75137

Phone: 214-634-7453

FAX: 214-634-7456

TABLE OF CONTENTS

1. DESCRIPTION OF FUNCTION, CABLE SPOOLING,TENSION MEASUREMENT

2. CALIBRATION

3. MAINTENANCE

4. TRANSPORTING

5. ASSEMBLY DRAWINGS WITH PARTS LIST

1. FUNCTION DESCRIPTION:

THE FUNCTIONS OF THIS MEASURING DEVICE, ARE TO EVENLYGUIDE CABLE ON CABLE DRUM. MEASURE LINE TENSION. MEASUREDISTANCE AND DIRECTION.

1A CABLE SPOOLING:

THE USE OF THIS MEASURING DEVICE HELPS TO INSURE SMOOTHAND EVEN SPOOLING TO HELP PROLONG CABLE LIFE AND REDUCETHE RISK OF POSSIBLE DAMAGE WHERE ONE WRAP CROSSES ANOTHER.PROPER ALIGNMENT AND PROXIMITY TO RIG WILL HELP INSUREPROPER SPOOLING OF CABLE AND REDUCE UNNECESSARY WEAR ONTHE MEASURE HEAD.

1B TENSION MEASUREMENT:

A PRESSURE TRANSDUCER, MOUNTED ON THE TOP OF THE MEASUREHEAD, IS USED TO MEASURE CABLE TENSION. WHEN THE MEASUREWHEEL DEFLECTS THE CABLE, THE AMOUNT OF FORCE IS REGISTEREDIN THE LOGGING UNIT, AND CONVERTED TO LINE TENSION. SEEMARTIN DECKER OPERATIONS MANUAL FOR DETAILED EXPLANATION.

1C DEPTH AND DIRECTION MEASUREMENT:

A GEAR DRIVEN SPEEDOMETER TYPE DRIVE TURNS AN ODOMETER,TO MEASURE DISTANCE AND DIRECTION OF CABLE TRAVEL. THISOPERATION IS CONTINOUS AND DISPLAYS ANY MOVEMENT OF THEMEASURE WHEEL.

2. CALIBRATION:

DEPTH MEASUREMENTS ARE MADE BY USING AN ADJUSTABLE GROOVEDMEASURE WHEEL. DIAMETER OF GROOVE IN WHEEL IS DETEREMINED BYCABLE SIZE. THIS THEN GIVES A LENGTH PER ROTATION MEASUREMENT.IN THE EVENT THE MEASUREMENTS ARE INCORRECT, THE FOLLOWINGPROCEDURE SHOULD BE FOLLOWED TO CORRCT INACCURATEMEASUREMENTS.

2A MEASURE WHEEL ADJUSTMENTS:

1. LOOSEN THE ALLEN HEAD CAP SCREWS ON EACH SIDE OF THE MEASURE RIM.

2. USE 1/4" ROD ON THE INSIDE LOCK RING TO ROTATE LOCK RING

3. TO FACILITATE THE MOVEMENT OF THE LOCK RING, THE MEASURE RIM SHOULD BE WEDGED OPEN SLIGHTLY. THE LOCK RING IS CUT INTO ON ONE SIDE AND WILL MOVE FREELY IF WORKED FROM THE LAGGING END, RATHER THAN THE LEADING END OF THE CUT. WORKING FROM THE LEADING END TENDS TO WRAP THE LOCK RING AROUND THE HUB CAUSING IT TO BIND.

4. TO CORRECT MEASUREMENTS THAT ARE TOO DEEP, ROTATE THE LOCK RING CLOCKWISE, WITH RESPECT TO THE HUB AND MEASURE RIM.

5. ONE COMPLETE REVOLUTION OF THE LOCK RING, WILL CORRECT SIX FEET/PER 1000 FEET OF LINE. (METRIC WHEELS ARE SIX METERS/PER 1000 METERS).

6. AFTER ALL CORRECTIONS ARE MADE, REMOVE THE ROD FROM THE LOCK RING, AND TIGHTEN ALL ALLEN HEAD CAP SCREWS ON EACH SIDE OF THE MASURE RIM.

3. MAINTENANCE

PROPER MAINTENANCE IS REQUIRED ON THE MEASURE HEAD TOINSURE LONG LIFE AND ACCURATE MEASUREMENTS. WE SUGGESTTHAT THE ASSEMBLY BE CLEANED AND INSPECTED FOR LOOSE BOLTS.AND GREASED AFTER EACH USE. VIBRATION CAN CAUSE SETSCREWS ON GUIDE PULLEYS TO LOOSEN AND CAUSE SEVEREDAMAGE TO SIDE PLATES. THERE ARE TEN GREASE FITTINGSON THE ASSEMBLY. THEY ARE LOCATED AS FOLLOWS:

FRAME: GUIDE PULLEYS 4 EACHPRESSURE ROLLER SHAFT 1 EACHPIVOT BOLT(PRESSURE ROLLER) 1 EACHPIVOT BOLT(MOUNT BLOCK) 1 EACH

CENTER SECTION: MEASURE WHEEL 2 EACHODOMETER BLOCK 1 EACH

PERIODIC CLEANING AND LUBRICATION OF ODOMETER DRIVECABLE IS REQUIRED.

4. TRANSPORTING:

IT IS OF THE UTMOST IMPORTANCE, THAT THE ASSEMBLY IS SECURED ADEQUATELY FOR TRANSPORTATION. THE FREEDOM OF MOVEMENTAND THE WEIGHT OF THE ASSEMBLY COULD CAUSE SEVERE DAMAGE TO THE UNIT AND SURROUNDING EQUIPMENT, IF NOT PROPERLYSECURED.

5. ASSEMBLY DRAWINGS WITH PARTS LISTS:

THE INCLUDED PAGES CONTAIN ASSEMBLY DRAWINGS WITH PARTSLISTED FOR MP&A WIRELINE PRODUCTS. UNAUTHORIZED USEOF THIS MATERIAL IS PROHIBITED.

3' MEASURE HEAD ASSEMBLY

D

1/1N/C

1 1

MEASURE HEAD ASSY

.

NEXT ASSEMBLY

MATERIAL

FINISH

HEAT TREAT

DRAWN

2004 Southwest Parkway Granbury Tx, 76048

SIZE DWG NO. REV

SCALE SHEET OF

DATE

DATEAPPROVAL

UNLESS OTHERWISE NOTED, DIMENSIONS ARE IN INCHESREMOVE BURRS AND SHARP EDGES WITH 0.005 MAX. R.

DO NOT SCALE DRAWING. TOLERANCES UNLESS SPECIFIED:

X.XX 0.01 X.XXX 0.005 0-30' 0.004 TIR

DECIMALS ANGLES CONCENTRICITY

SIGNATURE

MACHINED PRODUCTS &

ASSEMBLIES INC.

PARTS LIST

ITEM PART NO DESCRIPTIONQTY

DATEE.C.N. NO.LTR

REVISIONS

12

1 30000-200 1 FRAME ASSEMBLY 7/32-5/162 20000-312 1 CENTER SECTION ASSEMBLY 5/16

MEASURE HEAD ASSEMBLY,

MECHANICAL, 5/16 LINE

40002-312

SEE PARTS LIST

RH 09/30/02N/A

N/A

D

1/1N/C

1 1

MEASURE HEAD ASSY

. HD

NEXT ASSEMBLY

MATERIAL

FINISH

HEAT TREAT

DRAWN


SIZE DWG NO. REV

SCALE SHEET OF

DATE

DATEAPPROVAL



X.XX 0.01 X.XXX 0.005 0-30' 0.004 TIR


SIGNATURE

MACHINED PRODUCTS &

ASSEMBLIES INC.

DATEE.C.N. NO.LTR

REVISIONS

12

1 30001-200 1 FRAME ASSEMBLY 7/32-5/16 HD2 20003-312 1 CENTER SECTION ASSEMBLY 5/16 HD

MEASURE HEAD ASSEMBLY,

HEAVY DUTY MECHANICAL,

5/16 LINE

40003-312

SEE PARTS LIST

RH 09/30/02N/A

N/A

PARTS LIST


ASSEMBLY PARTS LISTMEASURE HEAD ASSEMBLY 5/1640002-312

PART NUMBER DESCRIPTION REQUIRED30000-200 FRAME ASSEMBLY 120002-312 5/16 CENTER SECT ASSY 1





ASSEMBLY PARTS LISTMEASURE HEAD ASSEMBLY 5/16 HEAVY DUTY40003-312

PART NUMBER DESCRIPTION REQUIRED30001-200 FRAME ASSY HEAVY DUTY 120003-312 5/16 CENTER SECT ASSY H.D. 1





D

NEXT ASSEMBLY

MATERIAL

FINISH

HEAT TREAT

DRAWN


SIZE DWG NO. REV

SCALE SHEET OF

DATE

DATEAPPROVAL



X.XX 0.01 X.XXX 0.005 0-30' 0.004 TIR


SIGNATURE

MACHINED PRODUCTS &

ASSEMBLIES INC.

1/1N/C

1 1

DATEE.C.N. NO.LTR

REVISIONS

PARTS LIST


1

2

3

4

5

7

6

8 9 10 11

12

14 15

13 14

1415

10 17

1618

16

10 17

1017

10

17

CENTER SECTION 5/16 MEASURE HEAD

20002-312

SEE PARTS LIST

RH 10/02/02

1 10000-109 1 RIM AND HUB ASSEMBLY 5/162 01020-004 1 GEAR BS1648-3, MODIFIED

3 01010-000 2 BEARING, 1" FLANGE MODIFIED4 01017-000 1 MOUNT PLATE, ODOMETER DRIVE5 01020-100 1 ODOMETER BRACKET ASSEMBLY

6 01016-000 1 SPACER, SHEAVE MOUNT PLATE7 01015-000 2 SHEAVE MOUNT PLATE

8 01040-000 2 7/16-14 X 3 HEX HEAD BOLT SS9 01046-000 4 WASHER, 7/16 SAE SS10 01044-000 10 SPLIT LOCK WASHER, 7/1611 01046-002 2 7/16-14 HEX NUT SS12 01018-000 1 STOP PLATE

13 01043-000 2 1/4-20 X 3/4 SHCS SS14 01045-000 8 SPLIT LOCK WASHER, 1/4 SS15 01041-000 6 1/4-20 X 1/2 HEX HEAD BOLT SS16 01011-000 2 SNAP RING 5100-100 SS

17 01042-000 8 7/16-14 X 1 HEX HEAD BOLT SS18 01043-001 2 1/4-20 X 3/8 SOC SET SCREW SS

CENTER SECTIO

N 5/16

D

NEXT ASSEMBLY

MATERIAL

FINISH

HEAT TREAT

DRAWN


SIZE DWG NO. REV

SCALE SHEET OF

DATE

DATEAPPROVAL



X.XX 0.01 X.XXX 0.005 0-30' 0.004 TIR


SIGNATURE

MACHINED PRODUCTS &

ASSEMBLIES INC.

1/1N/C

1 1

DATEE.C.N. NO.LTR

REVISIONS

PARTS LIST


1

2

3

4

5

7

6

8 9 10 11

12

14 15

13 14

1415

10 17

1618

16

10 17

1017

10

17

CENTER SECTION, HEAVY

DUTY MEASURE HEAD,

5/16 LINE20003-312

SEE PARTS LIST

RH 10/02/02

1 10000-109 1 RIM AND HUB ASSEMBLY 5/162 01020-004 1 GEAR BS1648-3, MODIFIED

3 01010-000 2 BEARING, 1" FLANGE MODIFIED4 01017-001 1 MOUNT PLATE, ODOMETER DRIVE5 01020-100 1 ODOMETER BRACKET ASSEMBLY

6 01016-000 1 SPACER, SHEAVE MOUNT PLATE7 01015-001 2 SHEAVE MOUNT PLATE

8 01040-000 2 7/16-14 X 3 HEX HEAD BOLT SS9 01046-000 4 WASHER, 7/16 SAE SS10 01044-000 10 SPLIT LOCK WASHER, 7/1611 01046-002 2 7/16-14 HEX NUT SS12 01018-001 1 STOP PLATE

13 01043-000 2 1/4-20 X 3/4 SHCS SS14 01045-000 8 SPLIT LOCK WASHER, 1/4 SS15 01041-000 6 1/4-20 X 1/2 HEX HEAD BOLT SS16 01011-000 2 SNAP RING 5100-100 SS

17 01042-000 8 7/16-14 X 1 HEX HEAD BOLT SS18 01043-001 2 1/4-20 X 3/8 SOC SET SCREW SS

CENTER SECTIO

N, 5/16, HD

ASSEMBLY PARTS LIST5/16 CENTER SECTION ASSEMBLY20002-312

PART NUMBER DESCRIPTION REQUIRED01010-000 FLANGE BRG MOD 201011-000 SNAP RING 5100-100 201015-000 SHEAVE MOUNT PLATE 201016-000 SPACER 101017-000 MOUNTING PLATE ODO DR 101018-000 STOP PLATE, C-SECT 101020-004 1648-3 ANGLE GEAR 101020-100 ODO BRACKET ASSEMBLY 101040-000 7/16-14 X 3 BOLT SS 201041-000 BOLT 1/4-20 X 1/2 HEX SS 601042-000 BOLT 7/16-14 X 1 HEX SS 801043-000 1/4-20 X 3/4 SHCS SS 201043-001 1/4-20 X 3/8 SOC SET SCREW 201044-000 SPLIT LOCK WASHER 7/16 1001045-000 SPLIT LOCK WASHER 1/4 801046-000 WASHER, FLAT 7/16 SS 401046-002 7/16-14 HEX NUT SS 210000-109 RIM & HUB ASSEMBLY 5/16 1

ASSEMBLY PARTS LIST5/16 CENTER SECT ASSY HEAVY DUTY 20003-312

PART NUMBER DESCRIPTION REQUIRED01010-000 FLANGE BRG MOD 201011-000 SNAP RING 5100-100 201015-001 SHEAVE MOUNT PLATE HD 201016-000 SPACER 101017-001 MNTNG PLATE ODO DR HD 101018-001 STOP PLATE, C-SECT HD 101020-004 1648-3 ANGLE GEAR 101020-100 ODO BRACKET ASSEMBLY 101040-000 7/16-14 X 3 BOLT SS 201041-000 BOLT 1/4-20 X 1/2 HEX SS 601042-000 BOLT 7/16-14 X 1 HEX SS 801043-000 1/4-20 X 3/4 SHCS SS 201043-001 1/4-20 X 3/8 SOC SET SCREW 201044-000 SPLIT LOCK WASHER 7/16 1001045-000 SPLIT LOCK WASHER 1/4 801046-000 WASHER, FLAT 7/16 SS 401046-002 7/16-14 HEX NUT SS 210000-109 RIM & HUB ASSEMBLY 5/16 1




PART NUMBER DESCRIPTION REQUIRED01010-000 FLANGE BRG MOD 201011-000 SNAP RING 5100-100 201015-001 SHEAVE MNT PLATE H.D. 201016-000 SPACER 101017-001 MNTNG PLATE ODO DR H.D. 101018-001 STOP PLATE,C-SECT H.D. 101020-004 1648-3 ANGLE GEAR 101020-100 ODO BRACKET ASSEMBLY 101040-000 7/16-14 X 3 BOLT SS 201041-000 BOLT 1/4-20 X 1/2 HEX SS 601042-000 BOLT 7/16-14 X 1 HEX SS 801043-000 1/4-20 X 3/4 SHCS SS 201043-001 1/4-20 X 3/8 SOC SET SCREW 201044-000 SPLIT LOCK WASHER 7/16 1001045-000 SPLIT LOCK WASHER 1/4 801046-000 WASHER, FLAT 7/16 SS 401046-002 7/16-14 HEX NUT SS 210000-105 RIM & HUB ASSEMBLY 7/32 1




PART NUMBER DESCRIPTION REQUIRED01010-000 FLANGE BRG MOD 201011-000 SNAP RING 5100-100 201015-001 SHEAVE MNT PLATE H.D. 201016-000 SPACER 101017-001 MNTNG PLATE ODO DR H.D. 101018-001 STOP PLATE,C-SECT H.D. 101020-004 1648-3 ANGLE GEAR 101020-100 ODO BRACKET ASSEMBLY 101040-000 7/16-14 X 3 BOLT SS 201041-000 BOLT 1/4-20 X 1/2 HEX SS 601042-000 BOLT 7/16-14 X 1 HEX SS 801043-000 1/4-20 X 3/4 SHCS SS 201043-001 1/4-20 X 3/8 SOC SET SCREW 201044-000 SPLIT LOCK WASHER 7/16 1001045-000 SPLIT LOCK WASHER 1/4 801046-000 WASHER, FLAT 7/16 SS 401046-002 7/16-14 HEX NUT SS 210000-111 RIM & HUB ASSEMBLY 7/16 1

D

NEXT ASSEMBLY

MATERIAL

FINISH

HEAT TREAT

DRAWN

2004 Southwest Parkway Granbury, Tx. 76048

SIZE DWG NO. REV

SCALE SHEET OF

DATE

DATEAPPROVAL



X.XX 0.01 X.XXX 0.005 0-30' 0.004 TIR


SIGNATURE

MACHINED PRODUCTS &

ASSEMBLIES INC.

1/1N/C

1 1

DATEE.C.N. NO.LTR

REVISIONS

PARTS LIST


1

2

3

10000-109

RIM & HUB ASSEMBLY,

5/16 LINESEE PARTS LIST

RH 10/14/02PAINT MED. GRAY OR BLK.

1 01000-109 1 5/16 RIM ASSEMBLY2 01002-000 1 LOCK RING

3 01003-100 1 CAST HUB ASSEMBLY

RIM & HUB

, 5/16 L

INE

ASSEMBLY PARTS LIST5/16 RIM & HUB ASSEMBLY10000-109

PART NUMBER DESCRIPTION REQUIRED01000-109 RIM ASSY 5/16 101002-000 LOCK RING 101003-100 CAST HUB W/SHAFT 1





ASSEMBLY PARTS LIST5/16 RIM ASSEMBLY01000-109

PART NUMBER DESCRIPTION REQUIRED01000-009 RIM 3' 5/16 101004-000 LOCK KEY 101005-000 WELD LUG 201006-000 1/4 HI COLLAR LOCK WASH 201007-000 1/4-20 FLEX LOCK NUT MOD 201007-001 1/4-20 X 1 3/4 SHCS 2





D

NEXT ASSEMBLY

MATERIAL

FINISH

HEAT TREAT

DRAWN


SIZE DWG NO. REV

SCALE SHEET OF

DATE

DATEAPPROVAL



X.XX 0.01 X.XXX 0.005 0-30' 0.004 TIR


SIGNATURE

MACHINED PRODUCTS &

ASSEMBLIES INC.

1/1N/C

1 1

DATEE.C.N. NO.LTR

REVISIONS

PARTS LIST


1

1

2

3

3

4

5

6

6

78

9

12 11 10

1112 10

1112 10

1 01008-101 2 GUIDE SHIV ASSEMBLY

2 01010-000 4 BEARING, FLANGE, MODIFIED3 01011-000 4 SNAP RING 5100-100 SS

4 01012-000 1 BOLT HEX 7/16-14 X 1 W/ GREASE ZERK5 01013-000 2 SIDE PLATE

6 01014-000 2 SPACER, SIDE 7/16-147 01014-001 1 SPACER, THRU HOLE

8 01014-002 1 SPACER W/ GREASE SLOT SS9 01039-100 1 PRESSURE ROLLER ASSEMBLY

10 01042-000 21 BOLT, HEX, 7/16-14 X 1 SS11 01046-000 8 WASHER, FLAT, 7/16 SS12 01044-000 23 WASHER, SPLIT LOCK, 7/16 SS

ASSEMBLY FRAME,

3/16-5/16, STANDARD

30000-200

SEE PARTS LIST

RH 11/10/02N/A

N/A

2

FRAME ASSEMBLY

D

NEXT ASSEMBLY

MATERIAL

FINISH

HEAT TREAT

DRAWN


SIZE DWG NO. REV

SCALE SHEET OF

DATE

DATEAPPROVAL



X.XX 0.01 X.XXX 0.005 0-30' 0.004 TIR


SIGNATURE

MACHINED PRODUCTS &

ASSEMBLIES INC.

1/1N/C

1 1

DATEE.C.N. NO.LTR

REVISIONS

PARTS LIST


1

1

2

3

3

4

5

6

6

78

9

12 11 10

1112 10

1112 10

1 01008-101 2 GUIDE SHIV ASSEMBLY

2 01010-000 4 BEARING, FLANGE, MODIFIED3 01011-000 4 SNAP RING 5100-100 SS

4 01012-000 1 BOLT HEX 7/16-14 X 1 W/ GREASE ZERK5 01013-001 2 SIDE PLATE

6 01014-000 2 SPACER, SIDE 7/16-147 01014-001 1 SPACER, THRU HOLE

8 01014-002 1 SPACER W/ GREASE SLOT SS9 01039-100 1 PRESSURE ROLLER ASSEMBLY

10 01042-000 21 BOLT, HEX, 7/16-14 X 1 SS11 01046-000 8 WASHER, FLAT, 7/16 SS12 01044-000 23 WASHER, SPLIT LOCK, 7/16 SS

ASSEMBLY FRAME,

3/16-5/16, HEAVY DUTY

30001-200

SEE PARTS LIST

RH 11/10/02N/A

N/A

FRAME ASSEMBLY HD

2

ASSEMBLY PARTS LISTFRAME ASSEMBLY STANDARD30000-200

PART NUMBER DESCRIPTION REQUIRED01008-101 ASSY,GUIDE SHEAVE 1/4-5/16 201010-000 FLANGE BEARING MOD. 401011-000 SNAP RING 5100-100 SS 401012-100 BOLT,7/16-14 X 1 W/GREASE

ZERK 101013-000 SIDE PLATE 201014-000 SIDE SPACER 7/16-14 201014-001 SPACER THRU HOLE 101014-002 SPACER GREASE SLOT 101039-100 PRESSURE RLR ASSEMBLY 101042-000 BOLT 7/16-14 X 1 HEX SS 2101044-000 SPLIT LOCK WASHER 7/16 2301046-000 FLAT WASHER 7/16 SS 801040-000 BOLT 7/16-14 X 3 HEX SS 1

ASSEMBLY PARTS LISTFRAME ASSEMBLY HEAVY DUTY30001-200

PART NUMBER DESCRIPTION REQUIRED01008-101 ASSY,GUIDE SHEAVE 1/4-5/16 201010-000 FLANGE BEARING MOD. 401011-000 SNAP RING 5100-100 SS 401012-100 BOLT,7/16-14 X 1 W/GREASE

ZERK 101013-001 SIDE PLATE HEADY DUTY 201014-000 SIDE SPACER 7/16-14 201014-001 SPACER THRU HOLE 101014-002 SPACER GREASE SLOT 101039-100 PRESSURE RLR ASSEMBLY 101042-000 BOLT 7/16-14 X 1 HEX SS 2101044-000 SPLIT LOCK WASHER 7/16 2301046-000 FLAT WASHER 7/16 SS 801040-000 BOLT 7/16-14 X 3 HEX SS 1

B

DATEE.C.N. NO.LTR

REVISIONS

NEXT ASSEMBLY

MATERIAL

FINISH

HEAT TREAT

DRAWN


SIZE DWG NO. REV

SCALE SHEET OF

DATE

DATEAPPROVAL



X.XX 0.01 X.XXX 0.005 0-30' 0.004 TIR


SIGNATURE

MACHINED PRODUCTS &

ASSEMBLIES INC.

1:1

N/C

1 1

1

2

3

6

1 01020-000 1 MOUNT BLOCK, ODOMETER DRIVE

2 01021-100 1 CABLE ADAPTER ASSEMBLY

3 01020-101 1 GEAR ASSEMBLY, ODOMETER DRIVE

4 01047-001 2 8-32 X 7/8 RH SCREW SS

PARTS LIST


ODOMETER BRACKET

ASSEMBLY

01020-100

SEE PARTS LIST

N/A RH 11/10/02

N/A

5 01047-002 2 #8 SPLIT LOCK WASHER SS

6 01048-001 1 GREASE ZERK, 1/4-28 RT. ANGLE

5

4

REV

MACHINED PRODUCTS &

ASSEMBLIES INC.

ODOMETER BRACKET

A

1:1

N/C

1 1

DATEE.C.N. NO.LTR

REVISIONS

NEXT ASSEMBLY

MATERIAL

FINISH

HEAT TREAT

DRAWN

2004 Southwest Parkway Granbury, Tx. 76048

SIZE DWG NO. REV

SCALE SHEET OF

DATE

DATEAPPROVAL



X.XX 0.01 X.XXX 0.005 0-30' 0.004 TIR


SIGNATURE

MACHINED PRODUCTS &

ASSEMBLIES INC.

1

2 3

4 5

1 01021-000 1 CABLE ADAPTER BODY

2 01025-000 1 DRIVE SHAFT MECH ODOMETER

3 01023-000 2 BRONZE BUSHING MODIFIED

4 01022-000 1 2-016 70 DURO 0-RING

5 01024-100 1 LOCK COLLAR, 5/16 SHAFT

PARTS LIST


01021-100

RH 09/16/02

SEE PARTS LISTCABLE ADAPTER ASSEMBLY

CABLE ADAPTER

ASSEMBLY PARTS LISTODOMETER BRACKET ASSEMBLY01020-100

PART NUMBER DESCRIPTION REQUIRED01020-000 MOUNT BLOCK ODO DRIVE 101020-101 1616-3 GEAR ASSY MECH. 101021-100 CABLE ADAPTER ASSEMBLY 101048-001 GREASE ZERK,R-ANGLE 101047-001 8-32X7/8 RH SCREW SS 201047-002 #8 SPLIT LOCK WASHER 2

ASSEMBLY PARTS LISTCABLE ADAPTER ASSEMBLY01021-100

PART NUMBER DESCRIPTION REQUIRED01021-000 CABLE ADAPTER BODY 101022-000 2-016 O'RING 101023-000 BRONZE BUSHING 201024-101 LOCK COLLAR 5/16 ASSY 101025-000 DRIVE SHAFT, ODOMETER 1

ASSEMBLY PARTS LIST1616-3 GEAR ASSEMBLY MECHANICAL01020-101

PART NUMBER DESCRIPTION REQUIRED01020-002 MARTIN B 1616-3 GEAR 101020-003 BRASS BUSHNG 7/16 X 5/16 101049-000 10-32 X 3/8 SET SCREW 2

ASSEMBLY PARTS LISTLOCK COLLER 5/16 ASSEMBLY01024-101

PART NUMBER DESCRIPTION REQUIRED01024-000 LOCK COLLER 5/16 101050-000 10-32 X 3/16 S SET SCREW 2

B

DATEE.C.N. NO.LTR

REVISIONS

NEXT ASSEMBLY

MATERIAL

FINISH

HEAT TREAT

DRAWN


SIZE DWG NO. REV

SCALE SHEET OF

DATE

DATEAPPROVAL



X.XX 0.01 X.XXX 0.005 0-30' 0.004 TIR


SIGNATURE

MACHINED PRODUCTS &

ASSEMBLIES INC.

1:1

N/C

1 1

01039-100

PRESSURE ROLLER

ASSEMBLY, 3' MEASURE HEAD

SEE PARTS LIST

RH 09/17/02

1

2

3

4

77

8

10

11

11

12

13

15 16 18

617

19

20

PARTS LIST


1 01012-000 1 BOLT, 7/16-14 W/ GREASE ZERK 2 01026-100 1 SHIV ASSEMBLY

3 01029-100 1 IDLER ARM ASSEMBLY, LEFT

4 01029-200 1 IDLER ARM ASSEMBLY, RIGHT 5 01031-000 1 ANCHOR BLOCK

6 01032-000 1 SWIVEL SS

7 01033-000 2 SPACER, BRASS IDLER SHAFT

8 01034-000 1 COVER, ALUMINUM 9 01035-000 1 SPRING

10 01036-000 1 IDLER SHAFT

11 01037-000 2 SPACER, BRASS, OUTER

12 01038-000 1 SPACER, SIDE, SS

13 01041-000 2 BOLT, HEX, 1/4-20 X 1/2 SS14 01041-001 1 BOLT, HEX, 1/4-20 X 5 SS15 01042-000 1 BOLT, HEX, 7/16-14 X 1 SS16 01044-000 2 WASHER, SPLIT LOCK, 7/16 SS17 01045-000 2 WASHER, SPLIT, LOCK 1/4 SS18 01046-000 2 WASHER, FLAT, 7/16 SS19 01048-000 1 GREASE ZERK, 1/4-28, STRAIGHT20 01052-000 1 COTTER PIN, 1/16 X 3/421 01053-000 2 NUT, HEX, 1/4-20 SS

9

514

22

21

22 01046-001 2 WASHER,FLAT, 1/4 SS

PRESSURE ROLLER

23

23 01014-002 2 SPACER, SIDE PLT, W/ GREASE SLOT

ASSEMBLY PARTS LISTPRESSURE ROLLER ASSEMBLY01039-100

PART NUMBER DESCRIPTION REQUIRED01012-000 BOLT 7/16-14 X 1 W/GREASE 101014-002 SPACER W/GREASE SLOT 101026-100 SHEAVE ASSEMBLY 101029-100 IDLER ARM ASSY LEFT 101029-200 IDLER ARM ASSY RIGHT 101031-000 ANCHOR BLOCK 101032-000 SWIVEL S.S. 101033-000 BRASS SPACER IDLER SHAFT 201034-000 ALUMINUM COVER 101035-000 SPRING 101036-000 IDLER SHAFT 101037-000 BRASS SPACER OUTER 201038-000 SPACER SIDE S.S. 101041-000 BOLT 1/4-20 X 1/2 HEX SS 201041-001 BOLT 1/4-20 X 5 SS 101042-000 BOLT 7/16-14 X 1 HEX SS 101044-000 SPLIT LOCK WASHER 7/16 201045-000 SPLIT LOCK WASHER 1/4 201046-000 WASHER FLAT 7/16 SS 201046-001 WASHER FLAT 1/4 SS 101048-000 GREASE ZERK 1/4-28 STRT 101052-000 COTTER PIN 1/16 X 3/4 101053-000 1/4-20 SS HEX NUT 2

A

1:1

N/C

1 1

DATEE.C.N. NO.LTR

REVISIONS

NEXT ASSEMBLY

MATERIAL

FINISH

HEAT TREAT

DRAWN

2004 S'west Pkwy, Granbury, Texas 76048

SIZE DWG NO. REV

SCALE SHEET OF

DATE

DATEAPPROVAL



X.XX 0.01 X.XXX 0.005 0-30' 0.004 TIR


SIGNATURE

MACHINED PRODUCTS &

ASSEMBLIES INC.

PARTS LIST


1 01026-000 1 SHIV

2 01027-000 2 BEARING S5NPP

3 01028-000 2 SNAP RING, 5000-112

SHIV ASSEMBLY, PRESSURE ROLLER

01026-100

SEE PARTS LIST

RH 11/10/02N/A

N/A

1

2

3

SH

IV ASSEMBLY

B

DATEE.C.N. NO.LTR

REVISIONS

NEXT ASSEMBLY

MATERIAL

FINISH

HEAT TREAT

DRAWN


SIZE DWG NO. REV

SCALE SHEET OF

DATE

DATEAPPROVAL



X.XX 0.01 X.XXX 0.005 0-30' 0.004 TIR


SIGNATURE

MACHINED PRODUCTS &

ASSEMBLIES INC.

1:1

N/C

1 1

PARTS LIST


1

2

1 01029-000 1 IDLER ARM

2 01030-000 1 BUSHING, BRONZE MODIFIED

ASSEMBLY, IDLER ARM, LEFT

01029-100

SEE PARTS LIST

RH 11/10/02N/A

N/ANEXT ASSEMBLY

MACHINED PRODUCTS &

ASSEMBLIES INC.

IDLER ARM LEFT

B

DATEE.C.N. NO.LTR

REVISIONS

NEXT ASSEMBLY

MATERIAL

FINISH

HEAT TREAT

DRAWN


SIZE DWG NO. REV

SCALE SHEET OF

DATE

DATEAPPROVAL



X.XX 0.01 X.XXX 0.005 0-30' 0.004 TIR


SIGNATURE

MACHINED PRODUCTS &

ASSEMBLIES INC.

1:1

N/C

1 1

1

2

ASSEMBLY, IDLER ARM, RIGHT

01029-200

SEE PARTS LIST

RH 11/10/02N/A

N/A

PARTS LIST


2 01030-000 1 BUSHING, BRONZE MODIFIED

1 01029-000 1 IDLER ARM

MACHINED PRODUCTS &

ASSEMBLIES INC.

IDLER ARM R

IGHT

ASSEMBLY PARTS LISTSHEAVE ASSEMBLY PRESSURE ROLLER01026-100

PART NUMBER DESCRIPTION REQUIRED01026-000 SHEAVE PRESSURE ROLLER 101027-000 BEARING S5NPP FAFNIR 201028-000 5000-112 SNAP RING 2

ASSEMBLY PARTS LISTIDLER ARM ASSEMBLY LEFT01029-100

PART NUMBER DESCRIPTION REQUIRED01029-000 IDLER ARM 101030-000 BRONZE BUSHING MODIFIED 1

ASSEMBLY PARTS LISTIDLER ARM ASSEMBLY RIGHT01029-200

PART NUMBER DESCRIPTION REQUIRED01029-000 IDLER ARM 101030-000 BRONZE BUSHING MODIFIED 1

C

DATEE.C.N. NO.LTR

REVISIONS

1/1

N/C

1 1

PIVOT ASSEMBLY, MEASURE HEAD

1

3

5

4

2

6

1 10000-103 1 MOUNT BLOCK ASSEMBLY

2 01083-000 1 COVER, BEARING3 10000-102 1 BEARING HOUSING ASSEMBLY

4 01081-000 1 WASHER 1" MOUNT BLOCK

5 01082-000 1 1"-14 CASTLE NUT

6 01052-001 1 COTTER PIN, 1/8 X 2

SEE PARTS LIST

RH 11/10/02AS REQUIRED

N/A10000-100

7 01048-000 1 1/4-28 GREASE ZERK

7

8 01088-000 2 PARALLEL ARM PIN W/ GREASE ZERK8 8

PARTS LIST


9 01092-000 2 COTTER PIN, 1/8 X 19 9

PIVOT ASSEMBLY

MACHINED PRODUCTS &

ASSEMBLIES INC.

NEXT ASSEMBLY

MATERIAL

FINISH

HEAT TREAT

DRAWN


SIZE DWG NO. REV

SCALE SHEET OF

DATE

DATEAPPROVAL



X.XX 0.01 X.XXX 0.005 0-30' 0.004 TIR


SIGNATURE

MACHINED PRODUCTS &

ASSEMBLIES INC.

C

NEXT ASSEMBLY

MATERIAL

FINISH

HEAT TREAT

DRAWN


SIZE DWG NO. REV

SCALE SHEET OF

DATE

DATEAPPROVAL



X.XX 0.01 X.XXX 0.005 0-30' 0.004 TIR


SIGNATURE

MACHINED PRODUCTS &

ASSEMBLIES INC.

DATEE.C.N. NO.LTR

REVISIONS

1/1

N/C

1 1

C

1/1

N/C

1 1

BEARING HOUSING ASSEMBLY, MEASURE HEAD

PARTS LIST


1 01048-000 1 1/4-28 GREASE ZERK2 01087-000 2 MOUNT PLATE

3 01089-000 2 TIMKEN BEARING RACE (15250)4 01090-000 2 TIMKEN ROLLER BEARING (15126)5 01091-000 1 BEARING HOUSING

SEE PARTS LIST

RH 11/10/02AS REQUIRED

N/A10000-102

2

1

3

3

4

4

6

BEAR

ING HOUS

ING ASSEMBLY

MACHINED PRODUCTS &

ASSEMBLIES INC.

MACHINED PRODUCTS &

ASSEMBLIES INC.

NEXT ASSEMBLY

MATERIAL

FINISH

HEAT TREAT

DRAWN

SIZE DWG NO. REV

SCALE SHEET OF

DATE

DATEAPPROVAL

0-30' 0.004 TIR

ANGLES CONCENTRICITY

SIGNATURE

MACHINED PRODUCTS &

ASSEMBLIES INC.

C

DATEE.C.N. NO.LTR

REVISIONS

1/1

N/C

1 1

WELD FILL GRIND FLUSH

INSTALL AFTER WELD

REAM .751 AFTER WELD

7.312

8-15/16 REF.

PARTS LIST


MOUNT BLOCK ASSEMBLY

10000-103

SEE PARTS LIST

RH 11/10/02N/A

N/A

1

2

3

1 01084-000 1 MOUNT BLOCK

2 01085-000 2 BRONZE BUSHING 3/4 X 7/83 01086-000 1 SHAFT, MOUNT BLOCK

MOUNT BLOCK ASSEMBLY

NEXT ASSEMBLY

MATERIAL

FINISH

HEAT TREAT

DRAWN


SIZE DWG NO. REV

SCALE SHEET OF

DATE

DATEAPPROVAL



X.XX 0.01 X.XXX 0.005 0-30' 0.004 TIR


SIGNATURE

MACHINED PRODUCTS &

ASSEMBLIES INC.

ASSEMBLY PARTS LISTPIVOT ASSEMBLY10000-100

PART NUMBER DESCRIPTION REQUIRED01048-000 1/4-28 GREASE ZERK 101052-001 1/8 X 2 COTTER PIN 101081-000 WASHER 1" MOUNT BLOCK 101082-000 1"-14 CASTLE NUT 101083-000 COVER,BEARING 101088-000 PARALLEL ARM PIN W/ZERK 201092-000 1/8 X 1 COTTER PIN 210000-102 BEARING HOUSING ASSY 110000-103 MOUNT BLOCK ASSY 1

ASSEMBLY PARTS LISTBEARING HOUSING ASSEMBLY10000-102

PART NUMBER DESCRIPTION REQUIRED01048-000 1/4-28 GREASE ZERK 101087-000 MOUNT PLATE 201089-000 TIMKEN BEARING RACE-15250 201090-000 TIMKEN RLR BEARING-15126 201091-000 BEARING HOUSING 1

ASSEMBLY PARTS LISTMOUNT BLOCK ASSEMBLY10000-103

PART NUMBER DESCRIPTION REQUIRED01084-000 MOUNT BLOCK 101085-000 BRONZE BUSHING FLANGE 201086-000 SHAFT,MOUNT BLOCK 1

ASSEMBLY PARTS LISTMECHANICAL ODOMETER R.H.02004-100

PART NUMBER DESCRIPTION REQUIRED02004-000 COUNTER VEEDER ROOT R.H. 102004-002 BASE PLATE 102004-003 PIVOT 102004-004 COVER 102004-005 EXTENSION SHAFT 102004-006 BALL PLUNGER 102004-007 WORM GEAR,BOSTON D1126 102004-008 WORM GEAR,BOSTON DTH 102004-009 WORM SUPPORT 102004-010 BUSHING, BRONZE 202004-011 STOP CLAMP 102004-012 WORM DRIVE SHAFT 102004-013 HOUSING ANCHOR 102004-014 KNOB 70-2-6 RAYTHEON 102004-016 10-32 X 1-7/16 FILL,HD. S.S. 402004-017 6-32 X 3/8 F.H. SCREW S.S. 202004-018 6-32 X 1/2 RND. HD SCREW 202004-019 6-32 X 1/8 S.SET SCRW S.S. 202004-020 6-32 X 3/8 RD ND SCRW S.S. 302004-021 #6 SPLIT LOCK WASHER S.S. 502004-022 2-56 X 1/4 RD HD SCREW S.S. 302004-023 2-56 X 3/8 F.H. SCREW S.S. 102004-024 #2 SPLIT LOCK WASHER S.S. 302004-025 TRU ARC RING 5131-18 102004-026 .085 X 5/64 SOFT ROLL PIN 1

OPERATION MAINTENANCE AND ILLUSTRATED PARTS …operation maintenance and illustrated parts manual...

Documents

Transcript of OPERATION MAINTENANCE AND ILLUSTRATED PARTS …operation maintenance and illustrated parts manual...