All specifications reflect average values based on typical machine layouts. Actual figures will vary depending on final machine configuration. If yourequire more specific data, consult a certified installation print for your particular machine. Performance specifications are based on theoretical data. Due to continual improvements, specifications are subject to change without notice.

Mi lacron Market ing Company Plast ics Technologies Group-Headquarters4165 Halfacre Road Batavia, OH 45103 Tel . (513) 536-2352 Fax (513) 536-2624 www.mi lacron.com

MILACRON, FERROMATIK MILACRON, MAGNA, XTREEM and the Globe Graphic are trademarks of Milacron Inc.

©2001 Mi lacron Inc. Pr inted in U.S.A. 01/01 PM815-1 10M

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21

S T A N D A R D F E A T U R E S

I N J E C T I O N A N D E X T R U D E R

• 5 stage true closed loop injection velocity profile.

• 11 stage true closed loop injection pressure profile(1 high, 5 pack, 5 hold).

• Standard injection features include: semi-auto purge, sprue break, manual mold purge, flow mold, stack mold, and insert molding.

• Barrier screw is now standard to provide improved processing.

• Auto heat start-up maximizes production up-time.

• Multiple injection units plus A-B-C barrel and screw combinations. Up to 36,000 psi injection pressure an “A” barrels.

• 20:1 L/D or higher on all shot sizes.

• Configurable injection velocity switch points by percentage, position, or volume for easier set ups of injection.

• Melt or hydraulic pressure setup allows injection pressures to be entered in units the operator is most familiar with.

• Adjustable pack velocity provides additional control of injection.

• Hopper swivel allows for material or color change rapidly and conveniently.

• Injection unit includes twin injection and twin pull-in cylinders for precisealignment.

• Precision ways reduce misalignments affecting screw pick-up.

• Zero leak seal system eliminates hydraulic leak problems.

• 10:1 ratio cylinders reduce noise and pressure imbalances due to reducedexhaust oil volume.

• Extruder features 5 stage screw rpm for precise melt quality as well asclosed loop back pressure control and actual extruder motor pressure.

• Extruder overrun with process alarm.

• Decompression before and after extruder run.

H Y D R A U L I C S A N D B A S E

• Proportional control of all machine functions: clamp, injection, eject, extruder,and sled.

• Variable volume P/Q servo pump provides more efficient energy usage.

• Fixed volume pump for cooling the oil.

• Face seal fittings on all hydraulic lines provides leak-tight connections.

• Low noise level due to close-coupled pump design.

• Full flow 5 micron oil filtration for greater protection of machine components.

• Low oil level monitor with alarm prevents machine damage and down timedue to low oil conditions.

• Convenient tri-directional part removal.

• Leveling pads standard.

• Pump is outside of tank for ease of access.

• Pump and motor easily slide out from base.

T E M P E R A T U R E

• Temperature control includes stand by heats and closed loop feedthroattemperature control.

• Closed loop oil temperature control for continuous, stable operation.

• Improved heat control through reduced barrel thermal mass.

• Solid state relays for temperature control.

• Cold screw start-up protection prevents screw and screw tip damage.

• Shorted thermocouple protection protects the control from high voltage.

C O N T R O L

• XTREEM ST (Standard on all models)

• XTREEM NT (Windows based control)

• 100% PC hardware.

• Patented Milacron technology.

• Standard 10.4” color LCD.

• Same user interface as always.

• XTREEM ST control features include 3.5 inch floppy, PS2 keyboard port, ethernet port, parallel port, 110v outlet.

• Optional NT control with internet access and networking - provides a trueWindows NT environment for user familiarity and communications.

• Optional XTREEM NT control also features all Microsoft Windows NT features(Internet Explorer, networking, multimedia, calculator and mouse.) XTREEM NTalso offers 3rd party integration. Allows operator to add off the shelf software.

• Host computer communications through Ethernet connection -TCP/IP- Allowsmachine to communicate with other systems providing system integration.

• Mold storage internally and on floppy disks allow operator to store 40 moldsinternally or infinitely on disc.

S E T T I N G A N E W S T A N D A R D I N T O G G L E I N J E C T I O N M O L D I N G P R O D U C T I V I T Y.

MAGNA T is the ultimate injection molding machine with increased clamp, eject, injection and control specifications.

Utilizing Milacron’s XTREEM Control with their proven user interface the machine has even more capability, performance,

versatility, accuracy and durability. Even internet and Windows capability is offered with XTREEM’s patented technology.

MAGNA T means productivity.

• Configurable I/O provides customer with versatility to interface with variedmachinery of their own selection.

• Operator identifiable access allows the machine to be customized for eachoperator.

• Change log documents all machine set-up changes.

• Notepad lets operator type in important information and save with mold file.

• Active Split Screens™.

• Quick Set™ screens allow operator to build screens the way they want them.

• Configurable color screens.

• Process monitor with alarms and defective part signal.

• Auto shut down by either end-of-run or process alarm.

• SPC (Statistical Process Control) with precision to .0001 allows SPC verificationof molding process and certification to end user.

• Analog and digital I/O pages with full descriptions assist in troubleshooting.

• Cavity pressure transfer software and signals.

• Selectable process parameter printout.

• A standard easy-to-understand Help Message page is available.

• Multiple language (English/Spanish)

• English/Metric units - provides units user is accustomed to.

• Position set point and readout precision 0.001” for accurate positioning of all axes.

A V A I L A B L E O P T I O N S

• Clamp tonnage readout.

• Automatic lube pump with lube level and pressure switch.

• Fully programmable hydraulic cores.

• Dual cores.

• Heater band burnout detection.

• Nozzle shut off valve.

• Alpha keypad.

• Keyboard hardware.

• Plot of external analog signal.

• Data entry interlock switch.

• Breather cycle.

• Coining.

• Host computer communications - new SPI standard.

• Peripheral communications (SPI 3.01).

C L A M P

• Ten pin clamp linkage saves floor space with a smaller footprint andincreases productivity with faster clamp lock-over time (shorter cycletimes.)

• Operator can select from 25 sequence hydraulic core pulls that arestandard with speed settings through the control.

• Clamp/Eject safety motion keyswitch for increased production.

• Robot interface is now standard.

• Large tie bar spacing for greater mold versatility.

• Long clamp strokes and increased minimum and maximum mold height.

• Third plate pickup provides additional clamp speeds when needed.

• Automatic tonnage adjustment provides fast mold changes and accuratetonnage set up.

• Closed loop mold protect for accurate control of mold safety.

• Bull gear die height adjust. Accurate, reliable positioning of the clamp linkage.

• Rigid cast platens designed using FEA (Finite Element Analysis) for maximum platen rigidity.

• Double-shear linkage design minimizes pin deflection and bearing wear.

• Minimum and maximum mold height protection.

• Wear resistance through Nitrided hardened toggle pins and induction hardened strain rods with reduced lubrication bushings.

E J E C T

• Long ejector strokes.

• Eject on the fly for faster cycle times.

• Eject retract limit switch verification for mold safety.

• Pulsating eject - up to 9 pulses.

• 3-stage air eject for versatility.

21

S T A N D A R D F E A T U R E S

I N J E C T I O N A N D E X T R U D E R

• 5 stage true closed loop injection velocity profile.

• 11 stage true closed loop injection pressure profile(1 high, 5 pack, 5 hold).

• Standard injection features include: semi-auto purge, sprue break, manual mold purge, flow mold, stack mold, and insert molding.

• Barrier screw is now standard to provide improved processing.

• Auto heat start-up maximizes production up-time.

• Multiple injection units plus A-B-C barrel and screw combinations. Up to 36,000 psi injection pressure an “A” barrels.

• 20:1 L/D or higher on all shot sizes.

• Configurable injection velocity switch points by percentage, position, or volume for easier set ups of injection.

• Melt or hydraulic pressure setup allows injection pressures to be entered in units the operator is most familiar with.

• Adjustable pack velocity provides additional control of injection.

• Hopper swivel allows for material or color change rapidly and conveniently.

• Injection unit includes twin injection and twin pull-in cylinders for precisealignment.

• Precision ways reduce misalignments affecting screw pick-up.

• Zero leak seal system eliminates hydraulic leak problems.

• 10:1 ratio cylinders reduce noise and pressure imbalances due to reducedexhaust oil volume.

• Extruder features 5 stage screw rpm for precise melt quality as well asclosed loop back pressure control and actual extruder motor pressure.

• Extruder overrun with process alarm.

• Decompression before and after extruder run.

H Y D R A U L I C S A N D B A S E

• Proportional control of all machine functions: clamp, injection, eject, extruder,and sled.

• Variable volume P/Q servo pump provides more efficient energy usage.

• Fixed volume pump for cooling the oil.

• Face seal fittings on all hydraulic lines provides leak-tight connections.

• Low noise level due to close-coupled pump design.

• Full flow 5 micron oil filtration for greater protection of machine components.

• Low oil level monitor with alarm prevents machine damage and down timedue to low oil conditions.

• Convenient tri-directional part removal.

• Leveling pads standard.

• Pump is outside of tank for ease of access.

• Pump and motor easily slide out from base.

T E M P E R A T U R E

• Temperature control includes stand by heats and closed loop feedthroattemperature control.

• Closed loop oil temperature control for continuous, stable operation.

• Improved heat control through reduced barrel thermal mass.

• Solid state relays for temperature control.

• Cold screw start-up protection prevents screw and screw tip damage.

• Shorted thermocouple protection protects the control from high voltage.

C O N T R O L

• XTREEM ST (Standard on all models)

• XTREEM NT (Windows based control)

• 100% PC hardware.

• Patented Milacron technology.

• Standard 10.4” color LCD.

• Same user interface as always.

• XTREEM ST control features include 3.5 inch floppy, PS2 keyboard port, ethernet port, parallel port, 110v outlet.

• Optional NT control with internet access and networking - provides a trueWindows NT environment for user familiarity and communications.

• Optional XTREEM NT control also features all Microsoft Windows NT features(Internet Explorer, networking, multimedia, calculator and mouse.) XTREEM NTalso offers 3rd party integration. Allows operator to add off the shelf software.

• Host computer communications through Ethernet connection -TCP/IP- Allowsmachine to communicate with other systems providing system integration.

• Mold storage internally and on floppy disks allow operator to store 40 moldsinternally or infinitely on disc.

S E T T I N G A N E W S T A N D A R D I N T O G G L E I N J E C T I O N M O L D I N G P R O D U C T I V I T Y.

MAGNA T is the ultimate injection molding machine with increased clamp, eject, injection and control specifications.

Utilizing Milacron’s XTREEM Control with their proven user interface the machine has even more capability, performance,

versatility, accuracy and durability. Even internet and Windows capability is offered with XTREEM’s patented technology.

MAGNA T means productivity.

• Configurable I/O provides customer with versatility to interface with variedmachinery of their own selection.

• Operator identifiable access allows the machine to be customized for eachoperator.

• Change log documents all machine set-up changes.

• Notepad lets operator type in important information and save with mold file.

• Active Split Screens™.

• Quick Set™ screens allow operator to build screens the way they want them.

• Configurable color screens.

• Process monitor with alarms and defective part signal.

• Auto shut down by either end-of-run or process alarm.

• SPC (Statistical Process Control) with precision to .0001 allows SPC verificationof molding process and certification to end user.

• Analog and digital I/O pages with full descriptions assist in troubleshooting.

• Cavity pressure transfer software and signals.

• Selectable process parameter printout.

• A standard easy-to-understand Help Message page is available.

• Multiple language (English/Spanish)

• English/Metric units - provides units user is accustomed to.

• Position set point and readout precision 0.001” for accurate positioning of all axes.

A V A I L A B L E O P T I O N S

• Clamp tonnage readout.

• Automatic lube pump with lube level and pressure switch.

• Fully programmable hydraulic cores.

• Dual cores.

• Heater band burnout detection.

• Nozzle shut off valve.

• Alpha keypad.

• Keyboard hardware.

• Plot of external analog signal.

• Data entry interlock switch.

• Breather cycle.

• Coining.

• Host computer communications - new SPI standard.

• Peripheral communications (SPI 3.01).

C L A M P

• Ten pin clamp linkage saves floor space with a smaller footprint andincreases productivity with faster clamp lock-over time (shorter cycletimes.)

• Operator can select from 25 sequence hydraulic core pulls that arestandard with speed settings through the control.

• Clamp/Eject safety motion keyswitch for increased production.

• Robot interface is now standard.

• Large tie bar spacing for greater mold versatility.

• Long clamp strokes and increased minimum and maximum mold height.

• Third plate pickup provides additional clamp speeds when needed.

• Automatic tonnage adjustment provides fast mold changes and accuratetonnage set up.

• Closed loop mold protect for accurate control of mold safety.

• Bull gear die height adjust. Accurate, reliable positioning of the clamp linkage.

• Rigid cast platens designed using FEA (Finite Element Analysis) for maximum platen rigidity.

• Double-shear linkage design minimizes pin deflection and bearing wear.

• Minimum and maximum mold height protection.

• Wear resistance through Nitrided hardened toggle pins and induction hardened strain rods with reduced lubrication bushings.

E J E C T

• Long ejector strokes.

• Eject on the fly for faster cycle times.

• Eject retract limit switch verification for mold safety.

• Pulsating eject - up to 9 pulses.

• 3-stage air eject for versatility.

450 Frame

630 Frame

970 Frame

Injection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C

GP Styrene (Theoretical) ozs 5.8 7.6 9.6 g. 165 215 272Displacement in3 10.6 13.8 17.5 cm3 173 226 286

Injection Pressure, Max psi 35,400 28,700 22,700 bar 2,441 1,979 1,566Injection Rate in3/sec 7 9 12 cm3/sec 115 147 197Screw Stroke in 7.1 7.1 7.1 mm 180 180 180Screw Diameter in 1.38 1.57 1.77 mm 35 40 45Screw L/D (xx:1) 22.0 22.8 20.0 22.0 22.8 20.0Screw Performance

Screw Speed, Max rpm 400 400 400 rpm 400 400 400 Torque at Screw in-lb 6,300 6,300 6,300 Nm 711 711 711

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 0.7 1.1 1.4 grs/sec 19 32 41

Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 10.6 12.6 12.6 kW 10.6 12.6 12.6

Injection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C

GP Styrene (Theoretical) ozs 8.4 10.6 13.1 g. 239 303 369Displacement in3 15.3 19.4 24.0 cm3 251 318 393

Injection Pressure, Max psi 36,100 28,500 23,100 bar 2,490 1,966 1,593Injection Rate in3/sec 7 9 11 cm3/sec 115 147 180Screw Stroke in 7.9 7.9 7.9 mm 200 200 200Screw Diameter in 1.57 1.77 1.97 mm 40 45 50Screw L/D (xx:1) 22.0 22.2 20.0 22.0 22.2 20.0Screw Performance

Screw Speed, Max rpm 308 308 308 rpm 308 308 308 Torque at Screw in-lb 8,400 8,400 8,400 Nm 948 948 948

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 0.9 1.1 1.5 grs/sec 24 31 44

Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 13.6 16.9 16.9 kW 13.6 16.9 16.9

Injection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C

GP Styrene (Theoretical) ozs 12.0 15.0 22.0 g. 340 425 624Displacement in3 23.3 28.8 41.4 cm3 382 471 679

Injection Pressure, Max psi 32,600 29,800 20,700 bar 2,248 2,055 1,428Injection Rate in3/sec 7 9 13 cm3/sec 115 147 213Screw Stroke in 9.4 9.4 9.4 mm 240 240 240Screw Diameter in 1.77 1.97 2.36 mm 45 50 60Screw L/D (xx:1) 22.0 24.2 20.0 22.0 24.2 20.0Screw Performance

Low Torque Screw Speed, Max rpm 302 302 302 rpm 302 302 302 Low Torque at Screw in-lb 8,900 8,900 8,900 Nm 1,004 1,004 1,004

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.1 1.5 2.4 grs/sec 31 43 68 Hi Torque Screw Speed, Max rpm 201 201 201 rpm 201 201 201 Hi Torque at Screw in-lb 13,300 13,300 13,300 Nm 1,502 1,502 1,502

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 0.7 1.0 1.6 grs/sec 21 28 46

Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 16.0 19.3 19.3 kW 16.0 19.3 19.3

4

170

300 Frame

Clamp Unit SpecificationsEnglish Metric

Clamp Force Tons 168 kN 1,500Clamp Opening Force Tons 16.9 kN 150Clamp Stroke in 17.3 mm 440Clamp Speed

Dry Cycle Time (typical) @ 50% stroke sec 2.0 sec 2.0Maximum Daylight in 37.4 mm 950Minimum/Maximum Mold Thickness in 5.9 / 20.1 mm 150 / 510Maximum Mold Wt lbs 3,300 kgs 1,500Platen Size (H x V) in 29.1 x 29.1 mm 740 x 740Distance Between Tie Rods ( H x V) in 20.1 x 20.1 mm 510 x 510Tie Rod Diameter in 3.3 mm 85Ejector Stroke (Max) in 5.1 mm 130Ejector Force @ 2000 psi Tons 4.9 kN 43.6

Machine SpecificationsDimensions, Overall English MetricLength (with 630 IU) in 213.8 mm 5,430Width in 62.2 mm 1,580Height in 98.3 mm 2,498Shipping weight ( Est. ) lbs 15,775 Kg 7,099Electric and HydraulicMachine Hyd. System Pressure, Max PSI 2,950 bar 203.4Hydraulic Pump Capacity

@ 100 psi (total) GPM 36 L/min 136Variable volume capacity GPM 28 L/min 106Fixed volume capacity GPM 8 L/min 30

Electric Motor hp 25 kw 18.7Total Oil Reservoir Capacity gal 110 L 416Water RequirementsHeat Exchanger @ 85 deg F GPM 7 L/min 26

Injection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C

GP Styrene (Theoretical) ozs 3.8 5.2 6.7 g. 108 146 191Displacement in3 6.9 9.4 12.3 cm3 113 154 201

Injection Pressure, Max psi 36,200 28,100 21,500 bar 2,497 1,938 1,483Injection Rate in3/sec 7 9 12 cm3/sec 115 147 197Screw Stroke in 6.3 6.3 6.3 mm 160 160 160Screw Diameter in 1.18 1.38 1.57 mm 30 35 40Screw L/D (xx:1) 22.0 22.9 20.0 22.0 22.9 20.0Screw Performance

Screw Speed, Max rpm 625 578 505 rpm 625 578 505 Torque at Screw in-lb 4,200 4,200 4,200 Nm 474 474 474

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 0.8 1.0 1.4 grs/sec 21 28 40

Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 6.0 8.0 8.0 kW 6.0 8.0 8.0

3

170

450 Frame

630 Frame

970 Frame

Injection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C

GP Styrene (Theoretical) ozs 5.8 7.6 9.6 g. 165 215 272Displacement in3 10.6 13.8 17.5 cm3 173 226 286

Injection Pressure, Max psi 35,400 28,700 22,700 bar 2,441 1,979 1,566Injection Rate in3/sec 7 9 12 cm3/sec 115 147 197Screw Stroke in 7.1 7.1 7.1 mm 180 180 180Screw Diameter in 1.38 1.57 1.77 mm 35 40 45Screw L/D (xx:1) 22.0 22.8 20.0 22.0 22.8 20.0Screw Performance

Screw Speed, Max rpm 400 400 400 rpm 400 400 400 Torque at Screw in-lb 6,300 6,300 6,300 Nm 711 711 711

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 0.7 1.1 1.4 grs/sec 19 32 41

Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 10.6 12.6 12.6 kW 10.6 12.6 12.6

Injection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C

GP Styrene (Theoretical) ozs 8.4 10.6 13.1 g. 239 303 369Displacement in3 15.3 19.4 24.0 cm3 251 318 393

Injection Pressure, Max psi 36,100 28,500 23,100 bar 2,490 1,966 1,593Injection Rate in3/sec 7 9 11 cm3/sec 115 147 180Screw Stroke in 7.9 7.9 7.9 mm 200 200 200Screw Diameter in 1.57 1.77 1.97 mm 40 45 50Screw L/D (xx:1) 22.0 22.2 20.0 22.0 22.2 20.0Screw Performance

Screw Speed, Max rpm 308 308 308 rpm 308 308 308 Torque at Screw in-lb 8,400 8,400 8,400 Nm 948 948 948

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 0.9 1.1 1.5 grs/sec 24 31 44

Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 13.6 16.9 16.9 kW 13.6 16.9 16.9

Injection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C

GP Styrene (Theoretical) ozs 12.0 15.0 22.0 g. 340 425 624Displacement in3 23.3 28.8 41.4 cm3 382 471 679

Injection Pressure, Max psi 32,600 29,800 20,700 bar 2,248 2,055 1,428Injection Rate in3/sec 7 9 13 cm3/sec 115 147 213Screw Stroke in 9.4 9.4 9.4 mm 240 240 240Screw Diameter in 1.77 1.97 2.36 mm 45 50 60Screw L/D (xx:1) 22.0 24.2 20.0 22.0 24.2 20.0Screw Performance

Low Torque Screw Speed, Max rpm 302 302 302 rpm 302 302 302 Low Torque at Screw in-lb 8,900 8,900 8,900 Nm 1,004 1,004 1,004

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.1 1.5 2.4 grs/sec 31 43 68 Hi Torque Screw Speed, Max rpm 201 201 201 rpm 201 201 201 Hi Torque at Screw in-lb 13,300 13,300 13,300 Nm 1,502 1,502 1,502

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 0.7 1.0 1.6 grs/sec 21 28 46

Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 16.0 19.3 19.3 kW 16.0 19.3 19.3

4

170

300 Frame

Clamp Unit SpecificationsEnglish Metric

Clamp Force Tons 168 kN 1,500Clamp Opening Force Tons 16.9 kN 150Clamp Stroke in 17.3 mm 440Clamp Speed

Dry Cycle Time (typical) @ 50% stroke sec 2.0 sec 2.0Maximum Daylight in 37.4 mm 950Minimum/Maximum Mold Thickness in 5.9 / 20.1 mm 150 / 510Maximum Mold Wt lbs 3,300 kgs 1,500Platen Size (H x V) in 29.1 x 29.1 mm 740 x 740Distance Between Tie Rods ( H x V) in 20.1 x 20.1 mm 510 x 510Tie Rod Diameter in 3.3 mm 85Ejector Stroke (Max) in 5.1 mm 130Ejector Force @ 2000 psi Tons 4.9 kN 43.6

Machine SpecificationsDimensions, Overall English MetricLength (with 630 IU) in 213.8 mm 5,430Width in 62.2 mm 1,580Height in 98.3 mm 2,498Shipping weight ( Est. ) lbs 15,775 Kg 7,099Electric and HydraulicMachine Hyd. System Pressure, Max PSI 2,950 bar 203.4Hydraulic Pump Capacity

@ 100 psi (total) GPM 36 L/min 136Variable volume capacity GPM 28 L/min 106Fixed volume capacity GPM 8 L/min 30

Electric Motor hp 25 kw 18.7Total Oil Reservoir Capacity gal 110 L 416Water RequirementsHeat Exchanger @ 85 deg F GPM 7 L/min 26

Injection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C

GP Styrene (Theoretical) ozs 3.8 5.2 6.7 g. 108 146 191Displacement in3 6.9 9.4 12.3 cm3 113 154 201

Injection Pressure, Max psi 36,200 28,100 21,500 bar 2,497 1,938 1,483Injection Rate in3/sec 7 9 12 cm3/sec 115 147 197Screw Stroke in 6.3 6.3 6.3 mm 160 160 160Screw Diameter in 1.18 1.38 1.57 mm 30 35 40Screw L/D (xx:1) 22.0 22.9 20.0 22.0 22.9 20.0Screw Performance

Screw Speed, Max rpm 625 578 505 rpm 625 578 505 Torque at Screw in-lb 4,200 4,200 4,200 Nm 474 474 474

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 0.8 1.0 1.4 grs/sec 21 28 40

Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 6.0 8.0 8.0 kW 6.0 8.0 8.0

3

170

76.2mm3.00

127.0mm5.00

177.8mm7.00

254.0mm10.00

330.2mm13.00

76.2mm 3.00

127.0mm 5.00

177.8mm 7.00

254.0mm 10.00

330.2mm 13.00

510.0mm20.08

510.0mm20.08

50.8mm2.00

203.2mm8.00

50.8mm2.00

203.2mm8.00

88.9mm3.50

88.9mm3.50

740.0mm29.13

740.0mm29.13

HOLE DESCRIPTION: "A" - Ø.531", 1.78" DEEP, .625-11UNC-2B, 1.22" DEEP (80) HOLES "B" - Ø27.0 (1.063") THRU, 0.8(.03") X 45° CHAMFER BOTH SIDES (12) HOLES "B" - CORRESPONDING HOLES IN K/O Ø14.29 (.562") THRU (12) HOLES "C" - Ø36.53 (1.438") THRU, 0.8(.03") X 45° CHAMFER BOTH SIDES "C" - CORRESPONDING HOLE IN K/O Ø.656" 45.0(1.77") DEEP, .750"-10 UNC-2B

SECTION A-ASECTION A-A

"A"

"B"

"C"

MOVING PLAMOVING PLATENTEN

130.0mm5.12

KNOCKOUT STROKE

Ø 85.0mm3.35

STRAIN ROD

510.0mm20.08

MAX MOLD

150.0mm5.91

MIN MOLD

950.0mm37.40

MAX DAYLIGHT

4.8mm 0.19NOZZLE

PROTRUSION

440.0mm17.32STROKE

45.0mm1.77

K/O BAR

320.0mm 12.60K/O BAR RETRACTED

414.3mm16.31ROBOT

MTG SURFACE

Ø 101.60 -101.66mm4.000 -4.002

MACHINE

76.2mm TYP3.00

177.8mm TYP7.00

25.4mm TYP1.00

76.2mm TYP3.00

127.0mm TYP5.00

101.6mm TYP4.00

.625"-11 UNC 2B, 1.25" DEEP(10) PLACES

A

MOVING PLATEN

DIE SPACE

6

170

Ø85.0mm3.35

STRAIN ROD

510.0mm20.08

BETWEENSTRAIN RODS

2225.3m 87.61

510.0mm20.08

MAX MOLD150.0mm5.91 MIN. MOLD

950.0mm 37.40MAX DAYLIGHT

440.0mm17.32CLAMP

STROKE

590mm 23.2

1937mm 76.3

2607.7mm 102.67

751mm29.6

1116.6mm 43.96 "A" BARREL

719.6mm28.33INSIDE

OF GATES

452.6mm17.82

INSIDE OF GATE

1163mm45.8

82.6mm3.25

349.6mm 13.76

1246.6mm 49.08 "B & C" BARREL

89mm3.5

835mm32.9

FOR MOTORREMOVAL

784.6mm30.89GATE

517.6mm20.38GATE

1302.2mm51.27

1452.1mm57.17

2237.9mm88.10

2172.7mm 85.54

24°SWIVEL FOR FEEDSCREW REMOVAL

245mm9.6 500mm

19.7

0.75" NPT WATER CONNECTIONS(IN AND OUT) HEAT EXCHANGER27 LPM/7 GPM 29°C/85°FMAX WATER IN

THIS AREA IS RESERVED FOR PIPING

.75 NPT OIL FILL PORTOIL FILTER

833.1mm32.80

1931.8mm76.05

LIFT OVERHEIGHT

63.5mm2.50

LEVELING PADS (10)

1384.8mm54.52

510.0mm20.08

BETWEENSTRAIN RODS

1129.8mm44.48

TO TOP OF LOWERSTRAIN ROD

2497.7mm98.33

43mm1.7

1321.3mm52.02

873.1mm34.38 BASE WIDTH

358mm14.1

416 LITERS/110 GAL RESERVOIR

.50 NPT AIR INLET

635.0mm25.00

668.4mm26.32

5430.4mm213.80

115mm4.5

2039mm80.3

1027.5mm40.45

GATE OPEN POSITIONFROM STATIONARY PLATEN

636mm25.0

OPTIONALHOPPER

276mm 10.9OPTIONAL HOPPER MAGNET

184mm7.2 FILTERELEMENTREMOVAL

295mm 11.6750mm

29.5

75.0mm2.95 1200.0mm 47.24

2050.0mm 80.713050.0mm 120.08

4275.0mm 168.314350mm 171.3

STAT PLAT TO END OF BASE2000mm 78.7

105.7mm4.16 50mm 2.0

FROM MOLD FACETO PART DROP AREA

75.0mm2.95

472.7mm18.61

607.7mm23.93

4957.7mm 195.19

450.0mm17.72PULL-IN

CYL STROKE

5368mm 211.3

200.0mm7.87

INJECTIONSTROKE

ELECTRICALCABINET

OPTIONAL65 LB

HOPPER

40MM A BARREL 22.0:1 L/D45MM B BARREL 20.0:1 L/D50MM C BARREL 22.2:1 L/D

OIL LEVEL(NON-OP SIDE)

630 INJ UNIT

"A" BARREL HOPPER POSITION "B & C" BARREL HOPPER POSITION

794mm31.3

1935mm76.2

WATER MANIFOLDHANDLE

436.6mm17.19

1799.0mm70.83

ROBOT MTGSURFACE

1685.7mm66.36 OPERATOR STATION SWIVELED

1399.9mm55.11

1578.8mm62.16

1585.8mm62.43TOP OFHOPPERSWIVELPLATE

OPTIONAL WATER MANIFOLDS1.25 NPT SUPPLY & RETURN CONNECTIONS(16) .75 NPT INLET(16) .75 NPT OULETEACH FOR MOVING& STATIONARY PLATENS

ELECTRICALCONNECTION

WATER OUTWATER IN

MACHINE DIAGRAMWITH 630 INJECTION UNIT

5

170

76.2mm3.00

127.0mm5.00

177.8mm7.00

254.0mm10.00

330.2mm13.00

76.2mm 3.00

127.0mm 5.00

177.8mm 7.00

254.0mm 10.00

330.2mm 13.00

510.0mm20.08

510.0mm20.08

50.8mm2.00

203.2mm8.00

50.8mm2.00

203.2mm8.00

88.9mm3.50

88.9mm3.50

740.0mm29.13

740.0mm29.13

HOLE DESCRIPTION: "A" - Ø.531", 1.78" DEEP, .625-11UNC-2B, 1.22" DEEP (80) HOLES "B" - Ø27.0 (1.063") THRU, 0.8(.03") X 45° CHAMFER BOTH SIDES (12) HOLES "B" - CORRESPONDING HOLES IN K/O Ø14.29 (.562") THRU (12) HOLES "C" - Ø36.53 (1.438") THRU, 0.8(.03") X 45° CHAMFER BOTH SIDES "C" - CORRESPONDING HOLE IN K/O Ø.656" 45.0(1.77") DEEP, .750"-10 UNC-2B

SECTION A-ASECTION A-A

"A"

"B"

"C"

MOVING PLAMOVING PLATENTEN

130.0mm5.12

KNOCKOUT STROKE

Ø 85.0mm3.35

STRAIN ROD

510.0mm20.08

MAX MOLD

150.0mm5.91

MIN MOLD

950.0mm37.40

MAX DAYLIGHT

4.8mm 0.19NOZZLE

PROTRUSION

440.0mm17.32STROKE

45.0mm1.77

K/O BAR

320.0mm 12.60K/O BAR RETRACTED

414.3mm16.31ROBOT

MTG SURFACE

Ø 101.60 -101.66mm4.000 -4.002

MACHINE

76.2mm TYP3.00

177.8mm TYP7.00

25.4mm TYP1.00

76.2mm TYP3.00

127.0mm TYP5.00

101.6mm TYP4.00

.625"-11 UNC 2B, 1.25" DEEP(10) PLACES

A

MOVING PLATEN

DIE SPACE

6

170

Ø85.0mm3.35

STRAIN ROD

510.0mm20.08

BETWEENSTRAIN RODS

2225.3m 87.61

510.0mm20.08

MAX MOLD150.0mm5.91 MIN. MOLD

950.0mm 37.40MAX DAYLIGHT

440.0mm17.32CLAMP

STROKE

590mm 23.2

1937mm 76.3

2607.7mm 102.67

751mm29.6

1116.6mm 43.96 "A" BARREL

719.6mm28.33INSIDE

OF GATES

452.6mm17.82

INSIDE OF GATE

1163mm45.8

82.6mm3.25

349.6mm 13.76

1246.6mm 49.08 "B & C" BARREL

89mm3.5

835mm32.9

FOR MOTORREMOVAL

784.6mm30.89GATE

517.6mm20.38GATE

1302.2mm51.27

1452.1mm57.17

2237.9mm88.10

2172.7mm 85.54

24°SWIVEL FOR FEEDSCREW REMOVAL

245mm9.6 500mm

19.7

0.75" NPT WATER CONNECTIONS(IN AND OUT) HEAT EXCHANGER27 LPM/7 GPM 29°C/85°FMAX WATER IN

THIS AREA IS RESERVED FOR PIPING

.75 NPT OIL FILL PORTOIL FILTER

833.1mm32.80

1931.8mm76.05

LIFT OVERHEIGHT

63.5mm2.50

LEVELING PADS (10)

1384.8mm54.52

510.0mm20.08

BETWEENSTRAIN RODS

1129.8mm44.48

TO TOP OF LOWERSTRAIN ROD

2497.7mm98.33

43mm1.7

1321.3mm52.02

873.1mm34.38 BASE WIDTH

358mm14.1

416 LITERS/110 GAL RESERVOIR

.50 NPT AIR INLET

635.0mm25.00

668.4mm26.32

5430.4mm213.80

115mm4.5

2039mm80.3

1027.5mm40.45

GATE OPEN POSITIONFROM STATIONARY PLATEN

636mm25.0

OPTIONALHOPPER

276mm 10.9OPTIONAL HOPPER MAGNET

184mm7.2 FILTERELEMENTREMOVAL

295mm 11.6750mm

29.5

75.0mm2.95 1200.0mm 47.24

2050.0mm 80.713050.0mm 120.08

4275.0mm 168.314350mm 171.3

STAT PLAT TO END OF BASE2000mm 78.7

105.7mm4.16 50mm 2.0

FROM MOLD FACETO PART DROP AREA

75.0mm2.95

472.7mm18.61

607.7mm23.93

4957.7mm 195.19

450.0mm17.72PULL-IN

CYL STROKE

5368mm 211.3

200.0mm7.87

INJECTIONSTROKE

ELECTRICALCABINET

OPTIONAL65 LB

HOPPER

40MM A BARREL 22.0:1 L/D45MM B BARREL 20.0:1 L/D50MM C BARREL 22.2:1 L/D

OIL LEVEL(NON-OP SIDE)

630 INJ UNIT

"A" BARREL HOPPER POSITION "B & C" BARREL HOPPER POSITION

794mm31.3

1935mm76.2

WATER MANIFOLDHANDLE

436.6mm17.19

1799.0mm70.83

ROBOT MTGSURFACE

1685.7mm66.36 OPERATOR STATION SWIVELED

1399.9mm55.11

1578.8mm62.16

1585.8mm62.43TOP OFHOPPERSWIVELPLATE

OPTIONAL WATER MANIFOLDS1.25 NPT SUPPLY & RETURN CONNECTIONS(16) .75 NPT INLET(16) .75 NPT OULETEACH FOR MOVING& STATIONARY PLATENS

ELECTRICALCONNECTION

WATER OUTWATER IN

MACHINE DIAGRAMWITH 630 INJECTION UNIT

5

170

630 Frame

970 Frame

1540 Frame

Injection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C

GP Styrene (Theoretical) ozs 8.4 10.6 13.1 g. 239 303 369Displacement in3 15.3 19.4 24.0 cm3 251 318 393

Injection Pressure, Max psi 36,100 28,500 23,100 bar 2,490 1,966 1,593Injection Rate in3/sec 11 15 18 cm3/sec 180 246 295Screw Stroke in 7.9 7.9 7.9 mm 200 200 200Screw Diameter in 1.57 1.77 1.97 mm 40 45 50Screw L/D (xx:1) 22.0 22.2 20.0 22.0 22.2 20.0Screw Performance

Screw Speed, Max rpm 380 380 380 rpm 380 380 380 Torque at Screw in-lb 8,400 8,400 8,400 Nm 948 948 948

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.3 1.6 2.2 grs/sec 36 46 64

Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 13.6 16.9 16.9 13.6 16.9 16.9

Injection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C

GP Styrene (Theoretical) ozs 12.0 15.0 22.0 g. 340 425 624Displacement in3 23.3 28.8 41.4 cm3 382 471 679

Injection Pressure, Max psi 32,600 29,800 20,700 bar 2,248 2,055 1,428Injection Rate in3/sec 11 14 20 cm3/sec 180 229 328Screw Stroke in 9.4 9.4 9.4 mm 240 240 240Screw Diameter in 1.77 1.97 2.36 mm 45 50 60Screw L/D (xx:1) 22.0 24.2 20.0 22.0 24.2 20.0Screw Performance

Low Torque Screw Speed, Max rpm 316 316 316 rpm 316 316 316 Low Torque at Screw in-lb 8,900 8,900 8,900 Nm 1,004 1,004 1,004

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.6 2.0 2.7 grs/sec 46 57 76 Hi Torque Screw Speed, Max rpm 449 404 337 rpm 449 404 337 Hi Torque at Screw in-lb 13,300 13,300 13,300 Nm 1,502 1,502 1,502

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.1 1.6 2.5 grs/sec 32 45 72

Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 16.0 19.3 19.3 kW 16.0 19.3 19.3

Injection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C

GP Styrene (Theoretical) ozs 18.0 26.0 36.0 g. 510 737 1021Displacement in3 33.5 48.3 65.8 cm3 550 792 1078

Injection Pressure, Max psi 32,400 28,100 20,600 bar 2,234 1,938 1,421Injection Rate in3/sec 10 15 20 cm3/sec 164 246 328Screw Stroke in 11.0 11.0 11.0 mm 280 280 280Screw Diameter in 1.97 2.36 2.76 mm 50 60 70Screw L/D (xx:1) 22.0 23.6 20.0 22.0 23.6 20.0Screw Performance

Low Torque Screw Speed, Max rpm 297 297 297 rpm 297 297 297 Low Torque at Screw in-lb 14,200 14,200 14,200 Nm 1,603 1,603 1,603

@psi 2,900 2900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.5 2.4 3.3 grs/sec 42 67 93 Hi Torque Screw Speed, Max rpm 197 197 197 rpm 197 197 197 Hi Torque at Screw in-lb 21,300 21,300 21,300 Nm 2,405 2,405 2,405

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.0 1.6 2.2 grs/sec 28 45 61

Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 20.1 22.2 22.2 kW 20.1 22.2 22.2

8

225

450 Frame

Clamp Unit SpecificationsEnglish Metric

Clamp Force Tons 225 kN 2,000Clamp Opening Force Tons 22.5 kN 200Clamp Stroke in 20.1 mm 510Clamp Speed

Dry Cycle Time (typical) @ 50% stroke sec 2.2 sec 2.2Maximum Daylight in 42.1 mm 1,070Minimum/Maximum Mold Thickness in 5.9 / 22.0 mm 150 / 560Maximum Mold Wt lbs 4,200 kgs 1,905 Platen Size ( H x V ) in 31.9 x 31.9 mm 810 x 810Distance Between Tie Rods ( H x V) in 22.4 x 22.4 mm 570 x 570Tie Rod Diameter in 3.9 mm 100Ejector Stroke (Max) in 5.9 mm 150Ejector Force @ 2000 psi Tons 4.9 kN 43

Machine SpecificationsDimensions, Overall English MetricLength (with 970 IU) in 251.7 mm 6,393Width in 66.7 mm 1,695Height in 104.9 mm 2,664Shipping weight ( Est. ) lbs 19,056 Kg 8,662Electric and HydraulicMachine Hyd. System Pressure, Max PSI 2,950 bar 203.4Hydraulic Pump Capacity

@ 100 psi (total) GPM 59 L/min 223Variable volume capacity GPM 44 L/min 167Fixed volume capacity GPM 15 L/min 57

Electric Motor hp 40 kw 29.8Total Oil Reservoir Capacity gal 134 L 507Water RequirementsHeat Exchanger @ 85 deg F GPM 10 L/min 38

Injection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C

GP Styrene (Theoretical) ozs 5.8 7.6 9.6 g. 165 215 272Displacement in3 10.6 13.8 17.5 cm3 173 226 286

Injection Pressure, Max psi 35,400 28,700 22,700 bar 2,441 1,979 1,566Injection Rate in3/sec 11 14 18 cm3/sec 180 229 295Screw Stroke in 7.1 7.1 7.1 mm 180 180 180Screw Diameter in 1.38 1.57 1.77 mm 35 40 45Screw L/D (xx:1) 22.0 22.8 20.0 22.0 22.8 20.0Screw Performance

Screw Speed, Max rpm 500 500 449 rpm 500 500 449 Torque at Screw in-lb 6,300 6,300 6,300 Nm 711 711 711

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.0 1.4 1.6 grs/sec 28 40 46

Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 10.6 12.6 12.6 kW 10.6 12.6 12.6

7

225

630 Frame

970 Frame

1540 Frame

Injection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C

GP Styrene (Theoretical) ozs 8.4 10.6 13.1 g. 239 303 369Displacement in3 15.3 19.4 24.0 cm3 251 318 393

Injection Pressure, Max psi 36,100 28,500 23,100 bar 2,490 1,966 1,593Injection Rate in3/sec 11 15 18 cm3/sec 180 246 295Screw Stroke in 7.9 7.9 7.9 mm 200 200 200Screw Diameter in 1.57 1.77 1.97 mm 40 45 50Screw L/D (xx:1) 22.0 22.2 20.0 22.0 22.2 20.0Screw Performance

Screw Speed, Max rpm 380 380 380 rpm 380 380 380 Torque at Screw in-lb 8,400 8,400 8,400 Nm 948 948 948

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.3 1.6 2.2 grs/sec 36 46 64

Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 13.6 16.9 16.9 13.6 16.9 16.9

Injection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C

GP Styrene (Theoretical) ozs 12.0 15.0 22.0 g. 340 425 624Displacement in3 23.3 28.8 41.4 cm3 382 471 679

Injection Pressure, Max psi 32,600 29,800 20,700 bar 2,248 2,055 1,428Injection Rate in3/sec 11 14 20 cm3/sec 180 229 328Screw Stroke in 9.4 9.4 9.4 mm 240 240 240Screw Diameter in 1.77 1.97 2.36 mm 45 50 60Screw L/D (xx:1) 22.0 24.2 20.0 22.0 24.2 20.0Screw Performance

Low Torque Screw Speed, Max rpm 316 316 316 rpm 316 316 316 Low Torque at Screw in-lb 8,900 8,900 8,900 Nm 1,004 1,004 1,004

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.6 2.0 2.7 grs/sec 46 57 76 Hi Torque Screw Speed, Max rpm 449 404 337 rpm 449 404 337 Hi Torque at Screw in-lb 13,300 13,300 13,300 Nm 1,502 1,502 1,502

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.1 1.6 2.5 grs/sec 32 45 72

Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 16.0 19.3 19.3 kW 16.0 19.3 19.3

Injection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C

GP Styrene (Theoretical) ozs 18.0 26.0 36.0 g. 510 737 1021Displacement in3 33.5 48.3 65.8 cm3 550 792 1078

Injection Pressure, Max psi 32,400 28,100 20,600 bar 2,234 1,938 1,421Injection Rate in3/sec 10 15 20 cm3/sec 164 246 328Screw Stroke in 11.0 11.0 11.0 mm 280 280 280Screw Diameter in 1.97 2.36 2.76 mm 50 60 70Screw L/D (xx:1) 22.0 23.6 20.0 22.0 23.6 20.0Screw Performance

Low Torque Screw Speed, Max rpm 297 297 297 rpm 297 297 297 Low Torque at Screw in-lb 14,200 14,200 14,200 Nm 1,603 1,603 1,603

@psi 2,900 2900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.5 2.4 3.3 grs/sec 42 67 93 Hi Torque Screw Speed, Max rpm 197 197 197 rpm 197 197 197 Hi Torque at Screw in-lb 21,300 21,300 21,300 Nm 2,405 2,405 2,405

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.0 1.6 2.2 grs/sec 28 45 61

Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 20.1 22.2 22.2 kW 20.1 22.2 22.2

8

225

450 Frame

Clamp Unit SpecificationsEnglish Metric

Clamp Force Tons 225 kN 2,000Clamp Opening Force Tons 22.5 kN 200Clamp Stroke in 20.1 mm 510Clamp Speed

Dry Cycle Time (typical) @ 50% stroke sec 2.2 sec 2.2Maximum Daylight in 42.1 mm 1,070Minimum/Maximum Mold Thickness in 5.9 / 22.0 mm 150 / 560Maximum Mold Wt lbs 4,200 kgs 1,905 Platen Size ( H x V ) in 31.9 x 31.9 mm 810 x 810Distance Between Tie Rods ( H x V) in 22.4 x 22.4 mm 570 x 570Tie Rod Diameter in 3.9 mm 100Ejector Stroke (Max) in 5.9 mm 150Ejector Force @ 2000 psi Tons 4.9 kN 43

Machine SpecificationsDimensions, Overall English MetricLength (with 970 IU) in 251.7 mm 6,393Width in 66.7 mm 1,695Height in 104.9 mm 2,664Shipping weight ( Est. ) lbs 19,056 Kg 8,662Electric and HydraulicMachine Hyd. System Pressure, Max PSI 2,950 bar 203.4Hydraulic Pump Capacity

@ 100 psi (total) GPM 59 L/min 223Variable volume capacity GPM 44 L/min 167Fixed volume capacity GPM 15 L/min 57

Electric Motor hp 40 kw 29.8Total Oil Reservoir Capacity gal 134 L 507Water RequirementsHeat Exchanger @ 85 deg F GPM 10 L/min 38

Injection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C

GP Styrene (Theoretical) ozs 5.8 7.6 9.6 g. 165 215 272Displacement in3 10.6 13.8 17.5 cm3 173 226 286

Injection Pressure, Max psi 35,400 28,700 22,700 bar 2,441 1,979 1,566Injection Rate in3/sec 11 14 18 cm3/sec 180 229 295Screw Stroke in 7.1 7.1 7.1 mm 180 180 180Screw Diameter in 1.38 1.57 1.77 mm 35 40 45Screw L/D (xx:1) 22.0 22.8 20.0 22.0 22.8 20.0Screw Performance

Screw Speed, Max rpm 500 500 449 rpm 500 500 449 Torque at Screw in-lb 6,300 6,300 6,300 Nm 711 711 711

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.0 1.4 1.6 grs/sec 28 40 46

Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 10.6 12.6 12.6 kW 10.6 12.6 12.6

7

225

76.2mm TYP3.00

177.8mm TYP7.00

254.0mm TYP10.00

25.4mm TYP 1.00

101.6mm TYP 4.00

177.8mm TYP 7.00

Ø.531" 1.78" DEEP.625"-11 UNC-2B, 1.22" DEEP(16) HOLES

150.0mm5.91 KNOCKOUT

STROKEØ 100.0mm

3.94 STAIN ROD

150.0mm5.91 MIN MOLD

1070.0mm42.13 MAX DAYLIGHT

4.8mm 0.19NOZZLE PROTRUSION

510.0mm 20.08STROKE

560.0mm22.05 MAX MOLD

435.0mm17.13

ROBOT MTGSURFACE

370.0mm14.57 K/O

BAR RETRACTED

45.0mm1.77 K/O BAR

Ø 101.60 -101.664.000-4.002

MACHINE

76.2mm3.00

127.0mm5.00

177.8mm7.00

254.0mm10.00 330.2mm

13.00

76.2mm 3.00

127.0mm 5.00

177.8mm 7.00

254.0mm 10.00330.2mm

13.00

570.0mm22.44

570.0mm22.44

50.8mm2.00

203.2mm8.00

50.8mm2.00

203.2mm8.00

88.9mm3.50

88.9mm3.50

810.0mm31.89

810.0mm31.89

HOLE DESCRIPTION: "A" - Ø.531", 1.78" DEEP, .625-11UNC-2B, 1.22" DEEP (92) HOLES "B" - Ø27.0 (1.063") THRU, 0.8(.03") X 45° CHAMFER BOTH SIDES (12) HOLES "B" - CORRESPONDING HOLES IN K/O Ø14.29 (.562") THRU (12) HOLES "C" - Ø36.53 (1.438") THRU, 0.8(.03") X 45° CHAMFER BOTH SIDES "C" - CORRESPONDING HOLE IN K/O Ø.656" 45.0 (1.77") DEEP, .750"-10 UNC-2B 45.0 (1.77") DEEP

SECTION A-A

"A"

"B"

"C"

MOVING PLATEN

DIE SPACE

10

225

1250mm49.2

809mm 31.8

1937.2mm76.27

808.8mm31.84

240.0mm9.45 525.0mm

20.67

1175.0mm46.26

FOR MOTOR REMOVAL

2517.3mm 99.11

2955.3mm 116.35

510.1mm20.08INSIDE

OF GATES

577.1mm22.72 GATE

844.1mm33.23GATE

1421.2mm55.95

90.1mm3.55

Ø100.0mm3.94

STRAIN ROD

570.0mm22.44

BETWEENSTRAIN RODS

150.0mm 5.91 MIN MOLD

560.0mm22.05

MAX MOLD

1070.0mm42.13

MAX DAYLIGHT

510.0mm 20.08CLAMP STROKE

1263.5mm 49.74 "A" BARREL

2697.5mm106.20

777.1mm30.59INSIDE

OF GATES

357.1mm 14.06

1509.6mm59.43

2351.6mm92.58

1463.5mm 57.62"B" & "C" BARREL

21°SWIVEL FOR FEEDSCREW REMOVAL

0.75" NPT WATER CONNECTIONS(IN AND OUT) HEAT EXCHANGER38 LPM/10 GPM 29°C/85°FMAX WATER IN

THIS AREA IS RESERVED FOR PIPING

OIL FILTER

.75 NPT OIL FILL PORT

357.7mm14.08

948.1mm37.33

988.1mm38.90

BASE WIDTH

635.0mm25.00

783.4mm30.8463.5mm 2.50

LEVELING PADS

1368.3mm53.87

1431.8mm56.37

1938.8mm76.33

LIFT OVERHEIGHT

45.0mm1.77

1146.8mm45.15

TO TOP OFLOWER

STRAIN RODS

570.0mm 22.44BETWEEN STRAIN RODS

2663.9mm104.88

.50 NPT AIR INLET

507 LITERS/134 GAL RESERVOIR

1866.8mm 73.49ROBOT MTG SURFACE

494.1mm19.45

851.8mm33.53

1695.8mm66.76

1513.0mm 59.57

1802.7mm 70.97OPERATOR STATION SWIVELED

1982mm78.1

WATERMANIFOLDHANDLE

1668.6mm65.69

TOP OF HOPPERSWIVEL PLATE

OPTIONAL WATER MANIFOLDS1.25 NPT SUPPLY & RETURN CONNECTIONS(16) .75 NPT INLET(16) .75 NPT OULETEACH FOR MOVING & STATIONARY PLATENS

WATER OUTELECTRICAL

CONNECTION

WATER IN

B

B

4840.0mm 190.55

75.0mm2.95 1220.0mm 48.03

2290.0mm 90.16 STAT PLAT TO END OF BASE

2340.0mm 92.13

3414.4mm 134.43

4765.0mm 187.60665.3mm

26.195505.3mm 216.74

50.0mm1.97 FROM MOLD FACETO PART DROP AREA

105.7mm 4.16

1020.0mm40.16

75.0mm2.95

2045.9mm80.55

115.3mm4.54

1177.4mm 46.35GATE OPEN POSITION

FROM STATIONARY PLATEN

646.4mm25.45

240.0mm 9.45INJECTION STROKE

6392.8mm 251.68

295mm 11.6

6073.8mm 239.13

500.0mm19.69 PULL-INCYL STROKE

5831.3mm 229.58

294mm 11.6OPTIONAL HOPPER

MAGNET

701mm27.6 OPTIONAL

HOPPER

OIL LEVEL(NON-OP SIDE)

970 INJ UNIT

ELECTRICALCABINET

45MM A BARREL 22.0:1 L/D50MM B BARREL 24.0:1 L/D60MM C BARREL 20.0:1 L/D

OPTIONAL115 LB HOPPER

"B & C" BARREL HOPPER POSITION"A" BARREL HOPPER POSITION

184mm7.24 FILTERELEMENT REMOVAL

MACHINE DIAGRAMWITH 970 INJECTION UNIT

9

225

76.2mm TYP3.00

177.8mm TYP7.00

254.0mm TYP10.00

25.4mm TYP 1.00

101.6mm TYP 4.00

177.8mm TYP 7.00

Ø.531" 1.78" DEEP.625"-11 UNC-2B, 1.22" DEEP(16) HOLES

150.0mm5.91 KNOCKOUT

STROKEØ 100.0mm

3.94 STAIN ROD

150.0mm5.91 MIN MOLD

1070.0mm42.13 MAX DAYLIGHT

4.8mm 0.19NOZZLE PROTRUSION

510.0mm 20.08STROKE

560.0mm22.05 MAX MOLD

435.0mm17.13

ROBOT MTGSURFACE

370.0mm14.57 K/O

BAR RETRACTED

45.0mm1.77 K/O BAR

Ø 101.60 -101.664.000-4.002

MACHINE

76.2mm3.00

127.0mm5.00

177.8mm7.00

254.0mm10.00 330.2mm

13.00

76.2mm 3.00

127.0mm 5.00

177.8mm 7.00

254.0mm 10.00330.2mm

13.00

570.0mm22.44

570.0mm22.44

50.8mm2.00

203.2mm8.00

50.8mm2.00

203.2mm8.00

88.9mm3.50

88.9mm3.50

810.0mm31.89

810.0mm31.89

HOLE DESCRIPTION: "A" - Ø.531", 1.78" DEEP, .625-11UNC-2B, 1.22" DEEP (92) HOLES "B" - Ø27.0 (1.063") THRU, 0.8(.03") X 45° CHAMFER BOTH SIDES (12) HOLES "B" - CORRESPONDING HOLES IN K/O Ø14.29 (.562") THRU (12) HOLES "C" - Ø36.53 (1.438") THRU, 0.8(.03") X 45° CHAMFER BOTH SIDES "C" - CORRESPONDING HOLE IN K/O Ø.656" 45.0 (1.77") DEEP, .750"-10 UNC-2B 45.0 (1.77") DEEP

SECTION A-A

"A"

"B"

"C"

MOVING PLATEN

DIE SPACE

10

225

1250mm49.2

809mm 31.8

1937.2mm76.27

808.8mm31.84

240.0mm9.45 525.0mm

20.67

1175.0mm46.26

FOR MOTOR REMOVAL

2517.3mm 99.11

2955.3mm 116.35

510.1mm20.08INSIDE

OF GATES

577.1mm22.72 GATE

844.1mm33.23GATE

1421.2mm55.95

90.1mm3.55

Ø100.0mm3.94

STRAIN ROD

570.0mm22.44

BETWEENSTRAIN RODS

150.0mm 5.91 MIN MOLD

560.0mm22.05

MAX MOLD

1070.0mm42.13

MAX DAYLIGHT

510.0mm 20.08CLAMP STROKE

1263.5mm 49.74 "A" BARREL

2697.5mm106.20

777.1mm30.59INSIDE

OF GATES

357.1mm 14.06

1509.6mm59.43

2351.6mm92.58

1463.5mm 57.62"B" & "C" BARREL

21°SWIVEL FOR FEEDSCREW REMOVAL

0.75" NPT WATER CONNECTIONS(IN AND OUT) HEAT EXCHANGER38 LPM/10 GPM 29°C/85°FMAX WATER IN

THIS AREA IS RESERVED FOR PIPING

OIL FILTER

.75 NPT OIL FILL PORT

357.7mm14.08

948.1mm37.33

988.1mm38.90

BASE WIDTH

635.0mm25.00

783.4mm30.8463.5mm 2.50

LEVELING PADS

1368.3mm53.87

1431.8mm56.37

1938.8mm76.33

LIFT OVERHEIGHT

45.0mm1.77

1146.8mm45.15

TO TOP OFLOWER

STRAIN RODS

570.0mm 22.44BETWEEN STRAIN RODS

2663.9mm104.88

.50 NPT AIR INLET

507 LITERS/134 GAL RESERVOIR

1866.8mm 73.49ROBOT MTG SURFACE

494.1mm19.45

851.8mm33.53

1695.8mm66.76

1513.0mm 59.57

1802.7mm 70.97OPERATOR STATION SWIVELED

1982mm78.1

WATERMANIFOLDHANDLE

1668.6mm65.69

TOP OF HOPPERSWIVEL PLATE

OPTIONAL WATER MANIFOLDS1.25 NPT SUPPLY & RETURN CONNECTIONS(16) .75 NPT INLET(16) .75 NPT OULETEACH FOR MOVING & STATIONARY PLATENS

WATER OUTELECTRICAL

CONNECTION

WATER IN

B

B

4840.0mm 190.55

75.0mm2.95 1220.0mm 48.03

2290.0mm 90.16 STAT PLAT TO END OF BASE

2340.0mm 92.13

3414.4mm 134.43

4765.0mm 187.60665.3mm

26.195505.3mm 216.74

50.0mm1.97 FROM MOLD FACETO PART DROP AREA

105.7mm 4.16

1020.0mm40.16

75.0mm2.95

2045.9mm80.55

115.3mm4.54

1177.4mm 46.35GATE OPEN POSITION

FROM STATIONARY PLATEN

646.4mm25.45

240.0mm 9.45INJECTION STROKE

6392.8mm 251.68

295mm 11.6

6073.8mm 239.13

500.0mm19.69 PULL-INCYL STROKE

5831.3mm 229.58

294mm 11.6OPTIONAL HOPPER

MAGNET

701mm27.6 OPTIONAL

HOPPER

OIL LEVEL(NON-OP SIDE)

970 INJ UNIT

ELECTRICALCABINET

45MM A BARREL 22.0:1 L/D50MM B BARREL 24.0:1 L/D60MM C BARREL 20.0:1 L/D

OPTIONAL115 LB HOPPER

"B & C" BARREL HOPPER POSITION"A" BARREL HOPPER POSITION

184mm7.24 FILTERELEMENT REMOVAL

MACHINE DIAGRAMWITH 970 INJECTION UNIT

9

225

12

310

630 Frame

Clamp Unit SpecificationsEnglish Metric

Clamp Force Tons 310 kN 2,750Clamp Opening Force Tons 31.0 kN 275Clamp Stroke in 24.0 mm 610Clamp Speed

Dry Cycle Time (typical) @ 50% stroke sec 2.3 sec 2.3Maximum Daylight in 49.6 mm 1,260Minimum/Maximum Mold Thickness in 7.9 / 25.6 mm 200 / 650Maximum Mold Wt lbs 6,240 kgs 2,830 Platen Size ( H x V ) in 37.0 x 37.0 mm 940 x 940Distance Between Tie Rods ( H x V) in 26.0 x 26.0 mm 660 x 660Tie Rod Diameter in 4.5 mm 115Ejector Stroke (Max) in 6.3 mm 160Ejector Force @ 2000 psi Tons 8.3 kN 73

Machine SpecificationsDimensions, Overall English MetricLength (with 1540 IU) in 285.5 mm 7,251Width in 73.1 mm 1,857Height in 110.1 mm 2,797Shipping weight (Est.) lbs 26,673 Kg 12,124Electric and HydraulicMachine Hyd. System Pressure, Max PSI 2,950 bar 203.4Hydraulic Pump Capacity

@ 100 psi (total) GPM 67 L/min 254Variable volume capacity GPM 52 L/min 197Fixed volume capacity GPM 15 L/min 57

Electric Motor hp 50 kw 37.3Total Oil Reservoir Capacity gal 143 L 541Water RequirementsHeat Exchanger @ 85 deg F GPM 13 L/min 49

Injection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C

GP Styrene (Theoretical) ozs 8.4 10.6 13.1 g. 239 303 369Displacement in3 15.3 19.4 24.0 cm3 251 318 393

Injection Pressure, Max psi 36,100 28,500 23,100 bar 2,490 1,966 1,593Injection Rate in3/sec 14 17 22 cm3/sec 229 279 344Screw Stroke in 7.9 7.9 7.9 mm 200 200 200Screw Diameter in 1.57 1.77 1.97 mm 40 45 50Screw L/D (xx:1) 22.0 22.2 20.0 22.0 22.2 20.0Screw Performance

Screw Speed, Max rpm 380 380 380 rpm 380 380 380 Torque at Screw in-lb 8,400 8,400 8,400 Nm 948 948 948

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.4 1.6 2.0 grs/sec 40 46 57

Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 13.6 16.9 16.9 kW 13.6 16.9 16.9

11

310

970 FrameInjection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C

GP Styrene (Theoretical) ozs 12 15.0 22.0 g. 340 425 624Displacement in3 23.3 28.8 41.4 cm3 382 471 679

Injection Pressure, Max psi 32,600 29,800 20,700 bar 2,248 2,055 1,428Injection Rate in3/sec 13 17 24 cm3/sec 213 279 393Screw Stroke in 9.4 9.4 9.4 mm 240 240 240Screw Diameter in 1.77 1.97 2.36 mm 45 50 60Screw L/D (xx:1) 22.0 24.2 20.0 22.0 24.2 20.0Screw Performance

Low Torque Screw Speed, Max rpm 374 374 337 rpm 374 374 337 Low Torque at Screw in-lb 8,900 8,900 8,900 Nm 1,004 1,004 1,004

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.5 2.0 3.2 grs/sec 41 57 92 Hi Torque Screw Speed, Max rpm 449 404 337 rpm 449 404 337 Hi Torque at Screw in-lb 13,300 13,300 13,300 Nm 1,502 1,502 1,502

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.3 1.9 2.7 grs/sec 38 53 76

Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 16.0 19.3 19.3 kW 16.0 19.3 19.3

1540 FrameInjection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C

GP Styrene (Theoretical) ozs 18.0 26.0 36.0 g. 510 737 1,021Displacement in3 33.5 48.3 65.8 cm3 550 792 1,078

Injection Pressure, Max psi 32,400 28,100 20,600 bar 2,234 1,938 1,421Injection Rate in3/sec 12 18 24 cm3/sec 197 295 393Screw Stroke in 11.0 11.0 11.0 mm 280 280 280Screw Diameter in 1.97 2.36 2.76 mm 50 60 70Screw L/D (xx:1) 22.0 23.6 20.0 22.0 23.6 20.0Screw Performance

Low Torque Screw Speed, Max rpm 351 337 289 rpm 351 337 289 Low Torque at Screw in-lb 14,200 14,200 14,200 Nm 1,603 1,603 1,603

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.8 2.7 3.2 grs/sec 50 76 90 Hi Torque Screw Speed, Max rpm 233 233 233 rpm 233 233 233 Hi Torque at Screw in-lb 21,400 21,400 21,400 Nm 2,415 2,415 2,415

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.2 1.9 2.6 grs/sec 33 53 73

Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 20.1 22.2 22.2 kW 20.1 22.2 22.2

2290 FrameInjection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C

GP Styrene (Theoretical) ozs 30.0 41.0 54.0 g. 851 1,162 1,531Displacement in3 55.2 75.2 98.2 cm3 905 1,232 1,609

Injection Pressure, Max psi 32,400 26,900 20,600 bar 2,234 1,855 1,421Injection Rate in3/sec 13 18 24 cm3/sec 213 295 393Screw Stroke in 12.6 12.6 12.6 mm 320 320 320Screw Diameter in 2.36 2.76 3.15 mm 60 70 80Screw L/D (xx:1) 22.0 22.9 20.0 22.0 22.9 20.0Screw Performance

Low Torque Screw Speed, Max rpm 223 223 223 rpm 223 223 223 Low Torque at Screw in-lb 22,300 22,300 22,300 Nm 2,518 2,518 2,518

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.8 2.5 3.6 grs/sec 51 70 101 Hi Torque Screw Speed, Max rpm 143 143 143 rpm 143 143 143 Hi Torque at Screw in-lb 34,700 34,700 34,700 Nm 3,918 3,918 3,918

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.1 1.6 2.3 grs/sec 32 45 65

Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 28.0 30.0 30.0 kW 28.0 30.0 30.0

12

310

630 Frame

Clamp Unit SpecificationsEnglish Metric

Clamp Force Tons 310 kN 2,750Clamp Opening Force Tons 31.0 kN 275Clamp Stroke in 24.0 mm 610Clamp Speed

Dry Cycle Time (typical) @ 50% stroke sec 2.3 sec 2.3Maximum Daylight in 49.6 mm 1,260Minimum/Maximum Mold Thickness in 7.9 / 25.6 mm 200 / 650Maximum Mold Wt lbs 6,240 kgs 2,830 Platen Size ( H x V ) in 37.0 x 37.0 mm 940 x 940Distance Between Tie Rods ( H x V) in 26.0 x 26.0 mm 660 x 660Tie Rod Diameter in 4.5 mm 115Ejector Stroke (Max) in 6.3 mm 160Ejector Force @ 2000 psi Tons 8.3 kN 73

Machine SpecificationsDimensions, Overall English MetricLength (with 1540 IU) in 285.5 mm 7,251Width in 73.1 mm 1,857Height in 110.1 mm 2,797Shipping weight (Est.) lbs 26,673 Kg 12,124Electric and HydraulicMachine Hyd. System Pressure, Max PSI 2,950 bar 203.4Hydraulic Pump Capacity

@ 100 psi (total) GPM 67 L/min 254Variable volume capacity GPM 52 L/min 197Fixed volume capacity GPM 15 L/min 57

Electric Motor hp 50 kw 37.3Total Oil Reservoir Capacity gal 143 L 541Water RequirementsHeat Exchanger @ 85 deg F GPM 13 L/min 49

Injection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C

GP Styrene (Theoretical) ozs 8.4 10.6 13.1 g. 239 303 369Displacement in3 15.3 19.4 24.0 cm3 251 318 393

Injection Pressure, Max psi 36,100 28,500 23,100 bar 2,490 1,966 1,593Injection Rate in3/sec 14 17 22 cm3/sec 229 279 344Screw Stroke in 7.9 7.9 7.9 mm 200 200 200Screw Diameter in 1.57 1.77 1.97 mm 40 45 50Screw L/D (xx:1) 22.0 22.2 20.0 22.0 22.2 20.0Screw Performance

Screw Speed, Max rpm 380 380 380 rpm 380 380 380 Torque at Screw in-lb 8,400 8,400 8,400 Nm 948 948 948

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.4 1.6 2.0 grs/sec 40 46 57

Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 13.6 16.9 16.9 kW 13.6 16.9 16.9

11

310

970 FrameInjection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C

GP Styrene (Theoretical) ozs 12 15.0 22.0 g. 340 425 624Displacement in3 23.3 28.8 41.4 cm3 382 471 679

Injection Pressure, Max psi 32,600 29,800 20,700 bar 2,248 2,055 1,428Injection Rate in3/sec 13 17 24 cm3/sec 213 279 393Screw Stroke in 9.4 9.4 9.4 mm 240 240 240Screw Diameter in 1.77 1.97 2.36 mm 45 50 60Screw L/D (xx:1) 22.0 24.2 20.0 22.0 24.2 20.0Screw Performance

Low Torque Screw Speed, Max rpm 374 374 337 rpm 374 374 337 Low Torque at Screw in-lb 8,900 8,900 8,900 Nm 1,004 1,004 1,004

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.5 2.0 3.2 grs/sec 41 57 92 Hi Torque Screw Speed, Max rpm 449 404 337 rpm 449 404 337 Hi Torque at Screw in-lb 13,300 13,300 13,300 Nm 1,502 1,502 1,502

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.3 1.9 2.7 grs/sec 38 53 76

Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 16.0 19.3 19.3 kW 16.0 19.3 19.3

1540 FrameInjection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C

GP Styrene (Theoretical) ozs 18.0 26.0 36.0 g. 510 737 1,021Displacement in3 33.5 48.3 65.8 cm3 550 792 1,078

Injection Pressure, Max psi 32,400 28,100 20,600 bar 2,234 1,938 1,421Injection Rate in3/sec 12 18 24 cm3/sec 197 295 393Screw Stroke in 11.0 11.0 11.0 mm 280 280 280Screw Diameter in 1.97 2.36 2.76 mm 50 60 70Screw L/D (xx:1) 22.0 23.6 20.0 22.0 23.6 20.0Screw Performance

Low Torque Screw Speed, Max rpm 351 337 289 rpm 351 337 289 Low Torque at Screw in-lb 14,200 14,200 14,200 Nm 1,603 1,603 1,603

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.8 2.7 3.2 grs/sec 50 76 90 Hi Torque Screw Speed, Max rpm 233 233 233 rpm 233 233 233 Hi Torque at Screw in-lb 21,400 21,400 21,400 Nm 2,415 2,415 2,415

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.2 1.9 2.6 grs/sec 33 53 73

Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 20.1 22.2 22.2 kW 20.1 22.2 22.2

2290 FrameInjection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C

GP Styrene (Theoretical) ozs 30.0 41.0 54.0 g. 851 1,162 1,531Displacement in3 55.2 75.2 98.2 cm3 905 1,232 1,609

Injection Pressure, Max psi 32,400 26,900 20,600 bar 2,234 1,855 1,421Injection Rate in3/sec 13 18 24 cm3/sec 213 295 393Screw Stroke in 12.6 12.6 12.6 mm 320 320 320Screw Diameter in 2.36 2.76 3.15 mm 60 70 80Screw L/D (xx:1) 22.0 22.9 20.0 22.0 22.9 20.0Screw Performance

Low Torque Screw Speed, Max rpm 223 223 223 rpm 223 223 223 Low Torque at Screw in-lb 22,300 22,300 22,300 Nm 2,518 2,518 2,518

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.8 2.5 3.6 grs/sec 51 70 101 Hi Torque Screw Speed, Max rpm 143 143 143 rpm 143 143 143 Hi Torque at Screw in-lb 34,700 34,700 34,700 Nm 3,918 3,918 3,918

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.1 1.6 2.3 grs/sec 32 45 65

Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 28.0 30.0 30.0 kW 28.0 30.0 30.0

2300mm90.5

1172.1mm 46.14GATE OPEN POSITION

FROM STATIONARY PLATEN

280.0mm 11.02INJECTION STROKE

6510.9mm 256.33

75.0mm2.95

5760.0mm 226.77

75.0mm 2.95

1480.0mm 58.27

2715.0mm 106.89

3715.0mm 146.26

5685.0mm 223.82

2665.0mm 104.92 STAT PLAT TO END OF BASE

50.0mm 1.97FROM MOLD FACETO PART DROP AREA

295mm 11.6

1135mm 44.7

105.7mm4.16

750.9mm29.56

115mm 4.5

7250.9mm 285.47

6873.9mm 270.63

1191.4mm46.91

289mm11.4 OPTIONAL

HOPPER

701mm27.6

OPTIONALHOPPER

500.0mm 19.69PULL-IN CYL STROKE

184.0mm7.24 FILTERELEMENTREMOVAL

OIL LEVEL(NON-OP SIDE)

1540 INJ UNIT

ELECTRICALCABINET

50MM A BARREL 22.0:1 L/D60MM B BARREL 23.6:1 L/D70MM C BARREL 20.0:1 L/D

OPTIONAL115 LBHOPPER

"B & C" BARREL HOPPER POSITION"A" BARREL HOPPER POSITION

1083.1mm 42.64

63.5mm 2.50LEVELING PADS (10)

1515.0mm59.65

1578.5mm62.15

1248.5mm49.15

TO TOP OFLOWER

STRAIN RODS

660.0mm 25.99BETWEEN

TRAIN RODS

1123.1mm 44.22BASE WIDTH

373mm 14.7

2194.7mm86.41LIFT

OVERHEIGHT

918.4mm 36.16

635.0mm25.00

2796.8mm110.11

31.0mm 1.22

541 LITERS/143 GAL RESERVOIR

.50 NPT AIR INLET

2081.0mm81.93

ROBOT MTGSURFACE

935mm 36.8

561.6mm22.11

1857mm 73.1

1880.9mm 74.05OPERATION STATION SWIVELED

1684.7mm 66.33

1801.5mm70.93TOP OFHOPPERSWIVELPLATE

WATER IN

WATER OUT

OPTIONAL WATER MANIFOLDS1.25 NPT SUPPLY & RETURN CONNECTIONS(16) .75 NPT INLET(16) .75 NPT OUTLETEACH FOR MOVING& STATIONARYPLATENS

ELECTRICALCONNECTION

1449mm57.0

1089mm 42.9

1937mm76.3

892mm35.1

260mm 10.2

550mm21.7

Ø 115.0mm4.53 STRAIN

ROD

660.0mm25.99

BETWEENSTRAIN RODS

200.0 mm7.87 MIN MOLD

650.0mm25.59

MAX MOLD

1160.0mm 45.67MAX DAYLIGHT

610.0mm24.02 CLAMP STROKE

370.3mm14.58

114.6mm4.51

INSIDEOF GATE

599.623.61[ ]GATE

652.625.69[ ]

1572.961.92[ ]

INSIDEOF GATE

855.333.67[ ]GATE

920.336.23[ ]

1225.0mm 48.23FOR MOTOR REMOVAL

1386.5mm 54.59 "A" BARREL

1698.5mm 66.87 "B" & "C" BARREL

3055.0mm 120.28

1592.8mm62.71

2507.8mm98.73

3415.9mm 134.482892.3mm 113.87

22°SWIVEL FOR FEEDSCREW REMOVAL

0.75" NPT WATER CONNECTIONS(IN AND OUT) HEAT EXCHANGER49 LPM/13 GPM 29°C/85°FMAX WATER IN

THIS AREA IS RESERVEDFOR PIPING

OIL FILTER .75 NPT OIL FILL PORT

MACHINE DIAGRAMWITH 1540 INJECTION UNIT

13

310

76.2mm TYP3.00

177.8mm TYP7.00

254.0 TYP10.00

25.4mm TYP 1.00

101.6mm TYP 4.00

177.8mm TYP 7.00

Ø.531" 1.78" DEEP.625"-11 UNC-2B, 1.22" DEEP (16) HOLES

330.2mm13.00

76.2mm3.00

127.0mm5.00

177.8mm7.00

76.2mm 3.00

177.8mm 7.00

330.2mm 13.00

254.0mm 10.00

406.4mm16.00

660.0mm25.98

660.0mm 25.98

50.8mm2.00

203.2mm8.00

50.8mm2.00

203.2mm8.00

88.9mm3.50

88.9mm3.50

940.0mm37.01

940.0mm 37.01

254.0mm10.00 406.4mm

16.00

127.0mm 5.00

HOLE DESCRIPTION: "A" - Ø.531", 1.78" DEEP, .625-11UNC-2B, 1.22" DEEP (128) HOLES "B" - Ø27.0 (1.063") THRU, 0.8(.03") X 45° CHAMFER BOTH SIDES (12) HOLES "B" - CORRESPONDING HOLES IN K/O Ø14.29 (.562") THRU (12) HOLES "C" - Ø36.53 (1.438") THRU, 0.8(.03") X 45° CHAMFER BOTH SIDES "C" - CORRESPONDING HOLE IN K/O Ø.656" 45.0 (1.77") DEEP, .750"-10 UNC-2B 45.0 (1.77") DEEP

"A"

"B"

"C"

160.0mm 6.30KNOCKOUT STROKEØ 115.0mm

4.53 STRAIN ROD

200.0mm 7.87MIN MOLD

1260.0mm 49.61MAX DAYLIGHT

4.8mm0.19

NOZZLEPROTRUSION

610.0mm 24.02STROKE

650.0mm 25.59MAX HOLD

502.5mm 19.78ROBOT MTG SURFACE

415.0mm 16.34K/O BAR RETRACTED

45.0mm 1.77K/O BAR

Ø 101.60-101.664.000-4.002

MACHINE

DIE SPACE

14

310

MACHINE DIAGRAM

2300mm90.5

1172.1mm 46.14GATE OPEN POSITION

FROM STATIONARY PLATEN

280.0mm 11.02INJECTION STROKE

6510.9mm 256.33

75.0mm2.95

5760.0mm 226.77

75.0mm 2.95

1480.0mm 58.27

2715.0mm 106.89

3715.0mm 146.26

5685.0mm 223.82

2665.0mm 104.92 STAT PLAT TO END OF BASE

50.0mm 1.97FROM MOLD FACETO PART DROP AREA

295mm 11.6

1135mm 44.7

105.7mm4.16

750.9mm29.56

115mm 4.5

7250.9mm 285.47

6873.9mm 270.63

1191.4mm46.91

289mm11.4 OPTIONAL

HOPPER

701mm27.6

OPTIONALHOPPER

500.0mm 19.69PULL-IN CYL STROKE

184.0mm7.24 FILTERELEMENTREMOVAL

OIL LEVEL(NON-OP SIDE)

1540 INJ UNIT

ELECTRICALCABINET

50MM A BARREL 22.0:1 L/D60MM B BARREL 23.6:1 L/D70MM C BARREL 20.0:1 L/D

OPTIONAL115 LBHOPPER

"B & C" BARREL HOPPER POSITION"A" BARREL HOPPER POSITION

1083.1mm 42.64

63.5mm 2.50LEVELING PADS (10)

1515.0mm59.65

1578.5mm62.15

1248.5mm49.15

TO TOP OFLOWER

STRAIN RODS

660.0mm 25.99BETWEEN

TRAIN RODS

1123.1mm 44.22BASE WIDTH

373mm 14.7

2194.7mm86.41LIFT

OVERHEIGHT

918.4mm 36.16

635.0mm25.00

2796.8mm110.11

31.0mm 1.22

541 LITERS/143 GAL RESERVOIR

.50 NPT AIR INLET

2081.0mm81.93

ROBOT MTGSURFACE

935mm 36.8

561.6mm22.11

1857mm 73.1

1880.9mm 74.05OPERATION STATION SWIVELED

1684.7mm 66.33

1801.5mm70.93TOP OFHOPPERSWIVELPLATE

WATER IN

WATER OUT

OPTIONAL WATER MANIFOLDS1.25 NPT SUPPLY & RETURN CONNECTIONS(16) .75 NPT INLET(16) .75 NPT OUTLETEACH FOR MOVING& STATIONARYPLATENS

ELECTRICALCONNECTION

1449mm57.0

1089mm 42.9

1937mm76.3

892mm35.1

260mm 10.2

550mm21.7

Ø 115.0mm4.53 STRAIN

ROD

660.0mm25.99

BETWEENSTRAIN RODS

200.0 mm7.87 MIN MOLD

650.0mm25.59

MAX MOLD

1160.0mm 45.67MAX DAYLIGHT

610.0mm24.02 CLAMP STROKE

370.3mm14.58

114.6mm4.51

INSIDEOF GATE

599.623.61[ ]GATE

652.625.69[ ]

1572.961.92[ ]

INSIDEOF GATE

855.333.67[ ]GATE

920.336.23[ ]

1225.0mm 48.23FOR MOTOR REMOVAL

1386.5mm 54.59 "A" BARREL

1698.5mm 66.87 "B" & "C" BARREL

3055.0mm 120.28

1592.8mm62.71

2507.8mm98.73

3415.9mm 134.482892.3mm 113.87

22°SWIVEL FOR FEEDSCREW REMOVAL

0.75" NPT WATER CONNECTIONS(IN AND OUT) HEAT EXCHANGER49 LPM/13 GPM 29°C/85°FMAX WATER IN

THIS AREA IS RESERVEDFOR PIPING

OIL FILTER .75 NPT OIL FILL PORT

MACHINE DIAGRAMWITH 1540 INJECTION UNIT

13

310

76.2mm TYP3.00

177.8mm TYP7.00

254.0 TYP10.00

25.4mm TYP 1.00

101.6mm TYP 4.00

177.8mm TYP 7.00

Ø.531" 1.78" DEEP.625"-11 UNC-2B, 1.22" DEEP (16) HOLES

330.2mm13.00

76.2mm3.00

127.0mm5.00

177.8mm7.00

76.2mm 3.00

177.8mm 7.00

330.2mm 13.00

254.0mm 10.00

406.4mm16.00

660.0mm25.98

660.0mm 25.98

50.8mm2.00

203.2mm8.00

50.8mm2.00

203.2mm8.00

88.9mm3.50

88.9mm3.50

940.0mm37.01

940.0mm 37.01

254.0mm10.00 406.4mm

16.00

127.0mm 5.00

HOLE DESCRIPTION: "A" - Ø.531", 1.78" DEEP, .625-11UNC-2B, 1.22" DEEP (128) HOLES "B" - Ø27.0 (1.063") THRU, 0.8(.03") X 45° CHAMFER BOTH SIDES (12) HOLES "B" - CORRESPONDING HOLES IN K/O Ø14.29 (.562") THRU (12) HOLES "C" - Ø36.53 (1.438") THRU, 0.8(.03") X 45° CHAMFER BOTH SIDES "C" - CORRESPONDING HOLE IN K/O Ø.656" 45.0 (1.77") DEEP, .750"-10 UNC-2B 45.0 (1.77") DEEP

"A"

"B"

"C"

160.0mm 6.30KNOCKOUT STROKEØ 115.0mm

4.53 STRAIN ROD

200.0mm 7.87MIN MOLD

1260.0mm 49.61MAX DAYLIGHT

4.8mm0.19

NOZZLEPROTRUSION

610.0mm 24.02STROKE

650.0mm 25.59MAX HOLD

502.5mm 19.78ROBOT MTG SURFACE

415.0mm 16.34K/O BAR RETRACTED

45.0mm 1.77K/O BAR

Ø 101.60-101.664.000-4.002

MACHINE

DIE SPACE

14

310

MACHINE DIAGRAM

16

310WP

Clamp Unit SpecificationsEnglish Metric

Clamp Force Tons 310 kN 2,750Clamp Opening Force Tons 31.0 kN 275Clamp Stroke in 24.0 mm 610Clamp Speed

Dry Cycle Time (typical) @ 50% stroke sec 2.3 sec 2.3Maximum Daylight in 49.6 mm 1,260Minimum/Maximum Mold Thickness in 7.9 / 25.6 mm 200 / 650Maximum Mold Wt lbs 8,295 kgs 3,763 Platen Size ( H x V ) in 47.0 x 37.0 mm 1,195 x 940Distance Between Tie Rods ( H x V) in 36.0 x 26.0 mm 915 x 660Tie Rod Diameter in 4.5 mm 115Ejector Stroke (Max) in 6.3 mm 160Ejector Force @ 2000 psi Tons 8.3 kN 73

Machine SpecificationsDimensions, Overall English MetricLength (with 1540 IU) in 286.3 mm 7,271Width in 83.1 mm 2,111Height in 110.0 mm 2,797Shipping weight ( Est. ) lbs 29,987 Kg 13,630Electric and HydraulicMachine Hyd. System Pressure, Max PSI 2,950 bar 203.4Hydraulic Pump Capacity

@ 100 psi (total) GPM 67 L/min 254Variable volume capacity GPM 52 L/min 197Fixed volume capacity GPM 15 L/min 57

Electric Motor hp 50 kw 37.3Total Oil Reservoir Capacity gal 143 L 541Water RequirementsHeat Exchanger @ 85 deg F GPM 13 L/min 49

15

310WP

970 FrameInjection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C

GP Styrene (Theoretical) ozs 12 15.0 22.0 g. 340 425 624Displacement in3 23.3 28.8 41.4 cm3 382 471 679

Injection Pressure, Max psi 32,600 29,800 20,700 bar 2,248 2,055 1,428Injection Rate in3/sec 13 17 24 cm3/sec 213 279 393Screw Stroke in 9.4 9.4 9.4 mm 240 240 240Screw Diameter in 1.77 1.97 2.36 mm 45 50 60Screw L/D (xx:1) 22.0 24.2 20.0 22.0 24.2 20.0Screw Performance

Low Torque Screw Speed, Max rpm 374 374 337 rpm 374 374 337 Low Torque at Screw in-lb 8,900 8,900 8,900 Nm 1,004 1,004 1,004

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.5 2.0 3.2 grs/sec 41 57 92 Hi Torque Screw Speed, Max rpm 449 404 337 rpm 449 404 337 Hi Torque at Screw in-lb 13,300 13,300 13,300 Nm 1,502 1,502 1,502

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.3 1.9 2.7 grs/sec 38 53 76

Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 16.0 19.3 19.3 kW 16.0 19.3 19.3

1540 FrameInjection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C

GP Styrene (Theoretical) ozs 18.0 26.0 36.0 g. 510 737 1,021Displacement in3 33.5 48.3 65.8 cm3 550 792 1,078

Injection Pressure, Max psi 32,400 28,100 20,600 bar 2,234 1,938 1,421Injection Rate in3/sec 12 18 24 cm3/sec 197 295 393Screw Stroke in 11.0 11.0 11.0 mm 280 280 280Screw Diameter in 1.97 2.36 2.76 mm 50 60 70Screw L/D (xx:1) 22.0 23.6 20.0 22.0 23.6 20.0Screw Performance

Low Torque Screw Speed, Max rpm 351 337 289 rpm 351 337 289 Low Torque at Screw in-lb 14,200 14,200 14,200 Nm 1,603 1,603 1,603

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.8 2.7 3.2 grs/sec 50 76 90 Hi Torque Screw Speed, Max rpm 233 233 233 rpm 233 233 233 Hi Torque at Screw in-lb 21,400 21,400 21,400 Nm 2,415 2,415 2,415

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.2 1.9 2.6 grs/sec 33 53 73

Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 20.1 22.2 22.2 kW 20.1 22.2 22.2

2290 FrameInjection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C

GP Styrene (Theoretical) ozs 30.0 41.0 54.0 g. 851 1,162 1,531Displacement in3 55.2 75.2 98.2 cm3 905 1,232 1,609

Injection Pressure, Max psi 32,400 26,900 20,600 bar 2,234 1,855 1,421Injection Rate in3/sec 13 18 24 cm3/sec 213 295 393Screw Stroke in 12.6 12.6 12.6 mm 320 320 320Screw Diameter in 2.36 2.76 3.15 mm 60 70 80Screw L/D (xx:1) 22.0 22.9 20.0 22.0 22.9 20.0Screw Performance

Low Torque Screw Speed, Max rpm 223 223 223 rpm 223 223 223 Low Torque at Screw in-lb 22,300 22,300 22,300 Nm 2,518 2,518 2,518

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.8 2.5 3.6 grs/sec 51 70 101 Hi Torque Screw Speed, Max rpm 143 143 143 rpm 143 143 143 Hi Torque at Screw in-lb 34,700 34,700 34,700 Nm 3,918 3,918 3,918

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.1 1.6 2.3 grs/sec 32 45 65

Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 28.0 30.0 30.0 kW 28.0 30.0 30.0

16

310WP

Clamp Unit SpecificationsEnglish Metric

Clamp Force Tons 310 kN 2,750Clamp Opening Force Tons 31.0 kN 275Clamp Stroke in 24.0 mm 610Clamp Speed

Dry Cycle Time (typical) @ 50% stroke sec 2.3 sec 2.3Maximum Daylight in 49.6 mm 1,260Minimum/Maximum Mold Thickness in 7.9 / 25.6 mm 200 / 650Maximum Mold Wt lbs 8,295 kgs 3,763 Platen Size ( H x V ) in 47.0 x 37.0 mm 1,195 x 940Distance Between Tie Rods ( H x V) in 36.0 x 26.0 mm 915 x 660Tie Rod Diameter in 4.5 mm 115Ejector Stroke (Max) in 6.3 mm 160Ejector Force @ 2000 psi Tons 8.3 kN 73

Machine SpecificationsDimensions, Overall English MetricLength (with 1540 IU) in 286.3 mm 7,271Width in 83.1 mm 2,111Height in 110.0 mm 2,797Shipping weight ( Est. ) lbs 29,987 Kg 13,630Electric and HydraulicMachine Hyd. System Pressure, Max PSI 2,950 bar 203.4Hydraulic Pump Capacity

@ 100 psi (total) GPM 67 L/min 254Variable volume capacity GPM 52 L/min 197Fixed volume capacity GPM 15 L/min 57

Electric Motor hp 50 kw 37.3Total Oil Reservoir Capacity gal 143 L 541Water RequirementsHeat Exchanger @ 85 deg F GPM 13 L/min 49

15

310WP

970 FrameInjection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C

GP Styrene (Theoretical) ozs 12 15.0 22.0 g. 340 425 624Displacement in3 23.3 28.8 41.4 cm3 382 471 679

Injection Pressure, Max psi 32,600 29,800 20,700 bar 2,248 2,055 1,428Injection Rate in3/sec 13 17 24 cm3/sec 213 279 393Screw Stroke in 9.4 9.4 9.4 mm 240 240 240Screw Diameter in 1.77 1.97 2.36 mm 45 50 60Screw L/D (xx:1) 22.0 24.2 20.0 22.0 24.2 20.0Screw Performance

Low Torque Screw Speed, Max rpm 374 374 337 rpm 374 374 337 Low Torque at Screw in-lb 8,900 8,900 8,900 Nm 1,004 1,004 1,004

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.5 2.0 3.2 grs/sec 41 57 92 Hi Torque Screw Speed, Max rpm 449 404 337 rpm 449 404 337 Hi Torque at Screw in-lb 13,300 13,300 13,300 Nm 1,502 1,502 1,502

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.3 1.9 2.7 grs/sec 38 53 76

Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 16.0 19.3 19.3 kW 16.0 19.3 19.3

1540 FrameInjection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C

GP Styrene (Theoretical) ozs 18.0 26.0 36.0 g. 510 737 1,021Displacement in3 33.5 48.3 65.8 cm3 550 792 1,078

Injection Pressure, Max psi 32,400 28,100 20,600 bar 2,234 1,938 1,421Injection Rate in3/sec 12 18 24 cm3/sec 197 295 393Screw Stroke in 11.0 11.0 11.0 mm 280 280 280Screw Diameter in 1.97 2.36 2.76 mm 50 60 70Screw L/D (xx:1) 22.0 23.6 20.0 22.0 23.6 20.0Screw Performance

Low Torque Screw Speed, Max rpm 351 337 289 rpm 351 337 289 Low Torque at Screw in-lb 14,200 14,200 14,200 Nm 1,603 1,603 1,603

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.8 2.7 3.2 grs/sec 50 76 90 Hi Torque Screw Speed, Max rpm 233 233 233 rpm 233 233 233 Hi Torque at Screw in-lb 21,400 21,400 21,400 Nm 2,415 2,415 2,415

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.2 1.9 2.6 grs/sec 33 53 73

Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 20.1 22.2 22.2 kW 20.1 22.2 22.2

2290 FrameInjection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C

GP Styrene (Theoretical) ozs 30.0 41.0 54.0 g. 851 1,162 1,531Displacement in3 55.2 75.2 98.2 cm3 905 1,232 1,609

Injection Pressure, Max psi 32,400 26,900 20,600 bar 2,234 1,855 1,421Injection Rate in3/sec 13 18 24 cm3/sec 213 295 393Screw Stroke in 12.6 12.6 12.6 mm 320 320 320Screw Diameter in 2.36 2.76 3.15 mm 60 70 80Screw L/D (xx:1) 22.0 22.9 20.0 22.0 22.9 20.0Screw Performance

Low Torque Screw Speed, Max rpm 223 223 223 rpm 223 223 223 Low Torque at Screw in-lb 22,300 22,300 22,300 Nm 2,518 2,518 2,518

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.8 2.5 3.6 grs/sec 51 70 101 Hi Torque Screw Speed, Max rpm 143 143 143 rpm 143 143 143 Hi Torque at Screw in-lb 34,700 34,700 34,700 Nm 3,918 3,918 3,918

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.1 1.6 2.3 grs/sec 32 45 65

Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 28.0 30.0 30.0 kW 28.0 30.0 30.0

1695mm66.7

979mm 38.6

1937mm76.3

1020mm40.1

260mm 10.2

550mm21.7

610.0mm 24.02CLAMP STROKE

1225.0mm 48.23FOR MOTOR REMOVAL

200.0mm7.87 MIN MOLD

Ø 115.0mm4.53 STRAIN

ROD

650.0mm25.59

MAX MOLD

1160.0mm 45.67MAX DAYLIGHT

1386.5mm 54.59 "A" BARREL

1698.5mm 66.87 "B" & "C" BARREL

3055.0mm 120.28

370.3mm 14.58

102.6mm4.04

715.1mm28.15INSIDE

OF GATE

780.1mm30.71GATE

982.8mm38.69INSIDE

OF GATE

1047.8mm41.25GATE

1827.9mm71.96

2892.3mm 113.87

3435.9mm 135.27

1720.3mm67.73

2762.8mm108.77

0.75" NPT WATER CONNECTIONS(IN AND OUT) HEAT EXCHANGER49 LPM / 13 GPM 29°C/85°F (50hp)56 LPM / 15 GPM 29°C/85°F (60hp) MAX WATER IN

THIS AREA ISRESERVED FOR PIPING

OIL FILTER .75 NPT OIL FILL PORT

26°SWIVEL FOR FEEDSCREW REMOVAL

915.0mm36.02

BETWEENSTRAIN RODS

1338.1mm 52.68

63.5mm 2.50

LEVELINGPADS (10)

1515.0mm59.65

1578.5mm62.15

1378.1mm 54.26BASE WIDTH

373mm 14.7

2194.7mm86.41

LIFT OVERHEIGHT

1173.4mm 46.20

635.0mm25.00

2796.8mm110.11

660.0mm 25.99BETWEEN

STRAIN RODS

1248.5mm 49.15TO TOP OF

LOWERSTRAIN RODS

33.0mm 1.30

659 LITERS/174 GAL RESERVOIR

.50 NPT AIR INLET

1063mm 41.83

689.1mm27.13

1801.5mm 70.93TOP OF HOPPERSWIVEL PLATE

2112.3mm 83.16

1939.7mm 76.37

2081.0mm 81.93ROBOT MTG

SURFACE

WATER IN

WATER OUT

OPTIONAL WATERMANIFOLDS 1.25 NPTSUPPLY & RETURNCONNECTIONS(16) .75 NPT INLET(16) .75 NPT OULETEACH FOR MOVING& STATIONARYPLATENS

ELECTRICALCONNECTION

2135.9mm 84.09OPERATOR STATION SWIVELED

750.9mm 29.56

230090.5[ ]

1177.4mm 46.35GATE OPEN POSITION

FROM STATIONARY PLATEN280.0mm

11.02INJECTIONSTROKE

75.0mm2.95

5780mm 227.6

75.0mm 2.951500.0mm 59.06

2735.0mm 107.683735.0mm 147.05

5705.0mm 224.61

295mm 11.6

1135mm 44.7

105.7mm4.16

115mm 4.5

1191.4mm 46.91

289mm11.4

OPTIONALHOPPERMAGNET

701mm27.6

OPTIONALHOPPER

500.0mm19.69PULL-IN

CYL STROKE

6894mm 271.4

7270.9mm 286.26

6531mm 257.1

2685.0mm 105.71 STAT PLAT TO END OF BASE

50mm 2.0FROM MOLD FACE

TO PART DROP AREA

184.0mm7.24 FILTER

ELEMENTREMOVAL

OIL LEVEL(NON-OP SIDE)

1540 INJ UNIT

ELECTRICALCABINET

50MM A BARREL 22.0:1 L/D60MM B BARREL 23.6:1 L/D70MM C BARREL 20.0:1 L/D

OPTIONAL115 LBHOPPER

"B & C" BARREL HOPPER POSITION"A" BARREL HOPPER POSITION

17

310WP

MACHINE DIAGRAMWITH 1540 INJECTION UNIT

915.0mm36.02 76.2mm

3.00 TYP177.8mm7.00 TYP

254.0mm10.000 TYP

25.4mm 1.00 TYP

101.6mm 4.00 TYP

177.8mm 7.00 TYP

Ø.531" 2.09" DEEP .625"-11 UNC-2B, 1.53" DEEP (16) HOLES

254.0mm10.00

177.8mm7.00

177.8mm 7.00

254.0mm 10.00

431.8mm17.00

76.2mm 3.00

203.2mm 8.00

940.0mm37.01

1195.0mm 47.05

406.4mm16.00

533.4mm21.00

127.0mm 5.00

330.2mm13.00

76.2mm3.00

127.0mm5.00

330.2mm13.00

50.8mm2.00

76.2mm3.00

88.9mm3.50

203.2mm8.00

50.8mm 2.00

88.9mm 3.50

355.6mm14.00

"A"

"B"

"C"

"D"

HOLE DESCRIPTION: "A" - Ø.531", 1.78" DEEP, .625-11UNC-2B, 1.22" DEEP (116) HOLES MOVING PLATEN "A" - Ø.531", 1.78" DEEP, .625-11UNC-2B, 1.22" DEEP (120) HOLES STATIONARY PLATEN "B" - Ø27.0 (1.063") THRU, 0.8(.03") X 45° CHAMFER BOTH SIDES (12) HOLES "B" - CORRESPONDING HOLES IN K/O Ø14.29 (.562") THRU (12) HOLES "C" - Ø36.53 (1.438") THRU, 0.8(.03") X 45° CHAMFER BOTH SIDES "C" - CORRESPONDING HOLE IN K/O Ø.656" 60.0 (2.36") DEEP, .750"-10 UNC-2B 60.0 (2.36") DEEP "D" - Ø52.40 (2.063") THRU, 0.8 (.03") X 45° CHAMFER BOTH SIDES (4) HOLES "D" - CORRESPONDING HOLE IN K/O Ø14.29 (.562") THRU (4) HOLES

Ø 115.0mm4.53 STRAIN ROD

610.0mm 24.02STROKE

660.0mm25.99

415.0mm 16.34K/O BAR RETRACTED

160.0mm6.30

KNOCKOUTSTROKE

55.0mm2.17 K/O BAR

650.0mm 25.59MAX MOLD

200.0mm 7.87

1260.0mm 49.61MAX DAYLIGHT

502.5mm19.78ROBOT

MTG SURFACE

Ø 101.60 -101.664.000-4.002

4.8mm 0.19NOZZLE PROTRUSION

MOVING PLATEN

DIE SPACE

18

310WP

1695mm66.7

979mm 38.6

1937mm76.3

1020mm40.1

260mm 10.2

550mm21.7

610.0mm 24.02CLAMP STROKE

1225.0mm 48.23FOR MOTOR REMOVAL

200.0mm7.87 MIN MOLD

Ø 115.0mm4.53 STRAIN

ROD

650.0mm25.59

MAX MOLD

1160.0mm 45.67MAX DAYLIGHT

1386.5mm 54.59 "A" BARREL

1698.5mm 66.87 "B" & "C" BARREL

3055.0mm 120.28

370.3mm 14.58

102.6mm4.04

715.1mm28.15INSIDE

OF GATE

780.1mm30.71GATE

982.8mm38.69INSIDE

OF GATE

1047.8mm41.25GATE

1827.9mm71.96

2892.3mm 113.87

3435.9mm 135.27

1720.3mm67.73

2762.8mm108.77

0.75" NPT WATER CONNECTIONS(IN AND OUT) HEAT EXCHANGER49 LPM / 13 GPM 29°C/85°F (50hp)56 LPM / 15 GPM 29°C/85°F (60hp) MAX WATER IN

THIS AREA ISRESERVED FOR PIPING

OIL FILTER .75 NPT OIL FILL PORT

26°SWIVEL FOR FEEDSCREW REMOVAL

915.0mm36.02

BETWEENSTRAIN RODS

1338.1mm 52.68

63.5mm 2.50

LEVELINGPADS (10)

1515.0mm59.65

1578.5mm62.15

1378.1mm 54.26BASE WIDTH

373mm 14.7

2194.7mm86.41

LIFT OVERHEIGHT

1173.4mm 46.20

635.0mm25.00

2796.8mm110.11

660.0mm 25.99BETWEEN

STRAIN RODS

1248.5mm 49.15TO TOP OF

LOWERSTRAIN RODS

33.0mm 1.30

659 LITERS/174 GAL RESERVOIR

.50 NPT AIR INLET

1063mm 41.83

689.1mm27.13

1801.5mm 70.93TOP OF HOPPERSWIVEL PLATE

2112.3mm 83.16

1939.7mm 76.37

2081.0mm 81.93ROBOT MTG

SURFACE

WATER IN

WATER OUT

OPTIONAL WATERMANIFOLDS 1.25 NPTSUPPLY & RETURNCONNECTIONS(16) .75 NPT INLET(16) .75 NPT OULETEACH FOR MOVING& STATIONARYPLATENS

ELECTRICALCONNECTION

2135.9mm 84.09OPERATOR STATION SWIVELED

750.9mm 29.56

230090.5[ ]

1177.4mm 46.35GATE OPEN POSITION

FROM STATIONARY PLATEN280.0mm

11.02INJECTIONSTROKE

75.0mm2.95

5780mm 227.6

75.0mm 2.951500.0mm 59.06

2735.0mm 107.683735.0mm 147.05

5705.0mm 224.61

295mm 11.6

1135mm 44.7

105.7mm4.16

115mm 4.5

1191.4mm 46.91

289mm11.4

OPTIONALHOPPERMAGNET

701mm27.6

OPTIONALHOPPER

500.0mm19.69PULL-IN

CYL STROKE

6894mm 271.4

7270.9mm 286.26

6531mm 257.1

2685.0mm 105.71 STAT PLAT TO END OF BASE

50mm 2.0FROM MOLD FACE

TO PART DROP AREA

184.0mm7.24 FILTER

ELEMENTREMOVAL

OIL LEVEL(NON-OP SIDE)

1540 INJ UNIT

ELECTRICALCABINET

50MM A BARREL 22.0:1 L/D60MM B BARREL 23.6:1 L/D70MM C BARREL 20.0:1 L/D

OPTIONAL115 LBHOPPER

"B & C" BARREL HOPPER POSITION"A" BARREL HOPPER POSITION

17

310WP

MACHINE DIAGRAMWITH 1540 INJECTION UNIT

915.0mm36.02 76.2mm

3.00 TYP177.8mm7.00 TYP

254.0mm10.000 TYP

25.4mm 1.00 TYP

101.6mm 4.00 TYP

177.8mm 7.00 TYP

Ø.531" 2.09" DEEP .625"-11 UNC-2B, 1.53" DEEP (16) HOLES

254.0mm10.00

177.8mm7.00

177.8mm 7.00

254.0mm 10.00

431.8mm17.00

76.2mm 3.00

203.2mm 8.00

940.0mm37.01

1195.0mm 47.05

406.4mm16.00

533.4mm21.00

127.0mm 5.00

330.2mm13.00

76.2mm3.00

127.0mm5.00

330.2mm13.00

50.8mm2.00

76.2mm3.00

88.9mm3.50

203.2mm8.00

50.8mm 2.00

88.9mm 3.50

355.6mm14.00

"A"

"B"

"C"

"D"

HOLE DESCRIPTION: "A" - Ø.531", 1.78" DEEP, .625-11UNC-2B, 1.22" DEEP (116) HOLES MOVING PLATEN "A" - Ø.531", 1.78" DEEP, .625-11UNC-2B, 1.22" DEEP (120) HOLES STATIONARY PLATEN "B" - Ø27.0 (1.063") THRU, 0.8(.03") X 45° CHAMFER BOTH SIDES (12) HOLES "B" - CORRESPONDING HOLES IN K/O Ø14.29 (.562") THRU (12) HOLES "C" - Ø36.53 (1.438") THRU, 0.8(.03") X 45° CHAMFER BOTH SIDES "C" - CORRESPONDING HOLE IN K/O Ø.656" 60.0 (2.36") DEEP, .750"-10 UNC-2B 60.0 (2.36") DEEP "D" - Ø52.40 (2.063") THRU, 0.8 (.03") X 45° CHAMFER BOTH SIDES (4) HOLES "D" - CORRESPONDING HOLE IN K/O Ø14.29 (.562") THRU (4) HOLES

Ø 115.0mm4.53 STRAIN ROD

610.0mm 24.02STROKE

660.0mm25.99

415.0mm 16.34K/O BAR RETRACTED

160.0mm6.30

KNOCKOUTSTROKE

55.0mm2.17 K/O BAR

650.0mm 25.59MAX MOLD

200.0mm 7.87

1260.0mm 49.61MAX DAYLIGHT

502.5mm19.78ROBOT

MTG SURFACE

Ø 101.60 -101.664.000-4.002

4.8mm 0.19NOZZLE PROTRUSION

MOVING PLATEN

DIE SPACE

18

310WP

Clamp Unit SpecificationsEnglish Metric

Clamp Force Tons 450 kN 4,000Clamp Opening Force Tons 45 kN 400Clamp Stroke in 27.6 mm 700Clamp Speed

Dry Cycle Time (typical) @ 50% stroke sec 2.6 sec 2.6Maximum Daylight in 57.1 mm 1,450Minimum/Maximum Mold Thickness in 9.8 / 29.5 mm 250 / 750Maximum Mold Wt lbs 12,425 kgs 5,635 Platen Size ( H x V ) in 43.3 x 43.3 mm 1,100 x 1,100Distance Between Tie Rods ( H x V) in 32.3 x 32.3 mm 820 x 820Tie Rod Diameter in 5.5 mm 140Ejector Stroke (Max) in 7.9 mm 200Ejector Force @ 2000 psi Tons 8.3 kN 74

Machine SpecificationsDimensions, Overall English MetricLength (with 2290 IU) in 324.9 mm 8,252Width in 83.1 mm 2,112Height in 124.3 mm 3,157Shipping weight ( Est. ) lbs 40,522 Kg 18,479Electric and HydraulicMachine Hyd. System Pressure, Max PSI 2,950 bar 203.4Hydraulic Pump Capacity

@ 100 psi (total) GPM 81 L/min 306Variable volume capacity GPM 45 L/min 170Fixed volume capacity GPM 36 L/min 136

Electric Motor hp 60 kw 44.8Total Oil Reservoir Capacity gal 190 L 719Water RequirementsHeat Exchanger @ 85 deg F GPM 15 L/min 57

20

MT450

1540 FrameInjection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C

GP Styrene (Theoretical) ozs 18 26 36 g. 510 737 1,021Displacement in3 33.5 48.3 65.7 cm^3 550 792 1,078

Injection Pressure, Max psi 32,400 28,100 20,600 bar 2,234 1,938 1,421Injection Rate in3/sec 15 22 31 cm^3/sec 246 361 508Screw Stroke in 11.0 11.0 11.0 mm 280 280 280Screw Diameter in 1.97 2.36 2.76 mm 50 60 70Screw L/D (xx:1) 22.0 23.6 20.0 22.0 23.6 20.0Screw Performance

Low Torque Screw Speed, Max rpm 404 337 289 rpm 404 337 289Low Torque at Screw in-lb 14,200 14,200 14,200 Nm 1,604 1,604 1,604

@psi 2,900 2,900 2,900 @bar 200 200 200Recovery Rate (GP Styrene) ozs/sec 2.0 2.7 3.2 grs/sec 57 76 90

Hi Torgue Screw Speed, Max rpm 296 296 289 rpm 296 296 289Hi Torque at Screw in-lb 21,300 21,300 21,300 Nm 2,407 2,407 2,407

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.5 2.4 3.2 grs/sec 42 67 90

Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 20.1 22.2 22.2 kW 20.1 22.2 22.2

19

2290 FrameMT450

3470 FrameInjection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C

GP Styrene (Theoretical) ozs 46 60 76 g. 1,304 1,701 2,155Displacement in3 84.5 110.4 139.7 cm^3 1,385 1,810 2,290

Injection Pressure, Max psi 33,200 27,800 21,900 bar 2,290 1,917 1,510Injection Rate in3/sec 17 23 29 cm^3/sec 279 377 475Screw Stroke in 14.2 14.2 14.2 mm 360 360 360Screw Diameter in 2.76 3.15 3.54 mm 70 80 90Screw L/D (xx:1) 22.0 22.8 20.0 22.0 22.8 20.0Screw Performance

Low Torque Screw Speed, Max rpm 235 235 225 rpm 235 235 225 Low Torque at Screw in-lb 26,900 26,900 26,900 Nm 3,039 3,039 3,039

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 2.6 3.8 4.7 grs/sec 73 107 134

Hi Torque Screw Speed, Max rpm 155 155 155 rpm 155 155 155

Hi Torque at Screw in-lb 40,700 40,700 40,700 Nm 4,598 4,598 4,598

@psi 2,900 2,900 2,900 @bar 200 200 200

Recovery Rate (GP Styrene) 1 ozs/sec 1.7 2.5 3.3 grs/sec 48 70 92Barrel Heat Control

Number of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 35.8 41.2 41.2 kW 35.8 41.2 41.2

Injection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C

GP Styrene (Theoretical) ozs 30 41 54 g. 851 1,162 1,531Displacement in3 55.2 75.1 98.1 cm^3 905 1,232 1,609

Injection Pressure, Max psi 32,400 26,900 20,600 bar 2,234 1,855 1,421Injection Rate in3/sec 17 23 31 cm^3/sec 279 377 508Screw Stroke in 12.6 12.6 12.6 mm 320 320 320Screw Diameter in 2.36 2.76 3.15 mm 60 70 80Screw L/D (xx:1) 22.0 22.9 20.0 22.0 22.9 20.0Screw Performance

Low Torque Screw Speed, Max rpm 284 284 253 rpm 284 284 253 Low Torque at Screw in-lb 22,300 22,300 22,300 Nm 2,520 2,520 2,520

@psi 2,900 2,900 2,900 @bar 200 200 200Recovery Rate (GP Styrene) ozs/sec 2.3 3.1 4.0 grs/sec 64 89 115

Hi Torque Screw Speed, Max rpm 182 182 182 rpm 182 182 182

Hi Torque at Screw in-lb 34,700 34,700 34,700 Nm 3,921 3,921 3,921

@psi 2,900 2,900 2,900 @bar 200 200 200

Recovery Rate (GP Styrene) 1 ozs/sec 1.5 2.0 2.9 grs/sec 41 57 83 Barrel Heat Control

Number of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 24.3 29.1 29.1 kW 24.3 29.1 29.1

Clamp Unit SpecificationsEnglish Metric

Clamp Force Tons 450 kN 4,000Clamp Opening Force Tons 45 kN 400Clamp Stroke in 27.6 mm 700Clamp Speed

Dry Cycle Time (typical) @ 50% stroke sec 2.6 sec 2.6Maximum Daylight in 57.1 mm 1,450Minimum/Maximum Mold Thickness in 9.8 / 29.5 mm 250 / 750Maximum Mold Wt lbs 12,425 kgs 5,635 Platen Size ( H x V ) in 43.3 x 43.3 mm 1,100 x 1,100Distance Between Tie Rods ( H x V) in 32.3 x 32.3 mm 820 x 820Tie Rod Diameter in 5.5 mm 140Ejector Stroke (Max) in 7.9 mm 200Ejector Force @ 2000 psi Tons 8.3 kN 74

Machine SpecificationsDimensions, Overall English MetricLength (with 2290 IU) in 324.9 mm 8,252Width in 83.1 mm 2,112Height in 124.3 mm 3,157Shipping weight ( Est. ) lbs 40,522 Kg 18,479Electric and HydraulicMachine Hyd. System Pressure, Max PSI 2,950 bar 203.4Hydraulic Pump Capacity

@ 100 psi (total) GPM 81 L/min 306Variable volume capacity GPM 45 L/min 170Fixed volume capacity GPM 36 L/min 136

Electric Motor hp 60 kw 44.8Total Oil Reservoir Capacity gal 190 L 719Water RequirementsHeat Exchanger @ 85 deg F GPM 15 L/min 57

20

MT450

1540 FrameInjection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C

GP Styrene (Theoretical) ozs 18 26 36 g. 510 737 1,021Displacement in3 33.5 48.3 65.7 cm^3 550 792 1,078

Injection Pressure, Max psi 32,400 28,100 20,600 bar 2,234 1,938 1,421Injection Rate in3/sec 15 22 31 cm^3/sec 246 361 508Screw Stroke in 11.0 11.0 11.0 mm 280 280 280Screw Diameter in 1.97 2.36 2.76 mm 50 60 70Screw L/D (xx:1) 22.0 23.6 20.0 22.0 23.6 20.0Screw Performance

Low Torque Screw Speed, Max rpm 404 337 289 rpm 404 337 289Low Torque at Screw in-lb 14,200 14,200 14,200 Nm 1,604 1,604 1,604

@psi 2,900 2,900 2,900 @bar 200 200 200Recovery Rate (GP Styrene) ozs/sec 2.0 2.7 3.2 grs/sec 57 76 90

Hi Torgue Screw Speed, Max rpm 296 296 289 rpm 296 296 289Hi Torque at Screw in-lb 21,300 21,300 21,300 Nm 2,407 2,407 2,407

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.5 2.4 3.2 grs/sec 42 67 90

Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 20.1 22.2 22.2 kW 20.1 22.2 22.2

19

2290 FrameMT450

3470 FrameInjection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C

GP Styrene (Theoretical) ozs 46 60 76 g. 1,304 1,701 2,155Displacement in3 84.5 110.4 139.7 cm^3 1,385 1,810 2,290

Injection Pressure, Max psi 33,200 27,800 21,900 bar 2,290 1,917 1,510Injection Rate in3/sec 17 23 29 cm^3/sec 279 377 475Screw Stroke in 14.2 14.2 14.2 mm 360 360 360Screw Diameter in 2.76 3.15 3.54 mm 70 80 90Screw L/D (xx:1) 22.0 22.8 20.0 22.0 22.8 20.0Screw Performance

Low Torque Screw Speed, Max rpm 235 235 225 rpm 235 235 225 Low Torque at Screw in-lb 26,900 26,900 26,900 Nm 3,039 3,039 3,039

@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 2.6 3.8 4.7 grs/sec 73 107 134

Hi Torque Screw Speed, Max rpm 155 155 155 rpm 155 155 155

Hi Torque at Screw in-lb 40,700 40,700 40,700 Nm 4,598 4,598 4,598

@psi 2,900 2,900 2,900 @bar 200 200 200

Recovery Rate (GP Styrene) 1 ozs/sec 1.7 2.5 3.3 grs/sec 48 70 92Barrel Heat Control

Number of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 35.8 41.2 41.2 kW 35.8 41.2 41.2

Injection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C

GP Styrene (Theoretical) ozs 30 41 54 g. 851 1,162 1,531Displacement in3 55.2 75.1 98.1 cm^3 905 1,232 1,609

Injection Pressure, Max psi 32,400 26,900 20,600 bar 2,234 1,855 1,421Injection Rate in3/sec 17 23 31 cm^3/sec 279 377 508Screw Stroke in 12.6 12.6 12.6 mm 320 320 320Screw Diameter in 2.36 2.76 3.15 mm 60 70 80Screw L/D (xx:1) 22.0 22.9 20.0 22.0 22.9 20.0Screw Performance

Low Torque Screw Speed, Max rpm 284 284 253 rpm 284 284 253 Low Torque at Screw in-lb 22,300 22,300 22,300 Nm 2,520 2,520 2,520

@psi 2,900 2,900 2,900 @bar 200 200 200Recovery Rate (GP Styrene) ozs/sec 2.3 3.1 4.0 grs/sec 64 89 115

Hi Torque Screw Speed, Max rpm 182 182 182 rpm 182 182 182

Hi Torque at Screw in-lb 34,700 34,700 34,700 Nm 3,921 3,921 3,921

@psi 2,900 2,900 2,900 @bar 200 200 200

Recovery Rate (GP Styrene) 1 ozs/sec 1.5 2.0 2.9 grs/sec 41 57 83 Barrel Heat Control

Number of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 24.3 29.1 29.1 kW 24.3 29.1 29.1

1937.0mm 76.26

2283.5mm89.90

ROBOT MTGSURFACE

689.1mm27.13

2159.8mm 85.03OPERATOR STATION SWIVELED

1062.4mm 41.83

2112.2mm 83.16

2467MM 97.1TOP OF

WATER MANIFOLD

1949.3mm76.74TOP OFHOPPER

SWIVEL PLATE

OPTIONAL WATER MANIFOLDS1.25 NPT SUPPLY &RETURN CONNECTIONS(8) .75 NPT INLET PER PLATEN(8) .75 NPT OULET PER PLATENEACH FOR MOVING& STATIONARY PLATENS

ELECTRICALCONNECTION

722 LITERS/190 GAL

RESERVOIR

1635mm64.4

1144mm 45.0

260mm 10.2

550mm21.7

790.7mm31.13INSIDE OF GATE

855.8mm33.69 GATE

1903.5mm74.94

982.8mm 38.69INSIDE OF GATE

1047.8mm41.25GATE

1195.0mm 47.05FOR MOTOR REMOVAL

1838mm72.4

1019mm40.1

2086mm82.1

3279.2mm 129.10

3942.5mm 155.22

190.7mm7.51

382.8mm15.07

250.0mm9.84

MIN MOLD

750.0mm 29.53MAX MOLD

1450.0mm 57.09MAX DAYLIGHT

700.0mm27.56

CLAMP STROKE

1614.5mm 63.56 "A" BARREL

4118mm 162.1

1909.5mm 75.18 "B" & "C" BARREL

21.5°SWIVEL FOR FEED SCREW REMOVAL

0.75" NPT WATER CONNECTIONS(IN AND OUT) HEAT EXCHANGER56 LPM/15 GPM 29°C/85°FMAX WATER IN

THIS AREA ISRESERVED FOR PIPING

OIL FILTER

.75 NPT OIL FILL PORT

820.0mm32.28

BETWEENSTRAIN RODS

Ø 140.0mm5.51

STRAIN ROD

75.0mm 2.95

6870mm 270.5

75.0mm 2.95

1836.5mm 72.30

3135.0mm 123.43

4215.2mm 165.95

6795.0mm 267.52

3085.0mm 121.46 STAT PLAT TO END OF BASE

50.0mm1.97

FROM MOLD FACETO PART DROP AREA

1135mm 44.7

105.7mm4.16

5351.0mm 210.67

950.0mm 37.40

857.5mm33.76

8060.0mm 317.32

295mm 11.61727.2mm 68.00

320.mm12.60

EXTRUDERSTROKE

8251.5mm 324.86

565.0mm22.24

INJECTIONRETRACT

191MM 7.5

635mm25.00

2398mm94.4

294mm 11.6OPTIONALHOPPERMAGNET

184.0mm 7.24FILTER ELEMENT

REMOVAL

OIL LEVEL(NON-OP SIDE)

ELECTRICALCABINET

OPTIONAL315 LBHOPPER

"B& C" BARREL HOPPER POSITION"A" BARREL HOPPER POSITION

B(SEE SHEET 2)

B (SEE SHEET 2)

910mm35.8

OPTIONALHOPPER60MM A BARREL 22.0:1 L/D

70MM B BARREL 22.9:1 L/D80MM C BARREL 20.0:1 L/D2290 INJ UNIT

1338.1mm 52.68

63.5mm 2.50LEVELING

PADS (10)

1635.0mm64.37

1698.5mm66.87

1173.4mm 46.20

2287.7mm90.07LIFT

OVERHEIGHT

1288.5mm 50.73TO TOP OF

LOWERSTRAIN ROD

820.0mm 32.28BETWEEN

STRAIN RODS

3156.5mm124.27

.50 NPT AIR INLET

VIEW B-B

22

MT450

21

MACHINE DIAGRAMWITH 2290 INJECTION UNIT

254.0mm10.00 TYP

349.3mm13.75 TYP25.4mm 1.00 TYP

228.6mm 9.00 TYPØ0.656", 2.44" DEEP

.750"-11 UNC-2B, 1.82" DEEP(12) HOLES

127.0mm 5.00 TYP

820.0mm32.28

820.0mm 32.28

76.2mm3.00

50.8mm2.00

203.2mm8.00

355.6mm14.00

76.2mm 3.00

88.9mm3.50

50.8mm 2.00

88.9mm 3.50

203.2mm 8.00

355.6mm14.00

1100.0mm 43.31

1100.0mm43.31127.0mm

5.00177.8mm

7.00254.0mm

10.00

330.2mm13.00 431.8mm

17.00482.6mm

19.00

127.0mm 5.00

177.8mm 7.00

254.0mm 10.00

330.2mm 13.00

431.8mm 17.00

482.6mm 19.00

HOLE DESCRIPTION: "A" - Ø.531", 1.78" DEEP, .625-11 UNC-2B, 1.22" DEEP (128) HOLES "B" - Ø27.0 (1.063") THRU, 0.8(.03") X 45° CHAMFER BOTH SIDES (12) HOLES "B" - CORRESPONDING HOLES IN K/O Ø14.29 (.562") THRU (12) HOLES "C" - Ø36.53 (1.438") THRU, 0.8(.03") X 45° CHAMFER BOTH SIDES "C" - CORRESPONDING HOLE IN K/O Ø.656" 60.0 DEEP, .750"-10 UNC-2B 60.0 "D" - Ø52.40 (2.063") THRU, 0.8(.03") X 45° CHAMFER BOTH SIDES (8) "D" - CORRESPONDING HOLE IN K/O Ø14.29 (.562") THRU (8) HOLES

"A"

"B"

"C"

"D"

Ø 140.05.51

STRAIN ROD

250.0mm9.84 MIN MOLD

1450.0mm 57.09 MAX DAYLIGHT

4.8mm 0.19 NOZZLE PROTRUSION

750.0mm 29.53MAX MOLD

700.0mm 27.56STROKE

520.0mm 20.47 K/O BAR RETRACTED

200.0mm 7.87KNOCKOUT

STROKE

55.0mm 2.17K/O BAR

Ø 101.60 -101.664.000 -4.002

585.0mm 23.03ROBOT MTG SURFACE

MACHINE

MOVING PLATEN

DIE SPACE

MT450

1937.0mm 76.26

2283.5mm89.90

ROBOT MTGSURFACE

689.1mm27.13

2159.8mm 85.03OPERATOR STATION SWIVELED

1062.4mm 41.83

2112.2mm 83.16

2467MM 97.1TOP OF

WATER MANIFOLD

1949.3mm76.74TOP OFHOPPER

SWIVEL PLATE

OPTIONAL WATER MANIFOLDS1.25 NPT SUPPLY &RETURN CONNECTIONS(8) .75 NPT INLET PER PLATEN(8) .75 NPT OULET PER PLATENEACH FOR MOVING& STATIONARY PLATENS

ELECTRICALCONNECTION

722 LITERS/190 GAL

RESERVOIR

1635mm64.4

1144mm 45.0

260mm 10.2

550mm21.7

790.7mm31.13INSIDE OF GATE

855.8mm33.69 GATE

1903.5mm74.94

982.8mm 38.69INSIDE OF GATE

1047.8mm41.25GATE

1195.0mm 47.05FOR MOTOR REMOVAL

1838mm72.4

1019mm40.1

2086mm82.1

3279.2mm 129.10

3942.5mm 155.22

190.7mm7.51

382.8mm15.07

250.0mm9.84

MIN MOLD

750.0mm 29.53MAX MOLD

1450.0mm 57.09MAX DAYLIGHT

700.0mm27.56

CLAMP STROKE

1614.5mm 63.56 "A" BARREL

4118mm 162.1

1909.5mm 75.18 "B" & "C" BARREL

21.5°SWIVEL FOR FEED SCREW REMOVAL

0.75" NPT WATER CONNECTIONS(IN AND OUT) HEAT EXCHANGER56 LPM/15 GPM 29°C/85°FMAX WATER IN

THIS AREA ISRESERVED FOR PIPING

OIL FILTER

.75 NPT OIL FILL PORT

820.0mm32.28

BETWEENSTRAIN RODS

Ø 140.0mm5.51

STRAIN ROD

75.0mm 2.95

6870mm 270.5

75.0mm 2.95

1836.5mm 72.30

3135.0mm 123.43

4215.2mm 165.95

6795.0mm 267.52

3085.0mm 121.46 STAT PLAT TO END OF BASE

50.0mm1.97

FROM MOLD FACETO PART DROP AREA

1135mm 44.7

105.7mm4.16

5351.0mm 210.67

950.0mm 37.40

857.5mm33.76

8060.0mm 317.32

295mm 11.61727.2mm 68.00

320.mm12.60

EXTRUDERSTROKE

8251.5mm 324.86

565.0mm22.24

INJECTIONRETRACT

191MM 7.5

635mm25.00

2398mm94.4

294mm 11.6OPTIONALHOPPERMAGNET

184.0mm 7.24FILTER ELEMENT

REMOVAL

OIL LEVEL(NON-OP SIDE)

ELECTRICALCABINET

OPTIONAL315 LBHOPPER

"B& C" BARREL HOPPER POSITION"A" BARREL HOPPER POSITION

B(SEE SHEET 2)

B (SEE SHEET 2)

910mm35.8

OPTIONALHOPPER60MM A BARREL 22.0:1 L/D

70MM B BARREL 22.9:1 L/D80MM C BARREL 20.0:1 L/D2290 INJ UNIT

1338.1mm 52.68

63.5mm 2.50LEVELING

PADS (10)

1635.0mm64.37

1698.5mm66.87

1173.4mm 46.20

2287.7mm90.07LIFT

OVERHEIGHT

1288.5mm 50.73TO TOP OF

LOWERSTRAIN ROD

820.0mm 32.28BETWEEN

STRAIN RODS

3156.5mm124.27

.50 NPT AIR INLET

VIEW B-B

22

MT450

21

MACHINE DIAGRAMWITH 2290 INJECTION UNIT

254.0mm10.00 TYP

349.3mm13.75 TYP25.4mm 1.00 TYP

228.6mm 9.00 TYPØ0.656", 2.44" DEEP

.750"-11 UNC-2B, 1.82" DEEP(12) HOLES

127.0mm 5.00 TYP

820.0mm32.28

820.0mm 32.28

76.2mm3.00

50.8mm2.00

203.2mm8.00

355.6mm14.00

76.2mm 3.00

88.9mm3.50

50.8mm 2.00

88.9mm 3.50

203.2mm 8.00

355.6mm14.00

1100.0mm 43.31

1100.0mm43.31127.0mm

5.00177.8mm

7.00254.0mm

10.00

330.2mm13.00 431.8mm

17.00482.6mm

19.00

127.0mm 5.00

177.8mm 7.00

254.0mm 10.00

330.2mm 13.00

431.8mm 17.00

482.6mm 19.00

HOLE DESCRIPTION: "A" - Ø.531", 1.78" DEEP, .625-11 UNC-2B, 1.22" DEEP (128) HOLES "B" - Ø27.0 (1.063") THRU, 0.8(.03") X 45° CHAMFER BOTH SIDES (12) HOLES "B" - CORRESPONDING HOLES IN K/O Ø14.29 (.562") THRU (12) HOLES "C" - Ø36.53 (1.438") THRU, 0.8(.03") X 45° CHAMFER BOTH SIDES "C" - CORRESPONDING HOLE IN K/O Ø.656" 60.0 DEEP, .750"-10 UNC-2B 60.0 "D" - Ø52.40 (2.063") THRU, 0.8(.03") X 45° CHAMFER BOTH SIDES (8) "D" - CORRESPONDING HOLE IN K/O Ø14.29 (.562") THRU (8) HOLES

"A"

"B"

"C"

"D"

Ø 140.05.51

STRAIN ROD

250.0mm9.84 MIN MOLD

1450.0mm 57.09 MAX DAYLIGHT

4.8mm 0.19 NOZZLE PROTRUSION

750.0mm 29.53MAX MOLD

700.0mm 27.56STROKE

520.0mm 20.47 K/O BAR RETRACTED

200.0mm 7.87KNOCKOUT

STROKE

55.0mm 2.17K/O BAR

Ø 101.60 -101.664.000 -4.002

585.0mm 23.03ROBOT MTG SURFACE

MACHINE

MOVING PLATEN

DIE SPACE

MT450

All specifications reflect average values based on typical machine layouts. Actual figures will vary depending on final machine configuration. If yourequire more specific data, consult a certified installation print for your particular machine. Performance specifications are based on theoretical data. Due to continual improvements, specifications are subject to change without notice.

Mi lacron Market ing Company Plast ics Technologies Group-Headquarters4165 Halfacre Road Batavia, OH 45103 Tel . (513) 536-2352 Fax (513) 536-2624 www.mi lacron.com

MILACRON, FERROMATIK MILACRON, MAGNA, XTREEM and the Globe Graphic are trademarks of Milacron Inc.

©2001 Mi lacron Inc. Pr inted in U.S.A. 01/01 PM815-1 10M

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