Operation and Maintenance Instructions - Case...

61
Operation and Maintenance Instructions TECH.. MET®' GRINDERIPOLISHER TABLES AND ACCESSORIES @1992BUEHLER LTD. Printed In U.S.A.

Transcript of Operation and Maintenance Instructions - Case...

Operation and Maintenance Instructions

TECHMETreg GRINDERIPOLISHER TABLES

AND ACCESSORIES

1992BUEHLER LTD Printed In USA

middotBUEHLER

TECH-METregmiddot GRINDERIPOLISHER TABLES

AND ACCESSORIES

MA468171middot1 121195

lJecaration OfConformity

4 Manufacturer BLJEHLER Ltd

Of 41 Waukegan Road Lake Bluff Illinois 60044

Declare the following product TECHMET reg GRINDERPOLISHER TABLES

To be in accordance with EC Directive(s)

Safety of Machinery 893921EEC and 91368EEC and 931441EEC according to the following standards

EN 292 PART 1 1991 EN 292 PART 2 1991 EN 60204 PART 1 1993

EMC Directive

893361EEC and 921231EEC according to the following standards

EN 500811 1992 EN 50082-1 1992

Position Engineering Vice President

Name Carl N Johnson

Signature ~ 1t ~ Date 11128195

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THIS MANUAL IS A CUSTOM GENERATED DOCUMENT IT INCLUDES ALL REVISIONS RELA TlVE TO THIS SPECIFIC BUEHLER ITEM AS OF THE DATE SHOWN BELOW

MA468171-1 1211195

Table of Contents

Description Page

Section 1 (Operation and Maintenance Instructions)

General 1-2 Warranty 1-2 Unpacking 1-2 Assembly 1-4 Restriction 1-4 Rush Mounted ECOMETreg 8 and 12 GrinderPolisher 1-4 Installation 1-6 Electrical 1-6 Plumbing 1-7 Operation of ECOMETreg Series GrinderPolisher 1-7 Controls 1-7 Tower Control Panel Operation 1-8 Normal Operation and Use 1-9 lips for Smooth Operation 1-10 Maintenance 1-11 Accessories arld Supplies 1middot11 Automet reg Power Head 1-12

Sectionmiddot 2

Specifications and Selection Guide 2-2

Selection Cabinet Module and Accessories 2middot3

3 - Unit GrinderPolisher Assembly Drawing 2middot8

1 - Unit Table Hole Access Locations 2middot10

Ecometreg 8 and 12 Unit Electrical Diagram 2middot19

Selection TECH-METreg Table 2-2 Selection GrinderPolisher 2-2

Selection Drawer Modules 2-3 1 - Unit GrinderPolisher Assembly Drawing 2-4

Parts List 2-5 2 - Unit GrinderPolisher Assembly Drawing 2-6

Parts List 2-7

Parts List 2-9

2- Unit Table Hole Access Locations 2-11 3 - Unit Table Hole Access Locations 2-12 Ecometreg 8 and 12 Unit Assembly Drawings 2-13

Parts List 2-20

Section 3 Accessories 3-1

Installation Instructions for 40-2120 - Stainless Steel Sink and Faucet 3-2 Installation Instructions for 40-2121 - Duplex Outlet 3-5 Installation Instructions for 40-2122 - Table Cup Drain 3-6 Installation Instructions for 40-2123 - Service Module 3-8 Installation Instructions for 40-2124 - Drain Kit 3-12

MA468171-1 12195

bull I Table of ContentsC) I

Description Page I Installation Instructions for 488082115 488083115

2 and 3 Unit Wall Cabinet with Light Installation Instructions for 40830030 40830036 TECH-METreg Filler Kit Installation Instructions for Reagent Shelfs 48-8320-01 - (1) - Unit Table 48-8320-02 - (2) - Unit Table 48-8320-03 - (3) - Unit Table 48-8321-01 - Corner No Sides 48-8321-02 - Corner One Side 48-8321-03 - Corner Two Sides

Maintenance Installation Instructions for

48-831 0-30R 48-8310-SOL 48-8310-36R 48-8310-36L TECH-METreg Table to Wall End Filler Kit

Installation Instructions for 48-8310-30T 48-8310-361 TECH-METreg Table to Table End Filler Kit

Installation Instructions for 48-8411 and 48-8412 Drawer Liners

3-14 3-16 3-18

3-18 3-19

3-21

3-23

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MA468171-1 121195

TECH-MET GRINDERPOLISHING TABLES AND ACCESSORIES

SECTION 1 (OPERA TION AND MAINTENANCE INSTRUCTIONS)

General

This manual is prepared to acquaint you with the operation maintenance and accessories of the BUEHLER TECH-METreg furniture line When installed an attractive and efficient material preparation laboratory will be achieved

Warranty

Unpacking

This unit is guaranteed against defective material and workmanship for a period of (2) years from date of shipment by BUEHLER Ltd Warranty is void if inspection shows evidence of abuse misuse or unauthorized repair

Warranty covers only replacement of defective materials

If for any reason this unit must be returned to our plant for warranty service please apply for prior authorization and shipping instructions Include the following information customer purchase order number BUEHLER Ltd Invoice number and date serial number and reason for return

Carefully unpack and check contents TECH-MET polishing tables with gril)derpolishers contain sophisticated mechanical and electronic components Care has been taken in the packaging of each unit to protect it in transit from the factory to the final destination After opening the carton remove the following accessory equipment that is packed with each grinderpolisher

1 box containing the polishing wheel

1 package withsamples of grinding paper and polishing cloths

1 box containing the splash ring cover paper holding band and cloth clamp

1 package containing (2) Omiddotrings

1-1 MA468171-1 121195

TECHmiddotMET polishing tables are heavy When lifting a table off its wooden skid two methods are recommended the first is to lift on the outside edges of the table legs (See FIGURE 1-1) an alternate method when a table Is supplied with a lower cabinet is to cut a V2 inch thick piece of plywood to just fit between the table legs that extends past the front and back lips of the cabinet module Insert the plywood beneath the cabinet unit and then lift the table from under the plywood This will distribute the load to the outside walls of the cabinet unit and prevent damage to the floor of the cabinet

If any components are missing or damaged save the packing list and materials and advise the carrier and BUEHLER LTD of the discrepancy

PLYWOOD METHOD 2

Figure 1-1 Typical Packaging Method

Assembly

When ordering cabinets and a stainless steel sink in the same table cabinet module 48-8389 is recommended to be used under the sink location

Flush-Mounted ECOMET 8 amp 12 GrinderPolisher

Grinderpolishers are shipped fully assembled except for the splash ring cover polishing wheel cloth clamp and paper holding band To install th~ polishing wheel onto the base plate match the holes in the underside of the wheel to the pins on the base drive plate (See Figure 1-2)

Included with each unit is a packet containing samples of pressure sensitive adhesive backed carbimet abrasive discs and BUEHLER polishing cloths To reorder ref~r to the BUEHLER consumable supplies catalog the BUEHLER analyst catalog or contact your BUEHLER sales representative

In the USA call1-SOO-BUEHLER and you will automatically be connected to the nearest BUEHLER salesservice center

One aluminum polishing wheel supplied with your flush-mounted ecomet grinderpolisher Wheels made of bronze or BUEHLER METLAP platens are also available Most customers find it prudent to purchase spare wheels for quick interchanging convenience and economy Aluminum and bronze wheels as well as BUEHLER METLAP platens mount easily wHhout tools (See Figure 1-2)

Polishing cloths and abrasive discs mount as shown in Figure 1-3 Commonly ordered consumable supply part numbers and accessory items can be found in the Accessory Section of this manual

POLISHING WHEE

PINSIO-RINGS

BASEPLATE Figure 1-2 Wheel and base Plate

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BUEHLER TECH-MET tables are shipped fully assembled Optional cabinet modules when ordered wHh tables are factory installed before shipment Cabinet modules may also be ordered separately and installed by the customer AU mounting hardware is supplied with each table unit

Restriction

MA468171-1 1211195

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Paper holding band for plain-backed abrasive discs

Pressure sensitive adhesive PSA backing

Clamp for plain-backed polishing cloths

Figure 1-3 Cloth amp Disc mounting

1-4 MA468171-1 121195

Position the splash ring to fit inside the contour of the flush mounted bowl (see Figure I- 4)

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IInstallation

Figure 1-4 Splash Ring

TECH-MET polishing tables are intended for floor installation in a I convenient location with access to utility services (electric water and sewer) Adjust the table to a level position with the (4) leg leveling screws Access to the rear leveling screws when tables are supplied with lower cabinet units can be achieved by removing the shelves or I drawers from the cabinet module It is not necessary to remove the cabinet module If wall cabinets are to be installed (see instructions in TECH-MET furniture manual) this should be done before the table is I placed in its final location

When installing BUEHLER reagent shelves with tables secure firing strip to wall at the reference line and then level tables to match line height I This will minimize installation time

IElectrical

The Flush Mounted GrinderPolishers are internally connected to individual control towers An IEC power cord is provided for each unit

It is recommended t9 provide individual circuits for each polishergrinder Voltage current and frequency requirements are shown on a specification plate at the back of the table See table of contents for location in manual for electrical specifications and rotational speeds of available flush mounted polishergrinder (Ref Table I)

WARNING Electrical Shock Hazard Optional hard wiring and electrical maintenance should be performed by a qualified

U electrical technician

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Plurrlbing

Water faucets and grinderpolishers are internally connected with V4 inch plastic tubing which must be connected to a water supply via each V4 npt bulk head fitting located in the back of the table

This water source should be equipped with a separate shut off valve

When not used or attended for prolonged periods the water supply to the unit must be turned off

The recommended water pressure is 40 to 100 psi Each GrinderlPolishers sink and bowl are connected together with plastic drain pipe that exits through holes provided at the rear of the TECH-METreg Table Common TECH-METreg Table accessories requiring a water supply andor drain connection are supplied with Individual instructions (See Section 3)

Upon completion of the drain water and electrical connections test for leaks at maximum available water pressure Then check all functional (

control switches as outlined in the control section of this manual

Operation of ECOMET Series GrinderPolisher

ELECTRICAL AND MECHANICAL DATA

ECOMETreg MODELS

MOTOR DATA WHEEL

RPM

WHEEL

TYPE NOTESHP VOLTS PHASEHz FUSE AMP

S 1

1()()115 1160 15 AIT4 50-500 Aluminum Variable Speed (140W)

220-240 1150 8Anl (10 RPM Incremenls )

(4Q-4(01) DC Motor Gear Dnven

12 1

1()()115 1160 15AIT4 50-500 Aluminum Variable Speed (74Ot

220-240 1150 8Anl (10 RPM Increments

(49-1777) DC Molor Gear Dnven

Table 1 ECOMErreg Electrical and Mechanical Specifications

Controls

Controls not on the Tower Control Panelmiddot

Water Valve (Located to the right of the water dispensing arm)

This valve controls the volume of water delivered through the dispensing arm when WATER ON is pressed To test unit turn on your external water supply valve and adjust the valve to the 12 open position

1-6 MA468171-1 121195

Main Power Switch

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II ] I VI A~DA(LI 5(il~lD Q~D~(J)I~ -IFCnD31l=l11~

IIIIf1QQ

~CI~ ~ZNCIIl-i) ~ iiLli

VlIf Aii~~ IFVlIf~~

[O~LFFJ ~ FIF

~ IIUIIHn

Figure 15 ECOMETreg Control Panel

umiddot I Tower Control Panel Operation

(Located at the front of the electricalelectronic control box) Be sure this main switch Is In the ON position and power Is being supplied to the unit

CONTROL I ON Turns on control power to the entire unit LED indicator on OFF Turns off control power to the entire unit I

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MOTOR

RUN Starts the platen turning The preset platen speed will be retained in memory until the power off control is pressed The unit will return to the default setting (10rpm) after power on is pressed

STOP Stops the platen motor only The platen motor will return to its preset setting (10-500 rpm) when the run is pressed

INCREASE Increases the RPM setting of the platen motor (Maximum 500 RPM)

DECREASE Decreases the RPM setting of the platen motor (Minimum 10 RPM)

RPM Display Display indicates preset RPM of the platen motor Special sensing circuits automatically maintaip constant RPM under varying load conditions

WATER

ON Starts the water flow through the flush jet and the faucet assembly (controlled by the water valve)

OFF Stops the water flow

Normal Operation and Use

To start the ECOMETreg GrinderPolisher press the Power ON and RUN controls Indicator lamps will light when either control is activated Adjust the rotational speed of the platen by pressing either INCREASE or DECREASE until the desired speed appears in the LED indicator To use water lubrication lift and swing the water dispenser arm into the desired position To start the flow of water from both the dispenser arm and the bowl flush jet press the Water ON Control

Adjust the water flow of the bowl flush jet with the extemal water supply valve Then adjust the dispensing arm wc~ ~ - ~e knob located behind the water dispensing arm If you operate only the bowl flush jet close the water valve by turning the knob in the clockwise direction

The ECOMETreg GrinderPolishers may be used to prepare metallographic petrographic and ceramographic samples Detailed information on sample preparation including specific data on abrasives wheel coverings and lubricants for various metals and other materials may be found in the following Metal Digest publications

bull General metallography Volume 20 Nos 2 and 3

bull Heat treating Volume 22 no 3

bull Corrosion Volume 22 no 2

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MA468171-1 1211195

bull Petrography Volume 24 no 1

bull Microelectronics Volume 25 no I

The BUEHLER DIALOG reg Technical Reference Manual offers a new approach to sample preparation This innovative new technology can be utilized with your new ECOMETreg GrinderlPolisher Contact your BUEHLER representative for more information and a free subscription to this publication

Tips for smooth operation

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Install polishing wheels by lining up the two pins (with D-rings) on the top Iof the base plate with the holes in the underside of the polishing wheel When the lugs engage the holes press down on the platen to produce a friction fit See Figure 1-2 I Always use the splash ring to prevent messy over spray and as a safety feature to help prevents accidental contact of fingers with the rotating wheel and cloth clamp r I Do not leave worn-out psa backed abrasive papers or cloths on the wheel after use If left on the wheel for prolonged periods of time they may be difficutl to remove I Makes(Jre the wheel surface is dean and free of residue from previous operations Adhesive residue may be removed with an approved chlorinated solvent I

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Maintenance

DAILY MAINTENANCE

Strip wom-out cloths and papers from wheel surfaces and remove adhesive residue

Wipe the exterior surfaces of the cabinet

The bowl flush jet should minimize the build-up of -grinding and polishing residue in the bowl but it is advisable to run additional water from the dispenser arm to help clear away any accumulations of abrasive residue Do not use sharp objects such as a screw driver to dislodge residue from the bowl as this may mar or damage the bowl surface

GEAR Box OIL

If oil leakage is evident contact your BUEHLER representative

Trouble shooting (

To locate and solve operational problems consult the Connection Diagram for your ECOMETreg GrinderPolisher

RECOMMENDED SPARE PARTS

R8328 0 Ring (0206 ID x 010$ CS)

Accessories and Supplies

Many accessories and consumable supplies are available for use with the ECOMETreg GrinderPolisher Accessories for the automation of grinding and polishing steps are available to help improve your sample handling volume and efficiency

Recent innovations include an automated AUTOMETreg Power Head METLAPreg Fluid Dispensing System and the BUEHLER DIALOGreg Method with associated consumable supplies For additional information contact your BUEHLER representative or in the USA call I-SOD-BUEHLER

ACCESSORIES

DESCRIPTION 8 (203 em) 12 (305 em)

Cloth Clamp 40-2058 46-2012

Paper Holding Band 30-2000 46-2013

Aluminum Wheel 40-4061 49-1m

Bronze Wheel 40-4062 49-1na

Table 2 Accessories for ECOMErreg 61ectrical and Mechanical Specifications

1-10 MA468171-1 1211195

I AUTOMETreg Power Head I

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BUEHLER flush mounted GrinderPolishers are machined and wired to accept either the AUTOMETreg 2 or AUTOMETreg 3 Power Heads For installation ofthe AUTOMETreg Power Head see instructions packaged with that unit

WATER r 38in

ELECT

SUPPLY TUBING

wall

BOX_~

18 00

AGENT SHELF

floor

Figure 1- 6 Recommended Table Installation

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SECTION 2 (TECH-METreg POLISHING TABLES)

BUEHLER TECH-METreg Polishing Tables are specially designed to aCcommodate the ECOMETreg 8 inch or 12 inch flush mounted GrinderPolishers Available in three lengths and two heights each table unit accepts any of the following

8 inch or 12 inch ECOMETreg GrinderPolisher Oor 8 inch or 12 inch Polimet reg or 11 X 11 inch stainless steel sink Each table is designed with a 24 inch long tilt out bin for convenient storage Tables are constructed of heavy gauge steel and chemical-resistant laminate tops with easy to clean rolled corners

Optional lower cabinets are available for 36inch high TECH-METreg Polishing Tables

For those installations where a combination of drawer sizes and lower cabinets with shelves are required BUEHLER can customize TECHshyMETreg furniture with a variety of shelf and drawer cabinet modules to meet your individual requirements

2-1 MA468171-1 121195

Specifications and Selection Guide

Select the Desired TECH-METreg Table

Units Catalog No8 Catalog No 12 Size Approx (203 cm) (305 cm) (Height to Table Top) Weight

48-8171 46-8171 30 W x 30 D x 30 H 206lbs (76 x 76 x 76 em) (934 kg)

48-8181 46-8181 30 W x 30 D x 36 H 220lbs (76 x 76 x 91 em) (998 kg)

48-8172 46-8172 54 W x 30 0 x 30 H 2891bs (137 x 76 x76 em) (1311 kg)

48-8182 46-8182 54 W x 30 0 x 36 H 3031bs (137 x 76 x 91 em) (1374 kg)

48-8173shy 46-8173 78 W x 30 0 x 30 H 3721bs (198 x 76 x 76 em) (1687 kg)

48-8183 46-8183 78 W x 30 0 x36 H 3861bs (198 x 76 x 91 em) (1750 kg)

Approximate shllpplng weight to table and packaging Catalog numbers listed above are the Tables with cut-outts to accept GrinderPolishers add GrinderPolisher weights listed below for each unit selected

Plus the desired GRINDERPOLISHER

Model

ECOMET8

Catalog No

49-3000-160T

wheel

Size

8

(203 eM)

Motor Rating

amp Spindle

speed

1 HP (740W)

10-500 RPM

Electrical

Requirements

115vV60H

1 PHASE

Approxbullbullbull

Weight

50 LBS

(227 KG)

ECOMET8 49-3000-250T 8

(203 eM)

1 HP (740W)

10-500 RPM

220-240V50HzI

1 PHASE

50 LBS

(227 KG)

ECOMET12 49-3010-160T 12

(203 eM)

1 HP (740W)

10-500 RPM

115vVl60H

1 PHASE

55 LBS

(249 KG)

ECOMET 12 49-3010-250T 12

(203 eM)

1 HP (740W)

10-500 RPM

220-240V50HzI

1 PHASE

55 LBS

(249 KG)

Approximate added weight for eaeh Grinderpolisher unit

2-2 MA468171-1 12195

Plus the Optional Table-Mounted Cabinet Module(s)and Accessories

Table Type 36 High

Models Only)

Cabinet Modules)

Full Extension Shelf bullbullbull

Adjustable Shelf

Shelf liners (Pkgs of 10)

1 Unit 488389 bullbullbullbull 48-8398 48-8396 48-8411

2 Unit 48-8391 48-8399 48-8397 48-8412

3 Unit 48-8389 amp 48-8391

48-8398 amp 48-8399

48-8396 amp 48-8397

48-8411 amp48-8412

bullbullbull Each Cabinet Module includes Swinging Door(s) and one Adjustable Shelf bullbullbull A Maximum of 6 Full-extension Shelves can be mounted in each Cabinet Module bullbullbullbull Multiples of the 48-8389 Module can be mounted in 2 and 3 unit Tables

Accessory Table-Mounted Drawer Modules r

Catalog Drawer Drawer Width Number

48-8392

48-8393

Quantity

3

6

Height

6(15cm)

3 (8cm)

1 Unit

1 Unit

4a8394 5 i 6 (15 cm) amp 43(8cm)

1 Unit

48-8395 5 1 6 (15 cm) amp 43(8cm)

1 Unit

Drawer and Cabinet Modules can be mounted individually in multiples and in combination with each other in 1 2 and 3-unit 36 high tables Specify mounting locations when ordering

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~TYPICAL INSTALLATION SHOWN 49-3000-160 49-3000-250 49-3010-160 49-3010-250 47-2675-160T

6236S494 8236S495

(6middot) (12middot J

R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON OTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED

(USE AS NEEDED)

82365098 (2)

R0614LW (14J

R0614W

(ll

R6622

seE OWgt 62365565

R0614W REFI

---8l36S275 (21

82365269

8236S268 (Z J

82365250 (4)

82365261 (HIGH)82365162 (SHORT) (2)

8236S270

- - - - f_~ r

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ECOMETreg GRINDERPOLISHER 1 UNIT

48-8171 48~8181 46-8171 46-8181

(See Figure 2-1)

PART NO DESCRIPTION QTY UM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 400 EA R0614LW LOCK WASHER 1I41N 1800 EA R0614W WASHER 1I41N 1400 EA R0618W WASHER 5161NSS 400 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 100 EA R8608 SCREW 516 X 1 LAG HEX 400 EA R8622 TAPE STRIPING - BLUE 3500 IN R8765 NUT HEX 14-20 LT WIW STL CAD 400 EA R8776 FITIING 25 TUBE X 14 NPT 100 EA 1180S68 SCREW 6-32 381N CR RD HD SS ( 400 EA 8236S004 BAR ATIACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S232 FRAME ASSY - 1 UNIT 100 EA 8236S250 LEVELER 12-13 THD 400 EA 8236S261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR 200 EA 8236S269 BRACKET BIN MNTG RS 100 EA 8236S270 BRACKET BIN MNTG LS 100 EA 8236S275 BUMPER STOP 12IDX500DX5THK 200 EA 8236S276 MAGNET BIN 200 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S494 TOP COUNTER - 8GP 100 EA 8236S495 TOP COUNTER - 12 GP 100 EA 8236S706 BIN ASSEMBLY 100 EA

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TYPICAL INSTALLATION SHOWN 49-3000-160 49-3000-250 49-3010-160 49-3010-250 47-2875-160T

~-

8236S493 (8) 8236S496 (12)

R4586 (14) HOLE PLUG OUANTITIES ARE DEPENDENT ON OTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

R0614W (REF)

R0614LW (REF)

R2254 (REF)

R8759 (REF) 82365098 (2)

R8758 (REF)

R0614W

R2254

8236S269 (2)

82365275 (4)

82365261 (HIGH) 8236S262 (SHORT)

(2)

L_ ~ - - - - =- bull bull - shy- - - bull - - shy

ECOMETreg GRINDERPOLISHER 2 UNIT

48-8172 48-8182 46-8172 46-8182

(See Figure 2-2)

PART NO DESCRIPTION QTY UlM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 800 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 600 EA R2254 SCREW 114-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 200 EA R8608 SCREW 516 X 1 LAG HEX 600 EA R8622 TAPE STRIPING - BLUE 5800 IN R8765 NUT HEX 14-20 LT Ww STL CAD 800 EA R8776 FlnING 25 TUBEX 14 NPT 200 EA

1180S68 SCREW 6-32 3~IN CR RD HD SS 800 EA 8236S004 BAR AITACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S233 FRAME ASSY - 2 UNIT 100 EA 8236S250 LEVELER 12-13 THD 400 EA 8236S261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR 400 EA 8236S269 BRACKET BIN MNTG RS 200 EA 8236S270 BRACKET BIN MNTG LS 200 EA 8236S275 BUMPER STOP 12IDX500DX5THK 400 EA 8236S276 MAGNET BIN 400 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S493 TOP COUNTER -2-8 GP 100 EA 8236S496 TOP COUNTER -2-12 GP 100 EA 8236S706 BIN ASSEMBLY 200 EA

2-7 MA468171-1 1211195

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TYPICAL INSTALLAnON SHOWN 49-3000-160 49-3000-250bull 49-3010-160 4Q-300-250 47 -2675- lSOT

R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON QTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

ROO 4W (REf

62365406 (8) (REF)82365497 (IZ)

R2254 (REFI

8Z36S098 (ZI

R8622

________6236S4Z4

R064W (141

R0614LW (14)

R2254 (14)

(REF)

(3J

R8622

82365706 (3)

Q~u

I

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ECOMETreg GRINDERPOLISHER 3 UNIT

48-8173 48-8183 46-8173 46-8183

(See FIgure 2-3)

PART NO DESCRIPnON QTY uM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 1200 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 800 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 300 EA R8608 SCREW 516 X 1 LAG HEX 800 EA R8622 TAPE STRIPING - BLUE 8600 IN R8765 NUT HEX 14-20 LT Ww STLCAD 1200 EA R8776 FITriNG 25 TUBE X14 NPT - 3~00 EA 1180S68 SCREW 6-32381N CR RD HD SS ]200 EA 8236S004 BAR ATTACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S234 FRAME ASSY - 3 UNIT 100 EA 82368250 LEVELER 12-13 THD 400 EA 82368261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR - 600 EA 8236S269 -BRACKET BIN MNTG RS 300 EA 8236S270 BRACKET BIN MNTG LS 300 EA 8236S275 BUMPER STOP 12IDX500DX5THK 600 EA 8236S276 MAGNET BIN 600 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S408 TOP COUNTER -3-8 GIP 100 EA 8236S497 TOP COUNTER -3-12GP 100 EA 8236S706 BIN ASSEMBLY 300 EA

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a lI ~240-11 l--- 300 --l

FRONT VIEW

4 0 --+--

o

o

REAR VIEW

14 NPT

250 DIA ( 3 PLACES)

440 380

360 (HIGH) 415 300 (LOW)

ALL DI~ENSIONS ARE IN

2-10

80

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8 ~~ It

=

L270--

RIGHT SIDE VIEW

WATER SUPPLY

DRAIN HOLE

(HIGH) (LOW)

2 o

I I I I I I I I I I I I I J I J

INCHES

Figure 2 -4 Back Elevation (Typical Access Hole Locations) One Unit Table

u MA468171-1 1211195

80

-

e 00

e

3001 8 ~ r=====t===1

t

ZO

5400

FRONT VIEW RIGHT SIDE VIEW 1-----540-----1

14 NPT WATER SUPPLY (2 PLACES)

25 DIA DRAIN HOLE (4 PLACES)

70

440 (HIGH) 380 (LOW)

(HIGH) 4 15 30 0 (LOW 1

o

o

360

REAR VIEW

ALL DIMENSIONS ARE IN INCHES

Figure 2 -S Back Elevation (Typical Access Hole Locations) Two Unit Table

2-11

MA46817t-t 121195

I

U I

I I I I I I I

U

80

J - 8 ~~ It

lol 7200 ~

f-olt-------78 00 -----~I ~ =

FRONT VIEW 780

r--190 400

f-- 120 f-i-200 --

-- 120 r-- - 160

1-0 0

1 rh

p2 t

REAR VIEW

RIGHT SIDE VIEW

40 (2 PLS)

14 NPT WATER SUPPLY

Vr-25 OIA

(3 PLACES)

ORAl (5 PLACES)

N HOLE

V

V

LV 0 I ~

1 360 (HIGH) 415

97

440 I( 380 (

300 (LOW)

HIGH) LOW)

ALL DIMENSIONS ARE IN INCHES

Figure 2 -6 Back Elevation (Typical Access Hole Locations) Three Unit Table

2-12 MA468171-1

2 o

I I I I

J

121195

---1790S062

~---- 8236S594

1751S022 (115V) 1751S025 (220V)

3500S 143 (4) -----

R8993 R8994

R0520middot (4)

8235S579 -~~

R9822 (2) ----1shy

R7088

8236S693

R2424 (8) ---__

R8365 (2) R4559 1750S00 1

8236$426

8236S690 8middot 8236S691 12

R0246 --

~---R7908 (3)

---- 1751S082 (115V)1751S083 (220V)

R8804 (115V)R8805 (220V)

r----R7908 (2)

(5)

----R0523

-----8236S698

---SEE DETAIL B

J~R0739 (4)

J ~R0514LW (4)

-----8235S678

R8835 (5)

Figure 2 -7 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-13 MA468171-1 1211195

bull 8236S673

SEE NOTE 1

_--e--shy~--Rgt365685

8236S672

1180572 (4)

r

R7846 (4)

u

DET AIL A Figure 2 -8 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

I I I I I I I I I I I I I I I

2-14 MA468171-1 121195

R7846 R0605LWE (3)

1750S094

SPEED SENSOR MOUNTING FOR(

160V MOTORGEARBOX ASSEMBLY

82365696 (2J~

8236S695~ 82365697

R8765 (2) ~ raquo R0614W (2)~~

1750S095

~~ 17515079

SPEED SENSOR MOUNTING FOR 220V MOTORGEARBOX ASSEMBLY

DETAIL B

Figure 2 -9 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-15 MA468171-1 12195

CUT

8236S385

8236S510 CUT TO 65

8236S510 CUT TO 1075

CUT

CUT TO 875

8236S510 TO 55

8236S509 8236S519 CUT TO 3

8236S388

8236S510 CUT TO 125

RAIN FOR 8 ECOMET

8236S385

8236S510

8236S510 CUT TO 125

8236S510 8236S509CUT TO 7

8236S519 CUT TO 3

8236S388

DRAIN FOR 12 ECOMET

DETAIL D

I I I I t I I J I I J

I J J

Figure 2 -10 ECOMETreg8 AND 12 GrinderPolsiher Unit Assembly

2-16 MA468171-1 1211195

NOTES

RZ880

1750S051

(141N)

OIloIENSIaII fRON RETAININORING TO ~- -- - bull shy

R8774 R877e

A~T DIRECTION CF FUI5H ET 50 TI-pound WATER DOES NJT SPLASH BEYONJ TtE TCP CF TIpound BOWl

(FAR SIDE)

RZBB6 (BIN)

L--RZ880 (lOIN)

--RZ880 (IBIN)

R8176--- r+-~ r-R774Z

U ITEMS R8lZBl1J 17~711J RZSZ4CI)RZSZ311J BZ~7111 ~ ~-~ q~~li SZlM558ll1 NJ TWO PIECES OF RZeM aIT TO zemiddot NJ 30middot TO BE PlACfD IN PlASTIC BAG Rel3O fOR FINoiL~ ~--~~

ll)

~ ~

gtshy0 E Q) rn rn laquo-

I

c J Q)

c-iii 0 a - Q) 0c-

CJ CI

0 Z laquo

shyI

CI

lo I-w ~ 0 0 W

bull CI Q) ~

l C)

iL

I shy ~ t

~

bullbullbull ____0__ _

1750S008 8 -- shy1751S007 12

(REF)

1750S076 1751S059 (REF)

(USEDR8734)WITH AUTOMET HEAD)

8 12middot

RB328-- (2)

1751S062 --__ (2)

R8359 _-=~~A=~fP

R8334_fJ

R7806 -- 11 IN)

SEE DETAIL 0 ---

gt---- 1751 S044 8middot 1751S043 12 (KIT)

r---- 40406 1 8 491777 12 (REF)

R8733

I

o I

82S413 A(6 PlS)

R0614lW 16 PlS)

R0987 (6 PlS)

Figure 2 -12 ECOMETreg 8 AND 12 GrinderPolsiher Unit Asseroply

I

I I I I I I I I I I I I I I I I

2-18 MA468171-1 121195

(

r--shy

fshywo ~laquoOw I~jr ~ laquo ---shy

-shy ~ ~

r 2

~ M 0 X X

lt ~- laquo gt~m ~ i ~ (Ju~

X InlU4 e ~ r---shy~~ ( I r ifi ~ g II

~ N -co i ----- fshy J

r-- lt cent ~ ~X ~

~ ~~

0 L-shy i] i

~ ---shy ~ in u bullbull

fshy a gg yen il q~ H IOril (J

~ X 3 ~

=-n II cent r-shy cent ~bull

~ X X o bull u

~amp X w F n ~ 11 Of ft lt00 ampIi ~

dl~~ ~

~

X n

il n AI lJ y

-shy IJ I ~

~~

~ ~ ~i = I

Figure 2 middot13 ECOMETreg 8 AND 12 GrinderPolsiher Electrical Diagram

2-19 MA468171-1 121195

--

0

JJ

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION aTY UM

II

II II IIAK110 ACCESSORY KIT FOR ALL 12 POL 100 EA

AK410 ACCESSORY KIT FOR ALL 8 POL 100 EA R0246 STRAINER - SINK 1-12IN 100 EA R0522 CONNECTOR 12 X 45 DEGREE CONDUIT 100 EA II R0523 CONNECTOR 112 X 90DEG CONDUIT 100 EA R0599 WASHER 1I2X1X1132 BRASS 100 EA R0605LWE WASHER LOCK EXT 6 STN STL 300 EA bR0612LWE WASHER LOCK EXT 1 0 STN STL 500 EA R0614 NUT 14-20 HEX 400 EA R0614LW LOCK WASHER 141N 600 EA R0615 NUT 114-20 HEX SS 200 EA I R0617LW LOCK WASHER 5161N 800 EA R0617W WASHER 5161N 200 EA

(

~R0620W WASHER 381N 400 EA II R0632 NUT 1220X18IN HEX BRASS 100 EA R0739 SCREW SKT HD 14-20 1-14IN 400 EA R0987 SCREW SKT HD 14-201 IN SS 600 EA IR1303 SCREW SET 1I4-20X1411 SS 100 EA R1643 SCREW 8-32 1I41N SLT RD HD SS 500 EA R2217TC SCREW ST 10-16X38 SLT RD ST GD 600 EAU R2424 SCREW 516-18 341N HEX HD SS 800 EA shyR2823 COUPLING-FEMALE REDUCING 100 EA R2824 TEE MALE BRANCH 100 EA R2886 NYLON TUBE 14 OD 10400 IN IR4559 ADHESIVE-ANAEROBIC THREAD GR AIR OZ R6328 TWIST-TIE POLYBAG-12 BLUE 100 EA R6330 POLY BAG 12X12-2 MIL 100 EA R7088 ROLL PIN 316 X 34 LG SS 400 EA R7406 O-RING 141D 234 X 070 300 EA shyR7502 STAINLESS PLUMBERS PUTTY AIR 02 R7519 SCREW 10-32 381N CR PN HD SS 200 EA II R7640 SCREW 38-16 41N HEX HD 400 EA R7742 ANCHOR CONNECTOR 100 EA R7806 TUBE POLYURETHANE 18IDX140D 100 IN R7846 SCREW 6-32 141N CR PAN HD SS 700 EA R7908 NUT 10-32 KEPS 500 EA shyR8166 RETAINING RING EXT 250 100 EA R8233 SCREW 10-24X7811 SKT HD CAP SS 300 EA R8328 O-RING 2061DX 103 CS 200 EA shyR8334 FITTING-SWIVEL 90DEG 10-32 100 EA R8335 FITTING-BULKHEAD 10-32 100 EA ~-R8336 NUT-716-24 COMPRESSION 100 EA R8345 UNION ELBOW 14 TUBE 100 EA R8359 KNOB 14 SHAFT 100 EA

R8364 SCREW-SET 14-28 X 12 IN 200 EA R8370 MOUNT CABLE TIE 100 EA shy0

2-20 I

MA468171-1 121195

I

j

R8624 NUT 8-32 KEPS-ZINC PLATE STl 200 EA

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION QTY UM

R8733 SEAL LIP 20 IDX262 ODX31W 100 EA R8734 TRANTORaUE1-12ID 100 EA R8751 O-RING 187WX188 10 X225 00 100 EA R8773 FITTINGMALE 25TUBEX10-32THD 100 EA R8774 FITTINGMALE 25 TUBE X 18NPT 300 EA R8776 FITTING 25 TUBE X 14 NPT 300 EA R8777 TEE-RUN 25 TUBE X 18 NPT 100 EA R8785 VALVE SOLENOID 115V LOO EA R8804 BREAKER CIRCUIT-115V 25 AMP 100 EA R8805 BREAKER CIRCUIT 220V 15 AMP 100 EA R8829 VALVE SOLENOID 220V 100 EA R8837 WASHER FIBER 516 10 100 EA R8838 WASHER FIBER 12 10 100 EA R8990 FILTER LINE 100 EA R8992 INLET POWER - IEC - SNAP-IN 100 EA R8993 BREAKER CIRCUIT-15 AMP-2 POLE 100 EA R9008A CORD IEC POWER - US NR EA R9008B CORD IEC POWER - EUROPE NR EA R9008C CORD IEC POWER - UK NR EA R9008D CORD IEC POWER - JAPAN NR EA R9081 SUPPRESSOR 50MFD X 200 OHM 100 EA R9213 TEE STREET-18 BRASS 100 EA R9214 NIPPLE HEX-18 BRASS 100 EA R9226 TAPE FOAM 18 X 38 W 7000 IN R9611 SPACER 1710 X250D X13LNY 400 EA R9761 AERATOR FAUCET 1316-27 MALE 100 EA 1180S72 NUT 6-32 KEPS 800 EA 1572S018 VALVE-WATER 14 NPT 100 EA 1572S026 KNOB WATER VALVE 100 EA 1600S044 VALVE 100 EA 1625S016 KEY 187 sa X 125 LONG 100 EA 1750S001 ADAPTER-SPINDLE 58 SHAFT 100 EA 1750S017 FITTING-FAUCET 100 EA 1750S023 HUB 12 SHAFT 100 EA 1750S024 PLATE-MOUNTING 8 100 EA 1750S047 TAG-AUTOMET CABLE 100 EA 1750S051 FAUCET ASSEMBLY 100 EA 1750S094 MOTORGEARBOX ASSY-1 HP 90VDC 100 EA 1750S095 MOTORGEARBOX ASSY-1 HP 180VDC 100 EA 1750S100 KIT O-RING 100 EA 1751S010 BASEPLATE-MOUNTING 12 100 EA 1751S016 DISK-SPEED SENSOR 100 EA 1751S022 PCB POWER CONTROL-115V 100 EA 1751S026 PCB POWER CONTROL 220V 100 EA 1751S043 SPLASH GRDCOVERBANDCLAMP-12 ~ 100 EA 1751S044 SPLASH GRDCOVERBANDCLAMP-8 100 EA 1751S062 STUD DRIVE - 375 DIA 200 EA

2-21 MA468171-1 121195

It I bull

1751S069 SENSOR SPEEDASSEMBLY 100 EA i U 8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST III PART NO DESCRIPTION aTY UM

1751S082 PCB MOTOR SPEED CONTROL 115V 100 EA II 1751S083 PCB MOTOR SPEED CONTROL 220V 100 EA 1790S062 PLATE BILINGUAL CAUTION 100 EA 1950S123 LABEL AUTOMET CAUTION 100 EA II3500S143 SPACER 12 INCH LONG 400 EA 404061 ALUMINUM WHEEL 8 IN 100 EA 491777 ALUMINUM WHEEL 121N 100 EA middot1492105 INLINE WATER FLTR REPLACEMENT 100 EA 8236S385 TEETHREADED 15 OD POLYPRO 100 EA 8236S388 NUT1-12 PIPE SIZE NPT POLYPR 100 EA 8236S413 CLAMP BAR 600 EA II 8236S426 PI PE DRAIN 150 ODX512LG PVC 100 EA 8236S456 PLUG POST 100 EA 8236S485 PIN COTTER 316X1-12LG ZINC 100 EA I8236S509 GASKET NEO 1750DX125IDX06W 100 EA 8236S510 ARM WASTE 15 400 EA 8236S519 TAILPIECE STRAIGHT FLANGED 100 EA 8236S672 PCB ECOMET CONTROL PANEL 100 EA 8236S673 NAMEPLATE ECOMET PEDESTAL 100 EA bull8236S678 PLATE BACKING TOWER 100 EA

U 8236S679 BOX CONTROL INTABLE 100 EA 8236S685 SPOUT ECOMET TOWER 100 EA 8236S686 STUD SPOUT MOUNT 100 EA bull 8236S687 TOWER CONTROL INTABLE 100 EA 8236S689 CLAMP TOWER CONTROL 200 EA 8236S690 ECOMET CASTING 8 100 EA bull8236S691 ECOMET CASTING 12 100 EA 8236S693 MOUNT GEARBOX 200 EA ~ 8236S694 COVER 100 EA I8236S695 COVER 220V-DC MOTOR 100 EA 8236S696 NUT 14-20 FLANGE 200 EA II8236S697 BAND180V-DC MOTOR 100 EA 8236S698 CONDUIT 12 X 11 100 EA 8236S700 CABLE 6 PIN MOLEX X 32 100 EA 8236S701 CABLE RIBBON 10 PIN X 22 100 EA II 8236S702 CABLE RIBBON 10 PIN X 22 100 EA 8236S703 CABLE RIBBON 14 PIN X 21 100 EA 8236S704 CABLE RIBBON 14 PIN X 16 100 EA 8236S705 HARNESS ECOMET 8 amp 12 FLUSH MOUNT 100 EA -8236S708 CABLE26 PINX 8 RIBBON 100 EA 8236S709 CABLE 26 PIN X 24 RIBBON 100 EA 8236S710 CABLE ECOMET TABLE UNIT TO AUTOMET 100 EA 8236S711 CABLE ECOMET TABLE UNIT WATER SOL 100 EA shy

II u

II 2-22

MA468171-1 121195

I

SECTION 3

ACCESSORIES

40-2120

40-2121

40-2122

40-2123

40-2124

48-6002middot115

48middot6003-115

48-8082-115

48-8083-115

48-8300-30

48-8300-36

48~8320-01

48-8320-02

48-8320-03

48-8321-01

48-8321-02

48-8321-03

48-8310-30l

48-8310-30R

48-8310-36l

48-8310-36R

48-8310-30T

48-8310-36T

48-8411

48-8412

Stainless Steel Sink with Black Faucet

Dupres Receptacle

Cup Drain

Service Module

Drain Piping Kit

Fume Hood 2 Unit with Light

Fume Hood 3 Unit with Light

Wall Cabinet 2 Unit with Light

Wall Cabinet 3 Unit with Light

Tech-Metreg Filler Kit

Tech-Metreg Filler Kit

Reagent Shelf One Unit

Reagent Shelf Two UnU

Reagent Shelf Three Unit

Reagent Shelf ComerNo Sides

Reagent Shelf Corner One Side

Reagent Shelf Corner Two Sides

Tech-Metreg End Filler Kit Tabli to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Aller Kit Table to Wall

TechmiddotMetreg End Filler Kit Tableto Table

Tech-Met~ End Filler KitTable toTable

Shelf or Drawer Liners1 Unit (24 in)

Shelf or Drawer Liners 2 Unit (48 in)

3-1 MA468171-1 1211195

Installation Instructions For 40~2120 Stainless Steel Sink and Faucet

MA468t71-t

Recommended mounting positions of the Sink and Faucet are shown in Figure3-4

~ Other positions may be limited by the table cross supports

I Typical sink installation uses drain kit 40-2124 sinks can be installed from the top

2 Cut a sink opening 13-34 x 18-V4 inch corner of cutouts can be square or up to 12 inch radius

MQmlst dimension front to back 2nd dimension left to right

3

4

Figure 3-1

NAlLS

SPRING CLIP

Pllt No 3143743)

Section Thru Grip~Rim

Nail spring clips to the edge of the counter top cutout

Apply a soft putty or caulking to the underside of the bowl rim

5 Connect sink to drain line

6 Locate the water valve position an drill a 15 inch dia hole Install the valve and connect the water supply to ~he 318 nptinlet

7 Check for leaks

ApPlyCau~ilg Figure 3-2 SinkIJ)stal~tion lt

3-2 1211195

__

I

SIB IPS COUPlING

REMOVABLE AERATOR

cOLOREO PLASTIO INDEX DISC

BLACK PLASllC HOOOEO HANOLE

Flgure~~3 Deck Mownt~Mixrnd Faucet

I

I I I I I I J I

338 lTYP

( 0

t

+I 1250 lTYP)

f 0

~ ~

-- 15 f---39 ----

1475

y )

shy

~ shy125 cent (TyP) J

I I

SINK CUT OUT 18-114ltX 13-34 n~

IFigure 3-4 Recommended Sink and Faucet Mounting Positibns

3-3

MA468171-1 121195

~ -----------------------------------------------------~

REAGENT SHELF

COUNTERTOP

T--~-------------------------

TABLE fRAME

~3

L4

U-middot-middot-It-~A------=-------+

bull I ---------------- ~

bull

8

i 1 i 7

ai---u-l-u--middot

Figure 3-5 Typical Sink Installation

3-4 MA468171-1 121195

bull bull bull bull bull

I I

Installation Instructions for 40-2121 Duplex Outlet

I

bullbull u

MACHINE SCREW BACK COVER PlATE

WOOD SCREW BOX

FRONT PLATE SHIM WASHER

DUPlEX OUTlET

(

Figure 3--6 Duplex Receptacle

Recommended mounting positions of the duplex outlet are shown in Figure 3--6 Duplex Outlets require a minimum of 2 inches clearance behind the back splash panel for installation

1 Cut outlet opening 2middot518 x 4 inch

2 Insert the front plate with the I-V4 inch long protrusion through the back splash from the back side of the table

3 To find the location of the two mounting screw holes hold the 4 inch electric box with the slots against the front cover plate and mark each location

4 Using a 332 drill bit drill two pilot holes V2inch deep atthemarked locations

~C(

c 5 Secure the front cover plate and 4 inch electric box with the wood

screws (R8628)as supplied

6 To complete the installation follow standard electrical practices

Note All electrical connections shOUld be completed by a certimiddotfled electrician

3middot5 MA468171middot1 1211195

V

402121 DUPLEX OUTLET PARTS LIST

R0606W WASHER6SS R6002 CARTON 7X5X4 200 TEST RSC R8628 SCREW10X12CRRECPNHDSS R8747 OUTLET DUPLEX GND FAULT 125V R8761 COVER 1-14 PLASTER RING X 4 R8762 BOX 4 SQ EXTENSION R8764 COVER BLANK FOR 4 BOX

Installation Instructions for 40-2122 Table Cup Drain

f I- 19-1

400 EA 100 EA 200 EA 100 EA 100 EA 100 EA 100 EA

Figure 3-7 Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position it is important to miss counter top cross supports

I Typical cup drain installation uses drain kit 40-2124

2 Drill a 2 inch dia hole through the counter top at the location of the cup drain

3 Install cup drain

4 Connect cup drain to drain line

5 Check for leaks

3-6

MA468171-1 121195

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

I--------------------shy

I I I II II

bull ~

Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

f ~

3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

I

~ g~7J

Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

I I-------

I bull bull I3

REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

~

Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

bull t

I II

-II

- ---

Figure 3-11 Drain Kit Components

-II II

3-13 -MA468171-1 1211195

~ ~-

0------shy

Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

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I3-15 MA468171-1 middot1211195

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Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

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0400- -----04

STEP bull

o

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3Zr REF

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Flg~rQ 3-13 Installation for Filler Kit

3middot17

MA468171middot1 121195

bull ~

Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

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t I MA468171middot1 r

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1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

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6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

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l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

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Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

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I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

middotBUEHLER

TECH-METregmiddot GRINDERIPOLISHER TABLES

AND ACCESSORIES

MA468171middot1 121195

lJecaration OfConformity

4 Manufacturer BLJEHLER Ltd

Of 41 Waukegan Road Lake Bluff Illinois 60044

Declare the following product TECHMET reg GRINDERPOLISHER TABLES

To be in accordance with EC Directive(s)

Safety of Machinery 893921EEC and 91368EEC and 931441EEC according to the following standards

EN 292 PART 1 1991 EN 292 PART 2 1991 EN 60204 PART 1 1993

EMC Directive

893361EEC and 921231EEC according to the following standards

EN 500811 1992 EN 50082-1 1992

Position Engineering Vice President

Name Carl N Johnson

Signature ~ 1t ~ Date 11128195

0

U

THIS MANUAL IS A CUSTOM GENERATED DOCUMENT IT INCLUDES ALL REVISIONS RELA TlVE TO THIS SPECIFIC BUEHLER ITEM AS OF THE DATE SHOWN BELOW

MA468171-1 1211195

Table of Contents

Description Page

Section 1 (Operation and Maintenance Instructions)

General 1-2 Warranty 1-2 Unpacking 1-2 Assembly 1-4 Restriction 1-4 Rush Mounted ECOMETreg 8 and 12 GrinderPolisher 1-4 Installation 1-6 Electrical 1-6 Plumbing 1-7 Operation of ECOMETreg Series GrinderPolisher 1-7 Controls 1-7 Tower Control Panel Operation 1-8 Normal Operation and Use 1-9 lips for Smooth Operation 1-10 Maintenance 1-11 Accessories arld Supplies 1middot11 Automet reg Power Head 1-12

Sectionmiddot 2

Specifications and Selection Guide 2-2

Selection Cabinet Module and Accessories 2middot3

3 - Unit GrinderPolisher Assembly Drawing 2middot8

1 - Unit Table Hole Access Locations 2middot10

Ecometreg 8 and 12 Unit Electrical Diagram 2middot19

Selection TECH-METreg Table 2-2 Selection GrinderPolisher 2-2

Selection Drawer Modules 2-3 1 - Unit GrinderPolisher Assembly Drawing 2-4

Parts List 2-5 2 - Unit GrinderPolisher Assembly Drawing 2-6

Parts List 2-7

Parts List 2-9

2- Unit Table Hole Access Locations 2-11 3 - Unit Table Hole Access Locations 2-12 Ecometreg 8 and 12 Unit Assembly Drawings 2-13

Parts List 2-20

Section 3 Accessories 3-1

Installation Instructions for 40-2120 - Stainless Steel Sink and Faucet 3-2 Installation Instructions for 40-2121 - Duplex Outlet 3-5 Installation Instructions for 40-2122 - Table Cup Drain 3-6 Installation Instructions for 40-2123 - Service Module 3-8 Installation Instructions for 40-2124 - Drain Kit 3-12

MA468171-1 12195

bull I Table of ContentsC) I

Description Page I Installation Instructions for 488082115 488083115

2 and 3 Unit Wall Cabinet with Light Installation Instructions for 40830030 40830036 TECH-METreg Filler Kit Installation Instructions for Reagent Shelfs 48-8320-01 - (1) - Unit Table 48-8320-02 - (2) - Unit Table 48-8320-03 - (3) - Unit Table 48-8321-01 - Corner No Sides 48-8321-02 - Corner One Side 48-8321-03 - Corner Two Sides

Maintenance Installation Instructions for

48-831 0-30R 48-8310-SOL 48-8310-36R 48-8310-36L TECH-METreg Table to Wall End Filler Kit

Installation Instructions for 48-8310-30T 48-8310-361 TECH-METreg Table to Table End Filler Kit

Installation Instructions for 48-8411 and 48-8412 Drawer Liners

3-14 3-16 3-18

3-18 3-19

3-21

3-23

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MA468171-1 121195

TECH-MET GRINDERPOLISHING TABLES AND ACCESSORIES

SECTION 1 (OPERA TION AND MAINTENANCE INSTRUCTIONS)

General

This manual is prepared to acquaint you with the operation maintenance and accessories of the BUEHLER TECH-METreg furniture line When installed an attractive and efficient material preparation laboratory will be achieved

Warranty

Unpacking

This unit is guaranteed against defective material and workmanship for a period of (2) years from date of shipment by BUEHLER Ltd Warranty is void if inspection shows evidence of abuse misuse or unauthorized repair

Warranty covers only replacement of defective materials

If for any reason this unit must be returned to our plant for warranty service please apply for prior authorization and shipping instructions Include the following information customer purchase order number BUEHLER Ltd Invoice number and date serial number and reason for return

Carefully unpack and check contents TECH-MET polishing tables with gril)derpolishers contain sophisticated mechanical and electronic components Care has been taken in the packaging of each unit to protect it in transit from the factory to the final destination After opening the carton remove the following accessory equipment that is packed with each grinderpolisher

1 box containing the polishing wheel

1 package withsamples of grinding paper and polishing cloths

1 box containing the splash ring cover paper holding band and cloth clamp

1 package containing (2) Omiddotrings

1-1 MA468171-1 121195

TECHmiddotMET polishing tables are heavy When lifting a table off its wooden skid two methods are recommended the first is to lift on the outside edges of the table legs (See FIGURE 1-1) an alternate method when a table Is supplied with a lower cabinet is to cut a V2 inch thick piece of plywood to just fit between the table legs that extends past the front and back lips of the cabinet module Insert the plywood beneath the cabinet unit and then lift the table from under the plywood This will distribute the load to the outside walls of the cabinet unit and prevent damage to the floor of the cabinet

If any components are missing or damaged save the packing list and materials and advise the carrier and BUEHLER LTD of the discrepancy

PLYWOOD METHOD 2

Figure 1-1 Typical Packaging Method

Assembly

When ordering cabinets and a stainless steel sink in the same table cabinet module 48-8389 is recommended to be used under the sink location

Flush-Mounted ECOMET 8 amp 12 GrinderPolisher

Grinderpolishers are shipped fully assembled except for the splash ring cover polishing wheel cloth clamp and paper holding band To install th~ polishing wheel onto the base plate match the holes in the underside of the wheel to the pins on the base drive plate (See Figure 1-2)

Included with each unit is a packet containing samples of pressure sensitive adhesive backed carbimet abrasive discs and BUEHLER polishing cloths To reorder ref~r to the BUEHLER consumable supplies catalog the BUEHLER analyst catalog or contact your BUEHLER sales representative

In the USA call1-SOO-BUEHLER and you will automatically be connected to the nearest BUEHLER salesservice center

One aluminum polishing wheel supplied with your flush-mounted ecomet grinderpolisher Wheels made of bronze or BUEHLER METLAP platens are also available Most customers find it prudent to purchase spare wheels for quick interchanging convenience and economy Aluminum and bronze wheels as well as BUEHLER METLAP platens mount easily wHhout tools (See Figure 1-2)

Polishing cloths and abrasive discs mount as shown in Figure 1-3 Commonly ordered consumable supply part numbers and accessory items can be found in the Accessory Section of this manual

POLISHING WHEE

PINSIO-RINGS

BASEPLATE Figure 1-2 Wheel and base Plate

1middot3

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BUEHLER TECH-MET tables are shipped fully assembled Optional cabinet modules when ordered wHh tables are factory installed before shipment Cabinet modules may also be ordered separately and installed by the customer AU mounting hardware is supplied with each table unit

Restriction

MA468171-1 1211195

J

iii

Paper holding band for plain-backed abrasive discs

Pressure sensitive adhesive PSA backing

Clamp for plain-backed polishing cloths

Figure 1-3 Cloth amp Disc mounting

1-4 MA468171-1 121195

Position the splash ring to fit inside the contour of the flush mounted bowl (see Figure I- 4)

I I I I I

IInstallation

Figure 1-4 Splash Ring

TECH-MET polishing tables are intended for floor installation in a I convenient location with access to utility services (electric water and sewer) Adjust the table to a level position with the (4) leg leveling screws Access to the rear leveling screws when tables are supplied with lower cabinet units can be achieved by removing the shelves or I drawers from the cabinet module It is not necessary to remove the cabinet module If wall cabinets are to be installed (see instructions in TECH-MET furniture manual) this should be done before the table is I placed in its final location

When installing BUEHLER reagent shelves with tables secure firing strip to wall at the reference line and then level tables to match line height I This will minimize installation time

IElectrical

The Flush Mounted GrinderPolishers are internally connected to individual control towers An IEC power cord is provided for each unit

It is recommended t9 provide individual circuits for each polishergrinder Voltage current and frequency requirements are shown on a specification plate at the back of the table See table of contents for location in manual for electrical specifications and rotational speeds of available flush mounted polishergrinder (Ref Table I)

WARNING Electrical Shock Hazard Optional hard wiring and electrical maintenance should be performed by a qualified

U electrical technician

1middot5 MA468171-t 1211195

middot

Plurrlbing

Water faucets and grinderpolishers are internally connected with V4 inch plastic tubing which must be connected to a water supply via each V4 npt bulk head fitting located in the back of the table

This water source should be equipped with a separate shut off valve

When not used or attended for prolonged periods the water supply to the unit must be turned off

The recommended water pressure is 40 to 100 psi Each GrinderlPolishers sink and bowl are connected together with plastic drain pipe that exits through holes provided at the rear of the TECH-METreg Table Common TECH-METreg Table accessories requiring a water supply andor drain connection are supplied with Individual instructions (See Section 3)

Upon completion of the drain water and electrical connections test for leaks at maximum available water pressure Then check all functional (

control switches as outlined in the control section of this manual

Operation of ECOMET Series GrinderPolisher

ELECTRICAL AND MECHANICAL DATA

ECOMETreg MODELS

MOTOR DATA WHEEL

RPM

WHEEL

TYPE NOTESHP VOLTS PHASEHz FUSE AMP

S 1

1()()115 1160 15 AIT4 50-500 Aluminum Variable Speed (140W)

220-240 1150 8Anl (10 RPM Incremenls )

(4Q-4(01) DC Motor Gear Dnven

12 1

1()()115 1160 15AIT4 50-500 Aluminum Variable Speed (74Ot

220-240 1150 8Anl (10 RPM Increments

(49-1777) DC Molor Gear Dnven

Table 1 ECOMErreg Electrical and Mechanical Specifications

Controls

Controls not on the Tower Control Panelmiddot

Water Valve (Located to the right of the water dispensing arm)

This valve controls the volume of water delivered through the dispensing arm when WATER ON is pressed To test unit turn on your external water supply valve and adjust the valve to the 12 open position

1-6 MA468171-1 121195

Main Power Switch

I I I I I

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1~copy~ ifreg ~OllO~

II ] I VI A~DA(LI 5(il~lD Q~D~(J)I~ -IFCnD31l=l11~

IIIIf1QQ

~CI~ ~ZNCIIl-i) ~ iiLli

VlIf Aii~~ IFVlIf~~

[O~LFFJ ~ FIF

~ IIUIIHn

Figure 15 ECOMETreg Control Panel

umiddot I Tower Control Panel Operation

(Located at the front of the electricalelectronic control box) Be sure this main switch Is In the ON position and power Is being supplied to the unit

CONTROL I ON Turns on control power to the entire unit LED indicator on OFF Turns off control power to the entire unit I

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MA468171middot1 1211195

J

MOTOR

RUN Starts the platen turning The preset platen speed will be retained in memory until the power off control is pressed The unit will return to the default setting (10rpm) after power on is pressed

STOP Stops the platen motor only The platen motor will return to its preset setting (10-500 rpm) when the run is pressed

INCREASE Increases the RPM setting of the platen motor (Maximum 500 RPM)

DECREASE Decreases the RPM setting of the platen motor (Minimum 10 RPM)

RPM Display Display indicates preset RPM of the platen motor Special sensing circuits automatically maintaip constant RPM under varying load conditions

WATER

ON Starts the water flow through the flush jet and the faucet assembly (controlled by the water valve)

OFF Stops the water flow

Normal Operation and Use

To start the ECOMETreg GrinderPolisher press the Power ON and RUN controls Indicator lamps will light when either control is activated Adjust the rotational speed of the platen by pressing either INCREASE or DECREASE until the desired speed appears in the LED indicator To use water lubrication lift and swing the water dispenser arm into the desired position To start the flow of water from both the dispenser arm and the bowl flush jet press the Water ON Control

Adjust the water flow of the bowl flush jet with the extemal water supply valve Then adjust the dispensing arm wc~ ~ - ~e knob located behind the water dispensing arm If you operate only the bowl flush jet close the water valve by turning the knob in the clockwise direction

The ECOMETreg GrinderPolishers may be used to prepare metallographic petrographic and ceramographic samples Detailed information on sample preparation including specific data on abrasives wheel coverings and lubricants for various metals and other materials may be found in the following Metal Digest publications

bull General metallography Volume 20 Nos 2 and 3

bull Heat treating Volume 22 no 3

bull Corrosion Volume 22 no 2

1-8

MA468171-1 1211195

bull Petrography Volume 24 no 1

bull Microelectronics Volume 25 no I

The BUEHLER DIALOG reg Technical Reference Manual offers a new approach to sample preparation This innovative new technology can be utilized with your new ECOMETreg GrinderlPolisher Contact your BUEHLER representative for more information and a free subscription to this publication

Tips for smooth operation

I I I I I

Install polishing wheels by lining up the two pins (with D-rings) on the top Iof the base plate with the holes in the underside of the polishing wheel When the lugs engage the holes press down on the platen to produce a friction fit See Figure 1-2 I Always use the splash ring to prevent messy over spray and as a safety feature to help prevents accidental contact of fingers with the rotating wheel and cloth clamp r I Do not leave worn-out psa backed abrasive papers or cloths on the wheel after use If left on the wheel for prolonged periods of time they may be difficutl to remove I Makes(Jre the wheel surface is dean and free of residue from previous operations Adhesive residue may be removed with an approved chlorinated solvent I

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1-9 MA468171-1 121195

Maintenance

DAILY MAINTENANCE

Strip wom-out cloths and papers from wheel surfaces and remove adhesive residue

Wipe the exterior surfaces of the cabinet

The bowl flush jet should minimize the build-up of -grinding and polishing residue in the bowl but it is advisable to run additional water from the dispenser arm to help clear away any accumulations of abrasive residue Do not use sharp objects such as a screw driver to dislodge residue from the bowl as this may mar or damage the bowl surface

GEAR Box OIL

If oil leakage is evident contact your BUEHLER representative

Trouble shooting (

To locate and solve operational problems consult the Connection Diagram for your ECOMETreg GrinderPolisher

RECOMMENDED SPARE PARTS

R8328 0 Ring (0206 ID x 010$ CS)

Accessories and Supplies

Many accessories and consumable supplies are available for use with the ECOMETreg GrinderPolisher Accessories for the automation of grinding and polishing steps are available to help improve your sample handling volume and efficiency

Recent innovations include an automated AUTOMETreg Power Head METLAPreg Fluid Dispensing System and the BUEHLER DIALOGreg Method with associated consumable supplies For additional information contact your BUEHLER representative or in the USA call I-SOD-BUEHLER

ACCESSORIES

DESCRIPTION 8 (203 em) 12 (305 em)

Cloth Clamp 40-2058 46-2012

Paper Holding Band 30-2000 46-2013

Aluminum Wheel 40-4061 49-1m

Bronze Wheel 40-4062 49-1na

Table 2 Accessories for ECOMErreg 61ectrical and Mechanical Specifications

1-10 MA468171-1 1211195

I AUTOMETreg Power Head I

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BUEHLER flush mounted GrinderPolishers are machined and wired to accept either the AUTOMETreg 2 or AUTOMETreg 3 Power Heads For installation ofthe AUTOMETreg Power Head see instructions packaged with that unit

WATER r 38in

ELECT

SUPPLY TUBING

wall

BOX_~

18 00

AGENT SHELF

floor

Figure 1- 6 Recommended Table Installation

1-11

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I MA468171-1 121195

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SECTION 2 (TECH-METreg POLISHING TABLES)

BUEHLER TECH-METreg Polishing Tables are specially designed to aCcommodate the ECOMETreg 8 inch or 12 inch flush mounted GrinderPolishers Available in three lengths and two heights each table unit accepts any of the following

8 inch or 12 inch ECOMETreg GrinderPolisher Oor 8 inch or 12 inch Polimet reg or 11 X 11 inch stainless steel sink Each table is designed with a 24 inch long tilt out bin for convenient storage Tables are constructed of heavy gauge steel and chemical-resistant laminate tops with easy to clean rolled corners

Optional lower cabinets are available for 36inch high TECH-METreg Polishing Tables

For those installations where a combination of drawer sizes and lower cabinets with shelves are required BUEHLER can customize TECHshyMETreg furniture with a variety of shelf and drawer cabinet modules to meet your individual requirements

2-1 MA468171-1 121195

Specifications and Selection Guide

Select the Desired TECH-METreg Table

Units Catalog No8 Catalog No 12 Size Approx (203 cm) (305 cm) (Height to Table Top) Weight

48-8171 46-8171 30 W x 30 D x 30 H 206lbs (76 x 76 x 76 em) (934 kg)

48-8181 46-8181 30 W x 30 D x 36 H 220lbs (76 x 76 x 91 em) (998 kg)

48-8172 46-8172 54 W x 30 0 x 30 H 2891bs (137 x 76 x76 em) (1311 kg)

48-8182 46-8182 54 W x 30 0 x 36 H 3031bs (137 x 76 x 91 em) (1374 kg)

48-8173shy 46-8173 78 W x 30 0 x 30 H 3721bs (198 x 76 x 76 em) (1687 kg)

48-8183 46-8183 78 W x 30 0 x36 H 3861bs (198 x 76 x 91 em) (1750 kg)

Approximate shllpplng weight to table and packaging Catalog numbers listed above are the Tables with cut-outts to accept GrinderPolishers add GrinderPolisher weights listed below for each unit selected

Plus the desired GRINDERPOLISHER

Model

ECOMET8

Catalog No

49-3000-160T

wheel

Size

8

(203 eM)

Motor Rating

amp Spindle

speed

1 HP (740W)

10-500 RPM

Electrical

Requirements

115vV60H

1 PHASE

Approxbullbullbull

Weight

50 LBS

(227 KG)

ECOMET8 49-3000-250T 8

(203 eM)

1 HP (740W)

10-500 RPM

220-240V50HzI

1 PHASE

50 LBS

(227 KG)

ECOMET12 49-3010-160T 12

(203 eM)

1 HP (740W)

10-500 RPM

115vVl60H

1 PHASE

55 LBS

(249 KG)

ECOMET 12 49-3010-250T 12

(203 eM)

1 HP (740W)

10-500 RPM

220-240V50HzI

1 PHASE

55 LBS

(249 KG)

Approximate added weight for eaeh Grinderpolisher unit

2-2 MA468171-1 12195

Plus the Optional Table-Mounted Cabinet Module(s)and Accessories

Table Type 36 High

Models Only)

Cabinet Modules)

Full Extension Shelf bullbullbull

Adjustable Shelf

Shelf liners (Pkgs of 10)

1 Unit 488389 bullbullbullbull 48-8398 48-8396 48-8411

2 Unit 48-8391 48-8399 48-8397 48-8412

3 Unit 48-8389 amp 48-8391

48-8398 amp 48-8399

48-8396 amp 48-8397

48-8411 amp48-8412

bullbullbull Each Cabinet Module includes Swinging Door(s) and one Adjustable Shelf bullbullbull A Maximum of 6 Full-extension Shelves can be mounted in each Cabinet Module bullbullbullbull Multiples of the 48-8389 Module can be mounted in 2 and 3 unit Tables

Accessory Table-Mounted Drawer Modules r

Catalog Drawer Drawer Width Number

48-8392

48-8393

Quantity

3

6

Height

6(15cm)

3 (8cm)

1 Unit

1 Unit

4a8394 5 i 6 (15 cm) amp 43(8cm)

1 Unit

48-8395 5 1 6 (15 cm) amp 43(8cm)

1 Unit

Drawer and Cabinet Modules can be mounted individually in multiples and in combination with each other in 1 2 and 3-unit 36 high tables Specify mounting locations when ordering

2-3 MA468t7t-t 12195

-- - - - - - - - -

l

0

CJ

lt

-~ ~

-~ I-

iii c a ~ I

C J

Ggt J~ ar t 0 2shyCij T (I) raquo () () (I)

3 0shy-lt

sect ~

~TYPICAL INSTALLATION SHOWN 49-3000-160 49-3000-250 49-3010-160 49-3010-250 47-2675-160T

6236S494 8236S495

(6middot) (12middot J

R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON OTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED

(USE AS NEEDED)

82365098 (2)

R0614LW (14J

R0614W

(ll

R6622

seE OWgt 62365565

R0614W REFI

---8l36S275 (21

82365269

8236S268 (Z J

82365250 (4)

82365261 (HIGH)82365162 (SHORT) (2)

8236S270

- - - - f_~ r

I

ECOMETreg GRINDERPOLISHER 1 UNIT

48-8171 48~8181 46-8171 46-8181

(See Figure 2-1)

PART NO DESCRIPTION QTY UM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 400 EA R0614LW LOCK WASHER 1I41N 1800 EA R0614W WASHER 1I41N 1400 EA R0618W WASHER 5161NSS 400 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 100 EA R8608 SCREW 516 X 1 LAG HEX 400 EA R8622 TAPE STRIPING - BLUE 3500 IN R8765 NUT HEX 14-20 LT WIW STL CAD 400 EA R8776 FITIING 25 TUBE X 14 NPT 100 EA 1180S68 SCREW 6-32 381N CR RD HD SS ( 400 EA 8236S004 BAR ATIACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S232 FRAME ASSY - 1 UNIT 100 EA 8236S250 LEVELER 12-13 THD 400 EA 8236S261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR 200 EA 8236S269 BRACKET BIN MNTG RS 100 EA 8236S270 BRACKET BIN MNTG LS 100 EA 8236S275 BUMPER STOP 12IDX500DX5THK 200 EA 8236S276 MAGNET BIN 200 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S494 TOP COUNTER - 8GP 100 EA 8236S495 TOP COUNTER - 12 GP 100 EA 8236S706 BIN ASSEMBLY 100 EA

2-5 MA468171-1 12195

c 11cmiddot c ~

~ ~

-~-l

-I I

I) I en

~ ~ 01

I (Q c CD

I l I)

I

C J

~I a CD ~ U 1 Q (ii

~I -I lraquo 0shym tshyen en CD 3 0shy~

TYPICAL INSTALLATION SHOWN 49-3000-160 49-3000-250 49-3010-160 49-3010-250 47-2875-160T

~-

8236S493 (8) 8236S496 (12)

R4586 (14) HOLE PLUG OUANTITIES ARE DEPENDENT ON OTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

R0614W (REF)

R0614LW (REF)

R2254 (REF)

R8759 (REF) 82365098 (2)

R8758 (REF)

R0614W

R2254

8236S269 (2)

82365275 (4)

82365261 (HIGH) 8236S262 (SHORT)

(2)

L_ ~ - - - - =- bull bull - shy- - - bull - - shy

ECOMETreg GRINDERPOLISHER 2 UNIT

48-8172 48-8182 46-8172 46-8182

(See Figure 2-2)

PART NO DESCRIPTION QTY UlM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 800 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 600 EA R2254 SCREW 114-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 200 EA R8608 SCREW 516 X 1 LAG HEX 600 EA R8622 TAPE STRIPING - BLUE 5800 IN R8765 NUT HEX 14-20 LT Ww STL CAD 800 EA R8776 FlnING 25 TUBEX 14 NPT 200 EA

1180S68 SCREW 6-32 3~IN CR RD HD SS 800 EA 8236S004 BAR AITACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S233 FRAME ASSY - 2 UNIT 100 EA 8236S250 LEVELER 12-13 THD 400 EA 8236S261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR 400 EA 8236S269 BRACKET BIN MNTG RS 200 EA 8236S270 BRACKET BIN MNTG LS 200 EA 8236S275 BUMPER STOP 12IDX500DX5THK 400 EA 8236S276 MAGNET BIN 400 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S493 TOP COUNTER -2-8 GP 100 EA 8236S496 TOP COUNTER -2-12 GP 100 EA 8236S706 BIN ASSEMBLY 200 EA

2-7 MA468171-1 1211195

bull bull

I

6

II1II

~ t

~

~ ~ 01

Ul C (il I)bull ~ ()

I

C I + G)

amp N

Smiddot 0 (I)

gt ~ iir T (I) -I lraquo 2 SD

bull bull

TYPICAL INSTALLAnON SHOWN 49-3000-160 49-3000-250bull 49-3010-160 4Q-300-250 47 -2675- lSOT

R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON QTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

ROO 4W (REf

62365406 (8) (REF)82365497 (IZ)

R2254 (REFI

8Z36S098 (ZI

R8622

________6236S4Z4

R064W (141

R0614LW (14)

R2254 (14)

(REF)

(3J

R8622

82365706 (3)

Q~u

I

--

ECOMETreg GRINDERPOLISHER 3 UNIT

48-8173 48-8183 46-8173 46-8183

(See FIgure 2-3)

PART NO DESCRIPnON QTY uM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 1200 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 800 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 300 EA R8608 SCREW 516 X 1 LAG HEX 800 EA R8622 TAPE STRIPING - BLUE 8600 IN R8765 NUT HEX 14-20 LT Ww STLCAD 1200 EA R8776 FITriNG 25 TUBE X14 NPT - 3~00 EA 1180S68 SCREW 6-32381N CR RD HD SS ]200 EA 8236S004 BAR ATTACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S234 FRAME ASSY - 3 UNIT 100 EA 82368250 LEVELER 12-13 THD 400 EA 82368261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR - 600 EA 8236S269 -BRACKET BIN MNTG RS 300 EA 8236S270 BRACKET BIN MNTG LS 300 EA 8236S275 BUMPER STOP 12IDX500DX5THK 600 EA 8236S276 MAGNET BIN 600 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S408 TOP COUNTER -3-8 GIP 100 EA 8236S497 TOP COUNTER -3-12GP 100 EA 8236S706 BIN ASSEMBLY 300 EA

2-9 MA468171-1 121195

-

a lI ~240-11 l--- 300 --l

FRONT VIEW

4 0 --+--

o

o

REAR VIEW

14 NPT

250 DIA ( 3 PLACES)

440 380

360 (HIGH) 415 300 (LOW)

ALL DI~ENSIONS ARE IN

2-10

80

[I

8 ~~ It

=

L270--

RIGHT SIDE VIEW

WATER SUPPLY

DRAIN HOLE

(HIGH) (LOW)

2 o

I I I I I I I I I I I I I J I J

INCHES

Figure 2 -4 Back Elevation (Typical Access Hole Locations) One Unit Table

u MA468171-1 1211195

80

-

e 00

e

3001 8 ~ r=====t===1

t

ZO

5400

FRONT VIEW RIGHT SIDE VIEW 1-----540-----1

14 NPT WATER SUPPLY (2 PLACES)

25 DIA DRAIN HOLE (4 PLACES)

70

440 (HIGH) 380 (LOW)

(HIGH) 4 15 30 0 (LOW 1

o

o

360

REAR VIEW

ALL DIMENSIONS ARE IN INCHES

Figure 2 -S Back Elevation (Typical Access Hole Locations) Two Unit Table

2-11

MA46817t-t 121195

I

U I

I I I I I I I

U

80

J - 8 ~~ It

lol 7200 ~

f-olt-------78 00 -----~I ~ =

FRONT VIEW 780

r--190 400

f-- 120 f-i-200 --

-- 120 r-- - 160

1-0 0

1 rh

p2 t

REAR VIEW

RIGHT SIDE VIEW

40 (2 PLS)

14 NPT WATER SUPPLY

Vr-25 OIA

(3 PLACES)

ORAl (5 PLACES)

N HOLE

V

V

LV 0 I ~

1 360 (HIGH) 415

97

440 I( 380 (

300 (LOW)

HIGH) LOW)

ALL DIMENSIONS ARE IN INCHES

Figure 2 -6 Back Elevation (Typical Access Hole Locations) Three Unit Table

2-12 MA468171-1

2 o

I I I I

J

121195

---1790S062

~---- 8236S594

1751S022 (115V) 1751S025 (220V)

3500S 143 (4) -----

R8993 R8994

R0520middot (4)

8235S579 -~~

R9822 (2) ----1shy

R7088

8236S693

R2424 (8) ---__

R8365 (2) R4559 1750S00 1

8236$426

8236S690 8middot 8236S691 12

R0246 --

~---R7908 (3)

---- 1751S082 (115V)1751S083 (220V)

R8804 (115V)R8805 (220V)

r----R7908 (2)

(5)

----R0523

-----8236S698

---SEE DETAIL B

J~R0739 (4)

J ~R0514LW (4)

-----8235S678

R8835 (5)

Figure 2 -7 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-13 MA468171-1 1211195

bull 8236S673

SEE NOTE 1

_--e--shy~--Rgt365685

8236S672

1180572 (4)

r

R7846 (4)

u

DET AIL A Figure 2 -8 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

I I I I I I I I I I I I I I I

2-14 MA468171-1 121195

R7846 R0605LWE (3)

1750S094

SPEED SENSOR MOUNTING FOR(

160V MOTORGEARBOX ASSEMBLY

82365696 (2J~

8236S695~ 82365697

R8765 (2) ~ raquo R0614W (2)~~

1750S095

~~ 17515079

SPEED SENSOR MOUNTING FOR 220V MOTORGEARBOX ASSEMBLY

DETAIL B

Figure 2 -9 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-15 MA468171-1 12195

CUT

8236S385

8236S510 CUT TO 65

8236S510 CUT TO 1075

CUT

CUT TO 875

8236S510 TO 55

8236S509 8236S519 CUT TO 3

8236S388

8236S510 CUT TO 125

RAIN FOR 8 ECOMET

8236S385

8236S510

8236S510 CUT TO 125

8236S510 8236S509CUT TO 7

8236S519 CUT TO 3

8236S388

DRAIN FOR 12 ECOMET

DETAIL D

I I I I t I I J I I J

I J J

Figure 2 -10 ECOMETreg8 AND 12 GrinderPolsiher Unit Assembly

2-16 MA468171-1 1211195

NOTES

RZ880

1750S051

(141N)

OIloIENSIaII fRON RETAININORING TO ~- -- - bull shy

R8774 R877e

A~T DIRECTION CF FUI5H ET 50 TI-pound WATER DOES NJT SPLASH BEYONJ TtE TCP CF TIpound BOWl

(FAR SIDE)

RZBB6 (BIN)

L--RZ880 (lOIN)

--RZ880 (IBIN)

R8176--- r+-~ r-R774Z

U ITEMS R8lZBl1J 17~711J RZSZ4CI)RZSZ311J BZ~7111 ~ ~-~ q~~li SZlM558ll1 NJ TWO PIECES OF RZeM aIT TO zemiddot NJ 30middot TO BE PlACfD IN PlASTIC BAG Rel3O fOR FINoiL~ ~--~~

ll)

~ ~

gtshy0 E Q) rn rn laquo-

I

c J Q)

c-iii 0 a - Q) 0c-

CJ CI

0 Z laquo

shyI

CI

lo I-w ~ 0 0 W

bull CI Q) ~

l C)

iL

I shy ~ t

~

bullbullbull ____0__ _

1750S008 8 -- shy1751S007 12

(REF)

1750S076 1751S059 (REF)

(USEDR8734)WITH AUTOMET HEAD)

8 12middot

RB328-- (2)

1751S062 --__ (2)

R8359 _-=~~A=~fP

R8334_fJ

R7806 -- 11 IN)

SEE DETAIL 0 ---

gt---- 1751 S044 8middot 1751S043 12 (KIT)

r---- 40406 1 8 491777 12 (REF)

R8733

I

o I

82S413 A(6 PlS)

R0614lW 16 PlS)

R0987 (6 PlS)

Figure 2 -12 ECOMETreg 8 AND 12 GrinderPolsiher Unit Asseroply

I

I I I I I I I I I I I I I I I I

2-18 MA468171-1 121195

(

r--shy

fshywo ~laquoOw I~jr ~ laquo ---shy

-shy ~ ~

r 2

~ M 0 X X

lt ~- laquo gt~m ~ i ~ (Ju~

X InlU4 e ~ r---shy~~ ( I r ifi ~ g II

~ N -co i ----- fshy J

r-- lt cent ~ ~X ~

~ ~~

0 L-shy i] i

~ ---shy ~ in u bullbull

fshy a gg yen il q~ H IOril (J

~ X 3 ~

=-n II cent r-shy cent ~bull

~ X X o bull u

~amp X w F n ~ 11 Of ft lt00 ampIi ~

dl~~ ~

~

X n

il n AI lJ y

-shy IJ I ~

~~

~ ~ ~i = I

Figure 2 middot13 ECOMETreg 8 AND 12 GrinderPolsiher Electrical Diagram

2-19 MA468171-1 121195

--

0

JJ

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION aTY UM

II

II II IIAK110 ACCESSORY KIT FOR ALL 12 POL 100 EA

AK410 ACCESSORY KIT FOR ALL 8 POL 100 EA R0246 STRAINER - SINK 1-12IN 100 EA R0522 CONNECTOR 12 X 45 DEGREE CONDUIT 100 EA II R0523 CONNECTOR 112 X 90DEG CONDUIT 100 EA R0599 WASHER 1I2X1X1132 BRASS 100 EA R0605LWE WASHER LOCK EXT 6 STN STL 300 EA bR0612LWE WASHER LOCK EXT 1 0 STN STL 500 EA R0614 NUT 14-20 HEX 400 EA R0614LW LOCK WASHER 141N 600 EA R0615 NUT 114-20 HEX SS 200 EA I R0617LW LOCK WASHER 5161N 800 EA R0617W WASHER 5161N 200 EA

(

~R0620W WASHER 381N 400 EA II R0632 NUT 1220X18IN HEX BRASS 100 EA R0739 SCREW SKT HD 14-20 1-14IN 400 EA R0987 SCREW SKT HD 14-201 IN SS 600 EA IR1303 SCREW SET 1I4-20X1411 SS 100 EA R1643 SCREW 8-32 1I41N SLT RD HD SS 500 EA R2217TC SCREW ST 10-16X38 SLT RD ST GD 600 EAU R2424 SCREW 516-18 341N HEX HD SS 800 EA shyR2823 COUPLING-FEMALE REDUCING 100 EA R2824 TEE MALE BRANCH 100 EA R2886 NYLON TUBE 14 OD 10400 IN IR4559 ADHESIVE-ANAEROBIC THREAD GR AIR OZ R6328 TWIST-TIE POLYBAG-12 BLUE 100 EA R6330 POLY BAG 12X12-2 MIL 100 EA R7088 ROLL PIN 316 X 34 LG SS 400 EA R7406 O-RING 141D 234 X 070 300 EA shyR7502 STAINLESS PLUMBERS PUTTY AIR 02 R7519 SCREW 10-32 381N CR PN HD SS 200 EA II R7640 SCREW 38-16 41N HEX HD 400 EA R7742 ANCHOR CONNECTOR 100 EA R7806 TUBE POLYURETHANE 18IDX140D 100 IN R7846 SCREW 6-32 141N CR PAN HD SS 700 EA R7908 NUT 10-32 KEPS 500 EA shyR8166 RETAINING RING EXT 250 100 EA R8233 SCREW 10-24X7811 SKT HD CAP SS 300 EA R8328 O-RING 2061DX 103 CS 200 EA shyR8334 FITTING-SWIVEL 90DEG 10-32 100 EA R8335 FITTING-BULKHEAD 10-32 100 EA ~-R8336 NUT-716-24 COMPRESSION 100 EA R8345 UNION ELBOW 14 TUBE 100 EA R8359 KNOB 14 SHAFT 100 EA

R8364 SCREW-SET 14-28 X 12 IN 200 EA R8370 MOUNT CABLE TIE 100 EA shy0

2-20 I

MA468171-1 121195

I

j

R8624 NUT 8-32 KEPS-ZINC PLATE STl 200 EA

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION QTY UM

R8733 SEAL LIP 20 IDX262 ODX31W 100 EA R8734 TRANTORaUE1-12ID 100 EA R8751 O-RING 187WX188 10 X225 00 100 EA R8773 FITTINGMALE 25TUBEX10-32THD 100 EA R8774 FITTINGMALE 25 TUBE X 18NPT 300 EA R8776 FITTING 25 TUBE X 14 NPT 300 EA R8777 TEE-RUN 25 TUBE X 18 NPT 100 EA R8785 VALVE SOLENOID 115V LOO EA R8804 BREAKER CIRCUIT-115V 25 AMP 100 EA R8805 BREAKER CIRCUIT 220V 15 AMP 100 EA R8829 VALVE SOLENOID 220V 100 EA R8837 WASHER FIBER 516 10 100 EA R8838 WASHER FIBER 12 10 100 EA R8990 FILTER LINE 100 EA R8992 INLET POWER - IEC - SNAP-IN 100 EA R8993 BREAKER CIRCUIT-15 AMP-2 POLE 100 EA R9008A CORD IEC POWER - US NR EA R9008B CORD IEC POWER - EUROPE NR EA R9008C CORD IEC POWER - UK NR EA R9008D CORD IEC POWER - JAPAN NR EA R9081 SUPPRESSOR 50MFD X 200 OHM 100 EA R9213 TEE STREET-18 BRASS 100 EA R9214 NIPPLE HEX-18 BRASS 100 EA R9226 TAPE FOAM 18 X 38 W 7000 IN R9611 SPACER 1710 X250D X13LNY 400 EA R9761 AERATOR FAUCET 1316-27 MALE 100 EA 1180S72 NUT 6-32 KEPS 800 EA 1572S018 VALVE-WATER 14 NPT 100 EA 1572S026 KNOB WATER VALVE 100 EA 1600S044 VALVE 100 EA 1625S016 KEY 187 sa X 125 LONG 100 EA 1750S001 ADAPTER-SPINDLE 58 SHAFT 100 EA 1750S017 FITTING-FAUCET 100 EA 1750S023 HUB 12 SHAFT 100 EA 1750S024 PLATE-MOUNTING 8 100 EA 1750S047 TAG-AUTOMET CABLE 100 EA 1750S051 FAUCET ASSEMBLY 100 EA 1750S094 MOTORGEARBOX ASSY-1 HP 90VDC 100 EA 1750S095 MOTORGEARBOX ASSY-1 HP 180VDC 100 EA 1750S100 KIT O-RING 100 EA 1751S010 BASEPLATE-MOUNTING 12 100 EA 1751S016 DISK-SPEED SENSOR 100 EA 1751S022 PCB POWER CONTROL-115V 100 EA 1751S026 PCB POWER CONTROL 220V 100 EA 1751S043 SPLASH GRDCOVERBANDCLAMP-12 ~ 100 EA 1751S044 SPLASH GRDCOVERBANDCLAMP-8 100 EA 1751S062 STUD DRIVE - 375 DIA 200 EA

2-21 MA468171-1 121195

It I bull

1751S069 SENSOR SPEEDASSEMBLY 100 EA i U 8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST III PART NO DESCRIPTION aTY UM

1751S082 PCB MOTOR SPEED CONTROL 115V 100 EA II 1751S083 PCB MOTOR SPEED CONTROL 220V 100 EA 1790S062 PLATE BILINGUAL CAUTION 100 EA 1950S123 LABEL AUTOMET CAUTION 100 EA II3500S143 SPACER 12 INCH LONG 400 EA 404061 ALUMINUM WHEEL 8 IN 100 EA 491777 ALUMINUM WHEEL 121N 100 EA middot1492105 INLINE WATER FLTR REPLACEMENT 100 EA 8236S385 TEETHREADED 15 OD POLYPRO 100 EA 8236S388 NUT1-12 PIPE SIZE NPT POLYPR 100 EA 8236S413 CLAMP BAR 600 EA II 8236S426 PI PE DRAIN 150 ODX512LG PVC 100 EA 8236S456 PLUG POST 100 EA 8236S485 PIN COTTER 316X1-12LG ZINC 100 EA I8236S509 GASKET NEO 1750DX125IDX06W 100 EA 8236S510 ARM WASTE 15 400 EA 8236S519 TAILPIECE STRAIGHT FLANGED 100 EA 8236S672 PCB ECOMET CONTROL PANEL 100 EA 8236S673 NAMEPLATE ECOMET PEDESTAL 100 EA bull8236S678 PLATE BACKING TOWER 100 EA

U 8236S679 BOX CONTROL INTABLE 100 EA 8236S685 SPOUT ECOMET TOWER 100 EA 8236S686 STUD SPOUT MOUNT 100 EA bull 8236S687 TOWER CONTROL INTABLE 100 EA 8236S689 CLAMP TOWER CONTROL 200 EA 8236S690 ECOMET CASTING 8 100 EA bull8236S691 ECOMET CASTING 12 100 EA 8236S693 MOUNT GEARBOX 200 EA ~ 8236S694 COVER 100 EA I8236S695 COVER 220V-DC MOTOR 100 EA 8236S696 NUT 14-20 FLANGE 200 EA II8236S697 BAND180V-DC MOTOR 100 EA 8236S698 CONDUIT 12 X 11 100 EA 8236S700 CABLE 6 PIN MOLEX X 32 100 EA 8236S701 CABLE RIBBON 10 PIN X 22 100 EA II 8236S702 CABLE RIBBON 10 PIN X 22 100 EA 8236S703 CABLE RIBBON 14 PIN X 21 100 EA 8236S704 CABLE RIBBON 14 PIN X 16 100 EA 8236S705 HARNESS ECOMET 8 amp 12 FLUSH MOUNT 100 EA -8236S708 CABLE26 PINX 8 RIBBON 100 EA 8236S709 CABLE 26 PIN X 24 RIBBON 100 EA 8236S710 CABLE ECOMET TABLE UNIT TO AUTOMET 100 EA 8236S711 CABLE ECOMET TABLE UNIT WATER SOL 100 EA shy

II u

II 2-22

MA468171-1 121195

I

SECTION 3

ACCESSORIES

40-2120

40-2121

40-2122

40-2123

40-2124

48-6002middot115

48middot6003-115

48-8082-115

48-8083-115

48-8300-30

48-8300-36

48~8320-01

48-8320-02

48-8320-03

48-8321-01

48-8321-02

48-8321-03

48-8310-30l

48-8310-30R

48-8310-36l

48-8310-36R

48-8310-30T

48-8310-36T

48-8411

48-8412

Stainless Steel Sink with Black Faucet

Dupres Receptacle

Cup Drain

Service Module

Drain Piping Kit

Fume Hood 2 Unit with Light

Fume Hood 3 Unit with Light

Wall Cabinet 2 Unit with Light

Wall Cabinet 3 Unit with Light

Tech-Metreg Filler Kit

Tech-Metreg Filler Kit

Reagent Shelf One Unit

Reagent Shelf Two UnU

Reagent Shelf Three Unit

Reagent Shelf ComerNo Sides

Reagent Shelf Corner One Side

Reagent Shelf Corner Two Sides

Tech-Metreg End Filler Kit Tabli to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Aller Kit Table to Wall

TechmiddotMetreg End Filler Kit Tableto Table

Tech-Met~ End Filler KitTable toTable

Shelf or Drawer Liners1 Unit (24 in)

Shelf or Drawer Liners 2 Unit (48 in)

3-1 MA468171-1 1211195

Installation Instructions For 40~2120 Stainless Steel Sink and Faucet

MA468t71-t

Recommended mounting positions of the Sink and Faucet are shown in Figure3-4

~ Other positions may be limited by the table cross supports

I Typical sink installation uses drain kit 40-2124 sinks can be installed from the top

2 Cut a sink opening 13-34 x 18-V4 inch corner of cutouts can be square or up to 12 inch radius

MQmlst dimension front to back 2nd dimension left to right

3

4

Figure 3-1

NAlLS

SPRING CLIP

Pllt No 3143743)

Section Thru Grip~Rim

Nail spring clips to the edge of the counter top cutout

Apply a soft putty or caulking to the underside of the bowl rim

5 Connect sink to drain line

6 Locate the water valve position an drill a 15 inch dia hole Install the valve and connect the water supply to ~he 318 nptinlet

7 Check for leaks

ApPlyCau~ilg Figure 3-2 SinkIJ)stal~tion lt

3-2 1211195

__

I

SIB IPS COUPlING

REMOVABLE AERATOR

cOLOREO PLASTIO INDEX DISC

BLACK PLASllC HOOOEO HANOLE

Flgure~~3 Deck Mownt~Mixrnd Faucet

I

I I I I I I J I

338 lTYP

( 0

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+I 1250 lTYP)

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-- 15 f---39 ----

1475

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~ shy125 cent (TyP) J

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SINK CUT OUT 18-114ltX 13-34 n~

IFigure 3-4 Recommended Sink and Faucet Mounting Positibns

3-3

MA468171-1 121195

~ -----------------------------------------------------~

REAGENT SHELF

COUNTERTOP

T--~-------------------------

TABLE fRAME

~3

L4

U-middot-middot-It-~A------=-------+

bull I ---------------- ~

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i 1 i 7

ai---u-l-u--middot

Figure 3-5 Typical Sink Installation

3-4 MA468171-1 121195

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Installation Instructions for 40-2121 Duplex Outlet

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MACHINE SCREW BACK COVER PlATE

WOOD SCREW BOX

FRONT PLATE SHIM WASHER

DUPlEX OUTlET

(

Figure 3--6 Duplex Receptacle

Recommended mounting positions of the duplex outlet are shown in Figure 3--6 Duplex Outlets require a minimum of 2 inches clearance behind the back splash panel for installation

1 Cut outlet opening 2middot518 x 4 inch

2 Insert the front plate with the I-V4 inch long protrusion through the back splash from the back side of the table

3 To find the location of the two mounting screw holes hold the 4 inch electric box with the slots against the front cover plate and mark each location

4 Using a 332 drill bit drill two pilot holes V2inch deep atthemarked locations

~C(

c 5 Secure the front cover plate and 4 inch electric box with the wood

screws (R8628)as supplied

6 To complete the installation follow standard electrical practices

Note All electrical connections shOUld be completed by a certimiddotfled electrician

3middot5 MA468171middot1 1211195

V

402121 DUPLEX OUTLET PARTS LIST

R0606W WASHER6SS R6002 CARTON 7X5X4 200 TEST RSC R8628 SCREW10X12CRRECPNHDSS R8747 OUTLET DUPLEX GND FAULT 125V R8761 COVER 1-14 PLASTER RING X 4 R8762 BOX 4 SQ EXTENSION R8764 COVER BLANK FOR 4 BOX

Installation Instructions for 40-2122 Table Cup Drain

f I- 19-1

400 EA 100 EA 200 EA 100 EA 100 EA 100 EA 100 EA

Figure 3-7 Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position it is important to miss counter top cross supports

I Typical cup drain installation uses drain kit 40-2124

2 Drill a 2 inch dia hole through the counter top at the location of the cup drain

3 Install cup drain

4 Connect cup drain to drain line

5 Check for leaks

3-6

MA468171-1 121195

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

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Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

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3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

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Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

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REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

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Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

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Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

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Figure 3-11 Drain Kit Components

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3-13 -MA468171-1 1211195

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Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

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II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

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I3-15 MA468171-1 middot1211195

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Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

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0400- -----04

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Flg~rQ 3-13 Installation for Filler Kit

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MA468171middot1 121195

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Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

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6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

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i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

lJecaration OfConformity

4 Manufacturer BLJEHLER Ltd

Of 41 Waukegan Road Lake Bluff Illinois 60044

Declare the following product TECHMET reg GRINDERPOLISHER TABLES

To be in accordance with EC Directive(s)

Safety of Machinery 893921EEC and 91368EEC and 931441EEC according to the following standards

EN 292 PART 1 1991 EN 292 PART 2 1991 EN 60204 PART 1 1993

EMC Directive

893361EEC and 921231EEC according to the following standards

EN 500811 1992 EN 50082-1 1992

Position Engineering Vice President

Name Carl N Johnson

Signature ~ 1t ~ Date 11128195

0

U

THIS MANUAL IS A CUSTOM GENERATED DOCUMENT IT INCLUDES ALL REVISIONS RELA TlVE TO THIS SPECIFIC BUEHLER ITEM AS OF THE DATE SHOWN BELOW

MA468171-1 1211195

Table of Contents

Description Page

Section 1 (Operation and Maintenance Instructions)

General 1-2 Warranty 1-2 Unpacking 1-2 Assembly 1-4 Restriction 1-4 Rush Mounted ECOMETreg 8 and 12 GrinderPolisher 1-4 Installation 1-6 Electrical 1-6 Plumbing 1-7 Operation of ECOMETreg Series GrinderPolisher 1-7 Controls 1-7 Tower Control Panel Operation 1-8 Normal Operation and Use 1-9 lips for Smooth Operation 1-10 Maintenance 1-11 Accessories arld Supplies 1middot11 Automet reg Power Head 1-12

Sectionmiddot 2

Specifications and Selection Guide 2-2

Selection Cabinet Module and Accessories 2middot3

3 - Unit GrinderPolisher Assembly Drawing 2middot8

1 - Unit Table Hole Access Locations 2middot10

Ecometreg 8 and 12 Unit Electrical Diagram 2middot19

Selection TECH-METreg Table 2-2 Selection GrinderPolisher 2-2

Selection Drawer Modules 2-3 1 - Unit GrinderPolisher Assembly Drawing 2-4

Parts List 2-5 2 - Unit GrinderPolisher Assembly Drawing 2-6

Parts List 2-7

Parts List 2-9

2- Unit Table Hole Access Locations 2-11 3 - Unit Table Hole Access Locations 2-12 Ecometreg 8 and 12 Unit Assembly Drawings 2-13

Parts List 2-20

Section 3 Accessories 3-1

Installation Instructions for 40-2120 - Stainless Steel Sink and Faucet 3-2 Installation Instructions for 40-2121 - Duplex Outlet 3-5 Installation Instructions for 40-2122 - Table Cup Drain 3-6 Installation Instructions for 40-2123 - Service Module 3-8 Installation Instructions for 40-2124 - Drain Kit 3-12

MA468171-1 12195

bull I Table of ContentsC) I

Description Page I Installation Instructions for 488082115 488083115

2 and 3 Unit Wall Cabinet with Light Installation Instructions for 40830030 40830036 TECH-METreg Filler Kit Installation Instructions for Reagent Shelfs 48-8320-01 - (1) - Unit Table 48-8320-02 - (2) - Unit Table 48-8320-03 - (3) - Unit Table 48-8321-01 - Corner No Sides 48-8321-02 - Corner One Side 48-8321-03 - Corner Two Sides

Maintenance Installation Instructions for

48-831 0-30R 48-8310-SOL 48-8310-36R 48-8310-36L TECH-METreg Table to Wall End Filler Kit

Installation Instructions for 48-8310-30T 48-8310-361 TECH-METreg Table to Table End Filler Kit

Installation Instructions for 48-8411 and 48-8412 Drawer Liners

3-14 3-16 3-18

3-18 3-19

3-21

3-23

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MA468171-1 121195

TECH-MET GRINDERPOLISHING TABLES AND ACCESSORIES

SECTION 1 (OPERA TION AND MAINTENANCE INSTRUCTIONS)

General

This manual is prepared to acquaint you with the operation maintenance and accessories of the BUEHLER TECH-METreg furniture line When installed an attractive and efficient material preparation laboratory will be achieved

Warranty

Unpacking

This unit is guaranteed against defective material and workmanship for a period of (2) years from date of shipment by BUEHLER Ltd Warranty is void if inspection shows evidence of abuse misuse or unauthorized repair

Warranty covers only replacement of defective materials

If for any reason this unit must be returned to our plant for warranty service please apply for prior authorization and shipping instructions Include the following information customer purchase order number BUEHLER Ltd Invoice number and date serial number and reason for return

Carefully unpack and check contents TECH-MET polishing tables with gril)derpolishers contain sophisticated mechanical and electronic components Care has been taken in the packaging of each unit to protect it in transit from the factory to the final destination After opening the carton remove the following accessory equipment that is packed with each grinderpolisher

1 box containing the polishing wheel

1 package withsamples of grinding paper and polishing cloths

1 box containing the splash ring cover paper holding band and cloth clamp

1 package containing (2) Omiddotrings

1-1 MA468171-1 121195

TECHmiddotMET polishing tables are heavy When lifting a table off its wooden skid two methods are recommended the first is to lift on the outside edges of the table legs (See FIGURE 1-1) an alternate method when a table Is supplied with a lower cabinet is to cut a V2 inch thick piece of plywood to just fit between the table legs that extends past the front and back lips of the cabinet module Insert the plywood beneath the cabinet unit and then lift the table from under the plywood This will distribute the load to the outside walls of the cabinet unit and prevent damage to the floor of the cabinet

If any components are missing or damaged save the packing list and materials and advise the carrier and BUEHLER LTD of the discrepancy

PLYWOOD METHOD 2

Figure 1-1 Typical Packaging Method

Assembly

When ordering cabinets and a stainless steel sink in the same table cabinet module 48-8389 is recommended to be used under the sink location

Flush-Mounted ECOMET 8 amp 12 GrinderPolisher

Grinderpolishers are shipped fully assembled except for the splash ring cover polishing wheel cloth clamp and paper holding band To install th~ polishing wheel onto the base plate match the holes in the underside of the wheel to the pins on the base drive plate (See Figure 1-2)

Included with each unit is a packet containing samples of pressure sensitive adhesive backed carbimet abrasive discs and BUEHLER polishing cloths To reorder ref~r to the BUEHLER consumable supplies catalog the BUEHLER analyst catalog or contact your BUEHLER sales representative

In the USA call1-SOO-BUEHLER and you will automatically be connected to the nearest BUEHLER salesservice center

One aluminum polishing wheel supplied with your flush-mounted ecomet grinderpolisher Wheels made of bronze or BUEHLER METLAP platens are also available Most customers find it prudent to purchase spare wheels for quick interchanging convenience and economy Aluminum and bronze wheels as well as BUEHLER METLAP platens mount easily wHhout tools (See Figure 1-2)

Polishing cloths and abrasive discs mount as shown in Figure 1-3 Commonly ordered consumable supply part numbers and accessory items can be found in the Accessory Section of this manual

POLISHING WHEE

PINSIO-RINGS

BASEPLATE Figure 1-2 Wheel and base Plate

1middot3

I

I I I I I I

I I

I

I

I

I

I

I

I

BUEHLER TECH-MET tables are shipped fully assembled Optional cabinet modules when ordered wHh tables are factory installed before shipment Cabinet modules may also be ordered separately and installed by the customer AU mounting hardware is supplied with each table unit

Restriction

MA468171-1 1211195

J

iii

Paper holding band for plain-backed abrasive discs

Pressure sensitive adhesive PSA backing

Clamp for plain-backed polishing cloths

Figure 1-3 Cloth amp Disc mounting

1-4 MA468171-1 121195

Position the splash ring to fit inside the contour of the flush mounted bowl (see Figure I- 4)

I I I I I

IInstallation

Figure 1-4 Splash Ring

TECH-MET polishing tables are intended for floor installation in a I convenient location with access to utility services (electric water and sewer) Adjust the table to a level position with the (4) leg leveling screws Access to the rear leveling screws when tables are supplied with lower cabinet units can be achieved by removing the shelves or I drawers from the cabinet module It is not necessary to remove the cabinet module If wall cabinets are to be installed (see instructions in TECH-MET furniture manual) this should be done before the table is I placed in its final location

When installing BUEHLER reagent shelves with tables secure firing strip to wall at the reference line and then level tables to match line height I This will minimize installation time

IElectrical

The Flush Mounted GrinderPolishers are internally connected to individual control towers An IEC power cord is provided for each unit

It is recommended t9 provide individual circuits for each polishergrinder Voltage current and frequency requirements are shown on a specification plate at the back of the table See table of contents for location in manual for electrical specifications and rotational speeds of available flush mounted polishergrinder (Ref Table I)

WARNING Electrical Shock Hazard Optional hard wiring and electrical maintenance should be performed by a qualified

U electrical technician

1middot5 MA468171-t 1211195

middot

Plurrlbing

Water faucets and grinderpolishers are internally connected with V4 inch plastic tubing which must be connected to a water supply via each V4 npt bulk head fitting located in the back of the table

This water source should be equipped with a separate shut off valve

When not used or attended for prolonged periods the water supply to the unit must be turned off

The recommended water pressure is 40 to 100 psi Each GrinderlPolishers sink and bowl are connected together with plastic drain pipe that exits through holes provided at the rear of the TECH-METreg Table Common TECH-METreg Table accessories requiring a water supply andor drain connection are supplied with Individual instructions (See Section 3)

Upon completion of the drain water and electrical connections test for leaks at maximum available water pressure Then check all functional (

control switches as outlined in the control section of this manual

Operation of ECOMET Series GrinderPolisher

ELECTRICAL AND MECHANICAL DATA

ECOMETreg MODELS

MOTOR DATA WHEEL

RPM

WHEEL

TYPE NOTESHP VOLTS PHASEHz FUSE AMP

S 1

1()()115 1160 15 AIT4 50-500 Aluminum Variable Speed (140W)

220-240 1150 8Anl (10 RPM Incremenls )

(4Q-4(01) DC Motor Gear Dnven

12 1

1()()115 1160 15AIT4 50-500 Aluminum Variable Speed (74Ot

220-240 1150 8Anl (10 RPM Increments

(49-1777) DC Molor Gear Dnven

Table 1 ECOMErreg Electrical and Mechanical Specifications

Controls

Controls not on the Tower Control Panelmiddot

Water Valve (Located to the right of the water dispensing arm)

This valve controls the volume of water delivered through the dispensing arm when WATER ON is pressed To test unit turn on your external water supply valve and adjust the valve to the 12 open position

1-6 MA468171-1 121195

Main Power Switch

I I I I I

I I I I

1~copy~ ifreg ~OllO~

II ] I VI A~DA(LI 5(il~lD Q~D~(J)I~ -IFCnD31l=l11~

IIIIf1QQ

~CI~ ~ZNCIIl-i) ~ iiLli

VlIf Aii~~ IFVlIf~~

[O~LFFJ ~ FIF

~ IIUIIHn

Figure 15 ECOMETreg Control Panel

umiddot I Tower Control Panel Operation

(Located at the front of the electricalelectronic control box) Be sure this main switch Is In the ON position and power Is being supplied to the unit

CONTROL I ON Turns on control power to the entire unit LED indicator on OFF Turns off control power to the entire unit I

J

I

I

I

J 1-7

MA468171middot1 1211195

J

MOTOR

RUN Starts the platen turning The preset platen speed will be retained in memory until the power off control is pressed The unit will return to the default setting (10rpm) after power on is pressed

STOP Stops the platen motor only The platen motor will return to its preset setting (10-500 rpm) when the run is pressed

INCREASE Increases the RPM setting of the platen motor (Maximum 500 RPM)

DECREASE Decreases the RPM setting of the platen motor (Minimum 10 RPM)

RPM Display Display indicates preset RPM of the platen motor Special sensing circuits automatically maintaip constant RPM under varying load conditions

WATER

ON Starts the water flow through the flush jet and the faucet assembly (controlled by the water valve)

OFF Stops the water flow

Normal Operation and Use

To start the ECOMETreg GrinderPolisher press the Power ON and RUN controls Indicator lamps will light when either control is activated Adjust the rotational speed of the platen by pressing either INCREASE or DECREASE until the desired speed appears in the LED indicator To use water lubrication lift and swing the water dispenser arm into the desired position To start the flow of water from both the dispenser arm and the bowl flush jet press the Water ON Control

Adjust the water flow of the bowl flush jet with the extemal water supply valve Then adjust the dispensing arm wc~ ~ - ~e knob located behind the water dispensing arm If you operate only the bowl flush jet close the water valve by turning the knob in the clockwise direction

The ECOMETreg GrinderPolishers may be used to prepare metallographic petrographic and ceramographic samples Detailed information on sample preparation including specific data on abrasives wheel coverings and lubricants for various metals and other materials may be found in the following Metal Digest publications

bull General metallography Volume 20 Nos 2 and 3

bull Heat treating Volume 22 no 3

bull Corrosion Volume 22 no 2

1-8

MA468171-1 1211195

bull Petrography Volume 24 no 1

bull Microelectronics Volume 25 no I

The BUEHLER DIALOG reg Technical Reference Manual offers a new approach to sample preparation This innovative new technology can be utilized with your new ECOMETreg GrinderlPolisher Contact your BUEHLER representative for more information and a free subscription to this publication

Tips for smooth operation

I I I I I

Install polishing wheels by lining up the two pins (with D-rings) on the top Iof the base plate with the holes in the underside of the polishing wheel When the lugs engage the holes press down on the platen to produce a friction fit See Figure 1-2 I Always use the splash ring to prevent messy over spray and as a safety feature to help prevents accidental contact of fingers with the rotating wheel and cloth clamp r I Do not leave worn-out psa backed abrasive papers or cloths on the wheel after use If left on the wheel for prolonged periods of time they may be difficutl to remove I Makes(Jre the wheel surface is dean and free of residue from previous operations Adhesive residue may be removed with an approved chlorinated solvent I

I

I

I

I

I

I

1-9 MA468171-1 121195

Maintenance

DAILY MAINTENANCE

Strip wom-out cloths and papers from wheel surfaces and remove adhesive residue

Wipe the exterior surfaces of the cabinet

The bowl flush jet should minimize the build-up of -grinding and polishing residue in the bowl but it is advisable to run additional water from the dispenser arm to help clear away any accumulations of abrasive residue Do not use sharp objects such as a screw driver to dislodge residue from the bowl as this may mar or damage the bowl surface

GEAR Box OIL

If oil leakage is evident contact your BUEHLER representative

Trouble shooting (

To locate and solve operational problems consult the Connection Diagram for your ECOMETreg GrinderPolisher

RECOMMENDED SPARE PARTS

R8328 0 Ring (0206 ID x 010$ CS)

Accessories and Supplies

Many accessories and consumable supplies are available for use with the ECOMETreg GrinderPolisher Accessories for the automation of grinding and polishing steps are available to help improve your sample handling volume and efficiency

Recent innovations include an automated AUTOMETreg Power Head METLAPreg Fluid Dispensing System and the BUEHLER DIALOGreg Method with associated consumable supplies For additional information contact your BUEHLER representative or in the USA call I-SOD-BUEHLER

ACCESSORIES

DESCRIPTION 8 (203 em) 12 (305 em)

Cloth Clamp 40-2058 46-2012

Paper Holding Band 30-2000 46-2013

Aluminum Wheel 40-4061 49-1m

Bronze Wheel 40-4062 49-1na

Table 2 Accessories for ECOMErreg 61ectrical and Mechanical Specifications

1-10 MA468171-1 1211195

I AUTOMETreg Power Head I

I

0

BUEHLER flush mounted GrinderPolishers are machined and wired to accept either the AUTOMETreg 2 or AUTOMETreg 3 Power Heads For installation ofthe AUTOMETreg Power Head see instructions packaged with that unit

WATER r 38in

ELECT

SUPPLY TUBING

wall

BOX_~

18 00

AGENT SHELF

floor

Figure 1- 6 Recommended Table Installation

1-11

I I I I I I I I I I g

I I

I shy

I MA468171-1 121195

~

SECTION 2 (TECH-METreg POLISHING TABLES)

BUEHLER TECH-METreg Polishing Tables are specially designed to aCcommodate the ECOMETreg 8 inch or 12 inch flush mounted GrinderPolishers Available in three lengths and two heights each table unit accepts any of the following

8 inch or 12 inch ECOMETreg GrinderPolisher Oor 8 inch or 12 inch Polimet reg or 11 X 11 inch stainless steel sink Each table is designed with a 24 inch long tilt out bin for convenient storage Tables are constructed of heavy gauge steel and chemical-resistant laminate tops with easy to clean rolled corners

Optional lower cabinets are available for 36inch high TECH-METreg Polishing Tables

For those installations where a combination of drawer sizes and lower cabinets with shelves are required BUEHLER can customize TECHshyMETreg furniture with a variety of shelf and drawer cabinet modules to meet your individual requirements

2-1 MA468171-1 121195

Specifications and Selection Guide

Select the Desired TECH-METreg Table

Units Catalog No8 Catalog No 12 Size Approx (203 cm) (305 cm) (Height to Table Top) Weight

48-8171 46-8171 30 W x 30 D x 30 H 206lbs (76 x 76 x 76 em) (934 kg)

48-8181 46-8181 30 W x 30 D x 36 H 220lbs (76 x 76 x 91 em) (998 kg)

48-8172 46-8172 54 W x 30 0 x 30 H 2891bs (137 x 76 x76 em) (1311 kg)

48-8182 46-8182 54 W x 30 0 x 36 H 3031bs (137 x 76 x 91 em) (1374 kg)

48-8173shy 46-8173 78 W x 30 0 x 30 H 3721bs (198 x 76 x 76 em) (1687 kg)

48-8183 46-8183 78 W x 30 0 x36 H 3861bs (198 x 76 x 91 em) (1750 kg)

Approximate shllpplng weight to table and packaging Catalog numbers listed above are the Tables with cut-outts to accept GrinderPolishers add GrinderPolisher weights listed below for each unit selected

Plus the desired GRINDERPOLISHER

Model

ECOMET8

Catalog No

49-3000-160T

wheel

Size

8

(203 eM)

Motor Rating

amp Spindle

speed

1 HP (740W)

10-500 RPM

Electrical

Requirements

115vV60H

1 PHASE

Approxbullbullbull

Weight

50 LBS

(227 KG)

ECOMET8 49-3000-250T 8

(203 eM)

1 HP (740W)

10-500 RPM

220-240V50HzI

1 PHASE

50 LBS

(227 KG)

ECOMET12 49-3010-160T 12

(203 eM)

1 HP (740W)

10-500 RPM

115vVl60H

1 PHASE

55 LBS

(249 KG)

ECOMET 12 49-3010-250T 12

(203 eM)

1 HP (740W)

10-500 RPM

220-240V50HzI

1 PHASE

55 LBS

(249 KG)

Approximate added weight for eaeh Grinderpolisher unit

2-2 MA468171-1 12195

Plus the Optional Table-Mounted Cabinet Module(s)and Accessories

Table Type 36 High

Models Only)

Cabinet Modules)

Full Extension Shelf bullbullbull

Adjustable Shelf

Shelf liners (Pkgs of 10)

1 Unit 488389 bullbullbullbull 48-8398 48-8396 48-8411

2 Unit 48-8391 48-8399 48-8397 48-8412

3 Unit 48-8389 amp 48-8391

48-8398 amp 48-8399

48-8396 amp 48-8397

48-8411 amp48-8412

bullbullbull Each Cabinet Module includes Swinging Door(s) and one Adjustable Shelf bullbullbull A Maximum of 6 Full-extension Shelves can be mounted in each Cabinet Module bullbullbullbull Multiples of the 48-8389 Module can be mounted in 2 and 3 unit Tables

Accessory Table-Mounted Drawer Modules r

Catalog Drawer Drawer Width Number

48-8392

48-8393

Quantity

3

6

Height

6(15cm)

3 (8cm)

1 Unit

1 Unit

4a8394 5 i 6 (15 cm) amp 43(8cm)

1 Unit

48-8395 5 1 6 (15 cm) amp 43(8cm)

1 Unit

Drawer and Cabinet Modules can be mounted individually in multiples and in combination with each other in 1 2 and 3-unit 36 high tables Specify mounting locations when ordering

2-3 MA468t7t-t 12195

-- - - - - - - - -

l

0

CJ

lt

-~ ~

-~ I-

iii c a ~ I

C J

Ggt J~ ar t 0 2shyCij T (I) raquo () () (I)

3 0shy-lt

sect ~

~TYPICAL INSTALLATION SHOWN 49-3000-160 49-3000-250 49-3010-160 49-3010-250 47-2675-160T

6236S494 8236S495

(6middot) (12middot J

R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON OTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED

(USE AS NEEDED)

82365098 (2)

R0614LW (14J

R0614W

(ll

R6622

seE OWgt 62365565

R0614W REFI

---8l36S275 (21

82365269

8236S268 (Z J

82365250 (4)

82365261 (HIGH)82365162 (SHORT) (2)

8236S270

- - - - f_~ r

I

ECOMETreg GRINDERPOLISHER 1 UNIT

48-8171 48~8181 46-8171 46-8181

(See Figure 2-1)

PART NO DESCRIPTION QTY UM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 400 EA R0614LW LOCK WASHER 1I41N 1800 EA R0614W WASHER 1I41N 1400 EA R0618W WASHER 5161NSS 400 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 100 EA R8608 SCREW 516 X 1 LAG HEX 400 EA R8622 TAPE STRIPING - BLUE 3500 IN R8765 NUT HEX 14-20 LT WIW STL CAD 400 EA R8776 FITIING 25 TUBE X 14 NPT 100 EA 1180S68 SCREW 6-32 381N CR RD HD SS ( 400 EA 8236S004 BAR ATIACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S232 FRAME ASSY - 1 UNIT 100 EA 8236S250 LEVELER 12-13 THD 400 EA 8236S261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR 200 EA 8236S269 BRACKET BIN MNTG RS 100 EA 8236S270 BRACKET BIN MNTG LS 100 EA 8236S275 BUMPER STOP 12IDX500DX5THK 200 EA 8236S276 MAGNET BIN 200 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S494 TOP COUNTER - 8GP 100 EA 8236S495 TOP COUNTER - 12 GP 100 EA 8236S706 BIN ASSEMBLY 100 EA

2-5 MA468171-1 12195

c 11cmiddot c ~

~ ~

-~-l

-I I

I) I en

~ ~ 01

I (Q c CD

I l I)

I

C J

~I a CD ~ U 1 Q (ii

~I -I lraquo 0shym tshyen en CD 3 0shy~

TYPICAL INSTALLATION SHOWN 49-3000-160 49-3000-250 49-3010-160 49-3010-250 47-2875-160T

~-

8236S493 (8) 8236S496 (12)

R4586 (14) HOLE PLUG OUANTITIES ARE DEPENDENT ON OTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

R0614W (REF)

R0614LW (REF)

R2254 (REF)

R8759 (REF) 82365098 (2)

R8758 (REF)

R0614W

R2254

8236S269 (2)

82365275 (4)

82365261 (HIGH) 8236S262 (SHORT)

(2)

L_ ~ - - - - =- bull bull - shy- - - bull - - shy

ECOMETreg GRINDERPOLISHER 2 UNIT

48-8172 48-8182 46-8172 46-8182

(See Figure 2-2)

PART NO DESCRIPTION QTY UlM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 800 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 600 EA R2254 SCREW 114-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 200 EA R8608 SCREW 516 X 1 LAG HEX 600 EA R8622 TAPE STRIPING - BLUE 5800 IN R8765 NUT HEX 14-20 LT Ww STL CAD 800 EA R8776 FlnING 25 TUBEX 14 NPT 200 EA

1180S68 SCREW 6-32 3~IN CR RD HD SS 800 EA 8236S004 BAR AITACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S233 FRAME ASSY - 2 UNIT 100 EA 8236S250 LEVELER 12-13 THD 400 EA 8236S261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR 400 EA 8236S269 BRACKET BIN MNTG RS 200 EA 8236S270 BRACKET BIN MNTG LS 200 EA 8236S275 BUMPER STOP 12IDX500DX5THK 400 EA 8236S276 MAGNET BIN 400 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S493 TOP COUNTER -2-8 GP 100 EA 8236S496 TOP COUNTER -2-12 GP 100 EA 8236S706 BIN ASSEMBLY 200 EA

2-7 MA468171-1 1211195

bull bull

I

6

II1II

~ t

~

~ ~ 01

Ul C (il I)bull ~ ()

I

C I + G)

amp N

Smiddot 0 (I)

gt ~ iir T (I) -I lraquo 2 SD

bull bull

TYPICAL INSTALLAnON SHOWN 49-3000-160 49-3000-250bull 49-3010-160 4Q-300-250 47 -2675- lSOT

R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON QTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

ROO 4W (REf

62365406 (8) (REF)82365497 (IZ)

R2254 (REFI

8Z36S098 (ZI

R8622

________6236S4Z4

R064W (141

R0614LW (14)

R2254 (14)

(REF)

(3J

R8622

82365706 (3)

Q~u

I

--

ECOMETreg GRINDERPOLISHER 3 UNIT

48-8173 48-8183 46-8173 46-8183

(See FIgure 2-3)

PART NO DESCRIPnON QTY uM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 1200 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 800 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 300 EA R8608 SCREW 516 X 1 LAG HEX 800 EA R8622 TAPE STRIPING - BLUE 8600 IN R8765 NUT HEX 14-20 LT Ww STLCAD 1200 EA R8776 FITriNG 25 TUBE X14 NPT - 3~00 EA 1180S68 SCREW 6-32381N CR RD HD SS ]200 EA 8236S004 BAR ATTACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S234 FRAME ASSY - 3 UNIT 100 EA 82368250 LEVELER 12-13 THD 400 EA 82368261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR - 600 EA 8236S269 -BRACKET BIN MNTG RS 300 EA 8236S270 BRACKET BIN MNTG LS 300 EA 8236S275 BUMPER STOP 12IDX500DX5THK 600 EA 8236S276 MAGNET BIN 600 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S408 TOP COUNTER -3-8 GIP 100 EA 8236S497 TOP COUNTER -3-12GP 100 EA 8236S706 BIN ASSEMBLY 300 EA

2-9 MA468171-1 121195

-

a lI ~240-11 l--- 300 --l

FRONT VIEW

4 0 --+--

o

o

REAR VIEW

14 NPT

250 DIA ( 3 PLACES)

440 380

360 (HIGH) 415 300 (LOW)

ALL DI~ENSIONS ARE IN

2-10

80

[I

8 ~~ It

=

L270--

RIGHT SIDE VIEW

WATER SUPPLY

DRAIN HOLE

(HIGH) (LOW)

2 o

I I I I I I I I I I I I I J I J

INCHES

Figure 2 -4 Back Elevation (Typical Access Hole Locations) One Unit Table

u MA468171-1 1211195

80

-

e 00

e

3001 8 ~ r=====t===1

t

ZO

5400

FRONT VIEW RIGHT SIDE VIEW 1-----540-----1

14 NPT WATER SUPPLY (2 PLACES)

25 DIA DRAIN HOLE (4 PLACES)

70

440 (HIGH) 380 (LOW)

(HIGH) 4 15 30 0 (LOW 1

o

o

360

REAR VIEW

ALL DIMENSIONS ARE IN INCHES

Figure 2 -S Back Elevation (Typical Access Hole Locations) Two Unit Table

2-11

MA46817t-t 121195

I

U I

I I I I I I I

U

80

J - 8 ~~ It

lol 7200 ~

f-olt-------78 00 -----~I ~ =

FRONT VIEW 780

r--190 400

f-- 120 f-i-200 --

-- 120 r-- - 160

1-0 0

1 rh

p2 t

REAR VIEW

RIGHT SIDE VIEW

40 (2 PLS)

14 NPT WATER SUPPLY

Vr-25 OIA

(3 PLACES)

ORAl (5 PLACES)

N HOLE

V

V

LV 0 I ~

1 360 (HIGH) 415

97

440 I( 380 (

300 (LOW)

HIGH) LOW)

ALL DIMENSIONS ARE IN INCHES

Figure 2 -6 Back Elevation (Typical Access Hole Locations) Three Unit Table

2-12 MA468171-1

2 o

I I I I

J

121195

---1790S062

~---- 8236S594

1751S022 (115V) 1751S025 (220V)

3500S 143 (4) -----

R8993 R8994

R0520middot (4)

8235S579 -~~

R9822 (2) ----1shy

R7088

8236S693

R2424 (8) ---__

R8365 (2) R4559 1750S00 1

8236$426

8236S690 8middot 8236S691 12

R0246 --

~---R7908 (3)

---- 1751S082 (115V)1751S083 (220V)

R8804 (115V)R8805 (220V)

r----R7908 (2)

(5)

----R0523

-----8236S698

---SEE DETAIL B

J~R0739 (4)

J ~R0514LW (4)

-----8235S678

R8835 (5)

Figure 2 -7 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-13 MA468171-1 1211195

bull 8236S673

SEE NOTE 1

_--e--shy~--Rgt365685

8236S672

1180572 (4)

r

R7846 (4)

u

DET AIL A Figure 2 -8 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

I I I I I I I I I I I I I I I

2-14 MA468171-1 121195

R7846 R0605LWE (3)

1750S094

SPEED SENSOR MOUNTING FOR(

160V MOTORGEARBOX ASSEMBLY

82365696 (2J~

8236S695~ 82365697

R8765 (2) ~ raquo R0614W (2)~~

1750S095

~~ 17515079

SPEED SENSOR MOUNTING FOR 220V MOTORGEARBOX ASSEMBLY

DETAIL B

Figure 2 -9 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-15 MA468171-1 12195

CUT

8236S385

8236S510 CUT TO 65

8236S510 CUT TO 1075

CUT

CUT TO 875

8236S510 TO 55

8236S509 8236S519 CUT TO 3

8236S388

8236S510 CUT TO 125

RAIN FOR 8 ECOMET

8236S385

8236S510

8236S510 CUT TO 125

8236S510 8236S509CUT TO 7

8236S519 CUT TO 3

8236S388

DRAIN FOR 12 ECOMET

DETAIL D

I I I I t I I J I I J

I J J

Figure 2 -10 ECOMETreg8 AND 12 GrinderPolsiher Unit Assembly

2-16 MA468171-1 1211195

NOTES

RZ880

1750S051

(141N)

OIloIENSIaII fRON RETAININORING TO ~- -- - bull shy

R8774 R877e

A~T DIRECTION CF FUI5H ET 50 TI-pound WATER DOES NJT SPLASH BEYONJ TtE TCP CF TIpound BOWl

(FAR SIDE)

RZBB6 (BIN)

L--RZ880 (lOIN)

--RZ880 (IBIN)

R8176--- r+-~ r-R774Z

U ITEMS R8lZBl1J 17~711J RZSZ4CI)RZSZ311J BZ~7111 ~ ~-~ q~~li SZlM558ll1 NJ TWO PIECES OF RZeM aIT TO zemiddot NJ 30middot TO BE PlACfD IN PlASTIC BAG Rel3O fOR FINoiL~ ~--~~

ll)

~ ~

gtshy0 E Q) rn rn laquo-

I

c J Q)

c-iii 0 a - Q) 0c-

CJ CI

0 Z laquo

shyI

CI

lo I-w ~ 0 0 W

bull CI Q) ~

l C)

iL

I shy ~ t

~

bullbullbull ____0__ _

1750S008 8 -- shy1751S007 12

(REF)

1750S076 1751S059 (REF)

(USEDR8734)WITH AUTOMET HEAD)

8 12middot

RB328-- (2)

1751S062 --__ (2)

R8359 _-=~~A=~fP

R8334_fJ

R7806 -- 11 IN)

SEE DETAIL 0 ---

gt---- 1751 S044 8middot 1751S043 12 (KIT)

r---- 40406 1 8 491777 12 (REF)

R8733

I

o I

82S413 A(6 PlS)

R0614lW 16 PlS)

R0987 (6 PlS)

Figure 2 -12 ECOMETreg 8 AND 12 GrinderPolsiher Unit Asseroply

I

I I I I I I I I I I I I I I I I

2-18 MA468171-1 121195

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X InlU4 e ~ r---shy~~ ( I r ifi ~ g II

~ N -co i ----- fshy J

r-- lt cent ~ ~X ~

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~ ---shy ~ in u bullbull

fshy a gg yen il q~ H IOril (J

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~amp X w F n ~ 11 Of ft lt00 ampIi ~

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Figure 2 middot13 ECOMETreg 8 AND 12 GrinderPolsiher Electrical Diagram

2-19 MA468171-1 121195

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8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION aTY UM

II

II II IIAK110 ACCESSORY KIT FOR ALL 12 POL 100 EA

AK410 ACCESSORY KIT FOR ALL 8 POL 100 EA R0246 STRAINER - SINK 1-12IN 100 EA R0522 CONNECTOR 12 X 45 DEGREE CONDUIT 100 EA II R0523 CONNECTOR 112 X 90DEG CONDUIT 100 EA R0599 WASHER 1I2X1X1132 BRASS 100 EA R0605LWE WASHER LOCK EXT 6 STN STL 300 EA bR0612LWE WASHER LOCK EXT 1 0 STN STL 500 EA R0614 NUT 14-20 HEX 400 EA R0614LW LOCK WASHER 141N 600 EA R0615 NUT 114-20 HEX SS 200 EA I R0617LW LOCK WASHER 5161N 800 EA R0617W WASHER 5161N 200 EA

(

~R0620W WASHER 381N 400 EA II R0632 NUT 1220X18IN HEX BRASS 100 EA R0739 SCREW SKT HD 14-20 1-14IN 400 EA R0987 SCREW SKT HD 14-201 IN SS 600 EA IR1303 SCREW SET 1I4-20X1411 SS 100 EA R1643 SCREW 8-32 1I41N SLT RD HD SS 500 EA R2217TC SCREW ST 10-16X38 SLT RD ST GD 600 EAU R2424 SCREW 516-18 341N HEX HD SS 800 EA shyR2823 COUPLING-FEMALE REDUCING 100 EA R2824 TEE MALE BRANCH 100 EA R2886 NYLON TUBE 14 OD 10400 IN IR4559 ADHESIVE-ANAEROBIC THREAD GR AIR OZ R6328 TWIST-TIE POLYBAG-12 BLUE 100 EA R6330 POLY BAG 12X12-2 MIL 100 EA R7088 ROLL PIN 316 X 34 LG SS 400 EA R7406 O-RING 141D 234 X 070 300 EA shyR7502 STAINLESS PLUMBERS PUTTY AIR 02 R7519 SCREW 10-32 381N CR PN HD SS 200 EA II R7640 SCREW 38-16 41N HEX HD 400 EA R7742 ANCHOR CONNECTOR 100 EA R7806 TUBE POLYURETHANE 18IDX140D 100 IN R7846 SCREW 6-32 141N CR PAN HD SS 700 EA R7908 NUT 10-32 KEPS 500 EA shyR8166 RETAINING RING EXT 250 100 EA R8233 SCREW 10-24X7811 SKT HD CAP SS 300 EA R8328 O-RING 2061DX 103 CS 200 EA shyR8334 FITTING-SWIVEL 90DEG 10-32 100 EA R8335 FITTING-BULKHEAD 10-32 100 EA ~-R8336 NUT-716-24 COMPRESSION 100 EA R8345 UNION ELBOW 14 TUBE 100 EA R8359 KNOB 14 SHAFT 100 EA

R8364 SCREW-SET 14-28 X 12 IN 200 EA R8370 MOUNT CABLE TIE 100 EA shy0

2-20 I

MA468171-1 121195

I

j

R8624 NUT 8-32 KEPS-ZINC PLATE STl 200 EA

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION QTY UM

R8733 SEAL LIP 20 IDX262 ODX31W 100 EA R8734 TRANTORaUE1-12ID 100 EA R8751 O-RING 187WX188 10 X225 00 100 EA R8773 FITTINGMALE 25TUBEX10-32THD 100 EA R8774 FITTINGMALE 25 TUBE X 18NPT 300 EA R8776 FITTING 25 TUBE X 14 NPT 300 EA R8777 TEE-RUN 25 TUBE X 18 NPT 100 EA R8785 VALVE SOLENOID 115V LOO EA R8804 BREAKER CIRCUIT-115V 25 AMP 100 EA R8805 BREAKER CIRCUIT 220V 15 AMP 100 EA R8829 VALVE SOLENOID 220V 100 EA R8837 WASHER FIBER 516 10 100 EA R8838 WASHER FIBER 12 10 100 EA R8990 FILTER LINE 100 EA R8992 INLET POWER - IEC - SNAP-IN 100 EA R8993 BREAKER CIRCUIT-15 AMP-2 POLE 100 EA R9008A CORD IEC POWER - US NR EA R9008B CORD IEC POWER - EUROPE NR EA R9008C CORD IEC POWER - UK NR EA R9008D CORD IEC POWER - JAPAN NR EA R9081 SUPPRESSOR 50MFD X 200 OHM 100 EA R9213 TEE STREET-18 BRASS 100 EA R9214 NIPPLE HEX-18 BRASS 100 EA R9226 TAPE FOAM 18 X 38 W 7000 IN R9611 SPACER 1710 X250D X13LNY 400 EA R9761 AERATOR FAUCET 1316-27 MALE 100 EA 1180S72 NUT 6-32 KEPS 800 EA 1572S018 VALVE-WATER 14 NPT 100 EA 1572S026 KNOB WATER VALVE 100 EA 1600S044 VALVE 100 EA 1625S016 KEY 187 sa X 125 LONG 100 EA 1750S001 ADAPTER-SPINDLE 58 SHAFT 100 EA 1750S017 FITTING-FAUCET 100 EA 1750S023 HUB 12 SHAFT 100 EA 1750S024 PLATE-MOUNTING 8 100 EA 1750S047 TAG-AUTOMET CABLE 100 EA 1750S051 FAUCET ASSEMBLY 100 EA 1750S094 MOTORGEARBOX ASSY-1 HP 90VDC 100 EA 1750S095 MOTORGEARBOX ASSY-1 HP 180VDC 100 EA 1750S100 KIT O-RING 100 EA 1751S010 BASEPLATE-MOUNTING 12 100 EA 1751S016 DISK-SPEED SENSOR 100 EA 1751S022 PCB POWER CONTROL-115V 100 EA 1751S026 PCB POWER CONTROL 220V 100 EA 1751S043 SPLASH GRDCOVERBANDCLAMP-12 ~ 100 EA 1751S044 SPLASH GRDCOVERBANDCLAMP-8 100 EA 1751S062 STUD DRIVE - 375 DIA 200 EA

2-21 MA468171-1 121195

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1751S069 SENSOR SPEEDASSEMBLY 100 EA i U 8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST III PART NO DESCRIPTION aTY UM

1751S082 PCB MOTOR SPEED CONTROL 115V 100 EA II 1751S083 PCB MOTOR SPEED CONTROL 220V 100 EA 1790S062 PLATE BILINGUAL CAUTION 100 EA 1950S123 LABEL AUTOMET CAUTION 100 EA II3500S143 SPACER 12 INCH LONG 400 EA 404061 ALUMINUM WHEEL 8 IN 100 EA 491777 ALUMINUM WHEEL 121N 100 EA middot1492105 INLINE WATER FLTR REPLACEMENT 100 EA 8236S385 TEETHREADED 15 OD POLYPRO 100 EA 8236S388 NUT1-12 PIPE SIZE NPT POLYPR 100 EA 8236S413 CLAMP BAR 600 EA II 8236S426 PI PE DRAIN 150 ODX512LG PVC 100 EA 8236S456 PLUG POST 100 EA 8236S485 PIN COTTER 316X1-12LG ZINC 100 EA I8236S509 GASKET NEO 1750DX125IDX06W 100 EA 8236S510 ARM WASTE 15 400 EA 8236S519 TAILPIECE STRAIGHT FLANGED 100 EA 8236S672 PCB ECOMET CONTROL PANEL 100 EA 8236S673 NAMEPLATE ECOMET PEDESTAL 100 EA bull8236S678 PLATE BACKING TOWER 100 EA

U 8236S679 BOX CONTROL INTABLE 100 EA 8236S685 SPOUT ECOMET TOWER 100 EA 8236S686 STUD SPOUT MOUNT 100 EA bull 8236S687 TOWER CONTROL INTABLE 100 EA 8236S689 CLAMP TOWER CONTROL 200 EA 8236S690 ECOMET CASTING 8 100 EA bull8236S691 ECOMET CASTING 12 100 EA 8236S693 MOUNT GEARBOX 200 EA ~ 8236S694 COVER 100 EA I8236S695 COVER 220V-DC MOTOR 100 EA 8236S696 NUT 14-20 FLANGE 200 EA II8236S697 BAND180V-DC MOTOR 100 EA 8236S698 CONDUIT 12 X 11 100 EA 8236S700 CABLE 6 PIN MOLEX X 32 100 EA 8236S701 CABLE RIBBON 10 PIN X 22 100 EA II 8236S702 CABLE RIBBON 10 PIN X 22 100 EA 8236S703 CABLE RIBBON 14 PIN X 21 100 EA 8236S704 CABLE RIBBON 14 PIN X 16 100 EA 8236S705 HARNESS ECOMET 8 amp 12 FLUSH MOUNT 100 EA -8236S708 CABLE26 PINX 8 RIBBON 100 EA 8236S709 CABLE 26 PIN X 24 RIBBON 100 EA 8236S710 CABLE ECOMET TABLE UNIT TO AUTOMET 100 EA 8236S711 CABLE ECOMET TABLE UNIT WATER SOL 100 EA shy

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II 2-22

MA468171-1 121195

I

SECTION 3

ACCESSORIES

40-2120

40-2121

40-2122

40-2123

40-2124

48-6002middot115

48middot6003-115

48-8082-115

48-8083-115

48-8300-30

48-8300-36

48~8320-01

48-8320-02

48-8320-03

48-8321-01

48-8321-02

48-8321-03

48-8310-30l

48-8310-30R

48-8310-36l

48-8310-36R

48-8310-30T

48-8310-36T

48-8411

48-8412

Stainless Steel Sink with Black Faucet

Dupres Receptacle

Cup Drain

Service Module

Drain Piping Kit

Fume Hood 2 Unit with Light

Fume Hood 3 Unit with Light

Wall Cabinet 2 Unit with Light

Wall Cabinet 3 Unit with Light

Tech-Metreg Filler Kit

Tech-Metreg Filler Kit

Reagent Shelf One Unit

Reagent Shelf Two UnU

Reagent Shelf Three Unit

Reagent Shelf ComerNo Sides

Reagent Shelf Corner One Side

Reagent Shelf Corner Two Sides

Tech-Metreg End Filler Kit Tabli to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Aller Kit Table to Wall

TechmiddotMetreg End Filler Kit Tableto Table

Tech-Met~ End Filler KitTable toTable

Shelf or Drawer Liners1 Unit (24 in)

Shelf or Drawer Liners 2 Unit (48 in)

3-1 MA468171-1 1211195

Installation Instructions For 40~2120 Stainless Steel Sink and Faucet

MA468t71-t

Recommended mounting positions of the Sink and Faucet are shown in Figure3-4

~ Other positions may be limited by the table cross supports

I Typical sink installation uses drain kit 40-2124 sinks can be installed from the top

2 Cut a sink opening 13-34 x 18-V4 inch corner of cutouts can be square or up to 12 inch radius

MQmlst dimension front to back 2nd dimension left to right

3

4

Figure 3-1

NAlLS

SPRING CLIP

Pllt No 3143743)

Section Thru Grip~Rim

Nail spring clips to the edge of the counter top cutout

Apply a soft putty or caulking to the underside of the bowl rim

5 Connect sink to drain line

6 Locate the water valve position an drill a 15 inch dia hole Install the valve and connect the water supply to ~he 318 nptinlet

7 Check for leaks

ApPlyCau~ilg Figure 3-2 SinkIJ)stal~tion lt

3-2 1211195

__

I

SIB IPS COUPlING

REMOVABLE AERATOR

cOLOREO PLASTIO INDEX DISC

BLACK PLASllC HOOOEO HANOLE

Flgure~~3 Deck Mownt~Mixrnd Faucet

I

I I I I I I J I

338 lTYP

( 0

t

+I 1250 lTYP)

f 0

~ ~

-- 15 f---39 ----

1475

y )

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~ shy125 cent (TyP) J

I I

SINK CUT OUT 18-114ltX 13-34 n~

IFigure 3-4 Recommended Sink and Faucet Mounting Positibns

3-3

MA468171-1 121195

~ -----------------------------------------------------~

REAGENT SHELF

COUNTERTOP

T--~-------------------------

TABLE fRAME

~3

L4

U-middot-middot-It-~A------=-------+

bull I ---------------- ~

bull

8

i 1 i 7

ai---u-l-u--middot

Figure 3-5 Typical Sink Installation

3-4 MA468171-1 121195

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Installation Instructions for 40-2121 Duplex Outlet

I

bullbull u

MACHINE SCREW BACK COVER PlATE

WOOD SCREW BOX

FRONT PLATE SHIM WASHER

DUPlEX OUTlET

(

Figure 3--6 Duplex Receptacle

Recommended mounting positions of the duplex outlet are shown in Figure 3--6 Duplex Outlets require a minimum of 2 inches clearance behind the back splash panel for installation

1 Cut outlet opening 2middot518 x 4 inch

2 Insert the front plate with the I-V4 inch long protrusion through the back splash from the back side of the table

3 To find the location of the two mounting screw holes hold the 4 inch electric box with the slots against the front cover plate and mark each location

4 Using a 332 drill bit drill two pilot holes V2inch deep atthemarked locations

~C(

c 5 Secure the front cover plate and 4 inch electric box with the wood

screws (R8628)as supplied

6 To complete the installation follow standard electrical practices

Note All electrical connections shOUld be completed by a certimiddotfled electrician

3middot5 MA468171middot1 1211195

V

402121 DUPLEX OUTLET PARTS LIST

R0606W WASHER6SS R6002 CARTON 7X5X4 200 TEST RSC R8628 SCREW10X12CRRECPNHDSS R8747 OUTLET DUPLEX GND FAULT 125V R8761 COVER 1-14 PLASTER RING X 4 R8762 BOX 4 SQ EXTENSION R8764 COVER BLANK FOR 4 BOX

Installation Instructions for 40-2122 Table Cup Drain

f I- 19-1

400 EA 100 EA 200 EA 100 EA 100 EA 100 EA 100 EA

Figure 3-7 Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position it is important to miss counter top cross supports

I Typical cup drain installation uses drain kit 40-2124

2 Drill a 2 inch dia hole through the counter top at the location of the cup drain

3 Install cup drain

4 Connect cup drain to drain line

5 Check for leaks

3-6

MA468171-1 121195

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

I--------------------shy

I I I II II

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Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

f ~

3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

I

~ g~7J

Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

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REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

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Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

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I II

-II

- ---

Figure 3-11 Drain Kit Components

-II II

3-13 -MA468171-1 1211195

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Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

II u

I3-15 MA468171-1 middot1211195

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Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

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0400- -----04

STEP bull

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Flg~rQ 3-13 Installation for Filler Kit

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MA468171middot1 121195

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Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

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l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

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I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

Table of Contents

Description Page

Section 1 (Operation and Maintenance Instructions)

General 1-2 Warranty 1-2 Unpacking 1-2 Assembly 1-4 Restriction 1-4 Rush Mounted ECOMETreg 8 and 12 GrinderPolisher 1-4 Installation 1-6 Electrical 1-6 Plumbing 1-7 Operation of ECOMETreg Series GrinderPolisher 1-7 Controls 1-7 Tower Control Panel Operation 1-8 Normal Operation and Use 1-9 lips for Smooth Operation 1-10 Maintenance 1-11 Accessories arld Supplies 1middot11 Automet reg Power Head 1-12

Sectionmiddot 2

Specifications and Selection Guide 2-2

Selection Cabinet Module and Accessories 2middot3

3 - Unit GrinderPolisher Assembly Drawing 2middot8

1 - Unit Table Hole Access Locations 2middot10

Ecometreg 8 and 12 Unit Electrical Diagram 2middot19

Selection TECH-METreg Table 2-2 Selection GrinderPolisher 2-2

Selection Drawer Modules 2-3 1 - Unit GrinderPolisher Assembly Drawing 2-4

Parts List 2-5 2 - Unit GrinderPolisher Assembly Drawing 2-6

Parts List 2-7

Parts List 2-9

2- Unit Table Hole Access Locations 2-11 3 - Unit Table Hole Access Locations 2-12 Ecometreg 8 and 12 Unit Assembly Drawings 2-13

Parts List 2-20

Section 3 Accessories 3-1

Installation Instructions for 40-2120 - Stainless Steel Sink and Faucet 3-2 Installation Instructions for 40-2121 - Duplex Outlet 3-5 Installation Instructions for 40-2122 - Table Cup Drain 3-6 Installation Instructions for 40-2123 - Service Module 3-8 Installation Instructions for 40-2124 - Drain Kit 3-12

MA468171-1 12195

bull I Table of ContentsC) I

Description Page I Installation Instructions for 488082115 488083115

2 and 3 Unit Wall Cabinet with Light Installation Instructions for 40830030 40830036 TECH-METreg Filler Kit Installation Instructions for Reagent Shelfs 48-8320-01 - (1) - Unit Table 48-8320-02 - (2) - Unit Table 48-8320-03 - (3) - Unit Table 48-8321-01 - Corner No Sides 48-8321-02 - Corner One Side 48-8321-03 - Corner Two Sides

Maintenance Installation Instructions for

48-831 0-30R 48-8310-SOL 48-8310-36R 48-8310-36L TECH-METreg Table to Wall End Filler Kit

Installation Instructions for 48-8310-30T 48-8310-361 TECH-METreg Table to Table End Filler Kit

Installation Instructions for 48-8411 and 48-8412 Drawer Liners

3-14 3-16 3-18

3-18 3-19

3-21

3-23

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MA468171-1 121195

TECH-MET GRINDERPOLISHING TABLES AND ACCESSORIES

SECTION 1 (OPERA TION AND MAINTENANCE INSTRUCTIONS)

General

This manual is prepared to acquaint you with the operation maintenance and accessories of the BUEHLER TECH-METreg furniture line When installed an attractive and efficient material preparation laboratory will be achieved

Warranty

Unpacking

This unit is guaranteed against defective material and workmanship for a period of (2) years from date of shipment by BUEHLER Ltd Warranty is void if inspection shows evidence of abuse misuse or unauthorized repair

Warranty covers only replacement of defective materials

If for any reason this unit must be returned to our plant for warranty service please apply for prior authorization and shipping instructions Include the following information customer purchase order number BUEHLER Ltd Invoice number and date serial number and reason for return

Carefully unpack and check contents TECH-MET polishing tables with gril)derpolishers contain sophisticated mechanical and electronic components Care has been taken in the packaging of each unit to protect it in transit from the factory to the final destination After opening the carton remove the following accessory equipment that is packed with each grinderpolisher

1 box containing the polishing wheel

1 package withsamples of grinding paper and polishing cloths

1 box containing the splash ring cover paper holding band and cloth clamp

1 package containing (2) Omiddotrings

1-1 MA468171-1 121195

TECHmiddotMET polishing tables are heavy When lifting a table off its wooden skid two methods are recommended the first is to lift on the outside edges of the table legs (See FIGURE 1-1) an alternate method when a table Is supplied with a lower cabinet is to cut a V2 inch thick piece of plywood to just fit between the table legs that extends past the front and back lips of the cabinet module Insert the plywood beneath the cabinet unit and then lift the table from under the plywood This will distribute the load to the outside walls of the cabinet unit and prevent damage to the floor of the cabinet

If any components are missing or damaged save the packing list and materials and advise the carrier and BUEHLER LTD of the discrepancy

PLYWOOD METHOD 2

Figure 1-1 Typical Packaging Method

Assembly

When ordering cabinets and a stainless steel sink in the same table cabinet module 48-8389 is recommended to be used under the sink location

Flush-Mounted ECOMET 8 amp 12 GrinderPolisher

Grinderpolishers are shipped fully assembled except for the splash ring cover polishing wheel cloth clamp and paper holding band To install th~ polishing wheel onto the base plate match the holes in the underside of the wheel to the pins on the base drive plate (See Figure 1-2)

Included with each unit is a packet containing samples of pressure sensitive adhesive backed carbimet abrasive discs and BUEHLER polishing cloths To reorder ref~r to the BUEHLER consumable supplies catalog the BUEHLER analyst catalog or contact your BUEHLER sales representative

In the USA call1-SOO-BUEHLER and you will automatically be connected to the nearest BUEHLER salesservice center

One aluminum polishing wheel supplied with your flush-mounted ecomet grinderpolisher Wheels made of bronze or BUEHLER METLAP platens are also available Most customers find it prudent to purchase spare wheels for quick interchanging convenience and economy Aluminum and bronze wheels as well as BUEHLER METLAP platens mount easily wHhout tools (See Figure 1-2)

Polishing cloths and abrasive discs mount as shown in Figure 1-3 Commonly ordered consumable supply part numbers and accessory items can be found in the Accessory Section of this manual

POLISHING WHEE

PINSIO-RINGS

BASEPLATE Figure 1-2 Wheel and base Plate

1middot3

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BUEHLER TECH-MET tables are shipped fully assembled Optional cabinet modules when ordered wHh tables are factory installed before shipment Cabinet modules may also be ordered separately and installed by the customer AU mounting hardware is supplied with each table unit

Restriction

MA468171-1 1211195

J

iii

Paper holding band for plain-backed abrasive discs

Pressure sensitive adhesive PSA backing

Clamp for plain-backed polishing cloths

Figure 1-3 Cloth amp Disc mounting

1-4 MA468171-1 121195

Position the splash ring to fit inside the contour of the flush mounted bowl (see Figure I- 4)

I I I I I

IInstallation

Figure 1-4 Splash Ring

TECH-MET polishing tables are intended for floor installation in a I convenient location with access to utility services (electric water and sewer) Adjust the table to a level position with the (4) leg leveling screws Access to the rear leveling screws when tables are supplied with lower cabinet units can be achieved by removing the shelves or I drawers from the cabinet module It is not necessary to remove the cabinet module If wall cabinets are to be installed (see instructions in TECH-MET furniture manual) this should be done before the table is I placed in its final location

When installing BUEHLER reagent shelves with tables secure firing strip to wall at the reference line and then level tables to match line height I This will minimize installation time

IElectrical

The Flush Mounted GrinderPolishers are internally connected to individual control towers An IEC power cord is provided for each unit

It is recommended t9 provide individual circuits for each polishergrinder Voltage current and frequency requirements are shown on a specification plate at the back of the table See table of contents for location in manual for electrical specifications and rotational speeds of available flush mounted polishergrinder (Ref Table I)

WARNING Electrical Shock Hazard Optional hard wiring and electrical maintenance should be performed by a qualified

U electrical technician

1middot5 MA468171-t 1211195

middot

Plurrlbing

Water faucets and grinderpolishers are internally connected with V4 inch plastic tubing which must be connected to a water supply via each V4 npt bulk head fitting located in the back of the table

This water source should be equipped with a separate shut off valve

When not used or attended for prolonged periods the water supply to the unit must be turned off

The recommended water pressure is 40 to 100 psi Each GrinderlPolishers sink and bowl are connected together with plastic drain pipe that exits through holes provided at the rear of the TECH-METreg Table Common TECH-METreg Table accessories requiring a water supply andor drain connection are supplied with Individual instructions (See Section 3)

Upon completion of the drain water and electrical connections test for leaks at maximum available water pressure Then check all functional (

control switches as outlined in the control section of this manual

Operation of ECOMET Series GrinderPolisher

ELECTRICAL AND MECHANICAL DATA

ECOMETreg MODELS

MOTOR DATA WHEEL

RPM

WHEEL

TYPE NOTESHP VOLTS PHASEHz FUSE AMP

S 1

1()()115 1160 15 AIT4 50-500 Aluminum Variable Speed (140W)

220-240 1150 8Anl (10 RPM Incremenls )

(4Q-4(01) DC Motor Gear Dnven

12 1

1()()115 1160 15AIT4 50-500 Aluminum Variable Speed (74Ot

220-240 1150 8Anl (10 RPM Increments

(49-1777) DC Molor Gear Dnven

Table 1 ECOMErreg Electrical and Mechanical Specifications

Controls

Controls not on the Tower Control Panelmiddot

Water Valve (Located to the right of the water dispensing arm)

This valve controls the volume of water delivered through the dispensing arm when WATER ON is pressed To test unit turn on your external water supply valve and adjust the valve to the 12 open position

1-6 MA468171-1 121195

Main Power Switch

I I I I I

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1~copy~ ifreg ~OllO~

II ] I VI A~DA(LI 5(il~lD Q~D~(J)I~ -IFCnD31l=l11~

IIIIf1QQ

~CI~ ~ZNCIIl-i) ~ iiLli

VlIf Aii~~ IFVlIf~~

[O~LFFJ ~ FIF

~ IIUIIHn

Figure 15 ECOMETreg Control Panel

umiddot I Tower Control Panel Operation

(Located at the front of the electricalelectronic control box) Be sure this main switch Is In the ON position and power Is being supplied to the unit

CONTROL I ON Turns on control power to the entire unit LED indicator on OFF Turns off control power to the entire unit I

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MA468171middot1 1211195

J

MOTOR

RUN Starts the platen turning The preset platen speed will be retained in memory until the power off control is pressed The unit will return to the default setting (10rpm) after power on is pressed

STOP Stops the platen motor only The platen motor will return to its preset setting (10-500 rpm) when the run is pressed

INCREASE Increases the RPM setting of the platen motor (Maximum 500 RPM)

DECREASE Decreases the RPM setting of the platen motor (Minimum 10 RPM)

RPM Display Display indicates preset RPM of the platen motor Special sensing circuits automatically maintaip constant RPM under varying load conditions

WATER

ON Starts the water flow through the flush jet and the faucet assembly (controlled by the water valve)

OFF Stops the water flow

Normal Operation and Use

To start the ECOMETreg GrinderPolisher press the Power ON and RUN controls Indicator lamps will light when either control is activated Adjust the rotational speed of the platen by pressing either INCREASE or DECREASE until the desired speed appears in the LED indicator To use water lubrication lift and swing the water dispenser arm into the desired position To start the flow of water from both the dispenser arm and the bowl flush jet press the Water ON Control

Adjust the water flow of the bowl flush jet with the extemal water supply valve Then adjust the dispensing arm wc~ ~ - ~e knob located behind the water dispensing arm If you operate only the bowl flush jet close the water valve by turning the knob in the clockwise direction

The ECOMETreg GrinderPolishers may be used to prepare metallographic petrographic and ceramographic samples Detailed information on sample preparation including specific data on abrasives wheel coverings and lubricants for various metals and other materials may be found in the following Metal Digest publications

bull General metallography Volume 20 Nos 2 and 3

bull Heat treating Volume 22 no 3

bull Corrosion Volume 22 no 2

1-8

MA468171-1 1211195

bull Petrography Volume 24 no 1

bull Microelectronics Volume 25 no I

The BUEHLER DIALOG reg Technical Reference Manual offers a new approach to sample preparation This innovative new technology can be utilized with your new ECOMETreg GrinderlPolisher Contact your BUEHLER representative for more information and a free subscription to this publication

Tips for smooth operation

I I I I I

Install polishing wheels by lining up the two pins (with D-rings) on the top Iof the base plate with the holes in the underside of the polishing wheel When the lugs engage the holes press down on the platen to produce a friction fit See Figure 1-2 I Always use the splash ring to prevent messy over spray and as a safety feature to help prevents accidental contact of fingers with the rotating wheel and cloth clamp r I Do not leave worn-out psa backed abrasive papers or cloths on the wheel after use If left on the wheel for prolonged periods of time they may be difficutl to remove I Makes(Jre the wheel surface is dean and free of residue from previous operations Adhesive residue may be removed with an approved chlorinated solvent I

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1-9 MA468171-1 121195

Maintenance

DAILY MAINTENANCE

Strip wom-out cloths and papers from wheel surfaces and remove adhesive residue

Wipe the exterior surfaces of the cabinet

The bowl flush jet should minimize the build-up of -grinding and polishing residue in the bowl but it is advisable to run additional water from the dispenser arm to help clear away any accumulations of abrasive residue Do not use sharp objects such as a screw driver to dislodge residue from the bowl as this may mar or damage the bowl surface

GEAR Box OIL

If oil leakage is evident contact your BUEHLER representative

Trouble shooting (

To locate and solve operational problems consult the Connection Diagram for your ECOMETreg GrinderPolisher

RECOMMENDED SPARE PARTS

R8328 0 Ring (0206 ID x 010$ CS)

Accessories and Supplies

Many accessories and consumable supplies are available for use with the ECOMETreg GrinderPolisher Accessories for the automation of grinding and polishing steps are available to help improve your sample handling volume and efficiency

Recent innovations include an automated AUTOMETreg Power Head METLAPreg Fluid Dispensing System and the BUEHLER DIALOGreg Method with associated consumable supplies For additional information contact your BUEHLER representative or in the USA call I-SOD-BUEHLER

ACCESSORIES

DESCRIPTION 8 (203 em) 12 (305 em)

Cloth Clamp 40-2058 46-2012

Paper Holding Band 30-2000 46-2013

Aluminum Wheel 40-4061 49-1m

Bronze Wheel 40-4062 49-1na

Table 2 Accessories for ECOMErreg 61ectrical and Mechanical Specifications

1-10 MA468171-1 1211195

I AUTOMETreg Power Head I

I

0

BUEHLER flush mounted GrinderPolishers are machined and wired to accept either the AUTOMETreg 2 or AUTOMETreg 3 Power Heads For installation ofthe AUTOMETreg Power Head see instructions packaged with that unit

WATER r 38in

ELECT

SUPPLY TUBING

wall

BOX_~

18 00

AGENT SHELF

floor

Figure 1- 6 Recommended Table Installation

1-11

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I MA468171-1 121195

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SECTION 2 (TECH-METreg POLISHING TABLES)

BUEHLER TECH-METreg Polishing Tables are specially designed to aCcommodate the ECOMETreg 8 inch or 12 inch flush mounted GrinderPolishers Available in three lengths and two heights each table unit accepts any of the following

8 inch or 12 inch ECOMETreg GrinderPolisher Oor 8 inch or 12 inch Polimet reg or 11 X 11 inch stainless steel sink Each table is designed with a 24 inch long tilt out bin for convenient storage Tables are constructed of heavy gauge steel and chemical-resistant laminate tops with easy to clean rolled corners

Optional lower cabinets are available for 36inch high TECH-METreg Polishing Tables

For those installations where a combination of drawer sizes and lower cabinets with shelves are required BUEHLER can customize TECHshyMETreg furniture with a variety of shelf and drawer cabinet modules to meet your individual requirements

2-1 MA468171-1 121195

Specifications and Selection Guide

Select the Desired TECH-METreg Table

Units Catalog No8 Catalog No 12 Size Approx (203 cm) (305 cm) (Height to Table Top) Weight

48-8171 46-8171 30 W x 30 D x 30 H 206lbs (76 x 76 x 76 em) (934 kg)

48-8181 46-8181 30 W x 30 D x 36 H 220lbs (76 x 76 x 91 em) (998 kg)

48-8172 46-8172 54 W x 30 0 x 30 H 2891bs (137 x 76 x76 em) (1311 kg)

48-8182 46-8182 54 W x 30 0 x 36 H 3031bs (137 x 76 x 91 em) (1374 kg)

48-8173shy 46-8173 78 W x 30 0 x 30 H 3721bs (198 x 76 x 76 em) (1687 kg)

48-8183 46-8183 78 W x 30 0 x36 H 3861bs (198 x 76 x 91 em) (1750 kg)

Approximate shllpplng weight to table and packaging Catalog numbers listed above are the Tables with cut-outts to accept GrinderPolishers add GrinderPolisher weights listed below for each unit selected

Plus the desired GRINDERPOLISHER

Model

ECOMET8

Catalog No

49-3000-160T

wheel

Size

8

(203 eM)

Motor Rating

amp Spindle

speed

1 HP (740W)

10-500 RPM

Electrical

Requirements

115vV60H

1 PHASE

Approxbullbullbull

Weight

50 LBS

(227 KG)

ECOMET8 49-3000-250T 8

(203 eM)

1 HP (740W)

10-500 RPM

220-240V50HzI

1 PHASE

50 LBS

(227 KG)

ECOMET12 49-3010-160T 12

(203 eM)

1 HP (740W)

10-500 RPM

115vVl60H

1 PHASE

55 LBS

(249 KG)

ECOMET 12 49-3010-250T 12

(203 eM)

1 HP (740W)

10-500 RPM

220-240V50HzI

1 PHASE

55 LBS

(249 KG)

Approximate added weight for eaeh Grinderpolisher unit

2-2 MA468171-1 12195

Plus the Optional Table-Mounted Cabinet Module(s)and Accessories

Table Type 36 High

Models Only)

Cabinet Modules)

Full Extension Shelf bullbullbull

Adjustable Shelf

Shelf liners (Pkgs of 10)

1 Unit 488389 bullbullbullbull 48-8398 48-8396 48-8411

2 Unit 48-8391 48-8399 48-8397 48-8412

3 Unit 48-8389 amp 48-8391

48-8398 amp 48-8399

48-8396 amp 48-8397

48-8411 amp48-8412

bullbullbull Each Cabinet Module includes Swinging Door(s) and one Adjustable Shelf bullbullbull A Maximum of 6 Full-extension Shelves can be mounted in each Cabinet Module bullbullbullbull Multiples of the 48-8389 Module can be mounted in 2 and 3 unit Tables

Accessory Table-Mounted Drawer Modules r

Catalog Drawer Drawer Width Number

48-8392

48-8393

Quantity

3

6

Height

6(15cm)

3 (8cm)

1 Unit

1 Unit

4a8394 5 i 6 (15 cm) amp 43(8cm)

1 Unit

48-8395 5 1 6 (15 cm) amp 43(8cm)

1 Unit

Drawer and Cabinet Modules can be mounted individually in multiples and in combination with each other in 1 2 and 3-unit 36 high tables Specify mounting locations when ordering

2-3 MA468t7t-t 12195

-- - - - - - - - -

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sect ~

~TYPICAL INSTALLATION SHOWN 49-3000-160 49-3000-250 49-3010-160 49-3010-250 47-2675-160T

6236S494 8236S495

(6middot) (12middot J

R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON OTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED

(USE AS NEEDED)

82365098 (2)

R0614LW (14J

R0614W

(ll

R6622

seE OWgt 62365565

R0614W REFI

---8l36S275 (21

82365269

8236S268 (Z J

82365250 (4)

82365261 (HIGH)82365162 (SHORT) (2)

8236S270

- - - - f_~ r

I

ECOMETreg GRINDERPOLISHER 1 UNIT

48-8171 48~8181 46-8171 46-8181

(See Figure 2-1)

PART NO DESCRIPTION QTY UM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 400 EA R0614LW LOCK WASHER 1I41N 1800 EA R0614W WASHER 1I41N 1400 EA R0618W WASHER 5161NSS 400 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 100 EA R8608 SCREW 516 X 1 LAG HEX 400 EA R8622 TAPE STRIPING - BLUE 3500 IN R8765 NUT HEX 14-20 LT WIW STL CAD 400 EA R8776 FITIING 25 TUBE X 14 NPT 100 EA 1180S68 SCREW 6-32 381N CR RD HD SS ( 400 EA 8236S004 BAR ATIACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S232 FRAME ASSY - 1 UNIT 100 EA 8236S250 LEVELER 12-13 THD 400 EA 8236S261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR 200 EA 8236S269 BRACKET BIN MNTG RS 100 EA 8236S270 BRACKET BIN MNTG LS 100 EA 8236S275 BUMPER STOP 12IDX500DX5THK 200 EA 8236S276 MAGNET BIN 200 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S494 TOP COUNTER - 8GP 100 EA 8236S495 TOP COUNTER - 12 GP 100 EA 8236S706 BIN ASSEMBLY 100 EA

2-5 MA468171-1 12195

c 11cmiddot c ~

~ ~

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I) I en

~ ~ 01

I (Q c CD

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~I -I lraquo 0shym tshyen en CD 3 0shy~

TYPICAL INSTALLATION SHOWN 49-3000-160 49-3000-250 49-3010-160 49-3010-250 47-2875-160T

~-

8236S493 (8) 8236S496 (12)

R4586 (14) HOLE PLUG OUANTITIES ARE DEPENDENT ON OTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

R0614W (REF)

R0614LW (REF)

R2254 (REF)

R8759 (REF) 82365098 (2)

R8758 (REF)

R0614W

R2254

8236S269 (2)

82365275 (4)

82365261 (HIGH) 8236S262 (SHORT)

(2)

L_ ~ - - - - =- bull bull - shy- - - bull - - shy

ECOMETreg GRINDERPOLISHER 2 UNIT

48-8172 48-8182 46-8172 46-8182

(See Figure 2-2)

PART NO DESCRIPTION QTY UlM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 800 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 600 EA R2254 SCREW 114-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 200 EA R8608 SCREW 516 X 1 LAG HEX 600 EA R8622 TAPE STRIPING - BLUE 5800 IN R8765 NUT HEX 14-20 LT Ww STL CAD 800 EA R8776 FlnING 25 TUBEX 14 NPT 200 EA

1180S68 SCREW 6-32 3~IN CR RD HD SS 800 EA 8236S004 BAR AITACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S233 FRAME ASSY - 2 UNIT 100 EA 8236S250 LEVELER 12-13 THD 400 EA 8236S261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR 400 EA 8236S269 BRACKET BIN MNTG RS 200 EA 8236S270 BRACKET BIN MNTG LS 200 EA 8236S275 BUMPER STOP 12IDX500DX5THK 400 EA 8236S276 MAGNET BIN 400 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S493 TOP COUNTER -2-8 GP 100 EA 8236S496 TOP COUNTER -2-12 GP 100 EA 8236S706 BIN ASSEMBLY 200 EA

2-7 MA468171-1 1211195

bull bull

I

6

II1II

~ t

~

~ ~ 01

Ul C (il I)bull ~ ()

I

C I + G)

amp N

Smiddot 0 (I)

gt ~ iir T (I) -I lraquo 2 SD

bull bull

TYPICAL INSTALLAnON SHOWN 49-3000-160 49-3000-250bull 49-3010-160 4Q-300-250 47 -2675- lSOT

R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON QTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

ROO 4W (REf

62365406 (8) (REF)82365497 (IZ)

R2254 (REFI

8Z36S098 (ZI

R8622

________6236S4Z4

R064W (141

R0614LW (14)

R2254 (14)

(REF)

(3J

R8622

82365706 (3)

Q~u

I

--

ECOMETreg GRINDERPOLISHER 3 UNIT

48-8173 48-8183 46-8173 46-8183

(See FIgure 2-3)

PART NO DESCRIPnON QTY uM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 1200 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 800 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 300 EA R8608 SCREW 516 X 1 LAG HEX 800 EA R8622 TAPE STRIPING - BLUE 8600 IN R8765 NUT HEX 14-20 LT Ww STLCAD 1200 EA R8776 FITriNG 25 TUBE X14 NPT - 3~00 EA 1180S68 SCREW 6-32381N CR RD HD SS ]200 EA 8236S004 BAR ATTACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S234 FRAME ASSY - 3 UNIT 100 EA 82368250 LEVELER 12-13 THD 400 EA 82368261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR - 600 EA 8236S269 -BRACKET BIN MNTG RS 300 EA 8236S270 BRACKET BIN MNTG LS 300 EA 8236S275 BUMPER STOP 12IDX500DX5THK 600 EA 8236S276 MAGNET BIN 600 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S408 TOP COUNTER -3-8 GIP 100 EA 8236S497 TOP COUNTER -3-12GP 100 EA 8236S706 BIN ASSEMBLY 300 EA

2-9 MA468171-1 121195

-

a lI ~240-11 l--- 300 --l

FRONT VIEW

4 0 --+--

o

o

REAR VIEW

14 NPT

250 DIA ( 3 PLACES)

440 380

360 (HIGH) 415 300 (LOW)

ALL DI~ENSIONS ARE IN

2-10

80

[I

8 ~~ It

=

L270--

RIGHT SIDE VIEW

WATER SUPPLY

DRAIN HOLE

(HIGH) (LOW)

2 o

I I I I I I I I I I I I I J I J

INCHES

Figure 2 -4 Back Elevation (Typical Access Hole Locations) One Unit Table

u MA468171-1 1211195

80

-

e 00

e

3001 8 ~ r=====t===1

t

ZO

5400

FRONT VIEW RIGHT SIDE VIEW 1-----540-----1

14 NPT WATER SUPPLY (2 PLACES)

25 DIA DRAIN HOLE (4 PLACES)

70

440 (HIGH) 380 (LOW)

(HIGH) 4 15 30 0 (LOW 1

o

o

360

REAR VIEW

ALL DIMENSIONS ARE IN INCHES

Figure 2 -S Back Elevation (Typical Access Hole Locations) Two Unit Table

2-11

MA46817t-t 121195

I

U I

I I I I I I I

U

80

J - 8 ~~ It

lol 7200 ~

f-olt-------78 00 -----~I ~ =

FRONT VIEW 780

r--190 400

f-- 120 f-i-200 --

-- 120 r-- - 160

1-0 0

1 rh

p2 t

REAR VIEW

RIGHT SIDE VIEW

40 (2 PLS)

14 NPT WATER SUPPLY

Vr-25 OIA

(3 PLACES)

ORAl (5 PLACES)

N HOLE

V

V

LV 0 I ~

1 360 (HIGH) 415

97

440 I( 380 (

300 (LOW)

HIGH) LOW)

ALL DIMENSIONS ARE IN INCHES

Figure 2 -6 Back Elevation (Typical Access Hole Locations) Three Unit Table

2-12 MA468171-1

2 o

I I I I

J

121195

---1790S062

~---- 8236S594

1751S022 (115V) 1751S025 (220V)

3500S 143 (4) -----

R8993 R8994

R0520middot (4)

8235S579 -~~

R9822 (2) ----1shy

R7088

8236S693

R2424 (8) ---__

R8365 (2) R4559 1750S00 1

8236$426

8236S690 8middot 8236S691 12

R0246 --

~---R7908 (3)

---- 1751S082 (115V)1751S083 (220V)

R8804 (115V)R8805 (220V)

r----R7908 (2)

(5)

----R0523

-----8236S698

---SEE DETAIL B

J~R0739 (4)

J ~R0514LW (4)

-----8235S678

R8835 (5)

Figure 2 -7 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-13 MA468171-1 1211195

bull 8236S673

SEE NOTE 1

_--e--shy~--Rgt365685

8236S672

1180572 (4)

r

R7846 (4)

u

DET AIL A Figure 2 -8 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

I I I I I I I I I I I I I I I

2-14 MA468171-1 121195

R7846 R0605LWE (3)

1750S094

SPEED SENSOR MOUNTING FOR(

160V MOTORGEARBOX ASSEMBLY

82365696 (2J~

8236S695~ 82365697

R8765 (2) ~ raquo R0614W (2)~~

1750S095

~~ 17515079

SPEED SENSOR MOUNTING FOR 220V MOTORGEARBOX ASSEMBLY

DETAIL B

Figure 2 -9 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-15 MA468171-1 12195

CUT

8236S385

8236S510 CUT TO 65

8236S510 CUT TO 1075

CUT

CUT TO 875

8236S510 TO 55

8236S509 8236S519 CUT TO 3

8236S388

8236S510 CUT TO 125

RAIN FOR 8 ECOMET

8236S385

8236S510

8236S510 CUT TO 125

8236S510 8236S509CUT TO 7

8236S519 CUT TO 3

8236S388

DRAIN FOR 12 ECOMET

DETAIL D

I I I I t I I J I I J

I J J

Figure 2 -10 ECOMETreg8 AND 12 GrinderPolsiher Unit Assembly

2-16 MA468171-1 1211195

NOTES

RZ880

1750S051

(141N)

OIloIENSIaII fRON RETAININORING TO ~- -- - bull shy

R8774 R877e

A~T DIRECTION CF FUI5H ET 50 TI-pound WATER DOES NJT SPLASH BEYONJ TtE TCP CF TIpound BOWl

(FAR SIDE)

RZBB6 (BIN)

L--RZ880 (lOIN)

--RZ880 (IBIN)

R8176--- r+-~ r-R774Z

U ITEMS R8lZBl1J 17~711J RZSZ4CI)RZSZ311J BZ~7111 ~ ~-~ q~~li SZlM558ll1 NJ TWO PIECES OF RZeM aIT TO zemiddot NJ 30middot TO BE PlACfD IN PlASTIC BAG Rel3O fOR FINoiL~ ~--~~

ll)

~ ~

gtshy0 E Q) rn rn laquo-

I

c J Q)

c-iii 0 a - Q) 0c-

CJ CI

0 Z laquo

shyI

CI

lo I-w ~ 0 0 W

bull CI Q) ~

l C)

iL

I shy ~ t

~

bullbullbull ____0__ _

1750S008 8 -- shy1751S007 12

(REF)

1750S076 1751S059 (REF)

(USEDR8734)WITH AUTOMET HEAD)

8 12middot

RB328-- (2)

1751S062 --__ (2)

R8359 _-=~~A=~fP

R8334_fJ

R7806 -- 11 IN)

SEE DETAIL 0 ---

gt---- 1751 S044 8middot 1751S043 12 (KIT)

r---- 40406 1 8 491777 12 (REF)

R8733

I

o I

82S413 A(6 PlS)

R0614lW 16 PlS)

R0987 (6 PlS)

Figure 2 -12 ECOMETreg 8 AND 12 GrinderPolsiher Unit Asseroply

I

I I I I I I I I I I I I I I I I

2-18 MA468171-1 121195

(

r--shy

fshywo ~laquoOw I~jr ~ laquo ---shy

-shy ~ ~

r 2

~ M 0 X X

lt ~- laquo gt~m ~ i ~ (Ju~

X InlU4 e ~ r---shy~~ ( I r ifi ~ g II

~ N -co i ----- fshy J

r-- lt cent ~ ~X ~

~ ~~

0 L-shy i] i

~ ---shy ~ in u bullbull

fshy a gg yen il q~ H IOril (J

~ X 3 ~

=-n II cent r-shy cent ~bull

~ X X o bull u

~amp X w F n ~ 11 Of ft lt00 ampIi ~

dl~~ ~

~

X n

il n AI lJ y

-shy IJ I ~

~~

~ ~ ~i = I

Figure 2 middot13 ECOMETreg 8 AND 12 GrinderPolsiher Electrical Diagram

2-19 MA468171-1 121195

--

0

JJ

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION aTY UM

II

II II IIAK110 ACCESSORY KIT FOR ALL 12 POL 100 EA

AK410 ACCESSORY KIT FOR ALL 8 POL 100 EA R0246 STRAINER - SINK 1-12IN 100 EA R0522 CONNECTOR 12 X 45 DEGREE CONDUIT 100 EA II R0523 CONNECTOR 112 X 90DEG CONDUIT 100 EA R0599 WASHER 1I2X1X1132 BRASS 100 EA R0605LWE WASHER LOCK EXT 6 STN STL 300 EA bR0612LWE WASHER LOCK EXT 1 0 STN STL 500 EA R0614 NUT 14-20 HEX 400 EA R0614LW LOCK WASHER 141N 600 EA R0615 NUT 114-20 HEX SS 200 EA I R0617LW LOCK WASHER 5161N 800 EA R0617W WASHER 5161N 200 EA

(

~R0620W WASHER 381N 400 EA II R0632 NUT 1220X18IN HEX BRASS 100 EA R0739 SCREW SKT HD 14-20 1-14IN 400 EA R0987 SCREW SKT HD 14-201 IN SS 600 EA IR1303 SCREW SET 1I4-20X1411 SS 100 EA R1643 SCREW 8-32 1I41N SLT RD HD SS 500 EA R2217TC SCREW ST 10-16X38 SLT RD ST GD 600 EAU R2424 SCREW 516-18 341N HEX HD SS 800 EA shyR2823 COUPLING-FEMALE REDUCING 100 EA R2824 TEE MALE BRANCH 100 EA R2886 NYLON TUBE 14 OD 10400 IN IR4559 ADHESIVE-ANAEROBIC THREAD GR AIR OZ R6328 TWIST-TIE POLYBAG-12 BLUE 100 EA R6330 POLY BAG 12X12-2 MIL 100 EA R7088 ROLL PIN 316 X 34 LG SS 400 EA R7406 O-RING 141D 234 X 070 300 EA shyR7502 STAINLESS PLUMBERS PUTTY AIR 02 R7519 SCREW 10-32 381N CR PN HD SS 200 EA II R7640 SCREW 38-16 41N HEX HD 400 EA R7742 ANCHOR CONNECTOR 100 EA R7806 TUBE POLYURETHANE 18IDX140D 100 IN R7846 SCREW 6-32 141N CR PAN HD SS 700 EA R7908 NUT 10-32 KEPS 500 EA shyR8166 RETAINING RING EXT 250 100 EA R8233 SCREW 10-24X7811 SKT HD CAP SS 300 EA R8328 O-RING 2061DX 103 CS 200 EA shyR8334 FITTING-SWIVEL 90DEG 10-32 100 EA R8335 FITTING-BULKHEAD 10-32 100 EA ~-R8336 NUT-716-24 COMPRESSION 100 EA R8345 UNION ELBOW 14 TUBE 100 EA R8359 KNOB 14 SHAFT 100 EA

R8364 SCREW-SET 14-28 X 12 IN 200 EA R8370 MOUNT CABLE TIE 100 EA shy0

2-20 I

MA468171-1 121195

I

j

R8624 NUT 8-32 KEPS-ZINC PLATE STl 200 EA

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION QTY UM

R8733 SEAL LIP 20 IDX262 ODX31W 100 EA R8734 TRANTORaUE1-12ID 100 EA R8751 O-RING 187WX188 10 X225 00 100 EA R8773 FITTINGMALE 25TUBEX10-32THD 100 EA R8774 FITTINGMALE 25 TUBE X 18NPT 300 EA R8776 FITTING 25 TUBE X 14 NPT 300 EA R8777 TEE-RUN 25 TUBE X 18 NPT 100 EA R8785 VALVE SOLENOID 115V LOO EA R8804 BREAKER CIRCUIT-115V 25 AMP 100 EA R8805 BREAKER CIRCUIT 220V 15 AMP 100 EA R8829 VALVE SOLENOID 220V 100 EA R8837 WASHER FIBER 516 10 100 EA R8838 WASHER FIBER 12 10 100 EA R8990 FILTER LINE 100 EA R8992 INLET POWER - IEC - SNAP-IN 100 EA R8993 BREAKER CIRCUIT-15 AMP-2 POLE 100 EA R9008A CORD IEC POWER - US NR EA R9008B CORD IEC POWER - EUROPE NR EA R9008C CORD IEC POWER - UK NR EA R9008D CORD IEC POWER - JAPAN NR EA R9081 SUPPRESSOR 50MFD X 200 OHM 100 EA R9213 TEE STREET-18 BRASS 100 EA R9214 NIPPLE HEX-18 BRASS 100 EA R9226 TAPE FOAM 18 X 38 W 7000 IN R9611 SPACER 1710 X250D X13LNY 400 EA R9761 AERATOR FAUCET 1316-27 MALE 100 EA 1180S72 NUT 6-32 KEPS 800 EA 1572S018 VALVE-WATER 14 NPT 100 EA 1572S026 KNOB WATER VALVE 100 EA 1600S044 VALVE 100 EA 1625S016 KEY 187 sa X 125 LONG 100 EA 1750S001 ADAPTER-SPINDLE 58 SHAFT 100 EA 1750S017 FITTING-FAUCET 100 EA 1750S023 HUB 12 SHAFT 100 EA 1750S024 PLATE-MOUNTING 8 100 EA 1750S047 TAG-AUTOMET CABLE 100 EA 1750S051 FAUCET ASSEMBLY 100 EA 1750S094 MOTORGEARBOX ASSY-1 HP 90VDC 100 EA 1750S095 MOTORGEARBOX ASSY-1 HP 180VDC 100 EA 1750S100 KIT O-RING 100 EA 1751S010 BASEPLATE-MOUNTING 12 100 EA 1751S016 DISK-SPEED SENSOR 100 EA 1751S022 PCB POWER CONTROL-115V 100 EA 1751S026 PCB POWER CONTROL 220V 100 EA 1751S043 SPLASH GRDCOVERBANDCLAMP-12 ~ 100 EA 1751S044 SPLASH GRDCOVERBANDCLAMP-8 100 EA 1751S062 STUD DRIVE - 375 DIA 200 EA

2-21 MA468171-1 121195

It I bull

1751S069 SENSOR SPEEDASSEMBLY 100 EA i U 8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST III PART NO DESCRIPTION aTY UM

1751S082 PCB MOTOR SPEED CONTROL 115V 100 EA II 1751S083 PCB MOTOR SPEED CONTROL 220V 100 EA 1790S062 PLATE BILINGUAL CAUTION 100 EA 1950S123 LABEL AUTOMET CAUTION 100 EA II3500S143 SPACER 12 INCH LONG 400 EA 404061 ALUMINUM WHEEL 8 IN 100 EA 491777 ALUMINUM WHEEL 121N 100 EA middot1492105 INLINE WATER FLTR REPLACEMENT 100 EA 8236S385 TEETHREADED 15 OD POLYPRO 100 EA 8236S388 NUT1-12 PIPE SIZE NPT POLYPR 100 EA 8236S413 CLAMP BAR 600 EA II 8236S426 PI PE DRAIN 150 ODX512LG PVC 100 EA 8236S456 PLUG POST 100 EA 8236S485 PIN COTTER 316X1-12LG ZINC 100 EA I8236S509 GASKET NEO 1750DX125IDX06W 100 EA 8236S510 ARM WASTE 15 400 EA 8236S519 TAILPIECE STRAIGHT FLANGED 100 EA 8236S672 PCB ECOMET CONTROL PANEL 100 EA 8236S673 NAMEPLATE ECOMET PEDESTAL 100 EA bull8236S678 PLATE BACKING TOWER 100 EA

U 8236S679 BOX CONTROL INTABLE 100 EA 8236S685 SPOUT ECOMET TOWER 100 EA 8236S686 STUD SPOUT MOUNT 100 EA bull 8236S687 TOWER CONTROL INTABLE 100 EA 8236S689 CLAMP TOWER CONTROL 200 EA 8236S690 ECOMET CASTING 8 100 EA bull8236S691 ECOMET CASTING 12 100 EA 8236S693 MOUNT GEARBOX 200 EA ~ 8236S694 COVER 100 EA I8236S695 COVER 220V-DC MOTOR 100 EA 8236S696 NUT 14-20 FLANGE 200 EA II8236S697 BAND180V-DC MOTOR 100 EA 8236S698 CONDUIT 12 X 11 100 EA 8236S700 CABLE 6 PIN MOLEX X 32 100 EA 8236S701 CABLE RIBBON 10 PIN X 22 100 EA II 8236S702 CABLE RIBBON 10 PIN X 22 100 EA 8236S703 CABLE RIBBON 14 PIN X 21 100 EA 8236S704 CABLE RIBBON 14 PIN X 16 100 EA 8236S705 HARNESS ECOMET 8 amp 12 FLUSH MOUNT 100 EA -8236S708 CABLE26 PINX 8 RIBBON 100 EA 8236S709 CABLE 26 PIN X 24 RIBBON 100 EA 8236S710 CABLE ECOMET TABLE UNIT TO AUTOMET 100 EA 8236S711 CABLE ECOMET TABLE UNIT WATER SOL 100 EA shy

II u

II 2-22

MA468171-1 121195

I

SECTION 3

ACCESSORIES

40-2120

40-2121

40-2122

40-2123

40-2124

48-6002middot115

48middot6003-115

48-8082-115

48-8083-115

48-8300-30

48-8300-36

48~8320-01

48-8320-02

48-8320-03

48-8321-01

48-8321-02

48-8321-03

48-8310-30l

48-8310-30R

48-8310-36l

48-8310-36R

48-8310-30T

48-8310-36T

48-8411

48-8412

Stainless Steel Sink with Black Faucet

Dupres Receptacle

Cup Drain

Service Module

Drain Piping Kit

Fume Hood 2 Unit with Light

Fume Hood 3 Unit with Light

Wall Cabinet 2 Unit with Light

Wall Cabinet 3 Unit with Light

Tech-Metreg Filler Kit

Tech-Metreg Filler Kit

Reagent Shelf One Unit

Reagent Shelf Two UnU

Reagent Shelf Three Unit

Reagent Shelf ComerNo Sides

Reagent Shelf Corner One Side

Reagent Shelf Corner Two Sides

Tech-Metreg End Filler Kit Tabli to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Aller Kit Table to Wall

TechmiddotMetreg End Filler Kit Tableto Table

Tech-Met~ End Filler KitTable toTable

Shelf or Drawer Liners1 Unit (24 in)

Shelf or Drawer Liners 2 Unit (48 in)

3-1 MA468171-1 1211195

Installation Instructions For 40~2120 Stainless Steel Sink and Faucet

MA468t71-t

Recommended mounting positions of the Sink and Faucet are shown in Figure3-4

~ Other positions may be limited by the table cross supports

I Typical sink installation uses drain kit 40-2124 sinks can be installed from the top

2 Cut a sink opening 13-34 x 18-V4 inch corner of cutouts can be square or up to 12 inch radius

MQmlst dimension front to back 2nd dimension left to right

3

4

Figure 3-1

NAlLS

SPRING CLIP

Pllt No 3143743)

Section Thru Grip~Rim

Nail spring clips to the edge of the counter top cutout

Apply a soft putty or caulking to the underside of the bowl rim

5 Connect sink to drain line

6 Locate the water valve position an drill a 15 inch dia hole Install the valve and connect the water supply to ~he 318 nptinlet

7 Check for leaks

ApPlyCau~ilg Figure 3-2 SinkIJ)stal~tion lt

3-2 1211195

__

I

SIB IPS COUPlING

REMOVABLE AERATOR

cOLOREO PLASTIO INDEX DISC

BLACK PLASllC HOOOEO HANOLE

Flgure~~3 Deck Mownt~Mixrnd Faucet

I

I I I I I I J I

338 lTYP

( 0

t

+I 1250 lTYP)

f 0

~ ~

-- 15 f---39 ----

1475

y )

shy

~ shy125 cent (TyP) J

I I

SINK CUT OUT 18-114ltX 13-34 n~

IFigure 3-4 Recommended Sink and Faucet Mounting Positibns

3-3

MA468171-1 121195

~ -----------------------------------------------------~

REAGENT SHELF

COUNTERTOP

T--~-------------------------

TABLE fRAME

~3

L4

U-middot-middot-It-~A------=-------+

bull I ---------------- ~

bull

8

i 1 i 7

ai---u-l-u--middot

Figure 3-5 Typical Sink Installation

3-4 MA468171-1 121195

bull bull bull bull bull

I I

Installation Instructions for 40-2121 Duplex Outlet

I

bullbull u

MACHINE SCREW BACK COVER PlATE

WOOD SCREW BOX

FRONT PLATE SHIM WASHER

DUPlEX OUTlET

(

Figure 3--6 Duplex Receptacle

Recommended mounting positions of the duplex outlet are shown in Figure 3--6 Duplex Outlets require a minimum of 2 inches clearance behind the back splash panel for installation

1 Cut outlet opening 2middot518 x 4 inch

2 Insert the front plate with the I-V4 inch long protrusion through the back splash from the back side of the table

3 To find the location of the two mounting screw holes hold the 4 inch electric box with the slots against the front cover plate and mark each location

4 Using a 332 drill bit drill two pilot holes V2inch deep atthemarked locations

~C(

c 5 Secure the front cover plate and 4 inch electric box with the wood

screws (R8628)as supplied

6 To complete the installation follow standard electrical practices

Note All electrical connections shOUld be completed by a certimiddotfled electrician

3middot5 MA468171middot1 1211195

V

402121 DUPLEX OUTLET PARTS LIST

R0606W WASHER6SS R6002 CARTON 7X5X4 200 TEST RSC R8628 SCREW10X12CRRECPNHDSS R8747 OUTLET DUPLEX GND FAULT 125V R8761 COVER 1-14 PLASTER RING X 4 R8762 BOX 4 SQ EXTENSION R8764 COVER BLANK FOR 4 BOX

Installation Instructions for 40-2122 Table Cup Drain

f I- 19-1

400 EA 100 EA 200 EA 100 EA 100 EA 100 EA 100 EA

Figure 3-7 Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position it is important to miss counter top cross supports

I Typical cup drain installation uses drain kit 40-2124

2 Drill a 2 inch dia hole through the counter top at the location of the cup drain

3 Install cup drain

4 Connect cup drain to drain line

5 Check for leaks

3-6

MA468171-1 121195

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

I--------------------shy

I I I II II

bull ~

Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

f ~

3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

I

~ g~7J

Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

I I-------

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REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

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Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

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Figure 3-11 Drain Kit Components

-II II

3-13 -MA468171-1 1211195

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Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

II u

I3-15 MA468171-1 middot1211195

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Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

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0400- -----04

STEP bull

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Flg~rQ 3-13 Installation for Filler Kit

3middot17

MA468171middot1 121195

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Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

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1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

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6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

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I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

bull I Table of ContentsC) I

Description Page I Installation Instructions for 488082115 488083115

2 and 3 Unit Wall Cabinet with Light Installation Instructions for 40830030 40830036 TECH-METreg Filler Kit Installation Instructions for Reagent Shelfs 48-8320-01 - (1) - Unit Table 48-8320-02 - (2) - Unit Table 48-8320-03 - (3) - Unit Table 48-8321-01 - Corner No Sides 48-8321-02 - Corner One Side 48-8321-03 - Corner Two Sides

Maintenance Installation Instructions for

48-831 0-30R 48-8310-SOL 48-8310-36R 48-8310-36L TECH-METreg Table to Wall End Filler Kit

Installation Instructions for 48-8310-30T 48-8310-361 TECH-METreg Table to Table End Filler Kit

Installation Instructions for 48-8411 and 48-8412 Drawer Liners

3-14 3-16 3-18

3-18 3-19

3-21

3-23

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MA468171-1 121195

TECH-MET GRINDERPOLISHING TABLES AND ACCESSORIES

SECTION 1 (OPERA TION AND MAINTENANCE INSTRUCTIONS)

General

This manual is prepared to acquaint you with the operation maintenance and accessories of the BUEHLER TECH-METreg furniture line When installed an attractive and efficient material preparation laboratory will be achieved

Warranty

Unpacking

This unit is guaranteed against defective material and workmanship for a period of (2) years from date of shipment by BUEHLER Ltd Warranty is void if inspection shows evidence of abuse misuse or unauthorized repair

Warranty covers only replacement of defective materials

If for any reason this unit must be returned to our plant for warranty service please apply for prior authorization and shipping instructions Include the following information customer purchase order number BUEHLER Ltd Invoice number and date serial number and reason for return

Carefully unpack and check contents TECH-MET polishing tables with gril)derpolishers contain sophisticated mechanical and electronic components Care has been taken in the packaging of each unit to protect it in transit from the factory to the final destination After opening the carton remove the following accessory equipment that is packed with each grinderpolisher

1 box containing the polishing wheel

1 package withsamples of grinding paper and polishing cloths

1 box containing the splash ring cover paper holding band and cloth clamp

1 package containing (2) Omiddotrings

1-1 MA468171-1 121195

TECHmiddotMET polishing tables are heavy When lifting a table off its wooden skid two methods are recommended the first is to lift on the outside edges of the table legs (See FIGURE 1-1) an alternate method when a table Is supplied with a lower cabinet is to cut a V2 inch thick piece of plywood to just fit between the table legs that extends past the front and back lips of the cabinet module Insert the plywood beneath the cabinet unit and then lift the table from under the plywood This will distribute the load to the outside walls of the cabinet unit and prevent damage to the floor of the cabinet

If any components are missing or damaged save the packing list and materials and advise the carrier and BUEHLER LTD of the discrepancy

PLYWOOD METHOD 2

Figure 1-1 Typical Packaging Method

Assembly

When ordering cabinets and a stainless steel sink in the same table cabinet module 48-8389 is recommended to be used under the sink location

Flush-Mounted ECOMET 8 amp 12 GrinderPolisher

Grinderpolishers are shipped fully assembled except for the splash ring cover polishing wheel cloth clamp and paper holding band To install th~ polishing wheel onto the base plate match the holes in the underside of the wheel to the pins on the base drive plate (See Figure 1-2)

Included with each unit is a packet containing samples of pressure sensitive adhesive backed carbimet abrasive discs and BUEHLER polishing cloths To reorder ref~r to the BUEHLER consumable supplies catalog the BUEHLER analyst catalog or contact your BUEHLER sales representative

In the USA call1-SOO-BUEHLER and you will automatically be connected to the nearest BUEHLER salesservice center

One aluminum polishing wheel supplied with your flush-mounted ecomet grinderpolisher Wheels made of bronze or BUEHLER METLAP platens are also available Most customers find it prudent to purchase spare wheels for quick interchanging convenience and economy Aluminum and bronze wheels as well as BUEHLER METLAP platens mount easily wHhout tools (See Figure 1-2)

Polishing cloths and abrasive discs mount as shown in Figure 1-3 Commonly ordered consumable supply part numbers and accessory items can be found in the Accessory Section of this manual

POLISHING WHEE

PINSIO-RINGS

BASEPLATE Figure 1-2 Wheel and base Plate

1middot3

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BUEHLER TECH-MET tables are shipped fully assembled Optional cabinet modules when ordered wHh tables are factory installed before shipment Cabinet modules may also be ordered separately and installed by the customer AU mounting hardware is supplied with each table unit

Restriction

MA468171-1 1211195

J

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Paper holding band for plain-backed abrasive discs

Pressure sensitive adhesive PSA backing

Clamp for plain-backed polishing cloths

Figure 1-3 Cloth amp Disc mounting

1-4 MA468171-1 121195

Position the splash ring to fit inside the contour of the flush mounted bowl (see Figure I- 4)

I I I I I

IInstallation

Figure 1-4 Splash Ring

TECH-MET polishing tables are intended for floor installation in a I convenient location with access to utility services (electric water and sewer) Adjust the table to a level position with the (4) leg leveling screws Access to the rear leveling screws when tables are supplied with lower cabinet units can be achieved by removing the shelves or I drawers from the cabinet module It is not necessary to remove the cabinet module If wall cabinets are to be installed (see instructions in TECH-MET furniture manual) this should be done before the table is I placed in its final location

When installing BUEHLER reagent shelves with tables secure firing strip to wall at the reference line and then level tables to match line height I This will minimize installation time

IElectrical

The Flush Mounted GrinderPolishers are internally connected to individual control towers An IEC power cord is provided for each unit

It is recommended t9 provide individual circuits for each polishergrinder Voltage current and frequency requirements are shown on a specification plate at the back of the table See table of contents for location in manual for electrical specifications and rotational speeds of available flush mounted polishergrinder (Ref Table I)

WARNING Electrical Shock Hazard Optional hard wiring and electrical maintenance should be performed by a qualified

U electrical technician

1middot5 MA468171-t 1211195

middot

Plurrlbing

Water faucets and grinderpolishers are internally connected with V4 inch plastic tubing which must be connected to a water supply via each V4 npt bulk head fitting located in the back of the table

This water source should be equipped with a separate shut off valve

When not used or attended for prolonged periods the water supply to the unit must be turned off

The recommended water pressure is 40 to 100 psi Each GrinderlPolishers sink and bowl are connected together with plastic drain pipe that exits through holes provided at the rear of the TECH-METreg Table Common TECH-METreg Table accessories requiring a water supply andor drain connection are supplied with Individual instructions (See Section 3)

Upon completion of the drain water and electrical connections test for leaks at maximum available water pressure Then check all functional (

control switches as outlined in the control section of this manual

Operation of ECOMET Series GrinderPolisher

ELECTRICAL AND MECHANICAL DATA

ECOMETreg MODELS

MOTOR DATA WHEEL

RPM

WHEEL

TYPE NOTESHP VOLTS PHASEHz FUSE AMP

S 1

1()()115 1160 15 AIT4 50-500 Aluminum Variable Speed (140W)

220-240 1150 8Anl (10 RPM Incremenls )

(4Q-4(01) DC Motor Gear Dnven

12 1

1()()115 1160 15AIT4 50-500 Aluminum Variable Speed (74Ot

220-240 1150 8Anl (10 RPM Increments

(49-1777) DC Molor Gear Dnven

Table 1 ECOMErreg Electrical and Mechanical Specifications

Controls

Controls not on the Tower Control Panelmiddot

Water Valve (Located to the right of the water dispensing arm)

This valve controls the volume of water delivered through the dispensing arm when WATER ON is pressed To test unit turn on your external water supply valve and adjust the valve to the 12 open position

1-6 MA468171-1 121195

Main Power Switch

I I I I I

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1~copy~ ifreg ~OllO~

II ] I VI A~DA(LI 5(il~lD Q~D~(J)I~ -IFCnD31l=l11~

IIIIf1QQ

~CI~ ~ZNCIIl-i) ~ iiLli

VlIf Aii~~ IFVlIf~~

[O~LFFJ ~ FIF

~ IIUIIHn

Figure 15 ECOMETreg Control Panel

umiddot I Tower Control Panel Operation

(Located at the front of the electricalelectronic control box) Be sure this main switch Is In the ON position and power Is being supplied to the unit

CONTROL I ON Turns on control power to the entire unit LED indicator on OFF Turns off control power to the entire unit I

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MA468171middot1 1211195

J

MOTOR

RUN Starts the platen turning The preset platen speed will be retained in memory until the power off control is pressed The unit will return to the default setting (10rpm) after power on is pressed

STOP Stops the platen motor only The platen motor will return to its preset setting (10-500 rpm) when the run is pressed

INCREASE Increases the RPM setting of the platen motor (Maximum 500 RPM)

DECREASE Decreases the RPM setting of the platen motor (Minimum 10 RPM)

RPM Display Display indicates preset RPM of the platen motor Special sensing circuits automatically maintaip constant RPM under varying load conditions

WATER

ON Starts the water flow through the flush jet and the faucet assembly (controlled by the water valve)

OFF Stops the water flow

Normal Operation and Use

To start the ECOMETreg GrinderPolisher press the Power ON and RUN controls Indicator lamps will light when either control is activated Adjust the rotational speed of the platen by pressing either INCREASE or DECREASE until the desired speed appears in the LED indicator To use water lubrication lift and swing the water dispenser arm into the desired position To start the flow of water from both the dispenser arm and the bowl flush jet press the Water ON Control

Adjust the water flow of the bowl flush jet with the extemal water supply valve Then adjust the dispensing arm wc~ ~ - ~e knob located behind the water dispensing arm If you operate only the bowl flush jet close the water valve by turning the knob in the clockwise direction

The ECOMETreg GrinderPolishers may be used to prepare metallographic petrographic and ceramographic samples Detailed information on sample preparation including specific data on abrasives wheel coverings and lubricants for various metals and other materials may be found in the following Metal Digest publications

bull General metallography Volume 20 Nos 2 and 3

bull Heat treating Volume 22 no 3

bull Corrosion Volume 22 no 2

1-8

MA468171-1 1211195

bull Petrography Volume 24 no 1

bull Microelectronics Volume 25 no I

The BUEHLER DIALOG reg Technical Reference Manual offers a new approach to sample preparation This innovative new technology can be utilized with your new ECOMETreg GrinderlPolisher Contact your BUEHLER representative for more information and a free subscription to this publication

Tips for smooth operation

I I I I I

Install polishing wheels by lining up the two pins (with D-rings) on the top Iof the base plate with the holes in the underside of the polishing wheel When the lugs engage the holes press down on the platen to produce a friction fit See Figure 1-2 I Always use the splash ring to prevent messy over spray and as a safety feature to help prevents accidental contact of fingers with the rotating wheel and cloth clamp r I Do not leave worn-out psa backed abrasive papers or cloths on the wheel after use If left on the wheel for prolonged periods of time they may be difficutl to remove I Makes(Jre the wheel surface is dean and free of residue from previous operations Adhesive residue may be removed with an approved chlorinated solvent I

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1-9 MA468171-1 121195

Maintenance

DAILY MAINTENANCE

Strip wom-out cloths and papers from wheel surfaces and remove adhesive residue

Wipe the exterior surfaces of the cabinet

The bowl flush jet should minimize the build-up of -grinding and polishing residue in the bowl but it is advisable to run additional water from the dispenser arm to help clear away any accumulations of abrasive residue Do not use sharp objects such as a screw driver to dislodge residue from the bowl as this may mar or damage the bowl surface

GEAR Box OIL

If oil leakage is evident contact your BUEHLER representative

Trouble shooting (

To locate and solve operational problems consult the Connection Diagram for your ECOMETreg GrinderPolisher

RECOMMENDED SPARE PARTS

R8328 0 Ring (0206 ID x 010$ CS)

Accessories and Supplies

Many accessories and consumable supplies are available for use with the ECOMETreg GrinderPolisher Accessories for the automation of grinding and polishing steps are available to help improve your sample handling volume and efficiency

Recent innovations include an automated AUTOMETreg Power Head METLAPreg Fluid Dispensing System and the BUEHLER DIALOGreg Method with associated consumable supplies For additional information contact your BUEHLER representative or in the USA call I-SOD-BUEHLER

ACCESSORIES

DESCRIPTION 8 (203 em) 12 (305 em)

Cloth Clamp 40-2058 46-2012

Paper Holding Band 30-2000 46-2013

Aluminum Wheel 40-4061 49-1m

Bronze Wheel 40-4062 49-1na

Table 2 Accessories for ECOMErreg 61ectrical and Mechanical Specifications

1-10 MA468171-1 1211195

I AUTOMETreg Power Head I

I

0

BUEHLER flush mounted GrinderPolishers are machined and wired to accept either the AUTOMETreg 2 or AUTOMETreg 3 Power Heads For installation ofthe AUTOMETreg Power Head see instructions packaged with that unit

WATER r 38in

ELECT

SUPPLY TUBING

wall

BOX_~

18 00

AGENT SHELF

floor

Figure 1- 6 Recommended Table Installation

1-11

I I I I I I I I I I g

I I

I shy

I MA468171-1 121195

~

SECTION 2 (TECH-METreg POLISHING TABLES)

BUEHLER TECH-METreg Polishing Tables are specially designed to aCcommodate the ECOMETreg 8 inch or 12 inch flush mounted GrinderPolishers Available in three lengths and two heights each table unit accepts any of the following

8 inch or 12 inch ECOMETreg GrinderPolisher Oor 8 inch or 12 inch Polimet reg or 11 X 11 inch stainless steel sink Each table is designed with a 24 inch long tilt out bin for convenient storage Tables are constructed of heavy gauge steel and chemical-resistant laminate tops with easy to clean rolled corners

Optional lower cabinets are available for 36inch high TECH-METreg Polishing Tables

For those installations where a combination of drawer sizes and lower cabinets with shelves are required BUEHLER can customize TECHshyMETreg furniture with a variety of shelf and drawer cabinet modules to meet your individual requirements

2-1 MA468171-1 121195

Specifications and Selection Guide

Select the Desired TECH-METreg Table

Units Catalog No8 Catalog No 12 Size Approx (203 cm) (305 cm) (Height to Table Top) Weight

48-8171 46-8171 30 W x 30 D x 30 H 206lbs (76 x 76 x 76 em) (934 kg)

48-8181 46-8181 30 W x 30 D x 36 H 220lbs (76 x 76 x 91 em) (998 kg)

48-8172 46-8172 54 W x 30 0 x 30 H 2891bs (137 x 76 x76 em) (1311 kg)

48-8182 46-8182 54 W x 30 0 x 36 H 3031bs (137 x 76 x 91 em) (1374 kg)

48-8173shy 46-8173 78 W x 30 0 x 30 H 3721bs (198 x 76 x 76 em) (1687 kg)

48-8183 46-8183 78 W x 30 0 x36 H 3861bs (198 x 76 x 91 em) (1750 kg)

Approximate shllpplng weight to table and packaging Catalog numbers listed above are the Tables with cut-outts to accept GrinderPolishers add GrinderPolisher weights listed below for each unit selected

Plus the desired GRINDERPOLISHER

Model

ECOMET8

Catalog No

49-3000-160T

wheel

Size

8

(203 eM)

Motor Rating

amp Spindle

speed

1 HP (740W)

10-500 RPM

Electrical

Requirements

115vV60H

1 PHASE

Approxbullbullbull

Weight

50 LBS

(227 KG)

ECOMET8 49-3000-250T 8

(203 eM)

1 HP (740W)

10-500 RPM

220-240V50HzI

1 PHASE

50 LBS

(227 KG)

ECOMET12 49-3010-160T 12

(203 eM)

1 HP (740W)

10-500 RPM

115vVl60H

1 PHASE

55 LBS

(249 KG)

ECOMET 12 49-3010-250T 12

(203 eM)

1 HP (740W)

10-500 RPM

220-240V50HzI

1 PHASE

55 LBS

(249 KG)

Approximate added weight for eaeh Grinderpolisher unit

2-2 MA468171-1 12195

Plus the Optional Table-Mounted Cabinet Module(s)and Accessories

Table Type 36 High

Models Only)

Cabinet Modules)

Full Extension Shelf bullbullbull

Adjustable Shelf

Shelf liners (Pkgs of 10)

1 Unit 488389 bullbullbullbull 48-8398 48-8396 48-8411

2 Unit 48-8391 48-8399 48-8397 48-8412

3 Unit 48-8389 amp 48-8391

48-8398 amp 48-8399

48-8396 amp 48-8397

48-8411 amp48-8412

bullbullbull Each Cabinet Module includes Swinging Door(s) and one Adjustable Shelf bullbullbull A Maximum of 6 Full-extension Shelves can be mounted in each Cabinet Module bullbullbullbull Multiples of the 48-8389 Module can be mounted in 2 and 3 unit Tables

Accessory Table-Mounted Drawer Modules r

Catalog Drawer Drawer Width Number

48-8392

48-8393

Quantity

3

6

Height

6(15cm)

3 (8cm)

1 Unit

1 Unit

4a8394 5 i 6 (15 cm) amp 43(8cm)

1 Unit

48-8395 5 1 6 (15 cm) amp 43(8cm)

1 Unit

Drawer and Cabinet Modules can be mounted individually in multiples and in combination with each other in 1 2 and 3-unit 36 high tables Specify mounting locations when ordering

2-3 MA468t7t-t 12195

-- - - - - - - - -

l

0

CJ

lt

-~ ~

-~ I-

iii c a ~ I

C J

Ggt J~ ar t 0 2shyCij T (I) raquo () () (I)

3 0shy-lt

sect ~

~TYPICAL INSTALLATION SHOWN 49-3000-160 49-3000-250 49-3010-160 49-3010-250 47-2675-160T

6236S494 8236S495

(6middot) (12middot J

R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON OTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED

(USE AS NEEDED)

82365098 (2)

R0614LW (14J

R0614W

(ll

R6622

seE OWgt 62365565

R0614W REFI

---8l36S275 (21

82365269

8236S268 (Z J

82365250 (4)

82365261 (HIGH)82365162 (SHORT) (2)

8236S270

- - - - f_~ r

I

ECOMETreg GRINDERPOLISHER 1 UNIT

48-8171 48~8181 46-8171 46-8181

(See Figure 2-1)

PART NO DESCRIPTION QTY UM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 400 EA R0614LW LOCK WASHER 1I41N 1800 EA R0614W WASHER 1I41N 1400 EA R0618W WASHER 5161NSS 400 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 100 EA R8608 SCREW 516 X 1 LAG HEX 400 EA R8622 TAPE STRIPING - BLUE 3500 IN R8765 NUT HEX 14-20 LT WIW STL CAD 400 EA R8776 FITIING 25 TUBE X 14 NPT 100 EA 1180S68 SCREW 6-32 381N CR RD HD SS ( 400 EA 8236S004 BAR ATIACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S232 FRAME ASSY - 1 UNIT 100 EA 8236S250 LEVELER 12-13 THD 400 EA 8236S261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR 200 EA 8236S269 BRACKET BIN MNTG RS 100 EA 8236S270 BRACKET BIN MNTG LS 100 EA 8236S275 BUMPER STOP 12IDX500DX5THK 200 EA 8236S276 MAGNET BIN 200 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S494 TOP COUNTER - 8GP 100 EA 8236S495 TOP COUNTER - 12 GP 100 EA 8236S706 BIN ASSEMBLY 100 EA

2-5 MA468171-1 12195

c 11cmiddot c ~

~ ~

-~-l

-I I

I) I en

~ ~ 01

I (Q c CD

I l I)

I

C J

~I a CD ~ U 1 Q (ii

~I -I lraquo 0shym tshyen en CD 3 0shy~

TYPICAL INSTALLATION SHOWN 49-3000-160 49-3000-250 49-3010-160 49-3010-250 47-2875-160T

~-

8236S493 (8) 8236S496 (12)

R4586 (14) HOLE PLUG OUANTITIES ARE DEPENDENT ON OTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

R0614W (REF)

R0614LW (REF)

R2254 (REF)

R8759 (REF) 82365098 (2)

R8758 (REF)

R0614W

R2254

8236S269 (2)

82365275 (4)

82365261 (HIGH) 8236S262 (SHORT)

(2)

L_ ~ - - - - =- bull bull - shy- - - bull - - shy

ECOMETreg GRINDERPOLISHER 2 UNIT

48-8172 48-8182 46-8172 46-8182

(See Figure 2-2)

PART NO DESCRIPTION QTY UlM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 800 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 600 EA R2254 SCREW 114-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 200 EA R8608 SCREW 516 X 1 LAG HEX 600 EA R8622 TAPE STRIPING - BLUE 5800 IN R8765 NUT HEX 14-20 LT Ww STL CAD 800 EA R8776 FlnING 25 TUBEX 14 NPT 200 EA

1180S68 SCREW 6-32 3~IN CR RD HD SS 800 EA 8236S004 BAR AITACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S233 FRAME ASSY - 2 UNIT 100 EA 8236S250 LEVELER 12-13 THD 400 EA 8236S261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR 400 EA 8236S269 BRACKET BIN MNTG RS 200 EA 8236S270 BRACKET BIN MNTG LS 200 EA 8236S275 BUMPER STOP 12IDX500DX5THK 400 EA 8236S276 MAGNET BIN 400 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S493 TOP COUNTER -2-8 GP 100 EA 8236S496 TOP COUNTER -2-12 GP 100 EA 8236S706 BIN ASSEMBLY 200 EA

2-7 MA468171-1 1211195

bull bull

I

6

II1II

~ t

~

~ ~ 01

Ul C (il I)bull ~ ()

I

C I + G)

amp N

Smiddot 0 (I)

gt ~ iir T (I) -I lraquo 2 SD

bull bull

TYPICAL INSTALLAnON SHOWN 49-3000-160 49-3000-250bull 49-3010-160 4Q-300-250 47 -2675- lSOT

R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON QTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

ROO 4W (REf

62365406 (8) (REF)82365497 (IZ)

R2254 (REFI

8Z36S098 (ZI

R8622

________6236S4Z4

R064W (141

R0614LW (14)

R2254 (14)

(REF)

(3J

R8622

82365706 (3)

Q~u

I

--

ECOMETreg GRINDERPOLISHER 3 UNIT

48-8173 48-8183 46-8173 46-8183

(See FIgure 2-3)

PART NO DESCRIPnON QTY uM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 1200 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 800 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 300 EA R8608 SCREW 516 X 1 LAG HEX 800 EA R8622 TAPE STRIPING - BLUE 8600 IN R8765 NUT HEX 14-20 LT Ww STLCAD 1200 EA R8776 FITriNG 25 TUBE X14 NPT - 3~00 EA 1180S68 SCREW 6-32381N CR RD HD SS ]200 EA 8236S004 BAR ATTACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S234 FRAME ASSY - 3 UNIT 100 EA 82368250 LEVELER 12-13 THD 400 EA 82368261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR - 600 EA 8236S269 -BRACKET BIN MNTG RS 300 EA 8236S270 BRACKET BIN MNTG LS 300 EA 8236S275 BUMPER STOP 12IDX500DX5THK 600 EA 8236S276 MAGNET BIN 600 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S408 TOP COUNTER -3-8 GIP 100 EA 8236S497 TOP COUNTER -3-12GP 100 EA 8236S706 BIN ASSEMBLY 300 EA

2-9 MA468171-1 121195

-

a lI ~240-11 l--- 300 --l

FRONT VIEW

4 0 --+--

o

o

REAR VIEW

14 NPT

250 DIA ( 3 PLACES)

440 380

360 (HIGH) 415 300 (LOW)

ALL DI~ENSIONS ARE IN

2-10

80

[I

8 ~~ It

=

L270--

RIGHT SIDE VIEW

WATER SUPPLY

DRAIN HOLE

(HIGH) (LOW)

2 o

I I I I I I I I I I I I I J I J

INCHES

Figure 2 -4 Back Elevation (Typical Access Hole Locations) One Unit Table

u MA468171-1 1211195

80

-

e 00

e

3001 8 ~ r=====t===1

t

ZO

5400

FRONT VIEW RIGHT SIDE VIEW 1-----540-----1

14 NPT WATER SUPPLY (2 PLACES)

25 DIA DRAIN HOLE (4 PLACES)

70

440 (HIGH) 380 (LOW)

(HIGH) 4 15 30 0 (LOW 1

o

o

360

REAR VIEW

ALL DIMENSIONS ARE IN INCHES

Figure 2 -S Back Elevation (Typical Access Hole Locations) Two Unit Table

2-11

MA46817t-t 121195

I

U I

I I I I I I I

U

80

J - 8 ~~ It

lol 7200 ~

f-olt-------78 00 -----~I ~ =

FRONT VIEW 780

r--190 400

f-- 120 f-i-200 --

-- 120 r-- - 160

1-0 0

1 rh

p2 t

REAR VIEW

RIGHT SIDE VIEW

40 (2 PLS)

14 NPT WATER SUPPLY

Vr-25 OIA

(3 PLACES)

ORAl (5 PLACES)

N HOLE

V

V

LV 0 I ~

1 360 (HIGH) 415

97

440 I( 380 (

300 (LOW)

HIGH) LOW)

ALL DIMENSIONS ARE IN INCHES

Figure 2 -6 Back Elevation (Typical Access Hole Locations) Three Unit Table

2-12 MA468171-1

2 o

I I I I

J

121195

---1790S062

~---- 8236S594

1751S022 (115V) 1751S025 (220V)

3500S 143 (4) -----

R8993 R8994

R0520middot (4)

8235S579 -~~

R9822 (2) ----1shy

R7088

8236S693

R2424 (8) ---__

R8365 (2) R4559 1750S00 1

8236$426

8236S690 8middot 8236S691 12

R0246 --

~---R7908 (3)

---- 1751S082 (115V)1751S083 (220V)

R8804 (115V)R8805 (220V)

r----R7908 (2)

(5)

----R0523

-----8236S698

---SEE DETAIL B

J~R0739 (4)

J ~R0514LW (4)

-----8235S678

R8835 (5)

Figure 2 -7 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-13 MA468171-1 1211195

bull 8236S673

SEE NOTE 1

_--e--shy~--Rgt365685

8236S672

1180572 (4)

r

R7846 (4)

u

DET AIL A Figure 2 -8 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

I I I I I I I I I I I I I I I

2-14 MA468171-1 121195

R7846 R0605LWE (3)

1750S094

SPEED SENSOR MOUNTING FOR(

160V MOTORGEARBOX ASSEMBLY

82365696 (2J~

8236S695~ 82365697

R8765 (2) ~ raquo R0614W (2)~~

1750S095

~~ 17515079

SPEED SENSOR MOUNTING FOR 220V MOTORGEARBOX ASSEMBLY

DETAIL B

Figure 2 -9 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-15 MA468171-1 12195

CUT

8236S385

8236S510 CUT TO 65

8236S510 CUT TO 1075

CUT

CUT TO 875

8236S510 TO 55

8236S509 8236S519 CUT TO 3

8236S388

8236S510 CUT TO 125

RAIN FOR 8 ECOMET

8236S385

8236S510

8236S510 CUT TO 125

8236S510 8236S509CUT TO 7

8236S519 CUT TO 3

8236S388

DRAIN FOR 12 ECOMET

DETAIL D

I I I I t I I J I I J

I J J

Figure 2 -10 ECOMETreg8 AND 12 GrinderPolsiher Unit Assembly

2-16 MA468171-1 1211195

NOTES

RZ880

1750S051

(141N)

OIloIENSIaII fRON RETAININORING TO ~- -- - bull shy

R8774 R877e

A~T DIRECTION CF FUI5H ET 50 TI-pound WATER DOES NJT SPLASH BEYONJ TtE TCP CF TIpound BOWl

(FAR SIDE)

RZBB6 (BIN)

L--RZ880 (lOIN)

--RZ880 (IBIN)

R8176--- r+-~ r-R774Z

U ITEMS R8lZBl1J 17~711J RZSZ4CI)RZSZ311J BZ~7111 ~ ~-~ q~~li SZlM558ll1 NJ TWO PIECES OF RZeM aIT TO zemiddot NJ 30middot TO BE PlACfD IN PlASTIC BAG Rel3O fOR FINoiL~ ~--~~

ll)

~ ~

gtshy0 E Q) rn rn laquo-

I

c J Q)

c-iii 0 a - Q) 0c-

CJ CI

0 Z laquo

shyI

CI

lo I-w ~ 0 0 W

bull CI Q) ~

l C)

iL

I shy ~ t

~

bullbullbull ____0__ _

1750S008 8 -- shy1751S007 12

(REF)

1750S076 1751S059 (REF)

(USEDR8734)WITH AUTOMET HEAD)

8 12middot

RB328-- (2)

1751S062 --__ (2)

R8359 _-=~~A=~fP

R8334_fJ

R7806 -- 11 IN)

SEE DETAIL 0 ---

gt---- 1751 S044 8middot 1751S043 12 (KIT)

r---- 40406 1 8 491777 12 (REF)

R8733

I

o I

82S413 A(6 PlS)

R0614lW 16 PlS)

R0987 (6 PlS)

Figure 2 -12 ECOMETreg 8 AND 12 GrinderPolsiher Unit Asseroply

I

I I I I I I I I I I I I I I I I

2-18 MA468171-1 121195

(

r--shy

fshywo ~laquoOw I~jr ~ laquo ---shy

-shy ~ ~

r 2

~ M 0 X X

lt ~- laquo gt~m ~ i ~ (Ju~

X InlU4 e ~ r---shy~~ ( I r ifi ~ g II

~ N -co i ----- fshy J

r-- lt cent ~ ~X ~

~ ~~

0 L-shy i] i

~ ---shy ~ in u bullbull

fshy a gg yen il q~ H IOril (J

~ X 3 ~

=-n II cent r-shy cent ~bull

~ X X o bull u

~amp X w F n ~ 11 Of ft lt00 ampIi ~

dl~~ ~

~

X n

il n AI lJ y

-shy IJ I ~

~~

~ ~ ~i = I

Figure 2 middot13 ECOMETreg 8 AND 12 GrinderPolsiher Electrical Diagram

2-19 MA468171-1 121195

--

0

JJ

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION aTY UM

II

II II IIAK110 ACCESSORY KIT FOR ALL 12 POL 100 EA

AK410 ACCESSORY KIT FOR ALL 8 POL 100 EA R0246 STRAINER - SINK 1-12IN 100 EA R0522 CONNECTOR 12 X 45 DEGREE CONDUIT 100 EA II R0523 CONNECTOR 112 X 90DEG CONDUIT 100 EA R0599 WASHER 1I2X1X1132 BRASS 100 EA R0605LWE WASHER LOCK EXT 6 STN STL 300 EA bR0612LWE WASHER LOCK EXT 1 0 STN STL 500 EA R0614 NUT 14-20 HEX 400 EA R0614LW LOCK WASHER 141N 600 EA R0615 NUT 114-20 HEX SS 200 EA I R0617LW LOCK WASHER 5161N 800 EA R0617W WASHER 5161N 200 EA

(

~R0620W WASHER 381N 400 EA II R0632 NUT 1220X18IN HEX BRASS 100 EA R0739 SCREW SKT HD 14-20 1-14IN 400 EA R0987 SCREW SKT HD 14-201 IN SS 600 EA IR1303 SCREW SET 1I4-20X1411 SS 100 EA R1643 SCREW 8-32 1I41N SLT RD HD SS 500 EA R2217TC SCREW ST 10-16X38 SLT RD ST GD 600 EAU R2424 SCREW 516-18 341N HEX HD SS 800 EA shyR2823 COUPLING-FEMALE REDUCING 100 EA R2824 TEE MALE BRANCH 100 EA R2886 NYLON TUBE 14 OD 10400 IN IR4559 ADHESIVE-ANAEROBIC THREAD GR AIR OZ R6328 TWIST-TIE POLYBAG-12 BLUE 100 EA R6330 POLY BAG 12X12-2 MIL 100 EA R7088 ROLL PIN 316 X 34 LG SS 400 EA R7406 O-RING 141D 234 X 070 300 EA shyR7502 STAINLESS PLUMBERS PUTTY AIR 02 R7519 SCREW 10-32 381N CR PN HD SS 200 EA II R7640 SCREW 38-16 41N HEX HD 400 EA R7742 ANCHOR CONNECTOR 100 EA R7806 TUBE POLYURETHANE 18IDX140D 100 IN R7846 SCREW 6-32 141N CR PAN HD SS 700 EA R7908 NUT 10-32 KEPS 500 EA shyR8166 RETAINING RING EXT 250 100 EA R8233 SCREW 10-24X7811 SKT HD CAP SS 300 EA R8328 O-RING 2061DX 103 CS 200 EA shyR8334 FITTING-SWIVEL 90DEG 10-32 100 EA R8335 FITTING-BULKHEAD 10-32 100 EA ~-R8336 NUT-716-24 COMPRESSION 100 EA R8345 UNION ELBOW 14 TUBE 100 EA R8359 KNOB 14 SHAFT 100 EA

R8364 SCREW-SET 14-28 X 12 IN 200 EA R8370 MOUNT CABLE TIE 100 EA shy0

2-20 I

MA468171-1 121195

I

j

R8624 NUT 8-32 KEPS-ZINC PLATE STl 200 EA

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION QTY UM

R8733 SEAL LIP 20 IDX262 ODX31W 100 EA R8734 TRANTORaUE1-12ID 100 EA R8751 O-RING 187WX188 10 X225 00 100 EA R8773 FITTINGMALE 25TUBEX10-32THD 100 EA R8774 FITTINGMALE 25 TUBE X 18NPT 300 EA R8776 FITTING 25 TUBE X 14 NPT 300 EA R8777 TEE-RUN 25 TUBE X 18 NPT 100 EA R8785 VALVE SOLENOID 115V LOO EA R8804 BREAKER CIRCUIT-115V 25 AMP 100 EA R8805 BREAKER CIRCUIT 220V 15 AMP 100 EA R8829 VALVE SOLENOID 220V 100 EA R8837 WASHER FIBER 516 10 100 EA R8838 WASHER FIBER 12 10 100 EA R8990 FILTER LINE 100 EA R8992 INLET POWER - IEC - SNAP-IN 100 EA R8993 BREAKER CIRCUIT-15 AMP-2 POLE 100 EA R9008A CORD IEC POWER - US NR EA R9008B CORD IEC POWER - EUROPE NR EA R9008C CORD IEC POWER - UK NR EA R9008D CORD IEC POWER - JAPAN NR EA R9081 SUPPRESSOR 50MFD X 200 OHM 100 EA R9213 TEE STREET-18 BRASS 100 EA R9214 NIPPLE HEX-18 BRASS 100 EA R9226 TAPE FOAM 18 X 38 W 7000 IN R9611 SPACER 1710 X250D X13LNY 400 EA R9761 AERATOR FAUCET 1316-27 MALE 100 EA 1180S72 NUT 6-32 KEPS 800 EA 1572S018 VALVE-WATER 14 NPT 100 EA 1572S026 KNOB WATER VALVE 100 EA 1600S044 VALVE 100 EA 1625S016 KEY 187 sa X 125 LONG 100 EA 1750S001 ADAPTER-SPINDLE 58 SHAFT 100 EA 1750S017 FITTING-FAUCET 100 EA 1750S023 HUB 12 SHAFT 100 EA 1750S024 PLATE-MOUNTING 8 100 EA 1750S047 TAG-AUTOMET CABLE 100 EA 1750S051 FAUCET ASSEMBLY 100 EA 1750S094 MOTORGEARBOX ASSY-1 HP 90VDC 100 EA 1750S095 MOTORGEARBOX ASSY-1 HP 180VDC 100 EA 1750S100 KIT O-RING 100 EA 1751S010 BASEPLATE-MOUNTING 12 100 EA 1751S016 DISK-SPEED SENSOR 100 EA 1751S022 PCB POWER CONTROL-115V 100 EA 1751S026 PCB POWER CONTROL 220V 100 EA 1751S043 SPLASH GRDCOVERBANDCLAMP-12 ~ 100 EA 1751S044 SPLASH GRDCOVERBANDCLAMP-8 100 EA 1751S062 STUD DRIVE - 375 DIA 200 EA

2-21 MA468171-1 121195

It I bull

1751S069 SENSOR SPEEDASSEMBLY 100 EA i U 8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST III PART NO DESCRIPTION aTY UM

1751S082 PCB MOTOR SPEED CONTROL 115V 100 EA II 1751S083 PCB MOTOR SPEED CONTROL 220V 100 EA 1790S062 PLATE BILINGUAL CAUTION 100 EA 1950S123 LABEL AUTOMET CAUTION 100 EA II3500S143 SPACER 12 INCH LONG 400 EA 404061 ALUMINUM WHEEL 8 IN 100 EA 491777 ALUMINUM WHEEL 121N 100 EA middot1492105 INLINE WATER FLTR REPLACEMENT 100 EA 8236S385 TEETHREADED 15 OD POLYPRO 100 EA 8236S388 NUT1-12 PIPE SIZE NPT POLYPR 100 EA 8236S413 CLAMP BAR 600 EA II 8236S426 PI PE DRAIN 150 ODX512LG PVC 100 EA 8236S456 PLUG POST 100 EA 8236S485 PIN COTTER 316X1-12LG ZINC 100 EA I8236S509 GASKET NEO 1750DX125IDX06W 100 EA 8236S510 ARM WASTE 15 400 EA 8236S519 TAILPIECE STRAIGHT FLANGED 100 EA 8236S672 PCB ECOMET CONTROL PANEL 100 EA 8236S673 NAMEPLATE ECOMET PEDESTAL 100 EA bull8236S678 PLATE BACKING TOWER 100 EA

U 8236S679 BOX CONTROL INTABLE 100 EA 8236S685 SPOUT ECOMET TOWER 100 EA 8236S686 STUD SPOUT MOUNT 100 EA bull 8236S687 TOWER CONTROL INTABLE 100 EA 8236S689 CLAMP TOWER CONTROL 200 EA 8236S690 ECOMET CASTING 8 100 EA bull8236S691 ECOMET CASTING 12 100 EA 8236S693 MOUNT GEARBOX 200 EA ~ 8236S694 COVER 100 EA I8236S695 COVER 220V-DC MOTOR 100 EA 8236S696 NUT 14-20 FLANGE 200 EA II8236S697 BAND180V-DC MOTOR 100 EA 8236S698 CONDUIT 12 X 11 100 EA 8236S700 CABLE 6 PIN MOLEX X 32 100 EA 8236S701 CABLE RIBBON 10 PIN X 22 100 EA II 8236S702 CABLE RIBBON 10 PIN X 22 100 EA 8236S703 CABLE RIBBON 14 PIN X 21 100 EA 8236S704 CABLE RIBBON 14 PIN X 16 100 EA 8236S705 HARNESS ECOMET 8 amp 12 FLUSH MOUNT 100 EA -8236S708 CABLE26 PINX 8 RIBBON 100 EA 8236S709 CABLE 26 PIN X 24 RIBBON 100 EA 8236S710 CABLE ECOMET TABLE UNIT TO AUTOMET 100 EA 8236S711 CABLE ECOMET TABLE UNIT WATER SOL 100 EA shy

II u

II 2-22

MA468171-1 121195

I

SECTION 3

ACCESSORIES

40-2120

40-2121

40-2122

40-2123

40-2124

48-6002middot115

48middot6003-115

48-8082-115

48-8083-115

48-8300-30

48-8300-36

48~8320-01

48-8320-02

48-8320-03

48-8321-01

48-8321-02

48-8321-03

48-8310-30l

48-8310-30R

48-8310-36l

48-8310-36R

48-8310-30T

48-8310-36T

48-8411

48-8412

Stainless Steel Sink with Black Faucet

Dupres Receptacle

Cup Drain

Service Module

Drain Piping Kit

Fume Hood 2 Unit with Light

Fume Hood 3 Unit with Light

Wall Cabinet 2 Unit with Light

Wall Cabinet 3 Unit with Light

Tech-Metreg Filler Kit

Tech-Metreg Filler Kit

Reagent Shelf One Unit

Reagent Shelf Two UnU

Reagent Shelf Three Unit

Reagent Shelf ComerNo Sides

Reagent Shelf Corner One Side

Reagent Shelf Corner Two Sides

Tech-Metreg End Filler Kit Tabli to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Aller Kit Table to Wall

TechmiddotMetreg End Filler Kit Tableto Table

Tech-Met~ End Filler KitTable toTable

Shelf or Drawer Liners1 Unit (24 in)

Shelf or Drawer Liners 2 Unit (48 in)

3-1 MA468171-1 1211195

Installation Instructions For 40~2120 Stainless Steel Sink and Faucet

MA468t71-t

Recommended mounting positions of the Sink and Faucet are shown in Figure3-4

~ Other positions may be limited by the table cross supports

I Typical sink installation uses drain kit 40-2124 sinks can be installed from the top

2 Cut a sink opening 13-34 x 18-V4 inch corner of cutouts can be square or up to 12 inch radius

MQmlst dimension front to back 2nd dimension left to right

3

4

Figure 3-1

NAlLS

SPRING CLIP

Pllt No 3143743)

Section Thru Grip~Rim

Nail spring clips to the edge of the counter top cutout

Apply a soft putty or caulking to the underside of the bowl rim

5 Connect sink to drain line

6 Locate the water valve position an drill a 15 inch dia hole Install the valve and connect the water supply to ~he 318 nptinlet

7 Check for leaks

ApPlyCau~ilg Figure 3-2 SinkIJ)stal~tion lt

3-2 1211195

__

I

SIB IPS COUPlING

REMOVABLE AERATOR

cOLOREO PLASTIO INDEX DISC

BLACK PLASllC HOOOEO HANOLE

Flgure~~3 Deck Mownt~Mixrnd Faucet

I

I I I I I I J I

338 lTYP

( 0

t

+I 1250 lTYP)

f 0

~ ~

-- 15 f---39 ----

1475

y )

shy

~ shy125 cent (TyP) J

I I

SINK CUT OUT 18-114ltX 13-34 n~

IFigure 3-4 Recommended Sink and Faucet Mounting Positibns

3-3

MA468171-1 121195

~ -----------------------------------------------------~

REAGENT SHELF

COUNTERTOP

T--~-------------------------

TABLE fRAME

~3

L4

U-middot-middot-It-~A------=-------+

bull I ---------------- ~

bull

8

i 1 i 7

ai---u-l-u--middot

Figure 3-5 Typical Sink Installation

3-4 MA468171-1 121195

bull bull bull bull bull

I I

Installation Instructions for 40-2121 Duplex Outlet

I

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MACHINE SCREW BACK COVER PlATE

WOOD SCREW BOX

FRONT PLATE SHIM WASHER

DUPlEX OUTlET

(

Figure 3--6 Duplex Receptacle

Recommended mounting positions of the duplex outlet are shown in Figure 3--6 Duplex Outlets require a minimum of 2 inches clearance behind the back splash panel for installation

1 Cut outlet opening 2middot518 x 4 inch

2 Insert the front plate with the I-V4 inch long protrusion through the back splash from the back side of the table

3 To find the location of the two mounting screw holes hold the 4 inch electric box with the slots against the front cover plate and mark each location

4 Using a 332 drill bit drill two pilot holes V2inch deep atthemarked locations

~C(

c 5 Secure the front cover plate and 4 inch electric box with the wood

screws (R8628)as supplied

6 To complete the installation follow standard electrical practices

Note All electrical connections shOUld be completed by a certimiddotfled electrician

3middot5 MA468171middot1 1211195

V

402121 DUPLEX OUTLET PARTS LIST

R0606W WASHER6SS R6002 CARTON 7X5X4 200 TEST RSC R8628 SCREW10X12CRRECPNHDSS R8747 OUTLET DUPLEX GND FAULT 125V R8761 COVER 1-14 PLASTER RING X 4 R8762 BOX 4 SQ EXTENSION R8764 COVER BLANK FOR 4 BOX

Installation Instructions for 40-2122 Table Cup Drain

f I- 19-1

400 EA 100 EA 200 EA 100 EA 100 EA 100 EA 100 EA

Figure 3-7 Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position it is important to miss counter top cross supports

I Typical cup drain installation uses drain kit 40-2124

2 Drill a 2 inch dia hole through the counter top at the location of the cup drain

3 Install cup drain

4 Connect cup drain to drain line

5 Check for leaks

3-6

MA468171-1 121195

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

I--------------------shy

I I I II II

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Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

f ~

3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

I

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Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

I I-------

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REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

~

Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

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I II

-II

- ---

Figure 3-11 Drain Kit Components

-II II

3-13 -MA468171-1 1211195

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Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

II u

I3-15 MA468171-1 middot1211195

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Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

I

I II

0400- -----04

STEP bull

o

1shy ---I--000

3Zr REF

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Flg~rQ 3-13 Installation for Filler Kit

3middot17

MA468171middot1 121195

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Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

TECH-MET GRINDERPOLISHING TABLES AND ACCESSORIES

SECTION 1 (OPERA TION AND MAINTENANCE INSTRUCTIONS)

General

This manual is prepared to acquaint you with the operation maintenance and accessories of the BUEHLER TECH-METreg furniture line When installed an attractive and efficient material preparation laboratory will be achieved

Warranty

Unpacking

This unit is guaranteed against defective material and workmanship for a period of (2) years from date of shipment by BUEHLER Ltd Warranty is void if inspection shows evidence of abuse misuse or unauthorized repair

Warranty covers only replacement of defective materials

If for any reason this unit must be returned to our plant for warranty service please apply for prior authorization and shipping instructions Include the following information customer purchase order number BUEHLER Ltd Invoice number and date serial number and reason for return

Carefully unpack and check contents TECH-MET polishing tables with gril)derpolishers contain sophisticated mechanical and electronic components Care has been taken in the packaging of each unit to protect it in transit from the factory to the final destination After opening the carton remove the following accessory equipment that is packed with each grinderpolisher

1 box containing the polishing wheel

1 package withsamples of grinding paper and polishing cloths

1 box containing the splash ring cover paper holding band and cloth clamp

1 package containing (2) Omiddotrings

1-1 MA468171-1 121195

TECHmiddotMET polishing tables are heavy When lifting a table off its wooden skid two methods are recommended the first is to lift on the outside edges of the table legs (See FIGURE 1-1) an alternate method when a table Is supplied with a lower cabinet is to cut a V2 inch thick piece of plywood to just fit between the table legs that extends past the front and back lips of the cabinet module Insert the plywood beneath the cabinet unit and then lift the table from under the plywood This will distribute the load to the outside walls of the cabinet unit and prevent damage to the floor of the cabinet

If any components are missing or damaged save the packing list and materials and advise the carrier and BUEHLER LTD of the discrepancy

PLYWOOD METHOD 2

Figure 1-1 Typical Packaging Method

Assembly

When ordering cabinets and a stainless steel sink in the same table cabinet module 48-8389 is recommended to be used under the sink location

Flush-Mounted ECOMET 8 amp 12 GrinderPolisher

Grinderpolishers are shipped fully assembled except for the splash ring cover polishing wheel cloth clamp and paper holding band To install th~ polishing wheel onto the base plate match the holes in the underside of the wheel to the pins on the base drive plate (See Figure 1-2)

Included with each unit is a packet containing samples of pressure sensitive adhesive backed carbimet abrasive discs and BUEHLER polishing cloths To reorder ref~r to the BUEHLER consumable supplies catalog the BUEHLER analyst catalog or contact your BUEHLER sales representative

In the USA call1-SOO-BUEHLER and you will automatically be connected to the nearest BUEHLER salesservice center

One aluminum polishing wheel supplied with your flush-mounted ecomet grinderpolisher Wheels made of bronze or BUEHLER METLAP platens are also available Most customers find it prudent to purchase spare wheels for quick interchanging convenience and economy Aluminum and bronze wheels as well as BUEHLER METLAP platens mount easily wHhout tools (See Figure 1-2)

Polishing cloths and abrasive discs mount as shown in Figure 1-3 Commonly ordered consumable supply part numbers and accessory items can be found in the Accessory Section of this manual

POLISHING WHEE

PINSIO-RINGS

BASEPLATE Figure 1-2 Wheel and base Plate

1middot3

I

I I I I I I

I I

I

I

I

I

I

I

I

BUEHLER TECH-MET tables are shipped fully assembled Optional cabinet modules when ordered wHh tables are factory installed before shipment Cabinet modules may also be ordered separately and installed by the customer AU mounting hardware is supplied with each table unit

Restriction

MA468171-1 1211195

J

iii

Paper holding band for plain-backed abrasive discs

Pressure sensitive adhesive PSA backing

Clamp for plain-backed polishing cloths

Figure 1-3 Cloth amp Disc mounting

1-4 MA468171-1 121195

Position the splash ring to fit inside the contour of the flush mounted bowl (see Figure I- 4)

I I I I I

IInstallation

Figure 1-4 Splash Ring

TECH-MET polishing tables are intended for floor installation in a I convenient location with access to utility services (electric water and sewer) Adjust the table to a level position with the (4) leg leveling screws Access to the rear leveling screws when tables are supplied with lower cabinet units can be achieved by removing the shelves or I drawers from the cabinet module It is not necessary to remove the cabinet module If wall cabinets are to be installed (see instructions in TECH-MET furniture manual) this should be done before the table is I placed in its final location

When installing BUEHLER reagent shelves with tables secure firing strip to wall at the reference line and then level tables to match line height I This will minimize installation time

IElectrical

The Flush Mounted GrinderPolishers are internally connected to individual control towers An IEC power cord is provided for each unit

It is recommended t9 provide individual circuits for each polishergrinder Voltage current and frequency requirements are shown on a specification plate at the back of the table See table of contents for location in manual for electrical specifications and rotational speeds of available flush mounted polishergrinder (Ref Table I)

WARNING Electrical Shock Hazard Optional hard wiring and electrical maintenance should be performed by a qualified

U electrical technician

1middot5 MA468171-t 1211195

middot

Plurrlbing

Water faucets and grinderpolishers are internally connected with V4 inch plastic tubing which must be connected to a water supply via each V4 npt bulk head fitting located in the back of the table

This water source should be equipped with a separate shut off valve

When not used or attended for prolonged periods the water supply to the unit must be turned off

The recommended water pressure is 40 to 100 psi Each GrinderlPolishers sink and bowl are connected together with plastic drain pipe that exits through holes provided at the rear of the TECH-METreg Table Common TECH-METreg Table accessories requiring a water supply andor drain connection are supplied with Individual instructions (See Section 3)

Upon completion of the drain water and electrical connections test for leaks at maximum available water pressure Then check all functional (

control switches as outlined in the control section of this manual

Operation of ECOMET Series GrinderPolisher

ELECTRICAL AND MECHANICAL DATA

ECOMETreg MODELS

MOTOR DATA WHEEL

RPM

WHEEL

TYPE NOTESHP VOLTS PHASEHz FUSE AMP

S 1

1()()115 1160 15 AIT4 50-500 Aluminum Variable Speed (140W)

220-240 1150 8Anl (10 RPM Incremenls )

(4Q-4(01) DC Motor Gear Dnven

12 1

1()()115 1160 15AIT4 50-500 Aluminum Variable Speed (74Ot

220-240 1150 8Anl (10 RPM Increments

(49-1777) DC Molor Gear Dnven

Table 1 ECOMErreg Electrical and Mechanical Specifications

Controls

Controls not on the Tower Control Panelmiddot

Water Valve (Located to the right of the water dispensing arm)

This valve controls the volume of water delivered through the dispensing arm when WATER ON is pressed To test unit turn on your external water supply valve and adjust the valve to the 12 open position

1-6 MA468171-1 121195

Main Power Switch

I I I I I

I I I I

1~copy~ ifreg ~OllO~

II ] I VI A~DA(LI 5(il~lD Q~D~(J)I~ -IFCnD31l=l11~

IIIIf1QQ

~CI~ ~ZNCIIl-i) ~ iiLli

VlIf Aii~~ IFVlIf~~

[O~LFFJ ~ FIF

~ IIUIIHn

Figure 15 ECOMETreg Control Panel

umiddot I Tower Control Panel Operation

(Located at the front of the electricalelectronic control box) Be sure this main switch Is In the ON position and power Is being supplied to the unit

CONTROL I ON Turns on control power to the entire unit LED indicator on OFF Turns off control power to the entire unit I

J

I

I

I

J 1-7

MA468171middot1 1211195

J

MOTOR

RUN Starts the platen turning The preset platen speed will be retained in memory until the power off control is pressed The unit will return to the default setting (10rpm) after power on is pressed

STOP Stops the platen motor only The platen motor will return to its preset setting (10-500 rpm) when the run is pressed

INCREASE Increases the RPM setting of the platen motor (Maximum 500 RPM)

DECREASE Decreases the RPM setting of the platen motor (Minimum 10 RPM)

RPM Display Display indicates preset RPM of the platen motor Special sensing circuits automatically maintaip constant RPM under varying load conditions

WATER

ON Starts the water flow through the flush jet and the faucet assembly (controlled by the water valve)

OFF Stops the water flow

Normal Operation and Use

To start the ECOMETreg GrinderPolisher press the Power ON and RUN controls Indicator lamps will light when either control is activated Adjust the rotational speed of the platen by pressing either INCREASE or DECREASE until the desired speed appears in the LED indicator To use water lubrication lift and swing the water dispenser arm into the desired position To start the flow of water from both the dispenser arm and the bowl flush jet press the Water ON Control

Adjust the water flow of the bowl flush jet with the extemal water supply valve Then adjust the dispensing arm wc~ ~ - ~e knob located behind the water dispensing arm If you operate only the bowl flush jet close the water valve by turning the knob in the clockwise direction

The ECOMETreg GrinderPolishers may be used to prepare metallographic petrographic and ceramographic samples Detailed information on sample preparation including specific data on abrasives wheel coverings and lubricants for various metals and other materials may be found in the following Metal Digest publications

bull General metallography Volume 20 Nos 2 and 3

bull Heat treating Volume 22 no 3

bull Corrosion Volume 22 no 2

1-8

MA468171-1 1211195

bull Petrography Volume 24 no 1

bull Microelectronics Volume 25 no I

The BUEHLER DIALOG reg Technical Reference Manual offers a new approach to sample preparation This innovative new technology can be utilized with your new ECOMETreg GrinderlPolisher Contact your BUEHLER representative for more information and a free subscription to this publication

Tips for smooth operation

I I I I I

Install polishing wheels by lining up the two pins (with D-rings) on the top Iof the base plate with the holes in the underside of the polishing wheel When the lugs engage the holes press down on the platen to produce a friction fit See Figure 1-2 I Always use the splash ring to prevent messy over spray and as a safety feature to help prevents accidental contact of fingers with the rotating wheel and cloth clamp r I Do not leave worn-out psa backed abrasive papers or cloths on the wheel after use If left on the wheel for prolonged periods of time they may be difficutl to remove I Makes(Jre the wheel surface is dean and free of residue from previous operations Adhesive residue may be removed with an approved chlorinated solvent I

I

I

I

I

I

I

1-9 MA468171-1 121195

Maintenance

DAILY MAINTENANCE

Strip wom-out cloths and papers from wheel surfaces and remove adhesive residue

Wipe the exterior surfaces of the cabinet

The bowl flush jet should minimize the build-up of -grinding and polishing residue in the bowl but it is advisable to run additional water from the dispenser arm to help clear away any accumulations of abrasive residue Do not use sharp objects such as a screw driver to dislodge residue from the bowl as this may mar or damage the bowl surface

GEAR Box OIL

If oil leakage is evident contact your BUEHLER representative

Trouble shooting (

To locate and solve operational problems consult the Connection Diagram for your ECOMETreg GrinderPolisher

RECOMMENDED SPARE PARTS

R8328 0 Ring (0206 ID x 010$ CS)

Accessories and Supplies

Many accessories and consumable supplies are available for use with the ECOMETreg GrinderPolisher Accessories for the automation of grinding and polishing steps are available to help improve your sample handling volume and efficiency

Recent innovations include an automated AUTOMETreg Power Head METLAPreg Fluid Dispensing System and the BUEHLER DIALOGreg Method with associated consumable supplies For additional information contact your BUEHLER representative or in the USA call I-SOD-BUEHLER

ACCESSORIES

DESCRIPTION 8 (203 em) 12 (305 em)

Cloth Clamp 40-2058 46-2012

Paper Holding Band 30-2000 46-2013

Aluminum Wheel 40-4061 49-1m

Bronze Wheel 40-4062 49-1na

Table 2 Accessories for ECOMErreg 61ectrical and Mechanical Specifications

1-10 MA468171-1 1211195

I AUTOMETreg Power Head I

I

0

BUEHLER flush mounted GrinderPolishers are machined and wired to accept either the AUTOMETreg 2 or AUTOMETreg 3 Power Heads For installation ofthe AUTOMETreg Power Head see instructions packaged with that unit

WATER r 38in

ELECT

SUPPLY TUBING

wall

BOX_~

18 00

AGENT SHELF

floor

Figure 1- 6 Recommended Table Installation

1-11

I I I I I I I I I I g

I I

I shy

I MA468171-1 121195

~

SECTION 2 (TECH-METreg POLISHING TABLES)

BUEHLER TECH-METreg Polishing Tables are specially designed to aCcommodate the ECOMETreg 8 inch or 12 inch flush mounted GrinderPolishers Available in three lengths and two heights each table unit accepts any of the following

8 inch or 12 inch ECOMETreg GrinderPolisher Oor 8 inch or 12 inch Polimet reg or 11 X 11 inch stainless steel sink Each table is designed with a 24 inch long tilt out bin for convenient storage Tables are constructed of heavy gauge steel and chemical-resistant laminate tops with easy to clean rolled corners

Optional lower cabinets are available for 36inch high TECH-METreg Polishing Tables

For those installations where a combination of drawer sizes and lower cabinets with shelves are required BUEHLER can customize TECHshyMETreg furniture with a variety of shelf and drawer cabinet modules to meet your individual requirements

2-1 MA468171-1 121195

Specifications and Selection Guide

Select the Desired TECH-METreg Table

Units Catalog No8 Catalog No 12 Size Approx (203 cm) (305 cm) (Height to Table Top) Weight

48-8171 46-8171 30 W x 30 D x 30 H 206lbs (76 x 76 x 76 em) (934 kg)

48-8181 46-8181 30 W x 30 D x 36 H 220lbs (76 x 76 x 91 em) (998 kg)

48-8172 46-8172 54 W x 30 0 x 30 H 2891bs (137 x 76 x76 em) (1311 kg)

48-8182 46-8182 54 W x 30 0 x 36 H 3031bs (137 x 76 x 91 em) (1374 kg)

48-8173shy 46-8173 78 W x 30 0 x 30 H 3721bs (198 x 76 x 76 em) (1687 kg)

48-8183 46-8183 78 W x 30 0 x36 H 3861bs (198 x 76 x 91 em) (1750 kg)

Approximate shllpplng weight to table and packaging Catalog numbers listed above are the Tables with cut-outts to accept GrinderPolishers add GrinderPolisher weights listed below for each unit selected

Plus the desired GRINDERPOLISHER

Model

ECOMET8

Catalog No

49-3000-160T

wheel

Size

8

(203 eM)

Motor Rating

amp Spindle

speed

1 HP (740W)

10-500 RPM

Electrical

Requirements

115vV60H

1 PHASE

Approxbullbullbull

Weight

50 LBS

(227 KG)

ECOMET8 49-3000-250T 8

(203 eM)

1 HP (740W)

10-500 RPM

220-240V50HzI

1 PHASE

50 LBS

(227 KG)

ECOMET12 49-3010-160T 12

(203 eM)

1 HP (740W)

10-500 RPM

115vVl60H

1 PHASE

55 LBS

(249 KG)

ECOMET 12 49-3010-250T 12

(203 eM)

1 HP (740W)

10-500 RPM

220-240V50HzI

1 PHASE

55 LBS

(249 KG)

Approximate added weight for eaeh Grinderpolisher unit

2-2 MA468171-1 12195

Plus the Optional Table-Mounted Cabinet Module(s)and Accessories

Table Type 36 High

Models Only)

Cabinet Modules)

Full Extension Shelf bullbullbull

Adjustable Shelf

Shelf liners (Pkgs of 10)

1 Unit 488389 bullbullbullbull 48-8398 48-8396 48-8411

2 Unit 48-8391 48-8399 48-8397 48-8412

3 Unit 48-8389 amp 48-8391

48-8398 amp 48-8399

48-8396 amp 48-8397

48-8411 amp48-8412

bullbullbull Each Cabinet Module includes Swinging Door(s) and one Adjustable Shelf bullbullbull A Maximum of 6 Full-extension Shelves can be mounted in each Cabinet Module bullbullbullbull Multiples of the 48-8389 Module can be mounted in 2 and 3 unit Tables

Accessory Table-Mounted Drawer Modules r

Catalog Drawer Drawer Width Number

48-8392

48-8393

Quantity

3

6

Height

6(15cm)

3 (8cm)

1 Unit

1 Unit

4a8394 5 i 6 (15 cm) amp 43(8cm)

1 Unit

48-8395 5 1 6 (15 cm) amp 43(8cm)

1 Unit

Drawer and Cabinet Modules can be mounted individually in multiples and in combination with each other in 1 2 and 3-unit 36 high tables Specify mounting locations when ordering

2-3 MA468t7t-t 12195

-- - - - - - - - -

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0

CJ

lt

-~ ~

-~ I-

iii c a ~ I

C J

Ggt J~ ar t 0 2shyCij T (I) raquo () () (I)

3 0shy-lt

sect ~

~TYPICAL INSTALLATION SHOWN 49-3000-160 49-3000-250 49-3010-160 49-3010-250 47-2675-160T

6236S494 8236S495

(6middot) (12middot J

R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON OTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED

(USE AS NEEDED)

82365098 (2)

R0614LW (14J

R0614W

(ll

R6622

seE OWgt 62365565

R0614W REFI

---8l36S275 (21

82365269

8236S268 (Z J

82365250 (4)

82365261 (HIGH)82365162 (SHORT) (2)

8236S270

- - - - f_~ r

I

ECOMETreg GRINDERPOLISHER 1 UNIT

48-8171 48~8181 46-8171 46-8181

(See Figure 2-1)

PART NO DESCRIPTION QTY UM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 400 EA R0614LW LOCK WASHER 1I41N 1800 EA R0614W WASHER 1I41N 1400 EA R0618W WASHER 5161NSS 400 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 100 EA R8608 SCREW 516 X 1 LAG HEX 400 EA R8622 TAPE STRIPING - BLUE 3500 IN R8765 NUT HEX 14-20 LT WIW STL CAD 400 EA R8776 FITIING 25 TUBE X 14 NPT 100 EA 1180S68 SCREW 6-32 381N CR RD HD SS ( 400 EA 8236S004 BAR ATIACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S232 FRAME ASSY - 1 UNIT 100 EA 8236S250 LEVELER 12-13 THD 400 EA 8236S261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR 200 EA 8236S269 BRACKET BIN MNTG RS 100 EA 8236S270 BRACKET BIN MNTG LS 100 EA 8236S275 BUMPER STOP 12IDX500DX5THK 200 EA 8236S276 MAGNET BIN 200 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S494 TOP COUNTER - 8GP 100 EA 8236S495 TOP COUNTER - 12 GP 100 EA 8236S706 BIN ASSEMBLY 100 EA

2-5 MA468171-1 12195

c 11cmiddot c ~

~ ~

-~-l

-I I

I) I en

~ ~ 01

I (Q c CD

I l I)

I

C J

~I a CD ~ U 1 Q (ii

~I -I lraquo 0shym tshyen en CD 3 0shy~

TYPICAL INSTALLATION SHOWN 49-3000-160 49-3000-250 49-3010-160 49-3010-250 47-2875-160T

~-

8236S493 (8) 8236S496 (12)

R4586 (14) HOLE PLUG OUANTITIES ARE DEPENDENT ON OTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

R0614W (REF)

R0614LW (REF)

R2254 (REF)

R8759 (REF) 82365098 (2)

R8758 (REF)

R0614W

R2254

8236S269 (2)

82365275 (4)

82365261 (HIGH) 8236S262 (SHORT)

(2)

L_ ~ - - - - =- bull bull - shy- - - bull - - shy

ECOMETreg GRINDERPOLISHER 2 UNIT

48-8172 48-8182 46-8172 46-8182

(See Figure 2-2)

PART NO DESCRIPTION QTY UlM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 800 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 600 EA R2254 SCREW 114-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 200 EA R8608 SCREW 516 X 1 LAG HEX 600 EA R8622 TAPE STRIPING - BLUE 5800 IN R8765 NUT HEX 14-20 LT Ww STL CAD 800 EA R8776 FlnING 25 TUBEX 14 NPT 200 EA

1180S68 SCREW 6-32 3~IN CR RD HD SS 800 EA 8236S004 BAR AITACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S233 FRAME ASSY - 2 UNIT 100 EA 8236S250 LEVELER 12-13 THD 400 EA 8236S261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR 400 EA 8236S269 BRACKET BIN MNTG RS 200 EA 8236S270 BRACKET BIN MNTG LS 200 EA 8236S275 BUMPER STOP 12IDX500DX5THK 400 EA 8236S276 MAGNET BIN 400 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S493 TOP COUNTER -2-8 GP 100 EA 8236S496 TOP COUNTER -2-12 GP 100 EA 8236S706 BIN ASSEMBLY 200 EA

2-7 MA468171-1 1211195

bull bull

I

6

II1II

~ t

~

~ ~ 01

Ul C (il I)bull ~ ()

I

C I + G)

amp N

Smiddot 0 (I)

gt ~ iir T (I) -I lraquo 2 SD

bull bull

TYPICAL INSTALLAnON SHOWN 49-3000-160 49-3000-250bull 49-3010-160 4Q-300-250 47 -2675- lSOT

R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON QTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

ROO 4W (REf

62365406 (8) (REF)82365497 (IZ)

R2254 (REFI

8Z36S098 (ZI

R8622

________6236S4Z4

R064W (141

R0614LW (14)

R2254 (14)

(REF)

(3J

R8622

82365706 (3)

Q~u

I

--

ECOMETreg GRINDERPOLISHER 3 UNIT

48-8173 48-8183 46-8173 46-8183

(See FIgure 2-3)

PART NO DESCRIPnON QTY uM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 1200 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 800 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 300 EA R8608 SCREW 516 X 1 LAG HEX 800 EA R8622 TAPE STRIPING - BLUE 8600 IN R8765 NUT HEX 14-20 LT Ww STLCAD 1200 EA R8776 FITriNG 25 TUBE X14 NPT - 3~00 EA 1180S68 SCREW 6-32381N CR RD HD SS ]200 EA 8236S004 BAR ATTACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S234 FRAME ASSY - 3 UNIT 100 EA 82368250 LEVELER 12-13 THD 400 EA 82368261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR - 600 EA 8236S269 -BRACKET BIN MNTG RS 300 EA 8236S270 BRACKET BIN MNTG LS 300 EA 8236S275 BUMPER STOP 12IDX500DX5THK 600 EA 8236S276 MAGNET BIN 600 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S408 TOP COUNTER -3-8 GIP 100 EA 8236S497 TOP COUNTER -3-12GP 100 EA 8236S706 BIN ASSEMBLY 300 EA

2-9 MA468171-1 121195

-

a lI ~240-11 l--- 300 --l

FRONT VIEW

4 0 --+--

o

o

REAR VIEW

14 NPT

250 DIA ( 3 PLACES)

440 380

360 (HIGH) 415 300 (LOW)

ALL DI~ENSIONS ARE IN

2-10

80

[I

8 ~~ It

=

L270--

RIGHT SIDE VIEW

WATER SUPPLY

DRAIN HOLE

(HIGH) (LOW)

2 o

I I I I I I I I I I I I I J I J

INCHES

Figure 2 -4 Back Elevation (Typical Access Hole Locations) One Unit Table

u MA468171-1 1211195

80

-

e 00

e

3001 8 ~ r=====t===1

t

ZO

5400

FRONT VIEW RIGHT SIDE VIEW 1-----540-----1

14 NPT WATER SUPPLY (2 PLACES)

25 DIA DRAIN HOLE (4 PLACES)

70

440 (HIGH) 380 (LOW)

(HIGH) 4 15 30 0 (LOW 1

o

o

360

REAR VIEW

ALL DIMENSIONS ARE IN INCHES

Figure 2 -S Back Elevation (Typical Access Hole Locations) Two Unit Table

2-11

MA46817t-t 121195

I

U I

I I I I I I I

U

80

J - 8 ~~ It

lol 7200 ~

f-olt-------78 00 -----~I ~ =

FRONT VIEW 780

r--190 400

f-- 120 f-i-200 --

-- 120 r-- - 160

1-0 0

1 rh

p2 t

REAR VIEW

RIGHT SIDE VIEW

40 (2 PLS)

14 NPT WATER SUPPLY

Vr-25 OIA

(3 PLACES)

ORAl (5 PLACES)

N HOLE

V

V

LV 0 I ~

1 360 (HIGH) 415

97

440 I( 380 (

300 (LOW)

HIGH) LOW)

ALL DIMENSIONS ARE IN INCHES

Figure 2 -6 Back Elevation (Typical Access Hole Locations) Three Unit Table

2-12 MA468171-1

2 o

I I I I

J

121195

---1790S062

~---- 8236S594

1751S022 (115V) 1751S025 (220V)

3500S 143 (4) -----

R8993 R8994

R0520middot (4)

8235S579 -~~

R9822 (2) ----1shy

R7088

8236S693

R2424 (8) ---__

R8365 (2) R4559 1750S00 1

8236$426

8236S690 8middot 8236S691 12

R0246 --

~---R7908 (3)

---- 1751S082 (115V)1751S083 (220V)

R8804 (115V)R8805 (220V)

r----R7908 (2)

(5)

----R0523

-----8236S698

---SEE DETAIL B

J~R0739 (4)

J ~R0514LW (4)

-----8235S678

R8835 (5)

Figure 2 -7 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-13 MA468171-1 1211195

bull 8236S673

SEE NOTE 1

_--e--shy~--Rgt365685

8236S672

1180572 (4)

r

R7846 (4)

u

DET AIL A Figure 2 -8 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

I I I I I I I I I I I I I I I

2-14 MA468171-1 121195

R7846 R0605LWE (3)

1750S094

SPEED SENSOR MOUNTING FOR(

160V MOTORGEARBOX ASSEMBLY

82365696 (2J~

8236S695~ 82365697

R8765 (2) ~ raquo R0614W (2)~~

1750S095

~~ 17515079

SPEED SENSOR MOUNTING FOR 220V MOTORGEARBOX ASSEMBLY

DETAIL B

Figure 2 -9 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-15 MA468171-1 12195

CUT

8236S385

8236S510 CUT TO 65

8236S510 CUT TO 1075

CUT

CUT TO 875

8236S510 TO 55

8236S509 8236S519 CUT TO 3

8236S388

8236S510 CUT TO 125

RAIN FOR 8 ECOMET

8236S385

8236S510

8236S510 CUT TO 125

8236S510 8236S509CUT TO 7

8236S519 CUT TO 3

8236S388

DRAIN FOR 12 ECOMET

DETAIL D

I I I I t I I J I I J

I J J

Figure 2 -10 ECOMETreg8 AND 12 GrinderPolsiher Unit Assembly

2-16 MA468171-1 1211195

NOTES

RZ880

1750S051

(141N)

OIloIENSIaII fRON RETAININORING TO ~- -- - bull shy

R8774 R877e

A~T DIRECTION CF FUI5H ET 50 TI-pound WATER DOES NJT SPLASH BEYONJ TtE TCP CF TIpound BOWl

(FAR SIDE)

RZBB6 (BIN)

L--RZ880 (lOIN)

--RZ880 (IBIN)

R8176--- r+-~ r-R774Z

U ITEMS R8lZBl1J 17~711J RZSZ4CI)RZSZ311J BZ~7111 ~ ~-~ q~~li SZlM558ll1 NJ TWO PIECES OF RZeM aIT TO zemiddot NJ 30middot TO BE PlACfD IN PlASTIC BAG Rel3O fOR FINoiL~ ~--~~

ll)

~ ~

gtshy0 E Q) rn rn laquo-

I

c J Q)

c-iii 0 a - Q) 0c-

CJ CI

0 Z laquo

shyI

CI

lo I-w ~ 0 0 W

bull CI Q) ~

l C)

iL

I shy ~ t

~

bullbullbull ____0__ _

1750S008 8 -- shy1751S007 12

(REF)

1750S076 1751S059 (REF)

(USEDR8734)WITH AUTOMET HEAD)

8 12middot

RB328-- (2)

1751S062 --__ (2)

R8359 _-=~~A=~fP

R8334_fJ

R7806 -- 11 IN)

SEE DETAIL 0 ---

gt---- 1751 S044 8middot 1751S043 12 (KIT)

r---- 40406 1 8 491777 12 (REF)

R8733

I

o I

82S413 A(6 PlS)

R0614lW 16 PlS)

R0987 (6 PlS)

Figure 2 -12 ECOMETreg 8 AND 12 GrinderPolsiher Unit Asseroply

I

I I I I I I I I I I I I I I I I

2-18 MA468171-1 121195

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fshywo ~laquoOw I~jr ~ laquo ---shy

-shy ~ ~

r 2

~ M 0 X X

lt ~- laquo gt~m ~ i ~ (Ju~

X InlU4 e ~ r---shy~~ ( I r ifi ~ g II

~ N -co i ----- fshy J

r-- lt cent ~ ~X ~

~ ~~

0 L-shy i] i

~ ---shy ~ in u bullbull

fshy a gg yen il q~ H IOril (J

~ X 3 ~

=-n II cent r-shy cent ~bull

~ X X o bull u

~amp X w F n ~ 11 Of ft lt00 ampIi ~

dl~~ ~

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il n AI lJ y

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Figure 2 middot13 ECOMETreg 8 AND 12 GrinderPolsiher Electrical Diagram

2-19 MA468171-1 121195

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0

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8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION aTY UM

II

II II IIAK110 ACCESSORY KIT FOR ALL 12 POL 100 EA

AK410 ACCESSORY KIT FOR ALL 8 POL 100 EA R0246 STRAINER - SINK 1-12IN 100 EA R0522 CONNECTOR 12 X 45 DEGREE CONDUIT 100 EA II R0523 CONNECTOR 112 X 90DEG CONDUIT 100 EA R0599 WASHER 1I2X1X1132 BRASS 100 EA R0605LWE WASHER LOCK EXT 6 STN STL 300 EA bR0612LWE WASHER LOCK EXT 1 0 STN STL 500 EA R0614 NUT 14-20 HEX 400 EA R0614LW LOCK WASHER 141N 600 EA R0615 NUT 114-20 HEX SS 200 EA I R0617LW LOCK WASHER 5161N 800 EA R0617W WASHER 5161N 200 EA

(

~R0620W WASHER 381N 400 EA II R0632 NUT 1220X18IN HEX BRASS 100 EA R0739 SCREW SKT HD 14-20 1-14IN 400 EA R0987 SCREW SKT HD 14-201 IN SS 600 EA IR1303 SCREW SET 1I4-20X1411 SS 100 EA R1643 SCREW 8-32 1I41N SLT RD HD SS 500 EA R2217TC SCREW ST 10-16X38 SLT RD ST GD 600 EAU R2424 SCREW 516-18 341N HEX HD SS 800 EA shyR2823 COUPLING-FEMALE REDUCING 100 EA R2824 TEE MALE BRANCH 100 EA R2886 NYLON TUBE 14 OD 10400 IN IR4559 ADHESIVE-ANAEROBIC THREAD GR AIR OZ R6328 TWIST-TIE POLYBAG-12 BLUE 100 EA R6330 POLY BAG 12X12-2 MIL 100 EA R7088 ROLL PIN 316 X 34 LG SS 400 EA R7406 O-RING 141D 234 X 070 300 EA shyR7502 STAINLESS PLUMBERS PUTTY AIR 02 R7519 SCREW 10-32 381N CR PN HD SS 200 EA II R7640 SCREW 38-16 41N HEX HD 400 EA R7742 ANCHOR CONNECTOR 100 EA R7806 TUBE POLYURETHANE 18IDX140D 100 IN R7846 SCREW 6-32 141N CR PAN HD SS 700 EA R7908 NUT 10-32 KEPS 500 EA shyR8166 RETAINING RING EXT 250 100 EA R8233 SCREW 10-24X7811 SKT HD CAP SS 300 EA R8328 O-RING 2061DX 103 CS 200 EA shyR8334 FITTING-SWIVEL 90DEG 10-32 100 EA R8335 FITTING-BULKHEAD 10-32 100 EA ~-R8336 NUT-716-24 COMPRESSION 100 EA R8345 UNION ELBOW 14 TUBE 100 EA R8359 KNOB 14 SHAFT 100 EA

R8364 SCREW-SET 14-28 X 12 IN 200 EA R8370 MOUNT CABLE TIE 100 EA shy0

2-20 I

MA468171-1 121195

I

j

R8624 NUT 8-32 KEPS-ZINC PLATE STl 200 EA

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION QTY UM

R8733 SEAL LIP 20 IDX262 ODX31W 100 EA R8734 TRANTORaUE1-12ID 100 EA R8751 O-RING 187WX188 10 X225 00 100 EA R8773 FITTINGMALE 25TUBEX10-32THD 100 EA R8774 FITTINGMALE 25 TUBE X 18NPT 300 EA R8776 FITTING 25 TUBE X 14 NPT 300 EA R8777 TEE-RUN 25 TUBE X 18 NPT 100 EA R8785 VALVE SOLENOID 115V LOO EA R8804 BREAKER CIRCUIT-115V 25 AMP 100 EA R8805 BREAKER CIRCUIT 220V 15 AMP 100 EA R8829 VALVE SOLENOID 220V 100 EA R8837 WASHER FIBER 516 10 100 EA R8838 WASHER FIBER 12 10 100 EA R8990 FILTER LINE 100 EA R8992 INLET POWER - IEC - SNAP-IN 100 EA R8993 BREAKER CIRCUIT-15 AMP-2 POLE 100 EA R9008A CORD IEC POWER - US NR EA R9008B CORD IEC POWER - EUROPE NR EA R9008C CORD IEC POWER - UK NR EA R9008D CORD IEC POWER - JAPAN NR EA R9081 SUPPRESSOR 50MFD X 200 OHM 100 EA R9213 TEE STREET-18 BRASS 100 EA R9214 NIPPLE HEX-18 BRASS 100 EA R9226 TAPE FOAM 18 X 38 W 7000 IN R9611 SPACER 1710 X250D X13LNY 400 EA R9761 AERATOR FAUCET 1316-27 MALE 100 EA 1180S72 NUT 6-32 KEPS 800 EA 1572S018 VALVE-WATER 14 NPT 100 EA 1572S026 KNOB WATER VALVE 100 EA 1600S044 VALVE 100 EA 1625S016 KEY 187 sa X 125 LONG 100 EA 1750S001 ADAPTER-SPINDLE 58 SHAFT 100 EA 1750S017 FITTING-FAUCET 100 EA 1750S023 HUB 12 SHAFT 100 EA 1750S024 PLATE-MOUNTING 8 100 EA 1750S047 TAG-AUTOMET CABLE 100 EA 1750S051 FAUCET ASSEMBLY 100 EA 1750S094 MOTORGEARBOX ASSY-1 HP 90VDC 100 EA 1750S095 MOTORGEARBOX ASSY-1 HP 180VDC 100 EA 1750S100 KIT O-RING 100 EA 1751S010 BASEPLATE-MOUNTING 12 100 EA 1751S016 DISK-SPEED SENSOR 100 EA 1751S022 PCB POWER CONTROL-115V 100 EA 1751S026 PCB POWER CONTROL 220V 100 EA 1751S043 SPLASH GRDCOVERBANDCLAMP-12 ~ 100 EA 1751S044 SPLASH GRDCOVERBANDCLAMP-8 100 EA 1751S062 STUD DRIVE - 375 DIA 200 EA

2-21 MA468171-1 121195

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1751S069 SENSOR SPEEDASSEMBLY 100 EA i U 8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST III PART NO DESCRIPTION aTY UM

1751S082 PCB MOTOR SPEED CONTROL 115V 100 EA II 1751S083 PCB MOTOR SPEED CONTROL 220V 100 EA 1790S062 PLATE BILINGUAL CAUTION 100 EA 1950S123 LABEL AUTOMET CAUTION 100 EA II3500S143 SPACER 12 INCH LONG 400 EA 404061 ALUMINUM WHEEL 8 IN 100 EA 491777 ALUMINUM WHEEL 121N 100 EA middot1492105 INLINE WATER FLTR REPLACEMENT 100 EA 8236S385 TEETHREADED 15 OD POLYPRO 100 EA 8236S388 NUT1-12 PIPE SIZE NPT POLYPR 100 EA 8236S413 CLAMP BAR 600 EA II 8236S426 PI PE DRAIN 150 ODX512LG PVC 100 EA 8236S456 PLUG POST 100 EA 8236S485 PIN COTTER 316X1-12LG ZINC 100 EA I8236S509 GASKET NEO 1750DX125IDX06W 100 EA 8236S510 ARM WASTE 15 400 EA 8236S519 TAILPIECE STRAIGHT FLANGED 100 EA 8236S672 PCB ECOMET CONTROL PANEL 100 EA 8236S673 NAMEPLATE ECOMET PEDESTAL 100 EA bull8236S678 PLATE BACKING TOWER 100 EA

U 8236S679 BOX CONTROL INTABLE 100 EA 8236S685 SPOUT ECOMET TOWER 100 EA 8236S686 STUD SPOUT MOUNT 100 EA bull 8236S687 TOWER CONTROL INTABLE 100 EA 8236S689 CLAMP TOWER CONTROL 200 EA 8236S690 ECOMET CASTING 8 100 EA bull8236S691 ECOMET CASTING 12 100 EA 8236S693 MOUNT GEARBOX 200 EA ~ 8236S694 COVER 100 EA I8236S695 COVER 220V-DC MOTOR 100 EA 8236S696 NUT 14-20 FLANGE 200 EA II8236S697 BAND180V-DC MOTOR 100 EA 8236S698 CONDUIT 12 X 11 100 EA 8236S700 CABLE 6 PIN MOLEX X 32 100 EA 8236S701 CABLE RIBBON 10 PIN X 22 100 EA II 8236S702 CABLE RIBBON 10 PIN X 22 100 EA 8236S703 CABLE RIBBON 14 PIN X 21 100 EA 8236S704 CABLE RIBBON 14 PIN X 16 100 EA 8236S705 HARNESS ECOMET 8 amp 12 FLUSH MOUNT 100 EA -8236S708 CABLE26 PINX 8 RIBBON 100 EA 8236S709 CABLE 26 PIN X 24 RIBBON 100 EA 8236S710 CABLE ECOMET TABLE UNIT TO AUTOMET 100 EA 8236S711 CABLE ECOMET TABLE UNIT WATER SOL 100 EA shy

II u

II 2-22

MA468171-1 121195

I

SECTION 3

ACCESSORIES

40-2120

40-2121

40-2122

40-2123

40-2124

48-6002middot115

48middot6003-115

48-8082-115

48-8083-115

48-8300-30

48-8300-36

48~8320-01

48-8320-02

48-8320-03

48-8321-01

48-8321-02

48-8321-03

48-8310-30l

48-8310-30R

48-8310-36l

48-8310-36R

48-8310-30T

48-8310-36T

48-8411

48-8412

Stainless Steel Sink with Black Faucet

Dupres Receptacle

Cup Drain

Service Module

Drain Piping Kit

Fume Hood 2 Unit with Light

Fume Hood 3 Unit with Light

Wall Cabinet 2 Unit with Light

Wall Cabinet 3 Unit with Light

Tech-Metreg Filler Kit

Tech-Metreg Filler Kit

Reagent Shelf One Unit

Reagent Shelf Two UnU

Reagent Shelf Three Unit

Reagent Shelf ComerNo Sides

Reagent Shelf Corner One Side

Reagent Shelf Corner Two Sides

Tech-Metreg End Filler Kit Tabli to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Aller Kit Table to Wall

TechmiddotMetreg End Filler Kit Tableto Table

Tech-Met~ End Filler KitTable toTable

Shelf or Drawer Liners1 Unit (24 in)

Shelf or Drawer Liners 2 Unit (48 in)

3-1 MA468171-1 1211195

Installation Instructions For 40~2120 Stainless Steel Sink and Faucet

MA468t71-t

Recommended mounting positions of the Sink and Faucet are shown in Figure3-4

~ Other positions may be limited by the table cross supports

I Typical sink installation uses drain kit 40-2124 sinks can be installed from the top

2 Cut a sink opening 13-34 x 18-V4 inch corner of cutouts can be square or up to 12 inch radius

MQmlst dimension front to back 2nd dimension left to right

3

4

Figure 3-1

NAlLS

SPRING CLIP

Pllt No 3143743)

Section Thru Grip~Rim

Nail spring clips to the edge of the counter top cutout

Apply a soft putty or caulking to the underside of the bowl rim

5 Connect sink to drain line

6 Locate the water valve position an drill a 15 inch dia hole Install the valve and connect the water supply to ~he 318 nptinlet

7 Check for leaks

ApPlyCau~ilg Figure 3-2 SinkIJ)stal~tion lt

3-2 1211195

__

I

SIB IPS COUPlING

REMOVABLE AERATOR

cOLOREO PLASTIO INDEX DISC

BLACK PLASllC HOOOEO HANOLE

Flgure~~3 Deck Mownt~Mixrnd Faucet

I

I I I I I I J I

338 lTYP

( 0

t

+I 1250 lTYP)

f 0

~ ~

-- 15 f---39 ----

1475

y )

shy

~ shy125 cent (TyP) J

I I

SINK CUT OUT 18-114ltX 13-34 n~

IFigure 3-4 Recommended Sink and Faucet Mounting Positibns

3-3

MA468171-1 121195

~ -----------------------------------------------------~

REAGENT SHELF

COUNTERTOP

T--~-------------------------

TABLE fRAME

~3

L4

U-middot-middot-It-~A------=-------+

bull I ---------------- ~

bull

8

i 1 i 7

ai---u-l-u--middot

Figure 3-5 Typical Sink Installation

3-4 MA468171-1 121195

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I I

Installation Instructions for 40-2121 Duplex Outlet

I

bullbull u

MACHINE SCREW BACK COVER PlATE

WOOD SCREW BOX

FRONT PLATE SHIM WASHER

DUPlEX OUTlET

(

Figure 3--6 Duplex Receptacle

Recommended mounting positions of the duplex outlet are shown in Figure 3--6 Duplex Outlets require a minimum of 2 inches clearance behind the back splash panel for installation

1 Cut outlet opening 2middot518 x 4 inch

2 Insert the front plate with the I-V4 inch long protrusion through the back splash from the back side of the table

3 To find the location of the two mounting screw holes hold the 4 inch electric box with the slots against the front cover plate and mark each location

4 Using a 332 drill bit drill two pilot holes V2inch deep atthemarked locations

~C(

c 5 Secure the front cover plate and 4 inch electric box with the wood

screws (R8628)as supplied

6 To complete the installation follow standard electrical practices

Note All electrical connections shOUld be completed by a certimiddotfled electrician

3middot5 MA468171middot1 1211195

V

402121 DUPLEX OUTLET PARTS LIST

R0606W WASHER6SS R6002 CARTON 7X5X4 200 TEST RSC R8628 SCREW10X12CRRECPNHDSS R8747 OUTLET DUPLEX GND FAULT 125V R8761 COVER 1-14 PLASTER RING X 4 R8762 BOX 4 SQ EXTENSION R8764 COVER BLANK FOR 4 BOX

Installation Instructions for 40-2122 Table Cup Drain

f I- 19-1

400 EA 100 EA 200 EA 100 EA 100 EA 100 EA 100 EA

Figure 3-7 Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position it is important to miss counter top cross supports

I Typical cup drain installation uses drain kit 40-2124

2 Drill a 2 inch dia hole through the counter top at the location of the cup drain

3 Install cup drain

4 Connect cup drain to drain line

5 Check for leaks

3-6

MA468171-1 121195

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

I--------------------shy

I I I II II

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Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

f ~

3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

I

~ g~7J

Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

I I-------

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REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

~

Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

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I II

-II

- ---

Figure 3-11 Drain Kit Components

-II II

3-13 -MA468171-1 1211195

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Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

II u

I3-15 MA468171-1 middot1211195

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Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

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I II

0400- -----04

STEP bull

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Flg~rQ 3-13 Installation for Filler Kit

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MA468171middot1 121195

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Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

TECHmiddotMET polishing tables are heavy When lifting a table off its wooden skid two methods are recommended the first is to lift on the outside edges of the table legs (See FIGURE 1-1) an alternate method when a table Is supplied with a lower cabinet is to cut a V2 inch thick piece of plywood to just fit between the table legs that extends past the front and back lips of the cabinet module Insert the plywood beneath the cabinet unit and then lift the table from under the plywood This will distribute the load to the outside walls of the cabinet unit and prevent damage to the floor of the cabinet

If any components are missing or damaged save the packing list and materials and advise the carrier and BUEHLER LTD of the discrepancy

PLYWOOD METHOD 2

Figure 1-1 Typical Packaging Method

Assembly

When ordering cabinets and a stainless steel sink in the same table cabinet module 48-8389 is recommended to be used under the sink location

Flush-Mounted ECOMET 8 amp 12 GrinderPolisher

Grinderpolishers are shipped fully assembled except for the splash ring cover polishing wheel cloth clamp and paper holding band To install th~ polishing wheel onto the base plate match the holes in the underside of the wheel to the pins on the base drive plate (See Figure 1-2)

Included with each unit is a packet containing samples of pressure sensitive adhesive backed carbimet abrasive discs and BUEHLER polishing cloths To reorder ref~r to the BUEHLER consumable supplies catalog the BUEHLER analyst catalog or contact your BUEHLER sales representative

In the USA call1-SOO-BUEHLER and you will automatically be connected to the nearest BUEHLER salesservice center

One aluminum polishing wheel supplied with your flush-mounted ecomet grinderpolisher Wheels made of bronze or BUEHLER METLAP platens are also available Most customers find it prudent to purchase spare wheels for quick interchanging convenience and economy Aluminum and bronze wheels as well as BUEHLER METLAP platens mount easily wHhout tools (See Figure 1-2)

Polishing cloths and abrasive discs mount as shown in Figure 1-3 Commonly ordered consumable supply part numbers and accessory items can be found in the Accessory Section of this manual

POLISHING WHEE

PINSIO-RINGS

BASEPLATE Figure 1-2 Wheel and base Plate

1middot3

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I

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I

I

I

I

BUEHLER TECH-MET tables are shipped fully assembled Optional cabinet modules when ordered wHh tables are factory installed before shipment Cabinet modules may also be ordered separately and installed by the customer AU mounting hardware is supplied with each table unit

Restriction

MA468171-1 1211195

J

iii

Paper holding band for plain-backed abrasive discs

Pressure sensitive adhesive PSA backing

Clamp for plain-backed polishing cloths

Figure 1-3 Cloth amp Disc mounting

1-4 MA468171-1 121195

Position the splash ring to fit inside the contour of the flush mounted bowl (see Figure I- 4)

I I I I I

IInstallation

Figure 1-4 Splash Ring

TECH-MET polishing tables are intended for floor installation in a I convenient location with access to utility services (electric water and sewer) Adjust the table to a level position with the (4) leg leveling screws Access to the rear leveling screws when tables are supplied with lower cabinet units can be achieved by removing the shelves or I drawers from the cabinet module It is not necessary to remove the cabinet module If wall cabinets are to be installed (see instructions in TECH-MET furniture manual) this should be done before the table is I placed in its final location

When installing BUEHLER reagent shelves with tables secure firing strip to wall at the reference line and then level tables to match line height I This will minimize installation time

IElectrical

The Flush Mounted GrinderPolishers are internally connected to individual control towers An IEC power cord is provided for each unit

It is recommended t9 provide individual circuits for each polishergrinder Voltage current and frequency requirements are shown on a specification plate at the back of the table See table of contents for location in manual for electrical specifications and rotational speeds of available flush mounted polishergrinder (Ref Table I)

WARNING Electrical Shock Hazard Optional hard wiring and electrical maintenance should be performed by a qualified

U electrical technician

1middot5 MA468171-t 1211195

middot

Plurrlbing

Water faucets and grinderpolishers are internally connected with V4 inch plastic tubing which must be connected to a water supply via each V4 npt bulk head fitting located in the back of the table

This water source should be equipped with a separate shut off valve

When not used or attended for prolonged periods the water supply to the unit must be turned off

The recommended water pressure is 40 to 100 psi Each GrinderlPolishers sink and bowl are connected together with plastic drain pipe that exits through holes provided at the rear of the TECH-METreg Table Common TECH-METreg Table accessories requiring a water supply andor drain connection are supplied with Individual instructions (See Section 3)

Upon completion of the drain water and electrical connections test for leaks at maximum available water pressure Then check all functional (

control switches as outlined in the control section of this manual

Operation of ECOMET Series GrinderPolisher

ELECTRICAL AND MECHANICAL DATA

ECOMETreg MODELS

MOTOR DATA WHEEL

RPM

WHEEL

TYPE NOTESHP VOLTS PHASEHz FUSE AMP

S 1

1()()115 1160 15 AIT4 50-500 Aluminum Variable Speed (140W)

220-240 1150 8Anl (10 RPM Incremenls )

(4Q-4(01) DC Motor Gear Dnven

12 1

1()()115 1160 15AIT4 50-500 Aluminum Variable Speed (74Ot

220-240 1150 8Anl (10 RPM Increments

(49-1777) DC Molor Gear Dnven

Table 1 ECOMErreg Electrical and Mechanical Specifications

Controls

Controls not on the Tower Control Panelmiddot

Water Valve (Located to the right of the water dispensing arm)

This valve controls the volume of water delivered through the dispensing arm when WATER ON is pressed To test unit turn on your external water supply valve and adjust the valve to the 12 open position

1-6 MA468171-1 121195

Main Power Switch

I I I I I

I I I I

1~copy~ ifreg ~OllO~

II ] I VI A~DA(LI 5(il~lD Q~D~(J)I~ -IFCnD31l=l11~

IIIIf1QQ

~CI~ ~ZNCIIl-i) ~ iiLli

VlIf Aii~~ IFVlIf~~

[O~LFFJ ~ FIF

~ IIUIIHn

Figure 15 ECOMETreg Control Panel

umiddot I Tower Control Panel Operation

(Located at the front of the electricalelectronic control box) Be sure this main switch Is In the ON position and power Is being supplied to the unit

CONTROL I ON Turns on control power to the entire unit LED indicator on OFF Turns off control power to the entire unit I

J

I

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J 1-7

MA468171middot1 1211195

J

MOTOR

RUN Starts the platen turning The preset platen speed will be retained in memory until the power off control is pressed The unit will return to the default setting (10rpm) after power on is pressed

STOP Stops the platen motor only The platen motor will return to its preset setting (10-500 rpm) when the run is pressed

INCREASE Increases the RPM setting of the platen motor (Maximum 500 RPM)

DECREASE Decreases the RPM setting of the platen motor (Minimum 10 RPM)

RPM Display Display indicates preset RPM of the platen motor Special sensing circuits automatically maintaip constant RPM under varying load conditions

WATER

ON Starts the water flow through the flush jet and the faucet assembly (controlled by the water valve)

OFF Stops the water flow

Normal Operation and Use

To start the ECOMETreg GrinderPolisher press the Power ON and RUN controls Indicator lamps will light when either control is activated Adjust the rotational speed of the platen by pressing either INCREASE or DECREASE until the desired speed appears in the LED indicator To use water lubrication lift and swing the water dispenser arm into the desired position To start the flow of water from both the dispenser arm and the bowl flush jet press the Water ON Control

Adjust the water flow of the bowl flush jet with the extemal water supply valve Then adjust the dispensing arm wc~ ~ - ~e knob located behind the water dispensing arm If you operate only the bowl flush jet close the water valve by turning the knob in the clockwise direction

The ECOMETreg GrinderPolishers may be used to prepare metallographic petrographic and ceramographic samples Detailed information on sample preparation including specific data on abrasives wheel coverings and lubricants for various metals and other materials may be found in the following Metal Digest publications

bull General metallography Volume 20 Nos 2 and 3

bull Heat treating Volume 22 no 3

bull Corrosion Volume 22 no 2

1-8

MA468171-1 1211195

bull Petrography Volume 24 no 1

bull Microelectronics Volume 25 no I

The BUEHLER DIALOG reg Technical Reference Manual offers a new approach to sample preparation This innovative new technology can be utilized with your new ECOMETreg GrinderlPolisher Contact your BUEHLER representative for more information and a free subscription to this publication

Tips for smooth operation

I I I I I

Install polishing wheels by lining up the two pins (with D-rings) on the top Iof the base plate with the holes in the underside of the polishing wheel When the lugs engage the holes press down on the platen to produce a friction fit See Figure 1-2 I Always use the splash ring to prevent messy over spray and as a safety feature to help prevents accidental contact of fingers with the rotating wheel and cloth clamp r I Do not leave worn-out psa backed abrasive papers or cloths on the wheel after use If left on the wheel for prolonged periods of time they may be difficutl to remove I Makes(Jre the wheel surface is dean and free of residue from previous operations Adhesive residue may be removed with an approved chlorinated solvent I

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1-9 MA468171-1 121195

Maintenance

DAILY MAINTENANCE

Strip wom-out cloths and papers from wheel surfaces and remove adhesive residue

Wipe the exterior surfaces of the cabinet

The bowl flush jet should minimize the build-up of -grinding and polishing residue in the bowl but it is advisable to run additional water from the dispenser arm to help clear away any accumulations of abrasive residue Do not use sharp objects such as a screw driver to dislodge residue from the bowl as this may mar or damage the bowl surface

GEAR Box OIL

If oil leakage is evident contact your BUEHLER representative

Trouble shooting (

To locate and solve operational problems consult the Connection Diagram for your ECOMETreg GrinderPolisher

RECOMMENDED SPARE PARTS

R8328 0 Ring (0206 ID x 010$ CS)

Accessories and Supplies

Many accessories and consumable supplies are available for use with the ECOMETreg GrinderPolisher Accessories for the automation of grinding and polishing steps are available to help improve your sample handling volume and efficiency

Recent innovations include an automated AUTOMETreg Power Head METLAPreg Fluid Dispensing System and the BUEHLER DIALOGreg Method with associated consumable supplies For additional information contact your BUEHLER representative or in the USA call I-SOD-BUEHLER

ACCESSORIES

DESCRIPTION 8 (203 em) 12 (305 em)

Cloth Clamp 40-2058 46-2012

Paper Holding Band 30-2000 46-2013

Aluminum Wheel 40-4061 49-1m

Bronze Wheel 40-4062 49-1na

Table 2 Accessories for ECOMErreg 61ectrical and Mechanical Specifications

1-10 MA468171-1 1211195

I AUTOMETreg Power Head I

I

0

BUEHLER flush mounted GrinderPolishers are machined and wired to accept either the AUTOMETreg 2 or AUTOMETreg 3 Power Heads For installation ofthe AUTOMETreg Power Head see instructions packaged with that unit

WATER r 38in

ELECT

SUPPLY TUBING

wall

BOX_~

18 00

AGENT SHELF

floor

Figure 1- 6 Recommended Table Installation

1-11

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I shy

I MA468171-1 121195

~

SECTION 2 (TECH-METreg POLISHING TABLES)

BUEHLER TECH-METreg Polishing Tables are specially designed to aCcommodate the ECOMETreg 8 inch or 12 inch flush mounted GrinderPolishers Available in three lengths and two heights each table unit accepts any of the following

8 inch or 12 inch ECOMETreg GrinderPolisher Oor 8 inch or 12 inch Polimet reg or 11 X 11 inch stainless steel sink Each table is designed with a 24 inch long tilt out bin for convenient storage Tables are constructed of heavy gauge steel and chemical-resistant laminate tops with easy to clean rolled corners

Optional lower cabinets are available for 36inch high TECH-METreg Polishing Tables

For those installations where a combination of drawer sizes and lower cabinets with shelves are required BUEHLER can customize TECHshyMETreg furniture with a variety of shelf and drawer cabinet modules to meet your individual requirements

2-1 MA468171-1 121195

Specifications and Selection Guide

Select the Desired TECH-METreg Table

Units Catalog No8 Catalog No 12 Size Approx (203 cm) (305 cm) (Height to Table Top) Weight

48-8171 46-8171 30 W x 30 D x 30 H 206lbs (76 x 76 x 76 em) (934 kg)

48-8181 46-8181 30 W x 30 D x 36 H 220lbs (76 x 76 x 91 em) (998 kg)

48-8172 46-8172 54 W x 30 0 x 30 H 2891bs (137 x 76 x76 em) (1311 kg)

48-8182 46-8182 54 W x 30 0 x 36 H 3031bs (137 x 76 x 91 em) (1374 kg)

48-8173shy 46-8173 78 W x 30 0 x 30 H 3721bs (198 x 76 x 76 em) (1687 kg)

48-8183 46-8183 78 W x 30 0 x36 H 3861bs (198 x 76 x 91 em) (1750 kg)

Approximate shllpplng weight to table and packaging Catalog numbers listed above are the Tables with cut-outts to accept GrinderPolishers add GrinderPolisher weights listed below for each unit selected

Plus the desired GRINDERPOLISHER

Model

ECOMET8

Catalog No

49-3000-160T

wheel

Size

8

(203 eM)

Motor Rating

amp Spindle

speed

1 HP (740W)

10-500 RPM

Electrical

Requirements

115vV60H

1 PHASE

Approxbullbullbull

Weight

50 LBS

(227 KG)

ECOMET8 49-3000-250T 8

(203 eM)

1 HP (740W)

10-500 RPM

220-240V50HzI

1 PHASE

50 LBS

(227 KG)

ECOMET12 49-3010-160T 12

(203 eM)

1 HP (740W)

10-500 RPM

115vVl60H

1 PHASE

55 LBS

(249 KG)

ECOMET 12 49-3010-250T 12

(203 eM)

1 HP (740W)

10-500 RPM

220-240V50HzI

1 PHASE

55 LBS

(249 KG)

Approximate added weight for eaeh Grinderpolisher unit

2-2 MA468171-1 12195

Plus the Optional Table-Mounted Cabinet Module(s)and Accessories

Table Type 36 High

Models Only)

Cabinet Modules)

Full Extension Shelf bullbullbull

Adjustable Shelf

Shelf liners (Pkgs of 10)

1 Unit 488389 bullbullbullbull 48-8398 48-8396 48-8411

2 Unit 48-8391 48-8399 48-8397 48-8412

3 Unit 48-8389 amp 48-8391

48-8398 amp 48-8399

48-8396 amp 48-8397

48-8411 amp48-8412

bullbullbull Each Cabinet Module includes Swinging Door(s) and one Adjustable Shelf bullbullbull A Maximum of 6 Full-extension Shelves can be mounted in each Cabinet Module bullbullbullbull Multiples of the 48-8389 Module can be mounted in 2 and 3 unit Tables

Accessory Table-Mounted Drawer Modules r

Catalog Drawer Drawer Width Number

48-8392

48-8393

Quantity

3

6

Height

6(15cm)

3 (8cm)

1 Unit

1 Unit

4a8394 5 i 6 (15 cm) amp 43(8cm)

1 Unit

48-8395 5 1 6 (15 cm) amp 43(8cm)

1 Unit

Drawer and Cabinet Modules can be mounted individually in multiples and in combination with each other in 1 2 and 3-unit 36 high tables Specify mounting locations when ordering

2-3 MA468t7t-t 12195

-- - - - - - - - -

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Ggt J~ ar t 0 2shyCij T (I) raquo () () (I)

3 0shy-lt

sect ~

~TYPICAL INSTALLATION SHOWN 49-3000-160 49-3000-250 49-3010-160 49-3010-250 47-2675-160T

6236S494 8236S495

(6middot) (12middot J

R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON OTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED

(USE AS NEEDED)

82365098 (2)

R0614LW (14J

R0614W

(ll

R6622

seE OWgt 62365565

R0614W REFI

---8l36S275 (21

82365269

8236S268 (Z J

82365250 (4)

82365261 (HIGH)82365162 (SHORT) (2)

8236S270

- - - - f_~ r

I

ECOMETreg GRINDERPOLISHER 1 UNIT

48-8171 48~8181 46-8171 46-8181

(See Figure 2-1)

PART NO DESCRIPTION QTY UM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 400 EA R0614LW LOCK WASHER 1I41N 1800 EA R0614W WASHER 1I41N 1400 EA R0618W WASHER 5161NSS 400 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 100 EA R8608 SCREW 516 X 1 LAG HEX 400 EA R8622 TAPE STRIPING - BLUE 3500 IN R8765 NUT HEX 14-20 LT WIW STL CAD 400 EA R8776 FITIING 25 TUBE X 14 NPT 100 EA 1180S68 SCREW 6-32 381N CR RD HD SS ( 400 EA 8236S004 BAR ATIACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S232 FRAME ASSY - 1 UNIT 100 EA 8236S250 LEVELER 12-13 THD 400 EA 8236S261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR 200 EA 8236S269 BRACKET BIN MNTG RS 100 EA 8236S270 BRACKET BIN MNTG LS 100 EA 8236S275 BUMPER STOP 12IDX500DX5THK 200 EA 8236S276 MAGNET BIN 200 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S494 TOP COUNTER - 8GP 100 EA 8236S495 TOP COUNTER - 12 GP 100 EA 8236S706 BIN ASSEMBLY 100 EA

2-5 MA468171-1 12195

c 11cmiddot c ~

~ ~

-~-l

-I I

I) I en

~ ~ 01

I (Q c CD

I l I)

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~I a CD ~ U 1 Q (ii

~I -I lraquo 0shym tshyen en CD 3 0shy~

TYPICAL INSTALLATION SHOWN 49-3000-160 49-3000-250 49-3010-160 49-3010-250 47-2875-160T

~-

8236S493 (8) 8236S496 (12)

R4586 (14) HOLE PLUG OUANTITIES ARE DEPENDENT ON OTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

R0614W (REF)

R0614LW (REF)

R2254 (REF)

R8759 (REF) 82365098 (2)

R8758 (REF)

R0614W

R2254

8236S269 (2)

82365275 (4)

82365261 (HIGH) 8236S262 (SHORT)

(2)

L_ ~ - - - - =- bull bull - shy- - - bull - - shy

ECOMETreg GRINDERPOLISHER 2 UNIT

48-8172 48-8182 46-8172 46-8182

(See Figure 2-2)

PART NO DESCRIPTION QTY UlM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 800 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 600 EA R2254 SCREW 114-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 200 EA R8608 SCREW 516 X 1 LAG HEX 600 EA R8622 TAPE STRIPING - BLUE 5800 IN R8765 NUT HEX 14-20 LT Ww STL CAD 800 EA R8776 FlnING 25 TUBEX 14 NPT 200 EA

1180S68 SCREW 6-32 3~IN CR RD HD SS 800 EA 8236S004 BAR AITACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S233 FRAME ASSY - 2 UNIT 100 EA 8236S250 LEVELER 12-13 THD 400 EA 8236S261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR 400 EA 8236S269 BRACKET BIN MNTG RS 200 EA 8236S270 BRACKET BIN MNTG LS 200 EA 8236S275 BUMPER STOP 12IDX500DX5THK 400 EA 8236S276 MAGNET BIN 400 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S493 TOP COUNTER -2-8 GP 100 EA 8236S496 TOP COUNTER -2-12 GP 100 EA 8236S706 BIN ASSEMBLY 200 EA

2-7 MA468171-1 1211195

bull bull

I

6

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~ t

~

~ ~ 01

Ul C (il I)bull ~ ()

I

C I + G)

amp N

Smiddot 0 (I)

gt ~ iir T (I) -I lraquo 2 SD

bull bull

TYPICAL INSTALLAnON SHOWN 49-3000-160 49-3000-250bull 49-3010-160 4Q-300-250 47 -2675- lSOT

R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON QTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

ROO 4W (REf

62365406 (8) (REF)82365497 (IZ)

R2254 (REFI

8Z36S098 (ZI

R8622

________6236S4Z4

R064W (141

R0614LW (14)

R2254 (14)

(REF)

(3J

R8622

82365706 (3)

Q~u

I

--

ECOMETreg GRINDERPOLISHER 3 UNIT

48-8173 48-8183 46-8173 46-8183

(See FIgure 2-3)

PART NO DESCRIPnON QTY uM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 1200 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 800 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 300 EA R8608 SCREW 516 X 1 LAG HEX 800 EA R8622 TAPE STRIPING - BLUE 8600 IN R8765 NUT HEX 14-20 LT Ww STLCAD 1200 EA R8776 FITriNG 25 TUBE X14 NPT - 3~00 EA 1180S68 SCREW 6-32381N CR RD HD SS ]200 EA 8236S004 BAR ATTACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S234 FRAME ASSY - 3 UNIT 100 EA 82368250 LEVELER 12-13 THD 400 EA 82368261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR - 600 EA 8236S269 -BRACKET BIN MNTG RS 300 EA 8236S270 BRACKET BIN MNTG LS 300 EA 8236S275 BUMPER STOP 12IDX500DX5THK 600 EA 8236S276 MAGNET BIN 600 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S408 TOP COUNTER -3-8 GIP 100 EA 8236S497 TOP COUNTER -3-12GP 100 EA 8236S706 BIN ASSEMBLY 300 EA

2-9 MA468171-1 121195

-

a lI ~240-11 l--- 300 --l

FRONT VIEW

4 0 --+--

o

o

REAR VIEW

14 NPT

250 DIA ( 3 PLACES)

440 380

360 (HIGH) 415 300 (LOW)

ALL DI~ENSIONS ARE IN

2-10

80

[I

8 ~~ It

=

L270--

RIGHT SIDE VIEW

WATER SUPPLY

DRAIN HOLE

(HIGH) (LOW)

2 o

I I I I I I I I I I I I I J I J

INCHES

Figure 2 -4 Back Elevation (Typical Access Hole Locations) One Unit Table

u MA468171-1 1211195

80

-

e 00

e

3001 8 ~ r=====t===1

t

ZO

5400

FRONT VIEW RIGHT SIDE VIEW 1-----540-----1

14 NPT WATER SUPPLY (2 PLACES)

25 DIA DRAIN HOLE (4 PLACES)

70

440 (HIGH) 380 (LOW)

(HIGH) 4 15 30 0 (LOW 1

o

o

360

REAR VIEW

ALL DIMENSIONS ARE IN INCHES

Figure 2 -S Back Elevation (Typical Access Hole Locations) Two Unit Table

2-11

MA46817t-t 121195

I

U I

I I I I I I I

U

80

J - 8 ~~ It

lol 7200 ~

f-olt-------78 00 -----~I ~ =

FRONT VIEW 780

r--190 400

f-- 120 f-i-200 --

-- 120 r-- - 160

1-0 0

1 rh

p2 t

REAR VIEW

RIGHT SIDE VIEW

40 (2 PLS)

14 NPT WATER SUPPLY

Vr-25 OIA

(3 PLACES)

ORAl (5 PLACES)

N HOLE

V

V

LV 0 I ~

1 360 (HIGH) 415

97

440 I( 380 (

300 (LOW)

HIGH) LOW)

ALL DIMENSIONS ARE IN INCHES

Figure 2 -6 Back Elevation (Typical Access Hole Locations) Three Unit Table

2-12 MA468171-1

2 o

I I I I

J

121195

---1790S062

~---- 8236S594

1751S022 (115V) 1751S025 (220V)

3500S 143 (4) -----

R8993 R8994

R0520middot (4)

8235S579 -~~

R9822 (2) ----1shy

R7088

8236S693

R2424 (8) ---__

R8365 (2) R4559 1750S00 1

8236$426

8236S690 8middot 8236S691 12

R0246 --

~---R7908 (3)

---- 1751S082 (115V)1751S083 (220V)

R8804 (115V)R8805 (220V)

r----R7908 (2)

(5)

----R0523

-----8236S698

---SEE DETAIL B

J~R0739 (4)

J ~R0514LW (4)

-----8235S678

R8835 (5)

Figure 2 -7 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-13 MA468171-1 1211195

bull 8236S673

SEE NOTE 1

_--e--shy~--Rgt365685

8236S672

1180572 (4)

r

R7846 (4)

u

DET AIL A Figure 2 -8 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

I I I I I I I I I I I I I I I

2-14 MA468171-1 121195

R7846 R0605LWE (3)

1750S094

SPEED SENSOR MOUNTING FOR(

160V MOTORGEARBOX ASSEMBLY

82365696 (2J~

8236S695~ 82365697

R8765 (2) ~ raquo R0614W (2)~~

1750S095

~~ 17515079

SPEED SENSOR MOUNTING FOR 220V MOTORGEARBOX ASSEMBLY

DETAIL B

Figure 2 -9 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-15 MA468171-1 12195

CUT

8236S385

8236S510 CUT TO 65

8236S510 CUT TO 1075

CUT

CUT TO 875

8236S510 TO 55

8236S509 8236S519 CUT TO 3

8236S388

8236S510 CUT TO 125

RAIN FOR 8 ECOMET

8236S385

8236S510

8236S510 CUT TO 125

8236S510 8236S509CUT TO 7

8236S519 CUT TO 3

8236S388

DRAIN FOR 12 ECOMET

DETAIL D

I I I I t I I J I I J

I J J

Figure 2 -10 ECOMETreg8 AND 12 GrinderPolsiher Unit Assembly

2-16 MA468171-1 1211195

NOTES

RZ880

1750S051

(141N)

OIloIENSIaII fRON RETAININORING TO ~- -- - bull shy

R8774 R877e

A~T DIRECTION CF FUI5H ET 50 TI-pound WATER DOES NJT SPLASH BEYONJ TtE TCP CF TIpound BOWl

(FAR SIDE)

RZBB6 (BIN)

L--RZ880 (lOIN)

--RZ880 (IBIN)

R8176--- r+-~ r-R774Z

U ITEMS R8lZBl1J 17~711J RZSZ4CI)RZSZ311J BZ~7111 ~ ~-~ q~~li SZlM558ll1 NJ TWO PIECES OF RZeM aIT TO zemiddot NJ 30middot TO BE PlACfD IN PlASTIC BAG Rel3O fOR FINoiL~ ~--~~

ll)

~ ~

gtshy0 E Q) rn rn laquo-

I

c J Q)

c-iii 0 a - Q) 0c-

CJ CI

0 Z laquo

shyI

CI

lo I-w ~ 0 0 W

bull CI Q) ~

l C)

iL

I shy ~ t

~

bullbullbull ____0__ _

1750S008 8 -- shy1751S007 12

(REF)

1750S076 1751S059 (REF)

(USEDR8734)WITH AUTOMET HEAD)

8 12middot

RB328-- (2)

1751S062 --__ (2)

R8359 _-=~~A=~fP

R8334_fJ

R7806 -- 11 IN)

SEE DETAIL 0 ---

gt---- 1751 S044 8middot 1751S043 12 (KIT)

r---- 40406 1 8 491777 12 (REF)

R8733

I

o I

82S413 A(6 PlS)

R0614lW 16 PlS)

R0987 (6 PlS)

Figure 2 -12 ECOMETreg 8 AND 12 GrinderPolsiher Unit Asseroply

I

I I I I I I I I I I I I I I I I

2-18 MA468171-1 121195

(

r--shy

fshywo ~laquoOw I~jr ~ laquo ---shy

-shy ~ ~

r 2

~ M 0 X X

lt ~- laquo gt~m ~ i ~ (Ju~

X InlU4 e ~ r---shy~~ ( I r ifi ~ g II

~ N -co i ----- fshy J

r-- lt cent ~ ~X ~

~ ~~

0 L-shy i] i

~ ---shy ~ in u bullbull

fshy a gg yen il q~ H IOril (J

~ X 3 ~

=-n II cent r-shy cent ~bull

~ X X o bull u

~amp X w F n ~ 11 Of ft lt00 ampIi ~

dl~~ ~

~

X n

il n AI lJ y

-shy IJ I ~

~~

~ ~ ~i = I

Figure 2 middot13 ECOMETreg 8 AND 12 GrinderPolsiher Electrical Diagram

2-19 MA468171-1 121195

--

0

JJ

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION aTY UM

II

II II IIAK110 ACCESSORY KIT FOR ALL 12 POL 100 EA

AK410 ACCESSORY KIT FOR ALL 8 POL 100 EA R0246 STRAINER - SINK 1-12IN 100 EA R0522 CONNECTOR 12 X 45 DEGREE CONDUIT 100 EA II R0523 CONNECTOR 112 X 90DEG CONDUIT 100 EA R0599 WASHER 1I2X1X1132 BRASS 100 EA R0605LWE WASHER LOCK EXT 6 STN STL 300 EA bR0612LWE WASHER LOCK EXT 1 0 STN STL 500 EA R0614 NUT 14-20 HEX 400 EA R0614LW LOCK WASHER 141N 600 EA R0615 NUT 114-20 HEX SS 200 EA I R0617LW LOCK WASHER 5161N 800 EA R0617W WASHER 5161N 200 EA

(

~R0620W WASHER 381N 400 EA II R0632 NUT 1220X18IN HEX BRASS 100 EA R0739 SCREW SKT HD 14-20 1-14IN 400 EA R0987 SCREW SKT HD 14-201 IN SS 600 EA IR1303 SCREW SET 1I4-20X1411 SS 100 EA R1643 SCREW 8-32 1I41N SLT RD HD SS 500 EA R2217TC SCREW ST 10-16X38 SLT RD ST GD 600 EAU R2424 SCREW 516-18 341N HEX HD SS 800 EA shyR2823 COUPLING-FEMALE REDUCING 100 EA R2824 TEE MALE BRANCH 100 EA R2886 NYLON TUBE 14 OD 10400 IN IR4559 ADHESIVE-ANAEROBIC THREAD GR AIR OZ R6328 TWIST-TIE POLYBAG-12 BLUE 100 EA R6330 POLY BAG 12X12-2 MIL 100 EA R7088 ROLL PIN 316 X 34 LG SS 400 EA R7406 O-RING 141D 234 X 070 300 EA shyR7502 STAINLESS PLUMBERS PUTTY AIR 02 R7519 SCREW 10-32 381N CR PN HD SS 200 EA II R7640 SCREW 38-16 41N HEX HD 400 EA R7742 ANCHOR CONNECTOR 100 EA R7806 TUBE POLYURETHANE 18IDX140D 100 IN R7846 SCREW 6-32 141N CR PAN HD SS 700 EA R7908 NUT 10-32 KEPS 500 EA shyR8166 RETAINING RING EXT 250 100 EA R8233 SCREW 10-24X7811 SKT HD CAP SS 300 EA R8328 O-RING 2061DX 103 CS 200 EA shyR8334 FITTING-SWIVEL 90DEG 10-32 100 EA R8335 FITTING-BULKHEAD 10-32 100 EA ~-R8336 NUT-716-24 COMPRESSION 100 EA R8345 UNION ELBOW 14 TUBE 100 EA R8359 KNOB 14 SHAFT 100 EA

R8364 SCREW-SET 14-28 X 12 IN 200 EA R8370 MOUNT CABLE TIE 100 EA shy0

2-20 I

MA468171-1 121195

I

j

R8624 NUT 8-32 KEPS-ZINC PLATE STl 200 EA

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION QTY UM

R8733 SEAL LIP 20 IDX262 ODX31W 100 EA R8734 TRANTORaUE1-12ID 100 EA R8751 O-RING 187WX188 10 X225 00 100 EA R8773 FITTINGMALE 25TUBEX10-32THD 100 EA R8774 FITTINGMALE 25 TUBE X 18NPT 300 EA R8776 FITTING 25 TUBE X 14 NPT 300 EA R8777 TEE-RUN 25 TUBE X 18 NPT 100 EA R8785 VALVE SOLENOID 115V LOO EA R8804 BREAKER CIRCUIT-115V 25 AMP 100 EA R8805 BREAKER CIRCUIT 220V 15 AMP 100 EA R8829 VALVE SOLENOID 220V 100 EA R8837 WASHER FIBER 516 10 100 EA R8838 WASHER FIBER 12 10 100 EA R8990 FILTER LINE 100 EA R8992 INLET POWER - IEC - SNAP-IN 100 EA R8993 BREAKER CIRCUIT-15 AMP-2 POLE 100 EA R9008A CORD IEC POWER - US NR EA R9008B CORD IEC POWER - EUROPE NR EA R9008C CORD IEC POWER - UK NR EA R9008D CORD IEC POWER - JAPAN NR EA R9081 SUPPRESSOR 50MFD X 200 OHM 100 EA R9213 TEE STREET-18 BRASS 100 EA R9214 NIPPLE HEX-18 BRASS 100 EA R9226 TAPE FOAM 18 X 38 W 7000 IN R9611 SPACER 1710 X250D X13LNY 400 EA R9761 AERATOR FAUCET 1316-27 MALE 100 EA 1180S72 NUT 6-32 KEPS 800 EA 1572S018 VALVE-WATER 14 NPT 100 EA 1572S026 KNOB WATER VALVE 100 EA 1600S044 VALVE 100 EA 1625S016 KEY 187 sa X 125 LONG 100 EA 1750S001 ADAPTER-SPINDLE 58 SHAFT 100 EA 1750S017 FITTING-FAUCET 100 EA 1750S023 HUB 12 SHAFT 100 EA 1750S024 PLATE-MOUNTING 8 100 EA 1750S047 TAG-AUTOMET CABLE 100 EA 1750S051 FAUCET ASSEMBLY 100 EA 1750S094 MOTORGEARBOX ASSY-1 HP 90VDC 100 EA 1750S095 MOTORGEARBOX ASSY-1 HP 180VDC 100 EA 1750S100 KIT O-RING 100 EA 1751S010 BASEPLATE-MOUNTING 12 100 EA 1751S016 DISK-SPEED SENSOR 100 EA 1751S022 PCB POWER CONTROL-115V 100 EA 1751S026 PCB POWER CONTROL 220V 100 EA 1751S043 SPLASH GRDCOVERBANDCLAMP-12 ~ 100 EA 1751S044 SPLASH GRDCOVERBANDCLAMP-8 100 EA 1751S062 STUD DRIVE - 375 DIA 200 EA

2-21 MA468171-1 121195

It I bull

1751S069 SENSOR SPEEDASSEMBLY 100 EA i U 8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST III PART NO DESCRIPTION aTY UM

1751S082 PCB MOTOR SPEED CONTROL 115V 100 EA II 1751S083 PCB MOTOR SPEED CONTROL 220V 100 EA 1790S062 PLATE BILINGUAL CAUTION 100 EA 1950S123 LABEL AUTOMET CAUTION 100 EA II3500S143 SPACER 12 INCH LONG 400 EA 404061 ALUMINUM WHEEL 8 IN 100 EA 491777 ALUMINUM WHEEL 121N 100 EA middot1492105 INLINE WATER FLTR REPLACEMENT 100 EA 8236S385 TEETHREADED 15 OD POLYPRO 100 EA 8236S388 NUT1-12 PIPE SIZE NPT POLYPR 100 EA 8236S413 CLAMP BAR 600 EA II 8236S426 PI PE DRAIN 150 ODX512LG PVC 100 EA 8236S456 PLUG POST 100 EA 8236S485 PIN COTTER 316X1-12LG ZINC 100 EA I8236S509 GASKET NEO 1750DX125IDX06W 100 EA 8236S510 ARM WASTE 15 400 EA 8236S519 TAILPIECE STRAIGHT FLANGED 100 EA 8236S672 PCB ECOMET CONTROL PANEL 100 EA 8236S673 NAMEPLATE ECOMET PEDESTAL 100 EA bull8236S678 PLATE BACKING TOWER 100 EA

U 8236S679 BOX CONTROL INTABLE 100 EA 8236S685 SPOUT ECOMET TOWER 100 EA 8236S686 STUD SPOUT MOUNT 100 EA bull 8236S687 TOWER CONTROL INTABLE 100 EA 8236S689 CLAMP TOWER CONTROL 200 EA 8236S690 ECOMET CASTING 8 100 EA bull8236S691 ECOMET CASTING 12 100 EA 8236S693 MOUNT GEARBOX 200 EA ~ 8236S694 COVER 100 EA I8236S695 COVER 220V-DC MOTOR 100 EA 8236S696 NUT 14-20 FLANGE 200 EA II8236S697 BAND180V-DC MOTOR 100 EA 8236S698 CONDUIT 12 X 11 100 EA 8236S700 CABLE 6 PIN MOLEX X 32 100 EA 8236S701 CABLE RIBBON 10 PIN X 22 100 EA II 8236S702 CABLE RIBBON 10 PIN X 22 100 EA 8236S703 CABLE RIBBON 14 PIN X 21 100 EA 8236S704 CABLE RIBBON 14 PIN X 16 100 EA 8236S705 HARNESS ECOMET 8 amp 12 FLUSH MOUNT 100 EA -8236S708 CABLE26 PINX 8 RIBBON 100 EA 8236S709 CABLE 26 PIN X 24 RIBBON 100 EA 8236S710 CABLE ECOMET TABLE UNIT TO AUTOMET 100 EA 8236S711 CABLE ECOMET TABLE UNIT WATER SOL 100 EA shy

II u

II 2-22

MA468171-1 121195

I

SECTION 3

ACCESSORIES

40-2120

40-2121

40-2122

40-2123

40-2124

48-6002middot115

48middot6003-115

48-8082-115

48-8083-115

48-8300-30

48-8300-36

48~8320-01

48-8320-02

48-8320-03

48-8321-01

48-8321-02

48-8321-03

48-8310-30l

48-8310-30R

48-8310-36l

48-8310-36R

48-8310-30T

48-8310-36T

48-8411

48-8412

Stainless Steel Sink with Black Faucet

Dupres Receptacle

Cup Drain

Service Module

Drain Piping Kit

Fume Hood 2 Unit with Light

Fume Hood 3 Unit with Light

Wall Cabinet 2 Unit with Light

Wall Cabinet 3 Unit with Light

Tech-Metreg Filler Kit

Tech-Metreg Filler Kit

Reagent Shelf One Unit

Reagent Shelf Two UnU

Reagent Shelf Three Unit

Reagent Shelf ComerNo Sides

Reagent Shelf Corner One Side

Reagent Shelf Corner Two Sides

Tech-Metreg End Filler Kit Tabli to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Aller Kit Table to Wall

TechmiddotMetreg End Filler Kit Tableto Table

Tech-Met~ End Filler KitTable toTable

Shelf or Drawer Liners1 Unit (24 in)

Shelf or Drawer Liners 2 Unit (48 in)

3-1 MA468171-1 1211195

Installation Instructions For 40~2120 Stainless Steel Sink and Faucet

MA468t71-t

Recommended mounting positions of the Sink and Faucet are shown in Figure3-4

~ Other positions may be limited by the table cross supports

I Typical sink installation uses drain kit 40-2124 sinks can be installed from the top

2 Cut a sink opening 13-34 x 18-V4 inch corner of cutouts can be square or up to 12 inch radius

MQmlst dimension front to back 2nd dimension left to right

3

4

Figure 3-1

NAlLS

SPRING CLIP

Pllt No 3143743)

Section Thru Grip~Rim

Nail spring clips to the edge of the counter top cutout

Apply a soft putty or caulking to the underside of the bowl rim

5 Connect sink to drain line

6 Locate the water valve position an drill a 15 inch dia hole Install the valve and connect the water supply to ~he 318 nptinlet

7 Check for leaks

ApPlyCau~ilg Figure 3-2 SinkIJ)stal~tion lt

3-2 1211195

__

I

SIB IPS COUPlING

REMOVABLE AERATOR

cOLOREO PLASTIO INDEX DISC

BLACK PLASllC HOOOEO HANOLE

Flgure~~3 Deck Mownt~Mixrnd Faucet

I

I I I I I I J I

338 lTYP

( 0

t

+I 1250 lTYP)

f 0

~ ~

-- 15 f---39 ----

1475

y )

shy

~ shy125 cent (TyP) J

I I

SINK CUT OUT 18-114ltX 13-34 n~

IFigure 3-4 Recommended Sink and Faucet Mounting Positibns

3-3

MA468171-1 121195

~ -----------------------------------------------------~

REAGENT SHELF

COUNTERTOP

T--~-------------------------

TABLE fRAME

~3

L4

U-middot-middot-It-~A------=-------+

bull I ---------------- ~

bull

8

i 1 i 7

ai---u-l-u--middot

Figure 3-5 Typical Sink Installation

3-4 MA468171-1 121195

bull bull bull bull bull

I I

Installation Instructions for 40-2121 Duplex Outlet

I

bullbull u

MACHINE SCREW BACK COVER PlATE

WOOD SCREW BOX

FRONT PLATE SHIM WASHER

DUPlEX OUTlET

(

Figure 3--6 Duplex Receptacle

Recommended mounting positions of the duplex outlet are shown in Figure 3--6 Duplex Outlets require a minimum of 2 inches clearance behind the back splash panel for installation

1 Cut outlet opening 2middot518 x 4 inch

2 Insert the front plate with the I-V4 inch long protrusion through the back splash from the back side of the table

3 To find the location of the two mounting screw holes hold the 4 inch electric box with the slots against the front cover plate and mark each location

4 Using a 332 drill bit drill two pilot holes V2inch deep atthemarked locations

~C(

c 5 Secure the front cover plate and 4 inch electric box with the wood

screws (R8628)as supplied

6 To complete the installation follow standard electrical practices

Note All electrical connections shOUld be completed by a certimiddotfled electrician

3middot5 MA468171middot1 1211195

V

402121 DUPLEX OUTLET PARTS LIST

R0606W WASHER6SS R6002 CARTON 7X5X4 200 TEST RSC R8628 SCREW10X12CRRECPNHDSS R8747 OUTLET DUPLEX GND FAULT 125V R8761 COVER 1-14 PLASTER RING X 4 R8762 BOX 4 SQ EXTENSION R8764 COVER BLANK FOR 4 BOX

Installation Instructions for 40-2122 Table Cup Drain

f I- 19-1

400 EA 100 EA 200 EA 100 EA 100 EA 100 EA 100 EA

Figure 3-7 Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position it is important to miss counter top cross supports

I Typical cup drain installation uses drain kit 40-2124

2 Drill a 2 inch dia hole through the counter top at the location of the cup drain

3 Install cup drain

4 Connect cup drain to drain line

5 Check for leaks

3-6

MA468171-1 121195

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

I--------------------shy

I I I II II

bull ~

Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

f ~

3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

I

~ g~7J

Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

I I-------

I bull bull I3

REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

~

Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

bull t

I II

-II

- ---

Figure 3-11 Drain Kit Components

-II II

3-13 -MA468171-1 1211195

~ ~-

0------shy

Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

II u

I3-15 MA468171-1 middot1211195

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Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

I

I II

0400- -----04

STEP bull

o

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Flg~rQ 3-13 Installation for Filler Kit

3middot17

MA468171middot1 121195

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Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

Assembly

When ordering cabinets and a stainless steel sink in the same table cabinet module 48-8389 is recommended to be used under the sink location

Flush-Mounted ECOMET 8 amp 12 GrinderPolisher

Grinderpolishers are shipped fully assembled except for the splash ring cover polishing wheel cloth clamp and paper holding band To install th~ polishing wheel onto the base plate match the holes in the underside of the wheel to the pins on the base drive plate (See Figure 1-2)

Included with each unit is a packet containing samples of pressure sensitive adhesive backed carbimet abrasive discs and BUEHLER polishing cloths To reorder ref~r to the BUEHLER consumable supplies catalog the BUEHLER analyst catalog or contact your BUEHLER sales representative

In the USA call1-SOO-BUEHLER and you will automatically be connected to the nearest BUEHLER salesservice center

One aluminum polishing wheel supplied with your flush-mounted ecomet grinderpolisher Wheels made of bronze or BUEHLER METLAP platens are also available Most customers find it prudent to purchase spare wheels for quick interchanging convenience and economy Aluminum and bronze wheels as well as BUEHLER METLAP platens mount easily wHhout tools (See Figure 1-2)

Polishing cloths and abrasive discs mount as shown in Figure 1-3 Commonly ordered consumable supply part numbers and accessory items can be found in the Accessory Section of this manual

POLISHING WHEE

PINSIO-RINGS

BASEPLATE Figure 1-2 Wheel and base Plate

1middot3

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I

BUEHLER TECH-MET tables are shipped fully assembled Optional cabinet modules when ordered wHh tables are factory installed before shipment Cabinet modules may also be ordered separately and installed by the customer AU mounting hardware is supplied with each table unit

Restriction

MA468171-1 1211195

J

iii

Paper holding band for plain-backed abrasive discs

Pressure sensitive adhesive PSA backing

Clamp for plain-backed polishing cloths

Figure 1-3 Cloth amp Disc mounting

1-4 MA468171-1 121195

Position the splash ring to fit inside the contour of the flush mounted bowl (see Figure I- 4)

I I I I I

IInstallation

Figure 1-4 Splash Ring

TECH-MET polishing tables are intended for floor installation in a I convenient location with access to utility services (electric water and sewer) Adjust the table to a level position with the (4) leg leveling screws Access to the rear leveling screws when tables are supplied with lower cabinet units can be achieved by removing the shelves or I drawers from the cabinet module It is not necessary to remove the cabinet module If wall cabinets are to be installed (see instructions in TECH-MET furniture manual) this should be done before the table is I placed in its final location

When installing BUEHLER reagent shelves with tables secure firing strip to wall at the reference line and then level tables to match line height I This will minimize installation time

IElectrical

The Flush Mounted GrinderPolishers are internally connected to individual control towers An IEC power cord is provided for each unit

It is recommended t9 provide individual circuits for each polishergrinder Voltage current and frequency requirements are shown on a specification plate at the back of the table See table of contents for location in manual for electrical specifications and rotational speeds of available flush mounted polishergrinder (Ref Table I)

WARNING Electrical Shock Hazard Optional hard wiring and electrical maintenance should be performed by a qualified

U electrical technician

1middot5 MA468171-t 1211195

middot

Plurrlbing

Water faucets and grinderpolishers are internally connected with V4 inch plastic tubing which must be connected to a water supply via each V4 npt bulk head fitting located in the back of the table

This water source should be equipped with a separate shut off valve

When not used or attended for prolonged periods the water supply to the unit must be turned off

The recommended water pressure is 40 to 100 psi Each GrinderlPolishers sink and bowl are connected together with plastic drain pipe that exits through holes provided at the rear of the TECH-METreg Table Common TECH-METreg Table accessories requiring a water supply andor drain connection are supplied with Individual instructions (See Section 3)

Upon completion of the drain water and electrical connections test for leaks at maximum available water pressure Then check all functional (

control switches as outlined in the control section of this manual

Operation of ECOMET Series GrinderPolisher

ELECTRICAL AND MECHANICAL DATA

ECOMETreg MODELS

MOTOR DATA WHEEL

RPM

WHEEL

TYPE NOTESHP VOLTS PHASEHz FUSE AMP

S 1

1()()115 1160 15 AIT4 50-500 Aluminum Variable Speed (140W)

220-240 1150 8Anl (10 RPM Incremenls )

(4Q-4(01) DC Motor Gear Dnven

12 1

1()()115 1160 15AIT4 50-500 Aluminum Variable Speed (74Ot

220-240 1150 8Anl (10 RPM Increments

(49-1777) DC Molor Gear Dnven

Table 1 ECOMErreg Electrical and Mechanical Specifications

Controls

Controls not on the Tower Control Panelmiddot

Water Valve (Located to the right of the water dispensing arm)

This valve controls the volume of water delivered through the dispensing arm when WATER ON is pressed To test unit turn on your external water supply valve and adjust the valve to the 12 open position

1-6 MA468171-1 121195

Main Power Switch

I I I I I

I I I I

1~copy~ ifreg ~OllO~

II ] I VI A~DA(LI 5(il~lD Q~D~(J)I~ -IFCnD31l=l11~

IIIIf1QQ

~CI~ ~ZNCIIl-i) ~ iiLli

VlIf Aii~~ IFVlIf~~

[O~LFFJ ~ FIF

~ IIUIIHn

Figure 15 ECOMETreg Control Panel

umiddot I Tower Control Panel Operation

(Located at the front of the electricalelectronic control box) Be sure this main switch Is In the ON position and power Is being supplied to the unit

CONTROL I ON Turns on control power to the entire unit LED indicator on OFF Turns off control power to the entire unit I

J

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J 1-7

MA468171middot1 1211195

J

MOTOR

RUN Starts the platen turning The preset platen speed will be retained in memory until the power off control is pressed The unit will return to the default setting (10rpm) after power on is pressed

STOP Stops the platen motor only The platen motor will return to its preset setting (10-500 rpm) when the run is pressed

INCREASE Increases the RPM setting of the platen motor (Maximum 500 RPM)

DECREASE Decreases the RPM setting of the platen motor (Minimum 10 RPM)

RPM Display Display indicates preset RPM of the platen motor Special sensing circuits automatically maintaip constant RPM under varying load conditions

WATER

ON Starts the water flow through the flush jet and the faucet assembly (controlled by the water valve)

OFF Stops the water flow

Normal Operation and Use

To start the ECOMETreg GrinderPolisher press the Power ON and RUN controls Indicator lamps will light when either control is activated Adjust the rotational speed of the platen by pressing either INCREASE or DECREASE until the desired speed appears in the LED indicator To use water lubrication lift and swing the water dispenser arm into the desired position To start the flow of water from both the dispenser arm and the bowl flush jet press the Water ON Control

Adjust the water flow of the bowl flush jet with the extemal water supply valve Then adjust the dispensing arm wc~ ~ - ~e knob located behind the water dispensing arm If you operate only the bowl flush jet close the water valve by turning the knob in the clockwise direction

The ECOMETreg GrinderPolishers may be used to prepare metallographic petrographic and ceramographic samples Detailed information on sample preparation including specific data on abrasives wheel coverings and lubricants for various metals and other materials may be found in the following Metal Digest publications

bull General metallography Volume 20 Nos 2 and 3

bull Heat treating Volume 22 no 3

bull Corrosion Volume 22 no 2

1-8

MA468171-1 1211195

bull Petrography Volume 24 no 1

bull Microelectronics Volume 25 no I

The BUEHLER DIALOG reg Technical Reference Manual offers a new approach to sample preparation This innovative new technology can be utilized with your new ECOMETreg GrinderlPolisher Contact your BUEHLER representative for more information and a free subscription to this publication

Tips for smooth operation

I I I I I

Install polishing wheels by lining up the two pins (with D-rings) on the top Iof the base plate with the holes in the underside of the polishing wheel When the lugs engage the holes press down on the platen to produce a friction fit See Figure 1-2 I Always use the splash ring to prevent messy over spray and as a safety feature to help prevents accidental contact of fingers with the rotating wheel and cloth clamp r I Do not leave worn-out psa backed abrasive papers or cloths on the wheel after use If left on the wheel for prolonged periods of time they may be difficutl to remove I Makes(Jre the wheel surface is dean and free of residue from previous operations Adhesive residue may be removed with an approved chlorinated solvent I

I

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1-9 MA468171-1 121195

Maintenance

DAILY MAINTENANCE

Strip wom-out cloths and papers from wheel surfaces and remove adhesive residue

Wipe the exterior surfaces of the cabinet

The bowl flush jet should minimize the build-up of -grinding and polishing residue in the bowl but it is advisable to run additional water from the dispenser arm to help clear away any accumulations of abrasive residue Do not use sharp objects such as a screw driver to dislodge residue from the bowl as this may mar or damage the bowl surface

GEAR Box OIL

If oil leakage is evident contact your BUEHLER representative

Trouble shooting (

To locate and solve operational problems consult the Connection Diagram for your ECOMETreg GrinderPolisher

RECOMMENDED SPARE PARTS

R8328 0 Ring (0206 ID x 010$ CS)

Accessories and Supplies

Many accessories and consumable supplies are available for use with the ECOMETreg GrinderPolisher Accessories for the automation of grinding and polishing steps are available to help improve your sample handling volume and efficiency

Recent innovations include an automated AUTOMETreg Power Head METLAPreg Fluid Dispensing System and the BUEHLER DIALOGreg Method with associated consumable supplies For additional information contact your BUEHLER representative or in the USA call I-SOD-BUEHLER

ACCESSORIES

DESCRIPTION 8 (203 em) 12 (305 em)

Cloth Clamp 40-2058 46-2012

Paper Holding Band 30-2000 46-2013

Aluminum Wheel 40-4061 49-1m

Bronze Wheel 40-4062 49-1na

Table 2 Accessories for ECOMErreg 61ectrical and Mechanical Specifications

1-10 MA468171-1 1211195

I AUTOMETreg Power Head I

I

0

BUEHLER flush mounted GrinderPolishers are machined and wired to accept either the AUTOMETreg 2 or AUTOMETreg 3 Power Heads For installation ofthe AUTOMETreg Power Head see instructions packaged with that unit

WATER r 38in

ELECT

SUPPLY TUBING

wall

BOX_~

18 00

AGENT SHELF

floor

Figure 1- 6 Recommended Table Installation

1-11

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I MA468171-1 121195

~

SECTION 2 (TECH-METreg POLISHING TABLES)

BUEHLER TECH-METreg Polishing Tables are specially designed to aCcommodate the ECOMETreg 8 inch or 12 inch flush mounted GrinderPolishers Available in three lengths and two heights each table unit accepts any of the following

8 inch or 12 inch ECOMETreg GrinderPolisher Oor 8 inch or 12 inch Polimet reg or 11 X 11 inch stainless steel sink Each table is designed with a 24 inch long tilt out bin for convenient storage Tables are constructed of heavy gauge steel and chemical-resistant laminate tops with easy to clean rolled corners

Optional lower cabinets are available for 36inch high TECH-METreg Polishing Tables

For those installations where a combination of drawer sizes and lower cabinets with shelves are required BUEHLER can customize TECHshyMETreg furniture with a variety of shelf and drawer cabinet modules to meet your individual requirements

2-1 MA468171-1 121195

Specifications and Selection Guide

Select the Desired TECH-METreg Table

Units Catalog No8 Catalog No 12 Size Approx (203 cm) (305 cm) (Height to Table Top) Weight

48-8171 46-8171 30 W x 30 D x 30 H 206lbs (76 x 76 x 76 em) (934 kg)

48-8181 46-8181 30 W x 30 D x 36 H 220lbs (76 x 76 x 91 em) (998 kg)

48-8172 46-8172 54 W x 30 0 x 30 H 2891bs (137 x 76 x76 em) (1311 kg)

48-8182 46-8182 54 W x 30 0 x 36 H 3031bs (137 x 76 x 91 em) (1374 kg)

48-8173shy 46-8173 78 W x 30 0 x 30 H 3721bs (198 x 76 x 76 em) (1687 kg)

48-8183 46-8183 78 W x 30 0 x36 H 3861bs (198 x 76 x 91 em) (1750 kg)

Approximate shllpplng weight to table and packaging Catalog numbers listed above are the Tables with cut-outts to accept GrinderPolishers add GrinderPolisher weights listed below for each unit selected

Plus the desired GRINDERPOLISHER

Model

ECOMET8

Catalog No

49-3000-160T

wheel

Size

8

(203 eM)

Motor Rating

amp Spindle

speed

1 HP (740W)

10-500 RPM

Electrical

Requirements

115vV60H

1 PHASE

Approxbullbullbull

Weight

50 LBS

(227 KG)

ECOMET8 49-3000-250T 8

(203 eM)

1 HP (740W)

10-500 RPM

220-240V50HzI

1 PHASE

50 LBS

(227 KG)

ECOMET12 49-3010-160T 12

(203 eM)

1 HP (740W)

10-500 RPM

115vVl60H

1 PHASE

55 LBS

(249 KG)

ECOMET 12 49-3010-250T 12

(203 eM)

1 HP (740W)

10-500 RPM

220-240V50HzI

1 PHASE

55 LBS

(249 KG)

Approximate added weight for eaeh Grinderpolisher unit

2-2 MA468171-1 12195

Plus the Optional Table-Mounted Cabinet Module(s)and Accessories

Table Type 36 High

Models Only)

Cabinet Modules)

Full Extension Shelf bullbullbull

Adjustable Shelf

Shelf liners (Pkgs of 10)

1 Unit 488389 bullbullbullbull 48-8398 48-8396 48-8411

2 Unit 48-8391 48-8399 48-8397 48-8412

3 Unit 48-8389 amp 48-8391

48-8398 amp 48-8399

48-8396 amp 48-8397

48-8411 amp48-8412

bullbullbull Each Cabinet Module includes Swinging Door(s) and one Adjustable Shelf bullbullbull A Maximum of 6 Full-extension Shelves can be mounted in each Cabinet Module bullbullbullbull Multiples of the 48-8389 Module can be mounted in 2 and 3 unit Tables

Accessory Table-Mounted Drawer Modules r

Catalog Drawer Drawer Width Number

48-8392

48-8393

Quantity

3

6

Height

6(15cm)

3 (8cm)

1 Unit

1 Unit

4a8394 5 i 6 (15 cm) amp 43(8cm)

1 Unit

48-8395 5 1 6 (15 cm) amp 43(8cm)

1 Unit

Drawer and Cabinet Modules can be mounted individually in multiples and in combination with each other in 1 2 and 3-unit 36 high tables Specify mounting locations when ordering

2-3 MA468t7t-t 12195

-- - - - - - - - -

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~TYPICAL INSTALLATION SHOWN 49-3000-160 49-3000-250 49-3010-160 49-3010-250 47-2675-160T

6236S494 8236S495

(6middot) (12middot J

R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON OTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED

(USE AS NEEDED)

82365098 (2)

R0614LW (14J

R0614W

(ll

R6622

seE OWgt 62365565

R0614W REFI

---8l36S275 (21

82365269

8236S268 (Z J

82365250 (4)

82365261 (HIGH)82365162 (SHORT) (2)

8236S270

- - - - f_~ r

I

ECOMETreg GRINDERPOLISHER 1 UNIT

48-8171 48~8181 46-8171 46-8181

(See Figure 2-1)

PART NO DESCRIPTION QTY UM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 400 EA R0614LW LOCK WASHER 1I41N 1800 EA R0614W WASHER 1I41N 1400 EA R0618W WASHER 5161NSS 400 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 100 EA R8608 SCREW 516 X 1 LAG HEX 400 EA R8622 TAPE STRIPING - BLUE 3500 IN R8765 NUT HEX 14-20 LT WIW STL CAD 400 EA R8776 FITIING 25 TUBE X 14 NPT 100 EA 1180S68 SCREW 6-32 381N CR RD HD SS ( 400 EA 8236S004 BAR ATIACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S232 FRAME ASSY - 1 UNIT 100 EA 8236S250 LEVELER 12-13 THD 400 EA 8236S261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR 200 EA 8236S269 BRACKET BIN MNTG RS 100 EA 8236S270 BRACKET BIN MNTG LS 100 EA 8236S275 BUMPER STOP 12IDX500DX5THK 200 EA 8236S276 MAGNET BIN 200 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S494 TOP COUNTER - 8GP 100 EA 8236S495 TOP COUNTER - 12 GP 100 EA 8236S706 BIN ASSEMBLY 100 EA

2-5 MA468171-1 12195

c 11cmiddot c ~

~ ~

-~-l

-I I

I) I en

~ ~ 01

I (Q c CD

I l I)

I

C J

~I a CD ~ U 1 Q (ii

~I -I lraquo 0shym tshyen en CD 3 0shy~

TYPICAL INSTALLATION SHOWN 49-3000-160 49-3000-250 49-3010-160 49-3010-250 47-2875-160T

~-

8236S493 (8) 8236S496 (12)

R4586 (14) HOLE PLUG OUANTITIES ARE DEPENDENT ON OTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

R0614W (REF)

R0614LW (REF)

R2254 (REF)

R8759 (REF) 82365098 (2)

R8758 (REF)

R0614W

R2254

8236S269 (2)

82365275 (4)

82365261 (HIGH) 8236S262 (SHORT)

(2)

L_ ~ - - - - =- bull bull - shy- - - bull - - shy

ECOMETreg GRINDERPOLISHER 2 UNIT

48-8172 48-8182 46-8172 46-8182

(See Figure 2-2)

PART NO DESCRIPTION QTY UlM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 800 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 600 EA R2254 SCREW 114-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 200 EA R8608 SCREW 516 X 1 LAG HEX 600 EA R8622 TAPE STRIPING - BLUE 5800 IN R8765 NUT HEX 14-20 LT Ww STL CAD 800 EA R8776 FlnING 25 TUBEX 14 NPT 200 EA

1180S68 SCREW 6-32 3~IN CR RD HD SS 800 EA 8236S004 BAR AITACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S233 FRAME ASSY - 2 UNIT 100 EA 8236S250 LEVELER 12-13 THD 400 EA 8236S261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR 400 EA 8236S269 BRACKET BIN MNTG RS 200 EA 8236S270 BRACKET BIN MNTG LS 200 EA 8236S275 BUMPER STOP 12IDX500DX5THK 400 EA 8236S276 MAGNET BIN 400 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S493 TOP COUNTER -2-8 GP 100 EA 8236S496 TOP COUNTER -2-12 GP 100 EA 8236S706 BIN ASSEMBLY 200 EA

2-7 MA468171-1 1211195

bull bull

I

6

II1II

~ t

~

~ ~ 01

Ul C (il I)bull ~ ()

I

C I + G)

amp N

Smiddot 0 (I)

gt ~ iir T (I) -I lraquo 2 SD

bull bull

TYPICAL INSTALLAnON SHOWN 49-3000-160 49-3000-250bull 49-3010-160 4Q-300-250 47 -2675- lSOT

R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON QTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

ROO 4W (REf

62365406 (8) (REF)82365497 (IZ)

R2254 (REFI

8Z36S098 (ZI

R8622

________6236S4Z4

R064W (141

R0614LW (14)

R2254 (14)

(REF)

(3J

R8622

82365706 (3)

Q~u

I

--

ECOMETreg GRINDERPOLISHER 3 UNIT

48-8173 48-8183 46-8173 46-8183

(See FIgure 2-3)

PART NO DESCRIPnON QTY uM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 1200 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 800 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 300 EA R8608 SCREW 516 X 1 LAG HEX 800 EA R8622 TAPE STRIPING - BLUE 8600 IN R8765 NUT HEX 14-20 LT Ww STLCAD 1200 EA R8776 FITriNG 25 TUBE X14 NPT - 3~00 EA 1180S68 SCREW 6-32381N CR RD HD SS ]200 EA 8236S004 BAR ATTACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S234 FRAME ASSY - 3 UNIT 100 EA 82368250 LEVELER 12-13 THD 400 EA 82368261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR - 600 EA 8236S269 -BRACKET BIN MNTG RS 300 EA 8236S270 BRACKET BIN MNTG LS 300 EA 8236S275 BUMPER STOP 12IDX500DX5THK 600 EA 8236S276 MAGNET BIN 600 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S408 TOP COUNTER -3-8 GIP 100 EA 8236S497 TOP COUNTER -3-12GP 100 EA 8236S706 BIN ASSEMBLY 300 EA

2-9 MA468171-1 121195

-

a lI ~240-11 l--- 300 --l

FRONT VIEW

4 0 --+--

o

o

REAR VIEW

14 NPT

250 DIA ( 3 PLACES)

440 380

360 (HIGH) 415 300 (LOW)

ALL DI~ENSIONS ARE IN

2-10

80

[I

8 ~~ It

=

L270--

RIGHT SIDE VIEW

WATER SUPPLY

DRAIN HOLE

(HIGH) (LOW)

2 o

I I I I I I I I I I I I I J I J

INCHES

Figure 2 -4 Back Elevation (Typical Access Hole Locations) One Unit Table

u MA468171-1 1211195

80

-

e 00

e

3001 8 ~ r=====t===1

t

ZO

5400

FRONT VIEW RIGHT SIDE VIEW 1-----540-----1

14 NPT WATER SUPPLY (2 PLACES)

25 DIA DRAIN HOLE (4 PLACES)

70

440 (HIGH) 380 (LOW)

(HIGH) 4 15 30 0 (LOW 1

o

o

360

REAR VIEW

ALL DIMENSIONS ARE IN INCHES

Figure 2 -S Back Elevation (Typical Access Hole Locations) Two Unit Table

2-11

MA46817t-t 121195

I

U I

I I I I I I I

U

80

J - 8 ~~ It

lol 7200 ~

f-olt-------78 00 -----~I ~ =

FRONT VIEW 780

r--190 400

f-- 120 f-i-200 --

-- 120 r-- - 160

1-0 0

1 rh

p2 t

REAR VIEW

RIGHT SIDE VIEW

40 (2 PLS)

14 NPT WATER SUPPLY

Vr-25 OIA

(3 PLACES)

ORAl (5 PLACES)

N HOLE

V

V

LV 0 I ~

1 360 (HIGH) 415

97

440 I( 380 (

300 (LOW)

HIGH) LOW)

ALL DIMENSIONS ARE IN INCHES

Figure 2 -6 Back Elevation (Typical Access Hole Locations) Three Unit Table

2-12 MA468171-1

2 o

I I I I

J

121195

---1790S062

~---- 8236S594

1751S022 (115V) 1751S025 (220V)

3500S 143 (4) -----

R8993 R8994

R0520middot (4)

8235S579 -~~

R9822 (2) ----1shy

R7088

8236S693

R2424 (8) ---__

R8365 (2) R4559 1750S00 1

8236$426

8236S690 8middot 8236S691 12

R0246 --

~---R7908 (3)

---- 1751S082 (115V)1751S083 (220V)

R8804 (115V)R8805 (220V)

r----R7908 (2)

(5)

----R0523

-----8236S698

---SEE DETAIL B

J~R0739 (4)

J ~R0514LW (4)

-----8235S678

R8835 (5)

Figure 2 -7 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-13 MA468171-1 1211195

bull 8236S673

SEE NOTE 1

_--e--shy~--Rgt365685

8236S672

1180572 (4)

r

R7846 (4)

u

DET AIL A Figure 2 -8 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

I I I I I I I I I I I I I I I

2-14 MA468171-1 121195

R7846 R0605LWE (3)

1750S094

SPEED SENSOR MOUNTING FOR(

160V MOTORGEARBOX ASSEMBLY

82365696 (2J~

8236S695~ 82365697

R8765 (2) ~ raquo R0614W (2)~~

1750S095

~~ 17515079

SPEED SENSOR MOUNTING FOR 220V MOTORGEARBOX ASSEMBLY

DETAIL B

Figure 2 -9 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-15 MA468171-1 12195

CUT

8236S385

8236S510 CUT TO 65

8236S510 CUT TO 1075

CUT

CUT TO 875

8236S510 TO 55

8236S509 8236S519 CUT TO 3

8236S388

8236S510 CUT TO 125

RAIN FOR 8 ECOMET

8236S385

8236S510

8236S510 CUT TO 125

8236S510 8236S509CUT TO 7

8236S519 CUT TO 3

8236S388

DRAIN FOR 12 ECOMET

DETAIL D

I I I I t I I J I I J

I J J

Figure 2 -10 ECOMETreg8 AND 12 GrinderPolsiher Unit Assembly

2-16 MA468171-1 1211195

NOTES

RZ880

1750S051

(141N)

OIloIENSIaII fRON RETAININORING TO ~- -- - bull shy

R8774 R877e

A~T DIRECTION CF FUI5H ET 50 TI-pound WATER DOES NJT SPLASH BEYONJ TtE TCP CF TIpound BOWl

(FAR SIDE)

RZBB6 (BIN)

L--RZ880 (lOIN)

--RZ880 (IBIN)

R8176--- r+-~ r-R774Z

U ITEMS R8lZBl1J 17~711J RZSZ4CI)RZSZ311J BZ~7111 ~ ~-~ q~~li SZlM558ll1 NJ TWO PIECES OF RZeM aIT TO zemiddot NJ 30middot TO BE PlACfD IN PlASTIC BAG Rel3O fOR FINoiL~ ~--~~

ll)

~ ~

gtshy0 E Q) rn rn laquo-

I

c J Q)

c-iii 0 a - Q) 0c-

CJ CI

0 Z laquo

shyI

CI

lo I-w ~ 0 0 W

bull CI Q) ~

l C)

iL

I shy ~ t

~

bullbullbull ____0__ _

1750S008 8 -- shy1751S007 12

(REF)

1750S076 1751S059 (REF)

(USEDR8734)WITH AUTOMET HEAD)

8 12middot

RB328-- (2)

1751S062 --__ (2)

R8359 _-=~~A=~fP

R8334_fJ

R7806 -- 11 IN)

SEE DETAIL 0 ---

gt---- 1751 S044 8middot 1751S043 12 (KIT)

r---- 40406 1 8 491777 12 (REF)

R8733

I

o I

82S413 A(6 PlS)

R0614lW 16 PlS)

R0987 (6 PlS)

Figure 2 -12 ECOMETreg 8 AND 12 GrinderPolsiher Unit Asseroply

I

I I I I I I I I I I I I I I I I

2-18 MA468171-1 121195

(

r--shy

fshywo ~laquoOw I~jr ~ laquo ---shy

-shy ~ ~

r 2

~ M 0 X X

lt ~- laquo gt~m ~ i ~ (Ju~

X InlU4 e ~ r---shy~~ ( I r ifi ~ g II

~ N -co i ----- fshy J

r-- lt cent ~ ~X ~

~ ~~

0 L-shy i] i

~ ---shy ~ in u bullbull

fshy a gg yen il q~ H IOril (J

~ X 3 ~

=-n II cent r-shy cent ~bull

~ X X o bull u

~amp X w F n ~ 11 Of ft lt00 ampIi ~

dl~~ ~

~

X n

il n AI lJ y

-shy IJ I ~

~~

~ ~ ~i = I

Figure 2 middot13 ECOMETreg 8 AND 12 GrinderPolsiher Electrical Diagram

2-19 MA468171-1 121195

--

0

JJ

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION aTY UM

II

II II IIAK110 ACCESSORY KIT FOR ALL 12 POL 100 EA

AK410 ACCESSORY KIT FOR ALL 8 POL 100 EA R0246 STRAINER - SINK 1-12IN 100 EA R0522 CONNECTOR 12 X 45 DEGREE CONDUIT 100 EA II R0523 CONNECTOR 112 X 90DEG CONDUIT 100 EA R0599 WASHER 1I2X1X1132 BRASS 100 EA R0605LWE WASHER LOCK EXT 6 STN STL 300 EA bR0612LWE WASHER LOCK EXT 1 0 STN STL 500 EA R0614 NUT 14-20 HEX 400 EA R0614LW LOCK WASHER 141N 600 EA R0615 NUT 114-20 HEX SS 200 EA I R0617LW LOCK WASHER 5161N 800 EA R0617W WASHER 5161N 200 EA

(

~R0620W WASHER 381N 400 EA II R0632 NUT 1220X18IN HEX BRASS 100 EA R0739 SCREW SKT HD 14-20 1-14IN 400 EA R0987 SCREW SKT HD 14-201 IN SS 600 EA IR1303 SCREW SET 1I4-20X1411 SS 100 EA R1643 SCREW 8-32 1I41N SLT RD HD SS 500 EA R2217TC SCREW ST 10-16X38 SLT RD ST GD 600 EAU R2424 SCREW 516-18 341N HEX HD SS 800 EA shyR2823 COUPLING-FEMALE REDUCING 100 EA R2824 TEE MALE BRANCH 100 EA R2886 NYLON TUBE 14 OD 10400 IN IR4559 ADHESIVE-ANAEROBIC THREAD GR AIR OZ R6328 TWIST-TIE POLYBAG-12 BLUE 100 EA R6330 POLY BAG 12X12-2 MIL 100 EA R7088 ROLL PIN 316 X 34 LG SS 400 EA R7406 O-RING 141D 234 X 070 300 EA shyR7502 STAINLESS PLUMBERS PUTTY AIR 02 R7519 SCREW 10-32 381N CR PN HD SS 200 EA II R7640 SCREW 38-16 41N HEX HD 400 EA R7742 ANCHOR CONNECTOR 100 EA R7806 TUBE POLYURETHANE 18IDX140D 100 IN R7846 SCREW 6-32 141N CR PAN HD SS 700 EA R7908 NUT 10-32 KEPS 500 EA shyR8166 RETAINING RING EXT 250 100 EA R8233 SCREW 10-24X7811 SKT HD CAP SS 300 EA R8328 O-RING 2061DX 103 CS 200 EA shyR8334 FITTING-SWIVEL 90DEG 10-32 100 EA R8335 FITTING-BULKHEAD 10-32 100 EA ~-R8336 NUT-716-24 COMPRESSION 100 EA R8345 UNION ELBOW 14 TUBE 100 EA R8359 KNOB 14 SHAFT 100 EA

R8364 SCREW-SET 14-28 X 12 IN 200 EA R8370 MOUNT CABLE TIE 100 EA shy0

2-20 I

MA468171-1 121195

I

j

R8624 NUT 8-32 KEPS-ZINC PLATE STl 200 EA

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION QTY UM

R8733 SEAL LIP 20 IDX262 ODX31W 100 EA R8734 TRANTORaUE1-12ID 100 EA R8751 O-RING 187WX188 10 X225 00 100 EA R8773 FITTINGMALE 25TUBEX10-32THD 100 EA R8774 FITTINGMALE 25 TUBE X 18NPT 300 EA R8776 FITTING 25 TUBE X 14 NPT 300 EA R8777 TEE-RUN 25 TUBE X 18 NPT 100 EA R8785 VALVE SOLENOID 115V LOO EA R8804 BREAKER CIRCUIT-115V 25 AMP 100 EA R8805 BREAKER CIRCUIT 220V 15 AMP 100 EA R8829 VALVE SOLENOID 220V 100 EA R8837 WASHER FIBER 516 10 100 EA R8838 WASHER FIBER 12 10 100 EA R8990 FILTER LINE 100 EA R8992 INLET POWER - IEC - SNAP-IN 100 EA R8993 BREAKER CIRCUIT-15 AMP-2 POLE 100 EA R9008A CORD IEC POWER - US NR EA R9008B CORD IEC POWER - EUROPE NR EA R9008C CORD IEC POWER - UK NR EA R9008D CORD IEC POWER - JAPAN NR EA R9081 SUPPRESSOR 50MFD X 200 OHM 100 EA R9213 TEE STREET-18 BRASS 100 EA R9214 NIPPLE HEX-18 BRASS 100 EA R9226 TAPE FOAM 18 X 38 W 7000 IN R9611 SPACER 1710 X250D X13LNY 400 EA R9761 AERATOR FAUCET 1316-27 MALE 100 EA 1180S72 NUT 6-32 KEPS 800 EA 1572S018 VALVE-WATER 14 NPT 100 EA 1572S026 KNOB WATER VALVE 100 EA 1600S044 VALVE 100 EA 1625S016 KEY 187 sa X 125 LONG 100 EA 1750S001 ADAPTER-SPINDLE 58 SHAFT 100 EA 1750S017 FITTING-FAUCET 100 EA 1750S023 HUB 12 SHAFT 100 EA 1750S024 PLATE-MOUNTING 8 100 EA 1750S047 TAG-AUTOMET CABLE 100 EA 1750S051 FAUCET ASSEMBLY 100 EA 1750S094 MOTORGEARBOX ASSY-1 HP 90VDC 100 EA 1750S095 MOTORGEARBOX ASSY-1 HP 180VDC 100 EA 1750S100 KIT O-RING 100 EA 1751S010 BASEPLATE-MOUNTING 12 100 EA 1751S016 DISK-SPEED SENSOR 100 EA 1751S022 PCB POWER CONTROL-115V 100 EA 1751S026 PCB POWER CONTROL 220V 100 EA 1751S043 SPLASH GRDCOVERBANDCLAMP-12 ~ 100 EA 1751S044 SPLASH GRDCOVERBANDCLAMP-8 100 EA 1751S062 STUD DRIVE - 375 DIA 200 EA

2-21 MA468171-1 121195

It I bull

1751S069 SENSOR SPEEDASSEMBLY 100 EA i U 8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST III PART NO DESCRIPTION aTY UM

1751S082 PCB MOTOR SPEED CONTROL 115V 100 EA II 1751S083 PCB MOTOR SPEED CONTROL 220V 100 EA 1790S062 PLATE BILINGUAL CAUTION 100 EA 1950S123 LABEL AUTOMET CAUTION 100 EA II3500S143 SPACER 12 INCH LONG 400 EA 404061 ALUMINUM WHEEL 8 IN 100 EA 491777 ALUMINUM WHEEL 121N 100 EA middot1492105 INLINE WATER FLTR REPLACEMENT 100 EA 8236S385 TEETHREADED 15 OD POLYPRO 100 EA 8236S388 NUT1-12 PIPE SIZE NPT POLYPR 100 EA 8236S413 CLAMP BAR 600 EA II 8236S426 PI PE DRAIN 150 ODX512LG PVC 100 EA 8236S456 PLUG POST 100 EA 8236S485 PIN COTTER 316X1-12LG ZINC 100 EA I8236S509 GASKET NEO 1750DX125IDX06W 100 EA 8236S510 ARM WASTE 15 400 EA 8236S519 TAILPIECE STRAIGHT FLANGED 100 EA 8236S672 PCB ECOMET CONTROL PANEL 100 EA 8236S673 NAMEPLATE ECOMET PEDESTAL 100 EA bull8236S678 PLATE BACKING TOWER 100 EA

U 8236S679 BOX CONTROL INTABLE 100 EA 8236S685 SPOUT ECOMET TOWER 100 EA 8236S686 STUD SPOUT MOUNT 100 EA bull 8236S687 TOWER CONTROL INTABLE 100 EA 8236S689 CLAMP TOWER CONTROL 200 EA 8236S690 ECOMET CASTING 8 100 EA bull8236S691 ECOMET CASTING 12 100 EA 8236S693 MOUNT GEARBOX 200 EA ~ 8236S694 COVER 100 EA I8236S695 COVER 220V-DC MOTOR 100 EA 8236S696 NUT 14-20 FLANGE 200 EA II8236S697 BAND180V-DC MOTOR 100 EA 8236S698 CONDUIT 12 X 11 100 EA 8236S700 CABLE 6 PIN MOLEX X 32 100 EA 8236S701 CABLE RIBBON 10 PIN X 22 100 EA II 8236S702 CABLE RIBBON 10 PIN X 22 100 EA 8236S703 CABLE RIBBON 14 PIN X 21 100 EA 8236S704 CABLE RIBBON 14 PIN X 16 100 EA 8236S705 HARNESS ECOMET 8 amp 12 FLUSH MOUNT 100 EA -8236S708 CABLE26 PINX 8 RIBBON 100 EA 8236S709 CABLE 26 PIN X 24 RIBBON 100 EA 8236S710 CABLE ECOMET TABLE UNIT TO AUTOMET 100 EA 8236S711 CABLE ECOMET TABLE UNIT WATER SOL 100 EA shy

II u

II 2-22

MA468171-1 121195

I

SECTION 3

ACCESSORIES

40-2120

40-2121

40-2122

40-2123

40-2124

48-6002middot115

48middot6003-115

48-8082-115

48-8083-115

48-8300-30

48-8300-36

48~8320-01

48-8320-02

48-8320-03

48-8321-01

48-8321-02

48-8321-03

48-8310-30l

48-8310-30R

48-8310-36l

48-8310-36R

48-8310-30T

48-8310-36T

48-8411

48-8412

Stainless Steel Sink with Black Faucet

Dupres Receptacle

Cup Drain

Service Module

Drain Piping Kit

Fume Hood 2 Unit with Light

Fume Hood 3 Unit with Light

Wall Cabinet 2 Unit with Light

Wall Cabinet 3 Unit with Light

Tech-Metreg Filler Kit

Tech-Metreg Filler Kit

Reagent Shelf One Unit

Reagent Shelf Two UnU

Reagent Shelf Three Unit

Reagent Shelf ComerNo Sides

Reagent Shelf Corner One Side

Reagent Shelf Corner Two Sides

Tech-Metreg End Filler Kit Tabli to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Aller Kit Table to Wall

TechmiddotMetreg End Filler Kit Tableto Table

Tech-Met~ End Filler KitTable toTable

Shelf or Drawer Liners1 Unit (24 in)

Shelf or Drawer Liners 2 Unit (48 in)

3-1 MA468171-1 1211195

Installation Instructions For 40~2120 Stainless Steel Sink and Faucet

MA468t71-t

Recommended mounting positions of the Sink and Faucet are shown in Figure3-4

~ Other positions may be limited by the table cross supports

I Typical sink installation uses drain kit 40-2124 sinks can be installed from the top

2 Cut a sink opening 13-34 x 18-V4 inch corner of cutouts can be square or up to 12 inch radius

MQmlst dimension front to back 2nd dimension left to right

3

4

Figure 3-1

NAlLS

SPRING CLIP

Pllt No 3143743)

Section Thru Grip~Rim

Nail spring clips to the edge of the counter top cutout

Apply a soft putty or caulking to the underside of the bowl rim

5 Connect sink to drain line

6 Locate the water valve position an drill a 15 inch dia hole Install the valve and connect the water supply to ~he 318 nptinlet

7 Check for leaks

ApPlyCau~ilg Figure 3-2 SinkIJ)stal~tion lt

3-2 1211195

__

I

SIB IPS COUPlING

REMOVABLE AERATOR

cOLOREO PLASTIO INDEX DISC

BLACK PLASllC HOOOEO HANOLE

Flgure~~3 Deck Mownt~Mixrnd Faucet

I

I I I I I I J I

338 lTYP

( 0

t

+I 1250 lTYP)

f 0

~ ~

-- 15 f---39 ----

1475

y )

shy

~ shy125 cent (TyP) J

I I

SINK CUT OUT 18-114ltX 13-34 n~

IFigure 3-4 Recommended Sink and Faucet Mounting Positibns

3-3

MA468171-1 121195

~ -----------------------------------------------------~

REAGENT SHELF

COUNTERTOP

T--~-------------------------

TABLE fRAME

~3

L4

U-middot-middot-It-~A------=-------+

bull I ---------------- ~

bull

8

i 1 i 7

ai---u-l-u--middot

Figure 3-5 Typical Sink Installation

3-4 MA468171-1 121195

bull bull bull bull bull

I I

Installation Instructions for 40-2121 Duplex Outlet

I

bullbull u

MACHINE SCREW BACK COVER PlATE

WOOD SCREW BOX

FRONT PLATE SHIM WASHER

DUPlEX OUTlET

(

Figure 3--6 Duplex Receptacle

Recommended mounting positions of the duplex outlet are shown in Figure 3--6 Duplex Outlets require a minimum of 2 inches clearance behind the back splash panel for installation

1 Cut outlet opening 2middot518 x 4 inch

2 Insert the front plate with the I-V4 inch long protrusion through the back splash from the back side of the table

3 To find the location of the two mounting screw holes hold the 4 inch electric box with the slots against the front cover plate and mark each location

4 Using a 332 drill bit drill two pilot holes V2inch deep atthemarked locations

~C(

c 5 Secure the front cover plate and 4 inch electric box with the wood

screws (R8628)as supplied

6 To complete the installation follow standard electrical practices

Note All electrical connections shOUld be completed by a certimiddotfled electrician

3middot5 MA468171middot1 1211195

V

402121 DUPLEX OUTLET PARTS LIST

R0606W WASHER6SS R6002 CARTON 7X5X4 200 TEST RSC R8628 SCREW10X12CRRECPNHDSS R8747 OUTLET DUPLEX GND FAULT 125V R8761 COVER 1-14 PLASTER RING X 4 R8762 BOX 4 SQ EXTENSION R8764 COVER BLANK FOR 4 BOX

Installation Instructions for 40-2122 Table Cup Drain

f I- 19-1

400 EA 100 EA 200 EA 100 EA 100 EA 100 EA 100 EA

Figure 3-7 Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position it is important to miss counter top cross supports

I Typical cup drain installation uses drain kit 40-2124

2 Drill a 2 inch dia hole through the counter top at the location of the cup drain

3 Install cup drain

4 Connect cup drain to drain line

5 Check for leaks

3-6

MA468171-1 121195

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

I--------------------shy

I I I II II

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Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

f ~

3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

I

~ g~7J

Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

I I-------

I bull bull I3

REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

~

Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

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I II

-II

- ---

Figure 3-11 Drain Kit Components

-II II

3-13 -MA468171-1 1211195

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Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

II u

I3-15 MA468171-1 middot1211195

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Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

I

I II

0400- -----04

STEP bull

o

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3Zr REF

o

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o

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Flg~rQ 3-13 Installation for Filler Kit

3middot17

MA468171middot1 121195

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Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

iii

Paper holding band for plain-backed abrasive discs

Pressure sensitive adhesive PSA backing

Clamp for plain-backed polishing cloths

Figure 1-3 Cloth amp Disc mounting

1-4 MA468171-1 121195

Position the splash ring to fit inside the contour of the flush mounted bowl (see Figure I- 4)

I I I I I

IInstallation

Figure 1-4 Splash Ring

TECH-MET polishing tables are intended for floor installation in a I convenient location with access to utility services (electric water and sewer) Adjust the table to a level position with the (4) leg leveling screws Access to the rear leveling screws when tables are supplied with lower cabinet units can be achieved by removing the shelves or I drawers from the cabinet module It is not necessary to remove the cabinet module If wall cabinets are to be installed (see instructions in TECH-MET furniture manual) this should be done before the table is I placed in its final location

When installing BUEHLER reagent shelves with tables secure firing strip to wall at the reference line and then level tables to match line height I This will minimize installation time

IElectrical

The Flush Mounted GrinderPolishers are internally connected to individual control towers An IEC power cord is provided for each unit

It is recommended t9 provide individual circuits for each polishergrinder Voltage current and frequency requirements are shown on a specification plate at the back of the table See table of contents for location in manual for electrical specifications and rotational speeds of available flush mounted polishergrinder (Ref Table I)

WARNING Electrical Shock Hazard Optional hard wiring and electrical maintenance should be performed by a qualified

U electrical technician

1middot5 MA468171-t 1211195

middot

Plurrlbing

Water faucets and grinderpolishers are internally connected with V4 inch plastic tubing which must be connected to a water supply via each V4 npt bulk head fitting located in the back of the table

This water source should be equipped with a separate shut off valve

When not used or attended for prolonged periods the water supply to the unit must be turned off

The recommended water pressure is 40 to 100 psi Each GrinderlPolishers sink and bowl are connected together with plastic drain pipe that exits through holes provided at the rear of the TECH-METreg Table Common TECH-METreg Table accessories requiring a water supply andor drain connection are supplied with Individual instructions (See Section 3)

Upon completion of the drain water and electrical connections test for leaks at maximum available water pressure Then check all functional (

control switches as outlined in the control section of this manual

Operation of ECOMET Series GrinderPolisher

ELECTRICAL AND MECHANICAL DATA

ECOMETreg MODELS

MOTOR DATA WHEEL

RPM

WHEEL

TYPE NOTESHP VOLTS PHASEHz FUSE AMP

S 1

1()()115 1160 15 AIT4 50-500 Aluminum Variable Speed (140W)

220-240 1150 8Anl (10 RPM Incremenls )

(4Q-4(01) DC Motor Gear Dnven

12 1

1()()115 1160 15AIT4 50-500 Aluminum Variable Speed (74Ot

220-240 1150 8Anl (10 RPM Increments

(49-1777) DC Molor Gear Dnven

Table 1 ECOMErreg Electrical and Mechanical Specifications

Controls

Controls not on the Tower Control Panelmiddot

Water Valve (Located to the right of the water dispensing arm)

This valve controls the volume of water delivered through the dispensing arm when WATER ON is pressed To test unit turn on your external water supply valve and adjust the valve to the 12 open position

1-6 MA468171-1 121195

Main Power Switch

I I I I I

I I I I

1~copy~ ifreg ~OllO~

II ] I VI A~DA(LI 5(il~lD Q~D~(J)I~ -IFCnD31l=l11~

IIIIf1QQ

~CI~ ~ZNCIIl-i) ~ iiLli

VlIf Aii~~ IFVlIf~~

[O~LFFJ ~ FIF

~ IIUIIHn

Figure 15 ECOMETreg Control Panel

umiddot I Tower Control Panel Operation

(Located at the front of the electricalelectronic control box) Be sure this main switch Is In the ON position and power Is being supplied to the unit

CONTROL I ON Turns on control power to the entire unit LED indicator on OFF Turns off control power to the entire unit I

J

I

I

I

J 1-7

MA468171middot1 1211195

J

MOTOR

RUN Starts the platen turning The preset platen speed will be retained in memory until the power off control is pressed The unit will return to the default setting (10rpm) after power on is pressed

STOP Stops the platen motor only The platen motor will return to its preset setting (10-500 rpm) when the run is pressed

INCREASE Increases the RPM setting of the platen motor (Maximum 500 RPM)

DECREASE Decreases the RPM setting of the platen motor (Minimum 10 RPM)

RPM Display Display indicates preset RPM of the platen motor Special sensing circuits automatically maintaip constant RPM under varying load conditions

WATER

ON Starts the water flow through the flush jet and the faucet assembly (controlled by the water valve)

OFF Stops the water flow

Normal Operation and Use

To start the ECOMETreg GrinderPolisher press the Power ON and RUN controls Indicator lamps will light when either control is activated Adjust the rotational speed of the platen by pressing either INCREASE or DECREASE until the desired speed appears in the LED indicator To use water lubrication lift and swing the water dispenser arm into the desired position To start the flow of water from both the dispenser arm and the bowl flush jet press the Water ON Control

Adjust the water flow of the bowl flush jet with the extemal water supply valve Then adjust the dispensing arm wc~ ~ - ~e knob located behind the water dispensing arm If you operate only the bowl flush jet close the water valve by turning the knob in the clockwise direction

The ECOMETreg GrinderPolishers may be used to prepare metallographic petrographic and ceramographic samples Detailed information on sample preparation including specific data on abrasives wheel coverings and lubricants for various metals and other materials may be found in the following Metal Digest publications

bull General metallography Volume 20 Nos 2 and 3

bull Heat treating Volume 22 no 3

bull Corrosion Volume 22 no 2

1-8

MA468171-1 1211195

bull Petrography Volume 24 no 1

bull Microelectronics Volume 25 no I

The BUEHLER DIALOG reg Technical Reference Manual offers a new approach to sample preparation This innovative new technology can be utilized with your new ECOMETreg GrinderlPolisher Contact your BUEHLER representative for more information and a free subscription to this publication

Tips for smooth operation

I I I I I

Install polishing wheels by lining up the two pins (with D-rings) on the top Iof the base plate with the holes in the underside of the polishing wheel When the lugs engage the holes press down on the platen to produce a friction fit See Figure 1-2 I Always use the splash ring to prevent messy over spray and as a safety feature to help prevents accidental contact of fingers with the rotating wheel and cloth clamp r I Do not leave worn-out psa backed abrasive papers or cloths on the wheel after use If left on the wheel for prolonged periods of time they may be difficutl to remove I Makes(Jre the wheel surface is dean and free of residue from previous operations Adhesive residue may be removed with an approved chlorinated solvent I

I

I

I

I

I

I

1-9 MA468171-1 121195

Maintenance

DAILY MAINTENANCE

Strip wom-out cloths and papers from wheel surfaces and remove adhesive residue

Wipe the exterior surfaces of the cabinet

The bowl flush jet should minimize the build-up of -grinding and polishing residue in the bowl but it is advisable to run additional water from the dispenser arm to help clear away any accumulations of abrasive residue Do not use sharp objects such as a screw driver to dislodge residue from the bowl as this may mar or damage the bowl surface

GEAR Box OIL

If oil leakage is evident contact your BUEHLER representative

Trouble shooting (

To locate and solve operational problems consult the Connection Diagram for your ECOMETreg GrinderPolisher

RECOMMENDED SPARE PARTS

R8328 0 Ring (0206 ID x 010$ CS)

Accessories and Supplies

Many accessories and consumable supplies are available for use with the ECOMETreg GrinderPolisher Accessories for the automation of grinding and polishing steps are available to help improve your sample handling volume and efficiency

Recent innovations include an automated AUTOMETreg Power Head METLAPreg Fluid Dispensing System and the BUEHLER DIALOGreg Method with associated consumable supplies For additional information contact your BUEHLER representative or in the USA call I-SOD-BUEHLER

ACCESSORIES

DESCRIPTION 8 (203 em) 12 (305 em)

Cloth Clamp 40-2058 46-2012

Paper Holding Band 30-2000 46-2013

Aluminum Wheel 40-4061 49-1m

Bronze Wheel 40-4062 49-1na

Table 2 Accessories for ECOMErreg 61ectrical and Mechanical Specifications

1-10 MA468171-1 1211195

I AUTOMETreg Power Head I

I

0

BUEHLER flush mounted GrinderPolishers are machined and wired to accept either the AUTOMETreg 2 or AUTOMETreg 3 Power Heads For installation ofthe AUTOMETreg Power Head see instructions packaged with that unit

WATER r 38in

ELECT

SUPPLY TUBING

wall

BOX_~

18 00

AGENT SHELF

floor

Figure 1- 6 Recommended Table Installation

1-11

I I I I I I I I I I g

I I

I shy

I MA468171-1 121195

~

SECTION 2 (TECH-METreg POLISHING TABLES)

BUEHLER TECH-METreg Polishing Tables are specially designed to aCcommodate the ECOMETreg 8 inch or 12 inch flush mounted GrinderPolishers Available in three lengths and two heights each table unit accepts any of the following

8 inch or 12 inch ECOMETreg GrinderPolisher Oor 8 inch or 12 inch Polimet reg or 11 X 11 inch stainless steel sink Each table is designed with a 24 inch long tilt out bin for convenient storage Tables are constructed of heavy gauge steel and chemical-resistant laminate tops with easy to clean rolled corners

Optional lower cabinets are available for 36inch high TECH-METreg Polishing Tables

For those installations where a combination of drawer sizes and lower cabinets with shelves are required BUEHLER can customize TECHshyMETreg furniture with a variety of shelf and drawer cabinet modules to meet your individual requirements

2-1 MA468171-1 121195

Specifications and Selection Guide

Select the Desired TECH-METreg Table

Units Catalog No8 Catalog No 12 Size Approx (203 cm) (305 cm) (Height to Table Top) Weight

48-8171 46-8171 30 W x 30 D x 30 H 206lbs (76 x 76 x 76 em) (934 kg)

48-8181 46-8181 30 W x 30 D x 36 H 220lbs (76 x 76 x 91 em) (998 kg)

48-8172 46-8172 54 W x 30 0 x 30 H 2891bs (137 x 76 x76 em) (1311 kg)

48-8182 46-8182 54 W x 30 0 x 36 H 3031bs (137 x 76 x 91 em) (1374 kg)

48-8173shy 46-8173 78 W x 30 0 x 30 H 3721bs (198 x 76 x 76 em) (1687 kg)

48-8183 46-8183 78 W x 30 0 x36 H 3861bs (198 x 76 x 91 em) (1750 kg)

Approximate shllpplng weight to table and packaging Catalog numbers listed above are the Tables with cut-outts to accept GrinderPolishers add GrinderPolisher weights listed below for each unit selected

Plus the desired GRINDERPOLISHER

Model

ECOMET8

Catalog No

49-3000-160T

wheel

Size

8

(203 eM)

Motor Rating

amp Spindle

speed

1 HP (740W)

10-500 RPM

Electrical

Requirements

115vV60H

1 PHASE

Approxbullbullbull

Weight

50 LBS

(227 KG)

ECOMET8 49-3000-250T 8

(203 eM)

1 HP (740W)

10-500 RPM

220-240V50HzI

1 PHASE

50 LBS

(227 KG)

ECOMET12 49-3010-160T 12

(203 eM)

1 HP (740W)

10-500 RPM

115vVl60H

1 PHASE

55 LBS

(249 KG)

ECOMET 12 49-3010-250T 12

(203 eM)

1 HP (740W)

10-500 RPM

220-240V50HzI

1 PHASE

55 LBS

(249 KG)

Approximate added weight for eaeh Grinderpolisher unit

2-2 MA468171-1 12195

Plus the Optional Table-Mounted Cabinet Module(s)and Accessories

Table Type 36 High

Models Only)

Cabinet Modules)

Full Extension Shelf bullbullbull

Adjustable Shelf

Shelf liners (Pkgs of 10)

1 Unit 488389 bullbullbullbull 48-8398 48-8396 48-8411

2 Unit 48-8391 48-8399 48-8397 48-8412

3 Unit 48-8389 amp 48-8391

48-8398 amp 48-8399

48-8396 amp 48-8397

48-8411 amp48-8412

bullbullbull Each Cabinet Module includes Swinging Door(s) and one Adjustable Shelf bullbullbull A Maximum of 6 Full-extension Shelves can be mounted in each Cabinet Module bullbullbullbull Multiples of the 48-8389 Module can be mounted in 2 and 3 unit Tables

Accessory Table-Mounted Drawer Modules r

Catalog Drawer Drawer Width Number

48-8392

48-8393

Quantity

3

6

Height

6(15cm)

3 (8cm)

1 Unit

1 Unit

4a8394 5 i 6 (15 cm) amp 43(8cm)

1 Unit

48-8395 5 1 6 (15 cm) amp 43(8cm)

1 Unit

Drawer and Cabinet Modules can be mounted individually in multiples and in combination with each other in 1 2 and 3-unit 36 high tables Specify mounting locations when ordering

2-3 MA468t7t-t 12195

-- - - - - - - - -

l

0

CJ

lt

-~ ~

-~ I-

iii c a ~ I

C J

Ggt J~ ar t 0 2shyCij T (I) raquo () () (I)

3 0shy-lt

sect ~

~TYPICAL INSTALLATION SHOWN 49-3000-160 49-3000-250 49-3010-160 49-3010-250 47-2675-160T

6236S494 8236S495

(6middot) (12middot J

R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON OTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED

(USE AS NEEDED)

82365098 (2)

R0614LW (14J

R0614W

(ll

R6622

seE OWgt 62365565

R0614W REFI

---8l36S275 (21

82365269

8236S268 (Z J

82365250 (4)

82365261 (HIGH)82365162 (SHORT) (2)

8236S270

- - - - f_~ r

I

ECOMETreg GRINDERPOLISHER 1 UNIT

48-8171 48~8181 46-8171 46-8181

(See Figure 2-1)

PART NO DESCRIPTION QTY UM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 400 EA R0614LW LOCK WASHER 1I41N 1800 EA R0614W WASHER 1I41N 1400 EA R0618W WASHER 5161NSS 400 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 100 EA R8608 SCREW 516 X 1 LAG HEX 400 EA R8622 TAPE STRIPING - BLUE 3500 IN R8765 NUT HEX 14-20 LT WIW STL CAD 400 EA R8776 FITIING 25 TUBE X 14 NPT 100 EA 1180S68 SCREW 6-32 381N CR RD HD SS ( 400 EA 8236S004 BAR ATIACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S232 FRAME ASSY - 1 UNIT 100 EA 8236S250 LEVELER 12-13 THD 400 EA 8236S261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR 200 EA 8236S269 BRACKET BIN MNTG RS 100 EA 8236S270 BRACKET BIN MNTG LS 100 EA 8236S275 BUMPER STOP 12IDX500DX5THK 200 EA 8236S276 MAGNET BIN 200 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S494 TOP COUNTER - 8GP 100 EA 8236S495 TOP COUNTER - 12 GP 100 EA 8236S706 BIN ASSEMBLY 100 EA

2-5 MA468171-1 12195

c 11cmiddot c ~

~ ~

-~-l

-I I

I) I en

~ ~ 01

I (Q c CD

I l I)

I

C J

~I a CD ~ U 1 Q (ii

~I -I lraquo 0shym tshyen en CD 3 0shy~

TYPICAL INSTALLATION SHOWN 49-3000-160 49-3000-250 49-3010-160 49-3010-250 47-2875-160T

~-

8236S493 (8) 8236S496 (12)

R4586 (14) HOLE PLUG OUANTITIES ARE DEPENDENT ON OTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

R0614W (REF)

R0614LW (REF)

R2254 (REF)

R8759 (REF) 82365098 (2)

R8758 (REF)

R0614W

R2254

8236S269 (2)

82365275 (4)

82365261 (HIGH) 8236S262 (SHORT)

(2)

L_ ~ - - - - =- bull bull - shy- - - bull - - shy

ECOMETreg GRINDERPOLISHER 2 UNIT

48-8172 48-8182 46-8172 46-8182

(See Figure 2-2)

PART NO DESCRIPTION QTY UlM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 800 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 600 EA R2254 SCREW 114-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 200 EA R8608 SCREW 516 X 1 LAG HEX 600 EA R8622 TAPE STRIPING - BLUE 5800 IN R8765 NUT HEX 14-20 LT Ww STL CAD 800 EA R8776 FlnING 25 TUBEX 14 NPT 200 EA

1180S68 SCREW 6-32 3~IN CR RD HD SS 800 EA 8236S004 BAR AITACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S233 FRAME ASSY - 2 UNIT 100 EA 8236S250 LEVELER 12-13 THD 400 EA 8236S261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR 400 EA 8236S269 BRACKET BIN MNTG RS 200 EA 8236S270 BRACKET BIN MNTG LS 200 EA 8236S275 BUMPER STOP 12IDX500DX5THK 400 EA 8236S276 MAGNET BIN 400 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S493 TOP COUNTER -2-8 GP 100 EA 8236S496 TOP COUNTER -2-12 GP 100 EA 8236S706 BIN ASSEMBLY 200 EA

2-7 MA468171-1 1211195

bull bull

I

6

II1II

~ t

~

~ ~ 01

Ul C (il I)bull ~ ()

I

C I + G)

amp N

Smiddot 0 (I)

gt ~ iir T (I) -I lraquo 2 SD

bull bull

TYPICAL INSTALLAnON SHOWN 49-3000-160 49-3000-250bull 49-3010-160 4Q-300-250 47 -2675- lSOT

R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON QTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

ROO 4W (REf

62365406 (8) (REF)82365497 (IZ)

R2254 (REFI

8Z36S098 (ZI

R8622

________6236S4Z4

R064W (141

R0614LW (14)

R2254 (14)

(REF)

(3J

R8622

82365706 (3)

Q~u

I

--

ECOMETreg GRINDERPOLISHER 3 UNIT

48-8173 48-8183 46-8173 46-8183

(See FIgure 2-3)

PART NO DESCRIPnON QTY uM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 1200 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 800 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 300 EA R8608 SCREW 516 X 1 LAG HEX 800 EA R8622 TAPE STRIPING - BLUE 8600 IN R8765 NUT HEX 14-20 LT Ww STLCAD 1200 EA R8776 FITriNG 25 TUBE X14 NPT - 3~00 EA 1180S68 SCREW 6-32381N CR RD HD SS ]200 EA 8236S004 BAR ATTACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S234 FRAME ASSY - 3 UNIT 100 EA 82368250 LEVELER 12-13 THD 400 EA 82368261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR - 600 EA 8236S269 -BRACKET BIN MNTG RS 300 EA 8236S270 BRACKET BIN MNTG LS 300 EA 8236S275 BUMPER STOP 12IDX500DX5THK 600 EA 8236S276 MAGNET BIN 600 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S408 TOP COUNTER -3-8 GIP 100 EA 8236S497 TOP COUNTER -3-12GP 100 EA 8236S706 BIN ASSEMBLY 300 EA

2-9 MA468171-1 121195

-

a lI ~240-11 l--- 300 --l

FRONT VIEW

4 0 --+--

o

o

REAR VIEW

14 NPT

250 DIA ( 3 PLACES)

440 380

360 (HIGH) 415 300 (LOW)

ALL DI~ENSIONS ARE IN

2-10

80

[I

8 ~~ It

=

L270--

RIGHT SIDE VIEW

WATER SUPPLY

DRAIN HOLE

(HIGH) (LOW)

2 o

I I I I I I I I I I I I I J I J

INCHES

Figure 2 -4 Back Elevation (Typical Access Hole Locations) One Unit Table

u MA468171-1 1211195

80

-

e 00

e

3001 8 ~ r=====t===1

t

ZO

5400

FRONT VIEW RIGHT SIDE VIEW 1-----540-----1

14 NPT WATER SUPPLY (2 PLACES)

25 DIA DRAIN HOLE (4 PLACES)

70

440 (HIGH) 380 (LOW)

(HIGH) 4 15 30 0 (LOW 1

o

o

360

REAR VIEW

ALL DIMENSIONS ARE IN INCHES

Figure 2 -S Back Elevation (Typical Access Hole Locations) Two Unit Table

2-11

MA46817t-t 121195

I

U I

I I I I I I I

U

80

J - 8 ~~ It

lol 7200 ~

f-olt-------78 00 -----~I ~ =

FRONT VIEW 780

r--190 400

f-- 120 f-i-200 --

-- 120 r-- - 160

1-0 0

1 rh

p2 t

REAR VIEW

RIGHT SIDE VIEW

40 (2 PLS)

14 NPT WATER SUPPLY

Vr-25 OIA

(3 PLACES)

ORAl (5 PLACES)

N HOLE

V

V

LV 0 I ~

1 360 (HIGH) 415

97

440 I( 380 (

300 (LOW)

HIGH) LOW)

ALL DIMENSIONS ARE IN INCHES

Figure 2 -6 Back Elevation (Typical Access Hole Locations) Three Unit Table

2-12 MA468171-1

2 o

I I I I

J

121195

---1790S062

~---- 8236S594

1751S022 (115V) 1751S025 (220V)

3500S 143 (4) -----

R8993 R8994

R0520middot (4)

8235S579 -~~

R9822 (2) ----1shy

R7088

8236S693

R2424 (8) ---__

R8365 (2) R4559 1750S00 1

8236$426

8236S690 8middot 8236S691 12

R0246 --

~---R7908 (3)

---- 1751S082 (115V)1751S083 (220V)

R8804 (115V)R8805 (220V)

r----R7908 (2)

(5)

----R0523

-----8236S698

---SEE DETAIL B

J~R0739 (4)

J ~R0514LW (4)

-----8235S678

R8835 (5)

Figure 2 -7 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-13 MA468171-1 1211195

bull 8236S673

SEE NOTE 1

_--e--shy~--Rgt365685

8236S672

1180572 (4)

r

R7846 (4)

u

DET AIL A Figure 2 -8 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

I I I I I I I I I I I I I I I

2-14 MA468171-1 121195

R7846 R0605LWE (3)

1750S094

SPEED SENSOR MOUNTING FOR(

160V MOTORGEARBOX ASSEMBLY

82365696 (2J~

8236S695~ 82365697

R8765 (2) ~ raquo R0614W (2)~~

1750S095

~~ 17515079

SPEED SENSOR MOUNTING FOR 220V MOTORGEARBOX ASSEMBLY

DETAIL B

Figure 2 -9 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-15 MA468171-1 12195

CUT

8236S385

8236S510 CUT TO 65

8236S510 CUT TO 1075

CUT

CUT TO 875

8236S510 TO 55

8236S509 8236S519 CUT TO 3

8236S388

8236S510 CUT TO 125

RAIN FOR 8 ECOMET

8236S385

8236S510

8236S510 CUT TO 125

8236S510 8236S509CUT TO 7

8236S519 CUT TO 3

8236S388

DRAIN FOR 12 ECOMET

DETAIL D

I I I I t I I J I I J

I J J

Figure 2 -10 ECOMETreg8 AND 12 GrinderPolsiher Unit Assembly

2-16 MA468171-1 1211195

NOTES

RZ880

1750S051

(141N)

OIloIENSIaII fRON RETAININORING TO ~- -- - bull shy

R8774 R877e

A~T DIRECTION CF FUI5H ET 50 TI-pound WATER DOES NJT SPLASH BEYONJ TtE TCP CF TIpound BOWl

(FAR SIDE)

RZBB6 (BIN)

L--RZ880 (lOIN)

--RZ880 (IBIN)

R8176--- r+-~ r-R774Z

U ITEMS R8lZBl1J 17~711J RZSZ4CI)RZSZ311J BZ~7111 ~ ~-~ q~~li SZlM558ll1 NJ TWO PIECES OF RZeM aIT TO zemiddot NJ 30middot TO BE PlACfD IN PlASTIC BAG Rel3O fOR FINoiL~ ~--~~

ll)

~ ~

gtshy0 E Q) rn rn laquo-

I

c J Q)

c-iii 0 a - Q) 0c-

CJ CI

0 Z laquo

shyI

CI

lo I-w ~ 0 0 W

bull CI Q) ~

l C)

iL

I shy ~ t

~

bullbullbull ____0__ _

1750S008 8 -- shy1751S007 12

(REF)

1750S076 1751S059 (REF)

(USEDR8734)WITH AUTOMET HEAD)

8 12middot

RB328-- (2)

1751S062 --__ (2)

R8359 _-=~~A=~fP

R8334_fJ

R7806 -- 11 IN)

SEE DETAIL 0 ---

gt---- 1751 S044 8middot 1751S043 12 (KIT)

r---- 40406 1 8 491777 12 (REF)

R8733

I

o I

82S413 A(6 PlS)

R0614lW 16 PlS)

R0987 (6 PlS)

Figure 2 -12 ECOMETreg 8 AND 12 GrinderPolsiher Unit Asseroply

I

I I I I I I I I I I I I I I I I

2-18 MA468171-1 121195

(

r--shy

fshywo ~laquoOw I~jr ~ laquo ---shy

-shy ~ ~

r 2

~ M 0 X X

lt ~- laquo gt~m ~ i ~ (Ju~

X InlU4 e ~ r---shy~~ ( I r ifi ~ g II

~ N -co i ----- fshy J

r-- lt cent ~ ~X ~

~ ~~

0 L-shy i] i

~ ---shy ~ in u bullbull

fshy a gg yen il q~ H IOril (J

~ X 3 ~

=-n II cent r-shy cent ~bull

~ X X o bull u

~amp X w F n ~ 11 Of ft lt00 ampIi ~

dl~~ ~

~

X n

il n AI lJ y

-shy IJ I ~

~~

~ ~ ~i = I

Figure 2 middot13 ECOMETreg 8 AND 12 GrinderPolsiher Electrical Diagram

2-19 MA468171-1 121195

--

0

JJ

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION aTY UM

II

II II IIAK110 ACCESSORY KIT FOR ALL 12 POL 100 EA

AK410 ACCESSORY KIT FOR ALL 8 POL 100 EA R0246 STRAINER - SINK 1-12IN 100 EA R0522 CONNECTOR 12 X 45 DEGREE CONDUIT 100 EA II R0523 CONNECTOR 112 X 90DEG CONDUIT 100 EA R0599 WASHER 1I2X1X1132 BRASS 100 EA R0605LWE WASHER LOCK EXT 6 STN STL 300 EA bR0612LWE WASHER LOCK EXT 1 0 STN STL 500 EA R0614 NUT 14-20 HEX 400 EA R0614LW LOCK WASHER 141N 600 EA R0615 NUT 114-20 HEX SS 200 EA I R0617LW LOCK WASHER 5161N 800 EA R0617W WASHER 5161N 200 EA

(

~R0620W WASHER 381N 400 EA II R0632 NUT 1220X18IN HEX BRASS 100 EA R0739 SCREW SKT HD 14-20 1-14IN 400 EA R0987 SCREW SKT HD 14-201 IN SS 600 EA IR1303 SCREW SET 1I4-20X1411 SS 100 EA R1643 SCREW 8-32 1I41N SLT RD HD SS 500 EA R2217TC SCREW ST 10-16X38 SLT RD ST GD 600 EAU R2424 SCREW 516-18 341N HEX HD SS 800 EA shyR2823 COUPLING-FEMALE REDUCING 100 EA R2824 TEE MALE BRANCH 100 EA R2886 NYLON TUBE 14 OD 10400 IN IR4559 ADHESIVE-ANAEROBIC THREAD GR AIR OZ R6328 TWIST-TIE POLYBAG-12 BLUE 100 EA R6330 POLY BAG 12X12-2 MIL 100 EA R7088 ROLL PIN 316 X 34 LG SS 400 EA R7406 O-RING 141D 234 X 070 300 EA shyR7502 STAINLESS PLUMBERS PUTTY AIR 02 R7519 SCREW 10-32 381N CR PN HD SS 200 EA II R7640 SCREW 38-16 41N HEX HD 400 EA R7742 ANCHOR CONNECTOR 100 EA R7806 TUBE POLYURETHANE 18IDX140D 100 IN R7846 SCREW 6-32 141N CR PAN HD SS 700 EA R7908 NUT 10-32 KEPS 500 EA shyR8166 RETAINING RING EXT 250 100 EA R8233 SCREW 10-24X7811 SKT HD CAP SS 300 EA R8328 O-RING 2061DX 103 CS 200 EA shyR8334 FITTING-SWIVEL 90DEG 10-32 100 EA R8335 FITTING-BULKHEAD 10-32 100 EA ~-R8336 NUT-716-24 COMPRESSION 100 EA R8345 UNION ELBOW 14 TUBE 100 EA R8359 KNOB 14 SHAFT 100 EA

R8364 SCREW-SET 14-28 X 12 IN 200 EA R8370 MOUNT CABLE TIE 100 EA shy0

2-20 I

MA468171-1 121195

I

j

R8624 NUT 8-32 KEPS-ZINC PLATE STl 200 EA

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION QTY UM

R8733 SEAL LIP 20 IDX262 ODX31W 100 EA R8734 TRANTORaUE1-12ID 100 EA R8751 O-RING 187WX188 10 X225 00 100 EA R8773 FITTINGMALE 25TUBEX10-32THD 100 EA R8774 FITTINGMALE 25 TUBE X 18NPT 300 EA R8776 FITTING 25 TUBE X 14 NPT 300 EA R8777 TEE-RUN 25 TUBE X 18 NPT 100 EA R8785 VALVE SOLENOID 115V LOO EA R8804 BREAKER CIRCUIT-115V 25 AMP 100 EA R8805 BREAKER CIRCUIT 220V 15 AMP 100 EA R8829 VALVE SOLENOID 220V 100 EA R8837 WASHER FIBER 516 10 100 EA R8838 WASHER FIBER 12 10 100 EA R8990 FILTER LINE 100 EA R8992 INLET POWER - IEC - SNAP-IN 100 EA R8993 BREAKER CIRCUIT-15 AMP-2 POLE 100 EA R9008A CORD IEC POWER - US NR EA R9008B CORD IEC POWER - EUROPE NR EA R9008C CORD IEC POWER - UK NR EA R9008D CORD IEC POWER - JAPAN NR EA R9081 SUPPRESSOR 50MFD X 200 OHM 100 EA R9213 TEE STREET-18 BRASS 100 EA R9214 NIPPLE HEX-18 BRASS 100 EA R9226 TAPE FOAM 18 X 38 W 7000 IN R9611 SPACER 1710 X250D X13LNY 400 EA R9761 AERATOR FAUCET 1316-27 MALE 100 EA 1180S72 NUT 6-32 KEPS 800 EA 1572S018 VALVE-WATER 14 NPT 100 EA 1572S026 KNOB WATER VALVE 100 EA 1600S044 VALVE 100 EA 1625S016 KEY 187 sa X 125 LONG 100 EA 1750S001 ADAPTER-SPINDLE 58 SHAFT 100 EA 1750S017 FITTING-FAUCET 100 EA 1750S023 HUB 12 SHAFT 100 EA 1750S024 PLATE-MOUNTING 8 100 EA 1750S047 TAG-AUTOMET CABLE 100 EA 1750S051 FAUCET ASSEMBLY 100 EA 1750S094 MOTORGEARBOX ASSY-1 HP 90VDC 100 EA 1750S095 MOTORGEARBOX ASSY-1 HP 180VDC 100 EA 1750S100 KIT O-RING 100 EA 1751S010 BASEPLATE-MOUNTING 12 100 EA 1751S016 DISK-SPEED SENSOR 100 EA 1751S022 PCB POWER CONTROL-115V 100 EA 1751S026 PCB POWER CONTROL 220V 100 EA 1751S043 SPLASH GRDCOVERBANDCLAMP-12 ~ 100 EA 1751S044 SPLASH GRDCOVERBANDCLAMP-8 100 EA 1751S062 STUD DRIVE - 375 DIA 200 EA

2-21 MA468171-1 121195

It I bull

1751S069 SENSOR SPEEDASSEMBLY 100 EA i U 8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST III PART NO DESCRIPTION aTY UM

1751S082 PCB MOTOR SPEED CONTROL 115V 100 EA II 1751S083 PCB MOTOR SPEED CONTROL 220V 100 EA 1790S062 PLATE BILINGUAL CAUTION 100 EA 1950S123 LABEL AUTOMET CAUTION 100 EA II3500S143 SPACER 12 INCH LONG 400 EA 404061 ALUMINUM WHEEL 8 IN 100 EA 491777 ALUMINUM WHEEL 121N 100 EA middot1492105 INLINE WATER FLTR REPLACEMENT 100 EA 8236S385 TEETHREADED 15 OD POLYPRO 100 EA 8236S388 NUT1-12 PIPE SIZE NPT POLYPR 100 EA 8236S413 CLAMP BAR 600 EA II 8236S426 PI PE DRAIN 150 ODX512LG PVC 100 EA 8236S456 PLUG POST 100 EA 8236S485 PIN COTTER 316X1-12LG ZINC 100 EA I8236S509 GASKET NEO 1750DX125IDX06W 100 EA 8236S510 ARM WASTE 15 400 EA 8236S519 TAILPIECE STRAIGHT FLANGED 100 EA 8236S672 PCB ECOMET CONTROL PANEL 100 EA 8236S673 NAMEPLATE ECOMET PEDESTAL 100 EA bull8236S678 PLATE BACKING TOWER 100 EA

U 8236S679 BOX CONTROL INTABLE 100 EA 8236S685 SPOUT ECOMET TOWER 100 EA 8236S686 STUD SPOUT MOUNT 100 EA bull 8236S687 TOWER CONTROL INTABLE 100 EA 8236S689 CLAMP TOWER CONTROL 200 EA 8236S690 ECOMET CASTING 8 100 EA bull8236S691 ECOMET CASTING 12 100 EA 8236S693 MOUNT GEARBOX 200 EA ~ 8236S694 COVER 100 EA I8236S695 COVER 220V-DC MOTOR 100 EA 8236S696 NUT 14-20 FLANGE 200 EA II8236S697 BAND180V-DC MOTOR 100 EA 8236S698 CONDUIT 12 X 11 100 EA 8236S700 CABLE 6 PIN MOLEX X 32 100 EA 8236S701 CABLE RIBBON 10 PIN X 22 100 EA II 8236S702 CABLE RIBBON 10 PIN X 22 100 EA 8236S703 CABLE RIBBON 14 PIN X 21 100 EA 8236S704 CABLE RIBBON 14 PIN X 16 100 EA 8236S705 HARNESS ECOMET 8 amp 12 FLUSH MOUNT 100 EA -8236S708 CABLE26 PINX 8 RIBBON 100 EA 8236S709 CABLE 26 PIN X 24 RIBBON 100 EA 8236S710 CABLE ECOMET TABLE UNIT TO AUTOMET 100 EA 8236S711 CABLE ECOMET TABLE UNIT WATER SOL 100 EA shy

II u

II 2-22

MA468171-1 121195

I

SECTION 3

ACCESSORIES

40-2120

40-2121

40-2122

40-2123

40-2124

48-6002middot115

48middot6003-115

48-8082-115

48-8083-115

48-8300-30

48-8300-36

48~8320-01

48-8320-02

48-8320-03

48-8321-01

48-8321-02

48-8321-03

48-8310-30l

48-8310-30R

48-8310-36l

48-8310-36R

48-8310-30T

48-8310-36T

48-8411

48-8412

Stainless Steel Sink with Black Faucet

Dupres Receptacle

Cup Drain

Service Module

Drain Piping Kit

Fume Hood 2 Unit with Light

Fume Hood 3 Unit with Light

Wall Cabinet 2 Unit with Light

Wall Cabinet 3 Unit with Light

Tech-Metreg Filler Kit

Tech-Metreg Filler Kit

Reagent Shelf One Unit

Reagent Shelf Two UnU

Reagent Shelf Three Unit

Reagent Shelf ComerNo Sides

Reagent Shelf Corner One Side

Reagent Shelf Corner Two Sides

Tech-Metreg End Filler Kit Tabli to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Aller Kit Table to Wall

TechmiddotMetreg End Filler Kit Tableto Table

Tech-Met~ End Filler KitTable toTable

Shelf or Drawer Liners1 Unit (24 in)

Shelf or Drawer Liners 2 Unit (48 in)

3-1 MA468171-1 1211195

Installation Instructions For 40~2120 Stainless Steel Sink and Faucet

MA468t71-t

Recommended mounting positions of the Sink and Faucet are shown in Figure3-4

~ Other positions may be limited by the table cross supports

I Typical sink installation uses drain kit 40-2124 sinks can be installed from the top

2 Cut a sink opening 13-34 x 18-V4 inch corner of cutouts can be square or up to 12 inch radius

MQmlst dimension front to back 2nd dimension left to right

3

4

Figure 3-1

NAlLS

SPRING CLIP

Pllt No 3143743)

Section Thru Grip~Rim

Nail spring clips to the edge of the counter top cutout

Apply a soft putty or caulking to the underside of the bowl rim

5 Connect sink to drain line

6 Locate the water valve position an drill a 15 inch dia hole Install the valve and connect the water supply to ~he 318 nptinlet

7 Check for leaks

ApPlyCau~ilg Figure 3-2 SinkIJ)stal~tion lt

3-2 1211195

__

I

SIB IPS COUPlING

REMOVABLE AERATOR

cOLOREO PLASTIO INDEX DISC

BLACK PLASllC HOOOEO HANOLE

Flgure~~3 Deck Mownt~Mixrnd Faucet

I

I I I I I I J I

338 lTYP

( 0

t

+I 1250 lTYP)

f 0

~ ~

-- 15 f---39 ----

1475

y )

shy

~ shy125 cent (TyP) J

I I

SINK CUT OUT 18-114ltX 13-34 n~

IFigure 3-4 Recommended Sink and Faucet Mounting Positibns

3-3

MA468171-1 121195

~ -----------------------------------------------------~

REAGENT SHELF

COUNTERTOP

T--~-------------------------

TABLE fRAME

~3

L4

U-middot-middot-It-~A------=-------+

bull I ---------------- ~

bull

8

i 1 i 7

ai---u-l-u--middot

Figure 3-5 Typical Sink Installation

3-4 MA468171-1 121195

bull bull bull bull bull

I I

Installation Instructions for 40-2121 Duplex Outlet

I

bullbull u

MACHINE SCREW BACK COVER PlATE

WOOD SCREW BOX

FRONT PLATE SHIM WASHER

DUPlEX OUTlET

(

Figure 3--6 Duplex Receptacle

Recommended mounting positions of the duplex outlet are shown in Figure 3--6 Duplex Outlets require a minimum of 2 inches clearance behind the back splash panel for installation

1 Cut outlet opening 2middot518 x 4 inch

2 Insert the front plate with the I-V4 inch long protrusion through the back splash from the back side of the table

3 To find the location of the two mounting screw holes hold the 4 inch electric box with the slots against the front cover plate and mark each location

4 Using a 332 drill bit drill two pilot holes V2inch deep atthemarked locations

~C(

c 5 Secure the front cover plate and 4 inch electric box with the wood

screws (R8628)as supplied

6 To complete the installation follow standard electrical practices

Note All electrical connections shOUld be completed by a certimiddotfled electrician

3middot5 MA468171middot1 1211195

V

402121 DUPLEX OUTLET PARTS LIST

R0606W WASHER6SS R6002 CARTON 7X5X4 200 TEST RSC R8628 SCREW10X12CRRECPNHDSS R8747 OUTLET DUPLEX GND FAULT 125V R8761 COVER 1-14 PLASTER RING X 4 R8762 BOX 4 SQ EXTENSION R8764 COVER BLANK FOR 4 BOX

Installation Instructions for 40-2122 Table Cup Drain

f I- 19-1

400 EA 100 EA 200 EA 100 EA 100 EA 100 EA 100 EA

Figure 3-7 Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position it is important to miss counter top cross supports

I Typical cup drain installation uses drain kit 40-2124

2 Drill a 2 inch dia hole through the counter top at the location of the cup drain

3 Install cup drain

4 Connect cup drain to drain line

5 Check for leaks

3-6

MA468171-1 121195

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

I--------------------shy

I I I II II

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Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

f ~

3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

I

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Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

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REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

~

Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

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I II

-II

- ---

Figure 3-11 Drain Kit Components

-II II

3-13 -MA468171-1 1211195

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Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

II u

I3-15 MA468171-1 middot1211195

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Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

I

I II

0400- -----04

STEP bull

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Flg~rQ 3-13 Installation for Filler Kit

3middot17

MA468171middot1 121195

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Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

Position the splash ring to fit inside the contour of the flush mounted bowl (see Figure I- 4)

I I I I I

IInstallation

Figure 1-4 Splash Ring

TECH-MET polishing tables are intended for floor installation in a I convenient location with access to utility services (electric water and sewer) Adjust the table to a level position with the (4) leg leveling screws Access to the rear leveling screws when tables are supplied with lower cabinet units can be achieved by removing the shelves or I drawers from the cabinet module It is not necessary to remove the cabinet module If wall cabinets are to be installed (see instructions in TECH-MET furniture manual) this should be done before the table is I placed in its final location

When installing BUEHLER reagent shelves with tables secure firing strip to wall at the reference line and then level tables to match line height I This will minimize installation time

IElectrical

The Flush Mounted GrinderPolishers are internally connected to individual control towers An IEC power cord is provided for each unit

It is recommended t9 provide individual circuits for each polishergrinder Voltage current and frequency requirements are shown on a specification plate at the back of the table See table of contents for location in manual for electrical specifications and rotational speeds of available flush mounted polishergrinder (Ref Table I)

WARNING Electrical Shock Hazard Optional hard wiring and electrical maintenance should be performed by a qualified

U electrical technician

1middot5 MA468171-t 1211195

middot

Plurrlbing

Water faucets and grinderpolishers are internally connected with V4 inch plastic tubing which must be connected to a water supply via each V4 npt bulk head fitting located in the back of the table

This water source should be equipped with a separate shut off valve

When not used or attended for prolonged periods the water supply to the unit must be turned off

The recommended water pressure is 40 to 100 psi Each GrinderlPolishers sink and bowl are connected together with plastic drain pipe that exits through holes provided at the rear of the TECH-METreg Table Common TECH-METreg Table accessories requiring a water supply andor drain connection are supplied with Individual instructions (See Section 3)

Upon completion of the drain water and electrical connections test for leaks at maximum available water pressure Then check all functional (

control switches as outlined in the control section of this manual

Operation of ECOMET Series GrinderPolisher

ELECTRICAL AND MECHANICAL DATA

ECOMETreg MODELS

MOTOR DATA WHEEL

RPM

WHEEL

TYPE NOTESHP VOLTS PHASEHz FUSE AMP

S 1

1()()115 1160 15 AIT4 50-500 Aluminum Variable Speed (140W)

220-240 1150 8Anl (10 RPM Incremenls )

(4Q-4(01) DC Motor Gear Dnven

12 1

1()()115 1160 15AIT4 50-500 Aluminum Variable Speed (74Ot

220-240 1150 8Anl (10 RPM Increments

(49-1777) DC Molor Gear Dnven

Table 1 ECOMErreg Electrical and Mechanical Specifications

Controls

Controls not on the Tower Control Panelmiddot

Water Valve (Located to the right of the water dispensing arm)

This valve controls the volume of water delivered through the dispensing arm when WATER ON is pressed To test unit turn on your external water supply valve and adjust the valve to the 12 open position

1-6 MA468171-1 121195

Main Power Switch

I I I I I

I I I I

1~copy~ ifreg ~OllO~

II ] I VI A~DA(LI 5(il~lD Q~D~(J)I~ -IFCnD31l=l11~

IIIIf1QQ

~CI~ ~ZNCIIl-i) ~ iiLli

VlIf Aii~~ IFVlIf~~

[O~LFFJ ~ FIF

~ IIUIIHn

Figure 15 ECOMETreg Control Panel

umiddot I Tower Control Panel Operation

(Located at the front of the electricalelectronic control box) Be sure this main switch Is In the ON position and power Is being supplied to the unit

CONTROL I ON Turns on control power to the entire unit LED indicator on OFF Turns off control power to the entire unit I

J

I

I

I

J 1-7

MA468171middot1 1211195

J

MOTOR

RUN Starts the platen turning The preset platen speed will be retained in memory until the power off control is pressed The unit will return to the default setting (10rpm) after power on is pressed

STOP Stops the platen motor only The platen motor will return to its preset setting (10-500 rpm) when the run is pressed

INCREASE Increases the RPM setting of the platen motor (Maximum 500 RPM)

DECREASE Decreases the RPM setting of the platen motor (Minimum 10 RPM)

RPM Display Display indicates preset RPM of the platen motor Special sensing circuits automatically maintaip constant RPM under varying load conditions

WATER

ON Starts the water flow through the flush jet and the faucet assembly (controlled by the water valve)

OFF Stops the water flow

Normal Operation and Use

To start the ECOMETreg GrinderPolisher press the Power ON and RUN controls Indicator lamps will light when either control is activated Adjust the rotational speed of the platen by pressing either INCREASE or DECREASE until the desired speed appears in the LED indicator To use water lubrication lift and swing the water dispenser arm into the desired position To start the flow of water from both the dispenser arm and the bowl flush jet press the Water ON Control

Adjust the water flow of the bowl flush jet with the extemal water supply valve Then adjust the dispensing arm wc~ ~ - ~e knob located behind the water dispensing arm If you operate only the bowl flush jet close the water valve by turning the knob in the clockwise direction

The ECOMETreg GrinderPolishers may be used to prepare metallographic petrographic and ceramographic samples Detailed information on sample preparation including specific data on abrasives wheel coverings and lubricants for various metals and other materials may be found in the following Metal Digest publications

bull General metallography Volume 20 Nos 2 and 3

bull Heat treating Volume 22 no 3

bull Corrosion Volume 22 no 2

1-8

MA468171-1 1211195

bull Petrography Volume 24 no 1

bull Microelectronics Volume 25 no I

The BUEHLER DIALOG reg Technical Reference Manual offers a new approach to sample preparation This innovative new technology can be utilized with your new ECOMETreg GrinderlPolisher Contact your BUEHLER representative for more information and a free subscription to this publication

Tips for smooth operation

I I I I I

Install polishing wheels by lining up the two pins (with D-rings) on the top Iof the base plate with the holes in the underside of the polishing wheel When the lugs engage the holes press down on the platen to produce a friction fit See Figure 1-2 I Always use the splash ring to prevent messy over spray and as a safety feature to help prevents accidental contact of fingers with the rotating wheel and cloth clamp r I Do not leave worn-out psa backed abrasive papers or cloths on the wheel after use If left on the wheel for prolonged periods of time they may be difficutl to remove I Makes(Jre the wheel surface is dean and free of residue from previous operations Adhesive residue may be removed with an approved chlorinated solvent I

I

I

I

I

I

I

1-9 MA468171-1 121195

Maintenance

DAILY MAINTENANCE

Strip wom-out cloths and papers from wheel surfaces and remove adhesive residue

Wipe the exterior surfaces of the cabinet

The bowl flush jet should minimize the build-up of -grinding and polishing residue in the bowl but it is advisable to run additional water from the dispenser arm to help clear away any accumulations of abrasive residue Do not use sharp objects such as a screw driver to dislodge residue from the bowl as this may mar or damage the bowl surface

GEAR Box OIL

If oil leakage is evident contact your BUEHLER representative

Trouble shooting (

To locate and solve operational problems consult the Connection Diagram for your ECOMETreg GrinderPolisher

RECOMMENDED SPARE PARTS

R8328 0 Ring (0206 ID x 010$ CS)

Accessories and Supplies

Many accessories and consumable supplies are available for use with the ECOMETreg GrinderPolisher Accessories for the automation of grinding and polishing steps are available to help improve your sample handling volume and efficiency

Recent innovations include an automated AUTOMETreg Power Head METLAPreg Fluid Dispensing System and the BUEHLER DIALOGreg Method with associated consumable supplies For additional information contact your BUEHLER representative or in the USA call I-SOD-BUEHLER

ACCESSORIES

DESCRIPTION 8 (203 em) 12 (305 em)

Cloth Clamp 40-2058 46-2012

Paper Holding Band 30-2000 46-2013

Aluminum Wheel 40-4061 49-1m

Bronze Wheel 40-4062 49-1na

Table 2 Accessories for ECOMErreg 61ectrical and Mechanical Specifications

1-10 MA468171-1 1211195

I AUTOMETreg Power Head I

I

0

BUEHLER flush mounted GrinderPolishers are machined and wired to accept either the AUTOMETreg 2 or AUTOMETreg 3 Power Heads For installation ofthe AUTOMETreg Power Head see instructions packaged with that unit

WATER r 38in

ELECT

SUPPLY TUBING

wall

BOX_~

18 00

AGENT SHELF

floor

Figure 1- 6 Recommended Table Installation

1-11

I I I I I I I I I I g

I I

I shy

I MA468171-1 121195

~

SECTION 2 (TECH-METreg POLISHING TABLES)

BUEHLER TECH-METreg Polishing Tables are specially designed to aCcommodate the ECOMETreg 8 inch or 12 inch flush mounted GrinderPolishers Available in three lengths and two heights each table unit accepts any of the following

8 inch or 12 inch ECOMETreg GrinderPolisher Oor 8 inch or 12 inch Polimet reg or 11 X 11 inch stainless steel sink Each table is designed with a 24 inch long tilt out bin for convenient storage Tables are constructed of heavy gauge steel and chemical-resistant laminate tops with easy to clean rolled corners

Optional lower cabinets are available for 36inch high TECH-METreg Polishing Tables

For those installations where a combination of drawer sizes and lower cabinets with shelves are required BUEHLER can customize TECHshyMETreg furniture with a variety of shelf and drawer cabinet modules to meet your individual requirements

2-1 MA468171-1 121195

Specifications and Selection Guide

Select the Desired TECH-METreg Table

Units Catalog No8 Catalog No 12 Size Approx (203 cm) (305 cm) (Height to Table Top) Weight

48-8171 46-8171 30 W x 30 D x 30 H 206lbs (76 x 76 x 76 em) (934 kg)

48-8181 46-8181 30 W x 30 D x 36 H 220lbs (76 x 76 x 91 em) (998 kg)

48-8172 46-8172 54 W x 30 0 x 30 H 2891bs (137 x 76 x76 em) (1311 kg)

48-8182 46-8182 54 W x 30 0 x 36 H 3031bs (137 x 76 x 91 em) (1374 kg)

48-8173shy 46-8173 78 W x 30 0 x 30 H 3721bs (198 x 76 x 76 em) (1687 kg)

48-8183 46-8183 78 W x 30 0 x36 H 3861bs (198 x 76 x 91 em) (1750 kg)

Approximate shllpplng weight to table and packaging Catalog numbers listed above are the Tables with cut-outts to accept GrinderPolishers add GrinderPolisher weights listed below for each unit selected

Plus the desired GRINDERPOLISHER

Model

ECOMET8

Catalog No

49-3000-160T

wheel

Size

8

(203 eM)

Motor Rating

amp Spindle

speed

1 HP (740W)

10-500 RPM

Electrical

Requirements

115vV60H

1 PHASE

Approxbullbullbull

Weight

50 LBS

(227 KG)

ECOMET8 49-3000-250T 8

(203 eM)

1 HP (740W)

10-500 RPM

220-240V50HzI

1 PHASE

50 LBS

(227 KG)

ECOMET12 49-3010-160T 12

(203 eM)

1 HP (740W)

10-500 RPM

115vVl60H

1 PHASE

55 LBS

(249 KG)

ECOMET 12 49-3010-250T 12

(203 eM)

1 HP (740W)

10-500 RPM

220-240V50HzI

1 PHASE

55 LBS

(249 KG)

Approximate added weight for eaeh Grinderpolisher unit

2-2 MA468171-1 12195

Plus the Optional Table-Mounted Cabinet Module(s)and Accessories

Table Type 36 High

Models Only)

Cabinet Modules)

Full Extension Shelf bullbullbull

Adjustable Shelf

Shelf liners (Pkgs of 10)

1 Unit 488389 bullbullbullbull 48-8398 48-8396 48-8411

2 Unit 48-8391 48-8399 48-8397 48-8412

3 Unit 48-8389 amp 48-8391

48-8398 amp 48-8399

48-8396 amp 48-8397

48-8411 amp48-8412

bullbullbull Each Cabinet Module includes Swinging Door(s) and one Adjustable Shelf bullbullbull A Maximum of 6 Full-extension Shelves can be mounted in each Cabinet Module bullbullbullbull Multiples of the 48-8389 Module can be mounted in 2 and 3 unit Tables

Accessory Table-Mounted Drawer Modules r

Catalog Drawer Drawer Width Number

48-8392

48-8393

Quantity

3

6

Height

6(15cm)

3 (8cm)

1 Unit

1 Unit

4a8394 5 i 6 (15 cm) amp 43(8cm)

1 Unit

48-8395 5 1 6 (15 cm) amp 43(8cm)

1 Unit

Drawer and Cabinet Modules can be mounted individually in multiples and in combination with each other in 1 2 and 3-unit 36 high tables Specify mounting locations when ordering

2-3 MA468t7t-t 12195

-- - - - - - - - -

l

0

CJ

lt

-~ ~

-~ I-

iii c a ~ I

C J

Ggt J~ ar t 0 2shyCij T (I) raquo () () (I)

3 0shy-lt

sect ~

~TYPICAL INSTALLATION SHOWN 49-3000-160 49-3000-250 49-3010-160 49-3010-250 47-2675-160T

6236S494 8236S495

(6middot) (12middot J

R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON OTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED

(USE AS NEEDED)

82365098 (2)

R0614LW (14J

R0614W

(ll

R6622

seE OWgt 62365565

R0614W REFI

---8l36S275 (21

82365269

8236S268 (Z J

82365250 (4)

82365261 (HIGH)82365162 (SHORT) (2)

8236S270

- - - - f_~ r

I

ECOMETreg GRINDERPOLISHER 1 UNIT

48-8171 48~8181 46-8171 46-8181

(See Figure 2-1)

PART NO DESCRIPTION QTY UM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 400 EA R0614LW LOCK WASHER 1I41N 1800 EA R0614W WASHER 1I41N 1400 EA R0618W WASHER 5161NSS 400 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 100 EA R8608 SCREW 516 X 1 LAG HEX 400 EA R8622 TAPE STRIPING - BLUE 3500 IN R8765 NUT HEX 14-20 LT WIW STL CAD 400 EA R8776 FITIING 25 TUBE X 14 NPT 100 EA 1180S68 SCREW 6-32 381N CR RD HD SS ( 400 EA 8236S004 BAR ATIACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S232 FRAME ASSY - 1 UNIT 100 EA 8236S250 LEVELER 12-13 THD 400 EA 8236S261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR 200 EA 8236S269 BRACKET BIN MNTG RS 100 EA 8236S270 BRACKET BIN MNTG LS 100 EA 8236S275 BUMPER STOP 12IDX500DX5THK 200 EA 8236S276 MAGNET BIN 200 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S494 TOP COUNTER - 8GP 100 EA 8236S495 TOP COUNTER - 12 GP 100 EA 8236S706 BIN ASSEMBLY 100 EA

2-5 MA468171-1 12195

c 11cmiddot c ~

~ ~

-~-l

-I I

I) I en

~ ~ 01

I (Q c CD

I l I)

I

C J

~I a CD ~ U 1 Q (ii

~I -I lraquo 0shym tshyen en CD 3 0shy~

TYPICAL INSTALLATION SHOWN 49-3000-160 49-3000-250 49-3010-160 49-3010-250 47-2875-160T

~-

8236S493 (8) 8236S496 (12)

R4586 (14) HOLE PLUG OUANTITIES ARE DEPENDENT ON OTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

R0614W (REF)

R0614LW (REF)

R2254 (REF)

R8759 (REF) 82365098 (2)

R8758 (REF)

R0614W

R2254

8236S269 (2)

82365275 (4)

82365261 (HIGH) 8236S262 (SHORT)

(2)

L_ ~ - - - - =- bull bull - shy- - - bull - - shy

ECOMETreg GRINDERPOLISHER 2 UNIT

48-8172 48-8182 46-8172 46-8182

(See Figure 2-2)

PART NO DESCRIPTION QTY UlM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 800 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 600 EA R2254 SCREW 114-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 200 EA R8608 SCREW 516 X 1 LAG HEX 600 EA R8622 TAPE STRIPING - BLUE 5800 IN R8765 NUT HEX 14-20 LT Ww STL CAD 800 EA R8776 FlnING 25 TUBEX 14 NPT 200 EA

1180S68 SCREW 6-32 3~IN CR RD HD SS 800 EA 8236S004 BAR AITACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S233 FRAME ASSY - 2 UNIT 100 EA 8236S250 LEVELER 12-13 THD 400 EA 8236S261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR 400 EA 8236S269 BRACKET BIN MNTG RS 200 EA 8236S270 BRACKET BIN MNTG LS 200 EA 8236S275 BUMPER STOP 12IDX500DX5THK 400 EA 8236S276 MAGNET BIN 400 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S493 TOP COUNTER -2-8 GP 100 EA 8236S496 TOP COUNTER -2-12 GP 100 EA 8236S706 BIN ASSEMBLY 200 EA

2-7 MA468171-1 1211195

bull bull

I

6

II1II

~ t

~

~ ~ 01

Ul C (il I)bull ~ ()

I

C I + G)

amp N

Smiddot 0 (I)

gt ~ iir T (I) -I lraquo 2 SD

bull bull

TYPICAL INSTALLAnON SHOWN 49-3000-160 49-3000-250bull 49-3010-160 4Q-300-250 47 -2675- lSOT

R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON QTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

ROO 4W (REf

62365406 (8) (REF)82365497 (IZ)

R2254 (REFI

8Z36S098 (ZI

R8622

________6236S4Z4

R064W (141

R0614LW (14)

R2254 (14)

(REF)

(3J

R8622

82365706 (3)

Q~u

I

--

ECOMETreg GRINDERPOLISHER 3 UNIT

48-8173 48-8183 46-8173 46-8183

(See FIgure 2-3)

PART NO DESCRIPnON QTY uM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 1200 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 800 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 300 EA R8608 SCREW 516 X 1 LAG HEX 800 EA R8622 TAPE STRIPING - BLUE 8600 IN R8765 NUT HEX 14-20 LT Ww STLCAD 1200 EA R8776 FITriNG 25 TUBE X14 NPT - 3~00 EA 1180S68 SCREW 6-32381N CR RD HD SS ]200 EA 8236S004 BAR ATTACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S234 FRAME ASSY - 3 UNIT 100 EA 82368250 LEVELER 12-13 THD 400 EA 82368261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR - 600 EA 8236S269 -BRACKET BIN MNTG RS 300 EA 8236S270 BRACKET BIN MNTG LS 300 EA 8236S275 BUMPER STOP 12IDX500DX5THK 600 EA 8236S276 MAGNET BIN 600 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S408 TOP COUNTER -3-8 GIP 100 EA 8236S497 TOP COUNTER -3-12GP 100 EA 8236S706 BIN ASSEMBLY 300 EA

2-9 MA468171-1 121195

-

a lI ~240-11 l--- 300 --l

FRONT VIEW

4 0 --+--

o

o

REAR VIEW

14 NPT

250 DIA ( 3 PLACES)

440 380

360 (HIGH) 415 300 (LOW)

ALL DI~ENSIONS ARE IN

2-10

80

[I

8 ~~ It

=

L270--

RIGHT SIDE VIEW

WATER SUPPLY

DRAIN HOLE

(HIGH) (LOW)

2 o

I I I I I I I I I I I I I J I J

INCHES

Figure 2 -4 Back Elevation (Typical Access Hole Locations) One Unit Table

u MA468171-1 1211195

80

-

e 00

e

3001 8 ~ r=====t===1

t

ZO

5400

FRONT VIEW RIGHT SIDE VIEW 1-----540-----1

14 NPT WATER SUPPLY (2 PLACES)

25 DIA DRAIN HOLE (4 PLACES)

70

440 (HIGH) 380 (LOW)

(HIGH) 4 15 30 0 (LOW 1

o

o

360

REAR VIEW

ALL DIMENSIONS ARE IN INCHES

Figure 2 -S Back Elevation (Typical Access Hole Locations) Two Unit Table

2-11

MA46817t-t 121195

I

U I

I I I I I I I

U

80

J - 8 ~~ It

lol 7200 ~

f-olt-------78 00 -----~I ~ =

FRONT VIEW 780

r--190 400

f-- 120 f-i-200 --

-- 120 r-- - 160

1-0 0

1 rh

p2 t

REAR VIEW

RIGHT SIDE VIEW

40 (2 PLS)

14 NPT WATER SUPPLY

Vr-25 OIA

(3 PLACES)

ORAl (5 PLACES)

N HOLE

V

V

LV 0 I ~

1 360 (HIGH) 415

97

440 I( 380 (

300 (LOW)

HIGH) LOW)

ALL DIMENSIONS ARE IN INCHES

Figure 2 -6 Back Elevation (Typical Access Hole Locations) Three Unit Table

2-12 MA468171-1

2 o

I I I I

J

121195

---1790S062

~---- 8236S594

1751S022 (115V) 1751S025 (220V)

3500S 143 (4) -----

R8993 R8994

R0520middot (4)

8235S579 -~~

R9822 (2) ----1shy

R7088

8236S693

R2424 (8) ---__

R8365 (2) R4559 1750S00 1

8236$426

8236S690 8middot 8236S691 12

R0246 --

~---R7908 (3)

---- 1751S082 (115V)1751S083 (220V)

R8804 (115V)R8805 (220V)

r----R7908 (2)

(5)

----R0523

-----8236S698

---SEE DETAIL B

J~R0739 (4)

J ~R0514LW (4)

-----8235S678

R8835 (5)

Figure 2 -7 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-13 MA468171-1 1211195

bull 8236S673

SEE NOTE 1

_--e--shy~--Rgt365685

8236S672

1180572 (4)

r

R7846 (4)

u

DET AIL A Figure 2 -8 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

I I I I I I I I I I I I I I I

2-14 MA468171-1 121195

R7846 R0605LWE (3)

1750S094

SPEED SENSOR MOUNTING FOR(

160V MOTORGEARBOX ASSEMBLY

82365696 (2J~

8236S695~ 82365697

R8765 (2) ~ raquo R0614W (2)~~

1750S095

~~ 17515079

SPEED SENSOR MOUNTING FOR 220V MOTORGEARBOX ASSEMBLY

DETAIL B

Figure 2 -9 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-15 MA468171-1 12195

CUT

8236S385

8236S510 CUT TO 65

8236S510 CUT TO 1075

CUT

CUT TO 875

8236S510 TO 55

8236S509 8236S519 CUT TO 3

8236S388

8236S510 CUT TO 125

RAIN FOR 8 ECOMET

8236S385

8236S510

8236S510 CUT TO 125

8236S510 8236S509CUT TO 7

8236S519 CUT TO 3

8236S388

DRAIN FOR 12 ECOMET

DETAIL D

I I I I t I I J I I J

I J J

Figure 2 -10 ECOMETreg8 AND 12 GrinderPolsiher Unit Assembly

2-16 MA468171-1 1211195

NOTES

RZ880

1750S051

(141N)

OIloIENSIaII fRON RETAININORING TO ~- -- - bull shy

R8774 R877e

A~T DIRECTION CF FUI5H ET 50 TI-pound WATER DOES NJT SPLASH BEYONJ TtE TCP CF TIpound BOWl

(FAR SIDE)

RZBB6 (BIN)

L--RZ880 (lOIN)

--RZ880 (IBIN)

R8176--- r+-~ r-R774Z

U ITEMS R8lZBl1J 17~711J RZSZ4CI)RZSZ311J BZ~7111 ~ ~-~ q~~li SZlM558ll1 NJ TWO PIECES OF RZeM aIT TO zemiddot NJ 30middot TO BE PlACfD IN PlASTIC BAG Rel3O fOR FINoiL~ ~--~~

ll)

~ ~

gtshy0 E Q) rn rn laquo-

I

c J Q)

c-iii 0 a - Q) 0c-

CJ CI

0 Z laquo

shyI

CI

lo I-w ~ 0 0 W

bull CI Q) ~

l C)

iL

I shy ~ t

~

bullbullbull ____0__ _

1750S008 8 -- shy1751S007 12

(REF)

1750S076 1751S059 (REF)

(USEDR8734)WITH AUTOMET HEAD)

8 12middot

RB328-- (2)

1751S062 --__ (2)

R8359 _-=~~A=~fP

R8334_fJ

R7806 -- 11 IN)

SEE DETAIL 0 ---

gt---- 1751 S044 8middot 1751S043 12 (KIT)

r---- 40406 1 8 491777 12 (REF)

R8733

I

o I

82S413 A(6 PlS)

R0614lW 16 PlS)

R0987 (6 PlS)

Figure 2 -12 ECOMETreg 8 AND 12 GrinderPolsiher Unit Asseroply

I

I I I I I I I I I I I I I I I I

2-18 MA468171-1 121195

(

r--shy

fshywo ~laquoOw I~jr ~ laquo ---shy

-shy ~ ~

r 2

~ M 0 X X

lt ~- laquo gt~m ~ i ~ (Ju~

X InlU4 e ~ r---shy~~ ( I r ifi ~ g II

~ N -co i ----- fshy J

r-- lt cent ~ ~X ~

~ ~~

0 L-shy i] i

~ ---shy ~ in u bullbull

fshy a gg yen il q~ H IOril (J

~ X 3 ~

=-n II cent r-shy cent ~bull

~ X X o bull u

~amp X w F n ~ 11 Of ft lt00 ampIi ~

dl~~ ~

~

X n

il n AI lJ y

-shy IJ I ~

~~

~ ~ ~i = I

Figure 2 middot13 ECOMETreg 8 AND 12 GrinderPolsiher Electrical Diagram

2-19 MA468171-1 121195

--

0

JJ

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION aTY UM

II

II II IIAK110 ACCESSORY KIT FOR ALL 12 POL 100 EA

AK410 ACCESSORY KIT FOR ALL 8 POL 100 EA R0246 STRAINER - SINK 1-12IN 100 EA R0522 CONNECTOR 12 X 45 DEGREE CONDUIT 100 EA II R0523 CONNECTOR 112 X 90DEG CONDUIT 100 EA R0599 WASHER 1I2X1X1132 BRASS 100 EA R0605LWE WASHER LOCK EXT 6 STN STL 300 EA bR0612LWE WASHER LOCK EXT 1 0 STN STL 500 EA R0614 NUT 14-20 HEX 400 EA R0614LW LOCK WASHER 141N 600 EA R0615 NUT 114-20 HEX SS 200 EA I R0617LW LOCK WASHER 5161N 800 EA R0617W WASHER 5161N 200 EA

(

~R0620W WASHER 381N 400 EA II R0632 NUT 1220X18IN HEX BRASS 100 EA R0739 SCREW SKT HD 14-20 1-14IN 400 EA R0987 SCREW SKT HD 14-201 IN SS 600 EA IR1303 SCREW SET 1I4-20X1411 SS 100 EA R1643 SCREW 8-32 1I41N SLT RD HD SS 500 EA R2217TC SCREW ST 10-16X38 SLT RD ST GD 600 EAU R2424 SCREW 516-18 341N HEX HD SS 800 EA shyR2823 COUPLING-FEMALE REDUCING 100 EA R2824 TEE MALE BRANCH 100 EA R2886 NYLON TUBE 14 OD 10400 IN IR4559 ADHESIVE-ANAEROBIC THREAD GR AIR OZ R6328 TWIST-TIE POLYBAG-12 BLUE 100 EA R6330 POLY BAG 12X12-2 MIL 100 EA R7088 ROLL PIN 316 X 34 LG SS 400 EA R7406 O-RING 141D 234 X 070 300 EA shyR7502 STAINLESS PLUMBERS PUTTY AIR 02 R7519 SCREW 10-32 381N CR PN HD SS 200 EA II R7640 SCREW 38-16 41N HEX HD 400 EA R7742 ANCHOR CONNECTOR 100 EA R7806 TUBE POLYURETHANE 18IDX140D 100 IN R7846 SCREW 6-32 141N CR PAN HD SS 700 EA R7908 NUT 10-32 KEPS 500 EA shyR8166 RETAINING RING EXT 250 100 EA R8233 SCREW 10-24X7811 SKT HD CAP SS 300 EA R8328 O-RING 2061DX 103 CS 200 EA shyR8334 FITTING-SWIVEL 90DEG 10-32 100 EA R8335 FITTING-BULKHEAD 10-32 100 EA ~-R8336 NUT-716-24 COMPRESSION 100 EA R8345 UNION ELBOW 14 TUBE 100 EA R8359 KNOB 14 SHAFT 100 EA

R8364 SCREW-SET 14-28 X 12 IN 200 EA R8370 MOUNT CABLE TIE 100 EA shy0

2-20 I

MA468171-1 121195

I

j

R8624 NUT 8-32 KEPS-ZINC PLATE STl 200 EA

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION QTY UM

R8733 SEAL LIP 20 IDX262 ODX31W 100 EA R8734 TRANTORaUE1-12ID 100 EA R8751 O-RING 187WX188 10 X225 00 100 EA R8773 FITTINGMALE 25TUBEX10-32THD 100 EA R8774 FITTINGMALE 25 TUBE X 18NPT 300 EA R8776 FITTING 25 TUBE X 14 NPT 300 EA R8777 TEE-RUN 25 TUBE X 18 NPT 100 EA R8785 VALVE SOLENOID 115V LOO EA R8804 BREAKER CIRCUIT-115V 25 AMP 100 EA R8805 BREAKER CIRCUIT 220V 15 AMP 100 EA R8829 VALVE SOLENOID 220V 100 EA R8837 WASHER FIBER 516 10 100 EA R8838 WASHER FIBER 12 10 100 EA R8990 FILTER LINE 100 EA R8992 INLET POWER - IEC - SNAP-IN 100 EA R8993 BREAKER CIRCUIT-15 AMP-2 POLE 100 EA R9008A CORD IEC POWER - US NR EA R9008B CORD IEC POWER - EUROPE NR EA R9008C CORD IEC POWER - UK NR EA R9008D CORD IEC POWER - JAPAN NR EA R9081 SUPPRESSOR 50MFD X 200 OHM 100 EA R9213 TEE STREET-18 BRASS 100 EA R9214 NIPPLE HEX-18 BRASS 100 EA R9226 TAPE FOAM 18 X 38 W 7000 IN R9611 SPACER 1710 X250D X13LNY 400 EA R9761 AERATOR FAUCET 1316-27 MALE 100 EA 1180S72 NUT 6-32 KEPS 800 EA 1572S018 VALVE-WATER 14 NPT 100 EA 1572S026 KNOB WATER VALVE 100 EA 1600S044 VALVE 100 EA 1625S016 KEY 187 sa X 125 LONG 100 EA 1750S001 ADAPTER-SPINDLE 58 SHAFT 100 EA 1750S017 FITTING-FAUCET 100 EA 1750S023 HUB 12 SHAFT 100 EA 1750S024 PLATE-MOUNTING 8 100 EA 1750S047 TAG-AUTOMET CABLE 100 EA 1750S051 FAUCET ASSEMBLY 100 EA 1750S094 MOTORGEARBOX ASSY-1 HP 90VDC 100 EA 1750S095 MOTORGEARBOX ASSY-1 HP 180VDC 100 EA 1750S100 KIT O-RING 100 EA 1751S010 BASEPLATE-MOUNTING 12 100 EA 1751S016 DISK-SPEED SENSOR 100 EA 1751S022 PCB POWER CONTROL-115V 100 EA 1751S026 PCB POWER CONTROL 220V 100 EA 1751S043 SPLASH GRDCOVERBANDCLAMP-12 ~ 100 EA 1751S044 SPLASH GRDCOVERBANDCLAMP-8 100 EA 1751S062 STUD DRIVE - 375 DIA 200 EA

2-21 MA468171-1 121195

It I bull

1751S069 SENSOR SPEEDASSEMBLY 100 EA i U 8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST III PART NO DESCRIPTION aTY UM

1751S082 PCB MOTOR SPEED CONTROL 115V 100 EA II 1751S083 PCB MOTOR SPEED CONTROL 220V 100 EA 1790S062 PLATE BILINGUAL CAUTION 100 EA 1950S123 LABEL AUTOMET CAUTION 100 EA II3500S143 SPACER 12 INCH LONG 400 EA 404061 ALUMINUM WHEEL 8 IN 100 EA 491777 ALUMINUM WHEEL 121N 100 EA middot1492105 INLINE WATER FLTR REPLACEMENT 100 EA 8236S385 TEETHREADED 15 OD POLYPRO 100 EA 8236S388 NUT1-12 PIPE SIZE NPT POLYPR 100 EA 8236S413 CLAMP BAR 600 EA II 8236S426 PI PE DRAIN 150 ODX512LG PVC 100 EA 8236S456 PLUG POST 100 EA 8236S485 PIN COTTER 316X1-12LG ZINC 100 EA I8236S509 GASKET NEO 1750DX125IDX06W 100 EA 8236S510 ARM WASTE 15 400 EA 8236S519 TAILPIECE STRAIGHT FLANGED 100 EA 8236S672 PCB ECOMET CONTROL PANEL 100 EA 8236S673 NAMEPLATE ECOMET PEDESTAL 100 EA bull8236S678 PLATE BACKING TOWER 100 EA

U 8236S679 BOX CONTROL INTABLE 100 EA 8236S685 SPOUT ECOMET TOWER 100 EA 8236S686 STUD SPOUT MOUNT 100 EA bull 8236S687 TOWER CONTROL INTABLE 100 EA 8236S689 CLAMP TOWER CONTROL 200 EA 8236S690 ECOMET CASTING 8 100 EA bull8236S691 ECOMET CASTING 12 100 EA 8236S693 MOUNT GEARBOX 200 EA ~ 8236S694 COVER 100 EA I8236S695 COVER 220V-DC MOTOR 100 EA 8236S696 NUT 14-20 FLANGE 200 EA II8236S697 BAND180V-DC MOTOR 100 EA 8236S698 CONDUIT 12 X 11 100 EA 8236S700 CABLE 6 PIN MOLEX X 32 100 EA 8236S701 CABLE RIBBON 10 PIN X 22 100 EA II 8236S702 CABLE RIBBON 10 PIN X 22 100 EA 8236S703 CABLE RIBBON 14 PIN X 21 100 EA 8236S704 CABLE RIBBON 14 PIN X 16 100 EA 8236S705 HARNESS ECOMET 8 amp 12 FLUSH MOUNT 100 EA -8236S708 CABLE26 PINX 8 RIBBON 100 EA 8236S709 CABLE 26 PIN X 24 RIBBON 100 EA 8236S710 CABLE ECOMET TABLE UNIT TO AUTOMET 100 EA 8236S711 CABLE ECOMET TABLE UNIT WATER SOL 100 EA shy

II u

II 2-22

MA468171-1 121195

I

SECTION 3

ACCESSORIES

40-2120

40-2121

40-2122

40-2123

40-2124

48-6002middot115

48middot6003-115

48-8082-115

48-8083-115

48-8300-30

48-8300-36

48~8320-01

48-8320-02

48-8320-03

48-8321-01

48-8321-02

48-8321-03

48-8310-30l

48-8310-30R

48-8310-36l

48-8310-36R

48-8310-30T

48-8310-36T

48-8411

48-8412

Stainless Steel Sink with Black Faucet

Dupres Receptacle

Cup Drain

Service Module

Drain Piping Kit

Fume Hood 2 Unit with Light

Fume Hood 3 Unit with Light

Wall Cabinet 2 Unit with Light

Wall Cabinet 3 Unit with Light

Tech-Metreg Filler Kit

Tech-Metreg Filler Kit

Reagent Shelf One Unit

Reagent Shelf Two UnU

Reagent Shelf Three Unit

Reagent Shelf ComerNo Sides

Reagent Shelf Corner One Side

Reagent Shelf Corner Two Sides

Tech-Metreg End Filler Kit Tabli to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Aller Kit Table to Wall

TechmiddotMetreg End Filler Kit Tableto Table

Tech-Met~ End Filler KitTable toTable

Shelf or Drawer Liners1 Unit (24 in)

Shelf or Drawer Liners 2 Unit (48 in)

3-1 MA468171-1 1211195

Installation Instructions For 40~2120 Stainless Steel Sink and Faucet

MA468t71-t

Recommended mounting positions of the Sink and Faucet are shown in Figure3-4

~ Other positions may be limited by the table cross supports

I Typical sink installation uses drain kit 40-2124 sinks can be installed from the top

2 Cut a sink opening 13-34 x 18-V4 inch corner of cutouts can be square or up to 12 inch radius

MQmlst dimension front to back 2nd dimension left to right

3

4

Figure 3-1

NAlLS

SPRING CLIP

Pllt No 3143743)

Section Thru Grip~Rim

Nail spring clips to the edge of the counter top cutout

Apply a soft putty or caulking to the underside of the bowl rim

5 Connect sink to drain line

6 Locate the water valve position an drill a 15 inch dia hole Install the valve and connect the water supply to ~he 318 nptinlet

7 Check for leaks

ApPlyCau~ilg Figure 3-2 SinkIJ)stal~tion lt

3-2 1211195

__

I

SIB IPS COUPlING

REMOVABLE AERATOR

cOLOREO PLASTIO INDEX DISC

BLACK PLASllC HOOOEO HANOLE

Flgure~~3 Deck Mownt~Mixrnd Faucet

I

I I I I I I J I

338 lTYP

( 0

t

+I 1250 lTYP)

f 0

~ ~

-- 15 f---39 ----

1475

y )

shy

~ shy125 cent (TyP) J

I I

SINK CUT OUT 18-114ltX 13-34 n~

IFigure 3-4 Recommended Sink and Faucet Mounting Positibns

3-3

MA468171-1 121195

~ -----------------------------------------------------~

REAGENT SHELF

COUNTERTOP

T--~-------------------------

TABLE fRAME

~3

L4

U-middot-middot-It-~A------=-------+

bull I ---------------- ~

bull

8

i 1 i 7

ai---u-l-u--middot

Figure 3-5 Typical Sink Installation

3-4 MA468171-1 121195

bull bull bull bull bull

I I

Installation Instructions for 40-2121 Duplex Outlet

I

bullbull u

MACHINE SCREW BACK COVER PlATE

WOOD SCREW BOX

FRONT PLATE SHIM WASHER

DUPlEX OUTlET

(

Figure 3--6 Duplex Receptacle

Recommended mounting positions of the duplex outlet are shown in Figure 3--6 Duplex Outlets require a minimum of 2 inches clearance behind the back splash panel for installation

1 Cut outlet opening 2middot518 x 4 inch

2 Insert the front plate with the I-V4 inch long protrusion through the back splash from the back side of the table

3 To find the location of the two mounting screw holes hold the 4 inch electric box with the slots against the front cover plate and mark each location

4 Using a 332 drill bit drill two pilot holes V2inch deep atthemarked locations

~C(

c 5 Secure the front cover plate and 4 inch electric box with the wood

screws (R8628)as supplied

6 To complete the installation follow standard electrical practices

Note All electrical connections shOUld be completed by a certimiddotfled electrician

3middot5 MA468171middot1 1211195

V

402121 DUPLEX OUTLET PARTS LIST

R0606W WASHER6SS R6002 CARTON 7X5X4 200 TEST RSC R8628 SCREW10X12CRRECPNHDSS R8747 OUTLET DUPLEX GND FAULT 125V R8761 COVER 1-14 PLASTER RING X 4 R8762 BOX 4 SQ EXTENSION R8764 COVER BLANK FOR 4 BOX

Installation Instructions for 40-2122 Table Cup Drain

f I- 19-1

400 EA 100 EA 200 EA 100 EA 100 EA 100 EA 100 EA

Figure 3-7 Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position it is important to miss counter top cross supports

I Typical cup drain installation uses drain kit 40-2124

2 Drill a 2 inch dia hole through the counter top at the location of the cup drain

3 Install cup drain

4 Connect cup drain to drain line

5 Check for leaks

3-6

MA468171-1 121195

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

I--------------------shy

I I I II II

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Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

f ~

3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

I

~ g~7J

Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

I I-------

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REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

~

Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

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I II

-II

- ---

Figure 3-11 Drain Kit Components

-II II

3-13 -MA468171-1 1211195

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Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

II u

I3-15 MA468171-1 middot1211195

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Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

I

I II

0400- -----04

STEP bull

o

1shy ---I--000

3Zr REF

o

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Flg~rQ 3-13 Installation for Filler Kit

3middot17

MA468171middot1 121195

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Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

middot

Plurrlbing

Water faucets and grinderpolishers are internally connected with V4 inch plastic tubing which must be connected to a water supply via each V4 npt bulk head fitting located in the back of the table

This water source should be equipped with a separate shut off valve

When not used or attended for prolonged periods the water supply to the unit must be turned off

The recommended water pressure is 40 to 100 psi Each GrinderlPolishers sink and bowl are connected together with plastic drain pipe that exits through holes provided at the rear of the TECH-METreg Table Common TECH-METreg Table accessories requiring a water supply andor drain connection are supplied with Individual instructions (See Section 3)

Upon completion of the drain water and electrical connections test for leaks at maximum available water pressure Then check all functional (

control switches as outlined in the control section of this manual

Operation of ECOMET Series GrinderPolisher

ELECTRICAL AND MECHANICAL DATA

ECOMETreg MODELS

MOTOR DATA WHEEL

RPM

WHEEL

TYPE NOTESHP VOLTS PHASEHz FUSE AMP

S 1

1()()115 1160 15 AIT4 50-500 Aluminum Variable Speed (140W)

220-240 1150 8Anl (10 RPM Incremenls )

(4Q-4(01) DC Motor Gear Dnven

12 1

1()()115 1160 15AIT4 50-500 Aluminum Variable Speed (74Ot

220-240 1150 8Anl (10 RPM Increments

(49-1777) DC Molor Gear Dnven

Table 1 ECOMErreg Electrical and Mechanical Specifications

Controls

Controls not on the Tower Control Panelmiddot

Water Valve (Located to the right of the water dispensing arm)

This valve controls the volume of water delivered through the dispensing arm when WATER ON is pressed To test unit turn on your external water supply valve and adjust the valve to the 12 open position

1-6 MA468171-1 121195

Main Power Switch

I I I I I

I I I I

1~copy~ ifreg ~OllO~

II ] I VI A~DA(LI 5(il~lD Q~D~(J)I~ -IFCnD31l=l11~

IIIIf1QQ

~CI~ ~ZNCIIl-i) ~ iiLli

VlIf Aii~~ IFVlIf~~

[O~LFFJ ~ FIF

~ IIUIIHn

Figure 15 ECOMETreg Control Panel

umiddot I Tower Control Panel Operation

(Located at the front of the electricalelectronic control box) Be sure this main switch Is In the ON position and power Is being supplied to the unit

CONTROL I ON Turns on control power to the entire unit LED indicator on OFF Turns off control power to the entire unit I

J

I

I

I

J 1-7

MA468171middot1 1211195

J

MOTOR

RUN Starts the platen turning The preset platen speed will be retained in memory until the power off control is pressed The unit will return to the default setting (10rpm) after power on is pressed

STOP Stops the platen motor only The platen motor will return to its preset setting (10-500 rpm) when the run is pressed

INCREASE Increases the RPM setting of the platen motor (Maximum 500 RPM)

DECREASE Decreases the RPM setting of the platen motor (Minimum 10 RPM)

RPM Display Display indicates preset RPM of the platen motor Special sensing circuits automatically maintaip constant RPM under varying load conditions

WATER

ON Starts the water flow through the flush jet and the faucet assembly (controlled by the water valve)

OFF Stops the water flow

Normal Operation and Use

To start the ECOMETreg GrinderPolisher press the Power ON and RUN controls Indicator lamps will light when either control is activated Adjust the rotational speed of the platen by pressing either INCREASE or DECREASE until the desired speed appears in the LED indicator To use water lubrication lift and swing the water dispenser arm into the desired position To start the flow of water from both the dispenser arm and the bowl flush jet press the Water ON Control

Adjust the water flow of the bowl flush jet with the extemal water supply valve Then adjust the dispensing arm wc~ ~ - ~e knob located behind the water dispensing arm If you operate only the bowl flush jet close the water valve by turning the knob in the clockwise direction

The ECOMETreg GrinderPolishers may be used to prepare metallographic petrographic and ceramographic samples Detailed information on sample preparation including specific data on abrasives wheel coverings and lubricants for various metals and other materials may be found in the following Metal Digest publications

bull General metallography Volume 20 Nos 2 and 3

bull Heat treating Volume 22 no 3

bull Corrosion Volume 22 no 2

1-8

MA468171-1 1211195

bull Petrography Volume 24 no 1

bull Microelectronics Volume 25 no I

The BUEHLER DIALOG reg Technical Reference Manual offers a new approach to sample preparation This innovative new technology can be utilized with your new ECOMETreg GrinderlPolisher Contact your BUEHLER representative for more information and a free subscription to this publication

Tips for smooth operation

I I I I I

Install polishing wheels by lining up the two pins (with D-rings) on the top Iof the base plate with the holes in the underside of the polishing wheel When the lugs engage the holes press down on the platen to produce a friction fit See Figure 1-2 I Always use the splash ring to prevent messy over spray and as a safety feature to help prevents accidental contact of fingers with the rotating wheel and cloth clamp r I Do not leave worn-out psa backed abrasive papers or cloths on the wheel after use If left on the wheel for prolonged periods of time they may be difficutl to remove I Makes(Jre the wheel surface is dean and free of residue from previous operations Adhesive residue may be removed with an approved chlorinated solvent I

I

I

I

I

I

I

1-9 MA468171-1 121195

Maintenance

DAILY MAINTENANCE

Strip wom-out cloths and papers from wheel surfaces and remove adhesive residue

Wipe the exterior surfaces of the cabinet

The bowl flush jet should minimize the build-up of -grinding and polishing residue in the bowl but it is advisable to run additional water from the dispenser arm to help clear away any accumulations of abrasive residue Do not use sharp objects such as a screw driver to dislodge residue from the bowl as this may mar or damage the bowl surface

GEAR Box OIL

If oil leakage is evident contact your BUEHLER representative

Trouble shooting (

To locate and solve operational problems consult the Connection Diagram for your ECOMETreg GrinderPolisher

RECOMMENDED SPARE PARTS

R8328 0 Ring (0206 ID x 010$ CS)

Accessories and Supplies

Many accessories and consumable supplies are available for use with the ECOMETreg GrinderPolisher Accessories for the automation of grinding and polishing steps are available to help improve your sample handling volume and efficiency

Recent innovations include an automated AUTOMETreg Power Head METLAPreg Fluid Dispensing System and the BUEHLER DIALOGreg Method with associated consumable supplies For additional information contact your BUEHLER representative or in the USA call I-SOD-BUEHLER

ACCESSORIES

DESCRIPTION 8 (203 em) 12 (305 em)

Cloth Clamp 40-2058 46-2012

Paper Holding Band 30-2000 46-2013

Aluminum Wheel 40-4061 49-1m

Bronze Wheel 40-4062 49-1na

Table 2 Accessories for ECOMErreg 61ectrical and Mechanical Specifications

1-10 MA468171-1 1211195

I AUTOMETreg Power Head I

I

0

BUEHLER flush mounted GrinderPolishers are machined and wired to accept either the AUTOMETreg 2 or AUTOMETreg 3 Power Heads For installation ofthe AUTOMETreg Power Head see instructions packaged with that unit

WATER r 38in

ELECT

SUPPLY TUBING

wall

BOX_~

18 00

AGENT SHELF

floor

Figure 1- 6 Recommended Table Installation

1-11

I I I I I I I I I I g

I I

I shy

I MA468171-1 121195

~

SECTION 2 (TECH-METreg POLISHING TABLES)

BUEHLER TECH-METreg Polishing Tables are specially designed to aCcommodate the ECOMETreg 8 inch or 12 inch flush mounted GrinderPolishers Available in three lengths and two heights each table unit accepts any of the following

8 inch or 12 inch ECOMETreg GrinderPolisher Oor 8 inch or 12 inch Polimet reg or 11 X 11 inch stainless steel sink Each table is designed with a 24 inch long tilt out bin for convenient storage Tables are constructed of heavy gauge steel and chemical-resistant laminate tops with easy to clean rolled corners

Optional lower cabinets are available for 36inch high TECH-METreg Polishing Tables

For those installations where a combination of drawer sizes and lower cabinets with shelves are required BUEHLER can customize TECHshyMETreg furniture with a variety of shelf and drawer cabinet modules to meet your individual requirements

2-1 MA468171-1 121195

Specifications and Selection Guide

Select the Desired TECH-METreg Table

Units Catalog No8 Catalog No 12 Size Approx (203 cm) (305 cm) (Height to Table Top) Weight

48-8171 46-8171 30 W x 30 D x 30 H 206lbs (76 x 76 x 76 em) (934 kg)

48-8181 46-8181 30 W x 30 D x 36 H 220lbs (76 x 76 x 91 em) (998 kg)

48-8172 46-8172 54 W x 30 0 x 30 H 2891bs (137 x 76 x76 em) (1311 kg)

48-8182 46-8182 54 W x 30 0 x 36 H 3031bs (137 x 76 x 91 em) (1374 kg)

48-8173shy 46-8173 78 W x 30 0 x 30 H 3721bs (198 x 76 x 76 em) (1687 kg)

48-8183 46-8183 78 W x 30 0 x36 H 3861bs (198 x 76 x 91 em) (1750 kg)

Approximate shllpplng weight to table and packaging Catalog numbers listed above are the Tables with cut-outts to accept GrinderPolishers add GrinderPolisher weights listed below for each unit selected

Plus the desired GRINDERPOLISHER

Model

ECOMET8

Catalog No

49-3000-160T

wheel

Size

8

(203 eM)

Motor Rating

amp Spindle

speed

1 HP (740W)

10-500 RPM

Electrical

Requirements

115vV60H

1 PHASE

Approxbullbullbull

Weight

50 LBS

(227 KG)

ECOMET8 49-3000-250T 8

(203 eM)

1 HP (740W)

10-500 RPM

220-240V50HzI

1 PHASE

50 LBS

(227 KG)

ECOMET12 49-3010-160T 12

(203 eM)

1 HP (740W)

10-500 RPM

115vVl60H

1 PHASE

55 LBS

(249 KG)

ECOMET 12 49-3010-250T 12

(203 eM)

1 HP (740W)

10-500 RPM

220-240V50HzI

1 PHASE

55 LBS

(249 KG)

Approximate added weight for eaeh Grinderpolisher unit

2-2 MA468171-1 12195

Plus the Optional Table-Mounted Cabinet Module(s)and Accessories

Table Type 36 High

Models Only)

Cabinet Modules)

Full Extension Shelf bullbullbull

Adjustable Shelf

Shelf liners (Pkgs of 10)

1 Unit 488389 bullbullbullbull 48-8398 48-8396 48-8411

2 Unit 48-8391 48-8399 48-8397 48-8412

3 Unit 48-8389 amp 48-8391

48-8398 amp 48-8399

48-8396 amp 48-8397

48-8411 amp48-8412

bullbullbull Each Cabinet Module includes Swinging Door(s) and one Adjustable Shelf bullbullbull A Maximum of 6 Full-extension Shelves can be mounted in each Cabinet Module bullbullbullbull Multiples of the 48-8389 Module can be mounted in 2 and 3 unit Tables

Accessory Table-Mounted Drawer Modules r

Catalog Drawer Drawer Width Number

48-8392

48-8393

Quantity

3

6

Height

6(15cm)

3 (8cm)

1 Unit

1 Unit

4a8394 5 i 6 (15 cm) amp 43(8cm)

1 Unit

48-8395 5 1 6 (15 cm) amp 43(8cm)

1 Unit

Drawer and Cabinet Modules can be mounted individually in multiples and in combination with each other in 1 2 and 3-unit 36 high tables Specify mounting locations when ordering

2-3 MA468t7t-t 12195

-- - - - - - - - -

l

0

CJ

lt

-~ ~

-~ I-

iii c a ~ I

C J

Ggt J~ ar t 0 2shyCij T (I) raquo () () (I)

3 0shy-lt

sect ~

~TYPICAL INSTALLATION SHOWN 49-3000-160 49-3000-250 49-3010-160 49-3010-250 47-2675-160T

6236S494 8236S495

(6middot) (12middot J

R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON OTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED

(USE AS NEEDED)

82365098 (2)

R0614LW (14J

R0614W

(ll

R6622

seE OWgt 62365565

R0614W REFI

---8l36S275 (21

82365269

8236S268 (Z J

82365250 (4)

82365261 (HIGH)82365162 (SHORT) (2)

8236S270

- - - - f_~ r

I

ECOMETreg GRINDERPOLISHER 1 UNIT

48-8171 48~8181 46-8171 46-8181

(See Figure 2-1)

PART NO DESCRIPTION QTY UM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 400 EA R0614LW LOCK WASHER 1I41N 1800 EA R0614W WASHER 1I41N 1400 EA R0618W WASHER 5161NSS 400 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 100 EA R8608 SCREW 516 X 1 LAG HEX 400 EA R8622 TAPE STRIPING - BLUE 3500 IN R8765 NUT HEX 14-20 LT WIW STL CAD 400 EA R8776 FITIING 25 TUBE X 14 NPT 100 EA 1180S68 SCREW 6-32 381N CR RD HD SS ( 400 EA 8236S004 BAR ATIACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S232 FRAME ASSY - 1 UNIT 100 EA 8236S250 LEVELER 12-13 THD 400 EA 8236S261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR 200 EA 8236S269 BRACKET BIN MNTG RS 100 EA 8236S270 BRACKET BIN MNTG LS 100 EA 8236S275 BUMPER STOP 12IDX500DX5THK 200 EA 8236S276 MAGNET BIN 200 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S494 TOP COUNTER - 8GP 100 EA 8236S495 TOP COUNTER - 12 GP 100 EA 8236S706 BIN ASSEMBLY 100 EA

2-5 MA468171-1 12195

c 11cmiddot c ~

~ ~

-~-l

-I I

I) I en

~ ~ 01

I (Q c CD

I l I)

I

C J

~I a CD ~ U 1 Q (ii

~I -I lraquo 0shym tshyen en CD 3 0shy~

TYPICAL INSTALLATION SHOWN 49-3000-160 49-3000-250 49-3010-160 49-3010-250 47-2875-160T

~-

8236S493 (8) 8236S496 (12)

R4586 (14) HOLE PLUG OUANTITIES ARE DEPENDENT ON OTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

R0614W (REF)

R0614LW (REF)

R2254 (REF)

R8759 (REF) 82365098 (2)

R8758 (REF)

R0614W

R2254

8236S269 (2)

82365275 (4)

82365261 (HIGH) 8236S262 (SHORT)

(2)

L_ ~ - - - - =- bull bull - shy- - - bull - - shy

ECOMETreg GRINDERPOLISHER 2 UNIT

48-8172 48-8182 46-8172 46-8182

(See Figure 2-2)

PART NO DESCRIPTION QTY UlM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 800 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 600 EA R2254 SCREW 114-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 200 EA R8608 SCREW 516 X 1 LAG HEX 600 EA R8622 TAPE STRIPING - BLUE 5800 IN R8765 NUT HEX 14-20 LT Ww STL CAD 800 EA R8776 FlnING 25 TUBEX 14 NPT 200 EA

1180S68 SCREW 6-32 3~IN CR RD HD SS 800 EA 8236S004 BAR AITACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S233 FRAME ASSY - 2 UNIT 100 EA 8236S250 LEVELER 12-13 THD 400 EA 8236S261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR 400 EA 8236S269 BRACKET BIN MNTG RS 200 EA 8236S270 BRACKET BIN MNTG LS 200 EA 8236S275 BUMPER STOP 12IDX500DX5THK 400 EA 8236S276 MAGNET BIN 400 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S493 TOP COUNTER -2-8 GP 100 EA 8236S496 TOP COUNTER -2-12 GP 100 EA 8236S706 BIN ASSEMBLY 200 EA

2-7 MA468171-1 1211195

bull bull

I

6

II1II

~ t

~

~ ~ 01

Ul C (il I)bull ~ ()

I

C I + G)

amp N

Smiddot 0 (I)

gt ~ iir T (I) -I lraquo 2 SD

bull bull

TYPICAL INSTALLAnON SHOWN 49-3000-160 49-3000-250bull 49-3010-160 4Q-300-250 47 -2675- lSOT

R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON QTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

ROO 4W (REf

62365406 (8) (REF)82365497 (IZ)

R2254 (REFI

8Z36S098 (ZI

R8622

________6236S4Z4

R064W (141

R0614LW (14)

R2254 (14)

(REF)

(3J

R8622

82365706 (3)

Q~u

I

--

ECOMETreg GRINDERPOLISHER 3 UNIT

48-8173 48-8183 46-8173 46-8183

(See FIgure 2-3)

PART NO DESCRIPnON QTY uM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 1200 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 800 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 300 EA R8608 SCREW 516 X 1 LAG HEX 800 EA R8622 TAPE STRIPING - BLUE 8600 IN R8765 NUT HEX 14-20 LT Ww STLCAD 1200 EA R8776 FITriNG 25 TUBE X14 NPT - 3~00 EA 1180S68 SCREW 6-32381N CR RD HD SS ]200 EA 8236S004 BAR ATTACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S234 FRAME ASSY - 3 UNIT 100 EA 82368250 LEVELER 12-13 THD 400 EA 82368261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR - 600 EA 8236S269 -BRACKET BIN MNTG RS 300 EA 8236S270 BRACKET BIN MNTG LS 300 EA 8236S275 BUMPER STOP 12IDX500DX5THK 600 EA 8236S276 MAGNET BIN 600 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S408 TOP COUNTER -3-8 GIP 100 EA 8236S497 TOP COUNTER -3-12GP 100 EA 8236S706 BIN ASSEMBLY 300 EA

2-9 MA468171-1 121195

-

a lI ~240-11 l--- 300 --l

FRONT VIEW

4 0 --+--

o

o

REAR VIEW

14 NPT

250 DIA ( 3 PLACES)

440 380

360 (HIGH) 415 300 (LOW)

ALL DI~ENSIONS ARE IN

2-10

80

[I

8 ~~ It

=

L270--

RIGHT SIDE VIEW

WATER SUPPLY

DRAIN HOLE

(HIGH) (LOW)

2 o

I I I I I I I I I I I I I J I J

INCHES

Figure 2 -4 Back Elevation (Typical Access Hole Locations) One Unit Table

u MA468171-1 1211195

80

-

e 00

e

3001 8 ~ r=====t===1

t

ZO

5400

FRONT VIEW RIGHT SIDE VIEW 1-----540-----1

14 NPT WATER SUPPLY (2 PLACES)

25 DIA DRAIN HOLE (4 PLACES)

70

440 (HIGH) 380 (LOW)

(HIGH) 4 15 30 0 (LOW 1

o

o

360

REAR VIEW

ALL DIMENSIONS ARE IN INCHES

Figure 2 -S Back Elevation (Typical Access Hole Locations) Two Unit Table

2-11

MA46817t-t 121195

I

U I

I I I I I I I

U

80

J - 8 ~~ It

lol 7200 ~

f-olt-------78 00 -----~I ~ =

FRONT VIEW 780

r--190 400

f-- 120 f-i-200 --

-- 120 r-- - 160

1-0 0

1 rh

p2 t

REAR VIEW

RIGHT SIDE VIEW

40 (2 PLS)

14 NPT WATER SUPPLY

Vr-25 OIA

(3 PLACES)

ORAl (5 PLACES)

N HOLE

V

V

LV 0 I ~

1 360 (HIGH) 415

97

440 I( 380 (

300 (LOW)

HIGH) LOW)

ALL DIMENSIONS ARE IN INCHES

Figure 2 -6 Back Elevation (Typical Access Hole Locations) Three Unit Table

2-12 MA468171-1

2 o

I I I I

J

121195

---1790S062

~---- 8236S594

1751S022 (115V) 1751S025 (220V)

3500S 143 (4) -----

R8993 R8994

R0520middot (4)

8235S579 -~~

R9822 (2) ----1shy

R7088

8236S693

R2424 (8) ---__

R8365 (2) R4559 1750S00 1

8236$426

8236S690 8middot 8236S691 12

R0246 --

~---R7908 (3)

---- 1751S082 (115V)1751S083 (220V)

R8804 (115V)R8805 (220V)

r----R7908 (2)

(5)

----R0523

-----8236S698

---SEE DETAIL B

J~R0739 (4)

J ~R0514LW (4)

-----8235S678

R8835 (5)

Figure 2 -7 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-13 MA468171-1 1211195

bull 8236S673

SEE NOTE 1

_--e--shy~--Rgt365685

8236S672

1180572 (4)

r

R7846 (4)

u

DET AIL A Figure 2 -8 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

I I I I I I I I I I I I I I I

2-14 MA468171-1 121195

R7846 R0605LWE (3)

1750S094

SPEED SENSOR MOUNTING FOR(

160V MOTORGEARBOX ASSEMBLY

82365696 (2J~

8236S695~ 82365697

R8765 (2) ~ raquo R0614W (2)~~

1750S095

~~ 17515079

SPEED SENSOR MOUNTING FOR 220V MOTORGEARBOX ASSEMBLY

DETAIL B

Figure 2 -9 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-15 MA468171-1 12195

CUT

8236S385

8236S510 CUT TO 65

8236S510 CUT TO 1075

CUT

CUT TO 875

8236S510 TO 55

8236S509 8236S519 CUT TO 3

8236S388

8236S510 CUT TO 125

RAIN FOR 8 ECOMET

8236S385

8236S510

8236S510 CUT TO 125

8236S510 8236S509CUT TO 7

8236S519 CUT TO 3

8236S388

DRAIN FOR 12 ECOMET

DETAIL D

I I I I t I I J I I J

I J J

Figure 2 -10 ECOMETreg8 AND 12 GrinderPolsiher Unit Assembly

2-16 MA468171-1 1211195

NOTES

RZ880

1750S051

(141N)

OIloIENSIaII fRON RETAININORING TO ~- -- - bull shy

R8774 R877e

A~T DIRECTION CF FUI5H ET 50 TI-pound WATER DOES NJT SPLASH BEYONJ TtE TCP CF TIpound BOWl

(FAR SIDE)

RZBB6 (BIN)

L--RZ880 (lOIN)

--RZ880 (IBIN)

R8176--- r+-~ r-R774Z

U ITEMS R8lZBl1J 17~711J RZSZ4CI)RZSZ311J BZ~7111 ~ ~-~ q~~li SZlM558ll1 NJ TWO PIECES OF RZeM aIT TO zemiddot NJ 30middot TO BE PlACfD IN PlASTIC BAG Rel3O fOR FINoiL~ ~--~~

ll)

~ ~

gtshy0 E Q) rn rn laquo-

I

c J Q)

c-iii 0 a - Q) 0c-

CJ CI

0 Z laquo

shyI

CI

lo I-w ~ 0 0 W

bull CI Q) ~

l C)

iL

I shy ~ t

~

bullbullbull ____0__ _

1750S008 8 -- shy1751S007 12

(REF)

1750S076 1751S059 (REF)

(USEDR8734)WITH AUTOMET HEAD)

8 12middot

RB328-- (2)

1751S062 --__ (2)

R8359 _-=~~A=~fP

R8334_fJ

R7806 -- 11 IN)

SEE DETAIL 0 ---

gt---- 1751 S044 8middot 1751S043 12 (KIT)

r---- 40406 1 8 491777 12 (REF)

R8733

I

o I

82S413 A(6 PlS)

R0614lW 16 PlS)

R0987 (6 PlS)

Figure 2 -12 ECOMETreg 8 AND 12 GrinderPolsiher Unit Asseroply

I

I I I I I I I I I I I I I I I I

2-18 MA468171-1 121195

(

r--shy

fshywo ~laquoOw I~jr ~ laquo ---shy

-shy ~ ~

r 2

~ M 0 X X

lt ~- laquo gt~m ~ i ~ (Ju~

X InlU4 e ~ r---shy~~ ( I r ifi ~ g II

~ N -co i ----- fshy J

r-- lt cent ~ ~X ~

~ ~~

0 L-shy i] i

~ ---shy ~ in u bullbull

fshy a gg yen il q~ H IOril (J

~ X 3 ~

=-n II cent r-shy cent ~bull

~ X X o bull u

~amp X w F n ~ 11 Of ft lt00 ampIi ~

dl~~ ~

~

X n

il n AI lJ y

-shy IJ I ~

~~

~ ~ ~i = I

Figure 2 middot13 ECOMETreg 8 AND 12 GrinderPolsiher Electrical Diagram

2-19 MA468171-1 121195

--

0

JJ

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION aTY UM

II

II II IIAK110 ACCESSORY KIT FOR ALL 12 POL 100 EA

AK410 ACCESSORY KIT FOR ALL 8 POL 100 EA R0246 STRAINER - SINK 1-12IN 100 EA R0522 CONNECTOR 12 X 45 DEGREE CONDUIT 100 EA II R0523 CONNECTOR 112 X 90DEG CONDUIT 100 EA R0599 WASHER 1I2X1X1132 BRASS 100 EA R0605LWE WASHER LOCK EXT 6 STN STL 300 EA bR0612LWE WASHER LOCK EXT 1 0 STN STL 500 EA R0614 NUT 14-20 HEX 400 EA R0614LW LOCK WASHER 141N 600 EA R0615 NUT 114-20 HEX SS 200 EA I R0617LW LOCK WASHER 5161N 800 EA R0617W WASHER 5161N 200 EA

(

~R0620W WASHER 381N 400 EA II R0632 NUT 1220X18IN HEX BRASS 100 EA R0739 SCREW SKT HD 14-20 1-14IN 400 EA R0987 SCREW SKT HD 14-201 IN SS 600 EA IR1303 SCREW SET 1I4-20X1411 SS 100 EA R1643 SCREW 8-32 1I41N SLT RD HD SS 500 EA R2217TC SCREW ST 10-16X38 SLT RD ST GD 600 EAU R2424 SCREW 516-18 341N HEX HD SS 800 EA shyR2823 COUPLING-FEMALE REDUCING 100 EA R2824 TEE MALE BRANCH 100 EA R2886 NYLON TUBE 14 OD 10400 IN IR4559 ADHESIVE-ANAEROBIC THREAD GR AIR OZ R6328 TWIST-TIE POLYBAG-12 BLUE 100 EA R6330 POLY BAG 12X12-2 MIL 100 EA R7088 ROLL PIN 316 X 34 LG SS 400 EA R7406 O-RING 141D 234 X 070 300 EA shyR7502 STAINLESS PLUMBERS PUTTY AIR 02 R7519 SCREW 10-32 381N CR PN HD SS 200 EA II R7640 SCREW 38-16 41N HEX HD 400 EA R7742 ANCHOR CONNECTOR 100 EA R7806 TUBE POLYURETHANE 18IDX140D 100 IN R7846 SCREW 6-32 141N CR PAN HD SS 700 EA R7908 NUT 10-32 KEPS 500 EA shyR8166 RETAINING RING EXT 250 100 EA R8233 SCREW 10-24X7811 SKT HD CAP SS 300 EA R8328 O-RING 2061DX 103 CS 200 EA shyR8334 FITTING-SWIVEL 90DEG 10-32 100 EA R8335 FITTING-BULKHEAD 10-32 100 EA ~-R8336 NUT-716-24 COMPRESSION 100 EA R8345 UNION ELBOW 14 TUBE 100 EA R8359 KNOB 14 SHAFT 100 EA

R8364 SCREW-SET 14-28 X 12 IN 200 EA R8370 MOUNT CABLE TIE 100 EA shy0

2-20 I

MA468171-1 121195

I

j

R8624 NUT 8-32 KEPS-ZINC PLATE STl 200 EA

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION QTY UM

R8733 SEAL LIP 20 IDX262 ODX31W 100 EA R8734 TRANTORaUE1-12ID 100 EA R8751 O-RING 187WX188 10 X225 00 100 EA R8773 FITTINGMALE 25TUBEX10-32THD 100 EA R8774 FITTINGMALE 25 TUBE X 18NPT 300 EA R8776 FITTING 25 TUBE X 14 NPT 300 EA R8777 TEE-RUN 25 TUBE X 18 NPT 100 EA R8785 VALVE SOLENOID 115V LOO EA R8804 BREAKER CIRCUIT-115V 25 AMP 100 EA R8805 BREAKER CIRCUIT 220V 15 AMP 100 EA R8829 VALVE SOLENOID 220V 100 EA R8837 WASHER FIBER 516 10 100 EA R8838 WASHER FIBER 12 10 100 EA R8990 FILTER LINE 100 EA R8992 INLET POWER - IEC - SNAP-IN 100 EA R8993 BREAKER CIRCUIT-15 AMP-2 POLE 100 EA R9008A CORD IEC POWER - US NR EA R9008B CORD IEC POWER - EUROPE NR EA R9008C CORD IEC POWER - UK NR EA R9008D CORD IEC POWER - JAPAN NR EA R9081 SUPPRESSOR 50MFD X 200 OHM 100 EA R9213 TEE STREET-18 BRASS 100 EA R9214 NIPPLE HEX-18 BRASS 100 EA R9226 TAPE FOAM 18 X 38 W 7000 IN R9611 SPACER 1710 X250D X13LNY 400 EA R9761 AERATOR FAUCET 1316-27 MALE 100 EA 1180S72 NUT 6-32 KEPS 800 EA 1572S018 VALVE-WATER 14 NPT 100 EA 1572S026 KNOB WATER VALVE 100 EA 1600S044 VALVE 100 EA 1625S016 KEY 187 sa X 125 LONG 100 EA 1750S001 ADAPTER-SPINDLE 58 SHAFT 100 EA 1750S017 FITTING-FAUCET 100 EA 1750S023 HUB 12 SHAFT 100 EA 1750S024 PLATE-MOUNTING 8 100 EA 1750S047 TAG-AUTOMET CABLE 100 EA 1750S051 FAUCET ASSEMBLY 100 EA 1750S094 MOTORGEARBOX ASSY-1 HP 90VDC 100 EA 1750S095 MOTORGEARBOX ASSY-1 HP 180VDC 100 EA 1750S100 KIT O-RING 100 EA 1751S010 BASEPLATE-MOUNTING 12 100 EA 1751S016 DISK-SPEED SENSOR 100 EA 1751S022 PCB POWER CONTROL-115V 100 EA 1751S026 PCB POWER CONTROL 220V 100 EA 1751S043 SPLASH GRDCOVERBANDCLAMP-12 ~ 100 EA 1751S044 SPLASH GRDCOVERBANDCLAMP-8 100 EA 1751S062 STUD DRIVE - 375 DIA 200 EA

2-21 MA468171-1 121195

It I bull

1751S069 SENSOR SPEEDASSEMBLY 100 EA i U 8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST III PART NO DESCRIPTION aTY UM

1751S082 PCB MOTOR SPEED CONTROL 115V 100 EA II 1751S083 PCB MOTOR SPEED CONTROL 220V 100 EA 1790S062 PLATE BILINGUAL CAUTION 100 EA 1950S123 LABEL AUTOMET CAUTION 100 EA II3500S143 SPACER 12 INCH LONG 400 EA 404061 ALUMINUM WHEEL 8 IN 100 EA 491777 ALUMINUM WHEEL 121N 100 EA middot1492105 INLINE WATER FLTR REPLACEMENT 100 EA 8236S385 TEETHREADED 15 OD POLYPRO 100 EA 8236S388 NUT1-12 PIPE SIZE NPT POLYPR 100 EA 8236S413 CLAMP BAR 600 EA II 8236S426 PI PE DRAIN 150 ODX512LG PVC 100 EA 8236S456 PLUG POST 100 EA 8236S485 PIN COTTER 316X1-12LG ZINC 100 EA I8236S509 GASKET NEO 1750DX125IDX06W 100 EA 8236S510 ARM WASTE 15 400 EA 8236S519 TAILPIECE STRAIGHT FLANGED 100 EA 8236S672 PCB ECOMET CONTROL PANEL 100 EA 8236S673 NAMEPLATE ECOMET PEDESTAL 100 EA bull8236S678 PLATE BACKING TOWER 100 EA

U 8236S679 BOX CONTROL INTABLE 100 EA 8236S685 SPOUT ECOMET TOWER 100 EA 8236S686 STUD SPOUT MOUNT 100 EA bull 8236S687 TOWER CONTROL INTABLE 100 EA 8236S689 CLAMP TOWER CONTROL 200 EA 8236S690 ECOMET CASTING 8 100 EA bull8236S691 ECOMET CASTING 12 100 EA 8236S693 MOUNT GEARBOX 200 EA ~ 8236S694 COVER 100 EA I8236S695 COVER 220V-DC MOTOR 100 EA 8236S696 NUT 14-20 FLANGE 200 EA II8236S697 BAND180V-DC MOTOR 100 EA 8236S698 CONDUIT 12 X 11 100 EA 8236S700 CABLE 6 PIN MOLEX X 32 100 EA 8236S701 CABLE RIBBON 10 PIN X 22 100 EA II 8236S702 CABLE RIBBON 10 PIN X 22 100 EA 8236S703 CABLE RIBBON 14 PIN X 21 100 EA 8236S704 CABLE RIBBON 14 PIN X 16 100 EA 8236S705 HARNESS ECOMET 8 amp 12 FLUSH MOUNT 100 EA -8236S708 CABLE26 PINX 8 RIBBON 100 EA 8236S709 CABLE 26 PIN X 24 RIBBON 100 EA 8236S710 CABLE ECOMET TABLE UNIT TO AUTOMET 100 EA 8236S711 CABLE ECOMET TABLE UNIT WATER SOL 100 EA shy

II u

II 2-22

MA468171-1 121195

I

SECTION 3

ACCESSORIES

40-2120

40-2121

40-2122

40-2123

40-2124

48-6002middot115

48middot6003-115

48-8082-115

48-8083-115

48-8300-30

48-8300-36

48~8320-01

48-8320-02

48-8320-03

48-8321-01

48-8321-02

48-8321-03

48-8310-30l

48-8310-30R

48-8310-36l

48-8310-36R

48-8310-30T

48-8310-36T

48-8411

48-8412

Stainless Steel Sink with Black Faucet

Dupres Receptacle

Cup Drain

Service Module

Drain Piping Kit

Fume Hood 2 Unit with Light

Fume Hood 3 Unit with Light

Wall Cabinet 2 Unit with Light

Wall Cabinet 3 Unit with Light

Tech-Metreg Filler Kit

Tech-Metreg Filler Kit

Reagent Shelf One Unit

Reagent Shelf Two UnU

Reagent Shelf Three Unit

Reagent Shelf ComerNo Sides

Reagent Shelf Corner One Side

Reagent Shelf Corner Two Sides

Tech-Metreg End Filler Kit Tabli to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Aller Kit Table to Wall

TechmiddotMetreg End Filler Kit Tableto Table

Tech-Met~ End Filler KitTable toTable

Shelf or Drawer Liners1 Unit (24 in)

Shelf or Drawer Liners 2 Unit (48 in)

3-1 MA468171-1 1211195

Installation Instructions For 40~2120 Stainless Steel Sink and Faucet

MA468t71-t

Recommended mounting positions of the Sink and Faucet are shown in Figure3-4

~ Other positions may be limited by the table cross supports

I Typical sink installation uses drain kit 40-2124 sinks can be installed from the top

2 Cut a sink opening 13-34 x 18-V4 inch corner of cutouts can be square or up to 12 inch radius

MQmlst dimension front to back 2nd dimension left to right

3

4

Figure 3-1

NAlLS

SPRING CLIP

Pllt No 3143743)

Section Thru Grip~Rim

Nail spring clips to the edge of the counter top cutout

Apply a soft putty or caulking to the underside of the bowl rim

5 Connect sink to drain line

6 Locate the water valve position an drill a 15 inch dia hole Install the valve and connect the water supply to ~he 318 nptinlet

7 Check for leaks

ApPlyCau~ilg Figure 3-2 SinkIJ)stal~tion lt

3-2 1211195

__

I

SIB IPS COUPlING

REMOVABLE AERATOR

cOLOREO PLASTIO INDEX DISC

BLACK PLASllC HOOOEO HANOLE

Flgure~~3 Deck Mownt~Mixrnd Faucet

I

I I I I I I J I

338 lTYP

( 0

t

+I 1250 lTYP)

f 0

~ ~

-- 15 f---39 ----

1475

y )

shy

~ shy125 cent (TyP) J

I I

SINK CUT OUT 18-114ltX 13-34 n~

IFigure 3-4 Recommended Sink and Faucet Mounting Positibns

3-3

MA468171-1 121195

~ -----------------------------------------------------~

REAGENT SHELF

COUNTERTOP

T--~-------------------------

TABLE fRAME

~3

L4

U-middot-middot-It-~A------=-------+

bull I ---------------- ~

bull

8

i 1 i 7

ai---u-l-u--middot

Figure 3-5 Typical Sink Installation

3-4 MA468171-1 121195

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I I

Installation Instructions for 40-2121 Duplex Outlet

I

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MACHINE SCREW BACK COVER PlATE

WOOD SCREW BOX

FRONT PLATE SHIM WASHER

DUPlEX OUTlET

(

Figure 3--6 Duplex Receptacle

Recommended mounting positions of the duplex outlet are shown in Figure 3--6 Duplex Outlets require a minimum of 2 inches clearance behind the back splash panel for installation

1 Cut outlet opening 2middot518 x 4 inch

2 Insert the front plate with the I-V4 inch long protrusion through the back splash from the back side of the table

3 To find the location of the two mounting screw holes hold the 4 inch electric box with the slots against the front cover plate and mark each location

4 Using a 332 drill bit drill two pilot holes V2inch deep atthemarked locations

~C(

c 5 Secure the front cover plate and 4 inch electric box with the wood

screws (R8628)as supplied

6 To complete the installation follow standard electrical practices

Note All electrical connections shOUld be completed by a certimiddotfled electrician

3middot5 MA468171middot1 1211195

V

402121 DUPLEX OUTLET PARTS LIST

R0606W WASHER6SS R6002 CARTON 7X5X4 200 TEST RSC R8628 SCREW10X12CRRECPNHDSS R8747 OUTLET DUPLEX GND FAULT 125V R8761 COVER 1-14 PLASTER RING X 4 R8762 BOX 4 SQ EXTENSION R8764 COVER BLANK FOR 4 BOX

Installation Instructions for 40-2122 Table Cup Drain

f I- 19-1

400 EA 100 EA 200 EA 100 EA 100 EA 100 EA 100 EA

Figure 3-7 Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position it is important to miss counter top cross supports

I Typical cup drain installation uses drain kit 40-2124

2 Drill a 2 inch dia hole through the counter top at the location of the cup drain

3 Install cup drain

4 Connect cup drain to drain line

5 Check for leaks

3-6

MA468171-1 121195

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

I--------------------shy

I I I II II

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Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

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3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

I

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Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

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REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

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Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

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I II

-II

- ---

Figure 3-11 Drain Kit Components

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3-13 -MA468171-1 1211195

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Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

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I3-15 MA468171-1 middot1211195

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Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

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0400- -----04

STEP bull

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Flg~rQ 3-13 Installation for Filler Kit

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MA468171middot1 121195

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Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

Main Power Switch

I I I I I

I I I I

1~copy~ ifreg ~OllO~

II ] I VI A~DA(LI 5(il~lD Q~D~(J)I~ -IFCnD31l=l11~

IIIIf1QQ

~CI~ ~ZNCIIl-i) ~ iiLli

VlIf Aii~~ IFVlIf~~

[O~LFFJ ~ FIF

~ IIUIIHn

Figure 15 ECOMETreg Control Panel

umiddot I Tower Control Panel Operation

(Located at the front of the electricalelectronic control box) Be sure this main switch Is In the ON position and power Is being supplied to the unit

CONTROL I ON Turns on control power to the entire unit LED indicator on OFF Turns off control power to the entire unit I

J

I

I

I

J 1-7

MA468171middot1 1211195

J

MOTOR

RUN Starts the platen turning The preset platen speed will be retained in memory until the power off control is pressed The unit will return to the default setting (10rpm) after power on is pressed

STOP Stops the platen motor only The platen motor will return to its preset setting (10-500 rpm) when the run is pressed

INCREASE Increases the RPM setting of the platen motor (Maximum 500 RPM)

DECREASE Decreases the RPM setting of the platen motor (Minimum 10 RPM)

RPM Display Display indicates preset RPM of the platen motor Special sensing circuits automatically maintaip constant RPM under varying load conditions

WATER

ON Starts the water flow through the flush jet and the faucet assembly (controlled by the water valve)

OFF Stops the water flow

Normal Operation and Use

To start the ECOMETreg GrinderPolisher press the Power ON and RUN controls Indicator lamps will light when either control is activated Adjust the rotational speed of the platen by pressing either INCREASE or DECREASE until the desired speed appears in the LED indicator To use water lubrication lift and swing the water dispenser arm into the desired position To start the flow of water from both the dispenser arm and the bowl flush jet press the Water ON Control

Adjust the water flow of the bowl flush jet with the extemal water supply valve Then adjust the dispensing arm wc~ ~ - ~e knob located behind the water dispensing arm If you operate only the bowl flush jet close the water valve by turning the knob in the clockwise direction

The ECOMETreg GrinderPolishers may be used to prepare metallographic petrographic and ceramographic samples Detailed information on sample preparation including specific data on abrasives wheel coverings and lubricants for various metals and other materials may be found in the following Metal Digest publications

bull General metallography Volume 20 Nos 2 and 3

bull Heat treating Volume 22 no 3

bull Corrosion Volume 22 no 2

1-8

MA468171-1 1211195

bull Petrography Volume 24 no 1

bull Microelectronics Volume 25 no I

The BUEHLER DIALOG reg Technical Reference Manual offers a new approach to sample preparation This innovative new technology can be utilized with your new ECOMETreg GrinderlPolisher Contact your BUEHLER representative for more information and a free subscription to this publication

Tips for smooth operation

I I I I I

Install polishing wheels by lining up the two pins (with D-rings) on the top Iof the base plate with the holes in the underside of the polishing wheel When the lugs engage the holes press down on the platen to produce a friction fit See Figure 1-2 I Always use the splash ring to prevent messy over spray and as a safety feature to help prevents accidental contact of fingers with the rotating wheel and cloth clamp r I Do not leave worn-out psa backed abrasive papers or cloths on the wheel after use If left on the wheel for prolonged periods of time they may be difficutl to remove I Makes(Jre the wheel surface is dean and free of residue from previous operations Adhesive residue may be removed with an approved chlorinated solvent I

I

I

I

I

I

I

1-9 MA468171-1 121195

Maintenance

DAILY MAINTENANCE

Strip wom-out cloths and papers from wheel surfaces and remove adhesive residue

Wipe the exterior surfaces of the cabinet

The bowl flush jet should minimize the build-up of -grinding and polishing residue in the bowl but it is advisable to run additional water from the dispenser arm to help clear away any accumulations of abrasive residue Do not use sharp objects such as a screw driver to dislodge residue from the bowl as this may mar or damage the bowl surface

GEAR Box OIL

If oil leakage is evident contact your BUEHLER representative

Trouble shooting (

To locate and solve operational problems consult the Connection Diagram for your ECOMETreg GrinderPolisher

RECOMMENDED SPARE PARTS

R8328 0 Ring (0206 ID x 010$ CS)

Accessories and Supplies

Many accessories and consumable supplies are available for use with the ECOMETreg GrinderPolisher Accessories for the automation of grinding and polishing steps are available to help improve your sample handling volume and efficiency

Recent innovations include an automated AUTOMETreg Power Head METLAPreg Fluid Dispensing System and the BUEHLER DIALOGreg Method with associated consumable supplies For additional information contact your BUEHLER representative or in the USA call I-SOD-BUEHLER

ACCESSORIES

DESCRIPTION 8 (203 em) 12 (305 em)

Cloth Clamp 40-2058 46-2012

Paper Holding Band 30-2000 46-2013

Aluminum Wheel 40-4061 49-1m

Bronze Wheel 40-4062 49-1na

Table 2 Accessories for ECOMErreg 61ectrical and Mechanical Specifications

1-10 MA468171-1 1211195

I AUTOMETreg Power Head I

I

0

BUEHLER flush mounted GrinderPolishers are machined and wired to accept either the AUTOMETreg 2 or AUTOMETreg 3 Power Heads For installation ofthe AUTOMETreg Power Head see instructions packaged with that unit

WATER r 38in

ELECT

SUPPLY TUBING

wall

BOX_~

18 00

AGENT SHELF

floor

Figure 1- 6 Recommended Table Installation

1-11

I I I I I I I I I I g

I I

I shy

I MA468171-1 121195

~

SECTION 2 (TECH-METreg POLISHING TABLES)

BUEHLER TECH-METreg Polishing Tables are specially designed to aCcommodate the ECOMETreg 8 inch or 12 inch flush mounted GrinderPolishers Available in three lengths and two heights each table unit accepts any of the following

8 inch or 12 inch ECOMETreg GrinderPolisher Oor 8 inch or 12 inch Polimet reg or 11 X 11 inch stainless steel sink Each table is designed with a 24 inch long tilt out bin for convenient storage Tables are constructed of heavy gauge steel and chemical-resistant laminate tops with easy to clean rolled corners

Optional lower cabinets are available for 36inch high TECH-METreg Polishing Tables

For those installations where a combination of drawer sizes and lower cabinets with shelves are required BUEHLER can customize TECHshyMETreg furniture with a variety of shelf and drawer cabinet modules to meet your individual requirements

2-1 MA468171-1 121195

Specifications and Selection Guide

Select the Desired TECH-METreg Table

Units Catalog No8 Catalog No 12 Size Approx (203 cm) (305 cm) (Height to Table Top) Weight

48-8171 46-8171 30 W x 30 D x 30 H 206lbs (76 x 76 x 76 em) (934 kg)

48-8181 46-8181 30 W x 30 D x 36 H 220lbs (76 x 76 x 91 em) (998 kg)

48-8172 46-8172 54 W x 30 0 x 30 H 2891bs (137 x 76 x76 em) (1311 kg)

48-8182 46-8182 54 W x 30 0 x 36 H 3031bs (137 x 76 x 91 em) (1374 kg)

48-8173shy 46-8173 78 W x 30 0 x 30 H 3721bs (198 x 76 x 76 em) (1687 kg)

48-8183 46-8183 78 W x 30 0 x36 H 3861bs (198 x 76 x 91 em) (1750 kg)

Approximate shllpplng weight to table and packaging Catalog numbers listed above are the Tables with cut-outts to accept GrinderPolishers add GrinderPolisher weights listed below for each unit selected

Plus the desired GRINDERPOLISHER

Model

ECOMET8

Catalog No

49-3000-160T

wheel

Size

8

(203 eM)

Motor Rating

amp Spindle

speed

1 HP (740W)

10-500 RPM

Electrical

Requirements

115vV60H

1 PHASE

Approxbullbullbull

Weight

50 LBS

(227 KG)

ECOMET8 49-3000-250T 8

(203 eM)

1 HP (740W)

10-500 RPM

220-240V50HzI

1 PHASE

50 LBS

(227 KG)

ECOMET12 49-3010-160T 12

(203 eM)

1 HP (740W)

10-500 RPM

115vVl60H

1 PHASE

55 LBS

(249 KG)

ECOMET 12 49-3010-250T 12

(203 eM)

1 HP (740W)

10-500 RPM

220-240V50HzI

1 PHASE

55 LBS

(249 KG)

Approximate added weight for eaeh Grinderpolisher unit

2-2 MA468171-1 12195

Plus the Optional Table-Mounted Cabinet Module(s)and Accessories

Table Type 36 High

Models Only)

Cabinet Modules)

Full Extension Shelf bullbullbull

Adjustable Shelf

Shelf liners (Pkgs of 10)

1 Unit 488389 bullbullbullbull 48-8398 48-8396 48-8411

2 Unit 48-8391 48-8399 48-8397 48-8412

3 Unit 48-8389 amp 48-8391

48-8398 amp 48-8399

48-8396 amp 48-8397

48-8411 amp48-8412

bullbullbull Each Cabinet Module includes Swinging Door(s) and one Adjustable Shelf bullbullbull A Maximum of 6 Full-extension Shelves can be mounted in each Cabinet Module bullbullbullbull Multiples of the 48-8389 Module can be mounted in 2 and 3 unit Tables

Accessory Table-Mounted Drawer Modules r

Catalog Drawer Drawer Width Number

48-8392

48-8393

Quantity

3

6

Height

6(15cm)

3 (8cm)

1 Unit

1 Unit

4a8394 5 i 6 (15 cm) amp 43(8cm)

1 Unit

48-8395 5 1 6 (15 cm) amp 43(8cm)

1 Unit

Drawer and Cabinet Modules can be mounted individually in multiples and in combination with each other in 1 2 and 3-unit 36 high tables Specify mounting locations when ordering

2-3 MA468t7t-t 12195

-- - - - - - - - -

l

0

CJ

lt

-~ ~

-~ I-

iii c a ~ I

C J

Ggt J~ ar t 0 2shyCij T (I) raquo () () (I)

3 0shy-lt

sect ~

~TYPICAL INSTALLATION SHOWN 49-3000-160 49-3000-250 49-3010-160 49-3010-250 47-2675-160T

6236S494 8236S495

(6middot) (12middot J

R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON OTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED

(USE AS NEEDED)

82365098 (2)

R0614LW (14J

R0614W

(ll

R6622

seE OWgt 62365565

R0614W REFI

---8l36S275 (21

82365269

8236S268 (Z J

82365250 (4)

82365261 (HIGH)82365162 (SHORT) (2)

8236S270

- - - - f_~ r

I

ECOMETreg GRINDERPOLISHER 1 UNIT

48-8171 48~8181 46-8171 46-8181

(See Figure 2-1)

PART NO DESCRIPTION QTY UM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 400 EA R0614LW LOCK WASHER 1I41N 1800 EA R0614W WASHER 1I41N 1400 EA R0618W WASHER 5161NSS 400 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 100 EA R8608 SCREW 516 X 1 LAG HEX 400 EA R8622 TAPE STRIPING - BLUE 3500 IN R8765 NUT HEX 14-20 LT WIW STL CAD 400 EA R8776 FITIING 25 TUBE X 14 NPT 100 EA 1180S68 SCREW 6-32 381N CR RD HD SS ( 400 EA 8236S004 BAR ATIACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S232 FRAME ASSY - 1 UNIT 100 EA 8236S250 LEVELER 12-13 THD 400 EA 8236S261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR 200 EA 8236S269 BRACKET BIN MNTG RS 100 EA 8236S270 BRACKET BIN MNTG LS 100 EA 8236S275 BUMPER STOP 12IDX500DX5THK 200 EA 8236S276 MAGNET BIN 200 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S494 TOP COUNTER - 8GP 100 EA 8236S495 TOP COUNTER - 12 GP 100 EA 8236S706 BIN ASSEMBLY 100 EA

2-5 MA468171-1 12195

c 11cmiddot c ~

~ ~

-~-l

-I I

I) I en

~ ~ 01

I (Q c CD

I l I)

I

C J

~I a CD ~ U 1 Q (ii

~I -I lraquo 0shym tshyen en CD 3 0shy~

TYPICAL INSTALLATION SHOWN 49-3000-160 49-3000-250 49-3010-160 49-3010-250 47-2875-160T

~-

8236S493 (8) 8236S496 (12)

R4586 (14) HOLE PLUG OUANTITIES ARE DEPENDENT ON OTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

R0614W (REF)

R0614LW (REF)

R2254 (REF)

R8759 (REF) 82365098 (2)

R8758 (REF)

R0614W

R2254

8236S269 (2)

82365275 (4)

82365261 (HIGH) 8236S262 (SHORT)

(2)

L_ ~ - - - - =- bull bull - shy- - - bull - - shy

ECOMETreg GRINDERPOLISHER 2 UNIT

48-8172 48-8182 46-8172 46-8182

(See Figure 2-2)

PART NO DESCRIPTION QTY UlM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 800 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 600 EA R2254 SCREW 114-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 200 EA R8608 SCREW 516 X 1 LAG HEX 600 EA R8622 TAPE STRIPING - BLUE 5800 IN R8765 NUT HEX 14-20 LT Ww STL CAD 800 EA R8776 FlnING 25 TUBEX 14 NPT 200 EA

1180S68 SCREW 6-32 3~IN CR RD HD SS 800 EA 8236S004 BAR AITACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S233 FRAME ASSY - 2 UNIT 100 EA 8236S250 LEVELER 12-13 THD 400 EA 8236S261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR 400 EA 8236S269 BRACKET BIN MNTG RS 200 EA 8236S270 BRACKET BIN MNTG LS 200 EA 8236S275 BUMPER STOP 12IDX500DX5THK 400 EA 8236S276 MAGNET BIN 400 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S493 TOP COUNTER -2-8 GP 100 EA 8236S496 TOP COUNTER -2-12 GP 100 EA 8236S706 BIN ASSEMBLY 200 EA

2-7 MA468171-1 1211195

bull bull

I

6

II1II

~ t

~

~ ~ 01

Ul C (il I)bull ~ ()

I

C I + G)

amp N

Smiddot 0 (I)

gt ~ iir T (I) -I lraquo 2 SD

bull bull

TYPICAL INSTALLAnON SHOWN 49-3000-160 49-3000-250bull 49-3010-160 4Q-300-250 47 -2675- lSOT

R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON QTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

ROO 4W (REf

62365406 (8) (REF)82365497 (IZ)

R2254 (REFI

8Z36S098 (ZI

R8622

________6236S4Z4

R064W (141

R0614LW (14)

R2254 (14)

(REF)

(3J

R8622

82365706 (3)

Q~u

I

--

ECOMETreg GRINDERPOLISHER 3 UNIT

48-8173 48-8183 46-8173 46-8183

(See FIgure 2-3)

PART NO DESCRIPnON QTY uM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 1200 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 800 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 300 EA R8608 SCREW 516 X 1 LAG HEX 800 EA R8622 TAPE STRIPING - BLUE 8600 IN R8765 NUT HEX 14-20 LT Ww STLCAD 1200 EA R8776 FITriNG 25 TUBE X14 NPT - 3~00 EA 1180S68 SCREW 6-32381N CR RD HD SS ]200 EA 8236S004 BAR ATTACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S234 FRAME ASSY - 3 UNIT 100 EA 82368250 LEVELER 12-13 THD 400 EA 82368261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR - 600 EA 8236S269 -BRACKET BIN MNTG RS 300 EA 8236S270 BRACKET BIN MNTG LS 300 EA 8236S275 BUMPER STOP 12IDX500DX5THK 600 EA 8236S276 MAGNET BIN 600 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S408 TOP COUNTER -3-8 GIP 100 EA 8236S497 TOP COUNTER -3-12GP 100 EA 8236S706 BIN ASSEMBLY 300 EA

2-9 MA468171-1 121195

-

a lI ~240-11 l--- 300 --l

FRONT VIEW

4 0 --+--

o

o

REAR VIEW

14 NPT

250 DIA ( 3 PLACES)

440 380

360 (HIGH) 415 300 (LOW)

ALL DI~ENSIONS ARE IN

2-10

80

[I

8 ~~ It

=

L270--

RIGHT SIDE VIEW

WATER SUPPLY

DRAIN HOLE

(HIGH) (LOW)

2 o

I I I I I I I I I I I I I J I J

INCHES

Figure 2 -4 Back Elevation (Typical Access Hole Locations) One Unit Table

u MA468171-1 1211195

80

-

e 00

e

3001 8 ~ r=====t===1

t

ZO

5400

FRONT VIEW RIGHT SIDE VIEW 1-----540-----1

14 NPT WATER SUPPLY (2 PLACES)

25 DIA DRAIN HOLE (4 PLACES)

70

440 (HIGH) 380 (LOW)

(HIGH) 4 15 30 0 (LOW 1

o

o

360

REAR VIEW

ALL DIMENSIONS ARE IN INCHES

Figure 2 -S Back Elevation (Typical Access Hole Locations) Two Unit Table

2-11

MA46817t-t 121195

I

U I

I I I I I I I

U

80

J - 8 ~~ It

lol 7200 ~

f-olt-------78 00 -----~I ~ =

FRONT VIEW 780

r--190 400

f-- 120 f-i-200 --

-- 120 r-- - 160

1-0 0

1 rh

p2 t

REAR VIEW

RIGHT SIDE VIEW

40 (2 PLS)

14 NPT WATER SUPPLY

Vr-25 OIA

(3 PLACES)

ORAl (5 PLACES)

N HOLE

V

V

LV 0 I ~

1 360 (HIGH) 415

97

440 I( 380 (

300 (LOW)

HIGH) LOW)

ALL DIMENSIONS ARE IN INCHES

Figure 2 -6 Back Elevation (Typical Access Hole Locations) Three Unit Table

2-12 MA468171-1

2 o

I I I I

J

121195

---1790S062

~---- 8236S594

1751S022 (115V) 1751S025 (220V)

3500S 143 (4) -----

R8993 R8994

R0520middot (4)

8235S579 -~~

R9822 (2) ----1shy

R7088

8236S693

R2424 (8) ---__

R8365 (2) R4559 1750S00 1

8236$426

8236S690 8middot 8236S691 12

R0246 --

~---R7908 (3)

---- 1751S082 (115V)1751S083 (220V)

R8804 (115V)R8805 (220V)

r----R7908 (2)

(5)

----R0523

-----8236S698

---SEE DETAIL B

J~R0739 (4)

J ~R0514LW (4)

-----8235S678

R8835 (5)

Figure 2 -7 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-13 MA468171-1 1211195

bull 8236S673

SEE NOTE 1

_--e--shy~--Rgt365685

8236S672

1180572 (4)

r

R7846 (4)

u

DET AIL A Figure 2 -8 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

I I I I I I I I I I I I I I I

2-14 MA468171-1 121195

R7846 R0605LWE (3)

1750S094

SPEED SENSOR MOUNTING FOR(

160V MOTORGEARBOX ASSEMBLY

82365696 (2J~

8236S695~ 82365697

R8765 (2) ~ raquo R0614W (2)~~

1750S095

~~ 17515079

SPEED SENSOR MOUNTING FOR 220V MOTORGEARBOX ASSEMBLY

DETAIL B

Figure 2 -9 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-15 MA468171-1 12195

CUT

8236S385

8236S510 CUT TO 65

8236S510 CUT TO 1075

CUT

CUT TO 875

8236S510 TO 55

8236S509 8236S519 CUT TO 3

8236S388

8236S510 CUT TO 125

RAIN FOR 8 ECOMET

8236S385

8236S510

8236S510 CUT TO 125

8236S510 8236S509CUT TO 7

8236S519 CUT TO 3

8236S388

DRAIN FOR 12 ECOMET

DETAIL D

I I I I t I I J I I J

I J J

Figure 2 -10 ECOMETreg8 AND 12 GrinderPolsiher Unit Assembly

2-16 MA468171-1 1211195

NOTES

RZ880

1750S051

(141N)

OIloIENSIaII fRON RETAININORING TO ~- -- - bull shy

R8774 R877e

A~T DIRECTION CF FUI5H ET 50 TI-pound WATER DOES NJT SPLASH BEYONJ TtE TCP CF TIpound BOWl

(FAR SIDE)

RZBB6 (BIN)

L--RZ880 (lOIN)

--RZ880 (IBIN)

R8176--- r+-~ r-R774Z

U ITEMS R8lZBl1J 17~711J RZSZ4CI)RZSZ311J BZ~7111 ~ ~-~ q~~li SZlM558ll1 NJ TWO PIECES OF RZeM aIT TO zemiddot NJ 30middot TO BE PlACfD IN PlASTIC BAG Rel3O fOR FINoiL~ ~--~~

ll)

~ ~

gtshy0 E Q) rn rn laquo-

I

c J Q)

c-iii 0 a - Q) 0c-

CJ CI

0 Z laquo

shyI

CI

lo I-w ~ 0 0 W

bull CI Q) ~

l C)

iL

I shy ~ t

~

bullbullbull ____0__ _

1750S008 8 -- shy1751S007 12

(REF)

1750S076 1751S059 (REF)

(USEDR8734)WITH AUTOMET HEAD)

8 12middot

RB328-- (2)

1751S062 --__ (2)

R8359 _-=~~A=~fP

R8334_fJ

R7806 -- 11 IN)

SEE DETAIL 0 ---

gt---- 1751 S044 8middot 1751S043 12 (KIT)

r---- 40406 1 8 491777 12 (REF)

R8733

I

o I

82S413 A(6 PlS)

R0614lW 16 PlS)

R0987 (6 PlS)

Figure 2 -12 ECOMETreg 8 AND 12 GrinderPolsiher Unit Asseroply

I

I I I I I I I I I I I I I I I I

2-18 MA468171-1 121195

(

r--shy

fshywo ~laquoOw I~jr ~ laquo ---shy

-shy ~ ~

r 2

~ M 0 X X

lt ~- laquo gt~m ~ i ~ (Ju~

X InlU4 e ~ r---shy~~ ( I r ifi ~ g II

~ N -co i ----- fshy J

r-- lt cent ~ ~X ~

~ ~~

0 L-shy i] i

~ ---shy ~ in u bullbull

fshy a gg yen il q~ H IOril (J

~ X 3 ~

=-n II cent r-shy cent ~bull

~ X X o bull u

~amp X w F n ~ 11 Of ft lt00 ampIi ~

dl~~ ~

~

X n

il n AI lJ y

-shy IJ I ~

~~

~ ~ ~i = I

Figure 2 middot13 ECOMETreg 8 AND 12 GrinderPolsiher Electrical Diagram

2-19 MA468171-1 121195

--

0

JJ

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION aTY UM

II

II II IIAK110 ACCESSORY KIT FOR ALL 12 POL 100 EA

AK410 ACCESSORY KIT FOR ALL 8 POL 100 EA R0246 STRAINER - SINK 1-12IN 100 EA R0522 CONNECTOR 12 X 45 DEGREE CONDUIT 100 EA II R0523 CONNECTOR 112 X 90DEG CONDUIT 100 EA R0599 WASHER 1I2X1X1132 BRASS 100 EA R0605LWE WASHER LOCK EXT 6 STN STL 300 EA bR0612LWE WASHER LOCK EXT 1 0 STN STL 500 EA R0614 NUT 14-20 HEX 400 EA R0614LW LOCK WASHER 141N 600 EA R0615 NUT 114-20 HEX SS 200 EA I R0617LW LOCK WASHER 5161N 800 EA R0617W WASHER 5161N 200 EA

(

~R0620W WASHER 381N 400 EA II R0632 NUT 1220X18IN HEX BRASS 100 EA R0739 SCREW SKT HD 14-20 1-14IN 400 EA R0987 SCREW SKT HD 14-201 IN SS 600 EA IR1303 SCREW SET 1I4-20X1411 SS 100 EA R1643 SCREW 8-32 1I41N SLT RD HD SS 500 EA R2217TC SCREW ST 10-16X38 SLT RD ST GD 600 EAU R2424 SCREW 516-18 341N HEX HD SS 800 EA shyR2823 COUPLING-FEMALE REDUCING 100 EA R2824 TEE MALE BRANCH 100 EA R2886 NYLON TUBE 14 OD 10400 IN IR4559 ADHESIVE-ANAEROBIC THREAD GR AIR OZ R6328 TWIST-TIE POLYBAG-12 BLUE 100 EA R6330 POLY BAG 12X12-2 MIL 100 EA R7088 ROLL PIN 316 X 34 LG SS 400 EA R7406 O-RING 141D 234 X 070 300 EA shyR7502 STAINLESS PLUMBERS PUTTY AIR 02 R7519 SCREW 10-32 381N CR PN HD SS 200 EA II R7640 SCREW 38-16 41N HEX HD 400 EA R7742 ANCHOR CONNECTOR 100 EA R7806 TUBE POLYURETHANE 18IDX140D 100 IN R7846 SCREW 6-32 141N CR PAN HD SS 700 EA R7908 NUT 10-32 KEPS 500 EA shyR8166 RETAINING RING EXT 250 100 EA R8233 SCREW 10-24X7811 SKT HD CAP SS 300 EA R8328 O-RING 2061DX 103 CS 200 EA shyR8334 FITTING-SWIVEL 90DEG 10-32 100 EA R8335 FITTING-BULKHEAD 10-32 100 EA ~-R8336 NUT-716-24 COMPRESSION 100 EA R8345 UNION ELBOW 14 TUBE 100 EA R8359 KNOB 14 SHAFT 100 EA

R8364 SCREW-SET 14-28 X 12 IN 200 EA R8370 MOUNT CABLE TIE 100 EA shy0

2-20 I

MA468171-1 121195

I

j

R8624 NUT 8-32 KEPS-ZINC PLATE STl 200 EA

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION QTY UM

R8733 SEAL LIP 20 IDX262 ODX31W 100 EA R8734 TRANTORaUE1-12ID 100 EA R8751 O-RING 187WX188 10 X225 00 100 EA R8773 FITTINGMALE 25TUBEX10-32THD 100 EA R8774 FITTINGMALE 25 TUBE X 18NPT 300 EA R8776 FITTING 25 TUBE X 14 NPT 300 EA R8777 TEE-RUN 25 TUBE X 18 NPT 100 EA R8785 VALVE SOLENOID 115V LOO EA R8804 BREAKER CIRCUIT-115V 25 AMP 100 EA R8805 BREAKER CIRCUIT 220V 15 AMP 100 EA R8829 VALVE SOLENOID 220V 100 EA R8837 WASHER FIBER 516 10 100 EA R8838 WASHER FIBER 12 10 100 EA R8990 FILTER LINE 100 EA R8992 INLET POWER - IEC - SNAP-IN 100 EA R8993 BREAKER CIRCUIT-15 AMP-2 POLE 100 EA R9008A CORD IEC POWER - US NR EA R9008B CORD IEC POWER - EUROPE NR EA R9008C CORD IEC POWER - UK NR EA R9008D CORD IEC POWER - JAPAN NR EA R9081 SUPPRESSOR 50MFD X 200 OHM 100 EA R9213 TEE STREET-18 BRASS 100 EA R9214 NIPPLE HEX-18 BRASS 100 EA R9226 TAPE FOAM 18 X 38 W 7000 IN R9611 SPACER 1710 X250D X13LNY 400 EA R9761 AERATOR FAUCET 1316-27 MALE 100 EA 1180S72 NUT 6-32 KEPS 800 EA 1572S018 VALVE-WATER 14 NPT 100 EA 1572S026 KNOB WATER VALVE 100 EA 1600S044 VALVE 100 EA 1625S016 KEY 187 sa X 125 LONG 100 EA 1750S001 ADAPTER-SPINDLE 58 SHAFT 100 EA 1750S017 FITTING-FAUCET 100 EA 1750S023 HUB 12 SHAFT 100 EA 1750S024 PLATE-MOUNTING 8 100 EA 1750S047 TAG-AUTOMET CABLE 100 EA 1750S051 FAUCET ASSEMBLY 100 EA 1750S094 MOTORGEARBOX ASSY-1 HP 90VDC 100 EA 1750S095 MOTORGEARBOX ASSY-1 HP 180VDC 100 EA 1750S100 KIT O-RING 100 EA 1751S010 BASEPLATE-MOUNTING 12 100 EA 1751S016 DISK-SPEED SENSOR 100 EA 1751S022 PCB POWER CONTROL-115V 100 EA 1751S026 PCB POWER CONTROL 220V 100 EA 1751S043 SPLASH GRDCOVERBANDCLAMP-12 ~ 100 EA 1751S044 SPLASH GRDCOVERBANDCLAMP-8 100 EA 1751S062 STUD DRIVE - 375 DIA 200 EA

2-21 MA468171-1 121195

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1751S069 SENSOR SPEEDASSEMBLY 100 EA i U 8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST III PART NO DESCRIPTION aTY UM

1751S082 PCB MOTOR SPEED CONTROL 115V 100 EA II 1751S083 PCB MOTOR SPEED CONTROL 220V 100 EA 1790S062 PLATE BILINGUAL CAUTION 100 EA 1950S123 LABEL AUTOMET CAUTION 100 EA II3500S143 SPACER 12 INCH LONG 400 EA 404061 ALUMINUM WHEEL 8 IN 100 EA 491777 ALUMINUM WHEEL 121N 100 EA middot1492105 INLINE WATER FLTR REPLACEMENT 100 EA 8236S385 TEETHREADED 15 OD POLYPRO 100 EA 8236S388 NUT1-12 PIPE SIZE NPT POLYPR 100 EA 8236S413 CLAMP BAR 600 EA II 8236S426 PI PE DRAIN 150 ODX512LG PVC 100 EA 8236S456 PLUG POST 100 EA 8236S485 PIN COTTER 316X1-12LG ZINC 100 EA I8236S509 GASKET NEO 1750DX125IDX06W 100 EA 8236S510 ARM WASTE 15 400 EA 8236S519 TAILPIECE STRAIGHT FLANGED 100 EA 8236S672 PCB ECOMET CONTROL PANEL 100 EA 8236S673 NAMEPLATE ECOMET PEDESTAL 100 EA bull8236S678 PLATE BACKING TOWER 100 EA

U 8236S679 BOX CONTROL INTABLE 100 EA 8236S685 SPOUT ECOMET TOWER 100 EA 8236S686 STUD SPOUT MOUNT 100 EA bull 8236S687 TOWER CONTROL INTABLE 100 EA 8236S689 CLAMP TOWER CONTROL 200 EA 8236S690 ECOMET CASTING 8 100 EA bull8236S691 ECOMET CASTING 12 100 EA 8236S693 MOUNT GEARBOX 200 EA ~ 8236S694 COVER 100 EA I8236S695 COVER 220V-DC MOTOR 100 EA 8236S696 NUT 14-20 FLANGE 200 EA II8236S697 BAND180V-DC MOTOR 100 EA 8236S698 CONDUIT 12 X 11 100 EA 8236S700 CABLE 6 PIN MOLEX X 32 100 EA 8236S701 CABLE RIBBON 10 PIN X 22 100 EA II 8236S702 CABLE RIBBON 10 PIN X 22 100 EA 8236S703 CABLE RIBBON 14 PIN X 21 100 EA 8236S704 CABLE RIBBON 14 PIN X 16 100 EA 8236S705 HARNESS ECOMET 8 amp 12 FLUSH MOUNT 100 EA -8236S708 CABLE26 PINX 8 RIBBON 100 EA 8236S709 CABLE 26 PIN X 24 RIBBON 100 EA 8236S710 CABLE ECOMET TABLE UNIT TO AUTOMET 100 EA 8236S711 CABLE ECOMET TABLE UNIT WATER SOL 100 EA shy

II u

II 2-22

MA468171-1 121195

I

SECTION 3

ACCESSORIES

40-2120

40-2121

40-2122

40-2123

40-2124

48-6002middot115

48middot6003-115

48-8082-115

48-8083-115

48-8300-30

48-8300-36

48~8320-01

48-8320-02

48-8320-03

48-8321-01

48-8321-02

48-8321-03

48-8310-30l

48-8310-30R

48-8310-36l

48-8310-36R

48-8310-30T

48-8310-36T

48-8411

48-8412

Stainless Steel Sink with Black Faucet

Dupres Receptacle

Cup Drain

Service Module

Drain Piping Kit

Fume Hood 2 Unit with Light

Fume Hood 3 Unit with Light

Wall Cabinet 2 Unit with Light

Wall Cabinet 3 Unit with Light

Tech-Metreg Filler Kit

Tech-Metreg Filler Kit

Reagent Shelf One Unit

Reagent Shelf Two UnU

Reagent Shelf Three Unit

Reagent Shelf ComerNo Sides

Reagent Shelf Corner One Side

Reagent Shelf Corner Two Sides

Tech-Metreg End Filler Kit Tabli to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Aller Kit Table to Wall

TechmiddotMetreg End Filler Kit Tableto Table

Tech-Met~ End Filler KitTable toTable

Shelf or Drawer Liners1 Unit (24 in)

Shelf or Drawer Liners 2 Unit (48 in)

3-1 MA468171-1 1211195

Installation Instructions For 40~2120 Stainless Steel Sink and Faucet

MA468t71-t

Recommended mounting positions of the Sink and Faucet are shown in Figure3-4

~ Other positions may be limited by the table cross supports

I Typical sink installation uses drain kit 40-2124 sinks can be installed from the top

2 Cut a sink opening 13-34 x 18-V4 inch corner of cutouts can be square or up to 12 inch radius

MQmlst dimension front to back 2nd dimension left to right

3

4

Figure 3-1

NAlLS

SPRING CLIP

Pllt No 3143743)

Section Thru Grip~Rim

Nail spring clips to the edge of the counter top cutout

Apply a soft putty or caulking to the underside of the bowl rim

5 Connect sink to drain line

6 Locate the water valve position an drill a 15 inch dia hole Install the valve and connect the water supply to ~he 318 nptinlet

7 Check for leaks

ApPlyCau~ilg Figure 3-2 SinkIJ)stal~tion lt

3-2 1211195

__

I

SIB IPS COUPlING

REMOVABLE AERATOR

cOLOREO PLASTIO INDEX DISC

BLACK PLASllC HOOOEO HANOLE

Flgure~~3 Deck Mownt~Mixrnd Faucet

I

I I I I I I J I

338 lTYP

( 0

t

+I 1250 lTYP)

f 0

~ ~

-- 15 f---39 ----

1475

y )

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~ shy125 cent (TyP) J

I I

SINK CUT OUT 18-114ltX 13-34 n~

IFigure 3-4 Recommended Sink and Faucet Mounting Positibns

3-3

MA468171-1 121195

~ -----------------------------------------------------~

REAGENT SHELF

COUNTERTOP

T--~-------------------------

TABLE fRAME

~3

L4

U-middot-middot-It-~A------=-------+

bull I ---------------- ~

bull

8

i 1 i 7

ai---u-l-u--middot

Figure 3-5 Typical Sink Installation

3-4 MA468171-1 121195

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I I

Installation Instructions for 40-2121 Duplex Outlet

I

bullbull u

MACHINE SCREW BACK COVER PlATE

WOOD SCREW BOX

FRONT PLATE SHIM WASHER

DUPlEX OUTlET

(

Figure 3--6 Duplex Receptacle

Recommended mounting positions of the duplex outlet are shown in Figure 3--6 Duplex Outlets require a minimum of 2 inches clearance behind the back splash panel for installation

1 Cut outlet opening 2middot518 x 4 inch

2 Insert the front plate with the I-V4 inch long protrusion through the back splash from the back side of the table

3 To find the location of the two mounting screw holes hold the 4 inch electric box with the slots against the front cover plate and mark each location

4 Using a 332 drill bit drill two pilot holes V2inch deep atthemarked locations

~C(

c 5 Secure the front cover plate and 4 inch electric box with the wood

screws (R8628)as supplied

6 To complete the installation follow standard electrical practices

Note All electrical connections shOUld be completed by a certimiddotfled electrician

3middot5 MA468171middot1 1211195

V

402121 DUPLEX OUTLET PARTS LIST

R0606W WASHER6SS R6002 CARTON 7X5X4 200 TEST RSC R8628 SCREW10X12CRRECPNHDSS R8747 OUTLET DUPLEX GND FAULT 125V R8761 COVER 1-14 PLASTER RING X 4 R8762 BOX 4 SQ EXTENSION R8764 COVER BLANK FOR 4 BOX

Installation Instructions for 40-2122 Table Cup Drain

f I- 19-1

400 EA 100 EA 200 EA 100 EA 100 EA 100 EA 100 EA

Figure 3-7 Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position it is important to miss counter top cross supports

I Typical cup drain installation uses drain kit 40-2124

2 Drill a 2 inch dia hole through the counter top at the location of the cup drain

3 Install cup drain

4 Connect cup drain to drain line

5 Check for leaks

3-6

MA468171-1 121195

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

I--------------------shy

I I I II II

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Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

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3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

I

~ g~7J

Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

I I-------

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REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

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Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

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I II

-II

- ---

Figure 3-11 Drain Kit Components

-II II

3-13 -MA468171-1 1211195

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Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

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I3-15 MA468171-1 middot1211195

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Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

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0400- -----04

STEP bull

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Flg~rQ 3-13 Installation for Filler Kit

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MA468171middot1 121195

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Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

MOTOR

RUN Starts the platen turning The preset platen speed will be retained in memory until the power off control is pressed The unit will return to the default setting (10rpm) after power on is pressed

STOP Stops the platen motor only The platen motor will return to its preset setting (10-500 rpm) when the run is pressed

INCREASE Increases the RPM setting of the platen motor (Maximum 500 RPM)

DECREASE Decreases the RPM setting of the platen motor (Minimum 10 RPM)

RPM Display Display indicates preset RPM of the platen motor Special sensing circuits automatically maintaip constant RPM under varying load conditions

WATER

ON Starts the water flow through the flush jet and the faucet assembly (controlled by the water valve)

OFF Stops the water flow

Normal Operation and Use

To start the ECOMETreg GrinderPolisher press the Power ON and RUN controls Indicator lamps will light when either control is activated Adjust the rotational speed of the platen by pressing either INCREASE or DECREASE until the desired speed appears in the LED indicator To use water lubrication lift and swing the water dispenser arm into the desired position To start the flow of water from both the dispenser arm and the bowl flush jet press the Water ON Control

Adjust the water flow of the bowl flush jet with the extemal water supply valve Then adjust the dispensing arm wc~ ~ - ~e knob located behind the water dispensing arm If you operate only the bowl flush jet close the water valve by turning the knob in the clockwise direction

The ECOMETreg GrinderPolishers may be used to prepare metallographic petrographic and ceramographic samples Detailed information on sample preparation including specific data on abrasives wheel coverings and lubricants for various metals and other materials may be found in the following Metal Digest publications

bull General metallography Volume 20 Nos 2 and 3

bull Heat treating Volume 22 no 3

bull Corrosion Volume 22 no 2

1-8

MA468171-1 1211195

bull Petrography Volume 24 no 1

bull Microelectronics Volume 25 no I

The BUEHLER DIALOG reg Technical Reference Manual offers a new approach to sample preparation This innovative new technology can be utilized with your new ECOMETreg GrinderlPolisher Contact your BUEHLER representative for more information and a free subscription to this publication

Tips for smooth operation

I I I I I

Install polishing wheels by lining up the two pins (with D-rings) on the top Iof the base plate with the holes in the underside of the polishing wheel When the lugs engage the holes press down on the platen to produce a friction fit See Figure 1-2 I Always use the splash ring to prevent messy over spray and as a safety feature to help prevents accidental contact of fingers with the rotating wheel and cloth clamp r I Do not leave worn-out psa backed abrasive papers or cloths on the wheel after use If left on the wheel for prolonged periods of time they may be difficutl to remove I Makes(Jre the wheel surface is dean and free of residue from previous operations Adhesive residue may be removed with an approved chlorinated solvent I

I

I

I

I

I

I

1-9 MA468171-1 121195

Maintenance

DAILY MAINTENANCE

Strip wom-out cloths and papers from wheel surfaces and remove adhesive residue

Wipe the exterior surfaces of the cabinet

The bowl flush jet should minimize the build-up of -grinding and polishing residue in the bowl but it is advisable to run additional water from the dispenser arm to help clear away any accumulations of abrasive residue Do not use sharp objects such as a screw driver to dislodge residue from the bowl as this may mar or damage the bowl surface

GEAR Box OIL

If oil leakage is evident contact your BUEHLER representative

Trouble shooting (

To locate and solve operational problems consult the Connection Diagram for your ECOMETreg GrinderPolisher

RECOMMENDED SPARE PARTS

R8328 0 Ring (0206 ID x 010$ CS)

Accessories and Supplies

Many accessories and consumable supplies are available for use with the ECOMETreg GrinderPolisher Accessories for the automation of grinding and polishing steps are available to help improve your sample handling volume and efficiency

Recent innovations include an automated AUTOMETreg Power Head METLAPreg Fluid Dispensing System and the BUEHLER DIALOGreg Method with associated consumable supplies For additional information contact your BUEHLER representative or in the USA call I-SOD-BUEHLER

ACCESSORIES

DESCRIPTION 8 (203 em) 12 (305 em)

Cloth Clamp 40-2058 46-2012

Paper Holding Band 30-2000 46-2013

Aluminum Wheel 40-4061 49-1m

Bronze Wheel 40-4062 49-1na

Table 2 Accessories for ECOMErreg 61ectrical and Mechanical Specifications

1-10 MA468171-1 1211195

I AUTOMETreg Power Head I

I

0

BUEHLER flush mounted GrinderPolishers are machined and wired to accept either the AUTOMETreg 2 or AUTOMETreg 3 Power Heads For installation ofthe AUTOMETreg Power Head see instructions packaged with that unit

WATER r 38in

ELECT

SUPPLY TUBING

wall

BOX_~

18 00

AGENT SHELF

floor

Figure 1- 6 Recommended Table Installation

1-11

I I I I I I I I I I g

I I

I shy

I MA468171-1 121195

~

SECTION 2 (TECH-METreg POLISHING TABLES)

BUEHLER TECH-METreg Polishing Tables are specially designed to aCcommodate the ECOMETreg 8 inch or 12 inch flush mounted GrinderPolishers Available in three lengths and two heights each table unit accepts any of the following

8 inch or 12 inch ECOMETreg GrinderPolisher Oor 8 inch or 12 inch Polimet reg or 11 X 11 inch stainless steel sink Each table is designed with a 24 inch long tilt out bin for convenient storage Tables are constructed of heavy gauge steel and chemical-resistant laminate tops with easy to clean rolled corners

Optional lower cabinets are available for 36inch high TECH-METreg Polishing Tables

For those installations where a combination of drawer sizes and lower cabinets with shelves are required BUEHLER can customize TECHshyMETreg furniture with a variety of shelf and drawer cabinet modules to meet your individual requirements

2-1 MA468171-1 121195

Specifications and Selection Guide

Select the Desired TECH-METreg Table

Units Catalog No8 Catalog No 12 Size Approx (203 cm) (305 cm) (Height to Table Top) Weight

48-8171 46-8171 30 W x 30 D x 30 H 206lbs (76 x 76 x 76 em) (934 kg)

48-8181 46-8181 30 W x 30 D x 36 H 220lbs (76 x 76 x 91 em) (998 kg)

48-8172 46-8172 54 W x 30 0 x 30 H 2891bs (137 x 76 x76 em) (1311 kg)

48-8182 46-8182 54 W x 30 0 x 36 H 3031bs (137 x 76 x 91 em) (1374 kg)

48-8173shy 46-8173 78 W x 30 0 x 30 H 3721bs (198 x 76 x 76 em) (1687 kg)

48-8183 46-8183 78 W x 30 0 x36 H 3861bs (198 x 76 x 91 em) (1750 kg)

Approximate shllpplng weight to table and packaging Catalog numbers listed above are the Tables with cut-outts to accept GrinderPolishers add GrinderPolisher weights listed below for each unit selected

Plus the desired GRINDERPOLISHER

Model

ECOMET8

Catalog No

49-3000-160T

wheel

Size

8

(203 eM)

Motor Rating

amp Spindle

speed

1 HP (740W)

10-500 RPM

Electrical

Requirements

115vV60H

1 PHASE

Approxbullbullbull

Weight

50 LBS

(227 KG)

ECOMET8 49-3000-250T 8

(203 eM)

1 HP (740W)

10-500 RPM

220-240V50HzI

1 PHASE

50 LBS

(227 KG)

ECOMET12 49-3010-160T 12

(203 eM)

1 HP (740W)

10-500 RPM

115vVl60H

1 PHASE

55 LBS

(249 KG)

ECOMET 12 49-3010-250T 12

(203 eM)

1 HP (740W)

10-500 RPM

220-240V50HzI

1 PHASE

55 LBS

(249 KG)

Approximate added weight for eaeh Grinderpolisher unit

2-2 MA468171-1 12195

Plus the Optional Table-Mounted Cabinet Module(s)and Accessories

Table Type 36 High

Models Only)

Cabinet Modules)

Full Extension Shelf bullbullbull

Adjustable Shelf

Shelf liners (Pkgs of 10)

1 Unit 488389 bullbullbullbull 48-8398 48-8396 48-8411

2 Unit 48-8391 48-8399 48-8397 48-8412

3 Unit 48-8389 amp 48-8391

48-8398 amp 48-8399

48-8396 amp 48-8397

48-8411 amp48-8412

bullbullbull Each Cabinet Module includes Swinging Door(s) and one Adjustable Shelf bullbullbull A Maximum of 6 Full-extension Shelves can be mounted in each Cabinet Module bullbullbullbull Multiples of the 48-8389 Module can be mounted in 2 and 3 unit Tables

Accessory Table-Mounted Drawer Modules r

Catalog Drawer Drawer Width Number

48-8392

48-8393

Quantity

3

6

Height

6(15cm)

3 (8cm)

1 Unit

1 Unit

4a8394 5 i 6 (15 cm) amp 43(8cm)

1 Unit

48-8395 5 1 6 (15 cm) amp 43(8cm)

1 Unit

Drawer and Cabinet Modules can be mounted individually in multiples and in combination with each other in 1 2 and 3-unit 36 high tables Specify mounting locations when ordering

2-3 MA468t7t-t 12195

-- - - - - - - - -

l

0

CJ

lt

-~ ~

-~ I-

iii c a ~ I

C J

Ggt J~ ar t 0 2shyCij T (I) raquo () () (I)

3 0shy-lt

sect ~

~TYPICAL INSTALLATION SHOWN 49-3000-160 49-3000-250 49-3010-160 49-3010-250 47-2675-160T

6236S494 8236S495

(6middot) (12middot J

R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON OTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED

(USE AS NEEDED)

82365098 (2)

R0614LW (14J

R0614W

(ll

R6622

seE OWgt 62365565

R0614W REFI

---8l36S275 (21

82365269

8236S268 (Z J

82365250 (4)

82365261 (HIGH)82365162 (SHORT) (2)

8236S270

- - - - f_~ r

I

ECOMETreg GRINDERPOLISHER 1 UNIT

48-8171 48~8181 46-8171 46-8181

(See Figure 2-1)

PART NO DESCRIPTION QTY UM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 400 EA R0614LW LOCK WASHER 1I41N 1800 EA R0614W WASHER 1I41N 1400 EA R0618W WASHER 5161NSS 400 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 100 EA R8608 SCREW 516 X 1 LAG HEX 400 EA R8622 TAPE STRIPING - BLUE 3500 IN R8765 NUT HEX 14-20 LT WIW STL CAD 400 EA R8776 FITIING 25 TUBE X 14 NPT 100 EA 1180S68 SCREW 6-32 381N CR RD HD SS ( 400 EA 8236S004 BAR ATIACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S232 FRAME ASSY - 1 UNIT 100 EA 8236S250 LEVELER 12-13 THD 400 EA 8236S261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR 200 EA 8236S269 BRACKET BIN MNTG RS 100 EA 8236S270 BRACKET BIN MNTG LS 100 EA 8236S275 BUMPER STOP 12IDX500DX5THK 200 EA 8236S276 MAGNET BIN 200 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S494 TOP COUNTER - 8GP 100 EA 8236S495 TOP COUNTER - 12 GP 100 EA 8236S706 BIN ASSEMBLY 100 EA

2-5 MA468171-1 12195

c 11cmiddot c ~

~ ~

-~-l

-I I

I) I en

~ ~ 01

I (Q c CD

I l I)

I

C J

~I a CD ~ U 1 Q (ii

~I -I lraquo 0shym tshyen en CD 3 0shy~

TYPICAL INSTALLATION SHOWN 49-3000-160 49-3000-250 49-3010-160 49-3010-250 47-2875-160T

~-

8236S493 (8) 8236S496 (12)

R4586 (14) HOLE PLUG OUANTITIES ARE DEPENDENT ON OTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

R0614W (REF)

R0614LW (REF)

R2254 (REF)

R8759 (REF) 82365098 (2)

R8758 (REF)

R0614W

R2254

8236S269 (2)

82365275 (4)

82365261 (HIGH) 8236S262 (SHORT)

(2)

L_ ~ - - - - =- bull bull - shy- - - bull - - shy

ECOMETreg GRINDERPOLISHER 2 UNIT

48-8172 48-8182 46-8172 46-8182

(See Figure 2-2)

PART NO DESCRIPTION QTY UlM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 800 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 600 EA R2254 SCREW 114-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 200 EA R8608 SCREW 516 X 1 LAG HEX 600 EA R8622 TAPE STRIPING - BLUE 5800 IN R8765 NUT HEX 14-20 LT Ww STL CAD 800 EA R8776 FlnING 25 TUBEX 14 NPT 200 EA

1180S68 SCREW 6-32 3~IN CR RD HD SS 800 EA 8236S004 BAR AITACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S233 FRAME ASSY - 2 UNIT 100 EA 8236S250 LEVELER 12-13 THD 400 EA 8236S261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR 400 EA 8236S269 BRACKET BIN MNTG RS 200 EA 8236S270 BRACKET BIN MNTG LS 200 EA 8236S275 BUMPER STOP 12IDX500DX5THK 400 EA 8236S276 MAGNET BIN 400 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S493 TOP COUNTER -2-8 GP 100 EA 8236S496 TOP COUNTER -2-12 GP 100 EA 8236S706 BIN ASSEMBLY 200 EA

2-7 MA468171-1 1211195

bull bull

I

6

II1II

~ t

~

~ ~ 01

Ul C (il I)bull ~ ()

I

C I + G)

amp N

Smiddot 0 (I)

gt ~ iir T (I) -I lraquo 2 SD

bull bull

TYPICAL INSTALLAnON SHOWN 49-3000-160 49-3000-250bull 49-3010-160 4Q-300-250 47 -2675- lSOT

R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON QTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

ROO 4W (REf

62365406 (8) (REF)82365497 (IZ)

R2254 (REFI

8Z36S098 (ZI

R8622

________6236S4Z4

R064W (141

R0614LW (14)

R2254 (14)

(REF)

(3J

R8622

82365706 (3)

Q~u

I

--

ECOMETreg GRINDERPOLISHER 3 UNIT

48-8173 48-8183 46-8173 46-8183

(See FIgure 2-3)

PART NO DESCRIPnON QTY uM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 1200 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 800 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 300 EA R8608 SCREW 516 X 1 LAG HEX 800 EA R8622 TAPE STRIPING - BLUE 8600 IN R8765 NUT HEX 14-20 LT Ww STLCAD 1200 EA R8776 FITriNG 25 TUBE X14 NPT - 3~00 EA 1180S68 SCREW 6-32381N CR RD HD SS ]200 EA 8236S004 BAR ATTACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S234 FRAME ASSY - 3 UNIT 100 EA 82368250 LEVELER 12-13 THD 400 EA 82368261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR - 600 EA 8236S269 -BRACKET BIN MNTG RS 300 EA 8236S270 BRACKET BIN MNTG LS 300 EA 8236S275 BUMPER STOP 12IDX500DX5THK 600 EA 8236S276 MAGNET BIN 600 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S408 TOP COUNTER -3-8 GIP 100 EA 8236S497 TOP COUNTER -3-12GP 100 EA 8236S706 BIN ASSEMBLY 300 EA

2-9 MA468171-1 121195

-

a lI ~240-11 l--- 300 --l

FRONT VIEW

4 0 --+--

o

o

REAR VIEW

14 NPT

250 DIA ( 3 PLACES)

440 380

360 (HIGH) 415 300 (LOW)

ALL DI~ENSIONS ARE IN

2-10

80

[I

8 ~~ It

=

L270--

RIGHT SIDE VIEW

WATER SUPPLY

DRAIN HOLE

(HIGH) (LOW)

2 o

I I I I I I I I I I I I I J I J

INCHES

Figure 2 -4 Back Elevation (Typical Access Hole Locations) One Unit Table

u MA468171-1 1211195

80

-

e 00

e

3001 8 ~ r=====t===1

t

ZO

5400

FRONT VIEW RIGHT SIDE VIEW 1-----540-----1

14 NPT WATER SUPPLY (2 PLACES)

25 DIA DRAIN HOLE (4 PLACES)

70

440 (HIGH) 380 (LOW)

(HIGH) 4 15 30 0 (LOW 1

o

o

360

REAR VIEW

ALL DIMENSIONS ARE IN INCHES

Figure 2 -S Back Elevation (Typical Access Hole Locations) Two Unit Table

2-11

MA46817t-t 121195

I

U I

I I I I I I I

U

80

J - 8 ~~ It

lol 7200 ~

f-olt-------78 00 -----~I ~ =

FRONT VIEW 780

r--190 400

f-- 120 f-i-200 --

-- 120 r-- - 160

1-0 0

1 rh

p2 t

REAR VIEW

RIGHT SIDE VIEW

40 (2 PLS)

14 NPT WATER SUPPLY

Vr-25 OIA

(3 PLACES)

ORAl (5 PLACES)

N HOLE

V

V

LV 0 I ~

1 360 (HIGH) 415

97

440 I( 380 (

300 (LOW)

HIGH) LOW)

ALL DIMENSIONS ARE IN INCHES

Figure 2 -6 Back Elevation (Typical Access Hole Locations) Three Unit Table

2-12 MA468171-1

2 o

I I I I

J

121195

---1790S062

~---- 8236S594

1751S022 (115V) 1751S025 (220V)

3500S 143 (4) -----

R8993 R8994

R0520middot (4)

8235S579 -~~

R9822 (2) ----1shy

R7088

8236S693

R2424 (8) ---__

R8365 (2) R4559 1750S00 1

8236$426

8236S690 8middot 8236S691 12

R0246 --

~---R7908 (3)

---- 1751S082 (115V)1751S083 (220V)

R8804 (115V)R8805 (220V)

r----R7908 (2)

(5)

----R0523

-----8236S698

---SEE DETAIL B

J~R0739 (4)

J ~R0514LW (4)

-----8235S678

R8835 (5)

Figure 2 -7 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-13 MA468171-1 1211195

bull 8236S673

SEE NOTE 1

_--e--shy~--Rgt365685

8236S672

1180572 (4)

r

R7846 (4)

u

DET AIL A Figure 2 -8 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

I I I I I I I I I I I I I I I

2-14 MA468171-1 121195

R7846 R0605LWE (3)

1750S094

SPEED SENSOR MOUNTING FOR(

160V MOTORGEARBOX ASSEMBLY

82365696 (2J~

8236S695~ 82365697

R8765 (2) ~ raquo R0614W (2)~~

1750S095

~~ 17515079

SPEED SENSOR MOUNTING FOR 220V MOTORGEARBOX ASSEMBLY

DETAIL B

Figure 2 -9 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-15 MA468171-1 12195

CUT

8236S385

8236S510 CUT TO 65

8236S510 CUT TO 1075

CUT

CUT TO 875

8236S510 TO 55

8236S509 8236S519 CUT TO 3

8236S388

8236S510 CUT TO 125

RAIN FOR 8 ECOMET

8236S385

8236S510

8236S510 CUT TO 125

8236S510 8236S509CUT TO 7

8236S519 CUT TO 3

8236S388

DRAIN FOR 12 ECOMET

DETAIL D

I I I I t I I J I I J

I J J

Figure 2 -10 ECOMETreg8 AND 12 GrinderPolsiher Unit Assembly

2-16 MA468171-1 1211195

NOTES

RZ880

1750S051

(141N)

OIloIENSIaII fRON RETAININORING TO ~- -- - bull shy

R8774 R877e

A~T DIRECTION CF FUI5H ET 50 TI-pound WATER DOES NJT SPLASH BEYONJ TtE TCP CF TIpound BOWl

(FAR SIDE)

RZBB6 (BIN)

L--RZ880 (lOIN)

--RZ880 (IBIN)

R8176--- r+-~ r-R774Z

U ITEMS R8lZBl1J 17~711J RZSZ4CI)RZSZ311J BZ~7111 ~ ~-~ q~~li SZlM558ll1 NJ TWO PIECES OF RZeM aIT TO zemiddot NJ 30middot TO BE PlACfD IN PlASTIC BAG Rel3O fOR FINoiL~ ~--~~

ll)

~ ~

gtshy0 E Q) rn rn laquo-

I

c J Q)

c-iii 0 a - Q) 0c-

CJ CI

0 Z laquo

shyI

CI

lo I-w ~ 0 0 W

bull CI Q) ~

l C)

iL

I shy ~ t

~

bullbullbull ____0__ _

1750S008 8 -- shy1751S007 12

(REF)

1750S076 1751S059 (REF)

(USEDR8734)WITH AUTOMET HEAD)

8 12middot

RB328-- (2)

1751S062 --__ (2)

R8359 _-=~~A=~fP

R8334_fJ

R7806 -- 11 IN)

SEE DETAIL 0 ---

gt---- 1751 S044 8middot 1751S043 12 (KIT)

r---- 40406 1 8 491777 12 (REF)

R8733

I

o I

82S413 A(6 PlS)

R0614lW 16 PlS)

R0987 (6 PlS)

Figure 2 -12 ECOMETreg 8 AND 12 GrinderPolsiher Unit Asseroply

I

I I I I I I I I I I I I I I I I

2-18 MA468171-1 121195

(

r--shy

fshywo ~laquoOw I~jr ~ laquo ---shy

-shy ~ ~

r 2

~ M 0 X X

lt ~- laquo gt~m ~ i ~ (Ju~

X InlU4 e ~ r---shy~~ ( I r ifi ~ g II

~ N -co i ----- fshy J

r-- lt cent ~ ~X ~

~ ~~

0 L-shy i] i

~ ---shy ~ in u bullbull

fshy a gg yen il q~ H IOril (J

~ X 3 ~

=-n II cent r-shy cent ~bull

~ X X o bull u

~amp X w F n ~ 11 Of ft lt00 ampIi ~

dl~~ ~

~

X n

il n AI lJ y

-shy IJ I ~

~~

~ ~ ~i = I

Figure 2 middot13 ECOMETreg 8 AND 12 GrinderPolsiher Electrical Diagram

2-19 MA468171-1 121195

--

0

JJ

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION aTY UM

II

II II IIAK110 ACCESSORY KIT FOR ALL 12 POL 100 EA

AK410 ACCESSORY KIT FOR ALL 8 POL 100 EA R0246 STRAINER - SINK 1-12IN 100 EA R0522 CONNECTOR 12 X 45 DEGREE CONDUIT 100 EA II R0523 CONNECTOR 112 X 90DEG CONDUIT 100 EA R0599 WASHER 1I2X1X1132 BRASS 100 EA R0605LWE WASHER LOCK EXT 6 STN STL 300 EA bR0612LWE WASHER LOCK EXT 1 0 STN STL 500 EA R0614 NUT 14-20 HEX 400 EA R0614LW LOCK WASHER 141N 600 EA R0615 NUT 114-20 HEX SS 200 EA I R0617LW LOCK WASHER 5161N 800 EA R0617W WASHER 5161N 200 EA

(

~R0620W WASHER 381N 400 EA II R0632 NUT 1220X18IN HEX BRASS 100 EA R0739 SCREW SKT HD 14-20 1-14IN 400 EA R0987 SCREW SKT HD 14-201 IN SS 600 EA IR1303 SCREW SET 1I4-20X1411 SS 100 EA R1643 SCREW 8-32 1I41N SLT RD HD SS 500 EA R2217TC SCREW ST 10-16X38 SLT RD ST GD 600 EAU R2424 SCREW 516-18 341N HEX HD SS 800 EA shyR2823 COUPLING-FEMALE REDUCING 100 EA R2824 TEE MALE BRANCH 100 EA R2886 NYLON TUBE 14 OD 10400 IN IR4559 ADHESIVE-ANAEROBIC THREAD GR AIR OZ R6328 TWIST-TIE POLYBAG-12 BLUE 100 EA R6330 POLY BAG 12X12-2 MIL 100 EA R7088 ROLL PIN 316 X 34 LG SS 400 EA R7406 O-RING 141D 234 X 070 300 EA shyR7502 STAINLESS PLUMBERS PUTTY AIR 02 R7519 SCREW 10-32 381N CR PN HD SS 200 EA II R7640 SCREW 38-16 41N HEX HD 400 EA R7742 ANCHOR CONNECTOR 100 EA R7806 TUBE POLYURETHANE 18IDX140D 100 IN R7846 SCREW 6-32 141N CR PAN HD SS 700 EA R7908 NUT 10-32 KEPS 500 EA shyR8166 RETAINING RING EXT 250 100 EA R8233 SCREW 10-24X7811 SKT HD CAP SS 300 EA R8328 O-RING 2061DX 103 CS 200 EA shyR8334 FITTING-SWIVEL 90DEG 10-32 100 EA R8335 FITTING-BULKHEAD 10-32 100 EA ~-R8336 NUT-716-24 COMPRESSION 100 EA R8345 UNION ELBOW 14 TUBE 100 EA R8359 KNOB 14 SHAFT 100 EA

R8364 SCREW-SET 14-28 X 12 IN 200 EA R8370 MOUNT CABLE TIE 100 EA shy0

2-20 I

MA468171-1 121195

I

j

R8624 NUT 8-32 KEPS-ZINC PLATE STl 200 EA

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION QTY UM

R8733 SEAL LIP 20 IDX262 ODX31W 100 EA R8734 TRANTORaUE1-12ID 100 EA R8751 O-RING 187WX188 10 X225 00 100 EA R8773 FITTINGMALE 25TUBEX10-32THD 100 EA R8774 FITTINGMALE 25 TUBE X 18NPT 300 EA R8776 FITTING 25 TUBE X 14 NPT 300 EA R8777 TEE-RUN 25 TUBE X 18 NPT 100 EA R8785 VALVE SOLENOID 115V LOO EA R8804 BREAKER CIRCUIT-115V 25 AMP 100 EA R8805 BREAKER CIRCUIT 220V 15 AMP 100 EA R8829 VALVE SOLENOID 220V 100 EA R8837 WASHER FIBER 516 10 100 EA R8838 WASHER FIBER 12 10 100 EA R8990 FILTER LINE 100 EA R8992 INLET POWER - IEC - SNAP-IN 100 EA R8993 BREAKER CIRCUIT-15 AMP-2 POLE 100 EA R9008A CORD IEC POWER - US NR EA R9008B CORD IEC POWER - EUROPE NR EA R9008C CORD IEC POWER - UK NR EA R9008D CORD IEC POWER - JAPAN NR EA R9081 SUPPRESSOR 50MFD X 200 OHM 100 EA R9213 TEE STREET-18 BRASS 100 EA R9214 NIPPLE HEX-18 BRASS 100 EA R9226 TAPE FOAM 18 X 38 W 7000 IN R9611 SPACER 1710 X250D X13LNY 400 EA R9761 AERATOR FAUCET 1316-27 MALE 100 EA 1180S72 NUT 6-32 KEPS 800 EA 1572S018 VALVE-WATER 14 NPT 100 EA 1572S026 KNOB WATER VALVE 100 EA 1600S044 VALVE 100 EA 1625S016 KEY 187 sa X 125 LONG 100 EA 1750S001 ADAPTER-SPINDLE 58 SHAFT 100 EA 1750S017 FITTING-FAUCET 100 EA 1750S023 HUB 12 SHAFT 100 EA 1750S024 PLATE-MOUNTING 8 100 EA 1750S047 TAG-AUTOMET CABLE 100 EA 1750S051 FAUCET ASSEMBLY 100 EA 1750S094 MOTORGEARBOX ASSY-1 HP 90VDC 100 EA 1750S095 MOTORGEARBOX ASSY-1 HP 180VDC 100 EA 1750S100 KIT O-RING 100 EA 1751S010 BASEPLATE-MOUNTING 12 100 EA 1751S016 DISK-SPEED SENSOR 100 EA 1751S022 PCB POWER CONTROL-115V 100 EA 1751S026 PCB POWER CONTROL 220V 100 EA 1751S043 SPLASH GRDCOVERBANDCLAMP-12 ~ 100 EA 1751S044 SPLASH GRDCOVERBANDCLAMP-8 100 EA 1751S062 STUD DRIVE - 375 DIA 200 EA

2-21 MA468171-1 121195

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1751S069 SENSOR SPEEDASSEMBLY 100 EA i U 8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST III PART NO DESCRIPTION aTY UM

1751S082 PCB MOTOR SPEED CONTROL 115V 100 EA II 1751S083 PCB MOTOR SPEED CONTROL 220V 100 EA 1790S062 PLATE BILINGUAL CAUTION 100 EA 1950S123 LABEL AUTOMET CAUTION 100 EA II3500S143 SPACER 12 INCH LONG 400 EA 404061 ALUMINUM WHEEL 8 IN 100 EA 491777 ALUMINUM WHEEL 121N 100 EA middot1492105 INLINE WATER FLTR REPLACEMENT 100 EA 8236S385 TEETHREADED 15 OD POLYPRO 100 EA 8236S388 NUT1-12 PIPE SIZE NPT POLYPR 100 EA 8236S413 CLAMP BAR 600 EA II 8236S426 PI PE DRAIN 150 ODX512LG PVC 100 EA 8236S456 PLUG POST 100 EA 8236S485 PIN COTTER 316X1-12LG ZINC 100 EA I8236S509 GASKET NEO 1750DX125IDX06W 100 EA 8236S510 ARM WASTE 15 400 EA 8236S519 TAILPIECE STRAIGHT FLANGED 100 EA 8236S672 PCB ECOMET CONTROL PANEL 100 EA 8236S673 NAMEPLATE ECOMET PEDESTAL 100 EA bull8236S678 PLATE BACKING TOWER 100 EA

U 8236S679 BOX CONTROL INTABLE 100 EA 8236S685 SPOUT ECOMET TOWER 100 EA 8236S686 STUD SPOUT MOUNT 100 EA bull 8236S687 TOWER CONTROL INTABLE 100 EA 8236S689 CLAMP TOWER CONTROL 200 EA 8236S690 ECOMET CASTING 8 100 EA bull8236S691 ECOMET CASTING 12 100 EA 8236S693 MOUNT GEARBOX 200 EA ~ 8236S694 COVER 100 EA I8236S695 COVER 220V-DC MOTOR 100 EA 8236S696 NUT 14-20 FLANGE 200 EA II8236S697 BAND180V-DC MOTOR 100 EA 8236S698 CONDUIT 12 X 11 100 EA 8236S700 CABLE 6 PIN MOLEX X 32 100 EA 8236S701 CABLE RIBBON 10 PIN X 22 100 EA II 8236S702 CABLE RIBBON 10 PIN X 22 100 EA 8236S703 CABLE RIBBON 14 PIN X 21 100 EA 8236S704 CABLE RIBBON 14 PIN X 16 100 EA 8236S705 HARNESS ECOMET 8 amp 12 FLUSH MOUNT 100 EA -8236S708 CABLE26 PINX 8 RIBBON 100 EA 8236S709 CABLE 26 PIN X 24 RIBBON 100 EA 8236S710 CABLE ECOMET TABLE UNIT TO AUTOMET 100 EA 8236S711 CABLE ECOMET TABLE UNIT WATER SOL 100 EA shy

II u

II 2-22

MA468171-1 121195

I

SECTION 3

ACCESSORIES

40-2120

40-2121

40-2122

40-2123

40-2124

48-6002middot115

48middot6003-115

48-8082-115

48-8083-115

48-8300-30

48-8300-36

48~8320-01

48-8320-02

48-8320-03

48-8321-01

48-8321-02

48-8321-03

48-8310-30l

48-8310-30R

48-8310-36l

48-8310-36R

48-8310-30T

48-8310-36T

48-8411

48-8412

Stainless Steel Sink with Black Faucet

Dupres Receptacle

Cup Drain

Service Module

Drain Piping Kit

Fume Hood 2 Unit with Light

Fume Hood 3 Unit with Light

Wall Cabinet 2 Unit with Light

Wall Cabinet 3 Unit with Light

Tech-Metreg Filler Kit

Tech-Metreg Filler Kit

Reagent Shelf One Unit

Reagent Shelf Two UnU

Reagent Shelf Three Unit

Reagent Shelf ComerNo Sides

Reagent Shelf Corner One Side

Reagent Shelf Corner Two Sides

Tech-Metreg End Filler Kit Tabli to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Aller Kit Table to Wall

TechmiddotMetreg End Filler Kit Tableto Table

Tech-Met~ End Filler KitTable toTable

Shelf or Drawer Liners1 Unit (24 in)

Shelf or Drawer Liners 2 Unit (48 in)

3-1 MA468171-1 1211195

Installation Instructions For 40~2120 Stainless Steel Sink and Faucet

MA468t71-t

Recommended mounting positions of the Sink and Faucet are shown in Figure3-4

~ Other positions may be limited by the table cross supports

I Typical sink installation uses drain kit 40-2124 sinks can be installed from the top

2 Cut a sink opening 13-34 x 18-V4 inch corner of cutouts can be square or up to 12 inch radius

MQmlst dimension front to back 2nd dimension left to right

3

4

Figure 3-1

NAlLS

SPRING CLIP

Pllt No 3143743)

Section Thru Grip~Rim

Nail spring clips to the edge of the counter top cutout

Apply a soft putty or caulking to the underside of the bowl rim

5 Connect sink to drain line

6 Locate the water valve position an drill a 15 inch dia hole Install the valve and connect the water supply to ~he 318 nptinlet

7 Check for leaks

ApPlyCau~ilg Figure 3-2 SinkIJ)stal~tion lt

3-2 1211195

__

I

SIB IPS COUPlING

REMOVABLE AERATOR

cOLOREO PLASTIO INDEX DISC

BLACK PLASllC HOOOEO HANOLE

Flgure~~3 Deck Mownt~Mixrnd Faucet

I

I I I I I I J I

338 lTYP

( 0

t

+I 1250 lTYP)

f 0

~ ~

-- 15 f---39 ----

1475

y )

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~ shy125 cent (TyP) J

I I

SINK CUT OUT 18-114ltX 13-34 n~

IFigure 3-4 Recommended Sink and Faucet Mounting Positibns

3-3

MA468171-1 121195

~ -----------------------------------------------------~

REAGENT SHELF

COUNTERTOP

T--~-------------------------

TABLE fRAME

~3

L4

U-middot-middot-It-~A------=-------+

bull I ---------------- ~

bull

8

i 1 i 7

ai---u-l-u--middot

Figure 3-5 Typical Sink Installation

3-4 MA468171-1 121195

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I I

Installation Instructions for 40-2121 Duplex Outlet

I

bullbull u

MACHINE SCREW BACK COVER PlATE

WOOD SCREW BOX

FRONT PLATE SHIM WASHER

DUPlEX OUTlET

(

Figure 3--6 Duplex Receptacle

Recommended mounting positions of the duplex outlet are shown in Figure 3--6 Duplex Outlets require a minimum of 2 inches clearance behind the back splash panel for installation

1 Cut outlet opening 2middot518 x 4 inch

2 Insert the front plate with the I-V4 inch long protrusion through the back splash from the back side of the table

3 To find the location of the two mounting screw holes hold the 4 inch electric box with the slots against the front cover plate and mark each location

4 Using a 332 drill bit drill two pilot holes V2inch deep atthemarked locations

~C(

c 5 Secure the front cover plate and 4 inch electric box with the wood

screws (R8628)as supplied

6 To complete the installation follow standard electrical practices

Note All electrical connections shOUld be completed by a certimiddotfled electrician

3middot5 MA468171middot1 1211195

V

402121 DUPLEX OUTLET PARTS LIST

R0606W WASHER6SS R6002 CARTON 7X5X4 200 TEST RSC R8628 SCREW10X12CRRECPNHDSS R8747 OUTLET DUPLEX GND FAULT 125V R8761 COVER 1-14 PLASTER RING X 4 R8762 BOX 4 SQ EXTENSION R8764 COVER BLANK FOR 4 BOX

Installation Instructions for 40-2122 Table Cup Drain

f I- 19-1

400 EA 100 EA 200 EA 100 EA 100 EA 100 EA 100 EA

Figure 3-7 Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position it is important to miss counter top cross supports

I Typical cup drain installation uses drain kit 40-2124

2 Drill a 2 inch dia hole through the counter top at the location of the cup drain

3 Install cup drain

4 Connect cup drain to drain line

5 Check for leaks

3-6

MA468171-1 121195

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

I--------------------shy

I I I II II

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Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

f ~

3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

I

~ g~7J

Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

I I-------

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REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

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Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

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I II

-II

- ---

Figure 3-11 Drain Kit Components

-II II

3-13 -MA468171-1 1211195

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Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

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I3-15 MA468171-1 middot1211195

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Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

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0400- -----04

STEP bull

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Flg~rQ 3-13 Installation for Filler Kit

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MA468171middot1 121195

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Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

bull Petrography Volume 24 no 1

bull Microelectronics Volume 25 no I

The BUEHLER DIALOG reg Technical Reference Manual offers a new approach to sample preparation This innovative new technology can be utilized with your new ECOMETreg GrinderlPolisher Contact your BUEHLER representative for more information and a free subscription to this publication

Tips for smooth operation

I I I I I

Install polishing wheels by lining up the two pins (with D-rings) on the top Iof the base plate with the holes in the underside of the polishing wheel When the lugs engage the holes press down on the platen to produce a friction fit See Figure 1-2 I Always use the splash ring to prevent messy over spray and as a safety feature to help prevents accidental contact of fingers with the rotating wheel and cloth clamp r I Do not leave worn-out psa backed abrasive papers or cloths on the wheel after use If left on the wheel for prolonged periods of time they may be difficutl to remove I Makes(Jre the wheel surface is dean and free of residue from previous operations Adhesive residue may be removed with an approved chlorinated solvent I

I

I

I

I

I

I

1-9 MA468171-1 121195

Maintenance

DAILY MAINTENANCE

Strip wom-out cloths and papers from wheel surfaces and remove adhesive residue

Wipe the exterior surfaces of the cabinet

The bowl flush jet should minimize the build-up of -grinding and polishing residue in the bowl but it is advisable to run additional water from the dispenser arm to help clear away any accumulations of abrasive residue Do not use sharp objects such as a screw driver to dislodge residue from the bowl as this may mar or damage the bowl surface

GEAR Box OIL

If oil leakage is evident contact your BUEHLER representative

Trouble shooting (

To locate and solve operational problems consult the Connection Diagram for your ECOMETreg GrinderPolisher

RECOMMENDED SPARE PARTS

R8328 0 Ring (0206 ID x 010$ CS)

Accessories and Supplies

Many accessories and consumable supplies are available for use with the ECOMETreg GrinderPolisher Accessories for the automation of grinding and polishing steps are available to help improve your sample handling volume and efficiency

Recent innovations include an automated AUTOMETreg Power Head METLAPreg Fluid Dispensing System and the BUEHLER DIALOGreg Method with associated consumable supplies For additional information contact your BUEHLER representative or in the USA call I-SOD-BUEHLER

ACCESSORIES

DESCRIPTION 8 (203 em) 12 (305 em)

Cloth Clamp 40-2058 46-2012

Paper Holding Band 30-2000 46-2013

Aluminum Wheel 40-4061 49-1m

Bronze Wheel 40-4062 49-1na

Table 2 Accessories for ECOMErreg 61ectrical and Mechanical Specifications

1-10 MA468171-1 1211195

I AUTOMETreg Power Head I

I

0

BUEHLER flush mounted GrinderPolishers are machined and wired to accept either the AUTOMETreg 2 or AUTOMETreg 3 Power Heads For installation ofthe AUTOMETreg Power Head see instructions packaged with that unit

WATER r 38in

ELECT

SUPPLY TUBING

wall

BOX_~

18 00

AGENT SHELF

floor

Figure 1- 6 Recommended Table Installation

1-11

I I I I I I I I I I g

I I

I shy

I MA468171-1 121195

~

SECTION 2 (TECH-METreg POLISHING TABLES)

BUEHLER TECH-METreg Polishing Tables are specially designed to aCcommodate the ECOMETreg 8 inch or 12 inch flush mounted GrinderPolishers Available in three lengths and two heights each table unit accepts any of the following

8 inch or 12 inch ECOMETreg GrinderPolisher Oor 8 inch or 12 inch Polimet reg or 11 X 11 inch stainless steel sink Each table is designed with a 24 inch long tilt out bin for convenient storage Tables are constructed of heavy gauge steel and chemical-resistant laminate tops with easy to clean rolled corners

Optional lower cabinets are available for 36inch high TECH-METreg Polishing Tables

For those installations where a combination of drawer sizes and lower cabinets with shelves are required BUEHLER can customize TECHshyMETreg furniture with a variety of shelf and drawer cabinet modules to meet your individual requirements

2-1 MA468171-1 121195

Specifications and Selection Guide

Select the Desired TECH-METreg Table

Units Catalog No8 Catalog No 12 Size Approx (203 cm) (305 cm) (Height to Table Top) Weight

48-8171 46-8171 30 W x 30 D x 30 H 206lbs (76 x 76 x 76 em) (934 kg)

48-8181 46-8181 30 W x 30 D x 36 H 220lbs (76 x 76 x 91 em) (998 kg)

48-8172 46-8172 54 W x 30 0 x 30 H 2891bs (137 x 76 x76 em) (1311 kg)

48-8182 46-8182 54 W x 30 0 x 36 H 3031bs (137 x 76 x 91 em) (1374 kg)

48-8173shy 46-8173 78 W x 30 0 x 30 H 3721bs (198 x 76 x 76 em) (1687 kg)

48-8183 46-8183 78 W x 30 0 x36 H 3861bs (198 x 76 x 91 em) (1750 kg)

Approximate shllpplng weight to table and packaging Catalog numbers listed above are the Tables with cut-outts to accept GrinderPolishers add GrinderPolisher weights listed below for each unit selected

Plus the desired GRINDERPOLISHER

Model

ECOMET8

Catalog No

49-3000-160T

wheel

Size

8

(203 eM)

Motor Rating

amp Spindle

speed

1 HP (740W)

10-500 RPM

Electrical

Requirements

115vV60H

1 PHASE

Approxbullbullbull

Weight

50 LBS

(227 KG)

ECOMET8 49-3000-250T 8

(203 eM)

1 HP (740W)

10-500 RPM

220-240V50HzI

1 PHASE

50 LBS

(227 KG)

ECOMET12 49-3010-160T 12

(203 eM)

1 HP (740W)

10-500 RPM

115vVl60H

1 PHASE

55 LBS

(249 KG)

ECOMET 12 49-3010-250T 12

(203 eM)

1 HP (740W)

10-500 RPM

220-240V50HzI

1 PHASE

55 LBS

(249 KG)

Approximate added weight for eaeh Grinderpolisher unit

2-2 MA468171-1 12195

Plus the Optional Table-Mounted Cabinet Module(s)and Accessories

Table Type 36 High

Models Only)

Cabinet Modules)

Full Extension Shelf bullbullbull

Adjustable Shelf

Shelf liners (Pkgs of 10)

1 Unit 488389 bullbullbullbull 48-8398 48-8396 48-8411

2 Unit 48-8391 48-8399 48-8397 48-8412

3 Unit 48-8389 amp 48-8391

48-8398 amp 48-8399

48-8396 amp 48-8397

48-8411 amp48-8412

bullbullbull Each Cabinet Module includes Swinging Door(s) and one Adjustable Shelf bullbullbull A Maximum of 6 Full-extension Shelves can be mounted in each Cabinet Module bullbullbullbull Multiples of the 48-8389 Module can be mounted in 2 and 3 unit Tables

Accessory Table-Mounted Drawer Modules r

Catalog Drawer Drawer Width Number

48-8392

48-8393

Quantity

3

6

Height

6(15cm)

3 (8cm)

1 Unit

1 Unit

4a8394 5 i 6 (15 cm) amp 43(8cm)

1 Unit

48-8395 5 1 6 (15 cm) amp 43(8cm)

1 Unit

Drawer and Cabinet Modules can be mounted individually in multiples and in combination with each other in 1 2 and 3-unit 36 high tables Specify mounting locations when ordering

2-3 MA468t7t-t 12195

-- - - - - - - - -

l

0

CJ

lt

-~ ~

-~ I-

iii c a ~ I

C J

Ggt J~ ar t 0 2shyCij T (I) raquo () () (I)

3 0shy-lt

sect ~

~TYPICAL INSTALLATION SHOWN 49-3000-160 49-3000-250 49-3010-160 49-3010-250 47-2675-160T

6236S494 8236S495

(6middot) (12middot J

R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON OTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED

(USE AS NEEDED)

82365098 (2)

R0614LW (14J

R0614W

(ll

R6622

seE OWgt 62365565

R0614W REFI

---8l36S275 (21

82365269

8236S268 (Z J

82365250 (4)

82365261 (HIGH)82365162 (SHORT) (2)

8236S270

- - - - f_~ r

I

ECOMETreg GRINDERPOLISHER 1 UNIT

48-8171 48~8181 46-8171 46-8181

(See Figure 2-1)

PART NO DESCRIPTION QTY UM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 400 EA R0614LW LOCK WASHER 1I41N 1800 EA R0614W WASHER 1I41N 1400 EA R0618W WASHER 5161NSS 400 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 100 EA R8608 SCREW 516 X 1 LAG HEX 400 EA R8622 TAPE STRIPING - BLUE 3500 IN R8765 NUT HEX 14-20 LT WIW STL CAD 400 EA R8776 FITIING 25 TUBE X 14 NPT 100 EA 1180S68 SCREW 6-32 381N CR RD HD SS ( 400 EA 8236S004 BAR ATIACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S232 FRAME ASSY - 1 UNIT 100 EA 8236S250 LEVELER 12-13 THD 400 EA 8236S261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR 200 EA 8236S269 BRACKET BIN MNTG RS 100 EA 8236S270 BRACKET BIN MNTG LS 100 EA 8236S275 BUMPER STOP 12IDX500DX5THK 200 EA 8236S276 MAGNET BIN 200 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S494 TOP COUNTER - 8GP 100 EA 8236S495 TOP COUNTER - 12 GP 100 EA 8236S706 BIN ASSEMBLY 100 EA

2-5 MA468171-1 12195

c 11cmiddot c ~

~ ~

-~-l

-I I

I) I en

~ ~ 01

I (Q c CD

I l I)

I

C J

~I a CD ~ U 1 Q (ii

~I -I lraquo 0shym tshyen en CD 3 0shy~

TYPICAL INSTALLATION SHOWN 49-3000-160 49-3000-250 49-3010-160 49-3010-250 47-2875-160T

~-

8236S493 (8) 8236S496 (12)

R4586 (14) HOLE PLUG OUANTITIES ARE DEPENDENT ON OTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

R0614W (REF)

R0614LW (REF)

R2254 (REF)

R8759 (REF) 82365098 (2)

R8758 (REF)

R0614W

R2254

8236S269 (2)

82365275 (4)

82365261 (HIGH) 8236S262 (SHORT)

(2)

L_ ~ - - - - =- bull bull - shy- - - bull - - shy

ECOMETreg GRINDERPOLISHER 2 UNIT

48-8172 48-8182 46-8172 46-8182

(See Figure 2-2)

PART NO DESCRIPTION QTY UlM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 800 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 600 EA R2254 SCREW 114-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 200 EA R8608 SCREW 516 X 1 LAG HEX 600 EA R8622 TAPE STRIPING - BLUE 5800 IN R8765 NUT HEX 14-20 LT Ww STL CAD 800 EA R8776 FlnING 25 TUBEX 14 NPT 200 EA

1180S68 SCREW 6-32 3~IN CR RD HD SS 800 EA 8236S004 BAR AITACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S233 FRAME ASSY - 2 UNIT 100 EA 8236S250 LEVELER 12-13 THD 400 EA 8236S261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR 400 EA 8236S269 BRACKET BIN MNTG RS 200 EA 8236S270 BRACKET BIN MNTG LS 200 EA 8236S275 BUMPER STOP 12IDX500DX5THK 400 EA 8236S276 MAGNET BIN 400 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S493 TOP COUNTER -2-8 GP 100 EA 8236S496 TOP COUNTER -2-12 GP 100 EA 8236S706 BIN ASSEMBLY 200 EA

2-7 MA468171-1 1211195

bull bull

I

6

II1II

~ t

~

~ ~ 01

Ul C (il I)bull ~ ()

I

C I + G)

amp N

Smiddot 0 (I)

gt ~ iir T (I) -I lraquo 2 SD

bull bull

TYPICAL INSTALLAnON SHOWN 49-3000-160 49-3000-250bull 49-3010-160 4Q-300-250 47 -2675- lSOT

R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON QTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

ROO 4W (REf

62365406 (8) (REF)82365497 (IZ)

R2254 (REFI

8Z36S098 (ZI

R8622

________6236S4Z4

R064W (141

R0614LW (14)

R2254 (14)

(REF)

(3J

R8622

82365706 (3)

Q~u

I

--

ECOMETreg GRINDERPOLISHER 3 UNIT

48-8173 48-8183 46-8173 46-8183

(See FIgure 2-3)

PART NO DESCRIPnON QTY uM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 1200 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 800 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 300 EA R8608 SCREW 516 X 1 LAG HEX 800 EA R8622 TAPE STRIPING - BLUE 8600 IN R8765 NUT HEX 14-20 LT Ww STLCAD 1200 EA R8776 FITriNG 25 TUBE X14 NPT - 3~00 EA 1180S68 SCREW 6-32381N CR RD HD SS ]200 EA 8236S004 BAR ATTACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S234 FRAME ASSY - 3 UNIT 100 EA 82368250 LEVELER 12-13 THD 400 EA 82368261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR - 600 EA 8236S269 -BRACKET BIN MNTG RS 300 EA 8236S270 BRACKET BIN MNTG LS 300 EA 8236S275 BUMPER STOP 12IDX500DX5THK 600 EA 8236S276 MAGNET BIN 600 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S408 TOP COUNTER -3-8 GIP 100 EA 8236S497 TOP COUNTER -3-12GP 100 EA 8236S706 BIN ASSEMBLY 300 EA

2-9 MA468171-1 121195

-

a lI ~240-11 l--- 300 --l

FRONT VIEW

4 0 --+--

o

o

REAR VIEW

14 NPT

250 DIA ( 3 PLACES)

440 380

360 (HIGH) 415 300 (LOW)

ALL DI~ENSIONS ARE IN

2-10

80

[I

8 ~~ It

=

L270--

RIGHT SIDE VIEW

WATER SUPPLY

DRAIN HOLE

(HIGH) (LOW)

2 o

I I I I I I I I I I I I I J I J

INCHES

Figure 2 -4 Back Elevation (Typical Access Hole Locations) One Unit Table

u MA468171-1 1211195

80

-

e 00

e

3001 8 ~ r=====t===1

t

ZO

5400

FRONT VIEW RIGHT SIDE VIEW 1-----540-----1

14 NPT WATER SUPPLY (2 PLACES)

25 DIA DRAIN HOLE (4 PLACES)

70

440 (HIGH) 380 (LOW)

(HIGH) 4 15 30 0 (LOW 1

o

o

360

REAR VIEW

ALL DIMENSIONS ARE IN INCHES

Figure 2 -S Back Elevation (Typical Access Hole Locations) Two Unit Table

2-11

MA46817t-t 121195

I

U I

I I I I I I I

U

80

J - 8 ~~ It

lol 7200 ~

f-olt-------78 00 -----~I ~ =

FRONT VIEW 780

r--190 400

f-- 120 f-i-200 --

-- 120 r-- - 160

1-0 0

1 rh

p2 t

REAR VIEW

RIGHT SIDE VIEW

40 (2 PLS)

14 NPT WATER SUPPLY

Vr-25 OIA

(3 PLACES)

ORAl (5 PLACES)

N HOLE

V

V

LV 0 I ~

1 360 (HIGH) 415

97

440 I( 380 (

300 (LOW)

HIGH) LOW)

ALL DIMENSIONS ARE IN INCHES

Figure 2 -6 Back Elevation (Typical Access Hole Locations) Three Unit Table

2-12 MA468171-1

2 o

I I I I

J

121195

---1790S062

~---- 8236S594

1751S022 (115V) 1751S025 (220V)

3500S 143 (4) -----

R8993 R8994

R0520middot (4)

8235S579 -~~

R9822 (2) ----1shy

R7088

8236S693

R2424 (8) ---__

R8365 (2) R4559 1750S00 1

8236$426

8236S690 8middot 8236S691 12

R0246 --

~---R7908 (3)

---- 1751S082 (115V)1751S083 (220V)

R8804 (115V)R8805 (220V)

r----R7908 (2)

(5)

----R0523

-----8236S698

---SEE DETAIL B

J~R0739 (4)

J ~R0514LW (4)

-----8235S678

R8835 (5)

Figure 2 -7 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-13 MA468171-1 1211195

bull 8236S673

SEE NOTE 1

_--e--shy~--Rgt365685

8236S672

1180572 (4)

r

R7846 (4)

u

DET AIL A Figure 2 -8 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

I I I I I I I I I I I I I I I

2-14 MA468171-1 121195

R7846 R0605LWE (3)

1750S094

SPEED SENSOR MOUNTING FOR(

160V MOTORGEARBOX ASSEMBLY

82365696 (2J~

8236S695~ 82365697

R8765 (2) ~ raquo R0614W (2)~~

1750S095

~~ 17515079

SPEED SENSOR MOUNTING FOR 220V MOTORGEARBOX ASSEMBLY

DETAIL B

Figure 2 -9 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-15 MA468171-1 12195

CUT

8236S385

8236S510 CUT TO 65

8236S510 CUT TO 1075

CUT

CUT TO 875

8236S510 TO 55

8236S509 8236S519 CUT TO 3

8236S388

8236S510 CUT TO 125

RAIN FOR 8 ECOMET

8236S385

8236S510

8236S510 CUT TO 125

8236S510 8236S509CUT TO 7

8236S519 CUT TO 3

8236S388

DRAIN FOR 12 ECOMET

DETAIL D

I I I I t I I J I I J

I J J

Figure 2 -10 ECOMETreg8 AND 12 GrinderPolsiher Unit Assembly

2-16 MA468171-1 1211195

NOTES

RZ880

1750S051

(141N)

OIloIENSIaII fRON RETAININORING TO ~- -- - bull shy

R8774 R877e

A~T DIRECTION CF FUI5H ET 50 TI-pound WATER DOES NJT SPLASH BEYONJ TtE TCP CF TIpound BOWl

(FAR SIDE)

RZBB6 (BIN)

L--RZ880 (lOIN)

--RZ880 (IBIN)

R8176--- r+-~ r-R774Z

U ITEMS R8lZBl1J 17~711J RZSZ4CI)RZSZ311J BZ~7111 ~ ~-~ q~~li SZlM558ll1 NJ TWO PIECES OF RZeM aIT TO zemiddot NJ 30middot TO BE PlACfD IN PlASTIC BAG Rel3O fOR FINoiL~ ~--~~

ll)

~ ~

gtshy0 E Q) rn rn laquo-

I

c J Q)

c-iii 0 a - Q) 0c-

CJ CI

0 Z laquo

shyI

CI

lo I-w ~ 0 0 W

bull CI Q) ~

l C)

iL

I shy ~ t

~

bullbullbull ____0__ _

1750S008 8 -- shy1751S007 12

(REF)

1750S076 1751S059 (REF)

(USEDR8734)WITH AUTOMET HEAD)

8 12middot

RB328-- (2)

1751S062 --__ (2)

R8359 _-=~~A=~fP

R8334_fJ

R7806 -- 11 IN)

SEE DETAIL 0 ---

gt---- 1751 S044 8middot 1751S043 12 (KIT)

r---- 40406 1 8 491777 12 (REF)

R8733

I

o I

82S413 A(6 PlS)

R0614lW 16 PlS)

R0987 (6 PlS)

Figure 2 -12 ECOMETreg 8 AND 12 GrinderPolsiher Unit Asseroply

I

I I I I I I I I I I I I I I I I

2-18 MA468171-1 121195

(

r--shy

fshywo ~laquoOw I~jr ~ laquo ---shy

-shy ~ ~

r 2

~ M 0 X X

lt ~- laquo gt~m ~ i ~ (Ju~

X InlU4 e ~ r---shy~~ ( I r ifi ~ g II

~ N -co i ----- fshy J

r-- lt cent ~ ~X ~

~ ~~

0 L-shy i] i

~ ---shy ~ in u bullbull

fshy a gg yen il q~ H IOril (J

~ X 3 ~

=-n II cent r-shy cent ~bull

~ X X o bull u

~amp X w F n ~ 11 Of ft lt00 ampIi ~

dl~~ ~

~

X n

il n AI lJ y

-shy IJ I ~

~~

~ ~ ~i = I

Figure 2 middot13 ECOMETreg 8 AND 12 GrinderPolsiher Electrical Diagram

2-19 MA468171-1 121195

--

0

JJ

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION aTY UM

II

II II IIAK110 ACCESSORY KIT FOR ALL 12 POL 100 EA

AK410 ACCESSORY KIT FOR ALL 8 POL 100 EA R0246 STRAINER - SINK 1-12IN 100 EA R0522 CONNECTOR 12 X 45 DEGREE CONDUIT 100 EA II R0523 CONNECTOR 112 X 90DEG CONDUIT 100 EA R0599 WASHER 1I2X1X1132 BRASS 100 EA R0605LWE WASHER LOCK EXT 6 STN STL 300 EA bR0612LWE WASHER LOCK EXT 1 0 STN STL 500 EA R0614 NUT 14-20 HEX 400 EA R0614LW LOCK WASHER 141N 600 EA R0615 NUT 114-20 HEX SS 200 EA I R0617LW LOCK WASHER 5161N 800 EA R0617W WASHER 5161N 200 EA

(

~R0620W WASHER 381N 400 EA II R0632 NUT 1220X18IN HEX BRASS 100 EA R0739 SCREW SKT HD 14-20 1-14IN 400 EA R0987 SCREW SKT HD 14-201 IN SS 600 EA IR1303 SCREW SET 1I4-20X1411 SS 100 EA R1643 SCREW 8-32 1I41N SLT RD HD SS 500 EA R2217TC SCREW ST 10-16X38 SLT RD ST GD 600 EAU R2424 SCREW 516-18 341N HEX HD SS 800 EA shyR2823 COUPLING-FEMALE REDUCING 100 EA R2824 TEE MALE BRANCH 100 EA R2886 NYLON TUBE 14 OD 10400 IN IR4559 ADHESIVE-ANAEROBIC THREAD GR AIR OZ R6328 TWIST-TIE POLYBAG-12 BLUE 100 EA R6330 POLY BAG 12X12-2 MIL 100 EA R7088 ROLL PIN 316 X 34 LG SS 400 EA R7406 O-RING 141D 234 X 070 300 EA shyR7502 STAINLESS PLUMBERS PUTTY AIR 02 R7519 SCREW 10-32 381N CR PN HD SS 200 EA II R7640 SCREW 38-16 41N HEX HD 400 EA R7742 ANCHOR CONNECTOR 100 EA R7806 TUBE POLYURETHANE 18IDX140D 100 IN R7846 SCREW 6-32 141N CR PAN HD SS 700 EA R7908 NUT 10-32 KEPS 500 EA shyR8166 RETAINING RING EXT 250 100 EA R8233 SCREW 10-24X7811 SKT HD CAP SS 300 EA R8328 O-RING 2061DX 103 CS 200 EA shyR8334 FITTING-SWIVEL 90DEG 10-32 100 EA R8335 FITTING-BULKHEAD 10-32 100 EA ~-R8336 NUT-716-24 COMPRESSION 100 EA R8345 UNION ELBOW 14 TUBE 100 EA R8359 KNOB 14 SHAFT 100 EA

R8364 SCREW-SET 14-28 X 12 IN 200 EA R8370 MOUNT CABLE TIE 100 EA shy0

2-20 I

MA468171-1 121195

I

j

R8624 NUT 8-32 KEPS-ZINC PLATE STl 200 EA

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION QTY UM

R8733 SEAL LIP 20 IDX262 ODX31W 100 EA R8734 TRANTORaUE1-12ID 100 EA R8751 O-RING 187WX188 10 X225 00 100 EA R8773 FITTINGMALE 25TUBEX10-32THD 100 EA R8774 FITTINGMALE 25 TUBE X 18NPT 300 EA R8776 FITTING 25 TUBE X 14 NPT 300 EA R8777 TEE-RUN 25 TUBE X 18 NPT 100 EA R8785 VALVE SOLENOID 115V LOO EA R8804 BREAKER CIRCUIT-115V 25 AMP 100 EA R8805 BREAKER CIRCUIT 220V 15 AMP 100 EA R8829 VALVE SOLENOID 220V 100 EA R8837 WASHER FIBER 516 10 100 EA R8838 WASHER FIBER 12 10 100 EA R8990 FILTER LINE 100 EA R8992 INLET POWER - IEC - SNAP-IN 100 EA R8993 BREAKER CIRCUIT-15 AMP-2 POLE 100 EA R9008A CORD IEC POWER - US NR EA R9008B CORD IEC POWER - EUROPE NR EA R9008C CORD IEC POWER - UK NR EA R9008D CORD IEC POWER - JAPAN NR EA R9081 SUPPRESSOR 50MFD X 200 OHM 100 EA R9213 TEE STREET-18 BRASS 100 EA R9214 NIPPLE HEX-18 BRASS 100 EA R9226 TAPE FOAM 18 X 38 W 7000 IN R9611 SPACER 1710 X250D X13LNY 400 EA R9761 AERATOR FAUCET 1316-27 MALE 100 EA 1180S72 NUT 6-32 KEPS 800 EA 1572S018 VALVE-WATER 14 NPT 100 EA 1572S026 KNOB WATER VALVE 100 EA 1600S044 VALVE 100 EA 1625S016 KEY 187 sa X 125 LONG 100 EA 1750S001 ADAPTER-SPINDLE 58 SHAFT 100 EA 1750S017 FITTING-FAUCET 100 EA 1750S023 HUB 12 SHAFT 100 EA 1750S024 PLATE-MOUNTING 8 100 EA 1750S047 TAG-AUTOMET CABLE 100 EA 1750S051 FAUCET ASSEMBLY 100 EA 1750S094 MOTORGEARBOX ASSY-1 HP 90VDC 100 EA 1750S095 MOTORGEARBOX ASSY-1 HP 180VDC 100 EA 1750S100 KIT O-RING 100 EA 1751S010 BASEPLATE-MOUNTING 12 100 EA 1751S016 DISK-SPEED SENSOR 100 EA 1751S022 PCB POWER CONTROL-115V 100 EA 1751S026 PCB POWER CONTROL 220V 100 EA 1751S043 SPLASH GRDCOVERBANDCLAMP-12 ~ 100 EA 1751S044 SPLASH GRDCOVERBANDCLAMP-8 100 EA 1751S062 STUD DRIVE - 375 DIA 200 EA

2-21 MA468171-1 121195

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1751S069 SENSOR SPEEDASSEMBLY 100 EA i U 8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST III PART NO DESCRIPTION aTY UM

1751S082 PCB MOTOR SPEED CONTROL 115V 100 EA II 1751S083 PCB MOTOR SPEED CONTROL 220V 100 EA 1790S062 PLATE BILINGUAL CAUTION 100 EA 1950S123 LABEL AUTOMET CAUTION 100 EA II3500S143 SPACER 12 INCH LONG 400 EA 404061 ALUMINUM WHEEL 8 IN 100 EA 491777 ALUMINUM WHEEL 121N 100 EA middot1492105 INLINE WATER FLTR REPLACEMENT 100 EA 8236S385 TEETHREADED 15 OD POLYPRO 100 EA 8236S388 NUT1-12 PIPE SIZE NPT POLYPR 100 EA 8236S413 CLAMP BAR 600 EA II 8236S426 PI PE DRAIN 150 ODX512LG PVC 100 EA 8236S456 PLUG POST 100 EA 8236S485 PIN COTTER 316X1-12LG ZINC 100 EA I8236S509 GASKET NEO 1750DX125IDX06W 100 EA 8236S510 ARM WASTE 15 400 EA 8236S519 TAILPIECE STRAIGHT FLANGED 100 EA 8236S672 PCB ECOMET CONTROL PANEL 100 EA 8236S673 NAMEPLATE ECOMET PEDESTAL 100 EA bull8236S678 PLATE BACKING TOWER 100 EA

U 8236S679 BOX CONTROL INTABLE 100 EA 8236S685 SPOUT ECOMET TOWER 100 EA 8236S686 STUD SPOUT MOUNT 100 EA bull 8236S687 TOWER CONTROL INTABLE 100 EA 8236S689 CLAMP TOWER CONTROL 200 EA 8236S690 ECOMET CASTING 8 100 EA bull8236S691 ECOMET CASTING 12 100 EA 8236S693 MOUNT GEARBOX 200 EA ~ 8236S694 COVER 100 EA I8236S695 COVER 220V-DC MOTOR 100 EA 8236S696 NUT 14-20 FLANGE 200 EA II8236S697 BAND180V-DC MOTOR 100 EA 8236S698 CONDUIT 12 X 11 100 EA 8236S700 CABLE 6 PIN MOLEX X 32 100 EA 8236S701 CABLE RIBBON 10 PIN X 22 100 EA II 8236S702 CABLE RIBBON 10 PIN X 22 100 EA 8236S703 CABLE RIBBON 14 PIN X 21 100 EA 8236S704 CABLE RIBBON 14 PIN X 16 100 EA 8236S705 HARNESS ECOMET 8 amp 12 FLUSH MOUNT 100 EA -8236S708 CABLE26 PINX 8 RIBBON 100 EA 8236S709 CABLE 26 PIN X 24 RIBBON 100 EA 8236S710 CABLE ECOMET TABLE UNIT TO AUTOMET 100 EA 8236S711 CABLE ECOMET TABLE UNIT WATER SOL 100 EA shy

II u

II 2-22

MA468171-1 121195

I

SECTION 3

ACCESSORIES

40-2120

40-2121

40-2122

40-2123

40-2124

48-6002middot115

48middot6003-115

48-8082-115

48-8083-115

48-8300-30

48-8300-36

48~8320-01

48-8320-02

48-8320-03

48-8321-01

48-8321-02

48-8321-03

48-8310-30l

48-8310-30R

48-8310-36l

48-8310-36R

48-8310-30T

48-8310-36T

48-8411

48-8412

Stainless Steel Sink with Black Faucet

Dupres Receptacle

Cup Drain

Service Module

Drain Piping Kit

Fume Hood 2 Unit with Light

Fume Hood 3 Unit with Light

Wall Cabinet 2 Unit with Light

Wall Cabinet 3 Unit with Light

Tech-Metreg Filler Kit

Tech-Metreg Filler Kit

Reagent Shelf One Unit

Reagent Shelf Two UnU

Reagent Shelf Three Unit

Reagent Shelf ComerNo Sides

Reagent Shelf Corner One Side

Reagent Shelf Corner Two Sides

Tech-Metreg End Filler Kit Tabli to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Aller Kit Table to Wall

TechmiddotMetreg End Filler Kit Tableto Table

Tech-Met~ End Filler KitTable toTable

Shelf or Drawer Liners1 Unit (24 in)

Shelf or Drawer Liners 2 Unit (48 in)

3-1 MA468171-1 1211195

Installation Instructions For 40~2120 Stainless Steel Sink and Faucet

MA468t71-t

Recommended mounting positions of the Sink and Faucet are shown in Figure3-4

~ Other positions may be limited by the table cross supports

I Typical sink installation uses drain kit 40-2124 sinks can be installed from the top

2 Cut a sink opening 13-34 x 18-V4 inch corner of cutouts can be square or up to 12 inch radius

MQmlst dimension front to back 2nd dimension left to right

3

4

Figure 3-1

NAlLS

SPRING CLIP

Pllt No 3143743)

Section Thru Grip~Rim

Nail spring clips to the edge of the counter top cutout

Apply a soft putty or caulking to the underside of the bowl rim

5 Connect sink to drain line

6 Locate the water valve position an drill a 15 inch dia hole Install the valve and connect the water supply to ~he 318 nptinlet

7 Check for leaks

ApPlyCau~ilg Figure 3-2 SinkIJ)stal~tion lt

3-2 1211195

__

I

SIB IPS COUPlING

REMOVABLE AERATOR

cOLOREO PLASTIO INDEX DISC

BLACK PLASllC HOOOEO HANOLE

Flgure~~3 Deck Mownt~Mixrnd Faucet

I

I I I I I I J I

338 lTYP

( 0

t

+I 1250 lTYP)

f 0

~ ~

-- 15 f---39 ----

1475

y )

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~ shy125 cent (TyP) J

I I

SINK CUT OUT 18-114ltX 13-34 n~

IFigure 3-4 Recommended Sink and Faucet Mounting Positibns

3-3

MA468171-1 121195

~ -----------------------------------------------------~

REAGENT SHELF

COUNTERTOP

T--~-------------------------

TABLE fRAME

~3

L4

U-middot-middot-It-~A------=-------+

bull I ---------------- ~

bull

8

i 1 i 7

ai---u-l-u--middot

Figure 3-5 Typical Sink Installation

3-4 MA468171-1 121195

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I I

Installation Instructions for 40-2121 Duplex Outlet

I

bullbull u

MACHINE SCREW BACK COVER PlATE

WOOD SCREW BOX

FRONT PLATE SHIM WASHER

DUPlEX OUTlET

(

Figure 3--6 Duplex Receptacle

Recommended mounting positions of the duplex outlet are shown in Figure 3--6 Duplex Outlets require a minimum of 2 inches clearance behind the back splash panel for installation

1 Cut outlet opening 2middot518 x 4 inch

2 Insert the front plate with the I-V4 inch long protrusion through the back splash from the back side of the table

3 To find the location of the two mounting screw holes hold the 4 inch electric box with the slots against the front cover plate and mark each location

4 Using a 332 drill bit drill two pilot holes V2inch deep atthemarked locations

~C(

c 5 Secure the front cover plate and 4 inch electric box with the wood

screws (R8628)as supplied

6 To complete the installation follow standard electrical practices

Note All electrical connections shOUld be completed by a certimiddotfled electrician

3middot5 MA468171middot1 1211195

V

402121 DUPLEX OUTLET PARTS LIST

R0606W WASHER6SS R6002 CARTON 7X5X4 200 TEST RSC R8628 SCREW10X12CRRECPNHDSS R8747 OUTLET DUPLEX GND FAULT 125V R8761 COVER 1-14 PLASTER RING X 4 R8762 BOX 4 SQ EXTENSION R8764 COVER BLANK FOR 4 BOX

Installation Instructions for 40-2122 Table Cup Drain

f I- 19-1

400 EA 100 EA 200 EA 100 EA 100 EA 100 EA 100 EA

Figure 3-7 Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position it is important to miss counter top cross supports

I Typical cup drain installation uses drain kit 40-2124

2 Drill a 2 inch dia hole through the counter top at the location of the cup drain

3 Install cup drain

4 Connect cup drain to drain line

5 Check for leaks

3-6

MA468171-1 121195

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

I--------------------shy

I I I II II

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Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

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3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

I

~ g~7J

Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

I I-------

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REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

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Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

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I II

-II

- ---

Figure 3-11 Drain Kit Components

-II II

3-13 -MA468171-1 1211195

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Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

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I3-15 MA468171-1 middot1211195

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Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

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0400- -----04

STEP bull

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Flg~rQ 3-13 Installation for Filler Kit

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MA468171middot1 121195

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Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

Maintenance

DAILY MAINTENANCE

Strip wom-out cloths and papers from wheel surfaces and remove adhesive residue

Wipe the exterior surfaces of the cabinet

The bowl flush jet should minimize the build-up of -grinding and polishing residue in the bowl but it is advisable to run additional water from the dispenser arm to help clear away any accumulations of abrasive residue Do not use sharp objects such as a screw driver to dislodge residue from the bowl as this may mar or damage the bowl surface

GEAR Box OIL

If oil leakage is evident contact your BUEHLER representative

Trouble shooting (

To locate and solve operational problems consult the Connection Diagram for your ECOMETreg GrinderPolisher

RECOMMENDED SPARE PARTS

R8328 0 Ring (0206 ID x 010$ CS)

Accessories and Supplies

Many accessories and consumable supplies are available for use with the ECOMETreg GrinderPolisher Accessories for the automation of grinding and polishing steps are available to help improve your sample handling volume and efficiency

Recent innovations include an automated AUTOMETreg Power Head METLAPreg Fluid Dispensing System and the BUEHLER DIALOGreg Method with associated consumable supplies For additional information contact your BUEHLER representative or in the USA call I-SOD-BUEHLER

ACCESSORIES

DESCRIPTION 8 (203 em) 12 (305 em)

Cloth Clamp 40-2058 46-2012

Paper Holding Band 30-2000 46-2013

Aluminum Wheel 40-4061 49-1m

Bronze Wheel 40-4062 49-1na

Table 2 Accessories for ECOMErreg 61ectrical and Mechanical Specifications

1-10 MA468171-1 1211195

I AUTOMETreg Power Head I

I

0

BUEHLER flush mounted GrinderPolishers are machined and wired to accept either the AUTOMETreg 2 or AUTOMETreg 3 Power Heads For installation ofthe AUTOMETreg Power Head see instructions packaged with that unit

WATER r 38in

ELECT

SUPPLY TUBING

wall

BOX_~

18 00

AGENT SHELF

floor

Figure 1- 6 Recommended Table Installation

1-11

I I I I I I I I I I g

I I

I shy

I MA468171-1 121195

~

SECTION 2 (TECH-METreg POLISHING TABLES)

BUEHLER TECH-METreg Polishing Tables are specially designed to aCcommodate the ECOMETreg 8 inch or 12 inch flush mounted GrinderPolishers Available in three lengths and two heights each table unit accepts any of the following

8 inch or 12 inch ECOMETreg GrinderPolisher Oor 8 inch or 12 inch Polimet reg or 11 X 11 inch stainless steel sink Each table is designed with a 24 inch long tilt out bin for convenient storage Tables are constructed of heavy gauge steel and chemical-resistant laminate tops with easy to clean rolled corners

Optional lower cabinets are available for 36inch high TECH-METreg Polishing Tables

For those installations where a combination of drawer sizes and lower cabinets with shelves are required BUEHLER can customize TECHshyMETreg furniture with a variety of shelf and drawer cabinet modules to meet your individual requirements

2-1 MA468171-1 121195

Specifications and Selection Guide

Select the Desired TECH-METreg Table

Units Catalog No8 Catalog No 12 Size Approx (203 cm) (305 cm) (Height to Table Top) Weight

48-8171 46-8171 30 W x 30 D x 30 H 206lbs (76 x 76 x 76 em) (934 kg)

48-8181 46-8181 30 W x 30 D x 36 H 220lbs (76 x 76 x 91 em) (998 kg)

48-8172 46-8172 54 W x 30 0 x 30 H 2891bs (137 x 76 x76 em) (1311 kg)

48-8182 46-8182 54 W x 30 0 x 36 H 3031bs (137 x 76 x 91 em) (1374 kg)

48-8173shy 46-8173 78 W x 30 0 x 30 H 3721bs (198 x 76 x 76 em) (1687 kg)

48-8183 46-8183 78 W x 30 0 x36 H 3861bs (198 x 76 x 91 em) (1750 kg)

Approximate shllpplng weight to table and packaging Catalog numbers listed above are the Tables with cut-outts to accept GrinderPolishers add GrinderPolisher weights listed below for each unit selected

Plus the desired GRINDERPOLISHER

Model

ECOMET8

Catalog No

49-3000-160T

wheel

Size

8

(203 eM)

Motor Rating

amp Spindle

speed

1 HP (740W)

10-500 RPM

Electrical

Requirements

115vV60H

1 PHASE

Approxbullbullbull

Weight

50 LBS

(227 KG)

ECOMET8 49-3000-250T 8

(203 eM)

1 HP (740W)

10-500 RPM

220-240V50HzI

1 PHASE

50 LBS

(227 KG)

ECOMET12 49-3010-160T 12

(203 eM)

1 HP (740W)

10-500 RPM

115vVl60H

1 PHASE

55 LBS

(249 KG)

ECOMET 12 49-3010-250T 12

(203 eM)

1 HP (740W)

10-500 RPM

220-240V50HzI

1 PHASE

55 LBS

(249 KG)

Approximate added weight for eaeh Grinderpolisher unit

2-2 MA468171-1 12195

Plus the Optional Table-Mounted Cabinet Module(s)and Accessories

Table Type 36 High

Models Only)

Cabinet Modules)

Full Extension Shelf bullbullbull

Adjustable Shelf

Shelf liners (Pkgs of 10)

1 Unit 488389 bullbullbullbull 48-8398 48-8396 48-8411

2 Unit 48-8391 48-8399 48-8397 48-8412

3 Unit 48-8389 amp 48-8391

48-8398 amp 48-8399

48-8396 amp 48-8397

48-8411 amp48-8412

bullbullbull Each Cabinet Module includes Swinging Door(s) and one Adjustable Shelf bullbullbull A Maximum of 6 Full-extension Shelves can be mounted in each Cabinet Module bullbullbullbull Multiples of the 48-8389 Module can be mounted in 2 and 3 unit Tables

Accessory Table-Mounted Drawer Modules r

Catalog Drawer Drawer Width Number

48-8392

48-8393

Quantity

3

6

Height

6(15cm)

3 (8cm)

1 Unit

1 Unit

4a8394 5 i 6 (15 cm) amp 43(8cm)

1 Unit

48-8395 5 1 6 (15 cm) amp 43(8cm)

1 Unit

Drawer and Cabinet Modules can be mounted individually in multiples and in combination with each other in 1 2 and 3-unit 36 high tables Specify mounting locations when ordering

2-3 MA468t7t-t 12195

-- - - - - - - - -

l

0

CJ

lt

-~ ~

-~ I-

iii c a ~ I

C J

Ggt J~ ar t 0 2shyCij T (I) raquo () () (I)

3 0shy-lt

sect ~

~TYPICAL INSTALLATION SHOWN 49-3000-160 49-3000-250 49-3010-160 49-3010-250 47-2675-160T

6236S494 8236S495

(6middot) (12middot J

R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON OTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED

(USE AS NEEDED)

82365098 (2)

R0614LW (14J

R0614W

(ll

R6622

seE OWgt 62365565

R0614W REFI

---8l36S275 (21

82365269

8236S268 (Z J

82365250 (4)

82365261 (HIGH)82365162 (SHORT) (2)

8236S270

- - - - f_~ r

I

ECOMETreg GRINDERPOLISHER 1 UNIT

48-8171 48~8181 46-8171 46-8181

(See Figure 2-1)

PART NO DESCRIPTION QTY UM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 400 EA R0614LW LOCK WASHER 1I41N 1800 EA R0614W WASHER 1I41N 1400 EA R0618W WASHER 5161NSS 400 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 100 EA R8608 SCREW 516 X 1 LAG HEX 400 EA R8622 TAPE STRIPING - BLUE 3500 IN R8765 NUT HEX 14-20 LT WIW STL CAD 400 EA R8776 FITIING 25 TUBE X 14 NPT 100 EA 1180S68 SCREW 6-32 381N CR RD HD SS ( 400 EA 8236S004 BAR ATIACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S232 FRAME ASSY - 1 UNIT 100 EA 8236S250 LEVELER 12-13 THD 400 EA 8236S261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR 200 EA 8236S269 BRACKET BIN MNTG RS 100 EA 8236S270 BRACKET BIN MNTG LS 100 EA 8236S275 BUMPER STOP 12IDX500DX5THK 200 EA 8236S276 MAGNET BIN 200 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S494 TOP COUNTER - 8GP 100 EA 8236S495 TOP COUNTER - 12 GP 100 EA 8236S706 BIN ASSEMBLY 100 EA

2-5 MA468171-1 12195

c 11cmiddot c ~

~ ~

-~-l

-I I

I) I en

~ ~ 01

I (Q c CD

I l I)

I

C J

~I a CD ~ U 1 Q (ii

~I -I lraquo 0shym tshyen en CD 3 0shy~

TYPICAL INSTALLATION SHOWN 49-3000-160 49-3000-250 49-3010-160 49-3010-250 47-2875-160T

~-

8236S493 (8) 8236S496 (12)

R4586 (14) HOLE PLUG OUANTITIES ARE DEPENDENT ON OTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

R0614W (REF)

R0614LW (REF)

R2254 (REF)

R8759 (REF) 82365098 (2)

R8758 (REF)

R0614W

R2254

8236S269 (2)

82365275 (4)

82365261 (HIGH) 8236S262 (SHORT)

(2)

L_ ~ - - - - =- bull bull - shy- - - bull - - shy

ECOMETreg GRINDERPOLISHER 2 UNIT

48-8172 48-8182 46-8172 46-8182

(See Figure 2-2)

PART NO DESCRIPTION QTY UlM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 800 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 600 EA R2254 SCREW 114-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 200 EA R8608 SCREW 516 X 1 LAG HEX 600 EA R8622 TAPE STRIPING - BLUE 5800 IN R8765 NUT HEX 14-20 LT Ww STL CAD 800 EA R8776 FlnING 25 TUBEX 14 NPT 200 EA

1180S68 SCREW 6-32 3~IN CR RD HD SS 800 EA 8236S004 BAR AITACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S233 FRAME ASSY - 2 UNIT 100 EA 8236S250 LEVELER 12-13 THD 400 EA 8236S261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR 400 EA 8236S269 BRACKET BIN MNTG RS 200 EA 8236S270 BRACKET BIN MNTG LS 200 EA 8236S275 BUMPER STOP 12IDX500DX5THK 400 EA 8236S276 MAGNET BIN 400 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S493 TOP COUNTER -2-8 GP 100 EA 8236S496 TOP COUNTER -2-12 GP 100 EA 8236S706 BIN ASSEMBLY 200 EA

2-7 MA468171-1 1211195

bull bull

I

6

II1II

~ t

~

~ ~ 01

Ul C (il I)bull ~ ()

I

C I + G)

amp N

Smiddot 0 (I)

gt ~ iir T (I) -I lraquo 2 SD

bull bull

TYPICAL INSTALLAnON SHOWN 49-3000-160 49-3000-250bull 49-3010-160 4Q-300-250 47 -2675- lSOT

R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON QTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

ROO 4W (REf

62365406 (8) (REF)82365497 (IZ)

R2254 (REFI

8Z36S098 (ZI

R8622

________6236S4Z4

R064W (141

R0614LW (14)

R2254 (14)

(REF)

(3J

R8622

82365706 (3)

Q~u

I

--

ECOMETreg GRINDERPOLISHER 3 UNIT

48-8173 48-8183 46-8173 46-8183

(See FIgure 2-3)

PART NO DESCRIPnON QTY uM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 1200 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 800 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 300 EA R8608 SCREW 516 X 1 LAG HEX 800 EA R8622 TAPE STRIPING - BLUE 8600 IN R8765 NUT HEX 14-20 LT Ww STLCAD 1200 EA R8776 FITriNG 25 TUBE X14 NPT - 3~00 EA 1180S68 SCREW 6-32381N CR RD HD SS ]200 EA 8236S004 BAR ATTACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S234 FRAME ASSY - 3 UNIT 100 EA 82368250 LEVELER 12-13 THD 400 EA 82368261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR - 600 EA 8236S269 -BRACKET BIN MNTG RS 300 EA 8236S270 BRACKET BIN MNTG LS 300 EA 8236S275 BUMPER STOP 12IDX500DX5THK 600 EA 8236S276 MAGNET BIN 600 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S408 TOP COUNTER -3-8 GIP 100 EA 8236S497 TOP COUNTER -3-12GP 100 EA 8236S706 BIN ASSEMBLY 300 EA

2-9 MA468171-1 121195

-

a lI ~240-11 l--- 300 --l

FRONT VIEW

4 0 --+--

o

o

REAR VIEW

14 NPT

250 DIA ( 3 PLACES)

440 380

360 (HIGH) 415 300 (LOW)

ALL DI~ENSIONS ARE IN

2-10

80

[I

8 ~~ It

=

L270--

RIGHT SIDE VIEW

WATER SUPPLY

DRAIN HOLE

(HIGH) (LOW)

2 o

I I I I I I I I I I I I I J I J

INCHES

Figure 2 -4 Back Elevation (Typical Access Hole Locations) One Unit Table

u MA468171-1 1211195

80

-

e 00

e

3001 8 ~ r=====t===1

t

ZO

5400

FRONT VIEW RIGHT SIDE VIEW 1-----540-----1

14 NPT WATER SUPPLY (2 PLACES)

25 DIA DRAIN HOLE (4 PLACES)

70

440 (HIGH) 380 (LOW)

(HIGH) 4 15 30 0 (LOW 1

o

o

360

REAR VIEW

ALL DIMENSIONS ARE IN INCHES

Figure 2 -S Back Elevation (Typical Access Hole Locations) Two Unit Table

2-11

MA46817t-t 121195

I

U I

I I I I I I I

U

80

J - 8 ~~ It

lol 7200 ~

f-olt-------78 00 -----~I ~ =

FRONT VIEW 780

r--190 400

f-- 120 f-i-200 --

-- 120 r-- - 160

1-0 0

1 rh

p2 t

REAR VIEW

RIGHT SIDE VIEW

40 (2 PLS)

14 NPT WATER SUPPLY

Vr-25 OIA

(3 PLACES)

ORAl (5 PLACES)

N HOLE

V

V

LV 0 I ~

1 360 (HIGH) 415

97

440 I( 380 (

300 (LOW)

HIGH) LOW)

ALL DIMENSIONS ARE IN INCHES

Figure 2 -6 Back Elevation (Typical Access Hole Locations) Three Unit Table

2-12 MA468171-1

2 o

I I I I

J

121195

---1790S062

~---- 8236S594

1751S022 (115V) 1751S025 (220V)

3500S 143 (4) -----

R8993 R8994

R0520middot (4)

8235S579 -~~

R9822 (2) ----1shy

R7088

8236S693

R2424 (8) ---__

R8365 (2) R4559 1750S00 1

8236$426

8236S690 8middot 8236S691 12

R0246 --

~---R7908 (3)

---- 1751S082 (115V)1751S083 (220V)

R8804 (115V)R8805 (220V)

r----R7908 (2)

(5)

----R0523

-----8236S698

---SEE DETAIL B

J~R0739 (4)

J ~R0514LW (4)

-----8235S678

R8835 (5)

Figure 2 -7 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-13 MA468171-1 1211195

bull 8236S673

SEE NOTE 1

_--e--shy~--Rgt365685

8236S672

1180572 (4)

r

R7846 (4)

u

DET AIL A Figure 2 -8 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

I I I I I I I I I I I I I I I

2-14 MA468171-1 121195

R7846 R0605LWE (3)

1750S094

SPEED SENSOR MOUNTING FOR(

160V MOTORGEARBOX ASSEMBLY

82365696 (2J~

8236S695~ 82365697

R8765 (2) ~ raquo R0614W (2)~~

1750S095

~~ 17515079

SPEED SENSOR MOUNTING FOR 220V MOTORGEARBOX ASSEMBLY

DETAIL B

Figure 2 -9 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-15 MA468171-1 12195

CUT

8236S385

8236S510 CUT TO 65

8236S510 CUT TO 1075

CUT

CUT TO 875

8236S510 TO 55

8236S509 8236S519 CUT TO 3

8236S388

8236S510 CUT TO 125

RAIN FOR 8 ECOMET

8236S385

8236S510

8236S510 CUT TO 125

8236S510 8236S509CUT TO 7

8236S519 CUT TO 3

8236S388

DRAIN FOR 12 ECOMET

DETAIL D

I I I I t I I J I I J

I J J

Figure 2 -10 ECOMETreg8 AND 12 GrinderPolsiher Unit Assembly

2-16 MA468171-1 1211195

NOTES

RZ880

1750S051

(141N)

OIloIENSIaII fRON RETAININORING TO ~- -- - bull shy

R8774 R877e

A~T DIRECTION CF FUI5H ET 50 TI-pound WATER DOES NJT SPLASH BEYONJ TtE TCP CF TIpound BOWl

(FAR SIDE)

RZBB6 (BIN)

L--RZ880 (lOIN)

--RZ880 (IBIN)

R8176--- r+-~ r-R774Z

U ITEMS R8lZBl1J 17~711J RZSZ4CI)RZSZ311J BZ~7111 ~ ~-~ q~~li SZlM558ll1 NJ TWO PIECES OF RZeM aIT TO zemiddot NJ 30middot TO BE PlACfD IN PlASTIC BAG Rel3O fOR FINoiL~ ~--~~

ll)

~ ~

gtshy0 E Q) rn rn laquo-

I

c J Q)

c-iii 0 a - Q) 0c-

CJ CI

0 Z laquo

shyI

CI

lo I-w ~ 0 0 W

bull CI Q) ~

l C)

iL

I shy ~ t

~

bullbullbull ____0__ _

1750S008 8 -- shy1751S007 12

(REF)

1750S076 1751S059 (REF)

(USEDR8734)WITH AUTOMET HEAD)

8 12middot

RB328-- (2)

1751S062 --__ (2)

R8359 _-=~~A=~fP

R8334_fJ

R7806 -- 11 IN)

SEE DETAIL 0 ---

gt---- 1751 S044 8middot 1751S043 12 (KIT)

r---- 40406 1 8 491777 12 (REF)

R8733

I

o I

82S413 A(6 PlS)

R0614lW 16 PlS)

R0987 (6 PlS)

Figure 2 -12 ECOMETreg 8 AND 12 GrinderPolsiher Unit Asseroply

I

I I I I I I I I I I I I I I I I

2-18 MA468171-1 121195

(

r--shy

fshywo ~laquoOw I~jr ~ laquo ---shy

-shy ~ ~

r 2

~ M 0 X X

lt ~- laquo gt~m ~ i ~ (Ju~

X InlU4 e ~ r---shy~~ ( I r ifi ~ g II

~ N -co i ----- fshy J

r-- lt cent ~ ~X ~

~ ~~

0 L-shy i] i

~ ---shy ~ in u bullbull

fshy a gg yen il q~ H IOril (J

~ X 3 ~

=-n II cent r-shy cent ~bull

~ X X o bull u

~amp X w F n ~ 11 Of ft lt00 ampIi ~

dl~~ ~

~

X n

il n AI lJ y

-shy IJ I ~

~~

~ ~ ~i = I

Figure 2 middot13 ECOMETreg 8 AND 12 GrinderPolsiher Electrical Diagram

2-19 MA468171-1 121195

--

0

JJ

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION aTY UM

II

II II IIAK110 ACCESSORY KIT FOR ALL 12 POL 100 EA

AK410 ACCESSORY KIT FOR ALL 8 POL 100 EA R0246 STRAINER - SINK 1-12IN 100 EA R0522 CONNECTOR 12 X 45 DEGREE CONDUIT 100 EA II R0523 CONNECTOR 112 X 90DEG CONDUIT 100 EA R0599 WASHER 1I2X1X1132 BRASS 100 EA R0605LWE WASHER LOCK EXT 6 STN STL 300 EA bR0612LWE WASHER LOCK EXT 1 0 STN STL 500 EA R0614 NUT 14-20 HEX 400 EA R0614LW LOCK WASHER 141N 600 EA R0615 NUT 114-20 HEX SS 200 EA I R0617LW LOCK WASHER 5161N 800 EA R0617W WASHER 5161N 200 EA

(

~R0620W WASHER 381N 400 EA II R0632 NUT 1220X18IN HEX BRASS 100 EA R0739 SCREW SKT HD 14-20 1-14IN 400 EA R0987 SCREW SKT HD 14-201 IN SS 600 EA IR1303 SCREW SET 1I4-20X1411 SS 100 EA R1643 SCREW 8-32 1I41N SLT RD HD SS 500 EA R2217TC SCREW ST 10-16X38 SLT RD ST GD 600 EAU R2424 SCREW 516-18 341N HEX HD SS 800 EA shyR2823 COUPLING-FEMALE REDUCING 100 EA R2824 TEE MALE BRANCH 100 EA R2886 NYLON TUBE 14 OD 10400 IN IR4559 ADHESIVE-ANAEROBIC THREAD GR AIR OZ R6328 TWIST-TIE POLYBAG-12 BLUE 100 EA R6330 POLY BAG 12X12-2 MIL 100 EA R7088 ROLL PIN 316 X 34 LG SS 400 EA R7406 O-RING 141D 234 X 070 300 EA shyR7502 STAINLESS PLUMBERS PUTTY AIR 02 R7519 SCREW 10-32 381N CR PN HD SS 200 EA II R7640 SCREW 38-16 41N HEX HD 400 EA R7742 ANCHOR CONNECTOR 100 EA R7806 TUBE POLYURETHANE 18IDX140D 100 IN R7846 SCREW 6-32 141N CR PAN HD SS 700 EA R7908 NUT 10-32 KEPS 500 EA shyR8166 RETAINING RING EXT 250 100 EA R8233 SCREW 10-24X7811 SKT HD CAP SS 300 EA R8328 O-RING 2061DX 103 CS 200 EA shyR8334 FITTING-SWIVEL 90DEG 10-32 100 EA R8335 FITTING-BULKHEAD 10-32 100 EA ~-R8336 NUT-716-24 COMPRESSION 100 EA R8345 UNION ELBOW 14 TUBE 100 EA R8359 KNOB 14 SHAFT 100 EA

R8364 SCREW-SET 14-28 X 12 IN 200 EA R8370 MOUNT CABLE TIE 100 EA shy0

2-20 I

MA468171-1 121195

I

j

R8624 NUT 8-32 KEPS-ZINC PLATE STl 200 EA

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION QTY UM

R8733 SEAL LIP 20 IDX262 ODX31W 100 EA R8734 TRANTORaUE1-12ID 100 EA R8751 O-RING 187WX188 10 X225 00 100 EA R8773 FITTINGMALE 25TUBEX10-32THD 100 EA R8774 FITTINGMALE 25 TUBE X 18NPT 300 EA R8776 FITTING 25 TUBE X 14 NPT 300 EA R8777 TEE-RUN 25 TUBE X 18 NPT 100 EA R8785 VALVE SOLENOID 115V LOO EA R8804 BREAKER CIRCUIT-115V 25 AMP 100 EA R8805 BREAKER CIRCUIT 220V 15 AMP 100 EA R8829 VALVE SOLENOID 220V 100 EA R8837 WASHER FIBER 516 10 100 EA R8838 WASHER FIBER 12 10 100 EA R8990 FILTER LINE 100 EA R8992 INLET POWER - IEC - SNAP-IN 100 EA R8993 BREAKER CIRCUIT-15 AMP-2 POLE 100 EA R9008A CORD IEC POWER - US NR EA R9008B CORD IEC POWER - EUROPE NR EA R9008C CORD IEC POWER - UK NR EA R9008D CORD IEC POWER - JAPAN NR EA R9081 SUPPRESSOR 50MFD X 200 OHM 100 EA R9213 TEE STREET-18 BRASS 100 EA R9214 NIPPLE HEX-18 BRASS 100 EA R9226 TAPE FOAM 18 X 38 W 7000 IN R9611 SPACER 1710 X250D X13LNY 400 EA R9761 AERATOR FAUCET 1316-27 MALE 100 EA 1180S72 NUT 6-32 KEPS 800 EA 1572S018 VALVE-WATER 14 NPT 100 EA 1572S026 KNOB WATER VALVE 100 EA 1600S044 VALVE 100 EA 1625S016 KEY 187 sa X 125 LONG 100 EA 1750S001 ADAPTER-SPINDLE 58 SHAFT 100 EA 1750S017 FITTING-FAUCET 100 EA 1750S023 HUB 12 SHAFT 100 EA 1750S024 PLATE-MOUNTING 8 100 EA 1750S047 TAG-AUTOMET CABLE 100 EA 1750S051 FAUCET ASSEMBLY 100 EA 1750S094 MOTORGEARBOX ASSY-1 HP 90VDC 100 EA 1750S095 MOTORGEARBOX ASSY-1 HP 180VDC 100 EA 1750S100 KIT O-RING 100 EA 1751S010 BASEPLATE-MOUNTING 12 100 EA 1751S016 DISK-SPEED SENSOR 100 EA 1751S022 PCB POWER CONTROL-115V 100 EA 1751S026 PCB POWER CONTROL 220V 100 EA 1751S043 SPLASH GRDCOVERBANDCLAMP-12 ~ 100 EA 1751S044 SPLASH GRDCOVERBANDCLAMP-8 100 EA 1751S062 STUD DRIVE - 375 DIA 200 EA

2-21 MA468171-1 121195

It I bull

1751S069 SENSOR SPEEDASSEMBLY 100 EA i U 8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST III PART NO DESCRIPTION aTY UM

1751S082 PCB MOTOR SPEED CONTROL 115V 100 EA II 1751S083 PCB MOTOR SPEED CONTROL 220V 100 EA 1790S062 PLATE BILINGUAL CAUTION 100 EA 1950S123 LABEL AUTOMET CAUTION 100 EA II3500S143 SPACER 12 INCH LONG 400 EA 404061 ALUMINUM WHEEL 8 IN 100 EA 491777 ALUMINUM WHEEL 121N 100 EA middot1492105 INLINE WATER FLTR REPLACEMENT 100 EA 8236S385 TEETHREADED 15 OD POLYPRO 100 EA 8236S388 NUT1-12 PIPE SIZE NPT POLYPR 100 EA 8236S413 CLAMP BAR 600 EA II 8236S426 PI PE DRAIN 150 ODX512LG PVC 100 EA 8236S456 PLUG POST 100 EA 8236S485 PIN COTTER 316X1-12LG ZINC 100 EA I8236S509 GASKET NEO 1750DX125IDX06W 100 EA 8236S510 ARM WASTE 15 400 EA 8236S519 TAILPIECE STRAIGHT FLANGED 100 EA 8236S672 PCB ECOMET CONTROL PANEL 100 EA 8236S673 NAMEPLATE ECOMET PEDESTAL 100 EA bull8236S678 PLATE BACKING TOWER 100 EA

U 8236S679 BOX CONTROL INTABLE 100 EA 8236S685 SPOUT ECOMET TOWER 100 EA 8236S686 STUD SPOUT MOUNT 100 EA bull 8236S687 TOWER CONTROL INTABLE 100 EA 8236S689 CLAMP TOWER CONTROL 200 EA 8236S690 ECOMET CASTING 8 100 EA bull8236S691 ECOMET CASTING 12 100 EA 8236S693 MOUNT GEARBOX 200 EA ~ 8236S694 COVER 100 EA I8236S695 COVER 220V-DC MOTOR 100 EA 8236S696 NUT 14-20 FLANGE 200 EA II8236S697 BAND180V-DC MOTOR 100 EA 8236S698 CONDUIT 12 X 11 100 EA 8236S700 CABLE 6 PIN MOLEX X 32 100 EA 8236S701 CABLE RIBBON 10 PIN X 22 100 EA II 8236S702 CABLE RIBBON 10 PIN X 22 100 EA 8236S703 CABLE RIBBON 14 PIN X 21 100 EA 8236S704 CABLE RIBBON 14 PIN X 16 100 EA 8236S705 HARNESS ECOMET 8 amp 12 FLUSH MOUNT 100 EA -8236S708 CABLE26 PINX 8 RIBBON 100 EA 8236S709 CABLE 26 PIN X 24 RIBBON 100 EA 8236S710 CABLE ECOMET TABLE UNIT TO AUTOMET 100 EA 8236S711 CABLE ECOMET TABLE UNIT WATER SOL 100 EA shy

II u

II 2-22

MA468171-1 121195

I

SECTION 3

ACCESSORIES

40-2120

40-2121

40-2122

40-2123

40-2124

48-6002middot115

48middot6003-115

48-8082-115

48-8083-115

48-8300-30

48-8300-36

48~8320-01

48-8320-02

48-8320-03

48-8321-01

48-8321-02

48-8321-03

48-8310-30l

48-8310-30R

48-8310-36l

48-8310-36R

48-8310-30T

48-8310-36T

48-8411

48-8412

Stainless Steel Sink with Black Faucet

Dupres Receptacle

Cup Drain

Service Module

Drain Piping Kit

Fume Hood 2 Unit with Light

Fume Hood 3 Unit with Light

Wall Cabinet 2 Unit with Light

Wall Cabinet 3 Unit with Light

Tech-Metreg Filler Kit

Tech-Metreg Filler Kit

Reagent Shelf One Unit

Reagent Shelf Two UnU

Reagent Shelf Three Unit

Reagent Shelf ComerNo Sides

Reagent Shelf Corner One Side

Reagent Shelf Corner Two Sides

Tech-Metreg End Filler Kit Tabli to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Aller Kit Table to Wall

TechmiddotMetreg End Filler Kit Tableto Table

Tech-Met~ End Filler KitTable toTable

Shelf or Drawer Liners1 Unit (24 in)

Shelf or Drawer Liners 2 Unit (48 in)

3-1 MA468171-1 1211195

Installation Instructions For 40~2120 Stainless Steel Sink and Faucet

MA468t71-t

Recommended mounting positions of the Sink and Faucet are shown in Figure3-4

~ Other positions may be limited by the table cross supports

I Typical sink installation uses drain kit 40-2124 sinks can be installed from the top

2 Cut a sink opening 13-34 x 18-V4 inch corner of cutouts can be square or up to 12 inch radius

MQmlst dimension front to back 2nd dimension left to right

3

4

Figure 3-1

NAlLS

SPRING CLIP

Pllt No 3143743)

Section Thru Grip~Rim

Nail spring clips to the edge of the counter top cutout

Apply a soft putty or caulking to the underside of the bowl rim

5 Connect sink to drain line

6 Locate the water valve position an drill a 15 inch dia hole Install the valve and connect the water supply to ~he 318 nptinlet

7 Check for leaks

ApPlyCau~ilg Figure 3-2 SinkIJ)stal~tion lt

3-2 1211195

__

I

SIB IPS COUPlING

REMOVABLE AERATOR

cOLOREO PLASTIO INDEX DISC

BLACK PLASllC HOOOEO HANOLE

Flgure~~3 Deck Mownt~Mixrnd Faucet

I

I I I I I I J I

338 lTYP

( 0

t

+I 1250 lTYP)

f 0

~ ~

-- 15 f---39 ----

1475

y )

shy

~ shy125 cent (TyP) J

I I

SINK CUT OUT 18-114ltX 13-34 n~

IFigure 3-4 Recommended Sink and Faucet Mounting Positibns

3-3

MA468171-1 121195

~ -----------------------------------------------------~

REAGENT SHELF

COUNTERTOP

T--~-------------------------

TABLE fRAME

~3

L4

U-middot-middot-It-~A------=-------+

bull I ---------------- ~

bull

8

i 1 i 7

ai---u-l-u--middot

Figure 3-5 Typical Sink Installation

3-4 MA468171-1 121195

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I I

Installation Instructions for 40-2121 Duplex Outlet

I

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MACHINE SCREW BACK COVER PlATE

WOOD SCREW BOX

FRONT PLATE SHIM WASHER

DUPlEX OUTlET

(

Figure 3--6 Duplex Receptacle

Recommended mounting positions of the duplex outlet are shown in Figure 3--6 Duplex Outlets require a minimum of 2 inches clearance behind the back splash panel for installation

1 Cut outlet opening 2middot518 x 4 inch

2 Insert the front plate with the I-V4 inch long protrusion through the back splash from the back side of the table

3 To find the location of the two mounting screw holes hold the 4 inch electric box with the slots against the front cover plate and mark each location

4 Using a 332 drill bit drill two pilot holes V2inch deep atthemarked locations

~C(

c 5 Secure the front cover plate and 4 inch electric box with the wood

screws (R8628)as supplied

6 To complete the installation follow standard electrical practices

Note All electrical connections shOUld be completed by a certimiddotfled electrician

3middot5 MA468171middot1 1211195

V

402121 DUPLEX OUTLET PARTS LIST

R0606W WASHER6SS R6002 CARTON 7X5X4 200 TEST RSC R8628 SCREW10X12CRRECPNHDSS R8747 OUTLET DUPLEX GND FAULT 125V R8761 COVER 1-14 PLASTER RING X 4 R8762 BOX 4 SQ EXTENSION R8764 COVER BLANK FOR 4 BOX

Installation Instructions for 40-2122 Table Cup Drain

f I- 19-1

400 EA 100 EA 200 EA 100 EA 100 EA 100 EA 100 EA

Figure 3-7 Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position it is important to miss counter top cross supports

I Typical cup drain installation uses drain kit 40-2124

2 Drill a 2 inch dia hole through the counter top at the location of the cup drain

3 Install cup drain

4 Connect cup drain to drain line

5 Check for leaks

3-6

MA468171-1 121195

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

I--------------------shy

I I I II II

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Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

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3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

I

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Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

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REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

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Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

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I II

-II

- ---

Figure 3-11 Drain Kit Components

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3-13 -MA468171-1 1211195

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Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

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I3-15 MA468171-1 middot1211195

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Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

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0400- -----04

STEP bull

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Flg~rQ 3-13 Installation for Filler Kit

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MA468171middot1 121195

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Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

I AUTOMETreg Power Head I

I

0

BUEHLER flush mounted GrinderPolishers are machined and wired to accept either the AUTOMETreg 2 or AUTOMETreg 3 Power Heads For installation ofthe AUTOMETreg Power Head see instructions packaged with that unit

WATER r 38in

ELECT

SUPPLY TUBING

wall

BOX_~

18 00

AGENT SHELF

floor

Figure 1- 6 Recommended Table Installation

1-11

I I I I I I I I I I g

I I

I shy

I MA468171-1 121195

~

SECTION 2 (TECH-METreg POLISHING TABLES)

BUEHLER TECH-METreg Polishing Tables are specially designed to aCcommodate the ECOMETreg 8 inch or 12 inch flush mounted GrinderPolishers Available in three lengths and two heights each table unit accepts any of the following

8 inch or 12 inch ECOMETreg GrinderPolisher Oor 8 inch or 12 inch Polimet reg or 11 X 11 inch stainless steel sink Each table is designed with a 24 inch long tilt out bin for convenient storage Tables are constructed of heavy gauge steel and chemical-resistant laminate tops with easy to clean rolled corners

Optional lower cabinets are available for 36inch high TECH-METreg Polishing Tables

For those installations where a combination of drawer sizes and lower cabinets with shelves are required BUEHLER can customize TECHshyMETreg furniture with a variety of shelf and drawer cabinet modules to meet your individual requirements

2-1 MA468171-1 121195

Specifications and Selection Guide

Select the Desired TECH-METreg Table

Units Catalog No8 Catalog No 12 Size Approx (203 cm) (305 cm) (Height to Table Top) Weight

48-8171 46-8171 30 W x 30 D x 30 H 206lbs (76 x 76 x 76 em) (934 kg)

48-8181 46-8181 30 W x 30 D x 36 H 220lbs (76 x 76 x 91 em) (998 kg)

48-8172 46-8172 54 W x 30 0 x 30 H 2891bs (137 x 76 x76 em) (1311 kg)

48-8182 46-8182 54 W x 30 0 x 36 H 3031bs (137 x 76 x 91 em) (1374 kg)

48-8173shy 46-8173 78 W x 30 0 x 30 H 3721bs (198 x 76 x 76 em) (1687 kg)

48-8183 46-8183 78 W x 30 0 x36 H 3861bs (198 x 76 x 91 em) (1750 kg)

Approximate shllpplng weight to table and packaging Catalog numbers listed above are the Tables with cut-outts to accept GrinderPolishers add GrinderPolisher weights listed below for each unit selected

Plus the desired GRINDERPOLISHER

Model

ECOMET8

Catalog No

49-3000-160T

wheel

Size

8

(203 eM)

Motor Rating

amp Spindle

speed

1 HP (740W)

10-500 RPM

Electrical

Requirements

115vV60H

1 PHASE

Approxbullbullbull

Weight

50 LBS

(227 KG)

ECOMET8 49-3000-250T 8

(203 eM)

1 HP (740W)

10-500 RPM

220-240V50HzI

1 PHASE

50 LBS

(227 KG)

ECOMET12 49-3010-160T 12

(203 eM)

1 HP (740W)

10-500 RPM

115vVl60H

1 PHASE

55 LBS

(249 KG)

ECOMET 12 49-3010-250T 12

(203 eM)

1 HP (740W)

10-500 RPM

220-240V50HzI

1 PHASE

55 LBS

(249 KG)

Approximate added weight for eaeh Grinderpolisher unit

2-2 MA468171-1 12195

Plus the Optional Table-Mounted Cabinet Module(s)and Accessories

Table Type 36 High

Models Only)

Cabinet Modules)

Full Extension Shelf bullbullbull

Adjustable Shelf

Shelf liners (Pkgs of 10)

1 Unit 488389 bullbullbullbull 48-8398 48-8396 48-8411

2 Unit 48-8391 48-8399 48-8397 48-8412

3 Unit 48-8389 amp 48-8391

48-8398 amp 48-8399

48-8396 amp 48-8397

48-8411 amp48-8412

bullbullbull Each Cabinet Module includes Swinging Door(s) and one Adjustable Shelf bullbullbull A Maximum of 6 Full-extension Shelves can be mounted in each Cabinet Module bullbullbullbull Multiples of the 48-8389 Module can be mounted in 2 and 3 unit Tables

Accessory Table-Mounted Drawer Modules r

Catalog Drawer Drawer Width Number

48-8392

48-8393

Quantity

3

6

Height

6(15cm)

3 (8cm)

1 Unit

1 Unit

4a8394 5 i 6 (15 cm) amp 43(8cm)

1 Unit

48-8395 5 1 6 (15 cm) amp 43(8cm)

1 Unit

Drawer and Cabinet Modules can be mounted individually in multiples and in combination with each other in 1 2 and 3-unit 36 high tables Specify mounting locations when ordering

2-3 MA468t7t-t 12195

-- - - - - - - - -

l

0

CJ

lt

-~ ~

-~ I-

iii c a ~ I

C J

Ggt J~ ar t 0 2shyCij T (I) raquo () () (I)

3 0shy-lt

sect ~

~TYPICAL INSTALLATION SHOWN 49-3000-160 49-3000-250 49-3010-160 49-3010-250 47-2675-160T

6236S494 8236S495

(6middot) (12middot J

R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON OTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED

(USE AS NEEDED)

82365098 (2)

R0614LW (14J

R0614W

(ll

R6622

seE OWgt 62365565

R0614W REFI

---8l36S275 (21

82365269

8236S268 (Z J

82365250 (4)

82365261 (HIGH)82365162 (SHORT) (2)

8236S270

- - - - f_~ r

I

ECOMETreg GRINDERPOLISHER 1 UNIT

48-8171 48~8181 46-8171 46-8181

(See Figure 2-1)

PART NO DESCRIPTION QTY UM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 400 EA R0614LW LOCK WASHER 1I41N 1800 EA R0614W WASHER 1I41N 1400 EA R0618W WASHER 5161NSS 400 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 100 EA R8608 SCREW 516 X 1 LAG HEX 400 EA R8622 TAPE STRIPING - BLUE 3500 IN R8765 NUT HEX 14-20 LT WIW STL CAD 400 EA R8776 FITIING 25 TUBE X 14 NPT 100 EA 1180S68 SCREW 6-32 381N CR RD HD SS ( 400 EA 8236S004 BAR ATIACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S232 FRAME ASSY - 1 UNIT 100 EA 8236S250 LEVELER 12-13 THD 400 EA 8236S261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR 200 EA 8236S269 BRACKET BIN MNTG RS 100 EA 8236S270 BRACKET BIN MNTG LS 100 EA 8236S275 BUMPER STOP 12IDX500DX5THK 200 EA 8236S276 MAGNET BIN 200 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S494 TOP COUNTER - 8GP 100 EA 8236S495 TOP COUNTER - 12 GP 100 EA 8236S706 BIN ASSEMBLY 100 EA

2-5 MA468171-1 12195

c 11cmiddot c ~

~ ~

-~-l

-I I

I) I en

~ ~ 01

I (Q c CD

I l I)

I

C J

~I a CD ~ U 1 Q (ii

~I -I lraquo 0shym tshyen en CD 3 0shy~

TYPICAL INSTALLATION SHOWN 49-3000-160 49-3000-250 49-3010-160 49-3010-250 47-2875-160T

~-

8236S493 (8) 8236S496 (12)

R4586 (14) HOLE PLUG OUANTITIES ARE DEPENDENT ON OTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

R0614W (REF)

R0614LW (REF)

R2254 (REF)

R8759 (REF) 82365098 (2)

R8758 (REF)

R0614W

R2254

8236S269 (2)

82365275 (4)

82365261 (HIGH) 8236S262 (SHORT)

(2)

L_ ~ - - - - =- bull bull - shy- - - bull - - shy

ECOMETreg GRINDERPOLISHER 2 UNIT

48-8172 48-8182 46-8172 46-8182

(See Figure 2-2)

PART NO DESCRIPTION QTY UlM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 800 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 600 EA R2254 SCREW 114-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 200 EA R8608 SCREW 516 X 1 LAG HEX 600 EA R8622 TAPE STRIPING - BLUE 5800 IN R8765 NUT HEX 14-20 LT Ww STL CAD 800 EA R8776 FlnING 25 TUBEX 14 NPT 200 EA

1180S68 SCREW 6-32 3~IN CR RD HD SS 800 EA 8236S004 BAR AITACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S233 FRAME ASSY - 2 UNIT 100 EA 8236S250 LEVELER 12-13 THD 400 EA 8236S261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR 400 EA 8236S269 BRACKET BIN MNTG RS 200 EA 8236S270 BRACKET BIN MNTG LS 200 EA 8236S275 BUMPER STOP 12IDX500DX5THK 400 EA 8236S276 MAGNET BIN 400 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S493 TOP COUNTER -2-8 GP 100 EA 8236S496 TOP COUNTER -2-12 GP 100 EA 8236S706 BIN ASSEMBLY 200 EA

2-7 MA468171-1 1211195

bull bull

I

6

II1II

~ t

~

~ ~ 01

Ul C (il I)bull ~ ()

I

C I + G)

amp N

Smiddot 0 (I)

gt ~ iir T (I) -I lraquo 2 SD

bull bull

TYPICAL INSTALLAnON SHOWN 49-3000-160 49-3000-250bull 49-3010-160 4Q-300-250 47 -2675- lSOT

R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON QTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

ROO 4W (REf

62365406 (8) (REF)82365497 (IZ)

R2254 (REFI

8Z36S098 (ZI

R8622

________6236S4Z4

R064W (141

R0614LW (14)

R2254 (14)

(REF)

(3J

R8622

82365706 (3)

Q~u

I

--

ECOMETreg GRINDERPOLISHER 3 UNIT

48-8173 48-8183 46-8173 46-8183

(See FIgure 2-3)

PART NO DESCRIPnON QTY uM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 1200 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 800 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 300 EA R8608 SCREW 516 X 1 LAG HEX 800 EA R8622 TAPE STRIPING - BLUE 8600 IN R8765 NUT HEX 14-20 LT Ww STLCAD 1200 EA R8776 FITriNG 25 TUBE X14 NPT - 3~00 EA 1180S68 SCREW 6-32381N CR RD HD SS ]200 EA 8236S004 BAR ATTACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S234 FRAME ASSY - 3 UNIT 100 EA 82368250 LEVELER 12-13 THD 400 EA 82368261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR - 600 EA 8236S269 -BRACKET BIN MNTG RS 300 EA 8236S270 BRACKET BIN MNTG LS 300 EA 8236S275 BUMPER STOP 12IDX500DX5THK 600 EA 8236S276 MAGNET BIN 600 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S408 TOP COUNTER -3-8 GIP 100 EA 8236S497 TOP COUNTER -3-12GP 100 EA 8236S706 BIN ASSEMBLY 300 EA

2-9 MA468171-1 121195

-

a lI ~240-11 l--- 300 --l

FRONT VIEW

4 0 --+--

o

o

REAR VIEW

14 NPT

250 DIA ( 3 PLACES)

440 380

360 (HIGH) 415 300 (LOW)

ALL DI~ENSIONS ARE IN

2-10

80

[I

8 ~~ It

=

L270--

RIGHT SIDE VIEW

WATER SUPPLY

DRAIN HOLE

(HIGH) (LOW)

2 o

I I I I I I I I I I I I I J I J

INCHES

Figure 2 -4 Back Elevation (Typical Access Hole Locations) One Unit Table

u MA468171-1 1211195

80

-

e 00

e

3001 8 ~ r=====t===1

t

ZO

5400

FRONT VIEW RIGHT SIDE VIEW 1-----540-----1

14 NPT WATER SUPPLY (2 PLACES)

25 DIA DRAIN HOLE (4 PLACES)

70

440 (HIGH) 380 (LOW)

(HIGH) 4 15 30 0 (LOW 1

o

o

360

REAR VIEW

ALL DIMENSIONS ARE IN INCHES

Figure 2 -S Back Elevation (Typical Access Hole Locations) Two Unit Table

2-11

MA46817t-t 121195

I

U I

I I I I I I I

U

80

J - 8 ~~ It

lol 7200 ~

f-olt-------78 00 -----~I ~ =

FRONT VIEW 780

r--190 400

f-- 120 f-i-200 --

-- 120 r-- - 160

1-0 0

1 rh

p2 t

REAR VIEW

RIGHT SIDE VIEW

40 (2 PLS)

14 NPT WATER SUPPLY

Vr-25 OIA

(3 PLACES)

ORAl (5 PLACES)

N HOLE

V

V

LV 0 I ~

1 360 (HIGH) 415

97

440 I( 380 (

300 (LOW)

HIGH) LOW)

ALL DIMENSIONS ARE IN INCHES

Figure 2 -6 Back Elevation (Typical Access Hole Locations) Three Unit Table

2-12 MA468171-1

2 o

I I I I

J

121195

---1790S062

~---- 8236S594

1751S022 (115V) 1751S025 (220V)

3500S 143 (4) -----

R8993 R8994

R0520middot (4)

8235S579 -~~

R9822 (2) ----1shy

R7088

8236S693

R2424 (8) ---__

R8365 (2) R4559 1750S00 1

8236$426

8236S690 8middot 8236S691 12

R0246 --

~---R7908 (3)

---- 1751S082 (115V)1751S083 (220V)

R8804 (115V)R8805 (220V)

r----R7908 (2)

(5)

----R0523

-----8236S698

---SEE DETAIL B

J~R0739 (4)

J ~R0514LW (4)

-----8235S678

R8835 (5)

Figure 2 -7 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-13 MA468171-1 1211195

bull 8236S673

SEE NOTE 1

_--e--shy~--Rgt365685

8236S672

1180572 (4)

r

R7846 (4)

u

DET AIL A Figure 2 -8 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

I I I I I I I I I I I I I I I

2-14 MA468171-1 121195

R7846 R0605LWE (3)

1750S094

SPEED SENSOR MOUNTING FOR(

160V MOTORGEARBOX ASSEMBLY

82365696 (2J~

8236S695~ 82365697

R8765 (2) ~ raquo R0614W (2)~~

1750S095

~~ 17515079

SPEED SENSOR MOUNTING FOR 220V MOTORGEARBOX ASSEMBLY

DETAIL B

Figure 2 -9 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-15 MA468171-1 12195

CUT

8236S385

8236S510 CUT TO 65

8236S510 CUT TO 1075

CUT

CUT TO 875

8236S510 TO 55

8236S509 8236S519 CUT TO 3

8236S388

8236S510 CUT TO 125

RAIN FOR 8 ECOMET

8236S385

8236S510

8236S510 CUT TO 125

8236S510 8236S509CUT TO 7

8236S519 CUT TO 3

8236S388

DRAIN FOR 12 ECOMET

DETAIL D

I I I I t I I J I I J

I J J

Figure 2 -10 ECOMETreg8 AND 12 GrinderPolsiher Unit Assembly

2-16 MA468171-1 1211195

NOTES

RZ880

1750S051

(141N)

OIloIENSIaII fRON RETAININORING TO ~- -- - bull shy

R8774 R877e

A~T DIRECTION CF FUI5H ET 50 TI-pound WATER DOES NJT SPLASH BEYONJ TtE TCP CF TIpound BOWl

(FAR SIDE)

RZBB6 (BIN)

L--RZ880 (lOIN)

--RZ880 (IBIN)

R8176--- r+-~ r-R774Z

U ITEMS R8lZBl1J 17~711J RZSZ4CI)RZSZ311J BZ~7111 ~ ~-~ q~~li SZlM558ll1 NJ TWO PIECES OF RZeM aIT TO zemiddot NJ 30middot TO BE PlACfD IN PlASTIC BAG Rel3O fOR FINoiL~ ~--~~

ll)

~ ~

gtshy0 E Q) rn rn laquo-

I

c J Q)

c-iii 0 a - Q) 0c-

CJ CI

0 Z laquo

shyI

CI

lo I-w ~ 0 0 W

bull CI Q) ~

l C)

iL

I shy ~ t

~

bullbullbull ____0__ _

1750S008 8 -- shy1751S007 12

(REF)

1750S076 1751S059 (REF)

(USEDR8734)WITH AUTOMET HEAD)

8 12middot

RB328-- (2)

1751S062 --__ (2)

R8359 _-=~~A=~fP

R8334_fJ

R7806 -- 11 IN)

SEE DETAIL 0 ---

gt---- 1751 S044 8middot 1751S043 12 (KIT)

r---- 40406 1 8 491777 12 (REF)

R8733

I

o I

82S413 A(6 PlS)

R0614lW 16 PlS)

R0987 (6 PlS)

Figure 2 -12 ECOMETreg 8 AND 12 GrinderPolsiher Unit Asseroply

I

I I I I I I I I I I I I I I I I

2-18 MA468171-1 121195

(

r--shy

fshywo ~laquoOw I~jr ~ laquo ---shy

-shy ~ ~

r 2

~ M 0 X X

lt ~- laquo gt~m ~ i ~ (Ju~

X InlU4 e ~ r---shy~~ ( I r ifi ~ g II

~ N -co i ----- fshy J

r-- lt cent ~ ~X ~

~ ~~

0 L-shy i] i

~ ---shy ~ in u bullbull

fshy a gg yen il q~ H IOril (J

~ X 3 ~

=-n II cent r-shy cent ~bull

~ X X o bull u

~amp X w F n ~ 11 Of ft lt00 ampIi ~

dl~~ ~

~

X n

il n AI lJ y

-shy IJ I ~

~~

~ ~ ~i = I

Figure 2 middot13 ECOMETreg 8 AND 12 GrinderPolsiher Electrical Diagram

2-19 MA468171-1 121195

--

0

JJ

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION aTY UM

II

II II IIAK110 ACCESSORY KIT FOR ALL 12 POL 100 EA

AK410 ACCESSORY KIT FOR ALL 8 POL 100 EA R0246 STRAINER - SINK 1-12IN 100 EA R0522 CONNECTOR 12 X 45 DEGREE CONDUIT 100 EA II R0523 CONNECTOR 112 X 90DEG CONDUIT 100 EA R0599 WASHER 1I2X1X1132 BRASS 100 EA R0605LWE WASHER LOCK EXT 6 STN STL 300 EA bR0612LWE WASHER LOCK EXT 1 0 STN STL 500 EA R0614 NUT 14-20 HEX 400 EA R0614LW LOCK WASHER 141N 600 EA R0615 NUT 114-20 HEX SS 200 EA I R0617LW LOCK WASHER 5161N 800 EA R0617W WASHER 5161N 200 EA

(

~R0620W WASHER 381N 400 EA II R0632 NUT 1220X18IN HEX BRASS 100 EA R0739 SCREW SKT HD 14-20 1-14IN 400 EA R0987 SCREW SKT HD 14-201 IN SS 600 EA IR1303 SCREW SET 1I4-20X1411 SS 100 EA R1643 SCREW 8-32 1I41N SLT RD HD SS 500 EA R2217TC SCREW ST 10-16X38 SLT RD ST GD 600 EAU R2424 SCREW 516-18 341N HEX HD SS 800 EA shyR2823 COUPLING-FEMALE REDUCING 100 EA R2824 TEE MALE BRANCH 100 EA R2886 NYLON TUBE 14 OD 10400 IN IR4559 ADHESIVE-ANAEROBIC THREAD GR AIR OZ R6328 TWIST-TIE POLYBAG-12 BLUE 100 EA R6330 POLY BAG 12X12-2 MIL 100 EA R7088 ROLL PIN 316 X 34 LG SS 400 EA R7406 O-RING 141D 234 X 070 300 EA shyR7502 STAINLESS PLUMBERS PUTTY AIR 02 R7519 SCREW 10-32 381N CR PN HD SS 200 EA II R7640 SCREW 38-16 41N HEX HD 400 EA R7742 ANCHOR CONNECTOR 100 EA R7806 TUBE POLYURETHANE 18IDX140D 100 IN R7846 SCREW 6-32 141N CR PAN HD SS 700 EA R7908 NUT 10-32 KEPS 500 EA shyR8166 RETAINING RING EXT 250 100 EA R8233 SCREW 10-24X7811 SKT HD CAP SS 300 EA R8328 O-RING 2061DX 103 CS 200 EA shyR8334 FITTING-SWIVEL 90DEG 10-32 100 EA R8335 FITTING-BULKHEAD 10-32 100 EA ~-R8336 NUT-716-24 COMPRESSION 100 EA R8345 UNION ELBOW 14 TUBE 100 EA R8359 KNOB 14 SHAFT 100 EA

R8364 SCREW-SET 14-28 X 12 IN 200 EA R8370 MOUNT CABLE TIE 100 EA shy0

2-20 I

MA468171-1 121195

I

j

R8624 NUT 8-32 KEPS-ZINC PLATE STl 200 EA

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION QTY UM

R8733 SEAL LIP 20 IDX262 ODX31W 100 EA R8734 TRANTORaUE1-12ID 100 EA R8751 O-RING 187WX188 10 X225 00 100 EA R8773 FITTINGMALE 25TUBEX10-32THD 100 EA R8774 FITTINGMALE 25 TUBE X 18NPT 300 EA R8776 FITTING 25 TUBE X 14 NPT 300 EA R8777 TEE-RUN 25 TUBE X 18 NPT 100 EA R8785 VALVE SOLENOID 115V LOO EA R8804 BREAKER CIRCUIT-115V 25 AMP 100 EA R8805 BREAKER CIRCUIT 220V 15 AMP 100 EA R8829 VALVE SOLENOID 220V 100 EA R8837 WASHER FIBER 516 10 100 EA R8838 WASHER FIBER 12 10 100 EA R8990 FILTER LINE 100 EA R8992 INLET POWER - IEC - SNAP-IN 100 EA R8993 BREAKER CIRCUIT-15 AMP-2 POLE 100 EA R9008A CORD IEC POWER - US NR EA R9008B CORD IEC POWER - EUROPE NR EA R9008C CORD IEC POWER - UK NR EA R9008D CORD IEC POWER - JAPAN NR EA R9081 SUPPRESSOR 50MFD X 200 OHM 100 EA R9213 TEE STREET-18 BRASS 100 EA R9214 NIPPLE HEX-18 BRASS 100 EA R9226 TAPE FOAM 18 X 38 W 7000 IN R9611 SPACER 1710 X250D X13LNY 400 EA R9761 AERATOR FAUCET 1316-27 MALE 100 EA 1180S72 NUT 6-32 KEPS 800 EA 1572S018 VALVE-WATER 14 NPT 100 EA 1572S026 KNOB WATER VALVE 100 EA 1600S044 VALVE 100 EA 1625S016 KEY 187 sa X 125 LONG 100 EA 1750S001 ADAPTER-SPINDLE 58 SHAFT 100 EA 1750S017 FITTING-FAUCET 100 EA 1750S023 HUB 12 SHAFT 100 EA 1750S024 PLATE-MOUNTING 8 100 EA 1750S047 TAG-AUTOMET CABLE 100 EA 1750S051 FAUCET ASSEMBLY 100 EA 1750S094 MOTORGEARBOX ASSY-1 HP 90VDC 100 EA 1750S095 MOTORGEARBOX ASSY-1 HP 180VDC 100 EA 1750S100 KIT O-RING 100 EA 1751S010 BASEPLATE-MOUNTING 12 100 EA 1751S016 DISK-SPEED SENSOR 100 EA 1751S022 PCB POWER CONTROL-115V 100 EA 1751S026 PCB POWER CONTROL 220V 100 EA 1751S043 SPLASH GRDCOVERBANDCLAMP-12 ~ 100 EA 1751S044 SPLASH GRDCOVERBANDCLAMP-8 100 EA 1751S062 STUD DRIVE - 375 DIA 200 EA

2-21 MA468171-1 121195

It I bull

1751S069 SENSOR SPEEDASSEMBLY 100 EA i U 8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST III PART NO DESCRIPTION aTY UM

1751S082 PCB MOTOR SPEED CONTROL 115V 100 EA II 1751S083 PCB MOTOR SPEED CONTROL 220V 100 EA 1790S062 PLATE BILINGUAL CAUTION 100 EA 1950S123 LABEL AUTOMET CAUTION 100 EA II3500S143 SPACER 12 INCH LONG 400 EA 404061 ALUMINUM WHEEL 8 IN 100 EA 491777 ALUMINUM WHEEL 121N 100 EA middot1492105 INLINE WATER FLTR REPLACEMENT 100 EA 8236S385 TEETHREADED 15 OD POLYPRO 100 EA 8236S388 NUT1-12 PIPE SIZE NPT POLYPR 100 EA 8236S413 CLAMP BAR 600 EA II 8236S426 PI PE DRAIN 150 ODX512LG PVC 100 EA 8236S456 PLUG POST 100 EA 8236S485 PIN COTTER 316X1-12LG ZINC 100 EA I8236S509 GASKET NEO 1750DX125IDX06W 100 EA 8236S510 ARM WASTE 15 400 EA 8236S519 TAILPIECE STRAIGHT FLANGED 100 EA 8236S672 PCB ECOMET CONTROL PANEL 100 EA 8236S673 NAMEPLATE ECOMET PEDESTAL 100 EA bull8236S678 PLATE BACKING TOWER 100 EA

U 8236S679 BOX CONTROL INTABLE 100 EA 8236S685 SPOUT ECOMET TOWER 100 EA 8236S686 STUD SPOUT MOUNT 100 EA bull 8236S687 TOWER CONTROL INTABLE 100 EA 8236S689 CLAMP TOWER CONTROL 200 EA 8236S690 ECOMET CASTING 8 100 EA bull8236S691 ECOMET CASTING 12 100 EA 8236S693 MOUNT GEARBOX 200 EA ~ 8236S694 COVER 100 EA I8236S695 COVER 220V-DC MOTOR 100 EA 8236S696 NUT 14-20 FLANGE 200 EA II8236S697 BAND180V-DC MOTOR 100 EA 8236S698 CONDUIT 12 X 11 100 EA 8236S700 CABLE 6 PIN MOLEX X 32 100 EA 8236S701 CABLE RIBBON 10 PIN X 22 100 EA II 8236S702 CABLE RIBBON 10 PIN X 22 100 EA 8236S703 CABLE RIBBON 14 PIN X 21 100 EA 8236S704 CABLE RIBBON 14 PIN X 16 100 EA 8236S705 HARNESS ECOMET 8 amp 12 FLUSH MOUNT 100 EA -8236S708 CABLE26 PINX 8 RIBBON 100 EA 8236S709 CABLE 26 PIN X 24 RIBBON 100 EA 8236S710 CABLE ECOMET TABLE UNIT TO AUTOMET 100 EA 8236S711 CABLE ECOMET TABLE UNIT WATER SOL 100 EA shy

II u

II 2-22

MA468171-1 121195

I

SECTION 3

ACCESSORIES

40-2120

40-2121

40-2122

40-2123

40-2124

48-6002middot115

48middot6003-115

48-8082-115

48-8083-115

48-8300-30

48-8300-36

48~8320-01

48-8320-02

48-8320-03

48-8321-01

48-8321-02

48-8321-03

48-8310-30l

48-8310-30R

48-8310-36l

48-8310-36R

48-8310-30T

48-8310-36T

48-8411

48-8412

Stainless Steel Sink with Black Faucet

Dupres Receptacle

Cup Drain

Service Module

Drain Piping Kit

Fume Hood 2 Unit with Light

Fume Hood 3 Unit with Light

Wall Cabinet 2 Unit with Light

Wall Cabinet 3 Unit with Light

Tech-Metreg Filler Kit

Tech-Metreg Filler Kit

Reagent Shelf One Unit

Reagent Shelf Two UnU

Reagent Shelf Three Unit

Reagent Shelf ComerNo Sides

Reagent Shelf Corner One Side

Reagent Shelf Corner Two Sides

Tech-Metreg End Filler Kit Tabli to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Aller Kit Table to Wall

TechmiddotMetreg End Filler Kit Tableto Table

Tech-Met~ End Filler KitTable toTable

Shelf or Drawer Liners1 Unit (24 in)

Shelf or Drawer Liners 2 Unit (48 in)

3-1 MA468171-1 1211195

Installation Instructions For 40~2120 Stainless Steel Sink and Faucet

MA468t71-t

Recommended mounting positions of the Sink and Faucet are shown in Figure3-4

~ Other positions may be limited by the table cross supports

I Typical sink installation uses drain kit 40-2124 sinks can be installed from the top

2 Cut a sink opening 13-34 x 18-V4 inch corner of cutouts can be square or up to 12 inch radius

MQmlst dimension front to back 2nd dimension left to right

3

4

Figure 3-1

NAlLS

SPRING CLIP

Pllt No 3143743)

Section Thru Grip~Rim

Nail spring clips to the edge of the counter top cutout

Apply a soft putty or caulking to the underside of the bowl rim

5 Connect sink to drain line

6 Locate the water valve position an drill a 15 inch dia hole Install the valve and connect the water supply to ~he 318 nptinlet

7 Check for leaks

ApPlyCau~ilg Figure 3-2 SinkIJ)stal~tion lt

3-2 1211195

__

I

SIB IPS COUPlING

REMOVABLE AERATOR

cOLOREO PLASTIO INDEX DISC

BLACK PLASllC HOOOEO HANOLE

Flgure~~3 Deck Mownt~Mixrnd Faucet

I

I I I I I I J I

338 lTYP

( 0

t

+I 1250 lTYP)

f 0

~ ~

-- 15 f---39 ----

1475

y )

shy

~ shy125 cent (TyP) J

I I

SINK CUT OUT 18-114ltX 13-34 n~

IFigure 3-4 Recommended Sink and Faucet Mounting Positibns

3-3

MA468171-1 121195

~ -----------------------------------------------------~

REAGENT SHELF

COUNTERTOP

T--~-------------------------

TABLE fRAME

~3

L4

U-middot-middot-It-~A------=-------+

bull I ---------------- ~

bull

8

i 1 i 7

ai---u-l-u--middot

Figure 3-5 Typical Sink Installation

3-4 MA468171-1 121195

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I I

Installation Instructions for 40-2121 Duplex Outlet

I

bullbull u

MACHINE SCREW BACK COVER PlATE

WOOD SCREW BOX

FRONT PLATE SHIM WASHER

DUPlEX OUTlET

(

Figure 3--6 Duplex Receptacle

Recommended mounting positions of the duplex outlet are shown in Figure 3--6 Duplex Outlets require a minimum of 2 inches clearance behind the back splash panel for installation

1 Cut outlet opening 2middot518 x 4 inch

2 Insert the front plate with the I-V4 inch long protrusion through the back splash from the back side of the table

3 To find the location of the two mounting screw holes hold the 4 inch electric box with the slots against the front cover plate and mark each location

4 Using a 332 drill bit drill two pilot holes V2inch deep atthemarked locations

~C(

c 5 Secure the front cover plate and 4 inch electric box with the wood

screws (R8628)as supplied

6 To complete the installation follow standard electrical practices

Note All electrical connections shOUld be completed by a certimiddotfled electrician

3middot5 MA468171middot1 1211195

V

402121 DUPLEX OUTLET PARTS LIST

R0606W WASHER6SS R6002 CARTON 7X5X4 200 TEST RSC R8628 SCREW10X12CRRECPNHDSS R8747 OUTLET DUPLEX GND FAULT 125V R8761 COVER 1-14 PLASTER RING X 4 R8762 BOX 4 SQ EXTENSION R8764 COVER BLANK FOR 4 BOX

Installation Instructions for 40-2122 Table Cup Drain

f I- 19-1

400 EA 100 EA 200 EA 100 EA 100 EA 100 EA 100 EA

Figure 3-7 Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position it is important to miss counter top cross supports

I Typical cup drain installation uses drain kit 40-2124

2 Drill a 2 inch dia hole through the counter top at the location of the cup drain

3 Install cup drain

4 Connect cup drain to drain line

5 Check for leaks

3-6

MA468171-1 121195

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

I--------------------shy

I I I II II

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Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

f ~

3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

I

~ g~7J

Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

I I-------

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REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

~

Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

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I II

-II

- ---

Figure 3-11 Drain Kit Components

-II II

3-13 -MA468171-1 1211195

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Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

II u

I3-15 MA468171-1 middot1211195

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Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

I

I II

0400- -----04

STEP bull

o

1shy ---I--000

3Zr REF

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Flg~rQ 3-13 Installation for Filler Kit

3middot17

MA468171middot1 121195

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Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

SECTION 2 (TECH-METreg POLISHING TABLES)

BUEHLER TECH-METreg Polishing Tables are specially designed to aCcommodate the ECOMETreg 8 inch or 12 inch flush mounted GrinderPolishers Available in three lengths and two heights each table unit accepts any of the following

8 inch or 12 inch ECOMETreg GrinderPolisher Oor 8 inch or 12 inch Polimet reg or 11 X 11 inch stainless steel sink Each table is designed with a 24 inch long tilt out bin for convenient storage Tables are constructed of heavy gauge steel and chemical-resistant laminate tops with easy to clean rolled corners

Optional lower cabinets are available for 36inch high TECH-METreg Polishing Tables

For those installations where a combination of drawer sizes and lower cabinets with shelves are required BUEHLER can customize TECHshyMETreg furniture with a variety of shelf and drawer cabinet modules to meet your individual requirements

2-1 MA468171-1 121195

Specifications and Selection Guide

Select the Desired TECH-METreg Table

Units Catalog No8 Catalog No 12 Size Approx (203 cm) (305 cm) (Height to Table Top) Weight

48-8171 46-8171 30 W x 30 D x 30 H 206lbs (76 x 76 x 76 em) (934 kg)

48-8181 46-8181 30 W x 30 D x 36 H 220lbs (76 x 76 x 91 em) (998 kg)

48-8172 46-8172 54 W x 30 0 x 30 H 2891bs (137 x 76 x76 em) (1311 kg)

48-8182 46-8182 54 W x 30 0 x 36 H 3031bs (137 x 76 x 91 em) (1374 kg)

48-8173shy 46-8173 78 W x 30 0 x 30 H 3721bs (198 x 76 x 76 em) (1687 kg)

48-8183 46-8183 78 W x 30 0 x36 H 3861bs (198 x 76 x 91 em) (1750 kg)

Approximate shllpplng weight to table and packaging Catalog numbers listed above are the Tables with cut-outts to accept GrinderPolishers add GrinderPolisher weights listed below for each unit selected

Plus the desired GRINDERPOLISHER

Model

ECOMET8

Catalog No

49-3000-160T

wheel

Size

8

(203 eM)

Motor Rating

amp Spindle

speed

1 HP (740W)

10-500 RPM

Electrical

Requirements

115vV60H

1 PHASE

Approxbullbullbull

Weight

50 LBS

(227 KG)

ECOMET8 49-3000-250T 8

(203 eM)

1 HP (740W)

10-500 RPM

220-240V50HzI

1 PHASE

50 LBS

(227 KG)

ECOMET12 49-3010-160T 12

(203 eM)

1 HP (740W)

10-500 RPM

115vVl60H

1 PHASE

55 LBS

(249 KG)

ECOMET 12 49-3010-250T 12

(203 eM)

1 HP (740W)

10-500 RPM

220-240V50HzI

1 PHASE

55 LBS

(249 KG)

Approximate added weight for eaeh Grinderpolisher unit

2-2 MA468171-1 12195

Plus the Optional Table-Mounted Cabinet Module(s)and Accessories

Table Type 36 High

Models Only)

Cabinet Modules)

Full Extension Shelf bullbullbull

Adjustable Shelf

Shelf liners (Pkgs of 10)

1 Unit 488389 bullbullbullbull 48-8398 48-8396 48-8411

2 Unit 48-8391 48-8399 48-8397 48-8412

3 Unit 48-8389 amp 48-8391

48-8398 amp 48-8399

48-8396 amp 48-8397

48-8411 amp48-8412

bullbullbull Each Cabinet Module includes Swinging Door(s) and one Adjustable Shelf bullbullbull A Maximum of 6 Full-extension Shelves can be mounted in each Cabinet Module bullbullbullbull Multiples of the 48-8389 Module can be mounted in 2 and 3 unit Tables

Accessory Table-Mounted Drawer Modules r

Catalog Drawer Drawer Width Number

48-8392

48-8393

Quantity

3

6

Height

6(15cm)

3 (8cm)

1 Unit

1 Unit

4a8394 5 i 6 (15 cm) amp 43(8cm)

1 Unit

48-8395 5 1 6 (15 cm) amp 43(8cm)

1 Unit

Drawer and Cabinet Modules can be mounted individually in multiples and in combination with each other in 1 2 and 3-unit 36 high tables Specify mounting locations when ordering

2-3 MA468t7t-t 12195

-- - - - - - - - -

l

0

CJ

lt

-~ ~

-~ I-

iii c a ~ I

C J

Ggt J~ ar t 0 2shyCij T (I) raquo () () (I)

3 0shy-lt

sect ~

~TYPICAL INSTALLATION SHOWN 49-3000-160 49-3000-250 49-3010-160 49-3010-250 47-2675-160T

6236S494 8236S495

(6middot) (12middot J

R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON OTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED

(USE AS NEEDED)

82365098 (2)

R0614LW (14J

R0614W

(ll

R6622

seE OWgt 62365565

R0614W REFI

---8l36S275 (21

82365269

8236S268 (Z J

82365250 (4)

82365261 (HIGH)82365162 (SHORT) (2)

8236S270

- - - - f_~ r

I

ECOMETreg GRINDERPOLISHER 1 UNIT

48-8171 48~8181 46-8171 46-8181

(See Figure 2-1)

PART NO DESCRIPTION QTY UM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 400 EA R0614LW LOCK WASHER 1I41N 1800 EA R0614W WASHER 1I41N 1400 EA R0618W WASHER 5161NSS 400 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 100 EA R8608 SCREW 516 X 1 LAG HEX 400 EA R8622 TAPE STRIPING - BLUE 3500 IN R8765 NUT HEX 14-20 LT WIW STL CAD 400 EA R8776 FITIING 25 TUBE X 14 NPT 100 EA 1180S68 SCREW 6-32 381N CR RD HD SS ( 400 EA 8236S004 BAR ATIACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S232 FRAME ASSY - 1 UNIT 100 EA 8236S250 LEVELER 12-13 THD 400 EA 8236S261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR 200 EA 8236S269 BRACKET BIN MNTG RS 100 EA 8236S270 BRACKET BIN MNTG LS 100 EA 8236S275 BUMPER STOP 12IDX500DX5THK 200 EA 8236S276 MAGNET BIN 200 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S494 TOP COUNTER - 8GP 100 EA 8236S495 TOP COUNTER - 12 GP 100 EA 8236S706 BIN ASSEMBLY 100 EA

2-5 MA468171-1 12195

c 11cmiddot c ~

~ ~

-~-l

-I I

I) I en

~ ~ 01

I (Q c CD

I l I)

I

C J

~I a CD ~ U 1 Q (ii

~I -I lraquo 0shym tshyen en CD 3 0shy~

TYPICAL INSTALLATION SHOWN 49-3000-160 49-3000-250 49-3010-160 49-3010-250 47-2875-160T

~-

8236S493 (8) 8236S496 (12)

R4586 (14) HOLE PLUG OUANTITIES ARE DEPENDENT ON OTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

R0614W (REF)

R0614LW (REF)

R2254 (REF)

R8759 (REF) 82365098 (2)

R8758 (REF)

R0614W

R2254

8236S269 (2)

82365275 (4)

82365261 (HIGH) 8236S262 (SHORT)

(2)

L_ ~ - - - - =- bull bull - shy- - - bull - - shy

ECOMETreg GRINDERPOLISHER 2 UNIT

48-8172 48-8182 46-8172 46-8182

(See Figure 2-2)

PART NO DESCRIPTION QTY UlM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 800 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 600 EA R2254 SCREW 114-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 200 EA R8608 SCREW 516 X 1 LAG HEX 600 EA R8622 TAPE STRIPING - BLUE 5800 IN R8765 NUT HEX 14-20 LT Ww STL CAD 800 EA R8776 FlnING 25 TUBEX 14 NPT 200 EA

1180S68 SCREW 6-32 3~IN CR RD HD SS 800 EA 8236S004 BAR AITACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S233 FRAME ASSY - 2 UNIT 100 EA 8236S250 LEVELER 12-13 THD 400 EA 8236S261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR 400 EA 8236S269 BRACKET BIN MNTG RS 200 EA 8236S270 BRACKET BIN MNTG LS 200 EA 8236S275 BUMPER STOP 12IDX500DX5THK 400 EA 8236S276 MAGNET BIN 400 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S493 TOP COUNTER -2-8 GP 100 EA 8236S496 TOP COUNTER -2-12 GP 100 EA 8236S706 BIN ASSEMBLY 200 EA

2-7 MA468171-1 1211195

bull bull

I

6

II1II

~ t

~

~ ~ 01

Ul C (il I)bull ~ ()

I

C I + G)

amp N

Smiddot 0 (I)

gt ~ iir T (I) -I lraquo 2 SD

bull bull

TYPICAL INSTALLAnON SHOWN 49-3000-160 49-3000-250bull 49-3010-160 4Q-300-250 47 -2675- lSOT

R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON QTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

ROO 4W (REf

62365406 (8) (REF)82365497 (IZ)

R2254 (REFI

8Z36S098 (ZI

R8622

________6236S4Z4

R064W (141

R0614LW (14)

R2254 (14)

(REF)

(3J

R8622

82365706 (3)

Q~u

I

--

ECOMETreg GRINDERPOLISHER 3 UNIT

48-8173 48-8183 46-8173 46-8183

(See FIgure 2-3)

PART NO DESCRIPnON QTY uM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 1200 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 800 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 300 EA R8608 SCREW 516 X 1 LAG HEX 800 EA R8622 TAPE STRIPING - BLUE 8600 IN R8765 NUT HEX 14-20 LT Ww STLCAD 1200 EA R8776 FITriNG 25 TUBE X14 NPT - 3~00 EA 1180S68 SCREW 6-32381N CR RD HD SS ]200 EA 8236S004 BAR ATTACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S234 FRAME ASSY - 3 UNIT 100 EA 82368250 LEVELER 12-13 THD 400 EA 82368261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR - 600 EA 8236S269 -BRACKET BIN MNTG RS 300 EA 8236S270 BRACKET BIN MNTG LS 300 EA 8236S275 BUMPER STOP 12IDX500DX5THK 600 EA 8236S276 MAGNET BIN 600 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S408 TOP COUNTER -3-8 GIP 100 EA 8236S497 TOP COUNTER -3-12GP 100 EA 8236S706 BIN ASSEMBLY 300 EA

2-9 MA468171-1 121195

-

a lI ~240-11 l--- 300 --l

FRONT VIEW

4 0 --+--

o

o

REAR VIEW

14 NPT

250 DIA ( 3 PLACES)

440 380

360 (HIGH) 415 300 (LOW)

ALL DI~ENSIONS ARE IN

2-10

80

[I

8 ~~ It

=

L270--

RIGHT SIDE VIEW

WATER SUPPLY

DRAIN HOLE

(HIGH) (LOW)

2 o

I I I I I I I I I I I I I J I J

INCHES

Figure 2 -4 Back Elevation (Typical Access Hole Locations) One Unit Table

u MA468171-1 1211195

80

-

e 00

e

3001 8 ~ r=====t===1

t

ZO

5400

FRONT VIEW RIGHT SIDE VIEW 1-----540-----1

14 NPT WATER SUPPLY (2 PLACES)

25 DIA DRAIN HOLE (4 PLACES)

70

440 (HIGH) 380 (LOW)

(HIGH) 4 15 30 0 (LOW 1

o

o

360

REAR VIEW

ALL DIMENSIONS ARE IN INCHES

Figure 2 -S Back Elevation (Typical Access Hole Locations) Two Unit Table

2-11

MA46817t-t 121195

I

U I

I I I I I I I

U

80

J - 8 ~~ It

lol 7200 ~

f-olt-------78 00 -----~I ~ =

FRONT VIEW 780

r--190 400

f-- 120 f-i-200 --

-- 120 r-- - 160

1-0 0

1 rh

p2 t

REAR VIEW

RIGHT SIDE VIEW

40 (2 PLS)

14 NPT WATER SUPPLY

Vr-25 OIA

(3 PLACES)

ORAl (5 PLACES)

N HOLE

V

V

LV 0 I ~

1 360 (HIGH) 415

97

440 I( 380 (

300 (LOW)

HIGH) LOW)

ALL DIMENSIONS ARE IN INCHES

Figure 2 -6 Back Elevation (Typical Access Hole Locations) Three Unit Table

2-12 MA468171-1

2 o

I I I I

J

121195

---1790S062

~---- 8236S594

1751S022 (115V) 1751S025 (220V)

3500S 143 (4) -----

R8993 R8994

R0520middot (4)

8235S579 -~~

R9822 (2) ----1shy

R7088

8236S693

R2424 (8) ---__

R8365 (2) R4559 1750S00 1

8236$426

8236S690 8middot 8236S691 12

R0246 --

~---R7908 (3)

---- 1751S082 (115V)1751S083 (220V)

R8804 (115V)R8805 (220V)

r----R7908 (2)

(5)

----R0523

-----8236S698

---SEE DETAIL B

J~R0739 (4)

J ~R0514LW (4)

-----8235S678

R8835 (5)

Figure 2 -7 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-13 MA468171-1 1211195

bull 8236S673

SEE NOTE 1

_--e--shy~--Rgt365685

8236S672

1180572 (4)

r

R7846 (4)

u

DET AIL A Figure 2 -8 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

I I I I I I I I I I I I I I I

2-14 MA468171-1 121195

R7846 R0605LWE (3)

1750S094

SPEED SENSOR MOUNTING FOR(

160V MOTORGEARBOX ASSEMBLY

82365696 (2J~

8236S695~ 82365697

R8765 (2) ~ raquo R0614W (2)~~

1750S095

~~ 17515079

SPEED SENSOR MOUNTING FOR 220V MOTORGEARBOX ASSEMBLY

DETAIL B

Figure 2 -9 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-15 MA468171-1 12195

CUT

8236S385

8236S510 CUT TO 65

8236S510 CUT TO 1075

CUT

CUT TO 875

8236S510 TO 55

8236S509 8236S519 CUT TO 3

8236S388

8236S510 CUT TO 125

RAIN FOR 8 ECOMET

8236S385

8236S510

8236S510 CUT TO 125

8236S510 8236S509CUT TO 7

8236S519 CUT TO 3

8236S388

DRAIN FOR 12 ECOMET

DETAIL D

I I I I t I I J I I J

I J J

Figure 2 -10 ECOMETreg8 AND 12 GrinderPolsiher Unit Assembly

2-16 MA468171-1 1211195

NOTES

RZ880

1750S051

(141N)

OIloIENSIaII fRON RETAININORING TO ~- -- - bull shy

R8774 R877e

A~T DIRECTION CF FUI5H ET 50 TI-pound WATER DOES NJT SPLASH BEYONJ TtE TCP CF TIpound BOWl

(FAR SIDE)

RZBB6 (BIN)

L--RZ880 (lOIN)

--RZ880 (IBIN)

R8176--- r+-~ r-R774Z

U ITEMS R8lZBl1J 17~711J RZSZ4CI)RZSZ311J BZ~7111 ~ ~-~ q~~li SZlM558ll1 NJ TWO PIECES OF RZeM aIT TO zemiddot NJ 30middot TO BE PlACfD IN PlASTIC BAG Rel3O fOR FINoiL~ ~--~~

ll)

~ ~

gtshy0 E Q) rn rn laquo-

I

c J Q)

c-iii 0 a - Q) 0c-

CJ CI

0 Z laquo

shyI

CI

lo I-w ~ 0 0 W

bull CI Q) ~

l C)

iL

I shy ~ t

~

bullbullbull ____0__ _

1750S008 8 -- shy1751S007 12

(REF)

1750S076 1751S059 (REF)

(USEDR8734)WITH AUTOMET HEAD)

8 12middot

RB328-- (2)

1751S062 --__ (2)

R8359 _-=~~A=~fP

R8334_fJ

R7806 -- 11 IN)

SEE DETAIL 0 ---

gt---- 1751 S044 8middot 1751S043 12 (KIT)

r---- 40406 1 8 491777 12 (REF)

R8733

I

o I

82S413 A(6 PlS)

R0614lW 16 PlS)

R0987 (6 PlS)

Figure 2 -12 ECOMETreg 8 AND 12 GrinderPolsiher Unit Asseroply

I

I I I I I I I I I I I I I I I I

2-18 MA468171-1 121195

(

r--shy

fshywo ~laquoOw I~jr ~ laquo ---shy

-shy ~ ~

r 2

~ M 0 X X

lt ~- laquo gt~m ~ i ~ (Ju~

X InlU4 e ~ r---shy~~ ( I r ifi ~ g II

~ N -co i ----- fshy J

r-- lt cent ~ ~X ~

~ ~~

0 L-shy i] i

~ ---shy ~ in u bullbull

fshy a gg yen il q~ H IOril (J

~ X 3 ~

=-n II cent r-shy cent ~bull

~ X X o bull u

~amp X w F n ~ 11 Of ft lt00 ampIi ~

dl~~ ~

~

X n

il n AI lJ y

-shy IJ I ~

~~

~ ~ ~i = I

Figure 2 middot13 ECOMETreg 8 AND 12 GrinderPolsiher Electrical Diagram

2-19 MA468171-1 121195

--

0

JJ

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION aTY UM

II

II II IIAK110 ACCESSORY KIT FOR ALL 12 POL 100 EA

AK410 ACCESSORY KIT FOR ALL 8 POL 100 EA R0246 STRAINER - SINK 1-12IN 100 EA R0522 CONNECTOR 12 X 45 DEGREE CONDUIT 100 EA II R0523 CONNECTOR 112 X 90DEG CONDUIT 100 EA R0599 WASHER 1I2X1X1132 BRASS 100 EA R0605LWE WASHER LOCK EXT 6 STN STL 300 EA bR0612LWE WASHER LOCK EXT 1 0 STN STL 500 EA R0614 NUT 14-20 HEX 400 EA R0614LW LOCK WASHER 141N 600 EA R0615 NUT 114-20 HEX SS 200 EA I R0617LW LOCK WASHER 5161N 800 EA R0617W WASHER 5161N 200 EA

(

~R0620W WASHER 381N 400 EA II R0632 NUT 1220X18IN HEX BRASS 100 EA R0739 SCREW SKT HD 14-20 1-14IN 400 EA R0987 SCREW SKT HD 14-201 IN SS 600 EA IR1303 SCREW SET 1I4-20X1411 SS 100 EA R1643 SCREW 8-32 1I41N SLT RD HD SS 500 EA R2217TC SCREW ST 10-16X38 SLT RD ST GD 600 EAU R2424 SCREW 516-18 341N HEX HD SS 800 EA shyR2823 COUPLING-FEMALE REDUCING 100 EA R2824 TEE MALE BRANCH 100 EA R2886 NYLON TUBE 14 OD 10400 IN IR4559 ADHESIVE-ANAEROBIC THREAD GR AIR OZ R6328 TWIST-TIE POLYBAG-12 BLUE 100 EA R6330 POLY BAG 12X12-2 MIL 100 EA R7088 ROLL PIN 316 X 34 LG SS 400 EA R7406 O-RING 141D 234 X 070 300 EA shyR7502 STAINLESS PLUMBERS PUTTY AIR 02 R7519 SCREW 10-32 381N CR PN HD SS 200 EA II R7640 SCREW 38-16 41N HEX HD 400 EA R7742 ANCHOR CONNECTOR 100 EA R7806 TUBE POLYURETHANE 18IDX140D 100 IN R7846 SCREW 6-32 141N CR PAN HD SS 700 EA R7908 NUT 10-32 KEPS 500 EA shyR8166 RETAINING RING EXT 250 100 EA R8233 SCREW 10-24X7811 SKT HD CAP SS 300 EA R8328 O-RING 2061DX 103 CS 200 EA shyR8334 FITTING-SWIVEL 90DEG 10-32 100 EA R8335 FITTING-BULKHEAD 10-32 100 EA ~-R8336 NUT-716-24 COMPRESSION 100 EA R8345 UNION ELBOW 14 TUBE 100 EA R8359 KNOB 14 SHAFT 100 EA

R8364 SCREW-SET 14-28 X 12 IN 200 EA R8370 MOUNT CABLE TIE 100 EA shy0

2-20 I

MA468171-1 121195

I

j

R8624 NUT 8-32 KEPS-ZINC PLATE STl 200 EA

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION QTY UM

R8733 SEAL LIP 20 IDX262 ODX31W 100 EA R8734 TRANTORaUE1-12ID 100 EA R8751 O-RING 187WX188 10 X225 00 100 EA R8773 FITTINGMALE 25TUBEX10-32THD 100 EA R8774 FITTINGMALE 25 TUBE X 18NPT 300 EA R8776 FITTING 25 TUBE X 14 NPT 300 EA R8777 TEE-RUN 25 TUBE X 18 NPT 100 EA R8785 VALVE SOLENOID 115V LOO EA R8804 BREAKER CIRCUIT-115V 25 AMP 100 EA R8805 BREAKER CIRCUIT 220V 15 AMP 100 EA R8829 VALVE SOLENOID 220V 100 EA R8837 WASHER FIBER 516 10 100 EA R8838 WASHER FIBER 12 10 100 EA R8990 FILTER LINE 100 EA R8992 INLET POWER - IEC - SNAP-IN 100 EA R8993 BREAKER CIRCUIT-15 AMP-2 POLE 100 EA R9008A CORD IEC POWER - US NR EA R9008B CORD IEC POWER - EUROPE NR EA R9008C CORD IEC POWER - UK NR EA R9008D CORD IEC POWER - JAPAN NR EA R9081 SUPPRESSOR 50MFD X 200 OHM 100 EA R9213 TEE STREET-18 BRASS 100 EA R9214 NIPPLE HEX-18 BRASS 100 EA R9226 TAPE FOAM 18 X 38 W 7000 IN R9611 SPACER 1710 X250D X13LNY 400 EA R9761 AERATOR FAUCET 1316-27 MALE 100 EA 1180S72 NUT 6-32 KEPS 800 EA 1572S018 VALVE-WATER 14 NPT 100 EA 1572S026 KNOB WATER VALVE 100 EA 1600S044 VALVE 100 EA 1625S016 KEY 187 sa X 125 LONG 100 EA 1750S001 ADAPTER-SPINDLE 58 SHAFT 100 EA 1750S017 FITTING-FAUCET 100 EA 1750S023 HUB 12 SHAFT 100 EA 1750S024 PLATE-MOUNTING 8 100 EA 1750S047 TAG-AUTOMET CABLE 100 EA 1750S051 FAUCET ASSEMBLY 100 EA 1750S094 MOTORGEARBOX ASSY-1 HP 90VDC 100 EA 1750S095 MOTORGEARBOX ASSY-1 HP 180VDC 100 EA 1750S100 KIT O-RING 100 EA 1751S010 BASEPLATE-MOUNTING 12 100 EA 1751S016 DISK-SPEED SENSOR 100 EA 1751S022 PCB POWER CONTROL-115V 100 EA 1751S026 PCB POWER CONTROL 220V 100 EA 1751S043 SPLASH GRDCOVERBANDCLAMP-12 ~ 100 EA 1751S044 SPLASH GRDCOVERBANDCLAMP-8 100 EA 1751S062 STUD DRIVE - 375 DIA 200 EA

2-21 MA468171-1 121195

It I bull

1751S069 SENSOR SPEEDASSEMBLY 100 EA i U 8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST III PART NO DESCRIPTION aTY UM

1751S082 PCB MOTOR SPEED CONTROL 115V 100 EA II 1751S083 PCB MOTOR SPEED CONTROL 220V 100 EA 1790S062 PLATE BILINGUAL CAUTION 100 EA 1950S123 LABEL AUTOMET CAUTION 100 EA II3500S143 SPACER 12 INCH LONG 400 EA 404061 ALUMINUM WHEEL 8 IN 100 EA 491777 ALUMINUM WHEEL 121N 100 EA middot1492105 INLINE WATER FLTR REPLACEMENT 100 EA 8236S385 TEETHREADED 15 OD POLYPRO 100 EA 8236S388 NUT1-12 PIPE SIZE NPT POLYPR 100 EA 8236S413 CLAMP BAR 600 EA II 8236S426 PI PE DRAIN 150 ODX512LG PVC 100 EA 8236S456 PLUG POST 100 EA 8236S485 PIN COTTER 316X1-12LG ZINC 100 EA I8236S509 GASKET NEO 1750DX125IDX06W 100 EA 8236S510 ARM WASTE 15 400 EA 8236S519 TAILPIECE STRAIGHT FLANGED 100 EA 8236S672 PCB ECOMET CONTROL PANEL 100 EA 8236S673 NAMEPLATE ECOMET PEDESTAL 100 EA bull8236S678 PLATE BACKING TOWER 100 EA

U 8236S679 BOX CONTROL INTABLE 100 EA 8236S685 SPOUT ECOMET TOWER 100 EA 8236S686 STUD SPOUT MOUNT 100 EA bull 8236S687 TOWER CONTROL INTABLE 100 EA 8236S689 CLAMP TOWER CONTROL 200 EA 8236S690 ECOMET CASTING 8 100 EA bull8236S691 ECOMET CASTING 12 100 EA 8236S693 MOUNT GEARBOX 200 EA ~ 8236S694 COVER 100 EA I8236S695 COVER 220V-DC MOTOR 100 EA 8236S696 NUT 14-20 FLANGE 200 EA II8236S697 BAND180V-DC MOTOR 100 EA 8236S698 CONDUIT 12 X 11 100 EA 8236S700 CABLE 6 PIN MOLEX X 32 100 EA 8236S701 CABLE RIBBON 10 PIN X 22 100 EA II 8236S702 CABLE RIBBON 10 PIN X 22 100 EA 8236S703 CABLE RIBBON 14 PIN X 21 100 EA 8236S704 CABLE RIBBON 14 PIN X 16 100 EA 8236S705 HARNESS ECOMET 8 amp 12 FLUSH MOUNT 100 EA -8236S708 CABLE26 PINX 8 RIBBON 100 EA 8236S709 CABLE 26 PIN X 24 RIBBON 100 EA 8236S710 CABLE ECOMET TABLE UNIT TO AUTOMET 100 EA 8236S711 CABLE ECOMET TABLE UNIT WATER SOL 100 EA shy

II u

II 2-22

MA468171-1 121195

I

SECTION 3

ACCESSORIES

40-2120

40-2121

40-2122

40-2123

40-2124

48-6002middot115

48middot6003-115

48-8082-115

48-8083-115

48-8300-30

48-8300-36

48~8320-01

48-8320-02

48-8320-03

48-8321-01

48-8321-02

48-8321-03

48-8310-30l

48-8310-30R

48-8310-36l

48-8310-36R

48-8310-30T

48-8310-36T

48-8411

48-8412

Stainless Steel Sink with Black Faucet

Dupres Receptacle

Cup Drain

Service Module

Drain Piping Kit

Fume Hood 2 Unit with Light

Fume Hood 3 Unit with Light

Wall Cabinet 2 Unit with Light

Wall Cabinet 3 Unit with Light

Tech-Metreg Filler Kit

Tech-Metreg Filler Kit

Reagent Shelf One Unit

Reagent Shelf Two UnU

Reagent Shelf Three Unit

Reagent Shelf ComerNo Sides

Reagent Shelf Corner One Side

Reagent Shelf Corner Two Sides

Tech-Metreg End Filler Kit Tabli to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Aller Kit Table to Wall

TechmiddotMetreg End Filler Kit Tableto Table

Tech-Met~ End Filler KitTable toTable

Shelf or Drawer Liners1 Unit (24 in)

Shelf or Drawer Liners 2 Unit (48 in)

3-1 MA468171-1 1211195

Installation Instructions For 40~2120 Stainless Steel Sink and Faucet

MA468t71-t

Recommended mounting positions of the Sink and Faucet are shown in Figure3-4

~ Other positions may be limited by the table cross supports

I Typical sink installation uses drain kit 40-2124 sinks can be installed from the top

2 Cut a sink opening 13-34 x 18-V4 inch corner of cutouts can be square or up to 12 inch radius

MQmlst dimension front to back 2nd dimension left to right

3

4

Figure 3-1

NAlLS

SPRING CLIP

Pllt No 3143743)

Section Thru Grip~Rim

Nail spring clips to the edge of the counter top cutout

Apply a soft putty or caulking to the underside of the bowl rim

5 Connect sink to drain line

6 Locate the water valve position an drill a 15 inch dia hole Install the valve and connect the water supply to ~he 318 nptinlet

7 Check for leaks

ApPlyCau~ilg Figure 3-2 SinkIJ)stal~tion lt

3-2 1211195

__

I

SIB IPS COUPlING

REMOVABLE AERATOR

cOLOREO PLASTIO INDEX DISC

BLACK PLASllC HOOOEO HANOLE

Flgure~~3 Deck Mownt~Mixrnd Faucet

I

I I I I I I J I

338 lTYP

( 0

t

+I 1250 lTYP)

f 0

~ ~

-- 15 f---39 ----

1475

y )

shy

~ shy125 cent (TyP) J

I I

SINK CUT OUT 18-114ltX 13-34 n~

IFigure 3-4 Recommended Sink and Faucet Mounting Positibns

3-3

MA468171-1 121195

~ -----------------------------------------------------~

REAGENT SHELF

COUNTERTOP

T--~-------------------------

TABLE fRAME

~3

L4

U-middot-middot-It-~A------=-------+

bull I ---------------- ~

bull

8

i 1 i 7

ai---u-l-u--middot

Figure 3-5 Typical Sink Installation

3-4 MA468171-1 121195

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I I

Installation Instructions for 40-2121 Duplex Outlet

I

bullbull u

MACHINE SCREW BACK COVER PlATE

WOOD SCREW BOX

FRONT PLATE SHIM WASHER

DUPlEX OUTlET

(

Figure 3--6 Duplex Receptacle

Recommended mounting positions of the duplex outlet are shown in Figure 3--6 Duplex Outlets require a minimum of 2 inches clearance behind the back splash panel for installation

1 Cut outlet opening 2middot518 x 4 inch

2 Insert the front plate with the I-V4 inch long protrusion through the back splash from the back side of the table

3 To find the location of the two mounting screw holes hold the 4 inch electric box with the slots against the front cover plate and mark each location

4 Using a 332 drill bit drill two pilot holes V2inch deep atthemarked locations

~C(

c 5 Secure the front cover plate and 4 inch electric box with the wood

screws (R8628)as supplied

6 To complete the installation follow standard electrical practices

Note All electrical connections shOUld be completed by a certimiddotfled electrician

3middot5 MA468171middot1 1211195

V

402121 DUPLEX OUTLET PARTS LIST

R0606W WASHER6SS R6002 CARTON 7X5X4 200 TEST RSC R8628 SCREW10X12CRRECPNHDSS R8747 OUTLET DUPLEX GND FAULT 125V R8761 COVER 1-14 PLASTER RING X 4 R8762 BOX 4 SQ EXTENSION R8764 COVER BLANK FOR 4 BOX

Installation Instructions for 40-2122 Table Cup Drain

f I- 19-1

400 EA 100 EA 200 EA 100 EA 100 EA 100 EA 100 EA

Figure 3-7 Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position it is important to miss counter top cross supports

I Typical cup drain installation uses drain kit 40-2124

2 Drill a 2 inch dia hole through the counter top at the location of the cup drain

3 Install cup drain

4 Connect cup drain to drain line

5 Check for leaks

3-6

MA468171-1 121195

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

I--------------------shy

I I I II II

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Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

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3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

I

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Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

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REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

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Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

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-II

- ---

Figure 3-11 Drain Kit Components

-II II

3-13 -MA468171-1 1211195

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Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

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II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

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I3-15 MA468171-1 middot1211195

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Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

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Flg~rQ 3-13 Installation for Filler Kit

3middot17

MA468171middot1 121195

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Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

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6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

Specifications and Selection Guide

Select the Desired TECH-METreg Table

Units Catalog No8 Catalog No 12 Size Approx (203 cm) (305 cm) (Height to Table Top) Weight

48-8171 46-8171 30 W x 30 D x 30 H 206lbs (76 x 76 x 76 em) (934 kg)

48-8181 46-8181 30 W x 30 D x 36 H 220lbs (76 x 76 x 91 em) (998 kg)

48-8172 46-8172 54 W x 30 0 x 30 H 2891bs (137 x 76 x76 em) (1311 kg)

48-8182 46-8182 54 W x 30 0 x 36 H 3031bs (137 x 76 x 91 em) (1374 kg)

48-8173shy 46-8173 78 W x 30 0 x 30 H 3721bs (198 x 76 x 76 em) (1687 kg)

48-8183 46-8183 78 W x 30 0 x36 H 3861bs (198 x 76 x 91 em) (1750 kg)

Approximate shllpplng weight to table and packaging Catalog numbers listed above are the Tables with cut-outts to accept GrinderPolishers add GrinderPolisher weights listed below for each unit selected

Plus the desired GRINDERPOLISHER

Model

ECOMET8

Catalog No

49-3000-160T

wheel

Size

8

(203 eM)

Motor Rating

amp Spindle

speed

1 HP (740W)

10-500 RPM

Electrical

Requirements

115vV60H

1 PHASE

Approxbullbullbull

Weight

50 LBS

(227 KG)

ECOMET8 49-3000-250T 8

(203 eM)

1 HP (740W)

10-500 RPM

220-240V50HzI

1 PHASE

50 LBS

(227 KG)

ECOMET12 49-3010-160T 12

(203 eM)

1 HP (740W)

10-500 RPM

115vVl60H

1 PHASE

55 LBS

(249 KG)

ECOMET 12 49-3010-250T 12

(203 eM)

1 HP (740W)

10-500 RPM

220-240V50HzI

1 PHASE

55 LBS

(249 KG)

Approximate added weight for eaeh Grinderpolisher unit

2-2 MA468171-1 12195

Plus the Optional Table-Mounted Cabinet Module(s)and Accessories

Table Type 36 High

Models Only)

Cabinet Modules)

Full Extension Shelf bullbullbull

Adjustable Shelf

Shelf liners (Pkgs of 10)

1 Unit 488389 bullbullbullbull 48-8398 48-8396 48-8411

2 Unit 48-8391 48-8399 48-8397 48-8412

3 Unit 48-8389 amp 48-8391

48-8398 amp 48-8399

48-8396 amp 48-8397

48-8411 amp48-8412

bullbullbull Each Cabinet Module includes Swinging Door(s) and one Adjustable Shelf bullbullbull A Maximum of 6 Full-extension Shelves can be mounted in each Cabinet Module bullbullbullbull Multiples of the 48-8389 Module can be mounted in 2 and 3 unit Tables

Accessory Table-Mounted Drawer Modules r

Catalog Drawer Drawer Width Number

48-8392

48-8393

Quantity

3

6

Height

6(15cm)

3 (8cm)

1 Unit

1 Unit

4a8394 5 i 6 (15 cm) amp 43(8cm)

1 Unit

48-8395 5 1 6 (15 cm) amp 43(8cm)

1 Unit

Drawer and Cabinet Modules can be mounted individually in multiples and in combination with each other in 1 2 and 3-unit 36 high tables Specify mounting locations when ordering

2-3 MA468t7t-t 12195

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~TYPICAL INSTALLATION SHOWN 49-3000-160 49-3000-250 49-3010-160 49-3010-250 47-2675-160T

6236S494 8236S495

(6middot) (12middot J

R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON OTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED

(USE AS NEEDED)

82365098 (2)

R0614LW (14J

R0614W

(ll

R6622

seE OWgt 62365565

R0614W REFI

---8l36S275 (21

82365269

8236S268 (Z J

82365250 (4)

82365261 (HIGH)82365162 (SHORT) (2)

8236S270

- - - - f_~ r

I

ECOMETreg GRINDERPOLISHER 1 UNIT

48-8171 48~8181 46-8171 46-8181

(See Figure 2-1)

PART NO DESCRIPTION QTY UM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 400 EA R0614LW LOCK WASHER 1I41N 1800 EA R0614W WASHER 1I41N 1400 EA R0618W WASHER 5161NSS 400 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 100 EA R8608 SCREW 516 X 1 LAG HEX 400 EA R8622 TAPE STRIPING - BLUE 3500 IN R8765 NUT HEX 14-20 LT WIW STL CAD 400 EA R8776 FITIING 25 TUBE X 14 NPT 100 EA 1180S68 SCREW 6-32 381N CR RD HD SS ( 400 EA 8236S004 BAR ATIACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S232 FRAME ASSY - 1 UNIT 100 EA 8236S250 LEVELER 12-13 THD 400 EA 8236S261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR 200 EA 8236S269 BRACKET BIN MNTG RS 100 EA 8236S270 BRACKET BIN MNTG LS 100 EA 8236S275 BUMPER STOP 12IDX500DX5THK 200 EA 8236S276 MAGNET BIN 200 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S494 TOP COUNTER - 8GP 100 EA 8236S495 TOP COUNTER - 12 GP 100 EA 8236S706 BIN ASSEMBLY 100 EA

2-5 MA468171-1 12195

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TYPICAL INSTALLATION SHOWN 49-3000-160 49-3000-250 49-3010-160 49-3010-250 47-2875-160T

~-

8236S493 (8) 8236S496 (12)

R4586 (14) HOLE PLUG OUANTITIES ARE DEPENDENT ON OTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

R0614W (REF)

R0614LW (REF)

R2254 (REF)

R8759 (REF) 82365098 (2)

R8758 (REF)

R0614W

R2254

8236S269 (2)

82365275 (4)

82365261 (HIGH) 8236S262 (SHORT)

(2)

L_ ~ - - - - =- bull bull - shy- - - bull - - shy

ECOMETreg GRINDERPOLISHER 2 UNIT

48-8172 48-8182 46-8172 46-8182

(See Figure 2-2)

PART NO DESCRIPTION QTY UlM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 800 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 600 EA R2254 SCREW 114-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 200 EA R8608 SCREW 516 X 1 LAG HEX 600 EA R8622 TAPE STRIPING - BLUE 5800 IN R8765 NUT HEX 14-20 LT Ww STL CAD 800 EA R8776 FlnING 25 TUBEX 14 NPT 200 EA

1180S68 SCREW 6-32 3~IN CR RD HD SS 800 EA 8236S004 BAR AITACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S233 FRAME ASSY - 2 UNIT 100 EA 8236S250 LEVELER 12-13 THD 400 EA 8236S261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR 400 EA 8236S269 BRACKET BIN MNTG RS 200 EA 8236S270 BRACKET BIN MNTG LS 200 EA 8236S275 BUMPER STOP 12IDX500DX5THK 400 EA 8236S276 MAGNET BIN 400 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S493 TOP COUNTER -2-8 GP 100 EA 8236S496 TOP COUNTER -2-12 GP 100 EA 8236S706 BIN ASSEMBLY 200 EA

2-7 MA468171-1 1211195

bull bull

I

6

II1II

~ t

~

~ ~ 01

Ul C (il I)bull ~ ()

I

C I + G)

amp N

Smiddot 0 (I)

gt ~ iir T (I) -I lraquo 2 SD

bull bull

TYPICAL INSTALLAnON SHOWN 49-3000-160 49-3000-250bull 49-3010-160 4Q-300-250 47 -2675- lSOT

R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON QTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

ROO 4W (REf

62365406 (8) (REF)82365497 (IZ)

R2254 (REFI

8Z36S098 (ZI

R8622

________6236S4Z4

R064W (141

R0614LW (14)

R2254 (14)

(REF)

(3J

R8622

82365706 (3)

Q~u

I

--

ECOMETreg GRINDERPOLISHER 3 UNIT

48-8173 48-8183 46-8173 46-8183

(See FIgure 2-3)

PART NO DESCRIPnON QTY uM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 1200 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 800 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 300 EA R8608 SCREW 516 X 1 LAG HEX 800 EA R8622 TAPE STRIPING - BLUE 8600 IN R8765 NUT HEX 14-20 LT Ww STLCAD 1200 EA R8776 FITriNG 25 TUBE X14 NPT - 3~00 EA 1180S68 SCREW 6-32381N CR RD HD SS ]200 EA 8236S004 BAR ATTACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S234 FRAME ASSY - 3 UNIT 100 EA 82368250 LEVELER 12-13 THD 400 EA 82368261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR - 600 EA 8236S269 -BRACKET BIN MNTG RS 300 EA 8236S270 BRACKET BIN MNTG LS 300 EA 8236S275 BUMPER STOP 12IDX500DX5THK 600 EA 8236S276 MAGNET BIN 600 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S408 TOP COUNTER -3-8 GIP 100 EA 8236S497 TOP COUNTER -3-12GP 100 EA 8236S706 BIN ASSEMBLY 300 EA

2-9 MA468171-1 121195

-

a lI ~240-11 l--- 300 --l

FRONT VIEW

4 0 --+--

o

o

REAR VIEW

14 NPT

250 DIA ( 3 PLACES)

440 380

360 (HIGH) 415 300 (LOW)

ALL DI~ENSIONS ARE IN

2-10

80

[I

8 ~~ It

=

L270--

RIGHT SIDE VIEW

WATER SUPPLY

DRAIN HOLE

(HIGH) (LOW)

2 o

I I I I I I I I I I I I I J I J

INCHES

Figure 2 -4 Back Elevation (Typical Access Hole Locations) One Unit Table

u MA468171-1 1211195

80

-

e 00

e

3001 8 ~ r=====t===1

t

ZO

5400

FRONT VIEW RIGHT SIDE VIEW 1-----540-----1

14 NPT WATER SUPPLY (2 PLACES)

25 DIA DRAIN HOLE (4 PLACES)

70

440 (HIGH) 380 (LOW)

(HIGH) 4 15 30 0 (LOW 1

o

o

360

REAR VIEW

ALL DIMENSIONS ARE IN INCHES

Figure 2 -S Back Elevation (Typical Access Hole Locations) Two Unit Table

2-11

MA46817t-t 121195

I

U I

I I I I I I I

U

80

J - 8 ~~ It

lol 7200 ~

f-olt-------78 00 -----~I ~ =

FRONT VIEW 780

r--190 400

f-- 120 f-i-200 --

-- 120 r-- - 160

1-0 0

1 rh

p2 t

REAR VIEW

RIGHT SIDE VIEW

40 (2 PLS)

14 NPT WATER SUPPLY

Vr-25 OIA

(3 PLACES)

ORAl (5 PLACES)

N HOLE

V

V

LV 0 I ~

1 360 (HIGH) 415

97

440 I( 380 (

300 (LOW)

HIGH) LOW)

ALL DIMENSIONS ARE IN INCHES

Figure 2 -6 Back Elevation (Typical Access Hole Locations) Three Unit Table

2-12 MA468171-1

2 o

I I I I

J

121195

---1790S062

~---- 8236S594

1751S022 (115V) 1751S025 (220V)

3500S 143 (4) -----

R8993 R8994

R0520middot (4)

8235S579 -~~

R9822 (2) ----1shy

R7088

8236S693

R2424 (8) ---__

R8365 (2) R4559 1750S00 1

8236$426

8236S690 8middot 8236S691 12

R0246 --

~---R7908 (3)

---- 1751S082 (115V)1751S083 (220V)

R8804 (115V)R8805 (220V)

r----R7908 (2)

(5)

----R0523

-----8236S698

---SEE DETAIL B

J~R0739 (4)

J ~R0514LW (4)

-----8235S678

R8835 (5)

Figure 2 -7 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-13 MA468171-1 1211195

bull 8236S673

SEE NOTE 1

_--e--shy~--Rgt365685

8236S672

1180572 (4)

r

R7846 (4)

u

DET AIL A Figure 2 -8 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

I I I I I I I I I I I I I I I

2-14 MA468171-1 121195

R7846 R0605LWE (3)

1750S094

SPEED SENSOR MOUNTING FOR(

160V MOTORGEARBOX ASSEMBLY

82365696 (2J~

8236S695~ 82365697

R8765 (2) ~ raquo R0614W (2)~~

1750S095

~~ 17515079

SPEED SENSOR MOUNTING FOR 220V MOTORGEARBOX ASSEMBLY

DETAIL B

Figure 2 -9 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-15 MA468171-1 12195

CUT

8236S385

8236S510 CUT TO 65

8236S510 CUT TO 1075

CUT

CUT TO 875

8236S510 TO 55

8236S509 8236S519 CUT TO 3

8236S388

8236S510 CUT TO 125

RAIN FOR 8 ECOMET

8236S385

8236S510

8236S510 CUT TO 125

8236S510 8236S509CUT TO 7

8236S519 CUT TO 3

8236S388

DRAIN FOR 12 ECOMET

DETAIL D

I I I I t I I J I I J

I J J

Figure 2 -10 ECOMETreg8 AND 12 GrinderPolsiher Unit Assembly

2-16 MA468171-1 1211195

NOTES

RZ880

1750S051

(141N)

OIloIENSIaII fRON RETAININORING TO ~- -- - bull shy

R8774 R877e

A~T DIRECTION CF FUI5H ET 50 TI-pound WATER DOES NJT SPLASH BEYONJ TtE TCP CF TIpound BOWl

(FAR SIDE)

RZBB6 (BIN)

L--RZ880 (lOIN)

--RZ880 (IBIN)

R8176--- r+-~ r-R774Z

U ITEMS R8lZBl1J 17~711J RZSZ4CI)RZSZ311J BZ~7111 ~ ~-~ q~~li SZlM558ll1 NJ TWO PIECES OF RZeM aIT TO zemiddot NJ 30middot TO BE PlACfD IN PlASTIC BAG Rel3O fOR FINoiL~ ~--~~

ll)

~ ~

gtshy0 E Q) rn rn laquo-

I

c J Q)

c-iii 0 a - Q) 0c-

CJ CI

0 Z laquo

shyI

CI

lo I-w ~ 0 0 W

bull CI Q) ~

l C)

iL

I shy ~ t

~

bullbullbull ____0__ _

1750S008 8 -- shy1751S007 12

(REF)

1750S076 1751S059 (REF)

(USEDR8734)WITH AUTOMET HEAD)

8 12middot

RB328-- (2)

1751S062 --__ (2)

R8359 _-=~~A=~fP

R8334_fJ

R7806 -- 11 IN)

SEE DETAIL 0 ---

gt---- 1751 S044 8middot 1751S043 12 (KIT)

r---- 40406 1 8 491777 12 (REF)

R8733

I

o I

82S413 A(6 PlS)

R0614lW 16 PlS)

R0987 (6 PlS)

Figure 2 -12 ECOMETreg 8 AND 12 GrinderPolsiher Unit Asseroply

I

I I I I I I I I I I I I I I I I

2-18 MA468171-1 121195

(

r--shy

fshywo ~laquoOw I~jr ~ laquo ---shy

-shy ~ ~

r 2

~ M 0 X X

lt ~- laquo gt~m ~ i ~ (Ju~

X InlU4 e ~ r---shy~~ ( I r ifi ~ g II

~ N -co i ----- fshy J

r-- lt cent ~ ~X ~

~ ~~

0 L-shy i] i

~ ---shy ~ in u bullbull

fshy a gg yen il q~ H IOril (J

~ X 3 ~

=-n II cent r-shy cent ~bull

~ X X o bull u

~amp X w F n ~ 11 Of ft lt00 ampIi ~

dl~~ ~

~

X n

il n AI lJ y

-shy IJ I ~

~~

~ ~ ~i = I

Figure 2 middot13 ECOMETreg 8 AND 12 GrinderPolsiher Electrical Diagram

2-19 MA468171-1 121195

--

0

JJ

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION aTY UM

II

II II IIAK110 ACCESSORY KIT FOR ALL 12 POL 100 EA

AK410 ACCESSORY KIT FOR ALL 8 POL 100 EA R0246 STRAINER - SINK 1-12IN 100 EA R0522 CONNECTOR 12 X 45 DEGREE CONDUIT 100 EA II R0523 CONNECTOR 112 X 90DEG CONDUIT 100 EA R0599 WASHER 1I2X1X1132 BRASS 100 EA R0605LWE WASHER LOCK EXT 6 STN STL 300 EA bR0612LWE WASHER LOCK EXT 1 0 STN STL 500 EA R0614 NUT 14-20 HEX 400 EA R0614LW LOCK WASHER 141N 600 EA R0615 NUT 114-20 HEX SS 200 EA I R0617LW LOCK WASHER 5161N 800 EA R0617W WASHER 5161N 200 EA

(

~R0620W WASHER 381N 400 EA II R0632 NUT 1220X18IN HEX BRASS 100 EA R0739 SCREW SKT HD 14-20 1-14IN 400 EA R0987 SCREW SKT HD 14-201 IN SS 600 EA IR1303 SCREW SET 1I4-20X1411 SS 100 EA R1643 SCREW 8-32 1I41N SLT RD HD SS 500 EA R2217TC SCREW ST 10-16X38 SLT RD ST GD 600 EAU R2424 SCREW 516-18 341N HEX HD SS 800 EA shyR2823 COUPLING-FEMALE REDUCING 100 EA R2824 TEE MALE BRANCH 100 EA R2886 NYLON TUBE 14 OD 10400 IN IR4559 ADHESIVE-ANAEROBIC THREAD GR AIR OZ R6328 TWIST-TIE POLYBAG-12 BLUE 100 EA R6330 POLY BAG 12X12-2 MIL 100 EA R7088 ROLL PIN 316 X 34 LG SS 400 EA R7406 O-RING 141D 234 X 070 300 EA shyR7502 STAINLESS PLUMBERS PUTTY AIR 02 R7519 SCREW 10-32 381N CR PN HD SS 200 EA II R7640 SCREW 38-16 41N HEX HD 400 EA R7742 ANCHOR CONNECTOR 100 EA R7806 TUBE POLYURETHANE 18IDX140D 100 IN R7846 SCREW 6-32 141N CR PAN HD SS 700 EA R7908 NUT 10-32 KEPS 500 EA shyR8166 RETAINING RING EXT 250 100 EA R8233 SCREW 10-24X7811 SKT HD CAP SS 300 EA R8328 O-RING 2061DX 103 CS 200 EA shyR8334 FITTING-SWIVEL 90DEG 10-32 100 EA R8335 FITTING-BULKHEAD 10-32 100 EA ~-R8336 NUT-716-24 COMPRESSION 100 EA R8345 UNION ELBOW 14 TUBE 100 EA R8359 KNOB 14 SHAFT 100 EA

R8364 SCREW-SET 14-28 X 12 IN 200 EA R8370 MOUNT CABLE TIE 100 EA shy0

2-20 I

MA468171-1 121195

I

j

R8624 NUT 8-32 KEPS-ZINC PLATE STl 200 EA

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION QTY UM

R8733 SEAL LIP 20 IDX262 ODX31W 100 EA R8734 TRANTORaUE1-12ID 100 EA R8751 O-RING 187WX188 10 X225 00 100 EA R8773 FITTINGMALE 25TUBEX10-32THD 100 EA R8774 FITTINGMALE 25 TUBE X 18NPT 300 EA R8776 FITTING 25 TUBE X 14 NPT 300 EA R8777 TEE-RUN 25 TUBE X 18 NPT 100 EA R8785 VALVE SOLENOID 115V LOO EA R8804 BREAKER CIRCUIT-115V 25 AMP 100 EA R8805 BREAKER CIRCUIT 220V 15 AMP 100 EA R8829 VALVE SOLENOID 220V 100 EA R8837 WASHER FIBER 516 10 100 EA R8838 WASHER FIBER 12 10 100 EA R8990 FILTER LINE 100 EA R8992 INLET POWER - IEC - SNAP-IN 100 EA R8993 BREAKER CIRCUIT-15 AMP-2 POLE 100 EA R9008A CORD IEC POWER - US NR EA R9008B CORD IEC POWER - EUROPE NR EA R9008C CORD IEC POWER - UK NR EA R9008D CORD IEC POWER - JAPAN NR EA R9081 SUPPRESSOR 50MFD X 200 OHM 100 EA R9213 TEE STREET-18 BRASS 100 EA R9214 NIPPLE HEX-18 BRASS 100 EA R9226 TAPE FOAM 18 X 38 W 7000 IN R9611 SPACER 1710 X250D X13LNY 400 EA R9761 AERATOR FAUCET 1316-27 MALE 100 EA 1180S72 NUT 6-32 KEPS 800 EA 1572S018 VALVE-WATER 14 NPT 100 EA 1572S026 KNOB WATER VALVE 100 EA 1600S044 VALVE 100 EA 1625S016 KEY 187 sa X 125 LONG 100 EA 1750S001 ADAPTER-SPINDLE 58 SHAFT 100 EA 1750S017 FITTING-FAUCET 100 EA 1750S023 HUB 12 SHAFT 100 EA 1750S024 PLATE-MOUNTING 8 100 EA 1750S047 TAG-AUTOMET CABLE 100 EA 1750S051 FAUCET ASSEMBLY 100 EA 1750S094 MOTORGEARBOX ASSY-1 HP 90VDC 100 EA 1750S095 MOTORGEARBOX ASSY-1 HP 180VDC 100 EA 1750S100 KIT O-RING 100 EA 1751S010 BASEPLATE-MOUNTING 12 100 EA 1751S016 DISK-SPEED SENSOR 100 EA 1751S022 PCB POWER CONTROL-115V 100 EA 1751S026 PCB POWER CONTROL 220V 100 EA 1751S043 SPLASH GRDCOVERBANDCLAMP-12 ~ 100 EA 1751S044 SPLASH GRDCOVERBANDCLAMP-8 100 EA 1751S062 STUD DRIVE - 375 DIA 200 EA

2-21 MA468171-1 121195

It I bull

1751S069 SENSOR SPEEDASSEMBLY 100 EA i U 8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST III PART NO DESCRIPTION aTY UM

1751S082 PCB MOTOR SPEED CONTROL 115V 100 EA II 1751S083 PCB MOTOR SPEED CONTROL 220V 100 EA 1790S062 PLATE BILINGUAL CAUTION 100 EA 1950S123 LABEL AUTOMET CAUTION 100 EA II3500S143 SPACER 12 INCH LONG 400 EA 404061 ALUMINUM WHEEL 8 IN 100 EA 491777 ALUMINUM WHEEL 121N 100 EA middot1492105 INLINE WATER FLTR REPLACEMENT 100 EA 8236S385 TEETHREADED 15 OD POLYPRO 100 EA 8236S388 NUT1-12 PIPE SIZE NPT POLYPR 100 EA 8236S413 CLAMP BAR 600 EA II 8236S426 PI PE DRAIN 150 ODX512LG PVC 100 EA 8236S456 PLUG POST 100 EA 8236S485 PIN COTTER 316X1-12LG ZINC 100 EA I8236S509 GASKET NEO 1750DX125IDX06W 100 EA 8236S510 ARM WASTE 15 400 EA 8236S519 TAILPIECE STRAIGHT FLANGED 100 EA 8236S672 PCB ECOMET CONTROL PANEL 100 EA 8236S673 NAMEPLATE ECOMET PEDESTAL 100 EA bull8236S678 PLATE BACKING TOWER 100 EA

U 8236S679 BOX CONTROL INTABLE 100 EA 8236S685 SPOUT ECOMET TOWER 100 EA 8236S686 STUD SPOUT MOUNT 100 EA bull 8236S687 TOWER CONTROL INTABLE 100 EA 8236S689 CLAMP TOWER CONTROL 200 EA 8236S690 ECOMET CASTING 8 100 EA bull8236S691 ECOMET CASTING 12 100 EA 8236S693 MOUNT GEARBOX 200 EA ~ 8236S694 COVER 100 EA I8236S695 COVER 220V-DC MOTOR 100 EA 8236S696 NUT 14-20 FLANGE 200 EA II8236S697 BAND180V-DC MOTOR 100 EA 8236S698 CONDUIT 12 X 11 100 EA 8236S700 CABLE 6 PIN MOLEX X 32 100 EA 8236S701 CABLE RIBBON 10 PIN X 22 100 EA II 8236S702 CABLE RIBBON 10 PIN X 22 100 EA 8236S703 CABLE RIBBON 14 PIN X 21 100 EA 8236S704 CABLE RIBBON 14 PIN X 16 100 EA 8236S705 HARNESS ECOMET 8 amp 12 FLUSH MOUNT 100 EA -8236S708 CABLE26 PINX 8 RIBBON 100 EA 8236S709 CABLE 26 PIN X 24 RIBBON 100 EA 8236S710 CABLE ECOMET TABLE UNIT TO AUTOMET 100 EA 8236S711 CABLE ECOMET TABLE UNIT WATER SOL 100 EA shy

II u

II 2-22

MA468171-1 121195

I

SECTION 3

ACCESSORIES

40-2120

40-2121

40-2122

40-2123

40-2124

48-6002middot115

48middot6003-115

48-8082-115

48-8083-115

48-8300-30

48-8300-36

48~8320-01

48-8320-02

48-8320-03

48-8321-01

48-8321-02

48-8321-03

48-8310-30l

48-8310-30R

48-8310-36l

48-8310-36R

48-8310-30T

48-8310-36T

48-8411

48-8412

Stainless Steel Sink with Black Faucet

Dupres Receptacle

Cup Drain

Service Module

Drain Piping Kit

Fume Hood 2 Unit with Light

Fume Hood 3 Unit with Light

Wall Cabinet 2 Unit with Light

Wall Cabinet 3 Unit with Light

Tech-Metreg Filler Kit

Tech-Metreg Filler Kit

Reagent Shelf One Unit

Reagent Shelf Two UnU

Reagent Shelf Three Unit

Reagent Shelf ComerNo Sides

Reagent Shelf Corner One Side

Reagent Shelf Corner Two Sides

Tech-Metreg End Filler Kit Tabli to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Aller Kit Table to Wall

TechmiddotMetreg End Filler Kit Tableto Table

Tech-Met~ End Filler KitTable toTable

Shelf or Drawer Liners1 Unit (24 in)

Shelf or Drawer Liners 2 Unit (48 in)

3-1 MA468171-1 1211195

Installation Instructions For 40~2120 Stainless Steel Sink and Faucet

MA468t71-t

Recommended mounting positions of the Sink and Faucet are shown in Figure3-4

~ Other positions may be limited by the table cross supports

I Typical sink installation uses drain kit 40-2124 sinks can be installed from the top

2 Cut a sink opening 13-34 x 18-V4 inch corner of cutouts can be square or up to 12 inch radius

MQmlst dimension front to back 2nd dimension left to right

3

4

Figure 3-1

NAlLS

SPRING CLIP

Pllt No 3143743)

Section Thru Grip~Rim

Nail spring clips to the edge of the counter top cutout

Apply a soft putty or caulking to the underside of the bowl rim

5 Connect sink to drain line

6 Locate the water valve position an drill a 15 inch dia hole Install the valve and connect the water supply to ~he 318 nptinlet

7 Check for leaks

ApPlyCau~ilg Figure 3-2 SinkIJ)stal~tion lt

3-2 1211195

__

I

SIB IPS COUPlING

REMOVABLE AERATOR

cOLOREO PLASTIO INDEX DISC

BLACK PLASllC HOOOEO HANOLE

Flgure~~3 Deck Mownt~Mixrnd Faucet

I

I I I I I I J I

338 lTYP

( 0

t

+I 1250 lTYP)

f 0

~ ~

-- 15 f---39 ----

1475

y )

shy

~ shy125 cent (TyP) J

I I

SINK CUT OUT 18-114ltX 13-34 n~

IFigure 3-4 Recommended Sink and Faucet Mounting Positibns

3-3

MA468171-1 121195

~ -----------------------------------------------------~

REAGENT SHELF

COUNTERTOP

T--~-------------------------

TABLE fRAME

~3

L4

U-middot-middot-It-~A------=-------+

bull I ---------------- ~

bull

8

i 1 i 7

ai---u-l-u--middot

Figure 3-5 Typical Sink Installation

3-4 MA468171-1 121195

bull bull bull bull bull

I I

Installation Instructions for 40-2121 Duplex Outlet

I

bullbull u

MACHINE SCREW BACK COVER PlATE

WOOD SCREW BOX

FRONT PLATE SHIM WASHER

DUPlEX OUTlET

(

Figure 3--6 Duplex Receptacle

Recommended mounting positions of the duplex outlet are shown in Figure 3--6 Duplex Outlets require a minimum of 2 inches clearance behind the back splash panel for installation

1 Cut outlet opening 2middot518 x 4 inch

2 Insert the front plate with the I-V4 inch long protrusion through the back splash from the back side of the table

3 To find the location of the two mounting screw holes hold the 4 inch electric box with the slots against the front cover plate and mark each location

4 Using a 332 drill bit drill two pilot holes V2inch deep atthemarked locations

~C(

c 5 Secure the front cover plate and 4 inch electric box with the wood

screws (R8628)as supplied

6 To complete the installation follow standard electrical practices

Note All electrical connections shOUld be completed by a certimiddotfled electrician

3middot5 MA468171middot1 1211195

V

402121 DUPLEX OUTLET PARTS LIST

R0606W WASHER6SS R6002 CARTON 7X5X4 200 TEST RSC R8628 SCREW10X12CRRECPNHDSS R8747 OUTLET DUPLEX GND FAULT 125V R8761 COVER 1-14 PLASTER RING X 4 R8762 BOX 4 SQ EXTENSION R8764 COVER BLANK FOR 4 BOX

Installation Instructions for 40-2122 Table Cup Drain

f I- 19-1

400 EA 100 EA 200 EA 100 EA 100 EA 100 EA 100 EA

Figure 3-7 Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position it is important to miss counter top cross supports

I Typical cup drain installation uses drain kit 40-2124

2 Drill a 2 inch dia hole through the counter top at the location of the cup drain

3 Install cup drain

4 Connect cup drain to drain line

5 Check for leaks

3-6

MA468171-1 121195

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

I--------------------shy

I I I II II

bull ~

Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

f ~

3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

I

~ g~7J

Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

I I-------

I bull bull I3

REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

~

Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

bull t

I II

-II

- ---

Figure 3-11 Drain Kit Components

-II II

3-13 -MA468171-1 1211195

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Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

II u

I3-15 MA468171-1 middot1211195

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Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

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I II

0400- -----04

STEP bull

o

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3Zr REF

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Flg~rQ 3-13 Installation for Filler Kit

3middot17

MA468171middot1 121195

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Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

Plus the Optional Table-Mounted Cabinet Module(s)and Accessories

Table Type 36 High

Models Only)

Cabinet Modules)

Full Extension Shelf bullbullbull

Adjustable Shelf

Shelf liners (Pkgs of 10)

1 Unit 488389 bullbullbullbull 48-8398 48-8396 48-8411

2 Unit 48-8391 48-8399 48-8397 48-8412

3 Unit 48-8389 amp 48-8391

48-8398 amp 48-8399

48-8396 amp 48-8397

48-8411 amp48-8412

bullbullbull Each Cabinet Module includes Swinging Door(s) and one Adjustable Shelf bullbullbull A Maximum of 6 Full-extension Shelves can be mounted in each Cabinet Module bullbullbullbull Multiples of the 48-8389 Module can be mounted in 2 and 3 unit Tables

Accessory Table-Mounted Drawer Modules r

Catalog Drawer Drawer Width Number

48-8392

48-8393

Quantity

3

6

Height

6(15cm)

3 (8cm)

1 Unit

1 Unit

4a8394 5 i 6 (15 cm) amp 43(8cm)

1 Unit

48-8395 5 1 6 (15 cm) amp 43(8cm)

1 Unit

Drawer and Cabinet Modules can be mounted individually in multiples and in combination with each other in 1 2 and 3-unit 36 high tables Specify mounting locations when ordering

2-3 MA468t7t-t 12195

-- - - - - - - - -

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-~ I-

iii c a ~ I

C J

Ggt J~ ar t 0 2shyCij T (I) raquo () () (I)

3 0shy-lt

sect ~

~TYPICAL INSTALLATION SHOWN 49-3000-160 49-3000-250 49-3010-160 49-3010-250 47-2675-160T

6236S494 8236S495

(6middot) (12middot J

R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON OTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED

(USE AS NEEDED)

82365098 (2)

R0614LW (14J

R0614W

(ll

R6622

seE OWgt 62365565

R0614W REFI

---8l36S275 (21

82365269

8236S268 (Z J

82365250 (4)

82365261 (HIGH)82365162 (SHORT) (2)

8236S270

- - - - f_~ r

I

ECOMETreg GRINDERPOLISHER 1 UNIT

48-8171 48~8181 46-8171 46-8181

(See Figure 2-1)

PART NO DESCRIPTION QTY UM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 400 EA R0614LW LOCK WASHER 1I41N 1800 EA R0614W WASHER 1I41N 1400 EA R0618W WASHER 5161NSS 400 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 100 EA R8608 SCREW 516 X 1 LAG HEX 400 EA R8622 TAPE STRIPING - BLUE 3500 IN R8765 NUT HEX 14-20 LT WIW STL CAD 400 EA R8776 FITIING 25 TUBE X 14 NPT 100 EA 1180S68 SCREW 6-32 381N CR RD HD SS ( 400 EA 8236S004 BAR ATIACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S232 FRAME ASSY - 1 UNIT 100 EA 8236S250 LEVELER 12-13 THD 400 EA 8236S261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR 200 EA 8236S269 BRACKET BIN MNTG RS 100 EA 8236S270 BRACKET BIN MNTG LS 100 EA 8236S275 BUMPER STOP 12IDX500DX5THK 200 EA 8236S276 MAGNET BIN 200 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S494 TOP COUNTER - 8GP 100 EA 8236S495 TOP COUNTER - 12 GP 100 EA 8236S706 BIN ASSEMBLY 100 EA

2-5 MA468171-1 12195

c 11cmiddot c ~

~ ~

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-I I

I) I en

~ ~ 01

I (Q c CD

I l I)

I

C J

~I a CD ~ U 1 Q (ii

~I -I lraquo 0shym tshyen en CD 3 0shy~

TYPICAL INSTALLATION SHOWN 49-3000-160 49-3000-250 49-3010-160 49-3010-250 47-2875-160T

~-

8236S493 (8) 8236S496 (12)

R4586 (14) HOLE PLUG OUANTITIES ARE DEPENDENT ON OTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

R0614W (REF)

R0614LW (REF)

R2254 (REF)

R8759 (REF) 82365098 (2)

R8758 (REF)

R0614W

R2254

8236S269 (2)

82365275 (4)

82365261 (HIGH) 8236S262 (SHORT)

(2)

L_ ~ - - - - =- bull bull - shy- - - bull - - shy

ECOMETreg GRINDERPOLISHER 2 UNIT

48-8172 48-8182 46-8172 46-8182

(See Figure 2-2)

PART NO DESCRIPTION QTY UlM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 800 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 600 EA R2254 SCREW 114-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 200 EA R8608 SCREW 516 X 1 LAG HEX 600 EA R8622 TAPE STRIPING - BLUE 5800 IN R8765 NUT HEX 14-20 LT Ww STL CAD 800 EA R8776 FlnING 25 TUBEX 14 NPT 200 EA

1180S68 SCREW 6-32 3~IN CR RD HD SS 800 EA 8236S004 BAR AITACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S233 FRAME ASSY - 2 UNIT 100 EA 8236S250 LEVELER 12-13 THD 400 EA 8236S261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR 400 EA 8236S269 BRACKET BIN MNTG RS 200 EA 8236S270 BRACKET BIN MNTG LS 200 EA 8236S275 BUMPER STOP 12IDX500DX5THK 400 EA 8236S276 MAGNET BIN 400 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S493 TOP COUNTER -2-8 GP 100 EA 8236S496 TOP COUNTER -2-12 GP 100 EA 8236S706 BIN ASSEMBLY 200 EA

2-7 MA468171-1 1211195

bull bull

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Ul C (il I)bull ~ ()

I

C I + G)

amp N

Smiddot 0 (I)

gt ~ iir T (I) -I lraquo 2 SD

bull bull

TYPICAL INSTALLAnON SHOWN 49-3000-160 49-3000-250bull 49-3010-160 4Q-300-250 47 -2675- lSOT

R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON QTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

ROO 4W (REf

62365406 (8) (REF)82365497 (IZ)

R2254 (REFI

8Z36S098 (ZI

R8622

________6236S4Z4

R064W (141

R0614LW (14)

R2254 (14)

(REF)

(3J

R8622

82365706 (3)

Q~u

I

--

ECOMETreg GRINDERPOLISHER 3 UNIT

48-8173 48-8183 46-8173 46-8183

(See FIgure 2-3)

PART NO DESCRIPnON QTY uM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 1200 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 800 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 300 EA R8608 SCREW 516 X 1 LAG HEX 800 EA R8622 TAPE STRIPING - BLUE 8600 IN R8765 NUT HEX 14-20 LT Ww STLCAD 1200 EA R8776 FITriNG 25 TUBE X14 NPT - 3~00 EA 1180S68 SCREW 6-32381N CR RD HD SS ]200 EA 8236S004 BAR ATTACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S234 FRAME ASSY - 3 UNIT 100 EA 82368250 LEVELER 12-13 THD 400 EA 82368261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR - 600 EA 8236S269 -BRACKET BIN MNTG RS 300 EA 8236S270 BRACKET BIN MNTG LS 300 EA 8236S275 BUMPER STOP 12IDX500DX5THK 600 EA 8236S276 MAGNET BIN 600 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S408 TOP COUNTER -3-8 GIP 100 EA 8236S497 TOP COUNTER -3-12GP 100 EA 8236S706 BIN ASSEMBLY 300 EA

2-9 MA468171-1 121195

-

a lI ~240-11 l--- 300 --l

FRONT VIEW

4 0 --+--

o

o

REAR VIEW

14 NPT

250 DIA ( 3 PLACES)

440 380

360 (HIGH) 415 300 (LOW)

ALL DI~ENSIONS ARE IN

2-10

80

[I

8 ~~ It

=

L270--

RIGHT SIDE VIEW

WATER SUPPLY

DRAIN HOLE

(HIGH) (LOW)

2 o

I I I I I I I I I I I I I J I J

INCHES

Figure 2 -4 Back Elevation (Typical Access Hole Locations) One Unit Table

u MA468171-1 1211195

80

-

e 00

e

3001 8 ~ r=====t===1

t

ZO

5400

FRONT VIEW RIGHT SIDE VIEW 1-----540-----1

14 NPT WATER SUPPLY (2 PLACES)

25 DIA DRAIN HOLE (4 PLACES)

70

440 (HIGH) 380 (LOW)

(HIGH) 4 15 30 0 (LOW 1

o

o

360

REAR VIEW

ALL DIMENSIONS ARE IN INCHES

Figure 2 -S Back Elevation (Typical Access Hole Locations) Two Unit Table

2-11

MA46817t-t 121195

I

U I

I I I I I I I

U

80

J - 8 ~~ It

lol 7200 ~

f-olt-------78 00 -----~I ~ =

FRONT VIEW 780

r--190 400

f-- 120 f-i-200 --

-- 120 r-- - 160

1-0 0

1 rh

p2 t

REAR VIEW

RIGHT SIDE VIEW

40 (2 PLS)

14 NPT WATER SUPPLY

Vr-25 OIA

(3 PLACES)

ORAl (5 PLACES)

N HOLE

V

V

LV 0 I ~

1 360 (HIGH) 415

97

440 I( 380 (

300 (LOW)

HIGH) LOW)

ALL DIMENSIONS ARE IN INCHES

Figure 2 -6 Back Elevation (Typical Access Hole Locations) Three Unit Table

2-12 MA468171-1

2 o

I I I I

J

121195

---1790S062

~---- 8236S594

1751S022 (115V) 1751S025 (220V)

3500S 143 (4) -----

R8993 R8994

R0520middot (4)

8235S579 -~~

R9822 (2) ----1shy

R7088

8236S693

R2424 (8) ---__

R8365 (2) R4559 1750S00 1

8236$426

8236S690 8middot 8236S691 12

R0246 --

~---R7908 (3)

---- 1751S082 (115V)1751S083 (220V)

R8804 (115V)R8805 (220V)

r----R7908 (2)

(5)

----R0523

-----8236S698

---SEE DETAIL B

J~R0739 (4)

J ~R0514LW (4)

-----8235S678

R8835 (5)

Figure 2 -7 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-13 MA468171-1 1211195

bull 8236S673

SEE NOTE 1

_--e--shy~--Rgt365685

8236S672

1180572 (4)

r

R7846 (4)

u

DET AIL A Figure 2 -8 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

I I I I I I I I I I I I I I I

2-14 MA468171-1 121195

R7846 R0605LWE (3)

1750S094

SPEED SENSOR MOUNTING FOR(

160V MOTORGEARBOX ASSEMBLY

82365696 (2J~

8236S695~ 82365697

R8765 (2) ~ raquo R0614W (2)~~

1750S095

~~ 17515079

SPEED SENSOR MOUNTING FOR 220V MOTORGEARBOX ASSEMBLY

DETAIL B

Figure 2 -9 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-15 MA468171-1 12195

CUT

8236S385

8236S510 CUT TO 65

8236S510 CUT TO 1075

CUT

CUT TO 875

8236S510 TO 55

8236S509 8236S519 CUT TO 3

8236S388

8236S510 CUT TO 125

RAIN FOR 8 ECOMET

8236S385

8236S510

8236S510 CUT TO 125

8236S510 8236S509CUT TO 7

8236S519 CUT TO 3

8236S388

DRAIN FOR 12 ECOMET

DETAIL D

I I I I t I I J I I J

I J J

Figure 2 -10 ECOMETreg8 AND 12 GrinderPolsiher Unit Assembly

2-16 MA468171-1 1211195

NOTES

RZ880

1750S051

(141N)

OIloIENSIaII fRON RETAININORING TO ~- -- - bull shy

R8774 R877e

A~T DIRECTION CF FUI5H ET 50 TI-pound WATER DOES NJT SPLASH BEYONJ TtE TCP CF TIpound BOWl

(FAR SIDE)

RZBB6 (BIN)

L--RZ880 (lOIN)

--RZ880 (IBIN)

R8176--- r+-~ r-R774Z

U ITEMS R8lZBl1J 17~711J RZSZ4CI)RZSZ311J BZ~7111 ~ ~-~ q~~li SZlM558ll1 NJ TWO PIECES OF RZeM aIT TO zemiddot NJ 30middot TO BE PlACfD IN PlASTIC BAG Rel3O fOR FINoiL~ ~--~~

ll)

~ ~

gtshy0 E Q) rn rn laquo-

I

c J Q)

c-iii 0 a - Q) 0c-

CJ CI

0 Z laquo

shyI

CI

lo I-w ~ 0 0 W

bull CI Q) ~

l C)

iL

I shy ~ t

~

bullbullbull ____0__ _

1750S008 8 -- shy1751S007 12

(REF)

1750S076 1751S059 (REF)

(USEDR8734)WITH AUTOMET HEAD)

8 12middot

RB328-- (2)

1751S062 --__ (2)

R8359 _-=~~A=~fP

R8334_fJ

R7806 -- 11 IN)

SEE DETAIL 0 ---

gt---- 1751 S044 8middot 1751S043 12 (KIT)

r---- 40406 1 8 491777 12 (REF)

R8733

I

o I

82S413 A(6 PlS)

R0614lW 16 PlS)

R0987 (6 PlS)

Figure 2 -12 ECOMETreg 8 AND 12 GrinderPolsiher Unit Asseroply

I

I I I I I I I I I I I I I I I I

2-18 MA468171-1 121195

(

r--shy

fshywo ~laquoOw I~jr ~ laquo ---shy

-shy ~ ~

r 2

~ M 0 X X

lt ~- laquo gt~m ~ i ~ (Ju~

X InlU4 e ~ r---shy~~ ( I r ifi ~ g II

~ N -co i ----- fshy J

r-- lt cent ~ ~X ~

~ ~~

0 L-shy i] i

~ ---shy ~ in u bullbull

fshy a gg yen il q~ H IOril (J

~ X 3 ~

=-n II cent r-shy cent ~bull

~ X X o bull u

~amp X w F n ~ 11 Of ft lt00 ampIi ~

dl~~ ~

~

X n

il n AI lJ y

-shy IJ I ~

~~

~ ~ ~i = I

Figure 2 middot13 ECOMETreg 8 AND 12 GrinderPolsiher Electrical Diagram

2-19 MA468171-1 121195

--

0

JJ

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION aTY UM

II

II II IIAK110 ACCESSORY KIT FOR ALL 12 POL 100 EA

AK410 ACCESSORY KIT FOR ALL 8 POL 100 EA R0246 STRAINER - SINK 1-12IN 100 EA R0522 CONNECTOR 12 X 45 DEGREE CONDUIT 100 EA II R0523 CONNECTOR 112 X 90DEG CONDUIT 100 EA R0599 WASHER 1I2X1X1132 BRASS 100 EA R0605LWE WASHER LOCK EXT 6 STN STL 300 EA bR0612LWE WASHER LOCK EXT 1 0 STN STL 500 EA R0614 NUT 14-20 HEX 400 EA R0614LW LOCK WASHER 141N 600 EA R0615 NUT 114-20 HEX SS 200 EA I R0617LW LOCK WASHER 5161N 800 EA R0617W WASHER 5161N 200 EA

(

~R0620W WASHER 381N 400 EA II R0632 NUT 1220X18IN HEX BRASS 100 EA R0739 SCREW SKT HD 14-20 1-14IN 400 EA R0987 SCREW SKT HD 14-201 IN SS 600 EA IR1303 SCREW SET 1I4-20X1411 SS 100 EA R1643 SCREW 8-32 1I41N SLT RD HD SS 500 EA R2217TC SCREW ST 10-16X38 SLT RD ST GD 600 EAU R2424 SCREW 516-18 341N HEX HD SS 800 EA shyR2823 COUPLING-FEMALE REDUCING 100 EA R2824 TEE MALE BRANCH 100 EA R2886 NYLON TUBE 14 OD 10400 IN IR4559 ADHESIVE-ANAEROBIC THREAD GR AIR OZ R6328 TWIST-TIE POLYBAG-12 BLUE 100 EA R6330 POLY BAG 12X12-2 MIL 100 EA R7088 ROLL PIN 316 X 34 LG SS 400 EA R7406 O-RING 141D 234 X 070 300 EA shyR7502 STAINLESS PLUMBERS PUTTY AIR 02 R7519 SCREW 10-32 381N CR PN HD SS 200 EA II R7640 SCREW 38-16 41N HEX HD 400 EA R7742 ANCHOR CONNECTOR 100 EA R7806 TUBE POLYURETHANE 18IDX140D 100 IN R7846 SCREW 6-32 141N CR PAN HD SS 700 EA R7908 NUT 10-32 KEPS 500 EA shyR8166 RETAINING RING EXT 250 100 EA R8233 SCREW 10-24X7811 SKT HD CAP SS 300 EA R8328 O-RING 2061DX 103 CS 200 EA shyR8334 FITTING-SWIVEL 90DEG 10-32 100 EA R8335 FITTING-BULKHEAD 10-32 100 EA ~-R8336 NUT-716-24 COMPRESSION 100 EA R8345 UNION ELBOW 14 TUBE 100 EA R8359 KNOB 14 SHAFT 100 EA

R8364 SCREW-SET 14-28 X 12 IN 200 EA R8370 MOUNT CABLE TIE 100 EA shy0

2-20 I

MA468171-1 121195

I

j

R8624 NUT 8-32 KEPS-ZINC PLATE STl 200 EA

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION QTY UM

R8733 SEAL LIP 20 IDX262 ODX31W 100 EA R8734 TRANTORaUE1-12ID 100 EA R8751 O-RING 187WX188 10 X225 00 100 EA R8773 FITTINGMALE 25TUBEX10-32THD 100 EA R8774 FITTINGMALE 25 TUBE X 18NPT 300 EA R8776 FITTING 25 TUBE X 14 NPT 300 EA R8777 TEE-RUN 25 TUBE X 18 NPT 100 EA R8785 VALVE SOLENOID 115V LOO EA R8804 BREAKER CIRCUIT-115V 25 AMP 100 EA R8805 BREAKER CIRCUIT 220V 15 AMP 100 EA R8829 VALVE SOLENOID 220V 100 EA R8837 WASHER FIBER 516 10 100 EA R8838 WASHER FIBER 12 10 100 EA R8990 FILTER LINE 100 EA R8992 INLET POWER - IEC - SNAP-IN 100 EA R8993 BREAKER CIRCUIT-15 AMP-2 POLE 100 EA R9008A CORD IEC POWER - US NR EA R9008B CORD IEC POWER - EUROPE NR EA R9008C CORD IEC POWER - UK NR EA R9008D CORD IEC POWER - JAPAN NR EA R9081 SUPPRESSOR 50MFD X 200 OHM 100 EA R9213 TEE STREET-18 BRASS 100 EA R9214 NIPPLE HEX-18 BRASS 100 EA R9226 TAPE FOAM 18 X 38 W 7000 IN R9611 SPACER 1710 X250D X13LNY 400 EA R9761 AERATOR FAUCET 1316-27 MALE 100 EA 1180S72 NUT 6-32 KEPS 800 EA 1572S018 VALVE-WATER 14 NPT 100 EA 1572S026 KNOB WATER VALVE 100 EA 1600S044 VALVE 100 EA 1625S016 KEY 187 sa X 125 LONG 100 EA 1750S001 ADAPTER-SPINDLE 58 SHAFT 100 EA 1750S017 FITTING-FAUCET 100 EA 1750S023 HUB 12 SHAFT 100 EA 1750S024 PLATE-MOUNTING 8 100 EA 1750S047 TAG-AUTOMET CABLE 100 EA 1750S051 FAUCET ASSEMBLY 100 EA 1750S094 MOTORGEARBOX ASSY-1 HP 90VDC 100 EA 1750S095 MOTORGEARBOX ASSY-1 HP 180VDC 100 EA 1750S100 KIT O-RING 100 EA 1751S010 BASEPLATE-MOUNTING 12 100 EA 1751S016 DISK-SPEED SENSOR 100 EA 1751S022 PCB POWER CONTROL-115V 100 EA 1751S026 PCB POWER CONTROL 220V 100 EA 1751S043 SPLASH GRDCOVERBANDCLAMP-12 ~ 100 EA 1751S044 SPLASH GRDCOVERBANDCLAMP-8 100 EA 1751S062 STUD DRIVE - 375 DIA 200 EA

2-21 MA468171-1 121195

It I bull

1751S069 SENSOR SPEEDASSEMBLY 100 EA i U 8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST III PART NO DESCRIPTION aTY UM

1751S082 PCB MOTOR SPEED CONTROL 115V 100 EA II 1751S083 PCB MOTOR SPEED CONTROL 220V 100 EA 1790S062 PLATE BILINGUAL CAUTION 100 EA 1950S123 LABEL AUTOMET CAUTION 100 EA II3500S143 SPACER 12 INCH LONG 400 EA 404061 ALUMINUM WHEEL 8 IN 100 EA 491777 ALUMINUM WHEEL 121N 100 EA middot1492105 INLINE WATER FLTR REPLACEMENT 100 EA 8236S385 TEETHREADED 15 OD POLYPRO 100 EA 8236S388 NUT1-12 PIPE SIZE NPT POLYPR 100 EA 8236S413 CLAMP BAR 600 EA II 8236S426 PI PE DRAIN 150 ODX512LG PVC 100 EA 8236S456 PLUG POST 100 EA 8236S485 PIN COTTER 316X1-12LG ZINC 100 EA I8236S509 GASKET NEO 1750DX125IDX06W 100 EA 8236S510 ARM WASTE 15 400 EA 8236S519 TAILPIECE STRAIGHT FLANGED 100 EA 8236S672 PCB ECOMET CONTROL PANEL 100 EA 8236S673 NAMEPLATE ECOMET PEDESTAL 100 EA bull8236S678 PLATE BACKING TOWER 100 EA

U 8236S679 BOX CONTROL INTABLE 100 EA 8236S685 SPOUT ECOMET TOWER 100 EA 8236S686 STUD SPOUT MOUNT 100 EA bull 8236S687 TOWER CONTROL INTABLE 100 EA 8236S689 CLAMP TOWER CONTROL 200 EA 8236S690 ECOMET CASTING 8 100 EA bull8236S691 ECOMET CASTING 12 100 EA 8236S693 MOUNT GEARBOX 200 EA ~ 8236S694 COVER 100 EA I8236S695 COVER 220V-DC MOTOR 100 EA 8236S696 NUT 14-20 FLANGE 200 EA II8236S697 BAND180V-DC MOTOR 100 EA 8236S698 CONDUIT 12 X 11 100 EA 8236S700 CABLE 6 PIN MOLEX X 32 100 EA 8236S701 CABLE RIBBON 10 PIN X 22 100 EA II 8236S702 CABLE RIBBON 10 PIN X 22 100 EA 8236S703 CABLE RIBBON 14 PIN X 21 100 EA 8236S704 CABLE RIBBON 14 PIN X 16 100 EA 8236S705 HARNESS ECOMET 8 amp 12 FLUSH MOUNT 100 EA -8236S708 CABLE26 PINX 8 RIBBON 100 EA 8236S709 CABLE 26 PIN X 24 RIBBON 100 EA 8236S710 CABLE ECOMET TABLE UNIT TO AUTOMET 100 EA 8236S711 CABLE ECOMET TABLE UNIT WATER SOL 100 EA shy

II u

II 2-22

MA468171-1 121195

I

SECTION 3

ACCESSORIES

40-2120

40-2121

40-2122

40-2123

40-2124

48-6002middot115

48middot6003-115

48-8082-115

48-8083-115

48-8300-30

48-8300-36

48~8320-01

48-8320-02

48-8320-03

48-8321-01

48-8321-02

48-8321-03

48-8310-30l

48-8310-30R

48-8310-36l

48-8310-36R

48-8310-30T

48-8310-36T

48-8411

48-8412

Stainless Steel Sink with Black Faucet

Dupres Receptacle

Cup Drain

Service Module

Drain Piping Kit

Fume Hood 2 Unit with Light

Fume Hood 3 Unit with Light

Wall Cabinet 2 Unit with Light

Wall Cabinet 3 Unit with Light

Tech-Metreg Filler Kit

Tech-Metreg Filler Kit

Reagent Shelf One Unit

Reagent Shelf Two UnU

Reagent Shelf Three Unit

Reagent Shelf ComerNo Sides

Reagent Shelf Corner One Side

Reagent Shelf Corner Two Sides

Tech-Metreg End Filler Kit Tabli to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Aller Kit Table to Wall

TechmiddotMetreg End Filler Kit Tableto Table

Tech-Met~ End Filler KitTable toTable

Shelf or Drawer Liners1 Unit (24 in)

Shelf or Drawer Liners 2 Unit (48 in)

3-1 MA468171-1 1211195

Installation Instructions For 40~2120 Stainless Steel Sink and Faucet

MA468t71-t

Recommended mounting positions of the Sink and Faucet are shown in Figure3-4

~ Other positions may be limited by the table cross supports

I Typical sink installation uses drain kit 40-2124 sinks can be installed from the top

2 Cut a sink opening 13-34 x 18-V4 inch corner of cutouts can be square or up to 12 inch radius

MQmlst dimension front to back 2nd dimension left to right

3

4

Figure 3-1

NAlLS

SPRING CLIP

Pllt No 3143743)

Section Thru Grip~Rim

Nail spring clips to the edge of the counter top cutout

Apply a soft putty or caulking to the underside of the bowl rim

5 Connect sink to drain line

6 Locate the water valve position an drill a 15 inch dia hole Install the valve and connect the water supply to ~he 318 nptinlet

7 Check for leaks

ApPlyCau~ilg Figure 3-2 SinkIJ)stal~tion lt

3-2 1211195

__

I

SIB IPS COUPlING

REMOVABLE AERATOR

cOLOREO PLASTIO INDEX DISC

BLACK PLASllC HOOOEO HANOLE

Flgure~~3 Deck Mownt~Mixrnd Faucet

I

I I I I I I J I

338 lTYP

( 0

t

+I 1250 lTYP)

f 0

~ ~

-- 15 f---39 ----

1475

y )

shy

~ shy125 cent (TyP) J

I I

SINK CUT OUT 18-114ltX 13-34 n~

IFigure 3-4 Recommended Sink and Faucet Mounting Positibns

3-3

MA468171-1 121195

~ -----------------------------------------------------~

REAGENT SHELF

COUNTERTOP

T--~-------------------------

TABLE fRAME

~3

L4

U-middot-middot-It-~A------=-------+

bull I ---------------- ~

bull

8

i 1 i 7

ai---u-l-u--middot

Figure 3-5 Typical Sink Installation

3-4 MA468171-1 121195

bull bull bull bull bull

I I

Installation Instructions for 40-2121 Duplex Outlet

I

bullbull u

MACHINE SCREW BACK COVER PlATE

WOOD SCREW BOX

FRONT PLATE SHIM WASHER

DUPlEX OUTlET

(

Figure 3--6 Duplex Receptacle

Recommended mounting positions of the duplex outlet are shown in Figure 3--6 Duplex Outlets require a minimum of 2 inches clearance behind the back splash panel for installation

1 Cut outlet opening 2middot518 x 4 inch

2 Insert the front plate with the I-V4 inch long protrusion through the back splash from the back side of the table

3 To find the location of the two mounting screw holes hold the 4 inch electric box with the slots against the front cover plate and mark each location

4 Using a 332 drill bit drill two pilot holes V2inch deep atthemarked locations

~C(

c 5 Secure the front cover plate and 4 inch electric box with the wood

screws (R8628)as supplied

6 To complete the installation follow standard electrical practices

Note All electrical connections shOUld be completed by a certimiddotfled electrician

3middot5 MA468171middot1 1211195

V

402121 DUPLEX OUTLET PARTS LIST

R0606W WASHER6SS R6002 CARTON 7X5X4 200 TEST RSC R8628 SCREW10X12CRRECPNHDSS R8747 OUTLET DUPLEX GND FAULT 125V R8761 COVER 1-14 PLASTER RING X 4 R8762 BOX 4 SQ EXTENSION R8764 COVER BLANK FOR 4 BOX

Installation Instructions for 40-2122 Table Cup Drain

f I- 19-1

400 EA 100 EA 200 EA 100 EA 100 EA 100 EA 100 EA

Figure 3-7 Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position it is important to miss counter top cross supports

I Typical cup drain installation uses drain kit 40-2124

2 Drill a 2 inch dia hole through the counter top at the location of the cup drain

3 Install cup drain

4 Connect cup drain to drain line

5 Check for leaks

3-6

MA468171-1 121195

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

I--------------------shy

I I I II II

bull ~

Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

f ~

3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

I

~ g~7J

Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

I I-------

I bull bull I3

REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

~

Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

bull t

I II

-II

- ---

Figure 3-11 Drain Kit Components

-II II

3-13 -MA468171-1 1211195

~ ~-

0------shy

Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

II u

I3-15 MA468171-1 middot1211195

wtv ill

I

) I)

~

Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

I

I II

0400- -----04

STEP bull

o

1shy ---I--000

3Zr REF

o

bull

o

o

Flg~rQ 3-13 Installation for Filler Kit

3middot17

MA468171middot1 121195

bull ~

Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

-- - - - - - - - -

l

0

CJ

lt

-~ ~

-~ I-

iii c a ~ I

C J

Ggt J~ ar t 0 2shyCij T (I) raquo () () (I)

3 0shy-lt

sect ~

~TYPICAL INSTALLATION SHOWN 49-3000-160 49-3000-250 49-3010-160 49-3010-250 47-2675-160T

6236S494 8236S495

(6middot) (12middot J

R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON OTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED

(USE AS NEEDED)

82365098 (2)

R0614LW (14J

R0614W

(ll

R6622

seE OWgt 62365565

R0614W REFI

---8l36S275 (21

82365269

8236S268 (Z J

82365250 (4)

82365261 (HIGH)82365162 (SHORT) (2)

8236S270

- - - - f_~ r

I

ECOMETreg GRINDERPOLISHER 1 UNIT

48-8171 48~8181 46-8171 46-8181

(See Figure 2-1)

PART NO DESCRIPTION QTY UM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 400 EA R0614LW LOCK WASHER 1I41N 1800 EA R0614W WASHER 1I41N 1400 EA R0618W WASHER 5161NSS 400 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 100 EA R8608 SCREW 516 X 1 LAG HEX 400 EA R8622 TAPE STRIPING - BLUE 3500 IN R8765 NUT HEX 14-20 LT WIW STL CAD 400 EA R8776 FITIING 25 TUBE X 14 NPT 100 EA 1180S68 SCREW 6-32 381N CR RD HD SS ( 400 EA 8236S004 BAR ATIACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S232 FRAME ASSY - 1 UNIT 100 EA 8236S250 LEVELER 12-13 THD 400 EA 8236S261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR 200 EA 8236S269 BRACKET BIN MNTG RS 100 EA 8236S270 BRACKET BIN MNTG LS 100 EA 8236S275 BUMPER STOP 12IDX500DX5THK 200 EA 8236S276 MAGNET BIN 200 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S494 TOP COUNTER - 8GP 100 EA 8236S495 TOP COUNTER - 12 GP 100 EA 8236S706 BIN ASSEMBLY 100 EA

2-5 MA468171-1 12195

c 11cmiddot c ~

~ ~

-~-l

-I I

I) I en

~ ~ 01

I (Q c CD

I l I)

I

C J

~I a CD ~ U 1 Q (ii

~I -I lraquo 0shym tshyen en CD 3 0shy~

TYPICAL INSTALLATION SHOWN 49-3000-160 49-3000-250 49-3010-160 49-3010-250 47-2875-160T

~-

8236S493 (8) 8236S496 (12)

R4586 (14) HOLE PLUG OUANTITIES ARE DEPENDENT ON OTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

R0614W (REF)

R0614LW (REF)

R2254 (REF)

R8759 (REF) 82365098 (2)

R8758 (REF)

R0614W

R2254

8236S269 (2)

82365275 (4)

82365261 (HIGH) 8236S262 (SHORT)

(2)

L_ ~ - - - - =- bull bull - shy- - - bull - - shy

ECOMETreg GRINDERPOLISHER 2 UNIT

48-8172 48-8182 46-8172 46-8182

(See Figure 2-2)

PART NO DESCRIPTION QTY UlM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 800 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 600 EA R2254 SCREW 114-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 200 EA R8608 SCREW 516 X 1 LAG HEX 600 EA R8622 TAPE STRIPING - BLUE 5800 IN R8765 NUT HEX 14-20 LT Ww STL CAD 800 EA R8776 FlnING 25 TUBEX 14 NPT 200 EA

1180S68 SCREW 6-32 3~IN CR RD HD SS 800 EA 8236S004 BAR AITACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S233 FRAME ASSY - 2 UNIT 100 EA 8236S250 LEVELER 12-13 THD 400 EA 8236S261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR 400 EA 8236S269 BRACKET BIN MNTG RS 200 EA 8236S270 BRACKET BIN MNTG LS 200 EA 8236S275 BUMPER STOP 12IDX500DX5THK 400 EA 8236S276 MAGNET BIN 400 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S493 TOP COUNTER -2-8 GP 100 EA 8236S496 TOP COUNTER -2-12 GP 100 EA 8236S706 BIN ASSEMBLY 200 EA

2-7 MA468171-1 1211195

bull bull

I

6

II1II

~ t

~

~ ~ 01

Ul C (il I)bull ~ ()

I

C I + G)

amp N

Smiddot 0 (I)

gt ~ iir T (I) -I lraquo 2 SD

bull bull

TYPICAL INSTALLAnON SHOWN 49-3000-160 49-3000-250bull 49-3010-160 4Q-300-250 47 -2675- lSOT

R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON QTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

ROO 4W (REf

62365406 (8) (REF)82365497 (IZ)

R2254 (REFI

8Z36S098 (ZI

R8622

________6236S4Z4

R064W (141

R0614LW (14)

R2254 (14)

(REF)

(3J

R8622

82365706 (3)

Q~u

I

--

ECOMETreg GRINDERPOLISHER 3 UNIT

48-8173 48-8183 46-8173 46-8183

(See FIgure 2-3)

PART NO DESCRIPnON QTY uM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 1200 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 800 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 300 EA R8608 SCREW 516 X 1 LAG HEX 800 EA R8622 TAPE STRIPING - BLUE 8600 IN R8765 NUT HEX 14-20 LT Ww STLCAD 1200 EA R8776 FITriNG 25 TUBE X14 NPT - 3~00 EA 1180S68 SCREW 6-32381N CR RD HD SS ]200 EA 8236S004 BAR ATTACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S234 FRAME ASSY - 3 UNIT 100 EA 82368250 LEVELER 12-13 THD 400 EA 82368261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR - 600 EA 8236S269 -BRACKET BIN MNTG RS 300 EA 8236S270 BRACKET BIN MNTG LS 300 EA 8236S275 BUMPER STOP 12IDX500DX5THK 600 EA 8236S276 MAGNET BIN 600 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S408 TOP COUNTER -3-8 GIP 100 EA 8236S497 TOP COUNTER -3-12GP 100 EA 8236S706 BIN ASSEMBLY 300 EA

2-9 MA468171-1 121195

-

a lI ~240-11 l--- 300 --l

FRONT VIEW

4 0 --+--

o

o

REAR VIEW

14 NPT

250 DIA ( 3 PLACES)

440 380

360 (HIGH) 415 300 (LOW)

ALL DI~ENSIONS ARE IN

2-10

80

[I

8 ~~ It

=

L270--

RIGHT SIDE VIEW

WATER SUPPLY

DRAIN HOLE

(HIGH) (LOW)

2 o

I I I I I I I I I I I I I J I J

INCHES

Figure 2 -4 Back Elevation (Typical Access Hole Locations) One Unit Table

u MA468171-1 1211195

80

-

e 00

e

3001 8 ~ r=====t===1

t

ZO

5400

FRONT VIEW RIGHT SIDE VIEW 1-----540-----1

14 NPT WATER SUPPLY (2 PLACES)

25 DIA DRAIN HOLE (4 PLACES)

70

440 (HIGH) 380 (LOW)

(HIGH) 4 15 30 0 (LOW 1

o

o

360

REAR VIEW

ALL DIMENSIONS ARE IN INCHES

Figure 2 -S Back Elevation (Typical Access Hole Locations) Two Unit Table

2-11

MA46817t-t 121195

I

U I

I I I I I I I

U

80

J - 8 ~~ It

lol 7200 ~

f-olt-------78 00 -----~I ~ =

FRONT VIEW 780

r--190 400

f-- 120 f-i-200 --

-- 120 r-- - 160

1-0 0

1 rh

p2 t

REAR VIEW

RIGHT SIDE VIEW

40 (2 PLS)

14 NPT WATER SUPPLY

Vr-25 OIA

(3 PLACES)

ORAl (5 PLACES)

N HOLE

V

V

LV 0 I ~

1 360 (HIGH) 415

97

440 I( 380 (

300 (LOW)

HIGH) LOW)

ALL DIMENSIONS ARE IN INCHES

Figure 2 -6 Back Elevation (Typical Access Hole Locations) Three Unit Table

2-12 MA468171-1

2 o

I I I I

J

121195

---1790S062

~---- 8236S594

1751S022 (115V) 1751S025 (220V)

3500S 143 (4) -----

R8993 R8994

R0520middot (4)

8235S579 -~~

R9822 (2) ----1shy

R7088

8236S693

R2424 (8) ---__

R8365 (2) R4559 1750S00 1

8236$426

8236S690 8middot 8236S691 12

R0246 --

~---R7908 (3)

---- 1751S082 (115V)1751S083 (220V)

R8804 (115V)R8805 (220V)

r----R7908 (2)

(5)

----R0523

-----8236S698

---SEE DETAIL B

J~R0739 (4)

J ~R0514LW (4)

-----8235S678

R8835 (5)

Figure 2 -7 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-13 MA468171-1 1211195

bull 8236S673

SEE NOTE 1

_--e--shy~--Rgt365685

8236S672

1180572 (4)

r

R7846 (4)

u

DET AIL A Figure 2 -8 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

I I I I I I I I I I I I I I I

2-14 MA468171-1 121195

R7846 R0605LWE (3)

1750S094

SPEED SENSOR MOUNTING FOR(

160V MOTORGEARBOX ASSEMBLY

82365696 (2J~

8236S695~ 82365697

R8765 (2) ~ raquo R0614W (2)~~

1750S095

~~ 17515079

SPEED SENSOR MOUNTING FOR 220V MOTORGEARBOX ASSEMBLY

DETAIL B

Figure 2 -9 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-15 MA468171-1 12195

CUT

8236S385

8236S510 CUT TO 65

8236S510 CUT TO 1075

CUT

CUT TO 875

8236S510 TO 55

8236S509 8236S519 CUT TO 3

8236S388

8236S510 CUT TO 125

RAIN FOR 8 ECOMET

8236S385

8236S510

8236S510 CUT TO 125

8236S510 8236S509CUT TO 7

8236S519 CUT TO 3

8236S388

DRAIN FOR 12 ECOMET

DETAIL D

I I I I t I I J I I J

I J J

Figure 2 -10 ECOMETreg8 AND 12 GrinderPolsiher Unit Assembly

2-16 MA468171-1 1211195

NOTES

RZ880

1750S051

(141N)

OIloIENSIaII fRON RETAININORING TO ~- -- - bull shy

R8774 R877e

A~T DIRECTION CF FUI5H ET 50 TI-pound WATER DOES NJT SPLASH BEYONJ TtE TCP CF TIpound BOWl

(FAR SIDE)

RZBB6 (BIN)

L--RZ880 (lOIN)

--RZ880 (IBIN)

R8176--- r+-~ r-R774Z

U ITEMS R8lZBl1J 17~711J RZSZ4CI)RZSZ311J BZ~7111 ~ ~-~ q~~li SZlM558ll1 NJ TWO PIECES OF RZeM aIT TO zemiddot NJ 30middot TO BE PlACfD IN PlASTIC BAG Rel3O fOR FINoiL~ ~--~~

ll)

~ ~

gtshy0 E Q) rn rn laquo-

I

c J Q)

c-iii 0 a - Q) 0c-

CJ CI

0 Z laquo

shyI

CI

lo I-w ~ 0 0 W

bull CI Q) ~

l C)

iL

I shy ~ t

~

bullbullbull ____0__ _

1750S008 8 -- shy1751S007 12

(REF)

1750S076 1751S059 (REF)

(USEDR8734)WITH AUTOMET HEAD)

8 12middot

RB328-- (2)

1751S062 --__ (2)

R8359 _-=~~A=~fP

R8334_fJ

R7806 -- 11 IN)

SEE DETAIL 0 ---

gt---- 1751 S044 8middot 1751S043 12 (KIT)

r---- 40406 1 8 491777 12 (REF)

R8733

I

o I

82S413 A(6 PlS)

R0614lW 16 PlS)

R0987 (6 PlS)

Figure 2 -12 ECOMETreg 8 AND 12 GrinderPolsiher Unit Asseroply

I

I I I I I I I I I I I I I I I I

2-18 MA468171-1 121195

(

r--shy

fshywo ~laquoOw I~jr ~ laquo ---shy

-shy ~ ~

r 2

~ M 0 X X

lt ~- laquo gt~m ~ i ~ (Ju~

X InlU4 e ~ r---shy~~ ( I r ifi ~ g II

~ N -co i ----- fshy J

r-- lt cent ~ ~X ~

~ ~~

0 L-shy i] i

~ ---shy ~ in u bullbull

fshy a gg yen il q~ H IOril (J

~ X 3 ~

=-n II cent r-shy cent ~bull

~ X X o bull u

~amp X w F n ~ 11 Of ft lt00 ampIi ~

dl~~ ~

~

X n

il n AI lJ y

-shy IJ I ~

~~

~ ~ ~i = I

Figure 2 middot13 ECOMETreg 8 AND 12 GrinderPolsiher Electrical Diagram

2-19 MA468171-1 121195

--

0

JJ

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION aTY UM

II

II II IIAK110 ACCESSORY KIT FOR ALL 12 POL 100 EA

AK410 ACCESSORY KIT FOR ALL 8 POL 100 EA R0246 STRAINER - SINK 1-12IN 100 EA R0522 CONNECTOR 12 X 45 DEGREE CONDUIT 100 EA II R0523 CONNECTOR 112 X 90DEG CONDUIT 100 EA R0599 WASHER 1I2X1X1132 BRASS 100 EA R0605LWE WASHER LOCK EXT 6 STN STL 300 EA bR0612LWE WASHER LOCK EXT 1 0 STN STL 500 EA R0614 NUT 14-20 HEX 400 EA R0614LW LOCK WASHER 141N 600 EA R0615 NUT 114-20 HEX SS 200 EA I R0617LW LOCK WASHER 5161N 800 EA R0617W WASHER 5161N 200 EA

(

~R0620W WASHER 381N 400 EA II R0632 NUT 1220X18IN HEX BRASS 100 EA R0739 SCREW SKT HD 14-20 1-14IN 400 EA R0987 SCREW SKT HD 14-201 IN SS 600 EA IR1303 SCREW SET 1I4-20X1411 SS 100 EA R1643 SCREW 8-32 1I41N SLT RD HD SS 500 EA R2217TC SCREW ST 10-16X38 SLT RD ST GD 600 EAU R2424 SCREW 516-18 341N HEX HD SS 800 EA shyR2823 COUPLING-FEMALE REDUCING 100 EA R2824 TEE MALE BRANCH 100 EA R2886 NYLON TUBE 14 OD 10400 IN IR4559 ADHESIVE-ANAEROBIC THREAD GR AIR OZ R6328 TWIST-TIE POLYBAG-12 BLUE 100 EA R6330 POLY BAG 12X12-2 MIL 100 EA R7088 ROLL PIN 316 X 34 LG SS 400 EA R7406 O-RING 141D 234 X 070 300 EA shyR7502 STAINLESS PLUMBERS PUTTY AIR 02 R7519 SCREW 10-32 381N CR PN HD SS 200 EA II R7640 SCREW 38-16 41N HEX HD 400 EA R7742 ANCHOR CONNECTOR 100 EA R7806 TUBE POLYURETHANE 18IDX140D 100 IN R7846 SCREW 6-32 141N CR PAN HD SS 700 EA R7908 NUT 10-32 KEPS 500 EA shyR8166 RETAINING RING EXT 250 100 EA R8233 SCREW 10-24X7811 SKT HD CAP SS 300 EA R8328 O-RING 2061DX 103 CS 200 EA shyR8334 FITTING-SWIVEL 90DEG 10-32 100 EA R8335 FITTING-BULKHEAD 10-32 100 EA ~-R8336 NUT-716-24 COMPRESSION 100 EA R8345 UNION ELBOW 14 TUBE 100 EA R8359 KNOB 14 SHAFT 100 EA

R8364 SCREW-SET 14-28 X 12 IN 200 EA R8370 MOUNT CABLE TIE 100 EA shy0

2-20 I

MA468171-1 121195

I

j

R8624 NUT 8-32 KEPS-ZINC PLATE STl 200 EA

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION QTY UM

R8733 SEAL LIP 20 IDX262 ODX31W 100 EA R8734 TRANTORaUE1-12ID 100 EA R8751 O-RING 187WX188 10 X225 00 100 EA R8773 FITTINGMALE 25TUBEX10-32THD 100 EA R8774 FITTINGMALE 25 TUBE X 18NPT 300 EA R8776 FITTING 25 TUBE X 14 NPT 300 EA R8777 TEE-RUN 25 TUBE X 18 NPT 100 EA R8785 VALVE SOLENOID 115V LOO EA R8804 BREAKER CIRCUIT-115V 25 AMP 100 EA R8805 BREAKER CIRCUIT 220V 15 AMP 100 EA R8829 VALVE SOLENOID 220V 100 EA R8837 WASHER FIBER 516 10 100 EA R8838 WASHER FIBER 12 10 100 EA R8990 FILTER LINE 100 EA R8992 INLET POWER - IEC - SNAP-IN 100 EA R8993 BREAKER CIRCUIT-15 AMP-2 POLE 100 EA R9008A CORD IEC POWER - US NR EA R9008B CORD IEC POWER - EUROPE NR EA R9008C CORD IEC POWER - UK NR EA R9008D CORD IEC POWER - JAPAN NR EA R9081 SUPPRESSOR 50MFD X 200 OHM 100 EA R9213 TEE STREET-18 BRASS 100 EA R9214 NIPPLE HEX-18 BRASS 100 EA R9226 TAPE FOAM 18 X 38 W 7000 IN R9611 SPACER 1710 X250D X13LNY 400 EA R9761 AERATOR FAUCET 1316-27 MALE 100 EA 1180S72 NUT 6-32 KEPS 800 EA 1572S018 VALVE-WATER 14 NPT 100 EA 1572S026 KNOB WATER VALVE 100 EA 1600S044 VALVE 100 EA 1625S016 KEY 187 sa X 125 LONG 100 EA 1750S001 ADAPTER-SPINDLE 58 SHAFT 100 EA 1750S017 FITTING-FAUCET 100 EA 1750S023 HUB 12 SHAFT 100 EA 1750S024 PLATE-MOUNTING 8 100 EA 1750S047 TAG-AUTOMET CABLE 100 EA 1750S051 FAUCET ASSEMBLY 100 EA 1750S094 MOTORGEARBOX ASSY-1 HP 90VDC 100 EA 1750S095 MOTORGEARBOX ASSY-1 HP 180VDC 100 EA 1750S100 KIT O-RING 100 EA 1751S010 BASEPLATE-MOUNTING 12 100 EA 1751S016 DISK-SPEED SENSOR 100 EA 1751S022 PCB POWER CONTROL-115V 100 EA 1751S026 PCB POWER CONTROL 220V 100 EA 1751S043 SPLASH GRDCOVERBANDCLAMP-12 ~ 100 EA 1751S044 SPLASH GRDCOVERBANDCLAMP-8 100 EA 1751S062 STUD DRIVE - 375 DIA 200 EA

2-21 MA468171-1 121195

It I bull

1751S069 SENSOR SPEEDASSEMBLY 100 EA i U 8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST III PART NO DESCRIPTION aTY UM

1751S082 PCB MOTOR SPEED CONTROL 115V 100 EA II 1751S083 PCB MOTOR SPEED CONTROL 220V 100 EA 1790S062 PLATE BILINGUAL CAUTION 100 EA 1950S123 LABEL AUTOMET CAUTION 100 EA II3500S143 SPACER 12 INCH LONG 400 EA 404061 ALUMINUM WHEEL 8 IN 100 EA 491777 ALUMINUM WHEEL 121N 100 EA middot1492105 INLINE WATER FLTR REPLACEMENT 100 EA 8236S385 TEETHREADED 15 OD POLYPRO 100 EA 8236S388 NUT1-12 PIPE SIZE NPT POLYPR 100 EA 8236S413 CLAMP BAR 600 EA II 8236S426 PI PE DRAIN 150 ODX512LG PVC 100 EA 8236S456 PLUG POST 100 EA 8236S485 PIN COTTER 316X1-12LG ZINC 100 EA I8236S509 GASKET NEO 1750DX125IDX06W 100 EA 8236S510 ARM WASTE 15 400 EA 8236S519 TAILPIECE STRAIGHT FLANGED 100 EA 8236S672 PCB ECOMET CONTROL PANEL 100 EA 8236S673 NAMEPLATE ECOMET PEDESTAL 100 EA bull8236S678 PLATE BACKING TOWER 100 EA

U 8236S679 BOX CONTROL INTABLE 100 EA 8236S685 SPOUT ECOMET TOWER 100 EA 8236S686 STUD SPOUT MOUNT 100 EA bull 8236S687 TOWER CONTROL INTABLE 100 EA 8236S689 CLAMP TOWER CONTROL 200 EA 8236S690 ECOMET CASTING 8 100 EA bull8236S691 ECOMET CASTING 12 100 EA 8236S693 MOUNT GEARBOX 200 EA ~ 8236S694 COVER 100 EA I8236S695 COVER 220V-DC MOTOR 100 EA 8236S696 NUT 14-20 FLANGE 200 EA II8236S697 BAND180V-DC MOTOR 100 EA 8236S698 CONDUIT 12 X 11 100 EA 8236S700 CABLE 6 PIN MOLEX X 32 100 EA 8236S701 CABLE RIBBON 10 PIN X 22 100 EA II 8236S702 CABLE RIBBON 10 PIN X 22 100 EA 8236S703 CABLE RIBBON 14 PIN X 21 100 EA 8236S704 CABLE RIBBON 14 PIN X 16 100 EA 8236S705 HARNESS ECOMET 8 amp 12 FLUSH MOUNT 100 EA -8236S708 CABLE26 PINX 8 RIBBON 100 EA 8236S709 CABLE 26 PIN X 24 RIBBON 100 EA 8236S710 CABLE ECOMET TABLE UNIT TO AUTOMET 100 EA 8236S711 CABLE ECOMET TABLE UNIT WATER SOL 100 EA shy

II u

II 2-22

MA468171-1 121195

I

SECTION 3

ACCESSORIES

40-2120

40-2121

40-2122

40-2123

40-2124

48-6002middot115

48middot6003-115

48-8082-115

48-8083-115

48-8300-30

48-8300-36

48~8320-01

48-8320-02

48-8320-03

48-8321-01

48-8321-02

48-8321-03

48-8310-30l

48-8310-30R

48-8310-36l

48-8310-36R

48-8310-30T

48-8310-36T

48-8411

48-8412

Stainless Steel Sink with Black Faucet

Dupres Receptacle

Cup Drain

Service Module

Drain Piping Kit

Fume Hood 2 Unit with Light

Fume Hood 3 Unit with Light

Wall Cabinet 2 Unit with Light

Wall Cabinet 3 Unit with Light

Tech-Metreg Filler Kit

Tech-Metreg Filler Kit

Reagent Shelf One Unit

Reagent Shelf Two UnU

Reagent Shelf Three Unit

Reagent Shelf ComerNo Sides

Reagent Shelf Corner One Side

Reagent Shelf Corner Two Sides

Tech-Metreg End Filler Kit Tabli to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Aller Kit Table to Wall

TechmiddotMetreg End Filler Kit Tableto Table

Tech-Met~ End Filler KitTable toTable

Shelf or Drawer Liners1 Unit (24 in)

Shelf or Drawer Liners 2 Unit (48 in)

3-1 MA468171-1 1211195

Installation Instructions For 40~2120 Stainless Steel Sink and Faucet

MA468t71-t

Recommended mounting positions of the Sink and Faucet are shown in Figure3-4

~ Other positions may be limited by the table cross supports

I Typical sink installation uses drain kit 40-2124 sinks can be installed from the top

2 Cut a sink opening 13-34 x 18-V4 inch corner of cutouts can be square or up to 12 inch radius

MQmlst dimension front to back 2nd dimension left to right

3

4

Figure 3-1

NAlLS

SPRING CLIP

Pllt No 3143743)

Section Thru Grip~Rim

Nail spring clips to the edge of the counter top cutout

Apply a soft putty or caulking to the underside of the bowl rim

5 Connect sink to drain line

6 Locate the water valve position an drill a 15 inch dia hole Install the valve and connect the water supply to ~he 318 nptinlet

7 Check for leaks

ApPlyCau~ilg Figure 3-2 SinkIJ)stal~tion lt

3-2 1211195

__

I

SIB IPS COUPlING

REMOVABLE AERATOR

cOLOREO PLASTIO INDEX DISC

BLACK PLASllC HOOOEO HANOLE

Flgure~~3 Deck Mownt~Mixrnd Faucet

I

I I I I I I J I

338 lTYP

( 0

t

+I 1250 lTYP)

f 0

~ ~

-- 15 f---39 ----

1475

y )

shy

~ shy125 cent (TyP) J

I I

SINK CUT OUT 18-114ltX 13-34 n~

IFigure 3-4 Recommended Sink and Faucet Mounting Positibns

3-3

MA468171-1 121195

~ -----------------------------------------------------~

REAGENT SHELF

COUNTERTOP

T--~-------------------------

TABLE fRAME

~3

L4

U-middot-middot-It-~A------=-------+

bull I ---------------- ~

bull

8

i 1 i 7

ai---u-l-u--middot

Figure 3-5 Typical Sink Installation

3-4 MA468171-1 121195

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I I

Installation Instructions for 40-2121 Duplex Outlet

I

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MACHINE SCREW BACK COVER PlATE

WOOD SCREW BOX

FRONT PLATE SHIM WASHER

DUPlEX OUTlET

(

Figure 3--6 Duplex Receptacle

Recommended mounting positions of the duplex outlet are shown in Figure 3--6 Duplex Outlets require a minimum of 2 inches clearance behind the back splash panel for installation

1 Cut outlet opening 2middot518 x 4 inch

2 Insert the front plate with the I-V4 inch long protrusion through the back splash from the back side of the table

3 To find the location of the two mounting screw holes hold the 4 inch electric box with the slots against the front cover plate and mark each location

4 Using a 332 drill bit drill two pilot holes V2inch deep atthemarked locations

~C(

c 5 Secure the front cover plate and 4 inch electric box with the wood

screws (R8628)as supplied

6 To complete the installation follow standard electrical practices

Note All electrical connections shOUld be completed by a certimiddotfled electrician

3middot5 MA468171middot1 1211195

V

402121 DUPLEX OUTLET PARTS LIST

R0606W WASHER6SS R6002 CARTON 7X5X4 200 TEST RSC R8628 SCREW10X12CRRECPNHDSS R8747 OUTLET DUPLEX GND FAULT 125V R8761 COVER 1-14 PLASTER RING X 4 R8762 BOX 4 SQ EXTENSION R8764 COVER BLANK FOR 4 BOX

Installation Instructions for 40-2122 Table Cup Drain

f I- 19-1

400 EA 100 EA 200 EA 100 EA 100 EA 100 EA 100 EA

Figure 3-7 Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position it is important to miss counter top cross supports

I Typical cup drain installation uses drain kit 40-2124

2 Drill a 2 inch dia hole through the counter top at the location of the cup drain

3 Install cup drain

4 Connect cup drain to drain line

5 Check for leaks

3-6

MA468171-1 121195

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

I--------------------shy

I I I II II

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Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

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3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

I

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Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

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REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

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Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

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I II

-II

- ---

Figure 3-11 Drain Kit Components

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3-13 -MA468171-1 1211195

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Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

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I3-15 MA468171-1 middot1211195

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Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

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0400- -----04

STEP bull

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Flg~rQ 3-13 Installation for Filler Kit

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MA468171middot1 121195

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Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

ECOMETreg GRINDERPOLISHER 1 UNIT

48-8171 48~8181 46-8171 46-8181

(See Figure 2-1)

PART NO DESCRIPTION QTY UM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 400 EA R0614LW LOCK WASHER 1I41N 1800 EA R0614W WASHER 1I41N 1400 EA R0618W WASHER 5161NSS 400 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 100 EA R8608 SCREW 516 X 1 LAG HEX 400 EA R8622 TAPE STRIPING - BLUE 3500 IN R8765 NUT HEX 14-20 LT WIW STL CAD 400 EA R8776 FITIING 25 TUBE X 14 NPT 100 EA 1180S68 SCREW 6-32 381N CR RD HD SS ( 400 EA 8236S004 BAR ATIACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S232 FRAME ASSY - 1 UNIT 100 EA 8236S250 LEVELER 12-13 THD 400 EA 8236S261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR 200 EA 8236S269 BRACKET BIN MNTG RS 100 EA 8236S270 BRACKET BIN MNTG LS 100 EA 8236S275 BUMPER STOP 12IDX500DX5THK 200 EA 8236S276 MAGNET BIN 200 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S494 TOP COUNTER - 8GP 100 EA 8236S495 TOP COUNTER - 12 GP 100 EA 8236S706 BIN ASSEMBLY 100 EA

2-5 MA468171-1 12195

c 11cmiddot c ~

~ ~

-~-l

-I I

I) I en

~ ~ 01

I (Q c CD

I l I)

I

C J

~I a CD ~ U 1 Q (ii

~I -I lraquo 0shym tshyen en CD 3 0shy~

TYPICAL INSTALLATION SHOWN 49-3000-160 49-3000-250 49-3010-160 49-3010-250 47-2875-160T

~-

8236S493 (8) 8236S496 (12)

R4586 (14) HOLE PLUG OUANTITIES ARE DEPENDENT ON OTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

R0614W (REF)

R0614LW (REF)

R2254 (REF)

R8759 (REF) 82365098 (2)

R8758 (REF)

R0614W

R2254

8236S269 (2)

82365275 (4)

82365261 (HIGH) 8236S262 (SHORT)

(2)

L_ ~ - - - - =- bull bull - shy- - - bull - - shy

ECOMETreg GRINDERPOLISHER 2 UNIT

48-8172 48-8182 46-8172 46-8182

(See Figure 2-2)

PART NO DESCRIPTION QTY UlM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 800 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 600 EA R2254 SCREW 114-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 200 EA R8608 SCREW 516 X 1 LAG HEX 600 EA R8622 TAPE STRIPING - BLUE 5800 IN R8765 NUT HEX 14-20 LT Ww STL CAD 800 EA R8776 FlnING 25 TUBEX 14 NPT 200 EA

1180S68 SCREW 6-32 3~IN CR RD HD SS 800 EA 8236S004 BAR AITACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S233 FRAME ASSY - 2 UNIT 100 EA 8236S250 LEVELER 12-13 THD 400 EA 8236S261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR 400 EA 8236S269 BRACKET BIN MNTG RS 200 EA 8236S270 BRACKET BIN MNTG LS 200 EA 8236S275 BUMPER STOP 12IDX500DX5THK 400 EA 8236S276 MAGNET BIN 400 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S493 TOP COUNTER -2-8 GP 100 EA 8236S496 TOP COUNTER -2-12 GP 100 EA 8236S706 BIN ASSEMBLY 200 EA

2-7 MA468171-1 1211195

bull bull

I

6

II1II

~ t

~

~ ~ 01

Ul C (il I)bull ~ ()

I

C I + G)

amp N

Smiddot 0 (I)

gt ~ iir T (I) -I lraquo 2 SD

bull bull

TYPICAL INSTALLAnON SHOWN 49-3000-160 49-3000-250bull 49-3010-160 4Q-300-250 47 -2675- lSOT

R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON QTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

ROO 4W (REf

62365406 (8) (REF)82365497 (IZ)

R2254 (REFI

8Z36S098 (ZI

R8622

________6236S4Z4

R064W (141

R0614LW (14)

R2254 (14)

(REF)

(3J

R8622

82365706 (3)

Q~u

I

--

ECOMETreg GRINDERPOLISHER 3 UNIT

48-8173 48-8183 46-8173 46-8183

(See FIgure 2-3)

PART NO DESCRIPnON QTY uM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 1200 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 800 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 300 EA R8608 SCREW 516 X 1 LAG HEX 800 EA R8622 TAPE STRIPING - BLUE 8600 IN R8765 NUT HEX 14-20 LT Ww STLCAD 1200 EA R8776 FITriNG 25 TUBE X14 NPT - 3~00 EA 1180S68 SCREW 6-32381N CR RD HD SS ]200 EA 8236S004 BAR ATTACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S234 FRAME ASSY - 3 UNIT 100 EA 82368250 LEVELER 12-13 THD 400 EA 82368261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR - 600 EA 8236S269 -BRACKET BIN MNTG RS 300 EA 8236S270 BRACKET BIN MNTG LS 300 EA 8236S275 BUMPER STOP 12IDX500DX5THK 600 EA 8236S276 MAGNET BIN 600 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S408 TOP COUNTER -3-8 GIP 100 EA 8236S497 TOP COUNTER -3-12GP 100 EA 8236S706 BIN ASSEMBLY 300 EA

2-9 MA468171-1 121195

-

a lI ~240-11 l--- 300 --l

FRONT VIEW

4 0 --+--

o

o

REAR VIEW

14 NPT

250 DIA ( 3 PLACES)

440 380

360 (HIGH) 415 300 (LOW)

ALL DI~ENSIONS ARE IN

2-10

80

[I

8 ~~ It

=

L270--

RIGHT SIDE VIEW

WATER SUPPLY

DRAIN HOLE

(HIGH) (LOW)

2 o

I I I I I I I I I I I I I J I J

INCHES

Figure 2 -4 Back Elevation (Typical Access Hole Locations) One Unit Table

u MA468171-1 1211195

80

-

e 00

e

3001 8 ~ r=====t===1

t

ZO

5400

FRONT VIEW RIGHT SIDE VIEW 1-----540-----1

14 NPT WATER SUPPLY (2 PLACES)

25 DIA DRAIN HOLE (4 PLACES)

70

440 (HIGH) 380 (LOW)

(HIGH) 4 15 30 0 (LOW 1

o

o

360

REAR VIEW

ALL DIMENSIONS ARE IN INCHES

Figure 2 -S Back Elevation (Typical Access Hole Locations) Two Unit Table

2-11

MA46817t-t 121195

I

U I

I I I I I I I

U

80

J - 8 ~~ It

lol 7200 ~

f-olt-------78 00 -----~I ~ =

FRONT VIEW 780

r--190 400

f-- 120 f-i-200 --

-- 120 r-- - 160

1-0 0

1 rh

p2 t

REAR VIEW

RIGHT SIDE VIEW

40 (2 PLS)

14 NPT WATER SUPPLY

Vr-25 OIA

(3 PLACES)

ORAl (5 PLACES)

N HOLE

V

V

LV 0 I ~

1 360 (HIGH) 415

97

440 I( 380 (

300 (LOW)

HIGH) LOW)

ALL DIMENSIONS ARE IN INCHES

Figure 2 -6 Back Elevation (Typical Access Hole Locations) Three Unit Table

2-12 MA468171-1

2 o

I I I I

J

121195

---1790S062

~---- 8236S594

1751S022 (115V) 1751S025 (220V)

3500S 143 (4) -----

R8993 R8994

R0520middot (4)

8235S579 -~~

R9822 (2) ----1shy

R7088

8236S693

R2424 (8) ---__

R8365 (2) R4559 1750S00 1

8236$426

8236S690 8middot 8236S691 12

R0246 --

~---R7908 (3)

---- 1751S082 (115V)1751S083 (220V)

R8804 (115V)R8805 (220V)

r----R7908 (2)

(5)

----R0523

-----8236S698

---SEE DETAIL B

J~R0739 (4)

J ~R0514LW (4)

-----8235S678

R8835 (5)

Figure 2 -7 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-13 MA468171-1 1211195

bull 8236S673

SEE NOTE 1

_--e--shy~--Rgt365685

8236S672

1180572 (4)

r

R7846 (4)

u

DET AIL A Figure 2 -8 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

I I I I I I I I I I I I I I I

2-14 MA468171-1 121195

R7846 R0605LWE (3)

1750S094

SPEED SENSOR MOUNTING FOR(

160V MOTORGEARBOX ASSEMBLY

82365696 (2J~

8236S695~ 82365697

R8765 (2) ~ raquo R0614W (2)~~

1750S095

~~ 17515079

SPEED SENSOR MOUNTING FOR 220V MOTORGEARBOX ASSEMBLY

DETAIL B

Figure 2 -9 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-15 MA468171-1 12195

CUT

8236S385

8236S510 CUT TO 65

8236S510 CUT TO 1075

CUT

CUT TO 875

8236S510 TO 55

8236S509 8236S519 CUT TO 3

8236S388

8236S510 CUT TO 125

RAIN FOR 8 ECOMET

8236S385

8236S510

8236S510 CUT TO 125

8236S510 8236S509CUT TO 7

8236S519 CUT TO 3

8236S388

DRAIN FOR 12 ECOMET

DETAIL D

I I I I t I I J I I J

I J J

Figure 2 -10 ECOMETreg8 AND 12 GrinderPolsiher Unit Assembly

2-16 MA468171-1 1211195

NOTES

RZ880

1750S051

(141N)

OIloIENSIaII fRON RETAININORING TO ~- -- - bull shy

R8774 R877e

A~T DIRECTION CF FUI5H ET 50 TI-pound WATER DOES NJT SPLASH BEYONJ TtE TCP CF TIpound BOWl

(FAR SIDE)

RZBB6 (BIN)

L--RZ880 (lOIN)

--RZ880 (IBIN)

R8176--- r+-~ r-R774Z

U ITEMS R8lZBl1J 17~711J RZSZ4CI)RZSZ311J BZ~7111 ~ ~-~ q~~li SZlM558ll1 NJ TWO PIECES OF RZeM aIT TO zemiddot NJ 30middot TO BE PlACfD IN PlASTIC BAG Rel3O fOR FINoiL~ ~--~~

ll)

~ ~

gtshy0 E Q) rn rn laquo-

I

c J Q)

c-iii 0 a - Q) 0c-

CJ CI

0 Z laquo

shyI

CI

lo I-w ~ 0 0 W

bull CI Q) ~

l C)

iL

I shy ~ t

~

bullbullbull ____0__ _

1750S008 8 -- shy1751S007 12

(REF)

1750S076 1751S059 (REF)

(USEDR8734)WITH AUTOMET HEAD)

8 12middot

RB328-- (2)

1751S062 --__ (2)

R8359 _-=~~A=~fP

R8334_fJ

R7806 -- 11 IN)

SEE DETAIL 0 ---

gt---- 1751 S044 8middot 1751S043 12 (KIT)

r---- 40406 1 8 491777 12 (REF)

R8733

I

o I

82S413 A(6 PlS)

R0614lW 16 PlS)

R0987 (6 PlS)

Figure 2 -12 ECOMETreg 8 AND 12 GrinderPolsiher Unit Asseroply

I

I I I I I I I I I I I I I I I I

2-18 MA468171-1 121195

(

r--shy

fshywo ~laquoOw I~jr ~ laquo ---shy

-shy ~ ~

r 2

~ M 0 X X

lt ~- laquo gt~m ~ i ~ (Ju~

X InlU4 e ~ r---shy~~ ( I r ifi ~ g II

~ N -co i ----- fshy J

r-- lt cent ~ ~X ~

~ ~~

0 L-shy i] i

~ ---shy ~ in u bullbull

fshy a gg yen il q~ H IOril (J

~ X 3 ~

=-n II cent r-shy cent ~bull

~ X X o bull u

~amp X w F n ~ 11 Of ft lt00 ampIi ~

dl~~ ~

~

X n

il n AI lJ y

-shy IJ I ~

~~

~ ~ ~i = I

Figure 2 middot13 ECOMETreg 8 AND 12 GrinderPolsiher Electrical Diagram

2-19 MA468171-1 121195

--

0

JJ

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION aTY UM

II

II II IIAK110 ACCESSORY KIT FOR ALL 12 POL 100 EA

AK410 ACCESSORY KIT FOR ALL 8 POL 100 EA R0246 STRAINER - SINK 1-12IN 100 EA R0522 CONNECTOR 12 X 45 DEGREE CONDUIT 100 EA II R0523 CONNECTOR 112 X 90DEG CONDUIT 100 EA R0599 WASHER 1I2X1X1132 BRASS 100 EA R0605LWE WASHER LOCK EXT 6 STN STL 300 EA bR0612LWE WASHER LOCK EXT 1 0 STN STL 500 EA R0614 NUT 14-20 HEX 400 EA R0614LW LOCK WASHER 141N 600 EA R0615 NUT 114-20 HEX SS 200 EA I R0617LW LOCK WASHER 5161N 800 EA R0617W WASHER 5161N 200 EA

(

~R0620W WASHER 381N 400 EA II R0632 NUT 1220X18IN HEX BRASS 100 EA R0739 SCREW SKT HD 14-20 1-14IN 400 EA R0987 SCREW SKT HD 14-201 IN SS 600 EA IR1303 SCREW SET 1I4-20X1411 SS 100 EA R1643 SCREW 8-32 1I41N SLT RD HD SS 500 EA R2217TC SCREW ST 10-16X38 SLT RD ST GD 600 EAU R2424 SCREW 516-18 341N HEX HD SS 800 EA shyR2823 COUPLING-FEMALE REDUCING 100 EA R2824 TEE MALE BRANCH 100 EA R2886 NYLON TUBE 14 OD 10400 IN IR4559 ADHESIVE-ANAEROBIC THREAD GR AIR OZ R6328 TWIST-TIE POLYBAG-12 BLUE 100 EA R6330 POLY BAG 12X12-2 MIL 100 EA R7088 ROLL PIN 316 X 34 LG SS 400 EA R7406 O-RING 141D 234 X 070 300 EA shyR7502 STAINLESS PLUMBERS PUTTY AIR 02 R7519 SCREW 10-32 381N CR PN HD SS 200 EA II R7640 SCREW 38-16 41N HEX HD 400 EA R7742 ANCHOR CONNECTOR 100 EA R7806 TUBE POLYURETHANE 18IDX140D 100 IN R7846 SCREW 6-32 141N CR PAN HD SS 700 EA R7908 NUT 10-32 KEPS 500 EA shyR8166 RETAINING RING EXT 250 100 EA R8233 SCREW 10-24X7811 SKT HD CAP SS 300 EA R8328 O-RING 2061DX 103 CS 200 EA shyR8334 FITTING-SWIVEL 90DEG 10-32 100 EA R8335 FITTING-BULKHEAD 10-32 100 EA ~-R8336 NUT-716-24 COMPRESSION 100 EA R8345 UNION ELBOW 14 TUBE 100 EA R8359 KNOB 14 SHAFT 100 EA

R8364 SCREW-SET 14-28 X 12 IN 200 EA R8370 MOUNT CABLE TIE 100 EA shy0

2-20 I

MA468171-1 121195

I

j

R8624 NUT 8-32 KEPS-ZINC PLATE STl 200 EA

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION QTY UM

R8733 SEAL LIP 20 IDX262 ODX31W 100 EA R8734 TRANTORaUE1-12ID 100 EA R8751 O-RING 187WX188 10 X225 00 100 EA R8773 FITTINGMALE 25TUBEX10-32THD 100 EA R8774 FITTINGMALE 25 TUBE X 18NPT 300 EA R8776 FITTING 25 TUBE X 14 NPT 300 EA R8777 TEE-RUN 25 TUBE X 18 NPT 100 EA R8785 VALVE SOLENOID 115V LOO EA R8804 BREAKER CIRCUIT-115V 25 AMP 100 EA R8805 BREAKER CIRCUIT 220V 15 AMP 100 EA R8829 VALVE SOLENOID 220V 100 EA R8837 WASHER FIBER 516 10 100 EA R8838 WASHER FIBER 12 10 100 EA R8990 FILTER LINE 100 EA R8992 INLET POWER - IEC - SNAP-IN 100 EA R8993 BREAKER CIRCUIT-15 AMP-2 POLE 100 EA R9008A CORD IEC POWER - US NR EA R9008B CORD IEC POWER - EUROPE NR EA R9008C CORD IEC POWER - UK NR EA R9008D CORD IEC POWER - JAPAN NR EA R9081 SUPPRESSOR 50MFD X 200 OHM 100 EA R9213 TEE STREET-18 BRASS 100 EA R9214 NIPPLE HEX-18 BRASS 100 EA R9226 TAPE FOAM 18 X 38 W 7000 IN R9611 SPACER 1710 X250D X13LNY 400 EA R9761 AERATOR FAUCET 1316-27 MALE 100 EA 1180S72 NUT 6-32 KEPS 800 EA 1572S018 VALVE-WATER 14 NPT 100 EA 1572S026 KNOB WATER VALVE 100 EA 1600S044 VALVE 100 EA 1625S016 KEY 187 sa X 125 LONG 100 EA 1750S001 ADAPTER-SPINDLE 58 SHAFT 100 EA 1750S017 FITTING-FAUCET 100 EA 1750S023 HUB 12 SHAFT 100 EA 1750S024 PLATE-MOUNTING 8 100 EA 1750S047 TAG-AUTOMET CABLE 100 EA 1750S051 FAUCET ASSEMBLY 100 EA 1750S094 MOTORGEARBOX ASSY-1 HP 90VDC 100 EA 1750S095 MOTORGEARBOX ASSY-1 HP 180VDC 100 EA 1750S100 KIT O-RING 100 EA 1751S010 BASEPLATE-MOUNTING 12 100 EA 1751S016 DISK-SPEED SENSOR 100 EA 1751S022 PCB POWER CONTROL-115V 100 EA 1751S026 PCB POWER CONTROL 220V 100 EA 1751S043 SPLASH GRDCOVERBANDCLAMP-12 ~ 100 EA 1751S044 SPLASH GRDCOVERBANDCLAMP-8 100 EA 1751S062 STUD DRIVE - 375 DIA 200 EA

2-21 MA468171-1 121195

It I bull

1751S069 SENSOR SPEEDASSEMBLY 100 EA i U 8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST III PART NO DESCRIPTION aTY UM

1751S082 PCB MOTOR SPEED CONTROL 115V 100 EA II 1751S083 PCB MOTOR SPEED CONTROL 220V 100 EA 1790S062 PLATE BILINGUAL CAUTION 100 EA 1950S123 LABEL AUTOMET CAUTION 100 EA II3500S143 SPACER 12 INCH LONG 400 EA 404061 ALUMINUM WHEEL 8 IN 100 EA 491777 ALUMINUM WHEEL 121N 100 EA middot1492105 INLINE WATER FLTR REPLACEMENT 100 EA 8236S385 TEETHREADED 15 OD POLYPRO 100 EA 8236S388 NUT1-12 PIPE SIZE NPT POLYPR 100 EA 8236S413 CLAMP BAR 600 EA II 8236S426 PI PE DRAIN 150 ODX512LG PVC 100 EA 8236S456 PLUG POST 100 EA 8236S485 PIN COTTER 316X1-12LG ZINC 100 EA I8236S509 GASKET NEO 1750DX125IDX06W 100 EA 8236S510 ARM WASTE 15 400 EA 8236S519 TAILPIECE STRAIGHT FLANGED 100 EA 8236S672 PCB ECOMET CONTROL PANEL 100 EA 8236S673 NAMEPLATE ECOMET PEDESTAL 100 EA bull8236S678 PLATE BACKING TOWER 100 EA

U 8236S679 BOX CONTROL INTABLE 100 EA 8236S685 SPOUT ECOMET TOWER 100 EA 8236S686 STUD SPOUT MOUNT 100 EA bull 8236S687 TOWER CONTROL INTABLE 100 EA 8236S689 CLAMP TOWER CONTROL 200 EA 8236S690 ECOMET CASTING 8 100 EA bull8236S691 ECOMET CASTING 12 100 EA 8236S693 MOUNT GEARBOX 200 EA ~ 8236S694 COVER 100 EA I8236S695 COVER 220V-DC MOTOR 100 EA 8236S696 NUT 14-20 FLANGE 200 EA II8236S697 BAND180V-DC MOTOR 100 EA 8236S698 CONDUIT 12 X 11 100 EA 8236S700 CABLE 6 PIN MOLEX X 32 100 EA 8236S701 CABLE RIBBON 10 PIN X 22 100 EA II 8236S702 CABLE RIBBON 10 PIN X 22 100 EA 8236S703 CABLE RIBBON 14 PIN X 21 100 EA 8236S704 CABLE RIBBON 14 PIN X 16 100 EA 8236S705 HARNESS ECOMET 8 amp 12 FLUSH MOUNT 100 EA -8236S708 CABLE26 PINX 8 RIBBON 100 EA 8236S709 CABLE 26 PIN X 24 RIBBON 100 EA 8236S710 CABLE ECOMET TABLE UNIT TO AUTOMET 100 EA 8236S711 CABLE ECOMET TABLE UNIT WATER SOL 100 EA shy

II u

II 2-22

MA468171-1 121195

I

SECTION 3

ACCESSORIES

40-2120

40-2121

40-2122

40-2123

40-2124

48-6002middot115

48middot6003-115

48-8082-115

48-8083-115

48-8300-30

48-8300-36

48~8320-01

48-8320-02

48-8320-03

48-8321-01

48-8321-02

48-8321-03

48-8310-30l

48-8310-30R

48-8310-36l

48-8310-36R

48-8310-30T

48-8310-36T

48-8411

48-8412

Stainless Steel Sink with Black Faucet

Dupres Receptacle

Cup Drain

Service Module

Drain Piping Kit

Fume Hood 2 Unit with Light

Fume Hood 3 Unit with Light

Wall Cabinet 2 Unit with Light

Wall Cabinet 3 Unit with Light

Tech-Metreg Filler Kit

Tech-Metreg Filler Kit

Reagent Shelf One Unit

Reagent Shelf Two UnU

Reagent Shelf Three Unit

Reagent Shelf ComerNo Sides

Reagent Shelf Corner One Side

Reagent Shelf Corner Two Sides

Tech-Metreg End Filler Kit Tabli to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Aller Kit Table to Wall

TechmiddotMetreg End Filler Kit Tableto Table

Tech-Met~ End Filler KitTable toTable

Shelf or Drawer Liners1 Unit (24 in)

Shelf or Drawer Liners 2 Unit (48 in)

3-1 MA468171-1 1211195

Installation Instructions For 40~2120 Stainless Steel Sink and Faucet

MA468t71-t

Recommended mounting positions of the Sink and Faucet are shown in Figure3-4

~ Other positions may be limited by the table cross supports

I Typical sink installation uses drain kit 40-2124 sinks can be installed from the top

2 Cut a sink opening 13-34 x 18-V4 inch corner of cutouts can be square or up to 12 inch radius

MQmlst dimension front to back 2nd dimension left to right

3

4

Figure 3-1

NAlLS

SPRING CLIP

Pllt No 3143743)

Section Thru Grip~Rim

Nail spring clips to the edge of the counter top cutout

Apply a soft putty or caulking to the underside of the bowl rim

5 Connect sink to drain line

6 Locate the water valve position an drill a 15 inch dia hole Install the valve and connect the water supply to ~he 318 nptinlet

7 Check for leaks

ApPlyCau~ilg Figure 3-2 SinkIJ)stal~tion lt

3-2 1211195

__

I

SIB IPS COUPlING

REMOVABLE AERATOR

cOLOREO PLASTIO INDEX DISC

BLACK PLASllC HOOOEO HANOLE

Flgure~~3 Deck Mownt~Mixrnd Faucet

I

I I I I I I J I

338 lTYP

( 0

t

+I 1250 lTYP)

f 0

~ ~

-- 15 f---39 ----

1475

y )

shy

~ shy125 cent (TyP) J

I I

SINK CUT OUT 18-114ltX 13-34 n~

IFigure 3-4 Recommended Sink and Faucet Mounting Positibns

3-3

MA468171-1 121195

~ -----------------------------------------------------~

REAGENT SHELF

COUNTERTOP

T--~-------------------------

TABLE fRAME

~3

L4

U-middot-middot-It-~A------=-------+

bull I ---------------- ~

bull

8

i 1 i 7

ai---u-l-u--middot

Figure 3-5 Typical Sink Installation

3-4 MA468171-1 121195

bull bull bull bull bull

I I

Installation Instructions for 40-2121 Duplex Outlet

I

bullbull u

MACHINE SCREW BACK COVER PlATE

WOOD SCREW BOX

FRONT PLATE SHIM WASHER

DUPlEX OUTlET

(

Figure 3--6 Duplex Receptacle

Recommended mounting positions of the duplex outlet are shown in Figure 3--6 Duplex Outlets require a minimum of 2 inches clearance behind the back splash panel for installation

1 Cut outlet opening 2middot518 x 4 inch

2 Insert the front plate with the I-V4 inch long protrusion through the back splash from the back side of the table

3 To find the location of the two mounting screw holes hold the 4 inch electric box with the slots against the front cover plate and mark each location

4 Using a 332 drill bit drill two pilot holes V2inch deep atthemarked locations

~C(

c 5 Secure the front cover plate and 4 inch electric box with the wood

screws (R8628)as supplied

6 To complete the installation follow standard electrical practices

Note All electrical connections shOUld be completed by a certimiddotfled electrician

3middot5 MA468171middot1 1211195

V

402121 DUPLEX OUTLET PARTS LIST

R0606W WASHER6SS R6002 CARTON 7X5X4 200 TEST RSC R8628 SCREW10X12CRRECPNHDSS R8747 OUTLET DUPLEX GND FAULT 125V R8761 COVER 1-14 PLASTER RING X 4 R8762 BOX 4 SQ EXTENSION R8764 COVER BLANK FOR 4 BOX

Installation Instructions for 40-2122 Table Cup Drain

f I- 19-1

400 EA 100 EA 200 EA 100 EA 100 EA 100 EA 100 EA

Figure 3-7 Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position it is important to miss counter top cross supports

I Typical cup drain installation uses drain kit 40-2124

2 Drill a 2 inch dia hole through the counter top at the location of the cup drain

3 Install cup drain

4 Connect cup drain to drain line

5 Check for leaks

3-6

MA468171-1 121195

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

I--------------------shy

I I I II II

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Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

f ~

3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

I

~ g~7J

Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

I I-------

I bull bull I3

REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

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Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

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I II

-II

- ---

Figure 3-11 Drain Kit Components

-II II

3-13 -MA468171-1 1211195

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Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

II u

I3-15 MA468171-1 middot1211195

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Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

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I II

0400- -----04

STEP bull

o

1shy ---I--000

3Zr REF

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Flg~rQ 3-13 Installation for Filler Kit

3middot17

MA468171middot1 121195

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Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

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c 11cmiddot c ~

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TYPICAL INSTALLATION SHOWN 49-3000-160 49-3000-250 49-3010-160 49-3010-250 47-2875-160T

~-

8236S493 (8) 8236S496 (12)

R4586 (14) HOLE PLUG OUANTITIES ARE DEPENDENT ON OTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

R0614W (REF)

R0614LW (REF)

R2254 (REF)

R8759 (REF) 82365098 (2)

R8758 (REF)

R0614W

R2254

8236S269 (2)

82365275 (4)

82365261 (HIGH) 8236S262 (SHORT)

(2)

L_ ~ - - - - =- bull bull - shy- - - bull - - shy

ECOMETreg GRINDERPOLISHER 2 UNIT

48-8172 48-8182 46-8172 46-8182

(See Figure 2-2)

PART NO DESCRIPTION QTY UlM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 800 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 600 EA R2254 SCREW 114-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 200 EA R8608 SCREW 516 X 1 LAG HEX 600 EA R8622 TAPE STRIPING - BLUE 5800 IN R8765 NUT HEX 14-20 LT Ww STL CAD 800 EA R8776 FlnING 25 TUBEX 14 NPT 200 EA

1180S68 SCREW 6-32 3~IN CR RD HD SS 800 EA 8236S004 BAR AITACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S233 FRAME ASSY - 2 UNIT 100 EA 8236S250 LEVELER 12-13 THD 400 EA 8236S261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR 400 EA 8236S269 BRACKET BIN MNTG RS 200 EA 8236S270 BRACKET BIN MNTG LS 200 EA 8236S275 BUMPER STOP 12IDX500DX5THK 400 EA 8236S276 MAGNET BIN 400 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S493 TOP COUNTER -2-8 GP 100 EA 8236S496 TOP COUNTER -2-12 GP 100 EA 8236S706 BIN ASSEMBLY 200 EA

2-7 MA468171-1 1211195

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Smiddot 0 (I)

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TYPICAL INSTALLAnON SHOWN 49-3000-160 49-3000-250bull 49-3010-160 4Q-300-250 47 -2675- lSOT

R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON QTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

ROO 4W (REf

62365406 (8) (REF)82365497 (IZ)

R2254 (REFI

8Z36S098 (ZI

R8622

________6236S4Z4

R064W (141

R0614LW (14)

R2254 (14)

(REF)

(3J

R8622

82365706 (3)

Q~u

I

--

ECOMETreg GRINDERPOLISHER 3 UNIT

48-8173 48-8183 46-8173 46-8183

(See FIgure 2-3)

PART NO DESCRIPnON QTY uM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 1200 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 800 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 300 EA R8608 SCREW 516 X 1 LAG HEX 800 EA R8622 TAPE STRIPING - BLUE 8600 IN R8765 NUT HEX 14-20 LT Ww STLCAD 1200 EA R8776 FITriNG 25 TUBE X14 NPT - 3~00 EA 1180S68 SCREW 6-32381N CR RD HD SS ]200 EA 8236S004 BAR ATTACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S234 FRAME ASSY - 3 UNIT 100 EA 82368250 LEVELER 12-13 THD 400 EA 82368261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR - 600 EA 8236S269 -BRACKET BIN MNTG RS 300 EA 8236S270 BRACKET BIN MNTG LS 300 EA 8236S275 BUMPER STOP 12IDX500DX5THK 600 EA 8236S276 MAGNET BIN 600 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S408 TOP COUNTER -3-8 GIP 100 EA 8236S497 TOP COUNTER -3-12GP 100 EA 8236S706 BIN ASSEMBLY 300 EA

2-9 MA468171-1 121195

-

a lI ~240-11 l--- 300 --l

FRONT VIEW

4 0 --+--

o

o

REAR VIEW

14 NPT

250 DIA ( 3 PLACES)

440 380

360 (HIGH) 415 300 (LOW)

ALL DI~ENSIONS ARE IN

2-10

80

[I

8 ~~ It

=

L270--

RIGHT SIDE VIEW

WATER SUPPLY

DRAIN HOLE

(HIGH) (LOW)

2 o

I I I I I I I I I I I I I J I J

INCHES

Figure 2 -4 Back Elevation (Typical Access Hole Locations) One Unit Table

u MA468171-1 1211195

80

-

e 00

e

3001 8 ~ r=====t===1

t

ZO

5400

FRONT VIEW RIGHT SIDE VIEW 1-----540-----1

14 NPT WATER SUPPLY (2 PLACES)

25 DIA DRAIN HOLE (4 PLACES)

70

440 (HIGH) 380 (LOW)

(HIGH) 4 15 30 0 (LOW 1

o

o

360

REAR VIEW

ALL DIMENSIONS ARE IN INCHES

Figure 2 -S Back Elevation (Typical Access Hole Locations) Two Unit Table

2-11

MA46817t-t 121195

I

U I

I I I I I I I

U

80

J - 8 ~~ It

lol 7200 ~

f-olt-------78 00 -----~I ~ =

FRONT VIEW 780

r--190 400

f-- 120 f-i-200 --

-- 120 r-- - 160

1-0 0

1 rh

p2 t

REAR VIEW

RIGHT SIDE VIEW

40 (2 PLS)

14 NPT WATER SUPPLY

Vr-25 OIA

(3 PLACES)

ORAl (5 PLACES)

N HOLE

V

V

LV 0 I ~

1 360 (HIGH) 415

97

440 I( 380 (

300 (LOW)

HIGH) LOW)

ALL DIMENSIONS ARE IN INCHES

Figure 2 -6 Back Elevation (Typical Access Hole Locations) Three Unit Table

2-12 MA468171-1

2 o

I I I I

J

121195

---1790S062

~---- 8236S594

1751S022 (115V) 1751S025 (220V)

3500S 143 (4) -----

R8993 R8994

R0520middot (4)

8235S579 -~~

R9822 (2) ----1shy

R7088

8236S693

R2424 (8) ---__

R8365 (2) R4559 1750S00 1

8236$426

8236S690 8middot 8236S691 12

R0246 --

~---R7908 (3)

---- 1751S082 (115V)1751S083 (220V)

R8804 (115V)R8805 (220V)

r----R7908 (2)

(5)

----R0523

-----8236S698

---SEE DETAIL B

J~R0739 (4)

J ~R0514LW (4)

-----8235S678

R8835 (5)

Figure 2 -7 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-13 MA468171-1 1211195

bull 8236S673

SEE NOTE 1

_--e--shy~--Rgt365685

8236S672

1180572 (4)

r

R7846 (4)

u

DET AIL A Figure 2 -8 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

I I I I I I I I I I I I I I I

2-14 MA468171-1 121195

R7846 R0605LWE (3)

1750S094

SPEED SENSOR MOUNTING FOR(

160V MOTORGEARBOX ASSEMBLY

82365696 (2J~

8236S695~ 82365697

R8765 (2) ~ raquo R0614W (2)~~

1750S095

~~ 17515079

SPEED SENSOR MOUNTING FOR 220V MOTORGEARBOX ASSEMBLY

DETAIL B

Figure 2 -9 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-15 MA468171-1 12195

CUT

8236S385

8236S510 CUT TO 65

8236S510 CUT TO 1075

CUT

CUT TO 875

8236S510 TO 55

8236S509 8236S519 CUT TO 3

8236S388

8236S510 CUT TO 125

RAIN FOR 8 ECOMET

8236S385

8236S510

8236S510 CUT TO 125

8236S510 8236S509CUT TO 7

8236S519 CUT TO 3

8236S388

DRAIN FOR 12 ECOMET

DETAIL D

I I I I t I I J I I J

I J J

Figure 2 -10 ECOMETreg8 AND 12 GrinderPolsiher Unit Assembly

2-16 MA468171-1 1211195

NOTES

RZ880

1750S051

(141N)

OIloIENSIaII fRON RETAININORING TO ~- -- - bull shy

R8774 R877e

A~T DIRECTION CF FUI5H ET 50 TI-pound WATER DOES NJT SPLASH BEYONJ TtE TCP CF TIpound BOWl

(FAR SIDE)

RZBB6 (BIN)

L--RZ880 (lOIN)

--RZ880 (IBIN)

R8176--- r+-~ r-R774Z

U ITEMS R8lZBl1J 17~711J RZSZ4CI)RZSZ311J BZ~7111 ~ ~-~ q~~li SZlM558ll1 NJ TWO PIECES OF RZeM aIT TO zemiddot NJ 30middot TO BE PlACfD IN PlASTIC BAG Rel3O fOR FINoiL~ ~--~~

ll)

~ ~

gtshy0 E Q) rn rn laquo-

I

c J Q)

c-iii 0 a - Q) 0c-

CJ CI

0 Z laquo

shyI

CI

lo I-w ~ 0 0 W

bull CI Q) ~

l C)

iL

I shy ~ t

~

bullbullbull ____0__ _

1750S008 8 -- shy1751S007 12

(REF)

1750S076 1751S059 (REF)

(USEDR8734)WITH AUTOMET HEAD)

8 12middot

RB328-- (2)

1751S062 --__ (2)

R8359 _-=~~A=~fP

R8334_fJ

R7806 -- 11 IN)

SEE DETAIL 0 ---

gt---- 1751 S044 8middot 1751S043 12 (KIT)

r---- 40406 1 8 491777 12 (REF)

R8733

I

o I

82S413 A(6 PlS)

R0614lW 16 PlS)

R0987 (6 PlS)

Figure 2 -12 ECOMETreg 8 AND 12 GrinderPolsiher Unit Asseroply

I

I I I I I I I I I I I I I I I I

2-18 MA468171-1 121195

(

r--shy

fshywo ~laquoOw I~jr ~ laquo ---shy

-shy ~ ~

r 2

~ M 0 X X

lt ~- laquo gt~m ~ i ~ (Ju~

X InlU4 e ~ r---shy~~ ( I r ifi ~ g II

~ N -co i ----- fshy J

r-- lt cent ~ ~X ~

~ ~~

0 L-shy i] i

~ ---shy ~ in u bullbull

fshy a gg yen il q~ H IOril (J

~ X 3 ~

=-n II cent r-shy cent ~bull

~ X X o bull u

~amp X w F n ~ 11 Of ft lt00 ampIi ~

dl~~ ~

~

X n

il n AI lJ y

-shy IJ I ~

~~

~ ~ ~i = I

Figure 2 middot13 ECOMETreg 8 AND 12 GrinderPolsiher Electrical Diagram

2-19 MA468171-1 121195

--

0

JJ

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION aTY UM

II

II II IIAK110 ACCESSORY KIT FOR ALL 12 POL 100 EA

AK410 ACCESSORY KIT FOR ALL 8 POL 100 EA R0246 STRAINER - SINK 1-12IN 100 EA R0522 CONNECTOR 12 X 45 DEGREE CONDUIT 100 EA II R0523 CONNECTOR 112 X 90DEG CONDUIT 100 EA R0599 WASHER 1I2X1X1132 BRASS 100 EA R0605LWE WASHER LOCK EXT 6 STN STL 300 EA bR0612LWE WASHER LOCK EXT 1 0 STN STL 500 EA R0614 NUT 14-20 HEX 400 EA R0614LW LOCK WASHER 141N 600 EA R0615 NUT 114-20 HEX SS 200 EA I R0617LW LOCK WASHER 5161N 800 EA R0617W WASHER 5161N 200 EA

(

~R0620W WASHER 381N 400 EA II R0632 NUT 1220X18IN HEX BRASS 100 EA R0739 SCREW SKT HD 14-20 1-14IN 400 EA R0987 SCREW SKT HD 14-201 IN SS 600 EA IR1303 SCREW SET 1I4-20X1411 SS 100 EA R1643 SCREW 8-32 1I41N SLT RD HD SS 500 EA R2217TC SCREW ST 10-16X38 SLT RD ST GD 600 EAU R2424 SCREW 516-18 341N HEX HD SS 800 EA shyR2823 COUPLING-FEMALE REDUCING 100 EA R2824 TEE MALE BRANCH 100 EA R2886 NYLON TUBE 14 OD 10400 IN IR4559 ADHESIVE-ANAEROBIC THREAD GR AIR OZ R6328 TWIST-TIE POLYBAG-12 BLUE 100 EA R6330 POLY BAG 12X12-2 MIL 100 EA R7088 ROLL PIN 316 X 34 LG SS 400 EA R7406 O-RING 141D 234 X 070 300 EA shyR7502 STAINLESS PLUMBERS PUTTY AIR 02 R7519 SCREW 10-32 381N CR PN HD SS 200 EA II R7640 SCREW 38-16 41N HEX HD 400 EA R7742 ANCHOR CONNECTOR 100 EA R7806 TUBE POLYURETHANE 18IDX140D 100 IN R7846 SCREW 6-32 141N CR PAN HD SS 700 EA R7908 NUT 10-32 KEPS 500 EA shyR8166 RETAINING RING EXT 250 100 EA R8233 SCREW 10-24X7811 SKT HD CAP SS 300 EA R8328 O-RING 2061DX 103 CS 200 EA shyR8334 FITTING-SWIVEL 90DEG 10-32 100 EA R8335 FITTING-BULKHEAD 10-32 100 EA ~-R8336 NUT-716-24 COMPRESSION 100 EA R8345 UNION ELBOW 14 TUBE 100 EA R8359 KNOB 14 SHAFT 100 EA

R8364 SCREW-SET 14-28 X 12 IN 200 EA R8370 MOUNT CABLE TIE 100 EA shy0

2-20 I

MA468171-1 121195

I

j

R8624 NUT 8-32 KEPS-ZINC PLATE STl 200 EA

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION QTY UM

R8733 SEAL LIP 20 IDX262 ODX31W 100 EA R8734 TRANTORaUE1-12ID 100 EA R8751 O-RING 187WX188 10 X225 00 100 EA R8773 FITTINGMALE 25TUBEX10-32THD 100 EA R8774 FITTINGMALE 25 TUBE X 18NPT 300 EA R8776 FITTING 25 TUBE X 14 NPT 300 EA R8777 TEE-RUN 25 TUBE X 18 NPT 100 EA R8785 VALVE SOLENOID 115V LOO EA R8804 BREAKER CIRCUIT-115V 25 AMP 100 EA R8805 BREAKER CIRCUIT 220V 15 AMP 100 EA R8829 VALVE SOLENOID 220V 100 EA R8837 WASHER FIBER 516 10 100 EA R8838 WASHER FIBER 12 10 100 EA R8990 FILTER LINE 100 EA R8992 INLET POWER - IEC - SNAP-IN 100 EA R8993 BREAKER CIRCUIT-15 AMP-2 POLE 100 EA R9008A CORD IEC POWER - US NR EA R9008B CORD IEC POWER - EUROPE NR EA R9008C CORD IEC POWER - UK NR EA R9008D CORD IEC POWER - JAPAN NR EA R9081 SUPPRESSOR 50MFD X 200 OHM 100 EA R9213 TEE STREET-18 BRASS 100 EA R9214 NIPPLE HEX-18 BRASS 100 EA R9226 TAPE FOAM 18 X 38 W 7000 IN R9611 SPACER 1710 X250D X13LNY 400 EA R9761 AERATOR FAUCET 1316-27 MALE 100 EA 1180S72 NUT 6-32 KEPS 800 EA 1572S018 VALVE-WATER 14 NPT 100 EA 1572S026 KNOB WATER VALVE 100 EA 1600S044 VALVE 100 EA 1625S016 KEY 187 sa X 125 LONG 100 EA 1750S001 ADAPTER-SPINDLE 58 SHAFT 100 EA 1750S017 FITTING-FAUCET 100 EA 1750S023 HUB 12 SHAFT 100 EA 1750S024 PLATE-MOUNTING 8 100 EA 1750S047 TAG-AUTOMET CABLE 100 EA 1750S051 FAUCET ASSEMBLY 100 EA 1750S094 MOTORGEARBOX ASSY-1 HP 90VDC 100 EA 1750S095 MOTORGEARBOX ASSY-1 HP 180VDC 100 EA 1750S100 KIT O-RING 100 EA 1751S010 BASEPLATE-MOUNTING 12 100 EA 1751S016 DISK-SPEED SENSOR 100 EA 1751S022 PCB POWER CONTROL-115V 100 EA 1751S026 PCB POWER CONTROL 220V 100 EA 1751S043 SPLASH GRDCOVERBANDCLAMP-12 ~ 100 EA 1751S044 SPLASH GRDCOVERBANDCLAMP-8 100 EA 1751S062 STUD DRIVE - 375 DIA 200 EA

2-21 MA468171-1 121195

It I bull

1751S069 SENSOR SPEEDASSEMBLY 100 EA i U 8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST III PART NO DESCRIPTION aTY UM

1751S082 PCB MOTOR SPEED CONTROL 115V 100 EA II 1751S083 PCB MOTOR SPEED CONTROL 220V 100 EA 1790S062 PLATE BILINGUAL CAUTION 100 EA 1950S123 LABEL AUTOMET CAUTION 100 EA II3500S143 SPACER 12 INCH LONG 400 EA 404061 ALUMINUM WHEEL 8 IN 100 EA 491777 ALUMINUM WHEEL 121N 100 EA middot1492105 INLINE WATER FLTR REPLACEMENT 100 EA 8236S385 TEETHREADED 15 OD POLYPRO 100 EA 8236S388 NUT1-12 PIPE SIZE NPT POLYPR 100 EA 8236S413 CLAMP BAR 600 EA II 8236S426 PI PE DRAIN 150 ODX512LG PVC 100 EA 8236S456 PLUG POST 100 EA 8236S485 PIN COTTER 316X1-12LG ZINC 100 EA I8236S509 GASKET NEO 1750DX125IDX06W 100 EA 8236S510 ARM WASTE 15 400 EA 8236S519 TAILPIECE STRAIGHT FLANGED 100 EA 8236S672 PCB ECOMET CONTROL PANEL 100 EA 8236S673 NAMEPLATE ECOMET PEDESTAL 100 EA bull8236S678 PLATE BACKING TOWER 100 EA

U 8236S679 BOX CONTROL INTABLE 100 EA 8236S685 SPOUT ECOMET TOWER 100 EA 8236S686 STUD SPOUT MOUNT 100 EA bull 8236S687 TOWER CONTROL INTABLE 100 EA 8236S689 CLAMP TOWER CONTROL 200 EA 8236S690 ECOMET CASTING 8 100 EA bull8236S691 ECOMET CASTING 12 100 EA 8236S693 MOUNT GEARBOX 200 EA ~ 8236S694 COVER 100 EA I8236S695 COVER 220V-DC MOTOR 100 EA 8236S696 NUT 14-20 FLANGE 200 EA II8236S697 BAND180V-DC MOTOR 100 EA 8236S698 CONDUIT 12 X 11 100 EA 8236S700 CABLE 6 PIN MOLEX X 32 100 EA 8236S701 CABLE RIBBON 10 PIN X 22 100 EA II 8236S702 CABLE RIBBON 10 PIN X 22 100 EA 8236S703 CABLE RIBBON 14 PIN X 21 100 EA 8236S704 CABLE RIBBON 14 PIN X 16 100 EA 8236S705 HARNESS ECOMET 8 amp 12 FLUSH MOUNT 100 EA -8236S708 CABLE26 PINX 8 RIBBON 100 EA 8236S709 CABLE 26 PIN X 24 RIBBON 100 EA 8236S710 CABLE ECOMET TABLE UNIT TO AUTOMET 100 EA 8236S711 CABLE ECOMET TABLE UNIT WATER SOL 100 EA shy

II u

II 2-22

MA468171-1 121195

I

SECTION 3

ACCESSORIES

40-2120

40-2121

40-2122

40-2123

40-2124

48-6002middot115

48middot6003-115

48-8082-115

48-8083-115

48-8300-30

48-8300-36

48~8320-01

48-8320-02

48-8320-03

48-8321-01

48-8321-02

48-8321-03

48-8310-30l

48-8310-30R

48-8310-36l

48-8310-36R

48-8310-30T

48-8310-36T

48-8411

48-8412

Stainless Steel Sink with Black Faucet

Dupres Receptacle

Cup Drain

Service Module

Drain Piping Kit

Fume Hood 2 Unit with Light

Fume Hood 3 Unit with Light

Wall Cabinet 2 Unit with Light

Wall Cabinet 3 Unit with Light

Tech-Metreg Filler Kit

Tech-Metreg Filler Kit

Reagent Shelf One Unit

Reagent Shelf Two UnU

Reagent Shelf Three Unit

Reagent Shelf ComerNo Sides

Reagent Shelf Corner One Side

Reagent Shelf Corner Two Sides

Tech-Metreg End Filler Kit Tabli to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Aller Kit Table to Wall

TechmiddotMetreg End Filler Kit Tableto Table

Tech-Met~ End Filler KitTable toTable

Shelf or Drawer Liners1 Unit (24 in)

Shelf or Drawer Liners 2 Unit (48 in)

3-1 MA468171-1 1211195

Installation Instructions For 40~2120 Stainless Steel Sink and Faucet

MA468t71-t

Recommended mounting positions of the Sink and Faucet are shown in Figure3-4

~ Other positions may be limited by the table cross supports

I Typical sink installation uses drain kit 40-2124 sinks can be installed from the top

2 Cut a sink opening 13-34 x 18-V4 inch corner of cutouts can be square or up to 12 inch radius

MQmlst dimension front to back 2nd dimension left to right

3

4

Figure 3-1

NAlLS

SPRING CLIP

Pllt No 3143743)

Section Thru Grip~Rim

Nail spring clips to the edge of the counter top cutout

Apply a soft putty or caulking to the underside of the bowl rim

5 Connect sink to drain line

6 Locate the water valve position an drill a 15 inch dia hole Install the valve and connect the water supply to ~he 318 nptinlet

7 Check for leaks

ApPlyCau~ilg Figure 3-2 SinkIJ)stal~tion lt

3-2 1211195

__

I

SIB IPS COUPlING

REMOVABLE AERATOR

cOLOREO PLASTIO INDEX DISC

BLACK PLASllC HOOOEO HANOLE

Flgure~~3 Deck Mownt~Mixrnd Faucet

I

I I I I I I J I

338 lTYP

( 0

t

+I 1250 lTYP)

f 0

~ ~

-- 15 f---39 ----

1475

y )

shy

~ shy125 cent (TyP) J

I I

SINK CUT OUT 18-114ltX 13-34 n~

IFigure 3-4 Recommended Sink and Faucet Mounting Positibns

3-3

MA468171-1 121195

~ -----------------------------------------------------~

REAGENT SHELF

COUNTERTOP

T--~-------------------------

TABLE fRAME

~3

L4

U-middot-middot-It-~A------=-------+

bull I ---------------- ~

bull

8

i 1 i 7

ai---u-l-u--middot

Figure 3-5 Typical Sink Installation

3-4 MA468171-1 121195

bull bull bull bull bull

I I

Installation Instructions for 40-2121 Duplex Outlet

I

bullbull u

MACHINE SCREW BACK COVER PlATE

WOOD SCREW BOX

FRONT PLATE SHIM WASHER

DUPlEX OUTlET

(

Figure 3--6 Duplex Receptacle

Recommended mounting positions of the duplex outlet are shown in Figure 3--6 Duplex Outlets require a minimum of 2 inches clearance behind the back splash panel for installation

1 Cut outlet opening 2middot518 x 4 inch

2 Insert the front plate with the I-V4 inch long protrusion through the back splash from the back side of the table

3 To find the location of the two mounting screw holes hold the 4 inch electric box with the slots against the front cover plate and mark each location

4 Using a 332 drill bit drill two pilot holes V2inch deep atthemarked locations

~C(

c 5 Secure the front cover plate and 4 inch electric box with the wood

screws (R8628)as supplied

6 To complete the installation follow standard electrical practices

Note All electrical connections shOUld be completed by a certimiddotfled electrician

3middot5 MA468171middot1 1211195

V

402121 DUPLEX OUTLET PARTS LIST

R0606W WASHER6SS R6002 CARTON 7X5X4 200 TEST RSC R8628 SCREW10X12CRRECPNHDSS R8747 OUTLET DUPLEX GND FAULT 125V R8761 COVER 1-14 PLASTER RING X 4 R8762 BOX 4 SQ EXTENSION R8764 COVER BLANK FOR 4 BOX

Installation Instructions for 40-2122 Table Cup Drain

f I- 19-1

400 EA 100 EA 200 EA 100 EA 100 EA 100 EA 100 EA

Figure 3-7 Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position it is important to miss counter top cross supports

I Typical cup drain installation uses drain kit 40-2124

2 Drill a 2 inch dia hole through the counter top at the location of the cup drain

3 Install cup drain

4 Connect cup drain to drain line

5 Check for leaks

3-6

MA468171-1 121195

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

I--------------------shy

I I I II II

bull ~

Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

f ~

3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

I

~ g~7J

Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

I I-------

I bull bull I3

REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

~

Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

bull t

I II

-II

- ---

Figure 3-11 Drain Kit Components

-II II

3-13 -MA468171-1 1211195

~ ~-

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Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

II u

I3-15 MA468171-1 middot1211195

wtv ill

I

) I)

~

Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

I

I II

0400- -----04

STEP bull

o

1shy ---I--000

3Zr REF

o

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Flg~rQ 3-13 Installation for Filler Kit

3middot17

MA468171middot1 121195

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Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

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6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

ECOMETreg GRINDERPOLISHER 2 UNIT

48-8172 48-8182 46-8172 46-8182

(See Figure 2-2)

PART NO DESCRIPTION QTY UlM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 800 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 600 EA R2254 SCREW 114-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 200 EA R8608 SCREW 516 X 1 LAG HEX 600 EA R8622 TAPE STRIPING - BLUE 5800 IN R8765 NUT HEX 14-20 LT Ww STL CAD 800 EA R8776 FlnING 25 TUBEX 14 NPT 200 EA

1180S68 SCREW 6-32 3~IN CR RD HD SS 800 EA 8236S004 BAR AITACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S233 FRAME ASSY - 2 UNIT 100 EA 8236S250 LEVELER 12-13 THD 400 EA 8236S261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR 400 EA 8236S269 BRACKET BIN MNTG RS 200 EA 8236S270 BRACKET BIN MNTG LS 200 EA 8236S275 BUMPER STOP 12IDX500DX5THK 400 EA 8236S276 MAGNET BIN 400 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S493 TOP COUNTER -2-8 GP 100 EA 8236S496 TOP COUNTER -2-12 GP 100 EA 8236S706 BIN ASSEMBLY 200 EA

2-7 MA468171-1 1211195

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Smiddot 0 (I)

gt ~ iir T (I) -I lraquo 2 SD

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TYPICAL INSTALLAnON SHOWN 49-3000-160 49-3000-250bull 49-3010-160 4Q-300-250 47 -2675- lSOT

R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON QTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

ROO 4W (REf

62365406 (8) (REF)82365497 (IZ)

R2254 (REFI

8Z36S098 (ZI

R8622

________6236S4Z4

R064W (141

R0614LW (14)

R2254 (14)

(REF)

(3J

R8622

82365706 (3)

Q~u

I

--

ECOMETreg GRINDERPOLISHER 3 UNIT

48-8173 48-8183 46-8173 46-8183

(See FIgure 2-3)

PART NO DESCRIPnON QTY uM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 1200 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 800 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 300 EA R8608 SCREW 516 X 1 LAG HEX 800 EA R8622 TAPE STRIPING - BLUE 8600 IN R8765 NUT HEX 14-20 LT Ww STLCAD 1200 EA R8776 FITriNG 25 TUBE X14 NPT - 3~00 EA 1180S68 SCREW 6-32381N CR RD HD SS ]200 EA 8236S004 BAR ATTACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S234 FRAME ASSY - 3 UNIT 100 EA 82368250 LEVELER 12-13 THD 400 EA 82368261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR - 600 EA 8236S269 -BRACKET BIN MNTG RS 300 EA 8236S270 BRACKET BIN MNTG LS 300 EA 8236S275 BUMPER STOP 12IDX500DX5THK 600 EA 8236S276 MAGNET BIN 600 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S408 TOP COUNTER -3-8 GIP 100 EA 8236S497 TOP COUNTER -3-12GP 100 EA 8236S706 BIN ASSEMBLY 300 EA

2-9 MA468171-1 121195

-

a lI ~240-11 l--- 300 --l

FRONT VIEW

4 0 --+--

o

o

REAR VIEW

14 NPT

250 DIA ( 3 PLACES)

440 380

360 (HIGH) 415 300 (LOW)

ALL DI~ENSIONS ARE IN

2-10

80

[I

8 ~~ It

=

L270--

RIGHT SIDE VIEW

WATER SUPPLY

DRAIN HOLE

(HIGH) (LOW)

2 o

I I I I I I I I I I I I I J I J

INCHES

Figure 2 -4 Back Elevation (Typical Access Hole Locations) One Unit Table

u MA468171-1 1211195

80

-

e 00

e

3001 8 ~ r=====t===1

t

ZO

5400

FRONT VIEW RIGHT SIDE VIEW 1-----540-----1

14 NPT WATER SUPPLY (2 PLACES)

25 DIA DRAIN HOLE (4 PLACES)

70

440 (HIGH) 380 (LOW)

(HIGH) 4 15 30 0 (LOW 1

o

o

360

REAR VIEW

ALL DIMENSIONS ARE IN INCHES

Figure 2 -S Back Elevation (Typical Access Hole Locations) Two Unit Table

2-11

MA46817t-t 121195

I

U I

I I I I I I I

U

80

J - 8 ~~ It

lol 7200 ~

f-olt-------78 00 -----~I ~ =

FRONT VIEW 780

r--190 400

f-- 120 f-i-200 --

-- 120 r-- - 160

1-0 0

1 rh

p2 t

REAR VIEW

RIGHT SIDE VIEW

40 (2 PLS)

14 NPT WATER SUPPLY

Vr-25 OIA

(3 PLACES)

ORAl (5 PLACES)

N HOLE

V

V

LV 0 I ~

1 360 (HIGH) 415

97

440 I( 380 (

300 (LOW)

HIGH) LOW)

ALL DIMENSIONS ARE IN INCHES

Figure 2 -6 Back Elevation (Typical Access Hole Locations) Three Unit Table

2-12 MA468171-1

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I I I I

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121195

---1790S062

~---- 8236S594

1751S022 (115V) 1751S025 (220V)

3500S 143 (4) -----

R8993 R8994

R0520middot (4)

8235S579 -~~

R9822 (2) ----1shy

R7088

8236S693

R2424 (8) ---__

R8365 (2) R4559 1750S00 1

8236$426

8236S690 8middot 8236S691 12

R0246 --

~---R7908 (3)

---- 1751S082 (115V)1751S083 (220V)

R8804 (115V)R8805 (220V)

r----R7908 (2)

(5)

----R0523

-----8236S698

---SEE DETAIL B

J~R0739 (4)

J ~R0514LW (4)

-----8235S678

R8835 (5)

Figure 2 -7 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-13 MA468171-1 1211195

bull 8236S673

SEE NOTE 1

_--e--shy~--Rgt365685

8236S672

1180572 (4)

r

R7846 (4)

u

DET AIL A Figure 2 -8 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

I I I I I I I I I I I I I I I

2-14 MA468171-1 121195

R7846 R0605LWE (3)

1750S094

SPEED SENSOR MOUNTING FOR(

160V MOTORGEARBOX ASSEMBLY

82365696 (2J~

8236S695~ 82365697

R8765 (2) ~ raquo R0614W (2)~~

1750S095

~~ 17515079

SPEED SENSOR MOUNTING FOR 220V MOTORGEARBOX ASSEMBLY

DETAIL B

Figure 2 -9 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-15 MA468171-1 12195

CUT

8236S385

8236S510 CUT TO 65

8236S510 CUT TO 1075

CUT

CUT TO 875

8236S510 TO 55

8236S509 8236S519 CUT TO 3

8236S388

8236S510 CUT TO 125

RAIN FOR 8 ECOMET

8236S385

8236S510

8236S510 CUT TO 125

8236S510 8236S509CUT TO 7

8236S519 CUT TO 3

8236S388

DRAIN FOR 12 ECOMET

DETAIL D

I I I I t I I J I I J

I J J

Figure 2 -10 ECOMETreg8 AND 12 GrinderPolsiher Unit Assembly

2-16 MA468171-1 1211195

NOTES

RZ880

1750S051

(141N)

OIloIENSIaII fRON RETAININORING TO ~- -- - bull shy

R8774 R877e

A~T DIRECTION CF FUI5H ET 50 TI-pound WATER DOES NJT SPLASH BEYONJ TtE TCP CF TIpound BOWl

(FAR SIDE)

RZBB6 (BIN)

L--RZ880 (lOIN)

--RZ880 (IBIN)

R8176--- r+-~ r-R774Z

U ITEMS R8lZBl1J 17~711J RZSZ4CI)RZSZ311J BZ~7111 ~ ~-~ q~~li SZlM558ll1 NJ TWO PIECES OF RZeM aIT TO zemiddot NJ 30middot TO BE PlACfD IN PlASTIC BAG Rel3O fOR FINoiL~ ~--~~

ll)

~ ~

gtshy0 E Q) rn rn laquo-

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c J Q)

c-iii 0 a - Q) 0c-

CJ CI

0 Z laquo

shyI

CI

lo I-w ~ 0 0 W

bull CI Q) ~

l C)

iL

I shy ~ t

~

bullbullbull ____0__ _

1750S008 8 -- shy1751S007 12

(REF)

1750S076 1751S059 (REF)

(USEDR8734)WITH AUTOMET HEAD)

8 12middot

RB328-- (2)

1751S062 --__ (2)

R8359 _-=~~A=~fP

R8334_fJ

R7806 -- 11 IN)

SEE DETAIL 0 ---

gt---- 1751 S044 8middot 1751S043 12 (KIT)

r---- 40406 1 8 491777 12 (REF)

R8733

I

o I

82S413 A(6 PlS)

R0614lW 16 PlS)

R0987 (6 PlS)

Figure 2 -12 ECOMETreg 8 AND 12 GrinderPolsiher Unit Asseroply

I

I I I I I I I I I I I I I I I I

2-18 MA468171-1 121195

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fshywo ~laquoOw I~jr ~ laquo ---shy

-shy ~ ~

r 2

~ M 0 X X

lt ~- laquo gt~m ~ i ~ (Ju~

X InlU4 e ~ r---shy~~ ( I r ifi ~ g II

~ N -co i ----- fshy J

r-- lt cent ~ ~X ~

~ ~~

0 L-shy i] i

~ ---shy ~ in u bullbull

fshy a gg yen il q~ H IOril (J

~ X 3 ~

=-n II cent r-shy cent ~bull

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~amp X w F n ~ 11 Of ft lt00 ampIi ~

dl~~ ~

~

X n

il n AI lJ y

-shy IJ I ~

~~

~ ~ ~i = I

Figure 2 middot13 ECOMETreg 8 AND 12 GrinderPolsiher Electrical Diagram

2-19 MA468171-1 121195

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0

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8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION aTY UM

II

II II IIAK110 ACCESSORY KIT FOR ALL 12 POL 100 EA

AK410 ACCESSORY KIT FOR ALL 8 POL 100 EA R0246 STRAINER - SINK 1-12IN 100 EA R0522 CONNECTOR 12 X 45 DEGREE CONDUIT 100 EA II R0523 CONNECTOR 112 X 90DEG CONDUIT 100 EA R0599 WASHER 1I2X1X1132 BRASS 100 EA R0605LWE WASHER LOCK EXT 6 STN STL 300 EA bR0612LWE WASHER LOCK EXT 1 0 STN STL 500 EA R0614 NUT 14-20 HEX 400 EA R0614LW LOCK WASHER 141N 600 EA R0615 NUT 114-20 HEX SS 200 EA I R0617LW LOCK WASHER 5161N 800 EA R0617W WASHER 5161N 200 EA

(

~R0620W WASHER 381N 400 EA II R0632 NUT 1220X18IN HEX BRASS 100 EA R0739 SCREW SKT HD 14-20 1-14IN 400 EA R0987 SCREW SKT HD 14-201 IN SS 600 EA IR1303 SCREW SET 1I4-20X1411 SS 100 EA R1643 SCREW 8-32 1I41N SLT RD HD SS 500 EA R2217TC SCREW ST 10-16X38 SLT RD ST GD 600 EAU R2424 SCREW 516-18 341N HEX HD SS 800 EA shyR2823 COUPLING-FEMALE REDUCING 100 EA R2824 TEE MALE BRANCH 100 EA R2886 NYLON TUBE 14 OD 10400 IN IR4559 ADHESIVE-ANAEROBIC THREAD GR AIR OZ R6328 TWIST-TIE POLYBAG-12 BLUE 100 EA R6330 POLY BAG 12X12-2 MIL 100 EA R7088 ROLL PIN 316 X 34 LG SS 400 EA R7406 O-RING 141D 234 X 070 300 EA shyR7502 STAINLESS PLUMBERS PUTTY AIR 02 R7519 SCREW 10-32 381N CR PN HD SS 200 EA II R7640 SCREW 38-16 41N HEX HD 400 EA R7742 ANCHOR CONNECTOR 100 EA R7806 TUBE POLYURETHANE 18IDX140D 100 IN R7846 SCREW 6-32 141N CR PAN HD SS 700 EA R7908 NUT 10-32 KEPS 500 EA shyR8166 RETAINING RING EXT 250 100 EA R8233 SCREW 10-24X7811 SKT HD CAP SS 300 EA R8328 O-RING 2061DX 103 CS 200 EA shyR8334 FITTING-SWIVEL 90DEG 10-32 100 EA R8335 FITTING-BULKHEAD 10-32 100 EA ~-R8336 NUT-716-24 COMPRESSION 100 EA R8345 UNION ELBOW 14 TUBE 100 EA R8359 KNOB 14 SHAFT 100 EA

R8364 SCREW-SET 14-28 X 12 IN 200 EA R8370 MOUNT CABLE TIE 100 EA shy0

2-20 I

MA468171-1 121195

I

j

R8624 NUT 8-32 KEPS-ZINC PLATE STl 200 EA

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION QTY UM

R8733 SEAL LIP 20 IDX262 ODX31W 100 EA R8734 TRANTORaUE1-12ID 100 EA R8751 O-RING 187WX188 10 X225 00 100 EA R8773 FITTINGMALE 25TUBEX10-32THD 100 EA R8774 FITTINGMALE 25 TUBE X 18NPT 300 EA R8776 FITTING 25 TUBE X 14 NPT 300 EA R8777 TEE-RUN 25 TUBE X 18 NPT 100 EA R8785 VALVE SOLENOID 115V LOO EA R8804 BREAKER CIRCUIT-115V 25 AMP 100 EA R8805 BREAKER CIRCUIT 220V 15 AMP 100 EA R8829 VALVE SOLENOID 220V 100 EA R8837 WASHER FIBER 516 10 100 EA R8838 WASHER FIBER 12 10 100 EA R8990 FILTER LINE 100 EA R8992 INLET POWER - IEC - SNAP-IN 100 EA R8993 BREAKER CIRCUIT-15 AMP-2 POLE 100 EA R9008A CORD IEC POWER - US NR EA R9008B CORD IEC POWER - EUROPE NR EA R9008C CORD IEC POWER - UK NR EA R9008D CORD IEC POWER - JAPAN NR EA R9081 SUPPRESSOR 50MFD X 200 OHM 100 EA R9213 TEE STREET-18 BRASS 100 EA R9214 NIPPLE HEX-18 BRASS 100 EA R9226 TAPE FOAM 18 X 38 W 7000 IN R9611 SPACER 1710 X250D X13LNY 400 EA R9761 AERATOR FAUCET 1316-27 MALE 100 EA 1180S72 NUT 6-32 KEPS 800 EA 1572S018 VALVE-WATER 14 NPT 100 EA 1572S026 KNOB WATER VALVE 100 EA 1600S044 VALVE 100 EA 1625S016 KEY 187 sa X 125 LONG 100 EA 1750S001 ADAPTER-SPINDLE 58 SHAFT 100 EA 1750S017 FITTING-FAUCET 100 EA 1750S023 HUB 12 SHAFT 100 EA 1750S024 PLATE-MOUNTING 8 100 EA 1750S047 TAG-AUTOMET CABLE 100 EA 1750S051 FAUCET ASSEMBLY 100 EA 1750S094 MOTORGEARBOX ASSY-1 HP 90VDC 100 EA 1750S095 MOTORGEARBOX ASSY-1 HP 180VDC 100 EA 1750S100 KIT O-RING 100 EA 1751S010 BASEPLATE-MOUNTING 12 100 EA 1751S016 DISK-SPEED SENSOR 100 EA 1751S022 PCB POWER CONTROL-115V 100 EA 1751S026 PCB POWER CONTROL 220V 100 EA 1751S043 SPLASH GRDCOVERBANDCLAMP-12 ~ 100 EA 1751S044 SPLASH GRDCOVERBANDCLAMP-8 100 EA 1751S062 STUD DRIVE - 375 DIA 200 EA

2-21 MA468171-1 121195

It I bull

1751S069 SENSOR SPEEDASSEMBLY 100 EA i U 8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST III PART NO DESCRIPTION aTY UM

1751S082 PCB MOTOR SPEED CONTROL 115V 100 EA II 1751S083 PCB MOTOR SPEED CONTROL 220V 100 EA 1790S062 PLATE BILINGUAL CAUTION 100 EA 1950S123 LABEL AUTOMET CAUTION 100 EA II3500S143 SPACER 12 INCH LONG 400 EA 404061 ALUMINUM WHEEL 8 IN 100 EA 491777 ALUMINUM WHEEL 121N 100 EA middot1492105 INLINE WATER FLTR REPLACEMENT 100 EA 8236S385 TEETHREADED 15 OD POLYPRO 100 EA 8236S388 NUT1-12 PIPE SIZE NPT POLYPR 100 EA 8236S413 CLAMP BAR 600 EA II 8236S426 PI PE DRAIN 150 ODX512LG PVC 100 EA 8236S456 PLUG POST 100 EA 8236S485 PIN COTTER 316X1-12LG ZINC 100 EA I8236S509 GASKET NEO 1750DX125IDX06W 100 EA 8236S510 ARM WASTE 15 400 EA 8236S519 TAILPIECE STRAIGHT FLANGED 100 EA 8236S672 PCB ECOMET CONTROL PANEL 100 EA 8236S673 NAMEPLATE ECOMET PEDESTAL 100 EA bull8236S678 PLATE BACKING TOWER 100 EA

U 8236S679 BOX CONTROL INTABLE 100 EA 8236S685 SPOUT ECOMET TOWER 100 EA 8236S686 STUD SPOUT MOUNT 100 EA bull 8236S687 TOWER CONTROL INTABLE 100 EA 8236S689 CLAMP TOWER CONTROL 200 EA 8236S690 ECOMET CASTING 8 100 EA bull8236S691 ECOMET CASTING 12 100 EA 8236S693 MOUNT GEARBOX 200 EA ~ 8236S694 COVER 100 EA I8236S695 COVER 220V-DC MOTOR 100 EA 8236S696 NUT 14-20 FLANGE 200 EA II8236S697 BAND180V-DC MOTOR 100 EA 8236S698 CONDUIT 12 X 11 100 EA 8236S700 CABLE 6 PIN MOLEX X 32 100 EA 8236S701 CABLE RIBBON 10 PIN X 22 100 EA II 8236S702 CABLE RIBBON 10 PIN X 22 100 EA 8236S703 CABLE RIBBON 14 PIN X 21 100 EA 8236S704 CABLE RIBBON 14 PIN X 16 100 EA 8236S705 HARNESS ECOMET 8 amp 12 FLUSH MOUNT 100 EA -8236S708 CABLE26 PINX 8 RIBBON 100 EA 8236S709 CABLE 26 PIN X 24 RIBBON 100 EA 8236S710 CABLE ECOMET TABLE UNIT TO AUTOMET 100 EA 8236S711 CABLE ECOMET TABLE UNIT WATER SOL 100 EA shy

II u

II 2-22

MA468171-1 121195

I

SECTION 3

ACCESSORIES

40-2120

40-2121

40-2122

40-2123

40-2124

48-6002middot115

48middot6003-115

48-8082-115

48-8083-115

48-8300-30

48-8300-36

48~8320-01

48-8320-02

48-8320-03

48-8321-01

48-8321-02

48-8321-03

48-8310-30l

48-8310-30R

48-8310-36l

48-8310-36R

48-8310-30T

48-8310-36T

48-8411

48-8412

Stainless Steel Sink with Black Faucet

Dupres Receptacle

Cup Drain

Service Module

Drain Piping Kit

Fume Hood 2 Unit with Light

Fume Hood 3 Unit with Light

Wall Cabinet 2 Unit with Light

Wall Cabinet 3 Unit with Light

Tech-Metreg Filler Kit

Tech-Metreg Filler Kit

Reagent Shelf One Unit

Reagent Shelf Two UnU

Reagent Shelf Three Unit

Reagent Shelf ComerNo Sides

Reagent Shelf Corner One Side

Reagent Shelf Corner Two Sides

Tech-Metreg End Filler Kit Tabli to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Aller Kit Table to Wall

TechmiddotMetreg End Filler Kit Tableto Table

Tech-Met~ End Filler KitTable toTable

Shelf or Drawer Liners1 Unit (24 in)

Shelf or Drawer Liners 2 Unit (48 in)

3-1 MA468171-1 1211195

Installation Instructions For 40~2120 Stainless Steel Sink and Faucet

MA468t71-t

Recommended mounting positions of the Sink and Faucet are shown in Figure3-4

~ Other positions may be limited by the table cross supports

I Typical sink installation uses drain kit 40-2124 sinks can be installed from the top

2 Cut a sink opening 13-34 x 18-V4 inch corner of cutouts can be square or up to 12 inch radius

MQmlst dimension front to back 2nd dimension left to right

3

4

Figure 3-1

NAlLS

SPRING CLIP

Pllt No 3143743)

Section Thru Grip~Rim

Nail spring clips to the edge of the counter top cutout

Apply a soft putty or caulking to the underside of the bowl rim

5 Connect sink to drain line

6 Locate the water valve position an drill a 15 inch dia hole Install the valve and connect the water supply to ~he 318 nptinlet

7 Check for leaks

ApPlyCau~ilg Figure 3-2 SinkIJ)stal~tion lt

3-2 1211195

__

I

SIB IPS COUPlING

REMOVABLE AERATOR

cOLOREO PLASTIO INDEX DISC

BLACK PLASllC HOOOEO HANOLE

Flgure~~3 Deck Mownt~Mixrnd Faucet

I

I I I I I I J I

338 lTYP

( 0

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+I 1250 lTYP)

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-- 15 f---39 ----

1475

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~ shy125 cent (TyP) J

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SINK CUT OUT 18-114ltX 13-34 n~

IFigure 3-4 Recommended Sink and Faucet Mounting Positibns

3-3

MA468171-1 121195

~ -----------------------------------------------------~

REAGENT SHELF

COUNTERTOP

T--~-------------------------

TABLE fRAME

~3

L4

U-middot-middot-It-~A------=-------+

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i 1 i 7

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Figure 3-5 Typical Sink Installation

3-4 MA468171-1 121195

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Installation Instructions for 40-2121 Duplex Outlet

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MACHINE SCREW BACK COVER PlATE

WOOD SCREW BOX

FRONT PLATE SHIM WASHER

DUPlEX OUTlET

(

Figure 3--6 Duplex Receptacle

Recommended mounting positions of the duplex outlet are shown in Figure 3--6 Duplex Outlets require a minimum of 2 inches clearance behind the back splash panel for installation

1 Cut outlet opening 2middot518 x 4 inch

2 Insert the front plate with the I-V4 inch long protrusion through the back splash from the back side of the table

3 To find the location of the two mounting screw holes hold the 4 inch electric box with the slots against the front cover plate and mark each location

4 Using a 332 drill bit drill two pilot holes V2inch deep atthemarked locations

~C(

c 5 Secure the front cover plate and 4 inch electric box with the wood

screws (R8628)as supplied

6 To complete the installation follow standard electrical practices

Note All electrical connections shOUld be completed by a certimiddotfled electrician

3middot5 MA468171middot1 1211195

V

402121 DUPLEX OUTLET PARTS LIST

R0606W WASHER6SS R6002 CARTON 7X5X4 200 TEST RSC R8628 SCREW10X12CRRECPNHDSS R8747 OUTLET DUPLEX GND FAULT 125V R8761 COVER 1-14 PLASTER RING X 4 R8762 BOX 4 SQ EXTENSION R8764 COVER BLANK FOR 4 BOX

Installation Instructions for 40-2122 Table Cup Drain

f I- 19-1

400 EA 100 EA 200 EA 100 EA 100 EA 100 EA 100 EA

Figure 3-7 Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position it is important to miss counter top cross supports

I Typical cup drain installation uses drain kit 40-2124

2 Drill a 2 inch dia hole through the counter top at the location of the cup drain

3 Install cup drain

4 Connect cup drain to drain line

5 Check for leaks

3-6

MA468171-1 121195

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

I--------------------shy

I I I II II

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Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

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3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

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Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

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REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

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Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

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Figure 3-11 Drain Kit Components

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3-13 -MA468171-1 1211195

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Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

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II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

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I3-15 MA468171-1 middot1211195

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Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

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MA468171middot1 121195

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Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

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6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

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i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

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TYPICAL INSTALLAnON SHOWN 49-3000-160 49-3000-250bull 49-3010-160 4Q-300-250 47 -2675- lSOT

R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON QTY AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED)

ROO 4W (REf

62365406 (8) (REF)82365497 (IZ)

R2254 (REFI

8Z36S098 (ZI

R8622

________6236S4Z4

R064W (141

R0614LW (14)

R2254 (14)

(REF)

(3J

R8622

82365706 (3)

Q~u

I

--

ECOMETreg GRINDERPOLISHER 3 UNIT

48-8173 48-8183 46-8173 46-8183

(See FIgure 2-3)

PART NO DESCRIPnON QTY uM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 1200 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 800 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 300 EA R8608 SCREW 516 X 1 LAG HEX 800 EA R8622 TAPE STRIPING - BLUE 8600 IN R8765 NUT HEX 14-20 LT Ww STLCAD 1200 EA R8776 FITriNG 25 TUBE X14 NPT - 3~00 EA 1180S68 SCREW 6-32381N CR RD HD SS ]200 EA 8236S004 BAR ATTACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S234 FRAME ASSY - 3 UNIT 100 EA 82368250 LEVELER 12-13 THD 400 EA 82368261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR - 600 EA 8236S269 -BRACKET BIN MNTG RS 300 EA 8236S270 BRACKET BIN MNTG LS 300 EA 8236S275 BUMPER STOP 12IDX500DX5THK 600 EA 8236S276 MAGNET BIN 600 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S408 TOP COUNTER -3-8 GIP 100 EA 8236S497 TOP COUNTER -3-12GP 100 EA 8236S706 BIN ASSEMBLY 300 EA

2-9 MA468171-1 121195

-

a lI ~240-11 l--- 300 --l

FRONT VIEW

4 0 --+--

o

o

REAR VIEW

14 NPT

250 DIA ( 3 PLACES)

440 380

360 (HIGH) 415 300 (LOW)

ALL DI~ENSIONS ARE IN

2-10

80

[I

8 ~~ It

=

L270--

RIGHT SIDE VIEW

WATER SUPPLY

DRAIN HOLE

(HIGH) (LOW)

2 o

I I I I I I I I I I I I I J I J

INCHES

Figure 2 -4 Back Elevation (Typical Access Hole Locations) One Unit Table

u MA468171-1 1211195

80

-

e 00

e

3001 8 ~ r=====t===1

t

ZO

5400

FRONT VIEW RIGHT SIDE VIEW 1-----540-----1

14 NPT WATER SUPPLY (2 PLACES)

25 DIA DRAIN HOLE (4 PLACES)

70

440 (HIGH) 380 (LOW)

(HIGH) 4 15 30 0 (LOW 1

o

o

360

REAR VIEW

ALL DIMENSIONS ARE IN INCHES

Figure 2 -S Back Elevation (Typical Access Hole Locations) Two Unit Table

2-11

MA46817t-t 121195

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I I I I I I I

U

80

J - 8 ~~ It

lol 7200 ~

f-olt-------78 00 -----~I ~ =

FRONT VIEW 780

r--190 400

f-- 120 f-i-200 --

-- 120 r-- - 160

1-0 0

1 rh

p2 t

REAR VIEW

RIGHT SIDE VIEW

40 (2 PLS)

14 NPT WATER SUPPLY

Vr-25 OIA

(3 PLACES)

ORAl (5 PLACES)

N HOLE

V

V

LV 0 I ~

1 360 (HIGH) 415

97

440 I( 380 (

300 (LOW)

HIGH) LOW)

ALL DIMENSIONS ARE IN INCHES

Figure 2 -6 Back Elevation (Typical Access Hole Locations) Three Unit Table

2-12 MA468171-1

2 o

I I I I

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121195

---1790S062

~---- 8236S594

1751S022 (115V) 1751S025 (220V)

3500S 143 (4) -----

R8993 R8994

R0520middot (4)

8235S579 -~~

R9822 (2) ----1shy

R7088

8236S693

R2424 (8) ---__

R8365 (2) R4559 1750S00 1

8236$426

8236S690 8middot 8236S691 12

R0246 --

~---R7908 (3)

---- 1751S082 (115V)1751S083 (220V)

R8804 (115V)R8805 (220V)

r----R7908 (2)

(5)

----R0523

-----8236S698

---SEE DETAIL B

J~R0739 (4)

J ~R0514LW (4)

-----8235S678

R8835 (5)

Figure 2 -7 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-13 MA468171-1 1211195

bull 8236S673

SEE NOTE 1

_--e--shy~--Rgt365685

8236S672

1180572 (4)

r

R7846 (4)

u

DET AIL A Figure 2 -8 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

I I I I I I I I I I I I I I I

2-14 MA468171-1 121195

R7846 R0605LWE (3)

1750S094

SPEED SENSOR MOUNTING FOR(

160V MOTORGEARBOX ASSEMBLY

82365696 (2J~

8236S695~ 82365697

R8765 (2) ~ raquo R0614W (2)~~

1750S095

~~ 17515079

SPEED SENSOR MOUNTING FOR 220V MOTORGEARBOX ASSEMBLY

DETAIL B

Figure 2 -9 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-15 MA468171-1 12195

CUT

8236S385

8236S510 CUT TO 65

8236S510 CUT TO 1075

CUT

CUT TO 875

8236S510 TO 55

8236S509 8236S519 CUT TO 3

8236S388

8236S510 CUT TO 125

RAIN FOR 8 ECOMET

8236S385

8236S510

8236S510 CUT TO 125

8236S510 8236S509CUT TO 7

8236S519 CUT TO 3

8236S388

DRAIN FOR 12 ECOMET

DETAIL D

I I I I t I I J I I J

I J J

Figure 2 -10 ECOMETreg8 AND 12 GrinderPolsiher Unit Assembly

2-16 MA468171-1 1211195

NOTES

RZ880

1750S051

(141N)

OIloIENSIaII fRON RETAININORING TO ~- -- - bull shy

R8774 R877e

A~T DIRECTION CF FUI5H ET 50 TI-pound WATER DOES NJT SPLASH BEYONJ TtE TCP CF TIpound BOWl

(FAR SIDE)

RZBB6 (BIN)

L--RZ880 (lOIN)

--RZ880 (IBIN)

R8176--- r+-~ r-R774Z

U ITEMS R8lZBl1J 17~711J RZSZ4CI)RZSZ311J BZ~7111 ~ ~-~ q~~li SZlM558ll1 NJ TWO PIECES OF RZeM aIT TO zemiddot NJ 30middot TO BE PlACfD IN PlASTIC BAG Rel3O fOR FINoiL~ ~--~~

ll)

~ ~

gtshy0 E Q) rn rn laquo-

I

c J Q)

c-iii 0 a - Q) 0c-

CJ CI

0 Z laquo

shyI

CI

lo I-w ~ 0 0 W

bull CI Q) ~

l C)

iL

I shy ~ t

~

bullbullbull ____0__ _

1750S008 8 -- shy1751S007 12

(REF)

1750S076 1751S059 (REF)

(USEDR8734)WITH AUTOMET HEAD)

8 12middot

RB328-- (2)

1751S062 --__ (2)

R8359 _-=~~A=~fP

R8334_fJ

R7806 -- 11 IN)

SEE DETAIL 0 ---

gt---- 1751 S044 8middot 1751S043 12 (KIT)

r---- 40406 1 8 491777 12 (REF)

R8733

I

o I

82S413 A(6 PlS)

R0614lW 16 PlS)

R0987 (6 PlS)

Figure 2 -12 ECOMETreg 8 AND 12 GrinderPolsiher Unit Asseroply

I

I I I I I I I I I I I I I I I I

2-18 MA468171-1 121195

(

r--shy

fshywo ~laquoOw I~jr ~ laquo ---shy

-shy ~ ~

r 2

~ M 0 X X

lt ~- laquo gt~m ~ i ~ (Ju~

X InlU4 e ~ r---shy~~ ( I r ifi ~ g II

~ N -co i ----- fshy J

r-- lt cent ~ ~X ~

~ ~~

0 L-shy i] i

~ ---shy ~ in u bullbull

fshy a gg yen il q~ H IOril (J

~ X 3 ~

=-n II cent r-shy cent ~bull

~ X X o bull u

~amp X w F n ~ 11 Of ft lt00 ampIi ~

dl~~ ~

~

X n

il n AI lJ y

-shy IJ I ~

~~

~ ~ ~i = I

Figure 2 middot13 ECOMETreg 8 AND 12 GrinderPolsiher Electrical Diagram

2-19 MA468171-1 121195

--

0

JJ

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION aTY UM

II

II II IIAK110 ACCESSORY KIT FOR ALL 12 POL 100 EA

AK410 ACCESSORY KIT FOR ALL 8 POL 100 EA R0246 STRAINER - SINK 1-12IN 100 EA R0522 CONNECTOR 12 X 45 DEGREE CONDUIT 100 EA II R0523 CONNECTOR 112 X 90DEG CONDUIT 100 EA R0599 WASHER 1I2X1X1132 BRASS 100 EA R0605LWE WASHER LOCK EXT 6 STN STL 300 EA bR0612LWE WASHER LOCK EXT 1 0 STN STL 500 EA R0614 NUT 14-20 HEX 400 EA R0614LW LOCK WASHER 141N 600 EA R0615 NUT 114-20 HEX SS 200 EA I R0617LW LOCK WASHER 5161N 800 EA R0617W WASHER 5161N 200 EA

(

~R0620W WASHER 381N 400 EA II R0632 NUT 1220X18IN HEX BRASS 100 EA R0739 SCREW SKT HD 14-20 1-14IN 400 EA R0987 SCREW SKT HD 14-201 IN SS 600 EA IR1303 SCREW SET 1I4-20X1411 SS 100 EA R1643 SCREW 8-32 1I41N SLT RD HD SS 500 EA R2217TC SCREW ST 10-16X38 SLT RD ST GD 600 EAU R2424 SCREW 516-18 341N HEX HD SS 800 EA shyR2823 COUPLING-FEMALE REDUCING 100 EA R2824 TEE MALE BRANCH 100 EA R2886 NYLON TUBE 14 OD 10400 IN IR4559 ADHESIVE-ANAEROBIC THREAD GR AIR OZ R6328 TWIST-TIE POLYBAG-12 BLUE 100 EA R6330 POLY BAG 12X12-2 MIL 100 EA R7088 ROLL PIN 316 X 34 LG SS 400 EA R7406 O-RING 141D 234 X 070 300 EA shyR7502 STAINLESS PLUMBERS PUTTY AIR 02 R7519 SCREW 10-32 381N CR PN HD SS 200 EA II R7640 SCREW 38-16 41N HEX HD 400 EA R7742 ANCHOR CONNECTOR 100 EA R7806 TUBE POLYURETHANE 18IDX140D 100 IN R7846 SCREW 6-32 141N CR PAN HD SS 700 EA R7908 NUT 10-32 KEPS 500 EA shyR8166 RETAINING RING EXT 250 100 EA R8233 SCREW 10-24X7811 SKT HD CAP SS 300 EA R8328 O-RING 2061DX 103 CS 200 EA shyR8334 FITTING-SWIVEL 90DEG 10-32 100 EA R8335 FITTING-BULKHEAD 10-32 100 EA ~-R8336 NUT-716-24 COMPRESSION 100 EA R8345 UNION ELBOW 14 TUBE 100 EA R8359 KNOB 14 SHAFT 100 EA

R8364 SCREW-SET 14-28 X 12 IN 200 EA R8370 MOUNT CABLE TIE 100 EA shy0

2-20 I

MA468171-1 121195

I

j

R8624 NUT 8-32 KEPS-ZINC PLATE STl 200 EA

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION QTY UM

R8733 SEAL LIP 20 IDX262 ODX31W 100 EA R8734 TRANTORaUE1-12ID 100 EA R8751 O-RING 187WX188 10 X225 00 100 EA R8773 FITTINGMALE 25TUBEX10-32THD 100 EA R8774 FITTINGMALE 25 TUBE X 18NPT 300 EA R8776 FITTING 25 TUBE X 14 NPT 300 EA R8777 TEE-RUN 25 TUBE X 18 NPT 100 EA R8785 VALVE SOLENOID 115V LOO EA R8804 BREAKER CIRCUIT-115V 25 AMP 100 EA R8805 BREAKER CIRCUIT 220V 15 AMP 100 EA R8829 VALVE SOLENOID 220V 100 EA R8837 WASHER FIBER 516 10 100 EA R8838 WASHER FIBER 12 10 100 EA R8990 FILTER LINE 100 EA R8992 INLET POWER - IEC - SNAP-IN 100 EA R8993 BREAKER CIRCUIT-15 AMP-2 POLE 100 EA R9008A CORD IEC POWER - US NR EA R9008B CORD IEC POWER - EUROPE NR EA R9008C CORD IEC POWER - UK NR EA R9008D CORD IEC POWER - JAPAN NR EA R9081 SUPPRESSOR 50MFD X 200 OHM 100 EA R9213 TEE STREET-18 BRASS 100 EA R9214 NIPPLE HEX-18 BRASS 100 EA R9226 TAPE FOAM 18 X 38 W 7000 IN R9611 SPACER 1710 X250D X13LNY 400 EA R9761 AERATOR FAUCET 1316-27 MALE 100 EA 1180S72 NUT 6-32 KEPS 800 EA 1572S018 VALVE-WATER 14 NPT 100 EA 1572S026 KNOB WATER VALVE 100 EA 1600S044 VALVE 100 EA 1625S016 KEY 187 sa X 125 LONG 100 EA 1750S001 ADAPTER-SPINDLE 58 SHAFT 100 EA 1750S017 FITTING-FAUCET 100 EA 1750S023 HUB 12 SHAFT 100 EA 1750S024 PLATE-MOUNTING 8 100 EA 1750S047 TAG-AUTOMET CABLE 100 EA 1750S051 FAUCET ASSEMBLY 100 EA 1750S094 MOTORGEARBOX ASSY-1 HP 90VDC 100 EA 1750S095 MOTORGEARBOX ASSY-1 HP 180VDC 100 EA 1750S100 KIT O-RING 100 EA 1751S010 BASEPLATE-MOUNTING 12 100 EA 1751S016 DISK-SPEED SENSOR 100 EA 1751S022 PCB POWER CONTROL-115V 100 EA 1751S026 PCB POWER CONTROL 220V 100 EA 1751S043 SPLASH GRDCOVERBANDCLAMP-12 ~ 100 EA 1751S044 SPLASH GRDCOVERBANDCLAMP-8 100 EA 1751S062 STUD DRIVE - 375 DIA 200 EA

2-21 MA468171-1 121195

It I bull

1751S069 SENSOR SPEEDASSEMBLY 100 EA i U 8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST III PART NO DESCRIPTION aTY UM

1751S082 PCB MOTOR SPEED CONTROL 115V 100 EA II 1751S083 PCB MOTOR SPEED CONTROL 220V 100 EA 1790S062 PLATE BILINGUAL CAUTION 100 EA 1950S123 LABEL AUTOMET CAUTION 100 EA II3500S143 SPACER 12 INCH LONG 400 EA 404061 ALUMINUM WHEEL 8 IN 100 EA 491777 ALUMINUM WHEEL 121N 100 EA middot1492105 INLINE WATER FLTR REPLACEMENT 100 EA 8236S385 TEETHREADED 15 OD POLYPRO 100 EA 8236S388 NUT1-12 PIPE SIZE NPT POLYPR 100 EA 8236S413 CLAMP BAR 600 EA II 8236S426 PI PE DRAIN 150 ODX512LG PVC 100 EA 8236S456 PLUG POST 100 EA 8236S485 PIN COTTER 316X1-12LG ZINC 100 EA I8236S509 GASKET NEO 1750DX125IDX06W 100 EA 8236S510 ARM WASTE 15 400 EA 8236S519 TAILPIECE STRAIGHT FLANGED 100 EA 8236S672 PCB ECOMET CONTROL PANEL 100 EA 8236S673 NAMEPLATE ECOMET PEDESTAL 100 EA bull8236S678 PLATE BACKING TOWER 100 EA

U 8236S679 BOX CONTROL INTABLE 100 EA 8236S685 SPOUT ECOMET TOWER 100 EA 8236S686 STUD SPOUT MOUNT 100 EA bull 8236S687 TOWER CONTROL INTABLE 100 EA 8236S689 CLAMP TOWER CONTROL 200 EA 8236S690 ECOMET CASTING 8 100 EA bull8236S691 ECOMET CASTING 12 100 EA 8236S693 MOUNT GEARBOX 200 EA ~ 8236S694 COVER 100 EA I8236S695 COVER 220V-DC MOTOR 100 EA 8236S696 NUT 14-20 FLANGE 200 EA II8236S697 BAND180V-DC MOTOR 100 EA 8236S698 CONDUIT 12 X 11 100 EA 8236S700 CABLE 6 PIN MOLEX X 32 100 EA 8236S701 CABLE RIBBON 10 PIN X 22 100 EA II 8236S702 CABLE RIBBON 10 PIN X 22 100 EA 8236S703 CABLE RIBBON 14 PIN X 21 100 EA 8236S704 CABLE RIBBON 14 PIN X 16 100 EA 8236S705 HARNESS ECOMET 8 amp 12 FLUSH MOUNT 100 EA -8236S708 CABLE26 PINX 8 RIBBON 100 EA 8236S709 CABLE 26 PIN X 24 RIBBON 100 EA 8236S710 CABLE ECOMET TABLE UNIT TO AUTOMET 100 EA 8236S711 CABLE ECOMET TABLE UNIT WATER SOL 100 EA shy

II u

II 2-22

MA468171-1 121195

I

SECTION 3

ACCESSORIES

40-2120

40-2121

40-2122

40-2123

40-2124

48-6002middot115

48middot6003-115

48-8082-115

48-8083-115

48-8300-30

48-8300-36

48~8320-01

48-8320-02

48-8320-03

48-8321-01

48-8321-02

48-8321-03

48-8310-30l

48-8310-30R

48-8310-36l

48-8310-36R

48-8310-30T

48-8310-36T

48-8411

48-8412

Stainless Steel Sink with Black Faucet

Dupres Receptacle

Cup Drain

Service Module

Drain Piping Kit

Fume Hood 2 Unit with Light

Fume Hood 3 Unit with Light

Wall Cabinet 2 Unit with Light

Wall Cabinet 3 Unit with Light

Tech-Metreg Filler Kit

Tech-Metreg Filler Kit

Reagent Shelf One Unit

Reagent Shelf Two UnU

Reagent Shelf Three Unit

Reagent Shelf ComerNo Sides

Reagent Shelf Corner One Side

Reagent Shelf Corner Two Sides

Tech-Metreg End Filler Kit Tabli to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Aller Kit Table to Wall

TechmiddotMetreg End Filler Kit Tableto Table

Tech-Met~ End Filler KitTable toTable

Shelf or Drawer Liners1 Unit (24 in)

Shelf or Drawer Liners 2 Unit (48 in)

3-1 MA468171-1 1211195

Installation Instructions For 40~2120 Stainless Steel Sink and Faucet

MA468t71-t

Recommended mounting positions of the Sink and Faucet are shown in Figure3-4

~ Other positions may be limited by the table cross supports

I Typical sink installation uses drain kit 40-2124 sinks can be installed from the top

2 Cut a sink opening 13-34 x 18-V4 inch corner of cutouts can be square or up to 12 inch radius

MQmlst dimension front to back 2nd dimension left to right

3

4

Figure 3-1

NAlLS

SPRING CLIP

Pllt No 3143743)

Section Thru Grip~Rim

Nail spring clips to the edge of the counter top cutout

Apply a soft putty or caulking to the underside of the bowl rim

5 Connect sink to drain line

6 Locate the water valve position an drill a 15 inch dia hole Install the valve and connect the water supply to ~he 318 nptinlet

7 Check for leaks

ApPlyCau~ilg Figure 3-2 SinkIJ)stal~tion lt

3-2 1211195

__

I

SIB IPS COUPlING

REMOVABLE AERATOR

cOLOREO PLASTIO INDEX DISC

BLACK PLASllC HOOOEO HANOLE

Flgure~~3 Deck Mownt~Mixrnd Faucet

I

I I I I I I J I

338 lTYP

( 0

t

+I 1250 lTYP)

f 0

~ ~

-- 15 f---39 ----

1475

y )

shy

~ shy125 cent (TyP) J

I I

SINK CUT OUT 18-114ltX 13-34 n~

IFigure 3-4 Recommended Sink and Faucet Mounting Positibns

3-3

MA468171-1 121195

~ -----------------------------------------------------~

REAGENT SHELF

COUNTERTOP

T--~-------------------------

TABLE fRAME

~3

L4

U-middot-middot-It-~A------=-------+

bull I ---------------- ~

bull

8

i 1 i 7

ai---u-l-u--middot

Figure 3-5 Typical Sink Installation

3-4 MA468171-1 121195

bull bull bull bull bull

I I

Installation Instructions for 40-2121 Duplex Outlet

I

bullbull u

MACHINE SCREW BACK COVER PlATE

WOOD SCREW BOX

FRONT PLATE SHIM WASHER

DUPlEX OUTlET

(

Figure 3--6 Duplex Receptacle

Recommended mounting positions of the duplex outlet are shown in Figure 3--6 Duplex Outlets require a minimum of 2 inches clearance behind the back splash panel for installation

1 Cut outlet opening 2middot518 x 4 inch

2 Insert the front plate with the I-V4 inch long protrusion through the back splash from the back side of the table

3 To find the location of the two mounting screw holes hold the 4 inch electric box with the slots against the front cover plate and mark each location

4 Using a 332 drill bit drill two pilot holes V2inch deep atthemarked locations

~C(

c 5 Secure the front cover plate and 4 inch electric box with the wood

screws (R8628)as supplied

6 To complete the installation follow standard electrical practices

Note All electrical connections shOUld be completed by a certimiddotfled electrician

3middot5 MA468171middot1 1211195

V

402121 DUPLEX OUTLET PARTS LIST

R0606W WASHER6SS R6002 CARTON 7X5X4 200 TEST RSC R8628 SCREW10X12CRRECPNHDSS R8747 OUTLET DUPLEX GND FAULT 125V R8761 COVER 1-14 PLASTER RING X 4 R8762 BOX 4 SQ EXTENSION R8764 COVER BLANK FOR 4 BOX

Installation Instructions for 40-2122 Table Cup Drain

f I- 19-1

400 EA 100 EA 200 EA 100 EA 100 EA 100 EA 100 EA

Figure 3-7 Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position it is important to miss counter top cross supports

I Typical cup drain installation uses drain kit 40-2124

2 Drill a 2 inch dia hole through the counter top at the location of the cup drain

3 Install cup drain

4 Connect cup drain to drain line

5 Check for leaks

3-6

MA468171-1 121195

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

I--------------------shy

I I I II II

bull ~

Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

f ~

3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

I

~ g~7J

Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

I I-------

I bull bull I3

REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

~

Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

bull t

I II

-II

- ---

Figure 3-11 Drain Kit Components

-II II

3-13 -MA468171-1 1211195

~ ~-

0------shy

Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

II u

I3-15 MA468171-1 middot1211195

wtv ill

I

) I)

~

Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

I

I II

0400- -----04

STEP bull

o

1shy ---I--000

3Zr REF

o

bull

o

o

Flg~rQ 3-13 Installation for Filler Kit

3middot17

MA468171middot1 121195

bull ~

Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

--

ECOMETreg GRINDERPOLISHER 3 UNIT

48-8173 48-8183 46-8173 46-8183

(See FIgure 2-3)

PART NO DESCRIPnON QTY uM

MA468171 MANUAL INSTR TABLE GRINDPOL 100 EA R0605LW WASHER LOCK 6 1200 EA R0614LW LOCK WASHER 141N 1800 EA R0614W WASHER 141N 1400 EA R0618W WASHER 5161N SS 800 EA R2254 SCREW 14-20 341N HEX HD 1400 EA R4586 HOLE PLUG-PLASTIC 1400 EA R7742 ANCHOR CONNECTOR 300 EA R8608 SCREW 516 X 1 LAG HEX 800 EA R8622 TAPE STRIPING - BLUE 8600 IN R8765 NUT HEX 14-20 LT Ww STLCAD 1200 EA R8776 FITriNG 25 TUBE X14 NPT - 3~00 EA 1180S68 SCREW 6-32381N CR RD HD SS ]200 EA 8236S004 BAR ATTACHMENT CAP 200 EA 8236S098 CAP LEG -TABLE 200 EA 8236S234 FRAME ASSY - 3 UNIT 100 EA 82368250 LEVELER 12-13 THD 400 EA 82368261 LEG TABLE - HIGH 200 EA 8236S262 LEG TABLE - SHORT 200 EA 8236S268 BUSHING PIVOT amp DOOR - 600 EA 8236S269 -BRACKET BIN MNTG RS 300 EA 8236S270 BRACKET BIN MNTG LS 300 EA 8236S275 BUMPER STOP 12IDX500DX5THK 600 EA 8236S276 MAGNET BIN 600 EA 8236S382 NAMEPLATE-LOGO TRANSFER 100 EA 8236S424 SPEC PLATE TECH-MET - BLANK 100 EA 8236S408 TOP COUNTER -3-8 GIP 100 EA 8236S497 TOP COUNTER -3-12GP 100 EA 8236S706 BIN ASSEMBLY 300 EA

2-9 MA468171-1 121195

-

a lI ~240-11 l--- 300 --l

FRONT VIEW

4 0 --+--

o

o

REAR VIEW

14 NPT

250 DIA ( 3 PLACES)

440 380

360 (HIGH) 415 300 (LOW)

ALL DI~ENSIONS ARE IN

2-10

80

[I

8 ~~ It

=

L270--

RIGHT SIDE VIEW

WATER SUPPLY

DRAIN HOLE

(HIGH) (LOW)

2 o

I I I I I I I I I I I I I J I J

INCHES

Figure 2 -4 Back Elevation (Typical Access Hole Locations) One Unit Table

u MA468171-1 1211195

80

-

e 00

e

3001 8 ~ r=====t===1

t

ZO

5400

FRONT VIEW RIGHT SIDE VIEW 1-----540-----1

14 NPT WATER SUPPLY (2 PLACES)

25 DIA DRAIN HOLE (4 PLACES)

70

440 (HIGH) 380 (LOW)

(HIGH) 4 15 30 0 (LOW 1

o

o

360

REAR VIEW

ALL DIMENSIONS ARE IN INCHES

Figure 2 -S Back Elevation (Typical Access Hole Locations) Two Unit Table

2-11

MA46817t-t 121195

I

U I

I I I I I I I

U

80

J - 8 ~~ It

lol 7200 ~

f-olt-------78 00 -----~I ~ =

FRONT VIEW 780

r--190 400

f-- 120 f-i-200 --

-- 120 r-- - 160

1-0 0

1 rh

p2 t

REAR VIEW

RIGHT SIDE VIEW

40 (2 PLS)

14 NPT WATER SUPPLY

Vr-25 OIA

(3 PLACES)

ORAl (5 PLACES)

N HOLE

V

V

LV 0 I ~

1 360 (HIGH) 415

97

440 I( 380 (

300 (LOW)

HIGH) LOW)

ALL DIMENSIONS ARE IN INCHES

Figure 2 -6 Back Elevation (Typical Access Hole Locations) Three Unit Table

2-12 MA468171-1

2 o

I I I I

J

121195

---1790S062

~---- 8236S594

1751S022 (115V) 1751S025 (220V)

3500S 143 (4) -----

R8993 R8994

R0520middot (4)

8235S579 -~~

R9822 (2) ----1shy

R7088

8236S693

R2424 (8) ---__

R8365 (2) R4559 1750S00 1

8236$426

8236S690 8middot 8236S691 12

R0246 --

~---R7908 (3)

---- 1751S082 (115V)1751S083 (220V)

R8804 (115V)R8805 (220V)

r----R7908 (2)

(5)

----R0523

-----8236S698

---SEE DETAIL B

J~R0739 (4)

J ~R0514LW (4)

-----8235S678

R8835 (5)

Figure 2 -7 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-13 MA468171-1 1211195

bull 8236S673

SEE NOTE 1

_--e--shy~--Rgt365685

8236S672

1180572 (4)

r

R7846 (4)

u

DET AIL A Figure 2 -8 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

I I I I I I I I I I I I I I I

2-14 MA468171-1 121195

R7846 R0605LWE (3)

1750S094

SPEED SENSOR MOUNTING FOR(

160V MOTORGEARBOX ASSEMBLY

82365696 (2J~

8236S695~ 82365697

R8765 (2) ~ raquo R0614W (2)~~

1750S095

~~ 17515079

SPEED SENSOR MOUNTING FOR 220V MOTORGEARBOX ASSEMBLY

DETAIL B

Figure 2 -9 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-15 MA468171-1 12195

CUT

8236S385

8236S510 CUT TO 65

8236S510 CUT TO 1075

CUT

CUT TO 875

8236S510 TO 55

8236S509 8236S519 CUT TO 3

8236S388

8236S510 CUT TO 125

RAIN FOR 8 ECOMET

8236S385

8236S510

8236S510 CUT TO 125

8236S510 8236S509CUT TO 7

8236S519 CUT TO 3

8236S388

DRAIN FOR 12 ECOMET

DETAIL D

I I I I t I I J I I J

I J J

Figure 2 -10 ECOMETreg8 AND 12 GrinderPolsiher Unit Assembly

2-16 MA468171-1 1211195

NOTES

RZ880

1750S051

(141N)

OIloIENSIaII fRON RETAININORING TO ~- -- - bull shy

R8774 R877e

A~T DIRECTION CF FUI5H ET 50 TI-pound WATER DOES NJT SPLASH BEYONJ TtE TCP CF TIpound BOWl

(FAR SIDE)

RZBB6 (BIN)

L--RZ880 (lOIN)

--RZ880 (IBIN)

R8176--- r+-~ r-R774Z

U ITEMS R8lZBl1J 17~711J RZSZ4CI)RZSZ311J BZ~7111 ~ ~-~ q~~li SZlM558ll1 NJ TWO PIECES OF RZeM aIT TO zemiddot NJ 30middot TO BE PlACfD IN PlASTIC BAG Rel3O fOR FINoiL~ ~--~~

ll)

~ ~

gtshy0 E Q) rn rn laquo-

I

c J Q)

c-iii 0 a - Q) 0c-

CJ CI

0 Z laquo

shyI

CI

lo I-w ~ 0 0 W

bull CI Q) ~

l C)

iL

I shy ~ t

~

bullbullbull ____0__ _

1750S008 8 -- shy1751S007 12

(REF)

1750S076 1751S059 (REF)

(USEDR8734)WITH AUTOMET HEAD)

8 12middot

RB328-- (2)

1751S062 --__ (2)

R8359 _-=~~A=~fP

R8334_fJ

R7806 -- 11 IN)

SEE DETAIL 0 ---

gt---- 1751 S044 8middot 1751S043 12 (KIT)

r---- 40406 1 8 491777 12 (REF)

R8733

I

o I

82S413 A(6 PlS)

R0614lW 16 PlS)

R0987 (6 PlS)

Figure 2 -12 ECOMETreg 8 AND 12 GrinderPolsiher Unit Asseroply

I

I I I I I I I I I I I I I I I I

2-18 MA468171-1 121195

(

r--shy

fshywo ~laquoOw I~jr ~ laquo ---shy

-shy ~ ~

r 2

~ M 0 X X

lt ~- laquo gt~m ~ i ~ (Ju~

X InlU4 e ~ r---shy~~ ( I r ifi ~ g II

~ N -co i ----- fshy J

r-- lt cent ~ ~X ~

~ ~~

0 L-shy i] i

~ ---shy ~ in u bullbull

fshy a gg yen il q~ H IOril (J

~ X 3 ~

=-n II cent r-shy cent ~bull

~ X X o bull u

~amp X w F n ~ 11 Of ft lt00 ampIi ~

dl~~ ~

~

X n

il n AI lJ y

-shy IJ I ~

~~

~ ~ ~i = I

Figure 2 middot13 ECOMETreg 8 AND 12 GrinderPolsiher Electrical Diagram

2-19 MA468171-1 121195

--

0

JJ

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION aTY UM

II

II II IIAK110 ACCESSORY KIT FOR ALL 12 POL 100 EA

AK410 ACCESSORY KIT FOR ALL 8 POL 100 EA R0246 STRAINER - SINK 1-12IN 100 EA R0522 CONNECTOR 12 X 45 DEGREE CONDUIT 100 EA II R0523 CONNECTOR 112 X 90DEG CONDUIT 100 EA R0599 WASHER 1I2X1X1132 BRASS 100 EA R0605LWE WASHER LOCK EXT 6 STN STL 300 EA bR0612LWE WASHER LOCK EXT 1 0 STN STL 500 EA R0614 NUT 14-20 HEX 400 EA R0614LW LOCK WASHER 141N 600 EA R0615 NUT 114-20 HEX SS 200 EA I R0617LW LOCK WASHER 5161N 800 EA R0617W WASHER 5161N 200 EA

(

~R0620W WASHER 381N 400 EA II R0632 NUT 1220X18IN HEX BRASS 100 EA R0739 SCREW SKT HD 14-20 1-14IN 400 EA R0987 SCREW SKT HD 14-201 IN SS 600 EA IR1303 SCREW SET 1I4-20X1411 SS 100 EA R1643 SCREW 8-32 1I41N SLT RD HD SS 500 EA R2217TC SCREW ST 10-16X38 SLT RD ST GD 600 EAU R2424 SCREW 516-18 341N HEX HD SS 800 EA shyR2823 COUPLING-FEMALE REDUCING 100 EA R2824 TEE MALE BRANCH 100 EA R2886 NYLON TUBE 14 OD 10400 IN IR4559 ADHESIVE-ANAEROBIC THREAD GR AIR OZ R6328 TWIST-TIE POLYBAG-12 BLUE 100 EA R6330 POLY BAG 12X12-2 MIL 100 EA R7088 ROLL PIN 316 X 34 LG SS 400 EA R7406 O-RING 141D 234 X 070 300 EA shyR7502 STAINLESS PLUMBERS PUTTY AIR 02 R7519 SCREW 10-32 381N CR PN HD SS 200 EA II R7640 SCREW 38-16 41N HEX HD 400 EA R7742 ANCHOR CONNECTOR 100 EA R7806 TUBE POLYURETHANE 18IDX140D 100 IN R7846 SCREW 6-32 141N CR PAN HD SS 700 EA R7908 NUT 10-32 KEPS 500 EA shyR8166 RETAINING RING EXT 250 100 EA R8233 SCREW 10-24X7811 SKT HD CAP SS 300 EA R8328 O-RING 2061DX 103 CS 200 EA shyR8334 FITTING-SWIVEL 90DEG 10-32 100 EA R8335 FITTING-BULKHEAD 10-32 100 EA ~-R8336 NUT-716-24 COMPRESSION 100 EA R8345 UNION ELBOW 14 TUBE 100 EA R8359 KNOB 14 SHAFT 100 EA

R8364 SCREW-SET 14-28 X 12 IN 200 EA R8370 MOUNT CABLE TIE 100 EA shy0

2-20 I

MA468171-1 121195

I

j

R8624 NUT 8-32 KEPS-ZINC PLATE STl 200 EA

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION QTY UM

R8733 SEAL LIP 20 IDX262 ODX31W 100 EA R8734 TRANTORaUE1-12ID 100 EA R8751 O-RING 187WX188 10 X225 00 100 EA R8773 FITTINGMALE 25TUBEX10-32THD 100 EA R8774 FITTINGMALE 25 TUBE X 18NPT 300 EA R8776 FITTING 25 TUBE X 14 NPT 300 EA R8777 TEE-RUN 25 TUBE X 18 NPT 100 EA R8785 VALVE SOLENOID 115V LOO EA R8804 BREAKER CIRCUIT-115V 25 AMP 100 EA R8805 BREAKER CIRCUIT 220V 15 AMP 100 EA R8829 VALVE SOLENOID 220V 100 EA R8837 WASHER FIBER 516 10 100 EA R8838 WASHER FIBER 12 10 100 EA R8990 FILTER LINE 100 EA R8992 INLET POWER - IEC - SNAP-IN 100 EA R8993 BREAKER CIRCUIT-15 AMP-2 POLE 100 EA R9008A CORD IEC POWER - US NR EA R9008B CORD IEC POWER - EUROPE NR EA R9008C CORD IEC POWER - UK NR EA R9008D CORD IEC POWER - JAPAN NR EA R9081 SUPPRESSOR 50MFD X 200 OHM 100 EA R9213 TEE STREET-18 BRASS 100 EA R9214 NIPPLE HEX-18 BRASS 100 EA R9226 TAPE FOAM 18 X 38 W 7000 IN R9611 SPACER 1710 X250D X13LNY 400 EA R9761 AERATOR FAUCET 1316-27 MALE 100 EA 1180S72 NUT 6-32 KEPS 800 EA 1572S018 VALVE-WATER 14 NPT 100 EA 1572S026 KNOB WATER VALVE 100 EA 1600S044 VALVE 100 EA 1625S016 KEY 187 sa X 125 LONG 100 EA 1750S001 ADAPTER-SPINDLE 58 SHAFT 100 EA 1750S017 FITTING-FAUCET 100 EA 1750S023 HUB 12 SHAFT 100 EA 1750S024 PLATE-MOUNTING 8 100 EA 1750S047 TAG-AUTOMET CABLE 100 EA 1750S051 FAUCET ASSEMBLY 100 EA 1750S094 MOTORGEARBOX ASSY-1 HP 90VDC 100 EA 1750S095 MOTORGEARBOX ASSY-1 HP 180VDC 100 EA 1750S100 KIT O-RING 100 EA 1751S010 BASEPLATE-MOUNTING 12 100 EA 1751S016 DISK-SPEED SENSOR 100 EA 1751S022 PCB POWER CONTROL-115V 100 EA 1751S026 PCB POWER CONTROL 220V 100 EA 1751S043 SPLASH GRDCOVERBANDCLAMP-12 ~ 100 EA 1751S044 SPLASH GRDCOVERBANDCLAMP-8 100 EA 1751S062 STUD DRIVE - 375 DIA 200 EA

2-21 MA468171-1 121195

It I bull

1751S069 SENSOR SPEEDASSEMBLY 100 EA i U 8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST III PART NO DESCRIPTION aTY UM

1751S082 PCB MOTOR SPEED CONTROL 115V 100 EA II 1751S083 PCB MOTOR SPEED CONTROL 220V 100 EA 1790S062 PLATE BILINGUAL CAUTION 100 EA 1950S123 LABEL AUTOMET CAUTION 100 EA II3500S143 SPACER 12 INCH LONG 400 EA 404061 ALUMINUM WHEEL 8 IN 100 EA 491777 ALUMINUM WHEEL 121N 100 EA middot1492105 INLINE WATER FLTR REPLACEMENT 100 EA 8236S385 TEETHREADED 15 OD POLYPRO 100 EA 8236S388 NUT1-12 PIPE SIZE NPT POLYPR 100 EA 8236S413 CLAMP BAR 600 EA II 8236S426 PI PE DRAIN 150 ODX512LG PVC 100 EA 8236S456 PLUG POST 100 EA 8236S485 PIN COTTER 316X1-12LG ZINC 100 EA I8236S509 GASKET NEO 1750DX125IDX06W 100 EA 8236S510 ARM WASTE 15 400 EA 8236S519 TAILPIECE STRAIGHT FLANGED 100 EA 8236S672 PCB ECOMET CONTROL PANEL 100 EA 8236S673 NAMEPLATE ECOMET PEDESTAL 100 EA bull8236S678 PLATE BACKING TOWER 100 EA

U 8236S679 BOX CONTROL INTABLE 100 EA 8236S685 SPOUT ECOMET TOWER 100 EA 8236S686 STUD SPOUT MOUNT 100 EA bull 8236S687 TOWER CONTROL INTABLE 100 EA 8236S689 CLAMP TOWER CONTROL 200 EA 8236S690 ECOMET CASTING 8 100 EA bull8236S691 ECOMET CASTING 12 100 EA 8236S693 MOUNT GEARBOX 200 EA ~ 8236S694 COVER 100 EA I8236S695 COVER 220V-DC MOTOR 100 EA 8236S696 NUT 14-20 FLANGE 200 EA II8236S697 BAND180V-DC MOTOR 100 EA 8236S698 CONDUIT 12 X 11 100 EA 8236S700 CABLE 6 PIN MOLEX X 32 100 EA 8236S701 CABLE RIBBON 10 PIN X 22 100 EA II 8236S702 CABLE RIBBON 10 PIN X 22 100 EA 8236S703 CABLE RIBBON 14 PIN X 21 100 EA 8236S704 CABLE RIBBON 14 PIN X 16 100 EA 8236S705 HARNESS ECOMET 8 amp 12 FLUSH MOUNT 100 EA -8236S708 CABLE26 PINX 8 RIBBON 100 EA 8236S709 CABLE 26 PIN X 24 RIBBON 100 EA 8236S710 CABLE ECOMET TABLE UNIT TO AUTOMET 100 EA 8236S711 CABLE ECOMET TABLE UNIT WATER SOL 100 EA shy

II u

II 2-22

MA468171-1 121195

I

SECTION 3

ACCESSORIES

40-2120

40-2121

40-2122

40-2123

40-2124

48-6002middot115

48middot6003-115

48-8082-115

48-8083-115

48-8300-30

48-8300-36

48~8320-01

48-8320-02

48-8320-03

48-8321-01

48-8321-02

48-8321-03

48-8310-30l

48-8310-30R

48-8310-36l

48-8310-36R

48-8310-30T

48-8310-36T

48-8411

48-8412

Stainless Steel Sink with Black Faucet

Dupres Receptacle

Cup Drain

Service Module

Drain Piping Kit

Fume Hood 2 Unit with Light

Fume Hood 3 Unit with Light

Wall Cabinet 2 Unit with Light

Wall Cabinet 3 Unit with Light

Tech-Metreg Filler Kit

Tech-Metreg Filler Kit

Reagent Shelf One Unit

Reagent Shelf Two UnU

Reagent Shelf Three Unit

Reagent Shelf ComerNo Sides

Reagent Shelf Corner One Side

Reagent Shelf Corner Two Sides

Tech-Metreg End Filler Kit Tabli to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Aller Kit Table to Wall

TechmiddotMetreg End Filler Kit Tableto Table

Tech-Met~ End Filler KitTable toTable

Shelf or Drawer Liners1 Unit (24 in)

Shelf or Drawer Liners 2 Unit (48 in)

3-1 MA468171-1 1211195

Installation Instructions For 40~2120 Stainless Steel Sink and Faucet

MA468t71-t

Recommended mounting positions of the Sink and Faucet are shown in Figure3-4

~ Other positions may be limited by the table cross supports

I Typical sink installation uses drain kit 40-2124 sinks can be installed from the top

2 Cut a sink opening 13-34 x 18-V4 inch corner of cutouts can be square or up to 12 inch radius

MQmlst dimension front to back 2nd dimension left to right

3

4

Figure 3-1

NAlLS

SPRING CLIP

Pllt No 3143743)

Section Thru Grip~Rim

Nail spring clips to the edge of the counter top cutout

Apply a soft putty or caulking to the underside of the bowl rim

5 Connect sink to drain line

6 Locate the water valve position an drill a 15 inch dia hole Install the valve and connect the water supply to ~he 318 nptinlet

7 Check for leaks

ApPlyCau~ilg Figure 3-2 SinkIJ)stal~tion lt

3-2 1211195

__

I

SIB IPS COUPlING

REMOVABLE AERATOR

cOLOREO PLASTIO INDEX DISC

BLACK PLASllC HOOOEO HANOLE

Flgure~~3 Deck Mownt~Mixrnd Faucet

I

I I I I I I J I

338 lTYP

( 0

t

+I 1250 lTYP)

f 0

~ ~

-- 15 f---39 ----

1475

y )

shy

~ shy125 cent (TyP) J

I I

SINK CUT OUT 18-114ltX 13-34 n~

IFigure 3-4 Recommended Sink and Faucet Mounting Positibns

3-3

MA468171-1 121195

~ -----------------------------------------------------~

REAGENT SHELF

COUNTERTOP

T--~-------------------------

TABLE fRAME

~3

L4

U-middot-middot-It-~A------=-------+

bull I ---------------- ~

bull

8

i 1 i 7

ai---u-l-u--middot

Figure 3-5 Typical Sink Installation

3-4 MA468171-1 121195

bull bull bull bull bull

I I

Installation Instructions for 40-2121 Duplex Outlet

I

bullbull u

MACHINE SCREW BACK COVER PlATE

WOOD SCREW BOX

FRONT PLATE SHIM WASHER

DUPlEX OUTlET

(

Figure 3--6 Duplex Receptacle

Recommended mounting positions of the duplex outlet are shown in Figure 3--6 Duplex Outlets require a minimum of 2 inches clearance behind the back splash panel for installation

1 Cut outlet opening 2middot518 x 4 inch

2 Insert the front plate with the I-V4 inch long protrusion through the back splash from the back side of the table

3 To find the location of the two mounting screw holes hold the 4 inch electric box with the slots against the front cover plate and mark each location

4 Using a 332 drill bit drill two pilot holes V2inch deep atthemarked locations

~C(

c 5 Secure the front cover plate and 4 inch electric box with the wood

screws (R8628)as supplied

6 To complete the installation follow standard electrical practices

Note All electrical connections shOUld be completed by a certimiddotfled electrician

3middot5 MA468171middot1 1211195

V

402121 DUPLEX OUTLET PARTS LIST

R0606W WASHER6SS R6002 CARTON 7X5X4 200 TEST RSC R8628 SCREW10X12CRRECPNHDSS R8747 OUTLET DUPLEX GND FAULT 125V R8761 COVER 1-14 PLASTER RING X 4 R8762 BOX 4 SQ EXTENSION R8764 COVER BLANK FOR 4 BOX

Installation Instructions for 40-2122 Table Cup Drain

f I- 19-1

400 EA 100 EA 200 EA 100 EA 100 EA 100 EA 100 EA

Figure 3-7 Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position it is important to miss counter top cross supports

I Typical cup drain installation uses drain kit 40-2124

2 Drill a 2 inch dia hole through the counter top at the location of the cup drain

3 Install cup drain

4 Connect cup drain to drain line

5 Check for leaks

3-6

MA468171-1 121195

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

I--------------------shy

I I I II II

bull ~

Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

f ~

3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

I

~ g~7J

Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

I I-------

I bull bull I3

REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

~

Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

bull t

I II

-II

- ---

Figure 3-11 Drain Kit Components

-II II

3-13 -MA468171-1 1211195

~ ~-

0------shy

Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

II u

I3-15 MA468171-1 middot1211195

wtv ill

I

) I)

~

Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

I

I II

0400- -----04

STEP bull

o

1shy ---I--000

3Zr REF

o

bull

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Flg~rQ 3-13 Installation for Filler Kit

3middot17

MA468171middot1 121195

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Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

-

a lI ~240-11 l--- 300 --l

FRONT VIEW

4 0 --+--

o

o

REAR VIEW

14 NPT

250 DIA ( 3 PLACES)

440 380

360 (HIGH) 415 300 (LOW)

ALL DI~ENSIONS ARE IN

2-10

80

[I

8 ~~ It

=

L270--

RIGHT SIDE VIEW

WATER SUPPLY

DRAIN HOLE

(HIGH) (LOW)

2 o

I I I I I I I I I I I I I J I J

INCHES

Figure 2 -4 Back Elevation (Typical Access Hole Locations) One Unit Table

u MA468171-1 1211195

80

-

e 00

e

3001 8 ~ r=====t===1

t

ZO

5400

FRONT VIEW RIGHT SIDE VIEW 1-----540-----1

14 NPT WATER SUPPLY (2 PLACES)

25 DIA DRAIN HOLE (4 PLACES)

70

440 (HIGH) 380 (LOW)

(HIGH) 4 15 30 0 (LOW 1

o

o

360

REAR VIEW

ALL DIMENSIONS ARE IN INCHES

Figure 2 -S Back Elevation (Typical Access Hole Locations) Two Unit Table

2-11

MA46817t-t 121195

I

U I

I I I I I I I

U

80

J - 8 ~~ It

lol 7200 ~

f-olt-------78 00 -----~I ~ =

FRONT VIEW 780

r--190 400

f-- 120 f-i-200 --

-- 120 r-- - 160

1-0 0

1 rh

p2 t

REAR VIEW

RIGHT SIDE VIEW

40 (2 PLS)

14 NPT WATER SUPPLY

Vr-25 OIA

(3 PLACES)

ORAl (5 PLACES)

N HOLE

V

V

LV 0 I ~

1 360 (HIGH) 415

97

440 I( 380 (

300 (LOW)

HIGH) LOW)

ALL DIMENSIONS ARE IN INCHES

Figure 2 -6 Back Elevation (Typical Access Hole Locations) Three Unit Table

2-12 MA468171-1

2 o

I I I I

J

121195

---1790S062

~---- 8236S594

1751S022 (115V) 1751S025 (220V)

3500S 143 (4) -----

R8993 R8994

R0520middot (4)

8235S579 -~~

R9822 (2) ----1shy

R7088

8236S693

R2424 (8) ---__

R8365 (2) R4559 1750S00 1

8236$426

8236S690 8middot 8236S691 12

R0246 --

~---R7908 (3)

---- 1751S082 (115V)1751S083 (220V)

R8804 (115V)R8805 (220V)

r----R7908 (2)

(5)

----R0523

-----8236S698

---SEE DETAIL B

J~R0739 (4)

J ~R0514LW (4)

-----8235S678

R8835 (5)

Figure 2 -7 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-13 MA468171-1 1211195

bull 8236S673

SEE NOTE 1

_--e--shy~--Rgt365685

8236S672

1180572 (4)

r

R7846 (4)

u

DET AIL A Figure 2 -8 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

I I I I I I I I I I I I I I I

2-14 MA468171-1 121195

R7846 R0605LWE (3)

1750S094

SPEED SENSOR MOUNTING FOR(

160V MOTORGEARBOX ASSEMBLY

82365696 (2J~

8236S695~ 82365697

R8765 (2) ~ raquo R0614W (2)~~

1750S095

~~ 17515079

SPEED SENSOR MOUNTING FOR 220V MOTORGEARBOX ASSEMBLY

DETAIL B

Figure 2 -9 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-15 MA468171-1 12195

CUT

8236S385

8236S510 CUT TO 65

8236S510 CUT TO 1075

CUT

CUT TO 875

8236S510 TO 55

8236S509 8236S519 CUT TO 3

8236S388

8236S510 CUT TO 125

RAIN FOR 8 ECOMET

8236S385

8236S510

8236S510 CUT TO 125

8236S510 8236S509CUT TO 7

8236S519 CUT TO 3

8236S388

DRAIN FOR 12 ECOMET

DETAIL D

I I I I t I I J I I J

I J J

Figure 2 -10 ECOMETreg8 AND 12 GrinderPolsiher Unit Assembly

2-16 MA468171-1 1211195

NOTES

RZ880

1750S051

(141N)

OIloIENSIaII fRON RETAININORING TO ~- -- - bull shy

R8774 R877e

A~T DIRECTION CF FUI5H ET 50 TI-pound WATER DOES NJT SPLASH BEYONJ TtE TCP CF TIpound BOWl

(FAR SIDE)

RZBB6 (BIN)

L--RZ880 (lOIN)

--RZ880 (IBIN)

R8176--- r+-~ r-R774Z

U ITEMS R8lZBl1J 17~711J RZSZ4CI)RZSZ311J BZ~7111 ~ ~-~ q~~li SZlM558ll1 NJ TWO PIECES OF RZeM aIT TO zemiddot NJ 30middot TO BE PlACfD IN PlASTIC BAG Rel3O fOR FINoiL~ ~--~~

ll)

~ ~

gtshy0 E Q) rn rn laquo-

I

c J Q)

c-iii 0 a - Q) 0c-

CJ CI

0 Z laquo

shyI

CI

lo I-w ~ 0 0 W

bull CI Q) ~

l C)

iL

I shy ~ t

~

bullbullbull ____0__ _

1750S008 8 -- shy1751S007 12

(REF)

1750S076 1751S059 (REF)

(USEDR8734)WITH AUTOMET HEAD)

8 12middot

RB328-- (2)

1751S062 --__ (2)

R8359 _-=~~A=~fP

R8334_fJ

R7806 -- 11 IN)

SEE DETAIL 0 ---

gt---- 1751 S044 8middot 1751S043 12 (KIT)

r---- 40406 1 8 491777 12 (REF)

R8733

I

o I

82S413 A(6 PlS)

R0614lW 16 PlS)

R0987 (6 PlS)

Figure 2 -12 ECOMETreg 8 AND 12 GrinderPolsiher Unit Asseroply

I

I I I I I I I I I I I I I I I I

2-18 MA468171-1 121195

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~ N -co i ----- fshy J

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Figure 2 middot13 ECOMETreg 8 AND 12 GrinderPolsiher Electrical Diagram

2-19 MA468171-1 121195

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8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION aTY UM

II

II II IIAK110 ACCESSORY KIT FOR ALL 12 POL 100 EA

AK410 ACCESSORY KIT FOR ALL 8 POL 100 EA R0246 STRAINER - SINK 1-12IN 100 EA R0522 CONNECTOR 12 X 45 DEGREE CONDUIT 100 EA II R0523 CONNECTOR 112 X 90DEG CONDUIT 100 EA R0599 WASHER 1I2X1X1132 BRASS 100 EA R0605LWE WASHER LOCK EXT 6 STN STL 300 EA bR0612LWE WASHER LOCK EXT 1 0 STN STL 500 EA R0614 NUT 14-20 HEX 400 EA R0614LW LOCK WASHER 141N 600 EA R0615 NUT 114-20 HEX SS 200 EA I R0617LW LOCK WASHER 5161N 800 EA R0617W WASHER 5161N 200 EA

(

~R0620W WASHER 381N 400 EA II R0632 NUT 1220X18IN HEX BRASS 100 EA R0739 SCREW SKT HD 14-20 1-14IN 400 EA R0987 SCREW SKT HD 14-201 IN SS 600 EA IR1303 SCREW SET 1I4-20X1411 SS 100 EA R1643 SCREW 8-32 1I41N SLT RD HD SS 500 EA R2217TC SCREW ST 10-16X38 SLT RD ST GD 600 EAU R2424 SCREW 516-18 341N HEX HD SS 800 EA shyR2823 COUPLING-FEMALE REDUCING 100 EA R2824 TEE MALE BRANCH 100 EA R2886 NYLON TUBE 14 OD 10400 IN IR4559 ADHESIVE-ANAEROBIC THREAD GR AIR OZ R6328 TWIST-TIE POLYBAG-12 BLUE 100 EA R6330 POLY BAG 12X12-2 MIL 100 EA R7088 ROLL PIN 316 X 34 LG SS 400 EA R7406 O-RING 141D 234 X 070 300 EA shyR7502 STAINLESS PLUMBERS PUTTY AIR 02 R7519 SCREW 10-32 381N CR PN HD SS 200 EA II R7640 SCREW 38-16 41N HEX HD 400 EA R7742 ANCHOR CONNECTOR 100 EA R7806 TUBE POLYURETHANE 18IDX140D 100 IN R7846 SCREW 6-32 141N CR PAN HD SS 700 EA R7908 NUT 10-32 KEPS 500 EA shyR8166 RETAINING RING EXT 250 100 EA R8233 SCREW 10-24X7811 SKT HD CAP SS 300 EA R8328 O-RING 2061DX 103 CS 200 EA shyR8334 FITTING-SWIVEL 90DEG 10-32 100 EA R8335 FITTING-BULKHEAD 10-32 100 EA ~-R8336 NUT-716-24 COMPRESSION 100 EA R8345 UNION ELBOW 14 TUBE 100 EA R8359 KNOB 14 SHAFT 100 EA

R8364 SCREW-SET 14-28 X 12 IN 200 EA R8370 MOUNT CABLE TIE 100 EA shy0

2-20 I

MA468171-1 121195

I

j

R8624 NUT 8-32 KEPS-ZINC PLATE STl 200 EA

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION QTY UM

R8733 SEAL LIP 20 IDX262 ODX31W 100 EA R8734 TRANTORaUE1-12ID 100 EA R8751 O-RING 187WX188 10 X225 00 100 EA R8773 FITTINGMALE 25TUBEX10-32THD 100 EA R8774 FITTINGMALE 25 TUBE X 18NPT 300 EA R8776 FITTING 25 TUBE X 14 NPT 300 EA R8777 TEE-RUN 25 TUBE X 18 NPT 100 EA R8785 VALVE SOLENOID 115V LOO EA R8804 BREAKER CIRCUIT-115V 25 AMP 100 EA R8805 BREAKER CIRCUIT 220V 15 AMP 100 EA R8829 VALVE SOLENOID 220V 100 EA R8837 WASHER FIBER 516 10 100 EA R8838 WASHER FIBER 12 10 100 EA R8990 FILTER LINE 100 EA R8992 INLET POWER - IEC - SNAP-IN 100 EA R8993 BREAKER CIRCUIT-15 AMP-2 POLE 100 EA R9008A CORD IEC POWER - US NR EA R9008B CORD IEC POWER - EUROPE NR EA R9008C CORD IEC POWER - UK NR EA R9008D CORD IEC POWER - JAPAN NR EA R9081 SUPPRESSOR 50MFD X 200 OHM 100 EA R9213 TEE STREET-18 BRASS 100 EA R9214 NIPPLE HEX-18 BRASS 100 EA R9226 TAPE FOAM 18 X 38 W 7000 IN R9611 SPACER 1710 X250D X13LNY 400 EA R9761 AERATOR FAUCET 1316-27 MALE 100 EA 1180S72 NUT 6-32 KEPS 800 EA 1572S018 VALVE-WATER 14 NPT 100 EA 1572S026 KNOB WATER VALVE 100 EA 1600S044 VALVE 100 EA 1625S016 KEY 187 sa X 125 LONG 100 EA 1750S001 ADAPTER-SPINDLE 58 SHAFT 100 EA 1750S017 FITTING-FAUCET 100 EA 1750S023 HUB 12 SHAFT 100 EA 1750S024 PLATE-MOUNTING 8 100 EA 1750S047 TAG-AUTOMET CABLE 100 EA 1750S051 FAUCET ASSEMBLY 100 EA 1750S094 MOTORGEARBOX ASSY-1 HP 90VDC 100 EA 1750S095 MOTORGEARBOX ASSY-1 HP 180VDC 100 EA 1750S100 KIT O-RING 100 EA 1751S010 BASEPLATE-MOUNTING 12 100 EA 1751S016 DISK-SPEED SENSOR 100 EA 1751S022 PCB POWER CONTROL-115V 100 EA 1751S026 PCB POWER CONTROL 220V 100 EA 1751S043 SPLASH GRDCOVERBANDCLAMP-12 ~ 100 EA 1751S044 SPLASH GRDCOVERBANDCLAMP-8 100 EA 1751S062 STUD DRIVE - 375 DIA 200 EA

2-21 MA468171-1 121195

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1751S069 SENSOR SPEEDASSEMBLY 100 EA i U 8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST III PART NO DESCRIPTION aTY UM

1751S082 PCB MOTOR SPEED CONTROL 115V 100 EA II 1751S083 PCB MOTOR SPEED CONTROL 220V 100 EA 1790S062 PLATE BILINGUAL CAUTION 100 EA 1950S123 LABEL AUTOMET CAUTION 100 EA II3500S143 SPACER 12 INCH LONG 400 EA 404061 ALUMINUM WHEEL 8 IN 100 EA 491777 ALUMINUM WHEEL 121N 100 EA middot1492105 INLINE WATER FLTR REPLACEMENT 100 EA 8236S385 TEETHREADED 15 OD POLYPRO 100 EA 8236S388 NUT1-12 PIPE SIZE NPT POLYPR 100 EA 8236S413 CLAMP BAR 600 EA II 8236S426 PI PE DRAIN 150 ODX512LG PVC 100 EA 8236S456 PLUG POST 100 EA 8236S485 PIN COTTER 316X1-12LG ZINC 100 EA I8236S509 GASKET NEO 1750DX125IDX06W 100 EA 8236S510 ARM WASTE 15 400 EA 8236S519 TAILPIECE STRAIGHT FLANGED 100 EA 8236S672 PCB ECOMET CONTROL PANEL 100 EA 8236S673 NAMEPLATE ECOMET PEDESTAL 100 EA bull8236S678 PLATE BACKING TOWER 100 EA

U 8236S679 BOX CONTROL INTABLE 100 EA 8236S685 SPOUT ECOMET TOWER 100 EA 8236S686 STUD SPOUT MOUNT 100 EA bull 8236S687 TOWER CONTROL INTABLE 100 EA 8236S689 CLAMP TOWER CONTROL 200 EA 8236S690 ECOMET CASTING 8 100 EA bull8236S691 ECOMET CASTING 12 100 EA 8236S693 MOUNT GEARBOX 200 EA ~ 8236S694 COVER 100 EA I8236S695 COVER 220V-DC MOTOR 100 EA 8236S696 NUT 14-20 FLANGE 200 EA II8236S697 BAND180V-DC MOTOR 100 EA 8236S698 CONDUIT 12 X 11 100 EA 8236S700 CABLE 6 PIN MOLEX X 32 100 EA 8236S701 CABLE RIBBON 10 PIN X 22 100 EA II 8236S702 CABLE RIBBON 10 PIN X 22 100 EA 8236S703 CABLE RIBBON 14 PIN X 21 100 EA 8236S704 CABLE RIBBON 14 PIN X 16 100 EA 8236S705 HARNESS ECOMET 8 amp 12 FLUSH MOUNT 100 EA -8236S708 CABLE26 PINX 8 RIBBON 100 EA 8236S709 CABLE 26 PIN X 24 RIBBON 100 EA 8236S710 CABLE ECOMET TABLE UNIT TO AUTOMET 100 EA 8236S711 CABLE ECOMET TABLE UNIT WATER SOL 100 EA shy

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II 2-22

MA468171-1 121195

I

SECTION 3

ACCESSORIES

40-2120

40-2121

40-2122

40-2123

40-2124

48-6002middot115

48middot6003-115

48-8082-115

48-8083-115

48-8300-30

48-8300-36

48~8320-01

48-8320-02

48-8320-03

48-8321-01

48-8321-02

48-8321-03

48-8310-30l

48-8310-30R

48-8310-36l

48-8310-36R

48-8310-30T

48-8310-36T

48-8411

48-8412

Stainless Steel Sink with Black Faucet

Dupres Receptacle

Cup Drain

Service Module

Drain Piping Kit

Fume Hood 2 Unit with Light

Fume Hood 3 Unit with Light

Wall Cabinet 2 Unit with Light

Wall Cabinet 3 Unit with Light

Tech-Metreg Filler Kit

Tech-Metreg Filler Kit

Reagent Shelf One Unit

Reagent Shelf Two UnU

Reagent Shelf Three Unit

Reagent Shelf ComerNo Sides

Reagent Shelf Corner One Side

Reagent Shelf Corner Two Sides

Tech-Metreg End Filler Kit Tabli to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Aller Kit Table to Wall

TechmiddotMetreg End Filler Kit Tableto Table

Tech-Met~ End Filler KitTable toTable

Shelf or Drawer Liners1 Unit (24 in)

Shelf or Drawer Liners 2 Unit (48 in)

3-1 MA468171-1 1211195

Installation Instructions For 40~2120 Stainless Steel Sink and Faucet

MA468t71-t

Recommended mounting positions of the Sink and Faucet are shown in Figure3-4

~ Other positions may be limited by the table cross supports

I Typical sink installation uses drain kit 40-2124 sinks can be installed from the top

2 Cut a sink opening 13-34 x 18-V4 inch corner of cutouts can be square or up to 12 inch radius

MQmlst dimension front to back 2nd dimension left to right

3

4

Figure 3-1

NAlLS

SPRING CLIP

Pllt No 3143743)

Section Thru Grip~Rim

Nail spring clips to the edge of the counter top cutout

Apply a soft putty or caulking to the underside of the bowl rim

5 Connect sink to drain line

6 Locate the water valve position an drill a 15 inch dia hole Install the valve and connect the water supply to ~he 318 nptinlet

7 Check for leaks

ApPlyCau~ilg Figure 3-2 SinkIJ)stal~tion lt

3-2 1211195

__

I

SIB IPS COUPlING

REMOVABLE AERATOR

cOLOREO PLASTIO INDEX DISC

BLACK PLASllC HOOOEO HANOLE

Flgure~~3 Deck Mownt~Mixrnd Faucet

I

I I I I I I J I

338 lTYP

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t

+I 1250 lTYP)

f 0

~ ~

-- 15 f---39 ----

1475

y )

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~ shy125 cent (TyP) J

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SINK CUT OUT 18-114ltX 13-34 n~

IFigure 3-4 Recommended Sink and Faucet Mounting Positibns

3-3

MA468171-1 121195

~ -----------------------------------------------------~

REAGENT SHELF

COUNTERTOP

T--~-------------------------

TABLE fRAME

~3

L4

U-middot-middot-It-~A------=-------+

bull I ---------------- ~

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8

i 1 i 7

ai---u-l-u--middot

Figure 3-5 Typical Sink Installation

3-4 MA468171-1 121195

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Installation Instructions for 40-2121 Duplex Outlet

I

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MACHINE SCREW BACK COVER PlATE

WOOD SCREW BOX

FRONT PLATE SHIM WASHER

DUPlEX OUTlET

(

Figure 3--6 Duplex Receptacle

Recommended mounting positions of the duplex outlet are shown in Figure 3--6 Duplex Outlets require a minimum of 2 inches clearance behind the back splash panel for installation

1 Cut outlet opening 2middot518 x 4 inch

2 Insert the front plate with the I-V4 inch long protrusion through the back splash from the back side of the table

3 To find the location of the two mounting screw holes hold the 4 inch electric box with the slots against the front cover plate and mark each location

4 Using a 332 drill bit drill two pilot holes V2inch deep atthemarked locations

~C(

c 5 Secure the front cover plate and 4 inch electric box with the wood

screws (R8628)as supplied

6 To complete the installation follow standard electrical practices

Note All electrical connections shOUld be completed by a certimiddotfled electrician

3middot5 MA468171middot1 1211195

V

402121 DUPLEX OUTLET PARTS LIST

R0606W WASHER6SS R6002 CARTON 7X5X4 200 TEST RSC R8628 SCREW10X12CRRECPNHDSS R8747 OUTLET DUPLEX GND FAULT 125V R8761 COVER 1-14 PLASTER RING X 4 R8762 BOX 4 SQ EXTENSION R8764 COVER BLANK FOR 4 BOX

Installation Instructions for 40-2122 Table Cup Drain

f I- 19-1

400 EA 100 EA 200 EA 100 EA 100 EA 100 EA 100 EA

Figure 3-7 Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position it is important to miss counter top cross supports

I Typical cup drain installation uses drain kit 40-2124

2 Drill a 2 inch dia hole through the counter top at the location of the cup drain

3 Install cup drain

4 Connect cup drain to drain line

5 Check for leaks

3-6

MA468171-1 121195

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

I--------------------shy

I I I II II

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Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

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3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

I

~ g~7J

Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

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REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

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Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

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I II

-II

- ---

Figure 3-11 Drain Kit Components

-II II

3-13 -MA468171-1 1211195

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Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

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II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

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I3-15 MA468171-1 middot1211195

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Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

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0400- -----04

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Flg~rQ 3-13 Installation for Filler Kit

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MA468171middot1 121195

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Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

80

-

e 00

e

3001 8 ~ r=====t===1

t

ZO

5400

FRONT VIEW RIGHT SIDE VIEW 1-----540-----1

14 NPT WATER SUPPLY (2 PLACES)

25 DIA DRAIN HOLE (4 PLACES)

70

440 (HIGH) 380 (LOW)

(HIGH) 4 15 30 0 (LOW 1

o

o

360

REAR VIEW

ALL DIMENSIONS ARE IN INCHES

Figure 2 -S Back Elevation (Typical Access Hole Locations) Two Unit Table

2-11

MA46817t-t 121195

I

U I

I I I I I I I

U

80

J - 8 ~~ It

lol 7200 ~

f-olt-------78 00 -----~I ~ =

FRONT VIEW 780

r--190 400

f-- 120 f-i-200 --

-- 120 r-- - 160

1-0 0

1 rh

p2 t

REAR VIEW

RIGHT SIDE VIEW

40 (2 PLS)

14 NPT WATER SUPPLY

Vr-25 OIA

(3 PLACES)

ORAl (5 PLACES)

N HOLE

V

V

LV 0 I ~

1 360 (HIGH) 415

97

440 I( 380 (

300 (LOW)

HIGH) LOW)

ALL DIMENSIONS ARE IN INCHES

Figure 2 -6 Back Elevation (Typical Access Hole Locations) Three Unit Table

2-12 MA468171-1

2 o

I I I I

J

121195

---1790S062

~---- 8236S594

1751S022 (115V) 1751S025 (220V)

3500S 143 (4) -----

R8993 R8994

R0520middot (4)

8235S579 -~~

R9822 (2) ----1shy

R7088

8236S693

R2424 (8) ---__

R8365 (2) R4559 1750S00 1

8236$426

8236S690 8middot 8236S691 12

R0246 --

~---R7908 (3)

---- 1751S082 (115V)1751S083 (220V)

R8804 (115V)R8805 (220V)

r----R7908 (2)

(5)

----R0523

-----8236S698

---SEE DETAIL B

J~R0739 (4)

J ~R0514LW (4)

-----8235S678

R8835 (5)

Figure 2 -7 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-13 MA468171-1 1211195

bull 8236S673

SEE NOTE 1

_--e--shy~--Rgt365685

8236S672

1180572 (4)

r

R7846 (4)

u

DET AIL A Figure 2 -8 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

I I I I I I I I I I I I I I I

2-14 MA468171-1 121195

R7846 R0605LWE (3)

1750S094

SPEED SENSOR MOUNTING FOR(

160V MOTORGEARBOX ASSEMBLY

82365696 (2J~

8236S695~ 82365697

R8765 (2) ~ raquo R0614W (2)~~

1750S095

~~ 17515079

SPEED SENSOR MOUNTING FOR 220V MOTORGEARBOX ASSEMBLY

DETAIL B

Figure 2 -9 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-15 MA468171-1 12195

CUT

8236S385

8236S510 CUT TO 65

8236S510 CUT TO 1075

CUT

CUT TO 875

8236S510 TO 55

8236S509 8236S519 CUT TO 3

8236S388

8236S510 CUT TO 125

RAIN FOR 8 ECOMET

8236S385

8236S510

8236S510 CUT TO 125

8236S510 8236S509CUT TO 7

8236S519 CUT TO 3

8236S388

DRAIN FOR 12 ECOMET

DETAIL D

I I I I t I I J I I J

I J J

Figure 2 -10 ECOMETreg8 AND 12 GrinderPolsiher Unit Assembly

2-16 MA468171-1 1211195

NOTES

RZ880

1750S051

(141N)

OIloIENSIaII fRON RETAININORING TO ~- -- - bull shy

R8774 R877e

A~T DIRECTION CF FUI5H ET 50 TI-pound WATER DOES NJT SPLASH BEYONJ TtE TCP CF TIpound BOWl

(FAR SIDE)

RZBB6 (BIN)

L--RZ880 (lOIN)

--RZ880 (IBIN)

R8176--- r+-~ r-R774Z

U ITEMS R8lZBl1J 17~711J RZSZ4CI)RZSZ311J BZ~7111 ~ ~-~ q~~li SZlM558ll1 NJ TWO PIECES OF RZeM aIT TO zemiddot NJ 30middot TO BE PlACfD IN PlASTIC BAG Rel3O fOR FINoiL~ ~--~~

ll)

~ ~

gtshy0 E Q) rn rn laquo-

I

c J Q)

c-iii 0 a - Q) 0c-

CJ CI

0 Z laquo

shyI

CI

lo I-w ~ 0 0 W

bull CI Q) ~

l C)

iL

I shy ~ t

~

bullbullbull ____0__ _

1750S008 8 -- shy1751S007 12

(REF)

1750S076 1751S059 (REF)

(USEDR8734)WITH AUTOMET HEAD)

8 12middot

RB328-- (2)

1751S062 --__ (2)

R8359 _-=~~A=~fP

R8334_fJ

R7806 -- 11 IN)

SEE DETAIL 0 ---

gt---- 1751 S044 8middot 1751S043 12 (KIT)

r---- 40406 1 8 491777 12 (REF)

R8733

I

o I

82S413 A(6 PlS)

R0614lW 16 PlS)

R0987 (6 PlS)

Figure 2 -12 ECOMETreg 8 AND 12 GrinderPolsiher Unit Asseroply

I

I I I I I I I I I I I I I I I I

2-18 MA468171-1 121195

(

r--shy

fshywo ~laquoOw I~jr ~ laquo ---shy

-shy ~ ~

r 2

~ M 0 X X

lt ~- laquo gt~m ~ i ~ (Ju~

X InlU4 e ~ r---shy~~ ( I r ifi ~ g II

~ N -co i ----- fshy J

r-- lt cent ~ ~X ~

~ ~~

0 L-shy i] i

~ ---shy ~ in u bullbull

fshy a gg yen il q~ H IOril (J

~ X 3 ~

=-n II cent r-shy cent ~bull

~ X X o bull u

~amp X w F n ~ 11 Of ft lt00 ampIi ~

dl~~ ~

~

X n

il n AI lJ y

-shy IJ I ~

~~

~ ~ ~i = I

Figure 2 middot13 ECOMETreg 8 AND 12 GrinderPolsiher Electrical Diagram

2-19 MA468171-1 121195

--

0

JJ

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION aTY UM

II

II II IIAK110 ACCESSORY KIT FOR ALL 12 POL 100 EA

AK410 ACCESSORY KIT FOR ALL 8 POL 100 EA R0246 STRAINER - SINK 1-12IN 100 EA R0522 CONNECTOR 12 X 45 DEGREE CONDUIT 100 EA II R0523 CONNECTOR 112 X 90DEG CONDUIT 100 EA R0599 WASHER 1I2X1X1132 BRASS 100 EA R0605LWE WASHER LOCK EXT 6 STN STL 300 EA bR0612LWE WASHER LOCK EXT 1 0 STN STL 500 EA R0614 NUT 14-20 HEX 400 EA R0614LW LOCK WASHER 141N 600 EA R0615 NUT 114-20 HEX SS 200 EA I R0617LW LOCK WASHER 5161N 800 EA R0617W WASHER 5161N 200 EA

(

~R0620W WASHER 381N 400 EA II R0632 NUT 1220X18IN HEX BRASS 100 EA R0739 SCREW SKT HD 14-20 1-14IN 400 EA R0987 SCREW SKT HD 14-201 IN SS 600 EA IR1303 SCREW SET 1I4-20X1411 SS 100 EA R1643 SCREW 8-32 1I41N SLT RD HD SS 500 EA R2217TC SCREW ST 10-16X38 SLT RD ST GD 600 EAU R2424 SCREW 516-18 341N HEX HD SS 800 EA shyR2823 COUPLING-FEMALE REDUCING 100 EA R2824 TEE MALE BRANCH 100 EA R2886 NYLON TUBE 14 OD 10400 IN IR4559 ADHESIVE-ANAEROBIC THREAD GR AIR OZ R6328 TWIST-TIE POLYBAG-12 BLUE 100 EA R6330 POLY BAG 12X12-2 MIL 100 EA R7088 ROLL PIN 316 X 34 LG SS 400 EA R7406 O-RING 141D 234 X 070 300 EA shyR7502 STAINLESS PLUMBERS PUTTY AIR 02 R7519 SCREW 10-32 381N CR PN HD SS 200 EA II R7640 SCREW 38-16 41N HEX HD 400 EA R7742 ANCHOR CONNECTOR 100 EA R7806 TUBE POLYURETHANE 18IDX140D 100 IN R7846 SCREW 6-32 141N CR PAN HD SS 700 EA R7908 NUT 10-32 KEPS 500 EA shyR8166 RETAINING RING EXT 250 100 EA R8233 SCREW 10-24X7811 SKT HD CAP SS 300 EA R8328 O-RING 2061DX 103 CS 200 EA shyR8334 FITTING-SWIVEL 90DEG 10-32 100 EA R8335 FITTING-BULKHEAD 10-32 100 EA ~-R8336 NUT-716-24 COMPRESSION 100 EA R8345 UNION ELBOW 14 TUBE 100 EA R8359 KNOB 14 SHAFT 100 EA

R8364 SCREW-SET 14-28 X 12 IN 200 EA R8370 MOUNT CABLE TIE 100 EA shy0

2-20 I

MA468171-1 121195

I

j

R8624 NUT 8-32 KEPS-ZINC PLATE STl 200 EA

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION QTY UM

R8733 SEAL LIP 20 IDX262 ODX31W 100 EA R8734 TRANTORaUE1-12ID 100 EA R8751 O-RING 187WX188 10 X225 00 100 EA R8773 FITTINGMALE 25TUBEX10-32THD 100 EA R8774 FITTINGMALE 25 TUBE X 18NPT 300 EA R8776 FITTING 25 TUBE X 14 NPT 300 EA R8777 TEE-RUN 25 TUBE X 18 NPT 100 EA R8785 VALVE SOLENOID 115V LOO EA R8804 BREAKER CIRCUIT-115V 25 AMP 100 EA R8805 BREAKER CIRCUIT 220V 15 AMP 100 EA R8829 VALVE SOLENOID 220V 100 EA R8837 WASHER FIBER 516 10 100 EA R8838 WASHER FIBER 12 10 100 EA R8990 FILTER LINE 100 EA R8992 INLET POWER - IEC - SNAP-IN 100 EA R8993 BREAKER CIRCUIT-15 AMP-2 POLE 100 EA R9008A CORD IEC POWER - US NR EA R9008B CORD IEC POWER - EUROPE NR EA R9008C CORD IEC POWER - UK NR EA R9008D CORD IEC POWER - JAPAN NR EA R9081 SUPPRESSOR 50MFD X 200 OHM 100 EA R9213 TEE STREET-18 BRASS 100 EA R9214 NIPPLE HEX-18 BRASS 100 EA R9226 TAPE FOAM 18 X 38 W 7000 IN R9611 SPACER 1710 X250D X13LNY 400 EA R9761 AERATOR FAUCET 1316-27 MALE 100 EA 1180S72 NUT 6-32 KEPS 800 EA 1572S018 VALVE-WATER 14 NPT 100 EA 1572S026 KNOB WATER VALVE 100 EA 1600S044 VALVE 100 EA 1625S016 KEY 187 sa X 125 LONG 100 EA 1750S001 ADAPTER-SPINDLE 58 SHAFT 100 EA 1750S017 FITTING-FAUCET 100 EA 1750S023 HUB 12 SHAFT 100 EA 1750S024 PLATE-MOUNTING 8 100 EA 1750S047 TAG-AUTOMET CABLE 100 EA 1750S051 FAUCET ASSEMBLY 100 EA 1750S094 MOTORGEARBOX ASSY-1 HP 90VDC 100 EA 1750S095 MOTORGEARBOX ASSY-1 HP 180VDC 100 EA 1750S100 KIT O-RING 100 EA 1751S010 BASEPLATE-MOUNTING 12 100 EA 1751S016 DISK-SPEED SENSOR 100 EA 1751S022 PCB POWER CONTROL-115V 100 EA 1751S026 PCB POWER CONTROL 220V 100 EA 1751S043 SPLASH GRDCOVERBANDCLAMP-12 ~ 100 EA 1751S044 SPLASH GRDCOVERBANDCLAMP-8 100 EA 1751S062 STUD DRIVE - 375 DIA 200 EA

2-21 MA468171-1 121195

It I bull

1751S069 SENSOR SPEEDASSEMBLY 100 EA i U 8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST III PART NO DESCRIPTION aTY UM

1751S082 PCB MOTOR SPEED CONTROL 115V 100 EA II 1751S083 PCB MOTOR SPEED CONTROL 220V 100 EA 1790S062 PLATE BILINGUAL CAUTION 100 EA 1950S123 LABEL AUTOMET CAUTION 100 EA II3500S143 SPACER 12 INCH LONG 400 EA 404061 ALUMINUM WHEEL 8 IN 100 EA 491777 ALUMINUM WHEEL 121N 100 EA middot1492105 INLINE WATER FLTR REPLACEMENT 100 EA 8236S385 TEETHREADED 15 OD POLYPRO 100 EA 8236S388 NUT1-12 PIPE SIZE NPT POLYPR 100 EA 8236S413 CLAMP BAR 600 EA II 8236S426 PI PE DRAIN 150 ODX512LG PVC 100 EA 8236S456 PLUG POST 100 EA 8236S485 PIN COTTER 316X1-12LG ZINC 100 EA I8236S509 GASKET NEO 1750DX125IDX06W 100 EA 8236S510 ARM WASTE 15 400 EA 8236S519 TAILPIECE STRAIGHT FLANGED 100 EA 8236S672 PCB ECOMET CONTROL PANEL 100 EA 8236S673 NAMEPLATE ECOMET PEDESTAL 100 EA bull8236S678 PLATE BACKING TOWER 100 EA

U 8236S679 BOX CONTROL INTABLE 100 EA 8236S685 SPOUT ECOMET TOWER 100 EA 8236S686 STUD SPOUT MOUNT 100 EA bull 8236S687 TOWER CONTROL INTABLE 100 EA 8236S689 CLAMP TOWER CONTROL 200 EA 8236S690 ECOMET CASTING 8 100 EA bull8236S691 ECOMET CASTING 12 100 EA 8236S693 MOUNT GEARBOX 200 EA ~ 8236S694 COVER 100 EA I8236S695 COVER 220V-DC MOTOR 100 EA 8236S696 NUT 14-20 FLANGE 200 EA II8236S697 BAND180V-DC MOTOR 100 EA 8236S698 CONDUIT 12 X 11 100 EA 8236S700 CABLE 6 PIN MOLEX X 32 100 EA 8236S701 CABLE RIBBON 10 PIN X 22 100 EA II 8236S702 CABLE RIBBON 10 PIN X 22 100 EA 8236S703 CABLE RIBBON 14 PIN X 21 100 EA 8236S704 CABLE RIBBON 14 PIN X 16 100 EA 8236S705 HARNESS ECOMET 8 amp 12 FLUSH MOUNT 100 EA -8236S708 CABLE26 PINX 8 RIBBON 100 EA 8236S709 CABLE 26 PIN X 24 RIBBON 100 EA 8236S710 CABLE ECOMET TABLE UNIT TO AUTOMET 100 EA 8236S711 CABLE ECOMET TABLE UNIT WATER SOL 100 EA shy

II u

II 2-22

MA468171-1 121195

I

SECTION 3

ACCESSORIES

40-2120

40-2121

40-2122

40-2123

40-2124

48-6002middot115

48middot6003-115

48-8082-115

48-8083-115

48-8300-30

48-8300-36

48~8320-01

48-8320-02

48-8320-03

48-8321-01

48-8321-02

48-8321-03

48-8310-30l

48-8310-30R

48-8310-36l

48-8310-36R

48-8310-30T

48-8310-36T

48-8411

48-8412

Stainless Steel Sink with Black Faucet

Dupres Receptacle

Cup Drain

Service Module

Drain Piping Kit

Fume Hood 2 Unit with Light

Fume Hood 3 Unit with Light

Wall Cabinet 2 Unit with Light

Wall Cabinet 3 Unit with Light

Tech-Metreg Filler Kit

Tech-Metreg Filler Kit

Reagent Shelf One Unit

Reagent Shelf Two UnU

Reagent Shelf Three Unit

Reagent Shelf ComerNo Sides

Reagent Shelf Corner One Side

Reagent Shelf Corner Two Sides

Tech-Metreg End Filler Kit Tabli to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Aller Kit Table to Wall

TechmiddotMetreg End Filler Kit Tableto Table

Tech-Met~ End Filler KitTable toTable

Shelf or Drawer Liners1 Unit (24 in)

Shelf or Drawer Liners 2 Unit (48 in)

3-1 MA468171-1 1211195

Installation Instructions For 40~2120 Stainless Steel Sink and Faucet

MA468t71-t

Recommended mounting positions of the Sink and Faucet are shown in Figure3-4

~ Other positions may be limited by the table cross supports

I Typical sink installation uses drain kit 40-2124 sinks can be installed from the top

2 Cut a sink opening 13-34 x 18-V4 inch corner of cutouts can be square or up to 12 inch radius

MQmlst dimension front to back 2nd dimension left to right

3

4

Figure 3-1

NAlLS

SPRING CLIP

Pllt No 3143743)

Section Thru Grip~Rim

Nail spring clips to the edge of the counter top cutout

Apply a soft putty or caulking to the underside of the bowl rim

5 Connect sink to drain line

6 Locate the water valve position an drill a 15 inch dia hole Install the valve and connect the water supply to ~he 318 nptinlet

7 Check for leaks

ApPlyCau~ilg Figure 3-2 SinkIJ)stal~tion lt

3-2 1211195

__

I

SIB IPS COUPlING

REMOVABLE AERATOR

cOLOREO PLASTIO INDEX DISC

BLACK PLASllC HOOOEO HANOLE

Flgure~~3 Deck Mownt~Mixrnd Faucet

I

I I I I I I J I

338 lTYP

( 0

t

+I 1250 lTYP)

f 0

~ ~

-- 15 f---39 ----

1475

y )

shy

~ shy125 cent (TyP) J

I I

SINK CUT OUT 18-114ltX 13-34 n~

IFigure 3-4 Recommended Sink and Faucet Mounting Positibns

3-3

MA468171-1 121195

~ -----------------------------------------------------~

REAGENT SHELF

COUNTERTOP

T--~-------------------------

TABLE fRAME

~3

L4

U-middot-middot-It-~A------=-------+

bull I ---------------- ~

bull

8

i 1 i 7

ai---u-l-u--middot

Figure 3-5 Typical Sink Installation

3-4 MA468171-1 121195

bull bull bull bull bull

I I

Installation Instructions for 40-2121 Duplex Outlet

I

bullbull u

MACHINE SCREW BACK COVER PlATE

WOOD SCREW BOX

FRONT PLATE SHIM WASHER

DUPlEX OUTlET

(

Figure 3--6 Duplex Receptacle

Recommended mounting positions of the duplex outlet are shown in Figure 3--6 Duplex Outlets require a minimum of 2 inches clearance behind the back splash panel for installation

1 Cut outlet opening 2middot518 x 4 inch

2 Insert the front plate with the I-V4 inch long protrusion through the back splash from the back side of the table

3 To find the location of the two mounting screw holes hold the 4 inch electric box with the slots against the front cover plate and mark each location

4 Using a 332 drill bit drill two pilot holes V2inch deep atthemarked locations

~C(

c 5 Secure the front cover plate and 4 inch electric box with the wood

screws (R8628)as supplied

6 To complete the installation follow standard electrical practices

Note All electrical connections shOUld be completed by a certimiddotfled electrician

3middot5 MA468171middot1 1211195

V

402121 DUPLEX OUTLET PARTS LIST

R0606W WASHER6SS R6002 CARTON 7X5X4 200 TEST RSC R8628 SCREW10X12CRRECPNHDSS R8747 OUTLET DUPLEX GND FAULT 125V R8761 COVER 1-14 PLASTER RING X 4 R8762 BOX 4 SQ EXTENSION R8764 COVER BLANK FOR 4 BOX

Installation Instructions for 40-2122 Table Cup Drain

f I- 19-1

400 EA 100 EA 200 EA 100 EA 100 EA 100 EA 100 EA

Figure 3-7 Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position it is important to miss counter top cross supports

I Typical cup drain installation uses drain kit 40-2124

2 Drill a 2 inch dia hole through the counter top at the location of the cup drain

3 Install cup drain

4 Connect cup drain to drain line

5 Check for leaks

3-6

MA468171-1 121195

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

I--------------------shy

I I I II II

bull ~

Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

f ~

3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

I

~ g~7J

Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

I I-------

I bull bull I3

REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

~

Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

bull t

I II

-II

- ---

Figure 3-11 Drain Kit Components

-II II

3-13 -MA468171-1 1211195

~ ~-

0------shy

Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

II u

I3-15 MA468171-1 middot1211195

wtv ill

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Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

I

I II

0400- -----04

STEP bull

o

1shy ---I--000

3Zr REF

o

bull

o

o

Flg~rQ 3-13 Installation for Filler Kit

3middot17

MA468171middot1 121195

bull ~

Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

I

U I

I I I I I I I

U

80

J - 8 ~~ It

lol 7200 ~

f-olt-------78 00 -----~I ~ =

FRONT VIEW 780

r--190 400

f-- 120 f-i-200 --

-- 120 r-- - 160

1-0 0

1 rh

p2 t

REAR VIEW

RIGHT SIDE VIEW

40 (2 PLS)

14 NPT WATER SUPPLY

Vr-25 OIA

(3 PLACES)

ORAl (5 PLACES)

N HOLE

V

V

LV 0 I ~

1 360 (HIGH) 415

97

440 I( 380 (

300 (LOW)

HIGH) LOW)

ALL DIMENSIONS ARE IN INCHES

Figure 2 -6 Back Elevation (Typical Access Hole Locations) Three Unit Table

2-12 MA468171-1

2 o

I I I I

J

121195

---1790S062

~---- 8236S594

1751S022 (115V) 1751S025 (220V)

3500S 143 (4) -----

R8993 R8994

R0520middot (4)

8235S579 -~~

R9822 (2) ----1shy

R7088

8236S693

R2424 (8) ---__

R8365 (2) R4559 1750S00 1

8236$426

8236S690 8middot 8236S691 12

R0246 --

~---R7908 (3)

---- 1751S082 (115V)1751S083 (220V)

R8804 (115V)R8805 (220V)

r----R7908 (2)

(5)

----R0523

-----8236S698

---SEE DETAIL B

J~R0739 (4)

J ~R0514LW (4)

-----8235S678

R8835 (5)

Figure 2 -7 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-13 MA468171-1 1211195

bull 8236S673

SEE NOTE 1

_--e--shy~--Rgt365685

8236S672

1180572 (4)

r

R7846 (4)

u

DET AIL A Figure 2 -8 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

I I I I I I I I I I I I I I I

2-14 MA468171-1 121195

R7846 R0605LWE (3)

1750S094

SPEED SENSOR MOUNTING FOR(

160V MOTORGEARBOX ASSEMBLY

82365696 (2J~

8236S695~ 82365697

R8765 (2) ~ raquo R0614W (2)~~

1750S095

~~ 17515079

SPEED SENSOR MOUNTING FOR 220V MOTORGEARBOX ASSEMBLY

DETAIL B

Figure 2 -9 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-15 MA468171-1 12195

CUT

8236S385

8236S510 CUT TO 65

8236S510 CUT TO 1075

CUT

CUT TO 875

8236S510 TO 55

8236S509 8236S519 CUT TO 3

8236S388

8236S510 CUT TO 125

RAIN FOR 8 ECOMET

8236S385

8236S510

8236S510 CUT TO 125

8236S510 8236S509CUT TO 7

8236S519 CUT TO 3

8236S388

DRAIN FOR 12 ECOMET

DETAIL D

I I I I t I I J I I J

I J J

Figure 2 -10 ECOMETreg8 AND 12 GrinderPolsiher Unit Assembly

2-16 MA468171-1 1211195

NOTES

RZ880

1750S051

(141N)

OIloIENSIaII fRON RETAININORING TO ~- -- - bull shy

R8774 R877e

A~T DIRECTION CF FUI5H ET 50 TI-pound WATER DOES NJT SPLASH BEYONJ TtE TCP CF TIpound BOWl

(FAR SIDE)

RZBB6 (BIN)

L--RZ880 (lOIN)

--RZ880 (IBIN)

R8176--- r+-~ r-R774Z

U ITEMS R8lZBl1J 17~711J RZSZ4CI)RZSZ311J BZ~7111 ~ ~-~ q~~li SZlM558ll1 NJ TWO PIECES OF RZeM aIT TO zemiddot NJ 30middot TO BE PlACfD IN PlASTIC BAG Rel3O fOR FINoiL~ ~--~~

ll)

~ ~

gtshy0 E Q) rn rn laquo-

I

c J Q)

c-iii 0 a - Q) 0c-

CJ CI

0 Z laquo

shyI

CI

lo I-w ~ 0 0 W

bull CI Q) ~

l C)

iL

I shy ~ t

~

bullbullbull ____0__ _

1750S008 8 -- shy1751S007 12

(REF)

1750S076 1751S059 (REF)

(USEDR8734)WITH AUTOMET HEAD)

8 12middot

RB328-- (2)

1751S062 --__ (2)

R8359 _-=~~A=~fP

R8334_fJ

R7806 -- 11 IN)

SEE DETAIL 0 ---

gt---- 1751 S044 8middot 1751S043 12 (KIT)

r---- 40406 1 8 491777 12 (REF)

R8733

I

o I

82S413 A(6 PlS)

R0614lW 16 PlS)

R0987 (6 PlS)

Figure 2 -12 ECOMETreg 8 AND 12 GrinderPolsiher Unit Asseroply

I

I I I I I I I I I I I I I I I I

2-18 MA468171-1 121195

(

r--shy

fshywo ~laquoOw I~jr ~ laquo ---shy

-shy ~ ~

r 2

~ M 0 X X

lt ~- laquo gt~m ~ i ~ (Ju~

X InlU4 e ~ r---shy~~ ( I r ifi ~ g II

~ N -co i ----- fshy J

r-- lt cent ~ ~X ~

~ ~~

0 L-shy i] i

~ ---shy ~ in u bullbull

fshy a gg yen il q~ H IOril (J

~ X 3 ~

=-n II cent r-shy cent ~bull

~ X X o bull u

~amp X w F n ~ 11 Of ft lt00 ampIi ~

dl~~ ~

~

X n

il n AI lJ y

-shy IJ I ~

~~

~ ~ ~i = I

Figure 2 middot13 ECOMETreg 8 AND 12 GrinderPolsiher Electrical Diagram

2-19 MA468171-1 121195

--

0

JJ

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION aTY UM

II

II II IIAK110 ACCESSORY KIT FOR ALL 12 POL 100 EA

AK410 ACCESSORY KIT FOR ALL 8 POL 100 EA R0246 STRAINER - SINK 1-12IN 100 EA R0522 CONNECTOR 12 X 45 DEGREE CONDUIT 100 EA II R0523 CONNECTOR 112 X 90DEG CONDUIT 100 EA R0599 WASHER 1I2X1X1132 BRASS 100 EA R0605LWE WASHER LOCK EXT 6 STN STL 300 EA bR0612LWE WASHER LOCK EXT 1 0 STN STL 500 EA R0614 NUT 14-20 HEX 400 EA R0614LW LOCK WASHER 141N 600 EA R0615 NUT 114-20 HEX SS 200 EA I R0617LW LOCK WASHER 5161N 800 EA R0617W WASHER 5161N 200 EA

(

~R0620W WASHER 381N 400 EA II R0632 NUT 1220X18IN HEX BRASS 100 EA R0739 SCREW SKT HD 14-20 1-14IN 400 EA R0987 SCREW SKT HD 14-201 IN SS 600 EA IR1303 SCREW SET 1I4-20X1411 SS 100 EA R1643 SCREW 8-32 1I41N SLT RD HD SS 500 EA R2217TC SCREW ST 10-16X38 SLT RD ST GD 600 EAU R2424 SCREW 516-18 341N HEX HD SS 800 EA shyR2823 COUPLING-FEMALE REDUCING 100 EA R2824 TEE MALE BRANCH 100 EA R2886 NYLON TUBE 14 OD 10400 IN IR4559 ADHESIVE-ANAEROBIC THREAD GR AIR OZ R6328 TWIST-TIE POLYBAG-12 BLUE 100 EA R6330 POLY BAG 12X12-2 MIL 100 EA R7088 ROLL PIN 316 X 34 LG SS 400 EA R7406 O-RING 141D 234 X 070 300 EA shyR7502 STAINLESS PLUMBERS PUTTY AIR 02 R7519 SCREW 10-32 381N CR PN HD SS 200 EA II R7640 SCREW 38-16 41N HEX HD 400 EA R7742 ANCHOR CONNECTOR 100 EA R7806 TUBE POLYURETHANE 18IDX140D 100 IN R7846 SCREW 6-32 141N CR PAN HD SS 700 EA R7908 NUT 10-32 KEPS 500 EA shyR8166 RETAINING RING EXT 250 100 EA R8233 SCREW 10-24X7811 SKT HD CAP SS 300 EA R8328 O-RING 2061DX 103 CS 200 EA shyR8334 FITTING-SWIVEL 90DEG 10-32 100 EA R8335 FITTING-BULKHEAD 10-32 100 EA ~-R8336 NUT-716-24 COMPRESSION 100 EA R8345 UNION ELBOW 14 TUBE 100 EA R8359 KNOB 14 SHAFT 100 EA

R8364 SCREW-SET 14-28 X 12 IN 200 EA R8370 MOUNT CABLE TIE 100 EA shy0

2-20 I

MA468171-1 121195

I

j

R8624 NUT 8-32 KEPS-ZINC PLATE STl 200 EA

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION QTY UM

R8733 SEAL LIP 20 IDX262 ODX31W 100 EA R8734 TRANTORaUE1-12ID 100 EA R8751 O-RING 187WX188 10 X225 00 100 EA R8773 FITTINGMALE 25TUBEX10-32THD 100 EA R8774 FITTINGMALE 25 TUBE X 18NPT 300 EA R8776 FITTING 25 TUBE X 14 NPT 300 EA R8777 TEE-RUN 25 TUBE X 18 NPT 100 EA R8785 VALVE SOLENOID 115V LOO EA R8804 BREAKER CIRCUIT-115V 25 AMP 100 EA R8805 BREAKER CIRCUIT 220V 15 AMP 100 EA R8829 VALVE SOLENOID 220V 100 EA R8837 WASHER FIBER 516 10 100 EA R8838 WASHER FIBER 12 10 100 EA R8990 FILTER LINE 100 EA R8992 INLET POWER - IEC - SNAP-IN 100 EA R8993 BREAKER CIRCUIT-15 AMP-2 POLE 100 EA R9008A CORD IEC POWER - US NR EA R9008B CORD IEC POWER - EUROPE NR EA R9008C CORD IEC POWER - UK NR EA R9008D CORD IEC POWER - JAPAN NR EA R9081 SUPPRESSOR 50MFD X 200 OHM 100 EA R9213 TEE STREET-18 BRASS 100 EA R9214 NIPPLE HEX-18 BRASS 100 EA R9226 TAPE FOAM 18 X 38 W 7000 IN R9611 SPACER 1710 X250D X13LNY 400 EA R9761 AERATOR FAUCET 1316-27 MALE 100 EA 1180S72 NUT 6-32 KEPS 800 EA 1572S018 VALVE-WATER 14 NPT 100 EA 1572S026 KNOB WATER VALVE 100 EA 1600S044 VALVE 100 EA 1625S016 KEY 187 sa X 125 LONG 100 EA 1750S001 ADAPTER-SPINDLE 58 SHAFT 100 EA 1750S017 FITTING-FAUCET 100 EA 1750S023 HUB 12 SHAFT 100 EA 1750S024 PLATE-MOUNTING 8 100 EA 1750S047 TAG-AUTOMET CABLE 100 EA 1750S051 FAUCET ASSEMBLY 100 EA 1750S094 MOTORGEARBOX ASSY-1 HP 90VDC 100 EA 1750S095 MOTORGEARBOX ASSY-1 HP 180VDC 100 EA 1750S100 KIT O-RING 100 EA 1751S010 BASEPLATE-MOUNTING 12 100 EA 1751S016 DISK-SPEED SENSOR 100 EA 1751S022 PCB POWER CONTROL-115V 100 EA 1751S026 PCB POWER CONTROL 220V 100 EA 1751S043 SPLASH GRDCOVERBANDCLAMP-12 ~ 100 EA 1751S044 SPLASH GRDCOVERBANDCLAMP-8 100 EA 1751S062 STUD DRIVE - 375 DIA 200 EA

2-21 MA468171-1 121195

It I bull

1751S069 SENSOR SPEEDASSEMBLY 100 EA i U 8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST III PART NO DESCRIPTION aTY UM

1751S082 PCB MOTOR SPEED CONTROL 115V 100 EA II 1751S083 PCB MOTOR SPEED CONTROL 220V 100 EA 1790S062 PLATE BILINGUAL CAUTION 100 EA 1950S123 LABEL AUTOMET CAUTION 100 EA II3500S143 SPACER 12 INCH LONG 400 EA 404061 ALUMINUM WHEEL 8 IN 100 EA 491777 ALUMINUM WHEEL 121N 100 EA middot1492105 INLINE WATER FLTR REPLACEMENT 100 EA 8236S385 TEETHREADED 15 OD POLYPRO 100 EA 8236S388 NUT1-12 PIPE SIZE NPT POLYPR 100 EA 8236S413 CLAMP BAR 600 EA II 8236S426 PI PE DRAIN 150 ODX512LG PVC 100 EA 8236S456 PLUG POST 100 EA 8236S485 PIN COTTER 316X1-12LG ZINC 100 EA I8236S509 GASKET NEO 1750DX125IDX06W 100 EA 8236S510 ARM WASTE 15 400 EA 8236S519 TAILPIECE STRAIGHT FLANGED 100 EA 8236S672 PCB ECOMET CONTROL PANEL 100 EA 8236S673 NAMEPLATE ECOMET PEDESTAL 100 EA bull8236S678 PLATE BACKING TOWER 100 EA

U 8236S679 BOX CONTROL INTABLE 100 EA 8236S685 SPOUT ECOMET TOWER 100 EA 8236S686 STUD SPOUT MOUNT 100 EA bull 8236S687 TOWER CONTROL INTABLE 100 EA 8236S689 CLAMP TOWER CONTROL 200 EA 8236S690 ECOMET CASTING 8 100 EA bull8236S691 ECOMET CASTING 12 100 EA 8236S693 MOUNT GEARBOX 200 EA ~ 8236S694 COVER 100 EA I8236S695 COVER 220V-DC MOTOR 100 EA 8236S696 NUT 14-20 FLANGE 200 EA II8236S697 BAND180V-DC MOTOR 100 EA 8236S698 CONDUIT 12 X 11 100 EA 8236S700 CABLE 6 PIN MOLEX X 32 100 EA 8236S701 CABLE RIBBON 10 PIN X 22 100 EA II 8236S702 CABLE RIBBON 10 PIN X 22 100 EA 8236S703 CABLE RIBBON 14 PIN X 21 100 EA 8236S704 CABLE RIBBON 14 PIN X 16 100 EA 8236S705 HARNESS ECOMET 8 amp 12 FLUSH MOUNT 100 EA -8236S708 CABLE26 PINX 8 RIBBON 100 EA 8236S709 CABLE 26 PIN X 24 RIBBON 100 EA 8236S710 CABLE ECOMET TABLE UNIT TO AUTOMET 100 EA 8236S711 CABLE ECOMET TABLE UNIT WATER SOL 100 EA shy

II u

II 2-22

MA468171-1 121195

I

SECTION 3

ACCESSORIES

40-2120

40-2121

40-2122

40-2123

40-2124

48-6002middot115

48middot6003-115

48-8082-115

48-8083-115

48-8300-30

48-8300-36

48~8320-01

48-8320-02

48-8320-03

48-8321-01

48-8321-02

48-8321-03

48-8310-30l

48-8310-30R

48-8310-36l

48-8310-36R

48-8310-30T

48-8310-36T

48-8411

48-8412

Stainless Steel Sink with Black Faucet

Dupres Receptacle

Cup Drain

Service Module

Drain Piping Kit

Fume Hood 2 Unit with Light

Fume Hood 3 Unit with Light

Wall Cabinet 2 Unit with Light

Wall Cabinet 3 Unit with Light

Tech-Metreg Filler Kit

Tech-Metreg Filler Kit

Reagent Shelf One Unit

Reagent Shelf Two UnU

Reagent Shelf Three Unit

Reagent Shelf ComerNo Sides

Reagent Shelf Corner One Side

Reagent Shelf Corner Two Sides

Tech-Metreg End Filler Kit Tabli to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Aller Kit Table to Wall

TechmiddotMetreg End Filler Kit Tableto Table

Tech-Met~ End Filler KitTable toTable

Shelf or Drawer Liners1 Unit (24 in)

Shelf or Drawer Liners 2 Unit (48 in)

3-1 MA468171-1 1211195

Installation Instructions For 40~2120 Stainless Steel Sink and Faucet

MA468t71-t

Recommended mounting positions of the Sink and Faucet are shown in Figure3-4

~ Other positions may be limited by the table cross supports

I Typical sink installation uses drain kit 40-2124 sinks can be installed from the top

2 Cut a sink opening 13-34 x 18-V4 inch corner of cutouts can be square or up to 12 inch radius

MQmlst dimension front to back 2nd dimension left to right

3

4

Figure 3-1

NAlLS

SPRING CLIP

Pllt No 3143743)

Section Thru Grip~Rim

Nail spring clips to the edge of the counter top cutout

Apply a soft putty or caulking to the underside of the bowl rim

5 Connect sink to drain line

6 Locate the water valve position an drill a 15 inch dia hole Install the valve and connect the water supply to ~he 318 nptinlet

7 Check for leaks

ApPlyCau~ilg Figure 3-2 SinkIJ)stal~tion lt

3-2 1211195

__

I

SIB IPS COUPlING

REMOVABLE AERATOR

cOLOREO PLASTIO INDEX DISC

BLACK PLASllC HOOOEO HANOLE

Flgure~~3 Deck Mownt~Mixrnd Faucet

I

I I I I I I J I

338 lTYP

( 0

t

+I 1250 lTYP)

f 0

~ ~

-- 15 f---39 ----

1475

y )

shy

~ shy125 cent (TyP) J

I I

SINK CUT OUT 18-114ltX 13-34 n~

IFigure 3-4 Recommended Sink and Faucet Mounting Positibns

3-3

MA468171-1 121195

~ -----------------------------------------------------~

REAGENT SHELF

COUNTERTOP

T--~-------------------------

TABLE fRAME

~3

L4

U-middot-middot-It-~A------=-------+

bull I ---------------- ~

bull

8

i 1 i 7

ai---u-l-u--middot

Figure 3-5 Typical Sink Installation

3-4 MA468171-1 121195

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I I

Installation Instructions for 40-2121 Duplex Outlet

I

bullbull u

MACHINE SCREW BACK COVER PlATE

WOOD SCREW BOX

FRONT PLATE SHIM WASHER

DUPlEX OUTlET

(

Figure 3--6 Duplex Receptacle

Recommended mounting positions of the duplex outlet are shown in Figure 3--6 Duplex Outlets require a minimum of 2 inches clearance behind the back splash panel for installation

1 Cut outlet opening 2middot518 x 4 inch

2 Insert the front plate with the I-V4 inch long protrusion through the back splash from the back side of the table

3 To find the location of the two mounting screw holes hold the 4 inch electric box with the slots against the front cover plate and mark each location

4 Using a 332 drill bit drill two pilot holes V2inch deep atthemarked locations

~C(

c 5 Secure the front cover plate and 4 inch electric box with the wood

screws (R8628)as supplied

6 To complete the installation follow standard electrical practices

Note All electrical connections shOUld be completed by a certimiddotfled electrician

3middot5 MA468171middot1 1211195

V

402121 DUPLEX OUTLET PARTS LIST

R0606W WASHER6SS R6002 CARTON 7X5X4 200 TEST RSC R8628 SCREW10X12CRRECPNHDSS R8747 OUTLET DUPLEX GND FAULT 125V R8761 COVER 1-14 PLASTER RING X 4 R8762 BOX 4 SQ EXTENSION R8764 COVER BLANK FOR 4 BOX

Installation Instructions for 40-2122 Table Cup Drain

f I- 19-1

400 EA 100 EA 200 EA 100 EA 100 EA 100 EA 100 EA

Figure 3-7 Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position it is important to miss counter top cross supports

I Typical cup drain installation uses drain kit 40-2124

2 Drill a 2 inch dia hole through the counter top at the location of the cup drain

3 Install cup drain

4 Connect cup drain to drain line

5 Check for leaks

3-6

MA468171-1 121195

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

I--------------------shy

I I I II II

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Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

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3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

I

~ g~7J

Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

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REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

~

Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

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I II

-II

- ---

Figure 3-11 Drain Kit Components

-II II

3-13 -MA468171-1 1211195

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Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

II u

I3-15 MA468171-1 middot1211195

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Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

I

I II

0400- -----04

STEP bull

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3Zr REF

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Flg~rQ 3-13 Installation for Filler Kit

3middot17

MA468171middot1 121195

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Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

---1790S062

~---- 8236S594

1751S022 (115V) 1751S025 (220V)

3500S 143 (4) -----

R8993 R8994

R0520middot (4)

8235S579 -~~

R9822 (2) ----1shy

R7088

8236S693

R2424 (8) ---__

R8365 (2) R4559 1750S00 1

8236$426

8236S690 8middot 8236S691 12

R0246 --

~---R7908 (3)

---- 1751S082 (115V)1751S083 (220V)

R8804 (115V)R8805 (220V)

r----R7908 (2)

(5)

----R0523

-----8236S698

---SEE DETAIL B

J~R0739 (4)

J ~R0514LW (4)

-----8235S678

R8835 (5)

Figure 2 -7 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-13 MA468171-1 1211195

bull 8236S673

SEE NOTE 1

_--e--shy~--Rgt365685

8236S672

1180572 (4)

r

R7846 (4)

u

DET AIL A Figure 2 -8 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

I I I I I I I I I I I I I I I

2-14 MA468171-1 121195

R7846 R0605LWE (3)

1750S094

SPEED SENSOR MOUNTING FOR(

160V MOTORGEARBOX ASSEMBLY

82365696 (2J~

8236S695~ 82365697

R8765 (2) ~ raquo R0614W (2)~~

1750S095

~~ 17515079

SPEED SENSOR MOUNTING FOR 220V MOTORGEARBOX ASSEMBLY

DETAIL B

Figure 2 -9 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-15 MA468171-1 12195

CUT

8236S385

8236S510 CUT TO 65

8236S510 CUT TO 1075

CUT

CUT TO 875

8236S510 TO 55

8236S509 8236S519 CUT TO 3

8236S388

8236S510 CUT TO 125

RAIN FOR 8 ECOMET

8236S385

8236S510

8236S510 CUT TO 125

8236S510 8236S509CUT TO 7

8236S519 CUT TO 3

8236S388

DRAIN FOR 12 ECOMET

DETAIL D

I I I I t I I J I I J

I J J

Figure 2 -10 ECOMETreg8 AND 12 GrinderPolsiher Unit Assembly

2-16 MA468171-1 1211195

NOTES

RZ880

1750S051

(141N)

OIloIENSIaII fRON RETAININORING TO ~- -- - bull shy

R8774 R877e

A~T DIRECTION CF FUI5H ET 50 TI-pound WATER DOES NJT SPLASH BEYONJ TtE TCP CF TIpound BOWl

(FAR SIDE)

RZBB6 (BIN)

L--RZ880 (lOIN)

--RZ880 (IBIN)

R8176--- r+-~ r-R774Z

U ITEMS R8lZBl1J 17~711J RZSZ4CI)RZSZ311J BZ~7111 ~ ~-~ q~~li SZlM558ll1 NJ TWO PIECES OF RZeM aIT TO zemiddot NJ 30middot TO BE PlACfD IN PlASTIC BAG Rel3O fOR FINoiL~ ~--~~

ll)

~ ~

gtshy0 E Q) rn rn laquo-

I

c J Q)

c-iii 0 a - Q) 0c-

CJ CI

0 Z laquo

shyI

CI

lo I-w ~ 0 0 W

bull CI Q) ~

l C)

iL

I shy ~ t

~

bullbullbull ____0__ _

1750S008 8 -- shy1751S007 12

(REF)

1750S076 1751S059 (REF)

(USEDR8734)WITH AUTOMET HEAD)

8 12middot

RB328-- (2)

1751S062 --__ (2)

R8359 _-=~~A=~fP

R8334_fJ

R7806 -- 11 IN)

SEE DETAIL 0 ---

gt---- 1751 S044 8middot 1751S043 12 (KIT)

r---- 40406 1 8 491777 12 (REF)

R8733

I

o I

82S413 A(6 PlS)

R0614lW 16 PlS)

R0987 (6 PlS)

Figure 2 -12 ECOMETreg 8 AND 12 GrinderPolsiher Unit Asseroply

I

I I I I I I I I I I I I I I I I

2-18 MA468171-1 121195

(

r--shy

fshywo ~laquoOw I~jr ~ laquo ---shy

-shy ~ ~

r 2

~ M 0 X X

lt ~- laquo gt~m ~ i ~ (Ju~

X InlU4 e ~ r---shy~~ ( I r ifi ~ g II

~ N -co i ----- fshy J

r-- lt cent ~ ~X ~

~ ~~

0 L-shy i] i

~ ---shy ~ in u bullbull

fshy a gg yen il q~ H IOril (J

~ X 3 ~

=-n II cent r-shy cent ~bull

~ X X o bull u

~amp X w F n ~ 11 Of ft lt00 ampIi ~

dl~~ ~

~

X n

il n AI lJ y

-shy IJ I ~

~~

~ ~ ~i = I

Figure 2 middot13 ECOMETreg 8 AND 12 GrinderPolsiher Electrical Diagram

2-19 MA468171-1 121195

--

0

JJ

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION aTY UM

II

II II IIAK110 ACCESSORY KIT FOR ALL 12 POL 100 EA

AK410 ACCESSORY KIT FOR ALL 8 POL 100 EA R0246 STRAINER - SINK 1-12IN 100 EA R0522 CONNECTOR 12 X 45 DEGREE CONDUIT 100 EA II R0523 CONNECTOR 112 X 90DEG CONDUIT 100 EA R0599 WASHER 1I2X1X1132 BRASS 100 EA R0605LWE WASHER LOCK EXT 6 STN STL 300 EA bR0612LWE WASHER LOCK EXT 1 0 STN STL 500 EA R0614 NUT 14-20 HEX 400 EA R0614LW LOCK WASHER 141N 600 EA R0615 NUT 114-20 HEX SS 200 EA I R0617LW LOCK WASHER 5161N 800 EA R0617W WASHER 5161N 200 EA

(

~R0620W WASHER 381N 400 EA II R0632 NUT 1220X18IN HEX BRASS 100 EA R0739 SCREW SKT HD 14-20 1-14IN 400 EA R0987 SCREW SKT HD 14-201 IN SS 600 EA IR1303 SCREW SET 1I4-20X1411 SS 100 EA R1643 SCREW 8-32 1I41N SLT RD HD SS 500 EA R2217TC SCREW ST 10-16X38 SLT RD ST GD 600 EAU R2424 SCREW 516-18 341N HEX HD SS 800 EA shyR2823 COUPLING-FEMALE REDUCING 100 EA R2824 TEE MALE BRANCH 100 EA R2886 NYLON TUBE 14 OD 10400 IN IR4559 ADHESIVE-ANAEROBIC THREAD GR AIR OZ R6328 TWIST-TIE POLYBAG-12 BLUE 100 EA R6330 POLY BAG 12X12-2 MIL 100 EA R7088 ROLL PIN 316 X 34 LG SS 400 EA R7406 O-RING 141D 234 X 070 300 EA shyR7502 STAINLESS PLUMBERS PUTTY AIR 02 R7519 SCREW 10-32 381N CR PN HD SS 200 EA II R7640 SCREW 38-16 41N HEX HD 400 EA R7742 ANCHOR CONNECTOR 100 EA R7806 TUBE POLYURETHANE 18IDX140D 100 IN R7846 SCREW 6-32 141N CR PAN HD SS 700 EA R7908 NUT 10-32 KEPS 500 EA shyR8166 RETAINING RING EXT 250 100 EA R8233 SCREW 10-24X7811 SKT HD CAP SS 300 EA R8328 O-RING 2061DX 103 CS 200 EA shyR8334 FITTING-SWIVEL 90DEG 10-32 100 EA R8335 FITTING-BULKHEAD 10-32 100 EA ~-R8336 NUT-716-24 COMPRESSION 100 EA R8345 UNION ELBOW 14 TUBE 100 EA R8359 KNOB 14 SHAFT 100 EA

R8364 SCREW-SET 14-28 X 12 IN 200 EA R8370 MOUNT CABLE TIE 100 EA shy0

2-20 I

MA468171-1 121195

I

j

R8624 NUT 8-32 KEPS-ZINC PLATE STl 200 EA

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION QTY UM

R8733 SEAL LIP 20 IDX262 ODX31W 100 EA R8734 TRANTORaUE1-12ID 100 EA R8751 O-RING 187WX188 10 X225 00 100 EA R8773 FITTINGMALE 25TUBEX10-32THD 100 EA R8774 FITTINGMALE 25 TUBE X 18NPT 300 EA R8776 FITTING 25 TUBE X 14 NPT 300 EA R8777 TEE-RUN 25 TUBE X 18 NPT 100 EA R8785 VALVE SOLENOID 115V LOO EA R8804 BREAKER CIRCUIT-115V 25 AMP 100 EA R8805 BREAKER CIRCUIT 220V 15 AMP 100 EA R8829 VALVE SOLENOID 220V 100 EA R8837 WASHER FIBER 516 10 100 EA R8838 WASHER FIBER 12 10 100 EA R8990 FILTER LINE 100 EA R8992 INLET POWER - IEC - SNAP-IN 100 EA R8993 BREAKER CIRCUIT-15 AMP-2 POLE 100 EA R9008A CORD IEC POWER - US NR EA R9008B CORD IEC POWER - EUROPE NR EA R9008C CORD IEC POWER - UK NR EA R9008D CORD IEC POWER - JAPAN NR EA R9081 SUPPRESSOR 50MFD X 200 OHM 100 EA R9213 TEE STREET-18 BRASS 100 EA R9214 NIPPLE HEX-18 BRASS 100 EA R9226 TAPE FOAM 18 X 38 W 7000 IN R9611 SPACER 1710 X250D X13LNY 400 EA R9761 AERATOR FAUCET 1316-27 MALE 100 EA 1180S72 NUT 6-32 KEPS 800 EA 1572S018 VALVE-WATER 14 NPT 100 EA 1572S026 KNOB WATER VALVE 100 EA 1600S044 VALVE 100 EA 1625S016 KEY 187 sa X 125 LONG 100 EA 1750S001 ADAPTER-SPINDLE 58 SHAFT 100 EA 1750S017 FITTING-FAUCET 100 EA 1750S023 HUB 12 SHAFT 100 EA 1750S024 PLATE-MOUNTING 8 100 EA 1750S047 TAG-AUTOMET CABLE 100 EA 1750S051 FAUCET ASSEMBLY 100 EA 1750S094 MOTORGEARBOX ASSY-1 HP 90VDC 100 EA 1750S095 MOTORGEARBOX ASSY-1 HP 180VDC 100 EA 1750S100 KIT O-RING 100 EA 1751S010 BASEPLATE-MOUNTING 12 100 EA 1751S016 DISK-SPEED SENSOR 100 EA 1751S022 PCB POWER CONTROL-115V 100 EA 1751S026 PCB POWER CONTROL 220V 100 EA 1751S043 SPLASH GRDCOVERBANDCLAMP-12 ~ 100 EA 1751S044 SPLASH GRDCOVERBANDCLAMP-8 100 EA 1751S062 STUD DRIVE - 375 DIA 200 EA

2-21 MA468171-1 121195

It I bull

1751S069 SENSOR SPEEDASSEMBLY 100 EA i U 8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST III PART NO DESCRIPTION aTY UM

1751S082 PCB MOTOR SPEED CONTROL 115V 100 EA II 1751S083 PCB MOTOR SPEED CONTROL 220V 100 EA 1790S062 PLATE BILINGUAL CAUTION 100 EA 1950S123 LABEL AUTOMET CAUTION 100 EA II3500S143 SPACER 12 INCH LONG 400 EA 404061 ALUMINUM WHEEL 8 IN 100 EA 491777 ALUMINUM WHEEL 121N 100 EA middot1492105 INLINE WATER FLTR REPLACEMENT 100 EA 8236S385 TEETHREADED 15 OD POLYPRO 100 EA 8236S388 NUT1-12 PIPE SIZE NPT POLYPR 100 EA 8236S413 CLAMP BAR 600 EA II 8236S426 PI PE DRAIN 150 ODX512LG PVC 100 EA 8236S456 PLUG POST 100 EA 8236S485 PIN COTTER 316X1-12LG ZINC 100 EA I8236S509 GASKET NEO 1750DX125IDX06W 100 EA 8236S510 ARM WASTE 15 400 EA 8236S519 TAILPIECE STRAIGHT FLANGED 100 EA 8236S672 PCB ECOMET CONTROL PANEL 100 EA 8236S673 NAMEPLATE ECOMET PEDESTAL 100 EA bull8236S678 PLATE BACKING TOWER 100 EA

U 8236S679 BOX CONTROL INTABLE 100 EA 8236S685 SPOUT ECOMET TOWER 100 EA 8236S686 STUD SPOUT MOUNT 100 EA bull 8236S687 TOWER CONTROL INTABLE 100 EA 8236S689 CLAMP TOWER CONTROL 200 EA 8236S690 ECOMET CASTING 8 100 EA bull8236S691 ECOMET CASTING 12 100 EA 8236S693 MOUNT GEARBOX 200 EA ~ 8236S694 COVER 100 EA I8236S695 COVER 220V-DC MOTOR 100 EA 8236S696 NUT 14-20 FLANGE 200 EA II8236S697 BAND180V-DC MOTOR 100 EA 8236S698 CONDUIT 12 X 11 100 EA 8236S700 CABLE 6 PIN MOLEX X 32 100 EA 8236S701 CABLE RIBBON 10 PIN X 22 100 EA II 8236S702 CABLE RIBBON 10 PIN X 22 100 EA 8236S703 CABLE RIBBON 14 PIN X 21 100 EA 8236S704 CABLE RIBBON 14 PIN X 16 100 EA 8236S705 HARNESS ECOMET 8 amp 12 FLUSH MOUNT 100 EA -8236S708 CABLE26 PINX 8 RIBBON 100 EA 8236S709 CABLE 26 PIN X 24 RIBBON 100 EA 8236S710 CABLE ECOMET TABLE UNIT TO AUTOMET 100 EA 8236S711 CABLE ECOMET TABLE UNIT WATER SOL 100 EA shy

II u

II 2-22

MA468171-1 121195

I

SECTION 3

ACCESSORIES

40-2120

40-2121

40-2122

40-2123

40-2124

48-6002middot115

48middot6003-115

48-8082-115

48-8083-115

48-8300-30

48-8300-36

48~8320-01

48-8320-02

48-8320-03

48-8321-01

48-8321-02

48-8321-03

48-8310-30l

48-8310-30R

48-8310-36l

48-8310-36R

48-8310-30T

48-8310-36T

48-8411

48-8412

Stainless Steel Sink with Black Faucet

Dupres Receptacle

Cup Drain

Service Module

Drain Piping Kit

Fume Hood 2 Unit with Light

Fume Hood 3 Unit with Light

Wall Cabinet 2 Unit with Light

Wall Cabinet 3 Unit with Light

Tech-Metreg Filler Kit

Tech-Metreg Filler Kit

Reagent Shelf One Unit

Reagent Shelf Two UnU

Reagent Shelf Three Unit

Reagent Shelf ComerNo Sides

Reagent Shelf Corner One Side

Reagent Shelf Corner Two Sides

Tech-Metreg End Filler Kit Tabli to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Aller Kit Table to Wall

TechmiddotMetreg End Filler Kit Tableto Table

Tech-Met~ End Filler KitTable toTable

Shelf or Drawer Liners1 Unit (24 in)

Shelf or Drawer Liners 2 Unit (48 in)

3-1 MA468171-1 1211195

Installation Instructions For 40~2120 Stainless Steel Sink and Faucet

MA468t71-t

Recommended mounting positions of the Sink and Faucet are shown in Figure3-4

~ Other positions may be limited by the table cross supports

I Typical sink installation uses drain kit 40-2124 sinks can be installed from the top

2 Cut a sink opening 13-34 x 18-V4 inch corner of cutouts can be square or up to 12 inch radius

MQmlst dimension front to back 2nd dimension left to right

3

4

Figure 3-1

NAlLS

SPRING CLIP

Pllt No 3143743)

Section Thru Grip~Rim

Nail spring clips to the edge of the counter top cutout

Apply a soft putty or caulking to the underside of the bowl rim

5 Connect sink to drain line

6 Locate the water valve position an drill a 15 inch dia hole Install the valve and connect the water supply to ~he 318 nptinlet

7 Check for leaks

ApPlyCau~ilg Figure 3-2 SinkIJ)stal~tion lt

3-2 1211195

__

I

SIB IPS COUPlING

REMOVABLE AERATOR

cOLOREO PLASTIO INDEX DISC

BLACK PLASllC HOOOEO HANOLE

Flgure~~3 Deck Mownt~Mixrnd Faucet

I

I I I I I I J I

338 lTYP

( 0

t

+I 1250 lTYP)

f 0

~ ~

-- 15 f---39 ----

1475

y )

shy

~ shy125 cent (TyP) J

I I

SINK CUT OUT 18-114ltX 13-34 n~

IFigure 3-4 Recommended Sink and Faucet Mounting Positibns

3-3

MA468171-1 121195

~ -----------------------------------------------------~

REAGENT SHELF

COUNTERTOP

T--~-------------------------

TABLE fRAME

~3

L4

U-middot-middot-It-~A------=-------+

bull I ---------------- ~

bull

8

i 1 i 7

ai---u-l-u--middot

Figure 3-5 Typical Sink Installation

3-4 MA468171-1 121195

bull bull bull bull bull

I I

Installation Instructions for 40-2121 Duplex Outlet

I

bullbull u

MACHINE SCREW BACK COVER PlATE

WOOD SCREW BOX

FRONT PLATE SHIM WASHER

DUPlEX OUTlET

(

Figure 3--6 Duplex Receptacle

Recommended mounting positions of the duplex outlet are shown in Figure 3--6 Duplex Outlets require a minimum of 2 inches clearance behind the back splash panel for installation

1 Cut outlet opening 2middot518 x 4 inch

2 Insert the front plate with the I-V4 inch long protrusion through the back splash from the back side of the table

3 To find the location of the two mounting screw holes hold the 4 inch electric box with the slots against the front cover plate and mark each location

4 Using a 332 drill bit drill two pilot holes V2inch deep atthemarked locations

~C(

c 5 Secure the front cover plate and 4 inch electric box with the wood

screws (R8628)as supplied

6 To complete the installation follow standard electrical practices

Note All electrical connections shOUld be completed by a certimiddotfled electrician

3middot5 MA468171middot1 1211195

V

402121 DUPLEX OUTLET PARTS LIST

R0606W WASHER6SS R6002 CARTON 7X5X4 200 TEST RSC R8628 SCREW10X12CRRECPNHDSS R8747 OUTLET DUPLEX GND FAULT 125V R8761 COVER 1-14 PLASTER RING X 4 R8762 BOX 4 SQ EXTENSION R8764 COVER BLANK FOR 4 BOX

Installation Instructions for 40-2122 Table Cup Drain

f I- 19-1

400 EA 100 EA 200 EA 100 EA 100 EA 100 EA 100 EA

Figure 3-7 Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position it is important to miss counter top cross supports

I Typical cup drain installation uses drain kit 40-2124

2 Drill a 2 inch dia hole through the counter top at the location of the cup drain

3 Install cup drain

4 Connect cup drain to drain line

5 Check for leaks

3-6

MA468171-1 121195

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

I--------------------shy

I I I II II

bull ~

Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

f ~

3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

I

~ g~7J

Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

I I-------

I bull bull I3

REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

~

Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

bull t

I II

-II

- ---

Figure 3-11 Drain Kit Components

-II II

3-13 -MA468171-1 1211195

~ ~-

0------shy

Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

II u

I3-15 MA468171-1 middot1211195

wtv ill

I

) I)

~

Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

I

I II

0400- -----04

STEP bull

o

1shy ---I--000

3Zr REF

o

bull

o

o

Flg~rQ 3-13 Installation for Filler Kit

3middot17

MA468171middot1 121195

bull ~

Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

bull 8236S673

SEE NOTE 1

_--e--shy~--Rgt365685

8236S672

1180572 (4)

r

R7846 (4)

u

DET AIL A Figure 2 -8 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

I I I I I I I I I I I I I I I

2-14 MA468171-1 121195

R7846 R0605LWE (3)

1750S094

SPEED SENSOR MOUNTING FOR(

160V MOTORGEARBOX ASSEMBLY

82365696 (2J~

8236S695~ 82365697

R8765 (2) ~ raquo R0614W (2)~~

1750S095

~~ 17515079

SPEED SENSOR MOUNTING FOR 220V MOTORGEARBOX ASSEMBLY

DETAIL B

Figure 2 -9 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-15 MA468171-1 12195

CUT

8236S385

8236S510 CUT TO 65

8236S510 CUT TO 1075

CUT

CUT TO 875

8236S510 TO 55

8236S509 8236S519 CUT TO 3

8236S388

8236S510 CUT TO 125

RAIN FOR 8 ECOMET

8236S385

8236S510

8236S510 CUT TO 125

8236S510 8236S509CUT TO 7

8236S519 CUT TO 3

8236S388

DRAIN FOR 12 ECOMET

DETAIL D

I I I I t I I J I I J

I J J

Figure 2 -10 ECOMETreg8 AND 12 GrinderPolsiher Unit Assembly

2-16 MA468171-1 1211195

NOTES

RZ880

1750S051

(141N)

OIloIENSIaII fRON RETAININORING TO ~- -- - bull shy

R8774 R877e

A~T DIRECTION CF FUI5H ET 50 TI-pound WATER DOES NJT SPLASH BEYONJ TtE TCP CF TIpound BOWl

(FAR SIDE)

RZBB6 (BIN)

L--RZ880 (lOIN)

--RZ880 (IBIN)

R8176--- r+-~ r-R774Z

U ITEMS R8lZBl1J 17~711J RZSZ4CI)RZSZ311J BZ~7111 ~ ~-~ q~~li SZlM558ll1 NJ TWO PIECES OF RZeM aIT TO zemiddot NJ 30middot TO BE PlACfD IN PlASTIC BAG Rel3O fOR FINoiL~ ~--~~

ll)

~ ~

gtshy0 E Q) rn rn laquo-

I

c J Q)

c-iii 0 a - Q) 0c-

CJ CI

0 Z laquo

shyI

CI

lo I-w ~ 0 0 W

bull CI Q) ~

l C)

iL

I shy ~ t

~

bullbullbull ____0__ _

1750S008 8 -- shy1751S007 12

(REF)

1750S076 1751S059 (REF)

(USEDR8734)WITH AUTOMET HEAD)

8 12middot

RB328-- (2)

1751S062 --__ (2)

R8359 _-=~~A=~fP

R8334_fJ

R7806 -- 11 IN)

SEE DETAIL 0 ---

gt---- 1751 S044 8middot 1751S043 12 (KIT)

r---- 40406 1 8 491777 12 (REF)

R8733

I

o I

82S413 A(6 PlS)

R0614lW 16 PlS)

R0987 (6 PlS)

Figure 2 -12 ECOMETreg 8 AND 12 GrinderPolsiher Unit Asseroply

I

I I I I I I I I I I I I I I I I

2-18 MA468171-1 121195

(

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fshywo ~laquoOw I~jr ~ laquo ---shy

-shy ~ ~

r 2

~ M 0 X X

lt ~- laquo gt~m ~ i ~ (Ju~

X InlU4 e ~ r---shy~~ ( I r ifi ~ g II

~ N -co i ----- fshy J

r-- lt cent ~ ~X ~

~ ~~

0 L-shy i] i

~ ---shy ~ in u bullbull

fshy a gg yen il q~ H IOril (J

~ X 3 ~

=-n II cent r-shy cent ~bull

~ X X o bull u

~amp X w F n ~ 11 Of ft lt00 ampIi ~

dl~~ ~

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X n

il n AI lJ y

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~~

~ ~ ~i = I

Figure 2 middot13 ECOMETreg 8 AND 12 GrinderPolsiher Electrical Diagram

2-19 MA468171-1 121195

--

0

JJ

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION aTY UM

II

II II IIAK110 ACCESSORY KIT FOR ALL 12 POL 100 EA

AK410 ACCESSORY KIT FOR ALL 8 POL 100 EA R0246 STRAINER - SINK 1-12IN 100 EA R0522 CONNECTOR 12 X 45 DEGREE CONDUIT 100 EA II R0523 CONNECTOR 112 X 90DEG CONDUIT 100 EA R0599 WASHER 1I2X1X1132 BRASS 100 EA R0605LWE WASHER LOCK EXT 6 STN STL 300 EA bR0612LWE WASHER LOCK EXT 1 0 STN STL 500 EA R0614 NUT 14-20 HEX 400 EA R0614LW LOCK WASHER 141N 600 EA R0615 NUT 114-20 HEX SS 200 EA I R0617LW LOCK WASHER 5161N 800 EA R0617W WASHER 5161N 200 EA

(

~R0620W WASHER 381N 400 EA II R0632 NUT 1220X18IN HEX BRASS 100 EA R0739 SCREW SKT HD 14-20 1-14IN 400 EA R0987 SCREW SKT HD 14-201 IN SS 600 EA IR1303 SCREW SET 1I4-20X1411 SS 100 EA R1643 SCREW 8-32 1I41N SLT RD HD SS 500 EA R2217TC SCREW ST 10-16X38 SLT RD ST GD 600 EAU R2424 SCREW 516-18 341N HEX HD SS 800 EA shyR2823 COUPLING-FEMALE REDUCING 100 EA R2824 TEE MALE BRANCH 100 EA R2886 NYLON TUBE 14 OD 10400 IN IR4559 ADHESIVE-ANAEROBIC THREAD GR AIR OZ R6328 TWIST-TIE POLYBAG-12 BLUE 100 EA R6330 POLY BAG 12X12-2 MIL 100 EA R7088 ROLL PIN 316 X 34 LG SS 400 EA R7406 O-RING 141D 234 X 070 300 EA shyR7502 STAINLESS PLUMBERS PUTTY AIR 02 R7519 SCREW 10-32 381N CR PN HD SS 200 EA II R7640 SCREW 38-16 41N HEX HD 400 EA R7742 ANCHOR CONNECTOR 100 EA R7806 TUBE POLYURETHANE 18IDX140D 100 IN R7846 SCREW 6-32 141N CR PAN HD SS 700 EA R7908 NUT 10-32 KEPS 500 EA shyR8166 RETAINING RING EXT 250 100 EA R8233 SCREW 10-24X7811 SKT HD CAP SS 300 EA R8328 O-RING 2061DX 103 CS 200 EA shyR8334 FITTING-SWIVEL 90DEG 10-32 100 EA R8335 FITTING-BULKHEAD 10-32 100 EA ~-R8336 NUT-716-24 COMPRESSION 100 EA R8345 UNION ELBOW 14 TUBE 100 EA R8359 KNOB 14 SHAFT 100 EA

R8364 SCREW-SET 14-28 X 12 IN 200 EA R8370 MOUNT CABLE TIE 100 EA shy0

2-20 I

MA468171-1 121195

I

j

R8624 NUT 8-32 KEPS-ZINC PLATE STl 200 EA

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION QTY UM

R8733 SEAL LIP 20 IDX262 ODX31W 100 EA R8734 TRANTORaUE1-12ID 100 EA R8751 O-RING 187WX188 10 X225 00 100 EA R8773 FITTINGMALE 25TUBEX10-32THD 100 EA R8774 FITTINGMALE 25 TUBE X 18NPT 300 EA R8776 FITTING 25 TUBE X 14 NPT 300 EA R8777 TEE-RUN 25 TUBE X 18 NPT 100 EA R8785 VALVE SOLENOID 115V LOO EA R8804 BREAKER CIRCUIT-115V 25 AMP 100 EA R8805 BREAKER CIRCUIT 220V 15 AMP 100 EA R8829 VALVE SOLENOID 220V 100 EA R8837 WASHER FIBER 516 10 100 EA R8838 WASHER FIBER 12 10 100 EA R8990 FILTER LINE 100 EA R8992 INLET POWER - IEC - SNAP-IN 100 EA R8993 BREAKER CIRCUIT-15 AMP-2 POLE 100 EA R9008A CORD IEC POWER - US NR EA R9008B CORD IEC POWER - EUROPE NR EA R9008C CORD IEC POWER - UK NR EA R9008D CORD IEC POWER - JAPAN NR EA R9081 SUPPRESSOR 50MFD X 200 OHM 100 EA R9213 TEE STREET-18 BRASS 100 EA R9214 NIPPLE HEX-18 BRASS 100 EA R9226 TAPE FOAM 18 X 38 W 7000 IN R9611 SPACER 1710 X250D X13LNY 400 EA R9761 AERATOR FAUCET 1316-27 MALE 100 EA 1180S72 NUT 6-32 KEPS 800 EA 1572S018 VALVE-WATER 14 NPT 100 EA 1572S026 KNOB WATER VALVE 100 EA 1600S044 VALVE 100 EA 1625S016 KEY 187 sa X 125 LONG 100 EA 1750S001 ADAPTER-SPINDLE 58 SHAFT 100 EA 1750S017 FITTING-FAUCET 100 EA 1750S023 HUB 12 SHAFT 100 EA 1750S024 PLATE-MOUNTING 8 100 EA 1750S047 TAG-AUTOMET CABLE 100 EA 1750S051 FAUCET ASSEMBLY 100 EA 1750S094 MOTORGEARBOX ASSY-1 HP 90VDC 100 EA 1750S095 MOTORGEARBOX ASSY-1 HP 180VDC 100 EA 1750S100 KIT O-RING 100 EA 1751S010 BASEPLATE-MOUNTING 12 100 EA 1751S016 DISK-SPEED SENSOR 100 EA 1751S022 PCB POWER CONTROL-115V 100 EA 1751S026 PCB POWER CONTROL 220V 100 EA 1751S043 SPLASH GRDCOVERBANDCLAMP-12 ~ 100 EA 1751S044 SPLASH GRDCOVERBANDCLAMP-8 100 EA 1751S062 STUD DRIVE - 375 DIA 200 EA

2-21 MA468171-1 121195

It I bull

1751S069 SENSOR SPEEDASSEMBLY 100 EA i U 8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST III PART NO DESCRIPTION aTY UM

1751S082 PCB MOTOR SPEED CONTROL 115V 100 EA II 1751S083 PCB MOTOR SPEED CONTROL 220V 100 EA 1790S062 PLATE BILINGUAL CAUTION 100 EA 1950S123 LABEL AUTOMET CAUTION 100 EA II3500S143 SPACER 12 INCH LONG 400 EA 404061 ALUMINUM WHEEL 8 IN 100 EA 491777 ALUMINUM WHEEL 121N 100 EA middot1492105 INLINE WATER FLTR REPLACEMENT 100 EA 8236S385 TEETHREADED 15 OD POLYPRO 100 EA 8236S388 NUT1-12 PIPE SIZE NPT POLYPR 100 EA 8236S413 CLAMP BAR 600 EA II 8236S426 PI PE DRAIN 150 ODX512LG PVC 100 EA 8236S456 PLUG POST 100 EA 8236S485 PIN COTTER 316X1-12LG ZINC 100 EA I8236S509 GASKET NEO 1750DX125IDX06W 100 EA 8236S510 ARM WASTE 15 400 EA 8236S519 TAILPIECE STRAIGHT FLANGED 100 EA 8236S672 PCB ECOMET CONTROL PANEL 100 EA 8236S673 NAMEPLATE ECOMET PEDESTAL 100 EA bull8236S678 PLATE BACKING TOWER 100 EA

U 8236S679 BOX CONTROL INTABLE 100 EA 8236S685 SPOUT ECOMET TOWER 100 EA 8236S686 STUD SPOUT MOUNT 100 EA bull 8236S687 TOWER CONTROL INTABLE 100 EA 8236S689 CLAMP TOWER CONTROL 200 EA 8236S690 ECOMET CASTING 8 100 EA bull8236S691 ECOMET CASTING 12 100 EA 8236S693 MOUNT GEARBOX 200 EA ~ 8236S694 COVER 100 EA I8236S695 COVER 220V-DC MOTOR 100 EA 8236S696 NUT 14-20 FLANGE 200 EA II8236S697 BAND180V-DC MOTOR 100 EA 8236S698 CONDUIT 12 X 11 100 EA 8236S700 CABLE 6 PIN MOLEX X 32 100 EA 8236S701 CABLE RIBBON 10 PIN X 22 100 EA II 8236S702 CABLE RIBBON 10 PIN X 22 100 EA 8236S703 CABLE RIBBON 14 PIN X 21 100 EA 8236S704 CABLE RIBBON 14 PIN X 16 100 EA 8236S705 HARNESS ECOMET 8 amp 12 FLUSH MOUNT 100 EA -8236S708 CABLE26 PINX 8 RIBBON 100 EA 8236S709 CABLE 26 PIN X 24 RIBBON 100 EA 8236S710 CABLE ECOMET TABLE UNIT TO AUTOMET 100 EA 8236S711 CABLE ECOMET TABLE UNIT WATER SOL 100 EA shy

II u

II 2-22

MA468171-1 121195

I

SECTION 3

ACCESSORIES

40-2120

40-2121

40-2122

40-2123

40-2124

48-6002middot115

48middot6003-115

48-8082-115

48-8083-115

48-8300-30

48-8300-36

48~8320-01

48-8320-02

48-8320-03

48-8321-01

48-8321-02

48-8321-03

48-8310-30l

48-8310-30R

48-8310-36l

48-8310-36R

48-8310-30T

48-8310-36T

48-8411

48-8412

Stainless Steel Sink with Black Faucet

Dupres Receptacle

Cup Drain

Service Module

Drain Piping Kit

Fume Hood 2 Unit with Light

Fume Hood 3 Unit with Light

Wall Cabinet 2 Unit with Light

Wall Cabinet 3 Unit with Light

Tech-Metreg Filler Kit

Tech-Metreg Filler Kit

Reagent Shelf One Unit

Reagent Shelf Two UnU

Reagent Shelf Three Unit

Reagent Shelf ComerNo Sides

Reagent Shelf Corner One Side

Reagent Shelf Corner Two Sides

Tech-Metreg End Filler Kit Tabli to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Aller Kit Table to Wall

TechmiddotMetreg End Filler Kit Tableto Table

Tech-Met~ End Filler KitTable toTable

Shelf or Drawer Liners1 Unit (24 in)

Shelf or Drawer Liners 2 Unit (48 in)

3-1 MA468171-1 1211195

Installation Instructions For 40~2120 Stainless Steel Sink and Faucet

MA468t71-t

Recommended mounting positions of the Sink and Faucet are shown in Figure3-4

~ Other positions may be limited by the table cross supports

I Typical sink installation uses drain kit 40-2124 sinks can be installed from the top

2 Cut a sink opening 13-34 x 18-V4 inch corner of cutouts can be square or up to 12 inch radius

MQmlst dimension front to back 2nd dimension left to right

3

4

Figure 3-1

NAlLS

SPRING CLIP

Pllt No 3143743)

Section Thru Grip~Rim

Nail spring clips to the edge of the counter top cutout

Apply a soft putty or caulking to the underside of the bowl rim

5 Connect sink to drain line

6 Locate the water valve position an drill a 15 inch dia hole Install the valve and connect the water supply to ~he 318 nptinlet

7 Check for leaks

ApPlyCau~ilg Figure 3-2 SinkIJ)stal~tion lt

3-2 1211195

__

I

SIB IPS COUPlING

REMOVABLE AERATOR

cOLOREO PLASTIO INDEX DISC

BLACK PLASllC HOOOEO HANOLE

Flgure~~3 Deck Mownt~Mixrnd Faucet

I

I I I I I I J I

338 lTYP

( 0

t

+I 1250 lTYP)

f 0

~ ~

-- 15 f---39 ----

1475

y )

shy

~ shy125 cent (TyP) J

I I

SINK CUT OUT 18-114ltX 13-34 n~

IFigure 3-4 Recommended Sink and Faucet Mounting Positibns

3-3

MA468171-1 121195

~ -----------------------------------------------------~

REAGENT SHELF

COUNTERTOP

T--~-------------------------

TABLE fRAME

~3

L4

U-middot-middot-It-~A------=-------+

bull I ---------------- ~

bull

8

i 1 i 7

ai---u-l-u--middot

Figure 3-5 Typical Sink Installation

3-4 MA468171-1 121195

bull bull bull bull bull

I I

Installation Instructions for 40-2121 Duplex Outlet

I

bullbull u

MACHINE SCREW BACK COVER PlATE

WOOD SCREW BOX

FRONT PLATE SHIM WASHER

DUPlEX OUTlET

(

Figure 3--6 Duplex Receptacle

Recommended mounting positions of the duplex outlet are shown in Figure 3--6 Duplex Outlets require a minimum of 2 inches clearance behind the back splash panel for installation

1 Cut outlet opening 2middot518 x 4 inch

2 Insert the front plate with the I-V4 inch long protrusion through the back splash from the back side of the table

3 To find the location of the two mounting screw holes hold the 4 inch electric box with the slots against the front cover plate and mark each location

4 Using a 332 drill bit drill two pilot holes V2inch deep atthemarked locations

~C(

c 5 Secure the front cover plate and 4 inch electric box with the wood

screws (R8628)as supplied

6 To complete the installation follow standard electrical practices

Note All electrical connections shOUld be completed by a certimiddotfled electrician

3middot5 MA468171middot1 1211195

V

402121 DUPLEX OUTLET PARTS LIST

R0606W WASHER6SS R6002 CARTON 7X5X4 200 TEST RSC R8628 SCREW10X12CRRECPNHDSS R8747 OUTLET DUPLEX GND FAULT 125V R8761 COVER 1-14 PLASTER RING X 4 R8762 BOX 4 SQ EXTENSION R8764 COVER BLANK FOR 4 BOX

Installation Instructions for 40-2122 Table Cup Drain

f I- 19-1

400 EA 100 EA 200 EA 100 EA 100 EA 100 EA 100 EA

Figure 3-7 Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position it is important to miss counter top cross supports

I Typical cup drain installation uses drain kit 40-2124

2 Drill a 2 inch dia hole through the counter top at the location of the cup drain

3 Install cup drain

4 Connect cup drain to drain line

5 Check for leaks

3-6

MA468171-1 121195

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

I--------------------shy

I I I II II

bull ~

Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

f ~

3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

I

~ g~7J

Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

I I-------

I bull bull I3

REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

~

Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

bull t

I II

-II

- ---

Figure 3-11 Drain Kit Components

-II II

3-13 -MA468171-1 1211195

~ ~-

0------shy

Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

II u

I3-15 MA468171-1 middot1211195

wtv ill

I

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~

Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

I

I II

0400- -----04

STEP bull

o

1shy ---I--000

3Zr REF

o

bull

o

o

Flg~rQ 3-13 Installation for Filler Kit

3middot17

MA468171middot1 121195

bull ~

Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

R7846 R0605LWE (3)

1750S094

SPEED SENSOR MOUNTING FOR(

160V MOTORGEARBOX ASSEMBLY

82365696 (2J~

8236S695~ 82365697

R8765 (2) ~ raquo R0614W (2)~~

1750S095

~~ 17515079

SPEED SENSOR MOUNTING FOR 220V MOTORGEARBOX ASSEMBLY

DETAIL B

Figure 2 -9 ECOMETreg 8 AND 12 GrinderPolsiher Unit Assembly

2-15 MA468171-1 12195

CUT

8236S385

8236S510 CUT TO 65

8236S510 CUT TO 1075

CUT

CUT TO 875

8236S510 TO 55

8236S509 8236S519 CUT TO 3

8236S388

8236S510 CUT TO 125

RAIN FOR 8 ECOMET

8236S385

8236S510

8236S510 CUT TO 125

8236S510 8236S509CUT TO 7

8236S519 CUT TO 3

8236S388

DRAIN FOR 12 ECOMET

DETAIL D

I I I I t I I J I I J

I J J

Figure 2 -10 ECOMETreg8 AND 12 GrinderPolsiher Unit Assembly

2-16 MA468171-1 1211195

NOTES

RZ880

1750S051

(141N)

OIloIENSIaII fRON RETAININORING TO ~- -- - bull shy

R8774 R877e

A~T DIRECTION CF FUI5H ET 50 TI-pound WATER DOES NJT SPLASH BEYONJ TtE TCP CF TIpound BOWl

(FAR SIDE)

RZBB6 (BIN)

L--RZ880 (lOIN)

--RZ880 (IBIN)

R8176--- r+-~ r-R774Z

U ITEMS R8lZBl1J 17~711J RZSZ4CI)RZSZ311J BZ~7111 ~ ~-~ q~~li SZlM558ll1 NJ TWO PIECES OF RZeM aIT TO zemiddot NJ 30middot TO BE PlACfD IN PlASTIC BAG Rel3O fOR FINoiL~ ~--~~

ll)

~ ~

gtshy0 E Q) rn rn laquo-

I

c J Q)

c-iii 0 a - Q) 0c-

CJ CI

0 Z laquo

shyI

CI

lo I-w ~ 0 0 W

bull CI Q) ~

l C)

iL

I shy ~ t

~

bullbullbull ____0__ _

1750S008 8 -- shy1751S007 12

(REF)

1750S076 1751S059 (REF)

(USEDR8734)WITH AUTOMET HEAD)

8 12middot

RB328-- (2)

1751S062 --__ (2)

R8359 _-=~~A=~fP

R8334_fJ

R7806 -- 11 IN)

SEE DETAIL 0 ---

gt---- 1751 S044 8middot 1751S043 12 (KIT)

r---- 40406 1 8 491777 12 (REF)

R8733

I

o I

82S413 A(6 PlS)

R0614lW 16 PlS)

R0987 (6 PlS)

Figure 2 -12 ECOMETreg 8 AND 12 GrinderPolsiher Unit Asseroply

I

I I I I I I I I I I I I I I I I

2-18 MA468171-1 121195

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r--shy

fshywo ~laquoOw I~jr ~ laquo ---shy

-shy ~ ~

r 2

~ M 0 X X

lt ~- laquo gt~m ~ i ~ (Ju~

X InlU4 e ~ r---shy~~ ( I r ifi ~ g II

~ N -co i ----- fshy J

r-- lt cent ~ ~X ~

~ ~~

0 L-shy i] i

~ ---shy ~ in u bullbull

fshy a gg yen il q~ H IOril (J

~ X 3 ~

=-n II cent r-shy cent ~bull

~ X X o bull u

~amp X w F n ~ 11 Of ft lt00 ampIi ~

dl~~ ~

~

X n

il n AI lJ y

-shy IJ I ~

~~

~ ~ ~i = I

Figure 2 middot13 ECOMETreg 8 AND 12 GrinderPolsiher Electrical Diagram

2-19 MA468171-1 121195

--

0

JJ

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION aTY UM

II

II II IIAK110 ACCESSORY KIT FOR ALL 12 POL 100 EA

AK410 ACCESSORY KIT FOR ALL 8 POL 100 EA R0246 STRAINER - SINK 1-12IN 100 EA R0522 CONNECTOR 12 X 45 DEGREE CONDUIT 100 EA II R0523 CONNECTOR 112 X 90DEG CONDUIT 100 EA R0599 WASHER 1I2X1X1132 BRASS 100 EA R0605LWE WASHER LOCK EXT 6 STN STL 300 EA bR0612LWE WASHER LOCK EXT 1 0 STN STL 500 EA R0614 NUT 14-20 HEX 400 EA R0614LW LOCK WASHER 141N 600 EA R0615 NUT 114-20 HEX SS 200 EA I R0617LW LOCK WASHER 5161N 800 EA R0617W WASHER 5161N 200 EA

(

~R0620W WASHER 381N 400 EA II R0632 NUT 1220X18IN HEX BRASS 100 EA R0739 SCREW SKT HD 14-20 1-14IN 400 EA R0987 SCREW SKT HD 14-201 IN SS 600 EA IR1303 SCREW SET 1I4-20X1411 SS 100 EA R1643 SCREW 8-32 1I41N SLT RD HD SS 500 EA R2217TC SCREW ST 10-16X38 SLT RD ST GD 600 EAU R2424 SCREW 516-18 341N HEX HD SS 800 EA shyR2823 COUPLING-FEMALE REDUCING 100 EA R2824 TEE MALE BRANCH 100 EA R2886 NYLON TUBE 14 OD 10400 IN IR4559 ADHESIVE-ANAEROBIC THREAD GR AIR OZ R6328 TWIST-TIE POLYBAG-12 BLUE 100 EA R6330 POLY BAG 12X12-2 MIL 100 EA R7088 ROLL PIN 316 X 34 LG SS 400 EA R7406 O-RING 141D 234 X 070 300 EA shyR7502 STAINLESS PLUMBERS PUTTY AIR 02 R7519 SCREW 10-32 381N CR PN HD SS 200 EA II R7640 SCREW 38-16 41N HEX HD 400 EA R7742 ANCHOR CONNECTOR 100 EA R7806 TUBE POLYURETHANE 18IDX140D 100 IN R7846 SCREW 6-32 141N CR PAN HD SS 700 EA R7908 NUT 10-32 KEPS 500 EA shyR8166 RETAINING RING EXT 250 100 EA R8233 SCREW 10-24X7811 SKT HD CAP SS 300 EA R8328 O-RING 2061DX 103 CS 200 EA shyR8334 FITTING-SWIVEL 90DEG 10-32 100 EA R8335 FITTING-BULKHEAD 10-32 100 EA ~-R8336 NUT-716-24 COMPRESSION 100 EA R8345 UNION ELBOW 14 TUBE 100 EA R8359 KNOB 14 SHAFT 100 EA

R8364 SCREW-SET 14-28 X 12 IN 200 EA R8370 MOUNT CABLE TIE 100 EA shy0

2-20 I

MA468171-1 121195

I

j

R8624 NUT 8-32 KEPS-ZINC PLATE STl 200 EA

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION QTY UM

R8733 SEAL LIP 20 IDX262 ODX31W 100 EA R8734 TRANTORaUE1-12ID 100 EA R8751 O-RING 187WX188 10 X225 00 100 EA R8773 FITTINGMALE 25TUBEX10-32THD 100 EA R8774 FITTINGMALE 25 TUBE X 18NPT 300 EA R8776 FITTING 25 TUBE X 14 NPT 300 EA R8777 TEE-RUN 25 TUBE X 18 NPT 100 EA R8785 VALVE SOLENOID 115V LOO EA R8804 BREAKER CIRCUIT-115V 25 AMP 100 EA R8805 BREAKER CIRCUIT 220V 15 AMP 100 EA R8829 VALVE SOLENOID 220V 100 EA R8837 WASHER FIBER 516 10 100 EA R8838 WASHER FIBER 12 10 100 EA R8990 FILTER LINE 100 EA R8992 INLET POWER - IEC - SNAP-IN 100 EA R8993 BREAKER CIRCUIT-15 AMP-2 POLE 100 EA R9008A CORD IEC POWER - US NR EA R9008B CORD IEC POWER - EUROPE NR EA R9008C CORD IEC POWER - UK NR EA R9008D CORD IEC POWER - JAPAN NR EA R9081 SUPPRESSOR 50MFD X 200 OHM 100 EA R9213 TEE STREET-18 BRASS 100 EA R9214 NIPPLE HEX-18 BRASS 100 EA R9226 TAPE FOAM 18 X 38 W 7000 IN R9611 SPACER 1710 X250D X13LNY 400 EA R9761 AERATOR FAUCET 1316-27 MALE 100 EA 1180S72 NUT 6-32 KEPS 800 EA 1572S018 VALVE-WATER 14 NPT 100 EA 1572S026 KNOB WATER VALVE 100 EA 1600S044 VALVE 100 EA 1625S016 KEY 187 sa X 125 LONG 100 EA 1750S001 ADAPTER-SPINDLE 58 SHAFT 100 EA 1750S017 FITTING-FAUCET 100 EA 1750S023 HUB 12 SHAFT 100 EA 1750S024 PLATE-MOUNTING 8 100 EA 1750S047 TAG-AUTOMET CABLE 100 EA 1750S051 FAUCET ASSEMBLY 100 EA 1750S094 MOTORGEARBOX ASSY-1 HP 90VDC 100 EA 1750S095 MOTORGEARBOX ASSY-1 HP 180VDC 100 EA 1750S100 KIT O-RING 100 EA 1751S010 BASEPLATE-MOUNTING 12 100 EA 1751S016 DISK-SPEED SENSOR 100 EA 1751S022 PCB POWER CONTROL-115V 100 EA 1751S026 PCB POWER CONTROL 220V 100 EA 1751S043 SPLASH GRDCOVERBANDCLAMP-12 ~ 100 EA 1751S044 SPLASH GRDCOVERBANDCLAMP-8 100 EA 1751S062 STUD DRIVE - 375 DIA 200 EA

2-21 MA468171-1 121195

It I bull

1751S069 SENSOR SPEEDASSEMBLY 100 EA i U 8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST III PART NO DESCRIPTION aTY UM

1751S082 PCB MOTOR SPEED CONTROL 115V 100 EA II 1751S083 PCB MOTOR SPEED CONTROL 220V 100 EA 1790S062 PLATE BILINGUAL CAUTION 100 EA 1950S123 LABEL AUTOMET CAUTION 100 EA II3500S143 SPACER 12 INCH LONG 400 EA 404061 ALUMINUM WHEEL 8 IN 100 EA 491777 ALUMINUM WHEEL 121N 100 EA middot1492105 INLINE WATER FLTR REPLACEMENT 100 EA 8236S385 TEETHREADED 15 OD POLYPRO 100 EA 8236S388 NUT1-12 PIPE SIZE NPT POLYPR 100 EA 8236S413 CLAMP BAR 600 EA II 8236S426 PI PE DRAIN 150 ODX512LG PVC 100 EA 8236S456 PLUG POST 100 EA 8236S485 PIN COTTER 316X1-12LG ZINC 100 EA I8236S509 GASKET NEO 1750DX125IDX06W 100 EA 8236S510 ARM WASTE 15 400 EA 8236S519 TAILPIECE STRAIGHT FLANGED 100 EA 8236S672 PCB ECOMET CONTROL PANEL 100 EA 8236S673 NAMEPLATE ECOMET PEDESTAL 100 EA bull8236S678 PLATE BACKING TOWER 100 EA

U 8236S679 BOX CONTROL INTABLE 100 EA 8236S685 SPOUT ECOMET TOWER 100 EA 8236S686 STUD SPOUT MOUNT 100 EA bull 8236S687 TOWER CONTROL INTABLE 100 EA 8236S689 CLAMP TOWER CONTROL 200 EA 8236S690 ECOMET CASTING 8 100 EA bull8236S691 ECOMET CASTING 12 100 EA 8236S693 MOUNT GEARBOX 200 EA ~ 8236S694 COVER 100 EA I8236S695 COVER 220V-DC MOTOR 100 EA 8236S696 NUT 14-20 FLANGE 200 EA II8236S697 BAND180V-DC MOTOR 100 EA 8236S698 CONDUIT 12 X 11 100 EA 8236S700 CABLE 6 PIN MOLEX X 32 100 EA 8236S701 CABLE RIBBON 10 PIN X 22 100 EA II 8236S702 CABLE RIBBON 10 PIN X 22 100 EA 8236S703 CABLE RIBBON 14 PIN X 21 100 EA 8236S704 CABLE RIBBON 14 PIN X 16 100 EA 8236S705 HARNESS ECOMET 8 amp 12 FLUSH MOUNT 100 EA -8236S708 CABLE26 PINX 8 RIBBON 100 EA 8236S709 CABLE 26 PIN X 24 RIBBON 100 EA 8236S710 CABLE ECOMET TABLE UNIT TO AUTOMET 100 EA 8236S711 CABLE ECOMET TABLE UNIT WATER SOL 100 EA shy

II u

II 2-22

MA468171-1 121195

I

SECTION 3

ACCESSORIES

40-2120

40-2121

40-2122

40-2123

40-2124

48-6002middot115

48middot6003-115

48-8082-115

48-8083-115

48-8300-30

48-8300-36

48~8320-01

48-8320-02

48-8320-03

48-8321-01

48-8321-02

48-8321-03

48-8310-30l

48-8310-30R

48-8310-36l

48-8310-36R

48-8310-30T

48-8310-36T

48-8411

48-8412

Stainless Steel Sink with Black Faucet

Dupres Receptacle

Cup Drain

Service Module

Drain Piping Kit

Fume Hood 2 Unit with Light

Fume Hood 3 Unit with Light

Wall Cabinet 2 Unit with Light

Wall Cabinet 3 Unit with Light

Tech-Metreg Filler Kit

Tech-Metreg Filler Kit

Reagent Shelf One Unit

Reagent Shelf Two UnU

Reagent Shelf Three Unit

Reagent Shelf ComerNo Sides

Reagent Shelf Corner One Side

Reagent Shelf Corner Two Sides

Tech-Metreg End Filler Kit Tabli to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Aller Kit Table to Wall

TechmiddotMetreg End Filler Kit Tableto Table

Tech-Met~ End Filler KitTable toTable

Shelf or Drawer Liners1 Unit (24 in)

Shelf or Drawer Liners 2 Unit (48 in)

3-1 MA468171-1 1211195

Installation Instructions For 40~2120 Stainless Steel Sink and Faucet

MA468t71-t

Recommended mounting positions of the Sink and Faucet are shown in Figure3-4

~ Other positions may be limited by the table cross supports

I Typical sink installation uses drain kit 40-2124 sinks can be installed from the top

2 Cut a sink opening 13-34 x 18-V4 inch corner of cutouts can be square or up to 12 inch radius

MQmlst dimension front to back 2nd dimension left to right

3

4

Figure 3-1

NAlLS

SPRING CLIP

Pllt No 3143743)

Section Thru Grip~Rim

Nail spring clips to the edge of the counter top cutout

Apply a soft putty or caulking to the underside of the bowl rim

5 Connect sink to drain line

6 Locate the water valve position an drill a 15 inch dia hole Install the valve and connect the water supply to ~he 318 nptinlet

7 Check for leaks

ApPlyCau~ilg Figure 3-2 SinkIJ)stal~tion lt

3-2 1211195

__

I

SIB IPS COUPlING

REMOVABLE AERATOR

cOLOREO PLASTIO INDEX DISC

BLACK PLASllC HOOOEO HANOLE

Flgure~~3 Deck Mownt~Mixrnd Faucet

I

I I I I I I J I

338 lTYP

( 0

t

+I 1250 lTYP)

f 0

~ ~

-- 15 f---39 ----

1475

y )

shy

~ shy125 cent (TyP) J

I I

SINK CUT OUT 18-114ltX 13-34 n~

IFigure 3-4 Recommended Sink and Faucet Mounting Positibns

3-3

MA468171-1 121195

~ -----------------------------------------------------~

REAGENT SHELF

COUNTERTOP

T--~-------------------------

TABLE fRAME

~3

L4

U-middot-middot-It-~A------=-------+

bull I ---------------- ~

bull

8

i 1 i 7

ai---u-l-u--middot

Figure 3-5 Typical Sink Installation

3-4 MA468171-1 121195

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I I

Installation Instructions for 40-2121 Duplex Outlet

I

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MACHINE SCREW BACK COVER PlATE

WOOD SCREW BOX

FRONT PLATE SHIM WASHER

DUPlEX OUTlET

(

Figure 3--6 Duplex Receptacle

Recommended mounting positions of the duplex outlet are shown in Figure 3--6 Duplex Outlets require a minimum of 2 inches clearance behind the back splash panel for installation

1 Cut outlet opening 2middot518 x 4 inch

2 Insert the front plate with the I-V4 inch long protrusion through the back splash from the back side of the table

3 To find the location of the two mounting screw holes hold the 4 inch electric box with the slots against the front cover plate and mark each location

4 Using a 332 drill bit drill two pilot holes V2inch deep atthemarked locations

~C(

c 5 Secure the front cover plate and 4 inch electric box with the wood

screws (R8628)as supplied

6 To complete the installation follow standard electrical practices

Note All electrical connections shOUld be completed by a certimiddotfled electrician

3middot5 MA468171middot1 1211195

V

402121 DUPLEX OUTLET PARTS LIST

R0606W WASHER6SS R6002 CARTON 7X5X4 200 TEST RSC R8628 SCREW10X12CRRECPNHDSS R8747 OUTLET DUPLEX GND FAULT 125V R8761 COVER 1-14 PLASTER RING X 4 R8762 BOX 4 SQ EXTENSION R8764 COVER BLANK FOR 4 BOX

Installation Instructions for 40-2122 Table Cup Drain

f I- 19-1

400 EA 100 EA 200 EA 100 EA 100 EA 100 EA 100 EA

Figure 3-7 Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position it is important to miss counter top cross supports

I Typical cup drain installation uses drain kit 40-2124

2 Drill a 2 inch dia hole through the counter top at the location of the cup drain

3 Install cup drain

4 Connect cup drain to drain line

5 Check for leaks

3-6

MA468171-1 121195

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

I--------------------shy

I I I II II

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Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

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3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

I

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Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

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REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

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Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

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I II

-II

- ---

Figure 3-11 Drain Kit Components

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3-13 -MA468171-1 1211195

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Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

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I3-15 MA468171-1 middot1211195

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Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

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0400- -----04

STEP bull

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Flg~rQ 3-13 Installation for Filler Kit

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MA468171middot1 121195

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Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

CUT

8236S385

8236S510 CUT TO 65

8236S510 CUT TO 1075

CUT

CUT TO 875

8236S510 TO 55

8236S509 8236S519 CUT TO 3

8236S388

8236S510 CUT TO 125

RAIN FOR 8 ECOMET

8236S385

8236S510

8236S510 CUT TO 125

8236S510 8236S509CUT TO 7

8236S519 CUT TO 3

8236S388

DRAIN FOR 12 ECOMET

DETAIL D

I I I I t I I J I I J

I J J

Figure 2 -10 ECOMETreg8 AND 12 GrinderPolsiher Unit Assembly

2-16 MA468171-1 1211195

NOTES

RZ880

1750S051

(141N)

OIloIENSIaII fRON RETAININORING TO ~- -- - bull shy

R8774 R877e

A~T DIRECTION CF FUI5H ET 50 TI-pound WATER DOES NJT SPLASH BEYONJ TtE TCP CF TIpound BOWl

(FAR SIDE)

RZBB6 (BIN)

L--RZ880 (lOIN)

--RZ880 (IBIN)

R8176--- r+-~ r-R774Z

U ITEMS R8lZBl1J 17~711J RZSZ4CI)RZSZ311J BZ~7111 ~ ~-~ q~~li SZlM558ll1 NJ TWO PIECES OF RZeM aIT TO zemiddot NJ 30middot TO BE PlACfD IN PlASTIC BAG Rel3O fOR FINoiL~ ~--~~

ll)

~ ~

gtshy0 E Q) rn rn laquo-

I

c J Q)

c-iii 0 a - Q) 0c-

CJ CI

0 Z laquo

shyI

CI

lo I-w ~ 0 0 W

bull CI Q) ~

l C)

iL

I shy ~ t

~

bullbullbull ____0__ _

1750S008 8 -- shy1751S007 12

(REF)

1750S076 1751S059 (REF)

(USEDR8734)WITH AUTOMET HEAD)

8 12middot

RB328-- (2)

1751S062 --__ (2)

R8359 _-=~~A=~fP

R8334_fJ

R7806 -- 11 IN)

SEE DETAIL 0 ---

gt---- 1751 S044 8middot 1751S043 12 (KIT)

r---- 40406 1 8 491777 12 (REF)

R8733

I

o I

82S413 A(6 PlS)

R0614lW 16 PlS)

R0987 (6 PlS)

Figure 2 -12 ECOMETreg 8 AND 12 GrinderPolsiher Unit Asseroply

I

I I I I I I I I I I I I I I I I

2-18 MA468171-1 121195

(

r--shy

fshywo ~laquoOw I~jr ~ laquo ---shy

-shy ~ ~

r 2

~ M 0 X X

lt ~- laquo gt~m ~ i ~ (Ju~

X InlU4 e ~ r---shy~~ ( I r ifi ~ g II

~ N -co i ----- fshy J

r-- lt cent ~ ~X ~

~ ~~

0 L-shy i] i

~ ---shy ~ in u bullbull

fshy a gg yen il q~ H IOril (J

~ X 3 ~

=-n II cent r-shy cent ~bull

~ X X o bull u

~amp X w F n ~ 11 Of ft lt00 ampIi ~

dl~~ ~

~

X n

il n AI lJ y

-shy IJ I ~

~~

~ ~ ~i = I

Figure 2 middot13 ECOMETreg 8 AND 12 GrinderPolsiher Electrical Diagram

2-19 MA468171-1 121195

--

0

JJ

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION aTY UM

II

II II IIAK110 ACCESSORY KIT FOR ALL 12 POL 100 EA

AK410 ACCESSORY KIT FOR ALL 8 POL 100 EA R0246 STRAINER - SINK 1-12IN 100 EA R0522 CONNECTOR 12 X 45 DEGREE CONDUIT 100 EA II R0523 CONNECTOR 112 X 90DEG CONDUIT 100 EA R0599 WASHER 1I2X1X1132 BRASS 100 EA R0605LWE WASHER LOCK EXT 6 STN STL 300 EA bR0612LWE WASHER LOCK EXT 1 0 STN STL 500 EA R0614 NUT 14-20 HEX 400 EA R0614LW LOCK WASHER 141N 600 EA R0615 NUT 114-20 HEX SS 200 EA I R0617LW LOCK WASHER 5161N 800 EA R0617W WASHER 5161N 200 EA

(

~R0620W WASHER 381N 400 EA II R0632 NUT 1220X18IN HEX BRASS 100 EA R0739 SCREW SKT HD 14-20 1-14IN 400 EA R0987 SCREW SKT HD 14-201 IN SS 600 EA IR1303 SCREW SET 1I4-20X1411 SS 100 EA R1643 SCREW 8-32 1I41N SLT RD HD SS 500 EA R2217TC SCREW ST 10-16X38 SLT RD ST GD 600 EAU R2424 SCREW 516-18 341N HEX HD SS 800 EA shyR2823 COUPLING-FEMALE REDUCING 100 EA R2824 TEE MALE BRANCH 100 EA R2886 NYLON TUBE 14 OD 10400 IN IR4559 ADHESIVE-ANAEROBIC THREAD GR AIR OZ R6328 TWIST-TIE POLYBAG-12 BLUE 100 EA R6330 POLY BAG 12X12-2 MIL 100 EA R7088 ROLL PIN 316 X 34 LG SS 400 EA R7406 O-RING 141D 234 X 070 300 EA shyR7502 STAINLESS PLUMBERS PUTTY AIR 02 R7519 SCREW 10-32 381N CR PN HD SS 200 EA II R7640 SCREW 38-16 41N HEX HD 400 EA R7742 ANCHOR CONNECTOR 100 EA R7806 TUBE POLYURETHANE 18IDX140D 100 IN R7846 SCREW 6-32 141N CR PAN HD SS 700 EA R7908 NUT 10-32 KEPS 500 EA shyR8166 RETAINING RING EXT 250 100 EA R8233 SCREW 10-24X7811 SKT HD CAP SS 300 EA R8328 O-RING 2061DX 103 CS 200 EA shyR8334 FITTING-SWIVEL 90DEG 10-32 100 EA R8335 FITTING-BULKHEAD 10-32 100 EA ~-R8336 NUT-716-24 COMPRESSION 100 EA R8345 UNION ELBOW 14 TUBE 100 EA R8359 KNOB 14 SHAFT 100 EA

R8364 SCREW-SET 14-28 X 12 IN 200 EA R8370 MOUNT CABLE TIE 100 EA shy0

2-20 I

MA468171-1 121195

I

j

R8624 NUT 8-32 KEPS-ZINC PLATE STl 200 EA

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION QTY UM

R8733 SEAL LIP 20 IDX262 ODX31W 100 EA R8734 TRANTORaUE1-12ID 100 EA R8751 O-RING 187WX188 10 X225 00 100 EA R8773 FITTINGMALE 25TUBEX10-32THD 100 EA R8774 FITTINGMALE 25 TUBE X 18NPT 300 EA R8776 FITTING 25 TUBE X 14 NPT 300 EA R8777 TEE-RUN 25 TUBE X 18 NPT 100 EA R8785 VALVE SOLENOID 115V LOO EA R8804 BREAKER CIRCUIT-115V 25 AMP 100 EA R8805 BREAKER CIRCUIT 220V 15 AMP 100 EA R8829 VALVE SOLENOID 220V 100 EA R8837 WASHER FIBER 516 10 100 EA R8838 WASHER FIBER 12 10 100 EA R8990 FILTER LINE 100 EA R8992 INLET POWER - IEC - SNAP-IN 100 EA R8993 BREAKER CIRCUIT-15 AMP-2 POLE 100 EA R9008A CORD IEC POWER - US NR EA R9008B CORD IEC POWER - EUROPE NR EA R9008C CORD IEC POWER - UK NR EA R9008D CORD IEC POWER - JAPAN NR EA R9081 SUPPRESSOR 50MFD X 200 OHM 100 EA R9213 TEE STREET-18 BRASS 100 EA R9214 NIPPLE HEX-18 BRASS 100 EA R9226 TAPE FOAM 18 X 38 W 7000 IN R9611 SPACER 1710 X250D X13LNY 400 EA R9761 AERATOR FAUCET 1316-27 MALE 100 EA 1180S72 NUT 6-32 KEPS 800 EA 1572S018 VALVE-WATER 14 NPT 100 EA 1572S026 KNOB WATER VALVE 100 EA 1600S044 VALVE 100 EA 1625S016 KEY 187 sa X 125 LONG 100 EA 1750S001 ADAPTER-SPINDLE 58 SHAFT 100 EA 1750S017 FITTING-FAUCET 100 EA 1750S023 HUB 12 SHAFT 100 EA 1750S024 PLATE-MOUNTING 8 100 EA 1750S047 TAG-AUTOMET CABLE 100 EA 1750S051 FAUCET ASSEMBLY 100 EA 1750S094 MOTORGEARBOX ASSY-1 HP 90VDC 100 EA 1750S095 MOTORGEARBOX ASSY-1 HP 180VDC 100 EA 1750S100 KIT O-RING 100 EA 1751S010 BASEPLATE-MOUNTING 12 100 EA 1751S016 DISK-SPEED SENSOR 100 EA 1751S022 PCB POWER CONTROL-115V 100 EA 1751S026 PCB POWER CONTROL 220V 100 EA 1751S043 SPLASH GRDCOVERBANDCLAMP-12 ~ 100 EA 1751S044 SPLASH GRDCOVERBANDCLAMP-8 100 EA 1751S062 STUD DRIVE - 375 DIA 200 EA

2-21 MA468171-1 121195

It I bull

1751S069 SENSOR SPEEDASSEMBLY 100 EA i U 8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST III PART NO DESCRIPTION aTY UM

1751S082 PCB MOTOR SPEED CONTROL 115V 100 EA II 1751S083 PCB MOTOR SPEED CONTROL 220V 100 EA 1790S062 PLATE BILINGUAL CAUTION 100 EA 1950S123 LABEL AUTOMET CAUTION 100 EA II3500S143 SPACER 12 INCH LONG 400 EA 404061 ALUMINUM WHEEL 8 IN 100 EA 491777 ALUMINUM WHEEL 121N 100 EA middot1492105 INLINE WATER FLTR REPLACEMENT 100 EA 8236S385 TEETHREADED 15 OD POLYPRO 100 EA 8236S388 NUT1-12 PIPE SIZE NPT POLYPR 100 EA 8236S413 CLAMP BAR 600 EA II 8236S426 PI PE DRAIN 150 ODX512LG PVC 100 EA 8236S456 PLUG POST 100 EA 8236S485 PIN COTTER 316X1-12LG ZINC 100 EA I8236S509 GASKET NEO 1750DX125IDX06W 100 EA 8236S510 ARM WASTE 15 400 EA 8236S519 TAILPIECE STRAIGHT FLANGED 100 EA 8236S672 PCB ECOMET CONTROL PANEL 100 EA 8236S673 NAMEPLATE ECOMET PEDESTAL 100 EA bull8236S678 PLATE BACKING TOWER 100 EA

U 8236S679 BOX CONTROL INTABLE 100 EA 8236S685 SPOUT ECOMET TOWER 100 EA 8236S686 STUD SPOUT MOUNT 100 EA bull 8236S687 TOWER CONTROL INTABLE 100 EA 8236S689 CLAMP TOWER CONTROL 200 EA 8236S690 ECOMET CASTING 8 100 EA bull8236S691 ECOMET CASTING 12 100 EA 8236S693 MOUNT GEARBOX 200 EA ~ 8236S694 COVER 100 EA I8236S695 COVER 220V-DC MOTOR 100 EA 8236S696 NUT 14-20 FLANGE 200 EA II8236S697 BAND180V-DC MOTOR 100 EA 8236S698 CONDUIT 12 X 11 100 EA 8236S700 CABLE 6 PIN MOLEX X 32 100 EA 8236S701 CABLE RIBBON 10 PIN X 22 100 EA II 8236S702 CABLE RIBBON 10 PIN X 22 100 EA 8236S703 CABLE RIBBON 14 PIN X 21 100 EA 8236S704 CABLE RIBBON 14 PIN X 16 100 EA 8236S705 HARNESS ECOMET 8 amp 12 FLUSH MOUNT 100 EA -8236S708 CABLE26 PINX 8 RIBBON 100 EA 8236S709 CABLE 26 PIN X 24 RIBBON 100 EA 8236S710 CABLE ECOMET TABLE UNIT TO AUTOMET 100 EA 8236S711 CABLE ECOMET TABLE UNIT WATER SOL 100 EA shy

II u

II 2-22

MA468171-1 121195

I

SECTION 3

ACCESSORIES

40-2120

40-2121

40-2122

40-2123

40-2124

48-6002middot115

48middot6003-115

48-8082-115

48-8083-115

48-8300-30

48-8300-36

48~8320-01

48-8320-02

48-8320-03

48-8321-01

48-8321-02

48-8321-03

48-8310-30l

48-8310-30R

48-8310-36l

48-8310-36R

48-8310-30T

48-8310-36T

48-8411

48-8412

Stainless Steel Sink with Black Faucet

Dupres Receptacle

Cup Drain

Service Module

Drain Piping Kit

Fume Hood 2 Unit with Light

Fume Hood 3 Unit with Light

Wall Cabinet 2 Unit with Light

Wall Cabinet 3 Unit with Light

Tech-Metreg Filler Kit

Tech-Metreg Filler Kit

Reagent Shelf One Unit

Reagent Shelf Two UnU

Reagent Shelf Three Unit

Reagent Shelf ComerNo Sides

Reagent Shelf Corner One Side

Reagent Shelf Corner Two Sides

Tech-Metreg End Filler Kit Tabli to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Aller Kit Table to Wall

TechmiddotMetreg End Filler Kit Tableto Table

Tech-Met~ End Filler KitTable toTable

Shelf or Drawer Liners1 Unit (24 in)

Shelf or Drawer Liners 2 Unit (48 in)

3-1 MA468171-1 1211195

Installation Instructions For 40~2120 Stainless Steel Sink and Faucet

MA468t71-t

Recommended mounting positions of the Sink and Faucet are shown in Figure3-4

~ Other positions may be limited by the table cross supports

I Typical sink installation uses drain kit 40-2124 sinks can be installed from the top

2 Cut a sink opening 13-34 x 18-V4 inch corner of cutouts can be square or up to 12 inch radius

MQmlst dimension front to back 2nd dimension left to right

3

4

Figure 3-1

NAlLS

SPRING CLIP

Pllt No 3143743)

Section Thru Grip~Rim

Nail spring clips to the edge of the counter top cutout

Apply a soft putty or caulking to the underside of the bowl rim

5 Connect sink to drain line

6 Locate the water valve position an drill a 15 inch dia hole Install the valve and connect the water supply to ~he 318 nptinlet

7 Check for leaks

ApPlyCau~ilg Figure 3-2 SinkIJ)stal~tion lt

3-2 1211195

__

I

SIB IPS COUPlING

REMOVABLE AERATOR

cOLOREO PLASTIO INDEX DISC

BLACK PLASllC HOOOEO HANOLE

Flgure~~3 Deck Mownt~Mixrnd Faucet

I

I I I I I I J I

338 lTYP

( 0

t

+I 1250 lTYP)

f 0

~ ~

-- 15 f---39 ----

1475

y )

shy

~ shy125 cent (TyP) J

I I

SINK CUT OUT 18-114ltX 13-34 n~

IFigure 3-4 Recommended Sink and Faucet Mounting Positibns

3-3

MA468171-1 121195

~ -----------------------------------------------------~

REAGENT SHELF

COUNTERTOP

T--~-------------------------

TABLE fRAME

~3

L4

U-middot-middot-It-~A------=-------+

bull I ---------------- ~

bull

8

i 1 i 7

ai---u-l-u--middot

Figure 3-5 Typical Sink Installation

3-4 MA468171-1 121195

bull bull bull bull bull

I I

Installation Instructions for 40-2121 Duplex Outlet

I

bullbull u

MACHINE SCREW BACK COVER PlATE

WOOD SCREW BOX

FRONT PLATE SHIM WASHER

DUPlEX OUTlET

(

Figure 3--6 Duplex Receptacle

Recommended mounting positions of the duplex outlet are shown in Figure 3--6 Duplex Outlets require a minimum of 2 inches clearance behind the back splash panel for installation

1 Cut outlet opening 2middot518 x 4 inch

2 Insert the front plate with the I-V4 inch long protrusion through the back splash from the back side of the table

3 To find the location of the two mounting screw holes hold the 4 inch electric box with the slots against the front cover plate and mark each location

4 Using a 332 drill bit drill two pilot holes V2inch deep atthemarked locations

~C(

c 5 Secure the front cover plate and 4 inch electric box with the wood

screws (R8628)as supplied

6 To complete the installation follow standard electrical practices

Note All electrical connections shOUld be completed by a certimiddotfled electrician

3middot5 MA468171middot1 1211195

V

402121 DUPLEX OUTLET PARTS LIST

R0606W WASHER6SS R6002 CARTON 7X5X4 200 TEST RSC R8628 SCREW10X12CRRECPNHDSS R8747 OUTLET DUPLEX GND FAULT 125V R8761 COVER 1-14 PLASTER RING X 4 R8762 BOX 4 SQ EXTENSION R8764 COVER BLANK FOR 4 BOX

Installation Instructions for 40-2122 Table Cup Drain

f I- 19-1

400 EA 100 EA 200 EA 100 EA 100 EA 100 EA 100 EA

Figure 3-7 Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position it is important to miss counter top cross supports

I Typical cup drain installation uses drain kit 40-2124

2 Drill a 2 inch dia hole through the counter top at the location of the cup drain

3 Install cup drain

4 Connect cup drain to drain line

5 Check for leaks

3-6

MA468171-1 121195

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

I--------------------shy

I I I II II

bull ~

Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

f ~

3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

I

~ g~7J

Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

I I-------

I bull bull I3

REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

~

Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

bull t

I II

-II

- ---

Figure 3-11 Drain Kit Components

-II II

3-13 -MA468171-1 1211195

~ ~-

0------shy

Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

II u

I3-15 MA468171-1 middot1211195

wtv ill

I

) I)

~

Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

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I II

0400- -----04

STEP bull

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Flg~rQ 3-13 Installation for Filler Kit

3middot17

MA468171middot1 121195

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Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

NOTES

RZ880

1750S051

(141N)

OIloIENSIaII fRON RETAININORING TO ~- -- - bull shy

R8774 R877e

A~T DIRECTION CF FUI5H ET 50 TI-pound WATER DOES NJT SPLASH BEYONJ TtE TCP CF TIpound BOWl

(FAR SIDE)

RZBB6 (BIN)

L--RZ880 (lOIN)

--RZ880 (IBIN)

R8176--- r+-~ r-R774Z

U ITEMS R8lZBl1J 17~711J RZSZ4CI)RZSZ311J BZ~7111 ~ ~-~ q~~li SZlM558ll1 NJ TWO PIECES OF RZeM aIT TO zemiddot NJ 30middot TO BE PlACfD IN PlASTIC BAG Rel3O fOR FINoiL~ ~--~~

ll)

~ ~

gtshy0 E Q) rn rn laquo-

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c-iii 0 a - Q) 0c-

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bull CI Q) ~

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1750S008 8 -- shy1751S007 12

(REF)

1750S076 1751S059 (REF)

(USEDR8734)WITH AUTOMET HEAD)

8 12middot

RB328-- (2)

1751S062 --__ (2)

R8359 _-=~~A=~fP

R8334_fJ

R7806 -- 11 IN)

SEE DETAIL 0 ---

gt---- 1751 S044 8middot 1751S043 12 (KIT)

r---- 40406 1 8 491777 12 (REF)

R8733

I

o I

82S413 A(6 PlS)

R0614lW 16 PlS)

R0987 (6 PlS)

Figure 2 -12 ECOMETreg 8 AND 12 GrinderPolsiher Unit Asseroply

I

I I I I I I I I I I I I I I I I

2-18 MA468171-1 121195

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Figure 2 middot13 ECOMETreg 8 AND 12 GrinderPolsiher Electrical Diagram

2-19 MA468171-1 121195

--

0

JJ

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION aTY UM

II

II II IIAK110 ACCESSORY KIT FOR ALL 12 POL 100 EA

AK410 ACCESSORY KIT FOR ALL 8 POL 100 EA R0246 STRAINER - SINK 1-12IN 100 EA R0522 CONNECTOR 12 X 45 DEGREE CONDUIT 100 EA II R0523 CONNECTOR 112 X 90DEG CONDUIT 100 EA R0599 WASHER 1I2X1X1132 BRASS 100 EA R0605LWE WASHER LOCK EXT 6 STN STL 300 EA bR0612LWE WASHER LOCK EXT 1 0 STN STL 500 EA R0614 NUT 14-20 HEX 400 EA R0614LW LOCK WASHER 141N 600 EA R0615 NUT 114-20 HEX SS 200 EA I R0617LW LOCK WASHER 5161N 800 EA R0617W WASHER 5161N 200 EA

(

~R0620W WASHER 381N 400 EA II R0632 NUT 1220X18IN HEX BRASS 100 EA R0739 SCREW SKT HD 14-20 1-14IN 400 EA R0987 SCREW SKT HD 14-201 IN SS 600 EA IR1303 SCREW SET 1I4-20X1411 SS 100 EA R1643 SCREW 8-32 1I41N SLT RD HD SS 500 EA R2217TC SCREW ST 10-16X38 SLT RD ST GD 600 EAU R2424 SCREW 516-18 341N HEX HD SS 800 EA shyR2823 COUPLING-FEMALE REDUCING 100 EA R2824 TEE MALE BRANCH 100 EA R2886 NYLON TUBE 14 OD 10400 IN IR4559 ADHESIVE-ANAEROBIC THREAD GR AIR OZ R6328 TWIST-TIE POLYBAG-12 BLUE 100 EA R6330 POLY BAG 12X12-2 MIL 100 EA R7088 ROLL PIN 316 X 34 LG SS 400 EA R7406 O-RING 141D 234 X 070 300 EA shyR7502 STAINLESS PLUMBERS PUTTY AIR 02 R7519 SCREW 10-32 381N CR PN HD SS 200 EA II R7640 SCREW 38-16 41N HEX HD 400 EA R7742 ANCHOR CONNECTOR 100 EA R7806 TUBE POLYURETHANE 18IDX140D 100 IN R7846 SCREW 6-32 141N CR PAN HD SS 700 EA R7908 NUT 10-32 KEPS 500 EA shyR8166 RETAINING RING EXT 250 100 EA R8233 SCREW 10-24X7811 SKT HD CAP SS 300 EA R8328 O-RING 2061DX 103 CS 200 EA shyR8334 FITTING-SWIVEL 90DEG 10-32 100 EA R8335 FITTING-BULKHEAD 10-32 100 EA ~-R8336 NUT-716-24 COMPRESSION 100 EA R8345 UNION ELBOW 14 TUBE 100 EA R8359 KNOB 14 SHAFT 100 EA

R8364 SCREW-SET 14-28 X 12 IN 200 EA R8370 MOUNT CABLE TIE 100 EA shy0

2-20 I

MA468171-1 121195

I

j

R8624 NUT 8-32 KEPS-ZINC PLATE STl 200 EA

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION QTY UM

R8733 SEAL LIP 20 IDX262 ODX31W 100 EA R8734 TRANTORaUE1-12ID 100 EA R8751 O-RING 187WX188 10 X225 00 100 EA R8773 FITTINGMALE 25TUBEX10-32THD 100 EA R8774 FITTINGMALE 25 TUBE X 18NPT 300 EA R8776 FITTING 25 TUBE X 14 NPT 300 EA R8777 TEE-RUN 25 TUBE X 18 NPT 100 EA R8785 VALVE SOLENOID 115V LOO EA R8804 BREAKER CIRCUIT-115V 25 AMP 100 EA R8805 BREAKER CIRCUIT 220V 15 AMP 100 EA R8829 VALVE SOLENOID 220V 100 EA R8837 WASHER FIBER 516 10 100 EA R8838 WASHER FIBER 12 10 100 EA R8990 FILTER LINE 100 EA R8992 INLET POWER - IEC - SNAP-IN 100 EA R8993 BREAKER CIRCUIT-15 AMP-2 POLE 100 EA R9008A CORD IEC POWER - US NR EA R9008B CORD IEC POWER - EUROPE NR EA R9008C CORD IEC POWER - UK NR EA R9008D CORD IEC POWER - JAPAN NR EA R9081 SUPPRESSOR 50MFD X 200 OHM 100 EA R9213 TEE STREET-18 BRASS 100 EA R9214 NIPPLE HEX-18 BRASS 100 EA R9226 TAPE FOAM 18 X 38 W 7000 IN R9611 SPACER 1710 X250D X13LNY 400 EA R9761 AERATOR FAUCET 1316-27 MALE 100 EA 1180S72 NUT 6-32 KEPS 800 EA 1572S018 VALVE-WATER 14 NPT 100 EA 1572S026 KNOB WATER VALVE 100 EA 1600S044 VALVE 100 EA 1625S016 KEY 187 sa X 125 LONG 100 EA 1750S001 ADAPTER-SPINDLE 58 SHAFT 100 EA 1750S017 FITTING-FAUCET 100 EA 1750S023 HUB 12 SHAFT 100 EA 1750S024 PLATE-MOUNTING 8 100 EA 1750S047 TAG-AUTOMET CABLE 100 EA 1750S051 FAUCET ASSEMBLY 100 EA 1750S094 MOTORGEARBOX ASSY-1 HP 90VDC 100 EA 1750S095 MOTORGEARBOX ASSY-1 HP 180VDC 100 EA 1750S100 KIT O-RING 100 EA 1751S010 BASEPLATE-MOUNTING 12 100 EA 1751S016 DISK-SPEED SENSOR 100 EA 1751S022 PCB POWER CONTROL-115V 100 EA 1751S026 PCB POWER CONTROL 220V 100 EA 1751S043 SPLASH GRDCOVERBANDCLAMP-12 ~ 100 EA 1751S044 SPLASH GRDCOVERBANDCLAMP-8 100 EA 1751S062 STUD DRIVE - 375 DIA 200 EA

2-21 MA468171-1 121195

It I bull

1751S069 SENSOR SPEEDASSEMBLY 100 EA i U 8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST III PART NO DESCRIPTION aTY UM

1751S082 PCB MOTOR SPEED CONTROL 115V 100 EA II 1751S083 PCB MOTOR SPEED CONTROL 220V 100 EA 1790S062 PLATE BILINGUAL CAUTION 100 EA 1950S123 LABEL AUTOMET CAUTION 100 EA II3500S143 SPACER 12 INCH LONG 400 EA 404061 ALUMINUM WHEEL 8 IN 100 EA 491777 ALUMINUM WHEEL 121N 100 EA middot1492105 INLINE WATER FLTR REPLACEMENT 100 EA 8236S385 TEETHREADED 15 OD POLYPRO 100 EA 8236S388 NUT1-12 PIPE SIZE NPT POLYPR 100 EA 8236S413 CLAMP BAR 600 EA II 8236S426 PI PE DRAIN 150 ODX512LG PVC 100 EA 8236S456 PLUG POST 100 EA 8236S485 PIN COTTER 316X1-12LG ZINC 100 EA I8236S509 GASKET NEO 1750DX125IDX06W 100 EA 8236S510 ARM WASTE 15 400 EA 8236S519 TAILPIECE STRAIGHT FLANGED 100 EA 8236S672 PCB ECOMET CONTROL PANEL 100 EA 8236S673 NAMEPLATE ECOMET PEDESTAL 100 EA bull8236S678 PLATE BACKING TOWER 100 EA

U 8236S679 BOX CONTROL INTABLE 100 EA 8236S685 SPOUT ECOMET TOWER 100 EA 8236S686 STUD SPOUT MOUNT 100 EA bull 8236S687 TOWER CONTROL INTABLE 100 EA 8236S689 CLAMP TOWER CONTROL 200 EA 8236S690 ECOMET CASTING 8 100 EA bull8236S691 ECOMET CASTING 12 100 EA 8236S693 MOUNT GEARBOX 200 EA ~ 8236S694 COVER 100 EA I8236S695 COVER 220V-DC MOTOR 100 EA 8236S696 NUT 14-20 FLANGE 200 EA II8236S697 BAND180V-DC MOTOR 100 EA 8236S698 CONDUIT 12 X 11 100 EA 8236S700 CABLE 6 PIN MOLEX X 32 100 EA 8236S701 CABLE RIBBON 10 PIN X 22 100 EA II 8236S702 CABLE RIBBON 10 PIN X 22 100 EA 8236S703 CABLE RIBBON 14 PIN X 21 100 EA 8236S704 CABLE RIBBON 14 PIN X 16 100 EA 8236S705 HARNESS ECOMET 8 amp 12 FLUSH MOUNT 100 EA -8236S708 CABLE26 PINX 8 RIBBON 100 EA 8236S709 CABLE 26 PIN X 24 RIBBON 100 EA 8236S710 CABLE ECOMET TABLE UNIT TO AUTOMET 100 EA 8236S711 CABLE ECOMET TABLE UNIT WATER SOL 100 EA shy

II u

II 2-22

MA468171-1 121195

I

SECTION 3

ACCESSORIES

40-2120

40-2121

40-2122

40-2123

40-2124

48-6002middot115

48middot6003-115

48-8082-115

48-8083-115

48-8300-30

48-8300-36

48~8320-01

48-8320-02

48-8320-03

48-8321-01

48-8321-02

48-8321-03

48-8310-30l

48-8310-30R

48-8310-36l

48-8310-36R

48-8310-30T

48-8310-36T

48-8411

48-8412

Stainless Steel Sink with Black Faucet

Dupres Receptacle

Cup Drain

Service Module

Drain Piping Kit

Fume Hood 2 Unit with Light

Fume Hood 3 Unit with Light

Wall Cabinet 2 Unit with Light

Wall Cabinet 3 Unit with Light

Tech-Metreg Filler Kit

Tech-Metreg Filler Kit

Reagent Shelf One Unit

Reagent Shelf Two UnU

Reagent Shelf Three Unit

Reagent Shelf ComerNo Sides

Reagent Shelf Corner One Side

Reagent Shelf Corner Two Sides

Tech-Metreg End Filler Kit Tabli to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Aller Kit Table to Wall

TechmiddotMetreg End Filler Kit Tableto Table

Tech-Met~ End Filler KitTable toTable

Shelf or Drawer Liners1 Unit (24 in)

Shelf or Drawer Liners 2 Unit (48 in)

3-1 MA468171-1 1211195

Installation Instructions For 40~2120 Stainless Steel Sink and Faucet

MA468t71-t

Recommended mounting positions of the Sink and Faucet are shown in Figure3-4

~ Other positions may be limited by the table cross supports

I Typical sink installation uses drain kit 40-2124 sinks can be installed from the top

2 Cut a sink opening 13-34 x 18-V4 inch corner of cutouts can be square or up to 12 inch radius

MQmlst dimension front to back 2nd dimension left to right

3

4

Figure 3-1

NAlLS

SPRING CLIP

Pllt No 3143743)

Section Thru Grip~Rim

Nail spring clips to the edge of the counter top cutout

Apply a soft putty or caulking to the underside of the bowl rim

5 Connect sink to drain line

6 Locate the water valve position an drill a 15 inch dia hole Install the valve and connect the water supply to ~he 318 nptinlet

7 Check for leaks

ApPlyCau~ilg Figure 3-2 SinkIJ)stal~tion lt

3-2 1211195

__

I

SIB IPS COUPlING

REMOVABLE AERATOR

cOLOREO PLASTIO INDEX DISC

BLACK PLASllC HOOOEO HANOLE

Flgure~~3 Deck Mownt~Mixrnd Faucet

I

I I I I I I J I

338 lTYP

( 0

t

+I 1250 lTYP)

f 0

~ ~

-- 15 f---39 ----

1475

y )

shy

~ shy125 cent (TyP) J

I I

SINK CUT OUT 18-114ltX 13-34 n~

IFigure 3-4 Recommended Sink and Faucet Mounting Positibns

3-3

MA468171-1 121195

~ -----------------------------------------------------~

REAGENT SHELF

COUNTERTOP

T--~-------------------------

TABLE fRAME

~3

L4

U-middot-middot-It-~A------=-------+

bull I ---------------- ~

bull

8

i 1 i 7

ai---u-l-u--middot

Figure 3-5 Typical Sink Installation

3-4 MA468171-1 121195

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I I

Installation Instructions for 40-2121 Duplex Outlet

I

bullbull u

MACHINE SCREW BACK COVER PlATE

WOOD SCREW BOX

FRONT PLATE SHIM WASHER

DUPlEX OUTlET

(

Figure 3--6 Duplex Receptacle

Recommended mounting positions of the duplex outlet are shown in Figure 3--6 Duplex Outlets require a minimum of 2 inches clearance behind the back splash panel for installation

1 Cut outlet opening 2middot518 x 4 inch

2 Insert the front plate with the I-V4 inch long protrusion through the back splash from the back side of the table

3 To find the location of the two mounting screw holes hold the 4 inch electric box with the slots against the front cover plate and mark each location

4 Using a 332 drill bit drill two pilot holes V2inch deep atthemarked locations

~C(

c 5 Secure the front cover plate and 4 inch electric box with the wood

screws (R8628)as supplied

6 To complete the installation follow standard electrical practices

Note All electrical connections shOUld be completed by a certimiddotfled electrician

3middot5 MA468171middot1 1211195

V

402121 DUPLEX OUTLET PARTS LIST

R0606W WASHER6SS R6002 CARTON 7X5X4 200 TEST RSC R8628 SCREW10X12CRRECPNHDSS R8747 OUTLET DUPLEX GND FAULT 125V R8761 COVER 1-14 PLASTER RING X 4 R8762 BOX 4 SQ EXTENSION R8764 COVER BLANK FOR 4 BOX

Installation Instructions for 40-2122 Table Cup Drain

f I- 19-1

400 EA 100 EA 200 EA 100 EA 100 EA 100 EA 100 EA

Figure 3-7 Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position it is important to miss counter top cross supports

I Typical cup drain installation uses drain kit 40-2124

2 Drill a 2 inch dia hole through the counter top at the location of the cup drain

3 Install cup drain

4 Connect cup drain to drain line

5 Check for leaks

3-6

MA468171-1 121195

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

I--------------------shy

I I I II II

bull ~

Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

f ~

3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

I

~ g~7J

Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

I I-------

I bull bull I3

REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

~

Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

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Figure 3-11 Drain Kit Components

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3-13 -MA468171-1 1211195

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Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

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I3-15 MA468171-1 middot1211195

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Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

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I II

0400- -----04

STEP bull

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Flg~rQ 3-13 Installation for Filler Kit

3middot17

MA468171middot1 121195

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Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

1750S008 8 -- shy1751S007 12

(REF)

1750S076 1751S059 (REF)

(USEDR8734)WITH AUTOMET HEAD)

8 12middot

RB328-- (2)

1751S062 --__ (2)

R8359 _-=~~A=~fP

R8334_fJ

R7806 -- 11 IN)

SEE DETAIL 0 ---

gt---- 1751 S044 8middot 1751S043 12 (KIT)

r---- 40406 1 8 491777 12 (REF)

R8733

I

o I

82S413 A(6 PlS)

R0614lW 16 PlS)

R0987 (6 PlS)

Figure 2 -12 ECOMETreg 8 AND 12 GrinderPolsiher Unit Asseroply

I

I I I I I I I I I I I I I I I I

2-18 MA468171-1 121195

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lt ~- laquo gt~m ~ i ~ (Ju~

X InlU4 e ~ r---shy~~ ( I r ifi ~ g II

~ N -co i ----- fshy J

r-- lt cent ~ ~X ~

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Figure 2 middot13 ECOMETreg 8 AND 12 GrinderPolsiher Electrical Diagram

2-19 MA468171-1 121195

--

0

JJ

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION aTY UM

II

II II IIAK110 ACCESSORY KIT FOR ALL 12 POL 100 EA

AK410 ACCESSORY KIT FOR ALL 8 POL 100 EA R0246 STRAINER - SINK 1-12IN 100 EA R0522 CONNECTOR 12 X 45 DEGREE CONDUIT 100 EA II R0523 CONNECTOR 112 X 90DEG CONDUIT 100 EA R0599 WASHER 1I2X1X1132 BRASS 100 EA R0605LWE WASHER LOCK EXT 6 STN STL 300 EA bR0612LWE WASHER LOCK EXT 1 0 STN STL 500 EA R0614 NUT 14-20 HEX 400 EA R0614LW LOCK WASHER 141N 600 EA R0615 NUT 114-20 HEX SS 200 EA I R0617LW LOCK WASHER 5161N 800 EA R0617W WASHER 5161N 200 EA

(

~R0620W WASHER 381N 400 EA II R0632 NUT 1220X18IN HEX BRASS 100 EA R0739 SCREW SKT HD 14-20 1-14IN 400 EA R0987 SCREW SKT HD 14-201 IN SS 600 EA IR1303 SCREW SET 1I4-20X1411 SS 100 EA R1643 SCREW 8-32 1I41N SLT RD HD SS 500 EA R2217TC SCREW ST 10-16X38 SLT RD ST GD 600 EAU R2424 SCREW 516-18 341N HEX HD SS 800 EA shyR2823 COUPLING-FEMALE REDUCING 100 EA R2824 TEE MALE BRANCH 100 EA R2886 NYLON TUBE 14 OD 10400 IN IR4559 ADHESIVE-ANAEROBIC THREAD GR AIR OZ R6328 TWIST-TIE POLYBAG-12 BLUE 100 EA R6330 POLY BAG 12X12-2 MIL 100 EA R7088 ROLL PIN 316 X 34 LG SS 400 EA R7406 O-RING 141D 234 X 070 300 EA shyR7502 STAINLESS PLUMBERS PUTTY AIR 02 R7519 SCREW 10-32 381N CR PN HD SS 200 EA II R7640 SCREW 38-16 41N HEX HD 400 EA R7742 ANCHOR CONNECTOR 100 EA R7806 TUBE POLYURETHANE 18IDX140D 100 IN R7846 SCREW 6-32 141N CR PAN HD SS 700 EA R7908 NUT 10-32 KEPS 500 EA shyR8166 RETAINING RING EXT 250 100 EA R8233 SCREW 10-24X7811 SKT HD CAP SS 300 EA R8328 O-RING 2061DX 103 CS 200 EA shyR8334 FITTING-SWIVEL 90DEG 10-32 100 EA R8335 FITTING-BULKHEAD 10-32 100 EA ~-R8336 NUT-716-24 COMPRESSION 100 EA R8345 UNION ELBOW 14 TUBE 100 EA R8359 KNOB 14 SHAFT 100 EA

R8364 SCREW-SET 14-28 X 12 IN 200 EA R8370 MOUNT CABLE TIE 100 EA shy0

2-20 I

MA468171-1 121195

I

j

R8624 NUT 8-32 KEPS-ZINC PLATE STl 200 EA

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION QTY UM

R8733 SEAL LIP 20 IDX262 ODX31W 100 EA R8734 TRANTORaUE1-12ID 100 EA R8751 O-RING 187WX188 10 X225 00 100 EA R8773 FITTINGMALE 25TUBEX10-32THD 100 EA R8774 FITTINGMALE 25 TUBE X 18NPT 300 EA R8776 FITTING 25 TUBE X 14 NPT 300 EA R8777 TEE-RUN 25 TUBE X 18 NPT 100 EA R8785 VALVE SOLENOID 115V LOO EA R8804 BREAKER CIRCUIT-115V 25 AMP 100 EA R8805 BREAKER CIRCUIT 220V 15 AMP 100 EA R8829 VALVE SOLENOID 220V 100 EA R8837 WASHER FIBER 516 10 100 EA R8838 WASHER FIBER 12 10 100 EA R8990 FILTER LINE 100 EA R8992 INLET POWER - IEC - SNAP-IN 100 EA R8993 BREAKER CIRCUIT-15 AMP-2 POLE 100 EA R9008A CORD IEC POWER - US NR EA R9008B CORD IEC POWER - EUROPE NR EA R9008C CORD IEC POWER - UK NR EA R9008D CORD IEC POWER - JAPAN NR EA R9081 SUPPRESSOR 50MFD X 200 OHM 100 EA R9213 TEE STREET-18 BRASS 100 EA R9214 NIPPLE HEX-18 BRASS 100 EA R9226 TAPE FOAM 18 X 38 W 7000 IN R9611 SPACER 1710 X250D X13LNY 400 EA R9761 AERATOR FAUCET 1316-27 MALE 100 EA 1180S72 NUT 6-32 KEPS 800 EA 1572S018 VALVE-WATER 14 NPT 100 EA 1572S026 KNOB WATER VALVE 100 EA 1600S044 VALVE 100 EA 1625S016 KEY 187 sa X 125 LONG 100 EA 1750S001 ADAPTER-SPINDLE 58 SHAFT 100 EA 1750S017 FITTING-FAUCET 100 EA 1750S023 HUB 12 SHAFT 100 EA 1750S024 PLATE-MOUNTING 8 100 EA 1750S047 TAG-AUTOMET CABLE 100 EA 1750S051 FAUCET ASSEMBLY 100 EA 1750S094 MOTORGEARBOX ASSY-1 HP 90VDC 100 EA 1750S095 MOTORGEARBOX ASSY-1 HP 180VDC 100 EA 1750S100 KIT O-RING 100 EA 1751S010 BASEPLATE-MOUNTING 12 100 EA 1751S016 DISK-SPEED SENSOR 100 EA 1751S022 PCB POWER CONTROL-115V 100 EA 1751S026 PCB POWER CONTROL 220V 100 EA 1751S043 SPLASH GRDCOVERBANDCLAMP-12 ~ 100 EA 1751S044 SPLASH GRDCOVERBANDCLAMP-8 100 EA 1751S062 STUD DRIVE - 375 DIA 200 EA

2-21 MA468171-1 121195

It I bull

1751S069 SENSOR SPEEDASSEMBLY 100 EA i U 8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST III PART NO DESCRIPTION aTY UM

1751S082 PCB MOTOR SPEED CONTROL 115V 100 EA II 1751S083 PCB MOTOR SPEED CONTROL 220V 100 EA 1790S062 PLATE BILINGUAL CAUTION 100 EA 1950S123 LABEL AUTOMET CAUTION 100 EA II3500S143 SPACER 12 INCH LONG 400 EA 404061 ALUMINUM WHEEL 8 IN 100 EA 491777 ALUMINUM WHEEL 121N 100 EA middot1492105 INLINE WATER FLTR REPLACEMENT 100 EA 8236S385 TEETHREADED 15 OD POLYPRO 100 EA 8236S388 NUT1-12 PIPE SIZE NPT POLYPR 100 EA 8236S413 CLAMP BAR 600 EA II 8236S426 PI PE DRAIN 150 ODX512LG PVC 100 EA 8236S456 PLUG POST 100 EA 8236S485 PIN COTTER 316X1-12LG ZINC 100 EA I8236S509 GASKET NEO 1750DX125IDX06W 100 EA 8236S510 ARM WASTE 15 400 EA 8236S519 TAILPIECE STRAIGHT FLANGED 100 EA 8236S672 PCB ECOMET CONTROL PANEL 100 EA 8236S673 NAMEPLATE ECOMET PEDESTAL 100 EA bull8236S678 PLATE BACKING TOWER 100 EA

U 8236S679 BOX CONTROL INTABLE 100 EA 8236S685 SPOUT ECOMET TOWER 100 EA 8236S686 STUD SPOUT MOUNT 100 EA bull 8236S687 TOWER CONTROL INTABLE 100 EA 8236S689 CLAMP TOWER CONTROL 200 EA 8236S690 ECOMET CASTING 8 100 EA bull8236S691 ECOMET CASTING 12 100 EA 8236S693 MOUNT GEARBOX 200 EA ~ 8236S694 COVER 100 EA I8236S695 COVER 220V-DC MOTOR 100 EA 8236S696 NUT 14-20 FLANGE 200 EA II8236S697 BAND180V-DC MOTOR 100 EA 8236S698 CONDUIT 12 X 11 100 EA 8236S700 CABLE 6 PIN MOLEX X 32 100 EA 8236S701 CABLE RIBBON 10 PIN X 22 100 EA II 8236S702 CABLE RIBBON 10 PIN X 22 100 EA 8236S703 CABLE RIBBON 14 PIN X 21 100 EA 8236S704 CABLE RIBBON 14 PIN X 16 100 EA 8236S705 HARNESS ECOMET 8 amp 12 FLUSH MOUNT 100 EA -8236S708 CABLE26 PINX 8 RIBBON 100 EA 8236S709 CABLE 26 PIN X 24 RIBBON 100 EA 8236S710 CABLE ECOMET TABLE UNIT TO AUTOMET 100 EA 8236S711 CABLE ECOMET TABLE UNIT WATER SOL 100 EA shy

II u

II 2-22

MA468171-1 121195

I

SECTION 3

ACCESSORIES

40-2120

40-2121

40-2122

40-2123

40-2124

48-6002middot115

48middot6003-115

48-8082-115

48-8083-115

48-8300-30

48-8300-36

48~8320-01

48-8320-02

48-8320-03

48-8321-01

48-8321-02

48-8321-03

48-8310-30l

48-8310-30R

48-8310-36l

48-8310-36R

48-8310-30T

48-8310-36T

48-8411

48-8412

Stainless Steel Sink with Black Faucet

Dupres Receptacle

Cup Drain

Service Module

Drain Piping Kit

Fume Hood 2 Unit with Light

Fume Hood 3 Unit with Light

Wall Cabinet 2 Unit with Light

Wall Cabinet 3 Unit with Light

Tech-Metreg Filler Kit

Tech-Metreg Filler Kit

Reagent Shelf One Unit

Reagent Shelf Two UnU

Reagent Shelf Three Unit

Reagent Shelf ComerNo Sides

Reagent Shelf Corner One Side

Reagent Shelf Corner Two Sides

Tech-Metreg End Filler Kit Tabli to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Aller Kit Table to Wall

TechmiddotMetreg End Filler Kit Tableto Table

Tech-Met~ End Filler KitTable toTable

Shelf or Drawer Liners1 Unit (24 in)

Shelf or Drawer Liners 2 Unit (48 in)

3-1 MA468171-1 1211195

Installation Instructions For 40~2120 Stainless Steel Sink and Faucet

MA468t71-t

Recommended mounting positions of the Sink and Faucet are shown in Figure3-4

~ Other positions may be limited by the table cross supports

I Typical sink installation uses drain kit 40-2124 sinks can be installed from the top

2 Cut a sink opening 13-34 x 18-V4 inch corner of cutouts can be square or up to 12 inch radius

MQmlst dimension front to back 2nd dimension left to right

3

4

Figure 3-1

NAlLS

SPRING CLIP

Pllt No 3143743)

Section Thru Grip~Rim

Nail spring clips to the edge of the counter top cutout

Apply a soft putty or caulking to the underside of the bowl rim

5 Connect sink to drain line

6 Locate the water valve position an drill a 15 inch dia hole Install the valve and connect the water supply to ~he 318 nptinlet

7 Check for leaks

ApPlyCau~ilg Figure 3-2 SinkIJ)stal~tion lt

3-2 1211195

__

I

SIB IPS COUPlING

REMOVABLE AERATOR

cOLOREO PLASTIO INDEX DISC

BLACK PLASllC HOOOEO HANOLE

Flgure~~3 Deck Mownt~Mixrnd Faucet

I

I I I I I I J I

338 lTYP

( 0

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+I 1250 lTYP)

f 0

~ ~

-- 15 f---39 ----

1475

y )

shy

~ shy125 cent (TyP) J

I I

SINK CUT OUT 18-114ltX 13-34 n~

IFigure 3-4 Recommended Sink and Faucet Mounting Positibns

3-3

MA468171-1 121195

~ -----------------------------------------------------~

REAGENT SHELF

COUNTERTOP

T--~-------------------------

TABLE fRAME

~3

L4

U-middot-middot-It-~A------=-------+

bull I ---------------- ~

bull

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i 1 i 7

ai---u-l-u--middot

Figure 3-5 Typical Sink Installation

3-4 MA468171-1 121195

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Installation Instructions for 40-2121 Duplex Outlet

I

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MACHINE SCREW BACK COVER PlATE

WOOD SCREW BOX

FRONT PLATE SHIM WASHER

DUPlEX OUTlET

(

Figure 3--6 Duplex Receptacle

Recommended mounting positions of the duplex outlet are shown in Figure 3--6 Duplex Outlets require a minimum of 2 inches clearance behind the back splash panel for installation

1 Cut outlet opening 2middot518 x 4 inch

2 Insert the front plate with the I-V4 inch long protrusion through the back splash from the back side of the table

3 To find the location of the two mounting screw holes hold the 4 inch electric box with the slots against the front cover plate and mark each location

4 Using a 332 drill bit drill two pilot holes V2inch deep atthemarked locations

~C(

c 5 Secure the front cover plate and 4 inch electric box with the wood

screws (R8628)as supplied

6 To complete the installation follow standard electrical practices

Note All electrical connections shOUld be completed by a certimiddotfled electrician

3middot5 MA468171middot1 1211195

V

402121 DUPLEX OUTLET PARTS LIST

R0606W WASHER6SS R6002 CARTON 7X5X4 200 TEST RSC R8628 SCREW10X12CRRECPNHDSS R8747 OUTLET DUPLEX GND FAULT 125V R8761 COVER 1-14 PLASTER RING X 4 R8762 BOX 4 SQ EXTENSION R8764 COVER BLANK FOR 4 BOX

Installation Instructions for 40-2122 Table Cup Drain

f I- 19-1

400 EA 100 EA 200 EA 100 EA 100 EA 100 EA 100 EA

Figure 3-7 Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position it is important to miss counter top cross supports

I Typical cup drain installation uses drain kit 40-2124

2 Drill a 2 inch dia hole through the counter top at the location of the cup drain

3 Install cup drain

4 Connect cup drain to drain line

5 Check for leaks

3-6

MA468171-1 121195

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

I--------------------shy

I I I II II

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Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

f ~

3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

I

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Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

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REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

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Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

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I II

-II

- ---

Figure 3-11 Drain Kit Components

-II II

3-13 -MA468171-1 1211195

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Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

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I3-15 MA468171-1 middot1211195

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Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

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0400- -----04

STEP bull

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Flg~rQ 3-13 Installation for Filler Kit

3middot17

MA468171middot1 121195

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Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

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Figure 2 middot13 ECOMETreg 8 AND 12 GrinderPolsiher Electrical Diagram

2-19 MA468171-1 121195

--

0

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8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION aTY UM

II

II II IIAK110 ACCESSORY KIT FOR ALL 12 POL 100 EA

AK410 ACCESSORY KIT FOR ALL 8 POL 100 EA R0246 STRAINER - SINK 1-12IN 100 EA R0522 CONNECTOR 12 X 45 DEGREE CONDUIT 100 EA II R0523 CONNECTOR 112 X 90DEG CONDUIT 100 EA R0599 WASHER 1I2X1X1132 BRASS 100 EA R0605LWE WASHER LOCK EXT 6 STN STL 300 EA bR0612LWE WASHER LOCK EXT 1 0 STN STL 500 EA R0614 NUT 14-20 HEX 400 EA R0614LW LOCK WASHER 141N 600 EA R0615 NUT 114-20 HEX SS 200 EA I R0617LW LOCK WASHER 5161N 800 EA R0617W WASHER 5161N 200 EA

(

~R0620W WASHER 381N 400 EA II R0632 NUT 1220X18IN HEX BRASS 100 EA R0739 SCREW SKT HD 14-20 1-14IN 400 EA R0987 SCREW SKT HD 14-201 IN SS 600 EA IR1303 SCREW SET 1I4-20X1411 SS 100 EA R1643 SCREW 8-32 1I41N SLT RD HD SS 500 EA R2217TC SCREW ST 10-16X38 SLT RD ST GD 600 EAU R2424 SCREW 516-18 341N HEX HD SS 800 EA shyR2823 COUPLING-FEMALE REDUCING 100 EA R2824 TEE MALE BRANCH 100 EA R2886 NYLON TUBE 14 OD 10400 IN IR4559 ADHESIVE-ANAEROBIC THREAD GR AIR OZ R6328 TWIST-TIE POLYBAG-12 BLUE 100 EA R6330 POLY BAG 12X12-2 MIL 100 EA R7088 ROLL PIN 316 X 34 LG SS 400 EA R7406 O-RING 141D 234 X 070 300 EA shyR7502 STAINLESS PLUMBERS PUTTY AIR 02 R7519 SCREW 10-32 381N CR PN HD SS 200 EA II R7640 SCREW 38-16 41N HEX HD 400 EA R7742 ANCHOR CONNECTOR 100 EA R7806 TUBE POLYURETHANE 18IDX140D 100 IN R7846 SCREW 6-32 141N CR PAN HD SS 700 EA R7908 NUT 10-32 KEPS 500 EA shyR8166 RETAINING RING EXT 250 100 EA R8233 SCREW 10-24X7811 SKT HD CAP SS 300 EA R8328 O-RING 2061DX 103 CS 200 EA shyR8334 FITTING-SWIVEL 90DEG 10-32 100 EA R8335 FITTING-BULKHEAD 10-32 100 EA ~-R8336 NUT-716-24 COMPRESSION 100 EA R8345 UNION ELBOW 14 TUBE 100 EA R8359 KNOB 14 SHAFT 100 EA

R8364 SCREW-SET 14-28 X 12 IN 200 EA R8370 MOUNT CABLE TIE 100 EA shy0

2-20 I

MA468171-1 121195

I

j

R8624 NUT 8-32 KEPS-ZINC PLATE STl 200 EA

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION QTY UM

R8733 SEAL LIP 20 IDX262 ODX31W 100 EA R8734 TRANTORaUE1-12ID 100 EA R8751 O-RING 187WX188 10 X225 00 100 EA R8773 FITTINGMALE 25TUBEX10-32THD 100 EA R8774 FITTINGMALE 25 TUBE X 18NPT 300 EA R8776 FITTING 25 TUBE X 14 NPT 300 EA R8777 TEE-RUN 25 TUBE X 18 NPT 100 EA R8785 VALVE SOLENOID 115V LOO EA R8804 BREAKER CIRCUIT-115V 25 AMP 100 EA R8805 BREAKER CIRCUIT 220V 15 AMP 100 EA R8829 VALVE SOLENOID 220V 100 EA R8837 WASHER FIBER 516 10 100 EA R8838 WASHER FIBER 12 10 100 EA R8990 FILTER LINE 100 EA R8992 INLET POWER - IEC - SNAP-IN 100 EA R8993 BREAKER CIRCUIT-15 AMP-2 POLE 100 EA R9008A CORD IEC POWER - US NR EA R9008B CORD IEC POWER - EUROPE NR EA R9008C CORD IEC POWER - UK NR EA R9008D CORD IEC POWER - JAPAN NR EA R9081 SUPPRESSOR 50MFD X 200 OHM 100 EA R9213 TEE STREET-18 BRASS 100 EA R9214 NIPPLE HEX-18 BRASS 100 EA R9226 TAPE FOAM 18 X 38 W 7000 IN R9611 SPACER 1710 X250D X13LNY 400 EA R9761 AERATOR FAUCET 1316-27 MALE 100 EA 1180S72 NUT 6-32 KEPS 800 EA 1572S018 VALVE-WATER 14 NPT 100 EA 1572S026 KNOB WATER VALVE 100 EA 1600S044 VALVE 100 EA 1625S016 KEY 187 sa X 125 LONG 100 EA 1750S001 ADAPTER-SPINDLE 58 SHAFT 100 EA 1750S017 FITTING-FAUCET 100 EA 1750S023 HUB 12 SHAFT 100 EA 1750S024 PLATE-MOUNTING 8 100 EA 1750S047 TAG-AUTOMET CABLE 100 EA 1750S051 FAUCET ASSEMBLY 100 EA 1750S094 MOTORGEARBOX ASSY-1 HP 90VDC 100 EA 1750S095 MOTORGEARBOX ASSY-1 HP 180VDC 100 EA 1750S100 KIT O-RING 100 EA 1751S010 BASEPLATE-MOUNTING 12 100 EA 1751S016 DISK-SPEED SENSOR 100 EA 1751S022 PCB POWER CONTROL-115V 100 EA 1751S026 PCB POWER CONTROL 220V 100 EA 1751S043 SPLASH GRDCOVERBANDCLAMP-12 ~ 100 EA 1751S044 SPLASH GRDCOVERBANDCLAMP-8 100 EA 1751S062 STUD DRIVE - 375 DIA 200 EA

2-21 MA468171-1 121195

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1751S069 SENSOR SPEEDASSEMBLY 100 EA i U 8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST III PART NO DESCRIPTION aTY UM

1751S082 PCB MOTOR SPEED CONTROL 115V 100 EA II 1751S083 PCB MOTOR SPEED CONTROL 220V 100 EA 1790S062 PLATE BILINGUAL CAUTION 100 EA 1950S123 LABEL AUTOMET CAUTION 100 EA II3500S143 SPACER 12 INCH LONG 400 EA 404061 ALUMINUM WHEEL 8 IN 100 EA 491777 ALUMINUM WHEEL 121N 100 EA middot1492105 INLINE WATER FLTR REPLACEMENT 100 EA 8236S385 TEETHREADED 15 OD POLYPRO 100 EA 8236S388 NUT1-12 PIPE SIZE NPT POLYPR 100 EA 8236S413 CLAMP BAR 600 EA II 8236S426 PI PE DRAIN 150 ODX512LG PVC 100 EA 8236S456 PLUG POST 100 EA 8236S485 PIN COTTER 316X1-12LG ZINC 100 EA I8236S509 GASKET NEO 1750DX125IDX06W 100 EA 8236S510 ARM WASTE 15 400 EA 8236S519 TAILPIECE STRAIGHT FLANGED 100 EA 8236S672 PCB ECOMET CONTROL PANEL 100 EA 8236S673 NAMEPLATE ECOMET PEDESTAL 100 EA bull8236S678 PLATE BACKING TOWER 100 EA

U 8236S679 BOX CONTROL INTABLE 100 EA 8236S685 SPOUT ECOMET TOWER 100 EA 8236S686 STUD SPOUT MOUNT 100 EA bull 8236S687 TOWER CONTROL INTABLE 100 EA 8236S689 CLAMP TOWER CONTROL 200 EA 8236S690 ECOMET CASTING 8 100 EA bull8236S691 ECOMET CASTING 12 100 EA 8236S693 MOUNT GEARBOX 200 EA ~ 8236S694 COVER 100 EA I8236S695 COVER 220V-DC MOTOR 100 EA 8236S696 NUT 14-20 FLANGE 200 EA II8236S697 BAND180V-DC MOTOR 100 EA 8236S698 CONDUIT 12 X 11 100 EA 8236S700 CABLE 6 PIN MOLEX X 32 100 EA 8236S701 CABLE RIBBON 10 PIN X 22 100 EA II 8236S702 CABLE RIBBON 10 PIN X 22 100 EA 8236S703 CABLE RIBBON 14 PIN X 21 100 EA 8236S704 CABLE RIBBON 14 PIN X 16 100 EA 8236S705 HARNESS ECOMET 8 amp 12 FLUSH MOUNT 100 EA -8236S708 CABLE26 PINX 8 RIBBON 100 EA 8236S709 CABLE 26 PIN X 24 RIBBON 100 EA 8236S710 CABLE ECOMET TABLE UNIT TO AUTOMET 100 EA 8236S711 CABLE ECOMET TABLE UNIT WATER SOL 100 EA shy

II u

II 2-22

MA468171-1 121195

I

SECTION 3

ACCESSORIES

40-2120

40-2121

40-2122

40-2123

40-2124

48-6002middot115

48middot6003-115

48-8082-115

48-8083-115

48-8300-30

48-8300-36

48~8320-01

48-8320-02

48-8320-03

48-8321-01

48-8321-02

48-8321-03

48-8310-30l

48-8310-30R

48-8310-36l

48-8310-36R

48-8310-30T

48-8310-36T

48-8411

48-8412

Stainless Steel Sink with Black Faucet

Dupres Receptacle

Cup Drain

Service Module

Drain Piping Kit

Fume Hood 2 Unit with Light

Fume Hood 3 Unit with Light

Wall Cabinet 2 Unit with Light

Wall Cabinet 3 Unit with Light

Tech-Metreg Filler Kit

Tech-Metreg Filler Kit

Reagent Shelf One Unit

Reagent Shelf Two UnU

Reagent Shelf Three Unit

Reagent Shelf ComerNo Sides

Reagent Shelf Corner One Side

Reagent Shelf Corner Two Sides

Tech-Metreg End Filler Kit Tabli to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Aller Kit Table to Wall

TechmiddotMetreg End Filler Kit Tableto Table

Tech-Met~ End Filler KitTable toTable

Shelf or Drawer Liners1 Unit (24 in)

Shelf or Drawer Liners 2 Unit (48 in)

3-1 MA468171-1 1211195

Installation Instructions For 40~2120 Stainless Steel Sink and Faucet

MA468t71-t

Recommended mounting positions of the Sink and Faucet are shown in Figure3-4

~ Other positions may be limited by the table cross supports

I Typical sink installation uses drain kit 40-2124 sinks can be installed from the top

2 Cut a sink opening 13-34 x 18-V4 inch corner of cutouts can be square or up to 12 inch radius

MQmlst dimension front to back 2nd dimension left to right

3

4

Figure 3-1

NAlLS

SPRING CLIP

Pllt No 3143743)

Section Thru Grip~Rim

Nail spring clips to the edge of the counter top cutout

Apply a soft putty or caulking to the underside of the bowl rim

5 Connect sink to drain line

6 Locate the water valve position an drill a 15 inch dia hole Install the valve and connect the water supply to ~he 318 nptinlet

7 Check for leaks

ApPlyCau~ilg Figure 3-2 SinkIJ)stal~tion lt

3-2 1211195

__

I

SIB IPS COUPlING

REMOVABLE AERATOR

cOLOREO PLASTIO INDEX DISC

BLACK PLASllC HOOOEO HANOLE

Flgure~~3 Deck Mownt~Mixrnd Faucet

I

I I I I I I J I

338 lTYP

( 0

t

+I 1250 lTYP)

f 0

~ ~

-- 15 f---39 ----

1475

y )

shy

~ shy125 cent (TyP) J

I I

SINK CUT OUT 18-114ltX 13-34 n~

IFigure 3-4 Recommended Sink and Faucet Mounting Positibns

3-3

MA468171-1 121195

~ -----------------------------------------------------~

REAGENT SHELF

COUNTERTOP

T--~-------------------------

TABLE fRAME

~3

L4

U-middot-middot-It-~A------=-------+

bull I ---------------- ~

bull

8

i 1 i 7

ai---u-l-u--middot

Figure 3-5 Typical Sink Installation

3-4 MA468171-1 121195

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Installation Instructions for 40-2121 Duplex Outlet

I

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MACHINE SCREW BACK COVER PlATE

WOOD SCREW BOX

FRONT PLATE SHIM WASHER

DUPlEX OUTlET

(

Figure 3--6 Duplex Receptacle

Recommended mounting positions of the duplex outlet are shown in Figure 3--6 Duplex Outlets require a minimum of 2 inches clearance behind the back splash panel for installation

1 Cut outlet opening 2middot518 x 4 inch

2 Insert the front plate with the I-V4 inch long protrusion through the back splash from the back side of the table

3 To find the location of the two mounting screw holes hold the 4 inch electric box with the slots against the front cover plate and mark each location

4 Using a 332 drill bit drill two pilot holes V2inch deep atthemarked locations

~C(

c 5 Secure the front cover plate and 4 inch electric box with the wood

screws (R8628)as supplied

6 To complete the installation follow standard electrical practices

Note All electrical connections shOUld be completed by a certimiddotfled electrician

3middot5 MA468171middot1 1211195

V

402121 DUPLEX OUTLET PARTS LIST

R0606W WASHER6SS R6002 CARTON 7X5X4 200 TEST RSC R8628 SCREW10X12CRRECPNHDSS R8747 OUTLET DUPLEX GND FAULT 125V R8761 COVER 1-14 PLASTER RING X 4 R8762 BOX 4 SQ EXTENSION R8764 COVER BLANK FOR 4 BOX

Installation Instructions for 40-2122 Table Cup Drain

f I- 19-1

400 EA 100 EA 200 EA 100 EA 100 EA 100 EA 100 EA

Figure 3-7 Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position it is important to miss counter top cross supports

I Typical cup drain installation uses drain kit 40-2124

2 Drill a 2 inch dia hole through the counter top at the location of the cup drain

3 Install cup drain

4 Connect cup drain to drain line

5 Check for leaks

3-6

MA468171-1 121195

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

I--------------------shy

I I I II II

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Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

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3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

I

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Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

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REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

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Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

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I II

-II

- ---

Figure 3-11 Drain Kit Components

-II II

3-13 -MA468171-1 1211195

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Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

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II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

II u

I3-15 MA468171-1 middot1211195

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Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

I

I II

0400- -----04

STEP bull

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Flg~rQ 3-13 Installation for Filler Kit

3middot17

MA468171middot1 121195

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Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

--

0

JJ

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION aTY UM

II

II II IIAK110 ACCESSORY KIT FOR ALL 12 POL 100 EA

AK410 ACCESSORY KIT FOR ALL 8 POL 100 EA R0246 STRAINER - SINK 1-12IN 100 EA R0522 CONNECTOR 12 X 45 DEGREE CONDUIT 100 EA II R0523 CONNECTOR 112 X 90DEG CONDUIT 100 EA R0599 WASHER 1I2X1X1132 BRASS 100 EA R0605LWE WASHER LOCK EXT 6 STN STL 300 EA bR0612LWE WASHER LOCK EXT 1 0 STN STL 500 EA R0614 NUT 14-20 HEX 400 EA R0614LW LOCK WASHER 141N 600 EA R0615 NUT 114-20 HEX SS 200 EA I R0617LW LOCK WASHER 5161N 800 EA R0617W WASHER 5161N 200 EA

(

~R0620W WASHER 381N 400 EA II R0632 NUT 1220X18IN HEX BRASS 100 EA R0739 SCREW SKT HD 14-20 1-14IN 400 EA R0987 SCREW SKT HD 14-201 IN SS 600 EA IR1303 SCREW SET 1I4-20X1411 SS 100 EA R1643 SCREW 8-32 1I41N SLT RD HD SS 500 EA R2217TC SCREW ST 10-16X38 SLT RD ST GD 600 EAU R2424 SCREW 516-18 341N HEX HD SS 800 EA shyR2823 COUPLING-FEMALE REDUCING 100 EA R2824 TEE MALE BRANCH 100 EA R2886 NYLON TUBE 14 OD 10400 IN IR4559 ADHESIVE-ANAEROBIC THREAD GR AIR OZ R6328 TWIST-TIE POLYBAG-12 BLUE 100 EA R6330 POLY BAG 12X12-2 MIL 100 EA R7088 ROLL PIN 316 X 34 LG SS 400 EA R7406 O-RING 141D 234 X 070 300 EA shyR7502 STAINLESS PLUMBERS PUTTY AIR 02 R7519 SCREW 10-32 381N CR PN HD SS 200 EA II R7640 SCREW 38-16 41N HEX HD 400 EA R7742 ANCHOR CONNECTOR 100 EA R7806 TUBE POLYURETHANE 18IDX140D 100 IN R7846 SCREW 6-32 141N CR PAN HD SS 700 EA R7908 NUT 10-32 KEPS 500 EA shyR8166 RETAINING RING EXT 250 100 EA R8233 SCREW 10-24X7811 SKT HD CAP SS 300 EA R8328 O-RING 2061DX 103 CS 200 EA shyR8334 FITTING-SWIVEL 90DEG 10-32 100 EA R8335 FITTING-BULKHEAD 10-32 100 EA ~-R8336 NUT-716-24 COMPRESSION 100 EA R8345 UNION ELBOW 14 TUBE 100 EA R8359 KNOB 14 SHAFT 100 EA

R8364 SCREW-SET 14-28 X 12 IN 200 EA R8370 MOUNT CABLE TIE 100 EA shy0

2-20 I

MA468171-1 121195

I

j

R8624 NUT 8-32 KEPS-ZINC PLATE STl 200 EA

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION QTY UM

R8733 SEAL LIP 20 IDX262 ODX31W 100 EA R8734 TRANTORaUE1-12ID 100 EA R8751 O-RING 187WX188 10 X225 00 100 EA R8773 FITTINGMALE 25TUBEX10-32THD 100 EA R8774 FITTINGMALE 25 TUBE X 18NPT 300 EA R8776 FITTING 25 TUBE X 14 NPT 300 EA R8777 TEE-RUN 25 TUBE X 18 NPT 100 EA R8785 VALVE SOLENOID 115V LOO EA R8804 BREAKER CIRCUIT-115V 25 AMP 100 EA R8805 BREAKER CIRCUIT 220V 15 AMP 100 EA R8829 VALVE SOLENOID 220V 100 EA R8837 WASHER FIBER 516 10 100 EA R8838 WASHER FIBER 12 10 100 EA R8990 FILTER LINE 100 EA R8992 INLET POWER - IEC - SNAP-IN 100 EA R8993 BREAKER CIRCUIT-15 AMP-2 POLE 100 EA R9008A CORD IEC POWER - US NR EA R9008B CORD IEC POWER - EUROPE NR EA R9008C CORD IEC POWER - UK NR EA R9008D CORD IEC POWER - JAPAN NR EA R9081 SUPPRESSOR 50MFD X 200 OHM 100 EA R9213 TEE STREET-18 BRASS 100 EA R9214 NIPPLE HEX-18 BRASS 100 EA R9226 TAPE FOAM 18 X 38 W 7000 IN R9611 SPACER 1710 X250D X13LNY 400 EA R9761 AERATOR FAUCET 1316-27 MALE 100 EA 1180S72 NUT 6-32 KEPS 800 EA 1572S018 VALVE-WATER 14 NPT 100 EA 1572S026 KNOB WATER VALVE 100 EA 1600S044 VALVE 100 EA 1625S016 KEY 187 sa X 125 LONG 100 EA 1750S001 ADAPTER-SPINDLE 58 SHAFT 100 EA 1750S017 FITTING-FAUCET 100 EA 1750S023 HUB 12 SHAFT 100 EA 1750S024 PLATE-MOUNTING 8 100 EA 1750S047 TAG-AUTOMET CABLE 100 EA 1750S051 FAUCET ASSEMBLY 100 EA 1750S094 MOTORGEARBOX ASSY-1 HP 90VDC 100 EA 1750S095 MOTORGEARBOX ASSY-1 HP 180VDC 100 EA 1750S100 KIT O-RING 100 EA 1751S010 BASEPLATE-MOUNTING 12 100 EA 1751S016 DISK-SPEED SENSOR 100 EA 1751S022 PCB POWER CONTROL-115V 100 EA 1751S026 PCB POWER CONTROL 220V 100 EA 1751S043 SPLASH GRDCOVERBANDCLAMP-12 ~ 100 EA 1751S044 SPLASH GRDCOVERBANDCLAMP-8 100 EA 1751S062 STUD DRIVE - 375 DIA 200 EA

2-21 MA468171-1 121195

It I bull

1751S069 SENSOR SPEEDASSEMBLY 100 EA i U 8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST III PART NO DESCRIPTION aTY UM

1751S082 PCB MOTOR SPEED CONTROL 115V 100 EA II 1751S083 PCB MOTOR SPEED CONTROL 220V 100 EA 1790S062 PLATE BILINGUAL CAUTION 100 EA 1950S123 LABEL AUTOMET CAUTION 100 EA II3500S143 SPACER 12 INCH LONG 400 EA 404061 ALUMINUM WHEEL 8 IN 100 EA 491777 ALUMINUM WHEEL 121N 100 EA middot1492105 INLINE WATER FLTR REPLACEMENT 100 EA 8236S385 TEETHREADED 15 OD POLYPRO 100 EA 8236S388 NUT1-12 PIPE SIZE NPT POLYPR 100 EA 8236S413 CLAMP BAR 600 EA II 8236S426 PI PE DRAIN 150 ODX512LG PVC 100 EA 8236S456 PLUG POST 100 EA 8236S485 PIN COTTER 316X1-12LG ZINC 100 EA I8236S509 GASKET NEO 1750DX125IDX06W 100 EA 8236S510 ARM WASTE 15 400 EA 8236S519 TAILPIECE STRAIGHT FLANGED 100 EA 8236S672 PCB ECOMET CONTROL PANEL 100 EA 8236S673 NAMEPLATE ECOMET PEDESTAL 100 EA bull8236S678 PLATE BACKING TOWER 100 EA

U 8236S679 BOX CONTROL INTABLE 100 EA 8236S685 SPOUT ECOMET TOWER 100 EA 8236S686 STUD SPOUT MOUNT 100 EA bull 8236S687 TOWER CONTROL INTABLE 100 EA 8236S689 CLAMP TOWER CONTROL 200 EA 8236S690 ECOMET CASTING 8 100 EA bull8236S691 ECOMET CASTING 12 100 EA 8236S693 MOUNT GEARBOX 200 EA ~ 8236S694 COVER 100 EA I8236S695 COVER 220V-DC MOTOR 100 EA 8236S696 NUT 14-20 FLANGE 200 EA II8236S697 BAND180V-DC MOTOR 100 EA 8236S698 CONDUIT 12 X 11 100 EA 8236S700 CABLE 6 PIN MOLEX X 32 100 EA 8236S701 CABLE RIBBON 10 PIN X 22 100 EA II 8236S702 CABLE RIBBON 10 PIN X 22 100 EA 8236S703 CABLE RIBBON 14 PIN X 21 100 EA 8236S704 CABLE RIBBON 14 PIN X 16 100 EA 8236S705 HARNESS ECOMET 8 amp 12 FLUSH MOUNT 100 EA -8236S708 CABLE26 PINX 8 RIBBON 100 EA 8236S709 CABLE 26 PIN X 24 RIBBON 100 EA 8236S710 CABLE ECOMET TABLE UNIT TO AUTOMET 100 EA 8236S711 CABLE ECOMET TABLE UNIT WATER SOL 100 EA shy

II u

II 2-22

MA468171-1 121195

I

SECTION 3

ACCESSORIES

40-2120

40-2121

40-2122

40-2123

40-2124

48-6002middot115

48middot6003-115

48-8082-115

48-8083-115

48-8300-30

48-8300-36

48~8320-01

48-8320-02

48-8320-03

48-8321-01

48-8321-02

48-8321-03

48-8310-30l

48-8310-30R

48-8310-36l

48-8310-36R

48-8310-30T

48-8310-36T

48-8411

48-8412

Stainless Steel Sink with Black Faucet

Dupres Receptacle

Cup Drain

Service Module

Drain Piping Kit

Fume Hood 2 Unit with Light

Fume Hood 3 Unit with Light

Wall Cabinet 2 Unit with Light

Wall Cabinet 3 Unit with Light

Tech-Metreg Filler Kit

Tech-Metreg Filler Kit

Reagent Shelf One Unit

Reagent Shelf Two UnU

Reagent Shelf Three Unit

Reagent Shelf ComerNo Sides

Reagent Shelf Corner One Side

Reagent Shelf Corner Two Sides

Tech-Metreg End Filler Kit Tabli to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Aller Kit Table to Wall

TechmiddotMetreg End Filler Kit Tableto Table

Tech-Met~ End Filler KitTable toTable

Shelf or Drawer Liners1 Unit (24 in)

Shelf or Drawer Liners 2 Unit (48 in)

3-1 MA468171-1 1211195

Installation Instructions For 40~2120 Stainless Steel Sink and Faucet

MA468t71-t

Recommended mounting positions of the Sink and Faucet are shown in Figure3-4

~ Other positions may be limited by the table cross supports

I Typical sink installation uses drain kit 40-2124 sinks can be installed from the top

2 Cut a sink opening 13-34 x 18-V4 inch corner of cutouts can be square or up to 12 inch radius

MQmlst dimension front to back 2nd dimension left to right

3

4

Figure 3-1

NAlLS

SPRING CLIP

Pllt No 3143743)

Section Thru Grip~Rim

Nail spring clips to the edge of the counter top cutout

Apply a soft putty or caulking to the underside of the bowl rim

5 Connect sink to drain line

6 Locate the water valve position an drill a 15 inch dia hole Install the valve and connect the water supply to ~he 318 nptinlet

7 Check for leaks

ApPlyCau~ilg Figure 3-2 SinkIJ)stal~tion lt

3-2 1211195

__

I

SIB IPS COUPlING

REMOVABLE AERATOR

cOLOREO PLASTIO INDEX DISC

BLACK PLASllC HOOOEO HANOLE

Flgure~~3 Deck Mownt~Mixrnd Faucet

I

I I I I I I J I

338 lTYP

( 0

t

+I 1250 lTYP)

f 0

~ ~

-- 15 f---39 ----

1475

y )

shy

~ shy125 cent (TyP) J

I I

SINK CUT OUT 18-114ltX 13-34 n~

IFigure 3-4 Recommended Sink and Faucet Mounting Positibns

3-3

MA468171-1 121195

~ -----------------------------------------------------~

REAGENT SHELF

COUNTERTOP

T--~-------------------------

TABLE fRAME

~3

L4

U-middot-middot-It-~A------=-------+

bull I ---------------- ~

bull

8

i 1 i 7

ai---u-l-u--middot

Figure 3-5 Typical Sink Installation

3-4 MA468171-1 121195

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I I

Installation Instructions for 40-2121 Duplex Outlet

I

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MACHINE SCREW BACK COVER PlATE

WOOD SCREW BOX

FRONT PLATE SHIM WASHER

DUPlEX OUTlET

(

Figure 3--6 Duplex Receptacle

Recommended mounting positions of the duplex outlet are shown in Figure 3--6 Duplex Outlets require a minimum of 2 inches clearance behind the back splash panel for installation

1 Cut outlet opening 2middot518 x 4 inch

2 Insert the front plate with the I-V4 inch long protrusion through the back splash from the back side of the table

3 To find the location of the two mounting screw holes hold the 4 inch electric box with the slots against the front cover plate and mark each location

4 Using a 332 drill bit drill two pilot holes V2inch deep atthemarked locations

~C(

c 5 Secure the front cover plate and 4 inch electric box with the wood

screws (R8628)as supplied

6 To complete the installation follow standard electrical practices

Note All electrical connections shOUld be completed by a certimiddotfled electrician

3middot5 MA468171middot1 1211195

V

402121 DUPLEX OUTLET PARTS LIST

R0606W WASHER6SS R6002 CARTON 7X5X4 200 TEST RSC R8628 SCREW10X12CRRECPNHDSS R8747 OUTLET DUPLEX GND FAULT 125V R8761 COVER 1-14 PLASTER RING X 4 R8762 BOX 4 SQ EXTENSION R8764 COVER BLANK FOR 4 BOX

Installation Instructions for 40-2122 Table Cup Drain

f I- 19-1

400 EA 100 EA 200 EA 100 EA 100 EA 100 EA 100 EA

Figure 3-7 Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position it is important to miss counter top cross supports

I Typical cup drain installation uses drain kit 40-2124

2 Drill a 2 inch dia hole through the counter top at the location of the cup drain

3 Install cup drain

4 Connect cup drain to drain line

5 Check for leaks

3-6

MA468171-1 121195

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

I--------------------shy

I I I II II

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Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

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3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

I

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Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

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REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

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Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

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I II

-II

- ---

Figure 3-11 Drain Kit Components

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3-13 -MA468171-1 1211195

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Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

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I3-15 MA468171-1 middot1211195

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Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

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0400- -----04

STEP bull

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Flg~rQ 3-13 Installation for Filler Kit

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MA468171middot1 121195

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Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

j

R8624 NUT 8-32 KEPS-ZINC PLATE STl 200 EA

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART NO DESCRIPTION QTY UM

R8733 SEAL LIP 20 IDX262 ODX31W 100 EA R8734 TRANTORaUE1-12ID 100 EA R8751 O-RING 187WX188 10 X225 00 100 EA R8773 FITTINGMALE 25TUBEX10-32THD 100 EA R8774 FITTINGMALE 25 TUBE X 18NPT 300 EA R8776 FITTING 25 TUBE X 14 NPT 300 EA R8777 TEE-RUN 25 TUBE X 18 NPT 100 EA R8785 VALVE SOLENOID 115V LOO EA R8804 BREAKER CIRCUIT-115V 25 AMP 100 EA R8805 BREAKER CIRCUIT 220V 15 AMP 100 EA R8829 VALVE SOLENOID 220V 100 EA R8837 WASHER FIBER 516 10 100 EA R8838 WASHER FIBER 12 10 100 EA R8990 FILTER LINE 100 EA R8992 INLET POWER - IEC - SNAP-IN 100 EA R8993 BREAKER CIRCUIT-15 AMP-2 POLE 100 EA R9008A CORD IEC POWER - US NR EA R9008B CORD IEC POWER - EUROPE NR EA R9008C CORD IEC POWER - UK NR EA R9008D CORD IEC POWER - JAPAN NR EA R9081 SUPPRESSOR 50MFD X 200 OHM 100 EA R9213 TEE STREET-18 BRASS 100 EA R9214 NIPPLE HEX-18 BRASS 100 EA R9226 TAPE FOAM 18 X 38 W 7000 IN R9611 SPACER 1710 X250D X13LNY 400 EA R9761 AERATOR FAUCET 1316-27 MALE 100 EA 1180S72 NUT 6-32 KEPS 800 EA 1572S018 VALVE-WATER 14 NPT 100 EA 1572S026 KNOB WATER VALVE 100 EA 1600S044 VALVE 100 EA 1625S016 KEY 187 sa X 125 LONG 100 EA 1750S001 ADAPTER-SPINDLE 58 SHAFT 100 EA 1750S017 FITTING-FAUCET 100 EA 1750S023 HUB 12 SHAFT 100 EA 1750S024 PLATE-MOUNTING 8 100 EA 1750S047 TAG-AUTOMET CABLE 100 EA 1750S051 FAUCET ASSEMBLY 100 EA 1750S094 MOTORGEARBOX ASSY-1 HP 90VDC 100 EA 1750S095 MOTORGEARBOX ASSY-1 HP 180VDC 100 EA 1750S100 KIT O-RING 100 EA 1751S010 BASEPLATE-MOUNTING 12 100 EA 1751S016 DISK-SPEED SENSOR 100 EA 1751S022 PCB POWER CONTROL-115V 100 EA 1751S026 PCB POWER CONTROL 220V 100 EA 1751S043 SPLASH GRDCOVERBANDCLAMP-12 ~ 100 EA 1751S044 SPLASH GRDCOVERBANDCLAMP-8 100 EA 1751S062 STUD DRIVE - 375 DIA 200 EA

2-21 MA468171-1 121195

It I bull

1751S069 SENSOR SPEEDASSEMBLY 100 EA i U 8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST III PART NO DESCRIPTION aTY UM

1751S082 PCB MOTOR SPEED CONTROL 115V 100 EA II 1751S083 PCB MOTOR SPEED CONTROL 220V 100 EA 1790S062 PLATE BILINGUAL CAUTION 100 EA 1950S123 LABEL AUTOMET CAUTION 100 EA II3500S143 SPACER 12 INCH LONG 400 EA 404061 ALUMINUM WHEEL 8 IN 100 EA 491777 ALUMINUM WHEEL 121N 100 EA middot1492105 INLINE WATER FLTR REPLACEMENT 100 EA 8236S385 TEETHREADED 15 OD POLYPRO 100 EA 8236S388 NUT1-12 PIPE SIZE NPT POLYPR 100 EA 8236S413 CLAMP BAR 600 EA II 8236S426 PI PE DRAIN 150 ODX512LG PVC 100 EA 8236S456 PLUG POST 100 EA 8236S485 PIN COTTER 316X1-12LG ZINC 100 EA I8236S509 GASKET NEO 1750DX125IDX06W 100 EA 8236S510 ARM WASTE 15 400 EA 8236S519 TAILPIECE STRAIGHT FLANGED 100 EA 8236S672 PCB ECOMET CONTROL PANEL 100 EA 8236S673 NAMEPLATE ECOMET PEDESTAL 100 EA bull8236S678 PLATE BACKING TOWER 100 EA

U 8236S679 BOX CONTROL INTABLE 100 EA 8236S685 SPOUT ECOMET TOWER 100 EA 8236S686 STUD SPOUT MOUNT 100 EA bull 8236S687 TOWER CONTROL INTABLE 100 EA 8236S689 CLAMP TOWER CONTROL 200 EA 8236S690 ECOMET CASTING 8 100 EA bull8236S691 ECOMET CASTING 12 100 EA 8236S693 MOUNT GEARBOX 200 EA ~ 8236S694 COVER 100 EA I8236S695 COVER 220V-DC MOTOR 100 EA 8236S696 NUT 14-20 FLANGE 200 EA II8236S697 BAND180V-DC MOTOR 100 EA 8236S698 CONDUIT 12 X 11 100 EA 8236S700 CABLE 6 PIN MOLEX X 32 100 EA 8236S701 CABLE RIBBON 10 PIN X 22 100 EA II 8236S702 CABLE RIBBON 10 PIN X 22 100 EA 8236S703 CABLE RIBBON 14 PIN X 21 100 EA 8236S704 CABLE RIBBON 14 PIN X 16 100 EA 8236S705 HARNESS ECOMET 8 amp 12 FLUSH MOUNT 100 EA -8236S708 CABLE26 PINX 8 RIBBON 100 EA 8236S709 CABLE 26 PIN X 24 RIBBON 100 EA 8236S710 CABLE ECOMET TABLE UNIT TO AUTOMET 100 EA 8236S711 CABLE ECOMET TABLE UNIT WATER SOL 100 EA shy

II u

II 2-22

MA468171-1 121195

I

SECTION 3

ACCESSORIES

40-2120

40-2121

40-2122

40-2123

40-2124

48-6002middot115

48middot6003-115

48-8082-115

48-8083-115

48-8300-30

48-8300-36

48~8320-01

48-8320-02

48-8320-03

48-8321-01

48-8321-02

48-8321-03

48-8310-30l

48-8310-30R

48-8310-36l

48-8310-36R

48-8310-30T

48-8310-36T

48-8411

48-8412

Stainless Steel Sink with Black Faucet

Dupres Receptacle

Cup Drain

Service Module

Drain Piping Kit

Fume Hood 2 Unit with Light

Fume Hood 3 Unit with Light

Wall Cabinet 2 Unit with Light

Wall Cabinet 3 Unit with Light

Tech-Metreg Filler Kit

Tech-Metreg Filler Kit

Reagent Shelf One Unit

Reagent Shelf Two UnU

Reagent Shelf Three Unit

Reagent Shelf ComerNo Sides

Reagent Shelf Corner One Side

Reagent Shelf Corner Two Sides

Tech-Metreg End Filler Kit Tabli to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Aller Kit Table to Wall

TechmiddotMetreg End Filler Kit Tableto Table

Tech-Met~ End Filler KitTable toTable

Shelf or Drawer Liners1 Unit (24 in)

Shelf or Drawer Liners 2 Unit (48 in)

3-1 MA468171-1 1211195

Installation Instructions For 40~2120 Stainless Steel Sink and Faucet

MA468t71-t

Recommended mounting positions of the Sink and Faucet are shown in Figure3-4

~ Other positions may be limited by the table cross supports

I Typical sink installation uses drain kit 40-2124 sinks can be installed from the top

2 Cut a sink opening 13-34 x 18-V4 inch corner of cutouts can be square or up to 12 inch radius

MQmlst dimension front to back 2nd dimension left to right

3

4

Figure 3-1

NAlLS

SPRING CLIP

Pllt No 3143743)

Section Thru Grip~Rim

Nail spring clips to the edge of the counter top cutout

Apply a soft putty or caulking to the underside of the bowl rim

5 Connect sink to drain line

6 Locate the water valve position an drill a 15 inch dia hole Install the valve and connect the water supply to ~he 318 nptinlet

7 Check for leaks

ApPlyCau~ilg Figure 3-2 SinkIJ)stal~tion lt

3-2 1211195

__

I

SIB IPS COUPlING

REMOVABLE AERATOR

cOLOREO PLASTIO INDEX DISC

BLACK PLASllC HOOOEO HANOLE

Flgure~~3 Deck Mownt~Mixrnd Faucet

I

I I I I I I J I

338 lTYP

( 0

t

+I 1250 lTYP)

f 0

~ ~

-- 15 f---39 ----

1475

y )

shy

~ shy125 cent (TyP) J

I I

SINK CUT OUT 18-114ltX 13-34 n~

IFigure 3-4 Recommended Sink and Faucet Mounting Positibns

3-3

MA468171-1 121195

~ -----------------------------------------------------~

REAGENT SHELF

COUNTERTOP

T--~-------------------------

TABLE fRAME

~3

L4

U-middot-middot-It-~A------=-------+

bull I ---------------- ~

bull

8

i 1 i 7

ai---u-l-u--middot

Figure 3-5 Typical Sink Installation

3-4 MA468171-1 121195

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I I

Installation Instructions for 40-2121 Duplex Outlet

I

bullbull u

MACHINE SCREW BACK COVER PlATE

WOOD SCREW BOX

FRONT PLATE SHIM WASHER

DUPlEX OUTlET

(

Figure 3--6 Duplex Receptacle

Recommended mounting positions of the duplex outlet are shown in Figure 3--6 Duplex Outlets require a minimum of 2 inches clearance behind the back splash panel for installation

1 Cut outlet opening 2middot518 x 4 inch

2 Insert the front plate with the I-V4 inch long protrusion through the back splash from the back side of the table

3 To find the location of the two mounting screw holes hold the 4 inch electric box with the slots against the front cover plate and mark each location

4 Using a 332 drill bit drill two pilot holes V2inch deep atthemarked locations

~C(

c 5 Secure the front cover plate and 4 inch electric box with the wood

screws (R8628)as supplied

6 To complete the installation follow standard electrical practices

Note All electrical connections shOUld be completed by a certimiddotfled electrician

3middot5 MA468171middot1 1211195

V

402121 DUPLEX OUTLET PARTS LIST

R0606W WASHER6SS R6002 CARTON 7X5X4 200 TEST RSC R8628 SCREW10X12CRRECPNHDSS R8747 OUTLET DUPLEX GND FAULT 125V R8761 COVER 1-14 PLASTER RING X 4 R8762 BOX 4 SQ EXTENSION R8764 COVER BLANK FOR 4 BOX

Installation Instructions for 40-2122 Table Cup Drain

f I- 19-1

400 EA 100 EA 200 EA 100 EA 100 EA 100 EA 100 EA

Figure 3-7 Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position it is important to miss counter top cross supports

I Typical cup drain installation uses drain kit 40-2124

2 Drill a 2 inch dia hole through the counter top at the location of the cup drain

3 Install cup drain

4 Connect cup drain to drain line

5 Check for leaks

3-6

MA468171-1 121195

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

I--------------------shy

I I I II II

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Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

f ~

3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

I

~ g~7J

Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

I I-------

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REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

~

Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

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I II

-II

- ---

Figure 3-11 Drain Kit Components

-II II

3-13 -MA468171-1 1211195

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Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

II u

I3-15 MA468171-1 middot1211195

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Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

I

I II

0400- -----04

STEP bull

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3Zr REF

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Flg~rQ 3-13 Installation for Filler Kit

3middot17

MA468171middot1 121195

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Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

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1751S069 SENSOR SPEEDASSEMBLY 100 EA i U 8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST III PART NO DESCRIPTION aTY UM

1751S082 PCB MOTOR SPEED CONTROL 115V 100 EA II 1751S083 PCB MOTOR SPEED CONTROL 220V 100 EA 1790S062 PLATE BILINGUAL CAUTION 100 EA 1950S123 LABEL AUTOMET CAUTION 100 EA II3500S143 SPACER 12 INCH LONG 400 EA 404061 ALUMINUM WHEEL 8 IN 100 EA 491777 ALUMINUM WHEEL 121N 100 EA middot1492105 INLINE WATER FLTR REPLACEMENT 100 EA 8236S385 TEETHREADED 15 OD POLYPRO 100 EA 8236S388 NUT1-12 PIPE SIZE NPT POLYPR 100 EA 8236S413 CLAMP BAR 600 EA II 8236S426 PI PE DRAIN 150 ODX512LG PVC 100 EA 8236S456 PLUG POST 100 EA 8236S485 PIN COTTER 316X1-12LG ZINC 100 EA I8236S509 GASKET NEO 1750DX125IDX06W 100 EA 8236S510 ARM WASTE 15 400 EA 8236S519 TAILPIECE STRAIGHT FLANGED 100 EA 8236S672 PCB ECOMET CONTROL PANEL 100 EA 8236S673 NAMEPLATE ECOMET PEDESTAL 100 EA bull8236S678 PLATE BACKING TOWER 100 EA

U 8236S679 BOX CONTROL INTABLE 100 EA 8236S685 SPOUT ECOMET TOWER 100 EA 8236S686 STUD SPOUT MOUNT 100 EA bull 8236S687 TOWER CONTROL INTABLE 100 EA 8236S689 CLAMP TOWER CONTROL 200 EA 8236S690 ECOMET CASTING 8 100 EA bull8236S691 ECOMET CASTING 12 100 EA 8236S693 MOUNT GEARBOX 200 EA ~ 8236S694 COVER 100 EA I8236S695 COVER 220V-DC MOTOR 100 EA 8236S696 NUT 14-20 FLANGE 200 EA II8236S697 BAND180V-DC MOTOR 100 EA 8236S698 CONDUIT 12 X 11 100 EA 8236S700 CABLE 6 PIN MOLEX X 32 100 EA 8236S701 CABLE RIBBON 10 PIN X 22 100 EA II 8236S702 CABLE RIBBON 10 PIN X 22 100 EA 8236S703 CABLE RIBBON 14 PIN X 21 100 EA 8236S704 CABLE RIBBON 14 PIN X 16 100 EA 8236S705 HARNESS ECOMET 8 amp 12 FLUSH MOUNT 100 EA -8236S708 CABLE26 PINX 8 RIBBON 100 EA 8236S709 CABLE 26 PIN X 24 RIBBON 100 EA 8236S710 CABLE ECOMET TABLE UNIT TO AUTOMET 100 EA 8236S711 CABLE ECOMET TABLE UNIT WATER SOL 100 EA shy

II u

II 2-22

MA468171-1 121195

I

SECTION 3

ACCESSORIES

40-2120

40-2121

40-2122

40-2123

40-2124

48-6002middot115

48middot6003-115

48-8082-115

48-8083-115

48-8300-30

48-8300-36

48~8320-01

48-8320-02

48-8320-03

48-8321-01

48-8321-02

48-8321-03

48-8310-30l

48-8310-30R

48-8310-36l

48-8310-36R

48-8310-30T

48-8310-36T

48-8411

48-8412

Stainless Steel Sink with Black Faucet

Dupres Receptacle

Cup Drain

Service Module

Drain Piping Kit

Fume Hood 2 Unit with Light

Fume Hood 3 Unit with Light

Wall Cabinet 2 Unit with Light

Wall Cabinet 3 Unit with Light

Tech-Metreg Filler Kit

Tech-Metreg Filler Kit

Reagent Shelf One Unit

Reagent Shelf Two UnU

Reagent Shelf Three Unit

Reagent Shelf ComerNo Sides

Reagent Shelf Corner One Side

Reagent Shelf Corner Two Sides

Tech-Metreg End Filler Kit Tabli to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Aller Kit Table to Wall

TechmiddotMetreg End Filler Kit Tableto Table

Tech-Met~ End Filler KitTable toTable

Shelf or Drawer Liners1 Unit (24 in)

Shelf or Drawer Liners 2 Unit (48 in)

3-1 MA468171-1 1211195

Installation Instructions For 40~2120 Stainless Steel Sink and Faucet

MA468t71-t

Recommended mounting positions of the Sink and Faucet are shown in Figure3-4

~ Other positions may be limited by the table cross supports

I Typical sink installation uses drain kit 40-2124 sinks can be installed from the top

2 Cut a sink opening 13-34 x 18-V4 inch corner of cutouts can be square or up to 12 inch radius

MQmlst dimension front to back 2nd dimension left to right

3

4

Figure 3-1

NAlLS

SPRING CLIP

Pllt No 3143743)

Section Thru Grip~Rim

Nail spring clips to the edge of the counter top cutout

Apply a soft putty or caulking to the underside of the bowl rim

5 Connect sink to drain line

6 Locate the water valve position an drill a 15 inch dia hole Install the valve and connect the water supply to ~he 318 nptinlet

7 Check for leaks

ApPlyCau~ilg Figure 3-2 SinkIJ)stal~tion lt

3-2 1211195

__

I

SIB IPS COUPlING

REMOVABLE AERATOR

cOLOREO PLASTIO INDEX DISC

BLACK PLASllC HOOOEO HANOLE

Flgure~~3 Deck Mownt~Mixrnd Faucet

I

I I I I I I J I

338 lTYP

( 0

t

+I 1250 lTYP)

f 0

~ ~

-- 15 f---39 ----

1475

y )

shy

~ shy125 cent (TyP) J

I I

SINK CUT OUT 18-114ltX 13-34 n~

IFigure 3-4 Recommended Sink and Faucet Mounting Positibns

3-3

MA468171-1 121195

~ -----------------------------------------------------~

REAGENT SHELF

COUNTERTOP

T--~-------------------------

TABLE fRAME

~3

L4

U-middot-middot-It-~A------=-------+

bull I ---------------- ~

bull

8

i 1 i 7

ai---u-l-u--middot

Figure 3-5 Typical Sink Installation

3-4 MA468171-1 121195

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I I

Installation Instructions for 40-2121 Duplex Outlet

I

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MACHINE SCREW BACK COVER PlATE

WOOD SCREW BOX

FRONT PLATE SHIM WASHER

DUPlEX OUTlET

(

Figure 3--6 Duplex Receptacle

Recommended mounting positions of the duplex outlet are shown in Figure 3--6 Duplex Outlets require a minimum of 2 inches clearance behind the back splash panel for installation

1 Cut outlet opening 2middot518 x 4 inch

2 Insert the front plate with the I-V4 inch long protrusion through the back splash from the back side of the table

3 To find the location of the two mounting screw holes hold the 4 inch electric box with the slots against the front cover plate and mark each location

4 Using a 332 drill bit drill two pilot holes V2inch deep atthemarked locations

~C(

c 5 Secure the front cover plate and 4 inch electric box with the wood

screws (R8628)as supplied

6 To complete the installation follow standard electrical practices

Note All electrical connections shOUld be completed by a certimiddotfled electrician

3middot5 MA468171middot1 1211195

V

402121 DUPLEX OUTLET PARTS LIST

R0606W WASHER6SS R6002 CARTON 7X5X4 200 TEST RSC R8628 SCREW10X12CRRECPNHDSS R8747 OUTLET DUPLEX GND FAULT 125V R8761 COVER 1-14 PLASTER RING X 4 R8762 BOX 4 SQ EXTENSION R8764 COVER BLANK FOR 4 BOX

Installation Instructions for 40-2122 Table Cup Drain

f I- 19-1

400 EA 100 EA 200 EA 100 EA 100 EA 100 EA 100 EA

Figure 3-7 Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position it is important to miss counter top cross supports

I Typical cup drain installation uses drain kit 40-2124

2 Drill a 2 inch dia hole through the counter top at the location of the cup drain

3 Install cup drain

4 Connect cup drain to drain line

5 Check for leaks

3-6

MA468171-1 121195

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

I--------------------shy

I I I II II

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Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

f ~

3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

I

~ g~7J

Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

I I-------

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REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

~

Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

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I II

-II

- ---

Figure 3-11 Drain Kit Components

-II II

3-13 -MA468171-1 1211195

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Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

II u

I3-15 MA468171-1 middot1211195

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I

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Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

I

I II

0400- -----04

STEP bull

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3Zr REF

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Flg~rQ 3-13 Installation for Filler Kit

3middot17

MA468171middot1 121195

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Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

SECTION 3

ACCESSORIES

40-2120

40-2121

40-2122

40-2123

40-2124

48-6002middot115

48middot6003-115

48-8082-115

48-8083-115

48-8300-30

48-8300-36

48~8320-01

48-8320-02

48-8320-03

48-8321-01

48-8321-02

48-8321-03

48-8310-30l

48-8310-30R

48-8310-36l

48-8310-36R

48-8310-30T

48-8310-36T

48-8411

48-8412

Stainless Steel Sink with Black Faucet

Dupres Receptacle

Cup Drain

Service Module

Drain Piping Kit

Fume Hood 2 Unit with Light

Fume Hood 3 Unit with Light

Wall Cabinet 2 Unit with Light

Wall Cabinet 3 Unit with Light

Tech-Metreg Filler Kit

Tech-Metreg Filler Kit

Reagent Shelf One Unit

Reagent Shelf Two UnU

Reagent Shelf Three Unit

Reagent Shelf ComerNo Sides

Reagent Shelf Corner One Side

Reagent Shelf Corner Two Sides

Tech-Metreg End Filler Kit Tabli to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Filler Kit Table to Wall

Tech-Metreg End Aller Kit Table to Wall

TechmiddotMetreg End Filler Kit Tableto Table

Tech-Met~ End Filler KitTable toTable

Shelf or Drawer Liners1 Unit (24 in)

Shelf or Drawer Liners 2 Unit (48 in)

3-1 MA468171-1 1211195

Installation Instructions For 40~2120 Stainless Steel Sink and Faucet

MA468t71-t

Recommended mounting positions of the Sink and Faucet are shown in Figure3-4

~ Other positions may be limited by the table cross supports

I Typical sink installation uses drain kit 40-2124 sinks can be installed from the top

2 Cut a sink opening 13-34 x 18-V4 inch corner of cutouts can be square or up to 12 inch radius

MQmlst dimension front to back 2nd dimension left to right

3

4

Figure 3-1

NAlLS

SPRING CLIP

Pllt No 3143743)

Section Thru Grip~Rim

Nail spring clips to the edge of the counter top cutout

Apply a soft putty or caulking to the underside of the bowl rim

5 Connect sink to drain line

6 Locate the water valve position an drill a 15 inch dia hole Install the valve and connect the water supply to ~he 318 nptinlet

7 Check for leaks

ApPlyCau~ilg Figure 3-2 SinkIJ)stal~tion lt

3-2 1211195

__

I

SIB IPS COUPlING

REMOVABLE AERATOR

cOLOREO PLASTIO INDEX DISC

BLACK PLASllC HOOOEO HANOLE

Flgure~~3 Deck Mownt~Mixrnd Faucet

I

I I I I I I J I

338 lTYP

( 0

t

+I 1250 lTYP)

f 0

~ ~

-- 15 f---39 ----

1475

y )

shy

~ shy125 cent (TyP) J

I I

SINK CUT OUT 18-114ltX 13-34 n~

IFigure 3-4 Recommended Sink and Faucet Mounting Positibns

3-3

MA468171-1 121195

~ -----------------------------------------------------~

REAGENT SHELF

COUNTERTOP

T--~-------------------------

TABLE fRAME

~3

L4

U-middot-middot-It-~A------=-------+

bull I ---------------- ~

bull

8

i 1 i 7

ai---u-l-u--middot

Figure 3-5 Typical Sink Installation

3-4 MA468171-1 121195

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I I

Installation Instructions for 40-2121 Duplex Outlet

I

bullbull u

MACHINE SCREW BACK COVER PlATE

WOOD SCREW BOX

FRONT PLATE SHIM WASHER

DUPlEX OUTlET

(

Figure 3--6 Duplex Receptacle

Recommended mounting positions of the duplex outlet are shown in Figure 3--6 Duplex Outlets require a minimum of 2 inches clearance behind the back splash panel for installation

1 Cut outlet opening 2middot518 x 4 inch

2 Insert the front plate with the I-V4 inch long protrusion through the back splash from the back side of the table

3 To find the location of the two mounting screw holes hold the 4 inch electric box with the slots against the front cover plate and mark each location

4 Using a 332 drill bit drill two pilot holes V2inch deep atthemarked locations

~C(

c 5 Secure the front cover plate and 4 inch electric box with the wood

screws (R8628)as supplied

6 To complete the installation follow standard electrical practices

Note All electrical connections shOUld be completed by a certimiddotfled electrician

3middot5 MA468171middot1 1211195

V

402121 DUPLEX OUTLET PARTS LIST

R0606W WASHER6SS R6002 CARTON 7X5X4 200 TEST RSC R8628 SCREW10X12CRRECPNHDSS R8747 OUTLET DUPLEX GND FAULT 125V R8761 COVER 1-14 PLASTER RING X 4 R8762 BOX 4 SQ EXTENSION R8764 COVER BLANK FOR 4 BOX

Installation Instructions for 40-2122 Table Cup Drain

f I- 19-1

400 EA 100 EA 200 EA 100 EA 100 EA 100 EA 100 EA

Figure 3-7 Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position it is important to miss counter top cross supports

I Typical cup drain installation uses drain kit 40-2124

2 Drill a 2 inch dia hole through the counter top at the location of the cup drain

3 Install cup drain

4 Connect cup drain to drain line

5 Check for leaks

3-6

MA468171-1 121195

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

I--------------------shy

I I I II II

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Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

f ~

3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

I

~ g~7J

Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

I I-------

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REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

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Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

bull t

I II

-II

- ---

Figure 3-11 Drain Kit Components

-II II

3-13 -MA468171-1 1211195

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Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

II u

I3-15 MA468171-1 middot1211195

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Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

I

I II

0400- -----04

STEP bull

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1shy ---I--000

3Zr REF

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Flg~rQ 3-13 Installation for Filler Kit

3middot17

MA468171middot1 121195

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Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

Installation Instructions For 40~2120 Stainless Steel Sink and Faucet

MA468t71-t

Recommended mounting positions of the Sink and Faucet are shown in Figure3-4

~ Other positions may be limited by the table cross supports

I Typical sink installation uses drain kit 40-2124 sinks can be installed from the top

2 Cut a sink opening 13-34 x 18-V4 inch corner of cutouts can be square or up to 12 inch radius

MQmlst dimension front to back 2nd dimension left to right

3

4

Figure 3-1

NAlLS

SPRING CLIP

Pllt No 3143743)

Section Thru Grip~Rim

Nail spring clips to the edge of the counter top cutout

Apply a soft putty or caulking to the underside of the bowl rim

5 Connect sink to drain line

6 Locate the water valve position an drill a 15 inch dia hole Install the valve and connect the water supply to ~he 318 nptinlet

7 Check for leaks

ApPlyCau~ilg Figure 3-2 SinkIJ)stal~tion lt

3-2 1211195

__

I

SIB IPS COUPlING

REMOVABLE AERATOR

cOLOREO PLASTIO INDEX DISC

BLACK PLASllC HOOOEO HANOLE

Flgure~~3 Deck Mownt~Mixrnd Faucet

I

I I I I I I J I

338 lTYP

( 0

t

+I 1250 lTYP)

f 0

~ ~

-- 15 f---39 ----

1475

y )

shy

~ shy125 cent (TyP) J

I I

SINK CUT OUT 18-114ltX 13-34 n~

IFigure 3-4 Recommended Sink and Faucet Mounting Positibns

3-3

MA468171-1 121195

~ -----------------------------------------------------~

REAGENT SHELF

COUNTERTOP

T--~-------------------------

TABLE fRAME

~3

L4

U-middot-middot-It-~A------=-------+

bull I ---------------- ~

bull

8

i 1 i 7

ai---u-l-u--middot

Figure 3-5 Typical Sink Installation

3-4 MA468171-1 121195

bull bull bull bull bull

I I

Installation Instructions for 40-2121 Duplex Outlet

I

bullbull u

MACHINE SCREW BACK COVER PlATE

WOOD SCREW BOX

FRONT PLATE SHIM WASHER

DUPlEX OUTlET

(

Figure 3--6 Duplex Receptacle

Recommended mounting positions of the duplex outlet are shown in Figure 3--6 Duplex Outlets require a minimum of 2 inches clearance behind the back splash panel for installation

1 Cut outlet opening 2middot518 x 4 inch

2 Insert the front plate with the I-V4 inch long protrusion through the back splash from the back side of the table

3 To find the location of the two mounting screw holes hold the 4 inch electric box with the slots against the front cover plate and mark each location

4 Using a 332 drill bit drill two pilot holes V2inch deep atthemarked locations

~C(

c 5 Secure the front cover plate and 4 inch electric box with the wood

screws (R8628)as supplied

6 To complete the installation follow standard electrical practices

Note All electrical connections shOUld be completed by a certimiddotfled electrician

3middot5 MA468171middot1 1211195

V

402121 DUPLEX OUTLET PARTS LIST

R0606W WASHER6SS R6002 CARTON 7X5X4 200 TEST RSC R8628 SCREW10X12CRRECPNHDSS R8747 OUTLET DUPLEX GND FAULT 125V R8761 COVER 1-14 PLASTER RING X 4 R8762 BOX 4 SQ EXTENSION R8764 COVER BLANK FOR 4 BOX

Installation Instructions for 40-2122 Table Cup Drain

f I- 19-1

400 EA 100 EA 200 EA 100 EA 100 EA 100 EA 100 EA

Figure 3-7 Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position it is important to miss counter top cross supports

I Typical cup drain installation uses drain kit 40-2124

2 Drill a 2 inch dia hole through the counter top at the location of the cup drain

3 Install cup drain

4 Connect cup drain to drain line

5 Check for leaks

3-6

MA468171-1 121195

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

I--------------------shy

I I I II II

bull ~

Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

f ~

3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

I

~ g~7J

Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

I I-------

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REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

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Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

bull t

I II

-II

- ---

Figure 3-11 Drain Kit Components

-II II

3-13 -MA468171-1 1211195

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Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

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II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

II u

I3-15 MA468171-1 middot1211195

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Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

I

I II

0400- -----04

STEP bull

o

1shy ---I--000

3Zr REF

o

bull

o

o

Flg~rQ 3-13 Installation for Filler Kit

3middot17

MA468171middot1 121195

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Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

__

I

SIB IPS COUPlING

REMOVABLE AERATOR

cOLOREO PLASTIO INDEX DISC

BLACK PLASllC HOOOEO HANOLE

Flgure~~3 Deck Mownt~Mixrnd Faucet

I

I I I I I I J I

338 lTYP

( 0

t

+I 1250 lTYP)

f 0

~ ~

-- 15 f---39 ----

1475

y )

shy

~ shy125 cent (TyP) J

I I

SINK CUT OUT 18-114ltX 13-34 n~

IFigure 3-4 Recommended Sink and Faucet Mounting Positibns

3-3

MA468171-1 121195

~ -----------------------------------------------------~

REAGENT SHELF

COUNTERTOP

T--~-------------------------

TABLE fRAME

~3

L4

U-middot-middot-It-~A------=-------+

bull I ---------------- ~

bull

8

i 1 i 7

ai---u-l-u--middot

Figure 3-5 Typical Sink Installation

3-4 MA468171-1 121195

bull bull bull bull bull

I I

Installation Instructions for 40-2121 Duplex Outlet

I

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MACHINE SCREW BACK COVER PlATE

WOOD SCREW BOX

FRONT PLATE SHIM WASHER

DUPlEX OUTlET

(

Figure 3--6 Duplex Receptacle

Recommended mounting positions of the duplex outlet are shown in Figure 3--6 Duplex Outlets require a minimum of 2 inches clearance behind the back splash panel for installation

1 Cut outlet opening 2middot518 x 4 inch

2 Insert the front plate with the I-V4 inch long protrusion through the back splash from the back side of the table

3 To find the location of the two mounting screw holes hold the 4 inch electric box with the slots against the front cover plate and mark each location

4 Using a 332 drill bit drill two pilot holes V2inch deep atthemarked locations

~C(

c 5 Secure the front cover plate and 4 inch electric box with the wood

screws (R8628)as supplied

6 To complete the installation follow standard electrical practices

Note All electrical connections shOUld be completed by a certimiddotfled electrician

3middot5 MA468171middot1 1211195

V

402121 DUPLEX OUTLET PARTS LIST

R0606W WASHER6SS R6002 CARTON 7X5X4 200 TEST RSC R8628 SCREW10X12CRRECPNHDSS R8747 OUTLET DUPLEX GND FAULT 125V R8761 COVER 1-14 PLASTER RING X 4 R8762 BOX 4 SQ EXTENSION R8764 COVER BLANK FOR 4 BOX

Installation Instructions for 40-2122 Table Cup Drain

f I- 19-1

400 EA 100 EA 200 EA 100 EA 100 EA 100 EA 100 EA

Figure 3-7 Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position it is important to miss counter top cross supports

I Typical cup drain installation uses drain kit 40-2124

2 Drill a 2 inch dia hole through the counter top at the location of the cup drain

3 Install cup drain

4 Connect cup drain to drain line

5 Check for leaks

3-6

MA468171-1 121195

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

I--------------------shy

I I I II II

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Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

f ~

3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

I

~ g~7J

Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

I I-------

I bull bull I3

REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

~

Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

bull t

I II

-II

- ---

Figure 3-11 Drain Kit Components

-II II

3-13 -MA468171-1 1211195

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Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

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Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

I

I II

0400- -----04

STEP bull

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Flg~rQ 3-13 Installation for Filler Kit

3middot17

MA468171middot1 121195

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Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

~ -----------------------------------------------------~

REAGENT SHELF

COUNTERTOP

T--~-------------------------

TABLE fRAME

~3

L4

U-middot-middot-It-~A------=-------+

bull I ---------------- ~

bull

8

i 1 i 7

ai---u-l-u--middot

Figure 3-5 Typical Sink Installation

3-4 MA468171-1 121195

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I I

Installation Instructions for 40-2121 Duplex Outlet

I

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MACHINE SCREW BACK COVER PlATE

WOOD SCREW BOX

FRONT PLATE SHIM WASHER

DUPlEX OUTlET

(

Figure 3--6 Duplex Receptacle

Recommended mounting positions of the duplex outlet are shown in Figure 3--6 Duplex Outlets require a minimum of 2 inches clearance behind the back splash panel for installation

1 Cut outlet opening 2middot518 x 4 inch

2 Insert the front plate with the I-V4 inch long protrusion through the back splash from the back side of the table

3 To find the location of the two mounting screw holes hold the 4 inch electric box with the slots against the front cover plate and mark each location

4 Using a 332 drill bit drill two pilot holes V2inch deep atthemarked locations

~C(

c 5 Secure the front cover plate and 4 inch electric box with the wood

screws (R8628)as supplied

6 To complete the installation follow standard electrical practices

Note All electrical connections shOUld be completed by a certimiddotfled electrician

3middot5 MA468171middot1 1211195

V

402121 DUPLEX OUTLET PARTS LIST

R0606W WASHER6SS R6002 CARTON 7X5X4 200 TEST RSC R8628 SCREW10X12CRRECPNHDSS R8747 OUTLET DUPLEX GND FAULT 125V R8761 COVER 1-14 PLASTER RING X 4 R8762 BOX 4 SQ EXTENSION R8764 COVER BLANK FOR 4 BOX

Installation Instructions for 40-2122 Table Cup Drain

f I- 19-1

400 EA 100 EA 200 EA 100 EA 100 EA 100 EA 100 EA

Figure 3-7 Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position it is important to miss counter top cross supports

I Typical cup drain installation uses drain kit 40-2124

2 Drill a 2 inch dia hole through the counter top at the location of the cup drain

3 Install cup drain

4 Connect cup drain to drain line

5 Check for leaks

3-6

MA468171-1 121195

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

I--------------------shy

I I I II II

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Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

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3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

I

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Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

I I-------

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REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

~

Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

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I II

-II

- ---

Figure 3-11 Drain Kit Components

-II II

3-13 -MA468171-1 1211195

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Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

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I3-15 MA468171-1 middot1211195

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Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

I

I II

0400- -----04

STEP bull

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1shy ---I--000

3Zr REF

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bull

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Flg~rQ 3-13 Installation for Filler Kit

3middot17

MA468171middot1 121195

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Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

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I I

Installation Instructions for 40-2121 Duplex Outlet

I

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MACHINE SCREW BACK COVER PlATE

WOOD SCREW BOX

FRONT PLATE SHIM WASHER

DUPlEX OUTlET

(

Figure 3--6 Duplex Receptacle

Recommended mounting positions of the duplex outlet are shown in Figure 3--6 Duplex Outlets require a minimum of 2 inches clearance behind the back splash panel for installation

1 Cut outlet opening 2middot518 x 4 inch

2 Insert the front plate with the I-V4 inch long protrusion through the back splash from the back side of the table

3 To find the location of the two mounting screw holes hold the 4 inch electric box with the slots against the front cover plate and mark each location

4 Using a 332 drill bit drill two pilot holes V2inch deep atthemarked locations

~C(

c 5 Secure the front cover plate and 4 inch electric box with the wood

screws (R8628)as supplied

6 To complete the installation follow standard electrical practices

Note All electrical connections shOUld be completed by a certimiddotfled electrician

3middot5 MA468171middot1 1211195

V

402121 DUPLEX OUTLET PARTS LIST

R0606W WASHER6SS R6002 CARTON 7X5X4 200 TEST RSC R8628 SCREW10X12CRRECPNHDSS R8747 OUTLET DUPLEX GND FAULT 125V R8761 COVER 1-14 PLASTER RING X 4 R8762 BOX 4 SQ EXTENSION R8764 COVER BLANK FOR 4 BOX

Installation Instructions for 40-2122 Table Cup Drain

f I- 19-1

400 EA 100 EA 200 EA 100 EA 100 EA 100 EA 100 EA

Figure 3-7 Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position it is important to miss counter top cross supports

I Typical cup drain installation uses drain kit 40-2124

2 Drill a 2 inch dia hole through the counter top at the location of the cup drain

3 Install cup drain

4 Connect cup drain to drain line

5 Check for leaks

3-6

MA468171-1 121195

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

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Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

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3000

ua 200

150 J

s I5r 5-400 -875 2262 150

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Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

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REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

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Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

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FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

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Figure 3-11 Drain Kit Components

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3-13 -MA468171-1 1211195

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Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

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II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

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I3-15 MA468171-1 middot1211195

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Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

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0400- -----04

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Flg~rQ 3-13 Installation for Filler Kit

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MA468171middot1 121195

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Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

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6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

402121 DUPLEX OUTLET PARTS LIST

R0606W WASHER6SS R6002 CARTON 7X5X4 200 TEST RSC R8628 SCREW10X12CRRECPNHDSS R8747 OUTLET DUPLEX GND FAULT 125V R8761 COVER 1-14 PLASTER RING X 4 R8762 BOX 4 SQ EXTENSION R8764 COVER BLANK FOR 4 BOX

Installation Instructions for 40-2122 Table Cup Drain

f I- 19-1

400 EA 100 EA 200 EA 100 EA 100 EA 100 EA 100 EA

Figure 3-7 Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position it is important to miss counter top cross supports

I Typical cup drain installation uses drain kit 40-2124

2 Drill a 2 inch dia hole through the counter top at the location of the cup drain

3 Install cup drain

4 Connect cup drain to drain line

5 Check for leaks

3-6

MA468171-1 121195

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

I--------------------shy

I I I II II

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Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

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3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

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7100 r-a75-r-- 1725 175 2153 1so

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Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

I I-------

I bull bull I3

REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

~

Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

bull t

I II

-II

- ---

Figure 3-11 Drain Kit Components

-II II

3-13 -MA468171-1 1211195

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Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

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I3-15 MA468171-1 middot1211195

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Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

I

I II

0400- -----04

STEP bull

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Flg~rQ 3-13 Installation for Filler Kit

3middot17

MA468171middot1 121195

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Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

I

COUNTERTOP REAGENT SHELF WAlL

TABLE FRAME

5

7

5 ------~---------- T ~---+e-~18- ~ I

I--------------------shy

I I I II II

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Figure 3-8 Typical Table Drain Installation

3middot7 MA468171middot1 1211195

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

f ~

3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

I

~ g~7J

Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

I I-------

I bull bull I3

REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

~

Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

bull t

I II

-II

- ---

Figure 3-11 Drain Kit Components

-II II

3-13 -MA468171-1 1211195

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Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

II u

I3-15 MA468171-1 middot1211195

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I

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Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

I

I II

0400- -----04

STEP bull

o

1shy ---I--000

3Zr REF

o

bull

o

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Flg~rQ 3-13 Installation for Filler Kit

3middot17

MA468171middot1 121195

bull ~

Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

Installation Instructions for 40-2123 Service Module

Recommended mounting positions of the Service Modules are shown in Fig3-9 Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation When installing a Service Module in each of two tables position back to back the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits

Note To insert the Service Module it will be necessary to remove the Air Regulator from the Service Module frame To remove the Air Regulator undo the bezel nut located on the front side of the Service Module and remove the regulator assembly It is NOT necessary to disconnect the 14 inch tube (item 15) to insert Service Module

1 Cut service Module opening 8-78 long by 5-116 high

2 Insert the module into the cutout Use the modules as a guide to locate the positions of the screw mounting holes Drill four pilot screw holes

3 Secure the Service Module to the back splash panel with the four black screws (r788S) Reassemble the air regulator into the Service Module frame

4 Connect the air supply to the 14 NPT inlet on the air filter (item 18)

5 Connect the water supply to the 38 NPT inlet on the water valve (item 4)

6 Check for leaks

3-8 MA468171-1 121195

f ~

3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

I

~ g~7J

Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

I I-------

I bull bull I3

REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

~

Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

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I II

-II

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Figure 3-11 Drain Kit Components

-II II

3-13 -MA468171-1 1211195

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Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

II u

I3-15 MA468171-1 middot1211195

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Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

I

I II

0400- -----04

STEP bull

o

1shy ---I--000

3Zr REF

o

bull

o

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Flg~rQ 3-13 Installation for Filler Kit

3middot17

MA468171middot1 121195

bull ~

Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

f ~

3000

ua 200

150 J

s I5r 5-400 -875 2262 150

I

5~QLl

7100 r-a75-r-- 1725 175 2153 1so

I

~ g~7J

Figure 3-9 Standard Locations for Service Modules 1 2 and 3 Unit Tables

I I I I I II I

3-9 MA468171-1 121195

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

I I-------

I bull bull I3

REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

~

Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

bull t

I II

-II

- ---

Figure 3-11 Drain Kit Components

-II II

3-13 -MA468171-1 1211195

~ ~-

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Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

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I3-15 MA468171-1 middot1211195

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Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

I

I II

0400- -----04

STEP bull

o

1shy ---I--000

3Zr REF

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Flg~rQ 3-13 Installation for Filler Kit

3middot17

MA468171middot1 121195

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Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

v

402123 SERVICE MODULE PARTS LIST

PART NO DESCRIPTION QTY UIM

R4558 ANAEROBIC ADHESIVE-PIPE SEAL 01 EA R6010 CARTON 1312X7 78X7 314 200 100 EA R6315 POLY BAG 2X4-4 MIL 100 EA R66i6 POLY BAG 20X20-2 MIL 100 EA R7418 ST EL BR 14NPT 100 EA R7716 NUT-REGULATOR 100 EA R7885 SCR ST 6-32 X 318l rR PH STL 400 EA R7888 NIPPLE 14 NPT CLOSE-BRASS 100 EA R8828 ELBOW 14 TUBEX18 NPT POLY 100 EA 8236S265 SERVICE MODULE 100 EA 8236S266 VALVE SHUT-OFF CW 100 EA 82368469 COUPLING QC-PM 318 TUBE FEM 200 EA 82368470 COUPLING QC-PM 14 TUBE FEM 200 EA 82368471 COUPLING QC-PM 3S TUBE MALE 200middotmiddot EA 82368472 COUPLING QC-PM 14 TUBt MALE 200 EA 82368474 FITTING14TUBE X 18F NPT POL 100 EA 82368475 TEEBRANCH M 14NPT X 318 TUBEmiddot 100 EA 823(8476 TEE BRANCH M3I8NPT X 14 TUBE 100 EA 82368477 ELBOW38STEM T03l8F PUSH LOC 200 EA 82368478 TUBING 3800 X 2510 POLY 2200 IN 82368479 TUBING 1400 X 1710 POLY 2300 IN 82368480 GUAGE PRESSURE PM-20IA 0-160 100 EA 82368482 REGULATOR AIR 14NPT 5 TO 160 100 EA 82368483 FILTER AIR 14NPT WAUTODRAIN 100 EA 82368484 ELBOW 14STEM X 1400 TUBE 200 EA

3-10 MA468171-1 1211195

I I-------

I bull bull I3

REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

~

Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

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I II

-II

- ---

Figure 3-11 Drain Kit Components

-II II

3-13 -MA468171-1 1211195

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Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

II u

I3-15 MA468171-1 middot1211195

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Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

I

I II

0400- -----04

STEP bull

o

1shy ---I--000

3Zr REF

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bull

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Flg~rQ 3-13 Installation for Filler Kit

3middot17

MA468171middot1 121195

bull ~

Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

I I-------

I bull bull I3

REAR VlEW FRONTVlEW I I II

II II II II

20 2 15 18

21 II 17

4 11 IJ

12 13 1419

5 7

WATER HOSE CONNECTIONS AIR HOSE CONNECTJONS Figure 3--10 Service Module Connections

3-11 MA468171-1 121195 shy

~

Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

bull t

I II

-II

- ---

Figure 3-11 Drain Kit Components

-II II

3-13 -MA468171-1 1211195

~ ~-

0------shy

Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

II u

I3-15 MA468171-1 middot1211195

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I

) I)

~

Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

I

I II

0400- -----04

STEP bull

o

1shy ---I--000

3Zr REF

o

bull

o

o

Flg~rQ 3-13 Installation for Filler Kit

3middot17

MA468171middot1 121195

bull ~

Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

Installation Instructions For 40-2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks(40-2120) and table cup drains (40-2122)

Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory

40-2124 DRAIN KIT PARTS LIST

ITEM 1 2 3 4 5 6 7

PART NO 8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518

OTY 3 2 1 1 2 1 1

DESCRIPTION NUT 1middot14 in BEVEL WASHER WASHER FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE PmiddotTRAP ASSEMBLY

3middot12 MA468171middot1 1211195

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

bull t

I II

-II

- ---

Figure 3-11 Drain Kit Components

-II II

3-13 -MA468171-1 1211195

~ ~-

0------shy

Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

II u

I3-15 MA468171-1 middot1211195

wtv ill

I

) I)

~

Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

I

I II

0400- -----04

STEP bull

o

1shy ---I--000

3Zr REF

o

bull

o

o

Flg~rQ 3-13 Installation for Filler Kit

3middot17

MA468171middot1 121195

bull ~

Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

--

I I

Umiddot

40-2124 DRAIN KIT

ITEM NO PART PART

NO QTY

1 $ ~ 8236S388 NUT

3

2 $ ~ 8236S389 BEVEL WASHER

middot2

3 $ I 8236S509 WASHER

1

4 $ I - r

I ~ 8236S507 SLIP JOINT TAIL PIECE

1

5 $ I ~ 8236S560 TAIL PIECE

1

6 I ~ 8236S510 WASTE ARM

2

7

IIIem p

(~yeni ~

FM B fj ~ IlTiIl 11 13 ~ lUll-J

8236S518 P-TRAP

1

-~

bull t

I II

-II

- ---

Figure 3-11 Drain Kit Components

-II II

3-13 -MA468171-1 1211195

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Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

II u

I3-15 MA468171-1 middot1211195

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I

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~

Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

I

I II

0400- -----04

STEP bull

o

1shy ---I--000

3Zr REF

o

bull

o

o

Flg~rQ 3-13 Installation for Filler Kit

3middot17

MA468171middot1 121195

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Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

Installation Instructions for 48-8082-rr5 48-8083-rr5 Two or Three unit Wall Cabinet with Light

Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12

1 Wall cabinets are heavy and should be installed by two people

2 Consideration should be given when selecting ~ wall that the wall is capable of supporting the weight of the BUEHLER wall cabinet and its contents

3 Remove all doors and shelves before installation

4 Use four 5116 x 2 inch long lag screws with flat washers (supplied by customer) to secure the wall cabinet to the wall It is important that the lag screws be fastened into the 2x4 inch wall studs

5 Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixturebull

6 To complete reinsert all shelves and doors

NOTE All electrical connections must be completed by a certified electrician

5Z00 WALL CABltCT (Z-UJIT)7Z00middot WALL CABltCT (3-UJITJ

4800 I()lE amp WAIl tlTG Z~ITI 6400 HllE amp WAIl tlTG (3~ITI

1800

6500 HIGH 5900 LOW

r-~6ggl50 OIA (4 HOLES) I r-shy1550

----------to2)3 8413 HIGH 7613 LOW

2600

t-~r 3600 HIGH 3000 LOW

LZ70---l Figure 3-12 Wall Cabinet with Light

3middot14

MA468171middot1 121195

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

II u

I3-15 MA468171-1 middot1211195

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I

) I)

~

Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

I

I II

0400- -----04

STEP bull

o

1shy ---I--000

3Zr REF

o

bull

o

o

Flg~rQ 3-13 Installation for Filler Kit

3middot17

MA468171middot1 121195

bull ~

Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

I 0

(t

II 2 UNIT WALL CABINET WITH LIGHT-PARTS LISTJ

R0497 CORD ampPLUG 18-3 SJ 125V 100 EA IR0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA I R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SL T RD HD SS 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 200 EA R2737 BUMPER-PLASTIC 2000 bull EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368420 DOOR 2 UNIT WALL CABINET 200 EA 82368422 CABINET2 UNIT WALL 1~OO EA 8236S549 HANDLECUP 200 EA 82368550 HANDLE PLATE 200 EA

3 UNIT WALL CABINET WITH LIGHT-PARTS LIST

0 R0497 CORD ampPLUG 18-3 SJ 125V 100 EA R0539 TERMINAL 10 RING 16-14 NIT 100 EA R0551 SWITCH-TOGGLE SPST 100 EA R0561 CLAMP 5116DIA CORD 100 EA R0609 NUT HEX 8-32 STN STL 100 EA R0609W WASHER8SS 100 EA R1645 SCREW 8-32 3181N SLT RD HD SS 100 EA R2708 GROMMET AL T896 318X9116X3I16 100 EA R2709 GROMMET ALT2556 5116X916X14 100 EA R2711 GROMMET ALT2285 518X78X116 100 EA R2715 GROMMET ALT230 318X12X116 100 EA R2737 BUMPER-PLASTIC middotmiddot2000 EA R2739 PLASTIC FASTEX BUMPER 1200 EA R7075 STAKON WIRE JOINTS 200 EA R7908 NUT 10-32 KEPS 600 EA 15122S2A FLUORESCENT TUBE 100 EA 8136S204 FLUORESCENT LIGHT FIXTURE 40W 100 EA 82368421 DOOR WALL CABINET 3 UNIT 200 EA

-I

82368423 CABINET WALL-3 UNIT 100 EA bull8236S549 HANDLECUP 200 EA 8236S550 HANDLE PLATE 200 EA

II u

I3-15 MA468171-1 middot1211195

wtv ill

I

) I)

~

Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

I

I II

0400- -----04

STEP bull

o

1shy ---I--000

3Zr REF

o

bull

o

o

Flg~rQ 3-13 Installation for Filler Kit

3middot17

MA468171middot1 121195

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Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

I

) I)

~

Installation Instructions for 40-8300-3040 8300-36 Tech-Met reg Filler kit

t 1 Position and level all tables and connect all accessories before installing filler kit

I 2 Using the angle mount (8236S499) as a template drill five 159 inch

I dia mounting holes into the outside skin of each opposing table leg Mount an angle bracket (8236S499) to each leg with the five self taping 10-32x5l8 inch long screws (See Figure3-13)

I 3 Align the counter top (8236S251) supplied with the filler kit to the

tables fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240) NOTE It is recommended to drill 094 inch dia pilot holes before fastening filler top 4 Position the filler cap (8236S504) into place See Figure 3~13and use it as a template to locate and mark the position of the three pilot

f holes on the filler top and the side screw mounting holes Remove

I I the filler cap assembly and drill tbrae 094 inch dia pilot holes into

the filler top (8236S251) then drill a 159 inch dia mounting hole in (

each leg at the marked locations

5 Install the cap filler assembly and secure with three No8 x I inch long wood screws into the pilot holes drilled in the counter top fasten the ends of the filler cap to each leg with a (R7524) self taping screw

6 Secure magnet mounting bracket (8236S295) as shown in Figureu 3-13 to each leg using two self taping screws (R7624) into drilled (159 inch dia) holes Mount each magnet to its mount with two 8shy32 x 38 inch long screws(R8008)

7 Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position The magnets will then hold panel in place and allow easy access

IU 3-16

MA468171-1 121195

I

I II

0400- -----04

STEP bull

o

1shy ---I--000

3Zr REF

o

bull

o

o

Flg~rQ 3-13 Installation for Filler Kit

3middot17

MA468171middot1 121195

bull ~

Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

I

I II

0400- -----04

STEP bull

o

1shy ---I--000

3Zr REF

o

bull

o

o

Flg~rQ 3-13 Installation for Filler Kit

3middot17

MA468171middot1 121195

bull ~

Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

bull ~

Installation Instructions For 0 48-8320-01 reagent shelf one unitI 488320-02 reagent shelf two unit

48-8320-03 reagent shelf three unitI 48-8321-01 reagent shelf corner no sides

48-8321-02 reagent shelf corner one side

I 48-8321-03 reagent shelf corner two sides

Tech-Metreg Reagent Shelves are used to cover service access areas behind Buehlerreg Polishing Tables and Tech-Metreg Tables and to1 provide a convenient shelf for reagents abrasive slurry bottles and other items for immediate use on the table

I

1 10 x 1-112 LONG FlAT

HEAD WOOD SCREW

I ~Umiddot

i i~

MOUNT STRIP wtnI NAILS OR WOOD SCREWS

r Figure3-14 Typical Reagent Shelf Installation

l

0 3-18

t I MA468171middot1 r

I

1211195

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

Ibull ILocate the Buehler Table approximately 7 from the wall For

Maintenance

Installations composed of two or more adjacent tables including corner units The corner unit should be located first and the adjacent tables placed in reference to the corner unit

Referring to the sketch and using the table backsplash panel as a reference line make a paraltelline on the wall to serve as a guide to locate a support strip Fasten a support strip (I x 4 pine will do) to the wall using the reference line as a guide

Place the reagent shelf so that it is supported by the support strip and the table back splash panel the shelf should extend over the front of the back splash panel by about VS

To secure the shelf first carefully locate and drill holes to accept 10 x I V2 wood screws for 3 unit tables 3 screws are adequate to hold the front edge to the table back splash Two (2) screws are adequate for I and 3 unit tables

Although screws are necessary only for attachment to the back splash panel additional screws may be used to secwe the back edge to the support strip for a neater appearance fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes

To maintain the attractive appearance of the exposed surfaces of reagent shelves wipe periodically with a soft damp cloth

Installation Instructions for 48-8310-30R 48-8310-30L 48-8310-36R 48-8310-36L Tech-Met Table to Wall End Filler kit

1 Position and level all tables and connect all accessories before installing table to wall end filler kit

2 End filler kits are designed to fit tables using standard reagent shelves tables should be positioned approximately 6 feet from a wall

3 Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall see Figure 3-15 item A

4 Remove and save the two V4-20 hex bolts from the back of the table frame see Figure 3-15 item B

5 Position the end cam mount (No8) on the table Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame fasten the mount to the frame with the V4-20 hex bolts (Item A) Fasten the bottom end of the mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of the table leg

3-19 MA468171-1 121195

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

i ~

t- t

6 Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461) An alternate method is to glue the wooden fill block in position with a silicon adhesive

7 Spot the end cap panel over the remaining opening and secure fromt the back side with nuts (R8765) and lock washers (R0614W)

f

i I

i I

I T

l x 1middot11r FURRING STRIP SUPPLIED BY CUSTOMER

1 UNIT lQW TABLE SHOWN

Rgure 3-15 Typical End Filler Installation Table to Wall

3-20

MA468171-1 middot1211195

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

I I48831030L TECHMETreg TABLE TO WALL FILLER KIT LOW

48831036L TECH-METreg TABLE TO WALL FILLER KIT HIGH

IPARTS LIST

R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378

LOCK WASHER 10 WASHER FLAT 10 WASHER 141N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT HEX 14-20 L T WIW STL CAD FILLER WOODEN BLOCK - T-W ENDCAP MOUNT - 30 LEFT HAND ENDCAP TABLE TO WALL - 30middot ENDCAP MOUNT - 36 LEFT HAND ENDCAP TABLE TO WALL 36 SHELFREAGENT 1 UNIT - 30middot LG SHELF REAGENT 2 UNIT - 54 LG SHELF REAGENT 3 UNIT - 7S Lp

100 100 300 100 200 300 100 100

100 100

100 100 100 100

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

I i II I I

Installation Instructions for 48-831 0-30T 48middot8310-3ST TECH-METreg Table to Table End Filler Kit I

1 Position and level both tables and connect all accessories before installing table to end filler kit I

2 End filler Kits aredesigned to fit tables using standard reagent shelves Tables should be positioned approximately 5middot12 inches I apart

3 Remove and save the two 14middot20 hex head bolts from the back of Ieach table frame See Fig 3-1$ Item B

4 Position an end cap mountmiddot (No7) on each table Line up the slotted holes in a mount with the two 14middot20 threaded holes in each frame Fasten one mount to each frame with 14-20 hex bolts Item shyA Fasten the bottom end of each mount with a 10-32 x 58 long screw (R7980) into the tapped hole on the inside surface of each I table leg

S Place the wooden fill block (8236S468) In position and secure with Ifour wood screws (R8461) An alternate method is to glue the wood fill block in position with a silicon adhesive

6 Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W) --u I3-21

MA468171middot1 1211195

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

11

Figure 3-16 Typical End Filler Installation Table to Table

l )---i

3-22 MA468171-1 121195

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

--_________~_-_----3-2=3__~~___--------~ cC

MA468171middot1 1241195

--~---

I

I48831030T TECH-METreg TABLE TO TABLE FILLER KITLOW 48831036T TECH-METreg TABLE TO TABLE FILLER KIT HIGH

PARTS LIST I REF NO PART NO DESCRIPTION QTY LlM

1 R0611LW LOCK WASHER 10 200 EA I 2 R0611W WASHER FLAT 10 200 EA 3 R0614W WASHER 141N 600 EA 4 R7980 SCREW 10-32 5I81N CR FIL HD SS 200 EA I5 R8461 SCREW 10-16 X 1-14HEX HD SS 400 EA 6 R8765 NUTHEX114-20LTWIWSTLCAD 600 EA

~ 7 82368464 ENDCAP MOUNT - 30middot LEFT HAND 100 EA 8236S379 ENDCAP MOUNT middot36 LEFT HAND 100 EA II 82368465 ENDCAP MOUNT- 30 RIGHT HAND 100 EA 82368451 ENDCAP MOUNT - 36 RIGHT HAND 100 EA 82368467 ENDCAP TABLE TO TABLEmiddot 30middot 100 EA II82368380 ENDCAP TABLE TO TABLE 36 100 EA 82368468 - FILLER WOODENSLOCKmiddot T~T 100 EA 8236S376 SHELF REAGENT 1 UNITmiddot 30middot LG 100 EA 8236S377 SHELF REAGENT2 UNIT - 54 LG 100 EA II 8236S378 SHELF REAGENT 3 UNITmiddot 78LG 100 EA

I ~ltJInstallation InstruCtiC)R488411 and 48-8412 Drawer Liners

I~elrawer liner is a sheet of heavy duty black rubber with a V8 inch dia halfmiddot round ribbed surface

Drawer liners can be used in all d~awers and full extensions shelves and II are supplied in two nominal sizes of 24 inch or 48 inch

48~8411 is 215 inch wide x 78 inchdeep and fits 24 inch drawers II48-8412 is 455 inch wide x 19718 inch deep and fits 45 inch drawers ~ lt

Liners come 10 to the pack and help to protectJhe drawers and items stored II

To install simply remove from the carton and insert into the appropriate drawer I

a II

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MA468171middot1 1241195

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