Open-Cell Foam Tech Sheet - Ultramet · Open-Cell Foam Tech Sheet. PPI = Pores Per Inch 20 30 40 50...

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Tensile Shear Compressive 0 1.0 0.5 4 2 0 10 6 8 Bulk density, g/cm 3 Strength, ksi 3000 4000 5000 1000 0 2000 10 −2 10 −1 10 10 4 10 3 10 2 10 1 Ultramet SiC foam >1000 W/cm 2 at <350 K Temperature, K Heat flux, W/cm 2 Solar heating Rocket motor case, external Reentry from Earth orbit Nuclear blast (1 Mt, 1 mile) Rocket nozzle throat, internal Ballistic entry Thermal conductivity, W/m·K Temperature, °C 500 0 1000 1500 2 1 Measured in argon; bulk density 0.32 g/cm 3 Thermal expansion, ppm/°C Temperature, °C 1200 800 400 4.6 4.4 4.2 4.0 3.8 0 Compressive Tensile 0 1.0 0.5 4 2 0 6 8 Young’s modulus, Msi Bulk density, g/cm 3 Over Reticulated Vitreous Carbon (RVC) Foam Typical Physical Properties of RVC and SiC Foam Ash content 0.39 wt% at 1000 °C Bulk density 0.045 g/cm 3 Ligament density 1.538 g/cm 3 Resistivity 0.75 Ω · cm Specific heat 0.30 cal/g/°C Maximum use temperature 350 °C in air 3500 °C inert Thermal conductivity, W/m · K at 200 °C 0.085 at 300 °C 0.125 at 400 °C 0.180 at 500 °C 0.252 at 650 °C 0.407 at 800 °C 0.625 at 950 °C 0.882 Thermal expansion, ppm/°C 0–200 °C 1.15 0–500 °C 1.65 0–1000 °C 1.65 Compressive strength, kPa at 20 °C 625 (10% deflection) 763 (ultimate) at 1000 °C in argon 391 (10% deflection) 628 (ultimate) Shear strength at 20 °C 290 kPa Tensile strength at 20 °C 690 kPa Flexural strength at 20 °C 690 kPa Flexural modulus 58.6 MPa Pore sizes available (ppi): 3, 10, 20, 30, 45, 65, 80, 100 Silicon Carbide (SiC) Foam Thermal Performance of SiC Foam in Context Bulk density 0.16–1.28 g/cm³ Relative density 5–40 vol% Theoretical ligament density 3.2 g/cm³ Specific heat (10% SiC) 0.34 cal/g/°C Maximum use temperature 1650 °C in air 2500 °C inert Thermal conductivity below Thermal expansion below Young’s modulus below Strength below Strain to failure 0.07% at 20 °C Open-Cell Foam Tech Sheet

Transcript of Open-Cell Foam Tech Sheet - Ultramet · Open-Cell Foam Tech Sheet. PPI = Pores Per Inch 20 30 40 50...

  • Compressive

    TensileTensile

    Shear

    Compressive

    00 1.0 1.00.5 0.5

    44

    22

    0 0

    10

    66

    8

    8

    Bulk density, g/cm3

    Stre

    ngth

    , ksi

    Youn

    g’s

    mod

    ulus

    , Msi

    Bulk density, g/cm3

    ♦♦

    ♦♦

    3000 4000 500010000 200010−2

    10−1

    10

    104

    103

    102

    101

    Ultramet SiC foam >1000 W/cm2 at

  • PPI = Pores Per Inch

    10090807060504030200.01

    0.1

    1.0

    10

    Pore size, ppi

    ∆P, i

    n-H

    2O

    Velocity, cm/sec

    ∆P, m

    mH

    2O ∆P, psid

    No foam80 ppi, 20 vol%80 ppi, 30 vol%

    100 ppi, 20 vol%100 ppi, 30 vol%

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    1.4

    0

    100

    200

    300

    400

    500

    600

    700

    800

    900

    1000

    543210

    Com

    pres

    sive

    str

    engt

    h, p

    si

    Relative density, vol%

    pyC

    SiC

    5 10 15 20 25 30

    7000

    6000

    5000

    4000

    3000

    2000

    1000

    0

    Compressive Strength of Foams

    Surf

    ace

    area

    , cm

    2 /cm

    3

    Pore size, ppi

    97 vol%

    87 vol%

    77 vol%

    20 30 40 50 60 70 80 90 100

    20

    40

    60

    80

    100

    0

    Pore size, ppi

    Dia

    met

    er, μ

    mWindow

    Cell

    10 20 40 60 80 1000

    500

    1500

    2500

    3500

    Pressure Drop for RVC Foam1" thick sample

    Without Coating

    With 20-vol% or 10-vol% Coating

    Pressure Drop for SiC Foam 2×3×½"sampleswithwaterflowing parallel to long axis

    Pore size, ppi

    ∆P, i

    n-H

    2O

    0.1

    1.0

    10

    40 50 60 70 80 90 1003020

    1 m/s

    3 m/s5 m/s

    1 m/s

    3 m/s5 m/s

    20 vol%10 vol%

    Surface Area of FoamsReported surface area was average of various models and measurements.

    Cell and Window Diameters vs. Pore Size97 vol%

    5 m/s

    3 m/s

    1 m/s

    Cell diameterCell structure Window diameter

    Nomenclature

    Pore size: pores per inch (ppi)