Operation and Maintenance Presentation · We have handled Boilers of travelling grate, AFBC, CFBC...
Transcript of Operation and Maintenance Presentation · We have handled Boilers of travelling grate, AFBC, CFBC...
Operation and Maintenance
Presentation
By
APT Power Engineering Ltd
2
APT Power Engineering Ltd
Introduction
• Established in the year 1996 and dedicated to power sector.
• Promoted by Mr.DK Naidu and Mr.DVG Naidu.
• Supply and Manufactures Balance of Plant for Turbines.
• Specialized in Erection and Commissioning of various makes of
turbines including BHEL, Russian, Siemens and others.
• Supported by well experienced Technocrats.
• Represented Kaluga Steam turbine from 1998 to 2003
APT POWER ENGINEERING LIMITED ISO 9001:2008
Certified
3
• We are representing M/s. Qingdao Jieneng Power Station (QJPS) China
from the year 2004, for supply of TG sets ranging from 5MW to 60MW
and its auxiliaries on turnkey basis in India and African countries. Since
then we have supplied & commissioned more than 63 machines (about
1085 MW in total).
• We are also representing M/s. Shanghai Turbine Works Co. Ltd., (STWC)
China for the supply, Erection and commissioning, Testing and Servicing
of TG sets ranging from 60 MW to 250 MW in India.
APT POWER ENGINEERING LIMITED ISO 9001:2008
Certified
BRIEF INTRODUCTION ON O&M BUSINESS
We play a keen role of comprehensive services in Operation & Maintenance
of the plant. In this connection we would like to place before you our credentials
in the following few lines:
• Backed with comprehensive technical strengths as a solution provider from
the year 2000, APT had been undertaking Operation and Maintenance of
Biomass, Co-generation, Captive and Combined Cycle Power Plants
accomplishing an average PLF of 85% and above.
• We have handled Boilers of travelling grate, AFBC, CFBC types of CVL,
Thermax and TG sets of HTC, BHEL, SIEMENS makes. Our technocrats with
decades of experience and expertise in mature Technology are well involved in
rectifying various problems related to power plants, whether it is a routine
maintenance or trouble shooting of complex machine problems like high
vibration, blade breakages, severe hunting, low plant efficiency etc.
APT POWER ENGINEERING LIMITED ISO 9001:2008
Certified
Organization Strength
• All the departments are headed with well experienced Technical Managers,
who have affluent experience in executing various critical projects in
different organizations.
• We have our own young and talented engineers, experienced technicians and
skilled artisans guided by well experienced technocrats from corporate office.
Total in house Man power-700
• Erection and commissioning - 200
• Over hauling & Trouble shooting -50
• Corporate/design - 50 including well experienced technocrats heading the
various departments.
• Work shop maintenance - 150
• Operation and maintenance - 250
APT POWER ENGINEERING LIMITED ISO 9001:2008
Certified
List of O&M Projects Executed by APT
APT POWER ENGINEERING LIMITED ISO 9001:2008
Certified
SL No. Name of the Client Project Description Tenure of Contract
1 M/s. My Home Power Ltd,
Patancheru, Telangana 9 MW Biomass Power Plant 1999 to 2011
2 M/s. Indur Green Power Ltd,
Nizambad, Telangana 6 MW Biomass Power Plant 2001 to 2008
3 M/s.Aurobindo Pharma Ltd,
Srikakulam, Andhra Pradesh 2.2 MW Captive Power Plant 2002 to 2011
4 M/s. Usha Martin Ltd,
Jamshedpur, Jarkhand 15 MW Captive Power Plant 2004 to 2006
5 M/s. Viraj Power Ltd,
Tarapur, Maharashtra 15 MW Captive Power Plant 2004 to 2006
6 M/s. KVK Bio-Energy Pvt Ltd,
Champa, Chattisgarh 15 MW Biomass Power Plant 2005 to 2007
7 M/s. Varam Bio-Energy Pvt Ltd,
Bhandara, Maharashtra 10 MW Biomass Power Plant 2008 to 2010
8 M/s. Shree Sidhbali Ispat Ltd
Chandrapur, Maharashtra. 20 MW Captive Power Plant 2012 to 2014
9 Radical Bio-Organics Ltd,
Tandur, Telangana
6 MW Biomass Co-gen Power
Plant 2012 to 2013
10 M/s. Basai Steels & Power (P) Ltd
Bellary, Karnataka 20 MW Captive Power Plant 2012 to 2013
List of O&M Projects Being Executed Presently by APT
APT POWER ENGINEERING LIMITED ISO 9001:2008
Certified
S No. Name of the Client Project Project Technical Details Tenure of
Contract Fuel TG & Boiler Details
1
M/s. My Home Industries Ltd
CPP-1
Nalgonda, Telangana
15MW
CPP Coal
Br: 70TPH 1No AFBC
Thermax
Tu: 1No HTC
Gen: 1No VA Tech
DCS: FN Smidth
O & M since
Dec 2006
2 M/s. Gopani Iron & Power
(India) Pvt Ltd
Chandrapur, Maharashtra
15MW
CPP
Coal
Dolachar
Br: 1No. CFBC Thermax
Tu: 1No QJPS
Gen: Jinan (JPEF)
DCS: Rockwell
O&M since
April 2009
2
M/s. My Home Industries Ltd
CPP-2
Nalgonda, Telangana
60MW
CPP Coal
Br: 240TPH 1No CFBC
Thermax
Tu: 1No BHEL
Gen: 1No BHEL
DCS: Emerson
O & M since
April 2012
3
M/s. Bhavnagar Biomass Power
Projects Pvt Ltd,
Bhavnagar, Gujarat
10MW
IPP
Cotton stalk
Ground nut
shell &
prosopis
juliflora
Br: 1No Travel Grate
Thermax
Tu: 1No QJPS
Gen: 1No JInan
DCS: ABB
O & M since
April 2012
APT POWER ENGINEERING LIMITED ISO 9001:2008
Certified
S No. Name of the Client Project Project Technical Details Tenure of
Contract Fuel TG & Boiler Details
5 Lokmangal Mauli Industries Ltd
Osmanabad, Maharashtra
30MW
CPP Bagasse
Br: Travel grate 135
TPH, Thermax
Tu: 1No BHEL
Gen: BHEL
DCS: ABB
O&M
since Aug
2013
6
M/s. Amreli Biomass Power
Projects Pvt Ltd,
Amreli, Gujarat.
10MW
IPP
Cotton stalk
Ground nut shell
& prosopis
juliflora
Br: 1No Travel Grate
Thermax
Tu: 1No QJPS
Gen: 1No JInan
DCS: SIEMENS
O & M
since July
2013
7
M/s. Bharat Heavy Electricals
Ltd,
Ramchandrapuram, Telangana
4, 20 &
30TPH
Boilers
Oil / gas O&M since
Feb 2015
Few of our Key Achievements:
APT POWER ENGINEERING LIMITED ISO 9001:2008
Certified
• CFBC Boiler 60MW M/s. MHIL, Mellacheruvu (CPP-2) continuous run from 23
June’ 2013 to 11 Sep’ 2013 (80 days).
• CFBC Boiler 60MW M/s. MHIL, Mellacheruvu (CPP-2) generated 62 MW with
103% PLF on 14 & 15 May’ 2013
• 15MW M/s. MHIL, Mellacheruvu (CPP-2) continuous run from 01 Dec’ 2012 to 04
Apr’ 2013 (127 days with 98% PLF)
• CFBC Boiler 20MW M/s. SSIL, Chandrapur continuous run from 08 Nov’ 2012 to
07 Apr’ 2013 (151 days). It can be considered as a record in any CFBC Hot
cyclone type Boiler performance of WUXI make.
• AFBC 15MW M/s. GIPL, Chandrapur continuous run since 07 Jan 2013 to 27 Apr
2013 (110 days) and 04 Aug’ 2013 to till date running towards 150 days
• AFBC 15MW M/s. GIPL, Chandrapur record generation in the months of May
2011, April 2013, Nov & Dec 2013 with 100% PLF.
10
• Our performance in the O&M servicing projects is quite high particularly
at My Home Industries where we are achieving plant availability and PLF
of above 95 %.
• In our experience, our valued clients have so far been preferring our O&M
team to involve right from the advanced stages of erection, so that O&M
Personnel will become familiar with the equipment under commissioning
and acquire full knowledge of the equipment specifications and standard
operating procedures(SOPs). This would reflect in establishing distinct
performance of O&M both quantitative as well as qualitative.
APT POWER ENGINEERING LIMITED ISO 9001:2008
Certified
Additional Service Offered by APT US
APT POWER ENGINEERING LIMITED ISO 9001:2008
Certified
• Comprehensive services in Operation & Maintenance of Power Plants.
• Execution of EPC Contracts including detailed Engineering & project
Execution.
• Manufacturing & Supply of Balance of Plant.
• Erection & Commissioning of various makes of Turbo Generators.
• Overhauling of Turbine & Generator.
• Manufacture & Supply of Heat Exchangers.
• Manufacture & Supply of Deaerator.
12
• Design & Development of detailed Isometric Drawing including support
summary as per ASME Code.
• Development of Piping specifications & Bill of materials.
• Engineering, Procurement, Supply, Erection & Commissioning of IBR &
Non-IBR piping Systems.
• Emphasizing for overall plant integration, economization, safety & ease of
operation as per International Standards like HEI, IEC, ASME, etc.
• Well trained & experienced Service Crew who are certified and approved by
IBR Authorities throughout India to execute IBR Works.
APT POWER ENGINEERING LIMITED ISO 9001:2008
Certified
13
THANK YOU
APT POWER ENGINEERING LIMITED ISO 9001:2008
Certified