One Inventory, One Engine, One Labor Force - Truecdn.promatshow.com/seminars/assets/899.pdf ·...
Transcript of One Inventory, One Engine, One Labor Force - Truecdn.promatshow.com/seminars/assets/899.pdf ·...
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Presented by:
Art Eldred, Vargo Companies
Dan Perry, Vargo Companies
One Inventory, One
Engine, One Labor
Force - True
Omnichannel
fulfillment centers
have arrived
Sponsored by:
© 2015 MHI® Copyright claimed for audiovisual works and
sound recordings of seminar sessions. All rights reserved.
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Fulfillment: Retail ≠ eCommerce Retail eCommerce
Desired Order Cycle Time Daily Hourly Order Planning Window Daily Minutes
Errors Correctable Costly SKUs/Order 1000's 1-10's Items/Order 10,000's 1's Cases/Order 1000's 0's
Daily Destinations 1-100's 10,000's+ Peak "Peak" Period 3-5 Weeks 3-5 Days
Daily Orders 100's 10,000's
Value Added Services Ticketing?
Security Tagging?
Gift Wrap Gift w/purchase
Packing Marketing Collateral
Pack Slips
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What does Omni-channel really mean to the
fulfillment center?
Definitions vary, but for purposes of this seminar,
we'll use the term to refer to a retailers' efforts to
integrate their store and e-commerce selling
channels to work seamlessly together inside the
fours walls of a single distribution center.
One Inventory
One Fulfillment Engine
Multiple Order & Product Flows
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Evolution of the fulfillment center
Supplier
Supplier Distribution Center DC
Supplier Fulfillment Center FC
Distribution Center DC
Supplier Omnichannel DC
Retail Store
Home
Home
Retail Store
Retail Store
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Distribution Growth & Fulfillment Service Needs
3
2
4 5
1 6
Distribution Center Growth Fulfillment Center Service Needs
Source: U.S. Census Bureau Source: UPS
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What are the benefits of one Omnichannel FC?
• Speed to Market
• Labor
• Profit
• Infrastructure
– Inventory
– Systems
– Facilities
– Administration
SPEED LIMIT
AS FAST AS YOU
CAN!
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Retail & DTC PEAKS
June-
wk1
June-
wk2
June-
wk3
June-
wk4
July-
wk1
July-
wk2
July-
wk3
July-
wk4
Aug-
wk1
Aug-
wk2
Aug-
wk3
Aug-
wk4
Aug-
wk5
Sept-
wk1
Sept-
wk2
Sept-
wk3
Sept-
wk4
Oct -wk1
Oct -wk2
Oct -wk3
Oct -wk4
Nov-
wk1
Nov-
wk2
Nov-
wk3
Nov-
wk4
Nov-
wk5
Dec-
wk1
Dec-
wk2
Dec-
wk3
Dec-
wk4
Jan -wk1
Jan -wk2
Jan -wk3
Jan -wk4
DTC Retail
4 Months PEAK Labor
2-4 Weeks PEAK Labor
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Challenges • One Inventory
• Information Systems
• Product Configurations
• Current Infrastructure
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Inventory Challenges
Receive Store Fulfillment
Ship
VAS Processing
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Storage Challenges
Reserve Velocity Based Slotting
All Active
VS
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12
Omnichannel: Ready-Active Storage
4/14/2015 Vargo - Confidential
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Pre-Omni Order Processing
Ord
er C
ut-
Off
Stores 15-24 Ecom Order Store 7-14 Stores 1-6
Ecom Order
Retail ORDER POOL
eCommerce ORDER POOL
8AM – 10PM 24 Hrs- After 6PM Heaviest
Shipping Cut-Off
Retail Wave #4
Retail Wave #3
eCom Expedited Wave #2
Retail Wave #1
Retail Wave #5
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The Pitfall of Waving
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Omnichannel Fulfillment Engine
“Wave-less” Continuous Processing
Ord
er C
ut-
Off
B2C Orders Retail Orders
Store 1 Pieces 1-50
Ecom Order
Store 2 Pieces 50-76
Ecom Expedited Order
Ecom Order
COMMON ORDER POOL
Shipping Cut-Off
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The Benefit of “Lean”
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LMS
WCS
Item
Sorter
Retail WMS
Pick to
Light
Put to
Store
WCS
Shipping
Sorter
Label
Applicator
Case Pick
ERP & Order Management
TMSLMS
WCS
Item
Sorter
eCommerce WMS
Pick to
Light
Put to
Store
WCS
Shipping
Sorter
Label
Applicator
Case Pick
ERP, Order Management, eCommerce
TMS
Order Management
ERP
Warehouse
Management System
Intelligent
Warehouse Control System
LMS
WCS
Item
Sorter
WMS
Pick to
Light
Put to
Store
WCS
Shipping
Sorter
Label
Applicator
Case Pick
ERP, Order Management, eCommerce
TMS
Intelligent WCS
Order & Inventory Intelligence w/Ability to Balance Work
Across Both Machines and People for All Channels
WORK PULLED TO AVAILABLE PEOPLE & MACHINES
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Sort #1 to Put-Walls - Ecom Sorter #1 to Put-Walls Expedite Sorter #2 to Retail Put to Store
Singles – Case Pick
Ecom Rush Wave #14
Wave #13
Wave #12
Wave #11
Autowaving Via the WES
18
Sort #1 to Put-Walls - Ecom Sorter #1 to Put-Walls Expedite Sorter #2 to Retail Put-To-Store
Singles – Case Pick
Fulfillment Center Workflows
30m 2hrs 1.5hrs 2hrs
10
m
10
m
10
m
10
m
10
m
10
m
10
m
10
m
10
m
10
m
10
m
10
m
10
m
10
m
10
m
WES
WES
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New Omni-channel Case Study
A
B
C
D
E
G
H
J
K
L
M
N
B
C
B
Receiving
Reserve
Pallet Build
Empty Tote Return
DTC Prepped Ready Inventory
Retail Ready Inventory
Unit Sorter Induction
Pre-Sorter
Cross-Dock
Parcel Shipping
DTC Packing Sorter
Put-To-Store
Case Shipping (TL/LTL)
N
M
H G
K D
B
L
J
E
E E E E E E E E E
A
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Real Benefits • Reduce Capital
– Buildings
– Automation
– Infrastructures
• Reduce OPEX
– Inventory
– Labor
– Facilities
• Flexibility
– Dynamically react to product flow in the shortest period of time
• Higher Margins
– Inventory can Match the Demand
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What Can WES do for you?
http://www.mmh.com/article/what_can_wes_do_for_you
WCS Drives Higher Profitability through Synchronized Pick, Pack & Ship Omni-Channel Fulfillment
http://www.supplychain247.com/article/wcs_drives_higher_profitability_through_synchronized_pick_pack
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For More Information:
Speaker #1: Art Eldred
Client Executive, Systems Engineering
Speaker email: [email protected]
Speaker #2: Dan Perry
Senior Engineer
email: [email protected]
Website: www.vargosolutions.com
Or visit ProMat 2015 Booth #3963