On Machine Probing in NX - Fermilab · 2006-04-29 · Probing in NX Road Map NX 4 Q4/2005 NX 5...
Transcript of On Machine Probing in NX - Fermilab · 2006-04-29 · Probing in NX Road Map NX 4 Q4/2005 NX 5...
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1© UGS Corp. 2005. All rights reserved.
On Machine Probing in NX
Bob SammutDirectors Product Development
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2© UGS Corp. 2005. All rights reserved.
Topics
Probing Roadmap
NX 5 On Machine Probing
NX6 CMM Programming
New Inspection Technology
eM-Measure
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3© UGS Corp. 2005. All rights reserved.
Probing in NX Road Map
NX 4Q4/2005
NX 5Q1/2007
NX 6Q1/2008
CAM: Support probing cycles to measure tool lengths and machine offsets. Add probes to tool libraries.
CMM NX: Fully integrated into NX using CAM Framework and PMI for CMM off-line programming
NX4.0.1
eM-ProbeCAD NX:Utilize ISV Simulation capabilities to simulate DMIS Programs
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4© UGS Corp. 2005. All rights reserved.
Topics
Probing Roadmap
NX 5 On Machine Probing
NX6 CMM Programming
New Inspection Technology
eM-Measure
![Page 5: On Machine Probing in NX - Fermilab · 2006-04-29 · Probing in NX Road Map NX 4 Q4/2005 NX 5 Q1/2007 NX 6 Q1/2008 fCAM: Support probing cycles to measure tool lengths and machine](https://reader031.fdocuments.net/reader031/viewer/2022013008/5e62250f4336436cd229e717/html5/thumbnails/5.jpg)
5© UGS Corp. 2005. All rights reserved.
Inspect FeaturesTool paths Generation
for Machine tools & Inspection
Probes Cutting & Non Cutting Tools
MachinesLibrary
User defined templates
Simulation(ISV)
Machine Kit
Post processToolpath for CNC,
CMM othersUI ProcessorNX On Machine Probing
Toolpath & online probing
Teamcenter M
anufacturing
Toolpath & onlineInspection
NX 5 On Machine Probing Project
Probe CAD NX
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6© UGS Corp. 2005. All rights reserved.
Probes as Tools
Solid Model
Contact Probes
Non Contact Probes
Non –Cutting Tools
User Defined Tools
Use of Tracking Points
Supported in Resource Manager
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7© UGS Corp. 2005. All rights reserved.
Probing on Machine Tools
Motion without a Machine tool
Motion with a Machine tool
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8© UGS Corp. 2005. All rights reserved.
Templates
User defined motion control operations.
Tools for higher automation
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9© UGS Corp. 2005. All rights reserved.
Sample Motion
Support the Kinematic motion of the machine tool
Collision Detection
Dynamic Motion
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10© UGS Corp. 2005. All rights reserved.
Probing as a Standard Operation
Support of operation and sub operations for reuse
Support for Renishaw Probing Cycles
Output in standard NC format in Post-processors
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11© UGS Corp. 2005. All rights reserved.
Operation Management
Management of operations through a navigator
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12© UGS Corp. 2005. All rights reserved.
Editing
Editing
Teach Mode
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13© UGS Corp. 2005. All rights reserved.
Topics
Probing Roadmap
NX 5 On Machine Probing
NX6 CMM Programming
New Inspection Technology
eM-Measure
![Page 14: On Machine Probing in NX - Fermilab · 2006-04-29 · Probing in NX Road Map NX 4 Q4/2005 NX 5 Q1/2007 NX 6 Q1/2008 fCAM: Support probing cycles to measure tool lengths and machine](https://reader031.fdocuments.net/reader031/viewer/2022013008/5e62250f4336436cd229e717/html5/thumbnails/14.jpg)
14© UGS Corp. 2005. All rights reserved.
Inspect Features Tool paths Generation for Inspection
Probes &
MachinesLibrary
User defined templates
Simulation(ISV)
Machine Kit
Post processToolpath for CMMUI Processor
NX On Machine Probing
Toolpath & online probing
Teamcenter M
anufacturing Toolpath & onlineInspection
NX 6 CMM Project
NX CMM Probing
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15© UGS Corp. 2005. All rights reserved.
Probes
Solid Model
Contact Probes
Non Contact Probes
Use of Tracking Points
Supported in Resource Manager
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16© UGS Corp. 2005. All rights reserved.
Inspection Features Integrated with CAM Features
Use CAM features directly
Import Modeling features
Support for constructed features
Import PMI
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17© UGS Corp. 2005. All rights reserved.
Integrated with Knowledge Fusion
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18© UGS Corp. 2005. All rights reserved.
CMMs
Motion with a CMM
Motion without a CMM
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19© UGS Corp. 2005. All rights reserved.
Templates
User defined motion control operations.
Tools for higher automation
![Page 20: On Machine Probing in NX - Fermilab · 2006-04-29 · Probing in NX Road Map NX 4 Q4/2005 NX 5 Q1/2007 NX 6 Q1/2008 fCAM: Support probing cycles to measure tool lengths and machine](https://reader031.fdocuments.net/reader031/viewer/2022013008/5e62250f4336436cd229e717/html5/thumbnails/20.jpg)
20© UGS Corp. 2005. All rights reserved.
CMM Probing
Support of operation and sub operations for reuse
Output in standard DMIS format
Other formats supported by post-processors
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21© UGS Corp. 2005. All rights reserved.
Operation Management
Management of operations through a navigator
![Page 22: On Machine Probing in NX - Fermilab · 2006-04-29 · Probing in NX Road Map NX 4 Q4/2005 NX 5 Q1/2007 NX 6 Q1/2008 fCAM: Support probing cycles to measure tool lengths and machine](https://reader031.fdocuments.net/reader031/viewer/2022013008/5e62250f4336436cd229e717/html5/thumbnails/22.jpg)
22© UGS Corp. 2005. All rights reserved.
Editing
Editing
Teach Mode
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23© UGS Corp. 2005. All rights reserved.
Topics
Probing Roadmap
NX 5 On Machine Probing
NX6 CMM Programming
New Inspection Technology
eM-Measure
![Page 24: On Machine Probing in NX - Fermilab · 2006-04-29 · Probing in NX Road Map NX 4 Q4/2005 NX 5 Q1/2007 NX 6 Q1/2008 fCAM: Support probing cycles to measure tool lengths and machine](https://reader031.fdocuments.net/reader031/viewer/2022013008/5e62250f4336436cd229e717/html5/thumbnails/24.jpg)
24© UGS Corp. 2005. All rights reserved.
Machine Simulation
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25© UGS Corp. 2005. All rights reserved.
Machine Simulation
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26© UGS Corp. 2005. All rights reserved.
eM-Measure Support for Revo
Project underway to support the Revo head and UCC2 controller
First implementation will support “scan on curve”functionality
Initial testing took place at Renishaw in February
Commercial Release in Q3
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27© UGS Corp. 2005. All rights reserved.
Revo Head
Renscan5™ is only available using the Renishaw UCC2 Universal CMM Controller and forms the basis for Renishaw's future high speed scanning products. Revo™ is the first in a range of developing products and will pave the way for ultra high speed, high accuracy scanning.This new technology is major change to probing technologyBenefits
5-axis style scanningFast as non contact laser’sHigh degree of accuracyMore Data Points
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28© UGS Corp. 2005. All rights reserved.
Renishaw Revo Probe
REVO is a dynamic new measuring head and probe system from Renishaw. A revolutionary new product designed to maximize CMM throughput while maintaining high system accuracy.
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29© UGS Corp. 2005. All rights reserved.
Machine types – Collect large point cloud data
CMMCMM ArmArm
Laser trackerLaser tracker FM laser radarFM laser radar
CameraCamera
GPSGPS
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30© UGS Corp. 2005. All rights reserved.
eM-Qualify Roadmap
Integration with Imageware
Align LARGE clouds of points with CAD model using Imageware best fit
Utilize Imageware point reduction algorithms to enable Qualify analysis
Benefits
Allow manufacturers to reduce measurement speed with scanning device
Improve geometry representation and accuracy of physical part by collecting large point cloud data: > 1,000,000 points
Analyze large point cloud data with full GD&T analysis to solve manufacturing problems.
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31© UGS Corp. 2005. All rights reserved.
Point Cloud Data Analysis
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32© UGS Corp. 2005. All rights reserved.
Point Cloud Data Analysis
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33© UGS Corp. 2005. All rights reserved.
Point Cloud Data Analysis
Display All Features
Feature Cloud Points Projected Points703 Tooling Ball 3 3594 430704 Surface 1 4500 98705 Surface 2 200 85706 Surface 3 187 77707 Surface 4 2999 105708 Surface 5 95 45709 Surface 6 3888 505710 Surface 7 8059 330
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34© UGS Corp. 2005. All rights reserved.
Topics
Probing Roadmap
New Inspection Technology
NX 5 On Machine Probing
NX6 CMM Programming
eM-Measure
![Page 35: On Machine Probing in NX - Fermilab · 2006-04-29 · Probing in NX Road Map NX 4 Q4/2005 NX 5 Q1/2007 NX 6 Q1/2008 fCAM: Support probing cycles to measure tool lengths and machine](https://reader031.fdocuments.net/reader031/viewer/2022013008/5e62250f4336436cd229e717/html5/thumbnails/35.jpg)
35© UGS Corp. 2005. All rights reserved.
Integrate eM-Measure with TeamCenter Engineering for “Jobs”
A new .Job document type will be supported in TeamCenter Engineering. The Valisys programmer will then be able to upload a “package” of files as an inspection Job into TeamCenter.
The CMM operator at the shopfloor will be able to:
1. Launch eM-Measure from local PC
2. Click on the “Download” button.
3. User logs into TeamCenter Engineering
4. User navigates inside of TeamCenter Engineering to select a .Jobpackage.
5. User then downloads the inspection .Job which gets automaticallyunpacked into the correct directories on the local PC.
6. User then selects Job in eM-Measure and executes inspection Job on the CMM.
7. Inspection results are viewed locally on the PC
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36© UGS Corp. 2005. All rights reserved.
TeamCenter integration for inspection results (DML)
Inspection result (DML) files will be stored in TeamCenter Engineering in the same location as the .Job package.
User will be able to view the results by clicking on the DML and then be presented with a readable and printer-friendly HTML format. This is similar to the eM-Measure HTML file today.
User can also access the DML data from TeamCenter in eM-Qualify
Deliver December 2006
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37© UGS Corp. 2005. All rights reserved.
Thank You