OMRON PLC Programming_Hands-On Training

8/16/2019 OMRON PLC Programming_Hands-On Training

http://slidepdf.com/reader/full/omron-plc-programminghands-on-training 1/71

Advanced Industrial Automation

OMRONWelcome

p l c h a

n d s - o n t r a i n i ng




OMRON

Industrial Components Automation & Drives Sensing & Safety

•

Electromechanical relays• Timers and counters• Programmable relays• evel controllers• imit s!itches• Push buttons• o! voltage s!itch gear•

Temperature and processcontrollers

• Solid"state relays• Panel indicators• Po!er supplies

•

Program# ogic Controller• $et!or% systems• 'I terminals• Inverters• Servo systems• Soft!are

•

Photoelectric sensors• Displacement sensors• (ision systems• Safety sensors• Safety s!itches• Safety relays• Pro)imity sensors•

*otary encoders• Pressure sensors

+'*+$ component subdivision




OMRON

Contents of the training, • Soft!are

C-"programmer (.#/

• PC"0asic ands"+n Training

1

• 0uilding up an Pro2ect

• PC"Advanced ands"on Training

1

Contents of the training

Automation & Drives




OMRONC-"programmer (.#/

C-"Programmer (.#/ made in 3apan

• Improvements on 45 points•Designed to operate !ith 'S Windo!s -P as !ell as 'S Windo!s 678 648

'E8 $T and 9///#

*ecommended, 'S Windo!s $T8 9/// or -P•$e! PC ranges supported,

" C3:'" CS:

" CS:D ;needs C-"P (.#:

for duple) functions<•$e! $et!or%s supported,

" CS: 0us I=> 0oard ;IT0C"CST/:<

" ?9 node Controller in%




OMRONStarting a ne! pro2ect in C-"Programmer




OMRON+pening a ne! Program


http://slidepdf.com/reader/full/omron-plc-programminghands-on-training 7/71Advanced Industrial Automation

OMRON@p" and do!nloading of PC programs



OMRON

100.00000.00 000.01

000.02

000.03

LD 000.00 AND 000.01

OR 000.02

AND 000.03OUT 100.00

100.00000.00 000.01

000.02

000.01

Statement ist



OMRON

100.00000.00

000.02

000.01

000.03

LD 000.00 AND 000.01

OR 000.02 AND 000.03OUT 100.00

100.00000.00 000.01

000.02

000.03

100.00000.00

000.02

000.01

000.03

LD 000.00

AND 000.01LD 000.02

AND 000.03OR LDOUT 100.00

Statement ist




OMRON

000.06

000.04 000.05

000.07

100.01

LD 000.04OR 000.06LD 000.05

OR 000.07 AND LDOUT 100.01

000.05

000.07

000.06

000.04 000.05

000.07

100.01

Statement ist




OMRON

100.02000.00 000.02000.01 000.03

000.04 000.05 100.03

Statement ist




OMRON

100.02000.00 000.02000.01 000.03

000.04 000.05 100.03

TEMPORAIRY RELAY

LD 000.00 AND 000.01OUT TR 0 AND 000.02 AND 000.03OUT 100.02LD TR 0 AND 000.04 AND 000.05OUT 100.03

*

Statement ist

O O




OMRON

:#

9#

.#

#

7#

?#

5#

Define the purpose

Problem Splitting

Wor%ing out

Design

Writing

Testing

>inishing

Program Writing B Seven steps

OMRON




OMRON

1.

Products o t!" #$ut%"&t 'r" tr's$ort"d to PE( 0.00. T!#s %"&t sto$s #) t!"r" #s 'ot!"r $roduct

ud"r or+. Ot!"r#s" t!" $roduct #s tr's$ort"d to t!" ",t %"&t 'd sto$s #) PE( 0.01 d"t"cts

t!" $roduct. T!" dr#&& #s # t!" u$$"r $os#t#o 'd #&& %" st'rt"d %- out$ut 100.02.

T!" dr#&& o"s do to &#/#ts#tc! 0.02. T!" out$ut 100.02 #s s"t to o)) 'd t!" dr#&& #s r"tur#

to t!" u$$"r $os#t#o. I) u$$"r&#/#ts#tc! 0.03 d"t"cts t!" dr#&& t!" #$ut%"&t t!" tr's$ort%"&t 'd

t!" out$ut%"&t #s st'rt"d. PE( 0.04 d"t"cts t!" $roduct 'd sto$s t!" out$ut%"&t o t!" %'c+s#d"

o) t!" $roduct . A)t"r )#" $roducts t!" $us!"r #s 'ct#'t"d 'd $us!"s t!" $roducts )ro/ t!" %"&t

%- out$ut 100.04. I) t!" $us!"r #s # t!" out $os#t#o &#/#ts#tc! 0.05 t!" out$ut o"s o)) 'd

t!" $us!"r r"turs. Dur# t!#s $"r#od o %"&t #s ru# ",c"$t t!" #$ut%"&t.

Program Writing B Define the Purpose



OMRON




OMRON

2.

In-take transport Tr's$ort

Drilling station Tr's$ort

Dr#&&#

Transport & ejection Tr's$ort

E"ct#o o) t!"$roducts

Program Writing B 'ore Splitting

OMRON




OMRON

3. or+# out IO &#st

000.00 FInput Sensor on input belt000.01 FTransp Sensor on transport belt

000.02 Cilut C!linder out

000.0" CilIn C!linder in

000.0# Futput Sensor on output belt

000.0$ %usIn %usher in

000.0 %usut %usher out

100.00 'input 'otor input belt

100.01 'Transport 'otor transport belt

100.02 (C!l C!linder

100.0" 'utput 'otor output belt

100.0# (%us %usher

0)).1$ %*+ %roduct under ,ork

0)).1# %*+ %roduct under ,ork read!

0)).1" '% 'oe products

0)).12 '% 'oe products read!

Program Writing B Defining I=+ list

OMRON




OMRONAdding comments to the PC program

OMRON




OMRONAdding comments to contacts, Symbols

lobal symbols

and

ocal symbols

OMRON




OMRON+nline Edit

OMRON




OMRONAn easy !ay to connect1

OMRON




OMRON>unctions

-FG;66<

S

P:

*

Condition :

Condition 9

Condition .

adder symbol +perand Data"area

S, Source !ord

I*8 S*8 A*8 *8 *8 T=C8 D'8 H

P:, Parameter !ord

I*8 A*8 *8 *

*, *esult !ord

I*8 A*8 *8 *8 T=C8 D'

OMRON




OMRON

P1 1 8 9999

T#/" 0.1 8 999.9 s"c

:ot'ct TIM0

(; (;

INPUT

TIMER OUTPUT

Timer

TI'

$

S(

Condition :


$, TC number

H ;///"7::<

S(, Set value ;0CD<

I*8 A*8 D'8 *8 *8 H

OMRON




OMRON

(; (;

000.00

100.00

$ormal Timer

OMRON




OMRON

(;1

000.01

100.01

(;1

Delay After +ff

OMRON




OMRON

(;3

000.02

100.02

(;3

(;2 (;2

+n=+ff Delay

OMRON




OMRON

(;3

000.03

100.03

(;3

+ne Shot

OMRON




OMRON

(; 1 8 9999

T#/" 0.01 8 99.99 s"c

:ot'ct TIM0

(; (;

INPUT

TIMER OUTPUT

igh Speed Timer

TI';:7<

$

S(

Condition :


$, TC number

H ;///"7::<

S(, Set value ;0CD<

I*8 A*8 D'8 *8 *8 H

OMRON




OMRON

(; 1 8 9999

:ot'ct :NT511

RE(ET

PUL(E

:OUNTER OUTPUT

5 4 3 2 1 0 0 5 4 3 5 5 4

Counter

C$T

$

S(

Pulse

*eset


$, Counter number

H ;/// B 7::<

S(, Set value ;0CD<

I*8 A*8 D'8 *8 *8 H

OMRON




OMRON

(; 1 8 9999

:ot'ct :NT511

RE(ET

DI8

:OUNTER OUTPUT

0 1 2 3 0 1 1 0 3

II<

2 3 2 0 3 0 1

*eversible Counter

C$T*;:9<

$

S(

II

DI"


$, Counter number

H ;/// B 7::<

S(, Set value ;0CD<

I*8 A*8 D'8 *8 *8 H

*eset

OMRON




OMRONE)ample Program

OMRON




OMRON

(ET

RE(ET

=IT

100.00000.00 000.01

100.00

000.00

000.01

>EEP11

100.00

Jeep

JEEP;::<

0

S


0, 0it

I*8 A*8 *8 **

OMRON




OMRONSet and *eset

SET

0

S


0, 0it

I*8 A*8 *8 *

*SET

0

* 0, 0it

I*8 A*8 *8 *

OMRON




OMRON

:Y:LU(

Signal >lan%s

DI>@;:.<

0

Signal


0, 0it

I*8 A*8 *8 *

DI>D;:<

0

Signal 0, 0it

I*8 A*8 *8 *

OMRON




OMRONInterloc%

I;/9<Signal

adder symbol

IC;/.<Signal

OMRON




OMRON

PRO?RAM

IT@OUTINTERLO:>

Interloc%

OMRON




OMRON

PRO?RAM

IT@INTERLO:>

Interloc%

OMRON




OMRON

000.00

000.01

DIU13

10.00

IL:03

IL02

DI>@ and DI>D in Interloc%s

OMRON





OMRON




OMRON

1 /# $u&s"

0.02 s"c $u&s"

0.1 s"c $u&s"

0.2 s"c $u&s"

1.0 s"c $u&s"

Out$ut #!#%#t

='tt"r- '&'r/

A&'-s o

#rst sc'

Always off - 253.14

Special Internal *elays

OMRON




OMRON

ADRE(( UN:TION NAME

255.03 ER ERROR "rror %#t

255.04 :Y :ARRY c'rr- %#t255.05 ?R ?REATER B %#t

255.06 EC ECUAL %#t

255.07 LE LE(( %#t

System >lags

OMRON




OMRON

* Lo#c'& #struct#os

* T#/"r #struct#os* :out"r #struct#os

* ='s#c #struct#os

* =#t cotro& #struct#os

* D't' s!#)t# #struct#os

* D't' /o"/"t #struct#os* D't' co/$'r" #struct#os

* D't' co"rs#o #struct#os

* =#'r- c'&cu&'t#o

* =:D c'&cu&'t#o

* Lo#c'& c'&cu&'t#o

* (u%rout#" #struct#os

* (t"$ #struct#os

* N"tor+ #struct#os

* ($"c#'& #struct#os

Instruction groups

OMRON




OMRON

L'dd"rd#'r'/

(t't"/"t &#st

NO cot'ctN: cot'ct

Out$ut

I"rt"d out$ut

@or#Fot'& 'd "rt#c'& &#"

LD

LD NOT

AND

AND NOT

OR

OR NOTOUT

OUT NOT

OR LD

AND LD

ogical instructions

OMRONi i




OMRON

NOP00 No )uct#o

END01 Ed o) $ror'/

IL02 It"r&oc+

IL:03 It"r&oc+ c&os"

0asic Instructions

OMRON3 I i




OMRON

100.00000.01

TIM

0

G9999

000.00

HMPO4

HMEO5

*T%*TS F///

TI'/S ST%

3ump Instructions

OMRON3 I t ti




OMRON

;..1

HMPO4

0

HMEO5

0

;..2

HMPO4

0

HMEO5

0

(/ 0

Can be used 3ore than

one ti3e in the progra3.

*S/D

'ore progra3s into 1 %C

Shorten progra3s.

3ump Instructions

OMRON3 I t ti




OMRON

;..2

HMPO4

0

;..1

HMPO4

0

HMEO5

0

(/ 0

4'%-4'%-4'/ co3bination

3ump Instructions

OMRON3 I t ti




OMRON

;..2

HMPO4

2

HMEO5

2

;..1

HMPO4

1

HMEO5

1

(/ 1- ))

Can be used onl!

once in the progra3.

3ump Instructions

OMRON3 I t ti




OMRON

;..1HMPO4

1

HMEO5

1

(/ 1- ))

4u3p back in

the progra3

*S/D

ecursie actionConersion 3ore than one ariable

'D*S CC Check

3ump Instructions



OMRONData monitoring




OMRONData monitoring

OMRONData Shifting Instructions




OMRON

D't' (!#)t# Istruct#os

Data Shifting Instructions

OMRON$otations




OMRON

NOTATION(

1 2 3 4

4 * 10 0

3 * 10 1

2 * 10 2

1 * 10 3

Deci3al

051525"5#5$556575)

$otations

OMRON$otations




OMRON

NOTATION(

1 0 1 1

1 * 2 0 1

1 * 2 1 2

0 * 2 2 0

1 * 2 3

11

inar!

051

11

8 2 r"st 1

5

8 2 r"st 1

2

8 2 r"st 0

1

8 2 r"st 1

0 1011

$otations

OMRON$otations




OMRON

NOTATION(

1 2 A 4

4 * 16 0 4

10 * 16 1 160

2 * 16 2 512

1 * 16 3 4096

4772

9e:adeci3al

051525"5#5$556575)5(55C5D5/5F

4772

8 1 r"st #

29

8 1 r"st 10;(

1

8 1 r"st 2

1

8 1 r"st 1

0 12(#

$otations

OMRON$otations




OMRON

NOTATION(

1 2 A 49e:adeci3al

9e:adeci3al <-= inar!

0001 0010 1010 0100inar!

2 02 15

$otations

OMRON$otations




OMRON

NOTATION(

1 2 9 4Deci3al

Deci3al <-= CD

0001 0010 1001 0100CD

2023

T

2023

E

2023

@

2023

D

$otations

OMRON$otations




OMRON

NOTATION(

01

2

3

4

5

6

7

9

10

11

12

13

14

1516

17

1

19

20

D/C

01

2

3

4

5

6

7

9

A

=

:

D

E

10

11

12

13

14

9/>

0000000001

00010

00011

00100

00101

00110

0011101000

01001

01010

01011

01100

01101

01110

0111110000

10001

10010

10011

10100

I? CD

0000 00000000 0001

0000 0010

0000 0011

0000 0100

0000 0101

0000 0110

0000 01110000 1000

0000 1001

0001 0000

0001 0001

0001 0010

0001 0011

0001 0100

0001 01010001 0110

0001 0111

0001 1000

0001 1001

0010 0000

$otations

OMRONData 'ovement Instructions




OMRON

D't' Mo"/"t Istruct#os

Data 'ovement Instructions

OMRONData Compare Instructions




OMRON

D't' :o/$'r" Istruct#os

Data Compare Instructions

OMRON





O O

:MP20;..

:MP20

:$1

/

:$2

:$2 ("cod co/$'r" ord

IR AR DM @R LR T: G

:$1 #rst co/$'r" ord

IR AR DM @R LR T: G

100.00255.05 B

100.01255.06

100.02255.07






E)ample Program

OMRON

Tas% programming




One Ladder

ＴａｓｋＴａｓｋＴａｓｋ

T's+

End

• Continuous adder progra3 can be split into the

@unctional parts

• These parts are called Tasks or %rogra3s

• Task progra33ing results in @aster and 3ore

@le:ible progra3 deelop3ent

Tas% programming

OMRONCyclic Tas%s




/nd

IA re@resh

Task 00

Task 02

Task 01

• ist of active tas%s is

refreshed during I=+ refresh

• Active cyclic tas%s are

e)ecuted from the lo!est

tas% number

• Tas%s can be activated or

deactivated by other tas%s

• +peration Start assignment

can be s!itched +n=+ff

Cyclic Tas%s

OMRONInterrupt tas%s




te upt tas s

/nd

Task 00

Task 02

Task 01

/nd

Interrupt Task

•

Interrupt of cycle tas% e)ecution can betriggered by

– Po!er fail

– Internal timer

– E)ternal interrupt input

– 'essage received on serial board



OMRONCycle time B Standard situation




O"rs""#

Proc"ss#

IO

R")r"s!#

P"r#$!"r'& ("r#c#

Pror'/

E,"cut#o

8 :!"c+ ='tt"r-

8 R"'d DIP8s#tc!"s

8 :!"c+ IO =us8 :!"c+ Us"r Pror'/ M"/or-

8 :!"c+ )or M"/or- :'rd

R")r"s! d't' )or

8 ='s#c IO U#ts

8 (Y(MA: =U( R"/ot" IO

8 ($"c#'& IO U#ts

8 :PU =us U#ts

E"ts ("r#c# 8 ($"c#'& IO u#t ""ts

8 :PU =us U#t ""ts

8 P"r#$!"r'& $ort 'd R(8232: $ort ""ts

8 #&" 'cc"ss

8 :o//u#c't#os $ort ""ts

: - c & " T # / "

y

OMRONCycle time B Parallel Processing 'ode




O"rs""#

Proc"ss#

IO

R")r"s!#

Pror'/

E,"cut#o

C ! c l e T i 3 e

@ o r p r o g r a 3 e

: e c u t i o n

O"rs""#

Proc"ss#

P"r#$!"r'&

("r#c#

C ! c

l e T i 3 e @ o r

% e r i p h e r a l S e r . i c i n g

- Faster sericing o@ eents

- Ti3e slice @or progra3 e:ecution and peripheral

sericing can be tuned b! the custo3er

- S!nchronous or as!nchronous IA-3e3or! access

can be set b! the user - Data concurrence ia special instructions

y g

OMRON+ptimisation of the cycle time




Stop

/:ecute

/:ecute

Stop

p y

OMRONTas%s , summary




y

• Tas% is a program

• Equivalent to a function of your process

• Easier programming, debugging and maintenance

• Integrate tas%s into a pro2ect

• Up to 32 tasks !

• Up to 256 linked to an event !• Pro2ect !ill call the tas%s needed

• Your cycle is optimal

• *e"use"able L

OMRONMuestionsK



Thank you

for you

attention

if you have any question… ?

OMRON PLC Programming_Hands-On Training

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