Occupational Ergonomics 2005

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    The Science of

    Ergonomics

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    ObjectivesObjectives

    Introduce ergonomics & define commonIntroduce ergonomics & define commontermsterms

    Review basic anatomyReview basic anatomy

    Identify common musculoskeletal disordersIdentify common musculoskeletal disorders

    Define scope of the problemDefine scope of the problem

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    Workplace SafetyWorkplace Safety

    Electrical Safety

    Fire Prevention

    Hazard Communication

    Personal Protective Equipment

    Chemical Safety

    Asbestos Control

    Confined Space

    Medical & First Aid

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    Ergonomics Defined

    Early 1700s, Ramazzinis study of ill-effects of poorposture & poorly designed tools on the health ofworkers

    Greek Words Ergon = work, Nomikos = law

    Ergonomics Study ofWork Laws

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    What Is Ergonomics?

    Modern Definition

    Science of fitting workplaceconditionsandjob demandstothe capabilities of the working

    population

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    What Is Ergonomics?What Is Ergonomics?

    Ergon work

    Nomos laws of

    Ergonomics is thelaws of work that

    define the limits to

    human capability.

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    What Is Ergonomics?What Is Ergonomics?

    Ergonomics is the science ofimproving employee performanceand well-being in relation to the

    job tasks, equipment, and

    the environment.

    Ergonomics is a continuous improvement effort

    to design the workplace for whatpeople do well, and designagainst what people dont dowell.

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    What Is Ergonomics?What Is Ergonomics?

    Ergonomics is fitting the job to the person.

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    Applying Ergonomics

    1. Study, research, & experimentation

    Evaluate human traits/characteristics weneed to know for engineering design

    2. Application & engineering

    Design tools, machines, shelter,

    environment, work tasks, and jobprocedures to fit and accommodate thehuman

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    Ergonomics

    Human Machine

    Work Environment

    Utmost Goal: Humanization of Work

    Design withE & E: Easeand Efficiency

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    The Basics ofErgonomics

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    INDUSTRIAL

    ATHLETE

    SKILL

    WILL

    COACHING

    GREAT EQUIPMENT

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    Occupational Ergonomics

    Optimize worker well-being

    Optimize productivity

    Minimize workplace stress factors Minimize medical/workers compensation

    costs

    Increase Company Profitability

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    Occupational Factors AffectingThe

    Worker..

    Physical Hazards

    Chemical Hazards

    Biological Hazards

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    Physical Hazards

    Heat Stress/Cold Stress

    Noise

    Illumination

    Ventilation

    Vibration

    Radiation

    Falling, Tripping, Slipping

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    Chemical Hazards

    Liquids

    Solids Gases

    Dusts

    Fumes

    Mists

    Fibers

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    Biological Hazards

    Needle Stick Injuries

    Blood BornePathogens

    AIDS

    Anthrax

    Tuberculosis Rabies

    Hepatitis

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    Where Does Ergonomics Fit In?Where Does Ergonomics Fit In?

    Physical Hazards

    Chemical Hazards

    Biological HazardsErgonomics

    Human Machine

    Work Environment

    3

    3

    3

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    Common Ergonomic Terms

    Cumulative Trauma Disorders (CTDs)

    Repetitive Motion Disorders

    Work-Related MusculoskeletalDisorders (WMSDs)

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    Cumulative Trauma Disorders

    Bodily injuries or physical ailments that

    have developed gradually over periods ofweeks, months, or even years as theresult ofrepeated stresses on a particular

    body part

    Source: (Erdil & Dickerson, 1997)

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    Repetitive Motion Disorders

    A variety ofmuscular conditions that result fromrepeated motions performed in the course ofnormal work or other daily activities.

    RMDs may be caused by: overexertion

    incorrect posture

    muscle fatigue

    compression of nerves or tissue

    too many uninterrupted repetitions of an activity or motion

    friction caused by an unnatural or awkward motion such as twistingthe arm or wrist

    Source: (National Institute of Neurological Disorders and Stroke )

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    Examples of

    Repetitive Motion Disorders Carpel tunnel syndrome

    DeQuervains disease Raynauds syndrome (white finger)

    Tendinitis

    Tenosynovitis Trigger finger

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    Musculoskeletal Disorders

    An MSD is an injury or illness of

    Muscles

    Nerves Tendons

    Ligaments

    Joints

    Cartilage

    Spinal Discs

    A - articular capsule

    B - ligament

    C - tendon (section view)

    D - muscle

    E - tendons

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    Anterior View:Muscles & Bones

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    Posterior View:Muscles & Bones

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    Musculoskeletal SystemMusculoskeletal System

    The Knee

    Left Anterior Forearm

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    Work-Related MSDs

    Disorders where the work environment &

    performance of work contributesignificantly

    Made worse or longer lasting by workconditions

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    Examples ofWMSDsExamples ofWMSDs

    Lower Body Low Back Pain

    Back Strain Disc Disorder

    Degenerative Disc Disorders

    Sciatica

    Knee Disorders Foot Disorders

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    Examples ofWMSDsExamples ofWMSDs

    Upper Body Tension Neck Syndrome

    Rotator Cuff Syndrome

    Lateral Epicondylitis (Tennis Elbow) Medial Epicondylitis (Golfers Elbow)

    Tendinitis

    Carpal Tunnel Syndrome

    DeQuervains Tenosynovitis Trigger Finger

    Hand-Arm Vibration Syndrome

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    Common Physical Injuries/IllnessesCommon Physical Injuries/Illnesses

    A - inflammation of the shoulder tendons

    B - tennis elbow

    C - inflammation of the wrist tendons

    D - lesion of the knee cartilage

    E - inflammation or tearing of the Achilles tendon

    F - spraining of the thigh musclesG -backache (due to a lesion of the ligaments or muscles)

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    Scope of ProblemScope of Problem

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    Why is Ergonomics Important?Why is Ergonomics Important?

    FinancialFinancial

    HumanisticHumanistic

    RegulatoryRegulatory Public relationsPublic relations

    Employee/labor relationsEmployee/labor relations

    $

    Human

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    Regulatory AgenciesRegulatory Agencies

    National Institute for Occupational Safety & HealthNational Institute for Occupational Safety & Health(NIOSH)(NIOSH)

    Occupational Safety & Health Administration (OSHA)Occupational Safety & Health Administration (OSHA)

    Department of LaborDepartment of Labor

    Workers Compensation Insurance CompaniesWorkers Compensation Insurance Companies

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    Bureau ofLabor & Statistics

    Number of Fatalities

    Number of Non-Fatal Injuries & Illnesses

    Lost Workday Cases

    Injury and Illness Incident Rates

    The Bureau ofLabor Statistics is the principal fact-finding

    agency for the Federal Government in the broad field of

    labor economics and statistics.

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    Scope of the problemScope of the problem

    Bureau of Labor & Statistics (BLS), 2002Bureau of Labor & Statistics (BLS), 2002

    Total cases of nonTotal cases of non--fatal injuries andfatal injuries andillnessesillnesses

    4,700,6004,700,600

    1,436,194 Cases Involved Days Away From Work

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    More about the injuriesMore about the injuries

    Carpal tunnel syndromeCarpal tunnel syndrome

    cases had morecases had more medianmedian

    days away from workdays away from work(30)(30) than eitherthan either fracturesfractures

    (29) or amputations (26)(29) or amputations (26)

    Source:BLS 2002

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    Musculoskeletal DisordersMusculoskeletal DisordersTotal musculoskeletal disorders 487.9 9 (1,000s)Total musculoskeletal disorders 487.9 9 (1,000s)

    OccupationsOccupations Number Number MedianMedian

    Days AFWDays AFW

    Nursing aides, orderlies, and attendantsNursing aides, orderlies, and attendants 44.444.4 66

    Truck driversTruck drivers 36.836.8 1212

    Laborers, nonconstructionLaborers, nonconstruction 24.924.9 88

    Janitors and cleanersJanitors and cleaners 15.215.2 77

    AssemblersAssemblers 15.215.2 1414

    Construction laborersConstruction laborers 11.111.1 1010

    Registered nursesRegistered nurses 10.810.8 66

    Supervisors and proprietors, sales occupationsSupervisors and proprietors, sales occupations 9.99.9 77

    CashiersCashiers 9.39.3 88

    Stock handlers and baggersStock handlers and baggers 8.88.8 55

    Sales workers, other commoditiesSales workers, other commodities 7.87.8 77

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    Sprains, strains, and tears accounted for

    over 75.8% ofthemusculoskeletal

    disorders that resulted in days away from

    work in 2002.

    Carpal TunnelSyndrome accountedfor

    over 4.6% ofthemusculoskeletal

    disorders that resulted in days away from

    work in 2002.

    More about the injuriesMore about the injuries

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    A majority of injured or ill

    workers were 20 to 44 years old

    Workers 20 to 44 had a higher

    incidence of injuries or illnesses,

    while workers 45 and older had a

    lower incidence of injuries orillnesses than each of their hours

    worked shares suggest

    More about the injuriesMore about the injuries

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    Two-thirds of the injured or ill

    workers weremen, well above

    their 59 percent share of the

    nations hours worked.

    Most workers (37.2%) had atleast 1 to 5 years of service

    with their employer when they

    were injured or became ill.

    More about the injuriesMore about the injuries

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    Workers Compensation ClaimsWorkers Compensation Claims

    Texas Mutual Claims for 2002Texas Mutual Claims for 2002

    26,17526,175

    For 3 month period, small business policyholders

    (premium less than $50,000):

    Total Claims: 3,774

    Strains 664 (18%)

    Sprains 424 (11%)

    Carpal Tunnel Syndrome 17 (0.45%)

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    Workers Compensation CostsWorkers Compensation Costs

    Total Claims:Total Claims: 3,7743,774

    Total Dollar Loss:Total Dollar Loss: $28,103,240$28,103,240

    StrainsStrains $5,044,619 $5,044,619 $7,597$7,597

    SprainsSprains $2,549,584$2,549,584 $6,013 $6,013

    Carpal Tunnel SyndromeCarpal Tunnel Syndrome $180,232$180,232 $10,602$10,602

    Total IncurredCost Average IncurredCost

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    Financial BurdenFinancial Burden

    In year2001, serious workplace injury & illnessescost $45.8 billion