Oil & Gas Production Solutions

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Oil & Gas Production Solutions ONSHORE PRODUCTION OFFSHORE PRODUCTION GAS PLANTS www.pyramidenc.com

Transcript of Oil & Gas Production Solutions

Page 1: Oil & Gas Production Solutions

Oil & GasProduction Solutions

ONSHORE PRODUCTION OFFSHORE PRODUCTION GAS PLANTS www.pyramidenc.com

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Our CapabilitiesPyramid E&C has end to end capabilities to harness the reservoirs and produce oil, gas and water streams meeting the sales, disposal and reinjection specifications. We also offer solutions for gas compression, NGL recovery, ethane extraction and liquefaction to improve profitability of gas assets.

THREE PHASE SEPARATIONWe provide separation systems engineered for oil, gas and water phase separation and removal of sand and other solids. The separators are provided with inlet devices and internals to efficiently utilize momentum of the incoming mixture for separation of various fluids and solids thus optimizing on capital investment, operating costs, footprint and chemical consumption.

OIL TREATMENTStabilization process removes the hydrogen sulfide (H2S) and reduces vapor pressure, thereby making the crude oil safe for shipment. We achieve it by either vapor or gas stripping in a distillation column to deliver am Oil stream meeting sales specification. The basic specifications for crude i.e. BS&W and salt content are met by Dehydration and Desalting respectively. We provide both Heater Treaters and Electrostatic devices to achieve the desired specifications.

GAS TREATMENTThe purpose of cleaning the gas of its impurities is to improve the gas quality, avoid dangers to the process plant or pipeline from e.g. corrosion or enable the gas to be brought to the desired export condition. Pyramid E&C offers custom design units for gas compression and treatment to meet sales specifications. The most common processing units are gas sweetening (removal of CO2 & H2S), dehydration, hydrocarbon dew point control and condensate recovery.

PRODUCED WATER TREATMENTThe water is removed from the crude oil from various equipment e.g. separators, desalters, knock out drums etc. and still has substantial quantity of oil. The oil concentration in water needs to be controlled from environmental, monetary as well as reinjection considerations. We provide a full line of water treatment equipment ranging from gun barrel tanks, hydrocyclones, gas floatation and filtration systems to meet the most stringent disposal quality specifications.

Compression Sweetening Dehydration NGL RecoveryPlant

Two PhaseSeparator

Heater

Auxiliary systems

SRU FlareIncinerationChemicalInjection

DesalterThree Phase SeperatorSt

abili

zer

Sour WaterStripper

Water TreatmentSystem Sales

Crude Oil

ProducedWater

Utility & Offsite systems

Fuel GasIA/PA Nitrogen Power

Well Fluid

Sales Gas

NGL

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Onshore ProductionPyramid E&C provides modular containerized solutions for early as well as Central production when the wells have stabilized, and it is possible to predict the throughput for medium and long term.

EARLY PRODUCTION FACILITIESThese are modular, standard API/ ASME design off the shelf facilities ready for quick deployment for monetization of oil field till stabilization of production and addition of sufficient wells to justify a full-scale production facility. These facilities are designed to meet moderate sales oil specification of 0.5% BS&W and 30 ppm H2S, the gas will be generally flared unless it is in substantial quantity to justify compression and treatment train.

Standard Sizes • 5000 BPD

• 10000 BPD

Base Configuration • Two/ Three phase Separator

• Heaters Treater/ Stabilizer

• Heat exchangers

• Pumps

• Control System

CENTRAL PRODUCTION FACILITIESOnce the production is significant and predictable, Pyramid E&C offers standard environment friendly, central production facilities built to high standards for long term continuous operation maintaining safety and availability throughout.

Standard Sizes • 25000 BPD

• 50000 BPD

Base Configuration • Two/ Three phase Separator

• Oil treatment train

• Gas treatment train

• Produced water treatment system

• Tail Gas treatment/ Sulphur recovery

• Control System

• Offsites and utilities

• Product Storage and Evacuation facility

The production facilities supplied by Pyramid E&C comprise of generic, pre-engineered modular units which can be fit into several containers and then assembled at site. The large equipment are transported separately and mounted on their own foundations. We also take up Balance of Plant on EPC or EPCM basis to provide a single point turnkey solution to asset owners. Pyramid E&C also provides the operation management services for these plants and in certain cases complete BOOT solution.

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Offshore Production

Pyramid E&C provides solutions for marginal as well as full scale offshore Oil & Gas production, on fixed, floating or compliant structures.Our modular fabrication yard has access to all weather port and can deliver single module of 1000 tons and hence able to easily service offshore production of 50000 BPD. We also carry out integration engineering of topsides with the carrier vessel and provide construction management services at most of the conversion yards globally.

MOBILE OFFSHORE PRODUCTION FACILITIES We provide all topside modules and the integration services including Jack up conversion engineering and EPCM support at the conversion yards worldwide. Standard Sizes Base Configuration • 2000 BPD • Two/ Three phase Separator • Produced water treatment system • 5000 BPD • Oil treatment train • Control System • 10000 BPD • Gas treatment train • Offsites and utilities • Product Storage and Evacuation facility

OFFSHORE PLATFORMSThese are modular, standard API/ ASME compliant topsides complete with deck ready to fit on jacket structure. The topsides have provisions for living quarters, material handling and offshore safety equipment and can also be operated unmanned. Standard Sizes Base Configuration • 5000 BPD • Choke/ Manifold • Pumps • 10000 BPD • Two/ Three phase Separator • Control System • Heat exchangers • Power Generation • Chemical InjectionFPSO TOPSIDES We provide all topside modules and the integration service including ship conversion engineering and EPCM support at the conversion yards worldwide. Standard Sizes Base Configuration • 10000 BPD • Two/ Three phase Separator • Produced water treatment system • 25000 BPD • Oil treatment train • Control System • 50000 BPD • Gas treatment train • Chemical Injection • Product Storage and Evacuation facility

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Gas PlantsPyramid E&C provides complete treatment solution comprising of Compression, Dehydration, Sweetening and contaminant removal systems to recover valuable liquids and deliver gas to the specification. Standard packages are available in 30, 60, 120 and 200 MMSCFD sizes.

JOULE THOMSON UNITS The Joule Thomson system, simultaneously reduces the water dewpoint of gas, recovers valuable hydrocarbon liquids and lowers the BTU calorific value) of the gas stream to sales contract specifications or levels suited for high-speed engines

Recovery Efficiency • C3 50%

• C4 80%

• C5+ 90%

CRYO EXTRACTION PLANTSIn the cryogenic plant, the inlet gas is cooled to even lower temperature using JT valves and turboexpander to recover almost all propane as well as ethane from the gas stream. The plant can also operate in ethane rejection mode to save energy and allow ethane to go with sale gas.

Recovery Efficiency • C2 98.0%

• C3 99.5%

• C4+ 100%

REFRIGERATION PLANTS In a refrigeration plant the inlet gas is cooled to a low enough temperature to condense the desired fraction of LPG and NGL using Freons or Propane, which can be cooled to (-) 40°F, is used to lower gas temperatures and improve recovery of propane and heavier components.

Recovery Efficiency • C3 80%

• C4 94%

• C5+ 98%

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Web ContactURL : www.pyramidenc.com Enquiry : [email protected]

Americas & Caribbean Middle East & Africa Europe & Russia Asia Pacific Houston, USA Dubai, UAE Newbury, United Kingdom Mumbai, India

Pyramid E&C LLC. Pyramid E&C FZE Pyramid E&C LTD. Pyramid E&C LTD. 1255 Enclave Parkway 48 BurjGate Tower Dominion Hous 4th Floor, Hamilton 'A' Wing Suite 102 Level 20 Kennet Side, Newbury Hiranandani Business Park Houston TX 77077 Dubai RG14 5PX Thane, Mumbai - 400 607 USA United Arab Emirates United Kingdom India

Anant Bajpai Prakash Pardasani Manj Duhra Harshad Shah +1 713 429 5499 +971 4 518 2635 +44 16357 22014 +91 22 4038 1000

Pyramid E&C is an international technology and EPC company having core competence of supplying modular process plants for Automotive Fuels, Fertilizer and Petrochemicals production from Oil and Gas resources.We enable oil and gas asset owners enter downstream market at the lowest cost and produce a range of hydrocarbons to serve regional market, thus maintaining a tight operation insulated from commodity price fluctuation and international product suppliers.Our services cover all stages of development; from feasibility studies through financial engineering, manufacturing, equipment supply, project management, installation, commissioning and operation of facilities.Pyramid E&C engineering and project management centers in Houston, London, UAE and India have capability to deliver and operate projects worldwide. Pyramid E&C specializes in fast track deliveries by using standard plant configurations and modularization. Our fabrication facilities in US and India have capabilities of equipment manufacturing, process automation and deliver process modules up to 1,000 tons in a single piece thus ensuring quality and most efficient execution.