October, 2009

Controls System

Kevin Brown/Brian Oerter

October, 2009

Internal Review

October, 2009

2

Controls Overview

• Power Supply Control• Network, Timing Links, & Console Equipment• Machine Protection• Instrumentation Support• Vacuum & Cryo Support• Access Controls• Costs Derived Primarily From Recent EBIS And ERL Projects

October, 2009

3

Power Supply Control Hardware

• Provide Control for 315 Power Supplies• 3 Nineteen Inch Racks• 6 VME Chassis With Processors, Memory, & Utility Modules• 35 PSCs (VME Based)• 2 Sixteen Port Digis• 6 Timing Boards (V202, VME Based)• 6 Fanout Boards (V194, VME Based)• 206 PSIs• Misc. Cables & Panels• 12 Beam Sync Trigger Modules (V124, VME Based)

October, 2009

4

Network, Link, & Console Hardware

• Upgrade Network Trunk• 1 Nineteen Inch Network Rack• 2 Fiber Terminal Boxes• 2 Network Switches• 8 Power Reset Boxes• 6 Fan Outs For Timing & Data Links• 4 Servers• 6 Work Stations• 1 Printer• 3 Tables• Misc. Cables & Panels

October, 2009

5

Machine Protection Hardware

• 3 National Instruments 8 Slot RIO (Reconfigurable I/O) Chassis• 3 RIO Power Supplies• 24 RIO I/O Modules• Misc. Cables

October, 2009

6

Instrumentation Support Hardware

• 9 VME Chassis With Processors, Memory, & Utility Modules• 2 Network Switches• 2 Sixteen Port Digis• 3 GPIB/Enet Interfaces• 6 Analog Input Boards (3122, VME Based)• 7 Motion Controllers (VX2, VME Based)• 8 Analog Output Boards (4140, VME Based)• 50 VMIC I/O Panels• 5 Timing Boards (V202, VME Based)• 39 Digital Output Boards (2170, VME Based)• 39 Digital Input Boards ( 1160, VME Based)• Misc. Cables• Includes Support For 2 Polarimeters

October, 2009

7

Vacuum & Cryo Support Hardware

• 1 VME Chassis With Processor, Memory, & Utility Module• 2 Network Switches• 1 Analog Input Boards (3122, VME Based)• 4 Motion Controllers (VX2, VME Based)• 1 Digital Output Boards (2170, VME Based)• 1 Digital Input Boards ( 1160, VME Based)• Misc. Cables

October, 2009

Access Controls Hardware

• Two Entrance Doors – Outfitted with new MagLock and magnetic sealed switch technology i.e., as 4GE1, 4GE2 etc.

• Emergency Stop Machine (Crash) system• Critical Device interface for Critical Devices such as RF power supply

contactors(x-ray hazard), Beam shutters (prompt radiation hazard)• ODH mitigation and warning system• Audible and visual warning systems• Area Sweep check station system• Remote gate entry system - Iris recognition, key tree• Digital video system for Remote Access.

* The MeRHIC safety system will be connected and programmed into existing 2 O'clock PASS Peer11 A and B Divisions, which shall be re-programmed to perform MeRHIC area safety functions

October, 2009

Estimate by phase with contingency

WBS 1.9 SummaryControls

Direct Labor

Direct Material

Contingency $

Contingency %

Total Direct dollars

Burdened Labor

Burdened Material

Contingency $ Burdened

Total Burdened

dollars

PED/EDIA 0 0

Construction 937 1,231 844 39% 3,012 1,354 1,442 1,089 3,884

Installation 0 0

Commissioning 0 0

Total 937 1,231 844 39% 3,012 1,354 1,442 1,089 3,884

FY09 Direct K dollars FY09 Burdened K dollars

October, 2009

Labor hours, FTEs, $

WBS 1.9 SummaryControls

Total Hours

Building Trades

Central Shops Designer Engineer Technician

Direct dollars

Burdened dollars

PED/EDIA 0

Construction 13,042 32 1,040 2,880 6,990 2,100 937 1,354

Installation

Commissioning

Total 13,042 32 1,040 2,880 6,990 2,100 937 1,354FTEs 7.4 0.0 0.6 1.6 4.0 1.2

Labor (FY09$K) no contingencyHours Estimated

October, 2009

Estimated Material $

WBS 1.9 SummaryControls

Purchases<$25K

Purchases >$25K< $600K

Purchases > $600K Travel Total

FY09 Burdened K

dollars

PED/EDIA

Construction 407 824 - - 1,231 1,442

Installation

Commissioning 0

Total Dollars 407 824 0 0 1,231 1,442

FY09 Direct K dollars