OPERATING AND MAINTENANCE INSTRUCTIONS MINICOLOR · 11 / 2004 110/03 643-00.0.GB V0.4 BlendingLine...
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Transcript of OPERATING AND MAINTENANCE INSTRUCTIONS MINICOLOR · 11 / 2004 110/03 643-00.0.GB V0.4 BlendingLine...
11 / 2004 110/03 643-00.0.GB V0.4
BlendingLine motan power to change
OPERATING ANDMAINTENANCE INSTRUCTIONS
MINICOLOR
General• To every person concerned with commissioning of the devices/systems it is recommended to read
thoroughly these operating instructions. Motan accepts no responsibility or liability for damage ormalfunction of the equipment arising form non-observance of these operating instructions.
• To avoid errors and to ensure trouble-free operation, it is essential that these operating instructions areread and understood by all personnel who are to use the equipment.
• Should you have problems or difficulties with the equipment, please contact your Motan agent.
• These operating instructions only apply to the equipment described below.
2002 by Motan GmbH, D-88316 Isny / AllgäuThe information contained in these operating instructions, including any translation thereof, is the property of Motan GmbH Isny/Allgäuand may not be reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise,nor stored in any retrieval system of any nature for any purpose) without the express written authority of Motan GmbH Isny/Allgäu.
Details relating to the unit MINICOLOR
2.1
2 Details relating to the unit2.1 Use in accordance with specifications - Function
The MINICOLOR pigment mixing unit is exclusively used to meter masterbatch to the main component.The MINICOLOR is fitted between the machine hopper and the machine intake aperture.The throughflow rate of the materials to be mixed is determined by the material requirement of theplasticising screw.
2.2 Technical data
2.2.1 Performance data MINICOLOR
Max. number of dosinging stations ........................................................................................................... 1 or 2
Storage bin volume ................................................................................................................................ 12 liters
Central bin volume ** (main component) ............................................................................................... 20 liters
Operating voltage (switchable) +/-10% ....................................................... I = 230 V, II =115 V, 50-60 Hz
Connected load ....................................................................................................................................... 200 VA
External contact ............................................................................................................................. potential free
Alarm contact ................................................................................................... up to 240 V / 5 A potential free
Weight (with one dosing unit, without control) ........................................................................................... 15 kg
Slide gate** ........................................................................................................................... manually operated
2.2.2 Technical data of the dosing stations
Type Screw
(dia. mm)
Performance range*
(kg/h)
Weight
(kg)i = 1:30 i = 1:55**
G 1 12 0,15 - 2,5 0,1 - 1,59 12,9G 2 20 1,4 - 20 0,7 - 12 13,1G 3 20 2,7 - 27 1,5 - 20 14,0
* ) Bulk density γss = 0,8 kg/dm³**) Option
Details relating to the unit MINICOLOR
2.2
2.2.3 Dimensions MINICOLOR
Fig. 2-1 Dimensions
* Option** Installation of slide gate possible - Option
Bin 20 l*
Flange dimensions Flange dimensions
Details relating to the unit MINICOLOR
2.3
2.2.4 Dimensions MINICOLOR S control unit
Dimensions S1, S1T, S2 Dimensions S2T
Fig. 2-2 Dimensions MINICOLOR S control unit
Design and mode of operation MINICOLOR
3.1
3 Design and mode of operation3.1 Function principle
The MINICOLOR pigment mixing unit mixes the masterbatch into the main material flow.It can be operated with one or two dosing units, i.e. two color components can can be handled.
The control unit receives a signal from the processing machine. The control unit converts this signal andtransmits it to the dosing motor. As long as the signal is active, the dosing motor operates with the presetspeed.If the control unit is equipped with a timer, the operation period of the dosing motor can be set when a startsignal is issued.
The dosing screw (2, Fig. 3-1) which is driven by the dosing motor (1) conveys the additive component intothe mixing unit (5).The material flow of the main component is divided into two parts (view X, Fig. 3-1) via the material spreader(4).The main component and the additive component (masterbatch) merge in the mixing neck (3). The storagebin with the dosing screw can be exchanged completely. Thus, different dosing throughputs with differentdosing screws and a quick color change are possible.
1 Dosing motor2 Dosing screw3 Mixing neck
4 Material spreader5 Mixing unit
Fig. 3-1 Mixing of the components, layout
Main component
Masterbatch
2 13
4
5
X
View X
Design and mode of operation MINICOLOR
3.2
3.2 The various control units
The MINICOLOR S control unit is available in4 versions:
• S1 control unit - for one dosing station
Fig. 3-2 S1 control unit
• S1T control unit - for one dosing stationwith timer
Fig. 3-3 S1T control unit
• S2 control unit - for two dosing stations
Fig. 3-4 S2 control unit
• S2T control unit - for two dosing stationswith timer
Fig. 3-5 S2T control unit
Item Description Function1 Decade switch Sets the speed of the dosing motor2 Selector switch Sets production mode, calibration or OFF3 Main switch "On / Off" Switches the power supply for the MINICOLOR S control on or off
Lights up in "On" position when mains voltage is applied4 LED "Motor" (green) Lights up when the dosing motor is operating5 LED "Alarm" (red) Lights up in case of faults at the dosing motor6 Timer Sets the dosing time
54
32
6
1
Installation MINICOLOR
4.1
4 Installation4.1 Mechanical installation
If the flange dimensions of the processing machine are not identical to those of the MINICOLOR, the adapterflange must be used or manufactured.The adapter flange can be modified.Part no. of adapter flange: 4090730.
9
110
74
74
80
74
40
20
Fig. 4-1 Adapter flange for MINICOLOR
NOTEIf the MINICOLOR is mounted on an injection moulding machine,it is recommended to fit it transversely to the machine axis.This facilitates access to the operating components.
4.2 Electrical installation
Electrical installation and repair work may only be carriedout by appropriately trained electrical engineers.
Prior to electrical installation works:Disconnect the control from the power supply andsecure against reconnection.
Installation MINICOLOR
4.2
4.2.1 Connecting the control units
CAUTION The specified voltage of the unit must match the mains voltage available.
− Remove the housing cover− Check setting at the switch: Fig. 4-2
Fig. 4-2 Setting 230 V
Fig. 4-3 Control unit - rear
Item Description / Connection1 Connecting cable to dosing motor 22 Connecting cable to dosing motor 13 Fine fuse, Circuit diagrams4 Power supply 230 V AC5 Potential-free contact for an alarm signal (signal evaluation)6 2-core connecting cable (external contact) to a potential-free contact of the processing machine
1 2 3
5
6
4
Installation MINICOLOR
4.3
Fig. 4-4 MINCOLOR S control units, connection layout
1 2 3 4 5
S1T
S1
S2
S2T
1 Power supply 4 External contact2 To the dosing motor 1 5 Alarm contact3 To the dosing motor 2
1 2 3 4 5
1 2 4 5
1 2 4 5
Installation MINICOLOR
4.4
4.2.2 Connecting the external contact
− Connect the external contact according to the circuit diagram
Control unit without timer: Terminal strip X2 Terminals 3 and 4
Control unit with timer: Terminal strip X2 Terminals 3 and 5
4.2.3 Connecting the alarm contact
− Connect the alarm contact to the terminal strip X3 according to the circuit diagram
Operation MINICOLOR
5.1
5 Operation
Operation with the COLOR A control unit see separate manual.
5.1 Operation with the MINICOLOR S1 control unit (one dosing station, without timer)
5.1.1 Calibration - with extruders
Calibration is effected by two calibration measurements.
A. First calibration
− Put selector switch (2, Fig. 5-1) to "Off"− Read the motor speed, according to the
desired throughput, from the appropriateperformance/speed scale ( Fig. 5-2) andenter in the decade switch (1)
− Switch on On/Off switch (3)− Put selector switch (2) to "Cont."
Example: i = 30:1
Required dosing throughput: 6,0 kg/h
= dosing screw: Type G2= motor speed: 300 rpm= calibration time: 5 min.
Fig. 5-1 MINICOLOR S1 control unit
Fig. 5-2 Performance/speed scale, example dosing screw type G2, i = 30:1
2
3
4
1
Dosing screw Type G2
Operation MINICOLOR
5.2
− Put MINICOLOR in calibration position Fig. 5-3
− Put the measuring bucket (1) under thematerial outlet
− Fill granulate in the storage bin− Switch on On/Off switch (3, Fig. 5-1)
switch lights up dosing screw operates LED "Motor" (4) lights up
− Allow the dosing screw to run until thegranulate is discharged constantly
the dosing sleeve is now filled with material− Switch off On/Off switch
switch goes out dosing screw stops LED "Motor" (4) goes out
− Empty the measuring bucket and put it againunder the material outlet
− Read the calibration time, according to thedosing throughput, from theperformance/speed scale (Fig. 5-2),example: 5 min
− Switch on On/Off switch switch lights up calibration starts LED "Motor" (4) lights up
− Switch off On/Off switch at the end of thecalibration time (5 minutes)
switch goes out dosing screw stops LED "Motor" (4) goes out
− Weigh calibration quantity in the measuringbucket(Example: 490 g)
Fig. 5-3 MINICOLOR in calibration position
1
Operation MINICOLOR
5.3
B. Second calibration
Calculating the motor speed Wprod (formula 1)
Wprod =Motor speed for production
MSET =Dosing throughput of dosingstation in kg/h preset nominal valueof production (additive component)
MACTUAL =Measured calibration quantity in g
tcal. =Actual calibration time in minutes
WCalib =Motor speed for the first calibration
Formula 1
Example: i = 30:1
Given: - Dosing throughput = 6,0 kg/h (from performance/ speed scale)- Motor speed = 300 (from performance/ speed scale)- Calibration time = 5 min (from performance/ speed scale)- Measured calibration quantity = 490 g
Required: - Motor speed for productionResult : - Motor speed = 306
Example
− Enter motor speed 306 (guide value) at the decade switch (1, Fig. 5-1)− Repeat calibration. If necessary, change the motor speed until the required dosing throughput (calibration
quantity 500 g in 5 minutes 6,0 kg/h) is reached
5.1.2 Production with extruders
− Calibration has been carried out as per section 5.1.1 and the motor speed has been entered in the decadeswitch (1, Fig. 5-1)
− Put selector switch (2) to "Prod" the dosing station(s) operate(s) for so long as an external contact from the extruder is on
MSET x 1000 x tcal. x WCalib
60 x MACTUAL= Wprod
6,0 x 1000 x 5 x 30060 x 490
= 306
Operation MINICOLOR
5.4
5.1.3 Calibration - with injection moulding machines - with MINICOLOR S1 control unit
With injection moulding machines (and with cyclical plasticising blow moulding machines), dosing is effectedvia a determined runtime of the dosing motor. Dosing is actuated by an external contact from the processingmachine.
Calibration is effected in three working steps:
1. Calculating the dosing throughput of the dosing station in kg/h
− Put selector switch (2, Fig. 5-4) to "Off"− Read the motor speed, according to the
desired dosing throughput, from theappropriate performance/speed scale ( Fig.5-5) and enter in the decade switch (1)
− Switch on On/Off switch (3)− Put selector switch (2) to "Cont."
Fig. 5-4 MINICOLOR S1 control
Fig. 5-5 Performance/speed scale, example dosing screw type G2, i = 30:1
2
3
4
1
Dosing screw type G2
Operation MINICOLOR
5.5
MSET = Dosing throughput of the dosing stationin kg/h preset nominal value of production
MBatch = Additive per shot in g
tinject = Dosing time in seconds(preset by the external contact)
3,6 = conversion factor Formula 2
Example: i = 30:1
Presumption: Shot weight = 100 gMasterbatch (or additive share) = 3%
- Additive share in shot = 3 g MBatch- Dosing time = 5 s tinject
Required: - Dosing throughput in kg/hResult: = 2,16 kg/h ( use dosing screw type G2)
Example
2. Calibration, determination of calibration quantity: i = 30:1Given: - Screw type = G2 (throughput 1,4 – 20,0 kg/h)
Required - Dosing throughput = 2,16 kg/h (from formula 2)- Motor speed = 110 from performance
scale- Calibration time = 5 min from performance
scaleRequired: - Calibration quantity
− Put MINICOLOR in calibration position Fig. 5-6
− Put the measuring bucket (1) under thematerial outlet
− Fill granulate in the storage bin− Switch on On/Off switch (3, Fig. 5-4)
switch lights up dosing screw operates LED "Motor" (4) lights up
− Allow the dosing screw to run until thegranulate is discharged constantly
the dosing sleeve is now filled with material− Switch off On/Off switch
switch goes out dosing screw stops LED "Motor" (4) goes out
− Empty the measuring bucket and put it againunder the material outlet
− Read the calibration time, according to thedosing throughput, from the performance scale,Example: 5 min
Fig. 5-6 MINICOLOR in calibraton position
MBatch x 3,6
tinject= MSET
3 x 3,65
= 2,16 kg/h
kg/h
Moto
Speed 270
1
Speed 110
Performance scale i = 30:1
Operation MINICOLOR
5.6
− Switch on On/Off switch (3, Fig. 5-4) switch lights up calibration measurement starts LED "Motor" (4) lights up
− Switch off On/Off switch at the end of thecalibration time (5 minutes)
switch goes out dosing screw stops LED "Motor" (4) goes out
− Weigh calibration quantity in the measuringbucket
measured calibration quantity= 170 g in 5 minutes
− Put MINICOLOR in production position(Fig. 5-7)
Fig. 5-7 MINICOLOR in production position
3. Calculating the motor speed
Calculating the motor speed WProd.WProd. = Motor speed for production
MSET = Dosing throughput of dosing stationin kg/h preset nominal value ofproduction(additive component)
MACTUAL = Measured calibration quantity in g
tcal. = Actual calibration time in minutes
WCalib = Motor speed for the first calibration
Formula 1
Example: i = 30:1
− Calculate the motor speed with formula 1− Enter 116 in the decade switch (1, Fig. 5-4)
Example
5.1.4 Production with injection moulding machines
− Put dosing station in production position, Fig. 5-7− Put the control unit to production mode, i.e. put the selector switch (2, Fig. 5-4) to "Prod"
the dosing station operates for so long as an external contact from the injection moulding machine is on
2,16 x 1000 x 5 x 11060 x 170
MSET x 1000 x tcal x WCalib
60 x MACTUAL= WProd
= 116
Operation MINICOLOR
5.7
5.2 Operation with the MINICOLOR S2 control unit (two dosing stations, without timer)
CalibrationWhen using the MINICOLOR S2 control unit,both dosing stations are calibrated individually.
Calibration is effected as described for theMINICOLOR S1 control unit
5.1.2 and 5.1.3.
ProductionProduction is effected as described for theMINICOLOR S1 control unit
5.3.4 and 5.3.6.
Fig. 5-8 MINICOLOR S2 control unit
5.3 Operation with the MINICOLOR S1T control unit (one dosing station with timer)
5.3.1 General
With the timer, the dosing time can be set.Three different operating modes are possible:
• Extrusion (Ext.) und
• Injection moulding (Inj.)
• Calibration (Cal.)
Fig. 5-9 MINICOLOR S1T control
NOTEThe timer operates only, if:• the power supply is switched on at the On/Off switch (4, Fig. 5-9)• the selector switch (2) is set to "Prod."
Item Description Function1 Timer Operating element for setting the dosing time2 Selector switch for
operating modesSets the various operating modes: Extrusion, injection moulding andcalibration
3 Startbutton Starts the calibration time4 On/Off switch Switches the power supply for the MINICOLOR S control unit on/off5 Selector switch Sets production mode, calibration or switches OFF6 LED "Motor" (green) Lights up when the dosing motor is operating7 LED "Alarm" (red) Lights up when there are faults at the dosing motor8 Decade switch Sets the speed of the dosing motor
8
4
2
1
3
567
Operation MINICOLOR
5.8
5.3.2 First commissioning
Checking / setting the operating mode:− Switch On/Off switch (4, Fig. 5-9) to "On"− Put the operating mode selector switch (2, Fig. 5-9) to "Prod."
5.3.3 Calibration with extruder operation
Example: i = 30:1
Required dosing throughput 6,0 kg/h
− Read data from the performance/speed scale Fig. 5-11:
Dosing screw: G2Motor speed: 300Calibration time: 5 minutes (= 300 seconds)
− Set motor speed 300 at the decade switch(8, Fig. 5-10)
− Put selector switch (5) to "Prod."− Put selector switch (2) to "Cal."− Set the meteirng time of 300 seconds with the
buttons (1)
Fig. 5-10 Calibration
Fig. 5-11 Performance/speed scale, example dosing screw type G2, i = 30:1
8
4
2
1
56
3
7
Dosing screw type G2
Operation MINICOLOR
5.9
− Put the MINICOLOR in calibration position(Fig. 5-12)
− Put measuring bucket (1, Fig. 5-12) under thematerial outlet
− Switch on the control at the On/Off switch(4, Fig. 5-10)
switch lights up− Put selector switch (5, Fig. 5-10) to "Cont."
dosing screw operates LED "Motor" (6, Fig. 5-10) lights up
− Allow the dosing screw to run until thegranulate is discharged constantly
the dosing sleeve is now filled with material− Put selector switch (5) to "Prod"− Press start button (3, Fig. 5-10)
the dosing screw is operating for 300seconds
LED "Motor" (6, Fig. 5-10) lights up
After 300 seconds: the dosing screw stops LED "Motor" (6) goes out
Fig. 5-12 Filling the screw sleeve
− Weigh the calibration quantity in the measuring bucket(example: 490 g)
− Correct the motor speed and repeat calibration formula 1
Calculating the motor speed WProd. (formula 1)
WProd. =Motor speed for production
MSET = Dosing throughput of the dosing station in kg/h preset nominal value of production (additive component)
MACTUAL =Measured calibration quantity in g
tcal. =Actual calibration time in minutes
WCalib =Motor speed for first calibration
Formula 1
Example: i = 30:1
Given: - Dosing throughput = 6,0 kg/h- Motor speed = 300- Calibration time = 5 min- Calibration quantity = 490 g
Required: - Motor speed for productionResult: - Motor speed = 306 Example
− Enter the motor speed 306 at the decade switch (8, Fig. 5-10)− Repeat calibration until the required dosing throughput (calibration quantity 500 g in 5 minutes
6,0 kg/h) has been reached with the set motor speed
1
MSET x 1000 x tcal. x WCalib
60 x MACTUAL= WProd.
6,0 x 1000 x 5 x 30060 x 490
= 306
Operation MINICOLOR
5.10
5.3.4 Production with extruders− Calibration is concluded− Set the selector switch (2, Fig 5-10) to "Ext."
Set the timer to the smallest time unit = 0,1 seconds the dosing station is operating for so long as an external contact from the extruder is on
5.3.5 Calibration - with injection moulding machines - with MINICOLOR S1T control unit
With injection moulding machines (and with cyclical plasticising blow moulding machines), dosing is effectedvia a determined runtime of the dosing motor. Dosing is actuated by an external contact from the processingmachine.
Calibration is effected in three working steps:
1. Calculating the dosing throughput of the dosing station in kg/h
− Put the selector switch (2, Fig. 5-13) to "Cont."− Read motor speed, according to the desired
dosing throughput, from the appropriateperformance/speed scale ( Fig 5-14) andenter in the decade switch (1, Fig. 5-13)
Fig. 5-13 MINICOLOR S1T control unit
Fig. 5-14 Performance/speed scale, example dosing screw type G2, i = 30:1
3
2
1
4
Dosing screw type G2
Operation MINICOLOR
5.11
MSET = Dosing throughput of the dosing stationin kg/h preset nominal value of production
MBatch = Additive component per shot in g
tinject = Dosing time in seconds(preset by the external contact)
3,6 = Conversion factor Formula 2
Example: i = 30:1Presumption: Shot weight = 100 g
Masterbatch (or additive share) = 3%
- Additive component in shot = 3 g MBATCH- Dosing time = 5 s tinject
Required: - Dosing throughput in kg/hResult: = 2,16 kg/h ( use dosing screw G2)
Example
2. Calibration, determination of calibration quantity
Given: - Screw type = G2 (throughput 1,4 - 20 kg/h)
Required - Dosing throughput = 2,16 kg/h (from formula 2)- Motor speed = 110 from performance
scale- Calibration time = 5 min from performance
scaleRequired: - Calibration quantity
− Put MINICOLOR in calibration position Fig. 5-15
− Put measuring bucket (1, Fig. 5-15) under theoutlet
− Fill granulate in the storage bin− Switch on On/Off switch (3, Fig. 5-13)
switch lights up dosing screw operates LED "Motor" (4) lights up
− Allow the dosing screw to run until thegranulate is discharged constantly
the dosing sleeve is now filled with material− Switch off On/Off switch
switch goes out Dosing screw stops LED "Motor" (4) goes out
− Empty the measuring bucket and put it againunder the material outlet
− Read the calibration time, according to thedosing throughput, from theperformance/speed scale (Fig. 5-14),example: 5 min.
Fig. 5-15 MINICOLOR in calibration position
MBatch x 3,6
tinject= MSET
3 x 3,65
= 2,16 kg/h
kg/h
Moto
1
Speed 270
Speed 110
Performance scale, i = 30:1
Operation MINICOLOR
5.12
− Switch on On/Off switch (3) switch lights up calibration measurements starts LED "Motor" (4) lights up
− Switch off On/Off switch (3) at the end of thecalibration time (5 minutes)
switch goes out dosing screw stops LED "Motor" (4) goes out
− Weigh calibration quantity in the measuringbucket
measured calibration quantity in 5 minutes= 170 g
− Put MINICOLOR in production position(Fig. 5-16)
Fig. 5-16 MINICOLOR in productionposition
3. Calculating the motor speed
Calculating the motor speed WProd. (formula 1)
WProd. = Motor speed for production
MSET = Dosing throughput of dosingstation in kg/h preset nominal value ofproduction (additive component)
MACTUAL = Measured calibration quantity in g
tcal. = Actual calibration time in minutes
WCalib = Motor speed for first calibration
Formula 1
Example: i = 30:1− Calculate the motor speed with formula 1− Enter 116 in the decade switch (1, Fig. 5-13)
eingeben
Example
5.3.6 Production with injection moulding machines
− Calibration concluded− Put selector switch (2, Fig. 5-10) to "Inj."
the dosing station is operating for so long as the dosing time is set at the timer
2,16 x 1000 x 5 x 11060 x 170
MSET x 1000 x tcal x WCalib
60 x MACTUAL= WProd.
= 116
Operation MINICOLOR
5.13
5.4 Operation with the MINICOLOR S2T control unit – two dosing stations with timer
The timer starts both dosing motors.The motors can have different speeds.
CalibrationWhen using the MINICOLOR S2T control unit,both dosing stations are calibrated individually.Calibration is effected as described for theMINICOLOR S1T control unit
5.3.3 und 5.3.5.
ProductionProduction is effected as described for theMINICOLOR S1T control unit
5.3.4 und 5.3.6.
Fig. 5-17 MINICOLOR S2T control unit
5.5 Timer configuration
5.5.1 Displays and settings
1 Power supply symbol2 Time unit
(H = hour, M = minute, S = second)3 Decimal place of the time unit4 Operating mode5 Increasing (UP) decreasing (DOWN)6 Time range7 Display of time preselection T (4 digits)8 Next stage9 Configuration validation
10 Keys to set the dosing time T and setting the timer operating mode for
selection of subfunctions11 Changeover relay status symbol
NC = Normally closedNO = Normally opened
12 Display of current value
Fig. 5-18 Timer, displays and settings
The timer is set with the following configuration by the manufacturer: see Fig. 5-19
• Time preselection: 000.1 seconds
• Counting: U = Up count
• Operating mode: b = timing on impulse (one shot)
12
11
109 8
7
654
2
321
Operation MINICOLOR
5.14
Fig. 5-19 Checking / setting operating mode
5.5.2 Changing the configuration
Prog off = programming offProg on = programming on
Fig. 5-20 Changing the configuration
To change the operation mode, the timer must be set to programming mode (see Fig. 5-20.When programming is concluded, the "Prog" switch must be put to "Prog off".
Time range: s = seconds Manufacturer's setting: 000.1 sTrange m = minutes
h = hours
Functions: A Response delayout mode b Pulse shaper Manufacturer's setting: b
c Fallback delayd Clock generator start up pausedI Clock generator start up pulseH Counts when switched-on
Countingdirection:
u Counting up Manufacturer's setting: u
up down d Counting down
Press keys (10, Fig. 5-18)
Operation MINICOLOR
5.15
5.6 Color change
NOTE When changing the color, the complete dosing station with storage binis exchanged.
− Release snap closures (2, Fig. 5-21)− Loosen star knobs (3)− Withdraw dosing station (1) to the stop gauge− Remove dosing station (1)− Put the other dosing station in place− Push it forward to the stop gauge− Lock dosing station in place by means of the
snap closures and star knobs
Fig. 5-21 Color change
5.7 Trouble-shooting
The following faults are examples only, and are not to be regarded as exhausted.
Fault Cause RectificationLED "Alarm" lights updosing motor stops
Dosing motor blocks Switch off the control unit.Disconnect the unit from thepower supplyRemove granulate from thedosing screw and switch on thecontrol unit
Dosing motoroverloaded/overheated
Let the dosing motor cool down.Switch on after approx. 15 min.
Fusible link burnt Determine cause of overload andchange fuse 6.2
Connecting cable defective Check connecting cableOn/Off switch lights up. Dosingmotor not operating in calibrationmode
Connecting cable defective Check connecting cable
Control unit defective Change control unit
1
2
3
Maintenance MINICOLOR
6.1
6 Maintenance6.1 Changing the fuse
Fig. 6-1 Changing the fuse
Fuse
Spare parts list MINICOLOR
7.1
7 Spare parts list
Fig. 7-1 Control unit
Item No. off Designation / Type Part no. Remarks1 1 MINICOLOR S1 control unit 50388202 1 MINICOLOR S1T control unit 50388403 1 MINICOLOR S2 control unit 50388304 1 MINICOLOR S2T control unit 5038850
Fig. 7-2 Central bin
Item No. off Designation / Type Part no. Remarks1 1 Central bin, 20 liters 5070950 Option2 1 Cloth filter dia. 45 4074540 Option3 1 Metal grid dia. 45 40724404 6 Star knob 40089705 1 Plexiglass 40704606 2 Snap closure TL 100 B 4073920 Without hook
S1 S1T S2 S2T 1 2 3 4
4
5
4
21
6
3
Spare parts list MINICOLOR
7.2
Fig. 7-3 Motor, storage bin
Item No. off Description / Type Part no. Remarks1 1 Dosing motor i = 1 : 30
i = 1 : 55*41044004105360
2 1 Seal G1Seal G2/G3
40906804090680
3 1 Screw bearing, front G1Screw bearing, front G2/G3
40626401950010
4 1 Dosing screw G1Dosing screw G2Dosing screw G3
406259040695604062580
5 1 Screw bearing, rear 50113906 1 Screw drive element 4015970- 1 Locking pin, for motorplate 1942680 With S hook and
chain
* = Option
1
2 3
6 5 4
Operating board for mixing unitsPart designation: ..............................
or.
Part no.: .....................................motan
power to change
L2 M2
Material:
------------------
M2
Material:
------------------
M2
Material:
------------------
M2
Material:
------------------
Extr
Inj.
G1S
G5L
G3S
G7L
G5S G1S
G5L
G3S
G7L
G5S G1S
G5L
G3S
G7L
G5S G1S
G5L
G3S
G7L
G5S
nderung Datum Name
Datum
Bearb.
Gepr.
Norm
Blatt
Gr.:
Kommission: Zeichng.Nr.:
Projekt:
Urspr. Ers. f. Ers. d.
Vers.
A
B
C
D
E
F
1
1
15.Jul.2003
EKA
2
2
MINICOLOR S
10.Jul.2003
3
3
REG
4
4
Motan GmbHMax-Eyth-Weg 42
88316 Isny
Deckblatt
Cover sheet
Feuille de couverture
5
5
6
6
Blend 021D-90.0.00
7
7
=+EE1
8
8
2
1.0
1
A
B
C
D
E
F
Netzspannung
Mains voltage
Tension de r‚seau
Leistung
Capacity
Puissance
Vorsicherung
Back-up fuse
Fusible amont
Steuerspannung AC
Control voltage AC
Tension de commande ACSteuerspannung DC
Control voltage DC
Tension de commande DC
Schwarz
Black
Noir
Hellblau
Light-blue
Bleu clair
Grn gelb
Green yellow
Vert jaune
Rot
Red
Rouge
Blau
Blue
Le bleu
Orange
Orange
L'orange
Verdrahtungsfarben
Wire colours
Cablage color
Hauptstrom
Main current
Circiut principal
Neutralleiter
Neutral conductor
Conducteur neutre
Schutzleiter
Protection-leaders
Le guide de protection
Steuerspannung AC 230V
Control voltage AC 230V
Tension de commande AC 230V
Steuerspannung DC 24V
Control voltage DC 24V
Tension de commande DC 24V
Fremdspannung
External voltage
Tension ext‚rieure
230V 50Hz
0,2kw
10A
24V DC
VERSION 1.0
Motan GmbH
MINICOLOR S
VARIANTEV
V
1.0
0.3
E-Plan
Steuerplatine
EKA
REG
A,B,C,D
11.07.2003
30.11.2001
nderung Datum Name
Datum
Bearb.
Gepr.
Norm
Blatt
Gr.:
Kommission: Zeichng.Nr.:
Projekt:
Urspr. Ers. f. Ers. d.
Vers.
A
B
C
D
E
F 3
1
1
15.Jul.2003
EKA
2
2
MINICOLOR S
10.Jul.2003
3
3
EKA
4
4
Motan GmbHMax-Eyth-Weg 42
88316 Isny
Bedienfront
5
5
6
6
Blend 021D-90.0.00
7
7
=+EE1
8
8
5
1.0
4
A
B
C
D
E
F
-S0
OFF
ON
-D1.1
Alarm
Alarm
Alarme
Motor
Motor
Moteur
-S1.1
999
050
-D1.2
Prod.
Off
Cont.
-S1.2
999
050
-A3
-S3
-S2
Ext.
Inj.
Cal.
Start Cal.
nderung Datum Name
Datum
Bearb.
Gepr.
Norm
Blatt
Gr.:
Kommission: Zeichng.Nr.:
Projekt:
Urspr. Ers. f. Ers. d.
Vers.
A
B
C
D
E
F 4
1
1
15.Jul.2003
EKA
2
2
MINICOLOR S
10.Jul.2003
3
3
EKA
4
4
Motan GmbHMax-Eyth-Weg 42
88316 Isny
Rckwand
Back panel, backwall
Parroi arriŠre
5
5
6
6
Blend 021D-90.0.00
7
7
=+EE1
8
8
7
1.0
5
A
B
C
D
E
F
4 3
-F1
2
-XS3
1
6 Fremdkontakt
6 External signal, external contact, external impuls
6 Contact ext‚rieur
6
5
2 Sicherung F1
2 Fuse F1
2 Fusible F1
3 Motor 1
3 Motor 1
3 Moteur 1
4 Motor 2
4 Motor 2
4 Moteur 2
5 Alarm
5 Alarm
5 Alarme
1 Ger„testecker
1 Appliance plug, unit plug
1 Prise de l'appareil
nderung Datum Name
Datum
Bearb.
Gepr.
Norm
Blatt
Gr.:
Kommission: Zeichng.Nr.:
Projekt:
Urspr. Ers. f. Ers. d.
Vers.
A
B
C
D
E
F 5
1
1
15.Jul.2003
EKA
2
2
MINICOLOR S
10.Jul.2003
3
3
EKA
4
4
Motan GmbHMax-Eyth-Weg 42
88316 Isny
Kabelbersicht
Cable survey
Aper‡u des cƒbles
5
5
6
6
Blend 021D-90.0.00
7
7
=+EE1
8
8
11
1.0
7
A
B
C
D
E
F
-XS1
-XS2
24V DC
44W 3.2 A
Dosiermotor 1
Metring motor 1
le moteur de dosage 1
-M1
-XS3
-A2X4
M
-
WE1H05VVF3G1
2,5 m
WM1PVC-Steuerleitung8 * 1 qmm5 m
EINSPEISUNG
POWER SUPPLY
ALIMENTATION
max. Vorsicherung 10 A
max.. Back-up fuse 10 A
max.. Fusible amont 10 A
1/N/PE 230V 50Hz
24V DC
44W 3.2 A
Dosiermotor 2
Metring motor 2
le moteur de dosage 2
-M2
-A2X5
M
-
WM2PVC-Steuerleitung8 * 1 qmm5 m
MINICOLOR S
Alarm pot. frei
alarm pot. free
alarme hors pot.
-A2X3
WALPVC-Steuerleitung3 * 1 qmm
-A2X2
Fremdkontakt
External signal, external contact, external impuls
Contact ext‚rieur
WFKPVC-Steuerleitung2 * 1 qmm
nderung Datum Name
Datum
Bearb.
Gepr.
Norm
Blatt
Gr.:
Kommission: Zeichng.Nr.:
Projekt:
Urspr. Ers. f. Ers. d.
Vers.
A
B
C
D
E
F 7
1
1
15.Jul.2003
EKA
2
2
MINICOLOR S
10.Jul.2003
3
3
REG
4
4
Motan GmbHMax-Eyth-Weg 42
88316 Isny
Anschlussplan
Connection diagram
Sch‚ma de raccordement
5
5
6
6
Blend 021D-90.0.00
7
7
=+EE1
8
8
12
1.0
11
A
B
C
D
E
F
0n/0ff
+E16-11S0
1
1a
3,15A
+E19-11F1
1
2
-11XS2 1
Einspeisung
Power supply
Alimentation
2
2a
2
PE
PE
SNT150 Sec.24V DC
Pri. 88 - 264V47 - 63Hz
+E15-11A1
L1
-
N
+
Zentraler Erdungspunkt
Geh„usedeckel
+E14-ZEP
Zentraler Erdungspunkt
Geh„usedeckel
+E14-ZEP
12.2
L+12.2
L-
12.3
PE
nderung Datum Name
Datum
Bearb.
Gepr.
Norm
Blatt
Gr.:
Kommission: Zeichng.Nr.:
Projekt:
Urspr. Ers. f. Ers. d.
Vers.
A
B
C
D
E
F 11
1
1
15.Jul.2003
EKA
2
2
MINICOLOR S
10.Jul.2003
3
3
EKA
4
4
Motan GmbHMax-Eyth-Weg 42
88316 Isny
Dosierung 1/2
Dosing unit 1/2
Dosage 1/2
5
5
6
6
Blend 021D-90.0.00
7
7
=+EE1
8
8
13
1.0
12
A
B
C
D
E
F
+E16-12A2 Timer
Timer
Tempo
+ 24V
-X1 1
0 V
2
FK
3
13.2
X1:1
FKMT
4
13.6
X1:2
Stromversorgung / Fremdkontakt
Power supply / External signal
Alimentation ‚lectrique / Contact ext‚rieur
13.6
X1:3
13.2
X1:4
11.8
L+
11.8
L-
+ 24V
-X2 1
0 V
2
-WFK
PVC Steuerleitung O
2x1mmý
Kunde
Customer
Client
+ 24V
3
1
Kunde
-FK13
14
a Timer
a Timer
a Tempo
FK
4
2
FKMT
5
a
0 V
6
11.8
PE
Anschluss
Connection
Raccordement
PE
7
von 4 auf 5from 4 to 5de 4 a 5
Alarm
Alarm
Alarme
NC
-X3 1
NO
2
COM
3
-WM1
PVC Steuerleitung
8x1mmý
-12M1
Dosierung 1
Dosing unit 1
Dosage 1
+ 24V
-X4 1
1
-XSM1 1
1
0 V
2
2
2
2
Motor 1
Motor 1
Moteur 1
Enable
3
3
3
3
M
S +
4
4
4
3
S
5
5
5
5
S -
6
6
6
6
Alarm
7
7
7
7
PE
8
GNYE
PE
PE
-WM2
PVC Steuerleitung
8x1mmý
-12M2
Dosierung 2
Dosing unit 2
Dosage 2
+ 24V
-X5 1
1
-XSM2 1
1
0 V
2
2
2
2
Motor 2
Motor 2
Moteur 2
Enable
3
3
3
3
M
S +
4
4
4
3
S
5
5
5
5
S -
6
6
6
6
Alarm
7
7
7
7
PE
8
GNYE
PE
PE
nderung Datum Name
Datum
Bearb.
Gepr.
Norm
Blatt
Gr.:
Kommission: Zeichng.Nr.:
Projekt:
Urspr. Ers. f. Ers. d.
Vers.
A
B
C
D
E
F 12
1
1
15.Jul.2003
EKA
2
2
MINICOLOR S
10.Jul.2003
3
3
EKA
4
4
Motan GmbHMax-Eyth-Weg 42
88316 Isny
Option Timer
Option Timer
Option Tempo
5
5
6
6
Blend 021D-90.0.00
7
7
=+EE1
8
8
+STUE/1
1.0
13
A
B
C
D
E
F
12.2
X1:1
12.2
X1:4
-13A3Timer
Timer
Tempo
+ 12V
11
+ 24V
2
COM
1
CalibrierungStart
-13S23
4
NO
3
24V DC 40mA
NC
4
-13S3Cal
1b
Start
5
1
Inj
Ext
1a
0V
10
12.2
X1:2
12.2
X1:3