ODE · ODE Insulation was founded in 1985 as a contractor in construction industry. In 1988, the...

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ODE MEMBRANE BUILDING INSULATION Polymer Bituminous Waterproofing Membranes TS 11758-1 EN 13707 EN 13969 EN 13707 EN 13969 ISO 27001 ISO 14001 ISO 50001 OHSAS 18001

Transcript of ODE · ODE Insulation was founded in 1985 as a contractor in construction industry. In 1988, the...

Page 1: ODE · ODE Insulation was founded in 1985 as a contractor in construction industry. In 1988, the company made a strategic decision to specialize in insulation industry. ODE started

ODE

MEM

BRAN

EBU

ILDING

INSU

LATIO

N

Polymer Bituminous Waterproofing Membranes

TS 11758-1 EN 13707EN 13969EN 13707

EN 13969

ISO 27001

ISO 14001ISO 50001OHSAS 18001

Page 2: ODE · ODE Insulation was founded in 1985 as a contractor in construction industry. In 1988, the company made a strategic decision to specialize in insulation industry. ODE started
Page 3: ODE · ODE Insulation was founded in 1985 as a contractor in construction industry. In 1988, the company made a strategic decision to specialize in insulation industry. ODE started

COMPANY PROFILEODE Insulation was founded in 1985 as a contractor in construction industry. In 1988, the company made a strategic decision to specialize in insulation industry. ODE started to import insulation products in 1990 and then the company became a manufacturer in insulation industry in 1996. Today, ODE manufactures insulation materials under two main categories; Building Insulation and HVAC Insulation. Building insulation materials are Isıpan (Extruded Polystyrene Foam), Membran (Polymer Bitumen Based Waterproofing Membrane) and Starflex (Glass Wool), while HVAC insulation materials are Starflex (Glass Wool) and R-flex (Flexible Elastomeric Foam). As of today, ODE is one of the biggest insulation manufacturers in the region with manufacturing and exporting 4,000 different kinds of insulation materials to 75 countries.

ODE became a regional leader over the years and during 2017, the company has completed the first phase of its new investment and started manufacturing in the new factory in Eskişehir, Turkey. Once the second phase of this investment is completed and the production capacity in technical insulation (HVAC) is increased, ODE will be the biggest manufacturer in technical insulation between China and Germany.

Besides, ODE Insulation has identified 15 target countries for its export under Turquality brand building program. Currently, ODE is focusing on these countries in order to develop its distribution channels. In 2015, ODE became the first and the only company in insulation industry in the region with its Environmental Product Declaration (EPD) certificate for all product range, which means that ODE products are internationally approved and they are in accordance with the European standards.

ODE insulates the future and it will keep investing in the future by transferring its 30 years of experience in insulation in order to create a sustainable environment for the next generations.

ÇORLU PRODUCTION FACILITY

ESKİŞEHİR PRODUCTION FACILITY

Page 4: ODE · ODE Insulation was founded in 1985 as a contractor in construction industry. In 1988, the company made a strategic decision to specialize in insulation industry. ODE started

Structures standing for many years, is the result of a good product design and a complete application. The structure’s protection from external factors should be considered as a system to be solved.

As required by the modern architectural style, low-inclined roof structures are often preferred. The issues such as efficient use of energy and drainage of the water reaching the structure led to the emergence of this approach today. The parts parts in contact with the ground as well as the roofs must be protected from water and moisture in structures. At this stage, waterproofing is of great importance.

Excellent water insulation requires correct detailing, quality materials and meticulous application.

In case of missing or faulty waterproofing; the resistance of roofs, flooring and structural elements reduce. Comfort conditions cannot be achieved. In foundations, the steel reinforcement within the concrete is corroded and loses its cross-sections and

their resistance decrease. In our countrylocated in an earthquake zone, the load-bearing system should be kept away from the factors that accelerate corrosion.Comfort conditions cannot be ensured in the pressurized or capillary locations exposed to water under the ground. The method of waterproofing application is divided into two:

Continuous Waterproofing: Applies with a joint. (Waterproofing mats, etc.)

Intermittent Waterproofing: Applies with waterproof coatings. (Tiles, shingles, etc.)

WATER INSULATION

APPLICATION

INTERMITTENT WATERPROOFING

CONTINUOUS WATERPROOFING

FLAT ROOF

PITCHED ROOF

• Polymer Bituminous Waterproofing Membranes• Synthetic membranes• Waterproofing materials applied by spreading• Waterproofing materials providing impermeability by being crystallized• Concrete and mortar admixtures

MATERIALS USED IN WATERPROOFING

• Synthetic mats require special application tools and skilled workers,

• Waterproofing materials applied by plastering are adversely affected by external effects,

• Waterproofing materials providing impermeability by being crystallized have specific and limited areas of use,

• The concrete admixtures only help make water impervious, bituminous mats offer the most effective and functional solutions.

Together with the polymer bituminous waterproofing membranes• Concrete admixtures and construction

chemicals,• Waterproofing materials applied by plastering,• Geotextiles, sealants, backer rods, water stops,

complementary products such as filter elements should be used considering the waterproofing as an entire system.

• Drainage should be performed.

Page 5: ODE · ODE Insulation was founded in 1985 as a contractor in construction industry. In 1988, the company made a strategic decision to specialize in insulation industry. ODE started

POLYMER MODIFIED BITUMINOUS MEMBRANESBitumen is the heavy component that remains after light and volatile fuels are refined from crude oil.

There is two main determinants in deter-mining the classification of a bitumen:

1. Penetration valueIt is determined by penetrating a special nee-dle into the bitumen with a pressure under certain conditions in terms of dmm.

2. Softening pointIt is determined by positioning the round bitu-men in a ring and heating it up until the metal ball on it falls down.

BITUMEN TYPES

1- PENETRATION BITUMEN is the distilled pure bitumen.

2- POLYMER BITUMEN is obtained by heating up and mixing the bitumens and polymers(APP or SBS).

• Resistant to mild acids, inorganic alkalis, saline solutions, alcohols

• Non-resistant to concentrated, strong acids, oils, and solvents

POLYMER

Polymers are the molecules chain that are formed by identical and small molecules called monomers. The monomers in the nature can be in liquid form or even gas form. However, they grow and become solid when they enter into the polymerization process.For example, ethylene gas is the basic polymer of polyethylene.• Plastomers; these are the polymers that

change shape when force applies on them and then revert back to some extent when the force is eliminated.

• Elastomers; these are the polymers that change shape when force applies on them and then revert back when the force is eliminated.

APP POLYMER For the first time in early 1960’s softening point is determined by positioning the round bitumen in a ring and heating it up until the metal ball on it falls down. Regular sequence of polymer chain molecules was conducted. Therefore, the polymer chain (IPP- Isotactic Polypropylene) gained higher mechanical strength and temperature resistance. Being able to show more flexibility with irregular sequences of these molecules, APP (Atactic Polypropylene) polymers were developed.

SBS POLYMER In the late 1960s, a block polymerization was performed and a co-polymer containing styrene- butadine elastic polymers in itself was produced.. This operation is the affixation of elastic polybutadiene chains into the plastic polystyrene blocks.

PENETRATION

BITUMEN

dmm

NEEDLE

RING

TOP

1

2

3

ELASTIC POLYMER

DEFORMATION

GOING BACK TO NORMAL

PLASTIC POLYMER

DEFORMATION

REMAINING DEFORMED

Page 6: ODE · ODE Insulation was founded in 1985 as a contractor in construction industry. In 1988, the company made a strategic decision to specialize in insulation industry. ODE started

POLYMER MODIFIED BITUMINOUS MEMBRANESPolymer modified bituminous membranes, is a superior bitumen obtained by treating polymers with bitumen at elevated temperatures to improve the physical characteristics (deformation, softening and bending points, UV and wear and so on).

When high proportion of bitumen is mixed with low contents of polymer components at a temperature above the melting point of the polymer PHASE CHANGEoccurs and the polymers also determine the characteristics of the mixture.

DISTILLED BITUMEN

APP or SBS

MINORMAJOR

PHASE CHANGE PROCESS

CHARACTERISTICS

APP Modified Bituminous Waterproofing Membranes

• High hot climate performance• Easier application in hot weather temperature• High UV resistance• A long aging process• Ideal for vertical applications• Affordable costs

Physical properties are determined by Polymer (APP / SBS admixtures).• Softening point• Cold bending temperature• UV resistance• Fatigue strength

SBS Modified Bituminous Waterproofing Membranes

• High cold climate performance• Easier application in colder weather temperature• High deformation feature• Ease of application in recessed and protruding ends

and detail-intensive applications• High performance application on the structural

elements that have high deformation such as steel roofsThe Mechanical Properties are determined by

the Carrier (Fiber Glass / Polyester Felt).

• Fiber Glass carrier provides dimensional stability; but it provides limited deformation.

• Polyester felt allows for high deformation; but it shows limited dimensional stability.

• What is important at this point is not the weight of the carrier, but the homogeneous impregnation of the polymer bitumen via the carrier and assessment of the results in the laboratory environment.

Page 7: ODE · ODE Insulation was founded in 1985 as a contractor in construction industry. In 1988, the company made a strategic decision to specialize in insulation industry. ODE started

ODE MEMBRANE SERIESPolymer modified bituminous mat is a superior waterproofing mat obtained by treating polymers and bitumen (APP or SBS) at elevated temperatures to improve the physical characteristics (deformation, softening and bending points, UV and wear and so on).

ODE Membrane is produced in two groups; Premium and Standard.

It has a wide range of products with different tensile strength and cold bending values as ODE Opal STD / PRM; ODE Granat STD / PRM; ODE Rubin STD / PRM.

OUR LABELS

800/600 1000/800300/200 600/400400/300

-5 -10 -20

Tensile Strength (N/5 cm) (L/W)

ColdBending (°C)

*BASED ON TS 11758-1, TS EN 13707, TS EN 13969 STANDARDS

GC STD

RC STD

OPAL GRANAT RUBİN

750/550

OP PRM

OC PRM

GC PRM

RC PRM

GP PRM

RP PRM

OP STD

GP STD

RP STD

OPAL STD OP 300 MEMBRAN / MEMBRAN 1E 1600.01300

Fabrika /

Ergene / www .ode.com.tr

UZAMA BO Y / ENELONGATION L / T %

PERFORMANSI EXTERNAL FIRE PERFORMANCE

WATERTIGHTNESS

LOW TEMPERATURE FLEXIBILITY

(˚C)

TEAR RESISTANCE L / T (N)

YÜKSEK SICAKLIKTAAKMA DAYANIMI /

THERMAL STABILITY

DARBE DAYANIMI /IMPACT RESISTANCE

Min. - mm

ÇEKME DAYANIMI EN / BOY TENSILE STRENGTH L / T

N/50 mm

115

E

10

600/400 3

WIDTHm

RESISTANCE TO

STATIC LOADING (kg)m

YANGIN SINIFI /REA CTION TO FIRE

UZUNLUK /LENGTH

m

KALINLIK /THICKNESS

mm

30 - 130

102014

ISO 9001ISO 27001

RP

C-0201931330010410/310

PC

D

SUCCESSFU L

O /SERIAL NUMBERTS 11758-1

Sınıf1/Tip2 (P)/Tür3/Grup2 (PB2)

1000 +110-5

PRM RP 300 MEMBRAN / MEMBRANE 11633.00030

Fabrika /

Ergene / www .ode.com.tr

UZAMA BO Y / ENELONGATION L / T %

PERFORMANSI EXTERNAL FIRE PERFORMANCE

WATERTIGHTNESS

LOW TEMPERATURE FLEXIBILITY

(˚C)

TEAR RESISTANCE L / T (N)

YÜKSEK SICAKLIKTAAKMA DAYANIMI /

THERMAL STABILITY(˚C)

DARBE DAYANIMI /IMPACT RESISTANCE

Min. - mm

ÇEKME DAYANIMI EN / BOY TENSILE STRENGTH L / T

N/50 mm

115

E

10

800/600 3

WIDTHm

RESISTANCE TO

STATIC LOADING (kg)m

YANGIN SINIFI /REA CTION TO FIRE

UZUNLUK /LENGTH

m

KALINLIK /THICKNESS

mm

35 -

1000150

102014

ISO 9001ISO 27001

RP

C-0201931330010410/310

PC

D

+120-20

SUCCESSFU L

O /SERIAL NUMBERTS 11758-1

Sınıf1/Tip2 (P)/Tür3/Grup2 (PB2)

Page 8: ODE · ODE Insulation was founded in 1985 as a contractor in construction industry. In 1988, the company made a strategic decision to specialize in insulation industry. ODE started

ODE OPAL PRM/STDODE Opal series waterproofing membranes embody the characteristisc of APP modified bitumen. Fiber glass and nonwoven polyester felt are produced in carrier types. It provides cost-effective solutions for all waterproofing details, especially for terrace and basic applications. It can be widely used in the climate conditions across our country.

Cold bending value -5°C

• It provides cost-effective solutions for all waterproofing details.

• It provides high performance solutions in slate coated products and in the applications that require UV resistance.

• At the heat-insulated inverted roofs, ODE Isıpan DT heat insulation performance offers high solutions.

ADVANTAGES• Easy application in hot weather temperature• High UV resistance• Long aging process due to APP admixtures• Suitable for verticle application• Economic

TECHNICAL SPECIFICATIONS STANDARD UNIT OC 200 STD

OC 300 STD

OP 300 STD

OP 400 STD

OP 400 M STD/

PRM

OC 400 M PRM

OC 200 PRM

OC 300 PRM

OP 300 PRM

OP 400 PRM

Page 9: ODE · ODE Insulation was founded in 1985 as a contractor in construction industry. In 1988, the company made a strategic decision to specialize in insulation industry. ODE started

ODE GRANAT PRM/STDODE Granat series waterproofing membranes embody the characteristics of APP modified bitumen. Fiber glass and nonwoven polyester felt are produced in carrier types. It is used in all waterproofing details with high performance, mainly in terrace and basic applications.Cold bending value -10°C• It can be widely used in the climate conditions

across our country.• At the heat-insulated inverted roofs, ODE Isıpan

DT heat insulation performance offers high solutions.

ADVANTAGES

• High performance• Long aging process due to APP admixtures• Suitable for verticle application

TECHNICAL SPECIFICATIONS STANDARD UNIT GC 200 STD

GC 300 STD

GP 300 STD

GP 400 STD

GC 200 PRM

GC 300 PRM

GP 300 PRM

GP 400 PRM

Page 10: ODE · ODE Insulation was founded in 1985 as a contractor in construction industry. In 1988, the company made a strategic decision to specialize in insulation industry. ODE started

ODE GRANAT VIADUCT MEMBRANEThe ODE Granat PRM GP 400 Viaduct Membrane is the long-lasting APP modified, plastomeric bitumen based waterproofing membrane coated on top with silica sand, used for waterproofing of viaduct, bridge, and railway drainages. The carrier felt is positioned on top due to the rough nature of the underlying surface, thus ensuring that the lower section that will come into contact with the floor is thicker.

ADVANTAGES• Is impervious to water and the effects of water,• Has a length of 10 m and a width of 1 m,• Applied as a single layer,• Is resistant to the application temperature of the asphalt that will be laid on top of it,• The upper surface is coated with silica sand with a special particle size to ensure full adhesion to asphalt,• Thanks to high grammage non-woven polyester felt, it exceeds the tensile strength objective of 1000/800 N/50 mm, • Has TSE 11758-1 Standard Certification and a Highways Test Report.

Of the new products to join the ODE Membrane family, ODE Membrane with Aluminum Foil is used as a secondary membrane layer for waterproofing of roofs, chimney flashings, and valley gutters. Coated on top with aluminum foil, the membrane conforms to all details thanks to its flexibility, while furnishing roofs with long standing waterproofing by reflecting the rays of the sun. ODE Membrane with Aluminum Foil that is coated with a 40 micron layer of aluminum foil, has a thickness of 3 mm and a cold bending temperature of -10°C.

TECHNICAL SPECIFICATIONS• Thickness: 4 mm• Tensile Strength: 1000/800 N/50 mm• Breaking Elongation: 0/o40/°/o40• At Low Temperatures: Flexibility -10 °C• Flow at High Temperatures: Resistance 120°C • Water Vapor Permeability: 20,000 µ• Tear Resistance: 250 N

ODE MEMBRANE WITHALUMINUM FOIL

Page 11: ODE · ODE Insulation was founded in 1985 as a contractor in construction industry. In 1988, the company made a strategic decision to specialize in insulation industry. ODE started

ODE Rubin series insulation membranes contains superior

features such as easy application of SBS modified bitumen at low temperature. They are produced as fiber glass and non-woven polyester carrier.Cold bending value -20°C

• It provides high performance solutions for all waterproofing details.

• It can be used in the climate conditions across our country.• It provides high performance solutions in slate coated

products and in the applications that require UV resistance.• At the heat-insulated inverted roofs, ODE Isıpan DT heat

insulation performance offers high solutions.• It is especially preferred in the application that should be

performed in low temperatures and steel roofs with high stretch.

ADVANTAGES• Easy application in colder weather temperature• High deformation• Ease of application in recessed and protruding ends

and detail-intensive projects.

TECHNICALSPECIFICATIONS

STANDARD UNIT RC 200 STD

RC 300 STD

RP 300 STD

RP 400 STD

RP M 400 STD

RP M 400 PRM

RC 200 PRM

RC 300 PRM

RP 300 PRM

RP 400 PRM

ODE RUBIN PRM/STD

Page 12: ODE · ODE Insulation was founded in 1985 as a contractor in construction industry. In 1988, the company made a strategic decision to specialize in insulation industry. ODE started

APPLICATION AREAS

The inverted roofs that form available roof areas and provide roof solutions that are not invisible from the façade are divided into two groups based on the location of their thermal insulation materials.

WATERPROOFING IN TERRACE ROOFS

CONVENTIONAL TERRACE ROOFS

In the conventional terrace roofs, waterproofing membrane is located on the thermal insulation material. To avoid the risk of condensation under the waterproofing membrane, applying a vapour barrier layer is mandatory on the floor surface. Waterproofing membrane is open to thermal stresses and environmental effects. Any problems that may occur in a waterproof layer may cause the thermal insulation material to become dysfunctional although this depends on the type of thermal insulation material used.

• Vapour barrier application is required.• The application is detailed and difficult.• The application takes a long time.

Insulation is applied directly to the floor surface. The vapour barrier layer application is not necessary. Extruded polystyrene (XPS) and ODE Isıpan DT thermal insulation boards are laid freely on water insulation. The waterproofing layer is protected from environmental influences by thermal insulation.

• The vapour barrier layer application is not necessary.

• Waterproofing layer is protected against possible mechanical impacts, thermal stresses and UV rays.

• The application time is short and easy.• The investment costs are low.

INVERTED TERRACE ROOF

Page 13: ODE · ODE Insulation was founded in 1985 as a contractor in construction industry. In 1988, the company made a strategic decision to specialize in insulation industry. ODE started

Üzerinde gezilen ve sürekli kullanıma uygun teras çatılardır.

TRAFFICCABLE INVERTED TERRACE ROOF

The surface is cleaned of debris and dust and ODE Bitumen Emulsion (primer) is applied.

The first layer of ODE Membrane is heated up with torch fire and fully adhered to the surface.

In parapets, application is made to remain above the snow level in winter.

The second layer of ODE Membrane is heated up and fully adhered to the first layer of membrane.

ODE Isıpan DT extruded polystyrene insulation boards are placed on the waterproofing.Insulation thickness should be determined based on TS 825 standard.

Concrete is poured as the protective layer and the surface coating material is applied.

PARAPET

The first layer of waterproofing membrane is adhered. Waterproofing membranes are increased vertically and the last layer is applied to cover the entire niche.

DOWNCAST

Double-walled vapour balancing chimneys are included in the system, if needed.

RAINWATER DRAINAGE

The size of the drainage is determined based on the surface area. In order to prevent clogging of the drainage, a metal holder can be used at the highest level of tile.

APPLICATION AREAS

ODE ISIPAN

ODE MEMBRAN

ODE GEOTEKSTİL

FELT

CONCRETE FLOORING

COATING

COATING MORTAR

SLOPING SCREED

2.INTER-NAL WALL

1.INTERNAL WALL 2.INTERNAL WALL

(SAME LEVEL WITH THE FLOORING)

LEAF HOLDER

SEPA-RATING LAYER

CORNER PROTECTION

ANGLE TAPE

Page 14: ODE · ODE Insulation was founded in 1985 as a contractor in construction industry. In 1988, the company made a strategic decision to specialize in insulation industry. ODE started

Üzerinde yoğun olarak gezilmeyen, ancak bakım onarım amacı ile çıkılan çatılardır.

NON-TRAFFICCABLE INVERTED

TERRACE ROOF

The surface is cleaned of dust particles and ODE Bitumen Emulsion (primer) is applied.

The first layer of ODE Membrane is heated up with torch fire and fully adhered to the surface.

In parapets, application is made to remain above the snow level in winter.

The second layer of ODE Membrane is heated up and fully adhered to the first layer of membrane.

ODE Isıpan DT extruded polystyrene insulation boards are placed on the waterproofing. Insulation thickness should be determined based on TS 825 standard.

Round gravels with a particle size of Ø 15/35 mm are spread as the protective layer.

The height of the gravel layer changes depending on the thickness of the insulation plate.

BASEBOARD RAINWATER DRAINAGE

Primer is applied to the filter bearing. The waterproofing band is welded. The drainage pipe is placed on this layer. The second layer is adhered to the pipe in a way not to cause any leakage.

RAINWATER

The size of the drainage is determined based on the surface area. In order to prevent clogging of the drainage, a metal holder can be used at the highest level.

PARAPET

Waterproofing membranes are fixed using.

APPLICATION AREAS

COPING PROFILE PEBBLE

COATING

ODE ISIPAN

ODE GEO-TEXTILE FELT

ODE MEMBRANE

COPING PROFILE

Z PROFILEODE GEOTEXTILE FELT

ODE GEOTEXTILE FELT

WATERPROOFING TAPE

BASEBOARD LEAF HOLDER

PEBBLE PROTECTION

BASEBOARD LEAF DRAINAGE

Page 15: ODE · ODE Insulation was founded in 1985 as a contractor in construction industry. In 1988, the company made a strategic decision to specialize in insulation industry. ODE started

It is required to protect the soil-contacting parts of the structures from water and moisture and for the carrier system to carry the structure solidly especially after an earthquake. The life of the waterproofing system must be designed in line with the life of the structure, and application should be made in this direction. It should be kept in mind that the wrong or incomplete waterproofing in foundationscannot be manufactured again and temporary solutions can be often found even with high costs.

WATERPROOFING IN FOUNDATIONS

NECESSITY OF WATERPROOFING IN

FOUNDATIONS

• Protection of soil-contacting components from • water and moisture• Ensuring the comfort conditions in underground locations• Protecting the endurance of the steel reinforcement • within the concrete by preventing its corrosion• Extending the life of a building

WATERPROOFING PRINCIPLES IN

FOUNDATIONS

• Water situation on the ground must be determined in the period when the underground water is at its highest level.

• The foundation system and the waterproofing system are determined by evaluating the groundwater level.

• Waterproofing (BUNDLING) should be outside of the structure, continuous and uninterrupted.

• The ground where the waterproofing will be applied should be robust, purified from water and have a smooth surface.

• Waterproofing mats must be protected by protective layers after application.

• Waterproofing should be considered together with thermal insulation for the comfort of the places.

DETAILING OF WATERPROOFINGIN FOUNDATIONS

Waterproofing in foundations is performed;

• Against the moisture of the soil (Capillarity by the incoming water.)

• Against pressurized water (Water that creates continuous hydrostatic pressure.)

• Against non-pressurized water (In case flow, rainfall and service water.)

Page 16: ODE · ODE Insulation was founded in 1985 as a contractor in construction industry. In 1988, the company made a strategic decision to specialize in insulation industry. ODE started

BUNDLINGThe formation of ground waters depends on different permeability characteristics of the ground. For example, coarse sand and gravel are accepted as permeable, while clay is accepted impermeable.Bundling is recommended for continuous waterproofing on the basement floors located on impermeable ground.

Groundwater is the biggest problem as the structure is in direct contact with the impervious ground. In order to allow for the applications in the excavation area, the underground water level should be first reduced to at least 500 mm below the excavation bottom.

For this purpose, a pump station is established, and the continuity of the water level will be provided during construction work. Otherwise, possible sudden increases may damage incomplete applications.

A smooth blinding concrete layer is formed at the excavation bottom where the waterproofing is spread. Vertical molds of the foundation concrete are placed. Sharp turns are blocked by placing triangular wooden wedges with 500 mm width at the inner corners of the molds.

The surface is cleaned of blinding concrete particles and ODE Bitumen Emulsion (primer) is applied.

The first layer of ODE Membrane is applied by heating up with the torch by having 200/300 mm spilled out from the mold. The second layer of ODE Membrane is fully adhered by having 200/300 mm spilled out.

3-4 cm thick protective screed is put so that the steel reinforcements do not damage the waterproofing mats in the concrete foundation. The wooden board is removed and sharp corners

are rounded to protect the membrane in the vertical axis along the foundation height.

Foundation molds are not removed until the completion of curtain walls. The curtain walls are cleaned of dust particles and ODE Bitumen Emulsion primer is applied. After removing the molds, 200/300 mm free membranes are attached on the foundation pier. ODE Membran waterproofing

PUMP STATION PROBE

ODE MEMBRANE

EXCAVATION FILLING

WATER LAYER

PROTECTIVE BOARDS

ODE MEMBRANE

MOLD

BLINDING CONCRETE TRIANGU-

LAR STRIP

WOODEN MOLD

BLINDING CONCRETE

Page 17: ODE · ODE Insulation was founded in 1985 as a contractor in construction industry. In 1988, the company made a strategic decision to specialize in insulation industry. ODE started

All the surfaces where waterproofing will be applied should be smooth, preferably float polished and cleared of dirt or deposits that may damage waterproofing such as oil, fuel, etc.

2

All the mat layers should be opened to the same direction. The horizontal joints of first level mats must be made overlappingly. Mats should be applied so as to overlap starting from water drains.

4

At least 8 x 8 cm wide bevels with an inclination of 45 °should be made to enable mats to make a smoother turn at the joint cross-sections of all the horizontal and vertical elements and the cross-section where the vertical elements change the direction

1

Longitudinal overlaps of insulating material mat should be at least 10 cm, while transverse overlays should be at least 15 cm.

5

ODE Membrane and ground should be heated up together. In addition, fusion welding should be applied to overlays.

6

Concrete surfaces should be cold in accordance with standards and primed with ODE Bitumen Emulsion and the drying time of 24 hours should be waited. Bitumen emulsion stabilizes the dusts and similar materials on the adhesion surface and increases adhesion.

3

In the second layer mats to be put at the top, the longitudinal and transverse joints of the first layer should be centred and heated and fully adhered.

7

In mineral coated ODE Membrane applications, the mat layers at the bottom and the top in the longitudinal joints must be heated up using torch fireAnd the joint must be adhered after the minerals are embedded in the mat with the help of a float.

8

If former applications are needed to be renewed, this bottom layer might stay. The damaged areasand swelling should be repaired. A primer (bitumen emulsion / solution) should be applied certainly.

10

In wooden roof applications, bituminous mat must be fixed on the wood surfaces using large head nails and ODE Membrane must be heated and adhered so that the wood is not affected by the fire.

9

APPLICATION STAGES

Page 18: ODE · ODE Insulation was founded in 1985 as a contractor in construction industry. In 1988, the company made a strategic decision to specialize in insulation industry. ODE started

The basic condition of a good waterproofing is to select the right product and make the right application.

In the conditions colder than + 5 °C, no application should be made.

Materials to be used in cold weather should be kept at normal room temperature for 24 hours before the application, otherwise, there might be some cracking and breakage when the roll is opened.

In regions with hot climates, the application should be made in the coolest day and outside of the lunch hours.

No application should be made in case of rain, snow, moisture and frost.

Two layers of ODE Membrane should be used in flat roofs or the roofs inclined up to 5%, OC / GC / RC (Fiber glass-carrier) should be preferred in downstairs, while OP / GP / RP (polyester carrier) mats should be preferred in upstairs.

In case where the roof slope is greater than 5% and the structure is out of frost zones, single layer 4 mm thick OP/GP/RP 400 polyester felt carrier polymer bituminous mats can be used in waterproofing.

The mats on the roof should be laid from the point where the slope is the lowest (water landing points, creek mouths) perpendicular to the slope.

Along the perimeter of the roof, the mat should be applied fully adhered for at least one meter at the chimney flashings or roll ends.

ISSUES TO BE CONSIDERED IN APPLICATION

Foundation wall waterproofing should continue at least 20 - 30 cm above the ground elevation.

Groundwater should be reduced below the foundation base level using appropriate methods and complete drying should be ensured on the ground. However, in the cases where complete drying cannot be ensured, the application surface should be dried by freely laying mats with 10 cm overlaps and adhering the joints with overlaps impermeably instead of primer application. The second layer mat should be adhered using the full adhesion method.

In the applications in foundation wall surface, both layers of the mat should be fully adhered in the surfaces that might possible be in contact with the soil.

The moisture between the mat and the surface will cause bubbles later, the surfaces where application will be made should not be wet and damp, enough setting time should be completed. The setting time of concrete in cold weather conditions is longer than that of the concrete under normal temperature conditions, while the strength speed is slower.

Overlaps must be absolutely applied by calculating the flow direction of the water, mats must be laid perpendicular to the direction of flow of water, and construction must definitely start from the low level.

All the mat layers should be opened to the same direction. The horizontal joints of first level mats must be made overlappingly. In the second layer membranes to be put at the top, the longitudinal and transverse joints of the first layer should be

Page 19: ODE · ODE Insulation was founded in 1985 as a contractor in construction industry. In 1988, the company made a strategic decision to specialize in insulation industry. ODE started

ISSUES TO BE CONSIDERED IN APPLICATION

ISSUES TO BE CONSIDEREDIN APPLICATION

centred and heated and fully adhered.Both layers must be applied strictly in the same direction, no application should be made in the form of a braid.

ODE membrane and ground should be heated up together. In addition, fusion welding should be applied to overlays.

It takes place as a result of heating operation that would lead to melting of bitumen by torch flame using adhesive-bonded LPG gas. After the adhesion process is complete, the melted bitumen should be overflown at the overlapping points and the overflowing section should be pressed with a spatula or trowel (not to reveal fiber glass or polyester felt) .

Correct adhesion temperature is reached when the heat-sensitive polyethylene film layer laminated onto the mat melts when it contacts the torch flame.

On sandy surfaces, when the sandy surface where the torch flame is held becomes shiny, it indicates that the temperature suitable for adhesion is reached.

After the melting bitumen in slated products is overflowed from the overlapping points, it is recommended that slating stone should be poured before it gets cold.

Once the application is completed, it should be protected by being covered against tear, puncture, aging, etc (excluding surface coated products such as slate and laminated aluminium).

Pipes, cables and other components must be

applied before the insulation is punctured, if possible. If it is inevitable to puncture the insulation, the insulation at the crossover point should be sandwiched between steel flanges.

If former applications are needed to be renewed, this bottom layer might stay. The damaged areas and swells must be repaired. A primer (bitumen emulsion / solution) should be applied certainly.

In wooden roof applications, bituminous mat must be fixed on the wood surfaces using large head nails and ODE Membrane must be heated and adhered so that the wood is not affected by the fire.

Page 20: ODE · ODE Insulation was founded in 1985 as a contractor in construction industry. In 1988, the company made a strategic decision to specialize in insulation industry. ODE started

ISSUES TO BE CONSIDEREDIN SHIPMENT AND STORAGE

ODE Membranes should be packed into the shrink packaging and be moved in pallet. The rolls should be transported and stored in upright position.

1

Rolls must not be exposed to sudden and violent impacts during loading and unloading.

2

• Rolls must be stored in a single layer.• The ground of the storage site must be smooth and clean.• The ground of the transport vehicle must be smooth and clean.

3

Panelled cranes must be used in the transportation of ODE Membranesand they should never be carried with robes.

4

Rolls should be stored in between +5°C +30°C.

5

Rolls should be stored in dry conditions and without exposing to direct sunlight. If ODE Membranes have to be stored in the sun, the Shrink mat should be totally removed or vent holes should be opened on the sides.

6

Page 21: ODE · ODE Insulation was founded in 1985 as a contractor in construction industry. In 1988, the company made a strategic decision to specialize in insulation industry. ODE started

ODE Yalıtım San. Tic. A.Ş.A: Piyale Paşa Bulvarı Ortadoğu Plaza Kat:12 34384 Okmeydanı - Şişli / İstanbul / TürkiyeT: +90 212 210 49 06F: +90 212 210 49 07e-mail: [email protected]

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