Offshore Rig Technology 2014 Brochure
Transcript of Offshore Rig Technology 2014 Brochure
Cementing Solids Control, Cuttings Management, Fluids Processing and Pressure Control Wireline Logging Well Testing Surface and Mud Logging Drilling Tools,
Tubulars & Inspection
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Offshore Rig TechnologyCatalog 2014
Cementing Solids Control, Cuttings Management, Fluids Processing and Pressure Control Wireline Logging Well Testing Surface and Mud Logging Drilling Tools,
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TOCINTRODUCTION 1 of 5
IntroductionSchlumberger is the industry leader in deepwater exploration and development services, with a proven record of success in all environments including deepwater provinces such as the Gulf of Mexico, the North Sea, West Africa, and Brazil, as well as emerging areas including India, Asia, and Australia.
High operation and infrastructure cost in deepwater environments requires an increased level of equipment quality and reliability. Our highly qualified personnel complete the requirement for flawless service provision.
This document highlights Schlumberger offshore rig technology offerings across a broad range of oilfield operational domains.
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TOCINTRODUCTION 2 of 5
Equipping a rig with best-in-class engineered oilfield equipment before it leaves the shipyard provides many advantages. In addition to better in-field service delivery, it ensures the new unit is ready for expected operations and can start up quickly. The receiving location knows what to expect, so can better prepare for the rig’s arrival. Risk of nonproductive time (NPT) is reduced with thorough modeling and testing of equipment, and its effective integration.
Rigs ready for startup
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TOCINTRODUCTION 3 of 5
Better resource usageThe modular oilfield equipment is designed for minimum use of deck space and fast installation and rig-up. In many instances, synergies between equipment and control systems for multiple field applications can mean less need for individual service modules, reduced requirement for personnel on board, and more efficient use of limited operational space.
Efficient logisticsInstalling complex oilfield equipment in remote locations can present logistical challenges, as well as delays, and extra costs in import/export and related regulatory processes. Bringing a fully equipped rig on site to begin operations can overcome these challenges.
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TOCINTRODUCTION 4 of 5
Considering health, safety, and environment (HSE) issues early in the design process allows proper time for analysis and mitigation of risks, and avoids subsequent compromises installing and integrating unplanned modules. Installing the equipment and cabling at the most appropriate time in the building process, and in a well-controlled shipyard environment, avoids risks and hazards inherent in installation in remote ports or at sea.
Rig HSE requirements supported
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TOCINTRODUCTION 5 of 5
Schlumberger has a wealth of experience designing and installing equipment in new-build rigs in shipyards around the world. We have installation teams located in areas of highest new-build activity, and a support organization able to mobilize anywhere in the world. Our teams understand the importance of early engagement in the installation design and execution process.
Worldwide new-build installation experience
Schlumberger offers an unrivalled global footprint of local operations bases, with 24/7 technical support from expert teams strategically located around the world, including Singapore, China, South Korea, UAE, and USA. Schlumberger has extensive experience of integrated operations in remote areas and, in addition to industry-leading individual technologies, can provide complete solutions to complex technical and logistical challenges.
Global operations support infrastructure
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Contents
Surface and Mud LoggingFLAG* Fluid Loss and Gain Detection Service | CLEAR* Cuttings Loading and Wellbore Stability Surveillance Service |
Combined Services Units | Mud Logging Units
Drilling Tools, Tubulars & InspectionPremium Tubular Products | Rigfloor Sub Packages | Premium Hardbanding | Ezy-Torq Hydraulic Cathead |
Landing Strings | Inspection | Wellbore Cleanup Specialized Tools
Solids Control, Cuttings Management, Fluids Processing and Pressure ControlSolids Control | Cuttings Management | Fluids Processing | Pressure Control
Wireline LoggingFormation Evaluation Equipment
CementingSkid-Mounted Units | Batch Mixers | Liquid Additive Systems | Cement Equipment Package
Well TestingModular Compact Well Test System | Booms and Burners
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TOCCEMENTING: 1 of 38 INTRODUCTION
CementingWhatever the drilling environment and however remote the location, Schlumberger innovative cementing technologies offer a range of solutions to achieve zonal isolation for the life of your well. Schlumberger cementing equipment packages are designed to address overall needs based on our experience and your input. Successful cement jobs
■ deliver slurry consistency ■ control the factors that cause or prevent wet shoes ■ reduce the possibility of fluid contamination points ■ reduce failure rates through operational redundancy.
■ Since 2007, Schlumberger cementing equipment has been installed on more than 65 new-build rigs, including jackups, drillships, and semisubmersibles.
■ Schlumberger engages with customers at the design and execution stages with dedicated installation teams present in all major shipbuilding areas, including
■ South Korea ■ Singapore ■ China ■ UAE ■ USA
■ Schlumberger has equipment and manufacturing support in Singapore, close to new-build activity.
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TOCCEMENTING: 2 of 38 SKID MOUNTED CEMENTING UNITS
Skid-Mounted Cementing UnitsThe performance and versatility of Schlumberger skid-mounted cementing units make them ideal for offshore, high-pressure pumping services. These state-of-the-art units, capable of delivering up to 3,450 hp, can be used as backup or supplemental mud pumps, as well as efficient cementing units. Power to drive the pumps comes from high-performance diesel engines or air-cooled electric motors.
All Schlumberger offshore cementing skids comply fully with the latest European Community (EC) regulations for safety and health protection. An integrated bulkhead on the driver module reduces noise, and remote radiator packages and split designs allow installation of soundproofed walls.
The skids are fitted with sensors for data acquisition and monitoring systems, and an optional remote control system permits operation of the unit from an adjacent control room.
When a Schlumberger Mk-III mixer is used in combination with the skid, cement-mixing rates of more than 20 bbl/min can be achieved.
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TOCCEMENTING: 3 of 38 SKID MOUNTED CEMENTING UNITS: CPS-763 1 of 2
CPS-763 Applications ■ Deepwater cement slurry mixing and pumping ■ High-pressure pumping and testing operations ■ Precision pumping for integrity tests
Benefits ■ Increased mixing rate capability minimizes job time ■ Power-take-off-driven cementing pumps, improved
reliability, and smaller footprint ■ Minimized environmental impact (due to elimination
of diesel tank, radiator, and exhaust pipe requirements)
Features ■ Electrically driven 1,193 kW (1,600 hhp) ■ 3-in high-pressure lines for accurate,
high-rate displacement ■ A high-rate, process-controlled liquid additive
system allows the metering of up to six chemicals into the mix water stream
■ Data acquisition and control is handled by two complete systems for redundancy and reliability of automated mixing, solids fraction monitoring, foam process control, and liquid additive systems
ELECTRIC
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DescriptionOne of a range of Schlumberger CPS* cement pumping skids, the CPS-763 ultradeepwater cementing package is designed and built for extreme conditions and can be used at working pressures up to 103 MPa (15,000 psi).
The CPS-763 has two electrically driven batch mixers which can be integrated for spacer or pill mixing, isolated from contamination points.
The 1,193-kW (1,600-hhp) unit can pump at a rate of 3.8 m3/min (24.4 bbl/min) and can be optionally equipped with a high-efficiency mixing package of dual SLURRY CHIEF* cement mixing equipment Mark III cement mixers. These mixers have average tank capacity rates of 3.5-m3/min (22-bbl/min) for lead slurries and 2 m3/min for standard tail systems.
CEMENTING: 4 of 38 SKID MOUNTED CEMENTING UNITS: CPS-763 2 of 2
SpecificationsGeneralEngines Two General Electric GE B22A2 Capability (each motor) 860 kW (1,150 bhp), 690 V Transmissions Two Allison SS 6600Cooling systems Marine cooled (air cool optional)Triplex PumpsFront Gardner Denver GD-1250 Plunger diameter 95 mm [3.75 in] Maximum pressure 1,248 bar [18,100 psi] Maximum pump rate 81 m3/h [8.47 bbl/min]Rear Gardner Denver GD-1250 Plunger diameter 127 mm [5 in] Maximum pressure 702 bar [10,186 psi] Maximum pump rate 144 m3/h [15.05 bbl/min]
Slurry Mixing SystemModel Single or dual CBS-393Capacity (single CBS-393) 1-m3 [6-bbl] mixing tub and 3-m3 [18-bbl] averaging
tankMaximum mixing rate (single CBS 393)
1,749 L/min[60 sacks of dry cement per min or 11 bbl/min]
Slurry pumps RA-56Mix-water pumps RA-45Liquid Additive SystemModel Wide range of options, from manual metering types
to fully computerized direct-injection typesOtherArea classification Zone II package Process control and acquisition
Redundant control systems
Remote control mode Optional
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TOCCEMENTING: 5 of 38 SKID MOUNTED CEMENTING UNITS: CPS-977 1 of 2
CPS-977 Applications ■ High-pressure pumping ■ Metering and pumping of mixing and displacement fluids ■ Recirculating cement
Benefits ■ Full system redundancies ■ Direct-driven mixing pumps for improved reliability
and efficiency ■ Minimized environmental impact (due to elimination
of diesel tank, radiator, and exhaust pipe requirements)
Features ■ Nonradioactive densitometer ■ Split skid and bullhead ■ Full selection fluid ends ■ Pressurized packing and lube systems ■ Solid fraction monitoring
ELECTRIC
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TOCCEMENTING: 6 of 38 SKID MOUNTED CEMENTING UNITS: CPS-977 2 of 2
DescriptionThe CPS-977 cement pumping skid is designed for offshore high-pressure pumping services, delivering up to 2,000 hhp. Two 1,150-bhp GE GEB22A3 AC motors power the unit and are cooled using a closed-loop seawater circuit. The skid-mounted cementer is equipped with the Advanced Cement Control (ACC) data acquisition
and monitoring system, which allows precise control of slurry density. The CPS-977 features stainless steel displacement tanks, has an adjustable choke valve, and a temporary replacement for mud pumping. This unit is compliant with Zone 2 hazardous area regulations and is ABS-CDS certified.
SpecificationsGeneralEngines Two General Electric GEB22 motors and one General
Electric GEB20 Capability each 860 kW (1,150 bhp)
Transmissions Allison S8610M with air shift, six speeds Allison S9810M with air shift, seven speeds
Cooling systems Marine cooledTriplex PumpsModel 1 Gardener Denver GD1250 Series with 33⁄4-in fluid end
Capability 18,100 psi or 8.9 bpm (FOPI)Model 2 Gardener Denver HD2250 Series with 5½ in fluid end
Capability 10,000 psi or 19.3 bpm (IOPI)Discharge manifold 15,000 psiDisplacement tanks Two x 20 bbl stainless steel 316
Slurry Mixing SystemModel Twin CBS-393 mixing systems with Mark III mixersMaximum mixing rate 22 bbl/min lead slurry and 15 bbl/min standard
tail slurry (60 sacks per min dry cement per mixer)Volume capacity 6-bbl mixing tub and 18-bbl averaging tank per mixerLiquid Additive SystemModel Four x SUP-511 pumps (Waukesha 015U2)
Capability of SUP-511 0.25−11 galUS/min at 100 psi max discharge pressure
Model Three x SUP-512 pumps (Waukesha 045U2)Capability of SUP-512 1.0–54 galUS/min at 100 psi max discharge pressure
Flowmeters Micro Motion R050S and R100S, accurate to ± 0.5% of rate
OtherArea classification Zone II Package–DNV certifiedProcess control and acquisition
Redundant control systems
Auxiliary equipment Twin 100-bbl batch mixers, electric with independent drives for each centrifuge and agitator
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TOCCEMENTING: 7 of 38 SKID MOUNTED CEMENTING UNITS: CPS-3000 1 of 2
CPS-3000 Applications ■ Mixing and pumping of cement slurries
in deepwater applications ■ High-pressure pumping and testing operations ■ Precision pumping for integrity tests
Benefits ■ Increased mixing rate capability to minimize job time ■ Complete redundancy of systems
Features ■ High hhp to allow for metered displacements
and completion pumping operations ■ The mixing package comprises dual Mark III mixers from
the range of SLURRY CHIEF* cement mixing equipment with tanks capable of 22-bbl/min rates for lead slurries and 15-bbl/min rates for standard tail systems
■ Twin 100-bbl batch mixers can be integrated for spacer pill mixing, isolated from contamination points
■ A high-rate, process-controlled, direct-injection liquid additive system provides the ability to accurately meter up to seven chemicals into the mix water stream
■ Accurate control of slurry density
ELECTRIC
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TOCCEMENTING: 8 of 38 SKID MOUNTED CEMENTING UNITS: CPS-3000 2 of 2
DescriptionThe CPS-3000 is a 3,450-hp unit capable of pumping 26 bbl/min at pressures up to 15,000 psi (18,000 psi with a high-pressure manifold). Two complete process control units handle data acquisition and control for redundancy and reliability of automated cement mixing, solids fraction monitoring, foam process control, and liquid additive system.
SpecificationsGeneralEngines Two General Electric GEB22 motors and one General
Electric GEB20 Capability each 860 kW (1,150 bhp)
Transmissions Allison S8610M with air shift, six speeds Allison S9810M with air shift, seven speeds
Cooling systems Marine cooledTriplex PumpsModel 1 Gardener Denver GD1250 Series with 33⁄4-in fluid end
Capability 18,100 psi or 8.9 bpm (FOPI)Model 2 Gardener Denver HD2250 Series with 5½ in fluid end
Capability 10,000 psi or 19.3 bpm (IOPI)Discharge manifold 15,000 psiDisplacement tanks Two x 20 bbl stainless steel 316
Slurry Mixing SystemModel Twin CBS-393 mixing systems with Mark III mixersMaximum mixing rate 22 bbl/min lead slurry and 15 bbl/min standard
tail slurry (60 sacks per min dry cement per mixer)Volume capacity 6-bbl mixing tub and 18-bbl averaging tank per mixerLiquid Additive SystemModel Four x SUP-511 pumps (Waukesha 015U2)
Capability of SUP-511 0.25−11 galUS/min at 100 psi max discharge pressure
Model Three x SUP-512 pumps (Waukesha 045U2)Capability of SUP-512 1.0–54 galUS/min at 100 psi max discharge pressure
Flowmeters Micro Motion R050S and R100S, accurate to ± 0.5% of rate
OtherArea classification Zone II Package–DNV certifiedProcess control and acquisition
Redundant control systems
Auxiliary equipment Twin 100-bbl batch mixers, electric with independent drives for each centrifuge and agitator
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TOCCEMENTING: 9 of 38 SKID MOUNTED CEMENTING UNITS: CPS-361 1 of 2
CPS-361 Applications ■ Provides high-pressure pumping services ■ Metering and pumping of mixing and displacement fluids ■ Recirculating cement
Benefits ■ Precision control of slurry density
Features ■ Mark III mixer from the range of SLURRY CHIEF* cement
mixing equipment with CBS-393 ■ Nonradioactive densitometer ■ Stainless steel displacement tanks ■ Adjustable choke valve ■ Optional CMK 828 solids fraction monitoring
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TOCCEMENTING: 10 of 38 SKID MOUNTED CEMENTING UNITS: CPS-361 2 of 2
DescriptionThe CPS-361 cement pumping skid delivers high-pressure pumping services (up to 500 hhp) for operations. This split skip with bulkhead has two 340-bhp electronic diesel engines.
The skid is equipped with Advanced Cement Control (ACC) data acquisition and monitoring, allowing the precise control of slurry density. It has a pressurized packing lube system, a full selection of fluid ends, and can be supplied with a marine cooling kit.
SpecificationsGeneralModel Two Caterpillar C9 wet manifolds Capability 254 kW [340 bhp] at 2,100 rpm Transmissions Two Allison 4700-OFSCooling system Two onboard stainless steel radiatorsArea classification Rig-safe (air-starting, air-intake shut-off valves,
spark-arresting muffler, water-cooled exhaust manifold, and turbo)
Triplex PumpsFront Serva TPB-600 Plunger diameter 89 mm [3.5 in] Maximum pressure 689 bar [10,000 psi] Maximum pump rate 75 m3/h [7.9 bbl/min]Rear Serva TPB-600 Plunger diameter 114 mm [4.5 in] Maximum pressure 434 bar [6,300 psi] Maximum pump rate 124 m3/h [13 bbl/min]
Slurry Mixing SystemModel CBS-393 mixing system with SLURRY
CHIEF equipment Mark III mixerVolume capacity 6-bbl mixing tub and 18-bbl averaging tank per mixerMaximum mixing rate 2,560 kg/min [60 sacks dry cement/min]OtherDischarge manifold 1,034-bar [15,000-psi] maximum working pressureDisplacement tanks Two × 1,590–L [2 × 10–bbl] stainless steel 316Emissions compliance EPA Nonroad Tier III/Euro Nonroad Stage IIIA/IMO
Tier 1OptionMarine cooling Two marine coolers to replace standard onboard
radiators Flow rate 2 × 378.5 L [2 × 100 galUS/min] Flow resistance 18.2 kPa/L [10 psi/galUS]
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TOCCEMENTING: 11 of 38 SKID MOUNTED CEMENTING UNITS: CPS-679 1 of 2
CPS-679 Applications ■ Provides high-pressure pumping services ■ Meters and pumps mixing and displacement fluids ■ Recirculating cement mixer
Benefits ■ Full system redundancies ■ Direct-driven mixing pumps for improved reliability
and efficiency
Features ■ Nonradioactive densitometer ■ Split skid with bulkhead ■ Solid fraction monitoring ■ Temporary replacement for mud pump ■ Dual human-machine interface (HMI) system
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TOCCEMENTING: 12 of 38 SKID MOUNTED CEMENTING UNITS: CPS-679 2 of 2
DescriptionThe CPS-679 cement pumping skid was designed for offshore high-pressure pumping services. Two 715-hp Caterpillar® diesel engines power the unit, and it has an adjustable choke valve and stainless steel displacement tanks. The CPS-679 has a full selection of fluid ends, a pressurized packing lube system, and a remote radiator package.
This unit features a split design with bulkhead for installation of a soundproof wall. The remote control system allows local and remote operation. It is Zone 2 hazardous area compliant and ABS-CDS, DNV-OS-E101 certified.
SpecificationsGeneralModel Two Caterpillar C18 engines Capability (each) 715 hp at 2,100 rpmTransmissions Two Allison S6610Cooling system Two remote radiatorsCompliance
Hazardous area Zone 2 compliantCertifications
ABS-CDS, DNV-OS-E101Triplex PumpsFront pump Gardner Denver GD 1250 series Plunger diameter 33/4 in (95 mm) Maximum pressure 18,100 psi [1,248 bar] Maximum pump rate 6.18 bpm [59 m3/hr]Rear pump Gardner Denver GD 1250 series
Plunger diameter 5 in [127 mm] Maximum pressure 10,186 psi [702 bar] Maximum pump rate 10.99 bpm [105 m3/hr]
Slurry Mixing SystemModel Remote controlled CBS-393 mixing system with
remote controlled SLURRY CHIEF* cement mixing equipment Mark III mixer
Maximum mixing rate 2,560 kg/min [60 sacks dry cement/min]Volume capacity 6-bbl mixing tub and 18-bbl averaging tank per mixerBulk SystemModel CUS-122 remote control surge tankCapacity total/usable 80 cuft / 70 cuftPLC Control SystemPLC cabinet One programmable logic controller cabinet located
in the cement control room / electrical switch roomHMI computers Two human–machine interface computers located
in the cement control roomOtherDischarge manifold 1,034-bar [15,000-psi] maximum working pressureDisplacement tanks 2 × 1,590 L [2 × 10 bbl] stainless steel 316
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TOCCEMENTING: 13 of 38 SKID MOUNTED CEMENTING UNITS: CBS-393 1 of 2
CBS-393 Applications ■ Efficient and flexible method of providing homogeneous
cement slurries at their designed density, solids fractions, and pump rates
■ On-the-fly mixing and recirculation of cement slurries or other fluids
Benefits ■ The combination of mixing tub and averaging tub enables
fast response when bulk delivery issues or other discrepancies in slurry quality are observed
■ The quality and volume of the cement slurry in the mixing tub is controlled manually or automatically to ensure a constant density or solids fraction
■ Maintains a large buffer volume of premixed slurry to enable pumping operations at designed downhole rates
Features ■ Recirculating Mark III mixer from the range of SLURRY
CHIEF* cement mixing equipment ■ Bulk blend control valve ■ Quick cement slurry shut-off ■ Six-barrel mixing tub and 18-barrel averaging tank ■ SlurryAirSeparator* mechanical cement slurry defoamer ■ Guided radar level sensors ■ Promass mass flowmeter
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TOCCEMENTING: 14 of 38 SKID MOUNTED CEMENTING UNITS: CBS-393 2 of 2
DescriptionThe CBS-393 slurry mixing system offers mixing rates of up to 11 bpm, depending on the bulk cement delivery rates and cement slurry design. The dry cement blend is delivered to the SLURRY CHIEF equipment Mark III mixer by gravity feed from the CUS-122 surge tank via a metering knife gate. It is mixed directly with the mix water delivered to the mixer from a dedicated 5x6 centrifugal pump.
The cement slurry passes into a six-barrel mixing tub and is continuously recirculated through the Mark III mixer and a Promass mass flowmeter. (Note: the 5x6 centrifugal pump is not included with the CBS-393.) The cement slurry is recirculated and transferred to the cement pump unit using a second centrifugal pump prior to going down hole.
SpecificationsSLURRY CHIEF Equipment Mark III MixerLength diagonal 54 in (1,372 mm)Width 30 in (762 mm)Height 27 in (689 mm)Dry weight (without mixing tub)
297 lbs (135 kg)
Max. mixing capacity 60 sacks dry cement per minute (2,560 kg/min)Density range 11.6 - 22 lb/gal (1.4 to 2.64 sg)Slurry TubCapacity 6-bbl mixing tub + 18-bbl averaging tub (954 + 2,862 L)Length (overall) 9 ft (2,727 mm)
Slurry Tub cont.Width (overall) 6 ft 8 in (2,011 mm)Height (overall) 8 ft 8 in (2,642 mm)Dry weight, excl. mixer 3,300 lbs (1,500 kg)Operating weight, excl. mixer
23,460 lbs (10,641 kg) assuming 20 ppg fluid in both tubs
Slurry Mixing Rate CapabilitiesDensity 22 lb/gal
(2.64 sg)19 lb/gal (2.28 sg)
17 lb/gal (2.04 sg)
Bulk delivery rate 2,328 lb/min (1,056 kg/min)
5,223 lb/min (2,639 kg/min)
5,805 lb/min (2,633 kg/min)
Slurry rate 3 bbl/min 8 bbl/min 11 bbl/min
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TOCCEMENTING: 15 of 38 SKID MOUNTED CEMENTING UNITS: CBS-593 1 of 2
CBS-593 Applications ■ Cementing services ■ High-power pumping services ■ Remedial cementing operations
Benefits ■ The design focuses on reliability, redundancy,
and noise reduction ■ Full redundancy ensures job completion ■ Downtime reduced by reliability of equipment ■ Mixes all slurry types
Features ■ Power to 388 kW (520 hhp) ■ Working pressure rating of 68.95 MPa (10,000 psi) ■ Integrated data acquisition system ■ Mixing capacity of 60 sacks (dry cement) per minute ■ Self-sufficient unit, including treating iron
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TOCCEMENTING: 16 of 38 SKID MOUNTED CEMENTING UNITS: CBS-593 1 of 2
DescriptionThis SLURRY CHIEF* cement mixing equipment Mark III mixer is used in conjunction with a 0.95-m3 (6-bbl) mixing tub which produces superior density control and separates the critical mixing stage from downhole pumping. It is also capable of mixing a maximum of 3.2 m3 (20 bbl) of cement in batch mode for squeeze and plug operations.
A CemCAT* cementing computer-aided treatment system is used to monitor and record treatment parameters and provide a job report. Two triplex pumps equip the unit for simultaneous high-energy mixing and downhole pumping or for parallel downhole pumping.
SpecificationsSLURRY CHIEF Equipment Mark III MixerLength diagonal 54 in (1,372 mm)Width 30 in (762 mm)Height 27 in (689 mm)Dry weight (without mixing tub)
297 lbs (135 kg)
Max. mixing capacity 60 sacks dry cement per minute (2,560 kg/min)Density range 11.6 - 22 lb/gal (1.4 to 2.64 sg)Slurry TubCapacity 6-bbl mixing tub + 18-bbl averaging tub (954 + 2,862 L)Length (overall) 9 ft (2,727 mm)
Slurry Tub (continued)Width (overall) 6 ft 8 in (2,011 mm)Height (overall) 8 ft 8 in (2,642 mm)Dry weight, excl. mixer 3,300 lbs (1,500 kg)Operating weight, excl. mixer
23,460 lbs (10,641 kg) assuming 20 ppg fluid in both tubs
Slurry Mixing Rate CapabilitiesDensity 22 lb/gal
(2.64 sg)19 lb/gal (2.28 sg)
17 lb/gal (2.04 sg)
Bulk delivery rate 2,328 lb/min (1,056 kg/min)
5,223 lb/min (2,639 kg/min)
5,805 lb/min (2,633 kg/min)
Slurry rate 3 bbl/min 8 bbl/min 11 bbl/min
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TOCCEMENTING: 17 of 38 BATCH MIXERS
Batch MixersBatch mixers are available for the mixing of cement slurries and other fluids. The units feature two centrifugal pumps for picking up fluids from remote tanks, recirculating for mixing, and for delivering fluid to high-pressure pumps.
CBS-965
CBS-957
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TOCCEMENTING: 18 of 38 BATCH MIXERS: CBS-965 1 of 2
CBS-965 Applications ■ Transfer of fluids from remote sources ■ Recirculation of cement slurry to blending tanks ■ Delivery of cement slurry or fluids to pumping unit
Benefits ■ Allows for individual tank mixing and cross mixing ■ Handles large volumes of cement slurry ■ Allows for pneumatic feeding of dry cement directly
to the batch mixer ■ Uniform cement slurry
Features ■ Two 150-hp AC electric motors, 690 VAC 60 HZ, 3-phase ■ Two mixing/pressurizing pumps ■ Two 50-bbl batch tanks ■ Pressurized packing lubrication for C-pumps ■ Hopper and cutting table
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TOCCEMENTING: 19 of 38 BATCH MIXERS: CBS-965 2 of 2
DescriptionThe CBS-965 electric batch mixer skid mixes and recirculates cement slurry for the pumping unit. The unit is equipped with two 50-bbl blending tanks capable of handling large volumes of cement slurry.
Two centrifugal pumps are capable of transferring fluids from remote sources. The pumps also recirculate cement slurry back to the tanks and discharge fluids to the pumping unit. The unit is equipped with piping and valves that enable individual mixing and discharge of the two 50-bbl tanks, as well as cross mixing.
SpecificationsGeneralElectric motors Two x 150 hp 3-phase AC electric motors, 690 V/60
hz, IEC w/ 110 V heaterDrive mechanism Drive shaft 1,410 series Pulley Gates Belt Gates predator-5vp Powerband Agitators 10 hp electric motor driven Lightning agitators Centrifugal pumps RA56 pumpsBatch tanks Two x 50 bbl
Unit SpecificationsLength, m [ft] 7,010 mm (23 ft)Width, m [ft] 2,500 mm (8 ft 2 in)Height Transportation mode (railing down)
3,945 mm (13 ft)
Railing up 4,380 mm (14 ft 4 in)Weight (wet) 15 MT unladenAmbient rating 0 to 40 degCOptionRemote control available
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TOCCEMENTING: 20 of 38 BATCH MIXERS: CBS-967 1 of 2
CBS-967 Applications ■ Preparation of various types of liquid/solid blends
to exact specifications for delivery to the pumping unit ■ High-power pumping services
Benefits ■ Use of Exd starters and ATEX approved
electrical components ■ Large volumes of uniform cement slurry ■ Allows for pneumatic feeding of dry cement directly
to the batch mixer ■ Transfers fluids from remote sources
Features ■ Two 150-hp, 480 VAC 60 HZ, explosion-proof IEC motors
(optional 440 VAC, 460 VAC, and 690 VAC) ■ Two mixing/pressurizing pumps ■ Two 100-bbl batch tanks ■ RA-56 C-pumps (2,300-2,400 rpm) ■ Hopper and cutting table
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TOCCEMENTING: 21 of 38 BATCH MIXERS: CBS-967 2 of 2
DescriptionThe CBS-967 electric batch mixer skid allows the preparation of various types of liquid/solid blends to exact specifications for delivery to the pumping unit. The unit is equipped with two 100-bbl blending tanks with agitators to prevent solids settling.
Two centrifugal pumps are capable of recirculating fluid through the tanks, mixing jet and discharge slurry or fluids to the pumping unit. The cement blender skid meets Zone 2 hazardous area electrical requirements for offshore use.
SpecificationsGeneralElectric motors Two x150 hp, 480 VAC/60 HZ explosion-proof IEC
motors. Optional 440 VAC, 460 VAC, 690 VACDrive mechanism Drive shaft 1,410 series Pulley Gates Belt Gates predator-5vp Powerband Agitators Driven by two x 10 hp, 440 VAC, 60 HZ, explo-
sion-proof IEC motors Centrifugal pumps RA56 pumpsBatch tanks Two x 100 bbl
Unit SpecificationsLength, m [ft] 9,665 mm (31ft 8.5 in)Width, m [ft] 2,729 mm (8 ft)Height 4,292 mm (14 ft)Weight, dry 19,000 kg (calculated)Weight, operating (1.9 sg fluid)
80,000 kg (calculated)
OptionRemote control available
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TOCCEMENTING: 22 of 38 BATCH MIXERS: CBS-955 1 of 2
CBS-955 Applications ■ Transfer of fluids from remote sources ■ Recirculation of cement slurry back to the blending tanks
Benefits ■ Allows for individual tank mixing and cross mixing ■ Capable of handling large volumes of cement slurry ■ Allows for pneumatic feeding of dry cement directly
to the batch mixer
Features ■ Hydraulic power pack with electronic diesel engine,
EPA Tier 3 and Euro Stage IIIA emission compliant ■ Two 50-bbl batch tanks ■ Oil-lubricated centrifugal pump packing ■ Hopper and cutting table
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TOCCEMENTING: 23 of 38 BATCH MIXERS: CBS-955 2 of 2
DescriptionThis unit is equipped with two 50-bbl blending tanks capable of handling large volumes of cement slurry. Two centrifugal pumps are capable of transferring fluids from remote sources. The pumps also recirculate cement slurry back to the tanks, mixing jet and discharge fluids to the pumping unit.
SpecificationsGeneralEngines DEUTZ® BF6M1015C Capability 365 bhp at 1,950 rpmGear box Funk™ gearbox, model 28102AADrive mechanism Hydraulic motors Two x Parker® Denison hydraulic vane motor Hydraulic pumps Two x Parker Denison hydraulic vane pumps Centrifugal pumps Two x Schlumberger RA-56Residence tanks Two x 50-bbl capacityEngine Emissions Compliance
EPA Nonroad Tier II/Euro Nonroad Stage II
Unit SpecificationsLength, m [ft] 8.1 [26.6]Width, m [ft] 2.8 [9]Height, m [ft] 3.3 [10.8]Weight, kg [lbm] 15,000 [33,070]Ambient rating, degC [degF] 0 to 48 [32 to 188.4]
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TOCCEMENTING: 24 of 38 BATCH MIXERS: CBS-957 1 of 2
CBS-957 Applications ■ Blends uniform cement slurry in large amounts ■ Recirculates cement slurry back to the blending tank ■ Delivers cement slurry or fluids to the pumping unit
Benefits ■ Standard unit designed for operations from 0 degC
to 48 degC ambient temperature ■ Two RA56 centrifugal pumps capable of transferring
fluids from remote sources ■ Allows for pneumatic feeding of dry cement directly
to the batch mixer ■ Accurately provides cement slurry to the pumping unit
while greatly reducing cement density fluctuation
Features ■ Hydraulic power package with electronic diesel engine,
EPA Tier 3 and Euro Stage IIIA ■ Mixing/pressurize pumps ■ Two 100-bbl batch tanks ■ Oil-lubricated centrifugal pump packing ■ Hopper and cutting table
CEMENTING: BATCH MIXERS: CBS-957 1 of 2
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TOCCEMENTING: 25 of 38 BATCH MIXERS: CBS-957 2 of 2
DescriptionThe CBS-957 cement batch mixer skid mixes and recirculates cement slurry for the pumping unit. The unit is equipped with two 100-bbl blending tanks capable of handling large volumes of cement slurry.
Two centrifugal pumps are capable of transferring fluids from remote sources. The cement slurry is continuously recirculated and agitated until ready to be discharged to the pumping unit.
SpecificationsGeneralEngine Caterpillar C9, 350 bhp at 2,200 rpm, dry manifoldGear box Funk gearbox, model 28102 AADrive mechanism Hydraulic motors Two x Parker Denison vane motors Hydraulic pumps Two x Parker Denison vane pumps Centrifugal pumps Two x Schlumberger RA-56 pumps Agitators Two x Level impeller mixer driven by Poclain®
hydraulic motorsResidence Tanks Two x 100-bbl capacityEngine Emissions Compliance
EPA Nonroad Tier III/Euro Nonroad Stage IIIA
Unit SpecificationsLength, m [ft] 9.6 [31.5]Width, m [ft] 2.7 [9 ft]Height, m [ft] Operational, m [ft] 4.3 [14.1) Transportation, m [ft] 3.5 [11.5]Weight, kg [lbm] 16,600 [36,597]Ambient rating, degC [degF] 0 to 48 [32 to 118]
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TOCCEMENTING: 26 of 38 LIQUID ADDITIVE SYSTEMS
Liquid Additive SystemsOur modular systems (such as the CMP-351 unit) deliver metered amounts of liquid additives to the cement slurry as it is mixed. Metering of liquid additives adds versatility to the mixing process, enabling the mixing of various slurry systems from bulk storage of neat cement.
Metering can be manual or automatic when the CMP-751 liquid additive system (LAS) metering unit is used. With the CMP-751 unit, electromagnetic flow meters control the additive metered into displacement tanks.
CMP-756
CMP-754
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TOCCEMENTING: 27 of 38 LIQUID ADDITIVE SYSTEMS: CMP-355 1 of 2
CMP-355 Applications ■ Meters and delivers liquid additives for cement
slurry blending ■ Meters up to six different liquid additives into
the displacement tanks
Benefits ■ Each of the four pneumatic diaphragm pumps
can provide up to 35 gal/min (132.5 l/min) for various liquid additives, tailored to the cement slurry recipe
■ The additive metering can be accomplished with the metering tank or optional computerized metering racks CMP-751 or CMP-756
Features ■ Up to six rack-mounted diaphragm pumps with suction
and discharge manifolds ■ Control panel ■ Metering rack with up to four tanks. Control valves
and support for installation onto displacement tanks ■ Two lightning mixers
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TOCCEMENTING: 28 of 38 LIQUID ADDITIVE SYSTEMS: CMP-355 2 of 2
DescriptionThe CMP-355 liquid additive system meters and delivers liquid additives for cement slurry blending. Liquid additives are shipped into
the rig and dispensed out of the tote tanks, reducing transfer of chemicals and cleaning of tanks on location.
SpecificationsGeneral 4 Line 6 LinePumps Pneumatic - diaphragm type Pneumatic - diaphragm typeDischarge pressure 100 psi (7 bars) 100 psi (7 bars)Discharge flow rate (each pump) 35 gal/min (132.5 liters/min) 35 gal/min (132.5 liters/min)Air supply 70 to 115 psi (5 to 9 bars) maximum 150 psi (10 bars) 70 to 115 psi (5 to 9 bars) maximum 150 psi (10 bars)
Pump air consumption 50 scfm at 100 psi each, 200 scfm total (1,416 l/min each, 5,664 l/min total)
50 scfm at 100 psi each, 300 scfm total (1,416 lpm each, 8,496 lpm total)
Operating temperature -4 degF to 158 degF (-20 degC to 70 degC) -4 degF to 158 degF (-20 degC to 70 degC)Lightning mixers for installation in displacement tanks Standard (2 each) Standard (2 each)
Lightning mixers air consumption 15 scfm at 60 psi each, 30 scfm total (425 lpm each, 850 lpm total)
15 scfm at 60 psi each, 30 scfm total (425 lpm each, 850 lpm total)
Pumps RackLength 1,905 mm (75 in) 2,934 mm (9 ft 8 in)Width 711 mm (28 in) 722 mm (2 ft 4 in)Height 1,727 mm (68 in) 1,740 mm (5 ft 9 in)Weight 500 kg (1,100 lbs) 800 kg (1,764 lb) Metering TanksLength 1,070 mm (42 in) 1,842 mm (6 ft)Width 430 mm (17 in) 908 mm (3 ft)Height 1,200 mm (47 in) 1,286 mm (4 ft 3 in)Dry weight 230 kg (960 lbs) 230 kg (960 lbs) Compartment volumes 3 x 30 gal 4 x 30 galOverflow protection Level switches Level switchesControl panel Pneumatic Pneumatic
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TOCCEMENTING: 29 of 38 LIQUID ADDITIVE SYSTEMS: CMP-756 1 of 2
CMP-756 Applications ■ Meters liquid additives for cement slurry blending ■ Meters up to six liquid additives to the displacement tanks
to prepare the base fluid
Benefits ■ High accuracy with four to six different additives which
can be metered simultaneously or in sequence ■ A programmable logic controller (PLC) enables operator
to remotely control CMP-756 from a human-machine interface (HMI) computer in the safe area
■ Can be controlled by a standalone HMI computer with appropriate software interface
Features ■ Remote-actuated high- and low-rate pneumatic valves ■ Other equipment required for operating CMP-756
(not in scope) ■ Electromagnetic flowmeters measure the additive
quantities, and preset amounts are metered into the displacement tanks by remote control
■ Used in conjunction with the CMP-355 pump rack and proportioning tanks
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TOCCEMENTING: 30 of 38 LIQUID ADDITIVE SYSTEMS: CMP-756 2 of 2
DescriptionThe CMP-756 remote control liquid additive system meters liquid additives for cement slurry blending. This unit is capable of high accuracy and up to six different additives can be metered simultaneously or in sequence.
In combination with proportioning tanks, the CMP-756 provides all the advantages of process control while allowing a manual override as backup. The unit is Zone 2 hazardous area compliant.
SpecificationsGeneral 4 Line 6 LineMetering RackOverall length Doors closed 1,725 mm (5 ft 8 in); doors open 1,893 mm (6 ft 3 in) Doors closed 2,533 mm (8 ft 4 in); doors open 2,733 mm (9 ft)Overall width Doors closed 600 mm (2 ft); doors open 940 mm (3 ft 1 in) Doors closed 600 mm (2 ft); doors open 1,000 mm (3 ft 4 in)Overall height 1,086 mm (3 ft 7 in) 1,086 mm (3 ft 7 in)Weight 326 kg (719 lb) 425 kg (937 lb)Flowmeters Electromagnetic Electromagnetic Application Conductive liquids: four 2-in lines (up to 8 maximum) Conductive liquids: five 2-in linesFlowmeters - Coriolis mass Application - Non-conductive liquids: one x 2-in lineAccuracy 2% for a 50-liter volume 2% for a 50-liter volumeElectrical supply 24 VDC 24 VDCAir supply 70 to 115 psi (5 to 9 bars), maximum 150 psi (10 bars) 70 to 115 psi (5 to 9 bars), maximum 150 psi (10 bars)Control CabinetMaterial Polyester Polyester
Certifications Zone 2 hazardous area compliant II 3G Ex nA ib op is [ib] IIB/ IIC T4 - ENC.10
Zone 2 hazardous area compliant II 3G Ex nA ib op is [ib] IIB/ IIC T4 - ENC.10
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TOCCEMENTING: 31 of 38 LIQUID ADDITIVE SYSTEMS: CMP-751 1 of 2
CMP-751 Applications ■ Meters liquid additives for cement slurry blending
Benefits ■ Up to four different additives can be preprogrammed ■ In combination with a proportioning tank, the CMP-751
provides all the advantages of process control ■ Allows for a manual override ■ Electromagnetic flowmeters measure the additive
flow rates and preset amounts are measured remotely ■ The computerized liquid additive system (LAS) includes
a metering control module and electromagnetic flowmeters with control valves
Features ■ Certified for use in Zone 2 hazardous areas ■ Four electromagnetic flowmeters ■ Four pneumatic control valves and four pneumatic
restriction valves ■ Control cabinet ■ Solenoid valve box
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TOCCEMENTING: 32 of 38 LIQUID ADDITIVE SYSTEMS: CMP-751 2 of 2
DescriptionThe CMP-751 computerized LAS meters liquid additives for cement slurry blending. The unit is capable of high accuracy and four different additives can be metered simultaneously or in sequence.
Electromagnetic flowmeters measure the additive flow rates and preset amounts are measured by remote control flowing into the displacement tank. The computerized LAS includes a metering control module and electromagnetic flowmeters with control valves.
In combination with a proportioning tank, the CMP-751 provides all the advantages of process control and allows for a manual override as backup.
The CMP-751 only operates with cementing units that have the Advanced Cement Control (ACC) data acquisition and monitoring system.
SpecificationsGeneralMetering RackOverall length 1,692 mm (67 in)Overall width 610 mm (24 in)Overall height 1,006 mm (40 in)Unladen weight 310 kg (683 lb)Flowmeters (4) Four x electromagneticApplication Conductive liquids: four x 2-in linesAccuracy 98% for a 50-liter volumeElectrical supply 110/220 VAC
Control CabinetOverall length 560 mm (22 in)Overall width 360 mm (15 in)Overall height 250 mm (10 in)Material 316L stainless steelElectrical supply 380-500 VAC 50 HzCertification/ ingress protection
EExD IIB T5 (Certificate CESI 02 ATEX 075)/IP65
Solenoid Valve BoxOverall length 590 mm (24 in)Overall width 200 mm (8 in)Overall height 120 mm (5 in)Material 316L stainless steel
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TOCCEMENTING: 33 of 38 LIQUID ADDITIVE SYSTEMS: CMP-754 1 of 2
CMP-754 Applications ■ In-line injection of liquid additives into a cement
mixer base fluid
Benefits ■ Up to six different additives can be preprogrammed ■ Skid designed for use in Zone 2 hazardous areas ■ Variable frequency drive (VFD) and programmable logic
controller (PLC) cabinets are designed for safe area
Features ■ Six positive displacement pumps driven by variable
speed AC motors through gear reducers ■ Remote-actuated process valves with position feedback
and pneumatic backup control ■ Six electromagnetic flowmeters (conductive
additive) and one Coriolis mass flowmeter (nonconductive additive)
■ VFD cabinet (ENC.14) is provided together with CMP-754 standard package
■ PLC cabinet is provided as a part of the cementing pumper skid (CPS) package
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TOCCEMENTING: 34 of 38 LIQUID ADDITIVE SYSTEMS: CMP-754 2 of 2
DescriptionThe CMP-754 continuous liquid additive system controls the base fluid rate, which is measured by a flowmeter on the base fluid manifold. Flowmeters on pump discharge measure additive rate and adjust pump speed through close loop control. This control maintains additive concentrations within 98% accuracy of the preset value given by the slurry recipe.
The CMP-754 has two operation modes: remote mode and manual/backup mode. In the remote mode, displacement tanks are bypassed as the additives are injected directly into the mix water line. In the manual/backup mode, pumps are set to a constant speed and additives are measured using metering tanks placed on top of the displacement tanks.
Detailed flowmeter details available on request
SpecificationsGeneralMetering SkidOverall length 3,800 mm (150 in)Overall width 1,430 mm (57 in)Overall height 2,052 mm (81 in)Unladen weight 2,800 kg (6,160 lb)Base fluid flowmeter Electromagnetic flowmeterFlowmeter 1 Coriolis mass flowmeterFlowmeter 2,3,4,5,6 Electromagnetic flowmeter
Application Conductive liquids: four x 2-in lines (up to six maximum)
Accuracy 98% for a 50-liter volume
Air supply 70 to 110 psi (5 to 8 bars)VFD (ENC.14)Overall depth 1,400 mm (56 in)Overall width 860 mm (34 in)Overall height 2,460 mm (97 in)Unladen weight 160 kg (353 lb)Electrical supply 380-500 VAC/3-phase/50-60 Hz/50A/20 kW
230 VAC/1-phase/50-60 HzCertifications
Hazardous area Zone 2 compliant with IEC60079-10CEC Class 1
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TOCCEMENTING: 35 of 38 LIQUID ADDITIVE SYSTEMS: CMP-351 1 of 2
CMP-351 Applications ■ This liquid additive system (LAS) is designed to deliver
a predetermined quantity of different liquid additives into the displacement tanks of the cementing unit
Benefits ■ Delivers liquid additives for cement blending to metering
tank or metering rack ■ Constructed of 316L stainless steel for corrosion
resistance and ease of maintenance ■ Two split tanks consist of two compartments each
Features ■ Twin-split stainless steel tanks (two compartments each) ■ Lightning mixers ■ Metering tank ■ Remote control panel ■ Optional metering rack (CMP-751)
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TOCCEMENTING: 36 of 38 LIQUID ADDITIVE SYSTEMS: CMP-351 2 of 2
DescriptionThe CMP-351 LAS is designed to deliver a predetermined quantity of a number of different liquid additives into the displacement tanks of the cementing unit.
Constructed of 316L stainless steel for corrosion resistance and ease of maintenance, the two split tanks consist of two compartments each.
SpecificationsGeneralMetering SkidGeneral assembly part no 100305361Nozzle diagram part no 529605000Load diagram part no 529555000P & ID diagram part no 529604000Length 3,048 mm (120 in) 3,048 mmWidth 2,440 mm (96 in)Height 2,413 mm (94 in)Dry weight 3,000 kg (6,614 lb)Capacity of compartment 1 3,785 (1,000 gal)Capacity of compartment 2 1,135 L (300 gal)Capacity of compartment 3 2,082 L (550 gal)Capacity of compartment 4 2,839 L (750 gal)
Air requirements (maximum) 100 psi at 120 scfm (6.9 bar at 56.6 L/sec)Discharge pressure (maximum) 110 psi (7.6 bar)Discharge flow rate (maximum) 140 GPM (529 L/min)Gauges available Imperial and metricMetering tank StandardControl panel StandardMetering rack StandardLightning mixers 2
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TOCCEMENTING: 37 of 38 CEMENTING PACKAGE: 1 of 2
Cement Equipment Package
CPS-3000 ■ Remote controlled with local backup ■ Electrically driven: total of 3,000 hhp, 15,000-psi maximum
allowable working pressure (MAWP) ■ 22 bpm maximum pump rate
CBS-593 ■ Dual mixing system
CBS-967 ■ Twin 100-bbl batch mixer
CMP-366/756 ■ 6-line liquid additive system
CMS-531/532 ■ CPCS remote control cabin
CUS-916 ■ Dust collector
CUS-916
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TOCCEMENTING: 38 of 38 CEMENTING PACKAGE: 2 of 2
CBS-593CBS-967
CPS-3000
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TOCSOLIDS CONTROL, CUTTINGS MANAGEMENT, FLUIDS PROCESSING AND PRESSURE CONTROL: 1 of 17 INTRODUCTION
Solids Control, Cuttings Management, Fluids Processing and Pressure ControlM-I SWACO, a Schlumberger company, designs, manufactures, and services a complete line of variable-motion shakers, OEM and replacement shaker screens, centrifuges, and cuttings dryers. These technologies
■ optimize drilling efficiency by minimizing fluid losses ■ preserve fluid quality to protect downhole equipment,
prevent NPT, and improve drilling performance ■ minimize produced solid and liquid waste volumes.
M-I SWACO cuttings management and fluids processing techniques further reduce HSE footprint. Specifically
■ CLEANCUT† cuttings collection and containment system fully contains drill cuttings and fluid for safe transport
■ AUTOMATIC TANK CLEANING LITE† technology has improved the industry standard for storage tank cleaning by providing ultra-efficient recovery of fluid waste materials.
Specialists at M-I SWACO have put decades of experience, expertise, and field-proven technical performance into developing a line of drilling chokes, separators, and D-GASSERs that are uniquely designed for a range of highly pressure-sensitive applications, including
■ managed pressure drilling (MPD) ■ underbalanced drilling (UBD) ■ coiled-tubing (CT) ■ frac-plug drillout ■ frac flowback ■ equivalent circulating density (ECD) control ■ H2S applications ■ well control ■ cleanup operations.
†Mark of M-I SWACO
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TOCSOLIDS CONTROL, CUTTINGS MANAGEMENT, FLUIDS PROCESSING AND PRESSURE CONTROL: 2 of 17 SOLIDS CONTROL: 518 CENTRIFUGE 1 of 2
Applications ■ Increased fluid handling and improved solids separation
Benefits ■ Quasi-axial scroll provides an increased flow area which
minimizes turbulence ■ Increased flights wear resistance thereby reducing
maintenance requirements ■ High bowl speed assures a high g-force, solids removal
efficiency percentage and finest cut points ■ Complete control of g-force and differential settings
for improved separation efficiency ■ Six bowl speed/differential combinations on fixed drive
units for enhanced simplicity and efficiency
Features ■ High bowl speed and variable feed pump speed ■ Variable bowl and scroll speed1
■ Fixed bowl and differential speed2
■ Perfectly balanced stainless steel rotating assembly ■ Programmable logic controller (PLC) control3
1Not applicable to fixed drive 2Only applicable to fixed drive 3Only on fully hydraulic drive types
518 HV Centrifuge
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TOCSOLIDS CONTROL, CUTTINGS MANAGEMENT, FLUIDS PROCESSING AND PRESSURE CONTROL: 3 of 17 SOLIDS CONTROL: 518 CENTRIFUGE 2 of 2
Description518† HV high-volume centrifuge unit replaces the operation of two standard 518 centrifuges combined through an increased fluid handling capacity and improved solids separation. The 518 HV centrifuge is designed to handle higher fluid processing rates by providing more power and improving fluid flow.
Increased power for the main drive (50 hp) and back drive (15 hp) allows more fluid to be fed into the bowl, while providing the necessary torque to remove the increased solids load resulting from the higher feed rate. It features a split pillow block, dual-deck quasi-axial scroll, and tungsten carbide tiles (scroll).
SpecificationsPerformanceHydraulic capacity 248 GPM 939 LPMOperating speed 3,200 rpmG-force 1,975 GSigma value 24,326 ft2 2,260 m2
Solids discharge 27 GPM 6.1 m3/hRotating AssemblyBowl diameter 13.9 in 353.1 mmBowl length 57.5 in 1,461.1 mmPond depth 2.3, 2.42, 2.54 in 58.5, 61.5, 64.5 mmScroll type Single lead quasi-axial flowScroll pitch 4.31 in 109.5 mmMain bearings Grease lubricatedInternal bearings Grease lubricatedFeed tube Open endedGearboxType PlanetaryGear ratio 57:1Torque, maximum 2,531 ft-lb 3,432 Nm
Differential range Fixed drive 10 to 79 rpm VFD 1 to 55 rpm FHD 1 to 80 rpmWeight 159 lbs 72 kgMotor SpecificationsLiquid discharge 8 in VictaulicSolids discharge 21.0 x 13.8 in 530 x 350 mmFeed tube 2 in NPT [male connection]Fixed Drive TypePower 400/460 V - 50/60 Hz, 3 PhaseMain drive motor 50 Hp 37 kWBack drive motor 15 Hp 11 kWVFD TypePower 400/460 V - 50/60 Hz, 3 PhaseMain drive motor 50 Hp 37 kWBack drive motor 15 Hp 11 kWFHD TypePower 400/460 V - 50/60 Hz, 3 PhaseMain drive motor 60 Hp 45 kWHydraulic pump Variable displacement pump
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TOCSOLIDS CONTROL, CUTTINGS MANAGEMENT, FLUIDS PROCESSING AND PRESSURE CONTROL: 4 of 17 SOLIDS CONTROL: MD-2 SHALE SHAKER 1 of 2
MD-2 Shale Shaker Applications ■ Primary solids removal from both oil- and water-base
drilling fluids ■ Flexible fluid distribution
Benefits ■ Delivers high processing capacities and conveys solids
quickly out of fluid pool ■ Deceases NPT and removes harmful vapors ■ Reduces maintenance, drilling, and waste disposal costs ■ Helps ensure environmental compliance
Features ■ Patent-pending dual motion: balanced elliptical/
progressive elliptical ■ Pneumo-hydraulic controls mounted on front of shaker
for deck adjustment. Fluid is a water/low-toxicity antifreeze mixture
■ Pneumatic screen clamping system for durable pre-tensioned composite screens
■ Dual-deck design with full primary and half-width scalping decks
■ Adjusts instantly to changing drilling conditions
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TOCSOLIDS CONTROL, CUTTINGS MANAGEMENT, FLUIDS PROCESSING AND PRESSURE CONTROL: 5 of 17 SOLIDS CONTROL: MD-2 SHALE SHAKER 2 of 2
DescriptionBy providing primary solids removal from both oil- and water-base drilling fluids, the MD-2† dual-deck shale shaker delivers high-capacity separation efficiency and operational flexibility in a value-added footprint. It provides longer screen life, generates drier cuttings and enhances overall solids control efficiencies.
Capable of easily switching between balanced elliptical and progressive elliptical motions, the MD-2 shaker adapts instantly to the continual changes in drilling conditions.
SpecificationsDimensionsLength 125.0 in 3,175 mmWidth 74.7 in 1,898 mmHeight at 0° 63.5 in 1,613 mmWeir height 39.8 inch 1011 mmWeight 6,200 lbs 2,812 kgScreen Deck and ScreensGross screen area Scalping deck 16.9 ft2 1.6 m2
Primary decks 33.9 ft2 3.1 m2
Net (API) surface area Scalping deck 10.6 ft2 1.0 m2
Primary decks 21.1 ft2 2.0 m2
Deck-adjustment system Scalping deck -1° to +3° Primary decks +3° to +7°
Vibratory Motion TypeNormal mode 6.5 GCapacity mode 7 GMotor SpecificationsVoltage 220-690 VACSpeed 1800RPM/60Hz; 1500RPM/50HzCertifications UL/cUL, CE, ATEX rated
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TOCSOLIDS CONTROL, CUTTINGS MANAGEMENT, FLUIDS PROCESSING AND PRESSURE CONTROL: 6 of 17 SOLIDS CONTROL: MD-3 SHALE SHAKER 1 of 2
MD-3 Shale Shaker Applications ■ Primary solids removal from both oil- and water-base
drilling fluids ■ Flexible fluid distribution
Benefits ■ 7.2 G balanced elliptical motion in capacity mode,
6.3 G progressive elliptical motion in efficiency mode ■ Modular bolting provisions for installation allow flexible
shaker configurations ■ Composite screen technology increases effective open
area, improves process capacity, and maximizes screen life
Features ■ Pneumo-hydraulic controls mounted on front of shaker
for deck adjustment. Fluid is a water/low-toxicity antifreeze mixture
■ Pneumatic screen clamping system for durable pre-tensioned composite screens
■ Dual-deck design with full primary and half-width scalping decks
■ Adjusts instantly to changing drilling conditions ■ Lightweight screens (<15 lbs [6.8 kg])
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TOCSOLIDS CONTROL, CUTTINGS MANAGEMENT, FLUIDS PROCESSING AND PRESSURE CONTROL: 7 of 17 SOLIDS CONTROL: MD-3 SHALE SHAKER 2 of 2
DescriptionThe MD-3† triple-deck shale shaker has a small footprint, effective solids-control options, and the ability to adapt quickly to changing drilling conditions, all in a compact, high-performance solution.
Movement of fluid and cuttings over all three of the unit’s decks maximizes use of the screen area for high-fluid capacity. The ability to adjust deck angles as conditions change is just one of many features that distinguish the MD-3 shale shaker.
SpecificationsDimensions (Parallel Mode)Length 103.2 in 2,621 mmWidth 77.4 in 1,967 mmHeight 67.7 in 1,720 mmWeight 6,450 lbs 2,926 kgDimensions (Series Mode)Length 113.5 in 2,882 mmWidth 77.4 in 1,967 mmHeight 67.7 in 1,720 mmWeight 6,780 lb (3,075 kgScreen Deck and ScreensGross screen area Scalping deck 25.4 ft2 2.4 m2
Primary decks 50.8 ft2 4.7 m2
Net (API) surface area Scalping deck 15.8 ft2 1.5 m2
Primary decks 31.7 ft2 2.9 m2
Deck-adjustment system Scalping deck +3° to -1° Primary decks +8° to +4°
Screen Deck and Screens (continued)Screen type Scalping deck Pre-tensioned composite Primary decks Pre-tensioned compositeScreen clamping Scalping deck Pneumatic Primary decks PneumaticVibrating basket Carbon steelMotor SpecificationsTwo vibrator motors 460V (220 to 690V available)
ATEX, CE, NORSOK and UL-ratedMotor weight (each) 550 lb 249 kg
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TOCSOLIDS CONTROL, CUTTINGS MANAGEMENT, FLUIDS PROCESSING AND PRESSURE CONTROL: 8 of 17 CUTTINGS MANAGEMENT: CLEANCUT SYSTEM 1 of 2
CLEANCUT Cuttings Collection and Transport System
Applications ■ Safe and efficient drill-cuttings containment
and disposal, for compliance with offshore regulatory requirements
Benefits ■ Minimized crane lifts, improving offshore safety ■ Flexible installation to suit rig layout with small
equipment footprints ■ Environmental protection
Features ■ Fully enclosed and automated conveyance, requiring
minimum personnel involvement ■ Equipment specified to hazardous-zone classifications ■ Transfer of untreated cuttings at high rates ■ Can encompass the entire cuttings supply chain
CLEANCUT † ISO-pump.
CLEANCUT † cuttings blower (CCB M8).
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TOC
DescriptionThe CLEANCUT cuttings collection and transport system from M-I SWACO gives operators a flexible solution for improving the safety and efficiency of drill-cuttings containment and disposal. The system captures the drill cuttings as they exit the shaker and keeps them contained in a sealed system all the way to final processing, using positive pressure pneumatic conveyance. The temporary bulk storage of drill cuttings provided by the CLEANCUT system protects drilling logistics from interruption by weather, allowing peak drill-cuttings volumes to be held for later processing while drilling continues. This flexibility can prevent expensive downtime on critical drilling operations.
The CLEANCUT technology has been extensively field proven in operations worldwide since 2000, adding flexibility and reliability
to operations including shipping cuttings to shore, inter-field transfer, slurrification and disposal, and thermal treatment offshore and onshore. The bulk transfer of drill cuttings from rig to supply boat, and from supply boat to final process location enables large volumes of drill cuttings to be handled safely offshore, eliminating the numerous, potentially risky crane lifts normally required.
The CLEANCUT system has two main components: ■ The CLEANCUT cuttings blower (CCB) is the primary conveyer
of cuttings from shakers into the system. ■ The ISO-pump unit is a combination storage vessel and conveying
device built within standard, 20 ft (6.1 m) ISO container dimensions. (ISO-pumps can be transported fully laden with cuttings by supply boat or truck to a discharge location).
SOLIDS CONTROL, CUTTINGS MANAGEMENT, FLUIDS PROCESSING AND PRESSURE CONTROL: 9 of 17 CUTTINGS MANAGEMENT: CLEANCUT SYSTEM 2 of 2
Specifications CLEANCUT Cuttings Blower (CCB M8)GeneralWeight Empty 1.65 tons (1.5 tonnes) Full 2.5 tons (2.3 tonnes)Length 55.1 in (1,400 mm)Width 52 in (1,320 mm)Height 100.2 in (2,545 mm) including feed hopperWorking volume 1.4 bbl/8 ft3 (0.227 m3)Power 3-phase, 440V, 60 Hz, 10A supplyAir supply 116 psi 750 cfm, (8 bar 21 m3/min)
Specifications CLEANCUT ISO-PumpGeneralWeight Empty 6.6 tons (6 tonnes) Full 35.8 tons (32.5 tonnes)Length 96 in (2,438 mm)Width 102 in (2,591 mm)Height 238.5 in (6,059 mm)Working volume Approx. 95 bbl/530 ft3 (15 m3)Air supply 116 psi 750 cfm, (8 bar 21 m3/min)
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TOCSOLIDS CONTROL, CUTTINGS MANAGEMENT, FLUIDS PROCESSING AND PRESSURE CONTROL: 10 of 17 FLUIDS PROCESSING: ATC LITE 1 of 2
AUTOMATIC TANK CLEANING LITE
Applications ■ Automated WBM/OBM/SBM/brine tank cleaning ■ Offshore rigs and supply boats
Benefits ■ Can eliminate (or greatly reduce) confined space entry
into tanks ■ Uses small quantity of water to clean tanks by constantly
recycling the wash water ■ Slop generated is less than 10% of the traditional tank
cleaning methods ■ Greatly reduces the time taken to clean tanks
Features ■ ATEX Zone 1 or UL certified water recycling system ■ Includes all necessary pumps to wash tanks ■ Programmable tank cleaning machines (TCMs)
strategically located inside tank ■ High-volume, low-pressure pumps deliver powerful jets
of water and surfactant via the TCMs in the tanks to break up sediment and wash all internal surfaces
■ Slop pumps return the slurrified sediment to the recycling unit to separate the solids and re-use the wash water
■ Approximately 6.5 m³ of wash water required to clean all tanks on rig
■ No heater required for wash water
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TOCSOLIDS CONTROL, CUTTINGS MANAGEMENT, FLUIDS PROCESSING AND PRESSURE CONTROL: 11 of 17 FLUIDS PROCESSING: ATC LITE 2 of 2
DescriptionThe M-I SWACO AUTOMATIC TANK CLEANING (ATC) LITE system is designed to reduce cleaning time and personnel requirements. Developed for offshore drilling installations and supply boats, the ATC LITE system greatly reduces, and in some cases eliminates, the need for pit and tank entry.
This patented system cleans the pit without prevacuuming of the settled solids. It incorporates a full recycling system which separates out the solids on the fly, allowing the same small volume of wash water to be reused tank after tank. It eliminates or vastly reduces confined-space entry and can cut cleaning times by up to 80%.
Examples of Savings Using the M-I SWACO ATC LITE SystemWell 1 Well 2 Well 3 Well 4
Number of tanks cleaned 14 30 29 22Time saved (hours) 122 90 130 138Savings (USD) 32,000 25,600 38,400 38,400
SpecificationsGeneralMaterial Carbon steelStructural frame / sheet metal Carbon steelVoltage 400-690 V (other voltages available)Maximum powerconsumption
63 kW
Slop processing rate Maximum 44 m3/h (with expansion pack)Total cleaning water capacity 6,500 litersOperating temperature 0 degC to 40 degCAir consumption 200 l/min at 5-12 bar (400 l/min w/expansion pack)
Weight (dry) 5,390 kg (5,090 without expansion pack feed pump)
Dimensions L x W x H: 3,100 mm x 2,435 mm x 2,708 mm (h = 3,608 mm including handrails)
Lifting and handling Crane or fork lift (lift only when empty)Lifting approval No offshore lifting certification. (Unit designed
to industrial lifting standard)Other certificates Explosion proof: ATEX zone 1 or UL zone 1
(class 1 Div. 1)Maximum noise level 83dbExpansion pack (optional) Weight: 1,600 kg, dimensions
L x W x H: 1,850 mm x 1,200 mm x 1,950 mm lifting approval: DNV 2-7.1
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TOCSOLIDS CONTROL, CUTTINGS MANAGEMENT, FLUIDS PROCESSING AND PRESSURE CONTROL: 12 of 17 PRESSURE CONTROL: SUPERCHOKE 1 of 2
SUPERCHOKE Drilling Choke
Applications ■ Multiple pressure-sensitive applications: well kicks, well
testing, and well clean-up operations ■ High-pressure pumping
Benefits ■ Delivers easy, precise, and reliable well pressure control
during transition operations ■ Equally effective when mud and gas are flowing
alternately through the choke ■ Designed and manufactured for H2S service
and abrasive fluid applications
Features ■ Full system redundancies ■ Dependable choke-disc design ■ Designed, manufactured, and monogrammed
in accordance with API 6A and 16C ■ High-pressure rating ■ Positive closure
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TOCSOLIDS CONTROL, CUTTINGS MANAGEMENT, FLUIDS PROCESSING AND PRESSURE CONTROL: 13 of 17 PRESSURE CONTROL: SUPERCHOKE 2 of 2
DescriptionThe highly advanced 5K, 10K, and 15K SUPERCHOKE† drilling chokes are among the industry’s most widely used chokes, particularly for well kill and high-pressure applications. The SUPERCHOKE drilling choke delivers easy, precise, and reliable well pressure control during mud pump startup or shutdown.
Specificationspsi (bar) Length
in (mm)Width in (mm)
Height in (mm)
Weight lb (kg)
Temperature Rating degF (degC)
Pressure psi (bar)
10,000
(689)
35.7(906.8)
21.6(548.6)
11.5(292.1)
441(200)
-20 to 250(-29 to 121)
10,000(689)
15,000
(1,034)
43.3(1,099.8)
21.6(548.6)
11.5(292.1)
600(272)
-20 to 250(-29 to 121)
15,000(1,034)
20,000
(1,378)
43.4(1,102.4)
24.3(617.2)
13.2(335.3)
650(295)
-20 to 250(-29 to 121)
20,000(1,378)
Control Consoles
Single55(1,397)
27(686)
65(1,651)
588(267)
N/A N/A
Dual55(1,397)
27(686)
69(1,753)
690(313)
N/A N/A
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TOCSOLIDS CONTROL, CUTTINGS MANAGEMENT, FLUIDS PROCESSING AND PRESSURE CONTROL: 14 of 17 PRESSURE CONTROL: AUTOCHOKE 1 of 2
AUTOCHOKE Drilling Choke
Applications ■ Provides automatic, precise pressure control
for pressure-intensive UBD and MPD applications ■ High-pressure pumping ■ Compliance
Benefits ■ Delivers precise, reliable pressure control ■ Maintains casing pressure ■ Simplifies predictable casing and drill pipe ■ Reduces effects of abrasive solids ■ Eliminates leakage
Features ■ Highly responsive control consoles and controls easily
during transition periods ■ Provides effective control in wide temperature
and pressure ranges ■ Helps manage ECD ■ Frac plug drillout operation ■ Allows ‘hot swapping’ of actuators
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TOCSOLIDS CONTROL, CUTTINGS MANAGEMENT, FLUIDS PROCESSING AND PRESSURE CONTROL: 15 of 17 PRESSURE CONTROL: AUTOCHOKE 2 of 2
DescriptionThe AUTOCHOKE† drilling choke is the cornerstone of the M-I SWACO portfolio and continues to set the standard for high-pressure drilling chokes. The 3K, 10K, and 15K AUTOCHOKE units provide automatic, precise pressure control and incorporate the best choke technology available for pressure-intensive UBD and MPD applications. This pace-setting choke automatically regulates casing pressure under all conditions, including regulating mud pump startup or shutdown, and making and breaking drillpipe
connections. It is highly effective in H2S and abrasive-fluid applications. With its capacity to automatically maintain casing pressure, the AUTOCHOKE drilling choke makes stripping pipe simpler and safer.
Specificationspsi (bar) Length
in (mm)Width in (mm)
Height in (mm)
Weight lb (kg)
Temperature Rating degF (degC)
Bore Size in (mm)
Pressure psi (bar)
API inlet flange in (mm)
API outlet flange in (mm)
10,000
(689)
41.51(1054.3)
11.50(292.1)
16.31(414.3)
580(263)
-20 to 250(-29 to 121)
3(76)
10,000(689)
3.06 (78) x 10,000 psi (689 bar)
3.06 (78) x 10,000 psi (689 bar)
15,000
(1,034)
44.26(1,124.2)
12.50(317.5)
19.75(501.7)
700(317.5)
-20 to 250(-29 to 121)
3(76)
15,000(1,034)
3 √15 (77.8) x 15,000 psi (1,034 bar)
3 √15 (77.8) x 15,000 psi (1,034 bar)
Control Consoles
10,000
(689)
24(610)
26(660)
55(1,397)
655(298)
N/A N/A N/A N/A N/A
15,000
(1,034)
35(889)
28.5(724)
55(1,448)
730(332)
N/A N/A N/A N/A N/A
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TOCSOLIDS CONTROL, CUTTINGS MANAGEMENT, FLUIDS PROCESSING AND PRESSURE CONTROL: 16 of 17 PRESSURE CONTROL: VERSA-CHOKE 1 of 2
VERSA-CHOKE Drilling Choke
Applications ■ Advanced well-control applications, requiring large trim
with high pressure and temperature ratings
Benefits ■ Ease of maintenance: actuators can be replaced
by disassembling internal components ■ Designed, manufactured, and monogrammed
in accordance with API 6A and 16C ■ Modular design and components allow configuration
to be customized ■ Multiple advanced pressure control for pressure-
sensitive applications
Features ■ Precise position-based control system with worm-gear
hydraulic actuator and piston-style hydraulic actuator ■ High temperature rating: P-X -20 degF to 350 degF
(-29 degC to 177 degC) ■ High pressure rating: 5K, 10K, and 15K ■ Quick-change internal components
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TOCSOLIDS CONTROL, CUTTINGS MANAGEMENT, FLUIDS PROCESSING AND PRESSURE CONTROL: 17 of 17 PRESSURE CONTROL: VERSA-CHOKE 2 of 2
DescriptionThe M-I SWACO 15K VERSA-CHOKE† drilling choke is engineered for advanced well-control applications, requiring large trim with high pressure and temperature ratings.
The highly flexible VERSA-CHOKE drilling choke is ideally suited for high-end pressure management, managed pressure drilling, underbalanced drilling, frac plug drillouts, and frac flowback.
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TOCWIRELINE LOGGING: 1 of 7 INTRODUCTION
Wireline LoggingSchlumberger offers in-house designed, best-in-class, integrated deepwater and ultradeepwater wireline conveyance solutions. The brochure presents
■ high-tension offshore units
- incorporating state-of-the-art data acquisition systems ■ dual drum capstan tension relief ■ revolutionary polymer encapsulated logging cables
- providing a best-in-class telemetry system.
With full compliance to all relevant international offshore regulations, a wireline pulling capability of 22,000 lbf is possible with minimal operational and HSE risk. The range offers high-efficiency operations, substantial fishing NPT reduction and cost-saving benefits. The Houston, France, and Singapore teams of rig installation experts ensure seamless wireline setup during deepwater rig construction, movement, or on arrival to location.
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TOCWIRELINE LOGGING: 2 of 7 FORMATION EVALUATION EQUIPMENT: OSA-PA/PB 1 of 2
Applications ■ Deepwater high-tension wireline logging operations ■ High-resolution imaging, logging, and data acquisition ■ Data analysis and transmission to customers
Benefits ■ Tool sticking reduction with high-tension
pull capability ■ Deepwater conveyance of wireline sensors with large
wireline cable drum capacity ■ Fully automated winch safety shutdown to avoid
unintentional tool sticking or weakpoint breakage ■ Full compliance with deepwater offshore regulations
Features ■ Electrical or diesel high-power hydraulic powerpacks ■ Modular design to address deck space limitations ■ Superior pulling capability design with full
DNV certification ■ Active dual drum capstan compatibility for tensions
up to 24,000 lbf winch speed of up to 30 kft/hr for efficient tool conveyance and retrieval
OSU-PA/PB
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TOCWIRELINE LOGGING: 3 of 7 FORMATION EVALUATION EQUIPMENT: OSA-PA/PB 2 of 2
DescriptionThe OSU-PA/PB is one of the flagship range of Schlumberger high-tension deepwater offshore data-acquisition units. With a direct continuous pulling capability of 18,000 lbf, the unit can safely convey wireline tools to depths exceeding 31,000 ft. Oscillating mounting devices allow cable distances below 30 ft.
Equipped with the latest eWAFE data acquisition system, the OSU-PA can efficiently convey very large sensor combinations with proven substantial rig time saving and fishing incident minimization.
SpecificationsGeneralModules attached footprint 20 x 8 ftMaximum safe pull 18k lbfMax winch speed 30k ft/hDesign and climatic rating (-20 to +50 degC)Capstan compatibleFull automatic winch emergency shutdown systemCertificationsOSU-PA/PB DNV 2.7-1 lifting
DNV 2.22 cable pull and CE marked inclRoHS and WEEEATEX compliant for zone 2, II 3 G IIB T3DNV 2.7-2
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TOCWIRELINE LOGGING: 4 of 7 FORMATION EVALUATION EQUIPMENT: DUAL DRUM CAPSTAN 1 of 2
Applications ■ Deepwater and ultradeepwater high-tension
operations exceeding 10,000 lbf surface logging tension if the TuffLINE* torque-balanced composite wireline cable is not used
Benefits ■ Tension pulls exceeding unit winch capability
and up to 24,000 lbf ■ Tension relief on unit side minimizes risk of cable
and drum damage due to high tension operations
Features ■ Compact easy rig-up between unit and well ■ Six powered sheave configuration allows tension
reduction flexibility ■ Fully synchronized with the unit winch module
and acts as master to ensure minimum risk of incident on low tension side
Dual Drum Capstan
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TOCWIRELINE LOGGING: 5 of 7 FORMATION EVALUATION EQUIPMENT: DUAL DRUM CAPSTAN 2 of 2
DescriptionThe dual drum capstan is a power sheaved tension relief system mounted on the rig deck between the unit and the well. It allows high logging tensions in the well, while reducing the cable tension to safe levels on the winch side. In addition to conveyance equipment protection, the dual drum capstan provides higher than unit capacity tensions and the latest capstan can pull up to 24,000 lbf.
SpecificationsGeneralSafe working load 24,000 lbsMaximum line pull 30,000 lbs
Maximum cable speed 30,000 ft / hrFootprint 48 in x 98 inWeight 13,500 lbsPowered sheaves 6Sheave diameter 44 in
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TOCWIRELINE LOGGING: 6 of 7 FORMATION EVALUATION EQUIPMENT: TUFFLINE 18000 1 of 2
Applications ■ Capstan-free wireline high-tension operations
up to 13,000 lbf continuous logging tension ■ Maximum pull-free logging tension of 18,000 lbf
Benefits ■ Torque balanced polymer encapsulation and crush-
free core eliminate all standard high-tension cable limitations
■ Multiple cycling during stuck-tool or stationary operations
■ New-cable seasoning (one-day rig time) eliminated ■ Unprecedented overpull safety margins 9,000 lbf ■ Low maintenance (twisting) trip to base frequency
Features ■ Hard polymer double extrusion crush-free electrical
conductors and core ■ Polymer encapsulation of inner and outer armors ■ Torque balanced (zero torque) ■ High power with AWG 18 size wires ■ Reduced weight with reduced outer steel armor
leading to reduced friction and higher pull capacity at downhole tool level
■ 30% more power and telemetry versus standard AWG #16 cables
TuffLINE 18000
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TOCWIRELINE LOGGING: 7 of 7 FORMATION EVALUATION EQUIPMENT: TUFFLINE 18000 2 of 2
DescriptionThis TuffLINE* torque-balanced composite wireline cable combines the breakthrough technologies of polymer-filled armors and crush-free electrical cable cores. This eliminates the limitations of current armored cables, such as torque, cable crush, seasoning, low ends-free breaking strength, twisting cable maintenance trips, and initial permanent cable stretch related depth-control issues.
The operational risk reduction is 75% compared to standard high tension cables. It reduces stuck-tool incidents and wireline-tool NPT, eliminates premature cable breakage and electrical OSU-PB failures, and reduces logistics of transporting cables to and from cable twisting shops. It provides unprecedented overpull safety margins, and eliminates the ends-free breaking strength of standard cables.
SpecificationsGeneralSafe working load 18,000 lbfEnds-fixed beaking strength 28,000 lbfEnds-free breaking strength 27,000 lbfMaximum temperature 450 degf / 24 hrsCable OD 0.50 InCable weight 331 lbs in fresh waterConductor OD AWG #18Voltage rating 1250 Vrms center, 80 VRms helicalConductor current rating 1.61 A
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TOCWELL TESTING: 1 of 21 INTRODUCTION
Schlumberger offers the broadest range of testing and measurement services available, from exploration and appraisal to development and production. Downhole or at the surface, you can get answers to questions about
■ productivity ■ fluid properties ■ composition ■ flow ■ pressure ■ temperature.
Combining field-proven testing experience with reservoir-domain expertise, our teams work with you to prove reservoir potential, confirm well performance, and improve field productivity.
Schlumberger testing specialists support testing equipment sales through Kuala Lumpur, and technical issues are supported with the assistance of our asset base in Singapore. Technologies manufactured in Singapore include Schlumberger burner booms, which have been proven in all types of environment with many decades of successful service. Our burner booms have short delivery times and can be selected as part of a package to suit particular conditions.
Well Testing
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TOCWELL TESTING: 2 of 21 MODULAR COMPACT WELL TEST SYSTEMS: 1 of 2
Modular CompactWell Test Systems
Applications ■ Offshore and deepwater testing ■ Surface well testing, including cleanup operations ■ Heavy oil operations and permanent rig placements
requiring condensed footprints
Benefits ■ 50% less rig time and 40% less space required ■ Quick positioning operations and sea fastening ■ Fewer personnel required for rig-up ■ Minimal flowlines, connections, and handling
for safer operations ■ Fully adaptable to different rig shapes
Features ■ Greater produced-liquid storage in 320-bbl surge tanks ■ Multiple tanks to separately store different fluids ■ Heat tracer on surge tanks provides heat capacity
up to 176 degF [80 degC] ■ Compatibility with ClearPhase* well test separator mobile
testing discharge treatment ■ 4,000-bbl/d pump capacity with backup pump included
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TOCWELL TESTING: 3 of 21 MODULAR COMPACT WELL TEST SYSTEMS: 2 of 2
DescriptionThe size and complexity of conventional surface well test equipment is often challenging, particularly in deepwater and ultradeepwater operations. The dimensions of offshore rigs demand that well test equipment is compact, modular, and as streamlined as possible. In response, Schlumberger has designed modular, compact, surface well test equipment with optimized packaging that significantly reduces footprint, minimizes flowlines and connections, and maximizes efficiency—while ensuring accurate, repeatable test results.
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TOCWELL TESTING: 4 of 21 MODULAR COMPACT WELL TEST SYSTEMS: SURFACE SAFETY VALVE 1 of 2
Surface Safety Valve Applications ■ Testing oil and gas wells with high flow rates,
high wellhead pressures, or for detecting H2S ■ For wells with hazard operational analysis that require
surface pressure barriers as well as primary valves
Benefits ■ Prevents overpressure conditions
on downstream equipment ■ Provides immediate well closure in the event
of downstream equipment failure ■ Ensures reliable shut-in during harsh
environment operations ■ Reduces personnel exposure in emergencies ■ Complies with API-6A (PSL-2 or 3, PR2), H2S (NACE
MR0175), and Fluid Class DD specifications
Features ■ Fail-safe remote activation and automatic well closure
when loss of control pressure occurs ■ Double metal-to-metal seals for reliability ■ Equipped with hammer unions, but can have Grayloc®
or API-6A flanges
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TOCWELL TESTING: 5 of 21 MODULAR COMPACT WELL TEST SYSTEMS: SURFACE SAFETY VALVE 2 of 2
DescriptionThe surface safety valve (SSV) is a hydraulically actuated fail-safe gate valve for testing oil and gas wells with high flow rates (>8,000 bbl/d [>1,280 m3/d] or 30,000,000 ft3/d [>850,000 m3/d]), high pressures (>5,000 psi [>34 MPa]), or for detecting H2S.
The SSV is used to quickly shut in the well choke manifold upstream in the event of overpressure, failure, a leak in downstream equip-ment, or any other well emergency requiring an immediate shut-in.
SpecificationsModel Nominal
Size, in
Working Pressure, psi [MPa]
Test Pressure, psi [MPa]
Temperature Class, degF [degC]
Inlet/Outlet Connections
Skid Temperature Class, degF [degC]
Part Number
SSV-F 31⁄8 5,000 [34] 10,000 [69] -20 to 250 [-29 to 121] 3-in Fig 1002 female/male -20 [-29] P579050SSV-GB 21⁄16 10,000 [69] 15,000 [103] -20 to 250 [-29 to 121] 2-in Fig 1502 female/male -20 [-29] P490837SSV-GH 31⁄16 10,000 [69] 15,000 [103] -20 to 350 [-29 to 177] 3-in Fig 1502 female/male -20 [-29] P798109SSV-GK 31⁄16 10,000 [69 15,000 [103] -20 to 250 [-29 to 121] 3-in Fig 1502 female/male -20 [-29] P497560SSV-G 31⁄16 10,000 [69] 15,000 [103] -20 to 250 [-29 to 121] 3-in Fig 1502 female/male -20 [-29] P579049SSV-GHC 31⁄16 10,000 [69] 15,000 [103] -20 to 350 [-29 to 177] 3-in Fig 1502 female/male -20 [-29] 100368524SSV-GC 41⁄16 10,000 [69] 15,000 [103] -20 to 250 [-29 to 121] API flange 41⁄16–BX155 -20 [-29] P490007SSV-GCB 41⁄16 10,000 [69] 15,000 [103] -20 to 250 [-29 to 121] API flange 41⁄16–BX155 -20 [-29] 100131104SSV-GCC 41⁄16 10,000 [69] 15,000 [103] -50 to 350 [-46 to 177] API flange 41⁄16–BX155 -50 [-46] 100244512SSV-GCD 41⁄16 10,000 [69] 15,000 [103] -20 to 350 [-29 to 177] API flange 41⁄16–BX155 -20 [-29] 100441762SSV-GL 51⁄8 10,000 [69] 15,000 [103] -20 to 250 [-29 to 121] Grayloc 6 G52 -20 [-29] 100176331SSV-HD 31⁄16 15,000 [103] 22,500 [155] -20 to 350 [-29 to 177] API flange 31⁄16–BX154 -20 [-29] P792386SSV-HF 31⁄16 15,000 [103] 22,500 [155] -20 to 350 [-29 to 177] API flange 31⁄16–BX154 -20 [-29] 100443423
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TOCWELL TESTING: 6 of 21 MODULAR COMPACT WELL TEST SYSTEMS: FLOOR CHOKE MANIFOLD 1 of 2
Floor Choke Manifold Applications ■ Controls flow rate and reduces well pressure before flow
enters processing equipment ■ Onshore and offshore oil and gas well testing
and cleanup after drilling or workover operations ■ Flowback after stimulation or workover operations
Benefits ■ Reduces effluent pressure which helps control the well
and increases safety ■ Ensures reliable shut-in in harsh environments ■ Has a seal design that ensures reliability ■ Allows fast choke changes without interrupting flow
Features ■ Calibrated orifice controls flow for flow rate reference ■ Incorporates two pressure ports and one thermowell ■ Two flow paths, one through fixed choke and another
adjustable choke that can be converted to fixed ■ Enables fluid sampling, real-time pressure and
temperature monitoring, and chemical injection ■ Equipped with hammer unions but can be fitted with
Grayloc® or API-6A flanges
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TOCWELL TESTING: 7 of 21 MODULAR COMPACT WELL TEST SYSTEMS: FLOOR CHOKE MANIFOLD 2 of 2
DescriptionThe floor choke manifold (FMF) consists of four manual valves, or five if a bypass valve is included. It includes a variable choke box, fixed choke box, and several pressure or sampling ports and thermo-wells to monitor pressure, temperature, and fluid characteristics. The FMF design allows the well to flow through calibrated chokes for flow rate
reference, as well as through adjustable chokes, and the well can be put in shut-in condition if required. Complies with API-6A (PSL-2, PR2), H2S (NACE MR0175), DNV† Rules, BS‡ 7072, and Fluid Class DD specifications; Models FMF-GC and FMF-GCC also comply with PED 97/23§; while FMF-GCC model is CE†† marked.
Specifications and Codes,Model Max Choke Size
(Fixed or Adjustable), in [mm]
Hard Facing (Colmonoy®)
Tapping Points Number and Type Upstream and Downstream
Dimensions (L × W × H), ft [m]
Weight, lbm [kg]
FMF-F 2 [50.8] 5 3 × 1⁄2-NPT 6.23 × 5.90 × 3.28 [1.90 × 1.80 × 1.00] 3,800 [1,724]FMF-BFB 2 [50.8] 5 3 × 1⁄2-NPT 7.88 × 6.66 × 3.28 [2.40 × 2.03 × 1.00] 6,250 [2,835]FMF-FC 3 [76.2] 5 3 × 1⁄2-NPT 7.55 × 7.05 × 3.94 [2.30 × 2.15 × 1.20] 6,504 [2,950]FMF-FCB 3 [76.2] 5 3 × 1⁄2-NPT 9.22 × 8.89 × 3.56 [2.81 × 2.71 × 1.085] 6,613 [3,000]FMF-FCC 3 [76.2] 5 3 × 1⁄2-NPT 7.55 × 7.05 × 3.94 [2.30 × 2.15 × 1.20] 6,504 [2,950]FMF-BG 2 [50.8] 75 3 × 1⁄2-NPT 8.44 × 7.35 × 3.28 [2.57 × 2.24 × 1.00] 5,512 [2,500]FMF-G 2 [50.8] 75 3 × 1⁄2-NPT 6.55 × 6.55 × 3.28 [2.00 × 2.00 × 1.00] 4,500 [2,041]FMF-GK 2 [50.8] 75 3 × 1⁄2-NPT 6.55 × 6.55 × 3.28 [2.00 × 2.00 × 1.00] 4,500 [2,041]FMF-GB 2 [50.8] 75 3 × 1⁄2-NPT 6.55 × 6.55 × 3.28 [2.00 × 2.00 × 1.00] 4,500 [2,041]FMF-GH 2 [50.8] 75 3 × 1⁄2-NPT 7.00 × 6.89 × 3.28 [2.15 × 2.10 × 1.00] 4,500 [2,041]FMF-GC 3 [76.2] 75 3 × 1⁄2-NPT 8.86 × 6.89 × 3.28 [2.70 × 2.10 × 1.00] 8,900 [4,045]FMF-GCC 3 [76.2] 75 3 × 1⁄2-NPT 8.86 × 6.89 × 3.28 [2.70 × 2.10 × 1.00] 8,900 [4,045]FMF-GL 3 [76.2] 75 3 × 1⁄2-NPT 9.35 × 7.40 × 7.67 [2.85 × 2.26 × 2.34] 12,500 [5,670]FMF-HD 2 [50.8] 75 3 × 9⁄16 Autoclave 8.35 × 7.03 × 3.89 [2.55 × 2.15 × 1.17] 5,512 [2,500]FMF-HDK 2 [50.8] 75 3 × 9⁄16 Autoclave 8.35 × 7.03 × 3.89 [2.55 × 2.15 × 1.17] 5,512 [2,500]FMF-HL 2 [50.8] 75 6 × 9⁄16 Autoclave 14.17 x 6.34 x 6.76 [4.32 x 1.93 x 2.06 ] 16,535 [7,500]†Det Norske Veritas ‡ Complies with British Standard Code of Practice for Inspection and Repair of Offshore Containers §Complies with European Pressure Equipment Directive 97/23 ††Conformité Européenne
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TOCWELL TESTING: 8 of 21 MODULAR COMPACT WELL TEST SYSTEMS: STEAM-HEAT EXCHANGE 1 of 2
Steam-Heat Exchanger Applications ■ Onshore and offshore exploration, development,
and production well testing after cleanup
Benefits ■ Separates effluents for fluid metering and sampling
before disposal ■ Provides single-phase surface sampling and flow
metering over a wide range of flow rates ■ Maintains constant pressure and liquid levels to optimize
measurement accuracy ■ Reduces separation problems caused by foam,
carryover, and carry under ■ Accommodates small quantities of solids
Features ■ Automatic control valve for steam entry and steam trap
with steam compensate outlet ■ Internal tube bundle for effluent traffic ■ Safety relief valve and temperature controller ■ Glass-wool insulation with aluminum jacket ■ Choke between inlet and outlet to allow preheating
of effluent
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DescriptionSteam-heat exchangers are used to raise the temperature of the well’s effluents to prevent hydrate formation, reduce viscosity, and break down emulsions for efficient separation of oil and water. Because the steam-heat exchangers virtually eliminate fire risk, they are used on offshore platforms and in other work conditions
in which safety regulations do not permit the use of indirect-fired heaters. The steam-heat exchanger requires an adequate steam supply for operation. Some rigs have a sufficient steam supply, but usually a steam generator is required.
WELL TESTING: 9 of 21 MODULAR COMPACT WELL TEST SYSTEMS: STEAM-HEAT EXCHANGE 2 of 2
SpecificationsModel STX-FA, STX-FB,
STX-BCSTX-CCN STX-GA, STX-GB STX-CCR STX-HA, STX-HB
Service H2S H2S H2S H2S H2SFluid class DD DD DD DD DDVessel size, in × ft [cm × m] 51 × 13 [130 × 3.96] 42 × 15 [106 × 4.57] 51 × 13 [130 × 3.96] 51 × 13 [130 × 3.96] 51 × 13 [130 × 3.96]Working pressure, psi [MPa]
Coil 5,000 [34] 10,000 [69] 10,000 [69] 15,000 [103] 15,000 [103]Vessel 235 [1.6] 235 [1.6] 235 [1.6] 235 [1.6] 235 [1.6]
Working temperature, degF [degC] -4 to 350 [-20 to 177] -4 to 320 [-20 to 160] -4 to 350 [-20 to 177] -4 to 320 [-20 to 160] -4 to 350 [-20 to 177]Steam consumption, lbm/h [kg/h] 5,000 [2,268] 5,000 [2,268] 5,000 [2,268] 5,000 [2,268] 5,000 [2,268]Effluent inlet 3-in Fig 1002 female 3-in Fig 1502 female 3-in Fig 1502 female 3-in Fig 2202 female 3-in Grayloc®
Effluent outlet 3-in Fig 1002 male 3-in Fig 1502 male 3-in Fig 1502 male 3-in Fig 2202 male 3-in GraylocSteam inlet 2-in Fig 206 female 3-in Fig 206 female 2-in Fig 206 female 3-in Fig 206 female 2-in Fig 206 femaleSteam outlet 2-in Fig 206 male 3-in Fig 206 male 2-in Fig 206 male 3-in Fig 206 male 2-in Fig 206 maleFootprint, ft × ft [m × m] 21.3 × 8.07
[6.50 × 2.46]21.3 × 7.7 [6.50 × 2.34]
21.3 × 8.07 [6.50 × 2.46]
21.3 × 7.7 [6.50 × 2.34]
21.3 × 8.07 [6.50 × 2.46]
Height, ft [m]Unit only 8.86 [2.70] 8.5 [2.60] 8.86 [2.70] 8.5 [2.60] 8.86 [2.70]With safety valves na† 11.5 [3.50] na 11.5 [3.50] na
Weight, lbm [kg] 26,455 [12,000] 26,896 [12,200] 30,865 [14,000] 34,172 [15,500] 34,172 [15,500] † Not applicable ‡American Society of Mechanical Engineers
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TOCWELL TESTING: 10 of 21 MODULAR COMPACT WELL TEST SYSTEMS: CONVENTIONAL HORIZONTAL SEPARATOR 1 of 2
Conventional Horizontal Separator
Applications ■ Onshore and offshore exploration, development,
and production well testing after cleanup
Benefits ■ Separates effluents for fluid metering and sampling
before disposal ■ Provides single-phase surface sampling and flow
metering over a wide range of flow rates ■ Maintains constant pressure and liquid levels to optimize
measurement accuracy ■ Reduces separation problems caused by foam,
carryover, and carry under ■ Accommodates small quantities of solids
Features ■ Wide range of vessel sizes for different flow rates ■ Single-phase flow metering on oil and water outlets
using positive displacement (FLOCO®), proportional velocity (ROTON®), or mass (Coriolis) flowmeters
■ Gas metering with orifice diameters or mass flowmeter ■ Pneumatic control valves on gas and oil outlets ■ Fitted with deflector place, coalescing plates, foam
and vortex breaker, weir plate, and mist extractor
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TOCWELL TESTING: 11 of 21 MODULAR COMPACT WELL TEST SYSTEMS: CONVENTIONAL HORIZONTAL SEPARATOR 1 of 2
DescriptionThe conventional horizontal separator is designed to separate well effluent into three phases for onshore and offshore well testing. It can operate as a stand-alone unit or in combination with the PhaseTester* portable multiphase well testing equipment with Vx* multiphase well testing technology, reducing dependency
on the separation process for high-quality flow measurements. The conventional horizontal separator has sand-jet line for fast cleaning, sampling points for all phases, two relief valves to protect against overpressure, and complies with ASME† VIII, Div. 1 or 2, H2S (NACE MR0175).
SpecificationsModel Vessel Size,
in × ft [cm × m]Working Pressure, psi [kpa], at 100 degF [38 degC]
Temperature Range, degF [degC]
Maximum Oil Flow Rate (with 1-min retention time)
Maximum Gas Flow Rate, MMcf/d [m3/d]
Liquid Meters (Water) Gas Meter DnV Rating 2.7-1
Part Number
High Level Low Level High Level Low Level
SEP-JA/JAB (trailer-mounted) 24 × 6 [61 × 1.8] 2,000 [13,789] 32 to 212 [0 to 100] 1,000 [160] - - 15 [425,000] FLOCO 1 in (FLOCO 1 in) Orifice, 3 in No 100071039, 100137764
SEP-HFE (heliportable) 36 × 10 [91 × 3.1] 600 [4,137] -4 to 212 [-20 to 100] 10,500 [1,669] 2,600 [413] 10.8 [306,000] 28 [792,000] Two FLOCO 2 in (none) Orifice, 4 in No M836948
SEP-HFF (heliportable) 36 × 10 [91 × 3.1] 600 [4,137] 32 to 212 [0 to 100] 10,500 [1,669] 2,600 [413] 0.8 [306,000] 28 [792,000] Two FLOCO 2 in (none) Orifice, 4 in No P792049
SEP-SGF 36 × 10 [91 × 3.1] 720 [4,964] 32 to 212 [0 to 100] 10,500 [1,669] 2,600 [413] 10.8 [306,000] 25 [708,000] FLOCO 2 in and FLOCO 1 in (FLOCO 2 in) Orifice, 4 in No M837655
SEP-C 42 × 10 [107 × 3.1] 1,440 [9,928] -4 to 300 [-20 to 149] 14,400 [2,289] 6,650 [1,057] 25.0 [708,000] 60 [1,698,000] ROTRON 3 in and FLOCO 2 in (FLOCO 2 in) Orifice, 6 in Yes P791354
SEV-SKL 42 × 10 [107 × 3.1] 1,440 [9,928] 32 to 212 [0 to 100] 14,400 [2,289] 6,650 [1,057] 25.0 [708,000] 60 [1,698,000] ROTRON 3 in and FLOCO 2 in (FLOCO 2 in) Orifice, 6 in No M837020
SEP-SKN 42 × 10 [107 × 3.1] 1,440 [9,928] -4 to 212 [-20 to 100] 14,400 [2,289] 6,650 [1,057] 25.0 [708,000] 60 [1,698,000] ROTRON 3 in and FLOCO 2 in (FLOCO 2 in) Orifice, 6 in No M870576
SEP-T 42 × 10 [107 × 3.1] 1,440 [9,928] 32 to 212 [0 to 100] 14,400 [2,289] 6,650 [1,057] 25.0 [708,000] 60 [1,698,000] ROTRON 3 in and FLOCO 2 in (FLOCO 2 in) Orifice, 6 in No P585700
SEP-TE 42 × 10 [107 × 3.5] 1,440 [9,928] 32 to 212 [0 to 100] 14,400 [2,289] 6,650 [1,057] 25.0 [708,000] 60 [1,698,000] ROTRON 3 in and FLOCO 2 in (FLOCO 2 in) Orifice, 6 in Yes P488073
SEP-W 42 × 10 [107 × 3.5] 1,440 [9,928] 32 to 300 [0 to 149] 14,400 [2,289] 6,650 [1,057] 25.0 [708,000] 60 [1,698,000] ROTRON 3 in and FLOCO 2 in (FLOCO 2 in) Orifice, 6 in No P778478
SEP-G 42 × 15 [107 × 4.6] 720 [4,964] -4 to 300 [-20 to 149] 23,800 [3,784] 10,500 [1,669] 18.0 [509,000] 41 [1,160,000] ROTRON 3 in and FLOCO 2 in (FLOCO 2 in) Orifice, 6 in No P775867
SEP-NE 48 × 12.5 [122 × 3.8] 1,440 [9,928] 32 to 300 [0 to 149] 16,500 [2,623] 12,300 [1,956] 75.0 [2,123,000] 90 [2,547,000] Coriolis (Coriolis) 2 Coriolis Yes P486474
SEP-NF 48 × 12.5 [122 × 3.8] 1,440 [9,928] -4 to 300 [-20 to 149] 16,500 [2,623] 12,300 [1,956] 75.0 [2,123,000] 90 [2,547,000] Coriolis (Coriolis) 2 Coriolis Yes P487218
SEP-NFW (winterized) 48 × 12.5 [122 × 3.8] 1,440 [9,928] -4 to 300 [-20 to 149] 16,500 [2,623] 12,300 [1,956] 75.0 [2,123,000] 90 [2,547,000] Coriolis (Coriolis) 2 Coriolis Yes 100244518
SEP-NG 48 × 12.5 [122 × 3.8] 1,440 [9,928] 32 to 212 [0 to 100] 16,500 [2,623] 12,300 [1,956] 75.0 [2,123,000] 90 [2,547,000] ROTRON 3 in and FLOCO 2 in (FLOCO 2 in) Orifice, 6 in Yes P489506
SEPL-E 48 × 18 [122 × 5.5] 1,440 [9,928] -4 to 300 [-20 to 149] 30,000 [4,770] 18,000 [2,862] 75.0 [2,123,000] 105 [2,973,000] 2 Coriolis (Coriolis) Coriolis Yes 100767111
Full product sheet at www.slb.com/sep
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TOCWELL TESTING: 12 of 21 MODULAR COMPACT WELL TEST SYSTEMS: VERTICAL SURGE TANK 1 of 2
Vertical Surge Tank Applications ■ Offshore operations ■ Conditions where indirect-fired heaters are not allowed
Benefits ■ Liquid flow rate, shrinkage factor, and meter factor
measurement ■ Sight glasses or magnetic level indicators ■ Automatic pressure control valve that is normally open
on gas outlets ■ Constant backpressure maintenance when used
as a second-stage separator ■ Bypass manifold that allows isolating the surge tank from
the flow process
Features ■ Large-volume dead-oil sampling ■ Single or double compartments ■ High- and low-level alarm on each compartment ■ Diverter, vortex breaker, and stiffening rings ■ Sampling points and pressure and temperature ports
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TOCWELL TESTING: 13 of 21 MODULAR COMPACT WELL TEST SYSTEMS: VERTICAL SURGE TANK 2 of 2
DescriptionThe vertical surge tank (VST) H2S service vessel is designed to store liquid hydrocarbons after separation. It is used to measure liquid flow rates and the combined shrinkage and meter factor. It can also be used as a second-stage separator and can hold a constant backpres-sure by using its automatic pressure control valve on the gas outlet.
The VST usually consists of either a single- or a double-compartment vessel and has a level-measuring system with sight glasses or magnetic levels. Dual-compartment VSTs are used to empty one tank compartment while filling another. To prevent overpressure and overfilling, a pressure-relief valve and alarm systems are fitted.
Specifications and Codes
Model Connections Dimensions (L × W × H), ft [m]
Weight, lbm [kg]
Applied Codes
Oil Inlet
Gas Outlet
Oil Outlet
Water Outlet
Pressure Safety Valve
VST-A 3-in Fig 602 female
4-in Fig 602 male
3-in Fig 602 male
3-in Fig 602 male
4-in Fig 602 male
8.04 × 7.87 × 20.0 [2.45 × 2.4 × 6.1]
13,420 [6,100]
ASME† VIII Div. 1, ASME/ANSI‡ B31.3, H2S (NACE MR0175)
VST-B 3-in Fig 602 female
4-in Fig 602 male
3-in Fig 602 male
3-in Fig 602 male
4-in Fig 602 male
8.04 × 7.87 × 20.0 [2.45 × 2.4 × 6.1]
13,420 [6,100]]
ASME VIII Div. 1, ASME/ANSI B31.3, H2S (NACE MR0175)
VST-D 3-in Fig 602 female
4-in Fig 602 male
3-in Fig 602 male
3-in Fig 602 male
4-in Fig 602 male
8.53 × 7.87 × 24.27 [2.6 × 2.4 × 7.4]
24,765 [11,400]
ASME VIII Div. 1, ASME/ANSI B31.3, H2S (NACE MR0175)
VST-BB 3-in Fig 602 female
4-in Fig 602 male
3-in Fig 602 male
3-in Fig 602 male
4-in Fig 602 male
8.04 × 7.87 × 20.0 [2.45 × 2.4 × 6.1]
13,420 [6,100]
ASME VIII Div. 1, ASME/ANSI B31.3, H2S (NACE MR0175)
VST-FA 3-in Fig 602 female
4-in Fig 602 male
3-in Fig 602 male
3-in Fig 602 male
4-in Fig 602 male
8.53 × 7.87 × 24.27 [2.6 × 2.4 × 7.4]
27,000 [12,000]
ASME VIII Div. 1, ASME/ANSI B31.3, H2S (NACE MR0175)
VST-FW (winterized)
3-in Fig 602 female
4-in Fig 602 male
3-in Fig 602 male
3-in Fig 602 male
4-in Fig 602 male
8.53 × 7.87 × 24.27 [2.6 × 2.4 × 7.4]
29,762 [13,500]
ASME VIII Div. 1 (U-Stamp), ASME/ANSI B31.3, H2S (NACE MR0175), DNV 2.7-1
†American Society of Mechanical Engineers ‡American National Standards Institute
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TOCWELL TESTING: 14 of 21 BOOMS AND BURNERS: U-BOOM 1 of 2
U-Boom Applications ■ Support for, and access to, the burner and piping during
offshore well tests
Benefits ■ Reduces heat radiation and fire risks for increased
rig personnel safety ■ Allows access to the burner and supports pipes that
are laterally positioned on the boom sides which supply the burner with air, water, oil, and propane
■ The rotating base enables horizontal and vertical positioning of the boom and burner
■ H2S service suitability
Features ■ Modular design ■ Rig mounted with rotating base plate and guy lines ■ Available with two or three sections ■ Piping for oil, water with filter, air with check valve,
and propane, in addition to one gas flare
Pilot lineCable
Oil line
Water line
Water-wall screen line
Air line
Gas line
Additional gas line
U-Boom.
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TOCWELL TESTING: 15 of 21 BOOMS AND BURNERS: U-BOOM 2 of 2
DescriptionBurners dispose of oil produced at the surface during offshore well tests, ensuring flares are kept at a safe distance from the rig. To reduce heat radiation onto an offshore platform or drillship and to protect rig personnel, burners are supported by long booms. The U-boom consists of two sections that extend approximately 60 ft [18 m]. By adding an intermediate section, the boom can be lengthened to approximately 85 ft [26 m].
Horizontal guy lines help orientate the boom, and vertical guy lines fixed to the rig’s main structure support the boom. The boom is positioned slightly above horizontal so that any oil left in the piping after flaring operations does not leak out. To ensure nonhazardous burning in changing wind directions, two booms are typically installed on opposite sides of the drilling platform or drillship.
SpecificationsModel UBM-DA UBM-EA UBM-F UBM-G
Service H2S H2S H2S H2S
Length, ft [m] 60 [18] 85 [26] 60 [18] 85 [26]
Width, ft [m] 2.92 [0.89] 2.92 [0.89] 2.92 [0.89] 2.92 [0.89]
Weight, lbm [kg] 10,803 [4,900] 15,212 [6,900] 10,803 [4,900] 15,212 [6,900]
Working temperature, degF [degC] -4 to 212 [-20 to 100] -4 to 212 [-20 to 100] 32 to 212 [0 to 100] 32 to 212 [0 to 100]
Wind capacity,† mi/h [km/h] 99 [160] lateral velocity 99 [160] lateral velocity 99 [160] lateral velocity 99 [160] lateral velocity
Connections, Fig. 602 female/male
Air, in [mm] 4 [101.6] 4 [101.6] 4 [101.6] 4 [101.6]
Oil, in [mm] 3 [76.2] 3 [76.2] 3 [76.2] 3 [76.2]
Gas‡, in [mm] 3 [76.2] 3 [76.2] 3 [76.2] 3 [76.2]
Water, in [mm] 3 [76.2] 3 [76.2] 3 [76.2] 3 [76.2]
Applicable codes ANSI§ B31.3 ANSI B31.3 ANSI B31.3 ANSI B31.3 † Dynamic, no ice ‡Optional 4-in [101.6-mm] and 6-in [152.4-mm] connections are available. §American National Standards Institute
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TOCWELL TESTING: 16 of 21 BOOMS AND BURNERS: V-BOOM 1 of 2
V-Boom Applications ■ Support for, and access to, the burner and piping during
offshore well tests
Benefits ■ Reduces heat radiation and fire risk for increased
rig personnel safety ■ The heavy-duty design allows the V-boom to withstand
winds to 100 mi/h [161 km/h] and ice thickness to 2 in [5 cm]
■ H2S service suitability ■ The rotating base enables horizontal and vertical
positioning of the boom and burner
Features ■ Modular design ■ Rig mounted with a rotating base plate and guy lines ■ Available with two or three sections ■ Piping for oil, water with filter, air with check valve,
and propane, in addition to one gas flareV-Boom.
Foot section
Head sectionGas line
Water line
Air linePilot line
Pilotcable
Water screen
Oil line
Gas line (optional)
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TOCWELL TESTING: 17 of 21 BOOMS AND BURNERS: V-BOOM 2 of 2
DescriptionThe V-boom, designed for use in the North Sea, is a heavy-duty triangular modular design. A two-section V-boom measures approximately 60 ft [18 m] in length. Adding an intermediate section increases the boom length to approximately 85 ft [26 m]. Horizontal guy lines are used to orientate the boom. Vertical guy lines fixed to the rig’s main structure support the boom.
The boom axis is positioned slightly above horizontal, so any oil left in the piping after flaring operations will not leak out. To ensure nonhazardous burning in changing wind directions, two V-booms are typically installed on opposite sides of the drilling platform or drillship.
SpecificationsModel UBB-A UBB-BService H2S H2SLength, ft [m] 85 [26] 60 [18]Width, ft [m] 3.6 [1.1] 3.6 [1.1]Weight, lbm [kg] 16,980 [7,700] 11,680 [5,300]Working temperature, degF [degC] -4 to 212 [-20 to 100] -4 to 212 [-20 to 100]Connections, Fig. 602 female/male
Air, in [mm] 4 [101.6] 4 [101.6]Oil, in [mm] 3 [76.2] 3 [76.2]Gas†, in [mm] 4 [101.6] 4 [101.6]Water, in [mm] 3 [76.2] 3 [76.2]
Applicable codes ASME‡, B31.3, DNV§ NPD†† ASME B31.3, DNV, NPD † Optional 4-in [101.6-mm] and 6-in [152.4-mm] gas line connections are available. §Det Norske Veritas †† Norwegian Petroleum Directorate. ‡American Society of Mechanical Engineers
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TOCWELL TESTING: 18 of 21 BOOMS AND BURNERS: Green Dragon BURNER 1 of 2
Green Dragon Burner Applications ■ Provides clean disposal of the oil produced during
offshore and well testing operations
Benefits ■ Cleaner, safer oil disposal during testing ■ Gas and electric ignition
Features ■ Three or four burner heads ■ Pneumatic actuators on oil and air valves ■ Pneumatic control panel ■ Rotation system ■ Swivel joint distribution
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DescriptionThe Green Dragon* high-efficiency burner provides clean disposal of the oil produced during well testing. This burner consists of pneumatic actuators on the oil and air valves with pneumatic control panel for high-efficiency burning and rotation control. A rotation system and swivel joint distributor allow ease of use and it has a gas pilot light and electric ignition.
WELL TESTING: 19 of 21 BOOMS AND BURNERS: Green Dragon BURNER 2 of 2
SpecificationsModel BRN-HBD BRN-HCBService H2S H2SHeads 3 4Working pressure, psi [kPa] 300 [2,068] 300 [2,068]Capacity at working pressure, bbl/d [m3/d] 7,000 [1,113] 10,000 [1,590]†
Temperature, degF [degC] 32 to 200 [0 to 93] 32 to 200 [0 to 93]Power supply 110/220 VAC 110/220 VACOil inlet 3-in Fig. 206 3-in Fig. 206Water inlet 3-in Fig. 206 3-in Fig. 206Air inlet 2-in Fig. 206 2-in Fig. 206Footprint, ft [m] 5.4 × 4.4 [1.65 × 1.33] 5.4 × 4.4 [1.65 × 1.33]Height, ft [m] 11.6 [3.53] 8.3 [2.53]Weight, lbm [kg] 2,090 [950] 2,530 [1,150]† Using the high-rate kit.
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TOCWELL TESTING: 20 of 21 BOOMS AND BURNERS: EverGreen BURNER 1 of 2
EverGreen Burner Applications ■ Offshore and onshore exploration and development well
testing and cleanup operations ■ Operations in environmentally sensitive areas ■ Heavy and waxy oil production
Benefits ■ Reduces environmental impact during well testing ■ Efficient and cost-effective alternative to oil storage ■ Accommodates low oil flow rates and adverse
wind conditions ■ Performs a fallout-free and smokeless combustion
of liquid hydrocarbons produced during well testing
Features ■ Operates efficiently with up to 25% water cut ■ Built-in shutoff valve ■ Integral design of water screens ■ Large operating range with optional multirate kit ■ Special skid (EBSK) is available for onshore operations
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DescriptionThe EverGreen* minimal environmental impact well effluent burner is a single-head, 12-nozzle, well test oil burner for onshore and offshore exploration and development well testing and cleanup. The burner geometry makes extensive use of pneumatic atomization and enhanced air induction. The burner is equipped with twin pilots, a flame-front ignition system (BRFI), and a built-in water screen
to reduce heat radiation. It is also fitted with an automatic shutoff valve that prevents oil spillage at the beginning and end of a burning run. A high turn-down (1:5) feature can be further extended to 1:30 using the multirate kit (BMRK) option, which allows the user to select the number of operating nozzles.
WELL TESTING: 21 of 21 BOOMS AND BURNERS: EverGreen BURNER 2 of 2
Full product sheet at www.slb.com/evergreen
SpecificationsModel BRNH-A BRNH-BNumber of nozzles 12 1Nozzles size, in [mm] 0.75 [19] 0.75 [19]Working pressure, psi [kPa] 960 [6,619] 960 [6,619]Test pressure, psi [kPa] 1,440 [9,929] 1,440 [9,929]Min oil flow rate, bbl/d [m3/d] at psi [kPa] 3,000 [477] at 40 [276] 250 [40] at 40 [276]Max oil flow rate, bbl/d [m3/d] at psi [kPa] 15,000 [2,385] at 240 [1,655] 1,250 [199] at 240 [1,655]Overall dimensions (L × W × H), ft [m] 14.8 [4.50] × 4.1 [1.25] × 8.2 [2.50] 11.5 [3.50] × 3.1 [1.00] × 4.9 [1.50]Weight, lbm [kg] 2,072 [940] 331 [150]Water screen, lbm [kg] 110 [50] N / ATransportation package, lbm [kg] 353 [160] N / A
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TOCSURFACE AND MUD LOGGING: 1 of 9 INTRODUCTION
Geoservices, a Schlumberger company, is the industry leader in mud logging services, focusing on drilling performance, wellbore quality, and surface formation evaluation. As deepwater and other increasingly complex drilling programs become more common, the extent of the possible risk grows. Modern rigs require more sophisticated mud logging equipment to mitigate such risks and provide real-time data on drilling performance and wellbore stability.
■ Geoservices specialized rig equipment accurately measures inflow and outflow of drilling fluids and cuttings for early detection of drilling or geological anomalies.
■ Our combined services units are built to the highest standards and certified for hazardous oilfield operations.
■ The combined services units serve as office, laboratory, and data processing center for Schlumberger personnel and rig supervisors.
■ Our dedicated installation team, based in Singapore, enables us to engage with customers at the design and installation stages.
Using our state-of-the-art data acquisition systems, we deliver services that provide decision-ready information about well status and drilling performance, helping to drill better wells more safely and more efficiently.
Surface and Mud Logging
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TOCSURFACE AND MUD LOGGING: 2 of 9 FLAG SERVICE 1 of 2
FLAG Fluid Loss and Gain Detection Service
Applications ■ Rapid kick and loss detection ■ Wellbore ballooning characterization ■ Drilling fluid displacement, cement displacement,
and free fall monitoring
Benefits ■ Improves well safety ■ Reduces NPT ■ Suitable for deepwater, HPHT, slimhole, and conventional
wells on any type of rig ■ Lowers environmental risk ■ Has a dedicated support technician for supervision
of design, installation, and commissioning
Features ■ Coriolis flowmeter ■ Reliable differential flow-out corrected for heave,
flowline effect, and reciprocation ■ Accurate monitoring during drilling, circulating, pipe
connecting, tripping, or cementing ■ User-friendly visual displays, alarms,and quality control ■ Stand-alone capability
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TOCSURFACE AND MUD LOGGING: 3 of 9 FLAG SERVICE 2 of 2
DescriptionFluid influx or loss can potentially lead to loss of control of a well, resulting in risk to life and property, and damage to the environment.
The FLAG* fluid loss and gain detection service has an essential early warning system that is highly sensitive to fluctuations, but sufficiently
intelligent to help prevent false alarms. This makes it an ideal tool to detect any primary well control failure. The service provides accurate flow measurements, monitoring fluid displacement accurately without being influenced by pit transfer, especially during cementing operations.
Specifications10-in Coriolis Flowmeter 12-in Coriolis Flowmeter
SensorMeasurement method Coriolis effect Coriolis effectSensor type Micro Motion® CMFHC3M Micro Motion CMFHC4MTransmitter model 2500 2500Fittings 10-in ASME B16.5 CL150 12-in ASME B16.5 CL150Ambient temperature -40 to 60 degC -40 to 60 degCFluid temperature -40 to 204 degC -40 to 204 degCPower supply 24 V DC, 5 W 24 V DC, 5 WMeasurementsMass FlowOutput Modbus® ModbusMeasurement range† 0 to 45,000 kg/min 0 to 54,400 kg/minZero stability 2.3 kg/min 3.5 kg/minAccuracy ±0.1% ±0.1%DensityOutput 4 to 20 mA; Modbus 4 to 20 mA; ModbusMeasurement range 0 to 5,000 kg/m3 0 to 5,000 kg/m3Accuracy ±0.5 kg/m3 ±0.5 kg/m3
TemperatureOutput Modbus ModbusAccuracy ±1 degC ± 0.5% ±1 degC ± 0.5%Volume FlowOutput 4 to 20 mA; Modbus 4 to 20 mA; ModbusMeasurement range†, ‡ 0 to 45,000 L/min 0 to 54,400 L/minZero stability 2.3 L/min 3.5 L/minAccuracy§ +0.1% +0.1%
Safety
Safety standard Intrinsically safe Intrinsically safeEx markingIECEx Ex ib IIB/IIC T1–T5 Gb Ex ib IIB/IIC T1–T5 GbATEX II 2G Ex ib IIB/IIC T1–T5 Gb II 2G Ex ib IIB/IIC T1–T5 Gb
II 2D Ex ib IIIC T†† °C Dc IP 66 II 2D Ex ib IIIC T†† °C Dc IP 66
CSA/CSA C-US Class I, Div. 1, Groups C and D Class I, Div. 1, Groups C and D
Class I, Div. 2, Groups A, B, C, and D Class I, Div. 2, Groups A, B, C, and D
Class II, Div. 1, Groups E, F, and G Class II, Div. 1, Groups E, F, and G
† The maximum flow rate the complete system can handle depends on the bypass and flowline geometry and is determined following a rig survey. ‡ The measurement range for the volume flow depends on the fluid density. § The Coriolis sensor is part of the Flag service; the given accuracy is for the measurement only and is not representative of the kick detection accuracy. †† For ambient and process temperature limits, refer to the temperature graphs.
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TOCSURFACE AND MUD LOGGING: 4 of 9 CLEAR SERVICE 1 of 2
CLEAR Cuttings Loading and Wellbore Stability Surveillance Service
Applications ■ Extended-reach drilling and highly deviated wells ■ Difficult hole cleaning conditions ■ Unstable wellbores, and shale, oil, and gas drilling
Benefits ■ Lowers NPT and maximizes ROP by monitoring
and optimizing hole cleaning ■ Improves safety with early detection of wellbore
instability (caving) and formation damage through excess returns
■ Avoids stuck pipe incidents caused by packoff ■ Minimizes off-bottom circulation time ■ Facilitate casing running and landing
Features ■ Four strain gauges per shaker to measure
cuttings recovery ■ Digital measurements for improved accuracy ■ Data availability soon after cuttings return to surface ■ Wellsite and remote monitoring ■ Customizable displays including comparison of measured
and theoretical volumes
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TOCSURFACE AND MUD LOGGING: 5 of 9 CLEAR SERVICE 2 of 2
DescriptionThe CLEAR* cuttings loading and wellbore stability surveillance service monitors hole cleaning effectiveness and wellbore instability. The weight of cuttings reaching the surface is continuously measured and analyzed by the service.
By comparing measured and theoretical volumes, the service provides early detection of inadequate hole cleaning and excess returns caused by wellbore instability (caving) or damage.
Because the coating of mud on cuttings can vary considerably, a correction factor—the equivalent dry cuttings ratio (EDCR)— is applied to account for this variation. The wet cuttings weight
is converted into an equivalent volume of dry cuttings, which can be compared with the theoretical volume of formation drilled.
A cuttings flowmeter (CFM), located at the end of each shale shaker, incorporates a weighing tray positioned to catch cuttings as they fall off the screen. The tray is locked in position for a fixed interval, cuttings are accumulated and weighed via strain gauges.
The equipment does not obstruct access to the shale shakers. It complies with the EU Atmospheres Explosive (ATEX) directive for use in explosive environments and is Underwriter Laboratories of Canada (ULC), and European Conformance (CE) rated.
SpecificationsLength 1.854 m (6.083 ft) Width 0.501 m (1.644 ft)
HeightMinimum:1.043 m (3.422 ft) Maximum:1.103 m (3.619 ft)
Minimum free space required under shaker 0.111 m (0.364 ft)
Weight 145 kg (320 lb) Strain gauges 4Paddle volume 28 liters (7.4 gal) Sensor nominal sensitivity 2 mV/V (+1%) Sensor nominal load 100 kg (220 lb) Air supply 6 bar minimum
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TOCSURFACE AND MUD LOGGING: 6 of 9 COMBINED SERVICES UNIT 1 of 2
Combined Services Unit Applications ■ The unit provides a purpose-built, climate-controlled
environment onshore or offshore ■ Units are built to the highest standards and certified
for hazardous oilfield operations
Benefits ■ The unit is fully equipped to serve as an office,
laboratory, and data processing center ■ Construction may be adapted to specific local conditions
including extreme cold, heliportable rigs, tropical forests, and deserts
■ It is pressurized to enable operations in hazardous, potentially explosive environments.
■ Has a shutdown control system ■ Sample-processing equipment
Features ■ Separate workstations and laboratory equipment ■ Three independent air-conditioning systems ■ High-quality secured electrical circuit ■ Heating modules and drying oven ■ Secured chemical storage
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TOCSURFACE AND MUD LOGGING: 7 of 9 COMBINED SERVICES UNIT 2 of 2
DescriptionThe Combined Services unit provides a purpose-built, climate- controlled environment onshore or offshore. The unit houses personnel, instruments, and data acquisition systems, irrespective of external climate conditions. It can accommodate up to six people full-time, with room for temporary visitors.
The fully equipped cabin serves as a center for collating and analyz-ing geological data acquired while drilling, and surface and downhole drilling parameters. Data can be relayed to the customer’s computer stations on location or to remote offices via communications link.
Combo Mud Logging Cabin Specifications (Ratings A, B, C)Fire A60Structural DNV 2.7.1Electrical and shutdown systems DNV 2.7.2Power SupplyInput 3-phase 380 V, 480 V, 600 V, 690 V 50 or 60 HzOutput 3-phase and single-phase 220 to 240 VPower ConsumptionStandard 18 KVAOptional 36 KVA (with enhanced gas analyzer)Water Supply 600 kPa [87 psi]Working TemperatureStandard -20 to 50 degCOptional -40 to 50 degCRatings Model A Model B Model CDimensions 10.0 x 2.90 x 2.85 m 10.0 x 2.90 x 2.80 m 10.0 x 2.90 x 2.80 mWeightMaximum gross weight 19 t 18 t 20 tPayload 3 t 3 t 3 tTare weight 16 t 15 t 17 tCertification Level Zone 1 certification Zone 2 certification CE-Zone 2 certification
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TOCSURFACE AND MUD LOGGING: 8 of 9 ST2 AND ST3 MUD LOGGING UNITS 1 of 2
ST2 and ST3 Mud Logging Units
Applications ■ The units provide purpose-built, climate-controlled
environments for Geoservices mud logging instruments and data acquisition systems at the wellsite, both onshore and offshore
Benefits ■ The ST2 and ST3 cabins are fully equipped to serve
as offices, laboratories, and data processing centers ■ Cabins are pressurized to enable operations
in hazardous, potentially explosive environments ■ Pressurization and shutdown control system ■ Construction may be adapted to specific local conditions
such as extreme cold, heliportable rigs, tropical forests, and deserts
Features ■ DNV 2.7.1 and 2.7.2 certified for hazardous
oilfield operations ■ High-quality secured electrical circuit ■ Laboratory equipment and two instrument racks ■ Two independent air-conditioning systems ■ Sample-processing equipment and heating modules ■ Secured chemical storage
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TOCSURFACE AND MUD LOGGING: 9 of 9 ST2 AND ST3 MUD LOGGING UNITS 2 of 2
DescriptionST2 and ST3 mud logging cabins provide purpose-built, climate-controlled environments for Geoservices mud logging instruments and data acquisition systems at the wellsite. The fully equipped units serve as centers for collating and analyzing drilling parameters and geological data acquired while drilling.
Processed data can be relayed to the customer’s computer stations on location or to remote offices via a communications link. Both the ST2 and ST3 mud logging cabins can accommodate up to four people full-time.
Mud Logging Cabin SpecificationsRatings ST2 ST3Fire A60 A60Structural DNV 2.7.1 DNV 2.7.1Electrical and shutdown systems DNV 2.7.2 DNV 2.7.2
Dimensions LWH 7.30 x 2.59 x 2.75 m 7.70 x 2.90 x 2.75 mWeight ST3 Standard
(Worldwide use)ST3 Xcold (For use within Europe only)
ST3 Norsok (Complies with standards for Norway)
Maximum gross weight 15.0 t 13.5 t 14.0 t 15.5 tPayload 3.0 t 2.5 t 2.5 t 2.5 tTare weight 12.0 t 11.0 t 11.5 t 13.0 t Power SupplyInput 3-phase 380 V, 480 V, 600 V, 690 V, 50 or 60 Hz 3-phase 380 V, 415 V, 440 V, 480 V, 600 V, 690 V 50 or 60 Hz Output 220 to 240 V 220 to 240 V & 110 VPower ConsumptionStandard 18 kVA 18 kVA (3-phase power required)
36 kVA (with enhanced gas analyzer) 36 kVA (with enhanced gas analyzer)Water supply 600 kPa [87 psi] 600 kPa [87 psi]Working Temperature ST3 Standard ST3 Xcold ST3 NorsokStandard -20 to 50 degC -20 to 50 degC -40 to 50 degC -20 to 50 degC Optional -40 to 50 degCCertification Level Zone 1 Zone 1 (standard model for worldwide use) CE-Zone 2 (Xcold model for use within Europe)
CE-Zone 2-NORSOK (complies with standards for Norway)
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DRILCO, now part of Schlumberger, has an established organization and infrastructure to support your new-build rigs and operations worldwide. DRILCO offers a comprehensive selection of premium drilling tools, tubulars, and subs, as well as inspection, machine shop, and hardbanding services—all provided by qualified DRILCO personnel.
M-I SWACO, a Schlumberger company, offers an all-inclusive line of high-efficiency specialized tools for wellbore clean-up operations able to address the most complex well designs, conditions, and fluid types.
Major products and services include ■ premium tubular products (including to customer spec) ■ drill collars (including advice on connections) ■ DRILCO Hevi-Wate transition drillpipe ■ premium drill pipe (27⁄8 in to 75⁄8 in Grades E, X, G, and S,
and Range 2 and Range 3 lengths) ■ rig floor sub packages to meet the complete range
of drilling operations ■ premium hardbanding ■ Ezy-Torq* hydraulic cathead (40,000 to 150,000 ft.lbs
of smooth, accurate torque) ■ landing strings (heavy-wall drillpipe wall thickness 0.5 in
and above) ■ inspection and repair at your rig site or from a DRILCO
service center (worldwide network) ■ wellbore cleanup specialized tools.
Drilling Tools, Tubulars, and Inspection
DRILLING TOOLS, TUBULARS AND INSPECTION: 1 of 8 INTRODUCTION
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Premium Tubular Products DRILCO offers a full line of premium tubular products manufactured in accordance with API, a range of other industry standards, or customer-specific guidelines. All tubulars are available to order with premium rotary shoulder connections and durable hardbanding material. The global manufacturing capability of DRILCO ensures your tubulars are manufactured near the final destination, reducing transportation costs.
Drill collars Because drill collars are the most common components of bottomhole assemblies (BHAs) and used in varied applications and conditions, DRILCO manufactures them to specifications more stringent than API requirements. The performance of every DRILCO drill collar is ensured through the care DRILCO takes in materials specification, heat treatment, machining, and inspection. In addition, DRILCO technical representatives help in the selection of optimum connections and features for trouble-free BHA performance.
DRILCO Hevi-Wate transition drillpipeThe industry standard for an intermediate-weight drillstem member, the DRILCO Hevi-Wate transition drillpipe is available in standard, spiral, and nonmagnetic design. Designed and built for easier handling by the rig crew, Hevi-Wate drillpipe uses a unique center upset wear pad or spiral to increase tube life while reducing hole drag and differential sticking problems.
Premium drill pipeDRILCO provides a complete range of drill pipe in nominal sizes from 27⁄8 in to 75⁄8 in (Grades E, X, G, and S) and with a wide range of API and non-standard wall thicknesses in both Range 2 and Range 3 lengths. Special sizes and proprietary grades are available on an individual order basis.
DRILLING TOOLS, TUBULARS AND INSPECTION: 2 of 8 PREMIUM TUBULAR PRODUCTS
www.DRILCO.com
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Rigfloor Sub PackagesDRILCO offers complete sub packages that will help ensure a successful start to your drilling operation. Complete packages eliminate the problems associated with acquiring equipment from multiple sources.
DRILCO subs are heat-treated to meet or exceed API specifications for drillpipe tool joint mechanical properties. All subs are available with connection type and style for specific customer requirements. Precision-machined API connections are standard, and all connections are protected by a phosphate surface coating to minimize galling. Proprietary connections machined by licensed vendors and managed by DRILCO are also available. Only vendors authorized to apply the API monogram are used for subs required to conform to API Specification 7D.
DRILLING TOOLS, TUBULARS AND INSPECTION: 3 of 8 RIGFLOOR SUB PACKAGES
www.DRILCO.com
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Defender premium hardbanding wiresDRILCO tubulars are available with Defender premium hardbanding wires. Manufactured using the highest grade of materials, these wires can be applied over previous DRILCO applications (and other existing hardbanding materials) and offer solutions for both openhole and cased hole applications, as well as application on nonmagnetic tubulars.
Defender MAX metal-cored hardbanding wireDefender MAX* metal-cored hardbanding wire also operates in openhole or cased hole applications. In openhole applications, tungsten carbide is dropped into the molten hardband. The matrix is designed and formulated to hold the carbide throughout the hardband’s life cycle. Designed with a low coefficient of friction for casing-friendly applications, Defender MAX hardbanding wire is a combination of crack-free, nonporous, deposited, work-hardening hardband.
Defender ULTRA flux-cored hardbanding wireDefender ULTRA* flux-cored hardbanding wire is designed and formulated to provide a combination of crack-free and nonporous deposited hardband. Defender ULTRA hardbanding wire provides optimal protection to the tool joint while minimizing
wear to the casing. In harsh, remote environments with strong winds, Defender ULTRA hardbanding wire operates with or without shielding gas to provide a premium hardband not otherwise available.
Defender NON-MAG ELITE metal-cored hardbanding wire Defender NON-MAG ELITE* metal-cored hardbanding wire for nonmagnetic drill collars and flex pipe is enhanced with a tungsten drop that disperses evenly throughout. The wire protects nonmagnetic drill collars and flex pipe when applied to standard austenitic stainless steels, chromium-manganese, and nitrogen-bearing austenitic stainless steels. The metal-cored hardband is a tough, corrosion-resistant, highly alloyed austenitic deposit with a typical permeability value of 1.005. Its formulation provides consistent and uniform arc transfer with low fumes to optimize performance.
Premium Hardbanding
DRILLING TOOLS, TUBULARS AND INSPECTION: 4 of 8 PREMIUM HARDBANDING
www.DRILCO.com
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The DRILCO Ezy-Torq hydraulic cathead delivers 40,000 to 150,000 ft.lbf of smooth and accurate torque to make up today’s premium and standard tubular connections. For applications less than 40,000 ft.lbf, a calibrated load cell is required. This is a key capa-bility when it comes to applying correct connection torque, reducing wear on expensive drillstring components and avoiding potential connection failures. To fit individual operating parameters and rig requirements, the Ezy-Torq hydraulic cathead can be fitted with high-temperature components for operating in harsh environments and is available in three power systems.
Ezy-Torq Hydraulic Cathead
DRILLING TOOLS, TUBULARS AND INSPECTION: 5 of 8 EZY-TORQ HYDRAULIC CATHEAD
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Landing strings are made up of heavy-wall drill pipe (0.5-in wall or greater) and are used for operations where regular drill pipe lacks sufficient tensile strength to carry a load, such as running casing and liner. The typical landing string configuration is as follows
■ 65⁄8-in OD ■ V150 Tube Grade and API 120 ksi tool joints ■ Range III ■ API 65⁄8-in FH Connections ■ 0.813-in wall ■ Longer tool joints (19-in box and 16-in pin) with internal coating
DRILCO can customize landing strings to meet specific requirements adhering to both API and a range of other industry specifications.
Landing Strings
DRILLING TOOLS, TUBULARS AND INSPECTION: 6 of 8 LANDING STRINGS
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Inspection and repair at the workshop or your rig site Using the latest nondestructive testing equipment, highly trained and qualified DRILCO personnel provide a full range of drilling rig inspection and repair services at your rig site, ship yards, or through the DRILCO worldwide network of service centers. DRILCO API-approved inspections of drill collars, drillpipe, Hevi-Wate transition drillpipe, and other premium downhole tools are reliable, efficient, and available electronically for review and analysis. Inspection of risers is available in select locations.
Inspection
DRILLING TOOLS, TUBULARS AND INSPECTION: 7 of 8 INSPECTION
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M-I SWACO, a Schlumberger company, offers an all-inclusive line of high-efficiency specialized tools for wellbore cleanup operations capable of addressing the most complex well designs, conditions, and fluid types.
This new generation of specialized tools is the result of an industrywide study of best practices in wellbore cleanup techniques. These fit-for-purpose tools remove all mud residues and other debris that can damage completion and impede production. They are engineered for single-pass cleanups, which reduces NPT and project costs.
To learn more or find specific product sheets and specifications, visit:
www.miswaco.com/specializedtools
Tools include ■ BOP cleaning ■ Casing cleaning ■ Riser cleaning ■ Wellhead cleaning ■ Circulating tools ■ Debris recovery ■ Liner top testing
Wellbore Cleanup Specialized Tools
Multiback Wellbore Displacement Tool
Magnosweep II Drilstring Magnet
DRILLING TOOLS, TUBULARS AND INSPECTION: 8 of 8 WELLBORE CLEANUP SPECIALIZED TOOLS
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*Mark of SchlumbergerOther company, product, and service names are the properties of their respective owners.Copyright © 2014 Schlumberger. All rights reserved. 14-of-0156