Operation instructions Actuator controls AUMATIC AC 01.1 ...DP Master class 1 (DPM1), e.g. central...

Actuator controls

Operation instructions

AUMATICAC 01.1

ACExC 01.1Profibus DP

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Actuator controls AUMATIC AC 01.1 / ACExC 01.1Profibus DP Operation instructions

Scope of these instructions: These instructions are valid for multi-turn actuators of the type rangesSA(R) 07.1 – SA(R) 16.1 and SA(R)ExC 07.1 – SA(R)ExC 16.1as well as for part-turn actuators of the type rangesSG 05.1 – SG 12.1 and SGExC 05.1 – SGExC 12.1with the controls AUMATIC AC 01.1 or ACExC 01.1with Profibus DP interface.

Table of contents Page

1. Safety instructions 41.1 Range of application 41.2 Commissioning (electrical connection) 41.3 Maintenance 41.4 Warnings and notes 4

2. Short description 4

3. Transport and storage 5

4. General information about Profibus DP 54.1 Basic characteristics 54.2 Basic functions of Profibus DP 64.3 Transfer mode 64.4 Bus access 64.5 Communication 64.6 Functionality 64.7 Protection functions 64.8 Device types 6

5. Technical data 7

6. Design AUMATIC Profibus DP 11

7. Electrical connection 127.1 Power supply (standard) 127.2 Remote position transmitter 127.3 AUMATIC on wall bracket 127.4 Fitting of the connection housing 137.5 Test run 137.5.1 Bus connection (standard) 137.5.2 Mains and bus connection for explosion-proof version 157.5.3 Bus cables 177.6 Setting the Profibus DP address via local controls 18

8. Commissioning with controls 208.1 Introduction 208.2 Programming 208.3 Configuration of the Profibus DP interface of the AUMATIC 208.4 Communication start-up 218.5 Description of AUMA user parameters 21

9. Process representation input 259.1 Process representation input arrangement 1 (default process representation) 259.2 Description of the process representation input arrangement 1 (default process representation) 269.3 Process representation input arrangement 2 349.4 Process representation input arrangement 3 359.5 Process representation input arrangement 4 36

10. Process representation output 3710.1 Description of the output data 37

11. Operation parameters of the AUMATIC 4011.1 Profibus DP V1 services 4011.2 Integration into the process control system 40

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Actuator controls AUMATIC AC 01.1 / ACExC 01.1Operation instructions Profibus DP

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12. Description of actuator functions 4212.1 Operation commands for OPEN / CLOSE operation 4212.2 Positioner 4212.3 Stepping mode 42

13. Safety function 43

14. Release function of the local controls (option) 44

15. Additional control inputs (option) 45

16. Combination fieldbus / standard interface (option) 47

17. EMERGENCY STOP function (option) 48

18. Redundant bus connection with component redundancy (option) 5018.1 Settings for the redundant Profibus interface 2 (component redundancy) 5018.2 External change-over of the communication channels 5018.2.1 Details of the change-over 51

19. Indication and programming of the AUMATIC 5119.1 Software parameters of the Profibus DP interface 5119.1.1 Menu indications 51

20. Description Profibus DP interface 5520.1 Assignment of the customer inputs of the Profibus DP interface (option) 5620.2 Assignment of the Profibus DP connection 56

21. Trouble shooting and corrective actions 5721.1 Optical signals during operation 5721.2 Status indications in the display 5721.3 Profibus DP diagnosis indication in the display 5821.4 Actuator can not be controlled by Profibus DP 5921.5 Measuring of the Profibus signals with an oscilloscope 62

22. Appendix A GSD file 63

23. Appendix B standard wiring diagram 6423.1 Legend for standard wiring diagram 65

24. Appendix C Proposed wiring diagrams 66

25. Appendix D Literature references 69

26. Appendix E Connection of the screen for AUMATIC ACExC 01.1 69

27. PNO certificate 70

Index 71

Addresses of AUMA offices and representatives 72

1. Safety instructions1.1 Range of application AUMA actuators are designed for the operation of industrial valves, e.g.

globe valves, gate valves, butterfly valves and ball valves. For other applica-tions, please consult us. The manufacturer is not liable for any possibledamage resulting from use in other than the designated applications. Suchrisk lies entirely with the user.Observance of these operation instructions is considered as part of thecontrols’/ actuator’s designated use.

1.2 Commissioning(electrical connection)

During electrical operation certain parts inevitably carry lethal voltages.Work on the electrical system or equipment must only be carried out by askilled electrician himself or by specially instructed personnel under thecontrol and supervision of such an electrician and in accordance with theapplicable electrical engineering rules.

1.3 Maintenance The maintenance instructions must be strictly observed, otherwise a safeoperation of the multi-turn actuator/ controls is no longer guaranteed.

1.4 Warnings and notes Non-observance of the warnings and notes may lead to serious injuries ordamage. Qualified personnel must be thoroughly familiar with all warningsand notes in these operation instructions.Correct transport, proper storage, mounting and installation, as well ascareful commissioning are essential to ensure a trouble-free and safeoperation.The following references draw special attention to safety-relevant proce-dures in these operation instructions. Each is marked by the appropriatepictograph.

This pictograph means: Note!“Note” marks activities or procedures which have major influence on thecorrect operation. Non-observance of these notes may lead to consequen-tial damage.

This pictograph means: Electrostatically endangered parts!If this pictograph is attached to a printed circuit board, it contains partswhich may be damaged or destroyed by electrostatic discharges. If theboards need to be touched during setting, measurement or for exchange, itmust be assured that immediately before a discharge through contact withan earthed metallic surface (e.g. the housing) has taken place.

This pictograph means: Warning!“Warning” marks activities or procedures which, if not carried out correctly,can affect the safety of persons or material.

2. Short description AUMA actuators have a modular design. Motor and gearing are mounted ina common housing.The actuators are driven by an electric motor and controlled with the elec-tronic controls AUMATIC. The electronic controls are included in the scopeof delivery.

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3. Transport and storage .Transport to place of installation in sturdy packing..Do not attach ropes or hooks to the handwheel for the purpose of lifting byhoist..Store in well-ventilated, dry room..Protect against floor dampness by storage on a shelf or on a woodenpallet..Cover to protect against dust and dirt..Apply suitable corrosion protection agent to bright surfaces.

4. General information about Profibus DPFor the exchange of information among automation systems and betweenautomation systems and the connected decentral field devices, serialfieldbuses are mainly used today as the communication system. Thousandsof applications have proved impressively that cost savings of up to 40 % inwiring, commissioning and maintenance are achieved by using field bustechnology. While in the past the fieldbuses used were often manufacturerspecific and incompatible with other bus systems, the systems employedtoday are almost exclusively open and standardized. This means that theuser is independent of individual suppliers and can choose the best productat the most competitive price.Profibus DP is the leading open fieldbus system in Europe, which is alsoused successfully throughout the world. The application range includesautomation in the areas of manufacturing, processing and building. ProfibusDP is an international, open fieldbus which has been standardized in thefieldbus standard EN 50 170. This standardization ensures that the invest-ments of manufacturers and users are protected to the best possible degreeand the independence of the manufacturer is guaranteed.These operation instructions cannot provide a general introduction intoProfibus DP. For more information please refer to the literature references inappendix D.

4.1 Basic characteristics Profibus DP defines the technical and functional features of a serial fieldbussystem with which distributed digital automation devices can be intercon-nected. Profibus DP distinguishes between master and slave devices.Profibus DP is designed for fast data transmission in the field level. Herecentral control devices, such as a PLC or PC, communicate via a fast serialconnection with peripheral field stations such as input/output devices,valves and actuators.The interchange of data among the field devices takes place cyclically. Thenecessary communication functions are established by the Profibus DPbasic functions according to EN 50 170.

Master devices control the data traffic on the Bus. A master is allowed tosend messages without an external request. Masters are also called ‘activestations’ in the Profibus protocol.

Slave devices such as AUMA Profibus DP actuators are peripheraldevices. Typical slave devices are input/output devices, valves, actuatorsand measuring sensors. They do not have bus access, i.e. they may onlyacknowledge received messages or, at the request of a master, transmitmessages to that master. Slaves are also called ‘passive stations’.

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4.2 Basic functions of Profibus DPThe master reads the input information from the slaves cyclically and writesthe output information cyclically to the slaves. In addition to thiscyclic data transfer of the process representation, Profibus DP also providespowerful functions for diagnostics and commissioning purposes. The datatraffic is monitored through the monitoring functions on the master and slaveside.

4.3 Transfer mode .RS-485 twisted pair cable or fibre optical cable..AUMA actuators support baud rates up to 1.5 MBit/s

4.4 Bus access .Token-passing between the masters and polling between master andslave..Mono-master or multi-master systems are possible..Master and slave stations: max. 126 stations connected to one bus.

4.5 Communication .Peer-to-peer (net data transfer) or Multicast (control commands to allslaves)..Cyclic master-slave net data transfer or acyclic master-master datatransfer.

4.6 Functionality .Cyclic net data transfer between DP master and DP slaves.Dynamic activation or de-activation of individual DP slaves..Checking of the configuration of the DP slaves.Synchronisation of inputs and/or outputs.

4.7 Protection functions .All messages are transmitted with Hamming Distance HD=4..Watch-dog timer at DP slaves..Access protection for the inputs/outputs of the DP slaves.Net data transfer monitoring with configurable timer interval at the master..Adjustable safety behaviour.

4.8 Device types .DP Master class 2 (DPM2), e.g. programming / configuration devices..DP Master class 1 (DPM1), e.g. central controllers such as PLC, PC, ....DP slave, e.g. AUMA Profibus DP devices. Devices with binary oranalogue inputs/outputs, actuators, valves.


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5. Technical data


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Features and functionsSupply voltage Standard voltages:

Special voltages:

External supply of the electronics(option)

24 V DC + 20 % / – 15 %,current consumption: basic version approx. 200 mA, with options up to 500 mA

Switchgear Standard: Reversing contactors1) (mechanically and electrically interlocked)for motor power up to 1.5 kW

Options: Reversing contactors1) (mechanically and electrically interlocked)for motor power up to 7.5 kWThyristor unit (recommended for modulating actuators)for motor power up to 1.5 kW, 500 V AC with internal fusesfor motor power up to 5.5 kW, 500 V AC, external fuses required

Control and output signals Via Profibus DP interface.Profibus DP interface withadditional inputs(options)

Profibus DP interface with 4 free 24 V DC inputs and 2 free 0/4 – 20 mA inputs. Signaltransmission via fieldbus interface.Profibus DP interface with 24 V DC control inputs OPEN – CLOSE – EMERGENCY.Selection of control mode via 24 V DC input BUS/REMOTE.Profibus DP interface with 24 V DC control inputs OPEN – CLOSE and 0/4 – 20 mA inputfor nominal position value2) (positioner).Selection of control mode via 24 V DC inputs BUS/REMOTE and MODE.Profibus DP interface with 24 V DC (optional 115 V AC) control inputs OPEN – STOP -CLOSE – EMERGENCY and 0/4 – 20 mA input for nominal position value2) (positioner).Selection of control mode via 24 V DC (optional 115 V AC) inputs BUS/REMOTEand MODE.Output signals via 6 programmable signal relays, position feedback 0/4 – 20 mA.

Voltage output Standard: Auxiliary voltage 24 V DC, max. 100 mA for supply of the control inputs,galvanically isolated from internal voltage supply

Option: Auxiliary voltage 115 V AC, max. 30 mA for supply of the control inputs,3),galvanically isolated from internal voltage supply

Profibus DP V1(option)

Access to parameters, the electronic name plate and the operating data with acyclicwrite/read services

Component redundancy (option) AUMATIC is equipped with an additional redundant Profibus DP interface.Fibre optic connection (option) F-ST (bayonet type connection) = BFOC connection

Channels: for line topology: IN1 + OUT1 / IN2 + OUT2(optical) for star topology: IN1 + OUT1

for ring topology: IN1 + OUT1 / IN2 + OUT2Data rate up to 1.5 Mbit/s (for ring topology 93.75 kBit/s)Glass fibre, 62.5 (50)/125 µm, multi-modeOptical budget: 6 dB for 62.5 µm, 4 dB for 50 µm fibreNetwork range: with 62.5 µm glass fibre: max. 2 000 m

with 50 µm glass fibre: max. 1,300 mDamping of the FO cable max. 3.0 dB/km, without additional damping

Wave length: 850 nm

Table 1: Profibus DP interface for actuator controls AC 01.1

1) The lifetime guaranteed by the manufacturer amounts to 2 million cycles. In case a higher number of cycles is to be expected, the use of thyristor units with nearlyunlimited lifetime is recommended

2) Only partly possible in connection with process controller PID, please contact AUMA3) Not possible in combination with PTC tripping device

3-ph ACvoltages/ frequencies


Volt 220 230 240 380 400 415 440 460 480 500 Volt 110,115,120 220,230,240Hz 50 50 50 50 50 50 60 60 60 50 Hz 50/60 50/60



Volt 525 575 660 690 208Hz 50 50 50 50 60


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4) Requires position transmitter in the actuator

Local controls Standard: Selector switch LOCAL – OFF – REMOTE (lockable in all three positions)Push-buttons OPEN – STOP – CLOSE - RESET5 indication lights:End position CLOSED and running indication CLOSE (yellow),torque fault CLOSE (red) , motor protection tripped (red), torque fault OPEN(red),end position and running indication OPEN (green)LC display, illuminatedProgramming interface

Options: Release of the local controls:with or without selector switch LOCAL – OFF – REMOTEOperation of the actuator with the push-buttons OPEN – STOP – CLOSE– RESET of the local controls can be disabled or released via Profibus DP.Special colours for the 5 indication lights:End position and running indication CLOSED (green), torque fault CLOSE(blue), torque fault OPEN (yellow), motor protection tripped (white),end position OPEN (red)Protection cover, lockableProtection cover with indicator glass, lockable

Functions Standard: Seating programmablelimit or torque seating for end position OPEN and end position CLOSEDTorque monitoring over the whole travelTorque by-pass, adjustable to up to 5 seconds(no torque monitoring during this time)Phase failure monitoring with automatic phase correctionProgrammable behaviour in case of loss of bus communicationRunning indication via indication lightsPositioner4):

Nominal position value via Profibus DP interfaceProgrammable behaviour on loss of signalAutomatic adaptation of the dead band (adaptive behaviour selectable)Change over between OPEN – CLOSE duty and modulating dutyvia Profibus DP

Options: Process controller, PID4):Nominal process value via Profibus DP interfaceActual process value via 0/4 – 20 mA additional inputProgrammable behaviour on loss of signalLimitation of the control range

Change over between OPEN – CLOSE duty and modulating dutyvia Profibus DPMultiport valve function4)

Approaching of up to 8 intermediate positions viaProfibus DP and the local controls

Monitoring functions Programmable monitoring of the max. number of cycles generates warning signalReaction monitoring for operation command (programmable from 1 to 15 seconds),generates fault signal – results in switching offOperating time monitoring (programmable from 4 to 1,800 seconds), generates warningsignal

Electronic name plate Ordering data: Commission number AUMATIC, commission number actuator,KKS number (definition system for power plants), valve number,Plant number

Product data: Product name, works number actuator, works number AUMATICSoftware version logic, hardware version logic, date of final test,Wiring diagram, terminal plan

Project data: Project name, 2 freely definable customer fields with a max. of 19 digits eachService data: Service telephone, internet address, service text 1, service text 2

Logging of operating data A resettable counter and a lifetime counter for:Motor running time, number of starts, torque switch trippings in end position CLOSED, limitswitch trippings in end position CLOSED, torque switch trippings in end position OPEN,limit switch trippings in end position OPEN, torque faults CLOSED, torque faults OPEN,motor protection trippings

Motor protection evaluation Standard: Monitoring of the motor temperature in combination with thermoswitchesin the actuator motor

Options: Additional thermal overload relay in the controlsPTC tripping device in combination with PTC thermistors in theactuator motor


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Electrical connections Standard: AUMA plug/socket connector with screw type connectionThreads for cable glands:M-threads: 2 x M 25 x 1.5 / 4 x M 20 x 1.5Pg-threads: 2 x Pg 21 / 4 x Pg 13,5NPT-threads: 1 x 1" NPT / 3 x ¾" NPT

Options: G-threads: 1 x G ¾" / 4 x G ½Special threads, other than standard mentioned above, possibleGold-plated control plug (pins and sockets)Parking frame for wall mounting of the disconnected plugProtection cover for plug compartment (when plug is removed)

Overvoltage protection (option) Protection of the actuator and control electronics against overvoltages of up to 4 kV (notavailable for component redundancy)

Wiring diagram (basic version) ACP 11F1-2P0—S000 KMS TP102/001Further options for Non-intrusive version with MWG in the actuatorSetting of limit and torque switching via local controlsElectronic timer Start and end of stepping mode as well as ON and OFF time (1 up to 300 seconds) can be

programmed individually for the directions OPEN and CLOSE.Intermediate positions Any 8 intermediate positions between 0 and 100 %

Reaction and signal behaviour programmableFurther options for version with potentiometer or RWG in the actuatorElectronic timer Start and end of stepping mode as well as ON and OFF time (1 up to 300 seconds) can be

programmed individually for the directions OPEN and CLOSE.Intermediate positions Any 8 intermediate positions between 0 and 100 %

Reaction and signal behaviour programmableSettings/programming of the Profibus DP interfaceSetting of the baud rate Automatic baud rate recognitionSetting of the Profibus DPinterface

The setting of the Profibus DP address is made via the display of the AUMATIC

Configurable processrepresentation via GSD file

For an optimal adaptation to the process control system, 4 different process representationsare available.Additionally the contents of four signal bytes are freely programmable.

Commands and signals of the Profibus DP interfaceProcess representation output(command signals)

OPEN, STOP, CLOSE, nominal position value 4), RESET

Process representation input(feedback)

End position OPEN, CLOSEDActual position value 4)

Actual torque value 5)

Selector switch in position LOCAL/ REMOTERunning indication 4) (directional)Torque switch OPEN, CLOSEDLimit switch OPEN, CLOSEDManual operation by handwheel 4) or local controlsAnalogue (2) and digital (4) customer inputsCommunication channel A or B (redundant channel) active

Process representation input(fault signals)

Motor protection trippedTorque switch tripped in mid-travelOne phase missingLoss of the analogue customer inputs

Behaviour on loss ofcommunication

The behaviour of the actuator is programmable:- stop in current position- move to end position OPEN or CLOSED- move to any intermediate position4)

General data Profibus DPCommunication protocol Profibus DP according to EN 50 170-2, DIN 19 245Network topology Linear (BUS) structure. With repeaters tree structures can also be realised. Coupling and

uncoupling of devices during operation without affecting other devices is possible.Transmission medium twisted, screened copper cable according to EN 50 170Profibus DP interface EIA-485 (RS485)

4) Requires position transmitter in the actuator5) Requires magnetic limit and torque transmitter (MWG) in actuator


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4) Requires position transmitter in the actuator6) For version in enclosure protection IP 68 higher corrosion protection KS or KX is strongly recommended7) Distance between actuator and AUMATIC max. 100 m. Not suitable for version with potentiometer in the actuator. Instead of the potentiometer, a RWG has to be

used. Cable length for Non-intrusive version with MWG in the actuator max. 100 m. Requires separate data cable for MWG. If actuator and AUMATIC areseparated at a later date the max. cable length is 10 m.

8) Only in combination with reversing contactors and AUMATIC AC 01.1 in enclosure protection IP 67 or IP 68

Transmission speed/cable length

Device types DP master class 1, e.g. central controllers such as PLC, PC, ...DP master class 2, e.g. programming / configuration toolsDP slave, e.g. devices with digital and/or analogue inputs/outputs such as actuators,sensors

Number of devices 32 devices without repeater, with repeater expandable to 126Bus access Token-passing between the masters and polling for slaves.

Mono-master or multi-master systems are possible.Supported Profibus DP functions Cyclic data exchange, sync mode, freeze mode, fail-safe modeService conditionsEnclosure protection accordingto EN 60 529

Standard: IP 67 (when mounted)Options: IP 686)

Terminal compartment additionally sealed against interior (double sealed)Corrosion protection Standard: KN suitable for installation in industrial units, in water or power plants with

a low pollutant concentrationOptions: KS suitable for installation in occasionally or permanently aggressive

atmosphere with a moderate pollutant concentration(e.g. wastewater treatment plants, chemical industry).

KX suitable for installation in extremely aggressive atmosphere withhigh humidity and high pollutant concentration

Finish coating Standard: two-component iron-mica combination.Option: Special primer / special finish coat (customer’s choice)

Colour Standard: silver-grey (DB 701, similar to RAL 9007)Option: Other colours as standard colour are possible on request

Ambient temperature – 25 °C to + 70 °CVibration resistanceaccording to IEC 60 068

1 g, from 10 Hz to 200 Hz

Weight approx. 7 kg (with AUMA plug/ socket connector)AccessoriesWall bracket7) AUMATIC mounted separately from the actuator, including plug/ socket connector.

Connecting cables on request.Recommended for high ambient temperatures, difficult access or in case of heavyvibrations during service.

EMERGENCY STOP button8) The control voltage of the reversing contactors is interrupted by operating theEMERGENCY STOP button

Programming software COM-AC incl. interface cableOther informationEU Directives Electromagnetic Compatibility (EMC): (89/336/EEC)

Low Voltage Directive: (73/23/EEC)Machinery Directive: (98/37/EC)

Reference documents: Product description “Actuator controls AUMATIC AC”Dimension sheets Multi-turn actuators/ part-turn actuators “with integral controls AUMATICAC”

Baud rate (kbit/s) Max. cable length(segment length)without repeater

Possible cable lengthwith repeater

(total network cable length)9,6

19,2

45,45

93,75

187,5

500

1.500

1.200 m

1.200 m

1.200 m

1.200 m

1.000 m

400 m

200 m

approx. 10 km

approx. 10 km

approx. 10 km

approx. 10 km

approx. 10 km

approx. 4 km

approx. 2 km

6. Design AUMATIC Profibus DPWith the AUMATIC Profibus DP, AUMA provides the ideal controls for theconnection of multi-turn actuators of the type range SA and part-turn actua-tors of the type range SG to Profibus DP.

The integral controls AUMATIC Profibus DP consist of the followingmodules:

.Profibus DP interface. This links the Profibus DP data with the internalelectronics..The logic board links the signals of the actuator with the local controls andthe Profibus DP interface and controls the reversing contactors or thethyristors..Local controls with selector switch and push-buttons, indication lights anddisplay. With the selector switch the control stations for local controlLOCAL – 0 – REMOTE for remote control are selected. Thepush-buttons (OPEN) – Stop – (CLOSE) are used for theelectric operation of the actuator on site..Plug/ socket connectors for easy mounting of the AUMATIC Profibus DPon the actuators..Motor controls: Reversing contactors or thyristors for motor controls..Profibus DP connection board with terminals for the Profibus DP cableand the termination resistor for the bus termination.

Actuators which have already been installed can be retrofitted for ProfibusDP by exchanging controls AUMATIC for controls AUMATIC Profibus DP.


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Figure A: AUMATIC Profibus DP

Motor controls(switchgear)

Power supply unitLogic board

Profibus DPinterface

Profibus DPconnection board

Electrical connectionwith AUMA plug/ socket connector

Plug/ socket connectorto the actuator

Local controlswith display

Selector switch

7. Electrical connection .Work on the electrical system or equipment must only becarried out by a skilled electrician himself or by speciallyinstructed personnel under the control and supervision ofsuch an electrician and in accordance with the applicableelectrical engineering rules.. Installation regulations for Profibus DP must be observedfor the wiring (For literature referencesrefer to appendix D).

7.1 Power supply (standard) For explosion-proof version (type designation: ACExC) see page 15.

.Check whether type of current, supply voltage and frequency correspondto motor data (refer to name plate at motor)..Loosen bolts (50.01) (figure B-1) and remove connection housing..Loosen screws (51.01) and remove socket carrier (51.0) from connectionhousing (50.0).. Insert cable glands suitable for connecting cables.(The enclosure protection stated on the name plate is only ensured if suit-able cable glands are used)..Seal cable entries which are not used with suitable plugs..Connect cables according to order-related wiring diagram.The wiring diagram applicable to the actuator is attached to thehandwheel in a weather-proof bag, together with the operation instruc-tions. In case the wiring diagram is not available, it can be obtained fromAUMA (state commission no. refer to name plate) or downloaded directlyfrom the Internet (www.auma.com).

7.2 Remote position transmitter For the connection of remote position transmitters (potentiometer, RWG)screened cables must be used.

7.3 AUMATIC on wall bracket The AUMATIC can also be mounted separately from the actuator on a wallbracket..For the connection of actuator and AUMATIC on wall bracket, use suitable

flexible and screened connecting cables.(Preconfectioned cables can be obtained from AUMA on request).The permissible cable length between actuator and AUMATIC amounts tomax. 100 m..Versions with potentiometer in the actuator are not suitable. Instead of thepotentiometer, a RWG has to be used in the actuator..Connect the wires in correct phase sequence.Check direction of rotation before switching on.


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Figure B-1: Mains connection

50.0

50.01

51.0

51.01

Mainscable

Technical data Motor power connections 1) Protective earth Control pinsNo. of contacts max. 6 (3 are used) 1 (leading contact) 50 pins / socketsMarking U1, V1, W1, U2, V2, W2 according to VDE 1 to 50Voltage max. 750 V – 250 VCurrent max. 25 A – 16 AType of customer connection Screws Screw for ring lug ScrewsCross section max. 6 mm2 6 mm2 2.5 mm2

Material: Pin / socket carrier Polyamide Polyamide PolyamideContacts Brass (Ms) Brass (Ms) Brass, tin plated or gold plated (option)

1) Suitable for copper wires. For aluminium wires contact AUMA.

Table 2: Technical data AUMA plug/ socket connector for bus connection

Figure B-2: AUMATIC on wall bracket

Connecting cable to the actuator

7.4 Fitting of the connectionhousing

After mains connection:

. Insert the socket carrier (51.0) into the plug cover (50.0) and fasten it withscrews (51.01)..Clean sealing faces at the connection housing and the actuator housing..Check whether O-ring is in good condition..Apply a thin film of non-acidic grease (e.g. Vaseline) to the sealing faces..Replace connection housing (50.0) and fasten bolts (50.01) evenly cross-wise..Fasten cable glands with the specified torque to ensure the required enclo-sure protection.

7.5 Test run Perform test run. Refer to the operation instructions for the actuator(multi-turn actuator SA(R) … / part-turn actuator SG ...).

Check limit and torque switching:Check limit and torque switching, electronic position transmitter RWG orpotentiometer (option) and, where necessary, re-set.The settings are described in the operation instructions to the actuator(multi-turn actuator SA(R) … part-turn actuator SG … ).

For actuators with feedback signal (RWG, potentiometer), a reference oper-ation has to be performed after the setting has been changed.

Perform reference operation:.Run actuator electrically (via the push-buttons OPEN and CLOSE) of thelocal controls once to the end position OPEN and once to the end positionCLOSED.. If no reference operation is performed after changing the limit switching,the feedback signal via the bus is not correct. The bus signals the missingreference operation as warning (see page 31).

7.5.1 Bus connection (standard) For explosion-proof version (type designation: ACExC) see page 15.For version with FO (fibre optics) refer to separate operation instructions“AUMATIC AC 01.1 FO connection”.

Disconnect power before removing the plug cover.

.Loosen and remove plug cover (figure B-3). The connection board(figures C-1, C-2 and C5) is located behind the plug cover.. Insert cable glands suitable for bus cables.(The enclosure protection stated on the name plate is only ensured if suit-able cable glands are used)..Seal cable entries which are not used with suitable plugs..Connect bus cable. Refer to figures C-1 to C-6.

The termination resistors for channel 1 and channel 2 are switched in viaswitches (S1) and (S2). Both switches are supplied in position ‘OFF’. Onlyconnect the termination resistors (position ’ON’) if the actuator is the finalstation in the Profibus segment.

As soon as the termination resistors are switched on, theconnection to the next Profibus DP device is automaticallyinterrupted to avoid multiple terminations.


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Figure B-3: AUMATIC busconnection

Plug coverEntries for buscables

S1ON Bus termination channel 1 ONOFF Bus termination channel 1 OFF

S2ON Bus termination channel 2 ON (option)OFF Bus termination channel 2 OFF (option)

S31SPC one Profibus board2SPC two Profibus boards (component redundancy, option)

Table 3: Switch positions from S1 – S3

1) The connection board for overvoltage is not suitable forcomponent redundancy (page 50).


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Figure C-2: Connection board (for overvoltage protection) 1)

S1Bus termination

Channel 1

S2Bus terminationChannel 2

Figure C-1: Connection board (standard)S1

Bus terminationChannel 1

X1

1 2 3 4

Figure C-4: Connection for overvoltage protection 1)

from previous / to nextProfibus DP device

Channel 1

X1 X2

Figure C-3: Connection (standard)


Channel 1

Figure C-5: Connection board (for component redundancy)

S2Bus terminationChannel 2

S3S1Bus termination

Channel 1

Profibuscable

AUMAlabelling atconnection

SUB-D 9 connector(for other

Profibus devices)Colour

A N/A 8 greenB P/B 3 red

Table 4: Assignment of the Profibus cable

X1 X2 X3 X4

Figure C-6: Connection for component redundancy (option)


Channel 1


Channel 2

7.5.2 Mains and bus connection for explosion-proof version

For version with FO (fibre optics) refer to separate operation instructions“AUMATIC ACExC 01.1 FO connection”.

When working in potentially explosive areas, observe theEuropean Standards EN 60079-14 “Electrical Installations inHazardous Areas” and EN 60079-17 “Inspection and Mainte -nance of Electrical Installations in Hazardous Areas”.Work on the electrical system or equipment must only becarried out by a skilled electrician himself or by speciallyinstructed personnel under the control and supervision ofsuch an electrician and in accordance with the applicableelectrical engineering rules.

For the Ex-plug/socket connector (figure D-1), the electrical mains connec-tion is made after removing the plug cover (50.0) at the EEx e terminals ofthe terminal board (51.0). The flameproof compartment (type of protectionEEx d) remains hereby closed.

.Check whether type of current, supply voltage and frequency correspondto motor data (refer to name plate at motor)..Loosen bolts (50.01) (figure D-1) and remove plug cover.

. Insert cable glands with “EEx e” approval and of size suit -able for connecting cables. For the recommended cableglands refer to appendix E, page 69.(The enclosure protection stated on the name plate is onlyensured if suitable cable glands are used)..Seal cable entries which are not used with suitable plugs..No more than max. 2 wires with the same cross sectionmay be connected to one terminal.

.Remove cable sheathing in a length of 120 – 140 mm.Strip wires: Controls max. 8 mm, motor max. 12 mm.For stranded wires use end-sleeves according to DIN 46228..Connect bus cable. Refer to figures (D-4 or D-5).The termination resistor for channel 1 is connected through linking theterminals 31 – 33 and 32 – 34 (standard).The termination resistor for channel 2 is connected through linking theterminals 35 – 37 and 36 – 38 (component redundancy only)..Only connect the termination resistors if the actuator is the final station inthe Profibus segment..Connect screen extensively to the cable glands. For the recommendedcable glands refer to appendix D, page 69.

If the actuator must be taken from the valve, e.g. for service purposes, it canbe separated from the mains without having to remove the wiring (figureD-2). For that the screws (51.02) are removed and the plug/ socketconnector is pulled off. Plug cover (50.0) and terminal board (51.0) remaintogether.

Flameproof enclosure! Before opening, ensure that there isno explosive gas and no voltage.

A special parking frame (figure D-3) for protection against touching the barecontacts and against environmental influences is available.


15

Figure D-1: Connection

50.0

50.01

51.0

Figure D-2: Disconnection fromthe mains

50.0

51.0

51.02

Figure D-3: Parking frameaccessory)

Parking frame


16

35

35 38

36

36 37

B

B

A

A

B

A

Figure D-5: Bus connection for channel 2(component redundancy only)

from the previousProfibus DP devicechannel 2

to the nextProfibus DP devicechannel 2

Another bus station follows the actuator

Actuator is the final bus station

31

31 34

32

32 33

B

B

A

A

B

A

Figure D-4: Bus connection for channel 1(Standard)

Another bus station follows the actuator

Actuator is the final bus station

from the previousProfibus DP devicechannel 1

To the nextProfibus DP devicechannel 1

Technical data Motor power connections 1) Protective earth Control pinsNo. of contacts max. 3 1 (leading contact) 38 pins / socketsMarking U1, V1, W1 according to VDE 1 to 24, 31 to 50Voltage max. 550 V – 250 VCurrent max. 25 A – 10 AType of customer connection Screws Screws ScrewsCross section max. 6 mm2 6 mm2 1.5 mm2

Material: Pin / socket carrier Araldite / Polyamide Araldite / Polyamide Araldite / PolyamideContacts Brass (Ms) Brass (Ms) Brass (Ms) tin-plated1) Suitable for copper wires. For aluminium wires contact AUMA.

Table 5: Technical data Ex-plug/ socket connector with terminal board for explosion-proof actuators

7.5.3 Bus cables Only cables according to standard DIN 19245 or EN 50170-2, cable type A,may be used for Profibus DP wiring.

A maximum of up to 32 Profibus devices may be connected in one segment.If more devices are to be connected to one Profibus network, severalsegments must be connected with repeaters.The bus cable must be laid at a distance of at least 20 cm from othercables. It should be laid in a separate, conductive and earthed cabletrunking.It must be ensured that there are no potential differences between the indi-vidual devices on the Profibus (Perform a potential compensation).

Cable specification cable type A for Profibus DP

Impedance: 135 to 165 Ohm, at a frequencyof 3 to 20 MHz.

Cable capacity: < 30 pF per metreCable diameter > 0.64mmCross section: > 0.34 mm², corresponds to AWG 22Loop resistance: 110 Ohm per kmScreening: CU shielding braid or shielding braid and

shielding foil


17

Transmission speedin kBit/s ≤ 93,75 187.5 500 1500

Maximum segment lengthin m 1200 1000 400 200

Table 6

2-wire cable

Controls (master)

Figure E: Example: Profibus with one segment

Bus terminationswitched on

Bus terminationswitched on

Connectionboard

Profibus DP board

AUMATICProfibus DP

7.6 Setting the Profibus DP address via local controlsThis clause only describes the setting of the actuator address (slaveaddress). For further detailed instructions on the indication, operation andsetting of the AUMATIC refer to the operation instructions of the actuator(multi-turn actuator SA(R) … / part-turn actuator SG …with AUMATIC AC ...).

Factory setting:

Slave address: 2

.Set selector switch at the AUMATIC to position OFF (0), figure F-1..Switch on supply voltage..Select menu indication M0:.Press push-button in one of the status indications(S0, S1, S2, S3 or S4) longer than 2 seconds:

> 2 Sec.

.Select SETTINGS with push-button :

.Confirm the selection SETTINGS with :

.Select PROFIBUS DP1 by pushing several times:

.Confirm the selection PROFIBUS DP1 with .

.Select EDIT with push-button :

Confirm the selection EDIT with :


18

C

FigureF-1 M0MAIN MENU

LANGUAGE /CONTRAST

SETTINGS

OPERATIONAL DATA

FigureF-2 M1MAIN MENU

LANGUAGE / CONTRAST

SETTINGS

OPERATIONAL DATA

FigureF-3 M10SETTINGS

SET LIMIT SWITCHES

SEATING MODE

TORQUE

FigureF-4 M1BSETTINGS

POSITIONER

SPEED SETTING

PROFIBUS DP1

FigureF-5 M1B0PROFIBUS DP1

VIEW

EDIT

FigureF-6 M1B1PROFIBUS Dp1

VIEW

EDIT

.With the push-buttons and the value of the selected position can bechanged..To accept the input and move to the next digit, press push-button ,proceed until all password digits are entered. When accepting the lastdigit, the entered password is checked (default password: 0000), if it isvalid, the following indication appears:

.Confirm SLAVE ADDRESS with push-button .

.Change to the edit mode with :

Now you can use the push-buttons and to set the slave address from0 to 125.

.Pressing the push-button accepts the input..To return to the previous indication without accepting the entered valuepress the push-button .

Remarks:The other parameters CABLE REDUNDANCY and CHANNEL CHECK TIMEare reserved for special applications and the factory settings should not bechanged. (CABLE REDUNDANCY = OFF;CHANNEL CHECK TIME = 5.0 S)

For redundant applications an AUMATIC with component redundancy (2ndProfibus DP interface in the AUMATIC, see page 50) is to be used.


19

M1B10EDITSLAVEADDRESS

CABLE REDUNDANCY

CHANNEL CHECK TIME

ENTER PASSWORD0 * * *

:EDIT :OK C:ESC

FigureF-7

FigureF-8

M1B10EDITSLAVE ADDRESS

2

:EDIT C:ESC

FigureF-9

M1B10EDITSLAVE ADDRESS

2

:EDIT :OK C:ESC

FigureF-10

C

8. Commissioning with controls8.1 Introduction When commissioning a Profibus DP network, the devices on the Profibus DP

must be parameterized and configured with the programming software of thecontrols (Profibus configurator).The programming software first reads the GSD file (GeneralStationData) ofthe individual actuators. The GSD file contains information about the proper-ties of the device which are needed by the master. The GSD file can bedownloaded from our website www.auma.com.Afterwards, the user can configure and parameterize each device on theProfibus DP for the programming software of the process control system.This information is then stored in the controls (DP master) and sent to theactuators (DP slaves) each time the cyclic communication is started.The control is executed via the process representation input and outputbytes.If a configuration with consistent data is chosen, special functional elementsfor the control of the Profibus DP slaves must be used with some PLCs.

8.2 Programming The parameterization is partly determined in the Profibus standard, e.g. a bitfor switching bus monitoring on and off (watchdog).The AUMA Profibus DP controls can additionally receive up to 37 bytes of‘user parameters’, in which AUMA specific parameters can be set. TheAUMA specific parameters are divided into 34 parameters with 1 byte eachper parameter. The parameters can be changed via the programming soft-ware of the controls. New programming software supports the setting of theparameters via text and menu selection. When using older software thevalues of the parameters must be entered using hexadecimal numbers.The meaning of the individual AUMA specific parameters is explained insubclause 8.5 .Note:AUMATIC actuator controls with the logic software version Z031.922/04-00and earlier (see diagnosis page D6) have a reduced parameter number. Atwww.auma.com, you can find a GSD file with restricted functionalities.

8.3 Configuration of the Profibus DP interface of the AUMATICDuring configuration it is determined how many input and output bytes foreach device are reserved in the memory of controls. Additionally it is deter-mined if the data are processed consistently or non-consistently.

Only the number of bytes determined in the configuration istransferred between the DP master and the DP slave.

The following configurations are possible with AUMA Profibus DP actuators:


20

Number of input bytes Number of output bytes1 12 12 24 44 66 16 26 46 68 48 612 412 6

Table 7:

The number of input bytes states how many of the maximum 24 bytes theDP slave sends to the DP master.The number of output bytes states how many of the maximum 8 bytes theDP master sends to the DP slave.

If, for example, the configuration with 8 bytes input is selected, only the first8 bytes are sent from the DP slave to the DP master. In this case the masterdoes not have access to the bytes 9 to 12.Thereby the DP master saves memory space, since it only has to reserve 8input bytes for the actuator.The data of the AUMA actuators are to be processed consistently by the DPmaster. This ensures that the value of a 2 byte variable (electronic positiontransmitter, customer analogue input) does not change after the read-out ofthe first byte and thus does not distort the value.If the process control system of a master does not offer the possibility to useconsistent configurations, a non-consistent configuration can be chosen.The values for the electronic position transmitter and the customer analogueinputs can then be transferred in 1-byte format (parameter 10 = 0).

8.4 Communication start-up When the DP master is switched on, it first sends a parameter and configu-ration telegram to each DP slave. If the parameters and the configurationare correct, the DP slave changes to the ‘Data Exchange’ status toexchange net data between the controls and the slave. The DP master cancontrol the DP slave and read its current state via the process representa-tion.If communication is interrupted (e.g. through the switching off of the slave orthe breaking of the Profibus cable), it is resumed automatically by the DPmaster when the cause of the fault is eliminated.

8.5 Description of AUMA user parametersAUMA specific parameters are set via the GSD file.Select the following path to view the parameters in the AUMATIC display:

MAIN MENU (M0)SETTINGS (M1)

IN-PROC-IMAGE (M1H)User parameters 1 to 3: “Byte order pattern”

With this parameter a selection can be made from 4 different process repre-sentation arrangements.The values of user parameters 1 to 3 are defined in the Profibus specifica-tion and cannot be changed.Indication in display: IN-PROC-IMAGE (M1H00)


21

Number of input bytes Number of output bytes16 820 820 1222 824 8

All these configurations (except for 1 In, 1 Out), can be selected as consistent or non-consistentconfiguration

Parameter settings:Value in GSD file Text in GSD file Indication in display DescriptionPrm_Text_Ref = 0 Arrangement 1 0 Process representation arrangement 1 (page

25) is usedPrm_Text_Ref = 1 Arrangement 2 1 Process representation arrangement 2 (page



36) is used

User parameters 2 to 8 “Configuration Bit 5.0 to Bit 5.6"

These parameters define the contents of the configurable byte 5.

Indication in display:BYTE 5.0 CONFIG. to BYTE 5.6 CONFIG.


22

Parameter setting:Value in GSD file Text in GSD file Indication in display DescriptionPrm_Text_Ref = 0 Not used NOT USED No signalPrm_Text_Ref = 1 Closed position CLOSED POSITION Signal LSC (WSR) or LSC (WSR) + TSC (DSR)

(according to type of seating)Prm_Text_Ref = 2 Open position OPEN POSITION Signal LSO (WOEL) or (LSO) WOEL + TSO

(DOEL) (according to type of seating)Prm_Text_Ref = 3 Running close RUNNING CLOSE Actuator is running logically CLOSEPrm_Text_Ref = 4 Running open RUNNING OPEN Actuator is running logically OPENPrm_Text_Ref = 5 Actuator moving ACTUATOR MOVING Actuator is running from LOCAL, REMOTE, or

in manual operation. (without positiontransmitter only the LOCAL or REMOTEoperation is indicated)

Prm_Text_Ref = 6 LSC (WSR) LSC(WSR) Limit switch CLOSE operatedPrm_Text_Ref = 7 LSO (WOEL) LSO(WOEL) Limit switch OPEN operatedPrm_Text_Ref = 8 TSC (DSR) TSC(DSR) Torque switch CLOSE operatedPrm_Text_Ref = 9 TSO (DOEL) TSO(DOEL) Torque switch OPEN operatedPrm_Text_Ref = 10 Thermal fault THERMAL FAULT Motor protection has tripped (reset may be

necessary)Prm_Text_Ref = 11 Torque fault (close) TORQUE FAULT (CLOSE) Torque fault in direction CLOSE occurredPrm_Text_Ref = 12 Torque fault (open) TORQUE FAULT (OPEN) Torque fault in direction OPEN occurredPrm_Text_Ref = 13 Torque fault (general) TORQUE FAULT (GEN) Torque fault CLOSE or OPEN (combined

signal)Prm_Text_Ref = 14 Setpoint E1 loss SETPOINT E1 LOSS Nominal value signal is by 0.3 mA lower than

the lowest value programmedPrm_Text_Ref = 15 Feedback E2 loss FEEDBACK E2 LOSS Actual position signal is by 0.3 mA lower than

the lowest value programmedPrm_Text_Ref = 16 Speed E3 loss SPEED E3 LOSS not availablePrm_Text_Ref = 17 Torque E6 loss TORQUE E6 LOSS Torque signal is by 0.3 mA lower than the

lowest value programmedPrm_Text_Ref = 18 Warning oper.time WARNING OPER. TIME The programmed max. operating time for

an OPEN–CLOSE operation has beenexceeded

Prm_Text_Ref = 19 Warning starts/run WARNING STARTS/RUN The max. number of cycles/h or max. runningtime / h have been exceeded

Prm_Text_Ref = 20 Local sw. position LOCAL SW. POSITION Selector switch in position LOCALPrm_Text_Ref = 21 Remote sw. position REMOTE SW. POSITION Selector switch in position REMOTEPrm_Text_Ref = 22 Off sw. position OFF SW. POSITION Selector switch in position OFFPrm_Text_Ref = 23 Remote mode REMOTE MODE Operation mode REMOTE activePrm_Text_Ref = 24 Setpoint mode SETPOINT MODE Operation mode SETPOINT activePrm_Text_Ref = 25 Intermed. pos.1 INTERMED. POS 1 Signalising of the intermediate positions 1 to 4

Signal behaviour according to parameters“POS1: Control” to “POS4: Control”

Prm_Text_Ref = 26 Intermed. pos.2 INTERMED. POS 2



Prm_Text_Ref = 29 Stepping mode STEPPING MODE Programmed stepping range (parameter‘Start step’ ‘Stop step’) has been entered

Prm_Text_Ref = 30 Closing blink CLOSING BLINK Signal “blinking” during operation in directionCLOSE. Signal active in end position CLOSED.

Prm_Text_Ref = 31 Opening blink OPENING BLINK Signal “blinking” during operation in directionOPEN. Signal active in end position OPEN.

Prm_Text_Ref = 32 Fault indication FAULT IND. Faults; include: internal faults (see menu D2),Torque faults, phase failure, thermal faults

Prm_Text_Ref = 33 Warning indication WARNING IND. Warnings, include: Operating time warning,warning starts/run, no reference operation,internal warnings and signal interruptions

Prm_Text_Ref = 34 Not ready indication NOT READY IND. Selector switch not REMOTE, incorrectrun command, Global Control “CLEAR”telegram

Prm_Text_Ref = 35 Setpoint reached SETPOINT REACHED Actuator is in nominal positionPrm_Text_Ref = 36 Loss of phase LOSS OF PHASE One phase is missingPrm_Text_Ref = 37 I/O analogue IN 2 loss I/O ANLOG IN2 LOSS Signal interruption of the parallel interface

analogue input 2


23

Parameter setting:Value in GSD file Text in GSD file Indication in display DescriptionPrm_Text_Ref = 38 I/O analogue IN 1 loss I/O ANLOG IN1 LOSS Signal interruption of the parallel interface

analogue input 1Prm_Text_Ref = 39 Selector not remote SELECTOR NOT

REMOTESelector switch not in position REMOTE

Prm_Text_Ref = 40 Wrong command WRONG COMMAND Wrong command received (several runcommand bits set or nominal value > 100 % or> 1,000 ‰)

Prm_Text_Ref = 41 Internal fault INTERNAL FAULT An internal fault has occurred, see diagnosispage D2

Prm_Text_Ref = 42 PE fault PE FAULT Only for adjustable output speed actuatorsPrm_Text_Ref = 43 Internal feedback INTERNAL FEEDBACK Actuator has not been moved to end position

OPEN fully open or to end position CLOSEDfully closed yet

Prm_Text_Ref = 44 Internal warning INTERNAL WARNING An internal warning has occurred, seediagnosis page D3

Prm_Text_Ref = 45 Channel 2 active CHANNEL 2 ACTIVE There is communication on the redundantchannel

Prm_Text_Ref = 46 Local operation LOCAL OPERATION Actuator is running through an operationcommand from the local controls

Prm_Text_Ref = 47 Remote operation REMOTE OPERATION Actuator is running through an operationcommand from REMOTE

Prm_Text_Ref = 48 Hand wheel operation RUNNING WITHHANDWHL

Actuator is running through turning of thehandwheel

Prm_Text_Ref = 49 Proportional operation PROPORTIONALRUNNING

Only for adjustable output speed actuators

Prm_Text_Ref = 50 Operation pause PHYS. DRIVE BREAK Actuator is in pause time of stepping modePrm_Text_Ref = 51 Clear-state CLEAR-STATUS The Profibus DP interface has received a Global

Control “CLEAR” telegram.Prm_Text_Ref = 52 Digital input 1 DIG.IN1 BUS1 A + 24 DC signal is present at the digital input

(1 to 4) of the Profibus interfacePrm_Text_Ref = 53 Digital input 2 DIG.IN2 BUS1

Prm_Text_Ref = 54 Digital input 3 DIG.IN3 BUS1

Prm_Text_Ref = 55 Digital input 4 DIG.IN4 BUS1

Prm_Text_Ref = 56 Intermed. pos.5 INTERMED. POS 5 Signalisation of intermediate position 5 to 8Signal behaviour according to parameters“POS5: Control” to “POS8: Control”




Prm_Text_Ref = 60 Emergency stopbutton

EMCY STOP BUTTON The EMERGENCY STOP button (option) hasbeen operated

Prm_Text_Ref = 61 Fault FOcommunication

FIBER OPTIC LOSS Fault at the fibre optic module (option)

Prm_Text_Ref = 62 Power for brake OK BRAKE SUPPLY FAIL Special applications onlyPrm_Text_Ref = 63 Reset indication NOTIFY RESET Special applications onlyPrm_Text_Ref = 64 Digital input 1 DP2 DIG.IN1 BUS2 Special applications onlyPrm_Text_Ref = 65 Digital input 2 DP2 DIG.IN2 BUS2

Prm_Text_Ref = 66 Digital input 3 DP2 DIG.IN3 BUS2

Prm_Text_Ref = 67 Digital input 4 DP2 DIG.IN4 BUS2

Prm_Text_Ref = 68 Local operation open RUNNING OPEN(LOCAL)

Actuator runs in direction OPEN (by anoperation command from the local controls or byturning the handwheel)

Prm_Text_Ref = 69 Local operation close RUNNING CLOSE(LOCAL)

Actuator runs in direction CLOSE (by anoperation command from the local controls or byturning the handwheel)

Prm_Text_Ref = 70 Actuator in intermed.position

INTERMED.POSITION Actuator is in intermediate position

User parameter 9 “Configuration Fault Bit”

Configuration of the fault signal.

Indication in display: BYTE 5.7 CONFIG.

User parameter 10 “Format of analogue indications”

This parameter determines the switch-over of the coding of all analoguetransmission values between 0 and 100% or 0 and 1,000 ‰.

Indication in display: ANALOGUE VALUES DP

User parameters 11 to 34 “Configuration Bit 6.0 to Bit 8.7"

These parameters define the contents of the configurable bytes 6, 7 and 8.

Indication in display:BYTE 6.0 CONFIG. to BYTE 6.6 CONFIG.BYTE 7.0 CONFIG. to BYTE 5.6 CONFIG.BYTE 8.0 CONFIG. to BYTE 6.6 CONFIG.

For the settings refer to parameters 2 to 8 in the table.


24

Parameter Settings:Value in GSD file Text in GSD file Indication in display DescriptionPrm_Text_Ref = 0 Fault group 1 FAULT GROUP 1 Fault + Not readyPrm_Text_Ref = 1 Fault group 2 FAULT GROUP 2 Fault + Not ready + without torque faultPrm_Text_Ref = 2 Fault group 3 FAULT GROUP 3 FaultPrm_Text_Ref = 3 Fault group 4 FAULT GROUP 4 Fault without torque faultPrm_Text_Ref = 4 Fault group 5 FAULT GROUP 5 Fault + Not ready + warningPrm_Text_Ref = 5 Fault group 6 FAULT GROUP 6 Fault + Not ready + without thermal

faultPrm_Text_Ref = 6 Fault group 7 FAULT GROUP 7 Fault + Not ready + without torque fault +

without thermal faultPrm_Text_Ref = 7 Fault group 8 FAULT GROUP 8 Fault without thermal faultPrm_Text_Ref = 8 Fault group 9 FAULT GROUP 9 Fault without torque fault and + without thermal

faultPrm_Text_Ref = 9 Fault group 10 FAULT GROUP 10 Fault + Not ready + Warnings + without

thermal fault

Parameter settings:Value in GSD file Text in GSD file Indication in display DescriptionPrm_Text_Ref = 0 0 to 100 percent 0-100% PERCENT Indication and transmission of analogue values

in percentPrm_Text_Ref = 1 0 to 1,000 per mil 0-1000 PER MIL Indication and transmission of analogue values

in per mil

9. Process representationinput

Via the process representation input, the master (control) can read the stateof the slave (actuator).With AUMA user parameter 1 (page 21) a selection can be made from4 different process representation arrangements.Grey bits are collective signals. They contain the results of a disjunction(or-operation) of other information.

9.1 Process representation input arrangement 1 (default process representation)


25

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Logical signals Actuator signals

TS

C (

DS

R)

TS

O(D

OE

L)

LSC

(W

SR

)

LSO

(WO

EL)

Loca

l sw

.pos

ition

Rem

ote

sw.p

ositi

on

Loss

ofph

ase

The

rmal

faut

(Fau

lt3)

(Not

read

yin

d.)

(Los

sof

phas

e)

(Tor

que

faul

t (O

PE

N))

(Tor

que

faul

t (C

LOS

E))

(Rem

ote

sw. p

ositi

on)

(Ope

npo

sitio

n)

(Clo

sed

posi

tion)

(Run

sfo

mLo

cal)

(Run

sfr

omR

EM

OT

E)

(Run

svi

aha

ndhw

eel)

(Act

uato

rm

ovin

g)

--

(Sta

rtst

eppi

ngm

ode)

Res

erve

d

(Ope

ratio

npa

use)

-- -- -- -- -- -- -- --

Configurable byte

DP1 Analogue inputhigh byte

Torquehigh byte

Torquelow byte

Byte1: Byte 2:

Options part 1(configurable byte 3)

Byte 7:

Byte 3: E2 (Actual position)

Physical operation(configurable byte 2)

Byte 6:Byte 5:



Byte 8:

Byte16: Warning signalspart 2


Byte14: Fault signalsByte13: Not ready ind.

Byte12: E4 (Torque)Byte 11: E4 (Torque)Byte 10: DP1 An1Byte 9: DP1 An1

Actual position high-byte(positioner)

Actual position low-byte(positioner)Fa

ulti

nd.

War

ning

ind.

Run

ning

CLO

SE

Run

ning

OP

EN

Not

read

yin

d.

Set

poin

t rea

ched

Clo

sed

posi

tion

Ope

npo

sitio

n

(DP

1di

g.in

put 4

)

(DP

1di

g.in

put 3

)

(DP

1di

g.in

put 2

)

(DP

1di

g.in

put 1

)

(Int

erm

ed.p

os.4

)

(Int

erm

ed.p

os.3

)

(Int

erm

ed.p

os.2

)

(Int

erm

ed.p

os.1

)DP1 Analogue input

low byte

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

--

Inte

rnal

faul

t

Torq

uefa

ult (

CLO

SE

D)

Torq

uefa

ult (

OP

EN

)

Loss

ofph

ase

The

rmal

faul

t

--

Con

fig. f

ault

Ext

erna

l ope

ratio

n

Cle

arst

ate

Em

erge

ncy

mod

e

Em

cyst

opac

tive

--

Act

uato

rlo

cked

Sel

ecto

rno

t rem

ote

Wro

ngco

mm

and

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Ana

log

In1

DP

1lo

ss

Ana

log

In2

DP

2lo

ss

-- --

Set

poin

tE1

loss

Feed

back

E2

loss

--

Torq

ueE

4lo

ss

Ope

ratio

ntim

e

Sta

rts/

run

Inte

rnal

feed

back

Inte

rnal

war

ning

I/O1

Anl

ogIn

2lo

ss

I/O1

Anl

ogIn

1lo

ss

Cha

nnel

2ac

tive

--

DP1 Analogue input 2high byte

Reserved forfuture extensions


Byte 20: ReservedByte 19: ReservedByte 18: DP1 An2Byte 17: DP1 An2

DP1 Analogue input 2low byte


Byte 22: ReservedByte 21: Reserved


Byte 24: ReservedByte 23: Additional data


Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Inin

term

ed..

posi

tion

-- -- --

Inte

rmed

.pos

.8

Inte

rmed

.pos

.7

Inte

rmed

.pos

.6

Inte

rmed

.Pos

.5

9.2 Description of the process representation input arrangement 1 (default process representation)

Byte 1: Logical signals

Bits 3, 6 and 7 are collectivesignals.Bits 5 and 4 of the logical sig-nals (byte1) indicate a logicaloperation of the actuator, i.e.they are set when the actuatorhas the command to performan electrical operation (alsopresent when e.g. the actua-tor happens to be in a step-ping pause during steppingmode or waits for the end ofthe dead time).


26

Bit Designation Value Description

0

OpenpositionLimit seatingin end posi-tion OPEN

1 Limit switch in direction OPEN operated.

0 other

OpenpositionTorque seat-ing in end po-sition OPEN

1 Torque switch and limit switch in direction OPEN oper-ated.

0 other

1

ClosedpositionLimit seatingin end posi-tion CLOSED

1 Limit switch in direction CLOSE operated

0 other

ClosedpositionTorque seat-ing in end po-sitionCLOSED

1 Torque switch and limit switch in direction CLOSE op-erated.

0 other

2 Setpointreached

1Nominal value position is within max. error variable(outer dead band). Signal occurs only if Profibus DPmaster has set the remote SETPOINT bit.

0 other

3 Not readyind.

1Collective signal: Contains the result of a disjunction(OR-operation) of all bits of the byte “Not ready ind.”(page 30)

0 No signal is active In byte “Not ready ind.” (page 30).

4 RunningOPEN

1

Run command (OPEN or SETPOINT) from ProfibusDP in direction OPEN is executed. For operation instepping mode, this signal is also active during anoff-time, the dead time and the reversing prevention.

0 No such command is carried out via the Profibus DP.

5 RunningCLOSE

1

Run command (CLOSE or SETPOINT) from ProfibusDP in direction CLOSE is executed. For operation instepping mode, this signal is also active during anoff-time, the dead time and the reversing prevention.

0 No such command is carried out via the Profibus DP.

6 Warning ind.1

Collective signal: Contains the result of a disjunction(OR-operation) of all bits of the two bytes “Warning sig-nals” (page 31).

0 No warnings are active (all bits of the warningscancelled).

7 Fault ind.1

Collective signal: Contains the result of a disjunction(OR-operation) of all bits of the byte “Fault signals”(page 30).

0 No faults are active (all bits cancelled in byte “Faultsignals).

Byte 2: Actuator signals

Byte 3: E2 (actual position) high byteByte 4: E2 (actual position) low byte

The actual position can be transmitted either as a value between 0 – 100(percent) or 0 – 1000 (per mil). For the 0 – 100 scaling the consistency doesnot have to be regarded in the transmission and only the low byte must beregarded. The change-over between 0 – 100 and 0 – 1,000 is realised via aparameter in the GSD file (default setting: transmission in 0 – 100 format).


27


0 Thermalfault

1 A thermal fault (motor protection) has occurred.

0 No thermal fault has occurred.

1 Loss ofphase

1 One phase missing.

0 All phases are present.

2 Remotesw. position

1 Selector switch in position REMOTE.

0 Selector switch not in position REMOTE.

3 Localsw. position

1 Selector switch in position LOCAL.

0 Selector switch not in position LOCAL.

4 LSO (WOEL)1 Limit switch OPEN left operated.

0 Limit switch OPEN left not operated.

5 LSC (WSR)1 Limit switch CLOSE right operated.

0 Limit switch CLOSE right not operated.

6 TSO (DOEL)1 Torque switch OPEN left operated (storing).

0 Torque switch OPEN left not operated.

7 TSC (DSR)1 Torque switch CLOSE right operated (storing).

0 Torque switch CLOSE right not operated.

Byte 5:Configurable Byte 1

The bits in the configured byte5 can be assigned to differentsignals. The bit 7 is only forfault signals, the other bits forother signals. The definition ofthe bit assignment is realisedvia parameters in the GSD file(default assignments are indi-cated in the table).

Byte 6:Physical operation(Configurable Byte 2)

This is where the informationabout the actual movement ofthe actuator is stored.The definition of the bit as-signment is realised via pa-rameters in the GSD file (de-fault assignments are indi-cated in the table).


28


0 Operationpause

1Indicates the passing of operation pauses (reversingprevention time, dead time, pause times in steppingmode)

0 other

1 Proportionaloperation

1only for adjustable output speed actuators

0

2 Start step -ping mode

1 Indicates that the actuator has entered the set step-ping range while in stepping mode

0 other

3 —1

0

4 Actuatormoving

1 Collective signal: contains the result of a disjunction(OR-operation) of bit 7, bit 6 and bit 5

0 other


0

Closed posi -tionLimit seatingin end positionCLOSED

1 Limit switch in CLOSE direction operated

0 other

Closed posi -tionTorque seatingin end positionCLOSED

1 Torque switch and limit switch in direction CLOSE oper-ated.

0 other

1

Open posi -tionLimit seatingin end positionOPEN

1 Limit switch in direction OPEN operated.

0 other

Open posi -tionTorque seatingin end positionOPEN

1 Torque switch and limit switch in direction OPEN oper-ated.

0 other

2 Remote sw.position

1 Selector switch in position REMOTE

0 other

3 Torque fault(CLOSE)

1 Torque fault in CLOSE direction (storing)

0 other

4 Torque fault(OPEN)

1 Torque fault in OPEN direction (storing)

0 other

5 Loss ofphase

1 One phase is missing

0 other

6 Not readyind.

1Collective signal: Contains the result of a disjunction(OR-operation) of all bits of the byte “Not ready ind.”(page 30)

0 other

7 Fault ind.1 see page 30

0 other

Byte 7: Options part 1(Configurable Byte 3)

In the Options part 1 the addi-tional freely available inputsand the possibly activated sig-nals of the intermediate posi-tions are situated. The defini-tion of the bit assignment isrealised via parameters in theGSD file (default assignmentsare indicated in the table).

Byte 8: Options part 2(Configurable Byte 4)

The contents of Options part 2 (byte 8) are reserved for future extensionsand can be defined via the parameters in the GSD file.

The definition of the bit as-signment is realised via pa-rameters in the GSD file.

Byte 9: DP1 analogue input 1 high byteByte 10: DP1 analogue input 1 low byte

Byte 9 and byte 10 transmit the value of the first additional free analoguecurrent input of the Profibus DP interface. The start and end values can beset at the AUMATIC via the push-buttons and the display. (For the operationsee appropriate operation instructions for the multi-turn actuator/ part-turnactuator).If the measuring values are 0.3 mA below the initial value a loss of signal isindicated. (refer to warning signals 2, byte 16)The input current is transmitted as a value between 0 to 1,000 per mil. Forthe 0 – 100 scaling the consistency does not have to be regarded in thetransmission and only the low byte must be regarded. The change-overbetween 0 – 100 and 0 – 1,000 is realised via a parameter in the GSD file(default: transmission in 0 – 100 format).


29

5 Runs viahandwheel

1 Indicates a movement at the output drive without elec-trical operation command

0 other

6 Runs fromREMOTE

1 Indicates the movement of the output drive duringelectrical operation from REMOTE

0 other

7 Runs fromLOCAL

1 Indicates the movement of the output drive duringelectrical operation from LOCAL

0 other


0 Intermed.pos. 1

1 Intermediate position 1 is signalled

0 other

1 Intermed.pos. 2


0 other

2 Intermed.pos. 3


0 other

3 Intermed.pos. 4


0 other

4 DP1 dig.input 1

1 A 24 V signal is present at the digital input 1

0 other

5 DP1 dig.input 2


0 other

6 DP1 dig.input 3


0 other

7 DP1 dig.input 4


0 other

Byte 11: Torque high byteByte 12: Torque low byte

Byte 11 and byte 12 transmit the current torque of the actuator (only if anMWG is installed in the actuator). The torque can be transmitted either as avalue between 0 – 100 (percent) or 0 – 1000 (per mil). For the 0 – 100scaling the consistency does not have to be regarded in the transmissionand only the low byte must be regarded. The change-over between 0 - 100and 0 – 1,000 is realised via a parameter in the GSD file (default: transmis-sion in 0 – 100 format).The value transmitted is the current torque in percent or per mil of thenominal torque of the actuator. The torque zero point is at 500 or 50, for100.0 % of the actuator torque in direction OPEN the value 1000 or 100 istransmitted, for 100.0 % of the torque in direction CLOSE the value 0 istransmitted.

Byte 13: Not ready ind.

The data byte Not ready ind.contains the indication ofcauses why the actuator cannot be operated from Remote.

Byte 14: Fault signals

The fault signals contain thecauses why the actuator cannot be operated.


30


0 Wrong com -mand

1

Indicates the fact that several operation commandswere received simultaneously via Profibus DP (e.g. Re-mote OPEN and Remote CLOSE simultaneously or Re-mote CLOSE/Remote OPEN and Remote SETPOINT(nominal) simultaneously) or that the max. value for anominal position has been exceeded (nominal position1,000).

0 Operation commands are o.k.

1 Selector notremote

1 Selector switch: Position LOCAL or OFF

0 Selector switch: Position REMOTE

2 Actuatorlocked

1 Actuator locked (is only used for special applicationse.g. the bypass function)

0 Actuator enabled

3 —1

0

4EMERGEN-

CY STOP ac-tive

1 The EMERGENCY STOP button has been operated(see page 48).

0 EMERGENCY STOP button not operated (normal oper-ation)

5 EMERGEN-CY MODE

1 Emergency mode is active.

0 Normal operation

6 Clear state1

Indicates that a telegram Global Control Clear was sentvia the Profibus DP (the bit can only be deleted with atelegram Global Control Operate). In this state the actu-ator can not be operated from REMOTE.

0

7 Externalcontrol

1

External operation (option). As soon as the bus/externalinput is connected to 24 V DC (or 115 V AC), theAUMATIC will only react to operation commands by theI/O (OPEN-STOP-CLOSE or MODE and 0/4 – 20 mA)(see page 45 or page 47).

0 Normal operation


0 Config. fault1

Indicates a faulty configuration, i.e. the current settingof the AUMATIC is not valid, the exact cause can bedetermined from a diagnosis indication (D4) on the dis-play

0 AUMATIC is correctly configured

1 –1

0

Byte 15: Warning signals part 1

The two data bytes 15 and 16contain warning signals. Thewarning signals serve only in-formation purposes and donot interrupt or cancel an op-eration (as opposed to faults).


31


0 P-feedbackE4 loss

1 Signal interruption of the actual process value E4 (only ifPID controller is available and active).

0 other

1 Channel 2active

1 Indicates a communication with the control system viathe redundant channel.

0 other

2 Anlog In1I/O1 loss

1Loss of signal of the analogue input 1 of the parallel in-terface (only for Profibus DP in combination with parallelinterface).

0 other

3 Anlog In2I/O1 loss 1

Loss of signal of the analogue input 2 of the parallel in-terface (only for Profibus DP in combination with parallelinterface).

4 Internalwarning 1

The internal diagnostics of the AUMATIC have detected awarning (the exact cause can be determined on the diag-nosis page D3 of the display).

0 other

5 Internalfeedback

1

Indicates that the position transmitter has not been ad-justed to the limit end positions yet.To adjust the actuator: operate the actuator to the endpositions OPEN or CLOSED via the push-buttons on thelocal controls.

0 other

6 Starts/run1 Indicates an exceeding of the set limits of the starts/run

monitoring, indication is deleted automatically.

0 other


2 Thermal fault1

Motor protection tripped; help: Cool down or perform areset with the push-button “Reset” of the local controlsafter cooling down. Check fuse F4.

0 other

3 Loss ofphase

1

One phase missing; help: Connect phase. When exter-nally supplied with 24 V DC, the complete AC powersupply might be missing, check and connect if neces-sary.

0 other

4 Torque fault(OPEN)

1

Torque fault OPEN occurred (only torque or torque be-fore limit, according to type of seating); help: Reset withcounter command, or with push-button “Reset” of thelocal controls.

0 other

5 Torque fault(CLOSE)

1

Torque fault CLOSE occurred (only torque or torque be-fore limit, according to type of seating); help: Reset withcounter command, or with push-button “Reset” of thelocal controls.

0 other

6 Internal fault1

The internal diagnostics of the AUMATIC have detecteda fault (the exact cause can be determined on the diag-nosis page D2 and DQ of the display).

0 other

7 - -1

0

Byte 16: Warning signals part 2

The warning signals part 2contain the wire break signalsof the different inputs.

Byte 17: Torque high byteByte 18: Torque low byte

Byte 17 and byte 18 transmit the value of the second additional freeanalogue current input of the Profibus DP interface.The start and end values can be set at the AUMATIC via the push-buttonsand the display. (For information about the operation see operation instruc-tions for the multi-turn actuator/ part-turn actuator).If the measuring values are 0.3 mA below the initial value a loss of signal isindicated.The actual position can be transmitted either as a value between 0 – 100(percent) or 0 – 1000 (per mil). For the 0 – 100 scaling the consistency doesnot have to be regarded in the transmission and only the low byte must beregarded. The change-over between 0 – 100 and 0 – 1000 is realised via aparameter in the GSD file (default: transmission in 0 – 100 format).

Byte 19 - 22 : Reserved The contents of the bytes 19 to 22 are reserved for future extensions.


32


7 Warningoper. time

1Indicates that the set operating time for an operationfrom one end position to the other has been exceeded,the next new operation command deletes this indication.

0 other

Bit Designation Value Description wire break

0 Torque E6loss

1 A loss of signal has occurred in the torque measuring.

0 other

1 Fiber OpticLoss 1)

1 There is an interruption of the FO cable

0 other

2 Feedback E2loss

1 A loss of signal has occurred in the actual position.

0 other

3 Setpoint E1loss

1 A loss of signal has occurred in the nominal position.

0 other

4 - -1

0

5 - -1

0

6 DP1 AnalogIn2 loss

1 A loss of signal has occurred in the analogue input 2.

0 other

7 DP1 AnalogIn1 loss

1 A loss of signal has occurred in the analogue input 1.

0 other1) Only for Profibus DP with FO ring topology, refer to separate documentation “AUMATIC with FO

connection”

Byte 23: Additional data

Feed-back signals of the inter-mediate positions

Byte 24: Reserved The contents of byte 24 are reserved for future extensions.


33

Bit Designation Value Description loss of signal

0 Intermed.pos. 5

1 Intermediate position 5 is signalled.

0 other

1 Intermed.pos. 6


0 other

2 Intermed.pos. 7


0 other

3 Intermed.pos. 8


0 other

4 (reserved)1

0

5 (reserved)1

0

6 (reserved)1

0

7 In intermedi -ate position

1Is set if the actuator does not perform a run commandand is neither in end position OPEN nor end positionCLOSED

0

9.3 Process representation input arrangement 2Grey bits are collective signals. They contain the results of a disjunction(or-operation) of other information.


34

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0


TS

C (

DS

R)

TS

O(D

OE

L)

LSC

(W

SR

)

LSO

(WO

EL)

Loca

l sw

. pos

ition

l

Rem

ote

sw. p

ositi

on

Loss

ofph

ase

The

rmal

faut

(Fau

lt3)

(Not

read

yin

d.)

(Los

sof

phas

e)

(Tor

que

faul

t (O

PE

N))

(Tor

que

faul

t (C

LOS

E))

(Rem

ote

sw. p

ositi

on)

(Ope

npo

sitio

n)

(Clo

sed

posi

tion)

-- -- -- -- -- -- -- --

Configuable byte



Torquehigh byte

Torquelow byte

Byte1: Byte 2:


Byte 7:


Physical operation(configurable byte 2)

Byte 6:Byte 5:


Byte 8:




Byte12: E4 (Torque)Byte 11: E4 (Torque)

Byte 10: DP1 An1Byte 9: DP1 An1


Actual position low-byte(positioner)Fa

ulti

nd.

War

ning

ind.

Run

ning

CLO

SE

Run

ning

OP

EN

Not

read

yin

d.

Set

poin

t rea

ched

Clo

sed

posi

tion

Ope

npo

sitio

n

DP

1di

g.in

put 4

DP

1di

g.in

put 3

DP

1di

g.in

put 2

DP

1di

g.in

put 1

Inte

rmed

. pos

. 4

Inte

rmed

. pos

. 3

Inte

rmed

. pos

. 2

Inte

rmed

.po

s.1

DP1 Analogue inputlow byte

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

--

Inte

rnal

faul

t

Torq

uefa

ult (

CLO

SE

D)

Torq

uefa

ult (

OP

EN

)

Loss

ofph

ase

The

rmal

faul

t

--

Con

fig. f

ault

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Ana

log

In1

DP

1lo

ss

Ana

log

In2

DP

2lo

ss

-- --

Set

poin

t E1

loss

Fee

dbac

k.E

2lo

ss

Fib

erop

ticlo

ss

Torq

ueE

6lo

ss

Ope

ratio

ntim

e

Sta

rts/

run

Inte

rnal

feed

back

Inte

rnal

war

ning

I/O1

Ana

log

In2

Loss

I/O1

Ana

log

In1

Loss

-

Cha

nnel

2ac

tive

P-F

eedb

ack

E4

loss







Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

(Run

sfo

mLo

cal)

(Run

sfr

omR

EM

OT

E)

(Run

svi

aha

ndhw

eel)

(Act

uato

rm

ovin

g)

--

(Sta

rtst

eppi

ngm

ode)

(Pro

port

iona

l ope

ratio

n)

(Ope

ratio

npa

use)

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Ext

erna

l ope

ratio

n

Cle

arst

ate

Em

erge

ncy

mod

e

Em

cyst

opac

tive

--

Act

uato

rlo

cked

Sel

ecto

rno

t rem

ote

Wro

ngco

mm

and




Byte 24: ReserviertByte 23: Additional data


Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Inin

nter

med

.pos

ition

-- -- --

Inte

rmed

.pos

.8

Inte

rmed

.pos

.7

Inte

rmed

.pos

.6

Inte

rmed

.pos

.5



35

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0


TS

C (

DS

R)

TS

O(D

OE

L)

LSC

(W

SR

)

LSO

(WO

EL)

Loca

l sw

.pos

ition

Rem

ote

sw.p

ositi

on

Loss

ofph

ase

The

rmal

faut

(Fau

lt3)

(Not

read

yin

d.)

(Los

sof

phas

e)

(Tor

que

faul

t (O

PE

N))

(Tor

que

faul

t (C

LOS

E))

(Rem

ote

sw. p

ositi

on)

(Ope

npo

sitio

n)

(Clo

sed

posi

tion)

Run

sfo

mLo

cal

Run

sfr

omR

EM

OT

E

Run

svi

aha

ndhw

eel

Act

uato

rru

ns

--

Sta

rtst

eppi

ngm

ode

Pro

port

iona

l ope

ratio

n

Ope

ratio

npa

use

-- -- -- -- -- -- -- --

Configurable bytePhysical operation(configurable byte 2)


Torquehigh byte

Torquelow byte

Byte1: Byte 2:

Options part 1(configured byte 3)

Byte 7:

Byte 3: E2 (Actual position)Byte 6:

Byte 5: Byte 4: E2 (Actual position)


Byte 8:






Actual position low-byte(positioner)

Faul

tind

.

War

ning

ind.

Run

ning

CLO

SE

Run

ning

OP

EN

Not

read

yin

d.

Set

poin

t rea

ched

Clo

sed

posi

tion

Ope

npo

sitio

n

DP

1di

g.in

put 4

DP

1di

g.in

put 3

DP

1di

g.in

put 2

DP

1di

g.in

put 1

Inte

rmed

. pos

. 4

Inte

rmed

. pos

. 3

Inte

rmed

. pos

. 2

Inte

rmed

. pos

. 1

DP1 Analogue inputlow byte

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Ana

log

In1

DP

1lo

ss

Ana

log

In2

DP

2lo

ss

-- --

Set

poin

t E1

loss

Fee

dbac

k.E

2lo

ss

Fib

erop

ticlo

ss

Torq

ueE

4lo

ss

Ope

ratio

ntim

e

Sta

rts/

run

Inte

rnal

feed

back

Inte

rnal

war

ning

I/O1

Anl

ogIn

2lo

ss

I/O1

Anl

ogIn

1lo

ss

Cha

nnel

2ac

tive

--








Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

--

Inte

rnal

faul

t

Torq

uefa

ult (

CLO

SE

D)

Torq

uefa

ult (

OP

EN

)

Loss

ofph

ase

The

rmal

faul

t

--

Con

fig. f

ault

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Ext

erna

l ope

ratio

n

Cle

arst

ate

Em

erge

ncy

mod

e

Em

cyst

opac

tive

--

Act

uato

rlo

cked

Sel

ecto

rno

t rem

ote

Wro

ngco

mm

and






Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Inin

term

ed.p

ositi

on

-- -- --

Inte

rmed

.pos

.8

Inte

rmed

.pos

.7

Inte

rmed

.pos

.6

Inte

rmed

.Pos

.5



36

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0


TS

C (

DS

R)

TS

O(D

OE

L)

LSC

(W

SR

)

LSO

(WO

EL)

Loca

l sw

. pos

ition

Rem

ote

sw. p

ositi

on

Loss

ofph

ase

The

rmal

faut

(Fau

lt3)

(Not

read

yin

d.)

(Los

sof

phas

e)

(Tor

que

faul

t (O

PE

N))

(Tor

que

faul

t (C

LOS

E))

(Rem

ote

sw. p

ositi

on)

(Ope

npo

sitio

n)

(Clo

sed

posi

tion)

Run

sfo

mLo

cal

Run

sfr

omR

EM

OT

E

Run

svi

aha

ndhw

eel

Act

uato

rm

ovin

g

--

Sta

rtst

eppi

ngm

ode

Pro

port

iona

l ope

ratio

n

Ope

ratio

npa

use

-- -- -- -- -- -- -- --

Configured byte

Torquehigh byte

Torquelow byte

Byte1: Byte 2:


Byte 7:

Byte 3: E2 (Actual position)Physical operation(configured byte 2)

Byte 6:

Byte 5: Byte 4: E2 (Actual position)


Byte 8:



Actual position low-byte(positioner)

Faul

tind

.

War

ning

ind.

Run

ning

CLO

SE

Run

ning

OP

EN

Not

read

yin

d.

Set

poin

t rea

ched

Clo

sed

posi

tion

Ope

npo

sitio

n

DP

1di

g.in

put 4

DP

1di

g.in

put 3

DP

1di

g.in

put 2

DP

1di

g.in

put 1

Inte

rmed

. pos

. 4

Inte

rmed

. pos

. 3

Inte

rmed

. pos

. 2

Inte

rmed

. pos

. 1 DP1 Analogue input 1high byte






Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

--

Inte

rnal

faul

t

Torq

uefa

ult (

CLO

SE

D)

Torq

uefa

ult (

OP

EN

)

Loss

ofph

ase

The

rmal

faul

t

--

Con

fig. f

ault

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Ana

log

In1

DP

1lo

ss

Ana

log

In2

DP

2lo

ss

-- --

Set

poin

t E1

loss

Fee

dbac

k.E

2lo

ss

Fib

erO

ptic

loss

Torq

ueE

6lo

ss

Ope

ratio

ntim

e

Sta

rts/

run

Inte

rnal

feed

back

Inte

rnal

war

ning

I/O1

Ana

log

In2

Loss

I/O1

Ana

log

In1

Loss

-

Cha

nnel

2ac

tive

P-F

eedb

ack

E4

loss







Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Ext

erna

l ope

ratio

n

Cle

arst

ate

Em

erge

ncy

mod

e

Em

cyst

opac

tive

--

Act

uato

rlo

cked

Sel

ecto

rno

t rem

ote

Wro

ngco

mm

and






Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Inte

rmed

.pos

ition

-- -- --

Inte

rmed

.pos

.8

Inte

rmed

.pos

.7

Inte

rmed

.pos

.6

Inte

rmed

.Pos

.5

10. Process representation outputVia the process representation output, the master (control) can control theslave (actuator).

1) The multiport valve function is available as an option (refer to short instructions AUMATIC with multiportvalve function)

To be able to perform remote operations, the selector switchmust be in position ’REMOTE’.

In Byte 1 only one operation bit may be set at any given time.If several operation bits are set at the same time, the actuator stops andsignals the fault “Wrong command”.

10.1 Description of the output data

Byte 1: Commands (high byte)

With the bits 0 – 2 the opera-tion commands are transmit-ted to the actuator. Only one ofthese bits may be set at anygiven time. If RemoteSETPOINT (remote nominal)is set, the value of the nominalposition (byte 3 and byte 4) isused.Bits 4 – 7 are reserved for fu-ture extensions and must re-main set to 0.


37

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Rem

ote

OP

EN

Rem

ote

CLO

SE

D

Rem

ote

SE

TP

OIN

T

Byte 1: Commands

Byte 5: Reserved

Byte 4: E1 (Setpoint)Byte 3: E1 (Setpoint)Byte 2: E3 (reserved)R

eset

Setpoint high byte Setpoint low byte

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit15

Bit14

Bit13

Bit12

Bit11

Bit10

Bit9

Bit8

Byte 5: Additional commands Byte 6: Operation commands for multiport valve function1)

Cha

nnel

2

Loca

l sw

. Pos

ition

Off

sw. P

ositi

on

Rem

ote

sw. P

ositi

on

Cha

nnel

1

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Inte

rmed

. pos

ition

8 7 6 5 4 3 2 1

Inte

rmed

. pos

ition

Inte

rmed

. pos

ition

Inte

rmed

. pos

ition

Inte

rmed

. pos

ition

Inte

rmed

. pos

ition

Inte

rmed

. pos

ition

Inte

rmed

. Pos

ition


0 RemoteOPEN

1 Run OPEN

0 Do not run OPEN

1 RemoteCLOSE

1 Run CLOSE

0 Do not run CLOSE

2 RemoteSETPOINT

1Run to setpointCan only be set if position transmitter e. g. potentiome-ter / RWG (options) is available.

0 Do not run to setpoint

3 RESET1

Certain indications of the AUMATIC can be reset (e.g.PTC tripping device and torque fault). The function ofthis bit equals the push-button Reset of the local con-trols in the selector switch position LOCAL.

0 other

4 - -1

0

5 - -1

0

6 - -1

0

7 - -1

0

Byte 2: Reserved (low byte) For additional extensions.

Byte 3: E1 setpoint (high byte)Byte 4: E1 setpoint (low byte)

The nominal position can betransmitted either as a valuebetween 0 – 100 (percent) or0 – 1000 (per mil). For the0 – 100 scaling the consis-

tency does not have to be re-garded in the transmissionand only the low byte must beregarded. The change-overbetween 0 - 100 and 0 - 1000is realised via a parameter inthe GSD file (default: trans-mission in 0 - 100 format). Ac-cording to this programmingdifferent maximum values ap-ply. When these limits are ex-ceeded the actuator stops andsignals the fault “WRONGCOMMAND”.

Byte 5: Additional commands


38

Condition Value

Parameter 2 (data code from posi-tion transmitter) = 0 0

Parameter 2 (data code from posi-tion transmitter) = 1 High Byte of setpoint 0..1,000

Byte 3: High byte of setpoint 0..1000

Condition Value

Parameter 2 (data code from posi-tion transmitter) = 0 Setpoint 0..100

Parameter 2 (data code from posi-tion transmitter) = 1 Low byte of setpoint 0..1,000

Byte 4: Low byte of setpoint 0...100 or 0..1000


0 Remote sw.position 1)

1 Selector switch position REMOTE is released

0 Selector switch position REMOTE is locked

1 OFF sw.position 1)

1 Selector switch position OFF is released

0 Selector switch position OFF is locked

2 Local sw.position 1)

1 Selector switch position LOCAL is released

0 Selector switch position LOCAL is locked

3 - -1

0

4 Channel 1 2) 1 Switch-over to Profibus DP communication channel 1

0 No switch-over

5 Channel 2 2) 1 Switch-over to Profibus DP communication channel 2

0 No switch-over

6 - -1

0

7 - -1

01) Release of the local controls (page 44, clause 14.) (only available when function

“Enable local controls” is activated)

2) Only available when 2 Profibus DP interfaces are installed.(see page 50, clause 18.).

Byte 6: Operation commands for multiport valve function

The multiport valve function is available as an option (refer to short instruc-tions AUMATIC with multiport valve function)


39


0 Intermed.pos. 1

1 Actuator is to approach intermediate position 1.

0 other

1 Intermed.pos. 2


0 other

2 Intermed.pos. 3


0 other

3 Intermed.pos. 4


0 other

4 Intermed.pos. 5


0 other

5 Intermed.pos. 6


0 other

6 Intermed.pos. 7


0 other

7 Intermed.pos. 8


0 other

11. Operation parameters of the AUMATIC11.1 Profibus DP V1 services The most important operation parameters of the AUMATIC can be read or

written via the optional Profibus DP V1 services.To check the availability of Profibus DP V1 services the parameter ”DP V1SERVICES” can be used. For the version with DP V1 services the indication“FUNCTION ACTIVE” is displayed. The setting is made in the factory.

Menu structure:

MAIN MENU (M0)CONFIGURATION (M4)

SPECIAL FUNCTIONS (M40)DP-V1 SERVICES (M40X9)

An AUMATIC actuator controls with activated Profibus DP V1 servicesprovides access to the contents of the electronic name plate, the operatingdata and the essential application parameters.This enables access from a central control room to the data of all actuatorsconnected from the Profibus DP network for preventive maintenance anduniform programming.

11.2 Integration into the processcontrol system

For simple integration of the AUMATIC application parameters into theprocess control system the following possibilities are available:

Electronic Device Description = EDD)for Simatic Process Device Manager (PDM from version 5.1)

The EDD of the AUMATIC actuator controls can be downloaded from theInternet at www.auma.com.


40

Example: AUMATIC EDD in Simatic PDM

Device Type Manager (DTM) for process control systems with Field Device Tool (FDT) software interface

The DTM of the AUMATIC actuator controls for FDT1.2 frame applicationscan be downloaded from the Internet at www.auma.com.

41


Example AUMATIC DTM in PACTware FDT frame application

12. Description of actuator functions12.1 Operation commands for OPEN / CLOSE operation

Operation commands are determined by operation command bits and thenominal value (setpoint) of the process representation output. Only onecommand bit may be set at any given time. If several command bits are set,no operation is performed and the fault signal ‘Wrong command’ is given.To avoid placing too much strain on the mechanics the actuator is equippedwith a (programmable) delay when changing direction (reversing prevention).

The following operation command bits are required for OPEN / CLOSEoperation :Remote OPENRemote CLOSE

Remote operation OPEN/ STOPRemote OPEN = 1 The actuator runs in direction OPEN.Remote OPEN = 0 The actuator stops.

The actuator is switched off automatically if the end position OPEN isreached (limit switch LSO (WOEL) for limit seating or LSO (WOEL) andTSO (DOEL) for torque seating).Faults (thermal protection, phase failure, torque) stop the operation.

Remote operation CLOSE/ STOPRemote CLOSE = 1 The actuator runs to position CLOSED.Remote CLOSE = 0 The actuator stops.

The actuator is switched off automatically if the end position CLOSED isreached (limit switch LSC (WSR) for limit seating or LSC (WSR) and TSC(DSR) for torque seating). Faults (thermal protection, phase failure, torque)stop the operation.

Remote operation to nominal position (SETPOINT) / STOP

The positioner can only function when the actuator is equipped with a posi-tion transmitter, e.g. potentiometer / RWG/MWG (option).

Remote SETPOINT = 1 The actuator moves to the set nominal value.Remote SETPOINT = 0 The actuator stops.

The nominal position must either be stated in % or in ‰ (depending on theAUMA user parameter “Format of analogue indications” in the GSD file).Faults (thermal protection, phase failure, torque) stop the operation via thepositioner.

With a setpoint of 0 % (0 ‰) the actuator runs to the end position CLOSEDWith a setpoint of 100 % (1,000 ‰) the actuator runs to the end positionOPEN. In case the set point is more than 1,000 ‰ , no operation isperformed and the fault signal WRONG COMMAND is given.

12.2 Positioner The positioner is activated via the bit ‘Remote SETPOINT’.The positioner is a three-position-controller. Via the ‘NOMINAL’ position(setpoint) in the data output, the nominal value of the position is transmittedto the actuator as nominal variable.

For further information on the stepping mode refer to the operation instruc-tions for the actuator (multi-turn actuator SA(R) . . . / part-turn actuator SG .. . with AUMATIC AC . . .).

12.3 Stepping mode Stepping mode requires a position transmitter (option).The stepping mode lengthens the operating time for a part or for the wholetravel.

For further information on the stepping mode refer to the operation instruc-tions for the actuator (multi-turn actuator SA(R) . . . / part-turn actuator SG .. . with AUMATIC AC . . .).

42


13. Safety function The safety function permits the start of safety operations in case of specialevents, e.g. when the communication between the actuator and the masteris interrupted. This function can be set via the parameter FAILUREOPERATION (refer to the operation instructions for the actuator (multi-turnactuator SA(R) . . . / part-turn actuator SG . . . with AUMATIC AC . . .).

The safety function can only be set off when the watchdog function is acti-vated in the master.

If the actuator is in the safety mode, the set safety position is approachedvia a safety operation.If the actuator is then moved to another position (e.g. by manual operation),it will try to perform the set safety action while the selector switch is in posi-tion REMOTE.

To prevent a new approach to the safety position duringmanual operation, the selector switch (local controls) mustbe switched to position ‘LOCAL’ or ‘OFF’ before operatingthe handwheel.

The following events can trigger the safety mode:

.The connection to the master is interrupted..The master goes into Clear state and sends:either a) global control telegrams with the content Clear.or b) data telegrams of the length 0 (DP fail safe mode).

As soon as the cause for triggering the safety function is eliminated(connection restored, master in state Operate), the operation commandsfrom the master can again be executed.

43


14. Release function of the local controls (option)

The AUMATIC can be set in such a way that the AUMATIC-internal selectorswitch position is additionally determined by 3 Bits in the process represen-tation output. (see description process representation output page 38 ff)This makes it possible to release (enable) or disable a certain selectorswitch position from REMOTE via the Profibus DP. In addition, an automaticrelease can programmed for the event of loss of communication.

The parameter ENABLE LOCAL MODE is set in the factory according to theorder details.

Menu structureMAIN MENU (M)

CONFIGURATION (M4)SETUP (M41)

SELECTOR SWITCH (M410V)ENABLE LOCAL MODE (M410W)

44


ParameterENABLE LOCAL MODE1)

Selector switch at the local controlsis available

(Parameter SELECTOR SWITCH= AVAILABLE)

is not available(Parameter SELECTOR SWITCH

= NOT AVAILABLE)

Value Display textProfibus DP communication to the master Profibus DP communication to the master

is available is not available is available is not available0 NOT ACTIVE SS SS OFF OFF

1 BUS Bits & SS OFF Bits OFF

2 BUS,AUTO.LOCAL Bits & SS SS = LOCAL or OFF Bits LOCAL <> OFF

3 BUS,AUTO.REMOTE Bits & SS WS = REMOTE or OFF Bits REMOTE <> OFF4 BUS AUTO Bits & SS SS Bits OFF

SSThe AUMATIC-internal selector switch position is the same as the selector switch position atthe local controls (LOCAL, OFF or REMOTE).

BitsThe status is determined by the bits in the process representation (LOCAL sw. position, OFFsw. position or REMOTE sw. position)

Bits & SS

The status is determined by an AND-connection of the bits in the process representation withthe selector switch position. Only in case they do correspond, the release is given (LOCAL,OFF or REMOTE). If the selector switch position does not correspond with the release bits, therelease is not given. In this case the local controls remains disabled (Indication in the LCD onthe status page S0: RESTRICTED)

REMOTE <> OFF

The underlined value will be assumed for the selector switch position within the AUMATIC if thebus communication fails.Special setting via push-button may be necessary to set the address:To change over between REMOTE and OFF, enter the following key sequence:1. Press STOP button 2. Then hold down STOP button and press the OPEN button 5 times in arow within two seconds2).

LOCAL <> OFF

The underlined value will be assumed for the selector switch position within the AUMATIC if thebus communication fails.Special setting via push-button may be necessary to set the address:To change over between REMOTE and OFF, enter the following key sequence: 1. Press STOPbutton 2. Then hold down STOP button and press the OPEN button 5 times in a row within twoseconds.2).

WS = REMOTE or OFF Only selector switch positions REMOTE or OFF are possible (enabled).SS = LOCAL or OFF Only selector switch positions REMOTE or OFF are possible (enabled).1) If the release function of the local controls is required, the parameter ENABLE LOCAL MODE is set to BUS,AUTO.LOCAL in the factory the other setting

options reduce the function during loss of communication and are therefore provided only for special applications.

2) The following special setting is required for software versions up to Z031.922/05-xx (see diagnosis page D6):1. Press RESET button 2. press the STOP button within 2 seconds, 3. press both the OPEN and the CLOSE button within two seconds.

Table 8: Release functions of the local controls

15. Additional control inputs (option)

The digital and analogue input signals of the Profibus DP interface can beinterpreted as additional operation commands. Through this, an additionaloperation command channel is available (four digital inputs or one analogue0/4 – 20 mA input). Independent of the signal assignment of these inputs,the fieldbus communication with the DCS will remain intact.


CONFIGURATION (M4)SETUP (M41)

EXTERNAL INPUTS BUS (M410G)

Possible settings of the parameter EXTERNAL INPUTS BUS:

STANDARDThe signals of the four digital inputs and the analogue inputs are transmittedby the fieldbus to the process control system. They do not influence theoperation behaviour of the actuator.

OPEN CLOSE CONTROLConventional control of the actuator is both possible in OPEN-CLOSE dutyand in modulating duty (setpoint of 0/4 – 20 mA).Generally, the bus communication has priority, i.e. in case of unconnectedI/O inputs, the AUMATIC reacts only to operation commands which arereceived by the fieldbus interface.

As soon as the ‘BUS/REMOTE’ input (figure G-1) is supplied with 24 V DC(or 115 V AC as a option), the AUMATIC will only react to operationcommands which are read in via these digital inputs (OPEN-CLOSE orMODE and 0/4 – 20 mA nominal value). Self-retaining is not available forthe OPEN-CLOSE commands.In case of an unconnected MODE input (or MODE input connected to 0 V),the input signal of the analogue input 1 is interpreted as nominal positionsignal. The measuring range of this analogue input is programmable.Furthermore, the safety function (see clause, page 43) can be tripped incase a signal loss of this nominal setpoint signal was detected (Parameter:FAILURE SOURCE = SETPOINT E1).For this function, the selector switch must be in position “REMOTE”.

45


Figure G-1: Pin assignment for OPEN–CLOSE–modulating duty(wiring diagram extract)

OPEN CLOSE ESDConventional control is possible in the open-close duty(OPEN-CLOSE-EMERGENCY). The analogue inputs ANIN1 and ANIN2have no function.In this configuration, the EMERGENCY function has the highest priority. Thepolarity of the EMERGENCY input is identical to the standard AUMATICversion (equipped with an I/O interface). This means that the actuator willperform the programmed EMERGENCY operation if 0 V is applied at theEMERGENCY input (or the EMERGENCY input is unconnected) independ-ently from the “BUS/REMOTE” input and from the operation commandsreceived via fieldbus. As long as this EMERGENCY signal is present, theactuator can neither be operated by the digital input signals of the fieldbusinterface nor via the Profibus.The EMERGENCY function is set via the parameters for the operation modeEMERGENCY. Refer to the operation instructions for the actuator (multi-turnactuator SA(R) … / part-turn actuator SG . . . with AUMATIC AC . . .).As soon as the EMERGENCY signal is no longer present (EMERGENCYinput at 24 V DC or 115 V AC as an option), operation commands which aretransferred via Profibus are immediately executed, while OPEN/CLOSEoperation commands which are present at the additional control inputs aredeleted and have to be reconnected.

For this function, the selector switch must be in position “REMOTE”.

OPEN CLOSE STOPConventional control is possible in the open-close duty(OPEN-CLOSE-STOP). The analogue inputs ANIN1 and ANIN2 have nofunction.Generally, the bus communication has priority, i.e. in case of unconnectedI/O inputs, the AUMATIC reacts only to operation commands which arereceived by the fieldbus interface.As soon as the ‘BUS/REMOTE’ input is supplied with 24 V DC (115 V AC asan option), the AUMATIC will only react to operation commands which werereceived via these digital inputs (OPEN-CLOSE-STOP). In this case,self-retaining is active and there is no possibility to operate the actuator viaan analogue nominal setpoint signal.For this function, the selector switch must be in position “REMOTE”.

Feedback signals via AUMATIC display or via Profibus DP

46


Figure G-2: Pin assignment for OPEN–CLOSE–EMERGENCY(wiring diagram extract)

Feedback signals on the display Profibus DP Note

S3 NOT READYIND.

EXTERNALCONTROL

Bit 13.7 = 1(page 30)

Operation via additional control inputs (i.e. BUS/REMOTEconnected to 24 V DC or 115 V AC as an option)

EMERGENCYMODE

Bit 13.5 = 1(page 30)

Emergency mode is active (the EMERGENCY function isactive and 0 V are applied at the EMERGENCY input).

16. Combination fieldbus / standard interface (option)

The AUMATIC can also be equipped with an additional interface. By this, anadditional operation command channel (digital inputs or an analogue 0/4 –20 mA input) is available and furthermore, the available feedback possibili-ties of the I/O interface (relay contacts, analogue feedbacks) can be used,additionally to the feedback signals, transmitted via fieldbus. Independent ofthe signal assignment of these inputs, the fieldbus communication with theDCS will remain intact.

The settings for the I/O interface and the fieldbus interface are performedvia the following menus:


SETTINGS (M1)I/O 1 (M14)PROFIBUS DP 1 (M1B)

Standard application Generally, the bus communication has priority, i.e. in case of unconnectedI/O inputs, the AUMATIC reacts only to operation commands which arereceived by the fieldbus interface. At the same time, the programmed feed-back signals of the I/O interface (relay output and analogue outputs) areavailable.

As soon as the ‘BUS/REMOTE’ (figure H-2) input is supplied with 24 V DC(or 115 V AC), the AUMATIC will only react to operation commands whichare received via the conventional I/O interface (OPEN-CLOSE or MODEand 0/4 – 20 mA nominal value).In case of an unconnected MODE input (or MODE input connected to 0 V),the input signal of the analogue input 1 is interpreted as nominal valuesignal. If the safety behaviour is accordingly programmed (see page 43), asafety position can be approached, in case of interruption of the nominalvalue signal (parameter: FAILURE SOURCE = SETPOINT E1).).

Application with EMERGENCY function active:The EMERGENCY function has the highest priority. The polarity of theEMERGENCY input is identical to the standard AUMATIC version (equippedwith an I/O interface). This means that the actuator will perform theprogrammed EMERGENCY operation if 0 V is applied at the EMERGENCYinput (or the EMERGENCY input is unconnected) independently from the“BUS/REMOTE” input and from the operation commands received viafieldbus. As long as this EMERGENCY signal is present, the actuator canneither be operated by the digital input signals of the parallel interface norvia the fieldbus.

47


Figure K: Pin assignment with parallel interface (wiring diagram extract)

The EMERGENCY function is defined via the parameters for the operationmode EMERGENCY. Refer to the operation instructions for the actuator(multi-turn actuator SA(R) … / part-turn actuator SG . . .with AUMATIC AC . . .).If the actuator is to be operated via fieldbus or the inputs of the I/O, theselector switch has to be in position “REMOTE”.As soon as the EMERGENCY signal is no longer present (EMERGENCYinput at 24 V DC or 115 V AC as an option), operation commands which aretransferred via Profibus are immediately executed, while OPEN/CLOSEoperation commands which are present at the additional control inputs aredeleted and have to be reapplied.

Note:An automatic change-over to the I/O interface in case of a loss of the buscommunication is not available!

Feedback signals via AUMATIC display or Profibus DP

17. EMERGENCY STOP function (option)

As an option, the AUMATIC can also be equipped with an EMERGENCYSTOP mushroom button. When engaged, this EMERGENCY STOP inter-rupts the control voltage of the contactors.

Restrictions .The EMERGENCY STOP function is not available for ACExC, but only forthe weatherproof versions of the AUMATIC!

Function As soon as this EMERGENCY STOP button is engaged, several steps areperformed in the AUMATIC..The 24 V AC control voltage of the AUMATIC contactors is interrupted..Switch-off of the operation command and cancelling of a possibly set

self-retaining.. Indication of the EMERGENCY STOP status by setting a bit in the processrepresentation output (byte 13 – Not ready ind., bit 4 – Emergency STOPactive)..Optional: Indication of the operation status of the EMERGENCY STOPbutton by activating a signal relay..Optional: Indication of the operation status of the EMERGENCY STOPbutton by lighting up of a local control LED.. Indication of the EMERGENCY STOP status in the display showing theentry ‘EMCY STOP ACTIVE’ in the diagnosis page S3 “NOT READY IND.”

48



S3 NOT READYIND.

EXTERNALCONTROL

Bit 13.7 = 1(page 30)

Operation via parallel interface (i.e. BUS/REMOTE on 24 VDC or optional 115 V AC)

EMERGENCYMODE

Bit 13.5 = 1(page 30)

Emergency mode is active (the EMERGENCY function isactive and 0 V are applied at the EMERGENCY input).

Figure L: AUMATIC with EMERGENCY STOPmushroom button

.EMERGENCY STOP status indication in the status indication S0: Opera-tion status “EMERGENCY STOP”

After having unlocked the EMERGENCY STOP button, a possibly activeoperation command will not immediately be re-activated, but only after aconfirmation by the user has been given which resets the EMERGENCYSTOP status.For confirmation, the RESET button of the local controls in selector switchposition LOCAL has to be pressed so that the controls will be reset intonormal operation. After this, operation commands can be performed rightaway, also emergency and safety operations.Alternatively to the confirmation with the RESET button, it can also be donewith the RESET bit of the process representation output (when selectorswitch is in position REMOTE).

Feedback signals via AUMATIC display or Profibus DP

Setting the feedback signals via output relay (at the local controls)


SETTINGS (M1)I/O 1 (M14)

OUTPUT RELAY X

OUTPUT RELAY X = EMCY STOP BUTTONThe selected output relay is activated, after the EMERGENCY STOP buttonwas operated.This signal can be cancelled by unlocking the EMERGENCY STOP button.

Setting the feedback signals via LED’s (at the local controls)


SETTINGS (M1)LOCAL CONTROLS (M14)

LED X LOCAL CONTROLS

LED X LOCAL CONTROLS = EMCY STOP BUTTONThe selected LED is illuminated after the EMERGENCY STOP button wasoperated.The signal can be cancelled by unlocking the EMERGENCY STOP button.

49



S0 1st line (only ifEMERGENCYSTOP button wasoperated)

EMER-GENCYSTOP

The EMERGENCY STOP button has been operated andhas put the AUMATIC into the EMERGENCY STOP status.This status can only be cancelled by unlocking the EMER-GENCY STOP button and a subsequent RESET command.

S3 NOT READY IND. EMCYSTOPACTIVE

Bit 13.4 = 1(page 30)

18. Redundant bus connection with component redundancy (option)

The AUMATIC can be equipped with a second (redundant) Profibus inter-face. In this version, communication to the actuator can be establishedsimultaneously through both Profibus interfaces. If one of the Profibuscomponents fails, e. g. through cable break, those operation commands,which are sent via the other Profibus component, are executed.If there is a communication to the master available via both Profibus inter-faces, the operation commands of the interface which first established acommunication to the master will be executed.For the bus connection refer to page 13 ff.

Both Profibus DP sub-assemblies have to be programmed inthe same way by the master(identical setting in the GSD file).

18.1 Settings for the redundant Profibus interface 2 (component redundancy)

The redundant Profibus DP component 2 is set in the same way as thesetting for the Profibus component 1 (see page 18 ff and via the followingmenus:


SETTINGS (M1)PROFIBUS DP2 (M1E)

SLAVE ADDRESS (M1EX0)

In case of component redundancy, the parameter CABLEREDUNDANCY of both Profibus components must be set toOFF (this corresponds to the factory setting).

18.2 External change-over of the communication channelsA communication channel can be externally selected via the change-overbits channel 1 and channel 2 in the process representation output (page38).

50


Bit 5Channel2

Bit 4Channel1

Designation

0 0 No channel selected, change-over does not take place. The previous channel is retained.

0 0 → 1 Change-over to channel 1 (A) is started.

0 1 Channel 1 (A) remains selected

0 1 → 0 Channel 1 (A) remains selected.

0 0 Channel is retained.

0 → 1 0 Change-over to channel 2 (B) is started.

1 0 Channel 2 (B) remains selected.

1 → 0 0 Channel 2 (B) remains selected.


0 → 1 0 → 1 No change-over.

1 0 → 1 No change-over.

0 → 1 1 No change-over.


0 → 1 1 → 0 Change-over to channel 2 (B) is started.

1 → 0 0 → 1 Change-over to channel 1 (A) is started.

18.2.1 Details of the change-over .The change-over is only executed in response to transition of these bits,i.e. the change-over is initiated by the transition 0 → 1.. If the bit for channel changing is set, the addition of the second bit doesnot have any effect..Transition from one channel to the other is supported, i.e. bits can bechanged simultaneously (e.g. channel A: 1 → 0 and channel B: 0 → 1).

The change-over is only performed if the bits in the process representationinput are set accordingly and both components communicate with themaster.

19. Indication and programming of the AUMATIC19.1 Software parameters of the Profibus DP interface

To get to the display indications and to the software parameters:

.Set selector switch to position OFF (0), figure N-1..Switch on voltage supply..Select menu indication M0 :Press push-button in one of the status indications longer than 2seconds:

> 2 Sec.

.Select the sub-items required with the push-buttons and ..Confirm the selection with .

A list of additional parameters is included in the operation instructions to theactuator (multi-turn actuators SA(R) . . ./ part-turn actuators SG . . .withAUMATIC AC . . .).

19.1.1 Menu indications Parameters with the wild card “x” in the submenu can beindicated and changed:x = 0 : indicate only (grey background)x = 1 : indicate and change (white background)

(only possible in selector switch position OFF)

To change a parameter, a password must first be entered (for information onhow to enter a password see operation instructions of the actuator).

51


C

M0MAIN MENULANGUAGE /CONTRAST

SETTINGS

OPERATIONAL DATA

FigureN-1

Subgroup Parametername

Submenu

Standardvalue

Min/Max

Valuetext Note

M1 SETTINGS

M1B PROFIBUSDP1

SLAVE ADDRESS M1BX0 2 0 Slave address of the DP1sub-assembly125

M1E PROFIBUSDP2

SLAVE ADDRESS M1EX0 2 0 Slave address of the DP2sub-assembly (option, only forcomponent redundancy)

125

M1H IN-PROC-IMAGE 1

BYTE ORDERPATTERN

M1H00 0 0 Selection from 4 processrepresentations1)

Description see page 21.

3

1) The programming is performed via the GSD file and may be indicated only in the AUMATIC display.

52



Submenu

Standardvalue

Min/Max

Valuetext Note

M1H IN-PROC-IMAGE 1

BYTE 5.0CONFIG.

M1H01 1 0-55 Configured byte 1.1)

For the description of values0 – 55 see page 22 ff.BYTE 5.1

CONFIG.M1H02 2 0-55

BYTE 5.2CONFIG.

M1H03 21 0-55

BYTE 5.3CONFIG.

M1H04 11 0-55

BYTE 5.4CONFIG.

M1H05 12 0-55

BYTE 5.5CONFIG.

M1H06 36 0-55

BYTE 5.6CONFIG.

M1H07 34 0-55

BYTE 5.7CONFIG.

M1H08 2 0-9

ANALOGUEVALUES DP

M1H09 1 0 0-100PERCENT

Coding of the DP transmissionvalues (percent/per milswitch-over)1)

Description see page 241 0-1000

PER MIL

BYTE 6.0CONFIG.

M1H0A 50 0-55 Configurable Byte 2.1)

For the description of values0 – 55 see page 22 ff.BYTE 6.1

CONFIG.M1H0B 49 0-55

BYTE 6.2CONFIG.

M1H0C 29 0-55

BYTE 6.3CONFIG.

M1H0D 0 0-55

BYTE 6.4CONFIG.

M1H0E 5 0-55

BYTE 6.5CONFIG.

M1H0F 78 0-55

BYTE 6.6CONFIG.

M1H0G 47 0-55

BYTE 6.7CONFIG.

M1H0H 46 0-55


53



Submenu

Standardvalue

Min/Max

Valuetext Note

M1I IN-PROC-IMAGE 2

BYTE ORDERPATTERN

M1I00 0 0 Selection from 4 processrepresentations1)

Description see page 21.

3

BYTE 5.0CONFIG.

M1I01 1 0-55 Configurable Byte 1.1)

(redundant second sub-assembly)

For the description of values 0 –55 see page 22 ff.

BYTE 5.1CONFIG.

M1I02 2 0-55

BYTE 5.2CONFIG.

M1I03 21 0-55

BYTE 5.3CONFIG.

M1I04 11 0-55

BYTE 5.4CONFIG.

M1I05 12 0-55

BYTE 5.5CONFIG.

M1I06 36 0-55

BYTE 5.6CONFIG.

M1I07 34 0-55

BYTE 5.7CONFIG.

M1I08 2 0-9

ANALOGUEVALUES DP

M1I09 1 0 0-100PERCENT

Coding of the DP2 transmissionvalues (percent/per milswitch-over)1)

Description see page 241 0-1000

PER MIL

BYTE 6.0CONFIG.

M1I0A 50 0-55 Configurable Byte 2.1)

(redundant second sub-assembly)

For the description of values 0 –55 see page 22 ff.

BYTE 6.1CONFIG.

M1I0B 49 0-55

BYTE 6.2CONFIG.

M1I0C 29 0-55

BYTE 6.3CONFIG.

M1I0D 0 0-55

BYTE 6.4CONFIG.

M1I0E 5 0-55

BYTE 6.5CONFIG.

M1I0F 78 0-55

BYTE 6.6CONFIG.

M1I0G 47 0-55

BYTE 6.7CONFIG.

M1I0H 46 0-55


54



Submenu

Standardvalue

Min/Max

Valuetext Note

M4 CONFIGURATION

M40 SPECIALFUNCTIONS

PROFIBUS DPV1 SERVICES

M4009 0 0 FUNCTIONNOT ACTIVE

Availability of the Profibus DP(V1) services

1 FUNCTIONACTIVE

M41 SETUP DP1 ANLOG IN1START

M41XL 0 0 Analogue input 1: (Profibus DP1)Start value and end value (in mA)20,0

DP1 ANLOG IN1END

M41XM 20,0 0

20,0

DP1 ANLOG IN2START

M41XN 0 0 Analogue input 2: (Profibus DP1)Start value and end value (in mA)20,0

DP1 ANLOG IN2END

M41XP 20,0 0

20,0

20. Description Profibus DP interface

V1 to V4Description see page 57.

V16, V19, V22, V25LEDs of the digital customer inputs (option); they are illuminated when+ 24 V DC are applied to the inputs.

55


Figure P: Profibus DP interface

X2

X4

V16V19V22V25

S1

SYSTEM OK (V1)DATA EX (V2)

CAN STATE (V3)STATE (V4)

S1-1

Only one Profibus DP interfaceavailable

OFF

Two Profibus DP interfaces avail-able

1st Profibus DP interface: OFF

2nd Profibus DP interface: ONS1-2 Spare OFF

Table 9: DIP switch S1: Configuration of the Profibus DP board

20.1 Assignment of the customer inputs of the Profibus DP interface (option)

X4 This plug provides pins for 4 digital customer inputs and 2 analoguecustomer inputs.

These signals are freely available inputs, which the microcontroller trans-mits into the process representation input (OPTIONS part 1, bits 4-7). Theinputs are galvanically isolated and internally connected to 0 V via pull-downresistors. In an unconnected state a logical zero is transmitted. To set aninput to logical one, + 24 V DC must be applied.

Via these inputs external 0/4 – 20mA sensors for transmitting the measuredvalues through the Profibus can be connected.

.Proposed wiring diagrams (appendix C of the operationinstructions) for these signals must be observed..The bounce time of the connected switches should not bemore than 1 ms..The inputs AN1 and AN2 do not have galvanic isolation viaopto-isolator.

The measuring range of the analogue inputs can be set (see page 54,CONFIGURATION).

20.2 Assignment of the Profibus DP connection

X2 On this plug the bus signals and the galvanically isolated voltage supply forthe bus termination, as well as the bus termination resistors on the ProfibusDP board, are connected.

56


Pin Description LED3 R1: digital input 1 V 164 R2: digital input 2 V 195 R3: digital input 3 V 226 R4: digital input 4 V 257 0 V

Table 10: Digital inputs (galvanically isolated)

Pin Description2 AN1: Analogue signal (0 – 20 mA)

13 GND (Systemground)25 AN2: Analogue signal (0 – 20 mA)28 GND (Systemground)

Table 11: Analogue inputs

Pin Description1 Channel 1: B-cable bus termination2 Channel 1: A-cable bus termination3 Channel 1: B-cable Profibus4 Channel 1: A-cable Profibus8 Channel 2: A-cable Profibus (redundant channel)7 Channel 2: B-cable Profibus (redundant channel)9 Channel 2: B-cable bus termination (redundant channel)

10 Channel 2: A-cable bus termination (redundant channel)

Table 12: Pin assignment X2

21. Trouble shooting and corrective actions

21.1 Optical signals during operation

LED ’SYSTEM OK’(V1)(green)

This LED shows the correct voltage supply to the Profibus DP board.

Is continuously illuminated: Voltage connected to Profibus DP interface.Is blinking: Microcontroller defective.Is not illuminated: No voltage at the DP interface.

LED ’DATA EX’ (V2)(green)

When LED is illuminated, the Profibus DP interface has entered ‘DataExchange’ state (see page 57). Only in this state can the actuator becontrolled by the Profibus DP master and the state of actuator be read.

LED ‘CAN STATE’ (V3)(red)

Is illuminated or blinking: Communication to logic is faultyIs not illuminated: Communication with logic is o.k.

LED ’STATE’ (V4)(green)

Is illuminated or not illuminated: Profibus DP interface is not readyis blinking: Program on the Profibus DP interface is

being executed.

Regular blinking of the LED during operation indicates correct operation ofthe Profibus DP interface.

21.2 Status indications in the displayThe status indications (Group S) in the display show the current operationmode as well as faults and warnings. For detailed notes regarding theindication and operation see the appropriate operation instructions of theactuator.

57


Figure Q: Profibus DP interface

SYSTEM OK (V1)DATA EX (V2)

CAN STATE (V3)STATE (V4)

21.3 Profibus DP diagnosis indication in the display

The information contained in the diagnosis indication (Group D) is onlyprovided for the AUMA service and for enquiries in the factory. Statusinformation can be called up via Profibus DP in the subgroupDC,DD,DE,DG,DH,DI.

To go to the Profibus DP diagnosis indications:

.Set selector switch at the AUMATIC to position OFF (0), figure R-1..Switch on supply voltage..Press push-button and hold it until the group D0 appears (menuindications M are hereby skipped).

.Select the sub-items required with the push-buttons and ..To go back to the status indication:Press push-button briefly once.

58


C

Figure RD0ENDPOS. INPUTS

PULL DOWN INPUTS

C

Menu Abbreviationindisplay Note

DC DP1 HRDWR.VER. Hardware version of the Profibus DP interface 1

DD DP1 SFTWR.VER. Software version of the Profibus DP interface

DE DP1 BUS STATUS (Status of the Profibus interface 1)

BAUD SEARCH The Profibus DP interface searches a baud rate In case no baud rate wasdetected: Connect DP cable, check, switch on DP master.

BAUD CONTROL The found baud rate is monitored. Hereby the DP watchdog in the master is notactivated. In this case the safety function (page 43) is not available.

DP MODE DP communication monitored, the DP watchdog in the master is activated There-fore the safety function (page 43) is available.

WAIT PRM The Profibus DP interface waits for correct parameter data

WAIT CFG The Profibus DP interface waits for correct configuration data

DATA EX The Profibus-DP interface is currently exchanging data with the master.

DP FAULT The internal status machine has detected a faultHelp: Switch AUMATIC off and on.

GC CLEAR The Profibus DP interface has received the Global Control Clear telegram and iswaiting for the Global Control Operate telegram. In this state the DP communicationis completely operative, the actuator can, however, not be operated via the PLC. Ifthe safety function is activated it will be initiated.

DATA WITH LENGTH 0 The Profibus DP interface receives data telegrams of the length 0.In this statethe DP communication is completely operative, the actuator can, however, notbe operated via the PLC. If the safety function is activated it will be initiated.

CHANNEL 2 ACTIVE The Profibus DP interface communicates via the second channel.

DG DP2 HRDWR. VER.1) Hardware version of the Profibus DP interface 2

DH DP2 SFTWR. VER.1) Software version of the Profibus DP interface 2

DI DP2 BUS STATUS1) (Status of the Profibus interface 2)

Menu structure and parameter structure identical to Profibus DP interface 11) Option, only available for component redundancy

21.4 Actuator can not be controlled by Profibus DP

59


Change to diagnosis page DE‘DP1 BUSSTATUS’ (see subclause 14.3)

in the diagnosis page DE ‘DP BUSSTATUS’‘DATA EX’ is indicated or the LED (V2)

on the PROFIBUS-DP board is illumated

PROFIBUS-DP Slave notin state

Data Exchange

PROFIBUS-DPcommunication

correct

No baudratefound

- Check master- Check wiring- Check bus connection

In the diagnosis page DE ‘DP BUSSTATUS’BAUD SEARCH … is indicated

Yes No

Yes

Configuration datafaulty.Correct configurationin master.No configuration datasent yet:Send configurationdata

Fault in the internalDP state machine.Switch actuator off, thenswitch on again.

No

Parameter datafaulty. Correctparameters in masterNo parameters sentyet. Send parameters.

2

1

3

In the diagnosis page DE ‘DP BUSSTATUS’WAIT PRM … is indicated

NoYes

In the diagnosis page DE ‘DP BUSSTATUS’WAIT CFG … is indicated

NoYes

In the diagnosis page DE ‘DP BUSSTATUS’DP FAULT … is indicated

NoYes

Start

60


On diagnosis page DE“GC CLEAR” or

“DATA WITH LENGTH 0” is indicated

No Yes

in the master.Send GC OPERATEtelegram

If necessary, switch offAutoclear function

slaves at the Profibus.

Yes No

2

Slaveis in

Fail Safe state

Check all other programmed

3

4

Profibus DPcommunication

correct

Operationvia local controls

possible?

Master does not giverun command

or indirectrun command

Checkprogrammingof controls

Other faults:Torque, thermal,or internal fault)

Check logic board,motor controls andmotorCheck Profibus DPboard

61


Check LED LED ‘SYSTEM OK’ (V1) on PROFIBUS-DP board:

Voltage supply ofthe PROFIBUS-DP

board is correct

CheckPROFIBUS-DP

board

PROFIBUS-DP boarddefective

ExchangePROFIBUS-DPboard

Check connection oflogic and PROFIBUS-DP board. If necessary,exchange boardCheck programming

PROFIBUS-DP board notsupplied with voltage

Check voltage supplyof the AUMATICCheck fusesCheck PROFIBUS-DPboard

(V1) is continuously illuminated (V1) is blinking (V1) is notilluminated

LED ‘STATE ’ (V4) blinking?

LED ‘CAN STATE ’ (V3)illuminated or blinking?

Programm on thePROFIBUS-DP

board is executed

internal communicationfaulty or incorrectly

configured

yes

yes

no

no

internal communicationcorrect

1

4

21.5 Measuring of the Profibus signals with an oscilloscope

On the connection board the signal from Profibus channel 1 on plug (X1Profibus, see page 16) pin 2 (N/A) and pin 1 (P/B) can be checked with adigital oscilloscope.The off-load voltage between pin 1 (+) and pin 2 (-) must be positive and inthe range between 0.8 V and 1.4 V.

62


Example for a correct Profibus signal:

Example for an incorrect Profibus signal(bus only connected on one side):

22. Appendix A GSD file The GSD file can be downloaded from the Internet:

www.auma.com

AUMATIC actuator controls up to the logic software versionZ031.922/04-00 have a reduced number of parameters.Therefore, a GSD file with reduced functions is available atwww.auma.com (see Readme.txt in AUMATIC_GSD.zip).

63


23. Appendix B standard wiring diagram Legend page 65Original wiring diagram and legend are delivered together with the actuator.

64


23.1 Legend for standard wiring diagram

65


24. Appendix C Proposed wiring diagrams

66


67


68


25. Appendix D Literature references

1. As an introduction to Profibus DP:Manfred Popp: Profibus DP, Principles, Tips and Tricks for Users.Hüthig Verlag, ISBN 3-7785-2676-6

2. Guidelines for the electricianInstallation guide Profibus DP/FMS order no. 2.111Available from:Profibus Nutzerorganisation Haid-und-Neu-Str.7D - 76131 KarlsruheTel 0721 / 96 58 590Fax 0721 / 96 58 589Http:/ www.profibus.com

26. Appendix E Connection of the screen for AUMATIC ACExC 01.1

The screen of the fieldbus cable should be extensively connected with therespective PG-threads.

Recommended threads, e.g. WAZU-EMV/EX by Hugro(see www.hugro-gmbh.de).

69


27. PNO certificate

70


71


IndexAActuator functions 42Additional control inputs 45AUMA plug/ socket connector 11AUMATIC 11

BBasic functions 6Bus access 6Bus cables 17Bus connection 50

CCable capacity 17Cable diameter 17Cable type 17Commissioning 20Communication 6Component redundancy 50Configuration 30,53,55Connection board 11,13,14Controls 4,11,49Corrosion protection 5Cross section (bus cable) 17

DDead band 26Dead time 26,28Design AUMATIC 11Device types 6Diagnosis 58Display 11DP V1 services 40DTM (Device Type Manager) 41

EEDD (Electronic DeviceDescription) 40Electrical connection 4,12EMERGENCY input 46,47Emergency Stop function 48Error 26

FFault 30,57FDT (Field Device Tool) 41Fieldbus 47Functionality 6

HHandwheel 43

IImpedance 17Indication 51,57,58Indication lights 11

LLiterature 69Local controls 11,18,44Loop resistance 17Loss of communication 44

MMains connection 12Maintenance 4Measuring of the Profibus signals

62Modulating duty 45Motor protection 27,31

NName plate 15

OOperating time 42Output relay 49Overvoltage protection 14

PParking frame 15Part-turn actuators 11Password 19Pause time 28PDM (Process Device Manager) 40Phase failure 31,42Plug/ socket connector 11,15,16PNO certificate 70Position transmitter 42Position transmitter RWG 12Positioner 42Potentiometer 42Power supply 12Process representation 25,37Programming 20Protection functions 6

RRedundant bus connection 50Release function 44Remote operation 37Reversing contactors 11RWG 42

SSafety function 43Safety instructions 4Safety operation 49Screening (bus cable) 17Selector switch 11,30Self-retaining 45Signals 26,57Software 51Software parameters 51Stepping mode 26,42Storage 4,5

TTechnical data 7,8,9,16Termination resistors 11,13Thyristors 11Torque switching 13Transfer mode 6Transport 4,5Trouble shooting and correctiveactions 57Type of seating 31

UUser parameters 21

VV1 services 40Voltage supply 51

WWall bracket 12Warnings 4Wiring diagram 64

Information also availableon the Internet:

Wiring diagram, inspection records and furtheractuator information can be downloaded directly from the Internet by ente-ring the order no. or COMM no. (refer to name plate) .Our website: http://www.auma.com

www.auma.com

AUMA Riester GmbH & Co. KGP. O. Box 1362D - 79373 Mü[email protected]

+49 (0)7631/809-0+49 (0)7631/809 250

+49 (0)711 / 34803 0+49 (0)711 / 34803 34

AUMA Riester GmbH & Co. KGP. O. Box 1151D - 73747 [email protected]

For detailed information on AUMA products refer to the Internet:Y000.182/003/en/1.05

GermanyAUMA Riester GmbH & Co. KGWerk MüllheimDE-79373 MüllheimTel +49 7631 809 0Fax +49 7631 809 [email protected] Ostfildern-NellingenDE-73747 OstfildernTel +49 711 34803 - 0Fax +49 711 34803 - [email protected] MagdeburgDE-39167 NiederndodelebenTel +49 39204 759 - 0Fax +49 39204 759 - [email protected] KölnDE-50858 KölnTel +49 2234 20379 - 00Fax +49 2234 20379 - [email protected] BayernDE-85748 Garching-HochbrückTel +49 89 329885 - 0Fax +49 89 329885 - [email protected]üro Nord, Bereich SchiffbauDE-21079 HamburgTel +49 40 791 40285Fax +49 40 791 [email protected]üro Nord, Bereich IndustrieDE-29664 WalsrodeTel +49 5167 504Fax +49 5167 [email protected]üro OstDE-39167 NiederndodelebenTel +49 39204 75980Fax +49 39204 [email protected]üro WestDE-45549 SprockhövelTel +49 2339 9212 - 0Fax +49 2339 9212 - [email protected]üro Süd-WestDE-69488 BirkenauTel +49 6201 373149Fax +49 6201 [email protected]üro WürttembergDE-73747 OstfildernTel +49 711 34803 80Fax +49 711 34803 [email protected]üro BadenDE-76764 RheinzabernTel +49 7272 76 07 - 23Fax +49 7272 76 07 - [email protected]üro KraftwerkeDE-79373 MüllheimTel +49 7631 809 - 192Fax +49 7631 809 - [email protected]üro BayernDE-93356 Teugn/NiederbayernTel +49 9405 9410 24Fax +49 9405 9410 [email protected]

EuropeAUMA Armaturenantriebe GmbHAT-2512 TribuswinkelTel +43 2252 82540Fax +43 2252 [email protected] (Schweiz) AGCH-8965 BerikonTel +41 566 400945Fax +41 566 [email protected] Servopohony spol. s.r.o.CZ-10200 Praha 10Tel +420 272 700056Fax +420 272 [email protected] AUMATOR ABFI-02270 EspooTel +35 895 84022Fax +35 895 [email protected] FranceFR-95157 Taverny CédexTel +33 1 39327272Fax +33 1 [email protected] ACTUATORS Ltd.GB- Clevedon North Somerset BS21 6QHTel +44 1275 871141Fax +44 1275 [email protected] ITALIANA S.r.l.IT-20020 Lainate MilanoTel +39 0 2 9317911Fax +39 0 2 [email protected] BENELUX B.V.NL-2314 XT LeidenTel +31 71 581 40 40Fax +31 71 581 40 [email protected] Polska Sp. zo. o.PL-41-310 Dabrowa GórniczaTel +48 32 26156 68Fax +48 32 26148 [email protected] Priwody OOORU-123363 MoscowTel +7 095 787 78 22Fax +7 095 787 78 [email protected]ØNBECH & SØNNER A/SDK-2450 Copenhagen SVTel +45 3326 6300Fax +45 3326 [email protected] S.A.ES-28027 MadridTel +34 91 3717130Fax +34 91 [email protected]. G. Bellos & Co. O.E.GR-13671 Acharnai AthensTel +30 210 2409485Fax +30 210 [email protected] SØRUM A. S.NO-1301 SandvikaTel +47 67572600Fax +47 [email protected] SintraTel +351 2 1910 95 00Fax +351 2 1910 95 [email protected]

ERICHS ARMATUR ABSE-20039 MalmöTel +46 40 311550Fax +46 40 [email protected] Endüstri Kontrol Sistemieri Tic. Ltd.Sti.TR-06460 Övecler AnkaraTel +90 312 472 62 70Fax +90 312 472 62 [email protected]

North AmericaAUMA ACTUATORS INC.US-PA 15317 CanonsburgTel +1 724-743-AUMA (2862)Fax +1 [email protected] Inc.CA-L4N 5E9 Barrie OntarioTel +1 705 721-8246Fax +1 705 [email protected] DE MEXICO S. A. de C. V.MX-C.P. 02900 Mexico D.F.Tel +52 55 55 561 701Fax +52 55 53 563 [email protected]

South AmericaAUMA Chile Respresentative OfficeCL- La Reina Santiago de ChileTel +56 22 77 71 51Fax +56 22 77 84 [email protected] S. A.AR-C1140ABP Buenos AiresTel +54 11 4307 2141Fax +54 11 4307 [email protected] Termoindustrial Ltda.BR-13190-000 Monte Mor/ SP.Tel +55 19 3879 8735Fax +55 19 3879 [email protected] de Colombia Ltda.CO- Bogotá D.C.Tel +57 1 4 011 300Fax +57 1 4 131 [email protected] Procesos y Control AutomáticoEC- QuitoTel +593 2 292 0431Fax +593 2 292 [email protected] Latin America S. A.PE- San Isidro Lima 27Tel +511 222 1313Fax +511 222 [email protected] Inc.PR-00936-4153 San JuanTel +18 09 78 77 20 87 85Fax +18 09 78 77 31 72 [email protected] Maracaibo Edo, ZuliaTel +58 261 7 555 667Fax +58 261 7 532 [email protected]

AfricaAUMA South Africa (Pty) Ltd.ZA-1560 SpringsTel +27 11 3632880Fax +27 11 [email protected]

A.T.E.C.EG- CairoTel +20 2 3599680 - 3590861Fax +20 2 [email protected]

AsiaAUMA (India) Ltd.IN-560 058 BangaloreTel +91 80 8394655Fax +91 80 [email protected] JAPAN Co., Ltd.JP-210-0848 Kawasaki-ku, Kawasa -ki-shi KanagawaTel +81 44 329 1061Fax +81 44 366 [email protected] ACTUATORS (Singapore) Pte Ltd.SG-569551 SingaporeTel +65 6 4818750Fax +65 6 [email protected] Middle East Representative OfficeAE- SharjahTel +971 6 5746250Fax +971 6 [email protected] Beijing Representative OfficeCN-100029 BeijingTel +86 10 8225 3933Fax +86 10 8225 [email protected] CONTROLS Ltd.HK- Tsuen Wan, KowloonTel +852 2493 7726Fax +852 2416 [email protected] WOO Valve Control Co., Ltd.KR-153-803 Seoul KoreaTel +82 2 2113 1100Fax +82 2 2113 1088/[email protected] Eng. Company W. L. L.KW-22004 SalmiyahTel +965 4817448Fax +965 [email protected] TradingQA- DohaTel +974 4433 236Fax +974 4433 [email protected] Valves and Intertrade Corp. Ltd.TH-10120 Yannawa BangkokTel +66 2 2400656Fax +66 2 [email protected] Advance Enterprises Ltd.TW- TaipeiTel +886 2 27333530Fax +886 2 [email protected]

AustraliaBARRON GJM Pty. Ltd.AU-NSW 1570 ArtarmonTel +61 294361088Fax +61 [email protected]

Operation instructions Actuator controls AUMATIC AC 01.1 ...DP Master class 1 (DPM1), e.g. central...

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Transcript of Operation instructions Actuator controls AUMATIC AC 01.1 ...DP Master class 1 (DPM1), e.g. central...